Craftsman 113298722 User Manual 10 TABLE SAW Manuals And Guides L0806063
CRAFTSMAN Saw Table Manual L0806063 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
User Manual: Craftsman 113298722 113298722 CRAFTSMAN 10 TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10 TABLE SAW #113298722. Home:Tool Parts:Craftsman Parts:Craftsman 10 TABLE SAW Manual
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Save This Uanuam For Future Reference MODEL NO'S, 113o298722 113.298762 SAW WITH LEGS TWO CAST IRON TABLE EXTENSIONS MOTOR AND QUICK RELEASE RiP FENCE Serial Number Modelandserialnumbermaybefound at the left-handside ofthe base. SEAFW / CRRFTSMRH You should record both model and serial number in a sale place for future use. IO.INCH TABLE SAW FOR YOUR SAFETY: • assembly ooperating ° repair parts Read ALL INSTRUCTIONS CAREFULLY. _,, Sold by SEARS, Part No. SP5627 ROEBUCK illll AND CO., Chicago, IL. 60684 U.S.A. Printed in U.S.A. FULLONEYEARWARRANTY ONCRAFTSMAN TABLESAW If wlth|noneyearfromthedaleof purchase, this Craftsman TableSawfallsdueto a defect in mstedal or wo_manshlp, Sears will repair it, free of charge. This warranty applies only while this product is in use in the United States. WARRANTY SERVICE IS AVAILABLE BYSIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THiS PRODUCT iS USED IH THE UNITED STATES. This warranty gives you specific legal rights, and you mayalso have other rights which vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estales, IL 60195 v ..... safety instructions for table saw Safety is a combination of common sense, staying alert and knowing how your table saw works. Read this manual to understand this saw. BEFORE USING THE SAW serious, Injury, do not the saw In until the permanent following steps have beenplug satisfactorily completed. Guard, Spreader, Anti-Kickbackdevice, Miter Gauge, Fence, Table Insert and Blade Elevation and Bevel Controls. (See page 25) 4. Review of the maintenance methods for this saw. (See page 43) Read the DANGER label found on the front of the saw, 2. To avoid injury from unexpected saw movement: A. Put the saw on a firm level surface where there is 4. GROUND THE SAW- This saw has an approved 3conductor cord and a 3-prong grounding type plug. The plug fits grounding type outlets desig ned for 120 volt 15 amp circuits. The green conductor in the cord isthegrounding wire. To avoid electrocution, NEVER connect the green wire to a live terminal. 5. To avoid injuryfrom electrical shock, make sure your fingers do not touch the plug's metal prongs when plugging in or unplugging the saw. 6. To avoid back injury, get help or use recommended casters when you need to move the saw. Always get help if you need to lift the saw. Hold the saw close to your body. Bend your knees so you can lift with your legs, not your back. 7. NEVER STAND ON TOOL. Serious injury could occur ifthe tool tips or you accidentally hit the cutting tool. Do not store anything above or near the tool where anyone might stand on the tool to reach them. BEFORE EACH USE: anything. B. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and i • _ua r_j _ goggles that meet ANSI 2:871 standa_s. E 3. _notDo trot macfi around Or over saw II:_ . p gL,_rd down and i_ 7. When rtppixtg. use push stick when place f_r through cut_ fence ,Is set 2 _nches or more from 5. Do not do freehamd cuts. bla6_. 6. Keep hands out of path of saw 8. Know how to reduce the risk af 9. When riPPing, auxiliaw between blade. Do use push blOCk and fence wherl fence _s set V2 and 2 irt_hes from not nlake rip cuts narrower than _/2 inch 10. Turn _0owex to stop off and before walt adjusting fo_ blade or | __ E. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking for and removing keys and adjusting wrencheslrem tool before turning it on. F. To avoid injury from jams, slips or thrown pieces (kickback and throwback): 1. USE ONLY "RECOMMENDED ACCESSO- RIES" (See page 43). Follow the instructions that come with the accessories. Using other accessories may be dangerous. 2. Choose the right blade or cutting accessory for the material and the type of cutting you plan to do. 3. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffing wheel. They can fly apart explosively. 4. Choose and inspect your cutting tool carefully. a. To avoid cutting toolfailure and thrown shrapnel (broken pieces of blade), use only 10" or smaller blades or other cutting tools marked for speeds of 3450 rpm or higher. B. Dress for safety: 1. Do not wear loose clothing, gloves, neckties or jewelry (dngs, wristwatches). They can get caught and draw you into moving parts. 2. Wear nonslip footwear. 3. Tie back long hair. 4. Roll long sleeves above the elbow. 5. Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using saw for long periods of time. 6. Any power saw. can throw foreign objects into the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. WEAR YOUR b. Always use unbroken, balanced blades designed to fit this saw's 5/8 inch arbor. c. When thru-sawing (making cuts where the blade comes through the workpiece top), always use a 10 inch diameter blade. This keeps the spreader in closest to the blade. d. Do not overtighten arbor nut. wrenches to "snug" it securely. Use arbor e. Use only sharpbladeswith properly set teeth. Consult a professional blade sharpenerwhen in doubt. f. Keep blades clean of gum and resin. 5. Adjust table inserts flush with the table top. NEVER use the saw without the proper insert. 6. Make sure all clamps and locks are tight and no parts have any excessive play. 2. Keep work area clean A. Cluttered areas and benches invite accidents. Floor must not be slippery from wax or sawdust. B. To avoid burns or other fire damage, never use the saw near flammable liquids, vapors or gases. C. To avoid injury, don't do layout, assembly, or setup work on the table while the blade is spinning. It could cut or throw anything hitting the blade. Plan ahead to protect your eyes, hands,face, ears. AVOID ACCIDENTAL STARTING - Make sure switch is "OFF" before plugging saw in. 3. Plan your work A. USE THE RIGHT TOOL - Don't force toot or attachmentto do a job it was not designed for. 7. For dusty operations, wear a dust mask along with the safety goggles. C. Inspect your workpiece. Make sure there are no nails or foreign objects in the part of the workplece to be cut. D. Plan your cut to avoid KICKBACKS and THROWBACKS - when a part or all of the workpiece binds on the blade and is thrown violently back toward the front of the saw. 1. Never cut FREEHAND: Always use either a Rip Fence, Miter Gauge or fixture to position and guide the work, so itwon't twist, bind on the blade and kickback. 2. Make sure there's no debris between 1ne workpiece and its supports. 3. When cutting Irregularly shaped workpieces, plan your work so it will not slip and pinch the blade: a. A piece of molding, for example, must lie flat or be held by a fixture or jig that wiU not let it twist, rock or slip while being cut. Use jigs or fixtures where needed to prevent workpiece shifting. b. Use a different, better suited type of toot for work that can't be made stable. or vibrates a lot, stop immediately. Turn the saw off. Unplug the saw. Do not restart until finding and fixing the problem. 4. Use extra caution with large,, very small or awkwardworkpisces. a. Use extra supports(tables, sawhorses,block, etc.) for any workpieces large enough to tip when not hell down to thetable top. NEVER uSe another person as a substitute for a table extension, or as additional support for a workpiece that is longer or wider than the basic saw table, orto help feed, support or pull the workpisce. 2. Make sure the top of the arbor or cutting tool turns toward the front of the saw. 3. Set the cutting tool as low as possible for the cut you're planning. 4. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from work. Make sure bystanders are clear of the saw and workplece. b. Never confine the piece being cut off, that is, the piece NOT againstthe fence, mitergauge or fixture. Never hold it, clamp it, touch it, or use length stops against it. It must be free to move. Ifconfined, itcould getwedged against the blade and cause a kickback or throwback. 5. Let the blade reach full speed before cutting. 6. DON'T FORCE TOOL. It will do the job better and safer at its designed rate. Feed the workpiece intothe blade only fast enough to let it cut without bogging down or binding. 7. Before treeing any jammed material A. Turn switch "OFF". c. Never cut morethan one workpiece at a time. B. Unplug the saw. d. Never turn your table saw"ON" before clearing everything except the workpiece and related support devices off the table. 4, Planthawayyouwill C. Wait for all moving pars to stop. D. Check blade, Spreader and Fence for proper alignment before starting, again. pushtheworkplecethrough 8. To avoid throwback of cut off pieces; A. NEVER pull the workpleo_ through. Start and finish the cut from the front of the table saw. A. Use the Guard assembly. B. NEVER put your fingers or hands in the path of the sawblade or other cutting tool. B. To remove loose pieces beneath or trapped inside the guard: 1. Turn saw "OFF". C. N EVER reach In back ofthe cuttingtoolwith either hand to hold down or support the workpiece, remove wood scraps, or for any other reason. 2. Remove switch key. 3. Wait for blade to stop before liftingthe Guard. D. Avoid hand positions where a sudden slip could cause fingers or hand to move into a sawblade or other cutting tool. E. DON'T" OVERREACH. and balance. ADDITIONAL FOR RIPTYPE CUTS Always keep good footing 1. NEVER use the Miter Gauge when ripping. 2. Use a Push Stick whenever the fence is 2 or more inches from the blade. When thru-sawing, use an Auxiliary Fence and Push Blockwhenever the Fence mustbebetween 1/2 and 2 inchesof the blade. Never thru-saw rip cuts narrower than 1/2 inch. (See =BASIC SAW OPERATION - USING THE RIP FENCE" section.) F. Push the workpisce against the rotation of the blade. NEVER feed material into the cutting tool from the rear of the saw. G. Always push the workpiece all the way past the sawblade. H. As much as possible,keep your face and body to one skJeof the sawblade, outof line with a possible kickback or throwback. 3. Never rip anything shorter than 10" long. 4. When using a Push Stick or Push Block, the trailing end of the beard must be square. A Push Stick or Blockagainst an uneven end could slip off or push the work away from the Fence. 5. A FEATHERBOARD can help guide the workpiece. See "BASIC SAW OPERATION - USING THE RIP FENCE." Always use Featherboards for any non thru rip type cuts. I. NEVERtum the saw =ON" before cieadng the table of all tools, wood scraps, etc., except the workpiece and related feed or support devices for the cutp nned. J. AVOID ACCIDENTAL STARTING - Make sure switch is =OFF" before plugging saw in. WHENEVER INSTRUCTIONS SAW BLADE iS SPINNING J +++o+, WARNING: Don't let familiarity (gained from fie- I tion of a second Is enough to cause a Severe Injury. 5/16" APART 4-1/2' +- 1. Before actually cutting with the saw, watcl_ it while it runsfor a short while, if it makes an unfamiliar noise 4 5" BEFORE STARTING 1. To avoid kickbacks and slips into the blade, make sure the Rip Fence is parallel to the sawblade. 2. Check the anti-kickback pawls. (See "BASIC SAW OPERATION - USING THE RIP FENCE.") The Pawls must stop a kickback once it has started. Replace or sharpen Anti-Kickback Pawls when points become dull. 3. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the Anti-Kickback Pawls may not stop a kickback. Therefore, be especially careful in your set-up and cutting procedures. WHILE CUTTING 1. To avoid kickbacks and slips into the blade, always pushforward on the section of the workpiece between the saw blade and the Rip Fence. Neverpushforward on the piece being cut off. ADDITIONAL CROSSCUT iNSTRUCTiONS FOR TYPE CUTS BEFORE STARTING 1. NEVER use the Rip Fence when crosscutting. 2. An auxiliary wood facing attached to the Miter Gauge can help prevent workpiece twisting and throwbacks. Attach it to the holes provided. Make the facing long enough and big enough to support your worK. Make sure, however, it will not interfere with the Sawblade Guard. (See page 26) 3. Use jigs or fixtures to help hold any piece too small to extend across the full length of the Miter Gauge face during the cut. This lets you properly hold the Miter Gauge and workpiece and helps keep your hands away from the blade. WHILE CUTTING 1. To avoid blade contact, always hold the Miter Gauge as shown in the "BASIC SAW OPERATIONS - USING THE MITER GAUGE." BEFORE LEAVING THE SAW 1. Turn the saw off. . Wait for blade to stop spinning. 3. Make workshop child-proof. Lock the shop. Disconnect master switches. Remove the yellow Switch Key. Store it away from children and others not qualified to use the tool. 4. Unplug the saw. glossary of terms for woodworking Anti-Kickback Pawls (AKP) Device which, when properly maintained, is designed to stop the workpiece from being kicked back at the operator during ripping operation. Arbor The shaft on which a cutting tool is mounted. Crosscut A cutting or shaping operation made across the width of the workpiece. Dado A non through cut which produces a square sided notch or trough in the workpiece. Featherboard A device which can help guide workpieces during rip type operation. Freehand KIckback An uncontrolled grabbing and throwing of the workpiece back toward the front of the saw. Leading End The end of the workpiece which, during a rip type operation, is pushed into the cutting tool first. Molding A non through cutwhich produces a special shape in the workpiece used for joining or decoration. Push Stick A device used to feed the workpiece through the saw during narrow ripping type operations and helps keep the operator's hands well away from the blade. Push Block A device used for ripping type operations too narrow to allow use of a Push Stick. Performing a cut without using a Fence, Miter Gauge, fixture, hold down or other proper device to keep the workpiece from twisting during the cut. Rabbet A notch in the edge of a workpiece. Gum A sticky, sap base substance that has hardened. A sticky, sap based residue from wood products. Heel Misalignment of the blade. Kerr The amount of material removed by the blade in a throughcut or the slot produced by the blade in a non through or partial cut. Resin Ripping A cutting operation along the length of the workpiece, Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute. glossary of terms for woodworking Sawbisde Path The area ofthe workpiece or table top directly in line with the part of the workpiece whichwill be, or has been, cut by the blade. Set Thedistance that thetip of the sawblade tooth isbent (or set) outward from the face of the blade. Throw-Back Throwing of pieces in a manner similar to a kickback. Thru-Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece. Trailing End The workplace end last cut by the blade in a ripping operation. Workploce The item on which the cutting operation is being done. The surfaces of a workplece are commonly referred to as faces, ends and edges. ii motor specifications and eiectrica! requirements Thissawisdesignadtouse a3450RPM motoronly. Do not use any motor that runs faster than 3450 RPM. It is wired for operation on 120 volts, 60 Hz., alternating current. IT MUST NOT BE CONVERTED TO OPERATE ON 230 VOLTS. WARNING: Failure to properly ground this power tool can cause electrocution or serious shock, partlcuisrly when used In damp locations, or near meta! plumbing. If shocked, your reaction could cause your hands to hit the cutting tool. WARNING: Do not use blower or washing chine motors or any motor with an automatic reset overload protector. They can start up by themselves and you could get Injured. This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian StandardsAssociation. The ground conductor has a green lugand is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. CONNECTING OUTLET TO POWER SOURCE This saw must be grounded while in use to protect the operator from electrical shock. shock or fires. If the power cord is worn, cut or damaged In any way, have It replaced immedF JWARNING: Damaged power cords can cause stely. This plug requires a mating 3-conductor grounding type outlet as shown. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. GROUNDING Your saw is wired for 120 volts and has a plug that looks like the one shown below. / J 3-PRONG _'_ LUG _- J"_,' !I MAKESURETHISIS _ _,_.-._-- CONNECTED TO A ADAPTER \ /fl g/ GROUNDING PROPERLY 3-PRONG PRONG GROUNDED OUTLET Plug power cord of fully assembled saw into a 120V properly grounded type outlet protected by a 15 amp. time delay or Circuit-Saver fuse or circuit breaker. your outlet Is properly g rounded, have It checked by a qualified electrician. WARNING: To avoid electrical ShOCk, do not permit fingers to touch the terminals of the plug, when Installing or removing the plug to or from the outlet. Atemporary adapter, as shown, isavailable forconnecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. This adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. WARNING: Avold electric shock, lftheoutlet you are planning to use for this saw is of the two prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter, as shown, and always connect the grounding lug to a known ground, such as to a properly grounded outlet box. Not all outlet boxes are properly grounded, ff you are not sure the outlet box Is properly grounded, have It checked by a qua llfled eisctrlclan. NOTE: The adapterillustratedis for use only if you already have a properly grounded 2-prong receptacle. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the followingtable to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3-prong grounding type plugs and 3-prong receptacles which accept the plug on the saw. 1 H.P. MOTR 110- 120V Extension Cord Length Wire Size A.W.G. 0 - 25 Feet 26 -50 Feet 51 - 100 Feet No. 16 No. 14 No. 12 CHECK MOTOR ROTATION The motor must rotate CLOCKWISE when viewed from the shaft end to which you will mount the pulley. (See page 21 .) If it does not, do not assemble or use saw until motor with right rotation is installed. contents Warranty .................................................................... 2 Safety instructions for Table Saw .......................... 2 Additional Instructions for Rip Type Cuts ............... 4 Additional Instructions for Cross Cut Type Cuts .... 5 Glossary .................................................................... 5 Motor Specifications and Electrical Requirements ...................................... 6 Connecting to Power Source Outlet ...................... 6 Motor Rotation ....................................................... 7 Unpacking and Checking Contents ........................ 8 Tools Needed ......................................................... 8 List of Loose Parts ................................................. 8 Assembly ................................................................ 10 Installing Handwheels .......................................... 10 Checking Table Insert .......................................... 10 Checking Blade Squareness to Table ................. 10 Assembling Steel Legs ........................................ 11 Mounting Saw ...................................................... 11 Attaching and Assembling Table Extensions ....... 12 Mounting Switch .................................................. 13 Installing Right Front Rip Fence Guide Bar ......... 14 Installing Rear Fence Guide Bar .......................... 15 Aligning Rip Fence ............................................... 17 Self Aligning Spring Adjustment .......................... 17 Rip Fence Lock Lever Adjustment ....................... 18 Rip Fence Alignment Adjustment ........................ 18 Adjusting Rip Scale Pointer ................................. 19 Installing Blade Guard ......................................... 19 Mounting the Motor .............................................. 21 Installing Belt ....................................................... 22 Installing Belt Guard Support ............................... 23 Installing Belt Guard ............................................. 24 Plugging in Motor ................................................. 24 Getting to Know Your Saw .................................... 25 On-Off Switch ....................................................... 25 Elevation Handwheel ........................................... 26 Tilt Handwheel .................................................... 26 Tilt Lock Handle ................................................... 26 Rip Fence ............................................................ 26 Miter Gauge ......................................................... 26 Blade Guard ......................................................... 26 Table Insert .......................................................... 26 Removing and Installing Sawblade ...................... 27 Exact-I-Cut ........................................................... 27 Safety Instructions for Basic Saw Operation ...... 28 Basic Saw Operation - Using the Miter Gauge ....30 Work Helpers ....................................................... 30 Crosscutting ......................................................... 31 Repetitive Cutting ................................................ 32 Miter Cutting ......................................................... 32 Bevel Crosscutting ............................................... 33 Compound Miter Cutting ...................................... 33 Using the Rip Fence ............................................... 33 Ripping ................................................................. 34 Bevel Ripping ....................................................... 34 Using Featherboards for Thru-Sawing ................. 36 Resawing ............................................................. 36 Cutting Panels ..................................................... 37 Rabbeting ............................................................ 37 Ploughing and Molding ........................................ 37 Dadoing ................................................................ 38 Molding Cutting .................................................... 38 Using Featherboards for Non Thru-Sawing ......... 38 Adjustments ........................................................... 39 Miter Gauge ......................................................... 39 Heeling Adjustment or Parallelism of Sawblade to Miter Gauge Groove ................................... 39 Blade Tilt, or Squareness of Blade to Table ........ 41 Tilt Mechanism ..................................................... 42 Maintenance ........................................................... 43 Lubrication....: ......................................................... 43 Recommended Accessories ................................. 43 Trouble Shooting ................................................... 44 General ................................................................ 44 Motor .................................................................... 44 Repair Parts ............................................................ 46 unpacking and checking contents TOOLS NEEDED Phillips Screwdriver COMBINATION SQUARE MUST BE TRUE, STRAIGHT EDGE OF BOARD 3, 4" THICK. THIS EOGE MUST BE PERFECTLY STRAIGHT. Medium Scra_dr|ver Small Screwdriver DRAW LIGHT BOARD ALONG LINE THIS ON EDGE _ ; '_ _ / Plier Combination SIZE Square Set 7/16 Screw 3/32 1/8 5/32 Wrenchea in, 1/2 in. 91"16 In. L_ Wrenches In. In. In. / SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPEO OVER IN OOTTED POSITION. r Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts tO make certain all items are accounted for, before discarding any packing material. ITEM PART NAME A B C D E H M Q R S T U tempt to assemble the table saw, plug in the power cord or turn the switch on until the missing I WARNING: ff any parts are missing, do not atparts are obtained and are in_alle,(:l correctly. Remove the protective oil that is applied to the table top and edges of the table. Use any ordinary householdtype grease and spot remover. i use gasoline, naptha, or similar highly volatile WARNING: To avoid fire or health hazard, never ] solvents. Apply a coat of automobile wax to the table. Blade Guard and Spreader ........................... 1 Rip Fence ...................................................... 1 Owner's Manual ............................................ 1 Cast Iron Table Extensions ........................... 2 Miter Gauge .................................................. 1 Rip Fence Guide Bar with Rip Scale (Front]. 1 Support, Motor Base ..................................... 1 Rip Fence Guide Bar (Rear) ......................... 1 Side Stiffener ................................................. 2 Leg ................................................................ 4 End Stiffener ................................................. 2 Motor ............................................................. 1 Bag of Loose Parts (Containing the following items) Outlet, On/Off with Key ................................ 1 Handwheel .................................................... 2 Bracket, "L" Mounting (Model 113.298721) ... 1 Bag of Loose Parts ........................................ 3 Bag of Loose Parts (Containing the following items) Wrench .......................................................... 1 Belt, "V" 1/2 x 41 ........................................... 1 Pulley, 112dia. with 5/8 Bore ......................... 1 Spreader, Rod ............................................... 1 Blade Guard Support .................................... 1 Spreader Support .......................................... 1 G J AM Wipe all parts thoroughly with a clean, dry cloth, ! plug to power source outlet until all assembly stepsarecomplete, aad yousafety, have mad and under- ! WARNING: For your own never con_ stand the safety and operating Instructions. QTY. F K L N O P il/ 14 .......... £@ (MODEL 11_L29B762) H J u (MODEL 8 113.298722 i ITEM V W X Y Z X AA AA AA AA AA AA AB AB AC AC AC AD AE .. AF AL AA AB AB AB AC AC AF AG AH AA AB AC AF AJ AK PARTNAME QTY BagofLoosePartsNo. (Containing thefollowingitems) BeltandPulleyGuard...................................... 1 BeltGuardClip"S". ......................................... 3 Screw, Pan Hd. 10-32 × 1/2 ............................. 2 Support, Belt Guard ......................................... 1 Belt Guard Support Bracket ............................. 1 Bag of Loose Parts .......................................... 2 Bag of Loose Parts (Containing the following items) Screw, Pan Hd. 10-32 × 3/4 ............................. 2 Screw, Hex Hd. 1/4-20 × 5/8 ............................ 2 Screw, Hex Hd. 5/16-18 x 5/8 .......................... 3 Screw, Hex Hd. 5/16-18 x 1 ............................. 5 Screw, Hex Hd. 5/16-18 x 1 ............................. 4 Screw, Hex Hd. 5/16-I8 x 1-1/4 ....................... 1 Screw, Hex Hd. 5/16-18 x 1-3/4 ....................... 2 Nut, Hex 1/4-20 ................................................ 2 Nut, Hex Jam 5/16-18 .................................... 14 Lockwasher, External #10 ............................... 2 Lockwasher, External 1/4 ................................ 2 Lockwasher, External 5/16 ............................ 16 Carriage Bolt, 5/16-18 × 3/4 ............................. 4 Screw, Thumb 5/16-18 × 1 ............................... 1 Washer, 21/64 x 5/18 x 1/16 ............................ 8 Bracket ............................................................. 2 Bag of Loose Parts (Containing the following items) Screw, Hex Hd. 5/16-18 x 1-1/4 ....................... 4 Nut, Hex 1/4-20 .............................................. 24 Nut, Hex Jam 5/16-18 ...................................... 4 Nut, Hex Jam 3/8-16 ........................................ 8 Lockwasher, External 1/4 .............................. 24 Lockwasher, External 5/16 .............................. 4 Washer, 11/32 x 11/16 x 1/16 .......................... 8 Screw, Truss Hd. 1/4-20 x 1/2 ........................ 24 Foot, Leveling 3/8 ............................................ 4 Bag of Loose Parts (Containing the following items) Screw, He× Hd. 5/16-18 x 1-1/4 ...................... 8 Nut, Heavy Hex Jam 5/16-18 .......................... 8 Lockwasher, External 5/16 .............................. 8 Washer, 11/32 x 11/16 x 1/16 .......................... 8 Bag of Loose Parts (Containing the following items) Spacer, Rip Fence Guide Bar .......................... 3 Tie, Wire .......................................................... 2 A| AF AG AH AL AK assembly Before mounting the saw on legs, a stand or a bench, the Table Insert and Blade Squareness must be checked at tt_s time. INSTALUNG LOCKWASHER HANDWHEELS 1. Line up FLAT SPOTS on shaft and Handwheel, Push Handwheelonto shaft. Install screw and Iockwasher to lock Handwheel on shaft. 10-32 X 314 IN. / ELEVATION HANDWHEEL CHECKING PHILLIPS HEAD SCREW TI L'F HANDWHEEL TABLE INSERT make sure switch Is "OFF" and plug is not coni WARNING: To avoid Injury lrom accidental _rt, nected to power source outlet. 1. Insert should beflushwithtabletop, Chsck as shown. Loosen flat head screw that holds inert and adjust the four set screws as necessary. Tighten flat head screw. Do not tighten screw to the point where it deflects the insert. CAUTION: Insert must be even with the table surface, inserts too high or low can let the workplece "snag" or catch on uneven edges. Workplece could twist and kick back. i1 2. To remove Insert A. Make sure saw is off and unplugged. B. Loosen Screw. C. Lift Insert from front end, and pull toward front of saw. 3. To replace Insert. A. Make sure saw is off and unplugged. B. Place insert into insert opening in table and push toward rear of saw to engage springclip and until keyslot in Insert will drop over screw. Tigl'ten screw. C. Do not tighten screw to the point where it will deflect the Insert. CHECKING TABLE BLADE SQUARENESS TO IMPORTANT: BLADE must be SQUARE (90o) TABLE, in order to proceed with assembly. "¢_ MAKE SURE SQUARE IS NOT TOUCHING TIP OF TOOTH / 1. Make sure saw is off and unplugged. 2. TurnElevation Handwheel clockwise until blade is up / as highas it will go. 3. Check for BLADE SQUARENESS. ff blade is not square to table, adjust it at this time. NOTE: The combination square must be "true" - see start of *Unpacking and Checking Contents" section on page 6 for checking method. Refer to "Blade Tilt, or Squareness of Blade to Table" adjustment on page 39. 10 / ASSEMBLRNG © G STEEL LEGS 114 IN EXTERNAL LOCKWASHER 1. From among the loose parts, find the following hardware: *24 *24 *24 *8 *4 1/4-20 HEX NUT 114-20 x 1/2 IN. TRUSS HEAD SCREW Truss Head Screws, 1/4-20 x 1/2" long Lockwasher, 1t4 External Hex Nuts, 1/4-20 Hex Nuts, 3/8-16 Leveling Feet Items marked with an asterik (*) are shown actual size. 318-16 HEX NUT LEVELING FOOT 2. Assemble the legs as shown. insert the Truss Head Screws through the holes in the legs, then through the holes in the Stiffeners. MAKE SURE THE SCREWS GO THROUGH THE HOLES IN THE SIDE STIFFENERS MARKED "X". ASSEMBLE THROUGH MARKED"X" 3. Install the Iockwasher, screw on the nuts but do not tighten until completely assembled. SIDE SCREWS HOLES STIFFENER 4. Install Leveling Feet. END STIFFENER IN. HEX NUTS MOUNTING SAW 1. From among the loose parts, find the following hardware: *4 *4 *4 *8 Hex Head Screws, 5/16-18 x 1ol14"!ong Hex Nuts, 5t16-18 Lockwasher, 5/16 External Type Flat Washers, 11/32x 11/16 x 1/16 HEX HEAD SCREW Items marked with an astedsk (*) are strewn actual size. WARNING: The saw Is heavy. To avoid back Injury, get help to lift the saw. Hold the saw close to your body. Bend your knees so you can lift with your legs, not your back. t !1 5tt6-18 HEX NUT Q 5116 IN EXTERNAL LOCKWASHER FLAT WASHER assembly SAW._ IBASE 2. Place saw on legs so that holes in bottom of saw line up with holes in top of legs. 3. Install screws, washers, shown. HEX HEAD SCREW t "'--_l Iockwashers and nuts as FLAT WASHER __ END STIFFENER-_i _ __ LOCKWASHER . , "1 ""_' ' ' / / / 7/16 DIA. HOLES / If you mount the saw on any other bench, make sure that there is an opening in the top of the bench the same size as the opening in the bottom of the saw so that the sawdust can drop through_ Recommended working height is 33 to 37 inches fromthetopof the saw table to the floor. F 7- @ 13 16 / I I, , /" \\ FRONT OF SAW \ ® --'_ __ 1/2 2-3/4 NOTE: All dimensions @ ATTACHING AND ASSEMBLING TABLE EXTENSIONS 1. Fromamongthe loose parts findthe following hardware: (Quantity indicated isfor two extensions) *8 *8 *8 "8 in inches HEX HEAD SCREW Hex Hd. Screw 5/16-18 x 1-1/4 Flat Washer External Lockwasher, 5/16 Hex Nut, 5t16-18 5t16-18 HEX NUT O Items marked with an asterik (*) are shown actual size. 5/16 IN EXTERNAL LOCKWASH ER 12 FLAT WASHER 2. Insert four (4) 5/16-18xl hole in each Extension. 114 in. long screws through 3. Position extension against table so screws through hole in table. 4. Install flat washers, Iockwashers, screws...DO NOT TIGHTEN. extend and nuts on the ! 5. Line up the rear edge of extension with the rear edge of the table and top surface of the extension with the top of the table at the spots marked "X" in the drawing. Use a combination square to line-up these edges. SLIGHTLY TIGHTEN nuts with a 1/2" wrench. CHECK WITH SQUARE AT 2 PLACES MARKED WiTH "X" 6. If the side extension is lower in the center than each end, loosen the center two screws. Using a "C" clamp (not provided), raise the side of the extension until it is even with the table surface as shown. Firmly tighten nuts. "C" CLAMP 7. Repeat steps 2 thru 6 to install the other extension. I I MOUNTING SWITCH 1. From among loose parts findthe following: *2 Hex Head Screw 5/16-18 x 3/4 5116-18 x 3/4 HEX HEAD SCREW 21164 IN WASHER *2 Flat washers. 21/64 x 5/8 x 1/16 *2 External Lockwashers, 5/16 *2 Hex Nuts, 5/16-18 HE)( NUT 5/16 iN Items marked with an asterisk(*) are shown actual size. 13 LOCK WASHER 5/16 IN EXTERNAL JAM NUT 5/16-18 assembly 1 L OCKWASHER 2. Position front guide bar upside down as illustrated. _/" 3. Insert two 3/4 inch screws through two flat washers then through holes in switch. 7 5TH HOLE J _'\ 6TH HOLE 4. Insert screws through holesfive and six in frontfence guide bar as illustrated. _ ',- \_.__-_ FRONT FENCE GUIDE BAR (UPSIDE 5. Install two Iockwasher and nuts. Tighten nuts. %%"_""- W ASH E R HEX HEAD 5/16-18 iNSTALLiNG GUIDE BAR RIGHT FRONT DOWN) SCREW x 3/4 IN. RIP FENCE 5/16-18 x 1-t/4 IN HEX HEAD SCREW 1. From among the loose parts, find the following hardware: *2 "1 *4 *4 Hex Head Screws, 5/16-18x 1-3/4 Hex Head Screws, 5/16-18x 3/4 Lockwashers, 5/16 External Type Hex Nuts 5/16-18 "3 "1 *2 1 Spacers, 3/4 diameterx 1/2 long Hex Head Screw 5/16-18 x 1-1/4 Flat Washers 5/8 x 1/16 Bracket Items marked with an asterik (*) are shown actual size. 5/16 IN HEX NUT 5/16 IN EXTERNAL LOCK WASHER HEX HD. SCREW 5/16-18 x 3/4 IN HEX HEAD SCREW 5/8 x 1/16 IN WASHER 314 IN. DIA. X 112IN. SPACER = 2. Put the bracket against the right edge of the right extension so the bracket is lined up with the FIRST hole near the front of the extension. Insert a 3/4 long screw through a flat washer, through top hole in the bracket, and throughthe FIRST hole in the extension. BRACKET "_ Installa nuton thescrew, Tightenthe nut only lockwasherand slightly. -- ---"--_ T_,,_ _, _/_ EXTERNAL LOCKWASHER _ 1WASHER HEX HEAD SCREW 5/16-18 x 3/4 IN NOTE: The various holes in the Bar allow them to be positioned on the saw and also makes them adaptable to other models. t 3. Insert a 1-314 inch long screw through the second hole from LEFT Inthe Front Bar. _'CENTER HOLE : '\ IN TABLE 2ND HOLE IN BAR 5. Turn front bar perpendicular and insert bolt through center hole in middleof saw table as illustrated. Install lockwasher and nut. DON'T SCREW NUT ON ALL THE 'NAY, just get the nut started on the screw. _f 6. Rotate guide bar parallel to table. 14 ;P 4TH HOLE IN BAR 7. Insert 1-1/4 inch long screw through slot in bar that matches hole in bracket. Install spacer, Iockwasher and nut. DON'T SCREW NUT ON ALL THE WAY, just get the nut started on the screw. NUT HEX HEAD SCREW 5/16-8 X 1-3/4 IN. 8. Install spacer between guide bar and the last front table hole which aligns with the fourth hole in the front guide bar. scREW 5/16-8 X 1-3/4 IN. 9. Insert 1-3/4 inch long screw through the hole in bar, spacer and hole in table. Install Iockwasher and nut but do not tighten. iNSTALLiNG 1. REAR FENCE LOCKWASHER GUIDE BAR From among the loose parts find the following: 1 Bracket *2 Hex Head Screws 5/16-18 x 1 *2 Hex Head Screws 5/16-18 x 3/4 *4 Flat Washers 5/8 x 1/16 *4 External Lockwashers 5/16 *4 Hex Nuts, 5/16-18 1 Rear Fence Guide Bar Items marked with an astedk (*) are shown actual size. 5/16-18 x ! IN HEX HD. SCREW 5/16 IN EXTERNAL LOCKWASHER 5/16-18 x 3/4 HEx HEAD FLATWASHER 5/16-18 HEX NUT REAR FENCE GUIDE BAR BRACKET REAR OF 2. Put the bracket against the right rear edge of the right extension so the bracket is lined up with the FOURTH hole near the rear of the extension (see illustration). EXTENSION 4TH HOLE _ 3. Insert one of the 3/4 inch long screws through a flat washer, through the bracket, and through the FOURTH hole in the extension. Install a Iockwasher and nut on _ \_/_ WASHER the screw. Tighten the nut only slightly. LOCKWASHER 4. Insert a 1 inch long screw through a flat washer and through the fourth hole of the rear fence guide bar. Turn rear bar perpendicular to table and insertscrew through the middle hole as illustrated. Install Iockwasher and nut loose to adjust guide bar to the horizontal position. LOCKWASH_UT 11TH HOLE_,.,I-_._ _,:OC 5/16-18 x 3/4 HEX HEAD SCREW \KWA_ "-7_'''_-_------_-Vj-_T-_ - 5. Insert a 3/4 inchlong screwthrough a flat washer, bar, and bracket. Install Iockwasher and nut but do not tighten. HEX HEAD SCREW 5/16-18 X 3/4 6. Insert 1 inch long screw through a flat washer and through the second hole of the rear fence guide bar plus through the matching hole in table. Install Iockwasher and nut loosely. 15 WASHER i HEX HEAD SCREW 5/16-18 X 1 IN. HEX HEAD SCREW 5/16-18 X 1 assembly 7. Position Rip Fence over Miter Gauge Groove, holding up the rear end while engaging front end with Bar. Lower Fence onto table. 8. Raise blade all the way up, 9. Carefully move Fence against blade. 8THICKNESSES OF PAPER t0, Move Front Bar until "0" mark on Rip Scale is approximately in line withtip of Pointer. 11. Mov e Front Bar upwards until Fence is approximately 1/32 inch above table, Tighten screw at left end of Bar. NOTE: Fold a piece of newspaper making 8 thicknesses and place between Rip Fence and table to act as a spacer. This will hold the Fence off of the table approximately 1/32 inch. o 12. Adjust Rear Barso thal the Fence is approximately 1132 inch above table, make sure it is square with MiterGauge Groove. Tighten screw atend of Bar. 8 THICKNESSES OF PAPER 13. Move Fence to RIGHT edge of table. Make sure it is approximately 1/32 inch above table at front and rear and tighten screws. t6 ALIGNING RiP FENCE The Fence should slide easily along the Bars and always remain in alignment (parallel to sawblade and Miter Gauge Grooves), The alignment is maintained by a spring underneath the Fence which bears against the Front Guide Bar. To move the Fence, loosen the Lock Handle and grasp the Fence with one hand at the front. For very close adjustments, grasp the Guide Bar with both hands and move the Fence with your thumbs. \ SELF ALIGNING SPRING ADJUSTMENT Place Fence on saw but DO NOT LOCK IT. Move the REAR END of the Fence slightlyto the right or left. When you release it, the Fence should "spring"back to its original position. if itdoes not, the spring pressure must be INCREASED, 1. Loosen the screws. 2. Move spring slightly toward front of Fence. Tighten screws. backs and jams. To avoid injury, follow these instructions until the fence properly self aligns. 17 assembly If the Fence does not slide easily along the Bars, the pressure of the spring can be REDUCED. 1. Loosen the screws. 2. Move spring slightly toward rear of Fence. Tighten screws. WARNING: To avoid Injury from jams or kickbacks, be sure to push properly adjusted Lock Lever all the way down untllthe laver rests onthe stop before using the Rip Fence. SPRING SLIDE SPRING TO ADJUST PRESSURE RiP FENCE LOCK LEVER ADJUSTMENT The Rip Fence Lock Lever, when locked down, should hold the Rip Fence securely, it should not be difficultto push down and lock. If LOCkLever does not Iockfence securely: 1. Raise Lock Lever. 2. Tighten the adjusting nut using a small screwdriver until the lever, when locked, holds the Rip Fence securely. If Lock Lever is difficultto push down: 1. Raise Lock Lever. 2. Loosen the adjusting nut using a small screwdriver until the lever is easy to push down and holds the Rip Fence securely. RIP FENCE ALIGNMENT ADJUSTMENT 1. The Rip Fence must be PARALLEL with the sawblade and Miter Gauge Grooves. Move Fence until it is along side of Groove. DO NOT LOCK IT. It should be parallel to Groove. If it is not; HEX SCREWS FENCE HEAD / A. Loosen the two Hex Hal. Screws. B. Hold Fenceheadtightlyagainst Bar. Move end of Fence sothat it is parallel with Groove. C. Altemately tighten the screws. D_Recheck alignment. E. Repeat steps as needed. \ backs and jams. To avoid Injury, follow these i Instructions ARNING: A misaligned can cause kick- I until the fencefence is properly aligned. 18 ADJUSTmNG RiP SCALE POINTER 1. Turn Elevation Handwheel clockwise until blade is up as high as it will go. IMPORTANT: BLADE must be SQUARE (90 °) to TABLE, in order to ALIGN Rip Scale. LOCK HANDLE F 2. Position Fence on right side of sawblade so that it touches the sides of the teeth, tighten Lock Handle. 3. Loosen screw holding the Pointer, adjust so that it points to "0" on the Rip Scale, tighten screw. NOTE: It you cannot adjust Pointer so that it points to "0", loosen the screws holding the Front Guide Bar and move the Guide Bar. INSTALLING \ \ \ \ BLADE GUARD 1. From among the loose parts, find: "2 Hex Head Screws, 1/4-20 x 5/8 1/4-20 *3 Hex Head Screws, 5/16-18 x 5/8 HEX NUT *2 Hex Head Screws, 5/16-18 x 1 *2 Hex Nuts, 1/4-20 k--J_'_ "2 Lockwashers, 1/4 External Type *2 Lockwashers, 5/16 External Type "1 Thumbscrew 1 Blade Guard Support 5/16 IN. 1 Spreader Support EXTERNAL 1 Spreader Rod LOCKWASHER Items marked with an asterik (*) are shown actual size. \ © 1/4 IN. EXTERNAL LOCKWASHER BLADE GUARD SUPPPORT THUMBSCREW LI 1/4-20 X 5/8 IN. HEX HD. SCREW 5/16-18 X5/8 IN. HEX HD. SCREW 5/16-18 X 1 IN. HEX HD. SCREW 2. Before installingthe BladeGuard, you mustcheckthe heeling adjustment (parallelism of sawblade to Miter Gauge Groove). The procedure for makingthis check and adjusting it are found in the "ADJUSTMENTS" section of this manual. Refer to "Heeling Adjustment or Parallelism ofSaw Blade to Miter Gauge Groove." WARNING: The blade must be parallel to Miter Gauge Groove. Mlsaligned blades could bind on workplace. Workplace could suddenly kick back. You could be cut or hit. 3. Lower the blade. 4. Screw the Motor Base Clamp Screws part way into cradle. Screw the 5/16-18 x 5/8 inch Hex Hd. screw intothe Blade Guard support. 5. Attach Blade Guard Support. SCREWS. DO NOT TIGHTEN 19 SPREADER ROD SPREADER SUPPORT assembly TH LIMB SCREW \ SPREADER 6. Insert Spreader Rod into Spreader Support until pin fits into notch. Insert Thumbscrew and tighten it. _ ROD \ \ FLAT SURFACE SPREADER SUPPORT (INTO SUPPORT) II 7. Slide Spreader Rod into Blade Guard Support until end of Rod is even with edge of Support, Tighten Hex Head Screw in Support. 8. Attach Spreader to Spreader Support so that the edge of the Spreader is ever_ with the edge of the Spreader Support. Tighten screws. 9. Raise Anti-Kickback Pawls (hold in place with a setscrewwrench-see below). AlignSpreaderSQUARE to table. Tighten both 5/16-18 x I inch Hex Head Screws. 1/4-20 HE]( HD. SCREW 1/4 IN. LOCKWASHER 1 !4-20 HEX NUT EVEN WITH SPREADER SUPPORT EDGE END OF ROD EVEN WITH EDGE OF SUPPORT J 5/16-18 X 1 IN. HEX HD. SCREWS 10. Raise blade all the way up, make sure it is square with table. 11.Raise Blade Guard. Lift up both Anti-Kickback Pawls. Insert one of the Setscrew Wrenches in the notches to hold the Pawls out of the way. 12.Lay blade of square or other straightedge alongside of blade. 13.Loosen Hex Head Screw in Guard Support and move Spreader so that it touches blade of square. Tighten screw. and approximately in line with the sawblade. The Spreader requires further adjustment to alignit PARALLEL to the blade and in the MIDDLE of the cut (KERF) made by the sawblade. SCREW KERF WOOD 15.iMPORTANT: To work properly, the Spreader must always be adjusted so the cut workplece will pass on either side at the Spreader without binding or skewing to the side. NOTE: The Spreader isthinner than the width of the cut (KERF) by approximately six thicknesses of paper. / SPREADER LOOKING DOWN ON SAW 16. Make two folds in a small piece (6 x 6 inch)of ordinary NEWSPAPER making three thicknesses. The folded paper will be used as a "spacing gauge". 17. Place Rip Fence on table. CAREFULLY move it against blade so that it is parallel to the blade, and just TOUCHES tips of saw teeth. Tighten Rip Fence Lock Lever. l FOLDED PAPER 18. Insert folded paper between Spreader and Fence. 19.Using 7/16 wrench loosen the 114-20 hex head screws so the Spreader can slide sideways. 20. Hold Spreader flat against Fence. Tighten screws using 7/16 inch wrench. 21.To remove Blade Guard and Spreader, loosen Thumbscrew. DO NOT LOOSEN OTHER SCREWS. This lets you remove and replace the Guard without disturbing the Spreader alignment. MOUNTING 7/16 IN. WRENCH THE MOTOR Model 113.298722 & 113.298762 KEY 1. The Motor must rotate CLOCKWISE when viewed _J from the 5/8 inch shaft. 2, MAKE SURE "KEY' IS REMOVED FROM SHAFT. ,- 3. Place the Motor on your workbench or on the floor. Check Motor Rotation _//__,_ "MOTOR SPECIFICATIONS AND ELECTRICAL 4. Plug the cord into asection) properly grounded (See REQUIREMENTS" Notice the outlet rotation of the shaft. If it is not turning CLOCKWISE, do not assemble or attempt to operate saw until motor with correct rotation is obtained. / 5/8 IN. DIA. SHAFT 21 / _ _0TAI.jON assembty 5. From among the loose parts, find the following hardware: *4 *4 °4 1 1 1 Carriage Bolts, 5116-18 x 3/4 He× Nuts 5/16-18 Lockwashers, 5t16 External Type Motor Pulley Belt Guard "L" Bracket Belt Guard Support Bracket ONLY BELT GUARD "L" BRACKET MOTOR PULLEY BELT GUARD SUPPORT BRACKET G items marked with an astedsk (*) are shown actual size. 5/16-18 x 3/4 IN CARRIAGE BOLT 5/16-18 HEX NUT 5/16 IN EXTERNAL LOCKWASHER i POSITIONING MOTOR ON MOTOR MOUNTING BASE LOOSEN BOTH CRADLE CLAMP SCREWS Modet 113.298762 1. Put the motor mounting base against theflat sudace o! a workbench. 2. Position the motor so the end with terminal cover is facing you. 3. Loosen both cradle clamp screws. 4. Put a square against the LEFT side of the motor and against the top of the workbench. 5. Turn the motor inside the cradle clamps until the top of both capacitors touch the square. 6. Tighten both cradle clamp screws to hold the motor in this position. '_ MOTOR M2#NTING HAS SQUARE __ _,-_-_+_1"_1 o I WORKBENCH let workpleca strike capacitor cover during bevel or compoundFailure miter to cuts. Workpleca could biml I WARNING: properly InStall motor may and kick back. You could be cUt or hit. WELDED MOTOR MOUNTING BASE MOUNTING MOTOR ON MOTOR BASE I Model 113.298722 & 113.298762 THESE TWO EDGES EVEN CARRIAGE BOLT 5t16-18 X 3/4 IN. LOCKWASHER 5/16 IN, 1. Place Motoron Motor Base so that shaft is pointingto the right. Insert bolls through holes in Base, then through the Motor Mounting Base. Install Iockwashe_ and nuts, DO NOT TIGHTEN AT THIS TIME. N "l" _'N_,_.J"3 u _._.=_ _ 5/16-18 2. Position Motor so that edge of Motor Foot and Motor Base are even. Slide Motor all the way tothe RIGHT. Slip the long part of the "L" Bracket fully under the Motor so the short part is just under shaft (Model 113. 298722 only). Tighten the four nuts. 3ASE BELT GUARD INSERTED EVEN WITH MOTOR END HUB away from Motor. DO NOT TIGHTEN SETSCREW. grooves in Pulley and rnotorshaft. DO NOTTIGHTEN SETSCREW. 4. Install 3/16 inch square key (furnished with Motor) in INSTALLING 2. Lowerthe blade, install Belt on Saw Pulley and Motor BELT Pulley. Model 113.298722 & 113.298762 3. Sight along edges of both pulleys and move Motor Pulley so that belt is parallel to the edges of both Pulleys. Tighten the set screw in the Motor Pulley. 1. Lift Motor and insert the TWO PINS on Motor Base into HOLES in Cradle. Push Motor in as far as it will go. 22 4. iMPORTANT: Measure the distance from end of Motor sha_ to Pulisy. Mark this dimension down; you will need It later when reinstalling the Pulley. 5. Make sure blade is90 ° totable, raise italltheway up. 6. Lift Motor until edge of washer iseven with end of slot tighten pivot screw. In this position, pull Motor toward you (pins will slide out of Cradle) until Bell is TIGHT, tighten the two Motor Base Clamp Screws. EDGE OF WASHER EVEN WITH END OF SLOT 7. Loosen Pivot Screw slightly. 8. Lower the saw blade all the way down. . 9. IMPORTANT: Motor should pivot freely downward as blade Is lowered, if it does not, LOOSEN the Pivot Screw some more. MOTOR BASE CLAMP SCREWS_ 10, Pivot Screw must be adjusted only tight enough to allow Motor to pivot FREELY as blade is raised and lowered. Thiswill maintain constant tension on Belt. SCREW / 11. Put your hand around the belt half way between the two Pulleys and squeeze Belt until two sides of Belt touch. The Motor should move freely as you squeeze the Belt. If Motor does not move freely, Belt tension must be readjusted. INSTALLING BELT "L" BRACKET MOTOR PULLEY GUARD Model 113.298722 1. Remove the Belt and Motor Pulley. PIVOT SCREW 2. Screws furnished with Guard are "Serf Threading". Screw them intoholes in Belt Guard Support Bracket, then remove them. 3, Position Belt Guard Support Bracket and Belt Guard Support as shown and installthe screws. Make sure Motor shaft is in CENTER of hole in Support. TWO HOLES CLOSEST BELT GUARD SUPPORT BELT SUPPORT GU/_RO BRACKEt BELT GUARO INSTALLING SUPPORT 10-32 X 1 tt IN* SELF-THREADING SCREW BELT GUARD Model 113.298762 BELT GUARD 1. Remove the Belt and Motor Pulley. 2. Screws furnished with Guard are Self Threading." Screw them intoholes in Belt Guard Support Bracket, then remove them. PIVOT SCREW 3. Position Belt Guard Support Bracket and Belt Guard Support as shown and installthe screws. Make sure Motor Shaft is in CENTER of hole in support. "_ TWO HOLES TOGETHER CLOSEST / CENTERED BELTGUARD SUPPORT BRACKET 23 BELT GUARD SUPPORT j OPENING /- assembly INSTALUNG BELT GUARD Model 113.298722 & 113.298762 BELT GUARD 1. Install three Clips (furnished with Guard) 90' apart starting wHh one Clip at the end of the Guard as shown. LONG END of Clip facing AWAY from you. _ CLIPS \ LONG END BELT 2. Reinstall Motor Pulley thesame way it was when you aligned the Belt. 3. Place Belt on Saw Pulley. insert end of Belt through opening in END of Guard. 4. Slip Belt over Motor Pulley. 5. Press Guard onto Support sothat bottom of Guard is approximately 3/4 inch away from Belt. NOTE: To remove Guard, lift upon LONG TABS of Clips, pull Guard outward. The Clips should remain on the Belt guard Support. 3/4 iN. PLUGGING IN MOTOR 1. From among the loose parts find: 2 Wire Ties wire ties. WIRE TIES EXTENSION REMOVED FOR PICTURE CLARITY 24 geeing to know your saw 9 SAWeLADE J 8 10 TABLE 7 BLADE GUARD INSERT EXACT-I-CUT ANTIKICKBACK PAWLS 6 MITER GAUGE RIP FENCE HOLES ATTACHING RiP FENCE LOCK HANDLE '4 TILT LOCK HANDLE (UNDERNEATH TABLE) 2 ELEVATION \ HANDWHEEL 3 \ ON-OFF SWITCH TILT HANDWHEEL 1 ON-OFF SWITCH sure the blade guard is correc.y Installed and CAUTION: Beforetuming switch "ON", make operating properly. The On-Off Switch has a locking feature. THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. A. To turn saw ON, stand to either side of the blade, never in line with it, insert finger under switch lever and pull END of lever out. (YELLOW KEY PLASTIC) After turning switch ON, always allowthe blade to come up to full speed before cutting. Do not cycle the Motor Switch on and off rapidly, as this may cause the sawblade to loosen. Inthe event this should ever occur, allow the sawblade to come to a complete stop and retighten the arbor nut normally, not excessively. Never leave the saw while the power in "ON". f B. To turn saw OFF, PUSH lever in. Never leave the saw until the cutting tool has come to a complete stop. C. To lock switch inOFF position,hold switch IN with one hand, REMOVE key with other hand. WARNING: Foryourown safety, lower blacis or other cutting tool below table surface. (if blade is tilled, return R to vertloal, 90 °, posF tlon.) Always lock the s_ltch "OFF". When saw Is not In use, remove key and keep it in a e place. Also, in the event of is power lure (all of your lights go out) turn switch oft, lock It and rentove the key. Tide w!lll prevent the saw from starting up again when the power comes back on. 25 __y FOR FACING getting to know your saw 2 ELEVATION HANDWHEEL ... If necessary, the Miter Gauge head can then be swiveled slightly to compensate and then locked, elevatesor Slots are provided in the Miter Gauge for attaching an Auxiliary Facing to make it easier to cut long pieces. Be positive Facing does not interfere with the proper operation of the Sawblade Guard. Iowersthe blade. Turnclockwiseto elevate, counterclockwise to lower. 3 TILTHANDWHEEL...tiltstheblade forbevel 4 5 cutting. Tum clockwise to tilt toward left, counterclockwise to tilt toward right. Select a suitable piece of smooth straight wood, drill two holes through it and attach it with screws When the blade is tilted to the LEFT as far as itwill go, it should be at 45 ° to the table and the bevel pointer should point 45 °. NOTE: When bevel crosscutting, attach Facing so that it extendslo the right of the Miter Gauge and use the Miter Gauge in the groove to the right of the blade. NOTE: There are LIMIT STOPS inside the saw which prevent the blade from tilting beyond 45 ° to the LEFT and 90 ° to the RIGHT. ( See "ADJUSTMENTSAND ALIGNMENTS" section"BLADE TILT. OR SQUARENESS OF BLADE TO TABLE"). TILT LOCK HANDLE... locks thebladeint he desired tilt position. To loosen, turn counterclockwise. Push handle in and turn it to another position if necessary in order to tighten or loosen. _'_Ry RIP FENCE... isk_ckedin place bypushingthe LockLeverdownuntilthe lever rests onthestop. To move the Fence, lift the Lock Lever and grasp the Fence with one hand at the front. STOP Pill 7 Holes are provided in the Rip Fence for attaching a wood facing when using the Dado Head, or Molding Head. Select a piece of smooth straight wood approximately 3/4 inch thick, and the same size as the Rip Fence. \. I J _J___ BLADEGUARD ...must always be in place and working properly for all thru-sawing cuts. That is, all cuts where the blade cuts completely through the workpiece. To remove the Guard for special operations loosen the Thumbscrew and slidethe Guard off of the Rod. DO NOT DISTURB THE SETTING OF THE ROD. Attach it to the Fence with three Round Head #10 Wood Screws, 2 inches long. To remove the facing, loosen the screws, slide the facing forward and pull the screws through the round holes. WOOD 450 SLOT FOR STOP PIN FACING When replacing the Guard, make sure the PIN in the Rod engages with the NOTCH in the Spreader Support. Make sure Thumbscrew is tightened securely. FACING 8 TAB LE iNSERT ... is removable for removing or installing blades or other cutting tools \ \ • " \ / .// _ ROUND HEAD ._ # 10 WOOD SCREWS ./ SCREW 6 MITER GAUGE... headis Iockedinpositionfor cmsscuttingor mitering bytightening the Lock Knob. ALWAYS LOCK IT SECURELY WHEN IN USE. ! WARNING: TO avoid Inj_ from accidental start, turn switch "OFF' and remove plug I NOTE: The slots forthe Stop Pin andthe graduations are manufactured to very close tolerances which provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it. po,, r A_. Lowerthe blade below the table surface. B. Raise Biade GUard. C. Loosen screw. D. Lift insert from front end, and pull toward front of saw. 26 NEVER OPERATE THE SAW WITHOUT THE PROPER iNSERT IN PLACE. USE THE SAWBLADE INSERT WHEN SAWING. USE THE COMBINATION DADO MOLDING INSERT WHEN USING A DADO OR MOLDING HEAD. 9 REMOVIHG SAWBLADE WARNING: BLADE GUARD NOT SHOWN FOR PICTURE CLARITY AND INSTALLING To _wv_d injury from accldentaI start, _m _Rch _om pawmr_ "OFF" and remove plug ouUst _m removing or Installing _. WOOD BLOCK A. Raise Blade Guard, remove Insert. B. To REMOVE Blade, place a block of wood against front of Blade, PULL arbor wrench toward you to LOOSEN arbor nut. C. To TIGHTEN arbor nut, place a block of wood against rear of Blade, PUSH wrench away from you. When installing the Blade, make sure the teeth are pointing toward the front of the saw and that the Blade and Collars are clean, and free from any burrs. BLADE GUARD NOT SHOWN PICTURE CLARITY The HOLLOW side of the collar must be against the Blade. Always tighten the arbor nut securely. NOTE: When using the Dado or Molding Head, it is not necessary to install the loose Collar. To replace insert. Place insert into opening in table and push toward rear of saw to engage Spring Clip and until keyslot in insert will drop over screw. Tighten screw. OR NUT LOOSE COLLAR ARBOR Do not tighten screw to the point where it will deflect the insert. ARBOR WARNING: To avoid injury from a thrown workplece, blade parts, or b_ade contact, NEVER operate saw withou_ the proper insert In place. Use the sa_ie Ir_sert when =awing. Use the proper size Dado/Moldlng for dado blades and molding heads. TEETH POINTING TO -.._. FRONT OF SAW . ,,%. ... _-_ _. 10 EXACT-I-CUT The "yellow" Plastic Disc imbedded in the table in front of the sawblade, is provided for marking the location of the 'sawcut" on the workpiece. A. Check Disc. If it is above table surface, place a piece of hardwood on top of it and tap it down. BLADE GUARD NOT SHOWN FOR PICTURE CLARITY B. With blade 90 ° (square to table) cross cut a piece of wood. C. Pull Miter Gauge back until wood is over Disc. Using a sharp pencil, mark a line on Disc. D. With Miter Gauge in right hand groove, follow same procedure and mark another line on Disc. E. These lines indicate the "'path" of the cut (kerr) made by the sawblade. F. When cutting the workpiece, workpiece with line on Disc. line up mark on 27 NUT safety instructions for basic saw operations BEFORE EACH USE: 1. inspect your saw 5. Adjust table inserts flush with the table top. NEVER use the saw without the proper insert. A. To avoid injurytram accidental starting,unplug the saw, turnthe switch off and remove the Switch Key before raising or removing the Guard, changing the cutting tool, changing the setup or adjusting anything. 6. Makesure allclamps and locks are tight and no parts have any excessive play. 2. Keep work area clean A. Cluttered areas and benches invite accidents. FlOor must not be slippery from wax or sawdust. B. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect the way it works, tfany part ismissing, bent, or broken in any way, or any electrical parts don't work properly, turn the saw off and unplug the saw. B. To avoid burns or other fire damage, never use the saw near flammable liquids, vapors or gases. C. To avoid injury, don't do layout, assembly, or setup work on the table while the blade is spinning. It could cut or throw anything hitting the blade. AVOID ACCIDENTAL STARTING - Make sure C. Replace damaged, missing, or failed parts before using the saw again. switch is "OFF" before plugging saw in. D. Use the Sawblade Guard, Spreader, and AntiKickback Pawls for any thru-sawing (wheneverthe blade comes through the top of the workpiece). Makesurethe Pawlsworkpmperly. Makesurethe Spreader is in line with the sawblade. E. REMOVE ADJ USTING KEYS AND WRENCHES. Form habit of checking forand removing keys and adjusting wrenches from tool before turning it on. Plan ahead to protect your eyes, hands, face, ears. 3. Plan your work A. USE THE RIGHT TOOL - Don't force tool or attachment to do a job it was not designed for. B. Dress for safety: 1. Do not wearloose clothing, gloves, neckties or jewelry (rings, wristwatches). They can get caught and draw you into moving parts. 2. VVear nonslip footwear. F. To avoid injury from jams, slips or thrown pieces (kickback and throwback): 1. USEONLY RECOMMENDEDACCESSORIES (See page 40). Follow the instructions that come with the accessories. Using other accessories may be dangerous. 3. Tie back long hair. 4. Roll long sleeves above the elbow. 5. Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using saw for long periods of time. 2. Choose the right blade or cutting accessory for the material and the type of cutting you plan to do. 6. Any power saw can throw foreign objects into the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses) that ........ ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. 3. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buflingwheel. They can fly apart explosively. 4. Choose and inspect your cutting tool carefully. a. To avoid cutting tool failure andt hrown shrapnel (broken pieces of blade), use only 10" or smaller blades or othercutting tools marked for speeds of 3450 rpm or higher. b. Always use unbroken, balanced blades designed to fit this saw's 5/8 inch arbor. c. When thru-sawing (making cuts where the blade comes through the workpiece top), always use a 10 inch diameter blade. This keeps the Spreader in closest to the blade. d. Do not overtighten arbor nut. Use arbor wrenches to "snug" itsecureiy. e. Use onlysharp blades withpropedy setteeth .... Consult a professional bladesharpenerwhen in doubt. f. Keep blades clean of gum and resin. 28 nailsor foreign objects in the part of the workpiece to be cut. D.PlanyourcuttoavoidKICKBACKS andTHROWBACKS - when a part or all of the workpiece binds on the blade and is thrown violently back toward the front of the saw. F. Push the workpiece against the rotation of the blade. NEVER feed materiat into the cutting tool from the rear of the saw. G.Always push the workpiece all the way past the sawblade. 1. Never cut FREEHAND: Always use either a Rip Fence, Miter Gauge or fixture to position and guide the work, so it won't twist, bind on the blade and kickback. H. As much as possible, keep your face and body to one side of the sawblade, out of linewith a possible kickback or throwback. 2. Make sure there's no debris between the workpiece and its supports. WHENEVER SAW BLADE iS SPiNNiNG WARNING: Do,'t let familiarity (gained from frequent use of your table saw) cause s careless mistake. AJways remember that • careless fraction of a second is enough to cause a severe injury. 3. Whencutting irregularly shaped workpleces, plan your work so it will not slip and pinch the blade: a. A piece of molding, for example, must fieflat or be held by a fixture or jig that will not let it twist, rock or slipwhile being cut. Use jigs or fixtures where needed to prevent workpiece shifting. 1. Before actuafly cutting with the saw, watch it while it runs for a short while. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the saw off. Unplug the saw. Do not restart until finding and fixing the problem. b. Use a different, better suited type of tool for work that can't be made stable. 2. Make sure the top of the arbor or cutting tool turns toward the front of the saw. 4. Use extra caution with large, very small or awkward workpieces: 3. Set the cutting tool as low as possible for the cut you're planning. 4. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from work. Make sure bystanders are clear of the saw and workpiece. a. Use extra supports (tables, saw horses, blocks, etc.) for anyworkpieces large enough to tip when not held down to the table top. NEVER use another person as a substitute for a Table Extension, or as additional support for a workpiece that is longer or wider than the basic saw table, or to help feed, support or pull the workpiece. 5. Let the blade reach full speed before cutting. 6. DON'T FORCE TOOL. It will do the job better and safer at its designed rate. Feed the workpiece intothe blade only fast enough to let it cut without bogging down or binding. b. Neverconfinethe piece being cutoff. That is, the pieceNOTagainstthe Fence, Miter Gauge or fixture. Never hold it, clamp it, touch it, or use length stops against it. It must be free to move. Ifconfined, itcouldgetwodgedagainst the blade and cause a kickback or throwback. 7. Before freeing any jammed materiah A. Turn switch '_FF". B. Unplug the saw. C. Wail for aft moving parts to stop. D. Check blade, Spreader and Fence for proper alignment before starting, again. c. Never cut more than one workpiece at a tirne. d. NEVER turn the saw "ON" before clearing the table or all tools, wood scraps, etc., except the workpiece and related feed or support devices for the cut planned. 4. Plan the way you will push theworkpiece through 8. To avoid throwback of cut off pieces; A. Use the Guard Assembly. B. To remove loose pieces beneath or trapped inside the Guard: 1. Turn saw "OFF". A. NEVER pug the worlkp|ece through. Start and finish the cut from the front of the table saw. 2. Remove Switch Key. B. NEVER put your fingers or hands in the path of the sawblade or other cutting tool. 3. Wait for blade to stop before lifting the Guard. BEFORE C. NEVER reach In back of the cutting toolwith either hand to hold-down or support the workpiece, remove wood scraps, or for any other reason. LEAVING THE SAW 1. Turn the saw off. 2. Wait for blade to stop spinning. 3, Make workshop child-proof. Lock the shop. Disconnect master switches. Remove the yellow Switch Key. Store it away from children and others not qualified to use the tool. 4. Unplug the saw. D. Avoid awkward operations and hand positions where a sudden slipcould cause tinge rs or hand to move into a sawblade or other cutting tool. E. DONT OVERREACH. Always keep good footing and balance. 29 basic saw operation - using the miter gauge WORK FEED DEVICES SLIGHTLY LESS THAN THICKNESS OF WORKPIECE Before cutting any wood on your saw, study all of the "Basic Saw Operation." UP TO 3/8" As you learn new table saw woodworking techniques, you'llsee that many types of cuts need different support and feedingdevices, known as jigsor fixtures. They can help you make cuts more accurately. By helping to steadythe workpiece and keep you away from the blade, they can help you safely use your saw for certain cuts. 45 ° NOTCH NOTE. Ai! dimenstons in inches PUSH STICK Many people custom build their own jigs and fixtures. Jigs and fixtures areoflen unique,designed for a particular CUt. THESE EDGES MUST BE PARALLEL 3/4 PLYWOOD 4-3/4 You can use yourtable saw to easily make many jigsand fixtures. To get you started, we've included instructions for some simple ones. After you have made a few practice cuts, make up these jigs before sta_ling any projects. Make the push stick first. \, 3t8_ 2-1/ PUSH STICK AND PUSH BLOCK 5-1/8 Make the Push Stick using a piece of I x 2. NOTE 3/8 Atl Chmens=ons 3/8 PLYWOOD in inches PUSH BLOCK Make the Push Block using a piece oi3/8 in. and 3!4 in. plywood. 3/4 PLYWOOD The small piece of wood 3/8 x 3/8x 1-1/2 inches should be GLUED to the plywood. DO NOT USE NAILS. This is to prevent dulling the sawblade in the event you mistakenly cut into the Push Block. 1-1/4 Pos'dion the handle in the center of the plywood and fasten together with glue and woodscrews. AUXILIARY THIS FACE AEID EDGE MUST BE PARALLEL FENCE/WORKSUPPORT Make one using apiece of 3/8 inchand 3/4 inch plywood. Fasten together with glue and flat head woodscrews. Tighten the screws so the flat head is even with the bottom of the wood. 3/8 PLYWOOD 5-1/2 NOTE WOODSCREWS All dimension AUXlUARY in inches FENCE/WORK = = AUXILIARY PANEL WORK SUPPORT Make using a piece of 3/4" x 3/8" plywood. Fasten together with glue and wood screws. Use this Auxiliary Panel Work Supped only when cutting large panels that require the Rip Fence to be positioned past the exposed side of the extension. 3-5/8 MUST BE PARALLEL NOTE: All dimension in inches AUXILIARY PANEL/WORK S_ 3O SUPPORT 2. An auxiliary wood facing attached to the Miter Gauge can help prevent workpiece twisting and throwbacks. Attach it to the holes provided. Make the facing long enough and big enough to support your work. Make sure, however, it will not interfere with the sawblade guard. CROSSCUI-rlNG, MITER CUTTING, BEVEL CUTTING, COMPOUND MITER CUTTING and when RABBETING across the end of a narrow workplece, the MITER GAUGE IS USED. WARNING: For your own safety, a_ays observe I the following safety precautions In addition to the safety instructions on pages 2, 3, 4, 5, 29, & 30. I ADDNIONAL SAFETY iNSTRUCTIONS 3. use jigs or fixtures to help hold any piece too small to extend across the full length of the Miter Gauge face during the cut. This lets you properly hold the Miter Gauge and workpiece and helps keep your hands away from the blade. FOR CROSS CUT TYPE CUTS V_tlle Before Starting: Cutting: 1. To avoid blade contact, always hold the Miter Gauge as shown in the "BASIC SAW OPERATIONS - USiNG THE MITER GAUGE." 1. Never use the Rip Fence when crosscutting. CROSSCUTTING \ Crosscut- A cutting or shaping operation made across the width of the workpiece. The graduations on the Miter Gauge provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then re-check it with an accurate square, or protractor. If necessary, the Miter Gauge head can be swiveled slightlyto compensate for any inaccuracy. _DPAPER NOTE: The space between the Miter Gauge Bar andthe groove in the table is held to a minimum during manufacturing. For maximum accuracy when using the Miter Gauge, always "favor" one side of the groove in the table. In other words, don1 move the Miter Gauge from side to side while cutting, but keep one side of the bar riding against one side of the groove. WARNING: To avoid blade contact or kickback, hold the Miter Gauge properly. NOTE: Glue a piece of sandpaperto the face of the Miter Gauge head. This will help prevent the workpiece from "creeping" while it is being cut. When using the Miter Gauge in the LEFT hand groove, hold the workpiece firmly against the Miter Gauge head with your left hand, and grip the lock handle with your The Hold-Down Clamp (optional accessory) should be used on the Miter Gauge for greater accuracy. right. When usingthe RIGHThandgroove, holdthe workpiece with your right hand and the Lock Handle with your left hand. The Miter Gauge may be used in either of the grooves in the table. Make sure it is locked. \ When cutting long workpieces, invert Auxiliary Panel/ Work Support and position it on top of the Guide Bars to supportthe workplece as near to the end as possible, ff this does not adequately supportthe workplace, you can make a simple support by clamping a piece of plywood to a sawhorse. (See illustrationsabove.) Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy. 31 basic saw operation REPETITIVE LEFT HAND REMOVED FOR PICTURE CLARITY CUTTING \ \ REPETITIVE CU'FI'ING isknown as cutting aquantityof pieces the same length without having to mark each piece, 1. Use the Stop Rods (optional accessory) only for cutting duplicate pieces 6 inches long and longer. 2. Follow allsafetyprecautions andoperationalinstructi0ns for cross cutting. When making repetitive cuts from a long workpiece, make sure it is adequately supported. Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy. _AUXILIARY FENCE/ WORK SUPPORT 3. NEVER USE THE RIP FENCE AS ALENGTH STOP BECAUSE THE CUT-OFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK. 4. When making repetitive cuts shorter than 6 inches, clamp a block ofwood 2 inches long to the table to act as a length stop. Do not clampdimctly tothe bottom edge of the table because the "swivel" of the clamp will not grip properly. Piaceasmafl block of wood between the bottom edge of the table and the "(3" clamp. CAUTION:Avoid kickback from twlstlngthe workpiece. When clamplngthe block, make sumthat theend of the block is well In front oftlte sawblade. Be sure It is champed securely. 6. Makethe cut, pull the workpiece back, turn the saw off, wait for Blade to stop and remove cut off piece before continuing. 5. Slide the workpiece along the Miter Gauge until it touchesthe block, held itsecurely orclamp itwiththe Hold-Down Clamp (optional accessory). MITER CUTTING MITER CUTTING is known as cutting wood at an angle other than 90° withthe edge of the wood. Follow the sameprocedure as you would forcrosscutling. Adjust the Miter Gauge to the desired angle, and lock it, The Miter Gauge may be used ineither of thegrooves in the table. right. Whenusingthe RIGHT hand groove, holdtheworkpiece with your right hand and the Knob with your left hand. Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy. 32 BEVEL CROSSCUTTING BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle, other than 900 with the flat side of the wood. Adjust the blade to the desired angle. Use the Miter Gauge in the groove to the RIGHT of the blade. It cannot be used in the groove to the LEFT because the Blade Guard will interfere. Hold the workpiece with your right hand and the Lock Handle with your left hand. Use the Auxiliary Fence/Work support of the workpiece. Support for additional Lay it across the Guide Bars to supportthe workpiece as near to the end as possible. Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy. COMPOUND MITER CUTTING COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting. The cut is made at an angle other than 90 ° to both the edge and the flat side of the wood. Adjust the Miter Gauge and the blade to the desired angle. Make sure Miter Gauge is locked. 5. A FEATHERBOARD using the rip fence can help guide the workpiece. 24" RIPPING, BEVEL RIPPING, RESAWING AND RABBETING are performed using the RIP FENCE together with the AUXILIARY FENCFJWORK SUPPORT, PUSH STICK OR PUSH BLOCK. 5/16" KERFSAPART ABOUT ] _ 11' the following safety precautions in addition to the l WARNING: For your own safety, always observe I safety instructions on pages 2, 3, 4, 5, 28, 29 & 30. Before starting: ADDITIONAL 1. NEVER use the Miter Gauge when ripping. 2. Check the Anti-Kickback Pawls. The Pawls must stop a kickback once it has started. Replace or sharpen Anti-Kickback Pawls when points become dull, 2. Use a Push Stick whenever the fence is 2 or more inches from the blade. When thru-sawing, use an Auxiliary Fence and Push Blockwhenever the Fence must be between 1/2 inch and 2 inches of the blade. Never thru-saw ripcuts lessthan 1/2 inchwide. 3. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the Anti-Kickback Pawls may not stop a kickback. Therefore, be especially careful in your set-up and cutting procedures. SAFETY INSTRUCTIONS FOR RiP TYPE CUTS 1. To avoid kickbacks and slips into the blade, make sure the Rip Fence is parallel to the sawblade. While cutting: 3. When using a Push Stick or Push Block, the trailing end of the board must be square. A Push Stick or Block against an uneven end could slipoffor push the work away from the fence. 1. To avoid kickbacks and slips into the blade, always push forward on the sectionof the workpiece between the sawblade andthe Rip Fence. Never push forward on the piece being cut off. 4. Never rip anything shorter than 10 inches long. 33 basic saw operation ALWAYS SUPPORT LONG WORKPIECES RIPPING Ripping - A cutting or shaping operation along the length of the workpiece. Positionthe Fence to the desired WIDTH OF RIP and lock in place. Before starting to dp, be sure: 1. Rip Fence is parallel to sawblade: 2. Spreader is properly aligned with sawblade. 3. Anti-Kickback Pawls are functioning properly. When ripping LONG BOARDS or LARGE PANELS, always use a work support. A simple one can be made by clamping a piece of plywood to a sawhorse. USING FEATHERBOARDS SAWING FOR THRU Featherboards are NOT employed for thru-sawing operations when using the Miter Gauge. Featherbaords are used to keep thework in contact with the Fence and table as shown, and to help stop kickbacks. Add 7-1/2 inches high flat facing boardtothe Fence, the full length of the Fence. Mount Featherboards to Fence and table as shown, so that leading edges of Featherboards will support workpiece. the edge presses only on the uncut porUon (forof the blade). It might otherwise Inch the I I ward WARNING: Make sure the Featherboard against blade in the kerf and cause a kickback. "'C" CLAMPS FEATHERBOARD FEATHERBOARD Before starting the operation (switch "OFF" and cutter below table sudace): WORK 1. Install Featherboards so they exert pressure on the workpiece; be positive theyare secure, and 2. Make sure by trialthat the Featherboards will stop a kickback if one should occur. 34 SUPPORT S BEVEL RaPPBNG When bevel ripping material 6 inches or narrower, use Fence on the right side of the blade ONLY. This will provide more space between the Fence and the sawblade for use of a Push Stick. if the Fence is mounted to the left,the Sawblade Guard may interfere with proper use of a Push Stick. Keep your hands out of the blade path. on the part of the workplece that wlil pass beJ WARNING: To avoid _Neen the blade and kickback, the fence. push forward only Stop your thumbs at the front edge of the table. Finish the cut with the appropriate pusher. Once the trailing end is on the table: When"WIDTH OF RIP"is 2 incheswide or more, usethe Push Stick to finish pushing the work all the way past the blade. When thru-sawing a rip 1/2 inch to 2 inches wide, the Push Stick CANNOT be used because the Guard will interfere. USE the Auxiliary FencelWork Support and Push Block. Attach Auxiliary Fence/Work Support to Rip Fence with two "C" clamps. 35 basic saw operation Feed the workpiece by hand along the Auxiliary Fence until the end is approximately I inch past the front edge of the table. Continue to feed using the Push Block. Hold theworkpiece in position and install the Push Block by sliding it on top of the Auxiliary Fence,NVork Support (this may raise Guard). BAFFLE WARNING: To avoid blade contact, never thru- J saw a rip less than 1/2 Inch wide. I Narrow strips thicker than the Auxiliary Fence/Wod_ Support may enter the Guard and stake the Baffle. CAREFULLY raise Guard only enough to clear the workpiece. Use Push Block to complete cut. RESAWING RESAWING isknown as ripping a piece of wood through its thickness. Do not attempt to resaw BOWED or WARPED material. NOTE: To RESAW a piece of wood wider than 3-3/8 inches, it will be necessary to remove the blade guard andusetheAuXilia_, Fence/WorkSupport. (See"WORK OF WOOD / Clamp it to the table so that the workpiece will SLIDE EASILY but not TILT or MOVE SIDEWAYS without BINDING between the two Fences. Do not clamp directly to the bottom edge of the table because the "swivel" of the clamp will not grip properly. Place a small block of wood between the bottom edge of the table and the "C" clamp. 2. Make the first pass to a depth slightly more than 1/2 thewidth of the board. Keepthe same face of the board against the fence for the second pass. 3. Instal! Blade Guard Immediately upon completion of the resawlng operation. 1. Do not "Back up (reverse feeding) while WARNING: For your this ownCOUldcause safety: resawlng because a kickback. ! 36 AUXILIARY PANEL/ CUTTING PANELS When cutting panels (whenever fence is positioned outside of table sudace), ALWAYS use the Auxiliary Fence/Work Suppod. 1. Unlock Fence and raise rear end. 2. Position Auxiliary Fence/Work Support as shown and attach it with two "C" clamps. RABBETING RABBETING is known as cutting out a section of the comer of a piece of material, across an end or along an edge. To make a RABBET requires cuts which do not go all the way through the material. Therefore, the Blade Guard must be removed. _FIRST RABi CUT 1 SECOND CUT ,f 1. Remove Blade Guard. 2. For rabbeting along an edge (long way of workpiece) as shown, add facing to Rip Fence approximately as high as the workpiece is wide. Adjust Rip Fence and blade to required dimensions; then make first cut with board flat on table as any rip(type) cut; make second cut with workpiece on edge. Follow all precautions, safety instructions, and operational instructions as for ripping, or rip type operations, including Featherboards and Push Stick, etc. / / RABBL_'ING ALONG THE EDGE / 3. For rabbeting across an end, for workpiece 10-1/2 inches and narrower, make the rabbet cut with the board flat on the table. Using the Miter Gauge fitted with a Facing, follow the same procedures and instructions for cross cutting making successwe cuts across the width o! the workpiece to obtain the desired width of cut. DO NOT use the Rip Fence for rabbeting across the end. / / / / ,J / t / / RABBETING ACROSS THE END guard Immediately upon completion of rabbeting I WARNING: For your own safety, Install blade operation, Rabbet cuts can also be made in one pass of the workpiece over the cutter using the Dado Head or Molding Head. PLOUGHING AND MOLDING MOLDING is shaping the workpiece with the grain the long way ot the workpiece, using the Fence, Use featherboards and push sticks as required, PLOUGHING is grooving with the grain the long way of the workpiece, using the Fence. USE featherboards and push sticks as required. MOLDtNG PLOUGHING 37 basic saw operation DADOING Instructionsfor operating the Dado Head are contained in booklet furnished with the Dado Head. The arbor on the saw, is only long enough so that the widest cut that can be made is 13/16 inch wide. It is not necessary So install the outside loose collar before screwing on the artx>rnut. Make sure the arbor nut is tight. LOOSE COL!. ALWAYS USE DADO INSERT LISTED UNDER "RECOMMENDED ACCESSORIES." ARBOR iU I Ill When using the Dado Head it will be necessary to remove the Blade Guard and Spreader. USE CAUTION. USE MITER GAUGE,FENCE, FEATHERBOARDS OR PUSH STICKS, etc. AS REQUIRED. REMOVE SAWBLADE AND INSTALL DADO HEAD WARNING: For your own safety, always replace ] the blade, guard and spreader when you are I finished dadoing. SAW ARBOR BACK OF SAW MOLDING CUTTING Instructions for operating the Molding Head are contained in a booklet furnished with the Molding Head. remove the Blade Guard and Spreader. USE CAUTION. USE MITER GAUGE. FENCE, FEATHERBOARDS OR PUSH STICKS, ETC, AS REQUIRED. Always use the Molding insert listed under "RECOMMENDED ACCESSORIES'. I the blade guard and spreader when you are finj WARNING: For your own safety, always replace I I_ted molding. When using the Molding Head, it will be necessary to "C"CLAMPS USING FEATHERBOARDS THRU SAWING FOR NON- FEATHERBOARD "C WORK Featherboards are not employed during non thru-sawing operations when using the Miter Gauge. Use Featherbaords for all other non thru-sawlng operations (when sawbladeguard must be removed). Feath erboards are used to keep the work in contact with the fence and table as shown and to stop kickbacks. Add 7-1/2 inch high flat facing board tothe fence, the full length of the fence. Mount Featherboard to fence and table as shown, so that leading edges of Featherbaords will support workpiece until cut is complete, and the Stick, as in ripping. Before starting the operation (switch "OFF" and cutter belowtable surface): 1. Install Featherboards se they exert pressure on the workpiece; be positive they are secure and 2. Make sure by trial that the Feathe_boards will stop a kickback if one should occur. Replace the sawblade guard as soon as the non thnusawing operation is complete. 38 CLAMPS "C'_CLAMPS adjustments "OFF" and remove plug front POwer source outlet before making any adjustments, MITER GAUGE NOTE: The slots for the Stop Pin and the graduations are manufactured to very close tolerances which provide accuracy foraveragewoodworking. In somecases wh_e extreme accuracy is required, when making angle cuts, for example, make a tdal cut and then recheck it. If necessary, the Miter Gauge head can be swiveled slightlyto compensate for any inaccuracy. 1. Loosen the "knob" and pull "Stop Pin" OUT. 2. Swivel the head, position it at "0", push the Stop Pin IN, lock the Handle. _4 3. The HEAD should be square with the Bar and the Pointer should point to "0". Readjust the Pointer if necessary. 4. If the head is notsquarewith the Bar, adjustments are required. A. Loosen the "knob" (1) and the "two screws" (2) 1t8 IN. SETSCREW WRENCH B. Position the HEAD square with the Bar using a combination square. LH '- 2 C. PUSH the Stop Pin intothe slot in the head at "0", push the Pin into the slot and twist it. Lock the Knob. F. The Miter Gauge head must rest on top of the Bar without being able to move up and down, yet it must swivel freely. D. Recheck with the square. If the head is still not square, loosen the screws (2) and readjust the Indicator Blcok. G. The swive|ing movement of the head can be adjusted by tightening or loosening the setscrew (4) using the 1/8 inch setscrew wrench. E. With the head square with the Bar and the Pin pushed into the slot, adjust the Pointer (3) to point to "0". NOTE: The setscrew is located inside of the head. To reach it, swivelthe headto 60° andtumthe Miter Gauge upside down. i HEELING ADJUSTMENT OR PARALLELISM OF SAWB LADE TO MITER GAUGE GROOVE While cutting, the material must move in a straight line PARALLEL to the SAWBLADE. Therefore, both the Miter Gauge Groove and the Rip Fence must be PARALLEL to the Sawblade. WARNING: The blade must be parallel to the miter gauge groove. Misallgned blades could bind on workplace. Workplece could suddenly kickback. You could be cut or hit. If the sawbiade IS NOT parallel to the Miter Gauge Groove, the blade will bind at one end of the cut. (This is known as "HEELING'). To check for parallelism: 1. Raise blade make sure switch is "OFF" and plug is not conI WARNING: To =wold Injury front accidental start, nected to power source outlet. aft the way up, raise Blade Guard. 2. Mark an "X" on one of the teeth which is SET (bent) to the LEFT. 39 adjustments 3. Place the head of a combination square in the GROOVE. Adjust blade of square so that it just touches the tip of the MARKED tooth. tooth again touches blade of square. 5. If tooth touches square at FRONT and REAR. sawblade is PARALLEL to Miter Gauge Groove. 4. Move square to REAR, rotate blade to see ifMARK ED o 6. If tooth does not touch the same amount, the mechanism underneath must be adjusted to make the blade PARALLEL to GROOVE. A. Rear Trunnion must be moved TOWARD to combination square ifthere is aspace between marked tooth and end of square in step 4. REAR TRUNNION FRONT TRUNNION B. Rear Trunnion must be moved AWAY from the square if marked tooth pushes square out of position in the groove. REAR-TRUNNION SCREWS 7. Loosen all th tee screws that hold the Rear Trunnion and all three screws that hold the Front Trunnion. ° NOTE: All six screws can be reached through back of saw. Use a 9/16 inch wrench. To reach left-hand Front Trunnion screw, tilt blade to 45 °. After loosening screws, reposition blade at 90 °. RIGHT-HAND / I CENTER (BEHIND HERE) FRONT-TRUNNION (BEHIND HERE) \ SCREWS EDGE OF TRUNNION CLAW 8. Using a wood block and mallet, as shown, move Rear Trunnion to right Or left as required to realign the blade. If necessary, shift Front Trunnion in similar manner; but do NOT move Front Trunnion unless necessary. Recheck the alignment with the square, then securely retighten all six Trunnion screws. HAMMER j PLACE BLOCK BLOCK HERE REAR 4O WOOD OF SAW EDGE OF CRADLE BLADE TILT, OR SQUARENESS BLADE TO TABLE OF When the Bevel Pointer is pointing directly to the "0" mark on the Bevel Scale, the sawblade should make a SQUARE cut 90 ° to the table. 90° Position To check for SQUARENESS: 'WARN,NG: OFF" and remove plugown fromufety, power turn source out- J For your switch let, 1. Raise blade all the way UP, raise Blade Guard. 2. TiLT blade a few degrees to the LEFT. Now, tilt blade back to the RIGHT as far as it will go. 3. Place the square against blade. Make sure square is not touching the TIP of one of the saw TEETH. I 4. Operate the Tilt-Lock Handle (COUNTERCLOCKWISE) to loosen the Tilt Clamp screw. '" i JI! :LAMP SCREW 5. NOTE: Handle is spdng loaded forengagementwith screw head - must be pushed inward for disengagement whenever necessary to obtain a new gdp on screw head. ;K HANDLE 6. Rotate Tilt Handwheel CLOCKWISE afewtumstotilt blade. Now, rotate Handwheel COUNTERCLOCKWISE until it stops. Blade should now be square with table and Pointer should point to "0". TILT HANDWHEEL BEVEL SCALE A. It blade is SQUARE to table; POINTER ,ADJUSTING SCREW 1. Check Pointer, B. IF POINTER DOES NOT point to the "0" mark on the Bevel Scale; 1. Remove Elevation HandwheeL \ SCALE ADJUSTING SCREW 2, Loosen screw and adjust Pointer using medium screwdriver 3. Install Elevation Handwheel, POINTER AT "9" POSITION 41 adjustments C. If blade is NOT SQUARE to table.., Screw must be ADJUSTED, the 90 ° Stop 1. Unscrew 90 ° Stop Screw three to four turns using 3/16 inch Hex "L"wrench. 2. Turn Tilt Handwheel clockwise one turn, then tum Handwheel counterclockwise until blade is square with table. ! ! 3. Screw 90° Stop Screw IN until it stops. Check once again for squareness and readjust screw, necessary. / \ Q \ 90 ° STOPSCREW \ \ 45o Posrrtion TILT blade to LEFT as far as it will go. 1. Place an ACCURATE square against blade. Make sure square is not touching the TIP of one of the saw TEETH. If blade is 45 ° to table; 1. Check Pointer. If blade is NOT 45 oTO TABLE... SCALE must be ADJUSTED. STOP SCREW and \ 1. LJnscrew 45 = Stop Screw three to fourturns using 3/16 inch setscrew wrench. ! 2. Turn Tilt Handwheel until bladeis45 oto the table. 3, Screw 45 ° Stop Screw IN untilil stops. Check once again and readjust screw, if necessary. ! \ ©! 45 ° STOPSCREW If POINTER DOES NOT point to the 45 ° markon the scale; 1. Remove Elevation Handwheel. 2, Loosen two screws on Scale and adjust Scale until Pointer points to 45 ° mark, 3. Install Elevation Handwheel. o TILT MECHANISM The Handwheel shou TILT HANDWHEEL ADJUST THESE TWO SCREWS 42 \ \ \ \ maintenance WARNING: For your own safety, turn switch "OFF" and remove plug from power source outlet before maintaining or lubricating your saw. Do not allow sawdust to accumulate inside the saw. Frequently blow out any dust that may accumulate inside the saw cabinet and the motor. Frequently clean your cutting tools with a solvent recommended for gum and pitch removal. A coat of automobile-type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely. If the power cord is worn or cut, or damaged in any way, have it replaced immediately. Make sure the teeth of the Anti-Kickback Pawls are always sharp. To sharpen: 1. Remove Blade Guard. 2. Rotate Pawl toward rear of Spreader so that teeth are above top of Spreader. 3. Hold Spreader with left hand and place Pawl over corner of workbench. 4. Using a small round file (smooth cut) sharpen the teeth. lubrication " The following parts should be oiled occasionally with SAE No. 20 or No. 30 engine oil. /- - 1. Tilt screw threads and pivot nut. (First clean with a solvent recommended for gum and pitch removal.) 2. Elevation screw threads and pivot nut. (First clean with a solvent recommended for gum and pitch removal.) 3. Cradle bearing points. 4. Bearing points in Guard Assembly, Miter Gauge and Rip Fence. 7- f_ 0 sears recommends Item BENRING POINTS the following accessories CAT. NO. Caster Sets ...................................... 9-22222 or 9-22221 7 In. Molding Head Set ................................ See Catalog 7 In. Molding Head ....................................... See Catalog 8 In. Molding Head ....................................... See Catalog MoldingJDado Insert for 7 In. Dia. Molding or Dado Head ..................................................... 9-29997 Molding/Dado Insert for 8 In. Dia. Molding or Dado Head ................................................. 9-22287 Work Light .................................................... See Catalog 7 In. Dia. Adjustable Dado Head .................. See Catalog 7 In. Dia. Dado Head ................................... See Catalog Sanding Wheel ............................................ See Catalog ITEM CAT NO. Miter Gauge Stop Rods ...................................... 9-29924 Miter Gauge Hold-Down Clamp ......................... 9-29928 Taper Jig ....................................................... See Catalog Universal Jig ................................................. See Catalog Power Tool Know How Handbook ...................... 9-29117 Sears may recommend other accessories not listed in manual. See your nearest Sears store for other accessories. Do not use any accessory unless you have receive_ and read complete instructions for its use. 'WARNING: Use only accessories recommended for this saw, Using other accessories may be dangerous. J 43 trouble shooting WARNING: For your own safety, turn switch "OFF" and always remove plug from power source outlet before troubleshooting. TROUBLE SHOOTING TROUBLE - GENERAL PROBABLE CAUSE REMEDY Excessive vibration 1. Blade out of balance. 1. Discard Blade and use a different blade. Cannot make square cut when crosscutting. 1. Miter gauge not adjusted properly. 1. See "Adjustments" Cut binds, burns or stalls motor when 1. Dull blade or improper tooth set. 1. Sharpen or replace blade. npp=ng. 2. Blade is Heeling. 3. Warped board, 2. See "Adjustments" section, "Heeling Adjustment.." 3. Make sure concave or hollow side is facing "down," feed slowly. 4. See "Assembly" section, "Aligning Rip Fence." 4. Rip Fence not parallel to blade. Cut not true at 90 ° or 45° positions. Tilt and elevating handwheel turn hard, TROUBLESHOOTING- section "Miter Gauge." 5. Spreader out of alignment. 5. See "Assembly" 1. Stop collars not properly adjusted. 1. See "Adjustments" section, "Blade Tilt, or Squareness of Blade to Table." f. Sawdust on threads of tilt screw or elevat=ng screw. • 2. Bearing retainers too tight. section, "Installing Blade Guard." 1. See "Maintenance" and "Lubrication" 2. See "Maintenance" Mechanism" section, "Tilt and Elevation MOTOR NOTE: Motors used on wood working tools ar particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuurned" frequently to prevent interferencewith normal motor ventilation, reduction of 36% in maximum power output.} 44 sections, TROUBLESHOOTING. MOTOR (Cont'd) TROUBLE PROBABLE CAUSE REMEDY iiiiiii Motor starts slowly or fails to come up to lull speed Motor overheats Starting switch in motor will not operate Motor sialls. (resulting in blown fuses or tripped circuit breakers) Fre'quent opening of fuses or circuit breakers ill 1. Low voltage. 2. Windings burned out or open. 3. Starting switch not operating. ii ii iiii Request voltage check from the power company. 2. Have motor repaired or replaced. . 3. Have switch replaced. 1. Motor overloaded 2. Improper cooling. (Air circulation restricted through motor due to sawdust, accumulating inside of saw.) ' 11"Burned switch contacts , Feed work 'slower into blade. 2. Clean out sawdust to provide normal air circulation through motor. See "Maintenance" and "Lubrication" section. (due to extended hold-in periods caused by low line voltage, etc.) 2. Shorted capacitor (when equipped) 3. Loose or broken connections. 1. Starting switch not operating. 2. Voltage too low to permit motor to reach operating speed. 3. Fuses or circuit breakers do not have sufficient capacity. 1. Motor overloaded 2. Fuses or circuit breakers do not have sufficient 1. Have switch replaced and request a voltage check" from the power company. 2. Have capacitor tested and replace it defective. 3. Have wiring checked and repaired. 1. Have switch replaced. 2. Request voltage check from the power company. 3. Install proper size fuses or circuit breakers. 1. Feed work slower into'blade. 2. Install proper size fuses or circuit breakers. capacity, 3. Starting switch not operating (motor does not reach speed.) 3. Have switch replaced. 45 PARTS LIST FOR CRAFTSMAN MODEL 10 INCH TABLE SAW NO. 113. 298722 AND 113.298762 4..- _) 8 4O 32 33 / 37 \ / 41 31 3O FIGURE 1 7 PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113, 298722 AND 113.298762 FIGURE 1 - PARTS LIST KEY NO. PART NO. 62718 23 24 25 26 27 28 29 30 31 32 STD511107 STD551210 820452 STD511103 819435 STD610805 818548 62700 60252 60255 447441 62493 33 34 35 STD601105 * Screw, Pan Hd, Ty 'T' 10-32 x lf2 60253 Support,Bet'{Guard 60254 Bracket,Support 36 37 38 39 40 40 41 423567 STD551237 71165 STD541411 820176 820030 69184 PART 1!O. NO. 1 2 3 4 5 8 9 10 11 !2 13 ! STD522506 , STD551225 STD541025 STD523110 818315 STD551231 STD541231 62703 16 17 18 19 20 21 22 Guard Assembly (See Fig. 7) * Screw, Hex Hd. 1/4-20 x 5/8 * Lockwasher,External1/4 * Nut, Hex !t4.20 * Screw, Hex 5/16-18 x 1 Bar, Fence Rear * Lockwasher, External 5/16 * Nut, Hex 5/16-18 Insert Assembly (Includes Key No. 11 & 12) Clip, Retaining STD501102 * Screw, Locking Set 10-,32x 3/16 14 15 DESCRIPTION Screw,FlatHd, 10-32x 1 Insert,Exact+Cut Fence Assembry, Rip (See Fig. 5) 62710 62709 Tape, Fence Bar Assembly, Fence Guide (Includes Key No. 15) 62539 Spacer, Fence Guide Bar Switch Assembly, Box (See Fig. 3) STD523117 * Screw, Hex Hd. 5/16-18 x 1-3/4 STD551031 * Washer, 21/64 x 5/8 x 1/16 STD523107 * Screw, Hex, 5/16-18 x 3/4 Gauge Assembly, Miter (See Fig. 6) * Standard Hardware Item - May be purchased locally. NOTE: Shipping and handling charges for standard hardware items (identified by *) such as nuts, screws, washers, etc., make SP5627 DESCRIPTION * Screw, Pan Hd. 10-32 x 3/_t....... * Lockwasher, External No. 10 Handwheel " Screw, Pan Hd. 10-32 x 3/8 Panel, Front Screw, Pan Hd. Ty "AB" No. 8 x 1/2 Scale, Adjustable Bevel Base Guard, Belt Clip, "S" * Screw, Hex Hd. 3/8-16 x 112 Lockwasher, External 3/8 Tie, Wire * Nut, Lock 10-32 Motor Motor (Model 113. 298762 only) Bracket, "L" Mounting (Model 113.298722 only) Owners Manual (Not Illustrated) buying these items by mail uneconomical. To avoid shipping and handling charges, you may obtain most of these locally. (I) PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW "0 m MODEL NO. 113. 298722 AND 113.298762 ml "0 9.1 U) 19 _4 15 20 21 22 16 co / 25 J 23 51 50 49 29 38 49 37 36 35 34 34 \ 33 32 FIGURE 2 3O PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL 113.298722 AND 113,298762 FIGURE KEY NO. 2 3 4 5 6 7 8 9 10 PART NO. 160204 I STD571812 I STD523106 I STD523110 I STD551231 162292 1STD541231 I STD533107 160206 11 16o2o5 12 I STD551037 13 163011 14 162296 !5 162833 16 ]818319 17 1818463 18 19-32138 19162498 20 I 6362 2113540 DESCRIPTION Support, Spreader Screw, Thumb 5/16-18 x 1 * Pin, Roll 3/16x 1-1/4 Screw, Hex Hd. 5/16-18 x 5/8 Screw, Hex Hd. 5/16-18 x 1 * Lockwasher, External 5/16 Support, Guard * Nut, Hex 5/16-18 * +Bolt,Carriage 5/16-18 x 3/4 * Screw, Hex Ind. Wash. Hd. 1/4-20 x 1-1/2 Spring * wasi_er, .380 x 47/64 x 3/32 Washer, Knob Clamp Spacer Table, Trunnion Table, 10 In. Saw Screw, Soc. Set 3/8-16 x 3t4 1" Blade, Saw 10 In. Collar, Blade Nut, Arbor Wrench, Arbor 162437 23 162898 Retainer,Bearing 26 137899 27Im054 Nut, Tilt Ring, Retaining 3/4 28 ! 37828 29 18 Spring,Clamp Screw 30 Screw, Clamp 22 . Screw, Tilt Screw, Hex Hd. 3/8-16 x 1 241ST0523710 * Lock'washer, Exterrlal 3/8 25ISTOSm237 37829 Handle, Clamp Screw * Standard Hardware Item - May be purchased locally 2 - PARTS KEY NO, 3"1 32 33 34 35 36 37 38 39 40 41 LIST PART NO. STD581062 37838 60178 STD302111 62697 62699 STD601103 STD551210 819442 6527 60384 43 508511 44 60400 45 STD580025 46 819432 47 820015 48 37158 49 STD326022 50 STD304410 51 STD581037 52 37823 53 37824 54 37825 55 30628 56 6423 57 STD551025 58 162585 59 30767 DESCRIPTION * Ring, Retaining5/8 Washer, .629 x 7/8 x 1/64 Washer, Spdng * O-Ring Screw, Lift Pointer * Screw, Pan Hd. Ty "T" 10-32 x 3/8 * Lockwasher, External No. 10 Cradle (Includes Key No. 40) Ring, Retaining 3/4 Washer, 3/4 x 1-1/4 x .090 .......... Arbor Ring, Retaining 5/8 * Key, Woodruff Housing, Arbor Bearing, Saw Arbor Ring, Retaining 5/8 * Pulley, 5/8 Bore (Includes Set Screw) * Belt, V 1/2 x 41 Ring, Retaining 3/8 Pin, Hinge Base, Motor Support, Motor Base Screw, Pivot Arm Washer, Spring * Washer, 17164 x 47164 x 1/16 Rod, Spreader Washer End Play (.010 Thick) 1" Stock Item - May be secured through the Hardware Department o1 most Sears Retail Stores or Catalog Order Houses. repair parts PARTS LiST FOR CRAFTSMAN MODEL 113.298722 ! 2 \ \ 10 iNCH TABLE SAW AND 113.298762 PARTS UST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO. 113. 298722 AND 113.298762 5 \ FRONT 4 ! 4 \ REAR GUIDE BAR (REF) FIGURE KEY NO. 1 2 3 4 5 6 7 8 4 - TABLE PART NO. EXTENSIONS DESCRIPTION 9-22261 t Extension, Table 12 x 27 STD541231 * Nut, Hex 5/16-18 STD551231 * Lockwasher, External 5/16 STD523107: * Screw, Hex Head 5/16-18 x 3/4 STD551031 * Washer, 21/64 x5/8 x 1/16 818308 Bracket 62539 Spacer, Fence Guide Bar STD523112 * Screw, Hex Hd. 5/16-18 x 1-1/4 * Standard Hardware Item - May be purchased locally 1" Stock Item - May be secured through the Hardware Department of most Sears Retail Stores or Catalog Order Houses. 51 GUIDE BAR (REF) repair parts PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113. 298722 AND 113.298762 t '----./J , 4 11 ° 17 I t,..----- ts •. i _ FIGURE 5 - RiP FENCE ASSEMB LY KEY ,- PART NO. *__ NO. • . " 1 2 3 4 5, 6 62942",, 62945 62775" 9404336 62941 : 423567'L DESCRIPTION - .:_Hand!e • '_ Shoe " Indicator L",Screw,Parl.CrossType--r, No.4-40 x 1/4 _ Hea_ Fence i" . ,_rew, Sems3/8-16xli2 7 s2s4s, _.__, Ctm_.Fence 8 ST_80_ 9 szs2a_ _: SCm_ _CIosstype'T;8-32x1/2 • ,_;_ spm_,_nce;L._:k 13; .508112" '! _;_ ;,_/UJgntne_ (IncludesKey #18) 15 ÷STD61.100_ :_';.:_ ,J-k_xH_'Type i6 ...... PacL'__gnrnent 17 62940 " -Cam_: ..... 18 ":6,'Z94__ . ' .. f,b't_,Adjustment , "A"No. t 0 x 1/2 . • StandardHard,vats-item. May_bepurchasedlocally. 52 Io " PARTS LiST FOR CRAFTSMAN MODEL 10 iNCH TABLE SAW NO. 113. 298722 AND 113.298762 ------- 3 _4 td .___---7 ,o 9 FIGURE KEY NO.' PART NO. 1 2 3 4 5 6 7 8 9 10 62693 62692 STD551031 37893 STD510803 135 37895 37896 9417295 62230 11 12 13 14 STD541231 62225 62383 6- MITER GAUGE . ' 9 ASSEMBLY DESCRIPTION Plug, Button Knob, Miter Gauge (Includes Key No. 1) * Washer, Plain, 21/64 x 1 x 1/16 Gauge, Miter * Screw, Pan Hd. 8-32 x 5/16 Indicator Block, Miter Gauge Indicator Pin, Miter Gauge Stop * Screw, Pan Hd., w/Lockwasher, 8-32 x 5/8 Rod Assembly, Miter Gauge, Consisting of Items 11, 12, 13 " Stud, Clamp Stud, Pivot Screw, Locking Set 1/4-20 x 3/8 * Standard Hardware Item - May be purchased locally. 53 repair parts PAR'IS T LiST FOR CRAF3SMAN 10 INCH TABLE SAW UODEL NO. 1_3. 298722 AND 113.298762 2 3 4 FIGURE 7' - GUARD ASSEMBLY DESCRIPTION 54 5 I PARTS UST FOR CRAFTSMAN MODEL NO. 113. 298722 AND 113.298762 3 1 10 iNCH TABLE SAW 4 5 /19 2 ®/ I t 6 5 ,/ 6 4 1 1 2 I FIGURE 8 - LEG SET KEY " NO. PART NO. 1 2 3 4 5 6 7 8 60314 819441 62554 STD551225 STD541025 62553 STD541237 803835-1 DESCRIPTION Screw, Serrated Truss Hd. 1/4-20 x 1/2 Leg Stiffener, Side * Lockwasher, Ext. 1/4 * Nut, Hex 1/4-20 Stiffener, End * Nut, Hex 3/8-16 Foot, Leveling HARDWARE FOR ATrACHING LEGS TO SAW 9 10 11 STD523112 STD551031 STD551231 Screw, Hex Hd. 5/16-18 x 1-1/4 Washer, 11/32 x 11/16 x 1/!6 * Lockwasher, Ext.5/16 12 STD541231 * Nut, Hex 5/16-18 * Standard Hardware Item - May be purchased locally 55 10-iNCH TABLE SERVICE MODEL NO'S 113.298722 113.298762 HOW TO ORDER REPAIR PARTS ;AW Now that you have purchased your 10 Inch Table Saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co., stores. Be sure to provide all pertinent facts when you call or visit. The model number of your Table saw will be found at the left-hand side of the base. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: PART NUMBER MODEL NUMBER 113.298722 113.298762 PART DESCRIPTION NAME OF ITEM 10 Inch Table Saw All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling. Sold by SEARS, Part No. SP5627 ROEBUCK AND CO., Chicago, Form No. SP5627-2 IL 60684 U.S.A. Printed in U.S.A. 11/93
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