Craftsman 113298051 User Manual SEARS 10 INCH MOTORIZED TABLE SAW Manuals And Guides L0807004
CRAFTSMAN Motor Electric Manual L0807004 CRAFTSMAN Motor Electric Owner's Manual, CRAFTSMAN Motor Electric installation guides
User Manual: Craftsman 113298051 113298051 CRAFTSMAN SEARS CRAFTSMAN 10-INCH MOTORIZED TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN SEARS CRAFTSMAN 10-INCH MOTORIZED TABLE SAW #113298051. Home:Tool Parts:Craftsman Parts:Craftsman SEARS CRAFTSMAN 10-INCH MOTORIZED TABLE SAW Manual
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! [Sears I o wners manual MODEL NO. 113.298341 SAW ONLY 113.298051 SAW WITH LEGS AND TWO TABLE EXTENSIONS Serial Number Model and serial number may be found at the right-hand side of the base. CRRFTSMRNo You should record both model and serial number in a safe place for future use. 10-INCH MOTORIZED TABLE SAW CAUTION: Read GENERAL and ADDITIONAL SAFETY • assembly INSTRUCTIONS • operating carefully • repair parts Sold by SEARS, Part No. 62808 ROEBUCK AND CO., Chicago, IL. 60684 U.S.A. Printed in U,S.A. FULL ONE YEAR wARRANTY If within one year from the date of purchase, ON CRAFTSMAN this Craftsman TABLE Table Saw fails due to a defect workmanship, Sears will repair it, free of charge. WARRANTY OR SERVICE SERVICE IS AVAILABLE CENTER THROUGHOUT This warranty gives you specific legal rights, and you may also have other BY SIMPLY THE UNITED SAWS CONTACTING STATES. THE NEAREST in material SEARS rights which or STORE vary frGm state to state. SEARS, ROEBUCK AND CO., Dept. 698/731A SearsTower, Chicago, I L 60684 general safety instructions for power 1. KNOW YOUR POWER TOOL Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool 2. GROUND ALL TOOLS Th_s tool ss equipped with an approved 3-conductor co_d and a 3.prong grou_lding type plug to fit the proper groundir_g type receptacle. The green conductor m lhe cord is the grounding wire. Never connect tile gn!en w.e to a live terminal. 3. KEEP GUARDS IN PLACE _n working order, and in proper adjustment and protectors operation. tools (plugs or muffs) during extended periods of 13. SECURE WORK Use clamps or a vise to hold work when practical. It's safer than using your hand. frees both hands to operate tool. 14. DON'T OVERREACH Keel) proper footing and balance at all times. 15, MAINTAIN TOOLS WITH CARE Keep tools sharl) and clean for best and safest performance, Follow' instructions for lubricating and changing accessories, ahgnmer_t. 4. REMOVE ADJUSTING AND WRENCHES 16. DISCONNECT KEYS Foln_ habit of checking to see Ihat keys and adjusting wrenches ere removed from tool before turning it o[3. 5. KEEP WORK AREA CLEAN Clullered areas and must not be shppery benches ,w_te accidents. Floor due Io wax or sawdust. Don't use power tools in damp or wet IocatLons or expose them to rain. Keep work area well lighted. Provide adequate surrounding work space. A VlSltors should AWAY _ldr Tel master switcnes, or uv Do not store mater=als above or near the tool such that _ s necessary to stand on the tool to reach them. at tne rate for which 10. USE RIGHT TOOL will to DO alou( was not 11. WEAR PROPER APPAREL Do not wear loose clothing, g=oves, necKues or jewelry Irmqs, wr_st watcnes] to get caught n moving Darts Nonslio footwear is recommenaeo Wear _rotecttve nmr covering to above the elbow. Before furdle_ _s oamageu was designee Don't fo_ce tool or atlaahf3ent oes_gne_ for conlam plugging 18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessories. Follow the instructions that accompany the accesso_n_s,The use of improper accessories may cause Itazards, 20 CHECK DAMAGED and'safer before remowng Keys DO better position in, STAND ON TOOL Serious njury could occur if the tool is tipped or if the cutting toot Jsaccidentally contacted. 9. DON'T FORCE TOOL [ Will do the STARTING is in "OFF" from WOrK 8. MAKE WORKSHOP KID-PROOF _adlocks. accessories such as 19. NEVER 3e Kep! a safe dlstance dre;] w_th 17. AVOID ACCIDENTAL Make sure switch 6. AVOID DANGEROUS ENVIRONMENT 7. KEEP CHILDREN TOOLS before servicing; when changing blades, bits, cutters, etc, long ha=r Roll long sleeves a guard be carefully properly for ahgnment or other checked and perform of moving its intended parts, part that to ensure that it binding function. of moving earls, breakage con(bt_ons that of parts, mounting, and any other may ,affect its operation. A guard or omer 3art or radiated is damaged that 21. DIRECTION a blade power complete be properly or cutter o[ the blade or cutter 22. NEVER LEAVE UNATTENDED Turn should repaired OF FEED Feed WOrK into of rotation 12. USE SAFETY GOGGLES (Head Protection) Wear Safety goggles(must comply wJth ANSi Z87.'_ at al t_mes. Everyday eyeglasses omy have mpact resistant lenses, mev are NOT safety glasses.Also. use face or dust mask if cutting ooeration is dusty, and ear use of the tool, should c 3erale Cbeck PARTS off. stop, TOOL Don't against the direction only. RUNNING leave tool until it comes to a ADDITIONAL SAFETY INSTRUCTIONS WARNING: FOB YOUR OWN SAFETY, DO NOT OPERATE YOUR SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS...AND UNTIL YOU HAVE READ AND UNDERSTAND THE FOLLOWING, 1. GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS.,. SEE PAGE 2 2. GETTING TO KNOW YOUR SAW.,. SEE PAGE 15 3. BASIC SAW OPERATION.., SEE PAGE 17 4. ADJUSTMENTS... SEE PAGE 24 5. MAINTENANCE...SEE PAGE 27 6. STABILITY OF SAW If there is any tendency for the saw to tip over or move during certain cutting operations such as cutting extremely large heavy panels or long heavy boards, the saw should be bolted down. If you attach any kind of table extensions over 24" wide to either end of the saw, make sure you either bolt the saw to the bench or floor as appropriate, or support the outer end of the extension from the bench or floor, asappropriate. 7. LOCATION The saw should be positioned so neither the operator nor a casual observer is forced to stand in line with the saw blade. 8. KICKBACKS A "KICKBACK" occurs during a rip-type operation when a part or all of the workpiece is thrown back violently toward the operator. Keep your face and body to one side of the sawblade, out of line with a possible "Kickback.'" Kickbacks - and possible injury from them -- can usually be avoided by: A. Maintaining the rip fence parallel to the sawblade. B. Keeping the sawblade sharp. Replacing antikickback pawls when points become dull. C. Keeping sawblade guard, spreader, and antikickback pawls in place and operating properly. The spreader must be in alignment with the sawblade and the pawls must stop a kickback once it has started. Check their action before ripping. D. NOT ripping work that is twisted or warped or does not have a straight edge to guide along the rip fence. E. NOT releasing work until you have pushed it all the way past the sawblade. F. Using a "PUSH STICK" {See Page 18) for ripping widths of 2 to 6 in., and an auxiliary fence and push block for ripping widths narrower than 2 in. (See "Basic Saw Operation Using The Rip Fence" section.) G. NOT confining the cut-off piece when ripping or crosscutting. H. When ripping apply the feed force to the section of the workpiece between the saw blade and the rip fence. 9, PROTECTION: EYES, HANDS, FADE, EARS, BODY A. If any part of your saw is malfunctioning, has been damaged or broken.., such as the motor switch, or other operating control, a safety device or the power cord.,, cease operating immediately until the particular part is properly repaired or replaced. B. WRar safety goggles that comply with ANSI Z87.1, and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. C. Small loose pieces of wood or other objects that contact the rear of the revolving blade can be thrown back at the operator at excessive speed. This can usually be avoided by keeping the guard and D, E, F_ FOR TABLE SAWS spreader in place for all "THRU-SAWING" operations (sawing entirely thru the work) AND by removing all loose pieces from the table with a long stick of wood IMMEDIATELY after they are cut off. Use extra caution when the guard assembly is removed for resawing, dadoing, rabbeting, or molding - replace the guard as soon as that operation is completed. For rip or rip-type cuts, the following end of a workp[ece to which a push stick or push board is applied must be square (perpendicular to the fence) in order that feed pressure applied to the workpieee by the push stick or block does not cause the workpiece to come away from the fence, and possibly cause a kickback. During rip and rip type cuts, the workpiece must be beld down on the table and against the fence with a pusb stick, push block, or featherboards. A featherboard is made of solid lumber per sketch. I-* 24"- APART KERFS ABOUT ÷1 5/_6 " I G. NEVER turn the saw "ON" before clearing the table of all tools, wood scraps, etc., except the workpiece and related feed or support devices for the operation planned. H. NEVER place your face or body in line with the cutting tool. I. NEVER place your fingers or hands in the path of the sawblade or other cutting tool. J. NEVER reach in back of the cutting tool with either hand to hold down or support the workpiece, remove wood scraps, or for any other reason. Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into a sawblade or other cutting tool. K. DO NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating. L. DO NOT perform any operation "FREEHAND" always use either the rip fence or the miter gauge to position and guide the work. M. NEVER use the rip fence when crosscutting or the miter gauge when ripping. DO NOT use the rip fence as a length stop. Never hold onto or touch the "free end" of the workpiece or a "free piece" that ls cut off, while power is "ON" and/or the sawblade is rotating. N. Shut "OFF" the saw and disconnect the power cord when removing the table insert, changing the cutting tool, removing or replacing the blade guard, or making adjustments. O. Provide adequate support to the rear and sides of the saw table for wider or long workpieces. P, Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the antikickbaek pawls may not stop a kickback. Q. If you stall or jam the sawblade in the workpiece, turn saw "OFF", remove the workpiece from the sawblade, and check to see if the sawblade is parallel to the miter gauge grooves and if the spreader is in proper alignment with the sawblade. If ripping at the time, check to see if the rip fence is parallel with the sawblade. Readjust as indicated. R. DONOTremove smallpieces of cut-offmaterial thatmaybecome trapped insidetheblade" guard whilethesawisrunning. Thiscouldendanger your hands or cause a kickback. Turn saw "OFF" and wait until blade stops. S. Useextra care when ripping wood that has a twisted grain or is twisted or bowed - it may rock on the table and/or pinch the sawblade. 10. KNOW YOUR CUTTING TOOLS A. Dull, gummy, or improperly sharpened or set cutting tools can cause materia_ to stick, jam, stall the saw, or kickback at the operator. Minimize potential injury by proper cutting tool and machine maintenance. NEVER ATTEMPT TO FREE A STALLED SAWBLADE WITHOUT FIRST TURNING THE SAW OFF. B, Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffing wheels. 11. USE ONLY ACCESSORIES DESIGNED FOR THIS SAW, 12. Crosscuttingoperations are more conveniently worked and with greater safety if an auxiliary wood facing is attached to the miter gauge using the holes provided. However, the facing must not interfere with the proper functioning of the sawblade guard. 13. Make sure the top of the arbor or cutting tool rotates toward you when standing in normal operating position. Also make sure the cutting tool, arbor collars and arbor nut are installed properly. Keep the cutting tool as low as possible for the operation being performed. Keep all guards in place whenever possible. WEAR YOUR 14. Do not use any blade or other cutting tool marked for an operating speed less than 3450 RPM. Never use a cutting tool larger in diameter than the diameter for which the saw was designed. For greatest safety and efficiency when ripping, use the maximum diameter blade for which the saw is designed, since under these conditions the spreader is nearest the blade. 15. Adjust table inserts flush with the table top. NEVER Operate the saw unless the proper insert is installed. 16. Never feed material into the cutting tool from the rear of the saw. An accident and serious injury could result. I7. THINK SAFETY. Safety is a combination of operator common sense and alertness at all times when the saw is being used. 18. NOTE AND FOLLOW SAFETY INSTRUCTIONS THAT APPEAR ON THE FRONT OF YOUR SAW. 1. 2. 3. 4. 5. 6. 7. DANGER FOR YOUR OWN SAFETY READ AND UNDERSTAND OWNER'S MANUAL BEFORE OPERATING MACHINE: WEAR SAFETY GOGGLES PER ANSI Z87.1 ATALl TIMES USE SAW-BLADE GUARD FOR "THRU-SAWlNG" KEEP HANDS OUT OF PATH OF SAWBLADE USE A "PUSH-STICK" WHEN REQUIRED KNOW HOW TO AVOID "KICKBACKS" DO NOT PERFORM OPERATIONS "FREEHAND" NEVER REACH AROUND OR OVER SAW BLADE 19. WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SAW) TO BECOME COMMONPLACE -- ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. 20, NOTE; Do not overtighten arbor nut. Use the arbor wrench to just "snug" it. The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety gogglescomplying with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. MOTOR SPECIFICATIONS The AC motor non-reversible MOTORSPECIFICATIONS used in this saw is a capacitor type. with the following MOTOR from ............... SAFETY 120 12 60 Single 3450 Counterclockwise PROTECTION The saw motor is equipped with a manual-reset thermal overload protector, designed to open the power line circuit when the motor temperature exceeds a safe value. NOTE'. The starting relay is a GRAVITY SENSITIVE TYPE. NEVER TURN THE POWER ON WHILE THE SAW IS UPSIDE DOWN AS THIS WiLL DAMAGE THE MOTOR 1. 2. REQUIREMENTS 3. start, specifications: Voltage ................................. Amperes ................................. Hertz ................................... Phase ................................ RFM .................................. Rotation {viewe_ Sawblade end) AND ELECTRICAL If the protector coons the line and stops the saw motor, move the saw switch _ever [o me "OFF" oosition immediate y and allow the motor to cool After cooling to ] safe operating temperature, the overload protector can De closed manually oy pusniog _n the red RESET button on the front of the saw. If the red 3utto_ wdl not snap into place _mmedlately. the motor _s stil too hot and must be allowed to cool for a while longer. /ks soon as the red button will snap into running position, the saw may be started and operated normally by moving the saw switch lever to the "ON" position, 4. Frequent opening of fuses or circuit breakers may result if motor is overloaded, or if the motor circuit is fused with a fuse other than those recommended, Do not use a fuse of greater capacity without consulting the power company, 5. Although the motor is designed for operation on the voltage and frequency specified on motor nameplate, normal loads will be handled safely on voltages not more than 10% above or below the maneplate voltage. Heavy loads, however, require that voltage at motor terminals by not less than the voltage specified on nameplate. 6, Most motor troubles may be traced to loose or incorrect connections, overloading, reduced input voltage (which results when small size wires are used in the supply circuit) or when the supply circuit is extremely long. Always check connection, load and supply circuit when the motor fails to perform satisfactorily. Check wire sizes and lengths with table at end of this section. CONNECTING TO POWER SOURCE OUTLET This saw must be grounded while operator from electrical shock. in use to protect the If power cord is worn or cut, or damaged in any way, have it replaced immediately. This plug requires a mating 3.conductor outlet as shown. If your saw is for use on lessthan 150 volts it has a plug that looks like below. If the outlet you are planning to use for this saw is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding lug to a known ground. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. 3-P_ONG PLUG e GROUNDING type PRONG GROUNDED 3-FRONG grounded OUTLET Plug power cord into 110-120V properly grounded type outlet protected by a 15-amp. time delay or Circuit*Saver fuse or circuit breaker. IF YOU ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN. WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUG WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK, PARTICULARLY WHEN USED IN DAMP LOCATIONS; IN PROXIMITY TO PLUMBING, OR OUT OF DOORS. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE. This saw is equipped with a 3-conductor cord and grounding type plug which hasa grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green lug and is attached tothe tool housing at one end and to the ground prong in the attachment plug at the other end, WARRANTY ....................................... GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS .............................. ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ................................ MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS .................................. UNPACKING AND CHECKING CONTENTS ........... Tools Needed ..................................... List of Loose Parts ................................ ASSEMBLY ....................................... Installing Elevation and Tilt Handwheels ............ Checking Table Insert ............................. Checking Blade Squareness to Table ............... Checking Blade Elevation .......................... Attaching Table Extensions ........................ Instarling Rip Fence Guide Bars .................... Assembling Steel Legs .......................... Mounting Saw ................................. Aligning Table Extensions ....................... Aligning Rip Fence .............................. Installing Blade Guard .......................... GETTING TO KNOW YOUR SAW .................. On-Off Switch .................................. Reset Button ........... , ....................... Elevation Handwheel ............................ Tilt Hendwheel ................................. Rip Fence ...................................... Miter Gauge .................................... Blade Guard .................................... Table Insert .................................... An adapter asshown below is available for connecting plugs to 2.prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. GRIDUNblN C LUG NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle, The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent over-heating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole receptacles which will accept the plug o_ the saw. Extension Cord Length Upto 10OFt ...................... 100-200 Ft ....................... 200-400 Ft ........................ Wire Size A.W.G. 12 10 8 CONTENTS 2 Removing and Instalfing Sawblade ............... Exact-l-Cut ...... , ......................... BASIC SAW OPERATION USING THE MITER GUAGE 2 Work Helpers ................................... Crosscutting .................................... 3 Repetitive Cutting ............................... Miter Cutting ................................... 4 Bevel Crosscutting .............................. 6 Compound Miter Cutting ........................ 6 BASIC SAW OPERATION USING THE RIP FENCE .. 6 Ripping ........................................ 7 Bevel Ripping .................................. 7 Resawing ...................................... 7 Cutting Panels .................................. 8 Ploughing and Molding ........................ 8 Rabbeting ...................................... 8 Dadoing ........................................ 9 Using Featherboards .......................... 10 ADJUSTMENTS'. ................................. 10 Miter Gauge .................................... 11 Heeling Adjustment or Parallelism of 11 Sawblede to Miter Gauge Groove ............... 13 Blade Tilt, or Squareness of 15 Blade to Table ................................. 15 Blade Elevation ................................. 16 Tilt and Elevation Mechanism .................. 16 MAINTENANCE .................................. 16 LUBRICATION ................................... 16 TROUBLESHOOTING .......................... 16 RECOMMENDED ACCESSORIES ................ 16 16 REPAIR PARTS .................................. 16 17 17 18 18 19 20 20 20 20 21 21 22 22 23 23 23 24 24 24 24 25 26 27 27 27 28 29 30 UNPACKING AND CHECKING WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUCTIONS. NEED_ Hamrnel CONTENTS Medium Screwdriver Small Screwdriver LIST #2 i;ili_ Philip Screwdriver ....• ,- i I 318in. 7116in. 1/2 in. COMBINATION StrAIGHT LIGHt LIN[ ALONG in. SQUARE MUST BE TRUE. 3/4 D_AW 9ftfi 314in. CombinationSquare BOA_D A B C D E F G H J K Wrenches liers EDGE THICK. ON 8OARO THIS EDGE _UST BE _ERFECIL¥ THIS EDGE. OF ST_AfGHT* "_\ \ SHOULD BE NO GAP _[R[ ,",HEN _QUAR£ OVER IN DOTTED L M N P P Q S T X _R OVERLAP IS FLIPPED POSI$1ON, Model 113,298051 Motorized Table Saw is shipped complete in one carton but INCLUDES TWO Table Extensionsand Steel Legs. Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts to make certain all items are accounted for, before discarding any packing material. If any parts are missing, do not a_tempt to assemble the table saw. plug in the power card or torn the switch on until the missing parts are obtained and ere installed correctly. B / I;'/ J .... ___ 1 C D F j H PARTS G 6 Oty. Miter Gauge .............................. Rip Fence ............................... BladeGuardandSpreader ................... Haedwheel ............................... Rip FenceGuide Bar, Rear .................. Rip FenceGuide BarRod ................... Rip FenceGuide Barwith Rip Scale(Front) ..... Arbor Wrench ............................ Arbor Nut Wrench ......................... OwnersManual ........................... Bagof MisceJlaneous SmallParts No. 62807 Consistingof the following: SpreaderSupport .......................... SpreaderClamp ........................... SpreaderBracket .......................... SetscrewWrench,1/8 in.................... SetscrewWrench,3/16 in.................... Switch Key .............................. See.Hd. Set Screw 1/4-20 x 7/8 .............. SquareNut, 1/4-20 ........................ Loekwasher #'10 ExternalType (approx.dia. of hole3/1B in.) ............... X Leckwasher,1/4 in. ExternalType (approx,dia. of hole1/4 in.) ................ Y WingNut 1/4-20 .......................... AA Screw, PanHd. 10-32 x 3/4 .................. BB Truss HeadScrew, 1/4-20 x 5/8 long ........... Pkg.of Miscellaneous SmallPartsNo. 62768 Consisting of the Following: R GuideBarSpacer .......................... U Self ThreadingNut ......................... V Flatwasher,(dia.of hole17/64in.) ............ V Flatwasher,(dia. of hole 21/64 in.) ............ V Flatwasher,17/64 x 5/8 x 1/16 ............... W Hex Nut, 1/4-20 (Approx. die. of hole 1/4 in.) ............... W Hex Nut, 5/16-18 (approx. dia. of hole5/16 in.) ............... Model 113.298341 Motorized Table Saw is shipped complete in one carton but DOES NOT INCLUDE Table Extensions and Steel Legs. _ OF LOOSE Key No. PartName 1 1 1 2 1 1 1 1 1 1 .. 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 4 4 8 6 4 X X Z Z BB LookwaEher, 1/4 in. ExternalType (approx. dia. of hole 1/4 in.) ................ Lookwasher,5/16 in. ExternalType (approx. dia. of hole 5/16 in.) ............... Hex Hd. Screw,5/16-18 x 1-1/2 in. long ........ HaxHd. Screw,5/16.18xlin, long ........... Truss HeadScrew, 1/4-20 x 5/8 ............... The following 8 4 2 2 4 parts are included with Model 113.298051 Key No. PartName A B C D F G G J K E F C 0.ty. Leg ..................................... 4 Side Stiffener .............................. 2 End Stiffener ............................. ' 2 Table Extension ........................... 2 Pkg.of Miscellaneous Small Parts,No. 62767for Legs Consisting of the Following: Lnckwasher,1/4 in. ExternalType (approx.dia. of hole 1/4 in.) ................ 24 Hex Nut, 1/4-20 (approx.dia. of hole 1/4 in.) ................ 24 Hex Nut, 1/2-13 (approx.dia. of hole 1/2 in.) ................ 8 TrussHeadScrew, 1/4-20 x 5/8 in.long (top of screwis rounded) .................. 24 Leveling Foot ............................. 4 Pkg. of Miscellaneous Small PartsNo. 62745 for Table ExtenEions,Two Each: Consistingof the Following'. Hex Head Screw5f16-18 x 1-1/4 .............. 8 LockwaEher,5/1B in. ExternalType (approx.dia. of hole 5/16 in.) ............... 8 F Lockwaeher,1/4 in, External Type (approx.dia. of hole 1/4 in.) ................ Hex Nut, 5/16-18 (approx.dia. of hole5/16 in.) ............... Hex Nut, 1/4-20 (approx.dia. of hole1/4 in.) ................ FlatWasher(dia. of hole 11/32) .............. FlatWasher(dia. of hole 17/64) .............. TrussHeadScrew, 1/4-20 x 1in. long (top of screwis rounded) .................. CornerStiffener Bracket .................... CornerSupport Bracket ..................... G G H H J L M 1B 8 1B 8 4 1B 4 4 ASSEMBLY Before mounting the saw on legs,a stand or a bench, the Table Insert and Blade Squareness and Blade Elevation must be checked at this time. LOCKWASHER INSTALLING 1. ELEVATION AND TILT LOCKWASHER HANDWHEELS Line up FLAT SPOTS on shaft and handwheel, push handwheel onto shaft. Install screw and Iockwasher to lock hendwheel on shaft, SCREW EILT SCREW HANDWHEEL EL[VATION HAKIDWHEEL CHECKING TABLE INSERT 1. With the insert in place, and sawblade all the way down, use a small scale or straight edge to check near each of the eight leveling tab positions, in order to determine if the insert is flush with saw table surface at aPIeight tab locations. 2. If the insert is above the table surface, the leveling tabs must be adjusted. A. B. Loosen Screw. Lift insert from front end, and pull toward front of saw. C. Remove the insert, place it upside down on your workbench and GENTLY TAP each of the tabs downward only a slight amount. Replace insert... check it and readjust tabs, if necessary. __; LEVELING TAB 3. If the insert is BELOW the table surface, insert and bend the tabs (with pliers) the insert ABOVE the table surface. 4. To replace remove enough the to make insert. Place insert into insert opening in table toward rear of saw to engage spring clip keyslot in insert will drop over screw. Tighten and push and until screw. DO NOT TIGHTEN SCREW TO THE POINT WHERE IT DEFLECTS THE INSERT. CHECKING BLADE SQUARENESS TO TABLE IMPORTANT: BLADE must be SQUARE (90° ) to TABLE, in order to proceed with assembly. To check for blade squareness, refer to "BLADE TELT, OR SQUARENESS OF BLADE TO TABLE" adjustments on page 25. NOTE: The Combination Square must be "TRUE" - See start of "Unpacking and Checking Contents section on page 6 for checking method. CHECKING BLADE FOR HEEL IMPORTANT: Saw blade MUST be parallel to miter gauge groove. To check for parallelism, refer to "HEELING ADJUSTMENT OR PARALLELISM OF BAWBLADE TO MITER GAUGE GROOVE" adjustment on page24. CHECKING BLADE ELEVATION Maximum depth of cut MUST NOT EXCEED TWO AND ONE HALF (2-1/2 INCHES. This adiustment is set at the factory and should be checked to make sure that it has not changed due to rough handling during shipment. ATTACHING \ With the blade up as high as it will go, measure the distance from the top of the table to top of the highest saw tooth. If it is more than two and one half (2-1/2) inches, adjust it at this time. Refer to "BLADE ELEVATION" adjustments on page 26. saw and 1. Position saw upside down on floor. NOTE'. To protect the finished surfaces of the saw and extensions, lay e piece of heavy paper on the floor. 2, From among the loose parts find the two loose parts bagsfor table extensions. B Hex Head Screws 5/16-18 x 1¼ in. long 8 Lockwashers, 5/16 in. External Type (approx. dia. of hole 5/16 in.) 8 Flat Washers (dia. of hole 11/32 in.) 8 Hex Nuts, 5116-18 (approx. dia. of hole 5/16 in.) 16 truss head screws 1/4-20 x 1 4 corner support brackets 4 corner stiffener brackets 16 Hex nut 1/4-20 16 !ockwashers, 1/4" External Type 4 Flat Washers (Dia. of hole 17/64) 4. \ AND ASSEMBLING TABLE EXTENSIONS If you received two Table Extensions with your (furnished with Model No. 113.296051)assemble attach them at this time. 3. MAKE SURE SQUARE IS NOT TOUCHING TIP OF TOOTH Install support corner brackets, stiffener corner brackets, screws, Ioekwashers, washers, and nuts for assembling extensions as shown...tighten screws attaching extensions to tabre SNUGLY. BE SURE END OF EXTENSIONS ARE EVEN WITH FRONT EDGE OF SAW. Leave saw in upside down position until you attach the rip fence guide bars and legs, /_e_ / 17/64 DIA. FLAT WASHER f FLAT WASHER LOCKWASHER 5/16-18 x 1-1/4 SCREW EXT. LOCI
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