Craftsman 113298032 User Manual 10 INCH TABLE SAW Manuals And Guides L0801111
CRAFTSMAN Saw Table Manual L0801111 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
User Manual: Craftsman 113298032 113298032 CRAFTSMAN CRAFTSMAN 10-INCH TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 10-INCH TABLE SAW #113298032. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 10-INCH TABLE SAW Manual
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Save This Manual For Future Reference ISears owners manual * MODEL NO. 113.298142 SAW ON LY 113,298032 SAW WITH LEGS TWO TABLE EXTENSIONS AND MOTOR 113.298240 SAW WITH LEGS TWO TABLE EXTEN SIONS MOTOR AND HOLD DOWN Serial Number _ _ Model and seria number may be found at the left-hand side of the base. You should record both model and serial number in a safe place for future use. 10-INCH TABLE SAW CAUTION: • assembly Read GENERAL and ADDITIONAL SAFETY . operating • repair INSTRUCTIONS parts carefully Sold by SEARS, Part No. 62781 ROEBUCK AND CO., Chicago, IL. 60684 U.S.A. Printed _n U.S.A. FULL ONE YEAR WARRANTY If withirl-one year workmanship, States. Sears from the will date repair of purchase, this it, free of charge. WARRANTY SERVICE IS AVAILABLE CENTER/DEPARTMENTTHROUGHOUT ON CRAFTSMAN Craftsman This warranty Table applies Saw TABLE fails only while BY SIMPLY CONTACTING THE UNITED STATES• due to SAW a defect this product THE in material or is in use in the United NEAREST SEARS SERVICE This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., Dept. 698/781A. Sears Tower, Chicago, I L 60684 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS 1. KNOW YOUR POWER TOOL Read and understand affixed limitations peculiar to the owner's manual and labels the tool Learn its application and as well as the specific potential hazards to this tool. 2. GROUND ALL TOOLS This tool is equipped with an approveo 3*conductor cord and a 3-prong grounding type plug to fit the proper grounding tvpe receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal. 3. KEEP GUARDS in working alignment. IN PLACE order, and in 4. REMOVE ADJUSTING AND WRENCHES proper adjustment and KEYS Cluttered must areas and not be slippery 6. AVOID CLEAN benches invite accidents, Floor due to wax or sawdust. DANGEROUS All visitors area, should 8. MAKE WORKSHOP -- with padlocks, starter keys. 9. DON'T from work KID-PROOF master switches, or by removing FORCE TOOL It will do the job better it web dc_igncd. 10. USE RIGHT or attachment to do a job it was not 11. WEAR PROPER APPAREL GOGGLES Keep proper footing 15. MAINTAIN and balance at all times. TOOLS WITH CARE Keep tools sharp and clean performance, Follow instructions changing accessories. before blades, 17. AVOID Make in. the safest and Follow STAND position such as before plugging ACCESSORIES manual the The accessories STARTING is in "OFF" owner's the accessories. cause hazards. Serious cutting best and lubricating for changing ACCIDENTAL sure switch accessories. for TOOLS servicing; when bits, cutters, etc. for recommended instructions use of that improper accompany accessories may ON TOOL injury could occur if the tool tool is accidentally contacted. is tipped or if the Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them. Before further Check parts, PARTS use of the tool, for alignment breakage of conditions Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow. 12. USE SAFETY of a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. TOOL Don't force tool designed for. periods 14. DON'T OVERREACH 20. CHECK DAMAGED and safer at the rate for which extended Use clamps or a vise to hold work when practical. It's safer than using your hand, frees both hands to operate tool. 19. NEVER a safe distance during 13. SECURE WORK Consult AWAY be kept or muffs) 18. USE RECOMMENDED ENVIRONMENT Don't use power tools in damp or wet locations or expose them to rain. Keep work area well lighted. Provide adequate surrounding work space. 7. KEEP CHILDREN (plugs • 16. DISCONNECT Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 5. KEEP WORK AREA protectors opera_ion (Head Protection) Wear Safety goggles (must comply with ANSI Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if cutting operation is dusty, and ear that other part that or replaced. 21. DIRECTION Feed work of rotation may its binding of moving and any other operation. should A be properly guard or repaired OF FEED into a blade or cutter against of the blade or cutter only. power complete 'affect is damaged 22. NEVER LEAVE UNATTENDED Turn of moving parts, parts, mounting, off. stop. TOOL Don't the direction RUNNING leave tool until it comes to a ADDITIONAL WARNING: FOR OPERATE YOUR ASSEMBLED AND INSTRUCTIONS... AND UNDERSTAND 1. SAFETY YOUR OWN SAFETY, DO NOT SAW UNTIL IT IS COMPLETELY INSTALLED ACCORDING TO THE AND UNTIL YOU HAVE READ THE FOLLOWING. 2. GENERAL TOOLS... GETTING 3. 4. 5. 6. BASIC SAW OPERATION . . . SEE PAGE ADJUSTMENTS . . . SEE PAGE 29 MAINTENANCE... SEE PAGE 34 STABILITY OF SAW If there INSTRUCTIONS SAFETY INSTRUCTIONS SEE PAGE 2 TO KNOW YOUR SAW ... is any tendency FOR (sawing entirely thru all loose pieces from wood IMMEDIATELY 20 E. 23 for the saw to tip over or move during certain cutting operations such as cutting extremely large heavy panels or long heavy boards, the saw should be bolted down. If you attach any kind of table extensions over 24" wide to either end of the saw, make sure you either bolt the saw to the bench or floor as appropriate, or support the outer end of the extension from the bench or floor, SAWS the work) AND by removing the table with a long stick of after they are cut off Use extra caution when the guard assembly is removed for resawing, dadoing, rabbeting, or molding replace the guard as soon as that operation is completed. For rip or rip-type cuts, the following end of a workpiece to which a push stick or push board is applied must be square (perpendicular to the fence) in order that feed pressure applied to the workpiece by the push stick or block does not cause the D. POWER SEE PAGE FOR TABLE workpiece to come away possibly cause a kickback. During rip and rip type cuts, held down on the table and push stick, push block, J_a[berboard is made of solid F, from the fence, and the workpiece must be against the fence with a or featherboards. A lumber per sketch. as appropriate. 7. LOCATION 5/16" The saw should be positioned nor a casual observer is forced saw blade. 8. G. KICKBACKS A "KICKBACK" occurs during a rip-type operation when a part or all of the workpiece is thrown back violently toward the operator. Keep your face and body to one side of the sawblade, out of line with a possible "Kickback." Kickbacks and possible injury from them --- can usually be avoided by: A. Maintaining the rip fence parallel to the sawblade. B. Keeping the sawblade sharp. Replace or sharpen antikickback pawls when points become dull. C. D. E. F. Keeping sawblade guard, spreader, and antikickback pawls in place and operating properly. The spreader must be in alignment with the sawblade and the pawls must stop a kickback once it has started. Check their action before ripping. NOT ripping work that is twisted or warped or does not have a straight edge to guide along the rip fence. NOT releasing work until you have pushed it all the way past [he sawblade. Using a push stick for ripping widths of 2 to 6 in., and an auxiliary fence and push block for ripping widths narrower than 2 in. (See "Basic Saw Operation 9. Using The G. NOT confining cross-cutting. H. When ripping the workp!ece fence. the Rip Fence" cut off piece C. Wear safety and a face plugs or H. I, J. when ripping or apply the feed force to the section of between the saw blade and the rip NEVER turn the saw "ON" before clearing the table of all tools, wood scraps, etc., except the workpiece and related feed or support devices for the operation planned. NEVER place your face or body in line with the cutting tool. NEVER place your fingers or hands in the path of the sawblade or other cutting tool. NEVER reach in back of the _,t]tting tool with either hand to hold down or support the workpiece, remove wood scraps, or for any other reason. Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into a sawblade or other cutting tool. K. DO NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating. L DO NOT perform any operation "FREEHAND" -always use either the rip fence or the miter gauge to position and guide the work. M. NEVER use the rip fence when crosscutting or the miter gauge when ripping. DO NOT use the rip fence as a length stop. Never hold onto or touch the "free end" of the section.) N. workpiece or a "free piece" that is cut off, while power is "ON" and/or the sawblade is rotating. Shut "OFF" the saw and disconnect the power cord when cutting removing the tool, removing table insert, changing the or replacing the blade guard, or making adjustments. Provide adequate support to the rear and sides of the saw table for wider or long workpieces. P. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the antikickback pawls may not stop a kickback. Therefore, be especially attentive to following proper set-up and cutting procedures for ripping. Do not stand, or permit anyone else to stand, in line with a potential kickback. O. If you stall or jam the sawblade in the workpiece, turn saw "OFF", remove the workpiece from the sawblade, and check to see if the sawbtade is parallel to the miter gauge grooves and if the spreader is in proper alignment with the sawblade. If ripping at the time, check to see if the rip fence is O. PROTECTION: EYES, HANDS, FACE, EARS, BODY A. If any part of your saw is malfunctioning, has been damaged or broken.., such as the motor switch, or other operating control, a safety device or the power cord ... cease operating immediately until the particular part is properly repaired or replaced. B. APART so neither the operator to stand in line with the goggles that comply with ANSI Z87.1, shield if operation is dusty. Wear ear muffs during extended periods of operation. Small loose pieces of wood or other objects that contact the rear of the revolving blade can be thrown back at the operator at excessive speed. This can usually be avoided by keeping the guard and spreader in place for all thru-sawing operations parallel with the sawblade. Readjust as indicated. R. DONOTremove smallpieces of cutoff material that maybecome trappedinsidethe bladeguard whilethesawisrunning. Thiscouldendanger your handsor cause a kickback. Turnsaw"OFF"and waituntilbladestops. S. Useextracarewhenripping woodthathasatwisted grainor istwistedor bowed- it mayrockonthe tableand/orpinchthesawblade. 10.KNOW YOURCUTTING TOOLS A Dull,gummy, or improperly sharpened orset cutting B. tools can cause material to stick, jam, sta!l the saw, or kickback at the operator. Minimize potential injury by proper cutting tool and machine maintenance. NEVER ATTEMPT TO FREE A STALLED SAWBLADE WITHOUT FIRST TURNING THE SAW OFF. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffing wheels. 11. USE ONLY ACCESSORIES DESIGNED FOR THIS SAW. 12. Crosscutting operation_ are more conveniently worked and with greater safety if an auxiliary wood facing is attached to the miter gauge using the holes provided. However, the facing must not interfere with the proper functioning of the sawblade guard. 13. Make sure the top of the arbor or cutting tool rotates toward you when standing in normal operating position. Also make sure the cutting tool, arbor collars and arbor nut are installed properly. Keep the cutting tool as low as possible for the operation being 0erformed: Keeo all guards in place whenever possible, 14. Do not use any blade or other cutting tool marked for an operating speed less than 3450 RPM. Never use a cutting tool larger in diameter than the diameter for which the saw was designed. For greatest safety and efficiency when ripping, use the maximum diameter blade for which the saw is designed, since under these conditions the spreader is nearest the blade. DO NOT pull the workpiece through the sawblade - position your body at the nose (in-feed) side of the guard: start and complete the cut from the same side. This will require added table support for long or wide workpioces that extend beyond the length or width of the saw table. 18.THINK Safety SAFETY. is a combination of operator common sense and alertness at all times when the saw is being used. 19. NOTE AND FOLLOW SAFETY INSTRUCTIONS THAT APPEAR ON THE FRONT OF YOUR SAW. FOR YeUR READ 1 AND WEAR OWN SAFETY UNDERSTAND OWN£R'S BEFORE OPERATING SAFETY GOGGLES M_.NUAL MACHINE: PER ANSI Z871 AT ALL TIMES 1 USE SAW BLADE GUARD FOR "TI-IRU SAWING'" KEEP HANDS OUT OF PATH OF $AWBLADE USE l i A KNOW *'PL_H.SlrlCK HOW '' WHEN DANGER AVOID "KICK TO De NOT PERFORM NEVER REACH REOU)RED RACRS" OPERATleNS AROUND eR "FREEHAND" eVER SAW BLADE 20.WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SAW) TO BECOME COMMONPLACE. - ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY, 21.WARNING: THE 2-1/2"" SAW PULLEY AND THE 2-1/2" MOTOR PULLEY FURNISHED, WILL RUN THE BLADE AT APPROXIMATELY 3450 RPM WHEN USED WITH A 3450 RPM MOTOR. NEVER SUBSTITUTE THESE PULLEYS TO INCREASE THIS SPEED BECAUSE IT COULD BE DANGEROUS. NOTE: to just Do not overtighten "snug" it. arbor WEAR nut. Use the arbor wrench YOUR 15. Adjust table inserts flush with the table top. NEVER operate the saw unless the proper insert is installed. 16. NEVER rear of result feed material into the cutting too from the the saw. An accident and serious njury could 17. NEVER use another person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic saw table, or to assist in feeding or supporting MOTOR or pulling the workpiece SPECIFICATIONS This saw is designed use any motor that AND to use a 3450 RPIV motor only. Do not runs faster than 3450 RPM. It is wireo for operation on 110-120 volts, 60 Hz., alternating current. IT MUST NOT BE CONVERTED TO OPERATE ON 230 VOLTS. EVEN THOUGH SOME OF THE RECOMMENDED MOTORS ARE DUAL VOLTAGE. Changing changing to 230 volt wil not conserve the power cord plug. The Outlet in the motor plug. switch box will RECOMMENDED THIS SAW. CRAFTSMAN energy accept MOTORS and requires only a 15 amp. FOR The operation objects being of any power tool can result in foreign thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with ANSI Z87.1 I;hown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. ELECTRICAL CONNECTING REQUIREMENTS TO POWER SOURCE OUTLET This saw must be grounded operator from electrical shock while If power cord is worn it replaced immediately, or damaged or cut, If your saw is for use on less than that looks like below. n use to protect in any way, have 150 volts 3-PRONG it has a alug PLUG USE ON H.P. R.P.M. Volts Catalog 1 3450 110-120 1217 1 3450 110-120 1220 No. CAUTION: Do not use blower or washing machine motors or any motor with an automatic reset overload protector as their use may be hazardous. GROUNDING _PROPERLY 3NRONG the PRONG GROUNDED OUTLET Plug power cord into 110-120V properly outlet protected by a 15-amp. time delay fuse or circuit breaker. IF YOU ARE PROPERLY QUALIFIED NOT SURE GROUNDED, ELECTRICIAN. WARNING: DO THE TERMINALS REMOVING THE THAT HAVE grounded type or Circuit-Saver LUG ADAPTER YOUR IT GROUNDING OUTLET CHECKED IS BY MAKE A 3-PRONG SURE THIS CONNECTED PLUG KNOWN NOT PERMIT FINGERS TO TOUCH OF PLUG WHEN INSTALLING OR PLUG TO OR FROM THE OUTLET. TO IS A GROUND 2-PRONG RECEPTACLE WARNING; IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK, PARTICULARLY WHEN USED IN DAMP LOCATIONS, IN PROXIMITY TO PLUMBING, OR OUT OF DOORS. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING This saw THE is SAWBLADE. equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green lug and is attached to the too! housing at one end and to the ground prong in the attachment plug at the other end. This plug requires outlet as shown. a mating 3-conductor grounded NOTE: The adapter illustrated is for use only have a properly grounded 2-prong receptacle. if you already The some An adapter to 2-prong you have a qualified outlet with a properly cord will cause loss of to a minimum and to prevent burn-out, use the table below to wire size (A.W.G.) extension cord. cords which have 3 prong 3-pole receptacles which will 110-120V Wire Size A.W.G. Up to 50 Ft ................. 14 50 to 100 Ft ................ 12 100-200 Ft ................. 10 200-400 Ft ................. 8 CHECK MOTOR ROTATION WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE OUTLET WHEN CHANGING MOTOR ROTATION. as shown below is available for connecting plugs receptacles. The green grounding lug extending from the adapter must be connected to a permanent such as to a properly grounded outlet box. extension 1 H.P. MOTOR Extension Cord Length type electrician grounded any Use only 3 wire extension grounding type plugs and accept the plug on the saw. If the outlet you are planning to use for this saw is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding lug to a known ground. It is recommended that replace the TWO prong TH REE prong outlet. use of power. To keep this over-heating and motor determine the minimum ground The motor must rotate CLOCKWISE when viewed from the shaft end to which you witl mount the pulley. (See page 16.) If it does not, change the direction according to the instructions furnished with the motor. CONTENTS WARRANTY ...................................... GENERAL SAFETY INSTRUCTIONS FOR POWER "TOOLS ............................ ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS .............................. MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS ............................... UNPACKING AND CHECKING CONTENTS ........ Tools Needed ................................... List of Loose Parts .............................. ASSEMBLY ....................................... Installing Handwheels ........................... Checking Table Insert ........................... Checking Blade Squareness to Table ............. Assembling Steel Legs ........................... Mounting Saw ................................... Attaching Table Extensions ..................... Installing Rip Fence Guide Bars ................. Aligning Rip Fence ............................. Adjusting Rip Scale Indicator ................... Installing Blade Guard .......................... Mounting the Motor ............................ Installing Belt Guard ........................... Assembling Hold-Down ......................... Plugging in Motor .............................. GETTING TO KNOW YOUR SAW ................. On-Off Switch .................................. Elevation Handwheel ........................... Tilt Handwheel ................................. Tilt Lock Handle ............................... Rip Fence ...................................... Miter Gauge ................................... Blade Guard ................................... 2 2 3 4 6 6 6 8 8 8 8 9 9 10 10 12 14 14 16 18 19 19 20 20 21 21 21 21 21 21 Table Insert .................................... Removing and Installing Sawblade .............. Exacti-Cut ..................................... BASIC SAW OPERATION USING THE MITER GAUGE Work Helpers .................................. Crosscutting ................................... Repetitive Cutting .............................. Miter Cutting .... . .............................. Bevel Crosscutting ............................. Compound Miter Cutting ....................... Using the Hold-Down .......................... BASIC SAW OPERATION USING THE RIP FENCE Ripping ........................................ Bevel Ripping .................................. Ploughing and Molding ......................... Resawing ...................................... Cutting Panels ................................. Rabbeting ...................................... Dadoing ....................................... Using Featherboards ...................... ..... ADJUSTMENTS .................................. Miter Gauge ................................... Heeling Adjustment or Parallelism of Sawblade to Miter Gauge Groove .............. Blade Tilt, or Squareness of Blade to Table ................................ Tilt Mechanism ................................. MAINTENANCE .................................. LUBRICATION ................................... RECOMMENDED ACCESSORIES ................. TROUBLE SHOOTING ........................... REPAIR PARTS .................................. 21 22 22 23 23 24 24 25 25 25 26 27 27 27 29 29 29 29 30 30 31 31 31 32 34 35 35 35 36 38 UNPACKING AND CHECKING CONTENTS COMBINATION SQUARE NEEDED MUST BE TRUE. STRAIGHT EDGE OF BOARD 3,/4" DRAW LIGHT BOARD ALONG Medium Screwdriver Small Screwdriver LINE ON THICK. THIS EDGE MUST BE PERFECTLY STRAIGHT. THIE EDGE, <_'\x Phillips Type ___rewdriver Wrenches _,'+'Tr!;iiii_il I:III_,L.'III:II',III!I ii.11'i::]ii_ii' I Combination / 3/8 In. 7/16 in. 1/2 in. 9/16 In. 3/4 In. Square SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER Model carton 113.298142 but DOES Table Saw is shipped NOT INCLUDE Table complete in one Extension, Steel IN DOTTED POSITION. LIST OF LOOSE PARTS Legs, or motor. Model 113.298032 Table Saw is shipped complete in one carton but INCLUDES Two Table Extensions, Steel Legs, and Motor. Model carton Motor, Item 113.298240 Table Saw is shipped complete in one but INCLUDES Two Table Extensions, Steel Legs, and Hold Down. Separate one with all parts from the illustration certain all items packing material. packing materials and check each and the list of Loose Parts to make are accounted for. before discarding any f any parts are missing, do not attempt to assemble the table saw. plug n the power cord or turn the switch on until the missing parts are obtained and are installed correctly. Remove the protective oil that is applied and edges of the table. Use any ordinary grease and spo_ remover. CAUTION: Never volatile solvents. Apply use gasoline, a coat of automobile Wipe all parts thoroughly WARNING: CONNECT FOR PLUG TO naptha to the table top household type or similar highly wax to the table. with a clean, dry cloth. YOUR POWER OWN SAFETY, SOURCE OUTLET NEVER UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AND HAVE READ AND UNDERSTAND THE SAFETY OPERATIONAL INSTRUCTIONS. A B YOU AND ....C Part Name Qty. A B C Blade Guard and Spreader .................. Rip Fence .............................. Owners Manual .......................... 1 1 1 D E Miter Gauge ............................ Arbor Nut Wrench* ....................... F 6 H J K Switch w/Key ........................... Rip Fence Guide Bar with Rip Scale (Front] .... Handwheel ............................. V-Belt 1/2 in. x 41 in.* .................... Pulley, 2-1/2 in. die., with 5/8 in. bore* ....... 1 1 2 1 1 L M N 0 P Q R S T U V 1 3 2 1 1 1 1 1 1 1 1 W W W Belt and Pulley Guard ..................... Belt Guard Clip .......................... Self-Threading Screw, 10 32 x 1/2 in. long ..... Belt GLard Support ....................... Belt Guard Support Brackel ................ Motor Base ............................. Spreader Rod* . ......................... Blade Guard Support with Screw* ........... Spreader Support * ....................... Rip Fence Guide Bar (Rear) ............ .... Ri!c Fence Guide Bar Rod .................. "Pkg. of Miscellaneous Smell Parts No. 62751 Consisting of the Following: Setscrew Wrench 3/32 in ................ Setscrew Wrench 1/8 in ................. Setscrew Wrench. 5/32 in ................ X Y Y Y Y Y Self-Threading Nut .................... Hex Head Screw, 5/16-18 x 1-3/4 in. long ... Hex Head Screw. 5/16-18 x 5/8 in. t0ng .... Hex Head Screw, 5/16-18 x 1 in. long ...... Hex Head Screw, 1/4-20 x 5/8 in. 10ng ..... Hex Head Screw, 5/16-18 x 3/4 in. long ...... 2 2 3 4 2 2 . 1 1 1 1 1 *These parts are packaged in Loose Parts Bag No. 62750 LENGTH s=zE / AA AB L K J Y X AC ItemPart Name Z Z AA AA AA AB AC AD AE AF AG Qty. Hex Nut, 5/16-18 (approx.die. of hole 5/16 in.) ........... Hex Nut, 1/4-20 (approx.die. of hole1/4 in.) ............ Lockwasher,5/16 in. ExternalType (approx.die. of hole 5/18 in.) ........... Lockwasher,1/4 in. ExternalType (approx.die. of hole 1/4 in.) ............ LockwasherNo. 10 ExternalType (approx.dia. of hole3/16 in.) ........... CarriageBolt, 5/16-18 x 3/4 in. long ....... Rip FenceGuideBarSpacer .............. Wire Tie ............................... Thumbscrew, 5/18-18 x 1 in. long .......... ScrewPanHd. 10-32 x 3/4 .............. Flat Washer(die. of hole 21/64) ........... A 9 2 11 2 1 4 2 2 1 1 2 Leg ................................... Side Stiffener ........................... End Stiffener ............................ Table Extension ................... Motor ................................. 4 2 2 2 1 G H H H J Hex Head_crew 5/16-18 x 1-I/4 in. long .... Loekwasher,1/4 in. ExternalType (approx.dia.of hole 1/4 in.) .............. Lockwasher,5/16 in. ExternalType (approx. die. of hole 5/t6 in.) ............ Hex Nut, I/4-20 (approx. dia. of hole 1/4 in.) ............. Hex Nut, 5/16-18 (approx.die. of hole5/16 in.) ............. Hex Nut, 1/2-13 (approx.die. of hole 1/2 in.) ............. Flat Washer(die. of hole, 11/32 in.) ......... The Hold Down is included with Model 113.298240 only. L M N Qty. K Truss Head Screw, 1/4-20 L (top of screw is rounded) ................ Leveling Foot ......................... x 5/8 in. long 2 ea. for Model 113.298032 8., 113.298240 Consisting of the following: Hex Hd. Screw, 5/16-18 x 1-1/4 in. long ..... Lockwasher, External Type (approx. die. of hole 1/4 in.) ' Loekwasher, External Type (approx. die. of hole 5/1G in.) ............. Hex Nut, 1/4-20 (approx. die. of hole 1/4 in.) .............. Hex Nut, 5/16 18 (approx. dia. of hole 5/16 in.) ............. 24 H 4 H 24 J J Flat Washer (die. of hole 17/64 in.) Flat Washer (die. of hole 11/32 in.) 4 K 8 8 M N Truss Head Screw, 1/4-20 x 1 in. long (top of screw is rounded) ................ Corner Stiffener Bracket .................. Corner Support Bracket .................. Qty. I 2 2 D Support 1 24 4 Pkg. of Miscellaneous Small Parts No. 62745 for Table Extensions. G Clamp Assembly .......................... Wing Screw ............................. Washer ................................. ............................ K H 4 A B C Rod J F G Pkg.of Miscellaneous Small Parts No. 62752 for Legs F G G Item Part Name The following parts are includedwith Model 113,298032 and 113.298240. A B C D E © _"_D ......... ......... 4 8 4 8 4 2 4 8 2 2 ASSEMBLY Before mounting the saw on legs, a stand or a bench, the Table Insert and Blade Squareness must be checked at this time. LOC:KWASHER INSTALLING 1. HANDWHEE / LS Line up FLAT SPOTS on shaft and handwheel, push handwheel onto shaft. Install screw and Iockwasher to lock handwheel on shaft. ELEVATION HANDWHEEL CHECKING 2. TABLE INSERT Insert should be flush with table top. Check as shown. Loosen flat head screw tha_ holds insert and adjust the four set screws as necessary. Tighten flat head screw• Do not tighten screw to the point where it deflects the insert. 3/32 IN SETSCREWWRENCH 3. To remove insert• A) Loosen Screw B) Lift insert from front end. and pull toward front of saw, To replace insert. Place insert into insert opening in table toward rear of saw to engage spring clip keyslot in insert will drop over screw. Tighten Do not tighten the insert. CHECKING screw to the point where CHECKING IMPORTANT: it will deflect BLADE SQUARENESS TO TABLE IMPORTANT: I_LADE must be _QUARE in order to proceed with assembly. To check for SQUARENESS page 32. and push and until screw. (90 O) to TABLE, blade squareness, refer to "BLADE TILT, OF BLADE TO TABLE" adjustment BLADE FOR OR on HEEL Saw blade MUST be parallel to miter gauge groove. To check for parallelism, refer to "HEELING ADJUSTMENT OR PARALLELISM OF SAVBLADE TO MITER GAUGE GROOVE" adjustment on page 31 and 32. TILT 10-32 X 3/4 IN. PAN HEAD SCP_W / rtANDWHEEL ASSEMBLING STEEL LEGS NOTE: Steel Legs are furnished and 113.298240. From among following Hardware: 24 Truss Head Screws, screw is rounded) 24 Lockwashers, hale 1/4 in.) 24 Hex Nuts, 8 Hex Nuts, 4 Leveling Assemble 1. 2. 1/4 - 20 x 5/8 in. long (top of (approx. dia. of SIDE STIFFENER 1/4 in. External 1/4 - 20 (approx. 1/2 - 13 (approx. Type dia. of hole dia. of hole I/4 in.) 1/2 in.) feet. the legs as shown ... Insert the Truss Head Screws through the holes in the legs, then through the holes in the stiffeners. MAKE SURE THE SCREWS GO THROUGH THE HOLES IN THE SIDE STIFFENERS MARKED "X "°. Install the not tighten 3. wLth Model 113.298032 the loose parts, find the Install Iockwashers until leveling ... completely screw on the nuts but END STIFFENER" do assembled. feet. IN. MOUNTING 1. SAW From among hardware: the 4 Hex Head Screws, loose 5/16 parts, find - 18 x 1-1/4 the following in. long. 4 Hex Nuts, 5/16 - 18 (approx. dia. of hole 5/16 4 Lockwashers, 5/16 in. External Type (approx. hole, 5/16 in.) 8 Flat Washers, (dia. of hole 11/32 in.) 2. 3. Place saw on legs so that with holes in top of legs. Instatl HEX NUTS screws, washers, holes in bottom Iockwashers of saw line up and nuts as shown. SAW BASE HEX H A0 SCREW FLAT END in.) dia. of [ 7/]6 1 i _E_ " FLAT WASHER----__ LOCKWASHER "I'"_' HEX N UT '_"_'_U_ STIFFENER-"-_1 1 If you mount the saw on any other bench, make sure that there is an opening in the top of the benc h the same size as the opening in the bottom of the saw so that the sawdust can drop through. Recommended working height is 33 to 37 inches from the top of the saw table to the floor. DIA HOLES ATTACHING AND ASSEMBLING TABLE If you received Table them at this time. Extensions 1. loose From among hardware. the Support Stiffener with_ou,r parts find 4 4 Corner Corner 16 16 16 8 8 8 Truss Hd. Screws 1/4-20 x 1 Ext. Lockwashers 1/4 Hex Nut I/4-20 Hex Hd. Screws 5/16-18x 1-1/4 Ext. Lockwasher 5/16 Hex Nut5/16-18 Flat Washers (Dia. of hole 17/64) 8 Flat Washers (Dia. brackets ONS Saw attach the following Brackets Brackets 4 Assemble i:XTENS with of hole 11/32) hardware as listed. Insert 5/16-18 x 1-1/4 in. long screws through holes in EXTENSION then through table. Install flat washer, Iockwashers, and screw on the nuts . . . DO NOT TIGHTEN. Align Pull front edge of extension Extension UPWARDS SLIGHTLY TIGHTEN BLOCK OF WOOC \ with front edge of saw table. above table surface ... SCREWS using 1/2 in. wrench. Using small block of hardwood and hammer, tap extension DOWNWARDS at front, center & rear, until it is EVEN with table surface ... TIGHTEN SCREWS. Lay REAR FENCE straightedge. If outer than table surface; GUIDE BAR on table to edge of extension is higher holding bracket act as a or lower A. Slightly loosen nuts using 7/16 in. wrench. to extension B. Move end of extension u _ or down until outer edge is even with table surface ... check with GUIDE BAR ... tighten nuts. C. Recheck INNER edge of extension to make has not moved ... readjust, if necessary. sure it \ INSTALLING BOX RIP FENCE GUIDE From among hardware: the loose parts \ BARS AND SWITCH find the following 2 Hex. Head Screws, 5/16-18 x 1-3/4 in. long 2 Hex. Head Screws, 5/16-18 x 1 in. long 2 Hex. Head Screws 5/1&18 x 3/4 in. Ion_ 6 External Lockwashers, 5/16 in. (approx. dia. of hole 5/16 in.) 6 2 2 2 1 Hex. Nuts, 5/16-18 (approx. dia. of hole 5/16 Flat washers (dia. of hole 21/64 in.) Spacers, 3/4 in. dia. x 1/2 in. long Self-threading nuts Fence Guide Bar Rod Lay guide in.) / / bars on saw table. 1-3/4 NOTE: The various holes in the bar allow them to be positioned on this saw and also makes them adaptable to other models. 3. inch long screw through the SEVENTH hole in bar. Insert two 3/4 inch long screws through two flat washers, through holes in switch, and then through holes EIGHT and TEN in bar. Instal two Iockwashers and nuts then tighten. Insert a 1-3/4 inch tong screw through the THIRD hole from LEFT IN THE FRONT BAR ... Insert another 4. 10 Place spacers on screws. Insertboltsthroughholesin front of saw table ... middle and on right side of install Iockwashers and nuts. DON'T SCREW NUTS ON them started on the screws. 6. 7. Remove the 3 screws from ALL THE rear of table WAY, just extension. Insert 1 in. long screws in SECOND and FOURTH of rear bar and attach to table the same way. Insert round ends of FENCE GUIDE holes at outer end of bars. BAR get ROD holes through NOTE: The ends of the ROD are not threaded ... the SELF THREADING NUTS will cut threads on the rod as they 9. Hold are screwed rod with pliers start OR TWO... 10. Using TWO the nuts. on. one hand and with a 1/2 in. wrench or screwing on ONE of the nuts only A TURN screw on other nut the same way. 1/2 in. wrenches 11, Slide the bars so that slotted holes. screws 12. Position rip fence over miter the rear end while engaging lower fence onto table. or pliers tighten are in the MIDDLE both of of the gauge groove, holding front end with bar up ... 11 8 THICKNESSES OF PAPER 13, Raise blade all the way up, 14. Carefully move fence against 15. Move front approximately blade. bar until "'0"" mark inline with indicator. on rip scale is 16. Move FRONT bar upwards until fence is approximately 1/32 in. above table ... tighten screw at left end of bar. NOTE: Fold a piece of newspaper making 8 thicknesses and place between rip fence and table to act as a spacer. This will hold the fence off of the table approx. 1/32 in. 17. Adjust rear bar so that the fence is approximately in. above table make sure it is square with fence bar rod ... tighten screw at end of bar. 18. Replace screws in rear of top surface of extension of rear guide bar. table extension is PARALLEL . .. to top 1/32 guide be sure surface 8 THICKNESSES OF PAPER 19. Move fence to RIGHT edge of table ... approx. 1/32 in. above table at front tighten screws, ALIGNING make sure it is and rear and RIP FENCE The fence should slide easily along the remain in alignment (parallel to sawblade grooves), bars and always and miter gauge The alignment is maintained by a spring underneath fence which bears against the front guide bar. To move the fence, loosen the fence with one hand at the front. lock handle the and grasp the 12 For very close adjustments, grasp the guide bar with both hands and move the fence with your thumbs, Place fence on saw but DO NOT LOCK IT. Move the REAR END of the fence slightly to the right or left ... when you release it, the fence should "spring" back to its original position. If it does not, the spring 1. Loosen the screws. pressure 2. toward Move Spring slightly If the fence does not slide easily of the spring can be REDUCED. 1. Loosen 2. Move must be INCREASED. front of fence. along the bars, the pressure the screws. spring slightly SPRING toward rear of fence ... tighten 3crew3. 5CR_WS 13 SCREWS The rip fence must be PARALLEL with (see page 31) ana miter Gauge grooves.. until it is along side of groove. Do NOT should be parallel to groove. If it is not; 3, Loosen B. Hold fence head tightly aga=nst bar . . move end of fence so that it is parallel with groove. C. Alternately 1. Turn "'Hex. FENCE HEAD A. ADJUSTING the two the sawblade Move fence LOCK IT. !t tighten Head Screws." the screws. RIP SCALE INDICATOR ELEVATION HANDWHEEL TABLE, in order to ALIGN clockwise \ until LOCK HANDLE blade is up as high as it will go. IMPORTANT: BLADE must be SQUARE {90 °) to rip fence. 2. Using a rule, position fence on right side of sawblade 2 in. from tt_e sides of the teeth.., tighten lock handle. 3. Loosen screw holding the indicator.., adjust so that points to "2" on the rip scale.., tighten screw. it NOTE: If you cannot adjust indicator so that it points to "2", loosen the screws holding the front guide bar and move the guide bar. INSTALLING 1. From among BLADE GUARD the loose parts, find 2 Hex Head Screws, 1/4 - 20x 2 Hex Head Screws, 5/16- 5/8 18x in. long 5/8in. ...... long 2 Hex Head ScrewS, 5/1618 x 1 in. long 2 Hex Nuts, I/4 - 20 (approx. dia. of hole 1/4 in.) 2 Lockwashers, 1/4 in. External (approx. dia. of hole 1/4 in.) 2 Lockwashers, 5/16 in. External (approx. dia. of hole 5/16 in,) 1 Thumbscrew Guard Support Spreader Support Spreader Rod GUARD SUPPORT 5/]6_18 Type HEX SCREW Type ......... 5/16-18 X 1' IN. HEX HD. SCREW 2, Lower the blade .......... 3. Screw the two MOTOR way into cradle. 4. Attach screws. GUARD X BASE SUPPORT... CLAMP DO SCREWS NOT part TIGHTEN 14 THUMB SCREW SPREADER 5o Insert until it. SPREADER pin fits into ROD notch. int0SPREADER Insert SUPPORT Thumbscrew X ROD \ and tighten FLAT SURFACE SPREADER SUPPORT SUPPORT) _, (INTO _, U 6. 7. Slide SPREADER ROD into left end of ROD extends GUARD SUPPORT approximately 1/4 until inch beyond edge of SUPPORT Screw in SUPPORT. .., Head Attach screws SPREADER to SPREADER up Hex SUPPORT are all the way back in the SLOTS •. • tighten 8. Snug 1/4-20 HEX HD. SCREW 1/4 IN. LOCKWASHER 1/4-20 HEX NUT so that of SUPPORT screws. Raise ANTIKICKBACK PAWLS (hold in place with a setscrew wrench see below).., align spreader SQUARE to _able (be sure insert is properly adjusted). NOTE: "true" The framing (or combination) square see start of "assembly and alignment" on page 6 for checking •.. Tighten both END OF ROD 1/4 INCH TO LEFT OF EDGE OF must be section method. 5/16-18 SUPPORT x 1 in. HEX HEAD SCREWS. GUARD SUPPORT SCREWS ALL WAY 9. Raise blade with table. all the way up ... make sure it is square 10. Raise Blade Guard ... lift up both ANTIKICKBACK PAWLS ... insert one of the SETSCREW WRENCHES in the notches 11. Lay blade blade. 12. Loosen to hold the pawls of square Hex Head move spreader so • . . tighten screw. or other Screw that out of the way. straightedge in GUARD it touches alongside SUPPORT blade of of and square 13. NOTE: The spreader is now square with the table and apDroximate!v in line with the sawblade. The spreader requires further adjustment to align it PARALLEL to the blade and in the MIDDLE of the cul: (KERF) made by the sawblade. 15 THE BACK IN SLOTS IN SUPPORT HEX HD. XIlN. SCREWS I I SPACE EQUAL TOAPPROX. 3 THICKNESSES OF PAPER KERF WOOD 14,IMPORTANT:The SPREADER mustalwaysbe PARALLEL tothesawblade andintheMIDDLE ofthe cut(KERF)made bythesawblade. NOTE:Thespreader is thinnerthanthewidthof the KERFbyapproximately sixthicknesses of paper. BLADE / SPREADER SPACE EQUAL TO APPROX. 3 THICKNESSES OF PAPER LOOKING DOWN ON SAW 15. Make two folds in a small piece (6 x 6 in.) of ordinary NEWSPAPER making three thicknesses, The folded paper will be used as a "'spacing gauge". FOLDED 16. Place RIP FENCE on table PAPER ... CAREFULLY move it against blade so that it is parallel to the blade, and just TOUCHES tips of saw teeth . . tighten RIP FENCE LOCK KNOB HANDLE. 17. Insert foldea paper between FENCE..,hold spreader flat screws using 7/16 in wrench Screws in Support. 18. To remove BLADE THUMBSCREW... SC R EWS. GUARD DO MOUNTING NOTE: Motor 113.298240. i_ included SPREADER against Now AND NOT fence tighten SPREADER, LOOSEN and ..tighten Hex Hd. 7/16 loosen OTHER N. WRENCH \ THE MOTOR with Model 113.296032 and KEY / CHECK MOTOR ROTATION 1. The motor must rotate the 5/8 in. shaft. CLOCKWISE 2. MAKE IS REMOVED 3, Place the motor 4. Plug the cord into a prcperly grounded outlet ISee "Motor Specifications and Electrical Requirements" Section) Notice the rotation of the shaft, If it is not turning CLOCKWISE, REMOVE the plug from the outlet, and change the rotation of the motor according to the instructions furnished with the motor, 'SURE "KEY" on your workbench when viewed from FROM SHAFT. or 3n the floor. 5/8 DIA. IN. qON SHAFT WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE OUTLET WHEN CHANGING MOTOR ROTATION. 16 5. Fromamongthe looseparts,find the following hardware: 4 Carriage Bolts,5/16-18x 3/4in.long 4 Hex.Nuts,5/16-18 (approx, dia.ofhole5/16in.) 4 Lockwashers, 5/16in,External Type (approx. dia.ofhole5/16in.) 6. Place motoronMOTOR BASE... insertboltsthrough holesin base... then throughthemotor.Install Iockwashers, andnuts. 7. Positionmotorso thatedgeof MOTORFOOTand MOTOR BASEareeven.,,slidemotorallthewayto theRIGHT,..tightenthefournuts. 8. Loosenset screwin motorpulleyusing5/32 in. setscrew wrench. SlidepulleyonshaftwithHUBaway frommotor.DONOTTIGHTEN SETSCREW. 9. 10. LOCKWASHER ._/16 IN. 5/16-]8 NUT SHAFT GUARD THESE 1WO EDGES motor into HOLES and insert in cradle the ... TWO PINS push motor on motor CARRIAGE BOLT 5/16-1_ X 3/4 iN. !} ',i ./ BASE MOTOR MOUNTING BASE ULLEY KEY Install 3/16" in. square key (furnished with motor) in grooves in pulley and motor shaft. DO NOT TIGHTEN S ETSC R EW. Lift EVEN base in as far as it will go. 11. Lower pulley. the blade.. 12. Sight along ,install edges of be:t on saw pulley both pulleys arid and motor move motor pulley so that belt is parallel to the edges of both pulleys.. ,tighten the setscrew in the motor pulley. 13. IMPORTANT: Measure the distance from shaft to pulley...mark this dimension down; need it later when reinstalling the pulley. 14. 15. Make up. sure blade is g0 ° to table.. EDGE OF WASHE_ EVEN WITH END OF SLOT end of motor you will ,raise it all the way CLAMP Lift motor until edge of washer is even with end of slot ... tighten pivot screw. In this position, pull motor toward you (pins will slide out of cradle) until belt is TIGHT ... tighten the two MOTOR BASE CLAMP SCREWS. 16. Loosen 17. Lower Pivot Screw slightly, the saw blade all the way down. 18. IMPORTANT: Motor should blade is lowered. If it does SCREW some more. pivot freely downward as not, LOOSEN the PIVOT PIVOT MOTOR 19. Pivot screw must be adjusted only tight enough to allow motor to pivot FREELY as blade is raised or lowered. This will maintain constant tension on belt. PULLEY CAPACITOR COVER 20. Loosen the two MOTOR CLAMP SCREWS on each end of motor. Rotate the motor so that the CAPACITOR COVER is on top.., tighten the screws. The ventilation holes are now facing downward which will help prevent sawdust from entering motor. VENTILATION HOLES 17 MOTOR CLAMP SCREW (BOTH ENDS) SCREW BASE SCREWS TWO HOLES CLOSEST TOGETHER INSTALLING 1. Remove 2. Screws furnished screw them into the belt and motor BRACKET. 3. Position BELT screws BELT GUARD then BELT / BELT GUARD SUPPORT BRACKET pulley. % with guard are "self threading" holes iN BELT GUARD SUPPO'R'T remove SCREW \ BELT GUARD SUPPORT them GUARD SUPPORT BRACKET and GUARD SUPPORT as shown and install ... make sure motor shaft is in CENTER the of BELT GUARD f hole in SUPPORT. \ PIVOT SCREW ! CENTERED OPENING Insta three CLIPS /furnished with guard) 90 ° apart starting with one cliD at the end of the guard as shown •.. LONG END of clip facing AWAY from you. BELT GUARD \ LONG 5. Reinstall motor aligned the belt. pulley the same way 6. Place belt on SAW" PULLEY .. through opening in END of guard. 7. Silo belt over motor it was when insert end of you belt pulley• 18 END 8° Press guard approximately onto support so that bottom 3/4 in. away from beFt° of guard is NOTE: To remove guard, lift up on LONG TABS of clips ... pull guard outward. The clips should remain on the BELT GUARD SUPPORT. 8/4 i ASSEMBLING (Included with HOLD-DOWN Model 113.298240) Locate the clamp assembly, support and two washers in loose parts bag. Screw the support gauge head. rod (I) tightly rod, two into wing screws the hole in the miter Position the clamp assembly (2) on the install washers (3) and wing screws (4). handle LATCH and rod... CLAMP LOCK NOTE: The small knob (5) on the clamp screw must not turn. Check nut underneath it ... it must be tight against the knob. Use a 1/2 inch wrench to tighten it. PLUGGING 1 IN MOTOR 1. From 2. Route motor cord along right side of cabinet and snap ties in 1/4" hole in side of cabinet. Secure two cords in wire ties. among the loose parts, find 3. Plug motor cord into outlet two wire ties on side of switch box. 19 IN. GETTING TO KNOW YOUR SAW 9 SAWBLADE 7 8 MITER GAUGE LOCK HANDLE 6 MITER |0 BLADE GUARD TABLE INSERT EXACT-I-CUT ANTIKICKBACK PAWLS _ GAUGE RIP FENCE RIP FENCE LOCK HANDLE 4 TILT LOCK HANDLE (UNDERNEATH TABLE) 2 ELEVATION HANDWHEEL 3 ] ON-OFF 1 TILT HANDWHEEL SWITCH ON-OFF SWITCH CAUTION: Before turning switch on, make sure the blade guard is correctly installed and operating properly. @ The On-Off Switch has a locking feature. THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. A. TO turn saw ON ,.. stand to either blade never in line with it ... insert finger switch lever and pul! END of lever out. After turning switch ON, always allow come uo to full speed before cutting. KEY side of the (YELLOW PLASTIC) under the blade to Do not cycle the motor switch on and off rapidly, as this may cause the sawblade to loosen. !n the event this should ever occur, allow the sawblade to come to a complete stop and retighten the arbor nut normally, not excessively. Never leave the saw while the power is "'ON". B. TO turn the saw complete C. saw OFF until stop. TO lock switch with one han_ the ... PUSH cutting lever in. Never tool has come KEY leave _o a in OFF position ... hold switch IN .. REMOVE key wtl.h other hand. WARNING: FOR YOUR OWN SAFETY, LOWER BLADE OR OTHER CUTTING TOOL BELOW TABLE SURFACE. (IF BLADE IS TILTED, RETURN IT TO VERTICAL (90 ° ) POSITIONL ALWAYS LOCK THE SWITCH "OFF". WHEN SAW IS NOT IN USE ... REMOVE KEY AND KEEP IT IN A SAFE PLACE ... ALSO ... IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF ... LOCK IT AND REMOVE THE KEY. THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. i!!, 2O 2 ELEVATION blade, Turn to lower. HANDWHEEL . . . elevates or lowers the clockwise to elevate ... counterclockwise TILT HANDWHEEL ... tilts the cutting. "_'urn clockwise to tilt counterclockwise to tilt toward right. blade toward If necessary, the miter gauge head can then slightly to compensate and then locked. Slots are provided in the miter gauge for attaching an AUXILIARY FACING to make it easier to cut long pieces. Be positive facing does not interfere with the proper operation of the sawblade guard. for bevel left ... When the blade is tilted to the LEFT as far as it will go, it should be at 45 ° to the table and the bevel indicator should point NOTE: There Select a suitable piece of smooth straight wood.., two holes through it and attach it with screws. TILT LOCK are LIMIT STOPS inside the saw which HANDLE ... locks the blade in NOTE: When bevel crosscutting, attach facing so that it extends to the right of the miter gauge and use the miter gauge in the groove to the right of the blade. the desired tilt position. To loosen, turn counterclockwise. Push handie in and turn it to another position necessary in order to tighten or loosen. if IMPORTANT: Be sure handle is hanging in the "DOWN" position before tilting blade. If it is pointing to the 1 o'clock position it may jam on underside of the table and bend the locking bolt, RIP FENCE ... is locked in place by tightening lock knob. To move the fence, loosen the knob grasp the fence with one hand at the front. Holes facing STO I 7 Select a piece of smooth straight wood approx. 3/4" thick, at least as long as the rip fence, and at least 7-1/2" wide (high) to permit clamping of featherboards. it to the fence with three Round Head the round #10 BLADEGUARD must always be in place and working properly for all thru-sawing cuts. That is, all cuts whereby the blade cuts completely through the workpiece. the DO type cut in material thinner fence is positioned over the 8 depressed area of table extension, the facing should be attached to the fence so that the bottom edge touches the top surface of the extension. In this case, the facing must be shorter than the fence. This will prevent thin material from sliding under the rip fence. WOOD AUXILIARY FAC!NG When replacing the guard, make sure the PIN in the rod engages with the NOTCH in the spreader support. Make sure thumbscrew is tightened securely. holes. If you are making a rip than 3/16 in. while the _ To remove the guard for special operations, loosen thumbscrew and slide the guard off of the rod. NOT DISTURB THE SETTING OF THE ROD. Wood Screws 2 in. long. To remove the facing, loosen the screws, slide the facing forward and pull the screws through _ the and are provided in the rip fence for attaching a wood when using the dado head, or molding head. Attach drill 45 ° . prevent the blade from tilting beyond 45 ° to the LEFT and 90 ° to the RIGHT. (See "Adjustments" section "Blade Tilt, or Squareness of Blade to Table"). 4 be swiveled TABLE INSERT blades or other is removable cutting for removing or installing tools. FACING SCREW #I0 WOOD 6 WARNING: FOR SWITCH "OFF" POWER SOURCE INSERT. SCREWS MITER GAUGE ... head is locked in position for crosscutting or mitering by tightening the lock knob. ALWAYS LOOK IT SECURELY WHEN IN USE. There are "_wo slots left for right _lnd positions Miter Gauge to cut miters. the for stop pin conveniently at the 45 degree setting the A. Lower the blade below B. Raise blade guard. C. Loosen D. Lift front NOTE: The slots for the stop pin and the graduations are manufactured to very close tolerances which provide accuracy for average woodworking, in some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it. YOUR OWN SAFETY, TURN AND REMOVE PLUG FROM OUTLET BEFORE REMOVING the table surface. Screw. insert from front end, and pull toward of saw. NEVER OPERATE THE SAW WITHOUT THE PROPER INSERT IN PLACE. USE THE SAW BLADE INSERT WHEN SAWING . . . USE THE COMBINATION DADO MOLDING INSERT WHEN DADOING OR MOLDING. 21 9 REMOVING AND INSTALLING SAWBLADE. WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING OR INSTALLING SAWBLADE. A Raise Blade Guard...remove insert. B. To REMOVE blade, olace a block of wood against front of blade .. PULL arbor wrench toward you to LOOSEN arbor nut. BLADE GUARD BLADE C. To TIGHTEN against rear from you. Always tighten SHOWN GUARD NOT FOR SHOWN PICTURE CLARITY FOR side of the arbor ... make sure the teeth of the saw ... and that and free from any burrs. the collar must are the be against the Head, it is not ARBOR nsert ooening n ............ toward keyslot rear of saw _o engage spr ng clip in insert will arop over screw. Tighten Do not tighten screw to the point where NUT LOOSE COLLAR and until screw. it wil ARBOR _ deflect _,-'_ d_ _'_ FRONT OF SAW lO CLARITY nut securely. NOTE: When usinc; the Dado or Molding necessary to install the loose collar. To replace insert. Place nsert into PICTURE arbor nut, place a block of wood of blade ... PUSH wrench away When installing the blade pointing toward the front blade and collars are clean The HOLLOW blade. NOT / \ "_\ _ \ A_.BOR NUT _ EXACT-I-CUT The "yellow" plastic disc imbedded in the table in front of the sawblade, is provided for marking the location of the "'sawcut" on the workpiece. A. Check disc ... if it is above table surface, place piece of hardwood on top of it and tap it down. B With blade 90 ° (square to table) wood. C. Pull miter gauge back until wood is over disc. Using very sharp pencil, mark a line on disc. D. With miter gauge in right hand groove, follow procedure and mark another line on disc. E. These lines indicate the made by the sawblade. F. When cutting workpiece with "'path" the workpiece, line on disc. a cut off a piece of of the line up cut same BLADE GUARD NOT SHOWN FOR PICTURE CLARITY (kerr) mark on 22 BASIC SAW OPERATION WORK HELPERS Before "Basic Notice cutting any wood Saw Operations". that in order on to your make AUXI saw, some study of the all of the cuts, it NOTE: is which FENCE/WOR Since Fence, necessary to use certain devices "Work Helpers" like the Push Stick, the Push Block and the Auxiliary Fence/Work Support, LIARY K SUPPORT Make one using a piece of 3/8 in. and 3/4 Fasten together with glue and woodscrews. both the the Push 4-3/4 Block in, plywood. is used with in. dimensions must the be held Auxiliary identical on the pieces. THESE EDGES MUST BE PARALLEL you can make yourself. 3/4 PLYWOOD After you have made a few practice cuts, make up these "helpers" before starting any projects. Make the "Push Stick" first. PUSH STICK AND PUSH ] BLOCK Make the Push Stick using a piece of 1 x 2, or rip one from a wide board, say 11-1/2 in. wide, and set the rip fence 9-7/8 in. from the sawblade. Make the plywood. Push Block using a piece of 3/8 in. and 3/4 318 in. 2-1/2 -F 2q/2 The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in. should be GLUED to the plywood . .. DO NOT USE NAILS. This is to prevent dulling the sawblade in the event you mistakingly cut into the push block. Position together the handle in the center of the plywood with glue and woodscrews. PUSH BLOCK 3/8 3/8 _"_ NOTE: All dimensions in inches 3/8 PLYWOOD and fasten 3,/4 PLYWOOD 15 45° NOTCH WORKPIECE I/4 THIS FACE AND THiS _" 30 EDGE .MUST BE PARALLEL PUSH NOTE: END 1//4 All dimensions STICK AUXILIARY FENCE/ WORK SUPPORT in inches 3/8 PLYWOOD _l NOTE: All dimensions in inches USING THE MITER 6. CROSSCUTTING, MITER CUTTING, BEVEL CUTTING, COMPOUND MITER CUTTING, DADOING and when RABBETTING AND MOLDING across the end of a narrow workpiece, THE MITER GAUGE WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 1. using the miter gauge or other auxiliary devices) because blade could bind in the cut and cause a KICKBACK make the or cause your lock these fingers cuts freehand (without Always 3. Remove 4. Make sure blade guard is installed for all "thru,sawin9 _, operations (when sawblade cuts entirely thru the thickness of the workpiece.) Replace guard IMMEDIATELY after completion of dadoing, molding the miter rip fence from or rabbeting 5, Keep your hands clear of the blade and out of the path of the blade. 8. If blade stalls or stops while cutting, TURN OFF before attempting to free the blade. 9. Do gauge securely when reach over or behind the blade to pull the or of 10. Do not pick up small pieces of cut-off material from the table. REMOVE them by pushing them OFF the table with along stick. Otherwise they could be thrown back in use. table. at you by the rear of the blade. 11. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. cuts. Have blade extend approximately 1/8 workpiece. Additional blade exposure the hazard potential, not SWITCH workpiece through the cut ... to support long heavy workpieces ... to remove cut-off pieces material or FOR ANY OTHER REASON. or hand to slip into the blade. 2. side of the blade. 7. 2, 3, and 4. Never GAUGE Do not stand directly in front of the blade in case of a THROWBACK (Small cut-off piece caught by the back of the blade and thrown toward the operator). Stand to either IS USED. 5-_/2 q in. above top of would increase Turn lift 23 the saw OFF. the guard After and remove the blade has stopped the piece. turning, CROSSCUTTING CROSSCUTTING the grain, at 90 °, side of the wood. is known as cutting wood across or square with both the edge and the flat This is done with miter gauge set at "'0". The graduations on the miter gauge provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it with an accurate square, or protractor. If necessary, the miter gauge head can be swiveled to compensate for any inacurracy. NOTE: The space groove in the manufacturing. between table is the held miter to gauge a slightly bar and minimum the during For maximum accuracy when using the miter gauge, always "favor" one side of the groove in the table. In other words, don't move the miter gauge from side to side while cutting, but keep one side of the bar riding against one side of the groove. The miter gauge may be used in either table. Make sure it is locked. NOTE: Glue a piece of sandpaper to the face of the miter gauge head. This wil help prevent the workpiece from "creeping" while it is being cu_. When using the miter gauge in the LEFT hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock handle with your right. The Hold-Down Clamp (Optional Accessory) included with 113.298240 should be used on the miter gauge for greater accuracy. When using the with your right hand. RIGHT Hand groove, hold the workpiece hand and the Iockhandle with your left \ When cutting tong workpieces, invert AUXILIARY FENCE/WORK SUPPORT and position it on guide bars to support the workpiece as near to possible. If this does not adequately support the you can make a simple support by clamping plywood to a sawhorse. top of the the end as workpiece, a piece of Use the Hold-Down Clamp (Optional Accessory) with 113.298240 on the miter gauge for greater included accuracy. REPETITIVE of the grooves in the \ AUXILIARY FENCE/ WORK SUPPORT CUTTING REPETITIVE CUTTING is known as cutting a quantity of pieces the same length without having to mark each piece. 1. Use the Stop Rods (optional accessory) duplicate pieces 6 in. long and longer. 2. DO NOT FEED guide it, making sawblade. only for cutting workpiece with RIGHT Hand, merely sure that it does not bind or pinch the When making repetitive cuts from sure t is adequately supported. a long workplece, Use the Hold-Down Clamp (Optional Accessory) with 113.298240 on the miter gauge for greater make included accuracy. AUXILIARY FENCE/ WORK SUPPORT 24 1. NEVER USE" THE RIP FENCE AS A LENGTH S',v, BECAUSE THE CUTOFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK. 2• When making repetitive cuts shorter than 6 in., clamp a block of wood 2 in. long to the table to act as a length stop. Do not clamp directly to the bottom edge of the table because the "swivel" of the clamp will not grip properly. Place a _mall block of wood between the bottom edge of the table and the "C" clamp. CAUTION: When clamping the block, make sure that the end of the block is well in front of the sawblade. Be sure it is clamped securely. 3. Slide the workpiece along the miter gauge until it touches the block ... hold it securely or clamp it with the Hold-Down Clamp (Optional Accessory) included with 113,298240. 4. Make the cut ... pull the workpiece back.., push the cut off piece off the table with a long push stick... DO NOT ATTEIVlPT TO PICK IT UP AS THIS COULD ENDANGER'. YOUR HANDS. MITER MITER CUTTING CUTTING is known as cutting wood other than 90 ° with the edge of the wood. procedure as you would for crosscutting. Adjust the miter The miter table. CUT OFF PIECE gauge to the desired at an angle Follow the same angle, and lock it• gauge may be used in either of the grooves in the When using the miter gauge in the LEFT Hand groove, the workpiece firmly against the miter gauge head your left hand, and grip the lock knob with your right. hold with When using the RIGHT hand groove, hold the workpiece with your right hand and the knob with your left hand. Use the Hold-Down Clamp (Optional Accessory) included with Model 113.298240 on the miter gauge for greater accuracy. BEVEL BEVEL CROSSCUTTING CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle 90 ° with the flat side of the wood. Adjust the blade to the desired . • • other than angle. Use the Miter Gauge in the groove to the RIGHT of the blade. It cannot he used in the groove to the LEFT because the blade guard will interfere. Hold the workpiece with your right hand and the Iockhandle with your left hand. Use the additional AUXILIARY FENCE/WORK support of the workpiece. SUPPORT Lay it across the guide bars to support near to the end as possible• the workpiece for as Use the Hold-Down Clamp (Optional Accessory) included with Model 113.298240 on the miter gauge for greater accuracy. COMPOUND COMPOUND MITER MITI::R CUTTING CUTTING is a combination of miter cutting and bevel crosscutting. The cut is made at an angle other than 90 ° to both the edge and the flat side of the wood. Adjust the mi_er gauge and the blade •.. Make sure miter gauge is locked. to the desired angle 25 USING THE HOLD-DOWN When cutting wide pieces of material, move the clamp assembly forward as far as it will go... grip the lock handle and tighten by turning clockwise until lock handle is secured. Tighten both wing screws. When cutting narrow pieces of material, adjust the clamp assembly with the clamp over the center of the workpiece. Grip the lock handle and tighten by turning clockwise until lock handle is secured. Tighten both wing screws, The clamp screw contains a "rapid approach" feature. Disengage clamp lock latch, press IN the r_pid approach button which is located on the left side of the clamp assembly and PUSH DOWN or PULL UP on the clamp screw. Release button and tighten the clamp screw. Engage clamp lock latch. FOR YOUR PROTECTION, NEVER USE MITER WITH CLAMP LOCK LATCH DISENGAGED. GAUGE \ SUPPORT LONG WORKPIECES ... s_mple support bv clamping a p_ece sawhorse, you can make o]' plywood to a a ADD FACING to front face of miter gauge head for support as needed. It must not extend past the right end including the 45 ° corner of miter gauge head when miter gauge is used in the left table groove, nor east the left end when mi_er gauge is usea Otherwise, the FACING will guard and prevent proper in the interfere right with table groove, the saw blade and safe operation. CAUTION: For bevel crosscutting or compound miter cutting, use the miter gauge in the groove to the RIGHT of the blade .. NEVER TO THE LEFT. This will permit the guard and the miter gauge to function properly. Always disengage approach release clamping clamp button. lock knob -- unclamp latch before End of work_)iece must extend side of shoe of clamo screw. workpiece pressing at least two in and \ rapid inches to either \ \ \ \ \ Wiae (12"' or wider_ and long (2 feet or longer) pieces of plywood, chip board or wall paneling should be cut using the rip fence rather than the miter gauge. NOTE: It may be necessary to add a facing to the Fence to prevent very thin materials like wall paneling or formica from slipping under the fence. Support wide workpieces to the rear of the table -- you e_n make _ _=rn_le cup5ort by clamping a piece of plywood to a sawhorse. BE POSITIVE edge of workpiece next to gauge head is straight and tight against miter that workpiece does not rock or rotate, When repositioning Head necessary to loosen both lessening the Lock Handle. face of miter gauge head so to another miter angle, it is Wing Screws slightly before CAUTION: After setting angle, secure Lock Handle both Wing Screws, in that order, before clamping workpiece and engaging the clamp lock latch. workpiece thru the sawblade. For narrow work, place other hand so thumb is hooked behind miter gauge head and fingers hooked over leading edge for work. For wider work and the where other hand cannot span board as aoove, ptace hand on top of work and hook fingers over leading edge of work to hold it tight against the face of the miter gauge during the cutting operation. ALWAYS use both hands when operating with miter gauge. Place one hand on the lock handle -- use this hand to feed Never use mter 26 gauge with clamp lock latch disengaged. USING THE RIPPING, BEVEL RIPPING, PLOUGHING, MOLDING, RESAWING ANO RABBETING are performed using the RIP FENCE together with the AUXILIARY FENCE/WORK SUPPORT, PUSH STICK OR PUSH BLOCK. WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION "ro THE SAFETY INSTRUCTIONS ON PAGES 2, 3, and 4. Never make these cuts FREEHAND rip fence or auxiliary devices the blade could bind in KICKBACK. (without using the when required) the cut and lock the rip fence securely Always 3. Remove 4. Make sure blade guard is installed for all thru-sawing type cuts. Replace the guard IMMEDIATELY following completion of resawing, rabbeting, dadoing, or molding operations. gauge from when Pull while 5. Have blade extend approximately 1/8 workpiece. Additional blade exposure the hazard potential. 6. Do not stand directly in front of the blade in case of a KICKBACK. Stand to either side of the blade. 7. Keep your hands clear of the blade and out of the blade. 8. If the blade SWITCH OFF 9. in use. table. Frequently clheck the action of the PAWLS by passing the workpiece spreader not DIG into the workpiece and HOLD it... the pawls must be SHARPENED. See "Maintenance" section. because cause a 2. miter RIP FENCE ANTIKICKBACK alongside of the you. If the do PAWLS Position the starting WIDTH OF the RIP and lock to rip, be sure A. Rip Fence is parallel to sawblade. B. Spreader aliqned C. Antikickback is properly When ripping LONG use a work support. A simple one can be made to a sawhorse. BEVEL When bevel ripping with pawls are functioning BOARDS material or LARGE by clamping sawblade. properly. PANELS, always a piece of plywood RIPPING 6 in. or narrower, use fence on the right side o_ the blade ONLY. This ,will provide more space between the fence and the sawblade for use of a push stick. If the fence is mounted to the left, the sawblade guard may interfere with proper or behind the use of a push stick. When "WIDTH OF RIP" is 6 in. RIGHT Hand to feed the workpiece table. and WIDER use your until it is clear of the Use LEFT hand ONLY to guide the workpiece FEED the workpiece with the left hand. ... blade to pull the long or pieces of 10. Do not pick up small pieces of cut-off material table. REMOVE them by pushing them OFF from the the table lift in place. Before over the saw OFF. the guard After and remove ALWAYS as cutting a piece of wood with This is done using the rip fence. fence to the desired while cutting. TURN to free the blade. could be thrown back 11. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. RIPPING RIPPING is known grain, or lengthwise. reach or stops attempting workpiece through the cut ... to support heavy workpieces .... to remove small cut-off material or FOR ANY OTHER REASON. Turn TOWARD not of the path stalls before with a long stick. Otherwise they at you by the rear of the blade. saw is OFF. the workpiece Do in. above top of would increase do not 27 the blade has stopped turning, the piece. SUPPORT LONG WORKPIECES When PUSH "WIDTH OF RIP" is 2 in. STICK to feed the work. to 6 in. wide USE THE When WIDTH OF RIP is NARROWER than 2 in,, the push stick CANNOT be used 10ecause the guard will interfere... USE the AUXILIARY FENCE/WORK SUPPORT ane PUSH BLOCK. Attach Auxiliary two "'C'" clam _s. Fence/Work Support to rip fence with \ Feed the workpiece by hand along the AUXILIARY FENCE until the end s approx. 1 n. oast the front edge of the table. Continue [o feed using the PUSH BLOCK. Hold the worKpiece in BLOCK by sliding it FENCE/WORK SUPPORT oosition and install the PUSH on top of the AUXILIARY (This May Raise Guard) BAFFLE / Narrow strips thicker than the Auxiliary Fence?Work Support may enter the gJard and strike the baffle. CAREFULLY raise guard only enough to clear the workoiece. Use PUSH BLOCK to complete cut. 28 PLOUGHING AND MOLDING MOLDING is shaping the workpiece with the grain the long way of the workpiece, using the fence. Use proper holddowns and feed devices, PLOUGHING is grooving with the grain the long way of the workpiece, using the fence. USE proper holddowns and feed devices. RESAWING RESAWlNG is known as ripping a piece of wood through its thickness. Do not attempt to resaw BOWED or WARPED material. NOTE: To RESAW a piece of wood wider than 3-3/8 in .... it will be necessary to remove the blade guard ... and use the AUXILIARY FENCE/WORK SUPPORT. (See "Work Helpers"). Clamp it to the table so that the workpiece will SLIDE EASILY but not TILT or MOVE SIDEWAYS without BINDING between the two fences. SMALL BLOCK OF WOOD Do not clamp directly to the bottom edge of the table because the "swivel" of the clamp will not grip properly. Place a small block of wood between the bottom edge of the table and the "C" WARNING: 1. FOR 2. MAKE FIRST PASS TO A DEPTH SLIGHTLY LESS THAN ONE-HALF THE WIDTH OF THE BOARD; KEEP SAME FACE OF BOARD AGAINST FENCE FOR SECOND PASS AS THE FIRST PASS. 3. INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF THE RESAWlNG OPERATION. clamp. YOUR OWN SAFETY ... DO NOT "BACK UP" (REVERSE FEEDING) WHILE RESAWlNG BECAUSE THIS COULD CAUSE A KICKBACK. CUTTING AUXILIARY FENCE/ WORK SUPPORT PANELS When cutting panels (whenever fence is positioned odtside of table surface); ALWAYS use the AUXILIARY FENCE/WORK SUPPORT. 1. Unlock 2. Position AUXILIARY FENCE/WORK SUPPORT shown and attach it with two "C" clamps. fence and raise rear end. as RABBETING Rabbeting is known of a piece of material, as cutting out a section of the corner across an end or along an edge. To make a RABBET requires cuts which way through the materiaL. Therefore the be removed. do not go all the blade guard must 1: Remove 2. For rabbetilag along an edge (long way of workpiece) as shown, add facing to rip fence (see 5. RIP FENCE, p. 21) approximately as high as the workpiece is wide. Adjust rip fence and blade to required dimensions; then make first cut with board flat on table as any rip (type) cut; make second cut with workpiece on edge. Follow all precautions, safety instructions, and operational instructions as for ripping, or rip type operations, including feather boards and push stick, etc. 3. For blade guard. rabbeting across an end, for workpiece narrower make the rabbet cut with the board flat on the table using the miter gage fitted with a facing (per "6. MITER GAUGE" on p.21). DO NOT use the rip fence. 4. 101/2" and 29 INSTALL BLADE GUARD IMMEDIATELY COMPLETION OF RABBETING OPERATION. Rabbet cuts molding head. can also be made using the dado UPON head or DADOING Instructions for operating the Dado Head are contained booklet furnished with the Dado Head The Recommended Dado Head is Recommended Accessories in this manual. Th_ arbor on widest cut that listed the saw, is omy long enough can be mace is 13/16" wide. It is not necessary screwing on the arbor ALWAYS USE RECOMMENDED to install nut. the outside loose collar DADO INSERT ACCESSORIES. TABLE DADO NSERT / under so that Make sure the arbor SAW iP the before nut is tight. LISTED UNDER When using .the dado head it will be necessary to remove [he Blade Guard and Spreader. USE CAUTION. USE FEATHERBOARDS AND PUSH STICKS AS REQUIRED. ALWAYS SPREADER REPLACE WHEN YOU MOLDING THE BLADE, ARE FINISHED GUARD DADOING. @ CUTTING Instructions in a booklet for operating the Molding furnished with the Molding Always use Accessories. Molding Insert When using the molding the Blade Guard aria FEATHERBOARDS REQUIRED. Head are contained Head. The recommended molding head Recommended Accessories in this manual. USING AND is listed under Listed Under Recommended board to fence, ALWAYS SPREADER THE BLADE ARE FINISHED GUARD MOLDING. AND FEATHERBOARDS Add 8 inch high flat length of the fence, facing the the full Before starting the below table surface): Use featherboards for all non "thru-sawing" operations (when sawblade guard must be removed). Featherboards are used to keep the work in contact with the fence and table as shown, and to stop kickbacks. Mount leading REPLACE WHEF, YOU head it will be necessary to remove Spreader. USE CAUTION. USE AND PUSH STICKS, etc. AS featherboards to fence edges of featherboards (a) Install featherboards workpiece; be oositive and table as shown, so that will support workpiece until "c" CLAMPS Replace the sawblade operation is complete. CLAMPS CLAMPS SUPPORT 3O 'OFF' featherboards Featherboards are not employed during operations when using the miter gage. FEATHERBOARD "C WORK {switch and so they exert oressure they are secure, and (b) Make sure by trial that the kickback if one should occur. cut is complete, and the workpiece has been pushed completely past the cutter (sawblade, dado head, molding head, etc.) with a pushstick, as n ripping. C operation non will cutter on the stop thru-sawing guard as soon as the non thru-sawing a ADJUSTMENTS LOCK KNOB WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING ANY ADJUSTMENTS. MITER "0" BAR GAUGE NOTE: The slots for the stop pin and the graduations are manufactured 1:o very close tolerances which provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it. If necessary, the miter gauge head can be swiveled to compensate for any inaccuracy. the "knob" 1. Loosen 2. Swivel the head ... position it at "'0"" stop pin IN . .. lock the handle. 3. The HEAD should be square pointer should point to "'0". necessary. 4. If the head is not required. and pull "stop square with pin" ... 1BLOCK push the I with the Bar and the Readjust the pointer if the bar, adjustments (1) and the "two screws" are Loosen the "knob" Position the HEAD square with the BAR using a combination square. PUSH the STOP PIN into the slot in the head at (2) "0" ... push the pin into the slot and twist the knob. Recheck with the square. If the head is still square, loosen the screws (2) and readjust INDICATOR BLOCK. E. With the head square with the bar pushed into the slot adjust the pointer to "0". F. The miter gauge head must rest on top without being able to move up and down must swivel freely. swiveling movement of the i it. Lock D. The I NDI CATOR OUT. B. G. SQUARE slightly A. C. II / STOP not the 1/8 IN. SETSCREW WRENCH and the pin (3) to point adjusted by tightening or loosening the setscrew •.. using the 1/8 in. setscrew wrench. of the bar ... yet it head can NOTE: To reach the miter be The setscrew is located inside of the head. it, swivel the head to 60 degrees and turn gauge upside down. HEELING ADJUSTMENT or PARALLELISM OF SAWBLADE TO MITER GAUGE GROOVE While cutting, the material must PARALLEL to the SAWBLADE move in a straight ... therefore both miter gauge GROOVE and the PARALLEL to the SAWBLADE. RIP FENCE line the must be If the sawbladc IS NOT parallel to the miter gauge groove, the blade will bind at one end of the cut. (This is known as "HEELING"). MARK To check for parallelism: WARNING -- FOR YOUR OWN SAFETY, TURN "OFF" AND REMOVE PLUG FROM POWER OUTLET. SWITCH SOURCE I. Raise blade all the way up... 2. Mark an "×'" the LEFT. raise blade guard. 3. Place the head of a combination square in the GROOVE ... adjust blade of square _o that it just touches the tip of of the MARKED tooth, 4. Move square to REAR, rotate blade to see if MARKED tooth again touches blade of square. 5. If tooth sawblade on one of the teeth which is SET touches square at FRONT and is PARALLEL to MITER GAUGE (bent) to REAR ,.. GROOVE. 31 (4) "X" ON TOOTH If tooth does not touch the same amount mechanism underneath must be adjusted blade PARALLEL to GROOVE. trunnion must the the FRONT Rear B. combination square if there is a space between marked tooth and end of square in step 4. Rear trunnion must be moved AWAY from the if position in the groove. marked tooth moved ... make A. square be to pushes TOWARD square REAR TRUNNION TRUNNION the out of REAR-TRUNNION SCREWS 7. Loosen all three screws that hold the rear trunnion all three screws that hold the front trunnion. and NOTE: All six screws can be reached through back of saw. Use a 9/16-in. wrench. To reach left-hand front trunnion screw, tilt blade blade at g0 °. to 45 °. After loosening screws reposition LEFT-HAND RIGHT-HAND / CENTER (BEHIND HERE) (BEHIND HERE} i FRONT-'rRUNNIO ",, N SCREWS EDGE oFTRUNNIOn CLAW 8. HAMMER BLOCK Using a wood block and mallet as shown, move rear trunnion to right or left as reauired to realign the blade. f necessary, shift front trunnion in similar manner but do NOT move front trunnion unless necessary. Recheck the alignment with the square, then securely retighten all six trunnion screws. PLACE BLOCK HERE -- BLADE TILT, OR SQUARENESS OF BLADE TO TABLE 90 ° (SQUARE) and 45 ° (BEVEL) When the bevel pointer is pointing on the bevel scale, the sawblade cut 90 ° to the table. STOP COLLARS. directly to the "'O" mark should make a SQUARE To check for SQUARENESS: WARNING: FOR YOUR "OFF" AND REMOVE OUTLET. OWN PLUG UP... SAFETY, TURN FROM POWER SWITCH SOURCE 1. Raise blade all the way 2. Place the souare against blade. Make sure square touching the TIP of one of the saw TEETH. raise blade guard. is not 32 OR HERE ;tEAR OF SAW EDGE OF CRADLE I 3. Operate the tilt lock handle (COUNTERCLOCKWISE) to loosen the tilt clamp screw. 4. NOTE: Handle is spring loaded for engagement with screw head -. must be pushed inward for disengagement whenever necessary to obtain a new grip on screw head. 5. "1 Rotate tilt handwheel CLOCKWISE a few turns to tilt blade. Now rotate handwheel COUNTERCLOCKWISE until it stops. Blade should now and pointer should point to "0". be square with table TILT I If blade is SQUARE A. Check to table; TILT,/POINI"-ER_" POINTER peinter IF POINTER DOES NOT point to the "O" mark on the bevel scale; A. Remove Elevation B. Loosen screw screwdriver. C. Install Elevation \ Handwheel. and adjust pointer ... using I./ medium Handwheel. If blade is NOT SQUARE must be ADJUS-]-ED. 1. HANDWHEEL the 90 ° LIMIT Using a medium size screwdriver, setscrews in 90 ° STOP COLLAR. loosen NOTE: If you HANDWHEEL turn the setscrews, BOTH the TILT 45 ° STOP COLLAR ROTATE the STOP COLLAR moving it all the way to the end of T!LT SCREW. (to the right}. 3. TILT 4. square until blade is square to table. ROTATE STOP COLLAR moving it to the right 5. stops... Check RIGHT TIGHTEN POINTER. or If LEFT ... the setscrews. it DOES NOT checking point with to 4 your until the it "'0"" TILT HANDWHEEL mark on the bevel scale... A. Remove B. Loosen screw screwdriver. Elevation C. Install Elevation Handwheel. and adjust SCALE ADJUSTING SCREW STOP 2. blade ' _OI NTER AT "0" POSITION to table.., can't reach slightly. i pointer ... using medium Handwheel. 33 STOP COLLAR 45 ° POSITI ON TILT blade to LEFT as far as it will go. It will stop when the PIVOT NUT is against the 45 ° STOP COLLAR. A. Place an ACCURATE square against blade. Make sure square is not touching the TIP of one of the saw TEETH. If blade is 45 ° to table: A. Check pointer. If POINTER scale; DOES NOT !_oint to the A. Remove B. Loosen two screws on scale and POINTER points to 45 ° mark. Elevation C. Install Elevation 45 ° mark on the Handwheel. adjust scale until Handwheel. If blade is NOT 45 ° to table .. and SCALE must be ADJUSTED. Elevation the 45 ° STOP COLLAR 1. Remove 2. Handwheel. Using a small size screwdriver, reach thru curved slot in front trim panel and loosen BOTH setscrews in 45 ° STOP COLLAR. NOTE: If you can't TILT HANDWHEEL reach the slightly. setscrews, turn the 3. ROTATE the STOP COLLAR moving it IN or OUT and TILT blade RIGHT or LEFT... checking with your square until blade is 45 ° to table. 4. TIGHTEN the setscrews. NOTE: If you HANDWHEEL can't reach the setscrews, slightly. 5. Loosen two screws on scale and adjust POINTER points to 45 ° mark. 6. Install Elevation turn TILT scale until Handwheel. TI LT MECHANISM The handwheel should turn freely without turning action can be adjusted by tightening the screws in the bearing retainer. TILT HANDWHEEL binding. The or loosening NOTE: Tilt Nandwh_l mu_t b_ r_n_oved to adjust. When adjusting the screws in the bearing retainer, hold the nut nside using a 3/8 in. wrench / 34 ADJUST THESE . TWO SCREWS / I L/j l'/ MAINTENANCE WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND RIEMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW. 2. Rotate pawl toward rear of above top of spreader. 3. Hold spreader of workbench. Do not allow sawdust to accumulate inside the saw. 4. Using teeth. Frequently blow. out any dust that may accumulate inside the saw cabinet and the motor. with a small s_'e_del_rthat teeth are left hand and place pawl over corner round file (Smooth Cut) sharpen the Frequently clean your cutting tools with Craftsman Gum and Pitch Remover, A coat of automobile4ype wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely. If the power cord is worn or cut, or damaged in any way, have it replaced immediately. Make sure the always sharp. 1. Remove teeth of the ANTIKICKBACK pawls are To sharpen: blade guard, LUBRICATION The following parts should be oiled No. 20 or No. 3Q engine oil. occasionally 1. Tilt screw threads and Divot nut. Craftsman Gum & Pitch Remover.) 2 Elevation Craftsman 3. Cradle 4. Bearing fence. (First screw threads and pivot nut. G Jm & Pitch Remover.) bearing (First with SAE Clean with Clean with points. points n guard assembly, miter gauge and rip MITER 3UAGE '_ BEARING POINTS I| RECOMMENDED ITEM Steel CAT. Legs ............................... Steel Stand Caster Sets Solid Table ITEM Work .9-22214 ..................... Extension 9-22222 ...................... CAT. Light or 9-22221 9-29957 Sanding Wheel 7 In. Molding Head Set ...................... 9-3217 7 In. Molding Head Set ...................... 9-3218 Miter-Gauge 7 In. Molding Head 9-3214 Taper Molding/Dado or Dado Work ............................... Light Sawdust Colle('tion Head System Jig Universal Insert for 7 In. Dia. Molding . ................ Power 9-29997 Table 9-2480 .................. ............................... ........................... Stop Hold-Down Jig Tool Saw 35 How 9-22723 9-20924 Clamp 9-29928 .............................. Know 9-3262-9-3263 9-3257 ..................... ................................. .............. 9-3233 9-3235 Handbook .............................. 1g-Inch Diameter with 5/8" Bore 9-29966 Rods NO. 9-2481 7 In. Dia. Adjustable Dado Head 9-3261,7 In. Dia. Dada Head ....................... Miter-Gauge ......................... IIIIII ACCESSORIES NO. 9-22235 ............................. I Sawblades ....................... 9-2918 See Catalog TROUBLE WARNING: FOR YOUR OWN SAFETY, OUTLET BEFORE TROUBLESHOOTING. TURN SWITCH TROUBLE TROUBLE "OFF" AND SHOOTING PROBABLE Excessivevibration. SHOOTING ALWAYS REMOVE PLUG POWER -- GENERAL CAUSE REMEDY 1. Blade out of balance. 1. Discard Blade and use a different 2. Damaged 2. Replace as Indicated. V-Belt FROM Pulleys blade. or poor belt. Cannot make square I. Miter Cut when crosscutting. Cut binds, burns or stalls motor gauge not adjusted 1. Dull blade with when tooth ripping. 1. See "Adjustments" section "Miter Gauge." properly. improper 1, Sharpen or replace blade. set. 2. Blade is Heeling. 2. See "Adjustments" section, 3. Warped 3. Make sure concave or hollow board. "down," 4. Rip fence,not parallel "Heeling Adjustment. side is facing feed slowly. 4. See "Assembly" section, "Aligning 5. See "Assembly" section, "Installing Rip Fence" to blade. 5. Spreader out of alignment Cut not true at 90 ° Blade 1. Stop collars or 45 ° positions. not properly 1. See "Adjustments" adjusted. Tilt and elevating handwbeel turn hard. 1. Sawdust Guard." "Squareness on threads screw or elevating of tilt 1. See "'Maintenance "Blade Tilt, or to Table." and Lubrication" section. screw. 2. Bearing retainers 2. See "Maintenance" to tight. TROUBLE section, of Blade "Tilt SHOOTING section and Elevation Mechanism.'" -- MOTOR NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventil ation. TROUBLE PROBABLE CAUSE Excessive noise. 1. Motor. Motor 1. Circuit full fails to develop power. NOTE: LOW VOLTAGE: output of motor rapidly with voltage at motor For example, (Power maximum in terminals. causes of 19% in lights, appliances other motors. with 1. Do not use other appliances or motors on and same circuit when usingthe saw. 2, Undersizewiresor cimuit 2. Increase wire sizes, or reduce length of wiring. too long. See "Motor output the motor Requirements" 3. General power overloading of 3. Request company facilities. is and a reduction of 20% in voltage a reduction maximum overloaded a reduction power of which capable, 1. Have motor checked by qualified service technician. Repair service is available at your nearest Sears store. decreases decrease of 10% in voltage a reduction REMEDY causes of 36% in power output.) 36 Specification and Electrical section. a voltage check from the power company. SOURCE TROUBLE TROUBLE SHOOTING PROBABLE -- MOTOR (Continued) REMEDY CAUSE Motor starts sh)wly or fails to com_.=up 1. Low voltage will not trip relay. 1. Request voltage check from the power company. to full speed. 2. Windings burned out 2. Have motor repaired or replaced. Motor overhea,ts. or open. 3. Starting relay not 3. Have relay replaced. operating. 1. Motor overloaded. 1. Feed work slower into blade. 2. Clean out sawdust to provide normal air 2. Improper cooling. (Air circulation restricted circulation through motor. See "Maintenance through motor due to and Lubrication" section. sawdust, accumulating inside of saw). Starting switch_ in 1. Burned switch contacts motor will not (due to extended operate. hold-in periods caused 1. Have switch from replaced the power and request a voltage check company. by low line voltage, etc.) 2. Shorted capacitor 2. Have capacitor (when equipped) 3. Loose or broken 3. Have wiring checked replaced. tested and replace if defective. and repaired, connections. Motor stalls 1. Starting switch not operating. 1. Have switch (resulting in blown fuses or trippecl circuit breakers). 2. Voltage too low to permit motor to reach operating 2. Request speed. 3. Fuses or circuit breakers voltage check from the power company. 3. Install proper size fuses or circuit breakers. do not have sufficient Frequent opening of fuses or circuit: breakers. capacity. 1. Motor overloaded. 1. Feed work slower into blade. 2. Fuses or circuit breakers do not have sufficient 2. Install proper size fuses or circuit breakers. capacity. 3. Have switch 3. Starting switch not operating (motor does not reach speed). 57 replaced. PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.298142, 113.29_032 & 113.298240 1 7 8 9 t 14 10 16 ;:O rn 2O f , ' 23 24 43 37 38 42_/ 39 I 29 30 "- 1 32 31 27 34 26 Figure I --i 33 ) 25 PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.298142, 113.298032 & 113.298240 Always order by Part Number - not by Key Number. FIGURE Key No. 1 2 3 4 5 6 7 8 9 10 11 12 _O 13 14 15 16 17 18 Part No. 62579 STD522506 STD 551225 STD 541025 STD 523110 62541 STD 551231 STD 541031 60388 62703 62718 STD 501102 133645 62748 62493 62773 62710 62709 Assembly *Screw, Hex Hd. * Lockwasher, *Nut, STD 523107 STD 551031 62539 60381 STD 523117 62704 24 (See Fig. 5) 1/4-20 *Screw, External Hex 5/16-18 *Nut, Nut, 1/4 x 1 External 5/16 Hex 5/16-18 Self-threading Insert Assembly, Clip, (Includes Screw, Locking Set 10-32 Flat Hd. 10-32 Rod, Separation Insert, Tape, Key No. 9) Rip (See Fig. 3) Fence 21/64 Fence Guide Assembly, STD 511107 STD 551210 62689 STD 511103 60354 30 31 32 62701 STD 610805 62702 33 34 35 36 37 38 39 62700 60252 60255 STD 601105 60253 60254 454896 STD 551237 71165 STD 541411 62618 62680 62750 Bar Box (See Fig. 6) Hex, 5/16-18 Gauge Assembly, (Model x 3/4 x 5/8 x 1/16 Spacer, Fence Guide Gauge Assembly, 25 26 27 28 29 40 41 42 43 43 Key No. 17) Hex Hd. 5/16-18 *Washer, *Screw, x 1 Exact-l-Cut Bar Assembly, *Screw, x 3/16 (Includes Fence Assembly, Switch Key No. 11 & 12) Retaining *Screw, 62776 Description (Model Bar, Fence Rear _Lockwasher, Part No. x 5/8 Hex 1/4-20 (Includes 19 20 21 22 23 24 _ey No. Description Guard 1 PARTS LIST (See Fig. 4) No. 113.298142 & 113.298032) * Standard NOTE: Pan Hd. 10-32 *Lockwasher, Hardware Item Shipping and handling (identified by *) such buying these items by and handling charges, May Be Purchased (See Fig. 4) x 3/4 External Handwheel *Screw, No. 10 Assembly Pan Hd. 10-32 x 3/8 Nut, Speed No. 8 Panel, Front *Screw, Pan Hd. Ty "'AB" Scale, Adjustable Clip, Belt "S" *Screw, Pan Hal. Ty "'T'" Support, Bracket, *Screw, 10-32 x 1/2 Belt Guard Support Hex Hd. 3/8-16 * Lockwasher, External x 1/2 3/8 Tie, Wire Nut, Lock 10-32 +Motor (Model +Motor (Model Bag of Loose 113.298032) 113.298240) Parts (Not Bag of Loose Parts (Not 62781 Owners Locally. charges for standard hardware items as nuts, screws, washers, etc., make mail uneconomical. To avoid shipping you may obtain most of these locally. department of Illustrated) Bag 62751 ) 62751 + Stock Item - May be secured through the hardware most Sears Retail Stores or Catalog Order Houses. No. 8 x 1/2 Bevel Base Guard, (Includes x 1-3/4 Miter *Screw, Miter 113.298240) Manual (Not Illustrated) Illustrated) PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.298142, 113.298032 & 113.298240 1 2 3 18 I 19 20 I 21 16 15 1 61-'-_LL=_ 25 \ 22 39 44 38 43 37 36 35 34 34 31 33 32 Figure 2 PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.298142, 113.298032 & 113.298240 FIGURE Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part No. 62292 STD 541O31 STD 532507 60206 60205 STD 551037 63011 62295 30426 62696 60175 62498 6362 3540 62437 62698 37900 STD 523710 STD 551237 Support, Screw, *Pin, Spreader Thumb 5/!6-18 Roll 3/16 x 1-1/4 *Screw, x 1 Hex Hd. 5/16-18 *Screw, Hex Hd. 5/16-18 * Lockwasher, Support, External x 5/8 x 1 5/16 Hex 5/16-18 *Bolt, Carriage 5/16-18 x 3/4 *Screw, Hex Ind. Wash. Hd. 1/4-20 x I-1/2 Spring *Washer, 380 x 47/64 Washer, Knob Table, Trunnion Table, 10 In. Saw +Blade; Saw 10 In. Collar, x 3/32 Blade Arbor Wrench, Hardware Arbor Retainer, Bearing Screw, Tilt Collar, Stop Screw, Hex Hd. 3/8-16 Lockwasher, Nut, External x 1 3/8 Tilt Ring, Retaining Spring, Clamp Handle, Screw, Ring, Description 34 35 36 37 38 39 STD 302111 *O-Ring 62697 62699 STD 601103 STD 551210 62489 Screw, 42 43 44 45 46 62312 6527 STD 328022 STD 304410 30419 * Pulley, 47 STD 600803 *Screw, 49 5O 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 35O8 37158 3509 30420 STD 580025 6532 37825 37824 37823 STD 581037 37836 37887 37837 30628 6423 STD 551025 62585 Clamp Spacer Nut, Part No. Lift Pointer *Screw, Pan Hd. Ty "T" * Lockwasher, Cradle External (Includes 10-32 x 3/8 No. 10 Key No's. 42 and 43) Guard *Nut, 37899 63054 37828 18 37829 STD 581062 37838 60178 * Standard Key No. Description 62587 60204 STD 571812 STD 523106 STD 523110 STD 551231 2 PARTS LIST 3/4 Screw Clamp Screw Clamp Retaining 5/8 Washer .629 x 7/8 x 1/64 "Link Ring, *Belt, Retaining 3/4 5/8 Bore (I ncludes Set Screw) V 1/2 x 41 Housing, Arbor Assembly (Includes 44, 47, 49, 50, 51,52, 53, 54) Pan Hd. Ty "T'" Retainer, Arbor Ring, Retaining Key No's. 8-32 x 3/8 Bearing 5/8 Bearing, Saw Arbor Housing, Arbor * Key, Woodruff Arbor (Includes Key No's. 31, 50, 53) Support, Motor Base, Motor Base Pin, Hinge Ring, Retaining 3/8 Wrench, Hex L 3/32 Wrench, Hex L 1/8 Wrench, Screw, Hex L 5/32 Pivot Arm Washer, Spring *Washer, 17/64 x 47/64 x 1/16 Rod, Spreader Washer, Spring Item - May Be Purchased Locally. + Stock Item - May be secured through of most Sears Retail Stores or Catalog the Hardware Department Order Houses. PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.298142, 113.298032 & 113.298240 10 4 5 6 13 FIGURE 3 -- 62773 FENCE ASSEMBLY [Cey _1o. Part No, Description -1 2 3 4 5 6 62773 62693 62692 STD 551031 62775 9404336 62774 7 8 9 10 11 12 13 !4 15 16 423350 62582 STD 600805 62528 62529 62531 62583 62533 STD 551210 STD 611005 17 62532 * Standard Hardware Fence Assembly, Plug, Button Knob (Includes *Washer, 21/64 Indicator, Rip Key No. 1) I.D. Fence *Screw, Pan Hd. Type Head, Fence Includes Screw, Seres 3/8-16 Channel, *Screw, Spring, Lock, Roller, Rod, "T" x 1/2 Fence Pan Hd. Type Fence "'T'" 8-32 x 1/2 Lock Rear Fence Rear Fence Fence Lock Spring, Head Alignment (Includes *Lockwasher, External No. 10 *Screw, Type "A", No. 10 x 1/2 - May Be Purchased 42 Key No. Hex Ind. SI. Wash. Pad, Alignment Item 4-40 x 1/4 Key #4 Locally. Hd. 17) 11 PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.298142, 113.298032 & 113.298240 I 2 17 18 19 / / 15 12 / / / 14------Z_ l 11 I 1 10 FIGURE 4 62704 & 62776 MITER Key No. 1 2 4 5 6 7 Part No, 62704 62693 62692 GAUGE ASSEMBLY +Gauge Assembly, Plug, Button Miter Ke Nc 1 2 3 4 5 6 7 8 9 10 11 12 Block, Miter Gauge Indicator Pin, Miter Gauge Stop *Screw, Pan Hd., wiLockwasher, 8-32 x 5/8 Rod Assembly, Miter Gauge, Consisting of Items 11, 12, 13 *Nut, Hex., 5/16-18 Stud, Clamp Stud, Pivot Screw, Locking Set 1/4-20 x 3/8 Rod, Support Screw, Clamp Assembly 10 62230 11 12 13 14 15 16 17 STD 541231 62225 62383 60288 37857 62780 STD 601103 *Screw, Pan Hd, Ty "T'" 10-32 x 3/8 60425 Bushing 62779 Latch, Clamp Lock 62778 Lock, Clamp 62777 Support, Clamp 62482 Knob 37858 Screw, Wing 1/4-20 x 1 9414920 Washer, 17/64 x 5/8 x 1/16 37841 Clip STD 600803 *Screw, Pan Hd. TV "'T'" 18 19 20 21 22 23 24 25 26 FIGURE Description Knob, Miter Gauge (Includes Key No. 1) 37897 Handle, Miter Gauge (Model 113.298240 Only) STD 551031 j *Washer, Plain, 21/64 x I x 1/16 37893 Gauge, Miter STD 510803 *Screw, Pan Hd. 8-32 x 5/16 135 Indicator 37895 37896 9417295 9 * Standard I 5 - 62579 GUARD Part No. 62579 60297 62391 62395 62389 62390 STD 551025 62520 62396 62580 62410 STD 571810 62519 Hardware Item Description Guard Assembly, Saw Nut, Push Pin 1/4 x 1-1/2" Support, Guard Guard, Saw Pin, 1/4 x 1-3/4" *Washer, 17/64 x 5/8 x 1/16" Spacer, Pawl 43 Pawl Spreader, Assembly Blade Pin, 1/4 x 1" *Pin, Roll, 3/16 x 15/16" Spring, Pawl - May Be Purchased + Stock Item - May be secured through of most Sears Retail Stores or Catalog 8-32 x 5/16 ASSEMBLY Locally the Hardware Department Order Houses. PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.298142, 113.298032 & 113,298240 ! 5 FIGURE 6 - ON/OFF Key No. 1 2 3 4 5 6 POWER OUTLET Part No. 60381 60375 60380 60256 60374 60377 448007 60381 Description • On/Off Power Outlet Complete Cord, Molded Housing, Switch Key, Switch Switch, Locking Cover, Switch Screw, pn Hd. No. 6 x 3/4 • Does Not Include Key No. 3 Order Separately If Required. 44 6 PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODE L NO. 113.298142, 113.298032 & 113.298240 4 S 10 • 6 5 4 6 FIGURE 8 -- TABLE EXTENSION SUPPLIED WITH MODEL 113.298032 AND 113.298240 FIGURE 7 -- LEGS SUPPLIED WITH 113.298032' AND 113.298240 ON LY Key No. Part No. Description 1 60314 1 Screw, Serrated Truss Hd. 1/4-20 x 5/8 62552 2 Leg 3 62554 Stiffener, Side 4 STD 551225 Lockwasher, Ext. 1/4 5 STD 541025 '_Nut, Hex 1/4-20 6 62553 Stiffener, End 7 STD 541250 _Nut, Hex 112-13 8 803835 Foot, Leveling HARDWARE FOR ATTACHING LEGS TO SAW. 9 STD 523112 * Screw, Hex Hd. 5/16-18 x 1-1/ 4 10 8TD551031 11 12 STD 551131 **Lockwasher, Ext. 5/16 STD 541031 t Nut, He× 5/16-18 62752 Part No. Key No. 2 3 4 5 6 7 8 9 10 11 Washer, ll/321.D. 62589 60323 62590 62549 STD 541025 STD 551225 62550 STD 523112 STD 551131 STD 541031 62745 STD 551031 STD 551025 I Bag of Loose Parts For Legs (not illust.) * Standard Hardware Items -- May be Purchased Locally. • Bag contains all Loose Parts for Extensions. t Stock Item - May be secured through the Hardware Department of most Sears retail stores or catalog order house. 45 Description TExtension Assembly, Complete Screw, Serrated Truss Hd., 1/4-20 x 1" Extension Bracket, Corner Support *Nut, Hex I/4-20 *Lockwasher, Ext. 1/4 Bracket, Corner Stiffener *Screw, Hex Hd. 5/16-18 x 1-1/4 *Lockwasher, Ext. 5/16 *Nut, Hex 5/6-18 Bag of Loose Parts (not illustrated) *Flat Washer, 11/32 I.D. *Flat Washer, 17/64 I.D. NOTES 46 NOTES 47 Sears I owners manual SERVICE 10 INCH TABLE SAW Now that you have purchased your 10-inch table saw should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. MODEL NO. 113.298142 SAW ONLY 113.298032 The model number of your lO-inch table saw will be found on a plate attached to your saw, at the left-hand side of the base, SAW WITH LEGS TWO TABLE EXTENSIONS AND MOTOR 113,298240 SAW WITH LEGS TWO TABLE EXTENSIONS MOTOR AND HOLD DOWN HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR FOLLOWING INFORMATION: PARTS, ALWAYS GIVE PART NUMBER PART DESCRIPTION MODEL NUMBER 113.298142, 113.298032 or 113.298240 NAME OF ITEM 10-INCH TABLE SAW THE All parts listed may be ordered fron: any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order wil be electronically transmitted to a Sears Repair Parts Distribution Center for handling. Sold Part No. 62781 by SEARS, ROEBUCK AND CO., Form No. SP4540-8 Chicago, IL. 60684 Printed U.S.A. in U.S.A, 3/_4
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