Craftsman 137212260 User Manual MITER SAW Manuals And Guides L1002157

CRAFTSMAN Miter Saw Manual L1002157 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

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Operator's

Manual

ICRAFr XAWI
I

I

IIIJlII

10 in. MiterMate TM MITER SAW
WITH LASER TRAC ®
Model No. 137.212260

CAUTION:

•

Safety Instructions

Before using this Miter Saw,
read this manual and follow
all its Safety Rules and
Operating Instructions

•

Installation

•

Operation
Maintenance

•

Customer
Help Line
For Technical
Support
1-800-843-1682

Parts List

Sears
Parts
&
Repair
Center
1-800-488-1222

Sears, Roebuck and Co, Hoffman Estates, IL 60179 USA
Visit our Craftsman website: www.sears.com/craftsman
Part No. 137212260001

Printed in China

SECTION
Warranty .........................................................................................
Product Specifications ....................................................................
Symbols ..........................................................................................
Power Tool Safety ..........................................................................
Compound Miter Saw Safety .........................................................
Electrical Requirements and Safety ..................................................
Accessories and Attachments ........................................................
Tools Needed for Assembly ............................................................
Carton Contents ..............................................................................
Know Your MiterMate TM Miter Saw ...................................................
Glossary of Terms ..........................................................................
Assembly and Adjustments .............................................................
Operation ........................................................................................
Setting up the Tables for Angle Cuts Using the Angle Finder ........
Maintenance ...................................................................................
Troubleshooting Guide ...................................................................
Parts List ........................................................................................
Repair Protection Agreements ........................................................

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CRAFTSMAN

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PAGE
2
3
4
5
7
9
11
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13
14
15
17
25
32
38
40
4!
47

]

JIHI

FULL WARRANTY

If this Craftman product fails due to a manufacturer's defect in material or
workmanship with one year from the date of purchase, return it to any Sears
store or other Craftman outlet in the United States for free replacement. This
warranty does not include expendable parts such as saw blades which
can wear out from normal use within the warranty period. This warranty
applies for only 90 days from the date of purchase if this product is ever used
for commercial or rental purposes. This warranty gives you special legal rights,
and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
III1! II

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WARNING]
Some dust created by using power tools contains chemicals known to the
state of California to cause cancer and birth defects or other reproductive
harm. Some examples of these chemicals are:
= Lead from lead-based paints
= Crystalline silica from bricks, cement and other masonry products
•
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals, work in a
well ventilated area and work with approved safety equipment such as dust
masks that are specially designed to filter out microscopic particles.
2009/06

2

i

MOTOR
Power Source ....................................................................

120V, 60Hz, 15A

Speed ................................................................................
Brake .................................................................................
Double Insulated ...............................................................

4800RPM (No load)
Electric
Yes

BLADE SIZE
Diameter ............................................................................

10 in.

Arbor size ...........................................................................

5/8 in.

ROTATING TABLE:
Diameter .............................................................................

12-3/4 in.

Miter Detent Stops .............................................................

0_,22.5°,45° R & L

Bevel Positive Stops ..........................................................

0, 45_ L

CUTTING CAPACITY-"
Crosscut ............................................................................
Miter 45 ° R & L...................................................................
Bevel 45 ° L.........................................................................
45 ° Miter and 45 ° Bevel .....................................................

2-5/8 in. x 5-9/16 in.
2-5/8 in. x 3-!/2 in.
1-9/16 in. × 5-9/16 in.
1-9/16 in. x 3-1/2 in.

Crown Molding ...................................................................

4-1/4 in.

WARNING t
To avoid electrical hazards, fire hazards or damage to the tool, use proper
circuit protection.
This tool is wired at the factory for t 10-120 Volt operation. It must be
connected to a 110-120 Volt t 15 Ampere time delay fuse or circuit breaker.
To avoid shock or fire, replace power cord immediately if it is worn, cut or
damaged in any way.
Before using your tool, it is critical that you read and understand these
safety rules. Failure to follow these rules could result in serious injury to
you or damage to the tool.

3

WARNING ICONS
Your power tool and its Operator's Manual may contain "WARNING ICONS"
(a picture symbol intended to alert you to, andlor instruct you how to avoid,
a potentially hazardous condition). Understanding and heeding these
symbols will help you operate your tool better and safer. Shown below are
some of the symbols you may see.
SAFETY ALERT: Precautions that involve your safety.

®

PROHIBITION

WEAR EYE PROTECTION: Always wear safety goggles or safety
glasses with side shields.
READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce
the risk of injury, user and all bystanders must read and understand
operator's manual before using this product.

KEEP HANDS AWAY FROM BLADE: Failure to keep your hands
away from the blade will result in serious personal injury.

SUPPORT AND CLAMP WORK

!,A

[_

WARNING I

[Ak. CAUTION

f CAUTION
L

DANGER: indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

DANGER

I
I

J

WARNING: indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION: indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
CAUTION: used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
4

GENERAL SAFETY INSTRUCTIONS
BEFORE USING THIS POWER TOOL

.

Safety is a combination of common
sense, staying alert and knowing how
to use your power tool.

.

CAUTION
To avoid mistakes that could cause
serious injury, do not plug the tool in
until you have read and understood
the following.
.

.

.

.

6_

7_

USE THE RIGHT TOOL. Do not
force the tool or an attachment
to do a job for which it was not
designed.

10. USE PROPER EXTENSION
CORDS. Make sure your extension
cord is in good condition. When
using an extension cord, be sure
to use one heavy enough to carry
the current your product will draw.
An undersized cord will result in
a drop in line voltage and in toss
of power which will cause the tool
to overheat. The table on page
10 shows the correct size to use
depending on cord length and
nameplate ampere rating. If in
doubt, use the next heavier gauge.
The smaller the gauge number, the
heavier the cord.

READ and become familiar with
Manual. LEARN the tool's
the entire Operator's
application, limitations and
possible hazards.

.

DO NOT FORCE THE TOOL. It will
do the job better and safer at the
rate for which it was designed.

KEEP GUARDS IN PLACE and in
working order.
REMOVE ADJUSTING KEYS
AND WRENCHES. Form the habit
of checking to see that keys and
adjusting wrenches are removed
from the tool before turning ON.

11. WEAR PROPER APPAREL. Do
not wear loose clothing, gloves,
neckties, rings, bracelets or other
jewelry which may get caught in
moving parts. Nonslip footwear is
recommended. Wear protective
hair covering to contain long hair.

KEEP WORK AREA CLEAN.
Cluttered areas and benches invite
accidents.
DO NOT USE IN DANGEROUS
ENVIRONMENTS. Do not use
power tools in damp locations, or
expose them to rain or snow. Keep
work area welt lit.

12.
PROTECTION. Any power
ALWAYS WEAR EYE
tool can throw foreign
objects into the eyes and
could cause permanent eye
damage. ALWAYS wear Safety
Goggles (not glasses) that comply
with ANSI Safety standard Z87.1.
Everyday eyeglasses have only
impact-resistant lenses. They
ARE NOT safety glasses. Safety
Goggles are available at sears.
Q

KEEP CHILDREN AWAY. All
visitors and bystanders should be
kept a safe distance from work
area.
MAKE WORKSHOP CHILD
PROOF with padlocks, master
switches or by removing starter
keys.
5

NOTE: Glasses or goggles not in
compliance with ANSI Z87.1 could
seriously injure you when they
break.

and any other conditions that may
affect its operation. A guard or
other part that is damaged should
be properly repaired or replaced.

13. WEAR A FACE MASK OR DUST
MASK. Sawing operation produces
dust.

20. NEVER LEAVE THE TOOL
RUNNING UNATTENDED. TURN
THE POWER "OFF". Do not walk
away from a running tool until the
blade comes to a complete stop
and the tool is unplugged from the
power source.

14.,_1_k

t,9

SECURE WORK. Use
ctamps or a vise to hold work
when practical. It is safer
than using your hand and it
frees both hands to operate
the tool.

21. DO NOT OVERREACH. Keep
proper footing and balance at all
times.

15. DISCONNECT TOOLS FROM
POWER SOURCE before servicing,
and when changing accessories
such as blades, bits and cutters.

22. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for best
and safest performance. Follow
instructions for lubricating and
changing accessories.

16. REDUCE THE RISK OF
UNINTENTIONAL STARTING.
Make sure switch is in the OFF
position before plugging the tool in.

23. WARNING: Dust generated from
certain materials can be hazardous
to your health. Always operate saw
in well-ventilated area and provide
for proper dust removal.

17, USE RECOMMENDED
ACCESSORIES. Consult
this Operator's Manual for
recommended accessories. The
use of improper accessories may
cause risk of injury to yourself or
others.

24.I_k DANGER J People with
electronic devices, such as
pacemakers, should consult their
physician(s) before using this
product. Operation of electrical
equipment in close proximity to
a heart pacemaker could cause
interference or failure of the
pacemaker.

18. NEVER STAND ON THE TOOL.
Serious injury could occur if the
tool is tipped or if the cutting tool is
unintentionally contacted.
19. CHECK FOR DAMAGED PARTS.
Before further use of the tool, a
guard or other part that is damaged
should be carefully checked to
determine that it will operate
properly and perform its intended
function - check for alignment of
moving parts, binding of moving
parts, breakage of parts, mounting
6

SPECIFIC SAFETY INSTRUCTIONS
FOR THIS COMPOUND MITER SAW
=

.

.

.

.

,

.

8,

9,

10. BE SURE both the blade and the
collar are clean and the arbor bolt
is tightened securely.

DO NOT USE THIN KERF
BLADES they can deflect and
contact guard and can cause
possibte injury to the operator.

!1. USE only blade collars specified for
your saw.

DO NOT operate the miter saw
until it is completely assembled
and installed according to these
instructions.

12. NEVER use blades larger in
diameter than 10 inches.
13. NEVER apply lubricants to the
blade when it is running.

IF YOU ARE NOT thoroughly
familiar with the operation of miter
saws, seek guidance from your
supervisor, instructor or other
qualified person.

14, ALWAYS check the blade for
cracks or damage before operation.
Replace a cracked or damaged
blade immediately.

ALWAYS hold the work firmly
against the fence and table.
DO NOT perform any operation
free hand (use clamp wherever
possible).

15. NEVER use blades recommended
for operation at less than 5000
RPM.
16. ALWAYS keep the blade guards in
place and use at all times.

KEEP HANDS out of the path of
the saw blade. If the workpiece you
are cutting would cause your hands
to be within 6 in. of the saw blade,
the workpiece should be clamped
in place before making the cut.

17. NEVER reach around the saw
blade.
18. MAKE SURE the blade is not
contacting the workpiece before the
switch is turned ON.

BE SURE the blade is sharp, runs
freely and is free of vibration.

19. IMPORTANT: After completing the
cut, release the trigger and wait for
the blade to stop before returning
the saw to the raised position.

ALLOW the motor to come up to
full speed before starting a cut.
KEEP THE MOTOR AIR SLOTS
CLEAN and free of chips or dust.

20. MAKE SURE the blade has come
to a complete stop before removing
or securing the workpiece,
changing the workpiece angle or
changing the angle of the blade.

ALWAYS MAKE SURE atl handles
are tight before cutting, even if the
table is positioned in one of the
positive stops.
7

26. SHUT OFF the power before
servicing or adjusting the tool.

21. NEVER cut metals or masonry
products with this tool. This miter
saw is designed for use on wood
and wood-like products.

27. DISCONNECT the saw from
the power source and clean the
machine when finished using.

22. NEVER cut small pieces, ff the
workpiece being cut would cause
your hand or fingers to be within 6 in.
of the saw blade the workpiece is
too small.

28. MAKE SURE the work area is
clean before leaving the machine.
29. SHOULD any part of your miter saw
be missing, damaged, or fail in any
way, or any electrical component
fail to perform properly, lock the
switch and remove the plug from
the power supply outlet. Replace
missing, damaged, or failed parts
before resuming operation.

23. PROVIDE adequate support to the
sides of the saw table for long work
pieces.
24. NEVER use the miter saw in an
area with flammable liquids or gases.
25. NEVER use solvents to clean
plastic parts. Solvents could
possibly dissolve or otherwise
damage the material.

8

way. If the plug does not fit fully in the
outlet, reverse the plug. if it still does
not fit, contact a qualified electrician to
install the proper outlet. Do not change
the plug in any way.

WARNING I
POWER SUPPLY AND MOTOR
SPECIFICATIONS
The AC motor used in this saw is
a universal, nonreversible type.
See "MOTOR" in the "PRODUCT
SPECIFICATIONS" section on page 3.

I_

WARNING

f,_, WARNING

J

Double insulation does not take the
place of normal safety precautions
when operating this tool.
To avoid electrocution:
1. Use only identical replacement parts
when servicing a too! with double
insulation. Servicing should be
performed by a qualified technician.
2. Do not use power tools in wet or
damp locations or expose them to
rain or snow.

J

To avoid electrical hazards, fire
hazards, or damage to the tool, use
proper circuit protection. Your saw
is wired at the factory for 120 V
operation. Connect to a 120 V, 15A
circuit and use a 15 A time delay
fuse or circuit breaker. To avoid
shock or fire, if power cord is worn
or cut, or damaged in any way, have
it replaced immediately.

MOTOR SAFETY PROTECTION
IMPORTANT
To avoid motor damage, the motor
should be blown out or vacuumed
frequently to keep sawdust from
interfering with the motor ventilation.
1. Connect this saw to a 120 V circuit.
This circuit must not be less than a
#14 wire with a 15 A time lag fuse.
NOTE: When using an extension
cord on a circuit with a #14 wire, the
extension cord must not exceed 25
feet in length.
2. If the motor will not start, release
the trigger switch immediately.
UNPLUG THE SAW. Check the saw
blade to make sure it turns freely. If
the blade is free, try to start the saw
again. If the motor still does not start,
refer to the TROUBLESHOOTING
GUIDE.
3. If the tool suddenly stalls while
cutting wood, release the trigger
switch, unplug the tool and free the
blade from the wood. The saw may

DOUBLE INSULATED [_
The power tool is double insulated to
provide a double thickness of insulation
between you and too!'s electrical
system. A]I exposed metal parts are
isolated from the internal metal motor
components with protecting insulation.
Replacement parts - When servicing,
use only identical replacement parts.
Polarized plugs -This saw has a plug
that looks like the one shown below:

To reduce the risk of electrical shock,
this saw has a polarized plug (one
blade is wider than the other). This plug
9

now be started and the cut finished.
4. FUSES may "blow" or circuit
breakers may trip frequently if:
a. MOTOR is overloaded.
Overloading can occur if you
feed too rapidly or make too
many start/stops in a short time.
b. LINE VOLTAGE is more
than 10% above or below the
nameplate voltage rating.
For heavy loads, the voltage
at motor terminals must equal
the voltage specified on the
nameplate.
c. IMPROPER or dull saw blades
are used.
5. Most motor troubles may be traced
to loose or incorrect connections,
overload, low voltage or inadequate
power supply wiring. Always check
the connections, the load and
supply circuit if the motor doesn't
run well. Check minimum gauge for
the length of cord you are using on
the chart below.

extension cords from sharp objects,
excessive heat and damp or wet areas.

GUIDELINES FOR EXTENSION
CORDS
Use a proper extension cord. Make
sure your extension cord is in good
condition. When using an extension
cord, be sure to use one heavy enough
to carry the current your product wilt
draw. An undersized cord will cause
a drop in line voltage, resulting Jn
loss of power and overheating. The
table below shows the correct size
to use depending on cord length and
nameplate ampere rating. If in doubt,
use the next heavier gauge. The
smaller the gauge number, the heavier
the cord.
Be sure your extension cord is
properly wired and in good condition.
Always replace a damaged extension
cord or have it repaired by a qualified
person before using it. Protect your

CAUTION: In all cases make certain
the receptacle in question is
properly grounded. If you are not
sure, have a certified electrician
check the receptacle.

Use a separate electrical circuit
for your tools. This circuit must not
be less than a #14 wire with a 15 A
time lag fuse. NOTE: When using
an extension cord on a circuit with
a #14 wire, the extension cord must
not exceed 25 feet in length, Before
connecting the tool to the power line,
make sure the switch is in the OFF
position and the electric current is
rated the same as the current stamped
on the motor nameplate, running at a
lower voltage will damage the motor.

Ampere

i0 ¸

Rating

TotallengthofCord

N_ Mo_Then

25ff.

50_.

t00_

150ff,

6

18

16

_6

14

t0

18

16

14

12

12

t6

16

14

12

RECOMMENDED

ACCESSORIES

[_IL WARNING

WARNINGI
•

•

•

•

Use only accessories
recommended for this miter
saw. Follow instructions that
accompany accessories. Use of
improper accessories may cause
hazards.
The use of any cutting tool
except 10 in. saw blades which
meet the requirements under
recommended accessories
is prohibited. Do not use
accessories such as shaper
cutters or dado sets. Ferrous
metal cutting and the use of
abrasive wheels is prohibited.
Do not attempt to modify this
tool or create accessories not
recommended for use with this
tool. Any such alteration or
modification is misuse and could
result in a hazardous condition
leading to possible serious
injury.

•

ACCESSORIES
Visit your Sears Hardware Department
or see the Sears Power and Hand Tool
Catalog to purchase recommended
accessories for this power tool.

11

I

To avoid the risk of personal
injury, do not modify this power
tool or use accessories not
recommended by Sears.
Read warnings and conditions
on your CARBIDE TIPPED SAW
BLADE. Do not operate the saw
without the proper saw blade
guard in place. Carbide is a very
hard but brittle material. Care
should be taken while mounting,
using, and storing carbide tipped
blades to prevent accidental
damage. Slight shocks, such as
striking the tip while handling,
can seriously damage the blade.
Foreign objects in the workpiece,
such as wire or nails, can also
cause tips to crack or break off.
Before using, always visually
examine the blade and tips for
bent blade, cracks, breakage,
missing or loose tips, or other
damage. Do not use if damage is
suspected. Failure to heed safety
instructions and warnings can
result in serious bodily injury.

Supplied

Not supplied

o_
"-,.z./

Blade Wrench

Adjustable Wrench

Hex Wrench

Phillips Screwdriver

Slotted Screwdriver

1'................ i!_
I.I+

l,i

IiI_I+i_

Combination Square

I

j
Square Bar

COMBINATION

SQUARE MUST BE TRUE

Should not gap or overlap when square is flipped over (see dotted figure).
Draw light line on
board along this edge.

Straight edge or a 3/4 in. board, this
edge must be perfectly straight.

Shodd not gap or overlap when square
flipped over (see dotted figure).

12

the illustration to make certain all
items are accounted for, before
discarding any packing material.

UNPACKING YOUR MITER SAW

[_

WARNING

To avoid injury from unexpected
starting or electrical shock, do not
plug the power cord into a source
of power during unpacking and
assembly. This cord must remain
unplugged whenever you are
working on the saw.
1. Remove the miter saw from the
carton. IMPORTANT: Do not lift
miter saw by the trigger switch
handle. It may cause misalignment.
2. Place the saw on a secure
stationary work surface.
3. Separate all parts from the packing
material. Check each one with

WARNING I
= If any part is missing or damaged,
do not attempt to assemble the
miter saw, or plug in the power
cord until the missing or damaged
part is correctly replaced. To
avoid electric shock, use only
identical replacement parts when
servicing double insulated tools.
Call 1-800-4-MY-HOME ®for
replacement parts.

Angle Finder

Miter Saw

Angle Finder Storage Clip

S
Clamp

Dust Bag
13

Blade Wrench

Switch Handle
Angle Finder Storage
Upper Blade Guard

Blade

Dust Bag
Laser Guide

Sliding Fence

Bevel Lock Handle,

Extension Wing
Lock Knob

Hold Plate

Stop Plate

Detent
Detent
Lock
Knob

Lock Lever
for Table

Lower Blade

ON/OFF

Guard

Switch

Lock Knob for
Sliding Fence

Head Lock
Down Knob
Indicator
Lock Lever
Table

Scale
3n

Wing
14

EXTENSION CORD - An electric cord
used between power tools and outlets
to extend the range of the tools. The
more amerage your tool uses, the
longer the distance, the larger the size
of the wire needed in your extension
cord.

AMPERAGE (AMPS) - A measure
of the flow of electric current. Higher
ratings generally means the tool is
suited for heavier use.
ANGLE FINDER STORAGE Convenient storage to prevent
misplacing the angle finder.

EYE PROTECTION - Goggles or
spectacles intended to protect your
eyes. Eye protection should meet the
requirements of ANS! Z.87.1 (USA) or
CSA Z94.3-M88 (Canada),

ARBOR LOCK - Allows the user to
keep the blade from rotating while
tightening or loosening the arbor bolt
during blade replacement or removal.
BASE - Supports the table, holds
accessories and allows for workbench
or leg set mounting.

FACE SHIELD - An impact resistant
shield that helps to protect your face
from chips, sparks, smati debris.
Should only be used in conjunction with
additional eye protection.

BEVEL LOCKING HANDLE- Locks
the miter saw at a desired bevel angle.

FENCE - Helps to keep the workpiece
from moving when sawing. Scaled to
assist with accurate cutting.

BEVEL SCALE - To measure the
bevel angle of the saw blade 0° to 45 °
left.

GUARD - Protective devise that forms
a barrier between a hazardous object
such as a blade, wheel or cutter and
the operator.

CARBIDE TIPPED - Extremely hard
steel pieces with sharp cutting edges
fastened to cutting tools such as saw
blades.

HEAD LOCK DOWN KNOB - Locks
the miter saw in the lowered position
for compact storage and transportation.

CLAMP - Secure the workpiece during
performing cutting.

INSTRUCTION OR OPERATOR'S
MANUAL - Booklet accompanying
your power tool that describes the
hazards and safe operation procedures,
outlines basic tool operation, care and
maintenance.

COVER PLATE SCREW- Loosen this
screw and rotate the plate for access to
the blade arbor bolt.
DOUBLE-INSULATED - A form of
electrical protection featuring two
separate insulation systems to help
protect against electrical shock.

MOUNTING HOLES - To mount the
miter saw to a stable surface.

DUAL MITER SCALE - Each
measures the miter angle 0 ° to 50 °
forward and backward.

ONIOFF TRIGGER SWITCH - To start
the tool, squeeze the trigger. Release
the trigger to turn off the miter saw.
15

POSITIVE STOP LOCKING LEVERLocks the miter saw at a preset positive
stop for the desired miter angle.

HEEL - Misalignment of the blade.
KERF - The width of a saw cut,
determined by the thickness and set of
the blade.

SWITCH HANDLE -The switch
handle contains the trigger switch and
the laser on/off switch. The blade is
lowered into the workpiece by pushing
down on the handle. The saw will
return to its upright position when the
handle is released.

KICKBACK - Sudden and unintended
movement of the tool or workpiece. It is
typically caused by binding or pinching
of the workpiece

WARNING LABELS - Read and
understand for your own safety. Make
sure all labels are present on machine
and legible.

MITER CUT - A miter is a type of joint
where the two parts to be joined are cut
at an angle, and typically the finished
joint forms a 90-degree angle. Also
commonly spelled "mitre".

WRENCH STORAGE - Convenient
storage to prevent misplacing the blade
wrench.

REVOLUTIONS PER MINUTE (RPM)
- The number of turns completed by a
spinning object in one minute.

WOODWORKING

SAW BLADE PATH - The area of the
workpiece or table top directly in line
with the travel of the blade or the part
of the workpiece which will be cut.

TERMS

ARBOR - The shaft on which a blade
is mounted.

SET - The distance between two saw
blade tips, bent outward in opposite
directions to each other. The further
apart the tips are, the greater the set.

BEVEL CUT - An angle cut made
through the face of the workpiece.
COMPOUND CUT - An angled cut
to both the edge and face of a board,
most common use is with crown
molding.

WORKPIECE - The wood being
cut. The surfaces of a workpiece are
commonly referred to as faces, ends
and edges.

CROSS CUT - A cut which runs across
the board perpendicular to the grain.
FREEHAND - Performing a cut without
using a fence (guide), hold down or
other proper device to prevent the
workpiece from twisting during the
cutting operation.

16

I,_

WARNING

2. Push out the head lock down knob (2)
into the locking hole (3).
IMPORTANT: To avoid damage, never
carry the miter saw by the switch
handle or the cutting arm.

I

To avoid injury from unexpected
starting or electrical shock, do not
plug the power cord into a source
of power during unpacking and
assembly. This cord must remain
unplugged whenever you are
working on the saw.

INSTALLING THE DUST BAG (FIG. B)
1. Squeeze the metal collar wings (2) of
the dust bag (1).
2. Place the dust bag neck opening
around the exhaust port (3), and
release the metal coElarwings.

I_,. WARNING}
To avoid injury and damage to the
saw, transport or store the miter saw
with the cutting head locked in the
down position. Never use the head
lock down knob to hold the cutting
head in a down position for cutting
operations.

FIG. B

CUTTING HEAD (FIG. A)
Raising the Cutting Head
1. Push down slightly on the switch
handle (1).
2. Pull out the head lock down knob (2)
out of the locking hole (3).
3. Pull up the switch handle (1) to raise to
the up position,

2

INSTALLING THE CLAMP (FIG. C)
NOTE: The clamp is used to secure the
workpiece during cutting operations.
1. Install the clamp on the saw by
inserting the fixed shaft (1) into one
of the ho{es (2) provided in the miter
saw base.

FIG. A

FIG. C

Locking Cutting Head in Down
Position(FIG. A)
When transporting or storing the miter
saw, the cutting head should always be
locked in the down position,
1. Push the switch handle (1) down to
its lowest position.

2 !

17

STORING THE ANGLE FINDER
(FIG. D)
Mounting the Storage Clips
The storage clips are used to store the
angle finder.
1. Install the wider storage clip (I) by
threading the bolt (2) into the hole
provided upon the rear end of the
switch handle (3).
2. Install the narrower storage clip (4)
by threading the bolt into the hole
provided upon the front end of the
switch handle.
3. Place the angle finder into the two
storage clips for storage.
FIG. D

FIG. E
3

REMOVING OR INSTALLING
BLADE

!,_

WARNING

THE

!

Only use a 10-inch diameter blade.
To avoid injury from an accidental
start, make sure the switch is in
the OFF position and plug is not
connected to the power source
outlet.

2

, i

Removing Blade (Fig. F, G, H)
1. Unplug the saw from the outlet.
2. Allow the cutting head to rise to the
upright position. Raise the lower
blade guard (!) to the up position.
(Fig. F)
3. Loosen the cover plate screw (2)
with a Phillips screwdriver.
4. Rotate the cover plate (3) towards
the rear of the tool to expose the
arbor bolt (4).
5. Place the blade wrench over the
arbor bolt.

Storing the MiterMate TM angle finder
(Fig. D-l)
4. Loosen the knob (5) on the
MiterMate TM angle finder to fold up
the paddles (6), then tighten the
knob to lock the paddies.
5. Move and place the angle finder
onto the storage clips (1) installed
upon the switch handle for storage
as shown.

Fig. F
Fig. D-1

1

2

SAW BLADE WRENCH (FIG. E)
For convenient storage and prevention
of loss, there is a slot (1) in the rear
of the switch handle (2) for storing the
blade wrench (3) when not in use.
18

Locate the arbor lock (5) on the
motor, below the switch handle. (Fig. G)
7. Press the arbor lock, holding it
in firmly while turning the blade
wrench clockwise. The arbour lock
wil! engage after turning the wrench.
Continue to hold the arbor lock in
to keep it engaged, while turning
the wrench clockwise to loosen the
arbor bolt.
,

Fig, G
5

8. Remove the arbor bolt (8), outer
blade collar (6), and the blade (7).
Do not remove the inner blade
collar. (Fig. H)
NOTE: Pay attention to the pieces
removed, noting their position and
direction they face. Wipe the blade
collars clean of any sawdust before
installing the new blade.

2. Place the blade collar (6) against
the blade and on the arbor. Thread
the arbor bolt (8) onto the arbor in a
countercloclo_ise direction. (Fig. H)
IMPORTANT: Make sure the flats of
the blade collars are engaged with
the flats on the arbor shaft. Also, the
flat side of the blade collar must be
placed against the blade.
3. Place the blade wrench on the arbor
bolt.
4. Press the arbor lock (5), holding
it in firmly while turning the blade
counterclockwise. When arbor
lock engages, continue to press it
in while tightening the arbor bolt
securely. (Fig. G)
5. Rotate the cover plate (3) back to its
original position until the slot in the
cover plate engages with the cover
plate screw (2). While holding the
lower blade guard, tighten the screw
with a Phillips screwdriver. (Fig. F)
NOTE: The lower blade guard must
be raised to the upright position to
access the cover plate screw.
6. Lower the blade guard (1) and verify
that the operation of the guard does
not bind or stick.
7. Be sure the arbor lock is released so
the blade turns freely.

I Ak WARNING I

Installing Blade (Fig. F, G, H)
1. Install a 10 in. blade with a 5/8 in.
arbor making sure the rotation
arrow on the blade matches the
clockwise rotation arrow on the
upper guard, and the blade teeth

• To avoid injury, never use the saw
without the cover plate secure
in place. It keeps the arbor bolt
from falling out if it accidentally
loosens, and helps prevent the
spinning blade from coming off
the saw.
• Make sure the collars are clean
and properly arranged. Lower the
blade into the table and check for
any contact with the metal base
or the turn table,

MOUNTING
THEMITERSAW
(FIG.I,J, K)

Fig. I
1. Miter saw base

wA.N,NG
1

4
1_

To avoid injury from unexpected saw
movement:
• Before moving the saw, disconnect the
power cord from the outlet, and lock
the cutting arm in the lower position
using the head lock down knob.
NOTE: The head lock down knob is for
carrying or storing the tool. It is not to be
used for holding the saw while cutting.
Lower blade and press in head lock
down knob to secure saw for transport or
storage.
• Never carry the miter saw by the
power cord or by the switch handle.
Carrying the tool by the power
cord could cause damage to the
insulation or wire connections
resulting in electric shock or fire.
• To avoid injury from flying debris, do
not allow visitors to stand behind the

5',---L--_6------7_
Fig. J

•
•

':'_
"

5. Workbench
6. Flat washer
8.
Hex nut
7. Lockwasher
9. Jam nut

8
lO

NOTE: Mounting hardware is not
included with this tool. Bolts, nuts,
washers, and screws must be
purchased separately.

SaW,

•

3. Rubber washer
2.
head bolt
4. Hex
Flat washer

Place the saw on a firm, level worksurface where there is room for
handling and properly supporting
the workpiece.
Support the saw on a level work
surface.
Bolt or clamp the saw to its support.

2. For portable use, place the saw on
a 3/4 in. thick piece of plywood. Bolt
the base of the miter saw securely
to the plywood using the mounting
holes on the base. Use C-clamps
to clamp this mounting board to a
stable work surface at the worksite.

Place the saw in the desired
location, either on a work bench or
recommended leg set, The base of the
saw has three mounting holes (10).
(Fig. J)

Fig. K

Mounting instructions:
1. For stationary use, place the saw
in the desired location, directly on
a workbench where there is room
for handling and proper support
of the workpiece. The base of the
saw has three mounting holes. Bolt
the base of the miter saw (1) to the
work surface (5), using the fastening
method as shown in Fig. I.
20

ADJUSTMENT

INSTRUCTIONS

J,A WARNING]
To avoid injury from an accidental
start, make sure the switch is in
the OFF position and the plug is
not connected to the power source
outlet.
BEVEL STOP ADJUSTMENT
(FIG. L, M, N)

[!

Fig.M
NOTE: The upper blade guard has
been removed from this drawing
for illustration purposes only. Never
remove the upper blade guard.

WARNING]

To avoid injury from unexpected
starting or electrical shock, make
sure the trigger is released and
remove the power cord from the
power source.
90 ° Bevel Adjustment (Fig. L, M)
!. Loosen bevel lock handle (1) and
tilt the cutting arm completely to the
right. Tighten the bevel lock handle.
Lower blade.
2. Place a combination square (2) on
the miter table with the rule against
the table and the heel of the square
against the saw blade.
3. If the blade is not 90 ° square with
the miter table, loosen the bevel
lock handle, tilt the cutting head
completely to the left, loosen the
locknut (4) on the bevel angle
adjustment bolt (3) and use a
wrench to adjust the bolt (3) in or out
to increase or decrease the bevel
angle.
4. Tilt the cutting arm to back to the
right at 90 ° bevel and recheck for
alignment.
5. Repeat steps 1 through 4 if further
adjustment is needed.
6. Tighten bevel lock handle and
!ocknut (4) when alignment is
achieved.

2

90 ° Bevel Indicator (Fig. N)
1. When the blade is exactly 90 ° to
the table, loosen the bevel indicator
screw (5) using a #2 Philfips
screwdriver.
2. Adjust bevel indicator (6) to the
"0°" mark (7) on the bevel scale and
retighten the screw.
Fig. N

21

45 ° Bevel Adjustment (Fig. O)
1. Unlock the bevel lock handle (1)
and tilt the cutting arm as far to the
left as possible.
2. Using a combination square, check
to see if the blade angle is 45 ° to
the table.
3. If the blade is not at 45 +to the miter
table, tilt the cutting arm to the right,
loosen the locknut (5) on the bevel
angle adjustment bolt (4) and use
a wrench to adjust the bolt (4) in
or out to increase or decrease the
bevel angle.
4. Tilt the cutting arm to the left to 45 °
bevel and recheck for alignment.
5. Repeat steps 1 through 4 until the
blade is at 45 ° to the miter table.
6. Tighten bevel lock handle and
tocknut (5) when alignment is
achieved.
NOTE: For avoiding the interference
caused by the left sliding fence unit
during adjustment, slide the plate
leftward and tighten the knob.

To adjust the angle:
1. Unlock the left sliding fence unit by
unlocking the positive stop lock lever
(1) behind the sliding fence unit and
lifting up the lock lever (2) pivotally
connected in the base.
2. Slide the left sliding fence unit
forward or backward to the desired
angle.
3. If the desired angle is one of the
five detents (6), lock the positive
stop lock lever, and then flip the lock
lever down to lock the left sliding
fence unit.
4. If the desired angle is not one of the
five positive stops, simply lock the
left sliding fence unit by flipping the
lock lever down.
5. Adjust the angle of the right
sliding fence unit according to the
procedure foregoing 1-4.
To adjust the indicator:
1. Position the left sliding fence unit at
the positive stop angle 0° (refer to the
procedure of To adjust the angle),
loosen the bolt (3) and adjust the
indicator (4) to aim at the 0 ° mark on
the miter scale (5).
2. Adjust the indicator mounted on the
right sliding fence unit according to
the same way mentioned above.

Fig. O

t

Fig. P

1

MITER ANGLE ADJUSTMENT
(FIG. P)
NOTE: There are dual miter scales on
the miter saw. Each of the miter scales
assists the user in setting the desired
miter angle from 50 ° forward to 50 +
backward. Each sliding table has most
common angle settings with positive
stops at 45 °, 22+5° and 0 °. These
positive stops position the sliding fence
unit at the desired angle quickly and
accurately.

°

22

ADJUSTING SLIDING FENCE UNITS
SQUARENESS AND ALIGNMENT
(FIG. Q, R, S)
1. Lower the cutting arm and lock in
position.
2. Using a square, lay the heel of the
square against the worktable, and
the rule against the blade. Check
to see if the angle between the
worktable and the blade is 90 °.
3. If not, make the angle to be 90 ° by
adjusting the bevel angle adjustment
bolt (1).

Fig. R
5

2

4

7,

Fig. Q

Using a bar (6), tay the bar against
the left sliding fence unit (2) and
the right sliding fence unit (7) which
is also positioned at angle 0 °, and
check to see if the left and right
sliding fence units are aligned on a
same line.
Fig. S
8
6

4. Lay the heel of the square against
the blade, and the rule against the
left sliding fence unit (2) which is
positioned at positive stop angle 0°.
Check to see if the angle between
the blade and the left sliding fence
unit is 90 ° .
5. If not, unlock the left sliding fence
plate (3) by using a hex key to
loosen the three bolts (4) behind
the left slinding fence and two set
screws (5) vertically placed on the
lateral side of fence plate.
6. Adjust the left sliding fence plate (3)
to be perpendicular to the blade,
and then tighten the bolts (4) and
screws (5) to lock the plate.

8. If not, unlock the right sliding fence
plate (8) by using the hex key to
loosen the three bolts (4) behind
right sliding fence plate and two set
screws (5) vertically placed on the
lateral side of fence plate.
9. Adjust the right sliding fence plate (8)
into alignment with the left sliding
fence plate (3), and then tighten the
bolts (4) and screws (5) to lock the
right sliding fence plate.

23

ADJUSTING LOCK LEVERS (FIG. T)
After a period of use, the lock levers
might loosen and couldn't clamp the
sliding fence units tightly.
An adjustment is needed.
1. Slightly lift up the miter saw base,
find out the location of lock nuts (1)
for both sides of lock levers. Properly
tighten the lock nuts and slightly lay
down the miter saw base.
NOTE: The adjustment of lock levers
have been completed at the factory.

5. Repeat until adjusted properly, and
tighten the locknut to secure the
adjustment bolt into position.
Fig. U

Fig. T

CUTTING ARM TRAVEL
Cutting Arm Downward Travel
Adjustment (Fig, U)

[,_

WARNING

I

To avoid injury from unexpected
starting or electrical shock, turn the
switch OFF and remove the power
cord from the power source.
NOTE: Before each cutting operation,
check the position of the blade to make
sure it does not contact any metal
surface, if the blade contacts any metal
surface, the depth of travel must be
adjusted.
1. Lower the blade as far as possible.
2. Loosen the locknut (1).
3. Turn the adjustment bolt (2) out
(counterclockwise) to decrease the
cutting depth or in (clockwise) to
increase the cutting depth.
4. Carefully rotate the blade manually
to check for contact. Avoid touching

ADJUSTING THE CLAMP (FIG. V)
1. Rotate the knob (1)
countercioclo_[se to allow enough
room for the workpiece to fit
between the hold prate (2) and the
sliding fence unit.
2. The clamp incorporates a quickrelease lock lever (3}. To use the
quick-release function, lift up the
quick-release lock lever and slide
the clamp forward or backward to
the desired position.
3. When the clamp plate is located at
the desired position, flip the quickrelease lock lever down to engage
the threads thereon with the threads
on the clamp, and rotate the knob
clockwise to secure the workpiece
within the hold plate and the sliding
fence unit.
NOTE: If intend to release the
workpiece from seccure status,
counterclockwise the knob first before
lifting up the quick-release lock lever.
Fig. V
3

SAFETY INSTRUCTIONS
SAW OPERATION

FOR BASIC

• Tighten the arbor bolt.
• Tighten the cover plate screw.
• Check for damaged parts.
Check for:
• Nignment of moving parts
• Damaged electric cords
• Binding of moving parts
Mounting holes
• Function of arm return spring
and lower guard: Push the
cutting arm all the way down,
then let it rise until it stops.
The lower guard should fully
c!ose. Follow instructions in
TROUBLESHOOTING
GUIDE for
adjustment if necessary.
• Other conditions that may affect
the way the miter saw works.
• Keep all guards in place, in working
order and proper adjustment. If any
part of this miter saw is missing,
bent, damaged or broken in any way,
or any electrical parts don't work,
turn the saw off and unplug it.
• Replace bent, damaged, missing or
defective parts before using the saw
again.
• Maintain tools with care. Keep the
miter saw clean for best and safest
performance. Follow instructions for
lubricating. Do not put lubricants on
the blade while it is spinning.
• Remove adjusting wrench from the
tool before turning it on.
• To avoid injury from jams,
slips, or thrown pieces, use only
recommended accessories.
• Check the dust bag before you
work. Empty the bag if it is more
than half-full.

BEFORE USING THE MITER SAW

[,_

WARNING

1

To avoid mistakes that could cause
serious, permanent injury, do not
plug the tool in until the following
steps are completed:
• Complete!y assemble and adjust
the saw, following the instructions.
(ASSEMBLY AND ADJUSTMENTS)
• Learn the use and function of the
ON!OFF switch, lock-off switch,
upper and lower blade guards, head
lock down knob, bevel lock handle
and cover plate screws.
= Review and understand al!
safety instructions and operating
procedures in this Operator's
Manual. (SAFETY & OPERATIONS)
• Review the MAINTENANCE and
TROUBLESHOOTING GUIDE for
your miter saw.
• To avoid injury or possible death
from electrical shock:
Make sure your fingers do not
touch the plug's metal prongs
when plugging or unplugging
your miter saw. (ELECTRICAL
EQUIREMENTS AND SAFETY)
BEFORE EACH USE INSPECT YOUR
SAW.
= Disconnect the miter saw.
To avoid injury from accidental
starting, unplug the saw before any
adjustments, including set-up and
blade changes.
• Compare the direction of rotation
arrow on the guard to the direction
arrow on the blade. The blade teeth
should always point downward at the
front of the saw.

RECOMMENDED

ACCESSORIES

• Consult the ACCESSORIES and
ATTACHMENTS section of this
Operators Manual for recommended
25

•

•

•
•

accessories. Follow the instructions
that come with the accessory. The
use of improper accessories may
cause risk of injury to persons.
Choose the correct 10 in. diameter
blade for the material and the type
of cutting you plan to do. Do not use
thin kerf blades.
Make sure the blade is sharp,
undamaged and properly aligned.
With the saw unplugged, push
the cutting arm all the way down.
Manually spin the blade and check
for clearance. Tilt the power-head to
a 45 ° bevel and repeat the test.
Make sure the blade and arbor
collars are clean.
Make sure all clamps and locks are
tight and there is no excessive play
in any parts.

designed to do. Use a different tool
for any workpiece that can't be held
in a solidly braced, fixed position.

[,A

1

This machine is not designed for
cutting masonry, masonry products,
ferrous metals (steel, iron, and ironbased metals.) Use this miter saw to
cut only wood, wood-like products,
or non-ferrous metals. Other material
may shatter, bind the blade, or create
other dangers. Remove all nails that
may be in the workpiece to prevent
sparking that could cause a fire.
Remove dust bag when cutting nonferrous metals.
DRESS FOR SAFETY
Any power tool can throw
foreign objects into the eyes.
This can result in permanent
eye damage. Everyday
eyeglasses have only impact resistant
lenses and are not safety glasses.
Glasses or goggles not in compliance
with ANSI Z87.1 could seriously injure
you when they break.
• Do not wear loose clothing, gloves,
neckties or jewelry (rings, watches).
They can get caught and draw you
into moving parts.
• Wear non-slip footwear.
• Tie back long hair.
• Roll long sleeves above the elbow.
• Noise levels vary widely. To avoid
possible hearing damage, wear ear
plugs when using any miter saw.
• For dusty operations, wear a dust
mask along with safety goggles.

KEEP YOUR WORK AREA CLEAN
Cluttered areas and benches invite
accidents.

L_IL WARNING

CAUTION

J

To avoid burns or other fire damage,
never use the miter saw near
flammable liquids, vapors, or gases.
• Plan ahead to protect your eyes,
hands, face and ears.
• Know your miter saw. Read and
understand this Operator's Manual
and labels affixed to this toot. Learn
its application and limitations as well
as the specific potential hazards
peculiar to this tool. To avoid injury
from accidental contact with moving
parts, do not do layout, assembly, or
setup work on the miter saw while
any parts are moving.
• Avoid accidental starting, make sure
the trigger switch is disengaged
before plugging the miter saw into a
power outlet.

INSPECT YOUR WORKPIECE
Make sure there are no nails or foreign
objects in the part of the workpiece
being cut.
Plan your work to avoid smatl pieces
that may bind, or that are too small to
clamp and get a solid grasp on,

PLAN YOUR WORK
• Use the right tool. Don't force a tool
or attachment to do a job it was not
26

be within 6 inches of the saw blade
the workpiece is too small. Keep
hands and fingers out of the "no
hands zone" area marked on the
saw table.
• When cutting odd shaped
workpieces, plan your work so it
will not bind in the blade and cause
possible injury. Molding, for example,
must lie flat or be held by a fixture or
jig that will not let it move when cut.
• Properly support round material such
as dowel rods, or tubing, which have
a tendency to roll when cut, causing
the blade to "bite".

Plan the way you will grasp the
workpiece from start to finish. Avoid
awkward operations and hand
positions. A sudden slip could cause
your fingers or hand to move into
the blade.
DO NOT OVER-REACH
Keep good footing and balance. Keep
your face and body to one side, out of
the line of a possible kickback. NEVER
stand in the line of the blade.
Never cut freehand:
• Brace your workpiece firmly against
the fence and table stop so it will not
rock or twist during the cut.
• Make sure there is no debris
between the workpiece and the table
or fence.
• Make sure there are no gaps
between the workpiece, fence and
table that will let the workpiece shift
after it is cut.
• Keep the cut off piece free to move
sideways after it is cut off. Otherwise,
it could get wedged against the
blade and thrown violently.
• Only the workpiece should be on the
saw table.
• Secure work. Use clamps or a vise
to help hold the work when it's
practical.

[,_

WARNING

t

To avoid injury, follow all applicable
safety instructions, when cutting
non-ferrous metals:
• Use only saw blades specifically
recommended for non-ferrous
metal cutting.
• Do not cut metal workpieces that must
be hand held. Clamp workpieces
securely.
• Cut non-ferrous metals only if you
are under the supervision of an
experienced person and the dust
bag has been removed from
the saw.
WHEN SAW IS RUNNING

t_

USE EXTRA CAUTION WITH LARGE
OR ODD SHAPED WORKPIECES.
• Use extra supports (tables,
sawhorses, blocks, etc.) for
workpieces large enough to tip.
• Never use another person as a
substitute for a table extension, or as
an additional support for a workpiece
that is longer or wider than the basicmiter saw table, or to help feed,
support, or pull the workpiece.
• Do not use this saw to cut small
pieces. If the workpiece being cut
would cause your hand or fingers to

WARNING

J

Do not allow familiarity from
frequent use of your miter saw
to result in a careless mistake.
A careless fraction of a second is
enough to cause a severe injury.
Before cutting, if the saw makes an
unfamiliar noise or vibrates, stop
immediately. Turn the saw OFF.
Unplug the saw. Do not restart until
finding and correcting the problem.

27

Fig. W

BODY AND HAND POSITION (FIG. W)

I_

WARNING

I

Never place hands near
the cutting area. Proper
positioning of your body and
hands when operating the miter
saw will make cutting easier and
safer, Keep children away. Keep all
visitors at a safe distance from the
miter saw. Make sure bystanders
are clear of the saw and workpiece.
Don't force the saw. it will do the job
better and safer at its designed rate.
Starting a cut:
• Place hands at least 6 in. away from
the path of the blade - out of the
"no-hands zone" (1).
• Hold workpiece firmly against the
fence to prevent movement toward
the blade.
• With the power switch OFF, bring the
saw blade down to the workpiece to
see the cutting path of the blade.
• Press in lock-off switch in trigger
switch handle.
• Squeeze trigger switch to start saw.
• Lower blade into workpiece with a
firm downward motion.

BASIC SAW OPERATIONS

!,A WARNING

I

For your convenience, your saw
has a blade brake. The brake is not
a safety device. Never rely on it to
replace the proper use of the guard
on your saw. If the blade doesn't stop
within approximately 10 seconds,
wait for the blade to stop, unplug
the saw and contact Sear Service
Center.
THE LASER GUIDE (FIG. X, Y)
1. To turn laser on, turn switch (1) to
"r' position.
2. To turn laser off, turn switch to
"0" position.

Finishing a cut:
• Hold the cutting arm in the down
position.
• Release trigger switch and wait
for all moving parts to stop before
moving your hands and raising the
cutting arm.
• If the blade doesn't stop within
6 seconds, unplug the saw
and follow the instructions in
TROUBLESHOOTING GUIDE
section.

Fig. X

Before freeing jammed material:
• Release trigger switch.
• Wait for all moving parts to stop.
• Unplug the miter saw.

28

NOTE:
• All the adjustments for the
operation of the laser guide has
been completed at the factory.
• Laser beam is calibrated and set
up to project to the left of the blade,
(Fig. Y)
• tf you have any problem or
question on the laser guide, please
call the Sears Service Center,
Fig. Y

(Fig. Z)
Laser Aperture Label:
AVOID EXPOSURE: Laser
radiation is emitted from this
aperture. (Fig. Z)
i AVOID EXPOSURE

L.s_rm0ia_a.A

I,++o+
is emitted from

l_
•

('_

_

laser beam

cutting tine

_--_"""

+ The use of optical instruments
with this product will increase
eye hazard.
• Do not attempt to repair or
disassemble the laser.
If unqualified persons attempt to
repair this laser product, serious
injury may result. Any repair
required on this laser product
should be performed by a Sears
or other qualified service center.

blade

laser beam
II""-_

cutting line

riew

top

AVOID DIRECT EYE CONTACT

I_

WARNING

1

NOTE: All the adjustments for the
operation of this machine have been
completed at the factory.
Mg. Z

+ Laser is radiated when laser
guide is turned on, Avoid direct
eye contact, Always un-plug the
miter saw from power source
before making any adjustments,

IA
•

WARNING]
Use of controls or adjustments
or performance of procedures
other than those specified herein
may result in hazardous radiation
exposure.

_IL WARNING I

workpiece

/

1 }

DANGER I

Laser
Ape_ure
Label

Laser Warning Label:
Max output < 5 mW DIODE
Wavelength: 630-660nm,
Complies with 21CFR 1040,10 and
1040, 11.

Laser
Warning
Label

....
29

TURNING SAW ON (FIG. AA)
To reduce the likelihood of accidental
starting, a thumb activated lock-OFF
switch is located on top of the switch
handle. The lock-OFF switch (1) must
be pushed in before the trigger
switch (2) can be activated and the
miter saw started.

I,_

WARNING

,

If the left sliding fence unit (1) is
chosen, unlock the left sliding fence
unit by unlocking the positive stop
lock lever (2) behind the left sliding
fence unit and lifting up the lock
lever (3) pivotally connected in the
base.

]

Make the switch child-proof. Insert
a padlock through the hole (3) in
the trigger switch and lock it. This
will prevent children and other
unauthorized users from engaging
the trigger switch ON.

I
3. Slide the left sliding fence unit to the
desired angle from 0 ° to 50 ° forward.
4. If the desired angle is one of the
positive stops (4), engage the
positive stop lock lever, and then
flip the lock lever down to lock the
sliding fence unit. Positive stops for
miter cutting are provided at 0 °, 22.5 °
and 45 °.
5. If the desired angle is not one of
positive stops, simply lock the sliding
fence unit by flipping the lock lever
down.
6. For avoiding the interference caused
by the right sliding fence unit (5)
during cutting operation, lock the
right sfiding fence at the angle 45 °
forward.
7. Unlock the right sliding fence plate
by loosening the knob, and slide the
right sliding fence plate rightward to
the distal end, and tighten the knob.
8. Place the workpiece against the left
sliding fence unit and secure the
workpice by the vise to perform the
miter cutting.
9. if the right sliding fence unit is
chosen, inversely adjust the two
sliding fence units according to the
procedure foregoing 2-8.
IMPORTANT:Make sure both sliding
fences are secure and tight before

Fig. AA

j2

BEFORE LEAVING THE SAW
• Never leave tool running unattended.
Turn power OFF. Wait for all moving
parts to stop and unplug unit from
power source.
• Make workshop child- proof. Lock
the shop. Disconnect master
switches. Store tool away from
children and other unqualified users.

WARNING I
To avoid injury from materials being
thrown, always unplug the saw
to avoid accidental starting, and
remove small pieces of material
from the table cavity.
MITER CUT (FIG. BB, BB-i)
1. Choose the left or right sliding fence
unit to perform the miter cutting.
3O

IMPORANT: Make sure that both
sides of the sliding fences are
positioned so that they do not
contact the saw blade. Check this
before plugging in and starting
the saw. Secure and Lock into
position before making any cutting
operations.

COMPOUND CUT (FIG. DD)
A compound cut is the combination of a
miter and a bevel cut simultaneously.
1. Unlock the left sliding fence unit by
unlocking the positive stop lock lever
behind the left sliding fence unit
and lifting up the lock lever pivotally
connected tn the base.
2. Slide the left sliding fence unit to the
desired angle from 0°- 50 ° forward.
3. If the desired angle is one of the
positive stops, tighten the positive
stop lock lever, and then flip the lock
lever down to lock the sliding fence
unit. Positive stops for compound
cutting are provided at 0 °, 22.5 °
and 45 °.
4. If the desired angle is not one of
positive stops, simply lock the sliding
fence unit by flipping the lock lever
down.
5. Unlock the left sliding fence plate by
loosening the knob, and slide the
left sliding fence plate leftward for
avoiding interference, and tighten
the knob.
6. Lock the right sliding fence at the
angle 45 ° forward, loosen the knob,
and slide the right sliding fence
plate rightward to the distal end for
avoiding interference, then tighten
the knob.
7. Loosen the bevel lock handle and
position the cutting head at the
desired bevel angle which can be
read from the bevel scale, and then
tighten the bevel lock handle.
8. Place the workpiece against the left
sliding fence plate and secure the
workpice bythe vise to perform the
compound cutting.
IMPORTANT: Make sure both sliding
fences are secure and tight before
beginning any cutting operation.

Fig. BB-1

3
BEVEL CUT (FIG. CC)
1. When a bevel cut is required, loosen
the bevel lock handle for angle
adjusting.
2. Tilt the cutting head to the desired
angle as shown on the bevel scale
(1). The blade can be positioned at
any angle, from a 90 ° straight cut
(0° on the scale) to a 45 ° Deftbevel.
3. Unlock the left sliding fence plate
by loosening the knob, and slide
the plate leftward for avoiding
interference, and tighten the knob.
4. Tighten the bevel lock handle to lock
the cutting head in position.
5. Positive stops are provided at 0 °
and 45%
IMPORTANT: Make sure both sliding
fences are secure and tight before
beginning any cutting operation.

Fig. CO

I __

31

Fig. DD

SETTING UP THE TABLES FOR
ANGLE CUTS USING THE ANGLE
FINDER (FIG. FF, GG)
The MiterMate TM accurate angle cutting
is suited to do with the fact that most
walls and ceiling are not 90 degrees to
each other, and so you can make the
accurate angles for fewer miscut and
quicker task completion.
Using the MiterMate TM angle finder
to copy a corner angle:
t. Unlock the MiterMate TM angle finder
by loosening the knob (1), open up
the paddles (2) to copy the corner
angle.
Fig, FF

WORKPIECE SUPPORT AND
REPETITIVE CUTTING USING THE
STOP PLTAE (FIG. EE)
Long workpieces need to be supported
by the extension wing.
1. Slide the extension wing to desired
position and tighten the knob.
2. The stop plate (1) is designed for
use during repetitive cutting. Only
use one stop plate a time. To use
this function, simply rotate the stop
plate to vertical position.

a) For inside corner, adjust the
paddles to make the angle (X1)
between two paddles larger than
the inside corner angle(X2), and
then butt each paddle flat against
the wall surface.
b) For outside comer, adjust the
paddles to make the angle (Y1)
between two paddles smaller than
the outside corner angle (Y2), and
then utt each paddle fiat against
the wall surface.

Fig. EE

Fig. GG
1

X2

Inside Corner

32

Outside Comer

Cutting crown molding:
Your miter saw is suited for making the
difficult task of cutting crown molding
easily. To fit properly, crown molding
must be cut with extreme accuracy.
The two surfaces on a piece of crown
molding that fit flat against the ceiling
and walt are at angles that, when
added together equat exactly 90 °, Most
crown molding has a top rear angle (the
section that fits flat against the ceiling)
and a bottom rear angle (the section
that fits flat against the wall). The
two common spring angles for crown
molding are: 52°/38 ° and 45°/45 °.
1. Determine the spring angle for the
crown molding, for example, 52/38
degrees as shown in Fig. II.

2. Tighten the knob to the lock position
and remove the MiterMate TM angle
finder from the corner,
Adjusting the sliding fences for
miter angle setting (Fig, HH):
1. Place the angle copied MiterMate TM
angle finder on the saw. Make sure
the fitting block (3 - Fig. FF) under
the angle finder is inserted into the
slot (4) through table.
2. Individually unlock the left and right
sliding fence units by unlocking the
positive stop lock lever (5) behind
the fence unit and lift up the lock
lever (6) pivotally connected in the
base.
3. Individually slide the left and right
sliding fence units toward the
paddles until each sliding fence
plate (7) flat against the paddle (8),
4, IndMdually lock the left and right
sliding fence units by flipping down
the Iock lever (6).
5, Remove the MiterMate TM angle
finder from the saw,
6. Respectively p_ace a base/crown
molding piece against the left and
right sliding fence units, and perform
the cross cutting to accomplish base/
crown molding cutting.

Fig. I1
Ceiling
iii

Wall
52 _
I

2. Measure the angle of corner by
angle finder and lock the sliding
fences unit in positions,
3. Place the crown molding piece
upside down with against the table
and the fence as shown in Fig. JJ.
(Think of the table as the ceiling.)

Fig. HH
7

38 °

/

Fig. JJ
F-_

38°

iI__
Miter saw table

6

33

lamp
s2"
I

4. Use the clamp to secure the molding
piece and hold it at the proper spring
angle.
NOTE: Use the extension wings to
steady long molding pieces.
5. Cut on the side of the saw as shown
in the following chart.

Wall/Ground (Base MoldingOrientation)
Inside corner
Orientation

Cut on this
side of the saw

CeilingP_a!,!,
'(Crown Molding,Orientationi
Inside corner
Orientation

Cut on this
side of the saw

Left
side of
wall

Right
side of
wall

Left
side of
walt

Left

Right

Left

Right

NOTE: If molding piece is too tall,
cut flat using the instructionsof a
conventional way on page 35.
Cutting base molding:
Base moldings and many other
moldings can be cut on your miter
saw. The setup of the saw depends on
molding characteristics and application.
Perform practice cuts on scrap material
to achieve best results.
1. Place the base molding piece upside
against the fence and table as
shown in Fig. KK.
Fig, KK
Workpiece

I

Miter Saw Table

Right
side of

Left
side of

wall

wall

walt

wall

Right

Left

Right

Left

NOTE: If molding piece is too tall, reset
fences to 0° and cut flat using the bevel
like a conventional saw.

Outside corner

Right
side of
wall

Right
Left
side of ! side of

Outside corner

I

miler at 45°, bevel at 0_

2. Measure the angle of corner by
angle finder and lock the sliding
fences unit in positions.
3. Use the clamp to secure the base
molding piece.
NOTE: Use the telescoping
extension wings to support long
molding pieces.
4. Cut on the side of the saw as shown
in the following chart.
34

CONVENTIONAL WAY OF CUTTING
CROWNtBASE MOLDING

Cutting crown molding
(Fig, NN, OO):
Your compound miter saw is suited
for the difficult task of cutting crown
molding. To fit property, crown molding
must be cut with extreme accuracy.
The two surfaces on a piece of crown
molding that fit flat against the ceiling
and wall are at angles that, when
added together equal exactly 90 °.

The following instructions are not the
optimum way to cut molding using the
MiterMate TM cutting feature. Use these
instructions only for cutting molding too
large for the MiterMate TM feature.
Cutting base molding (Fig. MM):
Base moldings and many other
moldings can be cut on a compound
miter saw. The setup of the saw
depends on molding characteristics
and application, as shown. Perform
practice cuts on scrap material to
achieve best results:
1. Always make sure moldings rest
firmly against fence and table. Use
hold-down or C-clamps, whenever
possible, and place tape on the area
being clamped to avoid marks.
2. Reduce splintering by taping the cut
area prior to making cut. Mark cut
line directly on the tape.
3. Splintering typically happens due
to wrong blade application and
thinness of the material.

In order to accurately cut crown
molding for a 90 ° inside or outside
corner, lay the molding with its broad
back surface flat on the saw table.
When setting the bevel and miter
angles for compound miters, remember
that the settings are interdependent;
changing one changes the other, as
well.
Fig. NN
Workpiece

Miter Saw Table

Fig. MM

ce

miter at 0°, bevel at 450

NOTE: Always perform a dry run cut
so you can determine if the operation
being attempted is possible before
power is applied to the saw.

35

Bevel/Miter Settings
Fig. OO
Settings for standard crown
molding lying flat on compound
miter saw table
Inside Corner
OR

\
Outside Corner

NOTE: The chart below references
a compound cut for crown molding
ONLY WHEN THE ANGLE BETWEEN
THE WALLS EQUALS EXACTLY 90 °.
KEY

SETTING
BEVEL

MITER SETTING

TYPE OF CUT

Inside corner-Left
IL

33,9 °

IR

33.9 °

OL

33.9 °

OR

33.9 °

31.6 ° Right

side
t. Position top of molding against fence_
2. Miter table set at RIGHT 31.6 °.

3,
Inside corner-Right
3t .6_ Left
t.
2.
3.
Outside comer-Left
31,6 ° Left

LEFT side is f.,!nished piece.
side
Position bottom of melding against fence.
Miter table set at LEFT 31.6 °.
LEFT side is finished piece_
side

,.......

t. Position bottom of m0iding against fencel ...........
2. Miter table set at LEFT 31.6 °.
3. RIGHT side is finished piece.

Outside corner-Right side .........
31.6 ° Right
t, Position top of molding against fence.
2. Miter tabfe set at RIGHT 31,6 °.
3. RIGHT side is finished piece.

36

..............

CROWN MOULDING CHART
MiterMate TM Miter Saw
Miter and Bevel Angle Settings
Wail to Crown Molding Angle
, 57J38_C_r__di_

............
45;45_01oWn
_u]dir*_f

52_.a,_
Gtew_Meu_n,g
..........

A_81_8_lwael_

45_45_
cro_mM<_ulding

t_g_oBolwe_r_

Walls

W_JIs

67

42.39

4! .08

4&69

36.13

124

18.t3

21,7i

20.61

19',39

68

42.39

40.79

46.35

36189

!25

17.77

21,34

20.21

19,06

69

41.85

40,50

45.81

36.64

70

41.32

40,20

45.28

35,40

126
127

17,42
t7,06

2Q:_6
20,59

19._!
1&42

t8.72
18,39

71

40,79

'3&90

44,75

3&15

128

16. 7i

20.21

19.03

18.06

........72

40,28

'3_).61

44,22

34.89

129

16,37

19.83

18.64

17.72

73,
74

39,76,
39.25

39.30
39,00

43,70
43,18

34,64
35,38

130
131

.......... 16.02
15.67

19,45
!9.07

,,!,,8.25
I7.86

17,39
!7,05

75

38,74

38.69

42.e6

34,12

132

15.33

18,69

17.48

16,71

76
77

36.24
37.74

38.39
38.08

42.15
41.64

33,86
33.60

133

14`99

183t

17,09

16,38

134

14,66

17.93

1&71

16.04

78

37.24

37.76

4143

33.33

79

36,75

37,45

40,62

33.07

!35
136

14,30
13.97

I7.55
17.17

16,32
15.94

15.70
1;,5,36

80

36.27

37,13

40,12

32,08

137

13.63

16,79

15,56

15.02

81

35.79

36.81

39.62

32_53

138....

13,30

i&40

_&19

14.62

82
83

35.31
34.83

36,49
36.17

39.13
3&63

32.25
3t,98

84

34,36

35.85

36,14

3t.70

139
140
I41

...... 12.96
12.63
12.30

16;02
I5.64
'15.25

14.81
14.43
14.06

85

33,90

35.52

37.68

31.42

142

l 1.97

14. 87

13.68

1331

1;43

1;1.64

14,46

13.31

12,97

_._9

_7._7

3_._

'

14.34
14.00
.................
i3.65

6_

33,4

87

82.97

34.86

36.69

30.86

144

11,31

14,09

12.94

12,&?,

88
89

32.52
32.07

3433
34.20

36.21
35.74

30.57
30.29

145

10,99

13,71

12.57

12.29

I46

10,66

t3.32

12,20

ll.93

90

31_62

33.86

35,26

30.00

91

31,17

33.53

34`79

29.71

147
148

10,34 ..........
10,01

12.93
12,54

11,83
11.46

11.59
11,24

92

30,73

3& 19

34,33

29,42

93

30.30

32,66

33.86

29,13

94

29.86

32,51

33.40

28,83

95

2&43

32,17

32.94

96

29,00

31.82

32.48

97

28.58

31.48

32.02

98

28.16

31.t3

99

27.74

100

149
...................
:15;0

9.69
9,37

t2.16
11.77

11.09
10.73

10,89
'10,55

28,54

151
152

9,05
&73

11,_38
10.99

I0.36
10.00

10.20
9.85

28.24

153

9,41

10,60

9,63

..............
9.50

27.94

184

8,09

10.21

9.27

9.t5

31.58

27,64

155

7,77

9,82

....
819':1

8.80

30,78

31.13

27.34

t56

7.46

9.43

8.55

8,4-5

27.32

30,43

30.68

27.03

157

7,14

9.04

8.19

8,I0

101

26,91

30.08

30,24

26.73

158

6.82

8.65

7,83

7.75

102

2&50

28.73

2930

26.42

159

6.51

8.26

7,47

7.40

103

26,09

29.38

29,36

26.12

1;60

6,20

7.8_

7,11

7.05

t 04
106

25,69
25.29

29,02
28.67

28,92
28.48

25,81
25,50

161

5.88

7,47

6.75

6.70

!62

5,57

7,08

6.39

6.35

106,
107

24.89
24.49

,;2,8,:,3,!,
27_96

28.05
27.62

25,19
24,87

163

5.26

6,69

6,03

6.00

108

24.10

27.59

27,19

24.56

164
165

4,95
4,63

6,30
5,90

5. 68
5.32

5, 65
5.30

109

23,7t

27.23

26.77

24.24

t66

4,32 .....

5.51

4.96

4.94

1!0
111
112

23,32 '
22,93
22.55

26,87
26,51
26,18

26,34
25.92
..........
25.50

23.93,,,
2&61
23.29

t67
168

............4.01
3.70

5.t2
4.72

4.6t
4.25

4.59
4,24

169

3,39

4.33

3.90

3.89

113
114

22,1;7
21 39

2.5,78
25,42

25,08
24,66

22,,07
22.66

170
!71

3,08
2.77

3,94
3.54

3,54
3,19

&53
3.10

115

21.42

25.05

24.25

22.33

t 16
1!7

21.04
20.67

24.6,8
24.3!

23.84
2&43

22.01
2I_68

172
173

2,47
2,15'

3.! 5
2.75

2.83
2,48

2.83
2.47

174

!,85

2.36

2.12

2.12

118

20.30

23.94

23.02

21.36

175

!.54

1.97

1.77

1,77

119 ....
120

19.93
19,57

23.57 ....
23,20

22.61
22.21

21.03
20,70

!76

1.23

1.58

1.4t

1,41

1;77

032

1.,t8

"{ .06

121

19,20

22.83

21,80

20.38

122

1834

22.46

21_40

20.05

178
179

0.62 ....................
0.79
03l
0.39

0.71
0,35

123

! 8,48

22,09

21,00

19,72

--

37

I

1,08
.....

0.71
&35

............

MAINTENANCE

t_k_ DANGER

a break-in period that reduces motor
performance and increases wear.

1

To avoid injury, never put lubricants
on the blade while it is spinning.

_, WARNING]
•

•

•

To avoid fire or toxic reaction,
never use gasoline, naphtha
acetone, lacquer thinner or
similar highly volatile solvents to
clean the miter saw.
To avoid injury from unexpected
starting or electrical shock,
unplug the power cord before
working on the saw.
For your safety, this saw is
double-insulated. To avoid
electrical shock, fire or injury,
use only parts identical to
those identified in the parts
list. Reassemble exactly as
the original assembly to avoid
electrical shock.

Fig. PP(_2
1
LOWERING BLADE GUARD
Do not use the saw without the lower
blade guard. The lower blade guard is
attached to the saw for your protection.
Should the lower guard become
damaged, do not use the saw until the
damaged guard has been replaced.
Develop a regular check to make sure
the lower guard is working properly.
Also check before each use that all
bolt!screws are tight.Clean the lower
guard of any dust or buildup with a
damp cloth.

REPLACING CARBON BRUSHES
(FIG. PP)
Replace both carbon brushes when
either has less than 1/4 in. length of
carbon remaining, or if the spring or
wire is damaged or burned. To inspect
or replace brushes, first unplug the
saw. Then remove the black plastic
cap (1) on the side of the motor (2).
Remove the cap cautiously, because
it is springloaded. Then pull out the
brush and replace. Replace for the
other side. To reassemble reverse the
procedure. The ears on the metal end
of the assembly go in the same hole
the carbon part fits into. Tighten the
cap snugly, but do not overtighten.
NOTE: To reinstall the same brushes,
first make sure the brushes go back in
the way they came out. This will avoid

I,_
*

•

WARNING

t

When cleaning the lower guard,
unplug the saw from the power
source receptacle to avoid
unexpected startup.
Do not use solvents on the
guard. They could make the
plastic "cloudy" and brittle.

EMPTYING SAWDUST BAG
Periodically, sawdust will accumulate
under the work table and base. This
could cause difficulty in the movement
of the worktable when setting up
a miter cut. Frequently blow out or
vacuum up the sawdust.

I.A WARNING

1

Wear proper eye protection to keep
debris from entering eyes when
removing sawdust from unit.
38

LUBRICATION
(FIG.QQ)

Fig, QQ

All the motor bearings in this tool are
lubricated with a sufficient amount of
high grade lubricant for the life of the
unit under normal operating conditions;
therefore, no further lubrication is
required.

Central pivot of

,_

_)_

Lubricate the following as necessary:
Chop pivot: Apply light machine oil to
points indicated in illustration.
Central pivot of plastic guard: Use
light household oil (sewing machine
oil ) on metal-to-metal or
metal-to-plastic guard contact areas as
required for smooth, quiet operation.
Avoid excessive oil, to which sawdust
will cling.

Chop pivo'_t

Lock lever

CHECKING AND TIGHTENING THE
TABLE LOCK LEVER
After a period of use, the lock levers
might loosen and couldn't clamp the
sliding fence units tightly.
An adjustment is needed. Please see
ADJUSTING LOCK LEVERS section
on page 24.

39

_IL WARNING.
To avoid injury from accidental starting, always turn switch OFF and unplug
the tool before moving, replacing the blade or making adjustments.
TROUBLESHOOTING
PROBLEM

GUIDE - MOTOR
PROBLEM

CAUSE

SUGGESTED

Brake does

t.

Motor brushes not sealed or

notstop
blade wffhin 6

2.

lightly sticking.
Motor brake overheated

seconds.

from use 2. Use a recommended

ACTION

blade. Let cool down.

See REMOVING OR INSTALLING THE

of defective or wrong size blade
3.

CORRECTIVE

1. Inspect/clean/replace
brushes. See
MAINTENANCE section.

BLADE section,

or rapid ON/OFF cycling.
Arbor bolt loose.

4. Brushes cracked, damaged, etc.
5. Other.

3. Retighten. See REMOVING OR
INSTALLING THE BLADE section.
4. Replace brushes.
5. Contact Sears Service Center.

Motor does not

ii '"Limit switch failure

1, Replace limit switch.

start

2.

Brush worn.

3.

Fuse blown or circuit breaker

2. Replace brushes. See MAINTENANCE
section.

Brush spark
when switch

1.
2.

tripped on home panel.

3. Verify there is electrical power at the
outlet.

Brush worn.
Other.

1. Replace brushes. See MAINTENANCE
section.

released.

2. Contact Sears Service Center.

TROUBLESHOOTING
PROBLEM

GUIDE - SAW OPERATION
PROBLEM

€,_IJSI= ..........................
SUGGESTED

Blade hits table.

1. Misalignment_

Angle of cut not
accurate. Can not

2. Sawdust under table.

1. Miter table u'ni0cked.

CORRECTIVE

1. See ADJUSTMENTTRAVEL section.
....

1'_See OPERATION-

Ad'TIoN

CUTTING ARM
Miter Angle

Adjustment section.
2. Vacuum or blow out dust. WEAR EYE

adjust miter.

PROTECTION.

wobb!es
' 1, Loose

pivot points.

1. Contact Sears Service Center.

Cutting arm will not

1. Pivot spring not replaced

1. Clean and lubricate moving parts.

fully raise, or blade

properly after service.
2. Sawdust build-up.

2. Contact Sears Service Center.

guard

',,,,

won't fully close.
Blade binds, jams,
burns wood,

1. See BASIC SAW OPEFIATION section.
1.
mpro'; ';'operation.
2, Dull or warped blade.
2. Replace or sharpen blade.
3. Improper blade size.
3. Replace with 10 in. diameter blade.
4 Wood is moving during cut.
4. Use clamp to secure workpiece to

Saw vibrates or

!. Saw blade not round /

I.

shakes.

damaged / loose.
2. Arbor bolt loose.

2. Tighten arbor bolt.

fenceunit and table.

4O

Replace blade.

10" MiterMate

TM

MITER SAW

1_11_
WARNING

MODEL NO. 137.212260

1

When servicing use only CRAFTSMAN replacement parts. Use of any other
parts may create a HAZARD or cause product damage. Any attempt to repair
or replace electrical parts on this Miter Saw may create a HAZARD unless
repair is done by a qualified service technician. Repair service is available
at your nearest Sears Service Center.
PARTS LIST FOR SAW SCHEMATIC A
Ib
0B31

DescriptiOn
SHAFT SLEEVE

083S

TRIGGER

083Y

COMPRESSION

083Z

CORD CLAMP

ODES

COMPRESSION

0D87

TORSION

0DgB

ANCHOR

0DHT

Size

SPRING

SPRING

SPRING

_50 N=8

BLOCK

QTY' ID
1

2CAB

Description
CR, RE, TRUSS HD. ROUND NECK SCREW

Size
M6'1.0-12

OTY
1

1

2E"TD

CR.RE.

M6"1.0-9

1

1

21{96

WARNING

1

2MAR

STICKER

1

2NQ6

RIVET

1

2TgB

ROCKER

PAN HD. ROUND NECKSCREW
LABEL

1
t
2

SWITCH

ASS'Y

1

1

2VSU

PC-GUARD

SPRING GUARD

t

2VFG

MOTOR

DDVJ

BLADE WRENCH

1

2VFP

ARM

0J4C

FLAT WASHER

_4"8-1

1

2VFQ

LASER

SET

1

0J4E

FLAT WASHER

_6"I3-1

1

2VFR

CABLE

SHIELD

1

0JB0

WAVE WASHER

1

2VG3

PLUNGER

0JW

HEX. SOC, HD, CAP BOLT

M6"1.0-16

t

2VGB

BRACKET

OJZD

HEX. SOC, SET SCREW

M5'0.8-10

;2 2VGC

CHUCK KEY SEAT

1

0JZN

ARBOR

M8q,25_20

1

2VGD

CHUCK

KEY SEAT

1

0KSC

OR, RE. COUNT

HD, SCREW

M6"t,0-16

1

2VGE

MoToR

HANDLE

1

0K74

DR.-RE. TRUSS

HD, SCREEN

M6"1.0-8

t

2VGF

MOTOR

HANDLE

1

0K7Z

CR, RETRUSSHD,

M6"1,0-14

t

2VGS

AXLE

0KA0

CR,RE,

PAN HD. TAPPING

SCREW

M5"12-20

2

2VGU

LASER

0KA4

CR,RE. PAN HD. TAPPING

SCREW

M4"!5-16

2

2VGV

SET COVER

0KB7

CR.RE. PAN HD. TAPPING

SCREW

M4"18-16

10 2VGW

PIN

0KB8

CR.RE.

SCREW

M4"18-20

4

2VKG

BRACKET

0KD7

DR, RE. PAN HD. SCREW

M4*&7-10

3

2VRT

CUTTER

0KDH

DR. RE. PAN HD. SCREW

MS*ABe8

3

2VS0

LEAD WIRE ASS'Y

1

0KE0

CR. RE. PAN HD, SCREW

M6°t,0-40

2

2VSN

BUMPER

1

0KQG

CROWN

M4*0,7T=6.5

t

2VT2

ANGLE

0KQX

NUT

M6"1.0 T=6

1

2WFZ

BUTTON

0KR3

LOCK NUT

M6"1,0 T=6

I

2WG8

LEVER

0KUW

TERMINAL

2

2WGD

COLLAR

0LU2

LIMIT SWITCH

1

2WP7

CONTROLLER

0XQ8

DR.RE,

M6"1.0_20

2

2WPX

POWER

OZ"iX

OR, RE. TRUSS

M3"244)

1

2WQ2

OPERATOR'S

21GM

FLAT WASHER

¢4"10-1

3

2WQU

BAG-DUST

23NF

ARBOR

2

2WRT

TRADE-MARK

LABEL

t

23NX

GUARD'CORD

t

2WRU

TRADE-MARK

LABEL

t

250Z

HEX,SOCKET

3

2WRY

LABEL

26LU

WARNING

1

2WS0

CAUTION

29(}M

CAUTION

I

2XSH

LASER

2C88

BLADE

1

2X6M

LABEL

BOLT

ROUNDNECKSCRISW

PAN HD. TAPPING

NUT

PAN HD. TAPPING

SCREW

HD. TAPPING

SCREW

COLLAR

HD,CAP

LABEL
LABEL

SCREWS

M5"0,8o35

41

ASS'Y

1

ASS'Y

t
_GQ

HANDLE

1

1
:_CQ

SEAT

1

S

PLUNGER

HOUSING

1
1
1

SHAFT GUARD

FINDER

#OQ

1

#C,Q

1

t

SWITCH

1
1
1

ASS'Y

CABLE

t
1

MANUAL
ASS'Y

1
1

1
STICKER

ASS'Y

1
1
1

10" MiterMate

TM

SCHEMATIC

A

MITER SAW

MODEL NO. 137.2t2260

/
/

Z

42

10" MiterMate

TM

MITER SAW

MODEL NO. 137.212260

PARTS LIST FOR SAW SCHEMATIC
Size

tD

Description

0824

PIVOT SHAFT
#23

B
QTY

ID

Description

Size

1

2VED

RIGHT-ASS|ST-FENCE

t_CQ

1

2VEE

LEFT-ASSIST-FENCE

#CO

1

2VEE

RIGHT-CLAMP-HANDLE

f_CQ

1

2VEH

LEFT-CLAMP-HANDLE

#CQ

1

2VEL

BOLT

QTY
1
1
1
1
2
2
I

0826

NEEDLE POINTER

0828

ROTATION

081U

SUPPORT

0DTW

CLEVIS

0DTZ

KNOB-HANDLE

1

2VEN

PLUNGER-HOUSING

0G81

SADDLE

_5

2

2VEP

SHAFT

0J4E

FLAT WASHER

O6"_3-1

4

2VEQ

LEFT-NEEDLE-POINTER

0J4J

FLAT WASHER

O10"202

I

2VES

LEFT-ARM-M_TER

_-'CQ

1

0J7G

FLAT WASHER

3/8'29,,'32-1/8

1

2VET

R_GHT-ARM-MtTER

#CQ

0JBH

DISC SPRING WASHER

_10

1

2VEW

COLLAR

0JMM

O_RING

1

2VEY

RIGHT-NEEDLE-POINTER

0JPE

HEX, HD, BOLT

M6"1,0-2

3

2YES

COVER

0JPU

HEX, HD, BOLT

M8"1.25-20

2

2VFT

ROLL PIN

0JX3

HEX. SOC. SET SCREW

M5'O,B-8

2

2VGG

SPECIAL

0JXA

HEX. SOC, SETSCREW

M6*1.Q-12

2

2VGH

PLUNGER

0JZD

HEX, SOC. SET SCBI2V',!

M5"0.8-10

1

2VGK

BOLT

0JZF

HEX, SOC. SET SCREW

M6"1.0-10

4

2VGB

LEVELING

1
2
1
1
2
2
I
2
2

0K24

HEXSOC.

M8"!,25-35

;2

2VJ4

DETENT

0K2D

HEX, SOCKET

M8"1.25-25

8

_VMA

CUSHION

0K2E

HEX.SOCKETHD,CAP

M8"1.25-40

2

2VPG

ANGLE

0K56

CR, RE. COUNTHD,

M5*0.8-t2

2

2VT1

COMPRESSION

SLIDE PLATE
#CO

PiN

HD, CAP SCREW
RD°CAP SCREWS

1

BOLT
HANDLE

CLAMP
PAD

1
2

LOCK KNOB

1

2WJD

HOLDER

2

2WK5

LINK PLATE

M10"1.5-75

't

2WRV

WARNING

M5"0.8-25

2

2WRW

TILTING

B

2WRZ

BRACKET-TiLT

1

2WS1

CAUTION

LABEL

#GE

'_

2WS2

CAUTION

LABEL

RIGHT-PIVOT-SUPPORT

#GE

1

2X16

FLAT WASHER

O8"1B_2

1
2
1
t
I
1
2
2
t
1
2
1
t
2
1
2
6

2VE9

LEFT-PIVOT-SUPPORT

#GE

1

2X5U

FLAT WASHER

t_5"10-2

2

2VEB

RIGHT-FENCE

f_CQ

1

2XSW

RETAINING

2VEC

LEFT-FENCE

#CQ

1

SCREWS
SCREW

PEGULATOR

ffCQ

SPRING

0KDH

CR, RE, PAN HDo SCREW

M5'0.8-8

2

2VT4

VISE ASS'Y

OKDJ

CR. RE, PAN HD, SCREW

M5*O,B-12

2

2VT6

EXTENSION

TABLE

ASS'Y

(RIGHT)

0KDR

CR. RE, PAN HD. SCREW

M5"0.8-1(}

1

2VT7

EXTENSION

TABLE

ASS'Y

(LEFT)

0KMR

HEX, NUT

M5"0.8

T=4

2

2W7

SCREW

0KMS

HEX. NUT

M6"1,0 T=5

5

2WEJ

BUSH

0KMY

HEY,, NUT

M8" _,25T=6.5

2

2WHR

ROLLING

WHEEL

0KOW

LOCK NUT

M5"0,8 "1-=5

2

2WJC

HOLDER

LINK

0KQZ

NUT

M'f0"1.5

LINK

20VD

CR.RE, TRUSS HD. ROUND NECK SCREW

MB'1,0-t6

2B5S

HEX° HD. BOLT

2C8U

KNOB

2N72

RUBBER

2SER

HOLD DOWN

2VE6

BASE

2VE8

INSERT
CLAMP ASS'Y

T=lO

43

BAR ASS'V

LABEL
SCALE

B_NG

2

10" MiterMate

TM

MITER SAW

MODEL NO. 137.212260

SCHEMATIC B

2WRW

0J4J
OJZD

081U



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