Craftsman 137212260 User Manual MITER SAW Manuals And Guides L1002157
CRAFTSMAN Miter Saw Manual L1002157 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides
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Operator's Manual ICRAFr XAWI I I IIIJlII 10 in. MiterMate TM MITER SAW WITH LASER TRAC ® Model No. 137.212260 CAUTION: • Safety Instructions Before using this Miter Saw, read this manual and follow all its Safety Rules and Operating Instructions • Installation • Operation Maintenance • Customer Help Line For Technical Support 1-800-843-1682 Parts List Sears Parts & Repair Center 1-800-488-1222 Sears, Roebuck and Co, Hoffman Estates, IL 60179 USA Visit our Craftsman website: www.sears.com/craftsman Part No. 137212260001 Printed in China SECTION Warranty ......................................................................................... Product Specifications .................................................................... Symbols .......................................................................................... Power Tool Safety .......................................................................... Compound Miter Saw Safety ......................................................... Electrical Requirements and Safety .................................................. Accessories and Attachments ........................................................ Tools Needed for Assembly ............................................................ Carton Contents .............................................................................. Know Your MiterMate TM Miter Saw ................................................... Glossary of Terms .......................................................................... Assembly and Adjustments ............................................................. Operation ........................................................................................ Setting up the Tables for Angle Cuts Using the Angle Finder ........ Maintenance ................................................................................... Troubleshooting Guide ................................................................... Parts List ........................................................................................ Repair Protection Agreements ........................................................ IIIII1! II]1[1111111 IIIIIIII CRAFTSMAN II!11111111111 IIII IIIII II ] PAGE 2 3 4 5 7 9 11 i2 13 14 15 17 25 32 38 40 4! 47 ] JIHI FULL WARRANTY If this Craftman product fails due to a manufacturer's defect in material or workmanship with one year from the date of purchase, return it to any Sears store or other Craftman outlet in the United States for free replacement. This warranty does not include expendable parts such as saw blades which can wear out from normal use within the warranty period. This warranty applies for only 90 days from the date of purchase if this product is ever used for commercial or rental purposes. This warranty gives you special legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 III1! II IIIIIIIIIIIII II I I I ] IJLI I I I II I I!11111 iiiiiiiiiii WARNING] Some dust created by using power tools contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are: = Lead from lead-based paints = Crystalline silica from bricks, cement and other masonry products • Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles. 2009/06 2 i MOTOR Power Source .................................................................... 120V, 60Hz, 15A Speed ................................................................................ Brake ................................................................................. Double Insulated ............................................................... 4800RPM (No load) Electric Yes BLADE SIZE Diameter ............................................................................ 10 in. Arbor size ........................................................................... 5/8 in. ROTATING TABLE: Diameter ............................................................................. 12-3/4 in. Miter Detent Stops ............................................................. 0_,22.5°,45° R & L Bevel Positive Stops .......................................................... 0, 45_ L CUTTING CAPACITY-" Crosscut ............................................................................ Miter 45 ° R & L................................................................... Bevel 45 ° L......................................................................... 45 ° Miter and 45 ° Bevel ..................................................... 2-5/8 in. x 5-9/16 in. 2-5/8 in. x 3-!/2 in. 1-9/16 in. × 5-9/16 in. 1-9/16 in. x 3-1/2 in. Crown Molding ................................................................... 4-1/4 in. WARNING t To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. This tool is wired at the factory for t 10-120 Volt operation. It must be connected to a 110-120 Volt t 15 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way. Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury to you or damage to the tool. 3 WARNING ICONS Your power tool and its Operator's Manual may contain "WARNING ICONS" (a picture symbol intended to alert you to, andlor instruct you how to avoid, a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see. SAFETY ALERT: Precautions that involve your safety. ® PROHIBITION WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields. READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce the risk of injury, user and all bystanders must read and understand operator's manual before using this product. KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away from the blade will result in serious personal injury. SUPPORT AND CLAMP WORK !,A [_ WARNING I [Ak. CAUTION f CAUTION L DANGER: indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. DANGER I I J WARNING: indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION: used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. 4 GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL . Safety is a combination of common sense, staying alert and knowing how to use your power tool. . CAUTION To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and understood the following. . . . . 6_ 7_ USE THE RIGHT TOOL. Do not force the tool or an attachment to do a job for which it was not designed. 10. USE PROPER EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in toss of power which will cause the tool to overheat. The table on page 10 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. READ and become familiar with Manual. LEARN the tool's the entire Operator's application, limitations and possible hazards. . DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. KEEP GUARDS IN PLACE and in working order. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON. 11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp locations, or expose them to rain or snow. Keep work area welt lit. 12. PROTECTION. Any power ALWAYS WEAR EYE tool can throw foreign objects into the eyes and could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSI Safety standard Z87.1. Everyday eyeglasses have only impact-resistant lenses. They ARE NOT safety glasses. Safety Goggles are available at sears. Q KEEP CHILDREN AWAY. All visitors and bystanders should be kept a safe distance from work area. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys. 5 NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they break. and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 13. WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust. 20. NEVER LEAVE THE TOOL RUNNING UNATTENDED. TURN THE POWER "OFF". Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source. 14.,_1_k t,9 SECURE WORK. Use ctamps or a vise to hold work when practical. It is safer than using your hand and it frees both hands to operate the tool. 21. DO NOT OVERREACH. Keep proper footing and balance at all times. 15. DISCONNECT TOOLS FROM POWER SOURCE before servicing, and when changing accessories such as blades, bits and cutters. 22. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the OFF position before plugging the tool in. 23. WARNING: Dust generated from certain materials can be hazardous to your health. Always operate saw in well-ventilated area and provide for proper dust removal. 17, USE RECOMMENDED ACCESSORIES. Consult this Operator's Manual for recommended accessories. The use of improper accessories may cause risk of injury to yourself or others. 24.I_k DANGER J People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker. 18. NEVER STAND ON THE TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 19. CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, mounting 6 SPECIFIC SAFETY INSTRUCTIONS FOR THIS COMPOUND MITER SAW = . . . . , . 8, 9, 10. BE SURE both the blade and the collar are clean and the arbor bolt is tightened securely. DO NOT USE THIN KERF BLADES they can deflect and contact guard and can cause possibte injury to the operator. !1. USE only blade collars specified for your saw. DO NOT operate the miter saw until it is completely assembled and installed according to these instructions. 12. NEVER use blades larger in diameter than 10 inches. 13. NEVER apply lubricants to the blade when it is running. IF YOU ARE NOT thoroughly familiar with the operation of miter saws, seek guidance from your supervisor, instructor or other qualified person. 14, ALWAYS check the blade for cracks or damage before operation. Replace a cracked or damaged blade immediately. ALWAYS hold the work firmly against the fence and table. DO NOT perform any operation free hand (use clamp wherever possible). 15. NEVER use blades recommended for operation at less than 5000 RPM. 16. ALWAYS keep the blade guards in place and use at all times. KEEP HANDS out of the path of the saw blade. If the workpiece you are cutting would cause your hands to be within 6 in. of the saw blade, the workpiece should be clamped in place before making the cut. 17. NEVER reach around the saw blade. 18. MAKE SURE the blade is not contacting the workpiece before the switch is turned ON. BE SURE the blade is sharp, runs freely and is free of vibration. 19. IMPORTANT: After completing the cut, release the trigger and wait for the blade to stop before returning the saw to the raised position. ALLOW the motor to come up to full speed before starting a cut. KEEP THE MOTOR AIR SLOTS CLEAN and free of chips or dust. 20. MAKE SURE the blade has come to a complete stop before removing or securing the workpiece, changing the workpiece angle or changing the angle of the blade. ALWAYS MAKE SURE atl handles are tight before cutting, even if the table is positioned in one of the positive stops. 7 26. SHUT OFF the power before servicing or adjusting the tool. 21. NEVER cut metals or masonry products with this tool. This miter saw is designed for use on wood and wood-like products. 27. DISCONNECT the saw from the power source and clean the machine when finished using. 22. NEVER cut small pieces, ff the workpiece being cut would cause your hand or fingers to be within 6 in. of the saw blade the workpiece is too small. 28. MAKE SURE the work area is clean before leaving the machine. 29. SHOULD any part of your miter saw be missing, damaged, or fail in any way, or any electrical component fail to perform properly, lock the switch and remove the plug from the power supply outlet. Replace missing, damaged, or failed parts before resuming operation. 23. PROVIDE adequate support to the sides of the saw table for long work pieces. 24. NEVER use the miter saw in an area with flammable liquids or gases. 25. NEVER use solvents to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. 8 way. If the plug does not fit fully in the outlet, reverse the plug. if it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. WARNING I POWER SUPPLY AND MOTOR SPECIFICATIONS The AC motor used in this saw is a universal, nonreversible type. See "MOTOR" in the "PRODUCT SPECIFICATIONS" section on page 3. I_ WARNING f,_, WARNING J Double insulation does not take the place of normal safety precautions when operating this tool. To avoid electrocution: 1. Use only identical replacement parts when servicing a too! with double insulation. Servicing should be performed by a qualified technician. 2. Do not use power tools in wet or damp locations or expose them to rain or snow. J To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Your saw is wired at the factory for 120 V operation. Connect to a 120 V, 15A circuit and use a 15 A time delay fuse or circuit breaker. To avoid shock or fire, if power cord is worn or cut, or damaged in any way, have it replaced immediately. MOTOR SAFETY PROTECTION IMPORTANT To avoid motor damage, the motor should be blown out or vacuumed frequently to keep sawdust from interfering with the motor ventilation. 1. Connect this saw to a 120 V circuit. This circuit must not be less than a #14 wire with a 15 A time lag fuse. NOTE: When using an extension cord on a circuit with a #14 wire, the extension cord must not exceed 25 feet in length. 2. If the motor will not start, release the trigger switch immediately. UNPLUG THE SAW. Check the saw blade to make sure it turns freely. If the blade is free, try to start the saw again. If the motor still does not start, refer to the TROUBLESHOOTING GUIDE. 3. If the tool suddenly stalls while cutting wood, release the trigger switch, unplug the tool and free the blade from the wood. The saw may DOUBLE INSULATED [_ The power tool is double insulated to provide a double thickness of insulation between you and too!'s electrical system. A]I exposed metal parts are isolated from the internal metal motor components with protecting insulation. Replacement parts - When servicing, use only identical replacement parts. Polarized plugs -This saw has a plug that looks like the one shown below: To reduce the risk of electrical shock, this saw has a polarized plug (one blade is wider than the other). This plug 9 now be started and the cut finished. 4. FUSES may "blow" or circuit breakers may trip frequently if: a. MOTOR is overloaded. Overloading can occur if you feed too rapidly or make too many start/stops in a short time. b. LINE VOLTAGE is more than 10% above or below the nameplate voltage rating. For heavy loads, the voltage at motor terminals must equal the voltage specified on the nameplate. c. IMPROPER or dull saw blades are used. 5. Most motor troubles may be traced to loose or incorrect connections, overload, low voltage or inadequate power supply wiring. Always check the connections, the load and supply circuit if the motor doesn't run well. Check minimum gauge for the length of cord you are using on the chart below. extension cords from sharp objects, excessive heat and damp or wet areas. GUIDELINES FOR EXTENSION CORDS Use a proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product wilt draw. An undersized cord will cause a drop in line voltage, resulting Jn loss of power and overheating. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your CAUTION: In all cases make certain the receptacle in question is properly grounded. If you are not sure, have a certified electrician check the receptacle. Use a separate electrical circuit for your tools. This circuit must not be less than a #14 wire with a 15 A time lag fuse. NOTE: When using an extension cord on a circuit with a #14 wire, the extension cord must not exceed 25 feet in length, Before connecting the tool to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate, running at a lower voltage will damage the motor. Ampere i0 ¸ Rating TotallengthofCord N_ Mo_Then 25ff. 50_. t00_ 150ff, 6 18 16 _6 14 t0 18 16 14 12 12 t6 16 14 12 RECOMMENDED ACCESSORIES [_IL WARNING WARNINGI • • • • Use only accessories recommended for this miter saw. Follow instructions that accompany accessories. Use of improper accessories may cause hazards. The use of any cutting tool except 10 in. saw blades which meet the requirements under recommended accessories is prohibited. Do not use accessories such as shaper cutters or dado sets. Ferrous metal cutting and the use of abrasive wheels is prohibited. Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. • ACCESSORIES Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalog to purchase recommended accessories for this power tool. 11 I To avoid the risk of personal injury, do not modify this power tool or use accessories not recommended by Sears. Read warnings and conditions on your CARBIDE TIPPED SAW BLADE. Do not operate the saw without the proper saw blade guard in place. Carbide is a very hard but brittle material. Care should be taken while mounting, using, and storing carbide tipped blades to prevent accidental damage. Slight shocks, such as striking the tip while handling, can seriously damage the blade. Foreign objects in the workpiece, such as wire or nails, can also cause tips to crack or break off. Before using, always visually examine the blade and tips for bent blade, cracks, breakage, missing or loose tips, or other damage. Do not use if damage is suspected. Failure to heed safety instructions and warnings can result in serious bodily injury. Supplied Not supplied o_ "-,.z./ Blade Wrench Adjustable Wrench Hex Wrench Phillips Screwdriver Slotted Screwdriver 1'................ i!_ I.I+ l,i IiI_I+i_ Combination Square I j Square Bar COMBINATION SQUARE MUST BE TRUE Should not gap or overlap when square is flipped over (see dotted figure). Draw light line on board along this edge. Straight edge or a 3/4 in. board, this edge must be perfectly straight. Shodd not gap or overlap when square flipped over (see dotted figure). 12 the illustration to make certain all items are accounted for, before discarding any packing material. UNPACKING YOUR MITER SAW [_ WARNING To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly. This cord must remain unplugged whenever you are working on the saw. 1. Remove the miter saw from the carton. IMPORTANT: Do not lift miter saw by the trigger switch handle. It may cause misalignment. 2. Place the saw on a secure stationary work surface. 3. Separate all parts from the packing material. Check each one with WARNING I = If any part is missing or damaged, do not attempt to assemble the miter saw, or plug in the power cord until the missing or damaged part is correctly replaced. To avoid electric shock, use only identical replacement parts when servicing double insulated tools. Call 1-800-4-MY-HOME ®for replacement parts. Angle Finder Miter Saw Angle Finder Storage Clip S Clamp Dust Bag 13 Blade Wrench Switch Handle Angle Finder Storage Upper Blade Guard Blade Dust Bag Laser Guide Sliding Fence Bevel Lock Handle, Extension Wing Lock Knob Hold Plate Stop Plate Detent Detent Lock Knob Lock Lever for Table Lower Blade ON/OFF Guard Switch Lock Knob for Sliding Fence Head Lock Down Knob Indicator Lock Lever Table Scale 3n Wing 14 EXTENSION CORD - An electric cord used between power tools and outlets to extend the range of the tools. The more amerage your tool uses, the longer the distance, the larger the size of the wire needed in your extension cord. AMPERAGE (AMPS) - A measure of the flow of electric current. Higher ratings generally means the tool is suited for heavier use. ANGLE FINDER STORAGE Convenient storage to prevent misplacing the angle finder. EYE PROTECTION - Goggles or spectacles intended to protect your eyes. Eye protection should meet the requirements of ANS! Z.87.1 (USA) or CSA Z94.3-M88 (Canada), ARBOR LOCK - Allows the user to keep the blade from rotating while tightening or loosening the arbor bolt during blade replacement or removal. BASE - Supports the table, holds accessories and allows for workbench or leg set mounting. FACE SHIELD - An impact resistant shield that helps to protect your face from chips, sparks, smati debris. Should only be used in conjunction with additional eye protection. BEVEL LOCKING HANDLE- Locks the miter saw at a desired bevel angle. FENCE - Helps to keep the workpiece from moving when sawing. Scaled to assist with accurate cutting. BEVEL SCALE - To measure the bevel angle of the saw blade 0° to 45 ° left. GUARD - Protective devise that forms a barrier between a hazardous object such as a blade, wheel or cutter and the operator. CARBIDE TIPPED - Extremely hard steel pieces with sharp cutting edges fastened to cutting tools such as saw blades. HEAD LOCK DOWN KNOB - Locks the miter saw in the lowered position for compact storage and transportation. CLAMP - Secure the workpiece during performing cutting. INSTRUCTION OR OPERATOR'S MANUAL - Booklet accompanying your power tool that describes the hazards and safe operation procedures, outlines basic tool operation, care and maintenance. COVER PLATE SCREW- Loosen this screw and rotate the plate for access to the blade arbor bolt. DOUBLE-INSULATED - A form of electrical protection featuring two separate insulation systems to help protect against electrical shock. MOUNTING HOLES - To mount the miter saw to a stable surface. DUAL MITER SCALE - Each measures the miter angle 0 ° to 50 ° forward and backward. ONIOFF TRIGGER SWITCH - To start the tool, squeeze the trigger. Release the trigger to turn off the miter saw. 15 POSITIVE STOP LOCKING LEVERLocks the miter saw at a preset positive stop for the desired miter angle. HEEL - Misalignment of the blade. KERF - The width of a saw cut, determined by the thickness and set of the blade. SWITCH HANDLE -The switch handle contains the trigger switch and the laser on/off switch. The blade is lowered into the workpiece by pushing down on the handle. The saw will return to its upright position when the handle is released. KICKBACK - Sudden and unintended movement of the tool or workpiece. It is typically caused by binding or pinching of the workpiece WARNING LABELS - Read and understand for your own safety. Make sure all labels are present on machine and legible. MITER CUT - A miter is a type of joint where the two parts to be joined are cut at an angle, and typically the finished joint forms a 90-degree angle. Also commonly spelled "mitre". WRENCH STORAGE - Convenient storage to prevent misplacing the blade wrench. REVOLUTIONS PER MINUTE (RPM) - The number of turns completed by a spinning object in one minute. WOODWORKING SAW BLADE PATH - The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece which will be cut. TERMS ARBOR - The shaft on which a blade is mounted. SET - The distance between two saw blade tips, bent outward in opposite directions to each other. The further apart the tips are, the greater the set. BEVEL CUT - An angle cut made through the face of the workpiece. COMPOUND CUT - An angled cut to both the edge and face of a board, most common use is with crown molding. WORKPIECE - The wood being cut. The surfaces of a workpiece are commonly referred to as faces, ends and edges. CROSS CUT - A cut which runs across the board perpendicular to the grain. FREEHAND - Performing a cut without using a fence (guide), hold down or other proper device to prevent the workpiece from twisting during the cutting operation. 16 I,_ WARNING 2. Push out the head lock down knob (2) into the locking hole (3). IMPORTANT: To avoid damage, never carry the miter saw by the switch handle or the cutting arm. I To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly. This cord must remain unplugged whenever you are working on the saw. INSTALLING THE DUST BAG (FIG. B) 1. Squeeze the metal collar wings (2) of the dust bag (1). 2. Place the dust bag neck opening around the exhaust port (3), and release the metal coElarwings. I_,. WARNING} To avoid injury and damage to the saw, transport or store the miter saw with the cutting head locked in the down position. Never use the head lock down knob to hold the cutting head in a down position for cutting operations. FIG. B CUTTING HEAD (FIG. A) Raising the Cutting Head 1. Push down slightly on the switch handle (1). 2. Pull out the head lock down knob (2) out of the locking hole (3). 3. Pull up the switch handle (1) to raise to the up position, 2 INSTALLING THE CLAMP (FIG. C) NOTE: The clamp is used to secure the workpiece during cutting operations. 1. Install the clamp on the saw by inserting the fixed shaft (1) into one of the ho{es (2) provided in the miter saw base. FIG. A FIG. C Locking Cutting Head in Down Position(FIG. A) When transporting or storing the miter saw, the cutting head should always be locked in the down position, 1. Push the switch handle (1) down to its lowest position. 2 ! 17 STORING THE ANGLE FINDER (FIG. D) Mounting the Storage Clips The storage clips are used to store the angle finder. 1. Install the wider storage clip (I) by threading the bolt (2) into the hole provided upon the rear end of the switch handle (3). 2. Install the narrower storage clip (4) by threading the bolt into the hole provided upon the front end of the switch handle. 3. Place the angle finder into the two storage clips for storage. FIG. D FIG. E 3 REMOVING OR INSTALLING BLADE !,_ WARNING THE ! Only use a 10-inch diameter blade. To avoid injury from an accidental start, make sure the switch is in the OFF position and plug is not connected to the power source outlet. 2 , i Removing Blade (Fig. F, G, H) 1. Unplug the saw from the outlet. 2. Allow the cutting head to rise to the upright position. Raise the lower blade guard (!) to the up position. (Fig. F) 3. Loosen the cover plate screw (2) with a Phillips screwdriver. 4. Rotate the cover plate (3) towards the rear of the tool to expose the arbor bolt (4). 5. Place the blade wrench over the arbor bolt. Storing the MiterMate TM angle finder (Fig. D-l) 4. Loosen the knob (5) on the MiterMate TM angle finder to fold up the paddles (6), then tighten the knob to lock the paddies. 5. Move and place the angle finder onto the storage clips (1) installed upon the switch handle for storage as shown. Fig. F Fig. D-1 1 2 SAW BLADE WRENCH (FIG. E) For convenient storage and prevention of loss, there is a slot (1) in the rear of the switch handle (2) for storing the blade wrench (3) when not in use. 18 Locate the arbor lock (5) on the motor, below the switch handle. (Fig. G) 7. Press the arbor lock, holding it in firmly while turning the blade wrench clockwise. The arbour lock wil! engage after turning the wrench. Continue to hold the arbor lock in to keep it engaged, while turning the wrench clockwise to loosen the arbor bolt. , Fig, G 5 8. Remove the arbor bolt (8), outer blade collar (6), and the blade (7). Do not remove the inner blade collar. (Fig. H) NOTE: Pay attention to the pieces removed, noting their position and direction they face. Wipe the blade collars clean of any sawdust before installing the new blade. 2. Place the blade collar (6) against the blade and on the arbor. Thread the arbor bolt (8) onto the arbor in a countercloclo_ise direction. (Fig. H) IMPORTANT: Make sure the flats of the blade collars are engaged with the flats on the arbor shaft. Also, the flat side of the blade collar must be placed against the blade. 3. Place the blade wrench on the arbor bolt. 4. Press the arbor lock (5), holding it in firmly while turning the blade counterclockwise. When arbor lock engages, continue to press it in while tightening the arbor bolt securely. (Fig. G) 5. Rotate the cover plate (3) back to its original position until the slot in the cover plate engages with the cover plate screw (2). While holding the lower blade guard, tighten the screw with a Phillips screwdriver. (Fig. F) NOTE: The lower blade guard must be raised to the upright position to access the cover plate screw. 6. Lower the blade guard (1) and verify that the operation of the guard does not bind or stick. 7. Be sure the arbor lock is released so the blade turns freely. I Ak WARNING I Installing Blade (Fig. F, G, H) 1. Install a 10 in. blade with a 5/8 in. arbor making sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard, and the blade teeth • To avoid injury, never use the saw without the cover plate secure in place. It keeps the arbor bolt from falling out if it accidentally loosens, and helps prevent the spinning blade from coming off the saw. • Make sure the collars are clean and properly arranged. Lower the blade into the table and check for any contact with the metal base or the turn table, MOUNTING THEMITERSAW (FIG.I,J, K) Fig. I 1. Miter saw base wA.N,NG 1 4 1_ To avoid injury from unexpected saw movement: • Before moving the saw, disconnect the power cord from the outlet, and lock the cutting arm in the lower position using the head lock down knob. NOTE: The head lock down knob is for carrying or storing the tool. It is not to be used for holding the saw while cutting. Lower blade and press in head lock down knob to secure saw for transport or storage. • Never carry the miter saw by the power cord or by the switch handle. Carrying the tool by the power cord could cause damage to the insulation or wire connections resulting in electric shock or fire. • To avoid injury from flying debris, do not allow visitors to stand behind the 5',---L--_6------7_ Fig. J • • ':'_ " 5. Workbench 6. Flat washer 8. Hex nut 7. Lockwasher 9. Jam nut 8 lO NOTE: Mounting hardware is not included with this tool. Bolts, nuts, washers, and screws must be purchased separately. SaW, • 3. Rubber washer 2. head bolt 4. Hex Flat washer Place the saw on a firm, level worksurface where there is room for handling and properly supporting the workpiece. Support the saw on a level work surface. Bolt or clamp the saw to its support. 2. For portable use, place the saw on a 3/4 in. thick piece of plywood. Bolt the base of the miter saw securely to the plywood using the mounting holes on the base. Use C-clamps to clamp this mounting board to a stable work surface at the worksite. Place the saw in the desired location, either on a work bench or recommended leg set, The base of the saw has three mounting holes (10). (Fig. J) Fig. K Mounting instructions: 1. For stationary use, place the saw in the desired location, directly on a workbench where there is room for handling and proper support of the workpiece. The base of the saw has three mounting holes. Bolt the base of the miter saw (1) to the work surface (5), using the fastening method as shown in Fig. I. 20 ADJUSTMENT INSTRUCTIONS J,A WARNING] To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet. BEVEL STOP ADJUSTMENT (FIG. L, M, N) [! Fig.M NOTE: The upper blade guard has been removed from this drawing for illustration purposes only. Never remove the upper blade guard. WARNING] To avoid injury from unexpected starting or electrical shock, make sure the trigger is released and remove the power cord from the power source. 90 ° Bevel Adjustment (Fig. L, M) !. Loosen bevel lock handle (1) and tilt the cutting arm completely to the right. Tighten the bevel lock handle. Lower blade. 2. Place a combination square (2) on the miter table with the rule against the table and the heel of the square against the saw blade. 3. If the blade is not 90 ° square with the miter table, loosen the bevel lock handle, tilt the cutting head completely to the left, loosen the locknut (4) on the bevel angle adjustment bolt (3) and use a wrench to adjust the bolt (3) in or out to increase or decrease the bevel angle. 4. Tilt the cutting arm to back to the right at 90 ° bevel and recheck for alignment. 5. Repeat steps 1 through 4 if further adjustment is needed. 6. Tighten bevel lock handle and !ocknut (4) when alignment is achieved. 2 90 ° Bevel Indicator (Fig. N) 1. When the blade is exactly 90 ° to the table, loosen the bevel indicator screw (5) using a #2 Philfips screwdriver. 2. Adjust bevel indicator (6) to the "0°" mark (7) on the bevel scale and retighten the screw. Fig. N 21 45 ° Bevel Adjustment (Fig. O) 1. Unlock the bevel lock handle (1) and tilt the cutting arm as far to the left as possible. 2. Using a combination square, check to see if the blade angle is 45 ° to the table. 3. If the blade is not at 45 +to the miter table, tilt the cutting arm to the right, loosen the locknut (5) on the bevel angle adjustment bolt (4) and use a wrench to adjust the bolt (4) in or out to increase or decrease the bevel angle. 4. Tilt the cutting arm to the left to 45 ° bevel and recheck for alignment. 5. Repeat steps 1 through 4 until the blade is at 45 ° to the miter table. 6. Tighten bevel lock handle and tocknut (5) when alignment is achieved. NOTE: For avoiding the interference caused by the left sliding fence unit during adjustment, slide the plate leftward and tighten the knob. To adjust the angle: 1. Unlock the left sliding fence unit by unlocking the positive stop lock lever (1) behind the sliding fence unit and lifting up the lock lever (2) pivotally connected in the base. 2. Slide the left sliding fence unit forward or backward to the desired angle. 3. If the desired angle is one of the five detents (6), lock the positive stop lock lever, and then flip the lock lever down to lock the left sliding fence unit. 4. If the desired angle is not one of the five positive stops, simply lock the left sliding fence unit by flipping the lock lever down. 5. Adjust the angle of the right sliding fence unit according to the procedure foregoing 1-4. To adjust the indicator: 1. Position the left sliding fence unit at the positive stop angle 0° (refer to the procedure of To adjust the angle), loosen the bolt (3) and adjust the indicator (4) to aim at the 0 ° mark on the miter scale (5). 2. Adjust the indicator mounted on the right sliding fence unit according to the same way mentioned above. Fig. O t Fig. P 1 MITER ANGLE ADJUSTMENT (FIG. P) NOTE: There are dual miter scales on the miter saw. Each of the miter scales assists the user in setting the desired miter angle from 50 ° forward to 50 + backward. Each sliding table has most common angle settings with positive stops at 45 °, 22+5° and 0 °. These positive stops position the sliding fence unit at the desired angle quickly and accurately. ° 22 ADJUSTING SLIDING FENCE UNITS SQUARENESS AND ALIGNMENT (FIG. Q, R, S) 1. Lower the cutting arm and lock in position. 2. Using a square, lay the heel of the square against the worktable, and the rule against the blade. Check to see if the angle between the worktable and the blade is 90 °. 3. If not, make the angle to be 90 ° by adjusting the bevel angle adjustment bolt (1). Fig. R 5 2 4 7, Fig. Q Using a bar (6), tay the bar against the left sliding fence unit (2) and the right sliding fence unit (7) which is also positioned at angle 0 °, and check to see if the left and right sliding fence units are aligned on a same line. Fig. S 8 6 4. Lay the heel of the square against the blade, and the rule against the left sliding fence unit (2) which is positioned at positive stop angle 0°. Check to see if the angle between the blade and the left sliding fence unit is 90 ° . 5. If not, unlock the left sliding fence plate (3) by using a hex key to loosen the three bolts (4) behind the left slinding fence and two set screws (5) vertically placed on the lateral side of fence plate. 6. Adjust the left sliding fence plate (3) to be perpendicular to the blade, and then tighten the bolts (4) and screws (5) to lock the plate. 8. If not, unlock the right sliding fence plate (8) by using the hex key to loosen the three bolts (4) behind right sliding fence plate and two set screws (5) vertically placed on the lateral side of fence plate. 9. Adjust the right sliding fence plate (8) into alignment with the left sliding fence plate (3), and then tighten the bolts (4) and screws (5) to lock the right sliding fence plate. 23 ADJUSTING LOCK LEVERS (FIG. T) After a period of use, the lock levers might loosen and couldn't clamp the sliding fence units tightly. An adjustment is needed. 1. Slightly lift up the miter saw base, find out the location of lock nuts (1) for both sides of lock levers. Properly tighten the lock nuts and slightly lay down the miter saw base. NOTE: The adjustment of lock levers have been completed at the factory. 5. Repeat until adjusted properly, and tighten the locknut to secure the adjustment bolt into position. Fig. U Fig. T CUTTING ARM TRAVEL Cutting Arm Downward Travel Adjustment (Fig, U) [,_ WARNING I To avoid injury from unexpected starting or electrical shock, turn the switch OFF and remove the power cord from the power source. NOTE: Before each cutting operation, check the position of the blade to make sure it does not contact any metal surface, if the blade contacts any metal surface, the depth of travel must be adjusted. 1. Lower the blade as far as possible. 2. Loosen the locknut (1). 3. Turn the adjustment bolt (2) out (counterclockwise) to decrease the cutting depth or in (clockwise) to increase the cutting depth. 4. Carefully rotate the blade manually to check for contact. Avoid touching ADJUSTING THE CLAMP (FIG. V) 1. Rotate the knob (1) countercioclo_[se to allow enough room for the workpiece to fit between the hold prate (2) and the sliding fence unit. 2. The clamp incorporates a quickrelease lock lever (3}. To use the quick-release function, lift up the quick-release lock lever and slide the clamp forward or backward to the desired position. 3. When the clamp plate is located at the desired position, flip the quickrelease lock lever down to engage the threads thereon with the threads on the clamp, and rotate the knob clockwise to secure the workpiece within the hold plate and the sliding fence unit. NOTE: If intend to release the workpiece from seccure status, counterclockwise the knob first before lifting up the quick-release lock lever. Fig. V 3 SAFETY INSTRUCTIONS SAW OPERATION FOR BASIC • Tighten the arbor bolt. • Tighten the cover plate screw. • Check for damaged parts. Check for: • Nignment of moving parts • Damaged electric cords • Binding of moving parts Mounting holes • Function of arm return spring and lower guard: Push the cutting arm all the way down, then let it rise until it stops. The lower guard should fully c!ose. Follow instructions in TROUBLESHOOTING GUIDE for adjustment if necessary. • Other conditions that may affect the way the miter saw works. • Keep all guards in place, in working order and proper adjustment. If any part of this miter saw is missing, bent, damaged or broken in any way, or any electrical parts don't work, turn the saw off and unplug it. • Replace bent, damaged, missing or defective parts before using the saw again. • Maintain tools with care. Keep the miter saw clean for best and safest performance. Follow instructions for lubricating. Do not put lubricants on the blade while it is spinning. • Remove adjusting wrench from the tool before turning it on. • To avoid injury from jams, slips, or thrown pieces, use only recommended accessories. • Check the dust bag before you work. Empty the bag if it is more than half-full. BEFORE USING THE MITER SAW [,_ WARNING 1 To avoid mistakes that could cause serious, permanent injury, do not plug the tool in until the following steps are completed: • Complete!y assemble and adjust the saw, following the instructions. (ASSEMBLY AND ADJUSTMENTS) • Learn the use and function of the ON!OFF switch, lock-off switch, upper and lower blade guards, head lock down knob, bevel lock handle and cover plate screws. = Review and understand al! safety instructions and operating procedures in this Operator's Manual. (SAFETY & OPERATIONS) • Review the MAINTENANCE and TROUBLESHOOTING GUIDE for your miter saw. • To avoid injury or possible death from electrical shock: Make sure your fingers do not touch the plug's metal prongs when plugging or unplugging your miter saw. (ELECTRICAL EQUIREMENTS AND SAFETY) BEFORE EACH USE INSPECT YOUR SAW. = Disconnect the miter saw. To avoid injury from accidental starting, unplug the saw before any adjustments, including set-up and blade changes. • Compare the direction of rotation arrow on the guard to the direction arrow on the blade. The blade teeth should always point downward at the front of the saw. RECOMMENDED ACCESSORIES • Consult the ACCESSORIES and ATTACHMENTS section of this Operators Manual for recommended 25 • • • • accessories. Follow the instructions that come with the accessory. The use of improper accessories may cause risk of injury to persons. Choose the correct 10 in. diameter blade for the material and the type of cutting you plan to do. Do not use thin kerf blades. Make sure the blade is sharp, undamaged and properly aligned. With the saw unplugged, push the cutting arm all the way down. Manually spin the blade and check for clearance. Tilt the power-head to a 45 ° bevel and repeat the test. Make sure the blade and arbor collars are clean. Make sure all clamps and locks are tight and there is no excessive play in any parts. designed to do. Use a different tool for any workpiece that can't be held in a solidly braced, fixed position. [,A 1 This machine is not designed for cutting masonry, masonry products, ferrous metals (steel, iron, and ironbased metals.) Use this miter saw to cut only wood, wood-like products, or non-ferrous metals. Other material may shatter, bind the blade, or create other dangers. Remove all nails that may be in the workpiece to prevent sparking that could cause a fire. Remove dust bag when cutting nonferrous metals. DRESS FOR SAFETY Any power tool can throw foreign objects into the eyes. This can result in permanent eye damage. Everyday eyeglasses have only impact resistant lenses and are not safety glasses. Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they break. • Do not wear loose clothing, gloves, neckties or jewelry (rings, watches). They can get caught and draw you into moving parts. • Wear non-slip footwear. • Tie back long hair. • Roll long sleeves above the elbow. • Noise levels vary widely. To avoid possible hearing damage, wear ear plugs when using any miter saw. • For dusty operations, wear a dust mask along with safety goggles. KEEP YOUR WORK AREA CLEAN Cluttered areas and benches invite accidents. L_IL WARNING CAUTION J To avoid burns or other fire damage, never use the miter saw near flammable liquids, vapors, or gases. • Plan ahead to protect your eyes, hands, face and ears. • Know your miter saw. Read and understand this Operator's Manual and labels affixed to this toot. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. To avoid injury from accidental contact with moving parts, do not do layout, assembly, or setup work on the miter saw while any parts are moving. • Avoid accidental starting, make sure the trigger switch is disengaged before plugging the miter saw into a power outlet. INSPECT YOUR WORKPIECE Make sure there are no nails or foreign objects in the part of the workpiece being cut. Plan your work to avoid smatl pieces that may bind, or that are too small to clamp and get a solid grasp on, PLAN YOUR WORK • Use the right tool. Don't force a tool or attachment to do a job it was not 26 be within 6 inches of the saw blade the workpiece is too small. Keep hands and fingers out of the "no hands zone" area marked on the saw table. • When cutting odd shaped workpieces, plan your work so it will not bind in the blade and cause possible injury. Molding, for example, must lie flat or be held by a fixture or jig that will not let it move when cut. • Properly support round material such as dowel rods, or tubing, which have a tendency to roll when cut, causing the blade to "bite". Plan the way you will grasp the workpiece from start to finish. Avoid awkward operations and hand positions. A sudden slip could cause your fingers or hand to move into the blade. DO NOT OVER-REACH Keep good footing and balance. Keep your face and body to one side, out of the line of a possible kickback. NEVER stand in the line of the blade. Never cut freehand: • Brace your workpiece firmly against the fence and table stop so it will not rock or twist during the cut. • Make sure there is no debris between the workpiece and the table or fence. • Make sure there are no gaps between the workpiece, fence and table that will let the workpiece shift after it is cut. • Keep the cut off piece free to move sideways after it is cut off. Otherwise, it could get wedged against the blade and thrown violently. • Only the workpiece should be on the saw table. • Secure work. Use clamps or a vise to help hold the work when it's practical. [,_ WARNING t To avoid injury, follow all applicable safety instructions, when cutting non-ferrous metals: • Use only saw blades specifically recommended for non-ferrous metal cutting. • Do not cut metal workpieces that must be hand held. Clamp workpieces securely. • Cut non-ferrous metals only if you are under the supervision of an experienced person and the dust bag has been removed from the saw. WHEN SAW IS RUNNING t_ USE EXTRA CAUTION WITH LARGE OR ODD SHAPED WORKPIECES. • Use extra supports (tables, sawhorses, blocks, etc.) for workpieces large enough to tip. • Never use another person as a substitute for a table extension, or as an additional support for a workpiece that is longer or wider than the basicmiter saw table, or to help feed, support, or pull the workpiece. • Do not use this saw to cut small pieces. If the workpiece being cut would cause your hand or fingers to WARNING J Do not allow familiarity from frequent use of your miter saw to result in a careless mistake. A careless fraction of a second is enough to cause a severe injury. Before cutting, if the saw makes an unfamiliar noise or vibrates, stop immediately. Turn the saw OFF. Unplug the saw. Do not restart until finding and correcting the problem. 27 Fig. W BODY AND HAND POSITION (FIG. W) I_ WARNING I Never place hands near the cutting area. Proper positioning of your body and hands when operating the miter saw will make cutting easier and safer, Keep children away. Keep all visitors at a safe distance from the miter saw. Make sure bystanders are clear of the saw and workpiece. Don't force the saw. it will do the job better and safer at its designed rate. Starting a cut: • Place hands at least 6 in. away from the path of the blade - out of the "no-hands zone" (1). • Hold workpiece firmly against the fence to prevent movement toward the blade. • With the power switch OFF, bring the saw blade down to the workpiece to see the cutting path of the blade. • Press in lock-off switch in trigger switch handle. • Squeeze trigger switch to start saw. • Lower blade into workpiece with a firm downward motion. BASIC SAW OPERATIONS !,A WARNING I For your convenience, your saw has a blade brake. The brake is not a safety device. Never rely on it to replace the proper use of the guard on your saw. If the blade doesn't stop within approximately 10 seconds, wait for the blade to stop, unplug the saw and contact Sear Service Center. THE LASER GUIDE (FIG. X, Y) 1. To turn laser on, turn switch (1) to "r' position. 2. To turn laser off, turn switch to "0" position. Finishing a cut: • Hold the cutting arm in the down position. • Release trigger switch and wait for all moving parts to stop before moving your hands and raising the cutting arm. • If the blade doesn't stop within 6 seconds, unplug the saw and follow the instructions in TROUBLESHOOTING GUIDE section. Fig. X Before freeing jammed material: • Release trigger switch. • Wait for all moving parts to stop. • Unplug the miter saw. 28 NOTE: • All the adjustments for the operation of the laser guide has been completed at the factory. • Laser beam is calibrated and set up to project to the left of the blade, (Fig. Y) • tf you have any problem or question on the laser guide, please call the Sears Service Center, Fig. Y (Fig. Z) Laser Aperture Label: AVOID EXPOSURE: Laser radiation is emitted from this aperture. (Fig. Z) i AVOID EXPOSURE L.s_rm0ia_a.A I,++o+ is emitted from l_ • ('_ _ laser beam cutting tine _--_""" + The use of optical instruments with this product will increase eye hazard. • Do not attempt to repair or disassemble the laser. If unqualified persons attempt to repair this laser product, serious injury may result. Any repair required on this laser product should be performed by a Sears or other qualified service center. blade laser beam II""-_ cutting line riew top AVOID DIRECT EYE CONTACT I_ WARNING 1 NOTE: All the adjustments for the operation of this machine have been completed at the factory. Mg. Z + Laser is radiated when laser guide is turned on, Avoid direct eye contact, Always un-plug the miter saw from power source before making any adjustments, IA • WARNING] Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. _IL WARNING I workpiece / 1 } DANGER I Laser Ape_ure Label Laser Warning Label: Max output < 5 mW DIODE Wavelength: 630-660nm, Complies with 21CFR 1040,10 and 1040, 11. Laser Warning Label .... 29 TURNING SAW ON (FIG. AA) To reduce the likelihood of accidental starting, a thumb activated lock-OFF switch is located on top of the switch handle. The lock-OFF switch (1) must be pushed in before the trigger switch (2) can be activated and the miter saw started. I,_ WARNING , If the left sliding fence unit (1) is chosen, unlock the left sliding fence unit by unlocking the positive stop lock lever (2) behind the left sliding fence unit and lifting up the lock lever (3) pivotally connected in the base. ] Make the switch child-proof. Insert a padlock through the hole (3) in the trigger switch and lock it. This will prevent children and other unauthorized users from engaging the trigger switch ON. I 3. Slide the left sliding fence unit to the desired angle from 0 ° to 50 ° forward. 4. If the desired angle is one of the positive stops (4), engage the positive stop lock lever, and then flip the lock lever down to lock the sliding fence unit. Positive stops for miter cutting are provided at 0 °, 22.5 ° and 45 °. 5. If the desired angle is not one of positive stops, simply lock the sliding fence unit by flipping the lock lever down. 6. For avoiding the interference caused by the right sliding fence unit (5) during cutting operation, lock the right sfiding fence at the angle 45 ° forward. 7. Unlock the right sliding fence plate by loosening the knob, and slide the right sliding fence plate rightward to the distal end, and tighten the knob. 8. Place the workpiece against the left sliding fence unit and secure the workpice by the vise to perform the miter cutting. 9. if the right sliding fence unit is chosen, inversely adjust the two sliding fence units according to the procedure foregoing 2-8. IMPORTANT:Make sure both sliding fences are secure and tight before Fig. AA j2 BEFORE LEAVING THE SAW • Never leave tool running unattended. Turn power OFF. Wait for all moving parts to stop and unplug unit from power source. • Make workshop child- proof. Lock the shop. Disconnect master switches. Store tool away from children and other unqualified users. WARNING I To avoid injury from materials being thrown, always unplug the saw to avoid accidental starting, and remove small pieces of material from the table cavity. MITER CUT (FIG. BB, BB-i) 1. Choose the left or right sliding fence unit to perform the miter cutting. 3O IMPORANT: Make sure that both sides of the sliding fences are positioned so that they do not contact the saw blade. Check this before plugging in and starting the saw. Secure and Lock into position before making any cutting operations. COMPOUND CUT (FIG. DD) A compound cut is the combination of a miter and a bevel cut simultaneously. 1. Unlock the left sliding fence unit by unlocking the positive stop lock lever behind the left sliding fence unit and lifting up the lock lever pivotally connected tn the base. 2. Slide the left sliding fence unit to the desired angle from 0°- 50 ° forward. 3. If the desired angle is one of the positive stops, tighten the positive stop lock lever, and then flip the lock lever down to lock the sliding fence unit. Positive stops for compound cutting are provided at 0 °, 22.5 ° and 45 °. 4. If the desired angle is not one of positive stops, simply lock the sliding fence unit by flipping the lock lever down. 5. Unlock the left sliding fence plate by loosening the knob, and slide the left sliding fence plate leftward for avoiding interference, and tighten the knob. 6. Lock the right sliding fence at the angle 45 ° forward, loosen the knob, and slide the right sliding fence plate rightward to the distal end for avoiding interference, then tighten the knob. 7. Loosen the bevel lock handle and position the cutting head at the desired bevel angle which can be read from the bevel scale, and then tighten the bevel lock handle. 8. Place the workpiece against the left sliding fence plate and secure the workpice bythe vise to perform the compound cutting. IMPORTANT: Make sure both sliding fences are secure and tight before beginning any cutting operation. Fig. BB-1 3 BEVEL CUT (FIG. CC) 1. When a bevel cut is required, loosen the bevel lock handle for angle adjusting. 2. Tilt the cutting head to the desired angle as shown on the bevel scale (1). The blade can be positioned at any angle, from a 90 ° straight cut (0° on the scale) to a 45 ° Deftbevel. 3. Unlock the left sliding fence plate by loosening the knob, and slide the plate leftward for avoiding interference, and tighten the knob. 4. Tighten the bevel lock handle to lock the cutting head in position. 5. Positive stops are provided at 0 ° and 45% IMPORTANT: Make sure both sliding fences are secure and tight before beginning any cutting operation. Fig. CO I __ 31 Fig. DD SETTING UP THE TABLES FOR ANGLE CUTS USING THE ANGLE FINDER (FIG. FF, GG) The MiterMate TM accurate angle cutting is suited to do with the fact that most walls and ceiling are not 90 degrees to each other, and so you can make the accurate angles for fewer miscut and quicker task completion. Using the MiterMate TM angle finder to copy a corner angle: t. Unlock the MiterMate TM angle finder by loosening the knob (1), open up the paddles (2) to copy the corner angle. Fig, FF WORKPIECE SUPPORT AND REPETITIVE CUTTING USING THE STOP PLTAE (FIG. EE) Long workpieces need to be supported by the extension wing. 1. Slide the extension wing to desired position and tighten the knob. 2. The stop plate (1) is designed for use during repetitive cutting. Only use one stop plate a time. To use this function, simply rotate the stop plate to vertical position. a) For inside corner, adjust the paddles to make the angle (X1) between two paddles larger than the inside corner angle(X2), and then butt each paddle flat against the wall surface. b) For outside comer, adjust the paddles to make the angle (Y1) between two paddles smaller than the outside corner angle (Y2), and then utt each paddle fiat against the wall surface. Fig. EE Fig. GG 1 X2 Inside Corner 32 Outside Comer Cutting crown molding: Your miter saw is suited for making the difficult task of cutting crown molding easily. To fit properly, crown molding must be cut with extreme accuracy. The two surfaces on a piece of crown molding that fit flat against the ceiling and walt are at angles that, when added together equat exactly 90 °, Most crown molding has a top rear angle (the section that fits flat against the ceiling) and a bottom rear angle (the section that fits flat against the wall). The two common spring angles for crown molding are: 52°/38 ° and 45°/45 °. 1. Determine the spring angle for the crown molding, for example, 52/38 degrees as shown in Fig. II. 2. Tighten the knob to the lock position and remove the MiterMate TM angle finder from the corner, Adjusting the sliding fences for miter angle setting (Fig, HH): 1. Place the angle copied MiterMate TM angle finder on the saw. Make sure the fitting block (3 - Fig. FF) under the angle finder is inserted into the slot (4) through table. 2. Individually unlock the left and right sliding fence units by unlocking the positive stop lock lever (5) behind the fence unit and lift up the lock lever (6) pivotally connected in the base. 3. Individually slide the left and right sliding fence units toward the paddles until each sliding fence plate (7) flat against the paddle (8), 4, IndMdually lock the left and right sliding fence units by flipping down the Iock lever (6). 5, Remove the MiterMate TM angle finder from the saw, 6. Respectively p_ace a base/crown molding piece against the left and right sliding fence units, and perform the cross cutting to accomplish base/ crown molding cutting. Fig. I1 Ceiling iii Wall 52 _ I 2. Measure the angle of corner by angle finder and lock the sliding fences unit in positions, 3. Place the crown molding piece upside down with against the table and the fence as shown in Fig. JJ. (Think of the table as the ceiling.) Fig. HH 7 38 ° / Fig. JJ F-_ 38° iI__ Miter saw table 6 33 lamp s2" I 4. Use the clamp to secure the molding piece and hold it at the proper spring angle. NOTE: Use the extension wings to steady long molding pieces. 5. Cut on the side of the saw as shown in the following chart. Wall/Ground (Base MoldingOrientation) Inside corner Orientation Cut on this side of the saw CeilingP_a!,!, '(Crown Molding,Orientationi Inside corner Orientation Cut on this side of the saw Left side of wall Right side of wall Left side of walt Left Right Left Right NOTE: If molding piece is too tall, cut flat using the instructionsof a conventional way on page 35. Cutting base molding: Base moldings and many other moldings can be cut on your miter saw. The setup of the saw depends on molding characteristics and application. Perform practice cuts on scrap material to achieve best results. 1. Place the base molding piece upside against the fence and table as shown in Fig. KK. Fig, KK Workpiece I Miter Saw Table Right side of Left side of wall wall walt wall Right Left Right Left NOTE: If molding piece is too tall, reset fences to 0° and cut flat using the bevel like a conventional saw. Outside corner Right side of wall Right Left side of ! side of Outside corner I miler at 45°, bevel at 0_ 2. Measure the angle of corner by angle finder and lock the sliding fences unit in positions. 3. Use the clamp to secure the base molding piece. NOTE: Use the telescoping extension wings to support long molding pieces. 4. Cut on the side of the saw as shown in the following chart. 34 CONVENTIONAL WAY OF CUTTING CROWNtBASE MOLDING Cutting crown molding (Fig, NN, OO): Your compound miter saw is suited for the difficult task of cutting crown molding. To fit property, crown molding must be cut with extreme accuracy. The two surfaces on a piece of crown molding that fit flat against the ceiling and wall are at angles that, when added together equal exactly 90 °. The following instructions are not the optimum way to cut molding using the MiterMate TM cutting feature. Use these instructions only for cutting molding too large for the MiterMate TM feature. Cutting base molding (Fig. MM): Base moldings and many other moldings can be cut on a compound miter saw. The setup of the saw depends on molding characteristics and application, as shown. Perform practice cuts on scrap material to achieve best results: 1. Always make sure moldings rest firmly against fence and table. Use hold-down or C-clamps, whenever possible, and place tape on the area being clamped to avoid marks. 2. Reduce splintering by taping the cut area prior to making cut. Mark cut line directly on the tape. 3. Splintering typically happens due to wrong blade application and thinness of the material. In order to accurately cut crown molding for a 90 ° inside or outside corner, lay the molding with its broad back surface flat on the saw table. When setting the bevel and miter angles for compound miters, remember that the settings are interdependent; changing one changes the other, as well. Fig. NN Workpiece Miter Saw Table Fig. MM ce miter at 0°, bevel at 450 NOTE: Always perform a dry run cut so you can determine if the operation being attempted is possible before power is applied to the saw. 35 Bevel/Miter Settings Fig. OO Settings for standard crown molding lying flat on compound miter saw table Inside Corner OR \ Outside Corner NOTE: The chart below references a compound cut for crown molding ONLY WHEN THE ANGLE BETWEEN THE WALLS EQUALS EXACTLY 90 °. KEY SETTING BEVEL MITER SETTING TYPE OF CUT Inside corner-Left IL 33,9 ° IR 33.9 ° OL 33.9 ° OR 33.9 ° 31.6 ° Right side t. Position top of molding against fence_ 2. Miter table set at RIGHT 31.6 °. 3, Inside corner-Right 3t .6_ Left t. 2. 3. Outside comer-Left 31,6 ° Left LEFT side is f.,!nished piece. side Position bottom of melding against fence. Miter table set at LEFT 31.6 °. LEFT side is finished piece_ side ,....... t. Position bottom of m0iding against fencel ........... 2. Miter table set at LEFT 31.6 °. 3. RIGHT side is finished piece. Outside corner-Right side ......... 31.6 ° Right t, Position top of molding against fence. 2. Miter tabfe set at RIGHT 31,6 °. 3. RIGHT side is finished piece. 36 .............. CROWN MOULDING CHART MiterMate TM Miter Saw Miter and Bevel Angle Settings Wail to Crown Molding Angle , 57J38_C_r__di_ ............ 45;45_01oWn _u]dir*_f 52_.a,_ Gtew_Meu_n,g .......... A_81_8_lwael_ 45_45_ cro_mM<_ulding t_g_oBolwe_r_ Walls W_JIs 67 42.39 4! .08 4&69 36.13 124 18.t3 21,7i 20.61 19',39 68 42.39 40.79 46.35 36189 !25 17.77 21,34 20.21 19,06 69 41.85 40,50 45.81 36.64 70 41.32 40,20 45.28 35,40 126 127 17,42 t7,06 2Q:_6 20,59 19._! 1&42 t8.72 18,39 71 40,79 '3&90 44,75 3&15 128 16. 7i 20.21 19.03 18.06 ........72 40,28 '3_).61 44,22 34.89 129 16,37 19.83 18.64 17.72 73, 74 39,76, 39.25 39.30 39,00 43,70 43,18 34,64 35,38 130 131 .......... 16.02 15.67 19,45 !9.07 ,,!,,8.25 I7.86 17,39 !7,05 75 38,74 38.69 42.e6 34,12 132 15.33 18,69 17.48 16,71 76 77 36.24 37.74 38.39 38.08 42.15 41.64 33,86 33.60 133 14`99 183t 17,09 16,38 134 14,66 17.93 1&71 16.04 78 37.24 37.76 4143 33.33 79 36,75 37,45 40,62 33.07 !35 136 14,30 13.97 I7.55 17.17 16,32 15.94 15.70 1;,5,36 80 36.27 37,13 40,12 32,08 137 13.63 16,79 15,56 15.02 81 35.79 36.81 39.62 32_53 138.... 13,30 i&40 _&19 14.62 82 83 35.31 34.83 36,49 36.17 39.13 3&63 32.25 3t,98 84 34,36 35.85 36,14 3t.70 139 140 I41 ...... 12.96 12.63 12.30 16;02 I5.64 '15.25 14.81 14.43 14.06 85 33,90 35.52 37.68 31.42 142 l 1.97 14. 87 13.68 1331 1;43 1;1.64 14,46 13.31 12,97 _._9 _7._7 3_._ ' 14.34 14.00 ................. i3.65 6_ 33,4 87 82.97 34.86 36.69 30.86 144 11,31 14,09 12.94 12,&?, 88 89 32.52 32.07 3433 34.20 36.21 35.74 30.57 30.29 145 10,99 13,71 12.57 12.29 I46 10,66 t3.32 12,20 ll.93 90 31_62 33.86 35,26 30.00 91 31,17 33.53 34`79 29.71 147 148 10,34 .......... 10,01 12.93 12,54 11,83 11.46 11.59 11,24 92 30,73 3& 19 34,33 29,42 93 30.30 32,66 33.86 29,13 94 29.86 32,51 33.40 28,83 95 2&43 32,17 32.94 96 29,00 31.82 32.48 97 28.58 31.48 32.02 98 28.16 31.t3 99 27.74 100 149 ................... :15;0 9.69 9,37 t2.16 11.77 11.09 10.73 10,89 '10,55 28,54 151 152 9,05 &73 11,_38 10.99 I0.36 10.00 10.20 9.85 28.24 153 9,41 10,60 9,63 .............. 9.50 27.94 184 8,09 10.21 9.27 9.t5 31.58 27,64 155 7,77 9,82 .... 819':1 8.80 30,78 31.13 27.34 t56 7.46 9.43 8.55 8,4-5 27.32 30,43 30.68 27.03 157 7,14 9.04 8.19 8,I0 101 26,91 30.08 30,24 26.73 158 6.82 8.65 7,83 7.75 102 2&50 28.73 2930 26.42 159 6.51 8.26 7,47 7.40 103 26,09 29.38 29,36 26.12 1;60 6,20 7.8_ 7,11 7.05 t 04 106 25,69 25.29 29,02 28.67 28,92 28.48 25,81 25,50 161 5.88 7,47 6.75 6.70 !62 5,57 7,08 6.39 6.35 106, 107 24.89 24.49 ,;2,8,:,3,!, 27_96 28.05 27.62 25,19 24,87 163 5.26 6,69 6,03 6.00 108 24.10 27.59 27,19 24.56 164 165 4,95 4,63 6,30 5,90 5. 68 5.32 5, 65 5.30 109 23,7t 27.23 26.77 24.24 t66 4,32 ..... 5.51 4.96 4.94 1!0 111 112 23,32 ' 22,93 22.55 26,87 26,51 26,18 26,34 25.92 .......... 25.50 23.93,,, 2&61 23.29 t67 168 ............4.01 3.70 5.t2 4.72 4.6t 4.25 4.59 4,24 169 3,39 4.33 3.90 3.89 113 114 22,1;7 21 39 2.5,78 25,42 25,08 24,66 22,,07 22.66 170 !71 3,08 2.77 3,94 3.54 3,54 3,19 &53 3.10 115 21.42 25.05 24.25 22.33 t 16 1!7 21.04 20.67 24.6,8 24.3! 23.84 2&43 22.01 2I_68 172 173 2,47 2,15' 3.! 5 2.75 2.83 2,48 2.83 2.47 174 !,85 2.36 2.12 2.12 118 20.30 23.94 23.02 21.36 175 !.54 1.97 1.77 1,77 119 .... 120 19.93 19,57 23.57 .... 23,20 22.61 22.21 21.03 20,70 !76 1.23 1.58 1.4t 1,41 1;77 032 1.,t8 "{ .06 121 19,20 22.83 21,80 20.38 122 1834 22.46 21_40 20.05 178 179 0.62 .................... 0.79 03l 0.39 0.71 0,35 123 ! 8,48 22,09 21,00 19,72 -- 37 I 1,08 ..... 0.71 &35 ............ MAINTENANCE t_k_ DANGER a break-in period that reduces motor performance and increases wear. 1 To avoid injury, never put lubricants on the blade while it is spinning. _, WARNING] • • • To avoid fire or toxic reaction, never use gasoline, naphtha acetone, lacquer thinner or similar highly volatile solvents to clean the miter saw. To avoid injury from unexpected starting or electrical shock, unplug the power cord before working on the saw. For your safety, this saw is double-insulated. To avoid electrical shock, fire or injury, use only parts identical to those identified in the parts list. Reassemble exactly as the original assembly to avoid electrical shock. Fig. PP(_2 1 LOWERING BLADE GUARD Do not use the saw without the lower blade guard. The lower blade guard is attached to the saw for your protection. Should the lower guard become damaged, do not use the saw until the damaged guard has been replaced. Develop a regular check to make sure the lower guard is working properly. Also check before each use that all bolt!screws are tight.Clean the lower guard of any dust or buildup with a damp cloth. REPLACING CARBON BRUSHES (FIG. PP) Replace both carbon brushes when either has less than 1/4 in. length of carbon remaining, or if the spring or wire is damaged or burned. To inspect or replace brushes, first unplug the saw. Then remove the black plastic cap (1) on the side of the motor (2). Remove the cap cautiously, because it is springloaded. Then pull out the brush and replace. Replace for the other side. To reassemble reverse the procedure. The ears on the metal end of the assembly go in the same hole the carbon part fits into. Tighten the cap snugly, but do not overtighten. NOTE: To reinstall the same brushes, first make sure the brushes go back in the way they came out. This will avoid I,_ * • WARNING t When cleaning the lower guard, unplug the saw from the power source receptacle to avoid unexpected startup. Do not use solvents on the guard. They could make the plastic "cloudy" and brittle. EMPTYING SAWDUST BAG Periodically, sawdust will accumulate under the work table and base. This could cause difficulty in the movement of the worktable when setting up a miter cut. Frequently blow out or vacuum up the sawdust. I.A WARNING 1 Wear proper eye protection to keep debris from entering eyes when removing sawdust from unit. 38 LUBRICATION (FIG.QQ) Fig, QQ All the motor bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions; therefore, no further lubrication is required. Central pivot of ,_ _)_ Lubricate the following as necessary: Chop pivot: Apply light machine oil to points indicated in illustration. Central pivot of plastic guard: Use light household oil (sewing machine oil ) on metal-to-metal or metal-to-plastic guard contact areas as required for smooth, quiet operation. Avoid excessive oil, to which sawdust will cling. Chop pivo'_t Lock lever CHECKING AND TIGHTENING THE TABLE LOCK LEVER After a period of use, the lock levers might loosen and couldn't clamp the sliding fence units tightly. An adjustment is needed. Please see ADJUSTING LOCK LEVERS section on page 24. 39 _IL WARNING. To avoid injury from accidental starting, always turn switch OFF and unplug the tool before moving, replacing the blade or making adjustments. TROUBLESHOOTING PROBLEM GUIDE - MOTOR PROBLEM CAUSE SUGGESTED Brake does t. Motor brushes not sealed or notstop blade wffhin 6 2. lightly sticking. Motor brake overheated seconds. from use 2. Use a recommended ACTION blade. Let cool down. See REMOVING OR INSTALLING THE of defective or wrong size blade 3. CORRECTIVE 1. Inspect/clean/replace brushes. See MAINTENANCE section. BLADE section, or rapid ON/OFF cycling. Arbor bolt loose. 4. Brushes cracked, damaged, etc. 5. Other. 3. Retighten. See REMOVING OR INSTALLING THE BLADE section. 4. Replace brushes. 5. Contact Sears Service Center. Motor does not ii '"Limit switch failure 1, Replace limit switch. start 2. Brush worn. 3. Fuse blown or circuit breaker 2. Replace brushes. See MAINTENANCE section. Brush spark when switch 1. 2. tripped on home panel. 3. Verify there is electrical power at the outlet. Brush worn. Other. 1. Replace brushes. See MAINTENANCE section. released. 2. Contact Sears Service Center. TROUBLESHOOTING PROBLEM GUIDE - SAW OPERATION PROBLEM €,_IJSI= .......................... SUGGESTED Blade hits table. 1. Misalignment_ Angle of cut not accurate. Can not 2. Sawdust under table. 1. Miter table u'ni0cked. CORRECTIVE 1. See ADJUSTMENTTRAVEL section. .... 1'_See OPERATION- Ad'TIoN CUTTING ARM Miter Angle Adjustment section. 2. Vacuum or blow out dust. WEAR EYE adjust miter. PROTECTION. wobb!es ' 1, Loose pivot points. 1. Contact Sears Service Center. Cutting arm will not 1. Pivot spring not replaced 1. Clean and lubricate moving parts. fully raise, or blade properly after service. 2. Sawdust build-up. 2. Contact Sears Service Center. guard ',,,, won't fully close. Blade binds, jams, burns wood, 1. See BASIC SAW OPEFIATION section. 1. mpro'; ';'operation. 2, Dull or warped blade. 2. Replace or sharpen blade. 3. Improper blade size. 3. Replace with 10 in. diameter blade. 4 Wood is moving during cut. 4. Use clamp to secure workpiece to Saw vibrates or !. Saw blade not round / I. shakes. damaged / loose. 2. Arbor bolt loose. 2. Tighten arbor bolt. fenceunit and table. 4O Replace blade. 10" MiterMate TM MITER SAW 1_11_ WARNING MODEL NO. 137.212260 1 When servicing use only CRAFTSMAN replacement parts. Use of any other parts may create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this Miter Saw may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center. PARTS LIST FOR SAW SCHEMATIC A Ib 0B31 DescriptiOn SHAFT SLEEVE 083S TRIGGER 083Y COMPRESSION 083Z CORD CLAMP ODES COMPRESSION 0D87 TORSION 0DgB ANCHOR 0DHT Size SPRING SPRING SPRING _50 N=8 BLOCK QTY' ID 1 2CAB Description CR, RE, TRUSS HD. ROUND NECK SCREW Size M6'1.0-12 OTY 1 1 2E"TD CR.RE. M6"1.0-9 1 1 21{96 WARNING 1 2MAR STICKER 1 2NQ6 RIVET 1 2TgB ROCKER PAN HD. ROUND NECKSCREW LABEL 1 t 2 SWITCH ASS'Y 1 1 2VSU PC-GUARD SPRING GUARD t 2VFG MOTOR DDVJ BLADE WRENCH 1 2VFP ARM 0J4C FLAT WASHER _4"8-1 1 2VFQ LASER SET 1 0J4E FLAT WASHER _6"I3-1 1 2VFR CABLE SHIELD 1 0JB0 WAVE WASHER 1 2VG3 PLUNGER 0JW HEX. SOC, HD, CAP BOLT M6"1.0-16 t 2VGB BRACKET OJZD HEX. SOC, SET SCREW M5'0.8-10 ;2 2VGC CHUCK KEY SEAT 1 0JZN ARBOR M8q,25_20 1 2VGD CHUCK KEY SEAT 1 0KSC OR, RE. COUNT HD, SCREW M6"t,0-16 1 2VGE MoToR HANDLE 1 0K74 DR.-RE. TRUSS HD, SCREEN M6"1.0-8 t 2VGF MOTOR HANDLE 1 0K7Z CR, RETRUSSHD, M6"1,0-14 t 2VGS AXLE 0KA0 CR,RE, PAN HD. TAPPING SCREW M5"12-20 2 2VGU LASER 0KA4 CR,RE. PAN HD. TAPPING SCREW M4"!5-16 2 2VGV SET COVER 0KB7 CR.RE. PAN HD. TAPPING SCREW M4"18-16 10 2VGW PIN 0KB8 CR.RE. SCREW M4"18-20 4 2VKG BRACKET 0KD7 DR, RE. PAN HD. SCREW M4*&7-10 3 2VRT CUTTER 0KDH DR. RE. PAN HD. SCREW MS*ABe8 3 2VS0 LEAD WIRE ASS'Y 1 0KE0 CR. RE. PAN HD, SCREW M6°t,0-40 2 2VSN BUMPER 1 0KQG CROWN M4*0,7T=6.5 t 2VT2 ANGLE 0KQX NUT M6"1.0 T=6 1 2WFZ BUTTON 0KR3 LOCK NUT M6"1,0 T=6 I 2WG8 LEVER 0KUW TERMINAL 2 2WGD COLLAR 0LU2 LIMIT SWITCH 1 2WP7 CONTROLLER 0XQ8 DR.RE, M6"1.0_20 2 2WPX POWER OZ"iX OR, RE. TRUSS M3"244) 1 2WQ2 OPERATOR'S 21GM FLAT WASHER ¢4"10-1 3 2WQU BAG-DUST 23NF ARBOR 2 2WRT TRADE-MARK LABEL t 23NX GUARD'CORD t 2WRU TRADE-MARK LABEL t 250Z HEX,SOCKET 3 2WRY LABEL 26LU WARNING 1 2WS0 CAUTION 29(}M CAUTION I 2XSH LASER 2C88 BLADE 1 2X6M LABEL BOLT ROUNDNECKSCRISW PAN HD. TAPPING NUT PAN HD. TAPPING SCREW HD. TAPPING SCREW COLLAR HD,CAP LABEL LABEL SCREWS M5"0,8o35 41 ASS'Y 1 ASS'Y t _GQ HANDLE 1 1 :_CQ SEAT 1 S PLUNGER HOUSING 1 1 1 SHAFT GUARD FINDER #OQ 1 #C,Q 1 t SWITCH 1 1 1 ASS'Y CABLE t 1 MANUAL ASS'Y 1 1 1 STICKER ASS'Y 1 1 1 10" MiterMate TM SCHEMATIC A MITER SAW MODEL NO. 137.2t2260 / / Z 42 10" MiterMate TM MITER SAW MODEL NO. 137.212260 PARTS LIST FOR SAW SCHEMATIC Size tD Description 0824 PIVOT SHAFT #23 B QTY ID Description Size 1 2VED RIGHT-ASS|ST-FENCE t_CQ 1 2VEE LEFT-ASSIST-FENCE #CO 1 2VEE RIGHT-CLAMP-HANDLE f_CQ 1 2VEH LEFT-CLAMP-HANDLE #CQ 1 2VEL BOLT QTY 1 1 1 1 2 2 I 0826 NEEDLE POINTER 0828 ROTATION 081U SUPPORT 0DTW CLEVIS 0DTZ KNOB-HANDLE 1 2VEN PLUNGER-HOUSING 0G81 SADDLE _5 2 2VEP SHAFT 0J4E FLAT WASHER O6"_3-1 4 2VEQ LEFT-NEEDLE-POINTER 0J4J FLAT WASHER O10"202 I 2VES LEFT-ARM-M_TER _-'CQ 1 0J7G FLAT WASHER 3/8'29,,'32-1/8 1 2VET R_GHT-ARM-MtTER #CQ 0JBH DISC SPRING WASHER _10 1 2VEW COLLAR 0JMM O_RING 1 2VEY RIGHT-NEEDLE-POINTER 0JPE HEX, HD, BOLT M6"1,0-2 3 2YES COVER 0JPU HEX, HD, BOLT M8"1.25-20 2 2VFT ROLL PIN 0JX3 HEX. SOC. SET SCREW M5'O,B-8 2 2VGG SPECIAL 0JXA HEX. SOC, SETSCREW M6*1.Q-12 2 2VGH PLUNGER 0JZD HEX, SOC. SET SCBI2V',! M5"0.8-10 1 2VGK BOLT 0JZF HEX, SOC. SET SCREW M6"1.0-10 4 2VGB LEVELING 1 2 1 1 2 2 I 2 2 0K24 HEXSOC. M8"!,25-35 ;2 2VJ4 DETENT 0K2D HEX, SOCKET M8"1.25-25 8 _VMA CUSHION 0K2E HEX.SOCKETHD,CAP M8"1.25-40 2 2VPG ANGLE 0K56 CR, RE. COUNTHD, M5*0.8-t2 2 2VT1 COMPRESSION SLIDE PLATE #CO PiN HD, CAP SCREW RD°CAP SCREWS 1 BOLT HANDLE CLAMP PAD 1 2 LOCK KNOB 1 2WJD HOLDER 2 2WK5 LINK PLATE M10"1.5-75 't 2WRV WARNING M5"0.8-25 2 2WRW TILTING B 2WRZ BRACKET-TiLT 1 2WS1 CAUTION LABEL #GE '_ 2WS2 CAUTION LABEL RIGHT-PIVOT-SUPPORT #GE 1 2X16 FLAT WASHER O8"1B_2 1 2 1 t I 1 2 2 t 1 2 1 t 2 1 2 6 2VE9 LEFT-PIVOT-SUPPORT #GE 1 2X5U FLAT WASHER t_5"10-2 2 2VEB RIGHT-FENCE f_CQ 1 2XSW RETAINING 2VEC LEFT-FENCE #CQ 1 SCREWS SCREW PEGULATOR ffCQ SPRING 0KDH CR, RE, PAN HDo SCREW M5'0.8-8 2 2VT4 VISE ASS'Y OKDJ CR. RE, PAN HD, SCREW M5*O,B-12 2 2VT6 EXTENSION TABLE ASS'Y (RIGHT) 0KDR CR. RE, PAN HD. SCREW M5"0.8-1(} 1 2VT7 EXTENSION TABLE ASS'Y (LEFT) 0KMR HEX, NUT M5"0.8 T=4 2 2W7 SCREW 0KMS HEX. NUT M6"1,0 T=5 5 2WEJ BUSH 0KMY HEY,, NUT M8" _,25T=6.5 2 2WHR ROLLING WHEEL 0KOW LOCK NUT M5"0,8 "1-=5 2 2WJC HOLDER LINK 0KQZ NUT M'f0"1.5 LINK 20VD CR.RE, TRUSS HD. ROUND NECK SCREW MB'1,0-t6 2B5S HEX° HD. BOLT 2C8U KNOB 2N72 RUBBER 2SER HOLD DOWN 2VE6 BASE 2VE8 INSERT CLAMP ASS'Y T=lO 43 BAR ASS'V LABEL SCALE B_NG 2 10" MiterMate TM MITER SAW MODEL NO. 137.212260 SCHEMATIC B 2WRW 0J4J OJZD 081U
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