Craftsman 11329580 User Manual 10 INCH MOTORIZED SAW Manuals And Guides L0904331
CRAFTSMAN Saw Table Manual L0904331 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
User Manual: Craftsman 11329580 11329580 CRAFTSMAN CRAFTSMAN 10 INCH MOTORIZED SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 10 INCH MOTORIZED SAW #11329580. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 10 INCH MOTORIZED SAW Manual
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]Sears] owners manual MODEL NO. 113.29580 SAW ONLY 113.295820 SAW WITH LEGS AND TWO TABLE EXTENSIONS Serial Number Model and serial number may be found at the right-hand side of the base. You should record both model and serial number CRAFTSMAN° in a safe place for future use. IO-INCH MOTORIZED TABLE SAW CAUTION: Read GENERAL and ADDITIONAL SAFETY • assembly INSTRUCTIONS • operating carefully • repair Sold by SEARS, Part No, 62657 ROEBUCK AND parts CO., Chicago, IL. 60684 U.S.A. Printed in U.S.A. FULLONEYEAR WARRANTYONCRAFTSMANTABLESAWS If within one year from the date of purchase, this Craftsman workmanship, Sears will repair it, free of charge. Table Saw fails due to a defect in material or Warranty service is available by simply contacting the nearest Sears store or Service Center throughout the United States. This warranty state. gives you specific legal rights, and you may also have other rights which vary from state to SEARS, ROEBUCK AND CO. BSC 41-3 SEARS TOWER CHICAGO, IL 60684 general safety =nstruct=ons to -e • _ B power r tools 1. KNOW YOUR POWER TOOL • Read the owner's manual carefullY. Learn its application and limitations as well: as the specific potential hazards peculiar to this tool. 13. SECURE WORK Use clamps or a vise to hold work when practical. It's safer than using your hand, frees both hands to operate tool. 2. GROUND 14. DON'T OVERREACH ALL TOOLS This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor n the cord is the grounding wire. Never connect the green w=re to a live terminal. 3. KEEP GUARDS n working alignment. IN PLACE order, and n proper 4. REMOVE ADJUSTING AND WRENCHES adjustment and Cluttered areas and must not be slippery 6. AVOID tools rain. adequate visitors should accidents. Floor ENVIRONMENT work be. kept a safe distance from work area. 8. MAKE WORKSHOP -- with padlocks, starter keys. 9. DON'T tt will KID-PROOF master switches, by removing better it was designed. 10. USE RIGHT TOOL Don't force tool designed for. or attachment to do a job it was not Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow. 12. USE SAFETY Wear Safety 18. USE RECOMMENDED the GOGGLES position as before plugging owner's ACCESSORIES manual for accessories. Follow the instructions the accessories. The use of improper cause hazards. STAND Serious injury cutting tool Do not store recommended that accompany accessories may ON TOOL could occur is accidentally materials if the tool is tipped or if the contacted. above or near the tool such that to stand on the tool to reach them. further PARTS use of the tool, a guard or other part that is damaged should be carefully checked to ensure that t wiJI operate properly and perform its intended function. Check parts, for alignment breakage of conditions 11, WEAR PROPER APPAREL such In. Before and safer at the rate for which accessories STARTING is in "OFF" 20. CHECK DAMAGED FORCE TOOL do the job changing ACCIDENTAL Make sure switch it is necessary or TOOLS servicing; when bits, cutters, etc. 19. NEVER space. AWAY at all times. TOOLS WITH CARE 16. DISCONNECT Consult in damp or wet locations or Keep work area well lighted. surrounding 7. KEEP CHILDREN All invite due to wax or sawdust. DANGEROUS Don't use power expose them to Provide CLEAN and balance Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 17. AVOID benches footing 15. MAINTAIN before blades, KEYS Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 5. KEEP WORK AREA Keep proper that other part that or replaced. 21. DIRECTION Feed work of rotation of moving parts, parts, mounting, may .affect is damaged its binding of moving and any other operation. should A guard be properly or repaired OF FEED into a blade or cutter against the direction of the blade or cutter only. (Head Protection) goggles (must comply with all times. Also, use face or dust operation is dusty, and ear protectors during extended periods of operation. ANS Z87.1) at mask if cutting (plugs or muffs) 22. NEVER LEAVE UNATTENDED Turn power complete off. stop. TOOL RUNNING Don't leave tool until it comes to a ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS WARNING: FOR YOUR OWN SAFETY, DO NOT OPERATE YOUR SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS ...AND UNTIL YOU HAVE READ AND UNDERSTOOD THE FOLLOWING. 1. GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS ... SEE PAGE 2 2, GETTING TO KNOW YOUR SAW... SEE PAGE 15 3. BASIC SAW OPERATION... SEE PAGE 17 4. ADJUSTMENTS... SEE PAGE 23 5, MAINTENANCE ,.. SEE PAGE 26 6. STABILITY OF SAW If there is any tendency for the saw to tip over or move during certain cutting operations such as cutting extremely large heavy panels or long heavy boards, the saw should be bolted down. If you attach any kind of table extensions over 24 in. wide, make sure they are supported underneath by a sturdy brace attached to saw base or bench. 7. LOCATION The saw should be positioned so neither the operator nor a casual observer is forced to stand in line with the saw blade. D. E. F. G. H. 8. KICKBACKS Kickbacks can cause serious injury: A "KICKBACK" occurs when a part of the workpiece binds between the sawblade and the rip fence or other fixed object, rises from the table, and is thrown toward the operator. Keep your face and body to one side of the sawblade, out of line with a possible "Kickback." Kickbacks - and possible injury from them -- can usually be avoided by: A. Maintaining the rip fence parallel to the sawblade. B. Keeping the sawblade sharp. Replace or sharpen antikickback pawls when points become dull. C. Keeping sawblade guard, spreader, and antikickback pawls in place and operating properly. The spreader must be in alignment with the sawblade and the pawls must stop a kickback once it has started. Check their action before ripping. D. NOT ripping work that is twisted or warped or does not have a straight edge to guide along the rip fence. E. NOT releasing work until you have pushed it all the way past the sawblade. F. Using a "PUSH-STICK" for ripping widths of 2 to 6 in., and an auxiliary fence and push block for ripping widths narrower than 2 in. (See "Basic Saw Operation UsingThe Rip Fence" section.) G. NOT confining the cut-off piece when ripping or c ross-cutting. H. When ripping apply the feed force to the section of the workpiece between the saw blade and the rip fence. g. PROTECTION: EYES, HANDS, FACE, EARS, BODY A. If any part of your saw is malfunctioning, has been damaged or broken.., such as the motor switch, or other ol3erating control, a safety device or the power cord ... cease operating immediately until thp. particular part is properly repaired or replaced. B. Wear safety goggles that comply with ANS Z87.1, and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. C. Small loose pieces of wood or other objects that contact the rear of the revolving blade can be I. J. K. L. M. N. O. thrown back at the operator at excessive speed. This can usually be avoided by keeping the guard and spreader in place for all "THRU-SAWING" operations (sawing entirely thru the work) AND by removing all loose pieces from the table with a long stick of wood IMMEDIATELY after they are cut off. Use extra caution when the guard assembly is removed for resawing, dadoing, rabbeting, or molding - replace the guard as soon as that operation is completed. NEVER turn the saw "ON" before clearing the table of all tools, wood scraps, etc,, except the workpiece and related feed or support devices for the operation planned. NEVER place your face or body in line with the cutting tool. NEVER place your fingers or hands in the path of the sawblade or other cutting tool. NEVER reach in back of the cutting tool with either hand to hold down or support the workpiece, remove wood scraps, or for any other reason. Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into a sawblade or other cutting tool. DO NOT perform any operation "FREEHAND" always use either the rip fence or the miter gaugeto position and guide the work. NEVER use the rip fence when crosscutting or the miter gauge when ripping. DO NOT use the rip fence as a length stop. Never hold onto or touch the "free end" of the workpiece or a "free piece" that is cut off, while power is "ON" and/or the sawblade is rotating. Shut "OFF" the saw and disconnect the power cord when removing the table insert, changing the cutting tool, removing or replacing the blade guard, or m aking adjustments. Provide adequate support to the rear and sides of the saw table for wider or long workpieces. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usual y quite hard and slippery, the antikickback pawls may not stop a kickback. Therefore, be especially attentive to following proper set-up and cutting procedures for ripping. Do not stand, or permit anyone else to stand, in line with a potential kickback. DO NOT Perform layout, assembly, or set-up work on the table while cutting tool is rotating. If you stall or jam the sawblade in the workpiece, turn saw "OFF", remove the workpiece from the sawblade, and check to see if the sawblade is parallel to the miter gauge grooves and if the spreader is in proper alignment with the sawblade. If ripping at the time, check to see if the rip fence is parallel with the sawblade. Readjust as indicated. 10. KNOW YOUR CUTTING TOOLS A Dull, gummy, or improperly sharpened or set cutting tools can cause material to stick, jam, stall the saw, or kickback at the operator. Minimize potential injury by proper cutting tool and machine maintenance. NEVER ATTEMPT TO FREE A STALLED SAWBLADE WITHOUT FIRST TURNING THE SAW OFF. 3 B. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffing wheels. 11. USE ONLY ACCESSORIES DESIGNED FOR THIS SAW. 12. Crosscutting operations are more conveniently worked and with greater safety if an auxiliary wood facing is attached to the miter gauge using the holes provided. However, the facing must not interfere with the proper functioning of the sawblade guard. 13. Make sure the top of the arbor or cutting tool rotates toward you when standing in normal operating position. Also make sure the cutting tool, arbor collars and arbor nut are installed properly. Keep the cutting tool as low as possible for the operation being performed. Keep all guards in place whenever possible. 14. Do not use any blade or other Cutting tool marked for an operating speed less than 3450 RPM. Never use a cutting tool larger in diameter than the diameter for which the saw was designed. For greatest safety and efficiency when ripping, use the maximum diameter blade for which the saw is designed, since under these conditions the spreader is nearest the blade. 15. Adjust table inserts flush with the table top. NEVER Operate the saw unlessthe proper insert is installed. 16. NEVER FEED MATERIAL INTO THE CUTTING TOOL FROM THE REAR OF THE SAW. An accident and serious injury could result. 17. THINK SAFETY. Safety is a combination of operator common sense and alertness at all times when the saw is being used. 18. NOTE AND FOLLOW SAFETY INSTRUCTIONS THAT APPEAR ON THE FRONT OF YOUR SAW. DANGER 1. 2. 3. 4. 5. 6. FOR YOUR OWN SAFETY READ AND UNDERSTAND OWNER'S MANUAL BE FORE OPERATING MACHINE: WEAR SAFETY GOGGLES USE SAW-BLADE GUARD FOR "THRU-SAWING" KEEP HANDS OUT OF PATH OF SAWBLADE USE A"PUSH-STICK" WHEN REQUIRED KNOW HOW TO AVOID "KICKBACKS" DO NOT PERFORM OPERATIONS "FREEHAND" 19. WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SAW) TO BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. WEAR YOUR The operation of any power tool can result in foreign objects being, thrown into the eyes, which can result 'n severe eye damage. Always wear safety goggles complying with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS MOTOR SPECI FICATIONS The AC motor used in this saw is a capacitor start, non-reversible type, with the following specifications: Voltage ................................. 120 Amperes ................................. 12 Hertz ................................... 60 Phase ................................ Single RPM .................................. 3450 Rotation (viewec_from Sawblade end) ............... Counterclockwise 3. 4. a fuse of greater company. protector, designed to oDen the power line without consulting the power Althougn the motor is designed for operation on the voltage and frequency specified on motor nameplate, normal loads will be handled safely on voltages not more than 10% above or below the maneplate voltage. Heavy loads, however, require that voltage at motor terminals by not less than the voltage specified on nameplate. 6. Most motor troubles may be traced to loose or incorrect connections, overloading, reduced input voltage (which results when small size wires are used in the supply Circuit) or when the supply circuit is extremely long. /_ways check connection, load and supply circuit when the motor fails to perform circuit when the motor temperature exceeds a safe value. NOTE: The starting relay is a GRAVITY SENSITIVE TYPE. NEVER TURN THE POWER ON WHILE THE SAW IS UPSIDE DOWN AS THIS WILL DAMAGE THE MOTOR. 1. If the protector opens the line and stops the saw motor, move the saw switch lever to the "OFF" position immediately and allow the motor to cool. 2. After cooling to a safe operating temperature, the overload protector can be closed manually by pushing in the red RESET button on the front of the saw. If the red button will not snap _nto place immediately, the motor is still too hot and must be allowed to cool for a while longer. capacity 5. MOTOR SAFETY PROTECTION The saw motor _s equipped with a manual-reset thermal overload As soon as the red button will snap into running position, the saw may be started and operated normally by moving the saw switch lever to the "'ON" position. Frequent opening of fuses or circu=t breakers may result if motor is overloaded, or if the motor circuit is fused with a fuse other than those recommended. Do not use satisfactorily. Check end of this section. wire sizes and lengths with table at CONNECTING TO POWER SOURCE OUTLET This saw must be grounded whi e in use to protect the operator from electrical shock. If power cord is worn or cut, or damaged in any way, have it replaced immediately. If yoursawis for useonlessthan150voltsit hasa plug thatlookslikebelow. 3-PRONG PLUG e _ GROUNDING An adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. PRONG PROPERLY GROUNDED 3-PRONG OUTLET If the outlet you are planning to use for this saw is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding lug to a known ground. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. Plug power cord into 110-120V properly grounded type outlet protected by a 15-amp. time delay or Circuit-Saver fuse or circuit breaker. IF YOU ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN. WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUG WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET, WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK, PARTICULARLY WHEN USED IN DAMP LOCATIONS; IN PROXIMITY TO PLUMBING, OR OUT OF DOORS. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE. This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green lug and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. This plug requires a mating 3-conductor grounded type outlet as shown. GROUNDING 3-PRONG ADAPTER PLUG / / LUG .=-.---_ MAKE SURE THIS CONNECTED TO IS A KNOWN GROUND RECEPTACLE NOTE: The adapter illustrated is for use only i'f you already have a properly grounded 2-prong receptacle. Adapter is not allowed in Canada by the Canadian Electrical Code. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent over-heating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole receptacles which will accept the plug on the saw. Extension Cord Length Upto 100 Ft ...................... 100 - 200 Ft ....................... 200 - 400 Ft ........................ Wire Size A.W.G. 12 10 8 CONTENTS WARRANTY ................................. GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS ......................... ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ........................... MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS ............................ UNPACKING AND CHECKING CONTENTS ........ Tools Needed ................................ List of Loose Parts ............................ ASSEMBLY .................................. Installing Elevation and Tilt Cranks ............... Checking Table Insert ......................... Checking Blade Squareness to Table .............. Checking Blade Elevation ...................... Attaching Table Extensions ..................... Installing Rip Fence Guide Bars .................. Assembling Steel Legs ........................ Mounting Saw .............................. Aligning Table Extensions ..................... Aligning Rip Fence .......................... Installing Blade Guard ........................ GETTING TO KNOW YOUR SAW ............... On-Off Switch .............................. Reset Button ............................... Elevation Crank ............................. Tilt Crank ................................. Rip Fence ................................. Miter Gauge ............ .................... 2 2 3 4 6 6 6 7 7 7 8 8 8 9 10 10 11 11 13 15 15 16 16 16 16 16 Blade Guard ................................ Table Insert ................................ Removing and Installing Saw Blade .............. BASIC SAW OPERATION USING THE MITER GAUGE Work Helpers ............................... Crosscutting ................................ Repetitive Cutting ............................ Miter Cutting ............................... Bevel Crosscutting ........................... Compound Miter Cutting ...................... BASIC SAW OPERATION USING THE RIP FENCE .. Ripping ................................... Bevel Ripping .............................. Resawing .................................. Cutting Panels .............................. Rabbeting ................................. ADJUSTMENTS .............................. Miter Gauge ................................ Heeling Adjustment or Parallelism of Sawblade to Miter Gauge Groove ............... Blade Tilt, or Squareness of Blade to Table .............................. Blade Elevation ............................. Tilt and Elevation Mechanism .................. MAINTENANCE ............................. LUBRICATION .............................. R ECOM MEN DED ACCESSOR IES ................ TROUBLE SHOOTING ........................ REPAIR PARTS .............................. 16 16 17 17 17 18 19 20 20 20 20 21 21 22 23 23 23 23 24 24 26 26 26 27 27 28 30 UNPACKING z_ TOOLS (_ AND CHECKING WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUCTIONS. NEEDED Hammer CONTENTS Medium Screwdriver Small Screwdriver LIST OF LOOSE PARTS Key No. Part Name 1 2 3 4 5 6 7 8 9 10 Wrenches Combination 3/8 in. 1/2 in. 3/4 in. Square COMBINATION 7/16 9/16 in. in. SQUARE MUST BE TRUE. STRAIGHT EDGE OF BOARD 3/4" THICK. THIS EDGE MUST DRAW BOARD LIGHT ALONG BE PERFECTLY LINE ON THIS EDGE. STRAIGHT. _\ \\ :J I I L. / SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION. Model 113.29580 Motorized Table Saw is shipped complete in one carton but DOES NOT INCLUDE Table Extensions and Steel Legs. Model complete 113.295820 n one Extensions Separate one with certain packing and Steel Motorized carton but Legs. all parts from the illustration all items material. Table Saw is shipped INCLUDES TWO Table packing materials and check each and the list of Loose Parts to make are accounted for, before discarding 21 6 8 19 20 20 21 any If any parts are missing, do not attempt to assemble the table saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly. 9 11 12 13 14 14 15 16 17 18 22 Miter Gauge .............................. Rip Fence ............................... BladeGuardandSpreader ................... Crank ................................... Rip FenceGuideBar, Rear .................. Rip FenceGuideBar Rod ................... Rip FenceGuideBarwith Rip Scale(Front) ..... Arbor Wrench ............................ Arbor Nut Wrench ......................... OwnersManual ........................... Pkg.of Miscellaneous SmallParts,No. 62658 Consistingof the Following: SpreaderSupport .......................... SpreaderClamp ........................... SpreaderBracket .......................... SetscrewWrench,1/8 in..................... SetscrewWrench,3/16 in.................... Switch Key .............................. GuideBarSpacer........................... Soc. Hd. SetScrew1/4-20 x 7/8 .............. Square Nut, 1/4-20 ........................ Self ThreadingNut .......................... Flatwasher,(dia.of hole 17/64 in.) ............ Flatwasher,(dia.of hole21/64 in.) ............ Hex Nut, 1/4 in.- 20 (approx.dia. of hole 1/4 in.) ................ Hex Nut, 5/16in.- 20 (approx.dia. of hole5/16 in.) ............... Lockwasher,1/4 in. ExternalType (approx.dia. of hole 1/4 in.) ................ Qty. 1 1 1 2 I 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 4 4 2 4 4 !2 Lockwasher, 5/16 in. ExternalType (approx.dia.of hole5/16 in.) ............... WingScrew,1/4 in.-20 x 1/2 in. long ........... Hex Hd. Screw, 5/16- 18 x 1-1/2 in. long ....... Hex Hd. Screw,5/16 - 18 x 1 in. long .......... 23 24 24 4 2 2 2 The following parts are included with Model 113.295820 (NOT SUPPLI ED IN CANADA) Key No. Part Name 1 2 3 4 4 Qty. Leg ..................................... SideStiffener ............................. EndStiffener ............................. Table Extension ........................... Pkg. of Miscellaneous Small Parts,No. 62659 Consistingof the Following: Hex HeadScrew5/16 in.-18 x 1-1/4 in. long .. Lockwasher, 1/4 in. ExternalType (approx.dia.of hole 1/4 in.) ............. Lockwasher, 5/16 in. ExternalType (approx.dia.of hole 5/16 in.) ............ Hex Nut, 1/4 in.-20 (approx.dia. of hole 1/4 in.) ............. Hex Nut, 5/16 in.-18 (approx.dia. of hole 5/16 in.) ............ HexNut, 1/2 in.-13 (approx.dia. of hole 1/2 in.) ............. 5 6 6 7 7 7 4 2 2 2 5 6 24 6 1 T 24 6 8 9 8 10 FlatWasher(dia. of hole, 11/32 in.) ......... 6 TrussHeadScrew, 1/4 in.-20 x 5/8 in. long (top of screwisrounded) ................ Leveling Foot .......................... 24 4 ASSEMBLY Before mounting the saw on legs, a stand or a bench, the Table Insert and Blade Squareness and Blade Elevation must be checked at this time. INSTALLING 1. ELEVATION AND TI LT CRANKS Line up set screw in cranks with FLAT SPOTS on shafts.., tighten screws using 1/8 in. set screw wrench furnished with saw. SCREW DIRECTLY OVER FLAT SPOT ON SHAFT CHECKING If the insert is above the table surface, the leveling tabs must be adjusted. A. Loosen Screw. B. Lift insert from front end, and pull toward front of saw. C. CRANK TABLE INSERT 1. With the insert in place, and sawblade all the way down, use a small scale or straight edge to check near each of the eight leveling tab positions, in order to determine if the insert is flush with saw table surface at all eight tab locations. 2. ELEVATION Remove the insert, place it upside down on your workbench and GENTLY TAP each of the tabs downward only a slight amount. Replace insert ... check it and readjust tabs, if necessary. NG TAB 3. If the insert is BELOW the table surface, insert and bend the tabs (with pliers) the insert ABOVE the table surface. 4. remove enough to the make Re-install insert and adjust as described under "2". DO NOT TIGHTEN SCREW TO THE POINT WHERE DEFLECTS THE INSERT. IT CHECKING BLADE SQUARENESS TO TABLE IMPORTANT: BLADE must be SQUARE (90 ° ) to TABLE, in order to proceed with assembly. 1. Turn ELEVATION crank counterclockwise until blade is up as high as it will go. 2. Check for BLADE SQUARENESS . . . if blade is not square to table, adjust it at this time. I NOTE: The Combination Square must be "TRUE"See start of "Unpacking and Checking Contents section on page 6 for checking method. Refer to BLADE CHECKING Maximum "BLADE BLADE depth OR adjustments SQUARENESS IS NOT TOUCHING OF on page 24. ELEVATION of ONE HALF (2-1/2) factory and should changed TILT, TO TABLE" cut MUST F TOOTH NOT EXCEED TWO AND INCHES. This adjustment is set at the be checked to make sure that it has not due to rough handling during shipment. With the blade up as high as it will go, measure the distance from the top of the table to top of the highest saw tooth. If it is more than two inches, adjust it at this time. Refer to "BLADE MAKE SURE SQUARE ELEVATION" adjustments \ \ "_ \ N \ on page 26. ATTACHI NG TABLE EXTEN SIONS If you received two Table Extensions with your saw (furnished with Model No. 113.295820) attach them at this time. 1. Position saw upside down on floor. NOTE: To protect the finished surfaces of the saw and extensions, lay a piece of heavy paper on the floor. 2. From among hardware: the loose parts find the following 6 Hex Head Screws 5/16.18 x 1 in. long 6 Lockwashers, 5/16 in. External Type (approx. dia. of hole 5/16 in.) 6 Flat Washers (dia. of hole 11/32 in.) 6 Hex Nuts, 5/16 in. 18 (approx. dia. of hole in.) 3. 4. 5/16 Install screws, washers, and nuts for extensions as shown.., tighten screws SLIGHTLY. BE SURE END OF EXTENSIONS ARE EVEN WITH FRONT EDGE OF SAW. Leave saw in upside down position rip fence guide bars and legs. until you attach FLAT WASHER / LOCKWASHER SCREW the 8 EXT. LOCKWASHER 5/16 tN INSTALLING 1. From hardwa the loose parts find the HEX 4 External Lockwashers, 5/16 in. (approx. 5/16 in.) 4 Flat Washers (Dia. of hole 21/64 in.) / dia. NUT 5/16 iN. REAR \ GUIDE BAR of hole HEX 5/16 2 Spacers, 3/4 in. dia. x 1/2 in. long 2 Self-threading nuts Position shown.., SCREW LONG following 2 Hex. Head Screws, 5/16 in.- 18 x 1-1/2 in. long 2 Hex. Head Screws, 5/16 in.- 18 x 1 in. long 4 Hex. Nuts, 5/16 in. - 18 (approx. dia. of hole 5/16 in.) 2. HEAD 1 IN. FLAT WASHER RIP FENCE GUIDE BARS among re: HEX. FLAT WASHER NUT IN. / SPACER guide bars on floor and install hardware do not screw nuts on all the way. as EXT, LOCKWASHER 5/16 IN. HEX, HEAD SCREW 1-_,/2 IN= LONG FRONT GUIDE BAR / 3. Place front guide bar against saw table and drop it in place ... engaging the screws in the slots. Make sure the spacersare between the rail and the table. 4. End of front guide bar must be 5 13/16 in. from side of saw table. This is important so that rip fence pointer can be aligned. 5. \ SAW TABLE With the blade of your combination square set to 1/4 in., use it as a gauge and attach the rail so that the edge of the rail is 1/4 in. ABOVE the edge of the table. / / ,,//_ / 5-13/16 FENCE 6. Remove 7. Insert round the three screws from ends of FENCE GUIDE holes at outer end of bars. rear of table BAR ROD extension. through NOTE: The ends of the ROD are not threaded ... the SELF THREADING NUTS will cut threads on the rod as they 8. are screwed on. Attach the rear bar in a similar manner, that the end of the bar is 8 5/8 in. from saw table. but make sure the side of the 9 IN. GUIDE BAR ROD SCREWSTHROUGH HOLESMARKED "X" \ ASSEMBLING STEELLEGS NOTE: Steel Legs are furnished with Model 113.295820. From among the loose parts, find the following Hardware: ...... 24 Truss Head Screws; 1/4 in. - 20 x 5/8 in. long (top of screw is rounded) 24 Lockwashers, 1/4 in. External Type (approx. dia. of hole 1/4 in.) 24 Hex Nuts, 1/4 in. - 20 (approx. dia. of hole 1/4 in.) 8 Hex Nuts, 1/2 in. - 13 (approx. dia. of hole 1/2 in.) 4 Leveling feet. Assemble the legs as shown... 1. Insert the Truss Head Screws through the holes in the legs, then through the holes in the stiffeners. MAKE SURE THE SCREWS GO THROUGH THE HOLES IN THE SIDE STIFFENERS MARKED "X". 2. 3. SIDE STIFFENER END STIFFENER" Screw on the nuts but do not tighten until completely assembled. Install leveling feet. IN. MOUNTING HEX SAW 1. Remove the four Truss Head screws, flatwashers, Iockwashers and nuts from bottom of saw. 2. Position legs as shown and line up holes in stiffeners with holes in saw base. NOTE: At front of saw you will see four sets of holes, Insert bolts through holes closest to front of saw . . . these holes are 9-1/4" apart. \ Replace the screws, washers and nuts . . . tighten the nuts. 3. Place saw in upright position. If you mount the saw on any other bench, make sure that there is an opening in the top of the bench the same size as the opening in the bottom of the saw so that the sawdust can drop through. Recommended working height is 33 to 37 in. from the top of the saw table to the floor. 4 HOLES NOTE: All dimensions in inches. 1/2 1/4 FRONT 10 OF SAW 7/16 DIA. NUTS ALIGNING TABLE EXTENSIONS 1. "Tap" extensions upwards or downwards, using a block of wood and a hammer until they are even with top of saw table. Be sure end of extensions are even with front edge of saw. 2. Tighten screws. 3. Lay a straight piece of wood or a framing square on table to act as a stra!ghtedge. If outer edge of extension is higher or lower than table surface: A. Slightly loosen nuts using 7/16 in. wrench. B. Move end of extension up or down until outer edge is even with table surface . , . check with GUIDE C. BAR... tighten Recheck INNER has not 4. 5. moved holding bracket to BLOCK OF WOOD \ extension nuts. edge of extension ... readjust, to make sure it if necessary. Replace three screws in rear of table extension on right side. Hold rod with one hand and with a 7/16 in. wrench or pliers start screwing on ONE of the nuts only A TURN OR TWO.., screw on other nut the same way. Using TWO 7/16 in. wrenches or pliers tighten both of the nuts. IMPORTANT: Apply a coat of paste wax to the top surface and front edge of the front guide bar. This will allow the fence to slide more easily. ALIGNING 6. RIP FENCE Position rip fence over miter gauge groove, holding up the rear end while engaging front end with bar . . . lower fence onto table. 11 HEX The rip fence must be PARALLEL with the sawblade and Miter Gauge grooves... Move fence until it is along side of groove. Do NOT LOCK IT. It should be parallel to groove. If it is not; A. Loosen the two B. Hold fence head tightly against bar.., fence so that it is parallel with groove. C, Tighten D. Alternately "'Hex. FENCE HEAD Head Screws.'" move end of handle, tighten the screws. Place fence on saw but DO NOT LOCK IT. Move the REAR END of the fence slightly to the right or left . . . when you release it, the fence should "spring" back to its original position. If it does not, the spring pressure must be INCREASED. 1. Loosen 2. Move Spring the screws. slightly toward front of fence. If the fence does not slide easily along pressure of the spring can be REDUCED. 1. Loosen the cerew_. 2. Move spring slightly tighten screws. toward rear of the bars, fence SCREWS the . . . SPRING SCREWS 12 ADJUSTING 1. RIP SCALE POINTER Turn ELEVATION crank counterclockwise until blade is up as high as it will go. IMPORTANT: BLADE must be SQUARE TABLE, in order to ALIGN rip fence. 2. 3. LOCK Position fence on right side of sawblade so that it touches the sides of the teeth . . . tighten lock handle. Loosen screw holding the pointer . . . adjust pointer so that it points to "0"... tighten screw. NOTE: If you cannot adjust pointer so that it points to "0", loosen the screws holding the front guide bar and move the guide bar. SQUARE NUT i_:_:::::=_ _SPREADER "_ INSTALLING 1. HANDLE (90 ° ) to BLADE GUARD From among the loose parts, find the hardware as shown. SPREADER BRACKET soc E HEAD SETSCREW 7/8 IN. SUPPORT SPREADER OAMP _1_1------ - | _" LONG_ / _ "_lg _.1I WING SCREW I / FLAT WASHER j.,- I_) @-_ t/ 17/64 IN. HOLE_,,,__ HEX 2. 3. 4. 5. NUT ---"_ LOCKWASHER EXT. 1/4 IN. MAKE SURE THE BLADE IS ALL THE WAY UP AND SQUARE WITH THE TABLE. Position SPREADER SUPPORT on rod until it is even with the end of the rod. Assemble the 7/8 in. long setscrews, nuts, Iockwashers and washers to the SPREADER SUPPORT BRACKET and slip the nuts into the slot in the spreader support. SQUARE NUT I I SPREADER "'+ Finger tighten ONLY THE HEX NUTS. I SETSCREW FLAT WASHER i_) @_ LOCKWASHER HEX I NUT _ "" 6. 7. Lay a piece of flat straight wood and a square on saw table and rotate the SPREADER SUPPORT until the bracket is aligned with square. MAKE SURE END OF SUPPORT, BRACKET AND ROD ARE EVEN . .. using an 1/8 in. setscrew wrench, TIGHTEN THE SET SCREWS ONLY. ENDS OF SUPPORT AND BRACKET TO BE EVEN WITH END OF ROD SETSCREW ONLY SPACE EQUAL TO 3 THICKNESSES IMPORTANT: The SPREADER must PARALLEL to the sawblade and in the MIDDLE (KERF) made by the sawblade. NOTE: The spreader by approximately is thinner than six thicknesses the width always be of the cut of the up both ANTI-KICKBACK PAWLS of the setscrew wrenches or a pencil hold the pawls out of the way. between until all . . . insert one in the notches to 11. Lay a piece of straight flat wood against the sawblade. Insert folded paper between spreader and strip of wood. 12. MAKE SURE LOOSE. THE HEX NUTS UNDERNEATH ARE 13. Hold the spreader tightly against the wood and make sure the wood is against the saw blade. TIGHTEN THE HEX NUTS. This will align the spreader (KERF) made by sawblade. in the middle of the / 1 / Make two folds in a small piece (6 x 6 in.) of ordinary NEWSPAPER making three thicknesses. The folded paper will be used as a "spacing gauge". 10. Lift WOOD ( KERF of paper. Install the SPREADER CLAMP. Place spreader spreader clamp and bracket. Move forward three are in fine. TIGHTEN WlNGSCREWS. KERF \ EQUAL 3 THICKNESSES 9. PAPER BLADE SPACE 8. APPROX OF cut 14 TO APPROX. OF PAPER LOOKING DOWN ON SAW GETTING TO KNOW YOUR SAW BLADE GUARD MITER GAUGE LOCK HANDLE MITER GAUGE MITER GAUGE HEAD ANTI-KICKBACK SAW BLADE \ PAWLS SPREADER RIP FENCE TABLE INSERT HOLES ATTACHING FOR FACING TILT CRANK \ \ ELEVATION RIP FENCE LOCK HANDLE CRANK RESET ON-OFF 1 SWITCH ON-OFF SWITCH CAUTION: Before turning switch on, make sure the blade guard is correctly installed and operating properly. @ The On-Off Switch has a locking feature. THIS SHOULD PREVENT UNAUTHORIZED AND POSSIBLY HAZARDOUS USE BY CHILDREN AND OTHERS. A. Insert key into switch. B. TO turn saw ON ... stand to either side of the blade never in line with it ... insert finger under switch lever and pull END of lever out. After turning switch ON, always allow the blade to come up to full speed before cutting. Do not cycle the motor switch on and off rapidly, as this may cause the sawblade to loosen. In the event this should ever occur, allow thee sawblade to come to a complete stop and retighten the arbor nut normally, not excessively. Never leave the saw while the power is "'ON". C. TO turn saw OFF ... PUSH lever in. Never leave the saw until the cutting tool has come to a complete stop. D. TO lock switch in OFF position.., hold switch IN with one hand ... REMOVE key with other hand. KEY ON-OFF WARNING: FOR YOUR OWN SAFETY, LOWER BLADE OR OTHER CUTTING TOOL BELOW TABLE SURFACE. (IF BLADE IS TILTED, RETURN IT TO VERTICAL (90 ° ) POSITION). ALWAYS LOCK THE SWITCH "OFF". WHEN SAW IS NOT IN USE ... REMOVE KEY AND KEEP IT IN A SAFE PLACE ... ALSO ... IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF ... LOCK IT AND REMOVE THE KEY. THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. SWITCH KEY (YELLOW PLASTIC) \ \ 15 \ 2 RESET BUTTON ... See "Motor Specifications and Electrical Requirements" section, "Motor Safety Protection." NOTE: When bevel crosscutting, attach facing so that it extends to the right of the miter gauge and use the miter gauge in the groove to the right of the blade. AUXILIARY FACING 3 ELEVATION CRANK... Turn counterclockwise lower. elevates or lowers the blade. to elevate ... clockwise to NOTE; WHEN THE BLADE IS TILTED TO 45 ° , IT CANNOT BE LOWERED ALL THE WAY BELOW THE TABLE. IT WILL PROJECT APPROX. 1/2 IN. 4 TILT CRANK ... tilts the blade for bevel cutting. Turn clockwise to tilt toward left.., counterclockwise to tilt toward right. 7 When the blade is tilted to the LEFT as far as it will go, it should be at 45 ° to the table and the bevel pointer should point 45 °. NOTE: There are LIMIT STOPS inside the saw which prevent the blade from tilting beyond 45 ° to the LEFT and 90 ° to the RIGHT. (See "Adjustments" section "Blade Tilt, or Squarenessof Blade to Table"). 5 RIP FENCE ... is locked in place by tightening the lock handle. To move the fence, loosen the handle and grasp the fence with one hand at the front. 8 Holes are provided in the rip fence for attaching a wood facing when usingthe dado head, or molding head. BLADEGUARD must always be in place and working properly for all thru-sawing cuts, That is, all cuts whereby the blade cuts completely through the workpiece. To remove the guard for special operations, loosen the wingscrews and move spreader away from saw and lift upwards. DO NOT DISTURB THE SETTING OF THE HEX. HEAD SCREWS. When replacing the guard, make sure the spreader is moved toward front of saw so that wingscrews are at end of slots. TIGHTEN THE WINGSCREWS SECURELY. TABLE INSERT is removable blades or other cutting tools.. for removing or installing Select a piece of smooth straight wood approx. 3/4 in. thick and the same size as the rip fence. ANTI-KICKBACK PAWLS Attach it to the fence with three Round Head #10 Wood Screws 2 in. long. To remove the facing, loosen the screws, slide the facing forward and pull the screws through the round holes. l WOOD FACING \ g _'- 6 ROUND # 10 WOOD / HEAD / SCREWS . J" WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING INSERT. A. Lower the blade below the table surface. B. Loosen screw. C. Lift anti-kickback pawls. D. Lift insert from front end, and pull toward front of MITER GAUGE ... head is locked in position for crosscutting or mitering by tighting the lock handle. ALWAYS LOCK IT SECURELY WHEN IN USE. Notches are provided in the miter gauge for attaching an AUXILIARY FACING to make it easier to cut long pieces. Be positive facing does not interfere with the proper operation of the sawblade guard. Select a suitable piece of smooth straight wood.., two holes through it and attach it with screws. saw. NEVER OPERATE THE SAW WITHOUT THE PROPER INSERT IN PLACE. USE THE SAW BLADE INSERT WHEN SAWING ... USE THE COMBINATION DADO MOLDING INSERT WHEN DADOING OR MOLDING. drill 16 4qEMOVING AND INSTALLING To SAWBLADE / ",,,-,,/ WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING OR INSTALLING SAWBLADE. A. Remove insert. B. Place ARBOR wrench on flat surfaces of saw ARBOR . . . ARBOR NUT wrench on nut . . . position wrenches as shown . . . hold your hands well above blade. C. With ARBOR wrench against table, PULL ARBOR NUT wrench FOREWARD to LOOSEN nut. D. To TIGHTEN nut . . . HOLD ARBOR wrench against rear of talkie . . . PUSH ARBOR NUT wrench toward rear. ARBOR FLAT NUT SURFACES WRENCH / ///// COLLAR NOTE: When installing the blade . . . make sure the teeth are pointing toward the flont of the saw ... and that the blade and collars are clean, and free from any burrs. The HOLLOW blade. side of the collars must be against the Always tighten the arbor nut securely. II I BASIC SAW USING THE OPERATION MITER CROSSCUTTING, MITER CUTTING, BEVEL CUTTING, COMPOUND MITER CUTTING and when RABBETING across the end of narrow workpiece, THE MITER GAUGE IS USED. 8. If blade stalls or stops while cutting, TURN SWITCH OFF before attempting to free the blade. 9. Do not reach over or behind the blade to pull the workpiece through the cut.., to support long or heavy workpieces.., to remove cut-off pieces of material or FOR ANY OTHER REASON. 10. Do not pick up small pieces of cut-off material from the table. REMOVE them by pushing them OFF the table with a long stick. Otherwise they could be thrown back at you by the rear of the blade. 11. Do not remove small pieces of cut-off material-that may become TRAPPED inside the blade guard while the saw is RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2,3, and 4. 1. 2. 3. 4. 5. 6. 7. GAUGE Never make these cuts freehand (without using the miter gauge or other auxiliary devices) because the blade could bind in the cut and cause a KICKBACK or cause your fingers or hand to slip into the blade. Always lock the miter gauge securely when in use. Remove rip fence from table. Make sure blade guard is installed for all "THRUSAWING" operations (when sawblade cuts entirely thru the thickness of the workpiece.) Replace guard IMMEDIATELY after completion of dadoing, molding or rabbeting cuts. Have blade extend approximately 1/8 in. above top of workpiece. Additional blade exposure would increase the hazard potential. Do not stand directly in front of the blade in case of a THROWBACK (Small cut-off piece caught by the back of the blade and thrown toward the operator). Stand to either side of the blade. Keep your hands clear of the blade and out of the path of the blade. Turn the saw OFF. After the blade has stopped turning, lift the guard and remove the piece. WORK HELPERS Before cutting any wood on your saw, study all of the "Basic Saw Operations". Notice that in order to make some of the cuts, it is necessary to use certain devices "Work Helpers" like the PuCh Stick, the Push Block and the Auxiliary Fence which you can make yourself. After you have made a few practice cuts, make up these "helpers" before starting any projects. Make the "Push Stick" first. To rip the piece for the push stick, start out with a wide board, say 11-1/2 in. wide and set the rip fence 9-3/4 in. from the blade. 17 THESE EDGES MUST BE PARALLEL / \ h.4_3/4_ 15 1-5_8 1 "_[___L.T_T \ 45° NOTCH WORKPIECE I END ,/411,/4 --'t 1/4 NOTE: All dimensions \ 3//8 'n inches PUSH STI CK NOTE: _,11dimensions PUSH \ 3//8 PLYWOOD in inches BLOCK PUSH STICK AND PUSH BLOCK 3/4 / Make the Push Stick using a piece of 1 x 2. Make the Push Block using a piece of 3/8 in. and 3/4 in. plywood. The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in. should be GLUED to the plywood... DO NOT USE NAILS. This is to prevent dulling the sawblade in the event you mistakingly cut into the push block. Position the handle in the center of the plywood and fasten together with glue and woodscrews. AUXl LIARY 3-1/2_ FENCE THIS CROSSCUTTI _ide of the groove in FACE EDGE AND MUST THIS EDGE BE PARALLEL 3/8 NOTE PLYWOOD : AI dimensions AUXI LIARY NG \ CROSSCUTTING is known as cutting wood across the grain, at 90 °, or square with both the edge and the flat side of the wood. This is done with miter gauge set at "'0". The graduations on the miter gauge provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it with an accurate square, or protractor. If necessary, the miter gauge head can be swiveled slightly to compensate for any inacurracy, NOTE: The space between the miter gauge bar and the groove in the table is held to a minimum during manufacturing. For maximum accuracy when using the miter gauge, always one ]/2 1-1/4 Make one using a piece of 3/8 in. and 3/4 in. plywood. Fasten together with glue and woodscrews. NOTE: Since the Push Block is used with the Auxiliary Fence, the 4-3/4 in. dimensions must be held identical on both the pieces. alfavor_ _"_20- PLYWOOD the table, In other 'n inches FENCE \ \ PLYWOOD CLAMPED TO SAWHORSE words, don't move the miter gauge from side to side while cutting, but keep one side of the bar riding against one side of the groove. NOTE: Glue a piece of sandpaper to the face of the miter gauge head. This will help prevent the workpiece from "creeping" while it is being cut. The Hold-Down Clamp (Optional Accessory) should be used on the miter gauge for greater accuracy. The miter gauge may be used in either of the grooves in the table. Make sure it is locked. When using the with your right hand. When crosscutting supported. When using the miter gauge in the LEFT hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock knob with your right. RIGHT hand groove, hold hand and the lock knob a long You can make a simple plywood to a sawhorse. 18 board, support make the workpiece with your left sure by clamping that it is a piece of When cutting long workpieces, you can also invert the AUXILIARY FENCE/WORK SUPPORT and position it on top of the guide bars to support the workpiece as near to the end as possible. Use the Hold-Down Clamp (Optional miter gauge for greater accuracy. Accessory) on the i REPETITIVE \ \ CUTTING STOP \ REPETITIVE CUTTING is known as cutting a quantity of pieces the same length without having to mark each piece. 1. Use the Stop Rods (optional accessory) duplicate pieces 6 in. long and longer. 2. DO NOT FEED guide it, making sawblade. Adjustable for cutting workpiece with RIGHT hand, merely sure that it does not bind or pinch the When making repetitive sure it is supported. The only Table cuts from Extension recommended . . . or you clamping a piece of plywood a long workpiece, (Optional Accessory) can make a simple to a sawhorse. Use the Hold-Down Clamp (Optional miter gauge for greater accuracy. make support Accessory) on is by the 1. NEVER USE THE RIP FENCE AS A LENGTH STOP BECAUSE THE CUTOFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK. 2. When making block stop. of wood repetitive cuts shorter than 6 in., clamp 3LOC a 3 in. long to the table to act as a length CAUTION: When clamping the block, make sure that the end of the block is well in front of the sawblade. Be sure it is clamped securely. 3. Slide the workpiece along the miter gauge until it touches the block . . . hold it securely or clamp it with the Hold-Down Clamp (Optional Accessory). 4. Make the cut . ., pull the workpiece back.,, push the cut off piece off the table with a long push stick... DO NOT ATTEMPT TO PICK IT UP AS THIS COULD ENDANGER YOUR HANDS. 19 __ " _. i RODS MITER CUTTING \ MITER CUTTING is known as cutting wood at an angle other than 90 ° with the edge of the wood. Follow the same procedure as you would for crosscutting. Adjust the miter gauge to the desired angle, and lock it. The miter gauge may be used in either of the grooves in the table. When using the miter gauge in the LEFT hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock handle with your right. When using the RIGHT hand groove, hold the workpiece with your right hand and the Iockhandle with your left hand. Use the Hold-Down Clamp (Optional Accessory) miter gauge for greater accuracy. on the BEVEL CROSSCUTING BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle.., other than 90 ° with the flat side of the wood. Adjust the blade to the desired angle. Use the Miter Gauge in the groove to the RIGHT of the blade. It cannot be used in the groove to the left because the blade guard will interfere. Hold the workpiece with your right hand and the Iockhandle with your left hand. Use the Hold-Down Clamp (Optional Accessory) on the miter gaugefor greater accuracy. COMPOUND MITER CUTTING COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting. The cut is made at an angle other than 90 ° to both the edge and the flat side of the wood. Adjust the miter gauge and the blade to the desired angle.. • Make sure miter gauge is locked. USING THE RIP FENCE RIPPING, BEVEL RIPPING, RESAWING AND RABBETING are performed usingthe RIP FENCE together with the AUXILIARY FENCE, PUSH STICK OR PUSH BLOCK. WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2, 3, and 4. 1. Never make these cuts FREEHAND (without using the rip fence or auxiliary devices when required) because the blade could bind in the cut and cause a KICKBACK. 2. 3. 4. Always lock the rip fence securely when in use. Remove miter gauge from table. Make sure blade guard is installed for all thru-sawing type cuts. Replace the guard IMMEDIATELY following completion of resawing, rabbeting, dadoing, or molding operations. Frequently check the action of the ANTI-KICKBACK PAWLS by passing the workpiece alongside of the spreader while saw is OFF. Pull the workpiece TOWARD you. If the PAWLS do not DIG into the workpiece and HOLD it... the pawls must be REPLACED. See "Maintenance" section. 5. 6. 7. Have blade extend approximately 1/8 in. above top of workpiece. Additional blade exposure would increase the hazard potential. Do not stand directly in front of the blade in caseof a KICKBACK. Stand to either side of the blade. Keep your hands clear of the blade and out of the path of the blade. 8. If the blade stalls or stops while cutting, TURN SWITCH OFF before attempting to free the blade. 0. Do not reach over or behind the blade to pull the workpiece through the cut.., to support long or heavy workpieces . . . to remove small cut-off pieces of material or FOR ANY OTHER REASON. 10. Do not pick up small pieces of cut-off material from the table. REMOVE them by pushing them OFF the table with a long stick. Otherwise they could be thrown back at you by the rear of the blade. 11. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. Turn the saw OFF. After the blade has stopped turning, lift the guard and remove the piece. 2O ALWAYS SUPPORT LONG RIPPING RIPPING is know as cutting a piece of wood with the grain, or lengthwise. This is done using the rip fence. Position the fence to the desired WIDTH OF RIP and lock in place. Before starting to rip, be sure A. Rip Fence is parallel to sawblade. B. Spreader is properly aligned with sawblade. C, Anti-Kickback pawls are functioning properly. When ripping LONG use a work support. BOARDS A simple one can be made to a sawhorse. or LARGE by clamping PANELS, always a piece of plywood BEVEL RIPPING When bevel ripping material 6 in. or narrower, the right side of the blade ONLY. This will space between the fence and the sawblade for stick. If the fence is mounted to the left, guard may interfere with proper use of a push use fence on provide more use of a push the sawblade stick. When "WIDTH OF RIP" is 6 in. and WIDER use your RIGHT hand to feed the workpiece until it is clear of the table. Use LEFT hand ONLY to guide the workpiece.., FEED the workpiece with the left hand. do not When "'WIDTH OF RIP" is 2 in. to 6 in. wide PUSH STICK to feed the work. USE THE 21 WORKPIECES When WIDTH OF RIP is NARROWER than2 in., the push stick CANNOT be used because the guard will interfere... USE the AUXILIARY FENCE and PUSH BLOCK. Attach auxiliary fence to rip fence with two "C" clamps. Feed the workpiece by hand until the end is approx. 1 in. from the front edge of the table, Continue to feed using the PUSH BLOCK. BAFFLE When ripping narrow strips that may enter the guard and strike the baffle, CAREFULLY raise guard only enough to clear the workpiece. Use Push Block to complete cut. RESAWING RESAWING is known as ripping a I_iece of wood through tts thickness. NOTE: to RESAW a piece of wood wider than 2 in .... it will be necessary to remove the blade guard •.. and use the AUXILIARY FENCE (See Page 18) Do not attempt to resaw BOWED or WARPED material. Clamp it to the table so that the workpiece will SLIDE EASILY but not TILT or MOVE SIDEWAYS without BINDING between the two fences• Do not clamp directly to the bottom edge of the table because the "swivel" of the clamps will not grip properly. Place a small block of wood between the bottom edge of the table and the "C" clamps. WARNING: FOR YOUR SMALL OWN SAFETY... 1. DO NOT "BACK UP" (REVERSE RESAWlNG BECAUSE THIS KICKBACK. 2. INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF THE RESAWlNG OPERATION. BLOCK OF WOOD FEEDING) WHILE COULD CAUSE A 22 AUXILIARY FENCE/ WORK SUPPORT / CUTTING PANELS When cutting panels (whenever fence is positioned outside of table surface), ALWAYS use the AUXILIARY F ENCE/WOR K SUPPORT. 1. Unlock 2. Position AUXILIARY with two "C" clamps. \ \ fence and raise rear end. FENCE as shown and attach it RABBETING Rabbeting is known as cutting out a section of the corner of a piece of material. To make a RABBET requires two cuts which do not go all the way through the material. Therefore the blade guard must be removed. 1. Remove blade guard. 2. Adjust rip fence and blade to required dimensions. 3. Make first cut through edge. Follow resawing procedure. 4. Remove auxiliary fence and make second cut. 5. INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF RABBETING OPERATION. RABBET Rabbet cuts can also be made using the dado head or molding head. ADJUSTMENTS WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING ANY ADJUSTMENTS. MITER GAUGE NOTE: accuracy extreme example, The graduations on the miter gauge provide for average woodworking. In some cases where accuracy is required, when making angle cuts, for make a trial cut and then recheck it with an accurate square or protractor. If necessary, the miter gauge head can be swiveled to corn pensate for any inaccuracy. The HEAD the pointer should be SQUARE points to "'0". (90 ° ) with slightly the bar when To check for squareness, place tan accurate square on the miter guage. If the head is NOT SQUARE with the bar: 3. 1. Loosen 2. Position the lock knob. The swiveling movement of the head can be adjusted by tightening or loosening the set screw located in side of the head using the 1/8 in. setscrew wrench. the lock knob. head square with the bar . . . tighten the 23 Loosen zero. the screw and adjust the pointer, so it points to HEELING ADJUSTMENT or PARALLELISM OF SAWBLADE TO MITER GAUGE GROOVE While cutting, the material must move in a straight line PARALLEL to the SAWBLADE . . . therefore both the miter gauge GROOVE and the RIP FENCE must be PARALLEL tothe SAWBLADE. If the sawblade IS NOT parallel to the miter gauge groove, the blade will bind at one end of the cut. (This is known as "HEELING"). To check for parallelism: WARNING - FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET. 1. Raise blade all theway up... raise blade guard. 2. Mark an "X" on one of the teeth which is SET (bent) to the LEFT. 3. Place the head of a combination square in the GROOVE . . . adjust blade of square so that it just touches the tip of the MARKED tooth. 4. Move square to REAR, rotate blade to see if MARKED tooth again touches blade of square. 5. If tooth touches square the same amount and REAR . . . sawblade is PARALLEL GAUGE GROOVE. at FRONT to MITER If tooth does not touch the same amount . . . the mechanism underneath must be adjusted to make the blade PARALLEL to GROOVE. 1. 2. 3. 4. 5. Loosen the 4 screws (about 1/4 to 1/2 turn) using 3/16 in. setscrew wrench furnished with saw. This will allow the mechanism below the table to be shifted sideways. Fold a piece of cardboard or heavy paper over the blade to protect your hands. Grasp the blade and move it to the right or left a small amount and tighten one of the screws. Check with square to determine if MARKED TOOTH touches square the same amount at front and rear. If it does, tighten other three screws. If it does not, loosen screw and move blade the required amount, Alternately tighten the screws slowly. NOTE: Use the setscrew wrench as shown . .. do not use a pair of pliers or any other tool to gain more leverage on the setscrew wrench. BLADE TILT, OR SQUARENESS OF BLADE TO TABLE 90 ° (SQUARE) and 45 ° (BEVEL) STOP COLLARS. When the bevel pointer is pointing directly to the "'0"" mark on the bevel scale, the sawblade should make a SQUARE cut 90 ° to the table. To check for SQUARENESS: WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET. 1. Raise blade all the way UP... raise blade guard. 2. TILT blade a few degrees to the LEFT . . . now tilt blade back to the RIGHT as far as it will go. 3. Place and ACCURATE square against blade. Make sure square is not touching the TIP of one of the saw TEETH. 24 If bladeIS SQUARE A. to table; Check pointer If POINTER bevel scale; DOES NOT point to the "O" B. Loosen screw and adjust pointer.., screwdriver. mark on the using medium BLADE COVERED WITH PIECE OF CARDBOARD If blade is NOT SQUARE to table.., must be ADJUSTED. the 90 ° LIMIT STOP CAUTION: Cover blade with piece of cardboard to protect your hand. 1. Using a small size screwdriver, reach UNDERNEATH saw and loosen BOTH setscrews in 90 ° STOP COLLAR. / I I NOTE: If you can't reach the setscrews, turn the TILT CRANK slightly. 2. ROTATE the STOP COLLAR moving it away from pivot nut. 3. TILT blade RIGHT or LEFT . . , checking with your square until blade is square to table. 4. ROTATE STOP COLLAR moving it toward PIVOT NUT until it TOUCHES the PIVOT NUT... TIGHTEN the setscrews. 5. Check POINTER. If it DOES NOT point to the "0" mark on the bevel scale . . . loosen screw and adjust pointer. / SETSCREWS (2) PIVOT NUT VIEW FROM UNDERNEATH \ 90° STOP COLLAR SAW STOP 4_OLLAR TILT blade to LEFT as far as it will go. It will stop when the PIVOT NUT is against the 45 ° STOP COLLAR ... and the pointer SHOULD POINT to the "45" mark on the bevel scale. If POINTER DOES NOT POINT to the "45" mark.., the 45 ° STOP COLLAR must be ADJUSTED. TILTSCREW 1. TILT blade all the way to the RIGHT. 2. Remove BLADE GUARD and BLADE. 3. Reach inside of saw from top.., in 45 ° STOP COLLAR. loosen both setscrews 4. ROTATE collar moving it toward end of tilt screw. 5. TILT blade until POINTER points to "45" mark. 6. Reach UNDERNEATH saw . . rotate COLLAR moving it against PIVOT NUT . . . TIGHTEN the setscrews. Pivot nut is visible through curved slot in front of saw. NOTE: If you can't reach the setscrews, turn TILT CRANK slightly. BACK 25 OF SAW STOP COLLAR BLADE When the ELEVATION elevation crank is turned SPACER COUNTERCLOCKWISE, until it stops, the blade must not be more than two and one half (2-1/2) inches above the table. If the blade extends more than 2-1/2 inches, the motor could interfere with the underside of the table causing misalignment. ELEVATION SCREW PIVOT NUT With the blade extending two inches above the table, the STOP COLLAR and SPACER must be against the ELEV',ATION SCREW PIVOT NUT. If the blade extends more than two and one half inches, loosen two screws in STOP COLLAR, and readjust it. ELEVATION \ TILT SCREW TILT SCREW PIVOT TILT AND ELEVATION SCREW NUT MECHANISM The cranks should turn freely without binding. The turning action can be adjusted by tightening or loosening the screws in the bearing retainer. NOTE: the nut When adjusting the screws on inside using a 3/8 in. wrench. The screws a screwdriver for the ELEVATION through the slot crank the tilt crank, hold can be reached with on the front of the saw . ADJUST TWO THESE SCREWS ADJUST THESE TWO SCREWS MAINTENANCE WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW. Do not allow sawdust to accumulate inside the saw. Frequently blow out any dust that may accumulate inside the saw cabinet and the motor. Frequently clean your cutting tools with Craftsman Gum and Pitch Remover. 2. Rotate pawl toward rear of above top of spreader. 3. Hold spreader with of workbench. 4. Using teeth. a small 26 so that teeth are left hand and place pawl over corner round ', A coat of automobile-type wax applied to the table will help to keel_ the surface clean and allow workpieces to slide more freely. Treat unplated and unpainted steel parts and surfaces with Sears "Stop Rust." If the power cord is worn or cut, or damaged in any way, have it replaced immediately. Make sure the teeth of the ANTIKICKBACK pawls are always sharp. To sharpen: 1. Remove blade guard. spreader file (Smooth ) Cut) sharpen the LUBRICATION The saw motor bearings have been packed at the factory with proper lubricant and require no additional lubrication• The following parts should be oiled occasionally with SAE No. 20 or No. 30 engine oil. 1. Tilt screw threads and pivot nut. (First Clean with Craftsman Gum & Pitch Remover.) ELEVATION 2. Elevation screw threads and pivot nut. (First Clean with Craftsman Gum & Pitch Remover.) 3. 4. Cradle bearing points. Bearing points in guard assembly, miter gauge and rip fence. SCREW I I I \ / ELEVATION PIVOT SCREW NUT / / \ TILT SCREW TILT SCREW PIVOT NUT RECOMMENDED ACCESSORIES IN CANADA, SEE YOUR LOCAL SIMPSONS-SEARS STORE OR CATALOG FOR ACCESSORY SELECTION AND NUMBERS ITEM CAT.NO. ITEM 9-22235 Steel Legs ............................... Steel Stand .............................. 9-22214 Retractable Caster Set for Steel Legs .......... 9-22200 Retractable Caster Set for Steel Stand ......... 9-22201 Solid Table Extension ...................... 9-29954 *7 in. Molding Head Set ............... 9-3217 9-3218 *7 in. Molding Head .......... . ............. 9-3214 Molding/Dado Insert for 7 in. Dia. Molding or dado Head .................. 9-29933 9-2480 Work Light ............................... "Power Tool Know How The above recommended available at the time this *Smaller Dia. do not provide CAT. NO• Work Light .............................. 7 in. Dia. Adjustable Dado Head ......... 7 in. Dia. Dado Head ....................... Blade Stabilizers .......................... Sanding Wheel ............................ Miter-Gauge Stop Rods ..................... Miter-Gauge Hold-Down Clamp .............. Hold-Down Set ............................ Taper Jig ................................. Universal Jig .............................. Handbook" Table Saw accessories are current manual was printed. .. 9-2918 and were Molding Heads cannot be used because adequate depth of cut. 27 they • 9-2481 9-3263 9-3267 9-3257 .9-4952 9-2274 9-29924 9-29928 9-3230 9-3233 9-3231 TROUBLE WARNING: FOR YOUR OWN SAFETY, OUTLET BE FOR E TROUBLESHOOTING. TURN SWITCH "OFF" TROUBLE TROUBLE Excessivevibration. Cannot make square Cut when crosscutting. Cut binds, burns or stalls motor when ripping. SHOOTING AND ALWAYS SHOOTING PROBABLE CAUSE 1. REMEDY Blade out of balance. Discard Blade and use a different blade. 1. See "Adjustments" section "Miter Gauge." 1. Miter gauge not adjusted properly. 1. Dull blade with improper tooth set. 2. Blade is Heeling. 1. Sharpen or replace blade. 2. See "Adjustments" section, "Heeling Adjustment..." 3. Make sure concave or hollow side is facing "down," feed slowly. 4. See "Assembly" section, "Aligning Rip Fence" 4. Rip fence not parallel to blade. 5. Spreader out of or 45 ° positions. Tilt crank and elevating crank turn hard. alignment 1. Stop collars not properly 5. See "Assembly" section, "Installing Blade Guard." 1. See "Adjustments" section, "Blade Tilt, or adjusted. 1. Sawdust on threads of tilt "Squareness of Blade to Table." 1. See "Maintenance and Lubrication" section. screw or elevating screw. 2. Bearing retainers 2. See "Maintenance" to tight. "Tilt TROUBLE SHOOTING NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to )revent interference with normal motor ventilation. TROUBLE Excessive noise. PLUG FROM POWER SOURCE -- GENERAL 3. Warped board. Cut not true at 90 ° REMOVE PROBABLE section and Elevation Mechanism." -- MOTOR NOTE: The starting relay is a GRAVITY SENSITIVE TYPE. NEVER TURN THE POWER ON WHILE THE SAW IS UPSIDE DOWN AS THIS WILL DAMAGE THE MOTOR. CAUSE REMEDY 1. Motor. !. Have motor checked by qualified service technician. Repair service is available at your nearest Sears store. Motor fails to develop full power. (Power output of motor decreases 1. Circuit overloaded with 1. Do not use other appliances or motors on same circuit when using the saw. lights, appliances and other motors. rapidly with decrease in voltage at motor terminals. For example, a reduction of 10% in voltage causes a reduction of 19% in maximum power output of which the motor is capable, while a reduction 2. Undersize wires or circuit 2. Increase wire sizes, or reduce length of wiring. See "Motor Specification and Electrical too long. Requirements" section, 3. General overloading of 3. Request a voltage check from the power company. power company facilities. (In some sections of the of 20% in voltage causes a reduction of 36% in country, demand for maximum power output.) exceed the capacity electrical power may of existing generating and distribution systems.) 4. Incorrect fuses or circuit 4. Install correct fuses or circuit breakers. breakers in power line. 28 TROUBLE TROUBLE Motor starts slowly or fails to come up to full speed. SHOOTING PROBABLE -- MOTOR (Continued) REMEDY CAUSE 1. Request voltage check from the power company. 1. Low voltage will not trip relay. 2. Have motor repaired or replaced. 2. Windings burned out or open. 3. Have relay replaced. 3. Starting relay not Motor overheats. operating. 1. Motor overloaded. 1. Feed work slower into blade. 2. Clean out sawdust to provide normal air 2. Improper cooling. (Air circulation restricted circulation through motor. See "Maintenance and Lubrication" section. through motor due to sawdust, accumulating inside of saw). Starting motor relay in will not 1. Burned relay contacts 1. Have relay replaced and request a voltage check (due to extended from the power company. hold-in periods caused operate. by low line voltage, etc.) 2. Saw not in upright 2. Place saw in upright position. position. 3. Loose or broken 3. Have wiring checked and repaired. connections. Motor stalls (resulting in blown fuses or tripped circu it breakers). 1. Starting relay not 1. Have relay replaced. operating. 2. Voltage too low to permit 2. Request voltage check from the power company. motor to reach operating speed. 3. Fuses or circuit breakers 3. Install proper size fuses or circuit breakers. do not have sufficient Frequent opening of fuses or circuit breakers. capacity. 1. Motor overloaded. 2. Fuses or circuit breakers 1. Feed work slower into blade. 2. Install proper size fuses or circuit breakers. do not have sufficient capacity. 3. Have relay replaced. 3. Starting relay not operating (motor does not reach normal speed). 29 PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED MODEL NO. 113.29580 & 113.295820 2 43 41 \ \ 42 O 46 41 31" 35 34 4O 33 39 51 52 Figure 1 SAW PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED MODEL NO. 113.29580 & 113.295820 SAW Always order by Part Number -- not by Key Number FIGURE Key No. Part No. 1 62523 62525 447441 62514 62545 62655 62643 30540 STD 551225 62642 62636 62644 139331 STD 551012 STD 541025 STD 523110 62541 60313 62542 STD 551031 STD 551131 STD 541031 STD 600603 62441 37818 62652 62539 62544 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 25 26 27 28 1 PARTS LIST Key No. Description Support, Spreader *Nut, Square 1/4-20 Bracket Screw, Set Hex Cup 1/4-20 x 7/8 *Washer, 17/64 x 9/16x 1/16 *Nut, Hex 1/4-20 Screw, Hex Hd. 5/16-18 x 1 Bar, Fence Rear Nut, Self Threading Rod, Separation Washer, 21/64 x 5/8 x 1/16 *Lockwasher, External Tooth 5/16 *Nut, Hex, 5/16-18 Ty "'T" Cord with Pan Hd. _32 x 3/8 Plug Relief, Strain Plate, Cover Spacer, Tape, Fence Guide Bar 29 62540 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 - STD 523115 62505 63467 62267 62442 60256 STD 551025 60314 STD 551208 STD 610805 STD 600602 62333 62654 62653 62204 STD 610802 62452 STD 551225 STD 541025 3540 63062 3O505 37911 62658 62657 Fence * Standard Hardware • Any attempt unless repair Repair Description .i Gauge Assembly, Miter (See Figure 4) Fence Assembly, Rip (See Figure 3) Screw, Flat Hd. Type "T" 10-32 x 7/8 Insert Assembly (Includes Key No. 5) Clip, Retaining Guard Assembly (See Figure 5) Clamp, Spreader Screw, Wing 1/4-20 x 1/2 * Lockwasher, External Tooth 1/4 Screw, Part No. Item to repair is done -- May be Purchased this motor by a qualified service is available at your Locally. may create a HAZARD service technician. nearest Sears Store. Bar Assembly, Fence Guide (Includes Key No, 28) *Screw, Hex, 5/16-18 x 1-1/2 eMotor and Control Box Cap - Flag Term Clip, Capacitor Switch, Locking Key, Switch *Washer, 17/64 x .734 x .062 Screw, Truss 1/4-20 x 5/8 *Lockwasher, External Tooth No. 8 Screw, Pan Hd., Ty "'AB*' No. 8 x I/2 *Screw, Type 23, Pan Hal., 6-32 x 1/4 Crank Assembly, w/Set Screw Panel, Trim Panel, Front Clip, Cord *Screw, Pan Hd., Type B, No. 8 x 5/16 Clamp, Relay * Lockwasher, External Tooth 1/4 Nut, Hex 1/4-20 Wrench, Arbor Wrench, Shaft Wrench, Hex "L" 1/8 Wrench, Hex "'L" 3/16 Bag of Loose Parts (Not illustrated) Owners Manual (Not Illustrated) PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED MODEL NO. 113.29580 & 113.295820 SAW 3 6 / 1 8 L ........ 7 T-° 11 15 12 14 / 18 6 17 \, 16 10 *If this part is removed, discard and replace with a new retaining ring. 30 Figure 2 13 PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED MODEL NO. 113.29580 & 113.295820 FIGURE Part No. Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 i 62628 805297-1 STD 511107 STD 541110 STD 551210 62648 62629 62624 62505 62445 37900 60175 6362 60303 62646 60328 62647 STD 551037 60301 62630 62649 STD 511110 Table, Saw Screw, Flat Hd. 5/16-18 × 1-1/4 *Screw, Pan Hd. 10-32 x 3/4 *Nut, Hex No. 10-32 *Lockwasher, External Tooth No. 10 Washer, Rubber Support, Rod Rod, Cradle = Motor and Control 2 PARTS LIST Key No. Description Box Collar, Blade Collar, Stop +Blade, Saw 10 inch Nut, Arbor Spacer Nut, Pivot Washer, Nylon Washer, Rubber *Washer, 13/32 x .625 x .062 *Ring, Retaining Screw, Elevation Grommet, Rubber *Screw, Pan No. 10-32 x 1 SAW Part No. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Description 62651 60076 STD 541425 STD 551025 STD 541411 STD 551031 STD 523110 62633 60045 STD 511105 62438 62645 62437 62306 STD 600803 62632 62436 62625 62435 62623 60052 Rod, Motor Washer, .505 x 1-1/8 x 1/16 *Nut, Lock 1/4-20 *Washer, 17/64 x .734 x .062 *Nut, Lock 10-32 *Washer 21/64 x 3/4 x 1/16 *Screw, Hex Washer 5/16-18 x 1 Base,Saw Ring, Retaining Screw, Pan Hd. 10-32 x 1/2 Screw, Tilt Nut, Pivot Retainer, Bearing Bearing *Screw, Type "T" Pan 8-32 x 3/8 Indicator, Bevel Nut Hanger Washer, Thrust Cradle Assembly *Screw, Fillister Hd. 10-32 x 1-1/2 i. * Standard Hardware • Any attempt unless repair Repair Item to repair - May be Purchased this motor is done by a qualified service is available at your Locally. may create a HAZARD service technician. nearest Sears Store. + Stock Item departments - May be secured of most Stores or Catalog Order * If this part is removed, replace with through the hardware Sears or Simpson-Sears Houses. discard a new retaining and ring. Retail PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED MODEL NO. 113.29580 & 113.295820 SAW 9 3 1 4 2 I I FIGURE 3 - 62525 FENCE ASSEMBLY Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 * Standard Part No. Description 62525 62524 STD 551031 62534 60049 62527 423350 62526 STD 611005 62528 62529 52531 62530 62533 STD 551210 62532 STD 600805 Hardware Fence Assembly, Rip Handle *Washer, 21/64 x 1/2 x 1/32 Indicator, Fence *Screw, Pan Hd. Type "T" Head, Fence 4-40 x 3/16 Screw, Sems 3/8-16 x 1/2 Channel, Fence *Screw, Pan Hd. Type "A" 10-32 x 5/8 Spring, Fence Lock Lock, Rear Fence Roller, Rear Fence Rod, Fence Lock Spring, Head Alignment *Lockwasher, External Tooth No. 10 Pad, Alignment Screw, Pan Hd. Type "'T" 8-32 x 1/2 Item -- May be Purchased 34 Locally. I0 PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED MODEL NO. 113.29580 & 113.295820 SAW 4 2 ! 10 FIGURE Key No. 4 - 62523 MITER GAUGE ASSEMBLY Part No. - Description 1 2 3 4 62523 62524 STD 551031 62014 STD 600803 tGauge Assembly, Miter Handle, Miter Gauge *Washer, Plain, .320 x 1 x 1/16" 5 6 7 STD 551208 62042 62252 * Lockwasher, External Tooth No. 8 Indicator 8 STD 541231 9 10 62225 STD 60288 * Standard t Stock Hardware Item - departments Gauge, Miter *Screw, Mach., No. 8-32 x 5/16" Pan Hd. Slotted Rod Assembly, Miter Gauge Includes Key Nos. 8 & 9 *Nut, Hex--5/16-18 Stud, Clamp *Screw, Set, Locking 1/4-20 x 3/8", Hex Socket Hd., Cone Pt. Item -- May be Purchased May be secured through the hardware of most Sears or Simpson-Sears Stores or Catalog Order Houses. 35 Locally. Retail PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED MODEL NO. 113.29580 & 113.295820 4 SAW 5 8 13 12 9 * If this part is removed, discard and replace with a new push nut. FI GUR E 5- Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 * Standard 62655 GUARD Part No. ASSEMBLY Description 62655 62415 62516 62650 STD 541425 62517 5TD 512515 62522 62656 62410 65519 62520 62521 STD 551012 60297 STD 581025 Hardware 3 14" Guard Assembly Guard Pin Bumper, Snap In *Nut, Lock 1/4-20 Link, Guard *Screw, Pan Hd., 1/4-20 x I-1/2 Spacer, Link Blade, Spreader Pin, 1/4 x 1-3/64 Spring, Pawl Spacer, Pawl Pawl *Washer, 17/64 x 1/2 x 1/32 *Nut, Push *Ring, Retaining 1/4 Item -- May be Purchased 36 Locally. PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED MODEL NO. 113.29580 & 113.295820 4 SAW 5 3 2 FIGURE 6- MODEL 113.295820 ONLY (NOT SUPPLI ED IN CANADA) Key No. 1 2 3 4 5 6 7 8 * Standard Part No. Description 60314 62552 62554 STD 551225 STD 541025 62553 STD 541250 803835 62659 Hardware t Bag contains all Screw, Serrated Truss Hd. 1/4-20 x 5/8 Leg Stiffener, Side * Lockwasher, Ext. 1/4 *Nut, Hex 1/4-20 Stiffener, End *Nut, Hex 1/2-13 Foot, Leveling tBag of Loose Parts (not illustrated) Items -- May be Purchased Loose Parts for both 37 Locally. Legs and Extensions PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED MODEL NO. 113.29580 & 113.295820 SAW 2 l 1 f ! 4 FIGURE 7 -- TABLE EXTENSION FOR MODEL 113.295820 Key No. 1 2 60323 62547 Screw, Serrated Truss Hd. 1/4-20 x 1" Extension 3 Bracket, Corner Support No. 2 4 62548 - ; Bracket, Corner Support No. 1 5 STD 541025 *Nut, Hex 1/4-20 6 STD 551225 * Lockwasher, Ext. 1/4 7 62550 Bracket, Corner Stiffener HARDWARE FOR ATTACHING EXTENSION TO TABLE g _TD' 523112 _5crew, Hex Hal. 5/16-18 x 1-1/4 9 10 STD 551031 STD 551131 11 STD 541031 *Washer, 11/32 x 11/16 x 1/16 * Lockwasher, Ext. 5/16 *Nut, Hex 5/16-18 62659 fBag of Loose Parts (not illustrated) • Standard Hardware Item - May be Purchased Locally. t Bag contains all Loose Parts for both Legs and Extension. 38 ONLY NOTES 39 Sears owners manual SERVICE 10 INCH MOTORIZED TABLE SAW Now that you have purchased your 10 inch motorized table saw should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. MODEL NO. 113.29580 SAW ONLY 113.295820 SAW WITH LEGS AND TWO TABLE EXTENSIONS HOW TO ORDER REPAIR PARTS The model number of your 10 inch motorized table saw will be found on a plate attached to your saw, at the right-hand side of the base. WHEN ORDERING REPAIR FOLLOWING INFORMATION: Part No. 62657 ALWAYS PART NUMBER PART DESCRIPTION MODEL NUMBER 113.29580 or 113.295820 NAME OF ITEM 10-INCH MOTORIZED All parts listed may be and most Sears stores. locally, your order will Repair Parts Distribution Sold by SEARS, PARTS, ROEBUCK AND TABLE THE SAW ordered from any Sears Service Center If the parts you need are not stocked be electronically transmitted to a Sears Center for handling. CO., Chicago, Form No. SP4193-2 GIVE IL. 60684 U.S.A. Printedin U.S.A. 12/77
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