Craftsman 113248211 User Manual 12 BAND SAW Manuals And Guides L0709235
CRAFTSMAN Saw Band Manual L0709235 CRAFTSMAN Saw Band Owner's Manual, CRAFTSMAN Saw Band installation guides
User Manual: Craftsman 113248211 113248211 CRAFTSMAN 12 BAND SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 12 BAND SAW #113248211. Home:Tool Parts:Craftsman Parts:Craftsman 12 BAND SAW Manual
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Iv Save This Manual For Future Reference _ARS owners manual Model No. 113.248211 Single Speed with Band 113.248211 Saw / Leg Set / Model No. 113.248321 Two Speed with Band t _\x V 113.248321 _i Saw Leg Set Serial Number Model / / / and serial number SEARS I CRRFTSMRN may be found at the left-hand side of the base. You should record both model and serial number in a safe place use. FOR YOUR SAFETY: Read ALL INSTRUCTIONS CAREFULLY. for future 12-1NCH BAND SAW , assembly ° operating ° repair parts Sold by SEARS, ROEBUCK AND CO., Chicago, Part No, SP5687 IL. 60684 U.S.A. Printed in U.S.A. FULL ONE YEAR WARRANTY ON CRAFTSMAN If wlthln one year from the date of purchase, thls Craftsman workmanship, Sears wlll repalr It, free of charge. WARRANTY SERVICE CENTER/DEPARTMENT BAND SAW Saw falls due to a defect in material or IS AVAILABLE BY SIMPLY CONTACTING THROUGHOUT THE UNITED STATES. THE NEAREST SEARS SERVICE Thls warranty applies only while thls product Is used In the United States. Thla warranty gives you specific legal rights and you may also have other rlghts whlch vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estates, IL. 60195 TABLE OF CONTENTS Section Title Page Number Safety Instructions for Band Saw ............................... 2 Glossary of Terms for Woodworking .......................... 6 Electrical Connections ................................................ 6 General Information ................................................... 8 Model Description .................................................. 8 Unpacking and Checking Contents ............................ 8 Assembly and Alignment .......................................... 11 Assembling Leg Set ............................................. 11 Adjusting Leveling Feet ....................................... 13 Attaching the Handwheel ..................................... 13 Mounting the Motor .............................................. 14 Connecting the Motor ........................................... 17 Selecting Blade Speed ........................................ 18 Recommended Speed Settings ........................... 18 Changing Speed Settings .................................... 18 AttachingTrim Caps ............................................ 18 Getting to Know Your Band Saw .............................. 19 Installingthe Blade .............................................. 20 Aligningthe Blade and Blade Guide Assemblies ............... .,................ 22 Location and Function of Controls ........................... 27 On-Off Switch ....................................................... 27 Tilting Head for Bevel Cut .................................... Adjusting Bevel Lock Knob .................................. Basic Band Saw Operation ...................................... Circle Cutting ....................................................... Sawdust Collection .............................................. Installing Sand i ng Attach me nt ............................. Installing the Sanding Belt ................................... Installing 1/16" Blade and Blade Guides ................................................... Scrolling ............................................................... Recommended Accessodes .................................... Maintenance ............................................................. Trouble Shooting - All Models .................................. Trouble Shooting - Motor ......................................... Parts Lists ................................................................ Drive Assembly .................................................... Base Components ............................................... Bevel Drive and Motor Mount Assembly Parts ................................................ Leg Set ................................................................ Mounting the Front Table ..................................... 24 Squaring the Blade to the Table .......................... 26 Adjusting Front Table ........................................ ,.. 26 27 27 28 31 31 32 32 33 34 36 36 37 38 40 40 42 44 46 Safety Instructions for Band Saw SAFETY SIGNAL WORDS • Assembly and alignment. (See pages 11 - 18) WARNING: means if the safety information is not followed someone could be seriously injured or killed. • Learn the use and function of the ON-OFF switch, bevel handwheel, bevel lock knob, blade guides, backup beatings, guide bar lock knob, and blade guard (See page 19.) CAUTION: means if the safety information is not followed someone might be injured. • Review and understanding of all safety instructions and operating procedures in is manual. DANGER: means if the safety information is not followed someone will be seriously injured or killed. • Review of the maintenance Safety is a combination of common sense, staying alert and knowing how your band saw works. Read this manual to understand this saw. BEFORE (See page 36.) Read the following WARNING labels found on the front of the saw: USING THE SAW: i WARNING: To avoid mistakes that could cause i serious, permanent Injury, do not plug the saw in until the following steps are completed. I 1. Pma_e'm_ tmf_'eo _:_11w, methods for this saw. I '" 6. Oo r'_ mm_4 j,m_t_l eJ, eJlf p,_me _J_JI t Tw,__ _1 e*_dv,_ _ b4_v b _ I WHEN INSTALLING OR MOVING THE SAW AVOID DANGEROUS ENVIRONMENT. stable mounting, and Usethe saw in a dry, indoor place protected from rain. Keep work area well lighted. To avoid injury from unexpected broken parts, saw movement: • Put the saw on a firm level surface where there is plenty of room for handling and properly supporting lhe workpiece. • Support the saw so the table is level andthe saw does not rock, w any other conditions that may affect the way the saw works If any part is missing, bent, or broken in any way, or any electrical parts don't work properly, turn the saw oil and unplug the saw. REPLACE damaged, missing, or failed parts before using the saw again. MAINTAIN TOOLS WITH CARE. Keep the saw clean for best and safest performance. Follow inslructions for lubricating. Bolt tile saw to the floor or work surface if it tends to slip, walk, or slide during operations like cutting long, heavy boards. REMOVE ADJUSTING KEYS AND WRENCHES tool before turning it on. Tu rn saw off and unplug cord before moving the saw. To avoid injury from jams, slips or thrown pieces or broken blades: To avoid injury or death from electrical shock: GROUND THE SAW. This saw has an approved 3conductor cord and a 3-prong grounding type plug. Use only 3-wire grounded outlets rated 120 volts, 15 amperes (amps). The green conductor in the cord is the grounding wire. To avoid electrocution, NEVER connect the green wire to a live terminal. • Make sure your fingers do not touch the plug's metal prongs when plugging or unplugging the saw. To avoid back injury, get help or use recommended casters when you need to move the saw. Always get help il you need to lilt the saw. NEVER STAND ON TOOL. Serious injury could occur if the tool tips or you accidentally hit the cutting tool. Do not store anything above or near the tool where anyone might stand on the tool to reach them. BEFORE EACH USE: from • Use of right blade size, style and cutting speed forthe material and the type of cutting you plan to do. USE ONLY RECOMMENDEDACCESSORIES. (See page 36.) Consult this Owner's manual for recommended accessories. Follow the instructions that come with the accessories. The use of improper accessories may cause risk of injury to persons. Make sure lhe blade teeth point downward, toward the table. Make sure the blade guides and thrust bearings are properly adjusted. • Make sure the blade or sanding belt tension is properly adjusted. • Before sanding, adjust the sanding platento clearfhe table by no more than !/8 of an inch • Make sure the bevel clamp is tight and no parts have excessive play. Inspect your saw. DISCONNECTTHE SAW. To avoid injury from accidental starting, unplug the saw, turn the switch off and remove the switch key before changing the setup, removing covers, guards, blade or sanding belt. CHECK DAMAGED PARTS. • alignment of moving parts, • binding of moving parts, Check for: To avoid accidental blade contact, minimize blade breakage and provide maximum blade suppo_l, always adjust fhe upper blade guide and blade guard to just clear the workpiece. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. Floor must not be slippery. To avoid burns or other fire damage, never use ;he saw near flammable liquids, vapors or gases. Plan ahead to protect your eyes, hands, face and ears. KNOW YOUR SAW. Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. To avoid injury from accidental contact with moving parts, don't do layout, assembly, or set up work on the saw while any parts are moving. AVOIDACCIDENTALSTARTING. Make sure switch is "OFF" before plugging saw into a power outlet. Plan your work. Any power saw can throw foreign objects into the eyes. This can cause permanenl eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. o Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches). They can get caught and draw you into moving parts. • Wearnonslip • Tie backlong hair. • USE THE RIGHT TOOL. Don't force tool or attachment to do a job it was not designed to do. Roll long sleeves above the elbow. • Use model 113.248211 to cut and sand only wood, wood like products, and plastics. Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using saw for hours at a time. damage to the saw, NEVER use model 113.248211 I to CAUTION: To avoid blade breakage, fire or other cut metals. • Use model 113.248321 to cut and sand only wood, wood like products, plastics and non-ferrous metals. CAUTION: Models 113.248321 is NOT designed for cutting or sanding ferrous metals like iron or steel. When cutting or sanding non-ferrous metals (brass, copper and aluminum, etc.), metal shavings can react with wood dust and start a fire. To avoid this: • Disconnect any type of dust collecting hose from the saw. • Remove saw. • all traces of wood dust from inside the Remove all metal shavings from inside the saw before sawing wood again. Dress for safety. WEAR YOUR footwear. For dusty operations, weara dust mask along with the safety goggles. Inspect your workpiece. Make sure there are no nails or foreign objects in the part of the workpiece to be cut. Use extra caution with large, very small or awkward workpleces: • Use extra supports (tables, saw horses, blocks, etc.) for any workpieces large enough to tip when not held down to the table lop. NEVER use another person as a subslitule for a tab!e extension, or as additional support for a workpiece thai is longer or wider than the basic saw table, orto help feed, support or pull the workpiece. When cutting irregularly shaped workpieces, plan your work so it will not pinch the blade. A piece of molding, for example, must lay flat or be held by a fixture or jig thal will not lel it twist, rock or slip while being cut. Properly support round material such as dowel rods, or tubing. They have a tendency to roll during a cut, causing the blade to "bite". To avoid this, always use a "V" b!ock or clamp the work to the miter gage. Cut only one workpiece at a time. • Cleareverythingexceptthe Workpiece and related support devices off the table before turning the saw Before freeing anY 013. • Tum switch "OFF". Plan the way you will hold the workpiece from start to finish. • Remove switch jammed material: key. • Unplug the saw. Do not hand hold pieces so small that your fingers will go under the blade guard. Use jigs or fixtures to hold the work and keep your hands away from the blade. SECURE WORK. Use clamps to hold work when practical. It's often safer than using you r hand, and flees both hands to operate the toot. Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into the blade or sanding surface. DON'T OVERREACH. Keep good footing and balance. • Wait for all moving When backing up theworkpiece, the blade may bind in the kerf (cut). This is usually caused by sawdust clog glng up t he kerr or because the blade comes out of the guides, if this happens: • Turn switch "'OFF". Remove switch key. Unplug saw. Wait for all moving Remove band WHENEVER parts to stop. parts to stop. saw cover. SAW IS RUNNING. WARNING: Don't let familiarity (gained from frequent use of your band saw) cause a careless mistake. A careless fraction of a second is enough to cause a severe Injury. Before starting your cut, watch the saw while it runs. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the saw off. Unplug the saw. Do not restart until finding and correcting the problem. KEEP CHILDREN AWAY. Keep all visitors a safe distance from the saw. Make sure bystanders are clear Stick flat blade screwdriver or wedge into the kerl. Turn the upper workpiece. wheel by hand while backing up the Before removing loose pieces from the table, turn saw off and wait for all moving parts to stop. BEFORE LEAVING Wait for all moving parts to stop. THE SAW: of the saw and workpiece. DON'T FORCE TOOL It will do the job better and safer at its designed rate. Feed the workpiece into the saw blade only fast enough to let it cut without bogging down or binding. Makeworkshop child-proof. Lockthe shop, Disconnect master switches. Remove the yellow switch key. Store it away from children and others not qualified to use the tool. glossary of terms for woodworking BOTH MODELS Beveling An angle cutting board. Push Stick operation through the face of the Crosscut A cutting operation workpiece. made across the width of the Compound Cutting A simultaneous bevel and miter cutting operation, A device used to feed the workpiece through the saw during narrow ripping type operations so the operator's hands are kept well away from the blade. Resaw A cutting operation to reduce the thickness workpiece to make thinner pieces. Resin FPM A sticky, sap based substance that has dried. Feet per minute. Used in reference to surface speed of blade. Ripping A cutting piece. Freehand (as used for band saw) Performing a cut without the workpiece supported on the work table. properly operation along the length of the work- Sawblade Path The area of the worktable line with the saw blade, Gum of the or workpiece directly in A sticky, sap based residue from wood products. Set Kerr The distance the tip of the saw blade tooth is bent outward from the face of the blade. The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut. Leading End The end of the workpiece cutting toot first. which is pushed into the Mitering An angle cutting operation the workpiece. made across the width of Trailing End The workpiece end last cut by the saw blade. Workpiece The item on which the cutting operation is being performed. The surfaces of a workpiece are commonly referred to as faces, ends, and edges. Worktable The surface on which the workpiece rests while performing a cutting or sanding operation. electrical connections BOTH MODELS POWER SUPPLY WARNING: To avoid shock or tire, If power cord Is worn or cut, or damaged In any way, have it replaced Immediately. Motor Specifications The A-C motor used inthis saw is a capacitor-start, nonreversible type having the following specifications: 113.248321 113248211 Rated H.P ........................................ 5/8 ........... 1/2 Maximum Developed H.P .............. 1-1/8 ........... 1 Voltage ............................................ 120 .......... 120 Amperes .......................................... 7.9 ........... 7.9 Hertz (Cycles) .................................. 60 ............ 60 Phase ............................................ Single ...... Single RPM ............................................... 1725 ........ 1725 Rotation of Shaft ........................... Clock-. ..... Clockwise wise WARNING: To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Your saw Is wired at the factory for 120v operetio n. Connect to a 120v, 15-amp, branch circuit and use a 15-amp fuse or circuit breaker. WARNING: If not properly grounded this power tool can cause electrical Shock- particularly when used In damp locations close to plumbing. If an electrical shock occurs there Is also the potential of a secondary hazard such as your hands contacting the sawblade. Not all outlets are properly grounded. If you are not sure that your outlet is properly grounded, have It checked by a qualified electrician. Your unit has a plug that looks like the one shown below. Checkthe saw bladeto make sure it turns freely. Ifthe blade is free, try to start the motor again. If the motor stilldoes not start, refer to the "Motor Troubleshooting Chart." Thispowertool is equipped with a 3-conductor cord and ground type plug listed by Underwriters' Laboratories. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. 3. If the motor suddenly stalls while cutting wood, turn the power switch off, unplug the tool, and free the blade from the wood. The motor may now be restarted and the cut finished. This plug requires a mating 3-conductor grounded type outlet as shown above. WARNING: To maintain proper tool grounding whenever the outlet you are planning to use for this power tool Is of the two prong type, do not remove or alter the grounding prong in any manner. Use an adapter as shown and always connect the grounding prong to known ground. 4. Frequent "b!owing" of fuses or tripping breakers may result if: a. MOTOR IS OVERLOADED occur if you teed too rapidly. An adapter as shown is available for connecting the plug to a 2-prong receptacles. The green grounding lead extending from the adapter must be connected to a permanent ground such as properly grounded outlet box. ADAPTER PLUG _ - can 5. Most motor troubles may be traced to loose or incorrect connections, overload, reduced input voltage (such as small size wire in the supply circuit) or to overly long supply circuit wire. AM, ays check the connections, the load and the supply circuit whenever motor fails to perform satisfactorily. Check wire size and length with the Wire Size Chart below. LUG -, _ - Overloading b. LOW VOLTAGE - Although the motor is designed for operation on the voltage and frequency specified on the motor nameplate, normal loads will be handled safely on voltages not more than 10% above or below the nameplate voltage. Heavy loads, however, require voltage at motor terminals equals the voltage specified on nameplate. Have a qualified electrician replace the two prong outlet with a properly grounded three prong outlet. GROUNDING of circuit MAKE SURE TH!S IS CONNECTED TO A KNOWN GROUND WIRE SIZES I if you already have a properly grounded 2-prong I WARNING: receptacle. The adapter Illustrated Is for use only I MOTOR SAFETY PROTECTION NOTICE: To avoid motor damage this motor should be blown out or vacuumed frequently to keep sewdust from Interfering with normal motor ventilation. 1. This tool should be connected to a 120v, 15 amp branch circuit with a 15 amp fuse or circuit breaker. Faiiure to use the proper size fuse cap, resui_ in damage to the motor. 2. If the motor faUs to start, turn the power switch to the "OFF" position immediately. UNPLUG THE TOOL. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3-wire extension cords which have 3prong grounding type plugs and 3-pole receptacles which accepts the tools plug. CAUTION: For circuits that are farther away from electrical service box, the wire size must be Increased proportionately In order to deliver ample voltage to the saw motor. Length of the 120 Volts Wire Sizes Required Conductor (American Wire Gage Number) 0 - 25 Ft. 26 - 50 Ft. 51 - 100 Ft. 16 14 12 7 general information BOTH MODELS 1. This manual is 1or the following Models - 113.248211 and 113,248321. All sections are labeled with the correct model number. Follow ONLY instructions that are meant for your model saw. 2. If you are missing anypart(s) while putting your saw together, do not continue assembly. Contact your Sears Service Center or Retail Store and get the missing part(s) before continuing assembly or trying to use the saw. MODEL DESCRIPTION MOdel 113.248211: Manual Band Saw; 18 x 23 inch Work table; single speed; 1/2 HP. motor that develops 1 H.P.; legset. Model 113. 248321: Manual Band Saw; 27 x 23 inch work 1-1/8 table; two speed; 5/8 HP. motor that develops H.P.; legset. Complete parts lists are located at the end of this manual. Use these liststo identify the number of any missing part. 3. Sometimes small parts get lost in packaging materials. Do not throw away any packaging until your saw is put logether. If you are missing a part, check packaging before contacting Sears. unpacking and checking BOTH contents MODELS TOOLS NEEDED COMBINATION SQUARE MUST BE TRUE STRAIGHT EDGE BOARD 3/4-INCH THIS EDGE MUST MEDIUM SCREWDRIVER _' PE_CTLY f _....... 3/8" WRENCH 7/16" 9/16" WRENCH WRENCH COMBINATI DRAW LINE OF THICK BE STRAIGHT LIGHT ON BOARD SQUARE_ 7/16" SOCKET 9/16" SOCKET 1/8" HEX "L" WRENCH 5/32" HEX "L" WRENCH ALONGTHIS R_ _ SOCKET EDGE _,,_ J WRENCH SHOULD SQUARE WARNING: To avoid Injury from unexpected starting or elect rical shock, do not plug the saw in until all assembly and alignment steps are complete. The power cord must remain unplugged whenever you are working on the saw. Unpacking and Checking Contents 1. Separate all "loose parts" from packaging materials and check each item with "Table of Loose Parts" to make sure all items are accounted for, before discarding any packing material. BE NO GAP OR OVERLAP HERE WHEN IS FLIPPED OVER IN DOTTED POSITION tempt to assemble the band saw, plug in the power cord, or switch on until the l WARNING: If turn any the parts are missing, domissing not atparts are obtained and are installed correctly. 2. Remove front table and front cover first while saw is being unpacked. To remove the front cover, pull the cover at the neck and underside of throat area. TABLE OFLOOSEPARTS ITEM DESCRIPTION QTY. A B C Motor ............................................................. Basic Saw Assembly ................................... Owners Manual ........... .................................. 1 1 D E F G H I Trim Cap, LH ............................................... Trim Cap, R.H .............................................. Leg ................................................................ Lower Stiffener ............................................ Sanding Platen ............................................. Poly "V" Drive Belt ...................................... 1 1 4 4 1 1 J K Pulley ........................................................... Loose Parts Bag containing tile following items: Band Saw Blade 1/4 x 80 ........................ Sanding Be!l 1/2 x 80 ............................. Handw,heel Assembly ............................ Bag of Loose Parts ............................... Leg C hanr}e', ............................................. 1 L NOTE: To avoid damage to the band saw leave it laying on its left side until you are ready to mount it to the leg set or cabinet To prevent scratching the finish, lay a p_ece of the packing box under the saw. A D E F J K 1 1 1 I 3 1 BOTH MODELS LIST OF LOOSE PARTS IN BAG ITEM A B C D E F DESCRIPTION QTY. Truss Head Screw 1/4-20 x 12 ..................... 32 Lockwasher, External 1/4 ............................. 32 Hex Nut 1/4 -20 ............................................ 32 Leveling Foot .................................................. 4 HexJam Nut3/8-16 ....................................... 8 Bracket Leg .................................................... 4 A Dllr ([]_\\t;\\\\\\;\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\_ e LIST OF LOOSE ITEM PARTS IN BAG DESCRIPTION QTY. G H I J K L M N O O Pan Hd. Screw 10-32 x 2 ............................... Hex Nut 10-32 ................................................ Switch Key ..................................................... Lo Hd. Screw Cap 1/4-20 x 5/8 ...................... Spacer#10 x 1/4 ............................................ Hex Flange Lock Nut 10-32 ........................... Locking Setscrew 1/4-20 x 1/2 ....................... Wing Nut 5/16-18 ........................................... Washer7/32 x 1 x 1-1/16 ............................... Washer 13/64 x 5/8 x 1/32 ............................. P Q Pan Hd. Screw Type TT 10-32 x 3/8 .............. 2 Hex Hd. Screw Ty TT 1/4-20 x 5/8 ................. 4 LIST OF LOOSE PARTS ITEM R S T U V W DESCRIPTION 1 1 1 2 4 4 3 1 1 2 IN BAG QTY. Table Alignment Key ...................................... Table Latch .................................................... Belt Tension Stud ........................................... Table Latch Spring ......................................... Table Alignment Spring .................................. Key3/16Sq. x 15/16 ...................................... R 1 2 1 2 2 1 ]- *NOT I0 _ SHOWN TO SCALE assembly and alignment BOTH MODELS ATTACHING LEVELING FEET From the loose parts bag find the following hardware: ITEM A B C DESCRIPTION QTY. Support Bracket ............................................. Leveling Feet .................................................. Hex Nut 3/8-16 ............................................... From the loose parts find the following items: D Leg ................................................................. 4 4 8 *U ¢ 4 *D *NOT SHOWN TO SCALE -- 1. Mount floor leveler support brackets inside legs. Line up the three tabs on brackels with slots on leg and tap into place. Make sure lip on bracket points up. Install the remaining three brackets the same LEG ® ="l" way. SUPPORTBRACKET 2 Put a hex nut on each of the !eveling feet and screw it down towards the rubber foot. 3, Put the leveling feet through the holes in the bottom of the tloor leveler support bracket. 4, Put another hex nut on each of the leveling feet and hand tighten until they are next to the support bracket. EX NUTS I the basic saw assembly, it will be necessary to I WARNING: After the legset has been attached to adjust the leveling feet so the saw does not rock. SUPPORT BRACKET _ LEVELING FOOT 11 BOTH MODELS ATTACHING LEG SET B From the loose parts bag find the following hardware: Item A B C Description Truss Head Bolts 1/4-20 x 1/2........... Lockwashers External 1/4 ............. Hex Nuts 1/4-20 ...................... ¢ Qty. 32 32 32 , From the loose parts find the following items: D E F Leg Channel ........ . .............. Legs (with attached support brackets and leveling feet) Lower Stiffeners .................... 1 4 4 E* F_ *NOT SHOWN TO SCALE SWITCH FRONT FRONTLEGSAND CHANNEL ARE A3q-ACHED HERE 1. Lay a piece of cardboard on the floor to keep from scratching the saw. LEG 2. Position the basic saw assembly on the floor as shown below. The back cabinet of the saw should be laying flat on the floor. It may be necessary to have someone help you lift the saw. REAR LEGS ARE 3HED HERE FLOOR 3, Mount the two front legs to the basic saw assembly using truss head bolts, Iockwashers, and nuts. Make sure that the four (4) holes in each corner of the saw line up with the four (4) holes in the top of each leg, At this time only put bolts through the sides of the saw assemblynotthe front. Only fingertighten nuts. 4, Position the leg channel inside the legset as shown. Fasten the channel piece, leg, and saw together with two (2) truss headbolts on each side. The threaded section of the bolts should point towards the inside of the basic saw assembly Put a lockwasher and hex nuton each bolt. Fingertighten nuts at this time. ;CHANNEL LEG _ t_,---HEAD TRUSS SCREW NUT 7_-_/ LOCKWASHER Truss head 12 screw, lockwasher, hex nut, and front channel p_ece 5. Use truss head bolts, Iockwashers, and hex nuts to mount the two (2) rear legs to the basic saw assembly. It may be necessary to slightly tilt the saw assembly backwards in order to get the four (4) holes in each corner of the saw to line up with the four (4) holes in the top of each leg. Finger tighten nuts at this time. TRUSS HEAD BOLT-'-"--" WASHER LEG i , HEX NUT STIFFENER 6. Attach t he four (4) lower stiffeners to the legs. Two (2) truss head bolts, washers, and hex nuts are required to hold each end of a lower stiffener in place. Only hand tighten hex nuts. 7. Go back with a 7_6wrench or socket and tighten all hex nuts. 8. Carefully lift the saw into its normal position. It may be necessary to have someone help you in order to avoid damaging the saw. ADJUSTING LEVELING FEET or work movement, leveling feet must be adjusted I WARNING: TO avoid injury from unexpected saw I so that saw does not rock. To adjust leveling feet so the saw will sit properly: 1, Move saw to desired location. 2. Raise or lower leveling foot by turning it clockwise or counterclockwise. 3. Tighten nuts to lock leveling foot in place. ATTACHING THE HANDWHEEL C,,Cf_,, , ,'!. 1. From loose parts bag find one (1) pan head screw 10-32 x 2and one (1) hex nut. Install the handwheel. Reach inside the base to the back side of the bevel mechanism and put the nut in place. Hold the nut in place with a finger. Install the screw through the center of the handwheel and tighten with a phillips screwdriver. 2. Hotd the handle and pu!t the red release button witil your finger to close the handle. i 13 BOTH MOUNTING MODELS THE MOTOR 1. Find the following parts: ITEM A B C D E F G H I DESCRIPTION QTY. Motor .............................................................. Spacer (#10 x 1/4) .......................................... Flanged Locknut #10-32 ................................ Wing Nut 5/16-18 ........................................... Motor Pulleyw/Set Screw (Model 113.248321) ................................... Belt Tension Stud ........................................... Motor Pulleyw/Set Screw (Model 113. 248211) .................................. Poly "V" Belt ................................................... Key 3/16 Sq x 15/16 ...................................... 1 3 4 1 1 1 1 1 1 *NOT SHOWN TO SCALE 2. Place the three (3) spacers onto the three motor studs as shown. Pay attention to where the oil plug is located, No spacer goes on the fourth motor stud. MODEL 113.248211 ONLY PULLEY 3. Locate the correct motor pulley (has no step). Place the shaft key intothe groove on the motorshaft. Align the groove in the pulley with the shaft key and install the motor pulley onto the motor shaft with the set screw boss toward the motor. Positionthe outerlace of the pulley 2 inches from the end shield of the motor and tighten the set screw using a 1/8-inch hex "L" wrench. OIL MODEL 113.248321 ONLY 4. Locate the correct motor pulley (Model 113.248211 has "one-step" pulley). Place the shaft key into the groove on the motor shaft. Align the groove in the pulley wit h the shaft key and install the motor pulley on the motor shaft with the setscrew boss toward the motor, 14 PLUG e BOTH MODELS 5. Place the Poly "V" belt into the motor mount as shown on the underside of the band saw. 6. Look at the motor mou nt and find the slot that is narrower than the other three. When mounting the motor, the motor stud without a spacer goes into this slot. MOTOR MOUNT NARROW SLOT 7. Carefully position the motor sothat the poly "V" belt is around the motor pulley and the four motor studs align with the slots in the motor mount. 8. Push motor studs through and install the flanged lock nuts to the three (3) motor studs with spacers. Start the flanged nuts by hand only at this time. MOTOR MOUNT MOTORMOUNT / 9, Install the threaded stud through the hole in the lower leg of the motor mount and over the motor stud as shown. THREADED STUD 15 , ,, ......... ,,,==,, |OTH MODELS ). Install a flanged lock nut onto this motor stud. Tighten the flanged lock nuts, using a 3/8-inch wrench, until almost tight. It will be easier to tighten lock nuts if the head is tilted to approximately 45 °. See page 34 for instructions on tilting head. FLANGEDI OTE: Do not over-tighten the flange nuts. The motor _ould slide in the grooves to allow tensioning of the elt. _'- ILLEY 1. Install the wing nut on the threaded stud. 2. Check that the poly "V" belt is on both pulleys being sure that it is centered on each pulley. SMALL PULLEY / 3. Check that the pulleys are in line by sighting down the sideof the large pulley to see if it lines up with the small pulley. If the pulleys are not in line, loosen the set screw holding the pulleyon the motor shaft and position the pulley. A notch in the small end of the motor support is provided for access to the set screw and belt. l' ACCESS \ NOTCH I" FLANGEO LOCK NUI WING NU! 4. Belt tensioning is done by lightening the wing nut which pulls the motor down. The motorslides onthe three (3) spacers and is locked in place by the flanged lock nuts on the threaded studs• Belt tension is important. Over tensioning may cause vibration while too little tension may allow the belt to slip under heavy loads. 5. After belt tension is adjusted correctly, tighten all four flanged Iocknuts. NOTE: When it becomes necessary to readjust belt tension, be sure to slightly loosen the flour flanged lock nuts. TIGHTEN FLANGE NUT AFTER TENSIONING BELTWITH WING NU'I e BOTH MODELS CONNECTING THE MOTOR 1. Next, the motorcord needs to be wired into the motor Coming from the underside of the table will be a cord with a black, white and green wire This is the motor cord. WARNING: Foryourown saw in until all assembly safety, neverplug the 1 steps are completed. ] 2. Loosen the two screws holding the connector box cover on the back side ot the motor. Swing the cover open. 3. Install the green ground wire by removing the green grounding screw and inserting it through the round metal terminal on the green ground wire of the motor cord. Reinstall the green screw into the hole from which it was removed and tighten securely. WARNING: To avoid electrocution, never connect but the ground wire (colored green) to the green screw. Insert terminal end of WHITE wire on spade terminal marked T4 on the motor. Push terminal firmly until seated. 41 . 0 Insert terminal end of BLACK wire on spade terminal marked T1 on the motor. Push terminal firmly until seated. Close motor connector box being sure that power cord is seated in the largest strain relief groove and 6. tighten box cover screws. . DO NOT plug in power cord. Q 17 MODEL 113.248321 SELECTING ONLY BLADE SPEED The band saw has two speed settings: 3000 FPM for normaloperation and 1500 FPM for operation requiring more control of the work piece. MOTOR _-] 1500 RPM 3000 RPM J i RECOMMENDED SPEED SETTINGS 1. 3000 Feet per Minute a. Basic Wood Cutting. b. Resawing Most effective with skip tooth, hook tooth, and regular tooth blades. - Disconnect any type of dust collecting hose from the saw. 2. 1500 Feet per Minute a. Intricate Wood Cutting • Remove all traces of wood dust from inside the saw. b. Veneers, Tile, Plastics c. Non-Ferrous Metals (Brass, Copper, Aluminum.) Most ellective with blades that have 15 teeth per inch. CHANGING SPEED CAUTION: Model 113.248321 is NOT designed for cutting or sanding ferrous metals like iron or steel. When cutting or sanding non-ferrous metals (brass, copper and aluminum, etc.), metal shavings can react with wood dust and start a fire. To avoid this: • Remove all metal shavings from inside the saw before sawing wood, again. SETTING WARNING: To avoid injury from unexpected starting or electric shock, do not plug the saw in. The power cord must remain unplugged whenever working on the saw. 1. Slightly loosen the four (4) flanged lock nuts that are holding the motor to the motor mount. 2. Release tension on the poly "V" belt. 3. Push the motor up to create slack in the "V" belt. When changing speeds from 1500 to 3000 FPM, remove the be It from the band saw pu Iley first. When going from 3000 to 1500 FPM, remove the belt from the motor pulley first. . Re-apply tension to motor belt ty tightening the wing nut. 6. After belt tension is adjusted correctly, tighten all four (4) flanged lock nuts. 4. While still holding the motor up, repositioh the "V" belt. I BOTH I MODELS ATTACHING TRIM CAPS 1. Find the left and right trim caps. 2. There are two plastic stubs on the back of each trim cap. 3. These stubs will snap into matching holes at the front corner of each saw. 4. Snap the left & right trim caps in place. 18 TRIM CAP € getting to know your band saw O 2 1 z_.s,o. ADJUST.E.T K.OB WA,N,,_.AB_. 4 * 5 6 BEARING BLADE GUIDES BLADE GUIDES 6 BACK-UP BEARING BEVEL SCALE MITER GAGE SLOT 3 BEVEL LOCK KNOB HAI,IDWHEE L ON-OFF SWITCH O BOTH MODELS 1. Warning Label 2. Tensions Adjustment Knob - Tightening the knob will increase the tension on the blade. Loosening it wili decrease the tension. Clockwise to tension, counterclockwise to loosen. 3. Setting Bevel Angle - Pull the bevel lock knob and adjust he band saw to the desired angle by turning the handwheel, then push in the bevel lock to secure. 4. Blade Guide Adjustment - The guides can be adjusted in or out for various widths of blades and locked in place by the set screws. 7 GUIDE BAR _'_ LOCKK.OB--_. !_!___, rr' 5. Lateral Blade Guide Adjustment - The guides can be adjusted sideways and locked in position by the capscrews to prevent the blade from twisting during operation. 6. Blade Backup Bearing Adjustment - The thrust bearings can be adjusted in or out for various widths of blades and locked in place by the setscrews. O 7, Guide Bar Lock Knob - The upper blade guides should just clear the werkpiece while cutting, Always adjust the guides before turning on the band saw and lock the guide bar by tightening the knob. 19 BOTH MODELS INSTALLING "I'HE BLADE WARNING: To avoid Injury from accidental startIng, make sure the power cord is unplugged before removing any part from the saw. _\_ !1 r "_BLADE _\'I_FII i' \Ill GUARD MOUNT=NG SCREW 1. Remove the blade guard by loosening the two (2) mounting screws with a phillips screwdriverand lifting the blade guard upward, 4 GUARD 2. Loosen the upper blade guide assembly and lower to approximately 3 inches above rear table and retighten lock knob. This is necessary to make adjustments to blade guide and back up roller bearing. 3. Loosen the two capscrews that lock the upper blade guides using a 1/8-inch hex "L" wrench and separate them about 1/8-inch. Repeat the same step for the lower blade guides. BLADE GUIDE CAPSCREWS 0 2O UPPER t 4. Loosen the setscrew which locks the blade guide support and push the support all the way back. Repeat for lower blade guide support. BLADE SETSCREW /I I -.----.--,t_*'_ __BLADE UPPORT .... _.... - ..... 5. Loosen the setscrew which locks the upper back up bearing and push the bearing all the way back. Repeat procedure for lower back up bearing. O LOWER .... - i _L,_ BACKUP BEARING WARNING: To avoid serious eye Injury or scrapes if the blade should suddenly uncoil, wear safety goggles. Carefully uncoil the blade holding it at arms length. _i SETSCREW BEARING UPPER SETSCREW BACKUP ..... SETSCREW BLADE CENTERED ON RUBBER TIRE 6. Uncoil the blade. 7. Place the blade over the wheels with the teeth pointing downwards toward the table as shown. Make sure the blade is between the blade guides and is in the center ot the rubber tires. NOTE: If the blade will not reach around both wheels, lower the upper wheel by turning the tension knob counterclockwise. O 21 BOTH MODELS ALIGNING THE BLADE AND BLADE GUIDE ASSEMBLIES This band saw comes equipped with a 1/4-inch blade. This band saw can be used with blades of width from 1/8-inch to 1/2-inch. The alignment steps must be followed for proper tension, blade guide, and bearing adjustments for each different blade. Refer to the blade usage section for the recommended blade size for best results during most band saw operations. NOTE: It is critical to the life of the blade that the following steps are followed. Premature blade breakage will result if these steps are omitted. 1. Turn the tension knob until the tension scale indicates 1/4-inch position. This will set the correct tension for a 1/4-inch blade. WARNING: TO avoid injury from unexpected starting or electrical shock, do not plug the saw in. The power cord must remain unplugged whenever you are working on the saw. 2. Turn the upper wheel by hand a few times and notice if the blade remains in the center of the ti re on the top wheel. i J_ / € TRACKING ADJUSTMENT SCREW If the blade moves away from the center of the tire while you are turning it, the blade is not tracking properly. The top wheel shaft is hinged so the blade can be tracked. Tilt the wheel by turning the tracking adjustment screw using a medium screw driver. (See illustration.) a. If the bladel moves toward band saw: the front • f i of the Turn thetracking adjustment screw clockwise about 1/4 of a turn, as though you were tightening it. b. If the blade moves toward the back of the band saw: Turn the tracking adjustment screw counterclockwise about !/4 of a turn as though you were loosening it. C. Check adjustment by turning r-'--- " wheel by hand. 0 22 Q 3. The upper and lower blade guides support the blade and keep it from twisting during operation Adjust blade guide support whenever blades are changed or replaced with a different width. 4. Push the blade guide support toward the blade and adjust the blade guides so they are about 1/32÷inch from the deepest part of the blade teeth. This deep part is called a gullet Tighten the set screw locking the blade guide support. Turn the upper wheel, by hand, checking the position of the blade guide support. NOTE: Letting the blade teeth hit the blade guides while using the band saw will ruin the blade The set of the teeth and the sharpened edge of the teeth would be damaged. Proper adjustment of the upper and lower blade guide assemblies will prevent this from happening. Repeat procedure for lower blade guide BLADE GUIDE GULLET support. BLA 5. Slide the two blade guides evenly against the sides of the blade. Do not push the blade guides or pinch the blade guides against the blade. Rotate the upper wheel by hand so the blade travels downward This leaves proper space for blade. Make sure one guide is not further from the blade than the other. Tighten both setscrews with a 1/8-inch hex "L" wrench. Repeat proce dure for lower blade guides. O NOTE: The backup bearings support the blade from the rear and will spin when the blade is pushed against them while you are cutting. As soon as you stop cutting, the bearings should stop spinning. 6. To insure the backup bearing is properly supporting the blade, push the bearing toward the blade until it almost touches it. Turn the upper wheel, by hand, checking the backup bearing to make sure it is not turning. If the bearing is turning, the blade is too close. Move bearing slightly away from the blade and tighten set screw with 1t8" hex %" wrench. Turn upperwheel and recheckthe bearing. Adjust again if necessary. BEARING BLADE / L GUIDE BLADE 4"--'--"--'_ B LAD E •.<--.----p BACKyP ./ GUIDE I ( BEARIING /.--"-- BACKUP I BEARING i L L ,---/-,i E'scR w 7. Repeat procedure for lower backup bearing. 8. Turn upper wheel by hand and check the blade guides and backup bearings to make sure they are adjusted correctly. Make any readjustments if necessary. L i 9. install blade guard and tighten with phillips screwdriver. (See illustration, page 20.) O 23 BOTH MODELS 10. Install the front cover. Rest top edge of cover on two latch springs along the top edge of back cover. Swing cover down into position, engaging the three other latch springs. Push the front cover into position on the back cover. Check that the lip on the front cover completely overlaps the lip on the rear cover. € SPRING J MOUNTING THE FRONT TABLE 1. Turn front table over. Locate the two (2) latch springs, two (2) alignment springs, and the four (4) 1/4-20 x 5/8 hex washer head thread forming screws. 2. Install the two latch springs on the front table as illustrated using a 3/8-inch wrench or socket. Install the two alignment springs on the front table as illustrated using a 3/8-inch wrench or socket. € 3. Locate the two (2) oval point setscrews 1/4-20 x 1/2 and use an 1/8-inch hex "L" wrench to install in the two holes, as illustrated, but do not allow the screws to extend beyond the u ncllersicle of the table. FRONTTABLE e 24 _l_-_ TABLE LATCH , O 4. Locate the two (2) table latches, two (2) 3/8"long Phillips head self tapping screws, two (2) small washers, and one (1) large washer. 5. Place front table latch through slot on right side of handsaw frame. "\ LARGE WASHER ON RIGHT SIDE ONLY ix \. / SMALL WASHER \ 6. Tilt top of front table latch slightly forward and place large washer between bracket and handsaw frame. 7. Place self tapping screw through small washer and attach to table latch. Do not completely tighten screw. 8. Attach left side table latch with self tapping screw and washer as shown. ! TABLE LATCH PHILLIPS HEAC SELF TAPPING SCREW SMALL WASHER-_..._,"_ j" 7 BASE PHILLIPS HEAD SELF TAPPING SCREW ASSEMBLE WITH LATCH TO HIGHEST ADJUSTING POSITION 0 9. Locate the table alignment key and the two (2) 1/420 x 5/8 low head capscrews. Install the key under the rear table miter gage slot and install the two screws but do not tighten at this time. _CAPSCREW AL, ..E.T 10. Mount the front table to the base as follows: a. Make sure front table latches are positioned up as high as they will go. b. Hold the front edge of the table. Position the rear edge of the table so that the two flat springs slip under the two tabs on the rear table. FRONT TABLE \ c. Line up the miter gage slots in the front and rear tables. d. Push the front edge of the table backward and downward until the table snaps into position. Q 25 BOTH MODELS SQUARING THE BLADE TO THE TABLE starting, make sure power cord Is unplugged I WARNING: avoid injury unexpected before makingToadjustments to from band saw parts. ] COMBINATION SOLJARE To assure repeatability.and accuracy, it is important to square the blade to the table and adjust the 0 ° position stop. This will guarantee that the blade will return to the square position after the head has been moved for a bevel cut, 1. Locate the 1/4-20 x 1/2 oval point setscrew and use an !/8-inch hex "L" wrench to install it in the hole located at the left front of the rear table. The setscrew has a lock patch that will make it hard to turn. 2. Slide the upper blade guard position and tighten knob, to its top most 3. Releasebevel lock by pulling out bevel lock knob under left front edge of table. 4, Place a combination square on the table against the blade. Adjust the position of the blade to the table by turning the handwheel. When the blade is flush against the combination square lock the bevel lock knob, Use a 1/8-inch hex "L" wrench HEX "L" WRENCH to set the 0 ° stop. Turn contact with the frame. screw untir it makes 5. Unlock bevel lock, bevel the blade, then return to 0 ° position. Push in bevel lock knob and recheck blade to make sure it is square to the table• NOTE: The combination square must be "true" -- see the beginning of the unpacking and checking contents section for checking the combination square procedure. ADJUSTING FRONT TABLE 1. Adjust the front table so it is the same height as the rear table as follows: • a, Lay a straight edge across front table to rear table. b. Gently tap the front table down until it is in line with the rear table. c. Tighten the Phillips head self tapping screw once the front table is in the correct position. d. If necessary adjust the two (2) oval point set screws (see Step 3) as needed to help line up the table. e. Both the left and right sides of the front table should be adjusted simultaneously. 2. To keep the miter gage grooves in line, use a flat blade screwdriver against the head of one of the low head capsorews in the miter gage groove to force the table alignment key firmly forward into the notch in the front table. 3. While holding the alignment key into the notch, tighten the other capscrew. Removethescrewdriver and tighten the remaining screw. Check that the miter gage grooves line up. 4. Check the operation of springs and tabs by removing the front table and reinstalling. Removethe table by lifting up on two spring tabs under front edge of the table until springs are free, then pulling forward. 26 "FABLE LEVELING SET,_C R EWS location e BOTH MODELS ON-OFF SWITCH and function of controls 1 NOTE: The On-Off switch has a locking feature. This feature is intended to help prevent unauthorized and possibly hazardous use by children and others. 1. Insert yellow key into switch. 2. To turn on, insert finger under end of red switch lever and pull end out. 3. To turn off switch, push red lever in towards the base. CAUTION: The locking feature provided is to help prevent unauthorized use of your saw. Always remove the yellow key and keep It In a safe place. To remove yellow key, hold thumb on the end of red lever to keep switch In "Off" position and pull yellow key straight out. 2 3 TILTING HEAD FOR BEVEL \ CUT i ,_J_rS / CRAFTSMRN 1. Unlock bevel lock by pulling out on knob located under the left front edge of the table. e 2. Turn handwheel counter-clockwise to increase the tilt angle of the blade. The bevel scale printed on the front cover shows the approximate angle and is read at table level. 3. Lock the bevel lock by pushing in on knob until it is fully seated when desired bevel angle is reached. BEVEL SCALE BEVEL LOCK KNOB HANDWHEEL ADJUSTING BEVEL LOCK KNOB / The bevel lock knob is factory adjusted and set. If after repeated use it becomes necessary to adjust: 1. Pull the bevel lock foward and bevel the band saw to 25 degrees. Q 2. Use a 9/16-inch wrench or socket to adjust the locking nut behind the band saw mounting frame, Turn nut clockwise to tighten. 3. Recheck bevel lock knob and readjust if necessary. MOUNTING FRAME BEVEL LOCK KNOB ,/ 9 LOCKNUT HANDWHEEL 27 basic band saw operation BEFORE USING THE SAW: WARNING: TO avoid mistakes that could cause I serious, permanent Injury, do not plug the saw in until the following steps are completed. MAINTAIN TOOLS WITH CARE. Keep the saw clean for best and safest performance. Follow instructions for lubricating. REMOVE ADJUSTING KEYS AND WRENCHES from tool before turning it on. • Assembly and alignment (See pages 11 - 18.) • Learn the use and function of the ON-OFF switch, bevel handwheel, bevel lock knob, blade guides, backup bearing, guide bar lock knob, and blade guard. (See page 19.) To avoid injury from jams, slips or thrown pieces or broken blades: Use of right blade size, style and cutting speed for the material and the type of cutting you plan to do. • Review and understanding of all safety instructions and operating procedures in this manual. USE ONLYRECOMMENDED ACCESSORIES. (See page 36) Consult this Owner's manual for recommended accessories. Follow the instructions that • Review of the maintenance methods for this saw. (See page 36.) come with the accessories. The use improper accessories may cause risk of injury to persons. To avoid back injury, get help or use recommended casterswhe nyou needto more the saw. Always get help if you need to lift the saw. • Make sure the blade teeth point downward, toward the table. Make sure the blade guides and thrust bearings are properly adjusted. NEVER STAND ON TOOL. Serious injury could occur if the tool tips or you accidentally hit the cutting tool. Do not store anything above or near the tool where anyone might stand on the tool to reach them. BEFORE Make sure the blade or sanding belt tension is properly adjusted. Before sanding, adjust the sanding platen to clear the table by no more than 1/8 of an inch. EACH USE: Inspect your saw. Make sure the bevel clamp is tight and no parts have excessive play. DISCONN ECT THE SAW. To avoid injuryfrom accidental starting, unplug the saw, turn the switch off and remove lhe switch key before changing the setup, removing covers, guards, blade or sanding belt. CHECK DAMAGED To avoid accidental blade contact, minimize blade breakage and provide maximum blade support, always adjust the upper blade guide and blade guard to just clear the workpiece. PARTS. Check for: • • alignment of moving parts, • binding of moving parts, KEEP 'WORK AREA CLEAN. Cluttered areas and benches invite accidents. Floor must not be slippery. To avoid burns or otherfire damage, never use the saw near flammable liquids, vapors or gases. • broken parts, • stable mounting, and • any other conditions that may affect the way the saw works If any part is missing, bent, or broken in any way, or any electrical parts don't work properly, turn the saw off and unplug the saw. RE PLACE damaged, missing, or failed parts before using the saw again. 26 Plan ahead to protect your eyes, hands, face and ears. KNOW YOUR SAW. Read an understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. f To avoid injury from accidental contact with moving parts, don't do layout, assembly, or setup work on the saw while any parts are moving. • Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using saw for hours at a time. AVOID ACCIDENTAL STARTING. Make sure switch is "OFF" before plugging saw into a power outlet. • Fordusty operations, wear adust mask alongwith the safety goggles. Plan your work. Inspect your workpiece. • USE THE RIGHT TOOL. Don't force tool or attachment to do a job it was not designed to do. Make sure there are no nails or foreign objects inthe part of the workpiece to be cut. Use model 113.248211 to cut and sand only wood, wood like products, and plastics. other damage to the saw, NEVER use model CAUTION: To cut avoid blade breakage, fire or 113.248211 to metals. Use extra caution with large, very small or awkward workpieces: - • Use model 113.248321 to cut and sand only wood, wood like products, plastics and non-ferrous metals. CAUTION: Model 113.248321 is NOT designed for cutting or sanding ferrous metals like iron or steel. When cutting or sanding non-ferrous metals (brass, copper and aluminum, etc.), metal shavings can react with wood dust and start a tire. To avoid this: NEVER use another person as a substitute for a table extension, or as additional support for a workpiece that is longer or wider than the basic saw table, or to help feed, support or pull the workpiece. Discon nect any type of dust collecting hose from the saw. O When cutting irregularly shaped workpieces, plan your work so it will not pinch the blade. A piece of molding, for example, must lay flat or be held by a fixture o r jig that will not let it twist, rock or slip while being cut. • Remove all traces of wood dust from Inside the saw. Remove all metal shavings from inside the saw before sawing wood, again. Properly support round material such as dowel rods, or tubing. They have a tendencyto roll during a cut, causing the blade to "bite". To avoid this, always use a '_/" block or clamp the work to the miter gage. Dress for safety. Any power saw can throw foreign objects into the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. • Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches). They can get caught and draw you into moving parts. Use extra supports (tables, saw horses, blocks, etc.) for any workpieces large enough to tip when not held down to the table top. • Cut only one workpiece at a time. • Clear everything exceptthe workpiece and related support devices off the table before turning the saw on. Plan the way you will hold the workpiece from start to finish. Do not hand hold pieces so small that your fingers will go under the blade guard. Use jigs or fixtures to hold the work and keep your hands away from the blade. • Wear nonslip footwear. • Tie back long hair. II SECURE WORK. Use clamps to hold work when practical. It's often safer than using your hand, and frees both hands to operate the tool. • Roll long sleeves above the elbow. 29 Avoidawkward operations and hand positions where a sudden slipcould cause fingers or handto move into the blade or sanding surface. DONq" OVERREACH. ance. Keep good tooting and bal- • Wait for all moving parts to stop. When backing up theworkpiece, the blade may bind In the kerr (cut). This Is usually caused by sawdust clogging up the ke rf or because the blade comes out of the guides. If this happens: • Turn switch "OFF". WHENEVER SAW IS RUNNING. • Remove switch key. WARNING: Don't let familiarity (gained from frequent use of your band saw) cause a careless mistake. A careless fraction of a second isenough to cause a severe Injury. Before starting your cut, watch the saw while it runs. It it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the saw off. Unplug the saw. Do not restart until finding and correcting the problem. KEEP CHILDREN AWAY. Keep all visitors a safe distancefrom the saw. Make sure bystanders are clear of the saw and workpiece. DON'T FORCE TOOL It will do the job betler and safer at its designed rate. Feed the workpiece into the saw blade only fast enough to let it cut without bogging down or binding. • Unplug saw. • Wait for all moving parts to siop. • Remove band saw cover. • Stick flat blade screwdriver or wedge into the kerf. • "rum the upper wheel by hand while backing up the workpiece. Before removing loose pieces from the table, turn saw off and wait for all moving parts to stop. BEFORE LEAVING THE SAW: Wait for all moving parts to stop. Before freeing any jammed material: • Turn switch "OFF". • Remove switch key. • Unplug the saw. 30 Makeworkshopchild-proof. Lockthe shop. Disconnecl master switches. Remove the yellow switch key. Store it away from children and others not qualified to use the tool. I O CAUTION: For your safety, comply with all the I safety instructions on pages 2- 5 before using the band saw. I A band saw is basically a "curve cutting" is not capable of doing inside cutting. machine. It Your Craftsman Band Saw is not only capable of the usual band saw operations, but it can be converted into a sander as well. You can finish wood, certain compositions and plastics. It is also used for straight-line cutting operations such as crosscutting, ripping, mitering, beveling, compound cutting, and resawing. Operation Cross Cutting Ripping Mitering Beveling Compound Cutting Circle Cutting Resawing Curve Cutting Extremely Fine Scroll Cutting (Thin Material Only) BLADE CIRCLE CIRCLE Recommended Blade Size (Inches) 1/4, 3/8, 1/2 1/2 1/4, 3/8, 1/2 1/4, 3/8, 1/2 1/4, 3/8, 1/2 See Chart Below 1/2 1/8, 1/4 SELECTION CUTTING GUIDE 1/16 FOR MINIMUM CUTTING 1. Adjust the upper guides to just clear the workpiece. O 2. Use both hands while feeding the work into the blade. Hold the workpiece firmly against the table. Use gentle pressure, and do not force the work, but allow the blade to cut. 3. The smallest diameter that can be cut out is determined by the width of the blade. For example, a 1/4-inch wide blade will cut a minimum diameter of approximately 1-1/2-inch (see chart). 2-1/2"D CIRC I LE DIA. 3/_i/4"/ _ SAWDUST 3/_ 1/2" BLADE SIZE COLLECTION 1. There is an opening provided in the rear of the bottom cover to attach a 2-1/2-inch hose from a wet/dry vac to control sawdust. Q SAWDUST COLLECTION OPENING 31 BOTH MODELS INSTALLING SANDING ATTACHMENT starting, make sure power cord Is unplugged I WARNING: avoid Injury unexpected before makingToadjustments to from band saw parts. UPPER II NOTE: The sanding belt cuts very rapidly. Practice with some scraps of wood first before you attempt to sand your actual workpiece. 1 SEARING BACKUP SETSCREW 1. To install the sanding belt and sanding platen, remove the front table, front cover, blade guard, and the blade. 2. Use a 1/8-inch hex "L" wrench and remove the upper and lower right blade guides. The mounting screw used for the upper blade guide will be used to hold the sanding platen in place. 3. Loosen the setscrews that hold the upper and lower backup bearings in place and push the bearings all the way back. Tighten setscrews so bearings will remain. 4. Slide the sanding platen into the blade slot in the table and fasten to the upper blade guide assembly where the rig hi blade guide mounts. It may be necessary to loosen the left blade guide and slide it backwards until platen is in place. 5. Slide the upper left blade guide towards the sanding platen and tighten mounting screw securely. 6. Slide the lower left blade guide towards the sanding platen until the platen rests 1/8-inch away from the right edge of the slot in the work table, SANDING J PLATE j_f INSTALLING THE SANDING BELT 1. Install the sanding belt and adjust tension to the sanding position. (The letter "S" on the scale.) '. 2. Rotate the upper wheel by hand (clockwise) to check the sanding belt tracking. Adjust tracking if necessary. (Reference the blade tracking section for tracking procedure.) 3. After tracking the sanding belt if the belt and the platen do not align loosen the upper blade guide support and slide the support in or out to align. Then tighten set screws to hold support and platen in place. It may also be necessary to adjust the lower blade guide support to align the blade guide with the sanding platen. NOTE: A new sanding belt will stretch check the tension often. 32 • with use, so li ] , P INSTALLING 1/16 INCH BLADE AND BLADE GUIDE (Optional Accessory) WARNING: TO avoid injury from unexpected starting, make sure power cord Is unplugged betore making adjustments to band saw pans. I FRONT COVER _ -BLADE GUARD BLADE 1. To install the 1/16-inch blade and non-metallic blade guides, first turn the switch ell, remove the safety key, and unplug the saw. Remove the front table, front cover, blade guard and blade, FRONT TABLE SWITCH ,_: "- __._ _ 2. When using the 1/16-inch blade, the lower metal blade guides and lower back up bearings are not used. A. Loosen the two cap screws that lock the lower blade guides using a ltS-inch hex "L"wrench and separate them as far as possible. Re-tighten these two cap screws. D B. Loosen the set screw, which locks the lower back up bearing and push the bearing to the rear as far as it will go. Re-tighten the setscrew• x-.'."_ll,I 7 =._IFI ,OWER B ADE i I GUIDE SUPPORT SETSCREW LOWER BACKUP BEARING SETSCREW CAUTION: Do not use the metal blade guides supplied with your band saw when using the 1/16-Inch blade. The metal blade guides must be removed. Useonlythe non-metallic blade guides supplied with the 1/16-inch scroll cutting band saw blade. 3. Use a 1/8-inch hex "L"wrench to remove the two cap screwsthat holdthe upper met al blade guides in place. Remove the two metal blade guides, 4. Loosen the setscrew that locks the upper back up bearing. Push the bearing to the rear as far as it wi!l go. | 5. Locate the special blade guides that are supplied with the 1/16-inch blade. Remove the blade guides and separate as shown. Discard center piece and plug. Inspect blade guides lor burrs and if present remove with fine sandpaper. SNAP BLADE GUIDE OFF DISCARD POINT PLUG 33 BOTH MODELS BACKUP BEARING 6.Install the special non-metallic blade guides supplied with the 1/16-inch blade as sho_n. Separate these guides as far as they will go. SEPERATE GUIDES AS FAR AS POSSIBLE 7. Uncoilthe 1/16-inch blade and place over the wheels with lhe teeth facing front of saw and pointing down towards the lable. WARNING: TO avoid serious eye Injury or scrapes, the blade should suddenly uncoil, wear safety goggles. Carefully uncoil the blade homing It at arms length. NOTE: It thebladewill not reachamur,d bethwheets, lower the upper wheel by turning the blade tension knob counterclockwise to the "0" position. "0" TURN TO POSITION 8. Turn the tension knob clockwise to adjust tension to the sanding position (the letter"S"). This isthe correct tension for the 1/16-inoh blade. + TRACKING 9. Turn 1he upperwheel by hand a fewlirnes and turnthe tracking adjustment screw to keep the 1/16-inch blade running in lhe center of the upper wheel. 34 ADJUSTMENT SCREW i r O NOTE: Because of manufacturing tolerances in band saws and blades, it may be difficult to track the blade in the center of the wheel. The blade may exhibit a tendency to wander to the front of the wheel. It this condition exists,trackthe bladeonthe back half of the upper wheel. BLADE ON BACK HALF OF UPPER WHEEL 10. Push the blade guide support toward the blade and adjust the blade guides so they are even with the front edge of the blade. O 1!. Position the special non-metallic blade guides right up against the 1/16-inch blade and tighten the cap screws. Because these special blade guides can be positioned right against the blade they prevent the blade from twisting and give the operator a greater sense of control. NOTE: The back-up bearing supports the blade from the rear and will spin when the blade is pushed against them while you are cutting. As soon as you stop cutting, the bearing should stop spinning. BLADE GUIDE turning. I1the bearing is turning, the blade is too close. Move bearing slightly away from blade and tighten set screw with 1/8-inch hex "L" wrenctl. Turn upper wheel and recheck 12. To insure the back-up bearing is properly supporting the blade, push the bearing toward the blade until it almost touches it. Turn the upper wheel, by hand, checking the backup bearing to make sure it is not SCROLLING I WARNING: For your safety, comply with all the I safety instructions on peges 2- 5 before using the band saw. I With the special 1/16-inch scrolling blade and nonmetallic blade guides, the band saw is capable of cutting extremely fine curves in thin material. The non-metallic blade guides are made from a special self-lubricating material that decreases friction between the blade and O guide blocks as well as preventing twisting. BLADE GUIDE the blade from By using the special blade guides and 1/16-inch scroll blade, it is possible to do almost everything a scroll saw can accomplish except interior or piercing cuts. The band saw has the additional advantage of cutting much faster than the ordinary scroll saw. WARNING: The 1/16-inch scrolling blade operates differently than the conventional band saw blade. For best results follow the instructions in "Band Saw Scrolling Tips" and the directions on the back of the 1/16-inch scrolling blade package. 35 BOTH MODELS Sears recommends the following Accessories #- Caster Set for Leg Set ..................... 9-22222, 9-22221 Miter Gauge .................................................... 9-29929 Hold-Down Clamp for Miter Gauge ................. 9 29928 Stop-Rods for Miter Gauge ............................. 9-29924 Rip Fence ........................................................ 9-23402 Blades and Sanding Belts ........................ See Catalog Circle Cutting Attachment ............................... 9-23411 Power Tool Know How Handbook .................. 9-29117 Sears may recommend other accessories not listed in the manual. See your nearest Sears store or Catalog department for other accessories. Do not use any accessory unless you have received and read complete instructions for its use. maintenance BOTH MODELS and remove plug from power source outlet before I WARNING: Foryourown safety, turn switch"Off" maintaining or lubricating your band saw. ADJUSTING TRAVEL Tires If the upper guide bar will not move up and down easily or falls when the lock knob is loosened, the following adjustment should be performed Pitch and sawdust that build up on the tires should be removed with a stiffbrush or scraped off with a piece of wood. NOTICE: To avold damaging the tires do not use a sharp knife or any kind or solvent. When the tires become worn they should be replaced, When replacing thetires, stretchthem amundthewheels but do not glue them on. ADJUSTING BAND SAW BEVEL TRAVEL If the band saw will not hold its position when at a bevel angle, and before the bevel lock is locked, or if it is difficult to change the bevel angle, an adjustment is necessary to correct the force required to bevel the band saw. To adjust the force required to bevel the band saw, locate the three (3) eapscrews holding the frame to the motor mount. The capscrews are located in the recessed area behind the hub of the lower wheel at the 2 o'c lock, 6 o'clock, and 10 o'clock positions. Use a 3/16-inch hexagonal "L" wrench that has a 4-inch leg, reach between the spokes of the lower wheel to the capscrews. Adjust the capscrews equally until the bevel action is smooth and the saw will held its position 36 before tt_e beret lock is locked. I. Remove the washer which 2. Using which THE UPPER Guide Bar is under it BLADE Lock GUIDE Knob a 7/16" socket or wrench tigiqten is under the washer to just tight 3, Then loosen and the the nut the same nut 1 turn 4. Move the guide bar up and down to check for smooth movement while still holding its position when released. 5 Make further adjustments to the nut as required to get the guide bar to move smoothly and hold its position when released. 6. Reinstall the washer and Guide Bar Lock Knob. General Maintenance Keep your band saw clean. Remove the sawdust from the inside. Vacuum or blow out frequently. Do not allow filth to build up on the table the guides or the back-up bearings. Clean them with Craftsman Gum and Pitch Remover. NOTICE: Do not Immerse the back-up bearings In the gum and pitch remover. Put a thin coat of paste wax on the table so that the wood slides easily while cutting. #.- Light Bulb O To replace the light bulb remove the front cover. Use a phillips screwdriver to remove the lens and replace the bulb. The light bulb is a 25 watt bayonet mount bulb. WIRE CONNECTOR SWITCH Motor Frequently blow or vacuum out any sawdust from the motor. Follow lubrication instruction on the motor label. (3 REQ) X---X BLACK P CORD CORD '---BLACK BLACK_ CAUTION: To avoid eye Injury from blowing debris, wear safety goggles when blowing out I CORD W/PLUG--J / sawdust. GREEN ---_ WARNING: To avoid electrocution or fire, imme- I diately replace a worn, cut, or damaged power cord. -z WHITE MOTOR CORD WHITE _ I BLACK -WIRING Lubrication DIAGRAM All of the ball bearings are packed with grease at the factory. They require no further lubrication. trouble shooting BOTH O MODELS I shooting WARN ING: Forband your own safety,turn switch "Off" and remove plug from power source outlet before trouble your saw/sander. Blade does not run in the approximate center of the upper wheel. 1. Not tracking 1. Blade does not run in the approximate center of the lower wheel. properly. Lower wheel not positioned correctly shaft. , on Adjust tracking, see Assembly Section, "Installing the Blade." I ] 1. Reposition the wheel by loosening setscrew and slide wheel in or out to allow blade to run in center of wheel. i Belt too loose. 1, Adjust belt tension, see Assembly Section "Installing and Aligning the Belt." ! 2. Cutting too small a radius. 2. Stop feeding, and back up the material slightly, until the band saw speeds up. . Dull blade. 3, Replace blade. 4. Overloading motor, '4. Slow down, trying to cut too fast. Band Saw slows down when cutting. Q REMEDY PROBABLE CAUSE TROUBLE Blades breaking. 1. Too much tension on blade. 2. Kink in blade caused by cutting too small a radius or turning the material too fast when cutting. Blade dulls too quickly. 1. Blade guides set too close 1 , Adjust upper and lower blade guides. See to teeth. Assembly Section "Installing the Blade." 2. Cutting incorrect material, i !Band saw vibrates. I 1. Too much tension on motor belt. 1. Adjust tension. See Getting To Know Your Band Saw. 2. Use correct cutting technique. See Basic Band Saw Operation Section. ! 1 . Adjust according to "Insta!ling Poly "V" Belt" section. and Aligning 37 BOTH trouble shooting--motor MODELS NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation and proper operation of the centrifugally-operated starting switch. TROUBLE Excessive noise. 1. Motor. Motor fails to develop full power. NOTE: LOW VOLTAGE: (Power output of motor decreases rapidly with decrease in voltage at motor terminals. For example, a reduction of 10% in voltage causes a reduction of 19% in maximum power output of which the motor is capable, and a reduction of 20% in voltage causes a reduction of 36% in maximum power output.) 'Motor starts slowly or fails to come up . 11 1, Have motor checked by qualified service technician, Repair service is available at your nearest Sears store. Circuit overloaded with lights, appliances and other motors, 1. Do not use other appliances or motors on same circuit when using the saw. Undersize wires or circuit too long. 2. Increase wire sizes, or reduce length of wiring. See "Motor Specifications and Electrical Requirements" section. 3. Request a voltage check from the power company. General overloading of power conqpany facilities, LOW 1. Request voltage check from the power company. Check size of circuit wiring. 2, Have motor repaired or replaced. voltage. to full speed. 2. Windings burned out or open, 3. Starting switch not operating. Motor overheats. 1. Motor overloaded. Starting switch in motor will not operate. circulation restricted through motor due to sawdust accumulation. 2. mproper switch coolingcontacts (Air 1. Burned (due to extended hold-in i REMEDY PROBABLE CAUSE I 3. Biow out sawdust from motor. Have motor repaired, 1. Feed work slower into blade, 2. Clean out sawdust to provide normal air circulation through motor. See "Maintenance and Lubrication" section. i 1. Have switch replaced and request a voltage check from the power company. periods caused by low line voltage, etc.) . Shorted capacitor. i 2. Have capacitor tested and replace 3. Loose or broken 3, Have wiring checked and repaired. connections, Motor stalls 1. Starting switch not operating. ' 2. Voltage too _ow to permit motor to reach operating speed. ,3. Fuses or circuit breakers J do not have sufficient capacity, (resulting in blown fuses or tripped circuit breakers). Frequent opening ! fuses or circuit breakers. 38 of 1. Have switch replaced. 2. Request voltage company. 3, Install proper if defective. check from the power size fuses or circuit breakers t. Motor overloaded, i I, Feed work siower into blade. 2, Fuses or circuit breakers i 2. Install proper size fuses or circuit breakers do not have sufficient Check that wiring will handle load capacity. 3. Starting switch not 3. Have switch replaced. Blow out sawdust. operatir_g (motor does not reach speed). #,,. notes 0 0 0 39 PARTS LIST FOR CRAFTSMAN MODEL NO'S. 113.248211 12-INCH BAND SAWS & 113.248321 , \ ILl r.t- g Li. \ /" \ u_ 4O PARTS O LIST FOR CRAFTSMAN 12-INCH BAND SAW MODEL NO'S. 113.248211 & 113.248321 Always order by Part Number - Not by Key Number FIGURE Key No. 1 2 3 4 O Part No. 507830 9-26595 41815 816600 5 6 7 8 9 10 11 12 STD582062 41711 STD315228 8164! 9-2 38879 STD541431 STD551031 816364 13 816446 14 15 16 i816437 816350 808380-5 17 18 19 816433 816453 STD533119 2O 21 22 23 24 25 26 27 28 29 3O 816464 818050 808447-2 STD551025 STD541425 805552-20 816435 816444 808335 2 STD372252 816380 1 - DRIVE ASSEMBLY Description Cover, Front w/Label 1 Blade, Band Saw Tire Screw, SI. Hd. Set 5/16-18 x 2-1/8 * Ring, Retaining 5/8 Washer, Spring * Bearing, Ball Wheel, Upper Ring, Retaining 1-3/8 * Nut, Lock 5/16-18 * Washer, 21/64 x 5/8 x 1/32 Support Assembly, Upper Wheel Screw, Blade Tension 3/8-16 x 10-1/4 Knob, Blade Tension Plate, Support Screw, Pan Hd. Plastite #8 x 3/4 Frame Plate, Pivot Support * Bolt, Carriage High Strength 5/16-18 x 1 Latch, Cover Cover, Rear Washer, Wave 3/8 x 3/4 x .016 * Washer, 17/64 x 5/8 x 1/32 * Nut, Lock 1/4 Washer, 17/64 x 1 x 1/16 Knob, 1/4-20 Socket, Light Retainer * Bulb, Light Lens Key No. PARTS Pan No. 31 808380-1 32 33 816362 815865-2 34 35 36 37 38 39 STD512505 818000 STD502502 818925 816379 STD511107 40 41 42 43 44 45 146 147 48 49 50 51 52 53 54 55 STD583031 816365 816387 STD580103 STD315238 69059 816349 816358 816377 STD551037 816353 STD503105 816363 816361 109093 813786-2 56 57 58 59 -- 816388 9-22361 816368 816606 SP5687 Description Screw, Pan Hd. Plastite #6 x 3/8 Slide Assembly, Lower Screw, Hex Wash Hd. 1/4-20 x 5/8 * Screw, Truss Hal. 1/4-20 x 1/2 Guide, Lower Slide * Screw, Soc. Set 1/4-20 x 1/4 Bearing, Thrust Guide, Blade * Screw, Socket Button Cap No. 10-32 x 3/4 * Ring, Retaining Support, Guide Shaft, Lower Wheel * Key, 3/16 Sq. x 15/16 * Bearing, Ball Wheel, Drive Follower Nut, Heavy Square 3/8-16 Indicator, Tension * Washer, .380 x .750 x .03 Spring, Blade Tension * Screw, Soc Set 5/16-18 x 1/2 Slide Assembly, Upper Lock, Slide Bolt, Carriage 1/4-20 x 1-3/4 Screw, Pan Cross Hd. Type "-f-r" No. 8-32 x 5/8 Guard, Blade 1-Belt, Sanding 1/2 x 80 Platen, Sanding Scale, Bevel Owners Manual (Not Ills.) * Standard hardware item. May be purchased locally. 1"Stock Item - May be secured through the Hardware Department of most Sears Retail Stores or Catalog Order Houses. O 41 PARTS LIST FOR CRAFTSMAN MODEL NO'S. 113.248211 12-INCH BAND SAWS & 113.248321 _+"5 5 14 18 \ 9 7 28 \ 23 "11 35 FIGURE 2 42 PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAW MODEL NO'S. 113.248211 & 113.248321 Always order by Part Number FIGURE Key NO. Pan No. 1 816421 2 816420 3 806036-2 4 816423 5 6 815868 810214-2 7 8 9 816371 62204 STD522505 10 11 816372 STD601103 12 13 STD551210 169123-12 "4 816448 816436 STD375006 816888 - Not by Key Number 2 - BASE COMPONENTS Description Table, Rear (Model 113.248211 only) Table, Rear (Model 113.248321 only) Screw, Locking Set 1/4-20 x 1/2 Cover Base (Model 113.248211 only) Relief, Strain Screw, Low Hd. Cap 1/4-20 x 5/8 Key, Table Alignment Clip, Cord Screw, Hex Wash Hd. 1/4-20 x 1/2 Plate, Cover Screw, Pan Hd. Type "TT" 10-32 x 3/8 Lockwasher, Int. #10 Relief, Strain Cord, w/Plug Cord. Switch Connector, Wire Cord, Motor Key No. Pa_ No. 18 19 20 21 22 816434 816417 818529 816370 815865-2 23 24 25 26 818390 816403 STD541110 STD611005 27 28 29 30 STD551012 818777 816113 STD610805 31 32 33 34 818569 STD511105 9-22256 STD551010 135 36 818193 818192 t Description,,. Table, Front Cover, Bottom Spring, Table Latch Spring, Table Alignment Screw, Hex Washer Hd. Type "TT" 1/4-20 x 5/8 Base Assembly Box, Switch Nut, Hex 10-32 Screw, Pan Hd. Ty AB 10 x 1/2 (Model 113.2482!1 only) Washer, Large 7/32 x 1 x 1/16 Latch, Table Switch, Locking Screw, Pan Hd. Plastite #8 x 1/2 Gasket Screw Pan Cross 10-32 x 1/2 Key, Switch Washer, Small 13/64 x 5/8 x 1/32 Cap, Trim, L.H. Cap, Trim, R.H. I * Standard hardware item. May be purchased Icoally. 1 Stock Item - May be secured through the Hardware Department of most Sears Retail Stores or Catalog Order Houses. ! 43 PARTS LIST FOR CRAFTSMAN MODEL NO'S. 113.248211 2 \ 29 26 32 FIGURE 3 44 1 2-INCH BAND SAWS & 113.248321 PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAW MODEL NO'S. 113.248211 & 113.248321 D Always order by Part Number - Not by Key Number FIGURE Key No. t 3 - BEVEL DRIVE AND MOTOR MOUNT Part 1 2 3 4 5 6 7 8 9 No.,, 816499 816386 816381 STD541110 816384 818543 816382 STD571207 81$865-2 10 11 12 13 14 15 18 17 18 19 20 21 22 23 816348 802392-38 STD551050 815774-3 816360 816359 60208 813024-4 816443 60317 81 6452 STD551025 STD551125 815992-3 24 25 60240 816465 Description * * * * " Handwheel Assembly Knob, Bevel Lock Pinion Handwheel Nut, Hex 10-32 Gear, Handwheel Cover, Bevel Gear Shaft, Bevel Pin, Roll 1/8 x 3/4 Screw, Hex Washer Hd, Ty TT 1/4-20 x 5/8 Pinion, Bevel Drive Spacer 1/2 x 2 Washer, .507 x 1.25 x .125 Rivet, 1/4 x 1-1/8 Cam, Bevel Lock Mount, Bevel Lock Nut, Push 1/4 Washer, Spring Gear, Segment Washer, 21/32 x 1 x 1/64 Spacer, 9/16 x 1/4 Washer, 17/64 x 1/2 x 1/32 Lockwasher, 1/4 Screw, Hex Socket Head Ty 'q'T" 1/4-20 x 7/8 Nut, Push 3/8 Spacer, 1/2 x .59 * Standard Hardware Item, may be Purchased Locally. -_ If this part is removed, discard and replace with new push nut. Key No. ASSEMBLY Part No. ii 26 STD610805 27 28 29 30 31 32 33 34 35 809372-18 STD551037 816504 STD541437 817165 816422 STD580103 STD503105 816407 35 818775 36 37 38 816439-2 816612 802392-50 39 816390 39 818776 40 41 42 43 616815 STD541 631 816817 816445 PARTS ,Description * Screw, Pan Hd. Plastite #8 x 1/2 Screw, Pan Hd. 10-32 x 2 * Washer, .380 x .750 x .03 Support Frame * Nut, Lock 3/8-16 Washer, Plastic Mount, Motor * Key 3/16 Sq. x 15/16 * Screw, Set 5/16-18 x 1/2 Pulley, Polyrib 2 Step (Model 113.248321 only) PulJey, Polyrib 3.5 In. (Model 113.248211 only) Belt, Poly "V" (_ Motor, 1725 R.P.M. Spacer, Motor Mount #10 x 1/4 Pulley, Polyrib 2 step (Model 113.248321 only) Pulley, Polydb 1.75 In. (Model 113.248211 only) Stud, Belt Tension * Nut, Die Cast Wing 5/16 x 18 Nut, Hex Flange Lock 10-32 Bushing, Rubber (_ Any attempt to repair this motor may create a hazard unless repair is clone by a Qualified Service Technician. Repair Service is available at your nearest Sears Store. 45 PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAW MODEL NO'S. 113.248211 & 113.248321 ., 2 3 \ Always order by Part Number FIGURE Key No. 1 2 3 4 5 6 7 8 9 - Not by Key Number 4 - LEG SET PARTS LIST Pa_ No. 817105 818163 815909 818170 STD541237 803835-1 STD522506 STD551225 STD541025 Description Leg Channel, Leg Stiffener, Lower Bracket, Leg * Nut, Hex Jam 3/8-16 Foot, Leveling * Screw, Truss Hd. 1/4-20 x 1/2 * Lockwasher, Int. 1/4 * Nut, 1/4-20 *Standard Hardware Item may be Purchased Locally. 46 notes ! il 0 47 owners manual SERVICE MODEL NO. 113.248211 Single Speed with 12-INCH BAND SAW Now that you have purchased your 12-inch Band Saw, shoutd a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number of your 12-Inch Band Saw will be found on a plate attached to your saw, at the left-hand side of the base, Band Saw Leg Set MODEL NO. 113.248321 Two Speed Band Saw with Leg Set HOW TO ORDER REPAIRPARTS WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: PART NUMBER PART DESCRIPTION MODEL NUMBER 113.24821 ! or 113.248321 NAME OF ITEM 12-Inch Band Saw All parts listed may be ordered from any Sears Service Center and most Sears slores. If the parts you need are not stocked locally, your order will be electronically transmiffed to a Sears Repair Parts Distribution Center for handling. q Sold by SEARS, ROEBUCK AND CO., Chicago, Part No. SP5687 Form No SP5687 IL 60684 U.S.A. Printed in U.S,A. 11/93
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