Craftsman 113244401 User Manual 10 INCH BAND SAW Manuals And Guides L0811258
CRAFTSMAN Saw Band Manual L0811258 CRAFTSMAN Saw Band Owner's Manual, CRAFTSMAN Saw Band installation guides
User Manual: Craftsman 113244401 113244401 CRAFTSMAN CRAFTSMAN 10-INCH BAND SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 10-INCH BAND SAW #113244401. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 10-INCH BAND SAW Manual
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Save This Manual For Future Reference MODEL NO. 11 3.244401 Serial Number__ Model and serial number may be found at the right-hand of the frame. side You should record both model and serial number in a safe place for future use. IO-INCH DIRECT BAND SA W CAUTION: Read GENERAL ADDITIONAL DRIVE and " assembly SAFETY INSTRUCTIONS e operating carefully = repair parts Sold Part No. 691 87 by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A. Printed in U.S,A. - - =L ..... FULL ONE YEAR WARRANTY ON CRAFTSMAN BAND = SAW if within one year from the date of purchase, this Craftsman Band Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE iS AVAILABLE BY SIMPLY CONTACTING THE NEARESTSEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. This Warranty Applies Only While This Product Is In Use In The United This warranty gives from state to state. you specific SEARS, ROEBUCK legal rights, and you may also have other AND CO., 698/731A. Sears general safety instructions 1, KNOW YOUR POWER TOOL Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal. 3. KEEP GUARDS -- in working alignment, 4. REMOVE tN PLACE order, ADJUSTING and in proper adjustment and KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 5. KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents. must not be slippery due to wax or sawdust. 6. AVOID DANGEROUS Floor ENVIRONMENT Don't use power tools in damp or wet locations or expose them to rain_ Keep work area well lighted. Provide adequate surrounding work space. 7, KEEP CHILDREN All visitors should area. AWAY be kept a safe distance from work 8. MAKE WORKSHOP CHILD-PROOF with padlocks, master switches, or by removing starter keys. 9. DONq" FORCE TOOL It will do the job better and safer at the rate for which it was designed 10. USE RIGHT TOOL Don't force tool or attachment designed for. 11. WEAR PROPER to do a job it was not APPAREL Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches) to get caught in moving parts. NONSLtP footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow. 12. USE SAFETY GOGGLES (Head Protection) Wear safety goggles Imust comlJly with ANSi Z87,1) a_ alt times. "Everyday eyegfasses only have impact re- Tower, Chicago, States. rights which vary IL 60684 for power tools sistant lenses, they are NOT safety glasses." Also, use face or dust mask if cutting operation is dusty, and ear _Jrotectors (plugs or muffs) during extended periods of operation. 13. SECURE WORK Use clamps or a vise to hold work when practical. It's safer than using your hand, frees both hands to operate tool. 14. DON'T OVERREACH Keep proper footing and balance at all times. 15. MAINTAIN TOOLS WiTH CARE Keep tools sharp and clean for best and safest formance. Follow instructions for lubricating changing accessories. 16. DISCONNECT TOOLS before servicing; when changing blades, bits, cutters, etc. accessories perand such as 17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before plugging in. 18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards. 19. NEVER STAND ON TOOL Serious injury could occur if the tool is tipped cutting tool is accidentally contacted. or if the" Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them. 20. CHECK DAMAGED PARTS Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 21. DiRECTiON OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 22° NEVER LEAVE TOOL RUNNING Turn power off. Don't _eave tool complete stop, UNATTENDED until it comes to a adamdonam safety instructions Safety is a combination of operator common sense and alertness at all times when the band saw is being used. h, Safety 2. Getting To Know 3. Basic Band 4. Maintenance 5. Stabinity Saw instructions Your for Power Operation j. k. PAGE Tools... 2 Band Saw ............ .................. ............................... 16 18 Your band saw must be bolted securely to a stand or work bench. In addition, if there is any tendency for the band saw to tip over or move during certain operations such as cutting long heavy boards, bolt your band saw stand or workbench to the floor. m. When cutting a large piece of material, it is supported at table height, for indoor use only. 7. Protection: Eyes, Hands, Face, Ears, Body a. Wear safety goggles that comply with ANSI Z87.1 and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. Do not wear gloves.., roll long sleeves abo_e the elbow. b. Do not cut pieces of material too small to hold by hand. Use caution when cutting off material irregular in cross section which could blade before the cut is completed. A molding for example must lay flat on the not be permitted to rock while being cut. When backing up the workpiece, the blade may bind in the kerf (cut)... this is usually caused by sawdust clogging up the kerf or because the blade comes out of the guides. If this happens: Turn off the band saw.., remove plug power source outlet.., remove cover band saw. Insert a screwdiver or wedge kerf.., rotate the wheels by hand while ing up the workpiece. , e. Make sure the blade runs downward toward the table. Always adjust tracking wheel correctly so that the blade does not run off the wheels. from from in the back- n. Never leave the band saw work area with the power on, before the machine has come to a complete stop, or without removing and storing the switch key. o. Never operate band saw with cover removed. q, d. Never turn your band saw "ON" before clearing the table of all Objects (tools, scraps of wood, etc.) except for the workpiece and related feed or support devices for the operation planned. adjust blade tension which is pinch the piece of table and p. Do not perform layout, assembly, or setup on the table while the cutting toot is rotating. c. Avoid awkward hand positions where a sudden slip could cause a hand to move into the blade. Always make sure Do not feed the material too fast while cutting. Only feed the material fast enough so that the blade will cut. Keep fingers away from the blade. I, 6. Location f, saw Use caution when cutting off round material such as dowel rods, or tubing. They have a tendency to roll while being cut causing the blade to "bite". Always use a "V" block, or clamp round material to a miter guage. 17 of Machine. This band saw is intended band i. Hold the work firmly against the table, WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR BAND SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS ... AND UNTIL YOU READ AND UNDERSTAND THE FOLLOWING: 3. General for work Turn saw "off" and remove plug from power supply outlet before installing or removing an accessory or attachment. Should any part of this band saw be missing, bend, or fail in any way, or any electrical component fail to perform properly, shut off power switch and remove plug from power supply outlet. Replace damaged, missing, and/or failed parts before resuming operation. correctly. 9. Think Safety. Safety is a combination of operator common sense and alertness whenever the band saw is in operation. g. ALWAYS adjust the upper blade guide and blade guard to just clear the workpiece to protect the operator, to keep blade breakage to a minimum, and to provide maximum support for blade. !0. This band saw is not designed WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS SUFFICIENT TO INFLICT SEVERE INJURY. 3 to cut meta!. USE OF YOUR BAND SAW} TO FRACTION OF A SECOND iS additional safety instructions for band saw YOUR The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. READ AND FOLLOW THE INSTRUCTIONS THE FRONT OF THE BAND SAW. APPEARING _ DIRECT ON THE INSTRUCTION PLATE ON DRIVE SAW -- - --- = iii , motor specifications - - - and electrica| requirements This machine a 1725 RPM volts, 60 Hz., CONVERTED is designed to use, and is equipped with, motor. It is wired for operation on 110-120 alternating current. (TOOL MUST NOT BE TO OPERATE ON 230 VOLT). For replacement motor refer to parts list in this manual; CONNECTING TO POWER SUPPLY This machine must be grounded the operator from electric shock. OUTLET while in use to protect Ptug power cord into a 110-120V properly grounded type outlet protected by a 15-amp. dual element time delay or Circuit-Saver fuse or circuit breaker. If you are not sure that your outlet is properly have it checked by a qualified electrician. WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE AN ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCATIONS CLOSE TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAW BLADE. if power cord is worn or cut, or damaged have it replaced immediately. Your unit is for use on 110.120 that looks like below. volts, and has a plug 3-PRONG PLUG grounded, WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. in any way, PROPERLY. GROUNDED 3-PRONG OUTLET--_ GROUNDING 4 PRONG and electrical motor specifications requirements This power tool is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green jacket and is attached to the too! housing at one end and to the ground prong in the attachment plug at the other end. This plug requires outlet as shown. a mating 3oconductor grounded GROUNDmNG LUG / 3-PRONG _._ / !...o J-,-.44---I I_k-_-._j II ¢t_n_Ts=n MAKE SURE THIS T_ A_$ type If the outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown below and always connect the grounding lug to known ground. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. A temporary adapter as shown below is avaimable for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. A temporary adapter as illustrated is available for connecting plugs to 2-prong receptacles. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. ADAPTER AS TO A PROPERLY NOT ALL OUTLET GROUNDED. GROUNDED OUTLET BOX. BOXES ARE PROPERLY If you are not sure that your outlet box is properly grounded, have it checked by a qualified electrician. NOTE: already The adapter illustrated is for use only if you have a properly grounded 2-prong receptacle. The use of any extension cord wilt cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the plug on the saw. Extension WARNING: THE GREEN GROUNDING LUG EXTENDING FROM THE ADPATER MUST BE CON N ECTED TO A PERMAN ENT GROUND SUCH Cord Length Wire Size Up to 100 Ft. 100 - 200 Ft. 200 - 400 Ft. A.W.G, 16 14 10 CONTENTS POWER TOOL WARRANTY ................... GENERAL SAFETY INSTRUCTIONS POWER TOOLS ............................. ADDITRONAL FOR BAND 2 AND CHECKING 3 ELECTRICAL CONTENTS 4 ... 6 ASSEMBLY Mounting Band Saw to Workbench ........... Installing the Table ........................... Installing the Blade .......................... Tracking the Blade .......................... Adjusting the Table Square to Blade ......... Guide Bar ........................ Adjusting Adjusting Front to Back Squareness ......... Adjusting Side to Side Squareness .......... Adjusting Upper Blade Guide Assembly ...... Adjusting Upper Blade Guides ............... Adjusting Upper Thrust Roller ............... Adjusting Lower Blade Guide Assembly ...... Adjusting Adjusting Adjusting GETTING SAFETY INSTRUCTIONS SAW ............................ MOTOR SPEC0FiCATJONS AND REQUIREMENTS ............................ UNPACKING 2 FOR 7 8 8 10 11 12 12 13 13 13 14 14 Lower Blade Guides ............... Lower Thrust Roller ............... Table ............................. TO KNOW YOUR BAND 14 15 15 SAW Tension Adjustment Knob ................... Tension Setting ............................. Guide Bar Lock Screw ...................... Thrust Roller Adjustment ................... Table Lock Knob ............................ Tilt Scale ................................... Blade Guides ............................... On-Off Switch .............................. t 6 16 16 16 16 16 16 16 BASIC BAND SAW OPERATION Sawing ..................................... Blade Selection Guide ...................... 17 17 MAINTENANCE ............................. Lubrication ................................. 18 18 RECOMMENDED TROUBLESHOOTING REPAIR PARTS ACCESSORIES ....................... ............................. ........... 18 19 20 unpacking -- - and checking TOOLS NEEDED .... contents _-- -_- Model 113.244401 Band Saw is shipped complete one carton but DOES NOT INCLUDE Steel Legs. COMBINATION MEDIUM SQUARE SCREWDRIVER Separate all parts from packing materials and check each item with illustration and "Table of Loose Parts". Make certain all items are accounted for, before discarding any packing material. {_8=:==== #2 PHILLIPS SCREWDRIVER 7/16 INCH WRENCH 3/8 INCH WRENCH 1/2 INCH WRENCH 5/! 6 INCH WRENCH 5/32 INCH SET SCREW WRENCH If any parts are missing, do not attempt to assemble the band saw, plug in the power cord, or turn the switch on until the missing parts are obtained and installed correctly. COMBINATION SQUARE MUST BE TRUE STRAIGHT EDGE OF BOARD 3/4" THICK THIS EDGE MUST BE PERFECTLY STRAIGHT DRAW LIGHT LINE ON BOARD ALONG THIS EDGE / SHOULD SQUARE BE NO GAP OR OVERLAP HERE WHEN IS FLIPPED OVER IN DOTTED POSITION ! ITEM TABLE OF LOOSE PARTS QTY. i / ¢ in A B C D E F Basic saw assembly ............... Owners Manual ................... Saw Table ........................ Blade, Saw 1/4 ................. Insert, Table ...................... 1 1 1 ,. 1 1 Bag Assembly Part - #691 32 Containing the following parts: Roller, Blade Thrust ............... Switch, Key ....................... iNut, Wing 1/4-20 ................. Screw, Truss Hd. 1/4-20 x 1 ....... Washer 17/64 x 5/8 x 1/16 ....... Screw, Hex Hd. 5/16-18 x 3/4 ..... External Lockwasher, 5/16 ........ 2 1 1 1 1 2 2 Wrench, 1 Hex "L'" 5/32 ............ assernbly MOUNTING BAND SAW TO WORKBENCH If band saw is to be used in a permanent location, it should be fastened securely to a firm supporting surface such as a workbench or accessory leg set, If mounting to a workbench, through supporting surface dimensions illustrated. !. Each foot diameter and 1/4" length to nuts, and holes should be drilled of the workbench using 2. Locate and mark mounted. holes where 3. Drill (4) 11/32" din. holes through 4. Remove T should be bolted securely using 1/4" machine screws, washer, Iockwashers, hex nuts. Bolts must be of sufficient accommodate legs of saw, washers, hex thickness of supporting surface. band HOLES 12-1/8"-- _, workbench. band saw cover by releasing screws, [_. 9/32" DJA.(4) saw is to be latches. 5. Place band saw on workbench aligning with holes drilled in workbench. 6. Insert all four tighten. 5" Iockwashers holes in feet and nuts and An alternate method of mounting is to fasten band saw to a mounting board. The board should be of sufficient size to avoid tipping of saw while in use. Any good grade of plywood or chipboard with a 3/4" minimum thickness is recommended. 1. Follow instructions for mounting to workbench, substituting a board 1 8" x 24" minimum size and using 1/4 inch flat head screws, flat washers, Iockwashers, and hex nuts. Screws must be of sufficient length to accommodate legs of saw, washers, hex nuts, and thickness of supporting board. 24" MIN. 18" MIN. 5" 9/32" HOLES NOTE: Holes must be counter sunk so screw are flush with surface of supporting board. 2. Securely clamps. clamp board to workbench heads using C NOTE: Supporting surface where band saw is mounted should be examined carefully after mounting to insure that no movement during use can result. If any tipping or walking is noted, secure workbench, legs, or supporting surface before operating band saw. IDIA. (4) assembly INSTALLING THE TABLE Applying a coat of automobile wax to the table inside surfaces of trunnion that slide on frame and will ease sliding on these surfaces. 1. | 2. Locate two (2) 5/16 - 18 x 3/4 inch hex head screws and external Ioc kwashers among loose parts. 3. Position trunnion at the 0 degree position and tighten table lock knob. 4. Place table on trunnion so that the slots in trunnion line up with the mounting holes in table as illustrated. 5. Insert hex head screw and Iockwasher through front hole of trunnion )nto table and tig hten. 6. Loosen table Lock Knob the 45 degree position. 7. Insert hex head screw and Iockwasher hole of trunnion into table and tighten. 8. Return table to the 0 degree table lock knob. INSTALLING and position Trunnion through position WAX _ SURFACES _ F-'TRUNN'ON \ _ --TABLE __ _'_ LOCK KNOB _--- EXTERNAL ___ LOCKWASH ER 5/16-18 HEX HEAD SCREW rear and tighten and remove the blade guard. BAR LOCK BLADE --, SCREW_ t11 1_-7--'--'_ MOUNTING 2. Loosen the guide bar lock screw and position the upper guide assembly abOVescrew, the table TABLE _F_ GUIDE screws --APPLY ____,_ at THE BLADE 1. Loosen the two mounting _ TO NSaDE Loosen the guide bar lock screw and position the upper guide assembly all of the way up. Tighten lock screw. approximately as shown and two tighten inches the SCREWS_ ! } I 11!1_ _J_ _----_LI l_lltl_----__._ __ __'_ Iock UPPER B L/_p,.Eo, ._, ____-_ Z_._ GUIDE ASSEMBLY -"-_ _[;Z_- ._,': "_-'_ _ GUIDE BAR assembly HEX HEAD SCREWS 3. Loosen the two cap screws that lock upper guides and separate them about 1/8 ': 4. Find a Thrust Roller among in upper guide assembly. BLADE GUIDES--_ THRUST blade R© LLER ----_:_ loose parts and insert 5. Loosen two hex head screws in upper guide assembly and slide assembly all of the way back in the slots. 6. Tighten _.. CAP SO hex head screws. 7. Loosen lock nut on thrust roller adjustment screw. © 8. Back out thrust roller adjustment screw by turning counter clo(:kwise using 5/32 inch setscrew wrench. © ______ THRUST _____ ROLLER ADJUSTMENT L _-LOCK NUT BLADE GL 9. Loosen the two capscrews that lock the blade guides and separate them about 1/8" 10. Find a Thrust Roller among lower guide assembly. lower loose parts and insert in ""_'_ THRUST ROLLER CAP S I 11. Loosen lock nut on thrust roller adjustment 12. Back out"thrust roller adjustment screw by turning counter clockwise using 5/32 inch setscrew wrench. !3. Loosen inner and outer assembly adjustment. lock nuts on lower 14. Turn Iocknuts clockwise and move assembly back to the frame tube. LOCK screw. lower ,=_'--_-] ::)] NUT-- r-_THRUST ROLLER /ADJUSTMENT SCREW guide guide LOCK NUT assembly TENSION 15. Carefully uncoil the blade holding it at arms length. !6, Place the blade over the wheels with the teeth pointing downward toward the table as shown. Make sure the blade is in the center of the rubber tires. INDICAT__ _ WASHERJ NOTE: Your band saw can be used with 1/4 or 3/8 inch wide blades, 72 5/8 inches long. A 1/4 inch blade is included with this saw. 17. Turn tension adjustment knob clockwise until the large washer lines up with the tension indicator on the inside of the cover. 18. Turn the upper wheel by hand clockwise a few turns and notice if the blade re mains in the approximate center of the tires. If the blade moves away from the center of the wheels while you are turning it, the blade is not TRACKING properly. DE CENTERED ON TIRES OFBOTH WHEELS TRACKING THE BLADE The Motor Bracket is hinged which allows the upper wheel to be tilted so that the blade can be TRACKED. By turning the Tracking Adjustment Screw, the upper wheel will be tilted (see iliustration). MOTOR if the blade moves toward the front of the band saw: a. Turn the tracking adjustment screw clockwise about 1/4 of a turn, as though you were tightening it. TRACKING ADJUSTMENT SCREW ---,, If the blade moves toward the back of the band saw: a. Turn the tracking adjustment screw counter clockwise about 114 of a turn as though you were loosening it. Turn the screw just enough to cause the blade to run in the approximate center of both tires. REAR FRONT 10 assembly NOTE: IF BLADE CANNOT BE MADE MAY BE NECESSARY TO REPOSITION i. TO RUN IN THE APPROXIMATE CENTER OF THE THE UPPER WHEEL ON THE MOTOR SHAFT. LOWER WHEEL, tT Loosen the set screw in the upper wheel. a, If the blade is running b, If the blade is running to the rear of lower wheel - Slide upper 2. Tighten 3, Track the blade by turning ADJUSTING to the front of lower wheel - Slide upper wheel whee! to the rear toward the motor. to the front away from the motor. the set screw in the upper wheel. THE TABLE the tracking SQUARE adjustment screw in or out as needed. TO BLADE NOTE: The combination square must start of "assembly" section for checking be "true". method. See 1. Loosen guide bar lock screw and raise the upper blade guide assembly all the way up. Tighten guide bar lock screw. 2. Place a square on the table against the blade as illustrated. the rear edge of 3. If adjustment is required, loosen the two screws the trunnion stop brackets and tap table up down until table is square with blade. 4. Tighten in or screws. 5. Loosen table lock knob. 6. Place a square on the table illustrated, against the blade as 7. Tilt table up or down to atign table 90 degrees to blade (0 degree position} and tighten table lock knob. _-" 8. Loosen the two screws in the trunnion stop brackets and slide bracket under lock knob until it rests against end of slot in trunnion. 9. Tighten COMBINATION SQUARE t______, ;I . --SAWBU,OE screws. 10. Check squareness of blade to table, Make ments if necessary. readjust- 11. Loosen table lock knob. 12. Tilt table to 45 degree combination square. !3. position and check using a Loosen the two screws in the trunnion stop brackets and slide bracket on opposite side of lock knob until it rests against end of slot in trunnion. NOTE: Be careful not to change position of slide bracket under lock knob that set the 0 degree position. 14. Tighten STOP BRACKET SCREWS screws. t5. Check blade to table at the 45 degree position. !6. Loosen table lock knob and position gree position; recheck squareness. table at 0 de- 17. Make readjustments if necessary. 11 assembly ADJUSTING GUIDE BAR NOTE: When the upper guides are raised or lowered, they must not deflect the blade front to back or sideways. This means that the guide bar must be parallel to the blade. 1. Lower guide bar until it inches above table. Tighten is approximately 1-3/4 guide bar lock screw, 2. Hold a square on table against guide bar as shown to check side to side squareness. 3. Hotd square on table against guide bar as shown to check front to back squareness. NOTE: Square must rest on the guide bar and not on the upper guide bracket, Note illustration. ADJUSTING FRONT TO BACK SQUARENESS NOTE: When making adjustments, guide bar lock screw must be loosened. To check squareness it must be tightened. a. b. c. GUIDE BAR _11 BRACKET \"_J ADJUSTMENT \_ SCREWS _- Loosen guide bar lock screw and lower guide bar until it rests on table. Leave lock screw loose, Loosen two hex head screws on the top of frame tube. Loosen lock nuts on guide bar bracket adjustment screws. LOCKNUTS__ NOTE: Turning guide bar bracket adjustment screws clockwise will move quide bar toward front of saw. Turning screws counter clockwise will move guide bar to rear of saw. d, Turn guide bar bracket adjustment turn using phillips screwdriver. e, Tighten f. Raise guide bar I-3/4 bar lock screw. g. hA Check squareness. Readjust if necessary, Hold guide bar bracket adjustment screws phillips screwdriver and tighten lock nuts. hex head screws screws on top of frame inches and tighten 1/4 tube. guide with 12 _ .._-- HEX HEAD 7 SCREWS FGUIDE BAR i BRACKET assembmy ADJUSTBNG S_DE TO $_DE NOTE: When making adjustments, screw must be loosened. To check be tightened. a. b. c. d. e. f. !/y--- SQUARENESS _ guide b_r iock squareness it must tP Loosen guide bar lock screw and lower g_Jide bar until it rests on table. Leave lock screw loose, Loosen two hex head screws on top of frame tube. Grasp guide bar as illustrated and move to the side needed to square it with table. -[his wilt slide the guide bar bracket into position. Tighten hex head screws on the top of frame tube, Raise guide bar 1-3/4 inches and tighter_ _j_ide bar lock screw. Check squareness. ADJUSTING UPPER Readjust BLADE HEX HEAD SCREWS _ _GUiDEBAR i _" 8RACKET if necessary. GUIDE ASSEMBLY G ULLET--_Z NOTE: The upper and lower blade guides support the blade and keep it from twisting during operation. An adjustment is necessary when bRades are changed or replaced. "Z l Z 1. Loosen two hex head screws in upper blade guide assembly and slide assembly forward in the slots until the front edge of the blade guides are approximately 1/32"from the GULLET of the saw blade. 2. Tighten two hex head _""-...-- B LAD E GUIDE screws. q NOTE: It may be necessary to back out thrust roller adjustment to allow thrust roller to move back from blade to get 1/32" clearance from the gullet to edge of blade guide. !l ""_ SAW ADJUSTING UPPER BLADE GUIDES 1. Loosen the two cap screws that lock the upper blade guides and press the two guides evenly against thesides of the blade but do not pinch the blade. ReJease the guides and rotate the upper wheel slightly clockwise moving the blade down,ward. Make sure one guide is not further away from the blade than the other. Tighten both cap I'_'---APPROX, 1132 BLADE CAP SCREW screws. BLADE GUBDE{ 13 CAP SCREW assembly ADJUSTING NOTE: rear them ting, t 2, UPPER THRUST The and thrust toilers support when the w_ll rotate wh_le you the rotters To be sure the blade, are cutting. should the stop turn the THRUST b}ade from is pushed soon as you the stop thrust is properly roller supporting adjustment Whiie turn_ng hand, adjust blade the and upper wheel roller until to rotate. it clockwise by stops LOWER BLADE rotating while upper roller adjust, GUIDE until the front 1/32" edge of the from the lock 1. Loosen blade Z _ 1t32" THRUST "2_ ADJUSTMENT the ROLLER blade GULLET °i nuts, LOWER guides rHRUST ROLLER ADJUSTMENT SCREW GUIDE SAW ADJUSTING NUT APPROX. _ NOTE: It may be necessary to back out thrust roller adlustment to allow thrust roller to move back from the blade to get !132" clearance from the gullet to edge of blade guide. Tighten BLADE ASSEMBLY Turn Iock nuts on lower blade guide assembly counter clockw=se and move lower blade guide forward LOCK 0 _--- guides are app{oximately of the _w bfade, 2. / it barely touches the Now move the roller T_gn[er,. lock nut while holding thrust ment screw with setscrew wrench. assembly / }° screw roller thrust starts / rOtating, roller --7 cut- 5/32" setscrew wrench so that the towar(_ the blade and almost touches. th_ ROLLER against using moves ADJUSTING 1. the blade As thrust back shghtly until wheel is rotated. 3. ROLLER two BLADE cap and GUIDES screws press the that two lock the guides lower the s_des of the blade but do not pinch the Release the guides and rotate the upper wheet stightty moving the blade " I_ " evenly against blade. clockwise _ BLADE down- ward. Make sure one guide is not further away from the blade than the other, Tighten both cap SCre_¢S. 14 _4"-" B LAD E _ GUIDES CAP SCREWS assembty ADJUSTING t. 2, LOWER To be sure the biade, the THRUST thrust turn the ROLLER rotler thrust is properly rol!er adiustment 532" setscrew wrench so that the toward the blade and a!most touches, roller Whiie turning hand, adjust blade the and back wheei si;ghtly untii is rotated, thrust starts upper wheel roller unti! to rotate. it stops clockwise rotating Tighten iock nut whi!e ho!ding thrust ment screw with setscrew wrench. 4, Rotate check ADJUST|NG 3. 4. 5. while upper roller adjust- the upper wheei a few times by the blade guides and thrust rollers. adiustments 2. by !! _CREW it barely touches the Now move the roller 3, I screw using moves the THRUST ROLLER ADJUSTMENT supporting THRUST hand and Make re- ROLLER if necessary, GUARD TRUSS HEAD THE TABLE Replace the blade guard on the upper guide assembly and tighten screws. Locate the table insert and place it in the opening in the tabte, Locate a 1/4 - 20 x ! " truss head screw, a flat washer, and a 1/4 -. 20 wing nut among loose parts, insert screw into hoie in table top as illustrated. From the underside of the table, install washer and wing nut onto the truss head screw and tighten finger tight. This wit! keep the table flat and in alignment, Replace the cover. SCREW---_ ! HER 6, Blade should be in approximate _nsert. 7. If blade runs to one side, loosen that mount table to trunnion and ter blade 8. Tighten t in table center hex shift of head table slot in screws to cen- insert. screws, t5 getting to know your band saw 2 TENSSON SETTING (gNSODE} 1 //---- TENSION KNOB "-_ COVER RETAINING CLIP (5 USED) 8 ON-OFF SWITCH \ \ ADJUSTMENT 3 GUIDE BAR LOCK SCREW J j_ \ F BLADE GUARD TABLE -_ COVER 7 7 LOWER BLADE GUIDES / BLADE GUIDES 6 TILT SCALE \ / 4 UPPER THRUST ROLLER ADJUSTMENT 4 LOWER THRUST ROLLER ADJUSTMENT 5 TABLE LOCK KNOB FRONT 1. TENSION ADJUSTMENT KNOB...Tightening the knob will increase the tens=on on the blade, Loosening it wilt decrease the tension. 2. TENSION SETTING...The marking indicates the correct blade tension for the blade. For example, when installing the blade, tighten the tension adjustment knob until the indicator washer is pointing to the marking on the inside of cover. 3. BACK GUIDE BAR LOCK SCREW... The upper blade guides should just clear the workpiece while cutting. Always adjust the upper guide assembly and tock the guide bar by tightening the guide bar lock screw before turning on the band saw. ONOFF SWITCH The On-Off Switch has a locking feature, THiS FEATURE IS iNTENDED TO PREVENT UNAUTHORIZED AND POSSI8LY HAZARDOUS USE BY CHILDREN AND OTHERS. 1, THRUST ROLLER ADJUSTMENT...Turning the adjustment screw moves the thrust roller in or out to support the blade from the rear while cutting, 5. TABLE LOCK KNOB ...Turning the knob allows the table to be tilted and locks it in place. 6. TILT SCALE .,. Shows degree table is tilted, 7. BLADE GUIDES.,. Supports the blade and keeps it from twisting during operation. An adjustment is necessary when blades are changed or replaced. 8, ON-OFF SWITCH... See below and next page. LLON insert key into switch. NOTE: 4. Key is made of yellow plastic. 16 I getting 2. 3. To turnmachh_e To with lock OFF .. LEAVE IT HAS THE COME switch one hand lever 'ew!}_ ir_. MACHINE UNATTENDED TO A COMPLETE STOP. in OFF .,, PUSH band your To turn machir_e on, insert finger under switch arid pu4 e_d of switch out, NEVER UNTIL 4. to know" position.,, REMOVE key hold with switch other ii' IN hand, WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF" WHEN MACHINE IS NOT IN USE... REMOVE KEY AND KEEP IT IN A SAFE PLACE... ALSO...IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF.., REMOVE THE KEY AND STORE DTREMOTE FROM BAND SAW. THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. basic band saw operation A band saw is basically a "curve cutting" machine. It is also used for straight-line cutting operations such as crosscutting, ripping, mitering, beveling, compound cutting, and resawing, tt is not capable of doing inside curing. This band saw is not designed to cut metal. SAWING , 1. Adjust the upper guide workpiece. 2. Use both hands while feeding the work into the blade. Hold the workpiece firmly against the table. Use gentle pressure, and do not force the work, but allow the blade to cut. BLADE SELECTION MINIMUM CIRCLE assembly The smallest to just clear the approximately GUIDE FOR CUTTING BLADE SIZE diameter circle that can determined by the width of the blade. a 1/4" wide blade will cut a minimum 3,!8 ,, 114" t7 1-1/2 £ (See Chart) be cut out is For example, diameter of maintenance WARNING: FOR YOUR OWN SAFETY. SWITCH "OFF" AND REMOVE PLUG POWER OUTLET BEFORE MAINTAINING LUBRICATING YOUR BAND SAW. TURN FROM OR BLACK TIRES Pitch be and sawdust removed with piece of wood. solvent, When _%'hen wheels the that accumulate a stiff brush Do not t_res become on the tires or scraped off use a sharp worn replacing the tires, but do not g_ue them knife they should stretch on. them should with a or any kind of be replaced. around MOTOR the GENERAL Keep your Band Saw clean. Remove sawdust Do not altow sert. blade Craftsman Apply pitch from the inside. to accumulate on the table, guides, or thrust rollers. Gum and Pitch Remover. a thin coat of automobile-type so tt_e wood slides easily while cutting. to the _nside surfaces of the trunnion. Clean wax blade them on Also in- with the table apply wax MOTOR Frequently motor, vacuum or blow out any sawdust If the power cord is worn, cut, or damaged have it replaced immediately. from the in any way, LUBRICATION All of the BALL BEARINGS are packed with grease at the factory. They require no further lubrication. RECOMMENDED ACCESSORIES Item Cat. No. Floor Stand ............................... Miter Gauge .............................. Rip Fence ................................ Blades ................................ Steel Leg Set ........................... Circle Cutting Attachment ................... Table Extension ........................... Power Tool Know How Handbooks Radial Saw ................................ Table Saw ................................. 9-2221 3 9-29929 9-23433 See Catalog 9-22244 9-24301 9-24302 9-2917 9-2918 The above recommended accessories are current and were available at the time this manual was printed. 18 troubleshooting WARNING: SOURCE FOR OUTLET YOUR OWN SAFETY, TURN BEFORE TROUBLESHOOTING TROUBLE Motor will not PROBABLE run, I. 2, Defective Defective SWITCH YOU_ "OFF" AND BAND SAW. REMOVE CAUSE OnOff switch Defective switch Motor Defective, PLUG FROM POWER REMEDY switch. cord. t, Replace defective Band Saw again, 2. Consut[ parts before using box receptacle. Sears Service. Any attempt, to repair this motor may create a HAZARD unJess repair is done by a qualified serv}ce techniciar'. Repair Store, Blade does not approximate upper wheel, Blade does not approximate lower wheel. Band Saw when cutting. Blades run center breaking. 1, Not tracking properly. at your nearest Sectior_, Upper wheel not positioned correctly on shaft. 1, Reposition tile wheel, see Assembly Section, "Tracking the Blade." 1, Cutting 1. Stop feeding, slightly, until 2. Dull blade. of the down is available 1. Adjust tracking, see Assembly "Tracking the Blade." of the run in the center s_ows in the service too small 1. Too much 2. Kink a radius. 2. tension, in blade caused too small material 1. Adjust by cutting a radkJs or turning too fast when Replace the cutting. 19 2. and back up to the material the band saw speeds up. blade. tension. See Getting To Know Your Band Saw "Tension Setting". Use correct cutting technique. See Basic Band Saw Operation Section. Sears CRAFTSMAN 10-INCH BAND SAW, MODEL 113.244401 18 16 \ 14 \ o / 1_, 11 12 13 / 12 46 40 41 \ \ / 3 45 44 42 FIGURE 1 I CRAFTSMAN 10-INCH Always BAND order by Part Number FIGURE PART NO. KEY NO. I'O 1 2 3 4 5 6 7 8 9 10 1! 12 !3 !4 15 16 17 !8 19 20 2! 22 23 24 25 69031 60386 60430 69109 STD600603 63467 69118 60256 62442 69119 STD375006 STD601103 STD 55121 60289 69123 69128 69127 60419 60321 60432 !60323 STD551025 STD54t625 69129 69133 "Standard Hardware x 3/64 *Spring, Tension *Screw, Pan Cross Type T6-32 Cap-Flag Terminal Cover, Switch Key, Switch Switch Cord *Connector, Wire *Screw, Pan Rec Type T 10-32 *Lockwasher, Ext. NIO Ring, Hog Cord with Plug Seal, Motor Foam Cover, Motor Screw, Pan Hd. Plastite Screw, Thumb 5/16-18 x 3/8 1 PARTS 26 27 28 29 30 31 32 33 34 35 x 3/8 8-16 x 1/2 x 1-1/2 Spacer, 7/16 ID x 1800 Screw, Truss Hd. 1/4-20x 1 *Washer, 17/64 x 5/8 x 1/16 *Nut, Wing 1/4-20 Table Table Insert Item - - KEY NO. NAME Knob Asm, Tension Washer, 15/32 x 1-3/8 Washer .47 x 2.5 x .06 SAW, 36 37 38 39 40 41 42 43 44 45 46 47 MODEL 113.244401 not by Key Number LIST PART NO. 69120 69121 60076 63387 109751 STD551031 STD541110 STD551131 STD523107 60431 69084 139377 STD541031 273229 69110 18232 193250 69114 69112 69115 69126 STD551008 69187 69132 NAME Trunnion Guide, Trunnion Washer, .505 x 7/8 Knob x t/16 Bolt, Carriage 5/16-18 x 2-3/4 *Washer, 21/64 x 7/8 x 1/8 *Nut, Hex 10-32 *Lockwasher, 5/16 *Screw, Hex Hd. 5/16-18 x 3/4 Screw, Soc Cap 10-32 x 2-1/2 Foot, Frame Screw, Hex Soc Set 5/16-18-1 Nut, Hex 5/16-!8 Screw, Hex Type T 1/4-20 x 1/2 Bar, Guide Roller, Blade Thrust Screw, Hex Soc Cap 10-32 x 7/8 Guide, Blade Bracket Asm, Upper Guard, Blade Cover Asm., Front *Washer, 3/16 x 3/8 x 1/16 Owners Manual (Not Illustrated) Bag Of Loose Parts (Not Illustrated) May Be Purchased Locally. tStock item -- May be secured through the Hardware Order Houses. Department of most Sears or Simpsons-Sears Retail Stores or Catalog CRAFTSMAN 10-iNCH BAND SAW, MODEL 113.244401 2O i 43 i--,--_ FIGURE 2 oANY ATTEMPT TO REPAIR THIS MOTOR MAY CREATE A HAZARD UNLESS REPAIR IS DONE BY A QUALIFIED SERVICE TECHNICIAN. REPAIR SERVICE IS AVAILABLE AT YOUR NEAREST SEARS STORE, CRAFTSMAN 10-iNCH FIGURE KEY I PART I'J 8 9 10 11 12 13 t4 15 16 SAW, 2 PARTS 113,244401 LIST PART NO. 23 24 25 26 814584 69111 STD5411!0 9416390 27 i STD541025 28 1 69142 291 60433 30 I STD315228 31 I 41812 32 I 41815 33 I 69028 34 I 69130 35 I 18232 36 I 139377 37 I STD541031 38 I 69105 Tire *Key, Square 3/16 x 15/16 *Screw, Hex Soc 5/16-18 x 5/8 Wheel, Drive *Nut, Hex 8-32 *Lockwasher, Ext. N8 Motor Mount Assembly STD503105 69116 !STD541008 STD551208 69106 MODEL KEY NO. NAME NO. I NO. t 69117 4 5 6 7 BAND STD581050 69108 69137 69107 STD581062 102584 STD541425 109129 273229 *Ring, Retaining Bracket, Guide ®Motor Rod, Guide 17 69124 18 STD551010 Cover, Rear *Washer, 13/64 x 7/16 x 1/16 391 193250 40 STD551210 _Screw, Pan Rec. Type T 10-32 x 1/2 41 69114 42 43 69113 37837 19 STD601105 20 2! 22 69125 60525 37838 *Ring, Retaining 5/8 Screw, Set Hex Cup 5/16-18 Lock Nut, 1/4-20 x 3/4 Bolt, Carriage 7/16-14 x 3 Screw, Hex Type T 1/4-20 x 1/2 Latch _rRing, Retaining 5/8 Washer,.629 x 7/8 x 1/64 *Standard tStock 1/2 Rod Hardware Item - part is removed, Screw, Spl. Hex Hd. 1/4-20 Bracket, Guide Bar *Nut, Hex 10-32 Department discard and replace with Spacer *Bal! Bearing Ring, Retaining Tire Wheel, idler tBlade, Band Saw 1/4 x 72-5/8 Roller, Blade Thrust Screw, Hex Soc Set 5/16-18 x 1 Nut, Hex 5/16-18 Frame Assembly Screw, Hex Soc Cap 10-32 x 7/8 *Lockwasher, Ring, Int. N10 Guide, Blade Bracket Asm., Lower !-Wrench, Hex "L" 5/32 of most Sears Retail Stores or Catalog a new Retaining x 3-1/4 Screw, Pan Cross Type "'T'" 10-32 Nut, Hex 1/4-20 Shaft, Wheel (Includes Key 2!) May Be Purchased Locally, Item -- May be secured through the Hardware Order Houses. _-If this NAME x 5/8 SERVICE 10-1NCH NO SAW Now your that you should ply contact any for repair parts Service number ORDERING FOLLOWING of your lO-Inch Center not service, sim- and most Sears, all pertinent will be saw. GIVE THE DESCRIPTION NAME OF lO-Jnch may be ordered and most stocked Saw ALWAYS PART NUMBER listed transmitted Band side of the REPAIR PARTS, 113.244401 parts Saw INFORMATION: MODEL All or Band Be sure to provide PART NUMBER HOW TO ORDER REPAIR PARTS Center on a plate at the right-hand WHEN l O-inch you call or visit. model found Sears and Co. stores. facts when The purchased a need ever exist Roebuck M ODEL NO. 1 1 3.244401 have Sears stores. locally, to a Sears your Band Saw from any Sears Service If the parts you need are order Repair ITEM wil Parts be electronically Distribution Center for handling. Sold Part No. 69187 by SEARS, ROEBUCK AND CO., Chicago, Form No SP501 !-t IL. 60684 U.S.A. Printed in U.S.A. 10/86
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