Craftsman 137212260 User Manual MITER SAW Manuals And Guides L1002157

CRAFTSMAN Miter Saw Manual L1002157 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

User Manual: Craftsman 137212260 137212260 CRAFTSMAN MITER SAW - Manuals and Guides View the owners manual for your CRAFTSMAN MITER SAW #137212260. Home:Tool Parts:Craftsman Parts:Craftsman MITER SAW Manual

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Operator's Manual
I I IIIJlII
ICRAFr XAWI
10 in. MiterMate TM MITER SAW
WITH LASER TRAC ®
Model No. 137.212260
CAUTION:
Before using this Miter Saw,
read this manual and follow
all its Safety Rules and
Operating Instructions
Safety Instructions
• Installation
Operation
Maintenance
Parts List
Customer Help Line
For Technical Support
1-800-843-1682
Sears Parts &
Repair Center
1-800-488-1222
Sears, Roebuck and Co, Hoffman Estates, IL 60179 USA
Visit our Craftsman website: www.sears.com/craftsman
Part No. 137212260001 Printed in China
SECTION PAGE
Warranty ......................................................................................... 2
Product Specifications .................................................................... 3
Symbols .......................................................................................... 4
Power Tool Safety .......................................................................... 5
Compound Miter Saw Safety ......................................................... 7
Electrical Requirements and Safety .................................................. 9
Accessories and Attachments ........................................................ 11
Tools Needed for Assembly ............................................................ i2
Carton Contents .............................................................................. 13
Know Your MiterMate TM Miter Saw ................................................... 14
Glossary of Terms .......................................................................... 15
Assembly and Adjustments ............................................................. 17
Operation ........................................................................................ 25
Setting up the Tables for Angle Cuts Using the Angle Finder ........ 32
Maintenance ................................................................................... 38
Troubleshooting Guide ................................................................... 40
Parts List ........................................................................................ 4!
Repair Protection Agreements ........................................................ 47
IIIII1! II]1[1111111 IIIIIIII II!11111111111 IIII IIIII II ] ] JIHI
CRAFTSMAN FULL WARRANTY
If this Craftman product fails due to a manufacturer's defect in material or
workmanship with one year from the date of purchase, return it to any Sears
store or other Craftman outlet in the United States for free replacement. This
warranty does not include expendable parts such as saw blades which
can wear out from normal use within the warranty period. This warranty
applies for only 90 days from the date of purchase if this product is ever used
for commercial or rental purposes. This warranty gives you special legal rights,
and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
III1! II IIIIIIIIIIIII II I I I ]IJLI I I I II I I!11111 iiiiiiiiiii i
WARNING]
Some dust created by using power tools contains chemicals known to the
state of California to cause cancer and birth defects or other reproductive
harm. Some examples of these chemicals are:
=Lead from lead-based paints
=Crystalline silica from bricks, cement and other masonry products
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals, work in a
well ventilated area and work with approved safety equipment such as dust
masks that are specially designed to filter out microscopic particles.
2
2009/06
MOTOR
Power Source .................................................................... 120V, 60Hz, 15A
Speed ................................................................................ 4800RPM (No load)
Brake ................................................................................. Electric
Double Insulated ............................................................... Yes
BLADE SIZE
Diameter ............................................................................ 10 in.
Arbor size ........................................................................... 5/8 in.
ROTATING TABLE:
Diameter ............................................................................. 12-3/4 in.
Miter Detent Stops ............................................................. 0_,22.5°,45° R & L
Bevel Positive Stops .......................................................... 0, 45_ L
CUTTING CAPACITY-"
Crosscut ............................................................................ 2-5/8 in. x 5-9/16 in.
Miter 45° R & L................................................................... 2-5/8 in. x 3-!/2 in.
Bevel 45° L......................................................................... 1-9/16 in. × 5-9/16 in.
45 °Miter and 45° Bevel ..................................................... 1-9/16 in. x 3-1/2 in.
Crown Molding ................................................................... 4-1/4 in.
WARNING t
To avoid electrical hazards, fire hazards or damage to the tool, use proper
circuit protection.
This tool is wired at the factory for t10-120 Volt operation. It must be
connected to a 110-120 Volt t15 Ampere time delay fuse or circuit breaker.
To avoid shock or fire, replace power cord immediately if it is worn, cut or
damaged in any way.
Before using your tool, it is critical that you read and understand these
safety rules. Failure to follow these rules could result in serious injury to
you or damage to the tool.
3
WARNING ICONS
Your power tool and its Operator's Manual may contain "WARNING ICONS"
(a picture symbol intended to alert you to, andlor instruct you how to avoid,
a potentially hazardous condition). Understanding and heeding these
symbols will help you operate your tool better and safer. Shown below are
some of the symbols you may see.
SAFETY ALERT: Precautions that involve your safety.
®PROHIBITION
WEAR EYE PROTECTION: Always wear safety goggles or safety
glasses with side shields.
READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce
the risk of injury, user and all bystanders must read and understand
operator's manual before using this product.
KEEP HANDS AWAY FROM BLADE: Failure to keep your hands
away from the blade will result in serious personal injury.
SUPPORT AND CLAMP WORK
!,A DANGER DANGER: indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
[_ WARNING I
[Ak. CAUTION J
WARNING: indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION: indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
f I CAUTION: used without the safety alert symbol indicates
CAUTION
L I a potentially hazardous situation which, if not avoided,
may result in property damage.
4
GENERAL SAFETY INSTRUCTIONS
BEFORE USING THIS POWER TOOL
Safety is a combination of common
sense, staying alert and knowing how
to use your power tool.
CAUTION
To avoid mistakes that could cause
serious injury, do not plug the tool in
until you have read and understood
the following.
.
.
.
.
READ and become familiar with
the entire Operator's
Manual. LEARN the tool's
application, limitations and
possible hazards.
KEEP GUARDS IN PLACE and in
working order.
REMOVE ADJUSTING KEYS
AND WRENCHES. Form the habit
of checking to see that keys and
adjusting wrenches are removed
from the tool before turning ON.
KEEP WORK AREA CLEAN.
Cluttered areas and benches invite
accidents.
.DO NOT USE IN DANGEROUS
ENVIRONMENTS. Do not use
power tools in damp locations, or
expose them to rain or snow. Keep
work area welt lit.
6_ KEEP CHILDREN AWAY. All
visitors and bystanders should be
kept a safe distance from work
area.
7_ MAKE WORKSHOP CHILD
PROOF with padlocks, master
switches or by removing starter
keys.
.
.
10.
11.
12.
DO NOT FORCE THE TOOL. It will
do the job better and safer at the
rate for which it was designed.
USE THE RIGHT TOOL. Do not
force the tool or an attachment
to do a job for which it was not
designed.
USE PROPER EXTENSION
CORDS. Make sure your extension
cord is in good condition. When
using an extension cord, be sure
to use one heavy enough to carry
the current your product will draw.
An undersized cord will result in
a drop in line voltage and in toss
of power which will cause the tool
to overheat. The table on page
10 shows the correct size to use
depending on cord length and
nameplate ampere rating. If in
doubt, use the next heavier gauge.
The smaller the gauge number, the
heavier the cord.
WEAR PROPER APPAREL. Do
not wear loose clothing, gloves,
neckties, rings, bracelets or other
jewelry which may get caught in
moving parts. Nonslip footwear is
recommended. Wear protective
hair covering to contain long hair.
Q ALWAYS WEAR EYE
PROTECTION. Any power
tool can throw foreign
objects into the eyes and
could cause permanent eye
damage. ALWAYS wear Safety
Goggles (not glasses) that comply
with ANSI Safety standard Z87.1.
Everyday eyeglasses have only
impact-resistant lenses. They
ARE NOT safety glasses. Safety
Goggles are available at sears.
5
NOTE: Glasses or goggles not in
compliance with ANSI Z87.1 could
seriously injure you when they
break.
and any other conditions that may
affect its operation. A guard or
other part that is damaged should
be properly repaired or replaced.
13. WEAR A FACE MASK OR DUST
MASK. Sawing operation produces
dust.
14.,_1_k SECURE WORK. Use
t,9 ctamps or a vise to hold work
when practical. It is safer
than using your hand and it
frees both hands to operate
the tool.
15. DISCONNECT TOOLS FROM
POWER SOURCE before servicing,
and when changing accessories
such as blades, bits and cutters.
16. REDUCE THE RISK OF
UNINTENTIONAL STARTING.
Make sure switch is in the OFF
position before plugging the tool in.
17, USE RECOMMENDED
ACCESSORIES. Consult
this Operator's Manual for
recommended accessories. The
use of improper accessories may
cause risk of injury to yourself or
others.
18. NEVER STAND ON THE TOOL.
Serious injury could occur if the
tool is tipped or if the cutting tool is
unintentionally contacted.
20. NEVER LEAVE THE TOOL
RUNNING UNATTENDED. TURN
THE POWER "OFF". Do not walk
away from a running tool until the
blade comes to acomplete stop
and the tool is unplugged from the
power source.
21. DO NOT OVERREACH. Keep
proper footing and balance at all
times.
22. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for best
and safest performance. Follow
instructions for lubricating and
changing accessories.
23. WARNING: Dust generated from
certain materials can be hazardous
to your health. Always operate saw
in well-ventilated area and provide
for proper dust removal.
24.I_k DANGER J People with
electronic devices, such as
pacemakers, should consult their
physician(s) before using this
product. Operation of electrical
equipment in close proximity to
a heart pacemaker could cause
interference or failure of the
pacemaker.
19. CHECK FOR DAMAGED PARTS.
Before further use of the tool, a
guard or other part that is damaged
should be carefully checked to
determine that it will operate
properly and perform its intended
function - check for alignment of
moving parts, binding of moving
parts, breakage of parts, mounting
6
SPECIFIC SAFETY INSTRUCTIONS
FOR THIS COMPOUND MITER SAW
=DO NOT USE THIN KERF
BLADES they can deflect and
contact guard and can cause
possibte injury to the operator.
10.
!1.
BE SURE both the blade and the
collar are clean and the arbor bolt
is tightened securely.
USE only blade collars specified for
your saw.
.
.
DO NOT operate the miter saw
until it is completely assembled
and installed according to these
instructions.
IF YOU ARE NOT thoroughly
familiar with the operation of miter
saws, seek guidance from your
supervisor, instructor or other
qualified person.
12.
13.
14,
NEVER use blades larger in
diameter than 10 inches.
NEVER apply lubricants to the
blade when it is running.
ALWAYS check the blade for
cracks or damage before operation.
Replace a cracked or damaged
blade immediately.
.
.
,
.
ALWAYS hold the work firmly 15.
against the fence and table.
DO NOT perform any operation
free hand (use clamp wherever
possible). 16.
KEEP HANDS out of the path of
the saw blade. If the workpiece you 17.
are cutting would cause your hands
to be within 6 in. of the saw blade,
the workpiece should be clamped 18.
in place before making the cut.
BE SURE the blade is sharp, runs
freely and is free of vibration.
ALLOW the motor to come up to
full speed before starting a cut.
19.
NEVER use blades recommended
for operation at less than 5000
RPM.
ALWAYS keep the blade guards in
place and use at all times.
NEVER reach around the saw
blade.
MAKE SURE the blade is not
contacting the workpiece before the
switch is turned ON.
IMPORTANT: After completing the
cut, release the trigger and wait for
the blade to stop before returning
the saw to the raised position.
8,
9,
KEEP THE MOTOR AIR SLOTS
CLEAN and free of chips or dust.
ALWAYS MAKE SURE atl handles
are tight before cutting, even if the
table is positioned in one of the
positive stops.
20. MAKE SURE the blade has come
to a complete stop before removing
or securing the workpiece,
changing the workpiece angle or
changing the angle of the blade.
7
21. NEVER cut metals or masonry
products with this tool. This miter
saw is designed for use on wood
and wood-like products.
22. NEVER cut small pieces, ff the
workpiece being cut would cause
your hand or fingers to be within 6 in.
of the saw blade the workpiece is
too small.
23. PROVIDE adequate support to the
sides of the saw table for long work
pieces.
24. NEVER use the miter saw in an
area with flammable liquids or gases.
25. NEVER use solvents to clean
plastic parts. Solvents could
possibly dissolve or otherwise
damage the material.
26.
27.
28.
29.
SHUT OFF the power before
servicing or adjusting the tool.
DISCONNECT the saw from
the power source and clean the
machine when finished using.
MAKE SURE the work area is
clean before leaving the machine.
SHOULD any part of your miter saw
be missing, damaged, or fail in any
way, or any electrical component
fail to perform properly, lock the
switch and remove the plug from
the power supply outlet. Replace
missing, damaged, or failed parts
before resuming operation.
8
WARNING I
POWER SUPPLY AND MOTOR
SPECIFICATIONS
The AC motor used in this saw is
a universal, nonreversible type.
See "MOTOR" in the "PRODUCT
SPECIFICATIONS" section on page 3.
I_ WARNING J
To avoid electrical hazards, fire
hazards, or damage to the tool, use
proper circuit protection. Your saw
is wired at the factory for 120 V
operation. Connect to a120 V, 15A
circuit and use a 15 A time delay
fuse or circuit breaker. To avoid
shock or fire, if power cord is worn
or cut, or damaged in any way, have
it replaced immediately.
DOUBLE INSULATED [_
The power tool is double insulated to
provide a double thickness of insulation
between you and too!'s electrical
system. A]I exposed metal parts are
isolated from the internal metal motor
components with protecting insulation.
Replacement parts - When servicing,
use only identical replacement parts.
Polarized plugs -This saw has a plug
that looks like the one shown below:
To reduce the risk of electrical shock,
this saw has a polarized plug (one
blade is wider than the other). This plug
way. If the plug does not fit fully in the
outlet, reverse the plug. if it still does
not fit, contact a qualified electrician to
install the proper outlet. Do not change
the plug in any way.
f,_, WARNING J
Double insulation does not take the
place of normal safety precautions
when operating this tool.
To avoid electrocution:
1. Use only identical replacement parts
when servicing a too! with double
insulation. Servicing should be
performed by a qualified technician.
2. Do not use power tools in wet or
damp locations or expose them to
rain or snow.
MOTOR SAFETY PROTECTION
IMPORTANT
To avoid motor damage, the motor
should be blown out or vacuumed
frequently to keep sawdust from
interfering with the motor ventilation.
1. Connect this saw to a120 V circuit.
This circuit must not be less than a
#14 wire with a 15 A time lag fuse.
NOTE: When using an extension
cord on acircuitwith a #14 wire, the
extension cord must not exceed 25
feet in length.
2. If the motor will not start, release
the trigger switch immediately.
UNPLUG THE SAW. Check the saw
blade to make sure it turns freely. If
the blade is free, try to start the saw
again. If the motor still does not start,
refer to the TROUBLESHOOTING
GUIDE.
3. If the tool suddenly stalls while
cutting wood, release the trigger
switch, unplug the tool and free the
blade from the wood. The saw may
9
now be started and the cut finished.
4. FUSES may "blow" or circuit
breakers may trip frequently if:
a. MOTOR is overloaded.
Overloading can occur if you
feed too rapidly or make too
many start/stops in a short time.
b. LINE VOLTAGE is more
than 10% above or below the
nameplate voltage rating.
For heavy loads, the voltage
at motor terminals must equal
the voltage specified on the
nameplate.
c. IMPROPER or dull saw blades
are used.
5. Most motor troubles may be traced
to loose or incorrect connections,
overload, low voltage or inadequate
power supply wiring. Always check
the connections, the load and
supply circuit if the motor doesn't
run well. Check minimum gauge for
the length of cord you are using on
the chart below.
GUIDELINES FOR EXTENSION
CORDS
Use a proper extension cord. Make
sure your extension cord is in good
condition. When using an extension
cord, be sure to use one heavy enough
to carry the current your product wilt
draw. An undersized cord will cause
a drop in line voltage, resulting Jn
loss of power and overheating. The
table below shows the correct size
to use depending on cord length and
nameplate ampere rating. If in doubt,
use the next heavier gauge. The
smaller the gauge number, the heavier
the cord.
Be sure your extension cord is
properly wired and in good condition.
Always replace a damaged extension
cord or have it repaired by a qualified
person before using it. Protect your
extension cords from sharp objects,
excessive heat and damp or wet areas.
Use a separate electrical circuit
for your tools. This circuit must not
be less than a #14 wire with a15 A
time lag fuse. NOTE: When using
an extension cord on a circuit with
a#14 wire, the extension cord must
not exceed 25 feet in length, Before
connecting the tool to the power line,
make sure the switch is in the OFF
position and the electric current is
rated the same as the current stamped
on the motor nameplate, running at a
lower voltage will damage the motor.
Ampere Rating TotallengthofCord
N_ Mo_Then 25ff. 50_. t00_ 150ff,
6 18 16 _6 14
t0 18 16 14 12
12 t6 16 14 12
CAUTION: In all cases make certain
the receptacle in question is
properly grounded. If you are not
sure, have a certified electrician
check the receptacle.
i0 ¸
RECOMMENDED ACCESSORIES
WARNINGI
Use only accessories
recommended for this miter
saw. Follow instructions that
accompany accessories. Use of
improper accessories may cause
hazards.
The use of any cutting tool
except 10 in. saw blades which
meet the requirements under
recommended accessories
is prohibited. Do not use
accessories such as shaper
cutters or dado sets. Ferrous
metal cutting and the use of
abrasive wheels is prohibited.
Do not attempt to modify this
tool or create accessories not
recommended for use with this
tool. Any such alteration or
modification is misuse and could
result in a hazardous condition
leading to possible serious
injury.
ACCESSORIES
Visit your Sears Hardware Department
or see the Sears Power and Hand Tool
Catalog to purchase recommended
accessories for this power tool.
[_IL WARNING I
To avoid the risk of personal
injury, do not modify this power
tool or use accessories not
recommended by Sears.
Read warnings and conditions
on your CARBIDE TIPPED SAW
BLADE. Do not operate the saw
without the proper saw blade
guard in place. Carbide is a very
hard but brittle material. Care
should be taken while mounting,
using, and storing carbide tipped
blades to prevent accidental
damage. Slight shocks, such as
striking the tip while handling,
can seriously damage the blade.
Foreign objects in the workpiece,
such as wire or nails, can also
cause tips to crack or break off.
Before using, always visually
examine the blade and tips for
bent blade, cracks, breakage,
missing or loose tips, or other
damage. Do not use if damage is
suspected. Failure to heed safety
instructions and warnings can
result in serious bodily injury.
11
Supplied
Blade Wrench
Not supplied
o_
Adjustable Wrench Phillips Screwdriver
"-,.z./
Hex Wrench
1'................ i!_
I.I+ l,i IiI_I+i_
Slotted Screwdriver
Combination Square
I j
COMBINATION SQUARE MUST BE TRUE
Square Bar
Should not gap or overlap when square is flipped over (see dotted figure).
Draw light line on Straight edge or a 3/4 in. board, this
board along this edge. edge must be perfectly straight.
Shodd not gap or overlap when square
flipped over (see dotted figure).
12
UNPACKING YOUR MITER SAW
[_ WARNING
To avoid injury from unexpected
starting or electrical shock, do not
plug the power cord into a source
of power during unpacking and
assembly. This cord must remain
unplugged whenever you are
working on the saw.
1. Remove the miter saw from the
carton. IMPORTANT: Do not lift
miter saw by the trigger switch
handle. It may cause misalignment.
2. Place the saw on a secure
stationary work surface.
3. Separate all parts from the packing
material. Check each one with
the illustrationto make certain all
items are accounted for, before
discarding any packing material.
WARNING I
=If any part is missing or damaged,
do not attempt to assemble the
miter saw, or plug in the power
cord until the missing or damaged
part is correctly replaced. To
avoid electric shock, use only
identical replacement parts when
servicing double insulated tools.
Call 1-800-4-MY-HOME ®for
replacement parts.
Miter Saw
Angle Finder
Angle Finder Storage Clip
Clamp Dust Bag
S
Blade Wrench
13
Angle Finder Storage
Upper Blade Guard
Switch Handle
Dust Bag Blade
Laser Guide
Bevel Lock Handle,
Sliding Fence
Hold Plate Extension Wing
Lock Knob
Stop Plate
Detent
Lower Blade ON/OFF
Guard Switch
Detent
Lock Lock Knob for
Knob Sliding Fence
Lock Lever
for Table Indicator
Head Lock
Down Knob
Lock Lever
Table
Scale 3n
Wing
14
AMPERAGE (AMPS) - A measure
of the flow of electric current. Higher
ratings generally means the tool is
suited for heavier use.
ANGLE FINDER STORAGE -
Convenient storage to prevent
misplacing the angle finder.
ARBOR LOCK - Allows the user to
keep the blade from rotating while
tightening or loosening the arbor bolt
during blade replacement or removal.
EXTENSION CORD - An electric cord
used between power tools and outlets
to extend the range of the tools. The
more amerage your tool uses, the
longer the distance, the larger the size
of the wire needed in your extension
cord.
EYE PROTECTION - Goggles or
spectacles intended to protect your
eyes. Eye protection should meet the
requirements of ANS! Z.87.1 (USA) or
CSA Z94.3-M88 (Canada),
BASE - Supports the table, holds
accessories and allows for workbench
or leg set mounting.
BEVEL LOCKING HANDLE- Locks
the miter saw at a desired bevel angle.
BEVEL SCALE - To measure the
bevel angle of the saw blade 0° to 45°
left.
CARBIDE TIPPED - Extremely hard
steel pieces with sharp cutting edges
fastened to cutting tools such as saw
blades.
CLAMP - Secure the workpiece during
performing cutting.
FACE SHIELD - An impact resistant
shield that helps to protect your face
from chips, sparks, smati debris.
Should only be used in conjunction with
additional eye protection.
FENCE - Helps to keep the workpiece
from moving when sawing. Scaled to
assist with accurate cutting.
GUARD - Protective devise that forms
a barrier between a hazardous object
such as a blade, wheel or cutter and
the operator.
HEAD LOCK DOWN KNOB -Locks
the miter saw in the lowered position
for compact storage and transportation.
COVER PLATE SCREW- Loosen this
screw and rotate the plate for access to
the blade arbor bolt.
DOUBLE-INSULATED - A form of
electrical protection featuring two
separate insulation systems to help
protect against electrical shock.
DUAL MITER SCALE - Each
measures the miter angle 0° to 50°
forward and backward.
15
INSTRUCTION OR OPERATOR'S
MANUAL - Booklet accompanying
your power tool that describes the
hazards and safe operation procedures,
outlines basic tool operation, care and
maintenance.
MOUNTING HOLES - To mount the
miter saw to a stable surface.
ONIOFF TRIGGER SWITCH - To start
the tool, squeeze the trigger. Release
the trigger to turn off the miter saw.
POSITIVE STOP LOCKING LEVER-
Locks the miter saw at a preset positive
stop for the desired miter angle.
SWITCH HANDLE -The switch
handle contains the trigger switch and
the laser on/off switch. The blade is
lowered into the workpiece by pushing
down on the handle. The saw will
return to its upright position when the
handle is released.
WARNING LABELS - Read and
understand for your own safety. Make
sure all labels are present on machine
and legible.
WRENCH STORAGE - Convenient
storage to prevent misplacing the blade
wrench.
WOODWORKING TERMS
ARBOR - The shaft on which a blade
is mounted.
BEVEL CUT - An angle cut made
through the face of the workpiece.
COMPOUND CUT - An angled cut
to both the edge and face of a board,
most common use is with crown
molding.
CROSS CUT - A cut which runs across
the board perpendicular to the grain.
FREEHAND - Performing a cut without
using a fence (guide), hold down or
other proper device to prevent the
workpiece from twisting during the
cutting operation.
HEEL - Misalignment of the blade.
KERF - The width of a saw cut,
determined by the thickness and set of
the blade.
KICKBACK - Sudden and unintended
movement of the tool or workpiece. It is
typically caused by binding or pinching
of the workpiece
MITER CUT - A miter is a type of joint
where the two parts to be joined are cut
at an angle, and typically the finished
joint forms a 90-degree angle. Also
commonly spelled "mitre".
REVOLUTIONS PER MINUTE (RPM)
-The number of turns completed by a
spinning object in one minute.
SAW BLADE PATH - The area of the
workpiece or table top directly in line
with the travel of the blade or the part
of the workpiece which will be cut.
SET - The distance between two saw
blade tips, bent outward in opposite
directions to each other. The further
apart the tips are, the greater the set.
WORKPIECE - The wood being
cut. The surfaces of a workpiece are
commonly referred to as faces, ends
and edges.
16
I,_ WARNING I
To avoid injury from unexpected
starting or electrical shock, do not
plug the power cord into asource
of power during unpacking and
assembly. This cord must remain
unplugged whenever you are
working on the saw.
I_,. WARNING}
To avoid injury and damage to the
saw, transport or store the miter saw
with the cutting head locked in the
down position. Never use the head
lock down knob to hold the cutting
head in a down position for cutting
operations.
CUTTING HEAD (FIG. A)
Raising the Cutting Head
1. Push down slightly on the switch
handle (1).
2. Pull out the head lock down knob (2)
out of the locking hole (3).
3. Pull up the switch handle (1) to raise to
the up position,
FIG. A
2. Push outthe head lockdown knob (2)
into the locking hole (3).
IMPORTANT: To avoid damage, never
carry the miter saw by the switch
handle or the cutting arm.
INSTALLING THE DUST BAG (FIG. B)
1. Squeeze the metal collar wings (2) of
the dust bag (1).
2. Place the dust bag neck opening
around the exhaust port (3), and
release the metal coElarwings.
FIG. B 2
INSTALLING THE CLAMP (FIG. C)
NOTE: The clamp is used to secure the
workpiece during cutting operations.
1. Install the clamp on the saw by
inserting the fixed shaft (1) into one
of the ho{es (2) provided in the miter
saw base.
FIG. C
Locking Cutting Head in Down
Position(FIG. A)
When transporting or storing the miter
saw, the cutting head should always be 2 !
locked in the down position,
1. Push the switch handle (1) down to
its lowest position. 17
STORING THE ANGLE FINDER
(FIG. D)
Mounting the Storage Clips
The storage clips are used to store the
angle finder.
1. Install the wider storage clip (I) by
threading the bolt (2) into the hole
provided upon the rear end of the
switch handle (3).
2. Install the narrower storage clip (4)
by threading the bolt into the hole
provided upon the front end of the
switch handle.
3. Place the angle finder into the two
storage clips for storage.
FIG. D2
,i
Storing the MiterMate TM angle finder
(Fig. D-l)
4. Loosen the knob (5) on the
MiterMate TM angle finder to fold up
the paddles (6), then tighten the
knob to lock the paddies.
5. Move and place the angle finder
onto the storage clips (1) installed
upon the switch handle for storage
as shown.
Fig. D-1
SAW BLADE WRENCH (FIG. E)
For convenient storage and prevention
of loss, there is a slot (1) in the rear
of the switch handle (2) for storing the
blade wrench (3) when not in use.
FIG. E 3
REMOVING OR INSTALLING THE
BLADE
!,_ WARNING !
Only use a 10-inch diameter blade.
To avoid injury from an accidental
start, make sure the switch is in
the OFF position and plug is not
connected to the power source
outlet.
Removing Blade (Fig. F, G, H)
1. Unplug the saw from the outlet.
2. Allow the cutting head to rise to the
upright position. Raise the lower
blade guard (!) to the up position.
(Fig. F)
3. Loosen the cover plate screw (2)
with a Phillips screwdriver.
4. Rotate the cover plate (3) towards
the rear of the tool to expose the
arbor bolt (4).
5. Place the blade wrench over the
arbor bolt.
Fig. F 1
2
18
,
7.
Locate the arbor lock (5) on the
motor, below the switch handle. (Fig. G)
Press the arbor lock, holding it
in firmly while turning the blade
wrench clockwise. The arbour lock
wil! engage after turning the wrench.
Continue to hold the arbor lock in
to keep it engaged, while turning
the wrench clockwise to loosen the
arbor bolt.
Fig, G
5
8. Remove the arbor bolt (8), outer
blade collar (6), and the blade (7).
Do not remove the inner blade
collar. (Fig. H)
NOTE: Pay attention to the pieces
removed, noting their position and
direction they face. Wipe the blade
collars clean of any sawdust before
installing the new blade.
Installing Blade (Fig. F, G, H)
1. Install a 10 in. blade with a 5/8 in.
arbor making sure the rotation
arrow on the blade matches the
clockwise rotation arrow on the
upper guard, and the blade teeth
2. Place the blade collar (6) against
the blade and on the arbor. Thread
the arbor bolt (8) onto the arbor in a
countercloclo_ise direction. (Fig. H)
IMPORTANT: Make sure the flats of
the blade collars are engaged with
the flats on the arbor shaft. Also, the
flat side of the blade collar must be
placed against the blade.
3. Place the blade wrench on the arbor
bolt.
4. Press the arbor lock (5), holding
it in firmly while turning the blade
counterclockwise. When arbor
lock engages, continue to press it
in while tightening the arbor bolt
securely. (Fig. G)
5. Rotate the cover plate (3) back to its
original position until the slot in the
cover plate engages with the cover
plate screw (2). While holding the
lower blade guard, tighten the screw
with a Phillips screwdriver. (Fig. F)
NOTE: The lower blade guard must
be raised to the upright position to
access the cover plate screw.
6. Lower the blade guard (1) and verify
that the operation of the guard does
not bind or stick.
7. Be sure the arbor lock is released so
the blade turns freely.
IAk WARNING I
To avoid injury, never use the saw
without the cover plate secure
in place. It keeps the arbor bolt
from falling out if it accidentally
loosens, and helps prevent the
spinning blade from coming off
the saw.
Make sure the collars are clean
and properly arranged. Lower the
blade into the table and check for
any contact with the metal base
or the turn table,
MOUNTINGTHEMITERSAW
(FIG.I,J, K)
wA.N,NG1
To avoid injury from unexpected saw
movement:
Before moving the saw, disconnect the
power cord from the outlet, and lock
the cutting arm in the lower position
using the head lock down knob.
NOTE: The head lock down knob is for
carrying or storing the tool. It is not to be
used for holding the saw while cutting.
Lower blade and press in head lock
down knob to secure saw for transport or
storage.
Never carry the miter saw by the
power cord or by the switch handle.
Carrying the tool by the power
cord could cause damage to the
insulation or wire connections
resulting in electric shock or fire.
To avoid injury from flying debris, do
not allow visitors to stand behind the
SaW,
Place the saw on a firm, level work-
surface where there is room for
handling and properly supporting
the workpiece.
Support the saw on a level work
surface.
Bolt or clamp the saw to its support.
Place the saw in the desired
location, either on a work bench or
recommended leg set, The base of the
saw has three mounting holes (10).
(Fig. J)
Mounting instructions:
1. For stationary use, place the saw
in the desired location, directly on
a workbench where there is room
for handling and proper support
of the workpiece. The base of the
saw has three mounting holes. Bolt
the base of the miter saw (1) to the
work surface (5), using the fastening
method as shown in Fig. I.
Fig. I
1. Miter saw base
2. Hex head bolt
4 3. Rubber washer
1_ 4. Flat washer
5',---L-- ':'_ 5. Workbench
-_6------- " 6. Flat washer
7_ 8 7. Lockwasher
8. Hex nut
9. Jam nut
Fig. J lO
NOTE: Mounting hardware is not
included with this tool. Bolts, nuts,
washers, and screws must be
purchased separately.
2. For portable use, place the saw on
a 3/4 in. thick piece of plywood. Bolt
the base of the miter saw securely
to the plywood using the mounting
holes on the base. Use C-clamps
to clamp this mounting board to a
stable work surface at the worksite.
Fig. K
20
ADJUSTMENT INSTRUCTIONS
J,A WARNING]
To avoid injury from an accidental
start, make sure the switch is in
the OFF position and the plug is
not connected to the power source
outlet.
BEVEL STOP ADJUSTMENT
(FIG. L, M, N)
[! WARNING]
To avoid injury from unexpected
starting or electrical shock, make
sure the trigger is released and
remove the power cord from the
power source.
Fig.M
NOTE: The upper blade guard has
been removed from this drawing
for illustration purposes only. Never
remove the upper blade guard.
90° Bevel Adjustment (Fig. L, M)
!. Loosen bevel lock handle (1) and
tilt the cutting arm completely to the 2
right. Tighten the bevel lock handle.
Lower blade.
2. Place a combination square (2) on
the miter table with the rule against
the table and the heel of the square
against the saw blade.
3. If the blade is not 90 ° square with
the miter table, loosen the bevel
lock handle, tilt the cutting head
completely to the left, loosen the
locknut (4) on the bevel angle
adjustment bolt (3) and use a
wrench to adjust the bolt (3) in or out
to increase or decrease the bevel
angle.
4. Tilt the cutting arm to back to the Fig. N
right at 90 ° bevel and recheck for
alignment.
5. Repeat steps 1 through 4 if further
adjustment is needed.
6. Tighten bevel lock handle and
!ocknut (4) when alignment is
achieved.
90 °Bevel Indicator (Fig. N)
1. When the blade is exactly 90° to
the table, loosen the bevel indicator
screw (5) using a #2 Philfips
screwdriver.
2. Adjust bevel indicator (6) to the
"0°" mark (7) on the bevel scale and
retighten the screw.
21
45 ° Bevel Adjustment (Fig. O)
1. Unlock the bevel lock handle (1)
and tilt the cutting arm as far to the
left as possible.
2. Using a combination square, check
to see if the blade angle is 45° to
the table.
3. If the blade is not at 45+to the miter
table, tilt the cutting arm to the right,
loosen the locknut (5) on the bevel
angle adjustment bolt (4) and use
a wrench to adjust the bolt (4) in
or out to increase or decrease the
bevel angle.
4. Tilt the cutting arm to the left to 45°
bevel and recheck for alignment.
5. Repeat steps 1 through 4 until the
blade is at 45° to the miter table.
6. Tighten bevel lock handle and
tocknut (5) when alignment is
achieved.
NOTE: For avoiding the interference
caused by the left sliding fence unit
during adjustment, slide the plate
leftward and tighten the knob.
Fig. O
t
MITER ANGLE ADJUSTMENT
(FIG. P)
NOTE: There are dual miter scales on
the miter saw. Each of the miter scales
assists the user in setting the desired
miter angle from 50° forward to 50+
backward. Each sliding table has most
common angle settings with positive
stops at 45°, 22+5° and 0°. These
positive stops position the sliding fence
unit at the desired angle quickly and
accurately.
To adjust the angle:
1. Unlock the left sliding fence unit by
unlocking the positive stop lock lever
(1) behind the sliding fence unit and
lifting up the lock lever (2) pivotally
connected in the base.
2. Slide the left sliding fence unit
forward or backward to the desired
angle.
3. If the desired angle is one of the
five detents (6), lock the positive
stop lock lever, and then flip the lock
lever down to lock the left sliding
fence unit.
4. If the desired angle is not one of the
five positive stops, simply lock the
left sliding fence unit by flipping the
lock lever down.
5. Adjust the angle of the right
sliding fence unit according to the
procedure foregoing 1-4.
To adjust the indicator:
1. Position the left sliding fence unit at
the positivestop angle (refer to the
procedure of To adjust the angle),
loosen the bolt (3) and adjust the
indicator (4) to aim at the 0°mark on
the miter scale (5).
2. Adjust the indicator mounted on the
right sliding fence unit according to
the same way mentioned above.
Fig. P
1
°
22
ADJUSTING SLIDING FENCE UNITS
SQUARENESS AND ALIGNMENT
(FIG. Q, R, S)
1. Lower the cutting arm and lock in
position.
2. Using a square, lay the heel of the
square against the worktable, and
the rule against the blade. Check
to see if the angle between the
worktable and the blade is 90°.
3. If not, make the angle to be 90° by
adjusting the bevel angle adjustment
bolt (1).
Fig. Q
4. Lay the heel of the square against
the blade, and the rule against the
left sliding fence unit (2) which is
positioned at positive stop angle 0°.
Check to see if the angle between
the blade and the left sliding fence
unit is 90°.
5. If not, unlock the left sliding fence
plate (3) by using a hex key to
loosen the three bolts (4) behind
the left slinding fence and two set
screws (5) vertically placed on the
lateral side of fence plate.
6. Adjust the left sliding fence plate (3)
to be perpendicular to the blade,
and then tighten the bolts (4) and
screws (5) to lock the plate.
7,
Fig. R
5 2
4
Using a bar (6), tay the bar against
the left sliding fence unit (2) and
the right sliding fence unit (7) which
is also positioned at angle 0°, and
check to see if the left and right
sliding fence units are aligned on a
same line.
Fig. S
6
8
8. If not, unlock the right sliding fence
plate (8) by using the hex key to
loosen the three bolts (4) behind
right sliding fence plate and two set
screws (5) vertically placed on the
lateral side of fence plate.
9. Adjust the right sliding fence plate (8)
into alignment with the left sliding
fence plate (3), and then tighten the
bolts (4) and screws (5) to lock the
right sliding fence plate.
23
ADJUSTING LOCK LEVERS (FIG. T)
After a period of use, the lock levers
might loosen and couldn't clamp the
sliding fence units tightly.
An adjustment is needed.
1. Slightly lift up the miter saw base,
find out the location of lock nuts (1)
for both sides of lock levers. Properly
tighten the lock nuts and slightly lay
down the miter saw base.
NOTE: The adjustment of lock levers
have been completed at the factory.
Fig. T
CUTTING ARM TRAVEL
Cutting Arm Downward Travel
Adjustment (Fig, U)
[,_ WARNING I
To avoid injury from unexpected
starting or electrical shock, turn the
switch OFF and remove the power
cord from the power source.
NOTE: Before each cutting operation,
check the position of the blade to make
sure it does not contact any metal
surface, if the blade contacts any metal
surface, the depth of travel must be
adjusted.
1. Lower the blade as far as possible.
2. Loosen the locknut (1).
3. Turn the adjustment bolt (2) out
(counterclockwise) to decrease the
cutting depth or in (clockwise) to
increase the cutting depth.
4. Carefully rotate the blade manually
to check for contact. Avoid touching
5. Repeat until adjusted properly, and
tighten the locknut to secure the
adjustment bolt into position.
Fig. U
ADJUSTING THE CLAMP (FIG. V)
1. Rotate the knob (1)
countercioclo_[se to allow enough
room for the workpiece to fit
between the hold prate (2) and the
sliding fence unit.
2. The clamp incorporates a quick-
release lock lever (3}. To use the
quick-release function, lift up the
quick-release lock lever and slide
the clamp forward or backward to
the desired position.
3. When the clamp plate is located at
the desired position, flip the quick-
release lock lever down to engage
the threads thereon with the threads
on the clamp, and rotate the knob
clockwise to secure the workpiece
within the hold plate and the sliding
fence unit.
NOTE: If intend to release the
workpiece from seccure status,
counterclockwise the knob first before
lifting up the quick-release lock lever.
Fig. V
3
SAFETY INSTRUCTIONS FOR BASIC
SAW OPERATION
BEFORE USING THE MITER SAW
[,_ WARNING 1
To avoid mistakes that could cause
serious, permanent injury, do not
plug the tool in until the following
steps are completed:
Complete!y assemble and adjust
the saw, following the instructions.
(ASSEMBLY AND ADJUSTMENTS)
Learn the use and function of the
ON!OFF switch, lock-off switch,
upper and lower blade guards, head
lock down knob, bevel lock handle
and cover plate screws.
= Review and understand al!
safety instructions and operating
procedures in this Operator's
Manual. (SAFETY & OPERATIONS)
Review the MAINTENANCE and
TROUBLESHOOTING GUIDE for
your miter saw.
To avoid injury or possible death
from electrical shock:
Make sure your fingers do not
touch the plug's metal prongs
when plugging or unplugging
your miter saw. (ELECTRICAL
EQUIREMENTS AND SAFETY)
BEFORE EACH USE INSPECT YOUR
SAW.
=Disconnect the miter saw.
To avoid injury from accidental
starting, unplug the saw before any
adjustments, including set-up and
blade changes.
Compare the direction of rotation
arrow on the guard to the direction
arrow on the blade. The blade teeth
should always point downward at the
front of the saw.
Tighten the arbor bolt.
Tighten the cover plate screw.
Check for damaged parts.
Check for:
Nignment of moving parts
Damaged electric cords
Binding of moving parts
Mounting holes
Function of arm return spring
and lower guard: Push the
cutting arm all the way down,
then let it rise until it stops.
The lower guard should fully
c!ose. Follow instructions in
TROUBLESHOOTING GUIDE for
adjustment if necessary.
Other conditions that may affect
the way the miter saw works.
Keep all guards in place, in working
order and proper adjustment. If any
part of this miter saw is missing,
bent, damaged or broken in any way,
or any electrical parts don't work,
turn the saw off and unplug it.
Replace bent, damaged, missing or
defective parts before using the saw
again.
Maintain tools with care. Keep the
miter saw clean for best and safest
performance. Follow instructions for
lubricating. Do not put lubricants on
the blade while it is spinning.
Remove adjusting wrench from the
tool before turning it on.
To avoid injury from jams,
slips, or thrown pieces, use only
recommended accessories.
Check the dust bag before you
work. Empty the bag if it is more
than half-full.
RECOMMENDED ACCESSORIES
Consult the ACCESSORIES and
ATTACHMENTS section of this
Operators Manual for recommended
25
accessories. Follow the instructions
that come with the accessory. The
use of improper accessories may
cause risk of injury to persons.
Choose the correct 10 in. diameter
blade for the material and the type
of cutting you plan to do. Do not use
thin kerf blades.
Make sure the blade is sharp,
undamaged and properly aligned.
With the saw unplugged, push
the cutting arm all the way down.
Manually spin the blade and check
for clearance. Tilt the power-head to
a 45 ° bevel and repeat the test.
Make sure the blade and arbor
collars are clean.
Make sure all clamps and locks are
tight and there is no excessive play
in any parts.
KEEP YOUR WORK AREA CLEAN
Cluttered areas and benches invite
accidents.
L_ILWARNING J
To avoid burns or other fire damage,
never use the miter saw near
flammable liquids, vapors, or gases.
Plan ahead to protect your eyes,
hands, face and ears.
Know your miter saw. Read and
understand this Operator's Manual
and labels affixed to this toot. Learn
its application and limitations as well
as the specific potential hazards
peculiar to this tool. To avoid injury
from accidental contact with moving
parts, do not do layout, assembly, or
setup work on the miter saw while
any parts are moving.
Avoid accidental starting, make sure
the trigger switch is disengaged
before plugging the miter saw into a
power outlet.
PLAN YOUR WORK
Use the right tool. Don't force a tool
or attachment to do a job it was not
26
designed to do. Use a different tool
for any workpiece that can't be held
in a solidly braced, fixed position.
[,A CAUTION 1
This machine is not designed for
cutting masonry, masonry products,
ferrous metals (steel, iron, and iron-
based metals.) Use this miter saw to
cut only wood, wood-like products,
or non-ferrous metals. Other material
may shatter, bind the blade, or create
other dangers. Remove all nails that
may be in the workpiece to prevent
sparking that could cause a fire.
Remove dust bag when cutting non-
ferrous metals.
DRESS FOR SAFETY
Any power tool can throw
foreign objects into the eyes.
This can result in permanent
eye damage. Everyday
eyeglasses have only impact resistant
lenses and are not safety glasses.
Glasses or goggles not in compliance
with ANSI Z87.1 could seriously injure
you when they break.
Do not wear loose clothing, gloves,
neckties or jewelry (rings, watches).
They can get caught and draw you
into moving parts.
Wear non-slip footwear.
Tie back long hair.
Roll long sleeves above the elbow.
Noise levels vary widely. To avoid
possible hearing damage, wear ear
plugs when using any miter saw.
For dusty operations, wear a dust
mask along with safety goggles.
INSPECT YOUR WORKPIECE
Make sure there are no nails or foreign
objects in the part of the workpiece
being cut.
Plan your work to avoid smatl pieces
that may bind, or that are too small to
clamp and get a solid grasp on,
Plan the way you will grasp the
workpiece from start to finish. Avoid
awkward operations and hand
positions. A sudden slip could cause
your fingers or hand to move into
the blade.
DO NOT OVER-REACH
Keep good footing and balance. Keep
your face and body to one side, out of
the line of a possible kickback. NEVER
stand in the line of the blade.
Never cut freehand:
Brace your workpiece firmly against
the fence and table stop so it will not
rock or twist during the cut.
Make sure there is no debris
between the workpiece and the table
or fence.
Make sure there are no gaps
between the workpiece, fence and
table that will let the workpiece shift
after it is cut.
Keep the cut off piece free to move
sideways after it is cut off. Otherwise,
it could get wedged against the
blade and thrown violently.
Only the workpiece should be on the
saw table.
Secure work. Use clamps or a vise
to help hold the work when it's
practical.
USE EXTRA CAUTION WITH LARGE
OR ODD SHAPED WORKPIECES.
Use extra supports (tables,
sawhorses, blocks, etc.) for
workpieces large enough to tip.
Never use another person as a
substitute for a table extension, or as
an additional support for a workpiece
that is longer or wider than the basic-
miter saw table, or to help feed,
support, or pull the workpiece.
Do not use this saw to cut small
pieces. If the workpiece being cut
would cause your hand or fingers to
be within 6 inches of the saw blade
the workpiece is too small. Keep
hands and fingers out of the "no
hands zone" area marked on the
saw table.
When cutting odd shaped
workpieces, plan your work so it
will not bind in the blade and cause
possible injury. Molding, for example,
must lie flat or be held by a fixture or
jig that will not let it move when cut.
Properly support round material such
as dowel rods, or tubing, which have
a tendency to roll when cut, causing
the blade to "bite".
[,_ WARNING t
To avoid injury, follow all applicable
safety instructions, when cutting
non-ferrous metals:
Use only saw blades specifically
recommended for non-ferrous
metal cutting.
Do not cut metal workpieces that must
be hand held. Clamp workpieces
securely.
Cut non-ferrous metals only if you
are under the supervision of an
experienced person and the dust
bag has been removed from
the saw.
WHEN SAW IS RUNNING
t_ WARNING J
Do not allow familiarity from
frequent use of your miter saw
to result in a careless mistake.
A careless fraction of a second is
enough to cause a severe injury.
Before cutting, if the saw makes an
unfamiliar noise or vibrates, stop
immediately. Turn the saw OFF.
Unplug the saw. Do not restart until
finding and correcting the problem.
27
BODY AND HAND POSITION (FIG. W)
I_ WARNING I
Never place hands near
the cutting area. Proper
positioning of your body and
hands when operating the miter
saw will make cutting easier and
safer, Keep children away. Keep all
visitors at a safe distance from the
miter saw. Make sure bystanders
are clear of the saw and workpiece.
Don't force the saw. it will do the job
better and safer at its designed rate.
Starting a cut:
Place hands at least 6 in. away from
the path of the blade - out of the
"no-hands zone" (1).
Hold workpiece firmly against the
fence to prevent movement toward
the blade.
With the power switch OFF, bring the
saw blade down to the workpiece to
see the cutting path of the blade.
Press in lock-off switch in trigger
switch handle.
Squeeze trigger switch to start saw.
Lower blade into workpiece with a
firm downward motion.
Finishing a cut:
Hold the cutting arm in the down
position.
Release trigger switch and wait
for all moving parts to stop before
moving your hands and raising the
cutting arm.
If the blade doesn't stop within
6 seconds, unplug the saw
and follow the instructions in
TROUBLESHOOTING GUIDE
section.
Before freeing jammed material:
Release trigger switch.
Wait for all moving parts to stop.
Unplug the miter saw.
Fig. W
BASIC SAW OPERATIONS
!,A WARNING I
For your convenience, your saw
has a blade brake. The brake is not
a safety device. Never rely on it to
replace the proper use of the guard
on your saw. If the blade doesn't stop
within approximately 10 seconds,
wait for the blade to stop, unplug
the saw and contact Sear Service
Center.
THE LASER GUIDE (FIG. X, Y)
1. To turn laser on, turn switch (1) to
"r' position.
2. To turn laser off, turn switch to
"0" position.
Fig. X
28
NOTE:
All the adjustments for the
operation of the laser guide has
been completed at the factory.
Laser beam is calibrated and set
up to project to the left of the blade,
(Fig. Y)
tf you have any problem or
question on the laser guide, please
call the Sears Service Center,
Fig. Y(
'_ _ cutting tine
laser beam workpiece
/
laser beam
top
_--_""" blade
II""-_ cutting line
riew
AVOID DIRECT EYE CONTACT
I_ WARNING 1
+Laser is radiated when laser
guide is turned on, Avoid direct
eye contact, Always un-plug the
miter saw from power source
before making any adjustments,
(Fig. Z)
Laser Aperture Label:
AVOID EXPOSURE: Laser
radiation is emitted from this
aperture. (Fig. Z)
iAVOID EXPOSURE
L.s_rm0ia_a.A 1 }
is emitted from
I,++o+
l_ WARNING]
Use of controls or adjustments
or performance of procedures
other than those specified herein
may result in hazardous radiation
exposure.
_IL WARNING I
+The use of optical instruments
with this product will increase
eye hazard.
Do not attempt to repair or
disassemble the laser.
If unqualified persons attempt to
repair this laser product, serious
injury may result. Any repair
required on this laser product
should be performed by a Sears
or other qualified service center.
NOTE: All the adjustments for the
operation of this machine have been
completed at the factory.
Mg. Z
IA DANGER I
Laser Warning Label:
Max output < 5 mW DIODE
Wavelength: 630-660nm,
Complies with 21CFR 1040,10 and
1040, 11. Laser
Warning
Label
Laser
Ape_ure
Label
....
29
TURNING SAW ON (FIG. AA)
To reduce the likelihood of accidental
starting, a thumb activated lock-OFF
switch is located on top of the switch
handle. The lock-OFF switch (1) must
be pushed in before the trigger
switch (2) can be activated and the
miter saw started.
I,_ WARNING ]
Make the switch child-proof. Insert
a padlock through the hole (3) in
the trigger switch and lock it. This
will prevent children and other
unauthorized users from engaging
the trigger switch ON.
Fig. AA
j2
BEFORE LEAVING THE SAW
Never leave tool running unattended.
Turn power OFF. Wait for all moving
parts to stop and unplug unit from
power source.
Make workshop child- proof. Lock
the shop. Disconnect master
switches. Store tool away from
children and other unqualified users.
WARNING I
To avoid injury from materials being
thrown, always unplug the saw
to avoid accidental starting, and
remove small pieces of material
from the table cavity.
MITER CUT (FIG. BB, BB-i)
1. Choose the left or right slidingfence
unit to perform the miter cutting.
,If the left sliding fence unit (1) is
chosen, unlock the left sliding fence
unit by unlocking the positive stop
lock lever (2) behind the left sliding
fence unit and lifting up the lock
lever (3) pivotally connected in the
base.
I
3. Slide the left sliding fence unit to the
desired angle from 0° to 50 ° forward.
4. If the desired angle is one of the
positive stops (4), engage the
positive stop lock lever, and then
flip the lock lever down to lock the
sliding fence unit. Positive stops for
miter cutting are provided at 0°, 22.5 °
and 45 °.
5. If the desired angle is not one of
positive stops, simply lock the sliding
fence unit by flipping the lock lever
down.
6. For avoiding the interference caused
by the right sliding fence unit (5)
during cutting operation, lock the
right sfiding fence at the angle 45 °
forward.
7. Unlock the right sliding fence plate
by loosening the knob, and slide the
right sliding fence plate rightward to
the distal end, and tighten the knob.
8. Place the workpiece against the left
sliding fence unit and secure the
workpice by the vise to perform the
miter cutting.
9. if the right sliding fence unit is
chosen, inversely adjust the two
sliding fence units according to the
procedure foregoing 2-8.
IMPORTANT:Make sure both sliding
fences are secure and tight before
3O
IMPORANT: Make sure that both
sides of the sliding fences are
positioned so that they do not
contact the saw blade. Check this
before plugging in and starting
the saw. Secure and Lock into
position before making any cutting
operations.
Fig. BB-1
3
BEVEL CUT (FIG. CC)
1. When a bevel cut is required, loosen
the bevel lock handle for angle
adjusting.
2. Tilt the cutting head to the desired
angle as shown on the bevel scale
(1). The blade can be positioned at
any angle, from a 90°straight cut
(0° on the scale) to a 45° Deftbevel.
3. Unlock the left sliding fence plate
by loosening the knob, and slide
the plate leftward for avoiding
interference, and tighten the knob.
4. Tighten the bevel lock handle to lock
the cutting head in position.
5. Positive stops are provided at 0°
and 45%
IMPORTANT: Make sure both sliding
fences are secure and tight before
beginning any cutting operation.
Fig. CO I __
COMPOUND CUT (FIG. DD)
Acompound cut is the combination of a
miter and a bevel cut simultaneously.
1. Unlock the left sliding fence unit by
unlocking the positive stop lock lever
behind the left sliding fence unit
and lifting up the lock lever pivotally
connected tn the base.
2. Slide the left sliding fence unit to the
desired angle from 0°- 50° forward.
3. If the desired angle is one of the
positive stops, tighten the positive
stop lock lever, and then flip the lock
lever down to lock the sliding fence
unit. Positive stops for compound
cutting are provided at 0°, 22.5 °
and 45 °.
4. If the desired angle is not one of
positive stops, simply lock the sliding
fence unit by flipping the lock lever
down.
5. Unlock the left sliding fence plate by
loosening the knob, and slide the
left sliding fence plate leftward for
avoiding interference, and tighten
the knob.
6. Lock the right sliding fence at the
angle 45° forward, loosen the knob,
and slide the right sliding fence
plate rightward to the distal end for
avoiding interference, then tighten
the knob.
7. Loosen the bevel lock handle and
position the cutting head at the
desired bevel angle which can be
read from the bevel scale, and then
tighten the bevel lock handle.
8. Place the workpiece against the left
sliding fence plate and secure the
workpice bythe vise to perform the
compound cutting.
IMPORTANT: Make sure both sliding
fences are secure and tight before
beginning any cutting operation.
31
Fig. DD
WORKPIECE SUPPORT AND
REPETITIVE CUTTING USING THE
STOP PLTAE (FIG. EE)
Long workpieces need to be supported
by the extension wing.
1. Slide the extension wing to desired
position and tighten the knob.
2. The stop plate (1) is designed for
use during repetitive cutting. Only
use one stop plate a time. To use
this function, simply rotate the stop
plate to vertical position.
Fig. EE
1
SETTING UP THE TABLES FOR
ANGLE CUTS USING THE ANGLE
FINDER (FIG. FF, GG)
The MiterMate TM accurate angle cutting
is suited to do with the fact that most
walls and ceiling are not 90 degrees to
each other, and so you can make the
accurate angles for fewer miscut and
quicker task completion.
Using the MiterMate TM angle finder
to copy a corner angle:
t. Unlock the MiterMate TM angle finder
by loosening the knob (1), open up
the paddles (2) to copy the corner
angle.
Fig, FF
a)
b)
For inside corner, adjust the
paddles to make the angle (X1)
between two paddles larger than
the inside corner angle(X2), and
then butt each paddle flat against
the wall surface.
For outside comer, adjust the
paddles to make the angle (Y1)
between two paddles smaller than
the outside corner angle (Y2), and
then utt each paddle fiat against
the wall surface.
Fig. GG
X2
Inside Corner Outside Comer
32
2. Tighten the knob to the lock position
and remove the MiterMate TM angle
finder from the corner,
Adjusting the sliding fences for
miter angle setting (Fig, HH):
1. Place the angle copied MiterMate TM
angle finder on the saw. Make sure
the fitting block (3 - Fig. FF) under
the angle finder is inserted into the
slot (4) through table.
2. Individually unlock the left and right
sliding fence units by unlocking the
positive stop lock lever (5) behind
the fence unit and lift up the lock
lever (6) pivotally connected in the
base.
3. Individually slide the left and right
sliding fence units toward the
paddles until each sliding fence
plate (7) flat against the paddle (8),
4, IndMdually lock the left and right
sliding fence units by flipping down
the Iock lever (6).
5, Remove the MiterMate TM angle
finder from the saw,
6. Respectively p_ace a base/crown
molding piece against the left and
right sliding fence units, and perform
the cross cutting to accomplish base/
crown molding cutting.
Fig. HH 7/
6
Cutting crown molding:
Your miter saw is suited for making the
difficult task of cutting crown molding
easily. To fit properly, crown molding
must be cut with extreme accuracy.
The two surfaces on a piece of crown
molding that fit flat against the ceiling
and walt are at angles that, when
added together equat exactly 90°, Most
crown molding has a top rear angle (the
section that fits flat against the ceiling)
and a bottom rear angle (the section
that fits flat against the wall). The
two common spring angles for crown
molding are: 52°/38 °and 45°/45 °.
1. Determine the spring angle for the
crown molding, for example, 52/38
degrees as shown in Fig. II.
Fig. I1
Wall
Ceiling
iii
52 _
I38 °
2. Measure the angle of corner by
angle finder and lock the sliding
fences unit in positions,
3. Place the crown molding piece
upside down with against the table
and the fence as shown in Fig. JJ.
(Think of the table as the ceiling.)
Fig. JJ
F-_ 38°
iI__ lamp
s2"
Miter saw table I
33
4. Use the clamp to secure the molding
piece and hold it at the proper spring
angle.
NOTE: Use the extension wings to
steady long molding pieces.
5. Cut on the side of the saw as shown
in the following chart.
CeilingP_a!,!,'(Crown Molding,Orientationi
Inside corner Outside corner
Orientation Right Left Right Left
side of side of side of side of
wall wall wall walt
Cut on this Left Right Left Right
side of the saw
NOTE: If molding piece is too tall,
cut flat using the instructionsof a
conventional way on page 35.
Cutting base molding:
Base moldings and many other
moldings can be cut on your miter
saw. The setup of the saw depends on
molding characteristics and application.
Perform practice cuts on scrap material
to achieve best results.
1. Place the base molding piece upside
against the fence and table as
shown in Fig. KK.
Fig, KK
Workpiece
Wall/Ground (Base MoldingOrientation)
Inside corner Outside corner
Orientation Right Left Right Left
side of ! side of side of side of
wall wall walt wall
Cut on this
side of the saw Right Left Right Left
NOTE: If molding piece is too tall, reset
fences to 0° and cut flat using the bevel
like a conventional saw.
I
Miter Saw Table I
miler at 45°, bevel at 0_
2. Measure the angle of corner by
angle finder and lockthe sliding
fences unit in positions.
3. Use the clamp to secure the base
molding piece.
NOTE: Use the telescoping
extension wings to support long
molding pieces.
4. Cut on the side of the saw as shown
in the following chart.
34
CONVENTIONAL WAY OF CUTTING
CROWNtBASE MOLDING
The following instructions are not the
optimum way to cut molding using the
MiterMate TM cutting feature. Use these
instructions only for cutting molding too
large for the MiterMate TM feature.
Cutting base molding (Fig. MM):
Base moldings and many other
moldings can be cut on a compound
miter saw. The setup of the saw
depends on molding characteristics
and application, as shown. Perform
practice cuts on scrap material to
achieve best results:
1. Always make sure moldings rest
firmly against fence and table. Use
hold-down or C-clamps, whenever
possible, and place tape on the area
being clamped to avoid marks.
2. Reduce splintering by taping the cut
area prior to making cut. Mark cut
line directly on the tape.
3. Splintering typically happens due
to wrong blade application and
thinness of the material.
Fig. MM
ce
miter at 0°, bevel at 450
NOTE: Always perform a dry run cut
so you can determine if the operation
being attempted is possible before
power is applied to the saw.
Cutting crown molding
(Fig, NN, OO):
Your compound miter saw is suited
for the difficult task of cutting crown
molding. To fit property, crown molding
must be cut with extreme accuracy.
The two surfaces on a piece of crown
molding that fit flat against the ceiling
and wall are at angles that, when
added together equal exactly 90°.
In order to accurately cut crown
molding for a90 ° inside or outside
corner, lay the molding with its broad
back surface flat on the saw table.
When setting the bevel and miter
angles for compound miters, remember
that the settings are interdependent;
changing one changes the other, as
well.
Fig. NN
Workpiece
Miter Saw Table
35
Bevel/Miter Settings
Fig. OO
Settings for standard crown
molding lying flat on compound
miter saw table
Inside Corner
OR
\
Outside Corner
NOTE: The chart below references
a compound cut for crown molding
ONLY WHEN THE ANGLE BETWEEN
THE WALLS EQUALS EXACTLY 90°.
BEVEL
KEY SETTING
IL 33,9 °
IR 33.9 °
OL 33.9 °
OR 33.9 °
MITER SETTING TYPE OF CUT
Inside corner-Left side
31.6 ° Right t. Position top of molding against fence_
2. Miter table set at RIGHT 31.6 °.
3, LEFT side is f.,!nished piece. ,.......
Inside corner-Right side
3t .6_ Left t. Position bottom of melding against fence.
2. Miter table set at LEFT 31.6 °.
3. LEFT side is finished piece_
Outside comer-Left side
31,6 ° Left t. Position bottom of m0iding against fencel ...........
2. Miter table set at LEFT 31.6 °.
3. RIGHT side is finished piece.
Outside corner-Right side ......... ..............
31.6 ° Right t, Position top of molding against fence.
2. Miter tabfe set at RIGHT 31,6 °.
3. RIGHT side is finished piece.
36
CROWN MOULDING CHART
MiterMate TM Miter Saw
Miter and Bevel Angle Settings
Wail to Crown Molding Angle
,57J38_C_r__di_ ............45;45_01oWn_u]dir*_f
A_81_8_lwael_
Walls
67 42.39 4! .08 4&69 36.13
68 42.39 40.79 46.35 36189
69 41.85 40,50 45.81 36.64
70 41.32 40,20 45.28 35,40
71 40,79 '3&90 44,75 3&15
........72 40,28 '3_).61 44,22 34.89
73, 39,76, 39.30 43,70 34,64
74 39.25 39,00 43,18 35,38
75 38,74 38.69 42.e6 34,12
76 36.24 38.39 42.15 33,86
77 37.74 38.08 41.64 33.60
78 37.24 37.76 4143 33.33
79 36,75 37,45 40,62 33.07
80 36.27 37,13 40,12 32,08
81 35.79 36.81 39.62 32_53
82 35.31 36,49 39.13 32.25
83 34.83 36.17 3&63 3t,98
84 34,36 35.85 36,14 3t.70
85 33,90 35.52 37.68 31.42
6_ 33,4 _._9 _7._7 3_._
87 82.97 34.86 36.69 30.86
88 32.52 3433 36.21 30.57
89 32.07 34.20 35.74 30.29
90 31_62 33.86 35,26 30.00
91 31,17 33.53 34`79 29.71
92 30,73 3& 19 34,33 29,42
93 30.30 32,66 33.86 29,13
94 29.86 32,51 33.40 28,83
95 2&43 32,17 32.94 28,54
96 29,00 31.82 32.48 28.24
97 28.58 31.48 32.02 27.94
98 28.16 31.t3 31.58 27,64
99 27.74 30,78 31.13 27.34
100 27.32 30,43 30.68 27.03
101 26,91 30.08 30,24 26.73
102 2&50 28.73 2930 26.42
103 26,09 29.38 29,36 26.12
t 04 25,69 29,02 28,92 25,81
106 25.29 28.67 28.48 25,50
106, 24.89 ,;2,8,:,3,!, 28.05 25,19 --
107 24.49 27_96 27.62 24,87
108 24.10 27.59 27,19 24.56
109 23,7t 27.23 26.77 24.24
1!0 23,32 ' 26,87 26,34 23.93,,,
111 22,93 26,51 25.92 2&61
112 22.55 26,18 ..........25.50 23.29
113 22,1;7 2.5,78 25,08 22,,07
114 21 39 25,42 24,66 22.66
115 21.42 25.05 24.25 22.33
t 16 21.04 24.6,8 23.84 22.01
1!7 20.67 24.3! 2&43 2I_68
118 20.30 23.94 23.02 21.36
119 .... 19.93 23.57 .... 22.61 21.03
120 19,57 23,20 22.21 20,70
121 19,20 22.83 21,80 20.38
122 1834 22.46 21_40 20.05
123 ! 8,48 22,09 21,00 19,72
52_.a,_Gtew_Meu_n,g.......... 45_45_cro_mM<_ulding
t_g_oBolwe_r_
W_JIs
124 18.t3 21,7i ' 20.61 19',39
!25 17.77 21,34 20.21 19,06
126 17,42 2Q:_6 19._! t8.72
127 t7,06 20,59 1&42 18,39
128 16. 7i 20.21 19.03 18.06
129 16,37 19.83 18.64 17.72
130 .......... 16.02 19,45 ,,!,,8.25 17,39
131 15.67 !9.07 I7.86 !7,05
132 15.33 18,69 17.48 16,71
133 14`99 183t 17,09 16,38
134 14,66 17.93 1&71 16.04
!35 14,30 I7.55 16,32 15.70
136 13.97 17.17 15.94 1;,5,36
137 13.63 16,79 15,56 15.02
138.... 13,30 i&40 _&19 14.62
139 ...... 12.96 16;02 14.81 14.34
140 12.63 I5.64 14.43 14.00
I41 12.30 '15.25 14.06 .................i3.65
142 l 1.97 14. 87 13.68 1331
1;43 1;1.64 14,46 13.31 12,97
144 11,31 14,09 12.94 12,&?,
145 10,99 13,71 12.57 12.29
I46 10,66 t3.32 12,20 ll.93
147 10,34 .......... 12.93 11,83 11.59
148 10,01 12,54 11.46 11,24
149 9.69 t2.16 11.09 10,89
...................:15;0 9,37 11.77 10.73 '10,55 ............
151 9,05 11,_38 I0.36 10.20
152 &73 10.99 10.00 9.85
153 9,41 10,60 9,63 ..............9.50
184 8,09 10.21 9.27 9.t5
155 7,77 9,82 ....819':1 8.80
t56 7.46 9.43 8.55 8,4-5
157 7,14 9.04 8.19 8,I0
158 6.82 8.65 7,83 7.75
159 6.51 8.26 7,47 7.40
1;60 6,20 7.8_ 7,11 7.05
161 5.88 7,47 6.75 6.70
!62 5,57 7,08 6.39 6.35
163 5.26 6,69 6,03 6.00
164 4,95 6,30 5. 68 5, 65
165 4,63 5,90 5.32 5.30
t66 4,32 ..... 5.51 4.96 4.94
t67 ............4.01 5.t2 4.6t 4.59
168 3.70 4.72 4.25 4,24
169 3,39 4.33 3.90 3.89
170 3,08 3,94 3,54 &53
!71 2.77 3.54 3,19 3.10
172 2,47 3.! 5 2.83 2.83
173 2,15' I 2.75 2,48 2.47
174 !,85 2.36 2.12 2.12
175 !.54 1.97 1.77 1,77
!76 1.23 1.58 1.4t 1,41
1;77 032 1.,t8 "{ .06 1,08
178 0.62 ....................0.79 0.71 ..... 0.71
179 03l 0.39 0,35 &35
37
MAINTENANCE
t_k_ DANGER 1
To avoid injury, never put lubricants
on the blade while it is spinning.
_, WARNING]
To avoid fire or toxic reaction,
never use gasoline, naphtha
acetone, lacquer thinner or
similar highly volatile solvents to
clean the miter saw.
To avoid injury from unexpected
starting or electrical shock,
unplug the power cord before
working on the saw.
For your safety, this saw is
double-insulated. To avoid
electrical shock, fire or injury,
use only parts identical to
those identified in the parts
list. Reassemble exactly as
the original assembly to avoid
electrical shock.
REPLACING CARBON BRUSHES
(FIG. PP)
Replace both carbon brushes when
either has less than 1/4 in. length of
carbon remaining, or if the spring or
wire is damaged or burned. To inspect
or replace brushes, first unplug the
saw. Then remove the black plastic
cap (1) on the side of the motor (2).
Remove the cap cautiously, because
it is springloaded. Then pull out the
brush and replace. Replace for the
other side. To reassemble reverse the
procedure. The ears on the metal end
of the assembly go in the same hole
the carbon part fits into. Tighten the
cap snugly, but do not overtighten.
NOTE: To reinstall the same brushes,
first make sure the brushes go back in
the way they came out. This will avoid
38
a break-in period that reduces motor
performance and increases wear.
Fig. PP(_2
1
LOWERING BLADE GUARD
Do not use the saw without the lower
blade guard. The lower blade guard is
attached to the saw for your protection.
Should the lower guard become
damaged, do not use the saw until the
damaged guard has been replaced.
Develop aregular check to make sure
the lower guard is working properly.
Also check before each use that all
bolt!screws are tight.Clean the lower
guard of any dust or buildup with a
damp cloth.
I,_ WARNING t
* When cleaning the lower guard,
unplug the saw from the power
source receptacle to avoid
unexpected startup.
Do not use solvents on the
guard. They could make the
plastic "cloudy" and brittle.
EMPTYING SAWDUST BAG
Periodically, sawdust will accumulate
under the work table and base. This
could cause difficulty in the movement
of the worktable when setting up
a miter cut. Frequently blow out or
vacuum up the sawdust.
I.A WARNING 1
Wear proper eye protection to keep
debris from entering eyes when
removing sawdust from unit.
LUBRICATION(FIG.QQ)
All the motor bearings in this tool are
lubricated with a sufficient amount of
high grade lubricant for the life of the
unit under normal operating conditions;
therefore, no further lubrication is
required.
Lubricate the following as necessary:
Chop pivot: Apply light machine oil to
points indicated in illustration.
Central pivot of plastic guard: Use
light household oil (sewing machine
oil ) on metal-to-metal or
metal-to-plastic guard contact areas as
required for smooth, quiet operation.
Avoid excessive oil, to which sawdust
will cling.
CHECKING AND TIGHTENING THE
TABLE LOCK LEVER
After a period of use, the lock levers
might loosen and couldn't clamp the
sliding fence units tightly.
An adjustment is needed. Please see
ADJUSTING LOCK LEVERS section
on page 24.
Fig, QQ
Central pivot of ,_ _)_
Chop pivo'_t
Lock lever
39
_IL WARNING.
To avoid injury from accidental starting, always turn switch OFF and unplug
the tool before moving, replacing the blade or making adjustments.
TROUBLESHOOTING GUIDE -MOTOR
PROBLEM PROBLEM CAUSE
t. Motor brushes not sealed or
lightly sticking.
2. Motor brake overheated from use
of defective or wrong size blade
or rapid ON/OFF cycling.
3. Arbor bolt loose.
4. Brushes cracked, damaged, etc.
5. Other.
Brake does
notstop
blade wffhin 6
seconds.
Motor does not
start
ii '"Limit switch failure
2. Brush worn.
3. Fuse blown or circuit breaker
tripped on home panel.
SUGGESTED CORRECTIVE ACTION
1. Inspect/clean/replace brushes. See
MAINTENANCE section.
2. Use a recommended blade. Let cool down.
See REMOVING OR INSTALLING THE
BLADE section,
3. Retighten. See REMOVING OR
INSTALLING THE BLADE section.
4. Replace brushes.
5. Contact Sears Service Center.
1, Replace limit switch.
2. Replace brushes. See MAINTENANCE
section.
3. Verify there is electrical power at the
outlet.
1. Replace brushes. See MAINTENANCE
section.
2. Contact Sears Service Center.
Brush spark 1. Brush worn.
when switch 2. Other.
released.
TROUBLESHOOTING GUIDE - SAW OPERATION
PROBLEM PROBLEM €,_IJSI= ..........................SUGGESTED CORRECTIVE Ad'TIoN
Blade hits table. 1. Misalignment_ 1. See ADJUSTMENT- CUTTING ARM
TRAVEL section.
1. Miter table u'ni0cked. .... 1'_See OPERATION- Miter Angle
2. Sawdust under table. Adjustment section.
2. Vacuum or blow out dust. WEAR EYE
PROTECTION.
Loose pivot points. 1. Contact Sears Service Center. ',,,,
Pivot spring not replaced 1. Clean and lubricate moving parts.
properly after service. 2. Contact Sears Service Center.
Sawdust build-up.
Angle of cut not
accurate. Can not
adjust miter.
wobb!es'1,
Cutting arm will not 1.
fully raise, or blade
guard 2.
won't fully close.
Blade binds, jams, 1.
burns wood, 2,
3.
4
Saw vibrates or !.
shakes.
2.
mpro'; ';'operation.
Dull or warped blade.
Improper blade size.
Wood is moving during cut.
1. See BASIC SAW OPEFIATION section.
2. Replace or sharpen blade.
3. Replace with 10 in. diameter blade.
4. Use clamp to secure workpiece to
fenceunit and table.
I. Replace blade.
2. Tighten arbor bolt.
Saw blade not round /
damaged /loose.
Arbor bolt loose.
4O
10" MiterMate TM MITER SAW MODEL NO. 137.212260
1_11_WARNING 1
When servicing use only CRAFTSMAN replacement parts. Use of any other
parts may create a HAZARD or cause product damage. Any attempt to repair
or replace electrical parts on this Miter Saw may create a HAZARD unless
repair is done by a qualified service technician. Repair service is available
at your nearest Sears Service Center.
PARTS LIST FOR SAW SCHEMATIC A
Ib DescriptiOn Size
0B31 SHAFT SLEEVE
083S TRIGGER
083Y COMPRESSION SPRING
083Z CORD CLAMP
ODES COMPRESSION SPRING
0D87 TORSION SPRING _50 N=8
0DgB ANCHOR BLOCK
0DHT SPRING GUARD
DDVJ BLADE WRENCH
0J4C FLAT WASHER _4"8-1
0J4E FLAT WASHER _6"I3-1
0JB0 WAVE WASHER
0JW HEX. SOC, HD, CAP BOLT M6"1.0-16
OJZD HEX. SOC, SET SCREW M5'0.8-10
0JZN ARBOR BOLT M8q,25_20
0KSC OR, RE. COUNT HD, SCREW M6"t,0-16
0K74 DR.-RE. TRUSS HD, SCREEN M6"1.0-8
0K7Z CR, RETRUSSHD, ROUNDNECKSCRISW M6"1,0-14
QTY' ID
12CAB
1 2E"TD
1 21{96
1 2MAR
12NQ6
12TgB
1 2VSU
t 2VFG
1 2VFP
1 2VFQ
12VFR
12VG3
t 2VGB
;2 2VGC
1 2VGD
12VGE
t2VGF
t2VGS
2VGU
2VGV
2VGW
2VKG
2VRT
2VS0
2VSN
2VT2
2WFZ
2WG8
2WGD
2WP7
2WPX
1 2WQ2
3 2WQU
2 2WRT
t 2WRU
32WRY
1 2WS0
I2XSH
1 2X6M
0KA0 CR,RE, PAN HD. TAPPING SCREW M5"12-20 2
0KA4 CR,RE. PAN HD. TAPPING SCREW M4"!5-16 2
0KB7 CR.RE. PAN HD. TAPPING SCREW M4"18-16 10
0KB8 CR.RE. PAN HD. TAPPING SCREW M4"18-20 4
0KD7 DR, RE. PAN HD. SCREW M4*&7-10 3
0KDH DR. RE. PAN HD. SCREW MS*ABe8 3
0KE0 CR. RE. PAN HD, SCREW M6°t,0-40 2
0KQG CROWN NUT M4*0,7T=6.5 t
0KQX NUT M6"1.0 T=6 1
0KR3 LOCK NUT M6"1,0 T=6 I
0KUW TERMINAL 2
0LU2 LIMIT SWITCH 1
0XQ8 DR.RE, PAN HD. TAPPING SCREW M6"1.0_20 2
OZ"iX OR, RE. TRUSS HD. TAPPING SCREW M3"244)
21GM FLAT WASHER ¢4"10-1
23NF ARBOR COLLAR
23NX GUARD'CORD
250Z HEX,SOCKET HD,CAP SCREWS M5"0,8o35
26LU WARNING LABEL
29(}M CAUTION LABEL
2C88 BLADE
Description Size OTY
CR, RE,TRUSS HD. ROUND NECK SCREW M6'1.0-12 1
CR.RE. PAN HD. ROUND NECKSCREW M6"1.0-9 1
WARNING LABEL 1
STICKER t
RIVET 2
ROCKER SWITCH ASS'Y 1
PC-GUARD ASS'Y 1
MOTOR ASS'Y t
ARM _GQ 1
LASER SET 1
CABLE SHIELD 1
PLUNGER HANDLE 1
BRACKET :_CQ 1
CHUCK KEY SEAT 1
CHUCK KEY SEAT 1
MoToR HANDLE 1
MOTOR HANDLE 1
AXLE SEAT S
LASER PLUNGER HOUSING 1
SET COVER 1
PIN 1
BRACKET #OQ 1
CUTTER SHAFT GUARD #C,Q 1
LEAD WIRE ASS'Y 1
BUMPER 1
ANGLE FINDER t
BUTTON SWITCH 1
LEVER 1
COLLAR 1
CONTROLLER ASS'Y t
POWER CABLE 1
OPERATOR'S MANUAL 1
BAG-DUST ASS'Y 1
TRADE-MARK LABEL t
TRADE-MARK LABEL t
LABEL 1
CAUTION STICKER 1
LASER ASS'Y 1
LABEL 1
41
10" MiterMate TM MITER SAW
SCHEMATIC A
/
/
MODEL NO. 137.2t2260
Z
42
10" MiterMate TM MITER SAW MODEL NO. 137.212260
PARTS LIST FOR SAW SCHEMATIC B
tD Description
0824 PIVOT SHAFT
0826 NEEDLE POINTER
0828 ROTATION SLIDE PLATE
081U SUPPORT
0DTW CLEVIS PiN
0DTZ KNOB-HANDLE
0G81 SADDLE
0J4E FLAT WASHER
0J4J FLAT WASHER
0J7G FLAT WASHER
0JBH DISC SPRING WASHER
0JMM O_RING
0JPE HEX, HD, BOLT
0JPU HEX, HD, BOLT
0JX3 HEX. SOC. SET SCREW
0JXA HEX. SOC, SETSCREW
0JZD HEX, SOC. SET SCBI2V',!
0JZF HEX, SOC. SET SCREW
0K24 HEXSOC. HD, CAP SCREW
0K2D HEX, SOCKET RD°CAP SCREWS
0K2E HEX.SOCKETHD,CAP SCREWS
0K56 CR, RE. COUNTHD, SCREW
0KDH CR, RE, PAN HDo SCREW
OKDJ CR. RE, PAN HD, SCREW
0KDR CR. RE, PAN HD. SCREW
0KMR HEX, NUT
0KMS HEX. NUT
0KMY HEY,, NUT
0KOW LOCK NUT
0KQZ NUT
Size QTY ID
1
#23 1
1
#CO 1
1
1
_5 2
O6"_3-1 4
O10"202 I
3/8'29,,'32-1/8 1
_10 1
1
M6"1,0-2 3
M8"1.25-20 2
M5'O,B-8 2
M6*1.Q-12 2
M5"0.8-10 1
M6"1.0-10 4
M8"!,25-35 ;2
M8"1.25-25 8
M8"1.25-40 2
M5*0.8-t2 2
M5'0.8-8 2
M5*O,B-12 2
M5"0.8-1(} 1
M5"0.8 T=4 2
M6"1,0 T=5 5
M8" _,25T=6.5 2
M5"0,8 "1-=5 2
M'f0"1.5 T=lO 1
Description Size
2VED RIGHT-ASS|ST-FENCE t_CQ
2VEE LEFT-ASSIST-FENCE #CO
2VEE RIGHT-CLAMP-HANDLE f_CQ
2VEH LEFT-CLAMP-HANDLE #CQ
2VEL BOLT
2VEN PLUNGER-HOUSING
2VEP SHAFT
2VEQ LEFT-NEEDLE-POINTER
2VES LEFT-ARM-M_TER _-'CQ
2VET R_GHT-ARM-MtTER #CQ
2VEW COLLAR
2VEY RIGHT-NEEDLE-POINTER
2YES COVER
2VFT ROLL PIN
2VGG SPECIAL BOLT
2VGH PLUNGER HANDLE
2VGK BOLT CLAMP
2VGB LEVELING PAD
2VJ4 DETENT LOCK KNOB
_VMA CUSHION
2VPG ANGLE PEGULATOR ffCQ
2VT1 COMPRESSION SPRING
2VT4 VISE ASS'Y
2VT6 EXTENSION TABLE ASS'Y (RIGHT)
2VT7 EXTENSION TABLE ASS'Y (LEFT)
2W7 SCREW BAR ASS'V
2WEJ BUSH
2WHR ROLLING WHEEL
2WJC HOLDER LINK
2WJD HOLDER LINK
20VD CR.RE, TRUSS HD. ROUND NECK SCREW MB'1,0-t6 2
2B5S HEX° HD. BOLT M10"1.5-75 't
2C8U KNOB M5"0.8-25 2
2N72 RUBBER INSERT B
2SER HOLD DOWN CLAMP ASS'Y 1
2VE6 BASE #GE '_
2VE8 RIGHT-PIVOT-SUPPORT #GE 1
2VE9 LEFT-PIVOT-SUPPORT #GE 1
2VEB RIGHT-FENCE f_CQ 1
2VEC LEFT-FENCE #CQ 1
2WK5 LINK PLATE
2WRV WARNING LABEL
2WRW TILTING SCALE
2WRZ BRACKET-TiLT
2WS1 CAUTION LABEL
2WS2 CAUTION LABEL
2X16 FLAT WASHER
2X5U FLAT WASHER
2XSW RETAINING B_NG
O8"1B_2
t_5"10-2
QTY
1
1
1
1
2
2
I
1
1
1
2
1
1
2
2
I
2
2
1
2
1
2
1
t
I
1
2
2
t
1
2
1
t
2
1
2
6
2
2
43
10" MiterMate TM MITER SAW
SCHEMATIC B
MODEL NO. 137.212260
0J4J
OJZD
2WRW
081U

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