Craftsman 113298722 User Manual 10 TABLE SAW Manuals And Guides L0806063

CRAFTSMAN Saw Table Manual L0806063 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

User Manual: Craftsman 113298722 113298722 CRAFTSMAN 10 TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10 TABLE SAW #113298722. Home:Tool Parts:Craftsman Parts:Craftsman 10 TABLE SAW Manual

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MODEL NO'S,

113o298722

113.298762

SAW WITH LEGS

TWO CAST IRON

TABLE EXTENSIONS

MOTOR AND

QUICK RELEASE

RiP FENCE

Serial

Number

Modelandserialnumbermaybefound

at theleft-handsideofthe base.

You should record both model and

serial number in a sale place for future

use.

FOR YOUR

SAFETY:

Read ALL

INSTRUCTIONS

CAREFULLY.

SEAFW / CRRFTSMRH

IO.INCH TABLE SAW

• assembly

ooperating

°repair parts

_,, illll

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. SP5627 Printed in U.S.A.

FULLONEYEARWARRANTYONCRAFTSMANTABLESAW

If wlth|noneyearfromthedaleof purchase,thisCraftsmanTableSawfallsdueto adefect in

mstedal orwo_manshlp, Sears will repair it, free of charge. This warranty applies only while this

product is in use inthe United States.

WARRANTY SERVICE IS AVAILABLE BYSIMPLY CONTACTINGTHE NEAREST SEARS SERVICE

CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

THIS WARRANTY APPLIES ONLY WHILE THiS PRODUCT iS USEDIH THE UNITED STATES.

This warranty gives you specific legal rights, and you mayalso have other rightswhich vary from

state to state.

SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estales, IL 60195

v .....

safety instructions for table saw

Safety is a combination of common sense, staying alert

and knowing how your table saw works. Read this

manual to understand this saw.

BEFORE USING THE SAW

serious, permanent Injury, do not plug the saw In

until the following steps have been satisfactorily

completed.

Guard, Spreader, Anti-Kickbackdevice, Miter Gauge,

Fence, Table Insert and Blade Elevation and Bevel

Controls. (See page 25)

4. GROUND THE SAW- This saw has an approved 3-

conductor cord and a 3-prong grounding type plug.

The plugfits grounding type outlets desig ned for 120

volt 15 amp circuits. The green conductor inthe cord

isthegrounding wire. To avoid electrocution, NEVER

connect the green wire to a live terminal.

5. To avoid injuryfrom electrical shock, make sure your

fingers do not touch the plug's metal prongs when

plugging in or unpluggingthe saw.

6. To avoid back injury, get help or use recommended

casters when you need to move the saw. Always get

help if you need to lift the saw. Hold the saw close to

your body. Bend your knees so you can liftwith your

legs, not your back.

7. NEVER STAND ON TOOL. Serious injury could

occur ifthe tool tips or you accidentally hitthe cutting

4. Review of the maintenance methods for this saw. tool. Do not store anything above or near the tool

(See page 43) where anyone might stand on the tool to reach them.

Read the DANGER label found onthe front of the saw, BEFORE EACH USE:

anything.

2. To avoid injury from unexpected saw movement: B. Check for alignment of moving parts, binding of

A. Put the saw on a firm level surface where there is moving parts, breakage of parts, mounting, and

• _ua r_j .pgL,_rd down and i_ 7. When rtppixtg.use push stick when

II:_ _goggles that meet place f_r through cut_ fence ,Isset 2_nches or more from

ANSI 2:871 standa_s. 5. Do not do freehamd cuts. bla6_.

E3. _notDotrot macfi around Or over saw 6. Keep hands out of path of saw 8. Know how to reduce the risk af

9. When riPPing, use push blOCk and 10. Turn _0owex off and walt fo_ blade

auxiliaw fence wherl fence _s set to stop before adjusting or

between V2 and 2irt_hes from

blade. Do not nlake rip cuts |

narrower than _/2 inch __

E. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking for and removing keys and

adjusting wrencheslrem tool before turning it on.

F. To avoid injury from jams, slips or thrown pieces

(kickback and throwback):

1. USE ONLY "RECOMMENDED ACCESSO-

RIES" (See page 43). Follow the instructions

that come with the accessories. Using other ac-

cessories may be dangerous.

2. Choose the right blade or cutting accessory for

the material and the type of cutting you plan to

do.

3. Never use grinding wheels, abrasive cut-off

wheels, friction wheels (metal slitting blades)

wire wheels orbuffing wheel. They can fly apart

explosively.

4. Choose and inspect your cutting tool carefully.

a. To avoid cuttingtoolfailureand thrownshrap-

nel (broken pieces of blade), use only 10" or

smaller blades or other cutting tools marked

for speeds of 3450 rpm or higher.

b. Always use unbroken, balanced blades

designed to fit this saw's 5/8 inch arbor.

c. When thru-sawing (making cuts where the

blade comes through the workpiece top),

always use a 10 inch diameter blade. This

keeps the spreader in closest to the blade.

d. Do not overtighten arbor nut. Use arbor

wrenches to "snug"it securely.

e. Use only sharpbladeswith properly setteeth.

Consult a professional blade sharpenerwhen

in doubt.

f. Keep blades clean of gum and resin.

5. Adjust table inserts flush with the table top.

NEVER use the saw without the proper insert.

6. Make sure all clamps and locksare tight and no

parts have any excessive play.

2. Keep work area clean

A. Cluttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burns or other fire damage, never use the

saw near flammable liquids, vapors or gases.

C. To avoid injury,don't do layout, assembly, or setup

work on the table while the blade is spinning. It

could cut or throw anything hitting the blade.

Plan ahead to protect your eyes, hands,face, ears.

AVOID ACCIDENTAL STARTING - Make sure

switch is "OFF" before plugging saw in.

3. Plan your work

A. USE THE RIGHT TOOL - Don't force toot or

attachmentto do a job it was not designed for.

B. Dress for safety:

1. Do not wear loose clothing, gloves, neckties or

jewelry (dngs, wristwatches). They can get

caught and draw you into moving parts.

2. Wear nonslip footwear.

3. Tie back long hair.

4. Roll long sleeves above the elbow.

5. Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs or muffs when

using saw for long periods of time.

6. Any power saw. can throw foreign objects into

the eyes. This can cause permanent eye

damage. Wear safety goggles (not glasses)

that comply with ANSI Z87.1 (shown on pack-

age). Everyday eyeglasses have only impact

resistant lenses. They are not safety glasses.

Safety goggles are available at Sears retail

catalog stores. Glasses or goggles not in com-

pliance with ANSI Z87.1 could seriously hurt

you when they break.

WEAR YOUR

7. For dusty operations, wear a dust mask along

with the safety goggles.

C. Inspect your workpiece. Make sure there are no

nails or foreign objects in the part of the workplece

to be cut.

D. Plan your cut to avoid KICKBACKS and THROW-

BACKS - when apart or all of the workpiece binds

on the blade and is thrown violently back toward

the front of the saw.

1. Never cut FREEHAND: Always use either a

Rip Fence, Miter Gauge or fixture to position

and guide the work, so itwon't twist, bind on the

blade and kickback.

2. Make sure there's no debris between 1ne work-

piece and its supports.

3. When cutting Irregularly shaped workpieces,

plan your work so it will not slip and pinch the

blade:

a. A piece of molding, for example, must lieflat

or be held by a fixture or jig that wiU not let it

twist, rock or slip while being cut. Use jigs or

fixtures where needed to prevent workpiece

shifting.

b. Use a different, better suited type of toot for

work that can't be made stable.

4. Use extra caution with large,, very small or

awkwardworkpisces.

a. Use extra supports(tables, sawhorses,block,

etc.) for any workpieces large enough to tip

when not hell down to thetable top. NEVER

uSe another person as a substitute for a

table extension, or as additional support fora

workpiece that is longer or wider than the

basic saw table, orto help feed, support or

pull the workpisce.

b. Never confine the piece being cut off, that is,

the piece NOT againstthe fence, mitergauge

or fixture. Never hold it,clamp it, touch it, or

use length stops against it. It must be free to

move. Ifconfined, itcouldgetwedged against

the blade and cause a kickback or throw-

back.

c. Never cut morethan one workpiece at a time.

d. Never turn your table saw"ON" before clear-

ing everything except the workpiece and

related support devices off the table.

4, Planthawayyouwill pushtheworkplecethrough

A. NEVER pull the workpleo_ through. Start and

finishthe cut from the front of the table saw.

B. NEVER put your fingers or hands in the path of

the sawblade or other cutting tool.

C. NEVER reach In back ofthe cuttingtoolwith either

hand to hold down or support the workpiece,

remove wood scraps, or for any other reason.

D. Avoid hand positions where a sudden slip could

cause fingers or hand to move into a sawblade or

other cutting tool.

E. DON'T"OVERREACH. Always keep good footing

and balance.

F. Push the workpisce against the rotation of the

blade. NEVER feed material into the cutting tool

from the rear of the saw.

G. Always push the workpiece all the way past the

sawblade.

H. As much as possible,keep your face and body to

one skJeof the sawblade, outof line with apossible

kickback or throwback.

I. NEVERtum the saw =ON" before cieadngthe table

of all tools, wood scraps, etc., except the work-

piece and related feed or support devices for the

cutp nned.

J. AVOID ACCIDENTAL STARTING -Make sure

switch is =OFF" before plugging saw in.

WHENEVER SAW BLADE iS SPINNING

WARNING: Don't let familiarity (gained from fie- I

tion of a second Is enough to cause a Severe

Injury.

1. Before actually cuttingwith the saw, watcl_it while it

runsfor a short while, if it makes an unfamiliar noise

or vibrates a lot, stop immediately. Turn the saw off.

Unplugthe saw. Do not restart untilfinding andfixing

the problem.

2. Make sure the top of the arbor or cutting tool turns

toward the front of the saw.

3. Set the cutting tool as low as possible for the cut

you're planning.

4. KEEP CHILDREN AWAY. All visitorsshould be kept

a safe distance fromwork. Make sure bystanders are

clear of the saw and workplece.

5. Let the blade reach full speed before cutting.

6. DON'T FORCE TOOL. It will do the job better and

safer at its designed rate. Feed the workpiece intothe

blade only fast enough to let it cut without bogging

down or binding.

7. Before treeing any jammed material

A. Turn switch "OFF".

B. Unplug the saw.

C. Wait for all moving pars to stop.

D. Check blade, Spreader and Fence forproper align-

ment before starting, again.

8. To avoid throwback of cut off pieces;

A. Use the Guard assembly.

B. To remove loose pieces beneath ortrapped inside

the guard:

1. Turn saw "OFF".

2. Remove switch key.

3. Wait for blade to stop before liftingthe Guard.

ADDITIONAL INSTRUCTIONS FOR

RIPTYPE CUTS

1. NEVER use the Miter Gauge when ripping.

2. Use a Push Stick whenever the fence is 2 or more

inches from the blade. When thru-sawing, use an

AuxiliaryFence and Push Blockwhenever the Fence

mustbebetween 1/2 and2 inchesof the blade. Never

thru-saw rip cuts narrower than 1/2 inch. (See =BA-

SIC SAW OPERATION -USING THE RIP FENCE"

section.)

3. Never rip anything shorter than 10" long.

4. When using a Push Stick or Push Block, the trailing

end of the beard must be square. A Push Stick or

Blockagainst an uneven end could slip off orpush the

work away from the Fence.

5. A FEATHERBOARD can help guide the workpiece.

See "BASIC SAW OPERATION - USING THE RIP

FENCE." Always use Featherboards for any non

thru rip type cuts.

+++o+,

5/16" APART

4-1/2' +- 5"

BEFORE STARTING

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sawblade.

2. Check the anti-kickback pawls. (See "BASIC SAW

OPERATION - USING THE RIP FENCE.") The

Pawls must stop a kickback once it has started.

Replace orsharpen Anti-Kickback Pawls when points

become dull.

3. Plastic and composition (like hardboard) materials

may be cut on your saw. However, since these are

usually quite hard and slippery, the Anti-Kickback

Pawls may notstop a kickback. Therefore, be espe-

cially careful in your set-up and cutting procedures.

WHILE CUTTING

1. To avoid kickbacks and slips into the blade, always

pushforward onthe section of the workpiece between

the saw blade and the Rip Fence. Neverpushforward

on the piece being cut off.

ADDITIONAL iNSTRUCTiONS FOR

CROSSCUT TYPE CUTS

BEFORE STARTING

1. NEVER use the Rip Fence when crosscutting.

2. An auxiliary wood facing attached to the Miter Gauge

can help prevent workpiece twisting and throwbacks.

Attach it to the holes provided. Make the facing long

enough and big enough to support your worK. Make

sure, however, it will not interfere with the Sawblade

Guard. (See page 26)

3. Use jigs or fixtures to help hold any piece too small to

extend across the full length of the Miter Gauge face

during the cut. This lets you properly hold the Miter

Gauge and workpiece and helps keep your hands

away from the blade.

WHILE CUTTING

1. To avoid blade contact, always hold the Miter Gauge

as shown in the "BASIC SAW OPERATIONS - US-

ING THE MITER GAUGE."

BEFORE LEAVING THE SAW

1. Turn the saw off.

Wait for blade to stop spinning.

Make workshop child-proof. Lock the shop. Discon-

nect master switches. Remove the yellow Switch

Key. Store it away from children and others not

qualified to use the tool.

4. Unplug the saw.

glossary of terms for woodworking

Anti-Kickback Pawls (AKP)

Device which, when properly maintained, is designed to

stopthe workpiece from being kicked back at the opera-

tor during ripping operation.

Arbor

The shaft on which a cutting tool is mounted.

Crosscut

A cuttingor shaping operation made across the width of

the workpiece.

Dado

A non through cut which produces a square sided notch

or trough inthe workpiece.

Featherboard

Adevice which can help guide workpieces during rip

type operation.

Freehand

Performing a cut without using a Fence, Miter Gauge,

fixture, hold down or other proper device to keep the

workpiece from twisting during the cut.

Gum

A sticky, sap based residue from wood products.

Heel

Misalignment of the blade.

Kerr

The amount of material removed by the blade in a

KIckback

Anuncontrolled grabbing and throwing of the workpiece

back toward the front of the saw.

Leading End

The end of the workpiece which, during a rip type

operation, is pushed into the cutting tool first.

Molding

A non through cutwhich produces a special shape inthe

workpiece used for joining or decoration.

Push Stick

A device used to feed the workpiece through the saw

during narrow ripping type operations and helps keep

the operator's hands well away from the blade.

Push Block

A device used for ripping type operations too narrow to

allow use of a Push Stick.

Rabbet

A notch in the edge of a workpiece.

Resin

A sticky, sap base substance that has hardened.

Ripping

A cutting operation along the length of the workpiece,

Revolutions Per Minute (RPM)

The number of turns completed by aspinning object in

one minute.

throughcut or the slot produced by the blade in a non

through or partial cut.

glossary of terms for woodworking

Sawbisde Path

The area ofthe workpiece ortable top directly in line with

the part of the workpiece whichwill be, or has been, cut

by the blade.

Set

Thedistance that thetip of the sawblade tooth isbent (or

set) outward from the face of the blade.

Throw-Back

Throwing of pieces in a manner similar to a kickback.

Thru-Sawing

Any cutting operation where the blade extends com-

pletely through the thickness of the workpiece.

Trailing End

The workplace end last cut by the blade in a ripping

operation.

Workploce

The item on which the cutting operation is being done.

The surfaces of a workplece are commonly referred to

as faces, ends and edges.

motor specifications and eiectrica! requirements

Thissawisdesignadtouse a3450RPM motoronly. Do

not use any motor that runsfaster than 3450 RPM. It is

wired for operation on 120 volts, 60 Hz., alternating

current. IT MUST NOT BE CONVERTED TO OPER-

ATE ON 230 VOLTS.

WARNING: Do not use blower or washing

chine motors or any motor with an automatic

reset overload protector. They can start up by

themselves and you could get Injured.

CONNECTING TO POWER SOURCE

OUTLET

This saw must be grounded while in use to protect the

operator from electrical shock.

JWARNING: Damaged power cords can cause

shock or fires. If the power cord is worn, cut or

damaged In any way, have It replaced immedF

stely.

WARNING: Failure to properly ground this power

tool can cause electrocution or serious shock,

partlcuisrly when used In damp locations, or near

meta! plumbing. If shocked, your reaction could

cause your hands to hit the cutting tool.

This saw is equipped with a 3-conductor cord and

grounding type plug which has a grounding prong,

approved by Underwriters' Laboratories and the Cana-

dian StandardsAssociation. The ground conductor has

a green lugand is attachedto the tool housing atone end

and to the ground prong in the attachment plug at the

other end.

This plug requires a mating 3-conductor grounding type

outlet as shown.

It is recommended that you have a qualified electrician

replace the TWO prong outlet witha properly grounded

THREE prong outlet.

GROUNDING LUG

Your saw is wired for 120 volts and has a plugthat looks /_- -

like the one shown below. JJ"_,' !I MAKESURETHISIS

3-PRONG _'_ _ _,_.-._-- CONNECTED TO A

ADAPTER

GROUNDING PRONG

PROPERLY GROUNDED

3-PRONG OUTLET

/fl g/

Plug power cord of fully assembled saw into a 120V

properly grounded type outlet protected by a 15 amp.

time delay or Circuit-Saver fuse or circuit breaker.

your outlet Is properly g rounded, have It checked

by a qualified electrician.

WARNING: To avoid electrical ShOCk, do not

permit fingers to touch the terminals of the plug,

when Installing or removing the plug to or from

the outlet.

Atemporary adapter, as shown, isavailable forconnect-

ing plugs to 2-prong receptacles. The green grounding

lug extending from the adapter must be connected to a

permanent ground suchas to a properlygrounded outlet

box. This adapter should be used only until a properly

grounded outlet can be installed by a qualified electri-

cian.

WARNING: Avold electric shock, lftheoutlet you

are planning to use for this saw is of the two prong

type, DO NOT REMOVE OR ALTER THE GROUND-

ING PRONG IN ANY MANNER. Use an adapter, as

shown, and always connect the grounding lug to

aknown ground, such as to a properly grounded

outlet box. Not all outlet boxes are properly

grounded, ff you are not sure the outlet box Is

properly grounded, have It checked by aqua llfled

eisctrlclan.

NOTE:Theadapterillustratedis for use only if you

already have a properly grounded 2-prong receptacle.

The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent

overheating and motor burn-out, use the followingtable

to determine the minimum wire size (A.W.G.) extension

cord.

Use only 3 wire extension cords which have 3-prong

grounding type plugs and 3-prong receptacles which

accept the plug on the saw.

1H.P. MOTR 110- 120V

Extension Cord

Length Wire Size A.W.G.

0 - 25 Feet No. 16

26 -50 Feet No. 14

51 - 100 Feet No. 12

CHECK MOTOR ROTATION

The motor must rotate CLOCKWISE when viewed from

the shaft end to which you will mount the pulley. (See

page 21.) If it does not, do not assemble or use saw until

motor with right rotation is installed.

contents

Warranty .................................................................... 2

Safety instructions for Table Saw .......................... 2

Additional Instructions for Rip Type Cuts ............... 4

Additional Instructions for Cross Cut Type Cuts .... 5

Glossary .................................................................... 5

Motor Specifications and

Electrical Requirements ...................................... 6

Connecting to Power Source Outlet ...................... 6

Motor Rotation ....................................................... 7

Unpacking and Checking Contents ........................ 8

Tools Needed ......................................................... 8

List of Loose Parts ................................................. 8

Assembly ................................................................ 10

Installing Handwheels .......................................... 10

Checking Table Insert .......................................... 10

Checking Blade Squareness to Table ................. 10

Assembling Steel Legs ........................................ 11

Mounting Saw ...................................................... 11

Attaching and Assembling Table Extensions ....... 12

Mounting Switch .................................................. 13

Installing Right Front Rip Fence Guide Bar ......... 14

Installing Rear Fence Guide Bar .......................... 15

Aligning Rip Fence ............................................... 17

Self Aligning Spring Adjustment .......................... 17

Rip Fence Lock Lever Adjustment ....................... 18

Rip Fence Alignment Adjustment ........................ 18

Adjusting Rip Scale Pointer ................................. 19

Installing Blade Guard ......................................... 19

Mounting the Motor .............................................. 21

Installing Belt ....................................................... 22

Installing Belt Guard Support ............................... 23

Installing Belt Guard ............................................. 24

Plugging in Motor ................................................. 24

Getting to Know Your Saw .................................... 25

On-Off Switch ....................................................... 25

Elevation Handwheel ........................................... 26

Tilt Handwheel .................................................... 26

Tilt Lock Handle ................................................... 26

Rip Fence ............................................................ 26

Miter Gauge ......................................................... 26

Blade Guard ......................................................... 26

Table Insert .......................................................... 26

Removing and Installing Sawblade ...................... 27

Exact-I-Cut ........................................................... 27

Safety Instructions for Basic Saw Operation ...... 28

Basic Saw Operation -Using the Miter Gauge ....30

Work Helpers ....................................................... 30

Crosscutting ......................................................... 31

Repetitive Cutting ................................................ 32

Miter Cutting ......................................................... 32

Bevel Crosscutting ............................................... 33

Compound Miter Cutting ...................................... 33

Using the Rip Fence ............................................... 33

Ripping ................................................................. 34

Bevel Ripping ....................................................... 34

Using Featherboards for Thru-Sawing ................. 36

Resawing ............................................................. 36

Cutting Panels ..................................................... 37

Rabbeting ............................................................ 37

Ploughing and Molding ........................................ 37

Dadoing ................................................................ 38

Molding Cutting .................................................... 38

Using Featherboards for Non Thru-Sawing ......... 38

Adjustments ........................................................... 39

Miter Gauge ......................................................... 39

Heeling Adjustment or Parallelism of Sawblade

to Miter Gauge Groove ................................... 39

Blade Tilt, or Squareness of Blade to Table ........ 41

Tilt Mechanism ..................................................... 42

Maintenance ........................................................... 43

Lubrication....: ......................................................... 43

Recommended Accessories ................................. 43

Trouble Shooting ................................................... 44

General ................................................................ 44

Motor .................................................................... 44

Repair Parts ............................................................ 46

unpacking and checking contents

TOOLS NEEDED

Plier

Combination Square

Wrenchea

7/16 in, 1/2 in. 91"16 In.

Phillips Screwdriver

Medium Scra_dr|ver

Small Screwdriver

SIZE

Set Screw Wrenches

3/32 In.

1/8 In.

5/32 In.

COMBINATION SQUARE MUST BE TRUE,

STRAIGHT EDGE OF BOARD

3, 4" THICK. THIS EOGE MUST

BE PERFECTLY STRAIGHT.

DRAW LIGHT LINE ON _

BOARD ALONG THIS EDGE ; '_ _/

L_ /

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPEO

OVER IN OOTTED POSITION.

Separate all parts from packing materials and check

each one with the illustrationand the listof Loose Parts

tO make certain all items are accounted for, before

discarding any packing material.

IWARNING: ff any parts are missing, do not at-

tempt to assemble the table saw, plug in the

power cord or turn the switch on until the missing

parts are obtained and are in_alle,(:l correctly.

Remove the protective oil that is applied to the table top

andedges of the table. Use any ordinaryhouseholdtype

grease and spot remover.

WARNING: To avoid fire or health hazard, never ]

use gasoline, naptha, or similar highly volatile isolvents.

Apply a coat of automobile wax to the table.

Wipe all parts thoroughly with a clean, dry cloth,

WARNING: For your own safety, never con_ !

plug to power source outlet until all assembly !

stepsarecomplete, aad you have mad and under-

stand the safety and operating Instructions.

ITEM

il/ ..........

PART NAME QTY.

Blade Guard and Spreader ........................... 1

Rip Fence ...................................................... 1

Owner's Manual ............................................ 1

Cast Iron Table Extensions ........................... 2

Miter Gauge .................................................. 1

Rip Fence Guide Bar with Rip Scale (Front]. 1

Support, Motor Base ..................................... 1

Rip Fence Guide Bar (Rear) ......................... 1

Side Stiffener ................................................. 2

Leg ................................................................ 4

End Stiffener ................................................. 2

Motor ............................................................. 1

Bag of Loose Parts

(Containing the following items)

Outlet, On/Off with Key ................................ 1

Handwheel .................................................... 2

Bracket, "L" Mounting (Model 113.298721) ... 1

Bag of Loose Parts ........................................ 3

Bag of Loose Parts

(Containing the following items)

Wrench .......................................................... 1

Belt, "V" 1/2 x 41 ........................................... 1

Pulley, 112dia. with 5/8 Bore ......................... 1

Spreader, Rod ............................................... 1

Blade Guard Support .................................... 1

Spreader Support .......................................... 1

£@

(MODEL 11_L29B762)

(MODEL 113.298722 i

ITEM PARTNAME QTY

BagofLoosePartsNo.

(Containingthefollowingitems)

V BeltandPulleyGuard......................................1

W BeltGuardClip"S". ......................................... 3

X Screw, Pan Hd. 10-32 ×1/2 ............................. 2

Y Support, Belt Guard ......................................... 1

Z Belt Guard Support Bracket ............................. 1

Bag of Loose Parts .......................................... 2

Bag of Loose Parts

(Containing the following items)

X Screw, Pan Hd. 10-32 × 3/4 ............................. 2

AA Screw, Hex Hd. 1/4-20 × 5/8 ............................ 2

AA Screw, Hex Hd. 5/16-18 x 5/8 .......................... 3

AA Screw, Hex Hd. 5/16-18 x 1............................. 5

AA Screw, Hex Hd. 5/16-18 x 1 ............................. 4

AA Screw, Hex Hd. 5/16-I8 x 1-1/4 ....................... 1

AA Screw, Hex Hd. 5/16-18 x 1-3/4 ....................... 2

AB Nut, Hex 1/4-20 ................................................ 2

AB Nut, Hex Jam 5/16-18 .................................... 14

AC Lockwasher, External #10 ............................... 2

AC Lockwasher, External 1/4 ................................ 2

AC Lockwasher, External 5/16 ............................ 16

AD Carriage Bolt, 5/16-18 ×3/4 ............................. 4

AE .. Screw, Thumb 5/16-18 × 1............................... 1

AF Washer, 21/64 x 5/18 x 1/16 ............................ 8

AL Bracket ............................................................. 2

Bag of Loose Parts

(Containing the following items)

AA Screw, Hex Hd. 5/16-18 x 1-1/4 ....................... 4

AB Nut, Hex 1/4-20 .............................................. 24

AB Nut, Hex Jam 5/16-18 ...................................... 4

AB Nut, Hex Jam 3/8-16 ........................................ 8

AC Lockwasher, External 1/4 .............................. 24

AC Lockwasher, External 5/16 .............................. 4

AF Washer, 11/32 x 11/16 x 1/16 .......................... 8

AG Screw, Truss Hd. 1/4-20 x 1/2 ........................ 24

AH Foot, Leveling 3/8 ............................................ 4

Bag of Loose Parts

(Containing the following items)

AA Screw, He× Hd. 5/16-18 x 1-1/4 ...................... 8

AB Nut, Heavy Hex Jam 5/16-18 .......................... 8

AC Lockwasher, External 5/16 .............................. 8

AF Washer, 11/32 x 11/16 x 1/16 .......................... 8

Bag of Loose Parts

(Containing the following items)

AJ Spacer, Rip Fence Guide Bar .......................... 3

AK Tie, Wire .......................................................... 2

A| AF AH

assembly

Before mountingthe saw on legs, a standor a bench, the

Table Insert and Blade Squareness must be checked at

tt_s time.

INSTALUNG HANDWHEELS LOCKWASHER

1. Line up FLAT SPOTS on shaft and Handwheel, Push

Handwheelonto shaft. Install screw and Iockwasher

to lock Handwheel on shaft. 10-32 X 314 IN.

/PHILLIPS

HEAD SCREW

ELEVATION TIL'F HANDWHEEL

HANDWHEEL

CHECKING TABLE INSERT

iWARNING: To avoid Injury lrom accidental _rt,

make sure switch Is "OFF" and plug is not con-

nected to power source outlet.

1. Insert should beflushwithtabletop, Chsck as shown.

Loosen flat head screw that holds inert and adjust the

four set screws as necessary. Tighten flat head

screw. Do not tighten screw to the point where it

deflects the insert.

CAUTION: Insert must be even with the table

surface, inserts too high or low can let the

workplece "snag" or catch on uneven edges.

Workplece could twist and kick back.

2. To remove Insert

A. Make sure saw is off and unplugged.

B. Loosen Screw.

C. Lift Insert from front end, and pull toward front of

saw.

3. To replace Insert.

A. Make sure saw is off and unplugged.

B. Place insert into insert opening in table and push

toward rear of saw to engage springclip and until

keyslot in Insert will drop over screw. Tigl'ten

screw.

C. Do not tighten screw to the point where it will

deflect the Insert.

CHECKING BLADE SQUARENESS TO

TABLE

IMPORTANT: BLADE must be SQUARE (90o) "¢_

TABLE, in order to proceed with assembly.

1. Make sure saw is off and unplugged.

2. TurnElevation Handwheel clockwise until blade is up

as highas it will go.

3. Check for BLADE SQUARENESS. ff blade is not

square to table, adjust it at thistime.

NOTE: The combination square must be "true" - see

start of *Unpacking and Checking Contents" section

on page 6 for checking method.

Refer to "Blade Tilt, or Squareness of Blade to Table"

adjustment on page 39.

MAKE SURE SQUARE

IS NOT TOUCHING

TIP OF TOOTH

ASSEMBLRNG STEEL LEGS

1. From among the loose parts, find the following hard-

ware:

114IN EXTERNAL 1/4-20

LOCKWASHER HEX NUT

*24 Truss Head Screws, 1/4-20 x 1/2" long

*24 Lockwasher, 1t4 External

*24 Hex Nuts, 1/4-20

*8 Hex Nuts, 3/8-16

*4 Leveling Feet

Items marked with an asterik (*) are shown actual size.

114-20 x 1/2 IN.

TRUSS HEAD SCREW

318-16

2. Assemble the legs as shown.

insert the Truss Head Screws through the holes in the

legs, then through the holes in the Stiffeners. MAKE

SURE THE SCREWS GO THROUGH THE HOLES

IN THE SIDE STIFFENERS MARKED "X".

3. Install the Iockwasher, screw on the nuts but do not

tighten until completely assembled.

4. Install Leveling Feet.

HEX NUT LEVELING FOOT

ASSEMBLE SCREWS

THROUGH HOLES

MARKED"X"

SIDE STIFFENER

END

STIFFENER

IN. HEX NUTS

MOUNTING SAW

1. From among the loose parts, find the following hard-

ware:

*4 Hex Head Screws, 5/16-18 x 1ol14"!ong

*4 Hex Nuts, 5t16-18

*4 Lockwasher, 5/16 External Type

*8 Flat Washers, 11/32x 11/16 x 1/16

Items marked with an astedsk (*) are strewn actual size.

WARNING: The saw Is heavy. To avoid back

Injury, get help to lift the saw. Hold the saw close t

to your body. Bend your knees so you can liftwith

your legs, not your back.

HEX HEAD SCREW

5116 IN EXTERNAL

LOCKWASHER

5tt6-18

HEX NUT

FLAT WASHER

assembly

2. Place saw on legs so that holes in bottom of saw line

up with holes in top of legs.

3. Install screws, washers, Iockwashers and nuts as

shown.

SAW._ IBASE t

HEX HEAD SCREW "'--_l

FLAT WASHER __

END _.

STIFFENER-_i __ ,"1

LOCKWASHER ""_' ''

If you mount the saw on any other bench, make sure that

there is an opening in the top of the bench the same size

as the opening in the bottom of the saw so that the

sawdust can drop through_ Recommended working

height is 33 to 37 inches fromthetopof the saw table to

the floor.

7/16 DIA. HOLES

13 16

I ,

2-3/4

I ,

/" \\ __

\ ®

FRONT OF SAW --'_ 1/2

NOTE: All dimensions in inches

ATTACHING AND ASSEMBLING

TABLE EXTENSIONS

1. Fromamongthe loose parts findthe following hard-

ware: (Quantity indicated isfor two extensions)

*8 Hex Hd. Screw 5/16-18 x 1-1/4

*8 Flat Washer

*8 External Lockwasher, 5/16

"8 Hex Nut, 5t16-18

Items marked with an asterik (*) are shown actual size.

HEX HEAD SCREW

5/16 IN EXTERNAL

LOCKWASH ER

5t16-18

HEX NUT

FLAT WASHER

2. Insert four (4) 5/16-18xl 114 in. long screws through

hole in each Extension.

3. Position extension against table so screws extend

through hole in table.

4. Install flat washers, Iockwashers, and nuts on the

screws...DO NOT TIGHTEN.

5. Line up the rear edge of extension with the rear edge of

the table and top surface of the extension with the top

of the table at the spots marked "X" in the drawing. Use

a combination square to line-up these edges. SLIGHTLY

TIGHTEN nuts with a 1/2" wrench.

6. If the side extension is lower in the center than each

end, loosen the center two screws. Using a "C" clamp

(not provided), raise the side of the extension until it is

even with the table surface as shown. Firmly tighten

nuts.

7. Repeat steps 2 thru 6 to install the other extension.

"C" CLAMP

CHECK WITH SQUARE

AT 2 PLACES

MARKED WiTH "X"

I I

MOUNTING SWITCH

1. From among loose parts findthe following:

*2 Hex Head Screw 5/16-18 x3/4

*2 Flat washers. 21/64 x 5/8 x1/16

*2 External Lockwashers, 5/16

*2 Hex Nuts, 5/16-18

5116-18x3/4

HEX HEAD SCREW 21164 IN WASHER

5/16 iN 5/16 IN EXTERNAL

HE)( NUT LOCK WASHER

Items marked with an asterisk(*) are shown actual size.

assembly

2. Position front guide bar upside down as illustrated.

3. Insert two 3/4 inch screws through two flat washers

then through holes in switch.

4. Insert screws through holesfive and six infrontfence

guide bar as illustrated.

5. Install two Iockwasher and nuts. Tighten nuts.

JAM NUT

5/16-18

1 LOCKWASHER

_/" 7 5TH HOLE

J_'\ _ FRONT FENCE

6TH HOLE ',- \_.__-_ GUIDE BAR

(UPSIDE DOWN)

%%"_""- W ASH E R

HEX HEAD SCREW

5/16-18 x 3/4 IN.

iNSTALLiNG RIGHT FRONT RIP FENCE

GUIDE BAR

1. From among the loose parts, find the following hard-

ware:

*2 Hex Head Screws, 5/16-18x 1-3/4

"1 Hex Head Screws, 5/16-18x 3/4

*4 Lockwashers, 5/16 External Type

*4 Hex Nuts 5/16-18

"3 Spacers, 3/4 diameterx 1/2 long

"1 Hex Head Screw 5/16-18 x 1-1/4

*2 Flat Washers 5/8 x 1/16

1 Bracket

Items marked with an asterik (*) are shown actual size.

5/16-18 x 1-t/4 IN

HEX HEAD SCREW 5/16 IN EXTERNAL

LOCK WASHER

5/16 IN

HEX NUT

HEX HD. SCREW 5/16-18 x 3/4 IN

HEX HEAD SCREW

5/8 x 1/16 IN WASHER 314IN. DIA. X 112IN.

SPACER

=BRACKET

2. Put the bracket against the right edge of the right "_ -- ---"--_

extension so the bracket is lined up with the FIRST

hole near the front of the extension. Insert a3/4 long

screw through a flat washer, through top hole in the

bracket, and throughthe FIRST hole inthe extension.

Installa lockwasherand nuton thescrew, Tightenthe T_,,_ _, _/_ _ 1WASHER

nut only slightly.

EXTERNAL

LOCKWASHER HEX HEAD

SCREW

5/16-18 x 3/4 IN

NOTE: The various holes in the Bar allow them to be

positioned on the saw and also makes them adapt-

able to other models.

3. Insert a 1-314 inch long screw through the second

hole from LEFT Inthe Front Bar.

5. Turn front bar perpendicular and insert bolt through

center hole in middleof saw table as illustrated. Install

lockwasher and nut. DON'T SCREW NUT ON ALL

THE 'NAY, just get the nut started on the screw.

6. Rotate guide bar parallel to table.

_'CENTER HOLE :

'\ IN TABLE

2ND HOLE

IN BAR ;P

7. Insert 1-1/4 inch long screw through slot in bar that

matches hole in bracket. Install spacer, Iockwasher

and nut. DON'T SCREW NUT ON ALL THE WAY,

just get the nut started on the screw.

8. Install spacer between guide bar and the last front

table hole which aligns with the fourth hole inthe front

guide bar.

9. Insert 1-3/4 inch long screw through the hole in bar,

spacer and hole intable. Install Iockwasher and nut

but do not tighten.

4TH HOLE

IN BAR NUT HEX HEAD SCREW

5/16-8 X 1-3/4 IN.

scREW

5/16-8 X 1-3/4 IN.

LOCKWASHER

iNSTALLiNG REAR FENCE GUIDE BAR

1. From among the loose parts find the following:

1 Bracket

*2 Hex Head Screws 5/16-18 x 1

*2 Hex Head Screws 5/16-18 x 3/4

*4 Flat Washers 5/8 x 1/16

*4 External Lockwashers 5/16

*4 Hex Nuts, 5/16-18

1Rear Fence Guide Bar

Items marked with an astedk (*) are shown actual size.

5/16-18 x ! IN

HEX HD. SCREW 5/16-18 x 3/4

HEx HEAD FLATWASHER

5/16 IN

EXTERNAL 5/16-18

LOCKWASHER HEX NUT

REAR FENCE GUIDE BAR BRACKET

2. Put the bracket against the right rear edge of the right

extension so the bracket is lined up with the FOURTH

hole near the rear of the extension (see illustration).

3. Insert one of the 3/4 inch long screws through a flat

washer, through the bracket, and through the FOURTH

hole in the extension. Install a Iockwasher and nut on

the screw. Tighten the nut only slightly.

REAR OF

EXTENSION

_4TH HOLE

_ \_/_ WASHER

LOCKWASHER 5/16-18 x 3/4

HEX HEAD

SCREW

4. Insert a 1 inch long screw through a flat washer and

through the fourth hole of the rear fence guide bar.

Turn rear bar perpendicular to table and insertscrew

through the middle hole as illustrated. Install

Iockwasher and nut loose to adjust guide bar to the

horizontal position.

5. Insert a3/4 inchlong screwthrough a flat washer, bar,

and bracket. Install Iockwasher and nut but do not

tighten.

6. Insert 1 inch long screw through a flat washer and

through the second hole of the rear fence guide bar

plus through the matching hole in table. Install

Iockwasher and nut loosely.

LOCKWASH_UT _,:OC \KWA_

11TH HOLE_,.,I-_._ "-7_'''_-_------_-Vj-_T-_ -

HEX HEAD SCREW WASHER iHEX HEAD SCREW

5/16-18 X 3/4 HEX HEAD SCREW 5/16-18 X 1

5/16-18 X 1IN.

assembly

7. Position Rip Fence over Miter Gauge Groove, holding

up the rear end while engaging front end with Bar.

Lower Fence onto table.

8. Raise blade all the way up,

9. Carefully move Fence against blade.

t0, Move Front Bar until "0" mark on Rip Scale is

approximately in line withtip of Pointer.

11. Move Front Bar upwards until Fence is approxi-

mately 1/32 inch above table, Tighten screw at left

end of Bar.

NOTE: Fold a piece of newspaper making 8 thick-

nesses and place between Rip Fence and table to

act as a spacer. This will hold the Fence off of the

table approximately 1/32 inch.

12. Adjust Rear Barso thal the Fence is approximately

1132 inch above table, make sure it is square with

MiterGauge Groove. Tighten screw atend of Bar.

8THICKNESSES

OF PAPER

8 THICKNESSES

OF PAPER

13. Move Fence to RIGHT edge of table. Make sure it is

approximately 1/32 inch above table at front and

rear and tighten screws.

ALIGNING RiP FENCE

The Fence should slide easily alongthe Bars and always

remain in alignment (parallel to sawblade and Miter

Gauge Grooves),

The alignment is maintained by a spring underneath the

Fence which bears against the Front Guide Bar.

To move the Fence, loosen the Lock Handle and grasp

the Fence with one hand at the front.

For very close adjustments, grasp the Guide Bar with

both hands and move the Fence with your thumbs.

SELF ALIGNING SPRING ADJUSTMENT

Place Fence on saw but DO NOT LOCK IT.

Move the REAR END of the Fence slightlyto the rightor

left.When yourelease it,the Fence should "spring"back

to its original position.

if itdoes not, the spring pressure must be INCREASED,

1. Loosen the screws.

2. Move spring slightly toward front of Fence. Tighten

screws.

backs and jams. To avoid injury, follow these

instructions until the fence properly self aligns.

assembly

If the Fence does not slide easily along the Bars, the

pressure of the spring can be REDUCED.

1. Loosen the screws.

2. Move spring slightly toward rear of Fence. Tighten

screws.

WARNING: To avoid Injury from jams or kick-

backs, be sure to push properly adjusted Lock

Lever all the way down untllthe laver rests onthe

stop before using the Rip Fence.

SPRING

SLIDE SPRING TO

ADJUST PRESSURE

RiP FENCE LOCK LEVER ADJUSTMENT

The Rip Fence Lock Lever, when locked down, should

holdthe Rip Fence securely, it should not be difficultto

push down and lock.

If LOCkLever does not Iockfence securely:

1. Raise Lock Lever.

2. Tighten the adjusting nut using a small screwdriver

until the lever, when locked, holds the Rip Fence

securely.

If Lock Lever is difficultto push down:

1. Raise Lock Lever.

2. Loosen the adjusting nutusing a small screwdriver

untilthe lever is easy to push down and holdsthe Rip

Fence securely.

RIP FENCE ALIGNMENT ADJUSTMENT

1. The Rip Fence must be PARALLEL with the

sawblade and Miter Gauge Grooves. Move Fence

untilit is along side of Groove. DO NOT LOCK IT. It

should be parallel to Groove. If it is not;

A. Loosen the two Hex Hal. Screws.

HEX SCREWS

FENCE HEAD

B. Hold Fenceheadtightlyagainst Bar. Move end of

Fence sothat it is parallel with Groove.

C. Altemately tighten the screws.

D_Recheck alignment.

E. Repeat steps as needed.

iARNING: A misaligned fence can cause kick- I

backs and jams. To avoid Injury, follow these

Instructions until the fence is properly aligned. \

ADJUSTmNG RiP SCALE POINTER

1. Turn Elevation Handwheel clockwise untilblade is up

as high as it will go.

IMPORTANT: BLADE must be SQUARE (90°) to

TABLE, in order to ALIGN Rip Scale.

2. Position Fence on right side of sawblade so that it

touches the sides of the teeth, tighten Lock Handle.

3. Loosen screw holding the Pointer, adjust so that it

points to "0" on the Rip Scale, tighten screw.

NOTE: Ityou cannot adjust Pointer so that it points to

"0", loosen the screws holding the Front Guide Bar

and move the Guide Bar.

LOCK HANDLE F

\ \

INSTALLING BLADE GUARD

1. From among the loose parts, find:

"2 Hex Head Screws, 1/4-20 x 5/8 1/4-20

*3 Hex Head Screws, 5/16-18 x 5/8 HEX NUT

*2 Hex Head Screws, 5/16-18 x 1

*2 Hex Nuts, 1/4-20 k--J_'_

"2 Lockwashers, 1/4 External Type

*2 Lockwashers, 5/16 External Type

"1 Thumbscrew

1 Blade Guard Support 5/16 IN.

1Spreader Support EXTERNAL

1 Spreader Rod LOCKWASHER

Items marked with an asterik (*) are shown actual size.

1/4-20 X5/8 IN.

HEX HD. SCREW 5/16-18 X5/8 IN.

HEX HD. SCREW 5/16-18 X 1IN.

HEX HD. SCREW

1/4 IN.

EXTERNAL

LOCKWASHER

BLADE GUARD

SUPPPORT THUMBSCREW

SPREADER ROD

SPREADER SUPPORT

2. Before installingthe BladeGuard, you mustcheckthe

heeling adjustment (parallelism of sawblade to Miter

Gauge Groove). The procedurefor makingthischeck

and adjusting it are found in the "ADJUSTMENTS"

section of this manual. Refer to "Heeling Adjustment

or Parallelism ofSaw Blade to Miter Gauge Groove."

WARNING: The blade must be parallel to Miter

Gauge Groove. Mlsaligned blades could bind on

workplace. Workplace could suddenly kick back.

You could be cut or hit.

3. Lower the blade.

4. Screw the Motor Base Clamp Screws part way into

cradle. Screw the 5/16-18 x 5/8 inch Hex Hd. screw

intothe Blade Guard support.

5. Attach Blade Guard Support. DO NOT TIGHTEN

SCREWS.

assembly

6. Insert Spreader Rod into Spreader Support untilpin

fits into notch. Insert Thumbscrew and tighten it.

TH LIMB SCREW

SPREADER _

ROD

FLAT

SURFACE

(INTO SUPPORT)

SPREADER

SUPPORT

7. Slide Spreader Rod into Blade Guard Support until

end of Rod is even with edge of Support, Tighten

Hex Head Screw in Support.

8. Attach Spreader to Spreader Support so that the

edge of the Spreader is ever_ with the edge of the

Spreader Support. Tighten screws.

9. Raise Anti-Kickback Pawls (hold in place with a set-

screwwrench-see below). AlignSpreaderSQUARE

to table.

Tighten both 5/16-18 x I inch Hex Head Screws. 1/4-20 HE](

HD. SCREW

1/4 IN. LOCKWASHER

1!4-20 HEX NUT

EVEN WITH SPREADER

SUPPORT EDGE

END OF ROD

EVEN WITH EDGE

OF SUPPORT J

5/16-18 X 1 IN.

HEX HD. SCREWS

10. Raise blade all the way up, make sure it is square

with table.

11.Raise Blade Guard. Lift up both Anti-Kickback

Pawls. Insert one of the Setscrew Wrenches in the

notches to hold the Pawls out of the way.

12.Lay blade of square or other straightedge alongside

of blade.

13.Loosen Hex Head Screw in Guard Support and

move Spreader so that it touches blade of square.

Tighten screw.

and approximately in line with the sawblade. The

Spreader requires further adjustment to alignit PAR-

ALLEL to the blade and in the MIDDLE of the cut

(KERF) made by the sawblade. SCREW

15.iMPORTANT: To work properly, the Spreader

must always be adjusted so the cut workplece

will pass on either side at the Spreader without

binding or skewing to the side.

NOTE: The Spreader isthinner than the width of the

cut (KERF) by approximately six thicknesses of

paper.

SPREADER

KERF WOOD

LOOKING DOWN ON SAW

16. Make two folds in a small piece (6 x 6 inch)of ordinary

NEWSPAPER making three thicknesses.

The folded paper will be used as a "spacing gauge".

17. Place Rip Fence on table. CAREFULLY move it

against blade so that it is parallel to the blade, and

just TOUCHES tips of saw teeth. Tighten Rip Fence

Lock Lever.

18. Insert folded paper between Spreader and Fence.

19.Using 7/16 wrench loosen the 114-20 hex head

screws so the Spreader can slide sideways.

20. Hold Spreader flat against Fence. Tighten screws

using 7/16 inch wrench.

21.To remove Blade Guard and Spreader, loosen

Thumbscrew. DO NOT LOOSEN OTHER SCREWS.

This lets you remove and replace the Guard without

disturbing the Spreader alignment.

7/16 IN. WRENCH

lFOLDED PAPER

MOUNTING THE MOTOR

Model 113.298722 &113.298762 KEY

Check Motor Rotation _//__,_ /

1. The Motor must rotate CLOCKWISE when viewed _J

from the 5/8 inch shaft. ,-

2, MAKE SURE "KEY' IS REMOVED FROM SHAFT.

3. Place the Motor on your workbench or on the floor. /_

4. Plug the cord into aproperly grounded outlet (See _0TAI.jON

"MOTOR SPECIFICATIONS AND ELECTRICAL

REQUIREMENTS" section) Notice the rotation of 5/8 IN.

the shaft. If it is not turning CLOCKWISE, do not DIA. SHAFT

assemble or attempt to operate saw untilmotor with

correct rotation is obtained. 21

assembty

5. From among the loose parts, find the following

hardware:

*4 Carriage Bolts, 5116-18 x 3/4

*4 He× Nuts 5/16-18

°4 Lockwashers, 5t16 External Type

1Motor Pulley

1 Belt Guard "L" Bracket

1 Belt Guard Support Bracket

items marked with an astedsk (*) are shown actual size.

POSITIONING MOTOR ON MOTOR MOUNTING

BASE

Modet 113.298762

ONLY

BELT GUARD

"L" BRACKET

5/16-18 x 3/4 IN

CARRIAGE BOLT

1. Put the motor mounting base against theflat sudace

o! aworkbench.

2. Position the motor so the end with terminal cover is

facing you.

3. Loosen both cradle clamp screws.

4. Put a square against the LEFT side of the motor and

against the top of the workbench.

MOTOR

PULLEY

5/16-18

HEX NUT

BELT GUARD

SUPPORT BRACKET

5/16 IN EXTERNAL

LOCKWASHER

LOOSEN BOTH CRADLE CLAMP SCREWS

5. Turn the motor inside the cradle clamps until the top

of both capacitors touch the square.

6. Tighten both cradle clamp screws to holdthe motor in

this position.

IWARNING: Failure to properly InStall motor may

let workpleca strike capacitor cover during bevel

or compound miter cuts. Workpleca could biml

and kick back. You could be cUt or hit.

MOUNTING MOTOR ON MOTOR BASE

Model 113.298722 & 113.298762

1. Place Motoron Motor Base so that shaft is pointingto

the right. Insert bolls through holes in Base, then

throughthe Motor Mounting Base. Install Iockwashe_

and nuts, DO NOT TIGHTEN AT THIS TIME.

'_ MOTOR M2#NTING

SQUARE __ HAS

_,-_-_+_1"_1 o I WORKBENCH

WELDED MOTOR

MOUNTING BASE

I THESE TWO CARRIAGE BOLT

EDGES EVEN 5t16-18 X 3/4 IN.

LOCKWASHER

5/16 IN,

N"l" _'N_,_.J"3

u _._.=_ _

5/16-18

2. Position Motor so that edge of Motor Foot and Motor

Base are even. Slide Motor allthe way tothe RIGHT.

Slip the long part of the "L" Bracket fully under the

Motor so the short part is just undershaft (Model 113.

298722 only). Tighten the four nuts.

away from Motor. DO NOT TIGHTEN SETSCREW.

4. Install3/16 inch square key (furnished with Motor) in

INSTALLING BELT

Model 113.298722 & 113.298762

1. Lift Motor and insert the TWO PINS on Motor Base

into HOLES in Cradle. Push Motor inas far as it will

go.

BELT GUARD

INSERTED EVEN WITH

MOTOR END HUB

3ASE

2. Lowerthe blade, install Belton Saw Pulley and Motor

Pulley.

3. Sight along edges of both pulleys and move Motor

Pulley so that belt is parallel to the edges of both

Pulleys. Tighten the set screw in the Motor Pulley.

grooves inPulley and rnotorshaft. DO NOTTIGHTEN

SETSCREW.

4. iMPORTANT: Measure the distance from end of

Motor sha_ to Pulisy. Mark this dimension down;

you will need It later when reinstalling the Pulley.

5. Make sure blade is90 ° totable, raise italltheway up.

6. Lift Motoruntiledge of washer iseven with end of slot

tighten pivot screw. Inthisposition, pullMotortoward

you (pins will slide out of Cradle) untilBell is TIGHT,

tighten the two Motor Base Clamp Screws.

7. Loosen Pivot Screw slightly.

8. Lower the saw blade all the way down.

9. IMPORTANT: Motor should pivot freely down-

ward as blade Is lowered, if it does not, LOOSEN

the Pivot Screw some more.

10, Pivot Screw must be adjusted only tight enough to

allow Motor to pivot FREELY as blade is raised and

lowered. Thiswill maintain constant tension on Belt.

11. Put your hand around the belt halfway between the

two Pulleys and squeeze Belt untiltwo sides of Belt

touch. The Motorshould move freely as you squeeze

the Belt. If Motor does not move freely, Belt tension

must be readjusted.

EDGE OF WASHER

EVEN WITH END

OF SLOT

SCREW

/"L" BRACKET

MOTOR PULLEY

INSTALLING BELT GUARD

Model 113.298722

1. Remove the Belt and Motor Pulley.

2. Screws furnished with Guard are "SerfThreading".

Screw them intoholes in BeltGuard Support Bracket,

then remove them.

3, Position Belt Guard Support Bracketand Belt Guard

Support as shown and installthe screws. Make sure

Motor shaft is in CENTER of hole in Support.

. MOTOR BASE

CLAMP SCREWS_

PIVOT

SCREW

TWO HOLES CLOSEST

BELT GUARD

SUPPORT

BELT GU/_RO

SUPPORT BRACKEt

10-32 X 1 tt IN*

SELF-THREADING

BELT GUARO SUPPORT SCREW

INSTALLING BELT GUARD

Model 113.298762

1. Remove the Belt and Motor Pulley.

2. Screws furnished with Guard are Self Threading."

Screw them intoholes in BeltGuard Support Bracket,

then remove them.

3. Position Belt Guard Support Bracket and Belt Guard

Support as shown and installthe screws. Make sure

Motor Shaft is in CENTER of hole in support.

"_ TWO HOLES CLOSEST

TOGETHER

BELTGUARD

SUPPORT BRACKET

BELT GUARD

CENTERED

PIVOT

SCREW

23 j

BELT GUARD SUPPORT

assembly

INSTALUNG BELT GUARD

Model 113.298722 & 113.298762

1. Install three Clips (furnished with Guard) 90' apart

starting wHh one Clip at the end of the Guard as

shown. LONG END of Clip facing AWAY from you.

BELT GUARD

OPENING

_CLIPS

LONG END

2. Reinstall Motor Pulley thesame way it was when you

aligned the Belt.

3. Place Belt on Saw Pulley. insert end of Belt through

opening in END of Guard.

4. Slip Belt over Motor Pulley.

BELT

5. Press Guard onto Support sothat bottom of Guard is

approximately 3/4 inch away from Belt.

NOTE: To remove Guard, liftupon LONG TABS of

Clips, pull Guard outward. The Clips should remain

on the Belt guard Support.

3/4 iN.

PLUGGING IN MOTOR

1. From among the loose parts find:

2 Wire Ties

wire ties.

EXTENSION REMOVED FOR

PICTURE CLARITY

WIRE TIES

geeing to know your saw 9 SAWeLADE

J7 BLADE GUARD

8TABLE INSERT

10 EXACT-I-CUT ANTIKICKBACK

PAWLS

6MITER GAUGE

RIP FENCE

HOLES FOR

ATTACHING FACING

RiP FENCE

LOCK HANDLE

'4 TILT LOCK HANDLE

(UNDERNEATH TABLE)

2ELEVATION HANDWHEEL

ON-OFF SWITCH 1 ON-OFFSWITCH

3 TILT HANDWHEEL

CAUTION: Beforetuming switch "ON", make

sure the blade guard is correc.y Installed and

operating properly.

The On-Off Switch has a locking feature. THIS

FEATURE IS INTENDED TO PREVENT UN-

AUTHORIZED AND POSSIBLE HAZARDOUS USE

BY CHILDREN AND OTHERS.

A. To turn saw ON, stand to either side ofthe blade,

never in line with it, insert finger under switch

lever and pull END of lever out.

AfterturningswitchON, always allowthe blade to

come up to full speed before cutting.

Do not cycle the Motor Switchon and off rapidly,

as this may cause the sawblade to loosen. Inthe

event this should ever occur, allow the sawblade

to come to a complete stop and retighten the

arbor nut normally, notexcessively. Never leave

the saw while the power in "ON".

B. To turn saw OFF, PUSH lever in. Never leave the

saw untilthe cuttingtool has come to a complete

stop.

C. To lockswitchinOFF position,hold switchIN with

one hand, REMOVE key with other hand.

WARNING: Foryourown safety, lower blacis

or other cutting tool below table surface. (if

blade is tilled, return Rto vertloal, 90°, posF

tlon.) Always lock the s_ltch "OFF". When

saw Is not In use, remove key and keep it in a

e place. Also, in the event of is power

lure (all of your lights go out) turn switch

oft, lock It and rentove the key. Tide w!lll

prevent the saw from starting up again when

the power comes back on.

KEY

(YELLOW PLASTIC)

f __y

getting to know your saw

2 ELEVATION HANDWHEEL ... elevatesor

Iowersthe blade. Turnclockwiseto elevate, counter-

clockwise to lower.

3 TILTHANDWHEEL...tiltsthebladeforbevel

cutting. Tum clockwise to tilt toward left, counter-

clockwise to tilt toward right.

When the blade is tilted to the LEFT as far as itwill

go, it should be at 45 °to the table and the bevel

pointer should point 45°.

NOTE: There are LIMIT STOPS inside the saw

which prevent the blade from tilting beyond 45 °to

the LEFT and 90 ° to the RIGHT. ( See "ADJUST-

MENTSAND ALIGNMENTS" section"BLADE TILT.

OR SQUARENESS OF BLADE TO TABLE").

4 TILT LOCK HANDLE... locks thebladeinthe

desired tilt position. To loosen, turn counterclock-

wise. Push handle in and turn it to another position

if necessary in order to tighten or loosen.

5 RIP FENCE... isk_ckedinplace bypushingthe

LockLeverdownuntilthe lever rests onthestop. To

move the Fence, lift the Lock Lever and grasp the

Fence with one hand at the front.

Holes are provided in the Rip Fence for attaching a

wood facing when usingthe Dado Head, or Molding

Head.

Select a piece of smooth straight wood approxi-

mately 3/4 inch thick, and the same size as the Rip

Fence.

Attach it to the Fence with three Round Head #10

Wood Screws, 2 inches long. To remove the facing,

loosen the screws, slide the facing forward and pull

the screws through the round holes.

WOOD FACING

•" \

/ .//

_ROUND HEAD ._

# 10 WOOD SCREWS

If necessary, the Miter Gauge head can then be

swiveled slightly to compensate and then locked,

Slots are provided in the Miter Gauge for attaching

an Auxiliary Facing to make it easier to cut long

pieces. Be positive Facing does not interfere with

the proper operation of the Sawblade Guard.

Select a suitablepiece of smooth straight wood, drill

two holes through it and attach it with screws

NOTE: When bevel crosscutting, attach Facing so

that it extendslo the rightof the Miter Gauge and use

the Miter Gauge in the groove to the right of the

blade.

_'_Ry FACING

STOP Pill 450 SLOT \. I J

FOR STOP PIN _J___

BLADEGUARD ...must always be in place and

working properlyfor all thru-sawing cuts. That is, all

cuts where the blade cuts completely through the

workpiece.

To remove the Guard for special operations loosen

the Thumbscrew and slidethe Guard off ofthe Rod.

DO NOT DISTURB THE SETTING OF THE ROD.

When replacing the Guard, make sure the PIN inthe

Rod engages with the NOTCH in the Spreader

Support. Make sure Thumbscrew is tightened se-

curely.

TAB LE iNSERT ... is removable for removing

or installing blades or other cutting tools

6MITER GAUGE... headis Iockedinpositionfor

cmsscuttingor mitering bytightening the Lock Knob.

ALWAYS LOCK IT SECURELY WHEN IN USE.

NOTE: The slots forthe Stop Pin andthe gradu-

ations are manufactured to very close tolerances

which provide accuracy for average woodworking.

In some cases where extreme accuracy is required,

when making angle cuts, for example, make a trial

cut and then recheck it.

SCREW

! WARNING: TO avoid Inj_ from accidental

start, turn switch "OFF' and remove plug

Ipo,, r

A_. Lowerthe blade below the table surface.

B. Raise Biade GUard.

C. Loosen screw.

D. Lift insert from front end, and pull toward front of

saw.

NEVER OPERATE THE SAW WITHOUT THE

PROPER iNSERT IN PLACE. USE THE SAW-

BLADE INSERT WHEN SAWING. USE THE

COMBINATION DADO MOLDING INSERT WHEN

USING A DADO OR MOLDING HEAD.

REMOVIHG AND INSTALLING

SAWBLADE

WARNING: To _wv_d injury from accldentaI

start, _m _Rch "OFF" and remove plug

_om pawmr_ ouUst _m removing or

Installing _.

A. Raise Blade Guard, remove Insert.

B. To REMOVE Blade, place a block of wood against

front of Blade, PULL arbor wrench toward you to

LOOSEN arbor nut.

BLADE GUARD NOT SHOWN

FOR PICTURE CLARITY

WOOD BLOCK

C. To TIGHTEN arbor nut, place ablock of wood

against rear of Blade, PUSH wrench away from

you.

When installing the Blade, make sure the teeth are

pointing toward the front of the saw and that the

Blade and Collars are clean, and free from any

burrs.

The HOLLOW side of the collar must be against the

Blade.

Always tighten the arbor nut securely.

NOTE: When using the Dado or Molding Head, it is

not necessary to install the loose Collar.

To replace insert.

Place insert into opening in table and push toward

rear of saw to engage Spring Clip and until keyslot

in insert will drop over screw. Tighten screw.

Do not tighten screw to the point where it will deflect

the insert.

WARNING: To avoid injury from a thrown

workplece, blade parts, or b_ade contact,

NEVER operate saw withou_ the proper insert

In place. Use the sa_ie Ir_sert when =aw-

ing. Use the proper size Dado/Moldlng

for dado blades and molding heads.

BLADE GUARD NOT SHOWN

PICTURE CLARITY

OR NUT

LOOSE

COLLAR

ARBOR

ARBOR NUT

TEETH POINTING TO -.._. . ... _-_

FRONT OF SAW ,,%. _.

10 EXACT-I-CUT

The "yellow" Plastic Disc imbedded in the table in

front of the sawblade, is provided for marking the

location of the 'sawcut" on the workpiece.

A. Check Disc. If it is above table surface, place a

piece of hardwood on top of it and tap it down.

B. With blade 90 °(square to table) cross cut a piece

of wood.

C. Pull Miter Gauge back until wood is over Disc.

Using asharp pencil, mark a line on Disc.

D. With Miter Gauge in right hand groove, follow

same procedure and mark another line on Disc.

E. These lines indicate the "'path" of the cut (kerr)

made by the sawblade.

F. When cutting the workpiece, line up mark on

workpiece with line on Disc.

BLADE GUARD NOT SHOWN

FOR PICTURE CLARITY

safety instructions for basic saw operations

BEFORE EACH USE:

1. inspect your saw

A. To avoid injurytram accidental starting,unplugthe

saw, turnthe switchoff andremove the Switch Key

before raising or removing the Guard, changing

the cutting tool, changing the setup or adjusting

anything.

B. Check for alignment of moving parts, binding of

moving parts, breakage of parts, mounting, and

any other conditions that may affect the way it

works, tfany part ismissing, bent, or broken inany

way, or any electrical parts don't work properly,

turn the saw off and unplug the saw.

C. Replace damaged, missing, or failed parts before

using the saw again.

D. Use the Sawblade Guard, Spreader, and Anti-

Kickback Pawls forany thru-sawing (wheneverthe

blade comes through the top of the workpiece).

Makesurethe Pawlsworkpmperly. Makesurethe

Spreader is in line with the sawblade.

E. REMOVE ADJ USTING KEYS AND WRENCHES.

Form habit of checking forand removing keys and

adjusting wrenches from tool before turning it on.

F. To avoid injury from jams, slips or thrown pieces

(kickback and throwback): 2.

1. USEONLY RECOMMENDEDACCESSORIES 3.

(See page 40). Follow the instructions that 4.

come with the accessories. Using other acces-

sories may be dangerous. 5.

2. Choose the rightblade orcutting accessory for

the material and the type of cutting you plan to

do. 6.

3. Never use grinding wheels, abrasive cut-off

wheels, friction wheels (metal slitting blades)

wire wheels or buflingwheel. They can fly apart

explosively.

4. Choose and inspect your cutting tool carefully.

a. To avoid cuttingtool failure andt hrownshrap-

nel (broken pieces of blade), use only 10" or

smaller blades or othercutting tools marked

for speeds of 3450 rpmor higher.

b. Always use unbroken, balanced blades de-

signed to fit this saw's 5/8 inch arbor.

c. When thru-sawing (making cuts where the

blade comes through the workpiece top),

always use a 10 inch diameter blade. This

keeps the Spreader inclosest to the blade.

d. Do not overtighten arbor nut. Use arbor

wrenches to "snug" itsecureiy.

e. Use onlysharp blades withpropedy setteeth ....

Consult aprofessional bladesharpenerwhen

in doubt.

f. Keep blades clean of gum and resin.

5. Adjust table inserts flush with the table top.

NEVER use the saw without the proper insert.

6. Makesure allclamps and locksare tight and no

parts have any excessive play.

2. Keep work area clean

A. Cluttered areas and benches invite accidents.

FlOormust not be slippery from wax or sawdust.

B. To avoid burnsor other fire damage, never use the

saw near flammable liquids, vapors or gases.

C. To avoid injury,don't do layout,assembly, or setup

work on the table while the blade is spinning. It

could cut or throw anything hitting the blade.

AVOID ACCIDENTAL STARTING -Make sure

switch is "OFF" before plugging saw in.

Plan ahead to protect your eyes, hands, face, ears.

3. Plan your work

A. USE THE RIGHT TOOL - Don't force tool or

attachment to do a job it was notdesigned for.

B. Dress for safety:

1. Do not wearloose clothing, gloves, neckties or

jewelry (rings, wristwatches). They can get

caught and draw you into moving parts.

VVearnonslip footwear.

Tie back long hair.

Roll long sleeves above the elbow.

Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs or muffs when

using saw for long periods of time.

Any power saw can throw foreign objects into

the eyes. This can cause permanent eye dam-

age. Wear safety goggles (not glasses) that

........ ANSI Z87.1 (shown on package).

Everyday eyeglasses have only impact resis-

tant lenses. They are notsafety glasses. Safety

goggles are available at Sears retail catalog

stores. Glasses or goggles not in compliance

with ANSI Z87.1 could seriously hurt you when

they break.

nailsor foreign objects inthe part of the workpiece

to be cut.

D.PlanyourcuttoavoidKICKBACKSandTHROW-

BACKS -when a part or allof the workpiece binds

on the blade and is thrown violently back toward

the front of the saw.

1. Never cut FREEHAND: Always use either a

Rip Fence, Miter Gauge or fixture to position

and guide the work, so it won't twist, bind onthe

blade and kickback.

2. Make sure there's no debris between the work-

piece and its supports.

3. Whencutting irregularly shaped workpleces,

plan your work so it will not slip and pinch the

blade:

a. A piece of molding, for example, must fieflat

or be held by a fixture or jig thatwill not let it

twist, rock or slipwhile being cut. Use jigs or

fixtures where needed to prevent workpiece

shifting.

b. Use a different, better suited type of tool for

work that can't be made stable.

4. Use extra caution with large, very small or

awkward workpieces:

a. Use extra supports (tables, saw horses,

blocks, etc.) foranyworkpieces large enough

to tip when not held down to the table top.

NEVER use another person as a substitute

for a Table Extension, or as additional sup-

port for a workpiece that is longer or wider

than the basic saw table, or to help feed,

support or pull the workpiece.

b. Neverconfinethe piece being cutoff. That is,

the pieceNOTagainstthe Fence, Miter Gauge

or fixture. Never hold it, clamp it, touch it, or

use length stops against it. It must be free to

move. Ifconfined, itcouldgetwodgedagainst

the blade and cause a kickback or throw-

back.

c. Never cut more than one workpiece at atirne.

d. NEVER turn the saw "ON" before clearing

the table or all tools, wood scraps, etc.,

except the workpiece and related feed or

support devices for the cut planned.

4. Plan the way you will push theworkpiece through

A. NEVER pug the worlkp|ece through. Start and

finish the cut from the front of the table saw.

B. NEVER put your fingers or hands in the path of

the sawblade or other cutting tool.

C. NEVER reach In back of the cuttingtoolwith either

hand to hold-down or support the workpiece, re-

move wood scraps, or for any other reason.

D. Avoid awkward operations and hand positions

where a sudden slipcould cause tinge rs orhand to

move into a sawblade or other cutting tool.

E. DONT OVERREACH. Always keep good footing

and balance.

F. Push the workpiece against the rotation of the

blade. NEVER feed materiat into the cuttingtool

from the rear of the saw.

G.Always push the workpiece all the way past the

sawblade.

H. As much as possible, keep your face and body to

one side of the sawblade, outof linewith apossible

kickback or throwback.

WHENEVER SAW BLADE iS SPiNNiNG

WARNING: Do,'t let familiarity (gained from fre-

quent use of your table saw) cause s careless

mistake. AJways remember that • careless frac-

tion of a second is enough to cause a severe

injury.

1. Before actuafly cutting with the saw, watch it while it

runs for a short while. If it makes an unfamiliar noise

or vibrates alot, stop immediately. Turn the saw off.

Unplug the saw. Do not restart until finding and fixing

the problem.

2. Make sure the top of the arbor or cutting tool turns

toward the front of the saw.

3. Set the cutting tool as low as possible for the cut

you're planning.

4. KEEP CHILDREN AWAY. All visitors should be kept

asafe distance from work. Make sure bystanders are

clear of the saw and workpiece.

5. Let the blade reach full speed before cutting.

6. DON'T FORCE TOOL. It will do the job better and

safer at its designed rate. Feed the workpiece intothe

blade only fast enough to let it cut without bogging

down or binding.

7. Before freeing any jammed materiah

A. Turn switch '_FF".

B. Unplug the saw.

C. Wail for aft moving parts to stop.

D. Check blade, Spreader and Fence for proper align-

ment before starting, again.

8. To avoid throwback of cut off pieces;

A. Use the Guard Assembly.

B. To remove loose pieces beneath or trapped inside

the Guard:

1. Turn saw "OFF".

2. Remove Switch Key.

3. Wait for blade to stop before lifting the Guard.

BEFORE LEAVING THE SAW

1. Turn the saw off.

2. Wait for blade to stop spinning.

3, Make workshop child-proof. Lock the shop. Discon-

nect master switches. Remove the yellow Switch

Key. Store it away from children and others not

qualified to use the tool.

4. Unplug the saw.

basic saw operation -using the miter gauge

WORK FEED DEVICES

Before cutting any wood on your saw, study all of the

"Basic Saw Operation."

As you learn new table saw woodworking techniques,

you'llsee that many types of cuts need different support

and feedingdevices, known as jigsor fixtures. They can

help you make cuts more accurately. By helping to

steadythe workpiece andkeep you away fromthe blade,

they can help you safely use your saw for certain cuts.

Many people custom build their own jigs and fixtures.

Jigsand fixtures areoflen unique,designed fora particu-

lar CUt.

You can use yourtable saw to easilymake many jigsand

fixtures. To get you started, we've included instructions

for some simple ones. After you have made a few

practice cuts, make up these jigs before sta_ling any

projects. Make the push stick first.

PUSH STICK AND PUSH BLOCK

Make the Push Stick using a piece of I x 2.

Make the Push Block using a piece oi3/8 in. and 3!4 in.

plywood.

The small piece of wood 3/8 x 3/8x 1-1/2 inches should

be GLUED to the plywood. DO NOT USE NAILS. This

is to prevent dulling the sawblade in the event you

mistakenly cut into the Push Block.

Pos'dionthe handle in the center of the plywood and

fasten together with glue and woodscrews.

AUXILIARY FENCE/WORKSUPPORT

Make oneusing apiece of 3/8 inchand 3/4 inch plywood.

Fasten together with glue and flat head woodscrews.

Tighten the screws so the flat head is even with the

bottom of the wood.

SLIGHTLY LESS THAN

THICKNESS OF WORKPIECE

UP TO 3/8"

45 ° NOTCH

NOTE. Ai! dimenstons in inches

PUSH STICK

THESE EDGES MUST

BE PARALLEL

4-3/4

3/4 PLYWOOD

3t8_ 2-1/

5-1/8 3/8

NOTE Atl Chmens=ons in inches

PUSH BLOCK

3/8 PLYWOOD

3/4 PLYWOOD

THIS FACE AEID

EDGE MUST BE

PARALLEL

3/8 PLYWOOD

NOTE All dimension in inches 5-1/2

1-1/4

WOODSCREWS AUXlUARY FENCE/WORK SUPPORT

= =

AUXILIARY PANEL WORK SUPPORT

Make using apiece of 3/4" x 3/8" plywood. Fasten

together with glue and wood screws. Use this Auxiliary

Panel Work Supped only when cutting large panels that 3-5/8

require the Rip Fence to be positioned past the exposed

side of the extension.

MUST BE

PARALLEL

NOTE: All dimension in inches

AUXILIARY PANEL/WORK S_

CROSSCUI-rlNG, MITER CUTTING, BEVEL CUT-

TING, COMPOUND MITER CUTTING and when RAB-

BETING across the end of a narrow workplece, the

MITER GAUGE IS USED.

WARNING: For your own safety, a_ays observe I

the following safety precautions In addition to the I

safety instructions on pages 2, 3, 4, 5, 29, & 30.

ADDNIONAL SAFETY iNSTRUCTIONS FOR

CROSS CUT TYPE CUTS

2. An auxiliary wood facing attached to the Miter Gauge

can help prevent workpiece twistingand throwbacks.

Attach it to the holes provided. Make the facing long

enough and big enough to support your work. Make

sure, however, it will not interfere with the sawblade

guard.

3. use jigs or fixturesto help hold any piece too smallto

extend across the full length of the Miter Gauge face

during the cut. This lets you properly hold the Miter

Gauge and workpiece and helps keep your hands

away from the blade.

Before Starting:

1. Never use the Rip Fence when crosscutting.

V_tlle Cutting:

1. To avoid blade contact, always hold the Miter Gauge

as shown in the "BASIC SAW OPERATIONS -US-

iNG THE MITER GAUGE."

CROSSCUTTING

Crosscut- A cutting or shaping operation made across

the width of the workpiece.

The graduations on the Miter Gauge provide accuracy

for average woodworking. In some cases where ex-

treme accuracy is required, when making angle cuts, for

example, make a trial cut and then re-check it with an

accurate square, or protractor.

If necessary, the Miter Gauge head can be swiveled

slightlyto compensate for any inaccuracy.

NOTE: The space between the Miter Gauge Bar andthe

groove inthe table is held to a minimum during manufac-

turing.

For maximum accuracy when using the Miter Gauge,

always "favor" one side of the groove in the table. In

other words, don1 move the Miter Gauge from side to

side while cutting, but keep one side of the bar riding

against one side of the groove.

NOTE: Glue a pieceof sandpaperto the face of the Miter

Gauge head. This will help prevent the workpiece from

"creeping" while it is being cut.

The Hold-Down Clamp (optional accessory) should be

used on the Miter Gauge for greater accuracy.

The Miter Gauge maybe used ineither of the grooves in

the table. Make sure it is locked.

_DPAPER

WARNING: To avoid blade contact or kickback,

hold the Miter Gauge properly.

When using the Miter Gauge in the LEFT hand groove,

hold the workpiece firmly against the Miter Gauge head

with your left hand, and gripthe lock handle with your

right.

When usingthe RIGHThandgroove, holdthe workpiece

with your right hand and the Lock Handle with your left

hand.

When cutting long workpieces, invert Auxiliary Panel/

Work Support and position it on top of the Guide Bars to

supportthe workplece as near to the end as possible, ff

thisdoes notadequately supportthe workplace, youcan

make a simple support by clamping a piece of plywood

to a sawhorse. (See illustrationsabove.)

Use the Hold-Down Clamp (optional accessory) on the

Miter Gauge for greater accuracy.

basic saw operation

REPETITIVE CUTTING

REPETITIVE CU'FI'ING isknown as cuttingaquantityof

pieces the same length without having to mark each

piece,

1. Use the Stop Rods (optional accessory) only for

cuttingduplicate pieces 6 inches long and longer.

2. Follow allsafetyprecautions andoperationalinstruc-

ti0ns for cross cutting.

When making repetitive cuts from a long workpiece,

make sure it is adequately supported.

Use the Hold-Down Clamp (optional accessory) on

the Miter Gauge for greater accuracy.

LEFT HAND REMOVED \

FOR PICTURE CLARITY \

_AUXILIARY FENCE/

WORK SUPPORT

3. NEVER USE THE RIP FENCE AS ALENGTH STOP

BECAUSE THE CUT-OFF PIECE COULD BIND

BETWEEN THE FENCE AND THE BLADE CAUS-

ING A KICKBACK.

4. When making repetitive cuts shorter than 6 inches,

clamp a block ofwood 2 inches longto the table to act

as a length stop. Do not clampdimctly tothe bottom

edge of the table because the "swivel" of the clamp

will not grip properly. Piaceasmafl block of wood

between the bottom edge of the table and the "(3"

clamp.

CAUTION:Avoid kickback from twlstlngthe work-

piece. When clamplngthe block, make sumthat

theend of the block is well In front oftlte saw-

blade. Be sure It is champed securely.

5. Slide the workpiece along the Miter Gauge until it

touchesthe block, held itsecurely orclamp itwiththe

Hold-Down Clamp (optional accessory).

6. Makethe cut, pull the workpiece back, turn the saw

off, wait for Blade to stop and remove cut off piece

before continuing.

MITER CUTTING

MITER CUTTING is known as cuttingwood at an angle

other than 90° withthe edge of the wood. Follow the

sameprocedure as you would forcrosscutling.

Adjustthe Miter Gauge to the desired angle, and lockit,

The Miter Gauge may be used ineither of thegrooves in

the table.

right.

Whenusingthe RIGHT hand groove, holdtheworkpiece

with your right hand and the Knob with your left hand.

Use the Hold-Down Clamp (optional accessory) on the

Miter Gauge for greater accuracy.

BEVEL CROSSCUTTING

BEVEL CROSSCUTTING is the same as crosscutting

except that the wood is also cut at an angle, other than

900 with the flat side of the wood.

Adjustthe blade to the desired angle.

Use the Miter Gauge in the groove to the RIGHT of the

blade. It cannot be used in the groove to the LEFT

because the Blade Guard will interfere. Hold the work-

piecewith your righthand and the LockHandle withyour

left hand.

Use the Auxiliary Fence/Work Support for additional

support of the workpiece.

Lay it across the Guide Bars to supportthe workpiece as

near to the end as possible.

Use the Hold-Down Clamp (optional accessory) on the

Miter Gauge for greater accuracy.

COMPOUND MITER CUTTING

COMPOUND MITER CUTTING is a combination of

mitercutting and bevel crosscutting. The cut is made at

an angle other than 90° to both the edge and the flat side

of the wood.

Adjust the Miter Gauge and the blade to the desired

angle. Make sure Miter Gauge is locked.

using the rip fence

RIPPING, BEVEL RIPPING, RESAWING AND RAB-

BETING are performed using the RIP FENCE together

withthe AUXILIARY FENCFJWORK SUPPORT, PUSH

STICK OR PUSH BLOCK.

lWARNING: For your own safety, always observe I

the following safety precautions in addition to the ]

safety instructions on pages 2, 3, 4, 5, 28, 29 & 30.

ADDITIONAL SAFETY INSTRUCTIONS FOR

RiP TYPE CUTS

1. NEVER use the Miter Gauge when ripping.

2. Use a Push Stick whenever the fence is 2 or more

inches from the blade. When thru-sawing, use an

Auxiliary Fence and Push Blockwhenever the Fence

must be between 1/2 inch and 2 inches of the blade.

Never thru-saw ripcuts lessthan 1/2 inchwide.

3. When using aPush Stick or Push Block, the trailing

end of the board must be square. A Push Stick or

Block against an uneven end could slipoffor push the

work away from the fence.

4. Never rip anything shorter than 10 inches long.

5. A FEATHERBOARD can help guide the workpiece.

24" _

KERFS ABOUT 11'

5/16" APART

Before starting:

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sawblade.

2. Check the Anti-Kickback Pawls. The Pawls must

stop a kickback once it has started. Replace or

sharpen Anti-Kickback Pawls when points become

dull,

3. Plastic and composition (like hardboard) materials

may be cut on your saw. However, since these are

usually quite hard and slippery, the Anti-Kickback

Pawls may not stop a kickback. Therefore, be espe-

cially careful in your set-up and cutting procedures.

While cutting:

1. To avoid kickbacks and slips into the blade, always

push forward onthe sectionof the workpiece between

the sawblade andthe Rip Fence. Never push forward

on the piece being cut off.

basic saw operation

RIPPING

Ripping -A cutting or shaping operation along the

length of the workpiece.

Positionthe Fence to the desired WIDTH OF RIP and

lock in place.

Before starting to dp, be sure:

1. Rip Fence is parallel to sawblade:

2. Spreader is properly aligned with sawblade.

3. Anti-Kickback Pawls are functioning properly.

When ripping LONG BOARDS or LARGE PANELS,

always use a work support.

A simple one can be made by clamping a piece of

plywood to a sawhorse.

ALWAYS SUPPORT LONG WORKPIECES

USING FEATHERBOARDS FOR THRU

SAWING

Featherboards are NOT employed for thru-sawing

operations when usingthe Miter Gauge.

Featherbaords are used to keep thework in contact with

the Fence and table as shown, and to help stop kick-

backs.

Add 7-1/2 inches highflat facing boardtothe Fence, the

full length of the Fence.

Mount Featherboards to Fence and table as shown, so

that leading edges of Featherboards will support work-

piece.

I WARNING: Make sure the Featherboard against I

the edge presses only on the uncut porUon (for-

ward of the blade). It might otherwise Inch the

blade in the kerf and cause a kickback.

Before starting the operation (switch "OFF" and cutter

below table sudace):

1. Install Featherboards so they exert pressure on the

workpiece; be positivetheyare secure, and

2. Make sure by trialthat the Featherboards will stop a

kickback if one should occur.

"'C" CLAMPS

FEATHERBOARD

WORK SUPPORT

FEATHERBOARD

BEVEL RaPPBNG

When bevel ripping material 6 inches or narrower, use

Fence on the right side of the blade ONLY. This will

provide more space between the Fence and the saw-

blade for use of a Push Stick. if the Fence is mounted

to the left,the Sawblade Guard may interferewithproper

use of a Push Stick.

Keep your hands out of the blade path.

JWARNING: To avoid kickback, push forward only

on the part of the workplece that wlil pass be-

_Neen the blade and the fence.

Stop your thumbs at the front edge of the table. Finish

the cut with the appropriate pusher.

Once the trailing end is on the table:

When"WIDTH OF RIP"is 2 incheswide or more, usethe

Push Stick to finishpushingthe work allthe way past the

blade.

When thru-sawing a rip 1/2 inch to 2 inches wide, the

Push Stick CANNOT be used because the Guard will

interfere. USE the Auxiliary FencelWork Support and

Push Block.

Attach Auxiliary Fence/Work Support to Rip Fence with

two "C" clamps.

basic saw operation

Feed the workpiece by hand along the Auxiliary Fence

until the end is approximately Iinch past the front edge

of the table. Continue to feed using the Push Block.

Holdtheworkpiece in positionand installthe Push Block

by sliding it on top of the Auxiliary Fence,NVork Support

(this may raise Guard).

WARNING: To avoid blade contact, never thru- J

saw a rip less than 1/2 Inch wide. I

Narrow strips thicker than the Auxiliary Fence/Wod_

Support may enter the Guard and stake the Baffle.

CAREFULLY raise Guard only enough to clear the

workpiece. Use Push Block to complete cut.

BAFFLE

RESAWING

RESAWING isknown as ripping apiece of wood through

its thickness. Do not attempt to resaw BOWED or

WARPED material.

NOTE: To RESAW a piece of wood wider than 3-3/8

inches, it will be necessary to remove the blade guard

andusetheAuXilia_, Fence/WorkSupport. (See"WORK

Clamp it to the table so that the workpiece will SLIDE

EASILY but not TILT or MOVE SIDEWAYS without

BINDING between the two Fences.

Do not clamp directly to the bottom edge of the table

because the "swivel" of the clamp will not grip properly.

Place a small block of wood between the bottom edge of

the table and the "C" clamp.

WARNING: For your own safety: !

1. Do not "Back up (reverse feeding) while

resawlng because this COUldcause a kickback.

OF WOOD

2. Make the first pass to a depth slightly more

than 1/2 thewidth of the board. Keepthe same

face of the board against the fence for the

second pass.

3. Instal! Blade Guard Immediately upon comple-

tion of the resawlng operation.

CUTTING PANELS

When cutting panels (whenever fence is positioned

outside of table sudace), ALWAYS use the Auxiliary

Fence/Work Suppod.

1. Unlock Fence and raise rear end.

2. Position Auxiliary Fence/Work Support as shown and

attach it with two "C" clamps.

AUXILIARY PANEL/

RABBETING

RABBETING is known as cutting out a section of the

comer of a piece of material, across an end or along an

edge.

To make a RABBET requires cuts which do not go all the

way through the material. Therefore, the Blade Guard

must be removed.

1. Remove Blade Guard.

2. For rabbeting along an edge (long way of work-

piece) as shown, add facing to Rip Fence approxi-

mately as high as the workpiece is wide. Adjust Rip

Fence and blade to required dimensions; then make

first cut with board flat on table as any rip(type) cut;

make second cut with workpiece on edge. Follow all

precautions, safety instructions, and operational in-

structions as for ripping, or rip type operations, includ-

ing Featherboards and Push Stick, etc.

3. For rabbeting across an end, for workpiece 10-1/2

inches and narrower, make the rabbet cut with the

board flat on the table. Using the Miter Gauge fitted

with a Facing, follow the same procedures and in-

structions for cross cutting making successwe cuts

across the width o! the workpiece to obtain the de-

sired width of cut. DO NOT use the Rip Fence for

rabbeting across the end.

I WARNING: For your own safety, Install blade

guard Immediately upon completion of rabbeting

operation,

Rabbet cuts can also be made in one pass of the

workpiece over the cutter using the Dado Head or

Molding Head.

RABi

_FIRST CUT 1

SECOND CUT

RABBL_'ING ALONG

THE EDGE

RABBETING

ACROSS THE END

PLOUGHING AND MOLDING

PLOUGHING is grooving with the grain the long way of

the workpiece, using the Fence. USE featherboards

and push sticks as required.

PLOUGHING

MOLDING is shaping the workpiece with the grain the

long way ot the workpiece, using the Fence, Use

featherboards and push sticks as required,

MOLDtNG

basic saw operation

DADOING

Instructionsfor operating the Dado Head are contained

in booklet furnished with the Dado Head.

The arbor on the saw, is only long enough so that the

widest cut that can be made is 13/16 inch wide.

It is not necessary So install the outside loose collar

before screwing on the artx>rnut. Make sure the arbor

nut is tight.

ALWAYS USE DADO INSERT LISTED UNDER "REC-

OMMENDED ACCESSORIES."

When using the Dado Head it will be necessary to

remove the Blade Guard and Spreader. USE CAU-

TION. USE MITER GAUGE,FENCE, FEATHER-

BOARDS OR PUSH STICKS, etc. AS REQUIRED.

WARNING: For your own safety, always replace ]

the blade, guard and spreader when you are I

finished dadoing.

LOOSE COL!.

Ill

ARBOR

iU SAW ARBOR

REMOVE SAWBLADE AND

INSTALL DADO HEAD

BACK OF SAW

MOLDING CUTTING

Instructions for operating the Molding Head are con-

tained in abooklet furnished with the Molding Head.

Always use the Molding insert listed under "RECOM-

MENDED ACCESSORIES'.

When using the Molding Head, it will be necessary to

remove the Blade Guard and Spreader. USE CAU-

TION. USE MITER GAUGE. FENCE, FEATHER-

BOARDS OR PUSH STICKS, ETC, AS REQUIRED.

j WARNING: For your own safety, always replace I

the blade guard and spreader when you are fin- I

I_ted molding.

USING FEATHERBOARDS FOR NON-

THRU SAWING

Featherboards are not employed during non thru-saw-

ing operations when using the Miter Gauge.

Use Featherbaords for all other non thru-sawlng

operations (when sawbladeguard must be removed).

Featherboards are used to keep the work incontact with

the fence and table as shown and to stop kickbacks.

Add 7-1/2 inch highflat facing board tothe fence, the full

length of the fence. Mount Featherboard to fence and

table as shown, so that leading edges of Featherbaords

will support workpiece until cut is complete, and the

"C"CLAMPS

FEATHERBOARD

"C CLAMPS "C'_CLAMPS

WORK

Stick, as in ripping.

Before starting the operation (switch "OFF" and cutter

belowtable surface):

1. Install Featherboards se they exert pressure on the

workpiece; be positive they are secure and

2. Make sure by trial that the Feathe_boards will stop a

kickback if one should occur.

Replace the sawblade guard as soon as the non thnu-

sawing operation is complete.

adjustments

"OFF" and remove plug front POwer source outlet

before making any adjustments,

MITER GAUGE

NOTE: The slots for the Stop Pin and the graduations

are manufactured to very close tolerances which pro-

videaccuracy foraveragewoodworking. In somecases

wh_e extreme accuracy is required, when making

angle cuts, for example, make atdal cut and then

recheckit.

If necessary, the Miter Gauge head can be swiveled

slightlyto compensate for any inaccuracy.

1. Loosen the "knob" and pull "Stop Pin" OUT.

2. Swivel the head, positionit at "0", push the Stop Pin

IN, lock the Handle.

3. The HEAD should be square with the Bar and the

Pointer should point to "0". Readjust the Pointer if

necessary.

4. If the head is notsquarewith the Bar, adjustments are

required.

A. Loosen the "knob" (1) and the "two screws" (2)

B. Position the HEAD square with the Bar using a

combination square.

C. PUSH the Stop Pin intothe slot in the head at "0",

push the Pin into the slot and twist it. Lock the

Knob.

D. Recheck with the square. If the head is still not

square, loosen the screws (2) and readjust the

Indicator Blcok.

E. With the head square with the Bar and the Pin

pushed into the slot, adjust the Pointer (3) to point

to "0".

1t8 IN. SETSCREW LH '-

WRENCH 2

F. The Miter Gauge head must rest on top of the Bar

without being able to move up and down,yet it

must swivel freely.

G. The swive|ing movement of the head can be ad-

justed by tightening or loosening the setscrew (4)

using the 1/8 inch setscrew wrench.

NOTE: The setscrew is located insideof the head.

To reach it, swivelthe headto 60° andtumthe Miter

Gauge upside down.

HEELING ADJUSTMENT OR

PARALLELISM OF SAWB LADE TO MITER

GAUGE GROOVE

While cutting, the material must move in a straight line

PARALLEL to the SAWBLADE. Therefore, both the

Miter Gauge Groove and the Rip Fence must be PAR-

ALLEL to the Sawblade.

WARNING: The blade must be parallel to the

miter gauge groove. Misallgned blades could

bind on workplace. Workplece could suddenly

kickback. You could be cut or hit.

If the sawbiade IS NOT parallel to the Miter Gauge

Groove, the blade will bind at one end of the cut. (This

is known as "HEELING').

To check for parallelism:

IWARNING: To =wold Injury front accidental start,

make sure switch is "OFF" and plug is not con-

nected to power source outlet.

1. Raise blade aft the way up, raise Blade Guard.

2. Mark an "X" on one of the teeth which is SET (bent)

to the LEFT.

adjustments

3. Place the head of a combination square in the

GROOVE. Adjust blade of square so that it just

touches the tip of the MARKED tooth.

4. Move square to REAR, rotate blade to see ifMARK ED

tooth again touches blade of square.

5. If tooth touches square at FRONT and REAR.

sawblade is PARALLEL to Miter Gauge Groove.

6. If tooth does not touch the same amount, the mecha-

nism underneath must be adjusted to make the blade

PARALLEL to GROOVE.

A. Rear Trunnion must be moved TOWARD to com-

bination square ifthere is aspace between marked

tooth and end of square in step 4.

B. Rear Trunnion must be moved AWAY from the

square if marked tooth pushes square out of posi-

tion in the groove.

FRONT TRUNNION REAR TRUNNION

7. Loosen all th tee screws that holdthe Rear Trunnion

and all three screws that hold the Front Trunnion.

NOTE: All six screws can be reached through back

of saw. Use a 9/16 inch wrench. To reach left-hand

Front Trunnion screw, tilt blade to45°. After loosen-

ing screws, reposition blade at 90 °.

REAR-TRUNNION

SCREWS

RIGHT-HAND I CENTER (BEHIND HERE)

(BEHIND HERE)

FRONT-TRUNNION SCREWS

8. Using awood block and mallet, as shown, move Rear

Trunnion to right Or left as required to realign the

blade. If necessary, shift Front Trunnion in similar

manner; but do NOT move Front Trunnion unless

necessary. Recheck the alignment with the square,

then securely retighten all six Trunnion screws.

EDGE OF TRUNNION

CLAW HAMMER

PLACE BLOCK HERE

jWOOD BLOCK

EDGE OF

REAR OF SAW CRADLE

BLADE TILT, OR SQUARENESS OF

BLADE TO TABLE

When the Bevel Pointer is pointing directly to the "0"

mark on the Bevel Scale, the sawblade should make a

SQUARE cut 90° to the table.

90° Position

To check for SQUARENESS:

WARN,NG: For your own ufety, turn switch J

' OFF" and remove plug from power source out-

let,

1. Raise blade all the way UP, raise Blade Guard.

2. TiLT blade afew degrees to the LEFT. Now, tilt blade

back to the RIGHT as far as it will go.

3. Place the square against blade. Make sure square is

not touching the TIP of one of the saw TEETH.

4. Operate the Tilt-Lock Handle (COUNTERCLOCK-

WISE) to loosen the Tilt Clamp screw.

5. NOTE: Handle is spdng loaded forengagementwith

screw head - must be pushed inward fordisengage-

ment whenever necessary to obtain anew gdp on

screw head.

I'" i JI!

:LAMP SCREW

;K HANDLE

6. Rotate Tilt Handwheel CLOCKWISE afewtumstotilt

blade. Now, rotate Handwheel COUNTERCLOCK-

WISE until it stops. Blade should now be square with

table and Pointer should point to "0".

A. It blade is SQUARE to table;

1. Check Pointer,

B. IF POINTER DOES NOT point to the "0" mark on

the Bevel Scale;

1. Remove Elevation HandwheeL

2, Loosen screw and adjust Pointer using medium

screwdriver

3. Install Elevation Handwheel,

TILT HANDWHEEL

BEVEL SCALE

POINTER

,ADJUSTING SCREW

\SCALE ADJUSTING

SCREW

POINTER AT

"9" POSITION

adjustments

C. If blade is NOT SQUARE to table.., the 90°Stop

Screw must be ADJUSTED,

1. Unscrew 90° Stop Screw three to four turns

using 3/16 inch Hex "L"wrench.

2. Turn Tilt Handwheel clockwise one turn, then

tum Handwheel counterclockwise untilblade is

square with table.

3. Screw 90°Stop Screw IN until it stops. Check

once again for squareness and readjust screw,

necessary.

45o Posrrtion

TILT blade to LEFT as far as it will go.

1. Place an ACCURATE square against blade. Make

sure square is nottouching the TIP of one of the saw

TEETH.

If blade is 45° to table;

1. Check Pointer.

90°

STOPSCREW

\\\\

If blade is NOT 45oTO TABLE... STOP SCREW and

SCALE must be ADJUSTED.

1. LJnscrew 45=Stop Screw three to fourturns using

3/16 inch setscrew wrench.

2. Turn Tilt Handwheel until bladeis45 oto the table.

3, Screw 45° Stop Screw IN untilil stops. Check once

again and readjustscrew, if necessary.

!©! 45 °

STOPSCREW

\\\\\\

If POINTER DOES NOT point to the 45 ° markon the

scale;

1. Remove Elevation Handwheel.

2, Loosen two screws on Scale and adjust Scale until

Pointer pointsto 45° mark,

3. Install Elevation Handwheel.

TILT MECHANISM

The Handwheel shou

TILT HANDWHEEL

ADJUST THESE

TWO SCREWS

maintenance

WARNING: For your own safety, turn switch "OFF"

and remove plug from power source outlet before

maintaining or lubricating your saw.

Do not allow sawdust to accumulate inside the saw.

Frequently blow out any dust that may accumulate inside

the saw cabinet and the motor.

Frequently clean your cutting tools with a solvent recom-

mended for gum and pitch removal.

A coat of automobile-type wax applied to the table will help

to keep the surface clean and allow workpieces to slide

more freely.

If the power cord is worn or cut, or damaged in any way,

have it replaced immediately.

Make sure the teeth of the Anti-Kickback Pawls are always

sharp. To sharpen:

1. Remove Blade Guard.

lubrication

The following parts should be oiled occasionally with SAE

No. 20 or No. 30 engine oil.

1. Tilt screw threads and pivot nut. (First clean with a sol-

vent recommended for gum and pitch removal.)

2. Elevation screw threads and pivot nut. (First clean with

a solvent recommended for gum and pitch removal.)

3. Cradle bearing points.

4. Bearing points in Guard Assembly, Miter Gauge and

Rip Fence.

7- f_

0BENRING POINTS

2. Rotate Pawl toward rear of Spreader so that teeth are

above top of Spreader.

3. Hold Spreader with left hand and place Pawl over cor-

ner of workbench.

4. Using a small round file (smooth cut) sharpen the

teeth.

"/- -

sears recommends the following accessories

Item CAT. NO.

Caster Sets ...................................... 9-22222 or 9-22221

7 In. Molding Head Set ................................ See Catalog

7 In. Molding Head ....................................... See Catalog

8 In. Molding Head ....................................... See Catalog

MoldingJDado Insert for 7 In. Dia. Molding

or Dado Head ..................................................... 9-29997

Molding/Dado Insert for 8 In. Dia. Molding

or Dado Head ................................................. 9-22287

Work Light .................................................... See Catalog

7 In. Dia. Adjustable Dado Head .................. See Catalog

7 In. Dia. Dado Head ................................... See Catalog

Sanding Wheel ............................................ See Catalog

ITEM CAT NO.

Miter Gauge Stop Rods ...................................... 9-29924

Miter Gauge Hold-Down Clamp ......................... 9-29928

Taper Jig ....................................................... See Catalog

Universal Jig ................................................. See Catalog

Power Tool Know How Handbook ...................... 9-29117

Sears may recommend other accessories not listed in

manual.

See your nearest Sears store for other accessories.

Do not use any accessory unless you have receive_

and read complete instructions for its use.

'WARNING: Use only accessories recommended for this saw, Using other accessories may be dangerous. J

trouble shooting

WARNING: For your own safety, turn switch "OFF" and always remove plug

from power source outlet before troubleshooting.

TROUBLE SHOOTING - GENERAL

TROUBLE

Excessive vibration

Cannot make square

cut when crosscutting.

Cut binds, burns or

stalls motor when

npp=ng.

Cut not true at 90° or

45° positions.

PROBABLE CAUSE

1. Blade out of balance.

1. Miter gauge not adjusted

properly.

1. Dull blade or improper

tooth set.

2. Blade is Heeling.

3. Warped board,

4. Rip Fence not parallel to

blade.

5. Spreader out of alignment.

1. Stop collars not properly

adjusted.

Tilt and elevating f. Sawdust on threads of tilt

handwheel turn hard, screw or elevat=ng screw.

• 2. Bearing retainers too

tight.

REMEDY

1. Discard Blade and use a different blade.

1. See "Adjustments" section "Miter Gauge."

1. Sharpen or replace blade.

2. See "Adjustments" section, "Heeling Adjustment.."

3. Make sure concave or hollow side is facing

"down," feed slowly.

4. See "Assembly" section, "Aligning Rip Fence."

5. See "Assembly" section, "Installing Blade Guard."

1. See "Adjustments" section, "Blade Tilt, or

Squareness of Blade to Table."

1. See "Maintenance" and "Lubrication" sections,

2. See "Maintenance" section, "Tilt and Elevation

Mechanism"

TROUBLESHOOTING- MOTOR

NOTE: Motors used on wood working tools ar particularly susceptible to the

accumulation of sawdust and wood chips and should be blown out or "vacuurned"

frequently to prevent interferencewith normal motor ventilation,

reduction of 36% in

maximum power

output.}

TROUBLESHOOTING. MOTOR (Cont'd)

TROUBLE

iiiiiii

Motor starts slowly

or fails to come up

to lull speed

Motor overheats

Starting switch in

motor will not

operate

Motor sialls.

(resulting in blown

fuses or tripped

circuit breakers)

Fre'quent opening of

fuses or circuit

breakers

PROBABLE CAUSE

1. Low voltage.

2. Windings burned out

or open.

3. Starting switch not

operating.

1. Motor overloaded

2. Improper cooling. (Air

circulation restricted

through motor due to

sawdust, accumulating

inside of saw.)

' 11"Burned switch contacts

(due to extended hold-in

periods caused by low line

voltage, etc.)

2. Shorted capacitor

(when equipped)

3. Loose or broken

connections.

1. Starting switch not

operating.

2. Voltage too low to permit

motor to reach operating

speed.

3. Fuses or circuitbreakers

do not have sufficient

capacity.

1. Motor overloaded

2. Fuses or circuitbreakers

do not have sufficient

capacity,

3. Starting switch not

operating (motor does not

reach speed.)

REMEDY

ill ii ii iiii

Request voltage check from the power company.

Have motor repaired or replaced.

3. Have switch replaced.

Feed work 'slower into blade.

Clean out sawdust to provide normal air circulation

through motor. See "Maintenance" and

"Lubrication" section.

1. Have switch replaced and request a voltage check"

from the power company.

2. Have capacitor tested and replace it defective.

3. Have wiring checked and repaired.

1. Have switch replaced.

2. Request voltage check from the power company.

3. Install proper size fuses or circuit breakers.

1. Feed work slower into'blade.

2. Install proper size fuses or circuit breakers.

3. Have switch replaced.

4..- _)

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113. 298722 AND 113.298762

32 33

FIGURE 1

37 \

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113, 298722 AND 113.298762

FIGURE 1 -PARTS LIST

NO.

PART

1!O.

STD522506

,STD551225

STD541025

STD523110

818315

STD551231

STD541231

62703

62718

STD501102

447441

62493

62710

62709

DESCRIPTION

Guard Assembly (See Fig. 7)

* Screw, Hex Hd. 1/4-20 x 5/8

* Lockwasher,External1/4

* Nut, Hex !t4.20

* Screw, Hex 5/16-18 x 1

Bar, Fence Rear

* Lockwasher, External 5/16

* Nut, Hex 5/16-18

Insert Assembly (Includes Key No. 11 & 12)

Clip, Retaining

* Screw, Locking Set 10-,32x 3/16

Screw,FlatHd, 10-32x 1

Insert,Exact+Cut

Fence Assembry, Rip (See Fig. 5)

Tape, Fence

Bar Assembly, Fence Guide

(Includes Key No. 15)

17 62539

19 STD523117

20 STD551031

21 STD523107

Spacer, Fence Guide Bar

Switch Assembly, Box (See Fig. 3)

* Screw, Hex Hd. 5/16-18 x 1-3/4

* Washer, 21/64 x 5/8 x 1/16

* Screw, Hex, 5/16-18 x 3/4

Gauge Assembly, Miter (See Fig. 6)

KEY PART

NO. NO.

23 STD511107

24 STD551210

25 820452

26 STD511103

27 819435

28 STD610805

29 818548

30 62700

31 60252

32 60255

33 STD601105

34 60253

35 60254

36 423567

37 STD551237

38 71165

39 STD541411

40 820176

40 820030

41 69184

SP5627

DESCRIPTION

* Screw, Pan Hd. 10-32 x 3/_t.......

* Lockwasher, External No. 10

Handwheel

"Screw,Pan Hd. 10-32 x 3/8

Panel, Front

Screw, Pan Hd. Ty "AB" No. 8 x1/2

Scale, Adjustable Bevel

Base

Guard, Belt

Clip, "S"

* Screw, PanHd, Ty 'T' 10-32 x lf2

Support,Bet'{Guard

Bracket,Support

* Screw, Hex Hd. 3/8-16 x 112

Lockwasher, External 3/8

Tie, Wire

* Nut, Lock 10-32

Motor

Motor (Model 113. 298762 only)

Bracket, "L" Mounting

(Model 113.298722 only)

Owners Manual (Not Illustrated)

* Standard Hardware Item - May be purchased locally.

NOTE: Shipping and handling charges for standard hardware

items (identified by *) such as nuts, screws, washers, etc., make

buying these items by mail uneconomical. To avoid shipping and

handling charges, you may obtain most of these locally.

50 49

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113. 298722 AND 113.298762

_4 15 16

19 20 21

J23

29 3O

(I)

9.1

49 38 37 36 35 34 34 \

33 32

FIGURE 2

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL 113.298722 AND 113,298762

FIGURE 2 -PARTS LIST

KEY PART

NO. NO.

2 160204

3 I STD571812

4I STD523106

5 I STD523110

6ISTD551231

7 162292

81STD541231

9ISTD533107

10 160206

11 16o2o5

12 I STD551037

13 163011

14 162296

!5 162833

16 ]818319

17 1818463

18 19-32138

19162498

20 I 6362

2113540

22 162437

23 162898

241ST0523710

25ISTOSm237

26 137899

27Im054

28 !37828

29 18

30 37829

DESCRIPTION

Support, Spreader

Screw, Thumb 5/16-18 x 1

* Pin, Roll 3/16x 1-1/4

Screw, Hex Hd. 5/16-18 x 5/8

Screw, Hex Hd. 5/16-18 x 1

* Lockwasher, External 5/16

Support, Guard

* Nut, Hex 5/16-18

*+Bolt,Carriage 5/16-18 x 3/4

* Screw, Hex Ind. Wash. Hd. 1/4-20 x 1-1/2

Spring

* wasi_er, .380 x 47/64 x 3/32

Washer, Knob Clamp

Spacer

Table, Trunnion

Table, 10 In. Saw

Screw, Soc. Set 3/8-16 x 3t4

1" Blade, Saw 10 In.

Collar, Blade

Nut, Arbor

Wrench, Arbor

Retainer,Bearing

.Screw, Tilt

Screw, Hex Hd. 3/8-16 x 1

* Lock'washer, Exterrlal 3/8

Nut, Tilt

Ring, Retaining 3/4

Spring,Clamp Screw

Handle, Clamp Screw

Screw, Clamp

KEY PART

NO, NO.

3"1 STD581062

32 37838

33 60178

34 STD302111

35 62697

36 62699

37 STD601103

38 STD551210

39 819442

40 6527

41 60384

43 508511

44 60400

45 STD580025

46 819432

47 820015

48 37158

49 STD326022

50 STD304410

51 STD581037

52 37823

53 37824

54 37825

55 30628

56 6423

57 STD551025

58 162585

59 30767

DESCRIPTION

* Ring, Retaining5/8 ..........

Washer, .629 x 7/8 x 1/64

Washer, Spdng

* O-Ring

Screw, Lift

Pointer

* Screw, Pan Hd. Ty "T" 10-32 x 3/8

* Lockwasher, External No. 10

Cradle (Includes Key No. 40)

Ring, Retaining 3/4

Washer, 3/4 x 1-1/4 x .090

Arbor

Ring, Retaining 5/8

* Key, Woodruff

Housing, Arbor

Bearing, Saw Arbor

Ring, Retaining 5/8

* Pulley, 5/8 Bore (Includes Set Screw)

* Belt, V 1/2 x 41

Ring, Retaining 3/8

Pin, Hinge

Base, Motor

Support, Motor Base

Screw, Pivot Arm

Washer, Spring

* Washer, 17164 x 47164 x 1/16

Rod, Spreader

Washer End Play (.010 Thick)

*Standard Hardware Item -May be purchased locally 1" Stock Item -May be secured through the Hardware Department o1

most Sears Retail Stores or Catalog Order Houses.

repair parts

PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW

MODEL 113.298722 AND 113.298762

PARTS UST FOR CRAFTSMAN 10 iNCH TABLE SAW

MODEL NO. 113. 298722 AND 113.298762

FRONT GUIDE BAR (REF)

REAR GUIDE BAR (REF)

FIGURE 4 -TABLE EXTENSIONS

KEY

NO.

PART

NO.

9-22261

STD541231

STD551231

STD523107:

5 STD551031

6 818308

7 62539

8 STD523112

DESCRIPTION

tExtension, Table 12 x 27

* Nut, Hex 5/16-18

* Lockwasher, External 5/16

* Screw, Hex Head

5/16-18 x 3/4

* Washer, 21/64 x5/8 x 1/16

Bracket

Spacer, Fence Guide Bar

* Screw, Hex Hd.

5/16-18 x 1-1/4

*Standard Hardware Item - May be purchased locally

1" Stock Item - May be secured through the Hardware

Department of most Sears Retail Stores or Catalog

Order Houses.

repair parts

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113. 298722 AND 113.298762

11 17

tIo

,'----./J

It,..----- ts

•. i _ FIGURE 5 -RiP FENCE ASSEMB LY

KEY ,- PART

NO. *__NO. •. " DESCRIPTION

1 62942",, -.:_Hand!e •

2 62945 '_ Shoe

3 62775" "Indicator

4 9404336 L",Screw,Parl.CrossType--r, No.4-40 x 1/4

5, 62941 : _ Hea_ Fence

6 423567'L i" . ,_rew, Sems3/8-16xli2

7 s2s4s, _.__, Ctm_.Fence

8 ST_80_ _: SCm_ _CIosstype'T;8-32x1/2

9 szs2a_ •,_;_spm_,_nce;L._:k

13; .508112" '! _;_ ;,_/UJgntne_ (IncludesKey #18)

15 ÷STD61.100_:_';.:_ ,J-k_xH_'Type "A"No. t 0 x 1/2

i6 ...... PacL'__gnrnent

17 62940 "-Cam_: .....

18 ":6,'Z94__ . '.. f,b't_,Adjustment ,."

• StandardHard,vats-item. May_bepurchasedlocally.

PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW

MODEL NO. 113. 298722 AND 113.298762

------- 3

td .___---7

,o 99

FIGURE 6- MITER GAUGE ASSEMBLY

KEY PART .

NO.' NO. '

162693

2 62692

3 STD551031

4 37893

5STD510803

6 135

737895

8 37896

9 9417295

10 62230

STD541231

DESCRIPTION

Plug, Button

Knob, Miter Gauge (Includes Key No. 1)

* Washer, Plain, 21/64 x 1 x 1/16

Gauge, Miter

* Screw, Pan Hd. 8-32 x 5/16

Indicator

Block, Miter Gauge Indicator

Pin, Miter Gauge Stop

* Screw, Pan Hd., w/Lockwasher, 8-32 x 5/8

Rod Assembly, Miter Gauge,

Consisting of Items 11, 12, 13

62225 Stud, Clamp

62383 " Stud, Pivot

Screw, Locking Set 1/4-20 x3/8

* Standard Hardware Item - May be purchased locally.

repair parts

PAR'IS LiST FOR CRAF3SMAN 10 INCH TABLE SAW

UODEL NO. 1_3. 298722 AND 113.298762

T2 3 4 5I

FIGURE 7' - GUARD ASSEMBLY

DESCRIPTION

PARTS UST FOR CRAFTSMAN 10 iNCH TABLE SAW

MODEL NO. 113. 298722 AND 113.298762

345/19

1 2 ®/ 6 5 4 1

It ,/ 1

6 2

FIGURE 8 - LEG SET

DESCRIPTION

Screw, Serrated Truss Hd. 1/4-20 x 1/2

KEY " PART

NO. NO.

1 60314

2 819441

3 62554

4 STD551225

5 STD541025

6 62553

7STD541237

8 803835-1

Leg

Stiffener, Side

* Lockwasher, Ext. 1/4

* Nut, Hex 1/4-20

Stiffener, End

* Nut, Hex 3/8-16

Foot, Leveling

HARDWARE FOR ATrACHING LEGS TO SAW

9STD523112 Screw, Hex Hd. 5/16-18 x 1-1/4

10 STD551031 Washer, 11/32 x 11/16 x 1/!6

11 STD551231 * Lockwasher, Ext.5/16

12 STD541231 * Nut, Hex 5/16-18

* Standard Hardware Item - May be purchased locally

SERVICE

MODEL NO'S

113.298722

113.298762

HOW TO ORDER

REPAIR PARTS

10-iNCH TABLE ;AW

Now that you have purchased your 10 Inch Table

Saw, should a need ever exist for repair parts or

service, simply contact any Sears Service Center

and most Sears, Roebuck and Co., stores. Be sure

to provide all pertinent facts when you call or visit.

The model number of your Table saw will be found

at the left-hand side of the base.

WHEN ORDERING REPAIR PARTS, ALWAYS

GIVE THE FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION

MODEL NUMBER

113.298722

113.298762

NAME OF ITEM

10 Inch Table Saw

All parts listed may be ordered from any Sears Service

Center and most Sears stores. If the parts you need are

not stocked locally, your order will be electronically

transmitted to a Sears Repair Parts Distribution Center

for handling.

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

Part No. SP5627 Form No. SP5627-2 Printed in U.S.A. 11/93

Craftsman 113298722 User Manual 10 TABLE SAW Manuals And Guides L0806063

CRAFTSMAN Saw Table Manual L0806063 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

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