Craftsman 137212390 User Manual MITER SAW Manuals And Guides L0901158
CRAFTSMAN Miter Saw Manual L0901158 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides
User Manual: Craftsman 137212390 137212390 CRAFTSMAN MITER SAW - Manuals and Guides View the owners manual for your CRAFTSMAN MITER SAW #137212390. Home:Tool Parts:Craftsman Parts:Craftsman MITER SAW Manual
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Operator's Manual ® 12 in. SLiDiNG COMPOUND MITER SAW WiTH LASER TRAC ® Model No. 137.212390 \\ \ C us CAUTION: Before using this Miter Saw, read this manual and follow all its Safety Rules and Operating Instructions Customer Help Line For Technical Support 1-800-843-1682 • • Safety Instructions Installation • • • Operation Maintenance Parts List Sears Parts & Repair Center 1-800-488-1222 Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA Visit our Craftsman website: Part No. 137212390001 www.sears.comlcraftsman Printed in China SECTION PAGE SECTION PAGE Warranty ............................................... 2 Carton Contents .................................... 9 Product Specifications 2 Know Your Compound Miter Saw .......... 10 Symbols ................................................. 3 Glossary of Terms ................................. 11 Power Tool Safety ................................. 4 Assembly and Adjustments 12 Compound Miter Saw Safety ................. 6 Electrical Requirements and Safety ...... Accessories and Attachments ............... 6 8 Operation ............................................... Maintenance .......................................... 18 26 Tools Needed for Assembly 8 Troubleshooting Guide .......................... Parts List ................................................ 27 28 .......................... .................. CRAFTSMAN ................... ONE YEAR FULL WARRANTY If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase, call 1-800-4-MY-HOME ®to arrange for free repair (or replacement if repair proves impossible). This warranty applies for only 90 days from the date of purchase if this product is ever used for commercial or rental purposes. This warranty does not include expendable parts, such as lamps, batteries, bits or blades. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 ,A WARNING] Some dust created by using power tools contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints • Crystalline silica from bricks, cement and other masonry products • Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles. MOTOR Rotating Table: Power Source ................. 120V AC, 60Hz, 15 Amp Diameter .................................. 4200 RPM (No load) Electric Miter Detent Double Yes Cutting Capacity: Crosscut .................................. 4 in. x 12-1/4 in. Miter 45 ° R & L ......................... 4 in. x 8-3/4 in. R & L Insulated Motor Arbor BLADE ............. Shaft Size .... 5/8 in. SIZE Bevel Positive Stops Stops .................. 11-13/16 in. Speed ............................. Brake .............................. ............... 0, 15, 22.5, 31.6, 45 <'R & L 0, 33.9, 45 ° L Diameter 12 in. Bevel 45 ° L ............................... 2-1/2 in. x 12-1/4 in. L Arbor size 1 in. w/a 5/8 in. reducer 45 ° Miter and 45 ° Bevel .......... 2-1/2 in. x 8-3/4 in. [,A WARNING] To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 15 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way. Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury to you or damage to the tool. 2 2008/05 WARNING ICONS Yourpower tool and its Operator's Manual may contain "WARNING ICONS" (a picture symbol intended to alert you to, and/or instruct you how to avoid, a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see. SAFETY ALERT: Precautions ® PROHIBITION 0 WEAR EYE PROTECTION: shields. that involve your safety. Always wear safety goggles or safety glasses with side READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce the risk of injury, user and all bystanders must read and understand Operator's manual before using this product. KEEP HANDS AWAY FROM BLADE: will result in serious personal injury. Failure to keep your hands away from the blade SUPPORT AND CLAMP WORK DANGER: indicates an imminently hazardous avoided, will result in death or serious injury. IA DANGER J situation which, if not IA WARNING J WARNING: indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. IA CAUTION l CAUTION: indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. ICAUTION I CAUTION: used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. GENERAL SAFETY iNSTRUCTiONS BEFORE USING THIS POWER TOOL power which will cause the tool to overheat. The table on page 7 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Safety is a combination of common sense, staying alert and knowing how to use your power tool. CAUTION To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and understood the following. READ and become familiar with the entire Operator's Manual. LEARN the tool's application, limitations and possible hazards. 2. KEEP GUARDS order. 11 .WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. 12.ALWAYS O REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON. 4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 6. KEEP CHILDREN AWAY. All visitors and bystanders should be kept a safe distance from work area. Any objects into the eyes and could cause eye foreign damage. ower permanent tool can throw ALWAYS wear Safety Goggles (not glasses) that comply with ANSI Safety standard Z87.1. Everyday eyeglasses have only impact-resistant lenses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they break. iN PLACE and in working DO NOT USE iN DANGEROUS ENVIRONMENTS. Do not use power tools in damp locations, or expose them to rain or snow. Keep work area well lit. WEAR EYE PROTECTION. 13.WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust. 14. SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and it frees both hands to operate the tool. 7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys. 15.DISCONNECT TOOLS FROM POWER SOURCE before servicing, and when changing accessories such as blades, bits and cutters. 8. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was 16.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the OFF designed, 9. USE THE RIGHT TOOL. Do not force the tool or an attachment to do a job for which it was not designed. 10.USE PROPER EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of position before plugging the tool in. 17.USE RECOMMENDED ACCESSORIES. Consult this Operator's Manual for recommended accessories. The use of improper accessories may cause risk of injury to yourself or others. 18.NEVER STAND ON THE TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 1&CHECK FOR DAMAGED PARTS. Before further useofthetool,aguard orother part thatisdamaged should becarefully checked todetermine thatitwilloperate properly and perform itsintended function - check for alignment ofmoving parts, binding ofmoving parts, breakage ofparts, mounting andany other conditions thatmayaffect itsoperation. Aguard orother partthatisdamaged should beproperly repaired orreplaced. 20.NEVER LEAVE THE TOOL RUNNING UNATTENDED. TURN THE POWER "OFF". Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source. 21. DO NOT OVERREACH. Keep proper footing and balance at all times. 22. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 23. WARNING: Dust generated from certain materials can be hazardous to your health. Always operate saw in well-ventilated area and provide for proper dust removal. 24. [,& DANGER ] Peoplewith electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker. 5 SPECIFIC SAFETY INSTRUCTIONS COMPOUND MITER SAW FOR THIS 21 .NEVER cut small pieces. If the workpiece being cut would cause your hand or fingers to be within 8-3/4 in. of the saw blade the 1. DO NOT operate the miter saw until it is completely assembled and installed according to these instructions. 2. IF YOU ARE NOT thoroughly familiar with the operation of miter saws, seek guidance from your supervisor, instructor or other qualified person. 3. ALWAYS hold the work firmly against the fence and table. DO NOT perform any operation free hand (use clamp wherever possible). 4. KEEP HANDS out of the path of the saw blade. If the workpiece you are cutting would cause your hands to be within 8-3/4 in. of the saw blade, the workpiece should be clamped in place before making the cut. 5. BE SURE the blade is sharp, runs freely and is free of vibration. 6. ALLOW the motor to come up to full speed before starting a cut. 7. KEEP THE MOTOR AIR SLOTS CLEAN and free of chips or dust. 8. ALWAYS MAKE SURE all handles are tight before cutting, even if the table is positioned in one of the positive stops. 9. BE SURE both the blade and the collar are clean and the arbor bolt is tightened securely. 10.USE only blade collars specified for your saw. 11 .NEVER use blades larger in diameter than 12 inches. 12.NEVER apply lubricants to the blade when it is running. 1&ALWAYS check the blade for cracks or damage before operation. Replace a cracked or damaged blade immediately. 14.NEVER use blades recommended for operation at less than 4200 RPM. 1&ALWAYS keep the blade guards in place and use at all times. 1&NEVER reach around the saw blade. 17.MAKE SURE the blade is not contacting the workpiece before the switch is turned ON. 1&IMPORTANT: After completing the cut, release the trigger and wait for the blade to stop before returning the saw to the raised position. 1&MAKE SURE the blade has come to a complete stop before removing or securing the workpiece, changing the workpiece angle or changing the angle of the blade. 20. NEVER cut metals or masonry products with this tool. This miter saw is designed for use on wood and wood-like products. workpiece is too small. 22.PROVIDE adequate support to the sides of the saw table for long work pieces. 23.NEVER use the miter saw in an area with flammable liquids or gases. 24.NEVER use solvents to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. 25.SHUT OFF the power before servicing or adjusting the tool. 26.DISCONNECT the saw from the power source and clean the machine when finished using. 27.MAKE SURE the work area is clean before leaving the machine. 28.SHOULD any part of your miter saw be missing, damaged, or fail in any way, or any electrical component fail to perform properly, lock the switch and remove the plug from the power supply outlet. Replace missing, damaged, or failed parts before resuming operation. POWER SUPPLY AND MOTOR SPECIFICATIONS The AC motor used in this saw is a universal, nonreversible type. See "MOTOR" in the "PRODUCT SPECIFICATIONS" section on page 2. l,& WARNING I To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Your saw is wired at the factory for 120 V operation. Connect to a 120 V, 15 A circuit and use a 15 A time delay fuse or circuit breaker. To avoid shock or fire, if power cord is worn or cut, or damaged in any way, have it replaced immediately. ELECTRICAL REQUIREMENTS - cont'd DOUBLE iNSULATED [] The power tool is double insulated to provide a double thickness of insulation between you and tool's electrical system. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Replacement parts - When identical replacement parts. servicing, 4. use only Polarized plugs - This saw has a plug that looks like the one shown below: 5. Most motor troubles may be traced to loose or incorrect connections, overload, low voltage or inadequate power supply wiring. Always check the connections, the load and supply circuit if the motor doesn't run well. Check minimum gauge for the length of cord you are using on the chart below. GUiDELiNES FOR EXTENSION CORDS l Use a proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas. To reduce the risk of electrical shock, this saw has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. i,_ WARNING] Double insulation does not take the place of normal safety precautions when operating this tool. To avoid electrocution: 1. Use only identical replacement parts when servicing a tool with double insulation. Servicing should be performed by a qualified technician. 2. Do not use power tools in wet or damp locations or expose them to rain or snow. MOTOR SAFETY iMPORTANT Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire with a 20 A time lag fuse or a #14 wire with a 15 A time lag fuse. NOTE: When using an extension cord on a circuit with a #14 wire, the extension cord must not exceed 25 feet in length. Before connecting the tool to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate, running at a lower voltage will damage the motor. PROTECTION To avoid motor damage, the motor should be blown out or vacuumed frequently to keep sawdust from interfering with the motor ventilation. 1. Connect this saw to a 120 V circuit. This circuit must not be less than a #12 wire with a 20 A 2. 3. FUSES may "blow" or circuit breakers may trip frequently if: a. MOTOR is overloaded - overloading can occur if you feed too rapidly or make too many start/stops in a short time. b. LiNE VOLTAGE is more than 10% above or below the nameplate voltage rating. For heavy loads, the voltage at motor terminals must equal the voltage specified on the nameplate. c. iMPROPER or dull saw blades are used. time lag fuse ora #14 wire with a 15 A time lag fuse. NOTE: When using an extension cord on a circuit with a #14 wire, the extension cord must not exceed 25 feet in length. If the motor will not start, release the trigger switch immediately. UNPLUG THE SAW. Check the saw blade to make sure it turns (When using 120 volts only) Ampere Rating I MoreThan 16 freely. If the blade is free, try to start the saw again. If the motor still does not start, refer to the TROUBLESHOOTING GUIDE. [10 If the tool suddenly release the trigger free the blade from be started and the CAUTION: stalls while cutting wood, switch, unplug the tool and the wood. The saw may now cut finished. Total length of Cord Not MoreThan 25ft. 50ft. 12 in all cases 181616 18 16 [16 !6 make certain 100ft. 150ft. 14 14 12 14 12 the receptacle in question is properly grounded. If you are not sure, have a certified electrician check the receptacle. 7 RECOMMENDED ,_ WARNING • • ACCESSORIES Supplied Not supplied i Use only accessories recommended for this miter saw. Follow instructions that accompany accessories. Use of improper accessories may cause hazards. The use of any cutting tool except 12 in. saw blades which meet the requirements under recommended accessories is Blade Wrench Adjustable Hex Key prohibited. Do not use accessories such as shaper cutters or dado sets. Ferrous metal cutting and the use of abrasive wheels is prohibited. Do not attempt to modify this tool or create accessories not recommended for • Combination use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition serious injury. leading to possible Slotted Screwdriver Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalog to purchase recommended accessories for this power tool. WARNING Square Phillips Screwdriver ACCESSORIES i_ Wrench 1 To avoid the risk of personal injury, do not modify this power tool or use accessories not recommended by Sears. [,A WARNING] Read warnings and conditions on your CARBIDE TIPPED SAW BLADE. Do not operate the saw without the proper saw blade guard in place. Carbide is a very hard but brittle material. Care should be taken while mounting, using, and storing carbide tipped blades to prevent accidental damage. Slight shocks, such as striking the tip while handling, can seriously damage the blade. Foreign objects in the workpiece, such as wire or nails, can also cause tips to crack or break off. Before using, always visually examine the blade and tips for bent blade, cracks, breakage, missing or loose tips, or other damage. Do not use if damage is suspected. Failure to heed safety instructions and warnings can result in serious bodily injury. COMBINATION SQUARE MUST BE TRUE Should not gap or overlap when square is flipped over (see dotted figure). Draw light line on board along this edge. Straight edge or a 3/4 in. board, this edge must be perfectly straight. Should not gap or overlap when square flipped over (see dotted figure). UNPACKING YOUR MITER SAW 3. Separate all parts from the packing material. Check each one with the illustration to make certain all items are accounted for, before discarding any packing material. [_t_ WARNING] To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly. This cord must remain unplugged whenever you are working on the saw. I_WARNING] if any part is missing or damaged, do not attempt to assemble the miter saw, or plug in the power cord until the missing or damaged part is correctly replaced. To avoid electric shock, use only identical replacement parts when servicing double insulated tools. Call 1-800-4-MY-HOME ® for replacement parts. 1. Remove the miter saw from the carton. IMPORTANT: Do not lift miter saw by the trigger switch handle. It may cause misalignment. Lift machine by the built-in carry handle. 2. Place the saw on a secure stationary work surface. Miter Saw Dust Bag Hold-down Clamp Blade Wrench Miter Handle Switch Handle Dust Lower Blade Guard Bevel Detent Pin_ Hold-down Clam Guide insert Sliding Base Positive Stop Locking Lever LeftTable Mounting Hole Stop Latch Knob Carrying Slide Carriage Lock Knob Laser ON/OFF Switch ON/OFF Trigger Switch ht Extension Table Table Lock Knob Motor Positive Miter Detents ,p Plate AMPERAGE (AMPS) - A measure of the flow of electric current. Higher ratings generally means the tool is suited for heavier use. POSITIVE STOP LOCKING LEVER - Locks the miter saw at a preset positive stop for the desired miter angle. ARBOR LOCK - Allows the user to keep the blade from rotating while tightening or loosening the arbor bolt during blade replacement or removal. SWITCH HANDLE - The switch handle contains the trigger switch and the laser on/off switch. The blade is lowered into the workpiece by pushing down on the handle. The saw will return to its upright position when the handle is released. BASE - Supports the table, holds accessories allows for workbench or leg set mounting. BEVEL LOCKING HANDLE at a desired bevel angle. and WARNING - Locks the miter saw BEVEL SCALE - To measure saw blade 0 ° to 45 ° left. the bevel angle of the WOODWORKING for are present on to TERMS ARBOR - The shaft on which a blade is mounted. COVER PLATE SCREW - Loosen this screw and rotate the plate for access to the blade arbor bolt. BEVEL CUT - An angle cut made through of the workpiece. DOUBLE-INSULATED - A form of electrical protection featuring two separate insulation systems to help protect against electrical shock. the face COMPOUND CUT - An angled cut to both the edge and face of a board, most common use is with crown molding. EXTENSION CORD - AN electric cord used between power tools and outlets to extend the range of the tools. The more amerage your tool uses, the longer the distance, the larger the size of the wire needed in your extension cord. CROSS CUT - A cut which perpendicular to the grain. runs across the board FREEHAND - Performing a cut without using a fence (guide), hold down or other proper device to prevent the workpiece from twisting during the cutting operation. should or CSA HEEL FACE SHIELD - An impact resistant shield that helps to protect your face from chips, sparks, small debris. Should only be used in conjunction with additional eye protection. FENCE - Helps to keep the workpiece from when sawing. Scaled to assist with accurate - Read and understand WRENCH STORAGE - Convenient storage prevent misplacing the blade wrench. CARBIDE TIPPED - Extremely hard steel pieces with sharp cutting edges fastened to cutting tools such as saw blades. EYE PROTECTION - Googles or spectacles intended to protect your eyes. Eye protection meet the requirements of ANSI Z.87.1 (USA) Z94.3-M88 (Canada). LABELS your own safety. Make sure all labels machine and legible. - Misalignment of the blade. KERF - The width of a saw cut, determined thickness and set of the blade. by the KICKBACK - sudden and unintended movement of the tool or workpiece. It is typically caused by binding or pinching of the workpiece. moving cutting. GUARD - Protective devise that forms a barrier between a hazardous object such as a blade, wheel or cutter and the operator. MITER CUT - A miter is a type of joint where the two parts to be joined are cut at an angle, and typically the finished joint forms a 90-degree angle. Also commonly spelled "mitre". HOLD DOWN LATCH - Locks the miter saw in the lowered position for compact storage and transportation. REVOLUTIONS PER MINUTE (RPM) - The number of turns completed by a spinning object in one minute. INSTRUCTION OR OWNER'S MANUAL - Booklet accompanying your power tool that describes the hazards and safe operation procedures, outlines basic tool operation, care and maintenance. SAW BLADE PATH - The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece which will be cut. SET - The distance between two saw blade tips, bent outward in opposite directions to each other. The further apart the tips are, the greater the set. MITER HANDLE - Used to rotate the table, and to rotate the saw to a right or left cutting position. MITER SCALE - Measures 45 ° left and right. MOUNTING HOLES stable surface. the miter angle 0 ° to - To mount ON/OFF TRIGGER SWITCH squeeze the trigger. Release the miter saw. THIN-KERF BLADE - Thinner than normal blades, remove less material, smaller kerfs (between .065 and .070). Blade thinness also may increase the heat generated while cutting. the miter saw to a WORKPIECE - The wood being cut. The surfaces of a workpiece are commonly referred to as faces, ends and edges. - To start the tool, the trigger to turn off 11 Estimated Assembly Time: 5 - 10 minutes I,A WARNING] To avoid injury, do not connect this miter saw to the power source until it is completely assembled and adjusted and you have read and understood this Operator's Manual. iNSTALLiNG THE MITER HANDLE (FIG. A) 1. Thread the miter handle (1) into the hole located at the front of the miter table. Fig. A RELEASING Unlocking [,_ CUTTING HEAD (FIG. D) WARNING To avoid injury and damage to the saw, transport and store the miter saw with the cutting head locked in the down position, Never use the stop latch to hold the cutting head in a down position for cutting operations. 1. Push down slightly on the switch handle (1). 2. Pull out the stop latch knob (2). 3. Allow the cutting head to rise to the up position. Fig.D UNLOCKING THE SLIDE CARRIAGE (FIG. B) After removing the saw from the carton, loosen the slide carriage lock knob (1). When transporting or storing the miter saw, the slide carriage should always be locked in position. The slide carriage lock knob (1) is located on the right side of the slide carriage. Fig. B SAW BLADE WRENCH (FIG. C) 1. For convenient storage and prevention of loss, there is a slot (1) in the rear of the carrying handle (2) for storing the blade wrench (3) when not in use. Locking When transporting or storing the miter saw, the cutting head should always be locked in the down position. 1. Push the cutting head down to its lowest position. 2. Push the stop latch knob (2) into the locking hole. IMPORTANT: To avoid damage, never carry the miter saw by the switch handle, the cutting arm or the miter handle. ALWAYS use the designated carrying handles located on the top of the machine and in the back of the unit. INSTALLING THE EXHAUST PORT AND THE DUST BAG (FIG. E) 1. Squeeze the metal collar wings (2) of the dust bag (1). 2. Place the dust bag neck opening around the exhaust port (3), and release the metal collar wings. Fig.E 1 Toempty thedustbag, squeeze themetal collar 1. andremove fromexhaust port. Open zipper on underside ofbagandempty intowaste container. NOTE: Check frequently andempty bagbefore it 2. getsfull. 3. INSTALLING THEHOLD-DOWN CLAMP (FIG. FandG) 1.Place thehold-down clamp assembly (1)in oneofthemounting holes (2),located behind 4. thefence. NOTE: There arenoscrews tosecure clamp. 5. Theclamp willsecure itselftothebase when turning theknob (3)toclamp theworkpiece. Donotuseyour other hand toholdtheclamp when tightening. Onlyturnknob (3)tosecure clamp totable. Theclamp willtiltatanangle andsecure itself when tightened. Loosen the miter handle (1). Lift up the positive stop locking lever (2) and position the table to left 15 °. Release the positive stop locking lever and lock the miter handle. The sliding fence (3) must be extended to the left. To remove, loosen and remove the six screws (4) on the table inserts (5) with a Phillips screwdriver and remove the insert. To install, reposition the table insert, install the six screws and tighten. Check for blade clearance by moving the slide carriage through the full motion of the blade in the table slot. 4 Fig.H _ J Fig.F < 1 MOUNTING FigoG REMOVING AND INSTALLING INSERT (FIG. H) 2 THE MITER SAW (FIG. I, J) I,_ WARNING] THE TABLE ,& WARNINGt To avoid injury: • Always unplug the saw to avoid accidental starting. Remove all small pieces of material from the table cavity before performing any cuts. The table insert may be removed for this purpose, but always reattach the table insert prior to performing a cutting operation. • Do not start the sliding compound miter saw without checking for interference between the blade and table insert. Damage could result to the blade, table insert or turntable if blade strike occurs during the cutting operation. To avoid injury form unexpected saw movement: • Disconnect the power cord from the outlet, and lock the cutting head in the lower position using the stop latch. • Lock the slide carriage in place by tightening the slide carriage lock knob. • To avoid back injury, lift the saw by using the designated carrying handles located on the top of the machine. When lifting, bend at your knees, not from your back. • Never carry the miter saw by the power cord or by the switch handle. Carrying the tool by the power cord could cause damage to the insulation or the wire connections resulting in electric shock or fire. • To avoid injury from flying debris, do not allow visitors to stand near the saw during any cutting operation. • Support the saw on a level work surface. • Bolt or clamp the saw to its support. Mounting instructions 1. For stationary use, place the saw in the desired location, directly on a workbench where there is room for handling and proper support of the workpiece. The base of the saw has four mounting holes. Bolt the base of the miter saw (1) to the work surface (5), using the fastening method as shown in Fig I. 13 ;, 6. Fig.I 1. 2. 3. 4. 5. 6. 7. 8. 9. Miter saw base Hex head bolt Rubber washer Flat washer Workbench Flat washer Lockwasher Hex nut Jam nut Place the blade end wrench over the arbor bolt. Fig.K NOTE: Mounting hardware is not included with this tool. Bolts, nuts, washers and screws must be purchased separately. For portable use, place the saw )on a 3/4 in. thick piece of plywood. Bolt the base of the miter saw 7. Locate the arbor lock (5) on the motor. (Fig. L) 8. Press the arbor lock, holding it in firmly while turning the blade clockwise. The arbor lock will then engage and lock the arbor. Continue to hold the arbor lock, while turning the wrench clockwise to loosen the arbor bolt. securely to the plywood using the mounting holes on the base. Use C-clamps to clamp this mounting board to a stable work surface at the worksite. Fig.L Fig. J REMOVING OR INSTALLING THE BLADE Removing Blade (Fig. K, L and M} [,_ • • 1. 2. 3. 4. 5. WARNING] To avoid injury from an accidental start, make sure the switch isin the OFF position and plug is not connected to the power source outlet. Only use a 12-inch diameter blade. Unplug the saw from the outlet Raise the miter saw to the upright position. Raise the lower clear plastic blade guard (1) to the uppermost position. (Fig. K) While holding the lower blade guard, loosen the cover plate screw (2) with a Phillips screwdriver. (Fig. K) Rotate the cover plate (3) to expose the arbor bolt (4). (Fig. K) 9. Remove the arbor bolt (4), the arbor collar (6), and the blade (7). Do not remove the inner blade collar. (Fig. M) 10.Raise the lower clear plastic blade guard (1) to the upright position (Fig. K) to remove the blade. NOTE: Pay attention to the pieces removed, noting their position and direction they face. Wipe the blade collars clean of any sawdust before installing a new blade. Also, the 12 in. blade has a 1 in. arbor hole with a 5/8 in. reducer (8) to mount onto the saw. Fig. M 7 \ 8 6 \ 4 INSTALLING BLADE (FIG. K, L, i_ Your tool is equipped with the Laser Trac ® cutting guide using Class II laser beam. The laser beam will enable to preview the saw blade path on the stock to be cut before starting the miter saw. This laser guide is powered by the transformed alternating current supply directly through the power lead. The saw must be connected to the power source and the laser on/off switch must be turned on for the laser line to show. M) WARNING] Un-plug the miter saw before changing/ installing the blade. 1. install a 12 in. blade with a 5/8 in. arbor (or a 1 in. arbor with a 5/8 in. reducer) making sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard, and the blade teeth are pointing downward. 2. Place the arbor collar (6) against the blade and on the arbor. Thread the arbor bolt (4) on the arbor (Fig. M) in a counterclockwise direction. IMPORTANT: Make sure the flats of the blade collars are engaged with the flats on the arbor shaft. Also, the flat-side of the arbor collar must be placed against the blade. 3. Place the blade wrench on the arbor bolt. 4. Press the arbor lock (5), holding it in firmly while turning the blade counterclockwise. When it engages, continue to press the arbor lock in, while tightening the arbor bolt securely. (Fig. L) 5. Rotate the cover plate (3) back to its original position until the slot in the cover plate engages with the cover plate screw (2). While holding the lower blade guard, tighten the screw with a Phillips screwdriver. (Fig. K) NOTE: The lower blade guard must be raised to the upright position to access the cover plate screw. 6. Lower the clear retractable blade guard (1) and verify the operation of the guard does not bind or stick (Fig. K). 7. Be sure the arbor lock is released so the blade turns freely by spinning the blade until the arbor lock disengages. l,_ l,_k WARNING] • • Laser radiated when laser guide is turned on. Avoid direct eye contact. Always un-plug the miter saw from power source before making any adjustments. Laser Warning Label: Max output <1row DIODE LASER: 630-670 nm, Complies with 21CFR 1040.10 and 1040.11. CLASS II LASER PRODUCT. 0o NOTSTAR_JN_O _AM LASER RAO_ATION _50 • • • • WARNING] * To avoid injury, never use the saw without the cover plate secure in place. It keeps the arbor bolt from falling out if it accidentally loosens, and helps prevent the spinning blade from coming off the saw. o Make sure the collars are clean and properly arranged. Lower the blade into the table and check for any contact with the metal base or the turn table. THE LASER BEAM WARNING AVOID DIRECT EYE CONTACT i For your own safety, never connect the plug to power source outlet until you have read and understood the safety and operational instructions. 15 CLASS Ii LASER PROOUCT_ NOTE: All the adjustments for the operation of this machine have been completed at the factory. CAUTION-Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. CAUTION-The use of optical instruments with this product will increase eye hazard. Do not attempt to repair or disassemble the laser. If unqualified persons attempt to repair this laser product, serious injury may result. Any repair required on this laser product should be performed by authorized service center personnel. BEVEL STOP ADJUSTMENT I_ WARNING] To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet. 90 ° (O°) Bevel adjustment (Fig. N) 1. Loosen bevel lock handle (1) and tilt the cutting arm completely to the right. Tighten the bevel lock handle. 2. Place a combination square (2) on the miter table with the ruler against the table and the heel of the square against the saw blade. 3. If the blade is not 90 ° (0 °) square with the miter table (5), loosen the bevel lock handle (1), tilt the cutting head to the left, loosen the Iocknut (4) on the bevel angle adjustment bolt (3) and use a 10 mm wrench to adjust the stop bolt (3) depth in or out to increase or decrease the bevel angle. 4. Tilt the cutting arm to back to the right at 90° (0 °) bevel and recheck for alignment. 5. Repeat steps 1 through 4 if further adjustment is needed. 6. Tighten bevel lock handle (1) and Iocknut (4) when alignment is achieved. Fig. N 3 4 2 5 90 ° Bevel Pointer Adjustment (Fig. O) 1. When the blade is exactly 90 ° (0 °) to the table, loosen the bevel indicator screw (5) using a # 2 Phillips screwdriver. 2. Adjust bevel indicator (6) to the "0" mark on the bevel scale and retighten the screw. Fig.O 45 ° Bevel Adjustment (Fig. P) 1. Loosen the bevel lock handle (7) and tilt the cutting head completely to the left. 2. Using a combination square, check to see if the blade angle is 45 ° to the table. 3. If the blade is not at 45 ° to the miter table, tilt the cutting arm to the right, loosen the Iocknut (8) on the bevel angle adjustment bolt (9) and use a 10 mm wrench to adjust the stop bolt (9) depth in or out to increase or decrease the bevel angle. 4. Tilt the cutting arm to the left to 45 ° bevel and recheck for alignment. 5. Repeat steps 1 through 4 until the blade is at 45 ° to the miter table. 6. Tighten bevel lock handle (7) and Iocknut (8) when alignment is achieved. \ Fig.P 8 33.9 ° Bevel Adjustment (Fig. P) 1. Push the bevel detent pin (10)in toward the front of the unit. 2. Unlock the bevel lock handle and tilt the cutting arm to the crown molding positive stop at 33.9 ° . 3. Using a combination square, check to see if the blade angle is 33.9 ° to the table. 4. If the blade is not at 33.9 ° to the miter table, loosen Iocknut (11 ) and use a 10 mm wrench to adjust the bolt (12) in or out until the blade is at 33.9 ° to the miter table. 5. Secure the Iocknut (11) into position after alignment is achieved. MITER ANGLE ADJUSTMENT (FIG. Q) The sliding compound miter saw scale can be easily read, showing miter angles from 0° to 45 ° to the left, and 0 ° to 45 ° to the right. The miter saw table has nine of the most common angle setttings with positive stops at 0°, 15 °, 22.5 °, 31.6 °, and 45 °. These positive stops position the blade at the desired angle quickly and accurately. Follow the process below for quickest and most accurate adjustments. 1. Unlock the miter table by turning the miter handle (1) counterclockwise. 2. Move the turntable while lifting up on the positive stop locking lever (2) to align the indicator (3) to the desired degree measurement. 3. Ifthedesired angle isoneoftheninepositive SETTING CUTTING DEPTH (FIG. S) stops, release thepositive stoplocking lever, Thedepth ofcutcanbepreset foreven and making sure thelever snaps intoposition, and repetitive shallow cuts. then secure bytightening themiter handle. 1.Adjust thecutting head down (See CUTTING 4. Ifthemiter angle desired isnotoneofthe HEAD section) untiltheteeth oftheblade are ninepositive stops, simply lockthemiter table atthedesired depth. intoposition byturning themiter handle inthe 2.While holding theupper arminthatposition, clockwise direction. turnthestopknob (1)untilittouches thestop plate (2). Fig.Q 3.Recheck theblade depth bymoving the cutting head front toback through thefull motion ofatypical cutalong thecontrol arm. ..... _t_._s_ MITER SCALE INDICATOR ADJUSTMENT (FIG, Q} 1.Move thetable tothe0°positive stop. 2. Loosen thescrew (4)thatholds theindicator withaPhillips screwdriver. 3.Adjust theindicator (3)tothe0°mark and retighten screw. ADJUSTING FENCE SQUARENESS (FIG. R) 1.Loosen thethree fence locking bolts (1). 2. Lower thecutting armandlockinposition. 3. Using asquare (3),laytheheelofthesquare against theblade andtheruleragainst the fence (2)asshown. 4.Adjust thefence 90°totheblade andtighten thefourfence locking bolts. CAUTION: Ifthesawhasnotbeenused recently, recheck blade squareness tothe fenceand readjust if needed. 5. After fence has been aligned, using a scrap piece of wood, make a cut at 90 ° then check squareness on the piece. Readjust if necessary. Fig. R 1 2 1 2 ADJUSTING CUTTING DEPTH (FIG. S) The maximum depth travel of the cutting head was set at the factory. Check to see that the blade does not extend more than 1/4 in. below the table insert, and does not touch the control arm throat or any part of the base or table. If the maximum depth needs readjusting: 1. Loosen the stop knob (1) while moving the cutting head down until the blade extends just 1/4 in. below the table insert. 2. Adjust the stop knob (1) to touch the stop plate (2). 3. Recheck the blade depth by moving the cutting head front to back through the full motion of a cut along the control arm. If the blade touches the inside of the control arm, readjust the setting. SLIDING THE REAR EXTENSION BAR (FIG. T) SUPPORT IA,WARNING To avoid possible personal injury or damage to the miter saw due to tipping, do not operate the saw without the Rear Extension Support Bar. Loosen the two screws (1) and extend the rear extension support bar (2) by sliding it out to match position, tighten the two screws. SAFETY iNSTRUCTiONS OPERATION FOR BASIC SAW • BEFORE USING THE MITER SAW • l,,_ WARNING] To avoid mistakes that could cause serious, permanent injury, do not piug the tool in until the foiiowing steps are completed: q, Completely assemble and adjust the saw, following the instructions. (ASSEMBLY AND ADJUSTMENTS) q, Learn the use and function of the ON/OFF trigger switch, on/off switch for laser, upper and lower blade guards, stop latch, bevel lock handle, and cover plate screw. • Review and understand all safety instructions and operating procedures in this Operator's Manual. (SAFETY & OPERATIONS) • Review the MAINTENANCE and TROUBLESHOOTING GUIDE for your miter saw. • • RECOMMENDED • • To avoid injury or possible death from electrical shock: Make sure your fingers do not touch the plug's metal prongs when plugging or unplugging your miter saw. (ELECTRICAL REQUIREMENTS AND SAFETY) BEFORE EACH USE INSPECT YOUR SAW. • Disconnect the miter saw. To avoid injury from accidental starting, unplug the saw before any adjustments, including set-up and blade changes. • Compare the direction of rotation arrow on the guard to the direction arrow on the blade. The blade teeth should always point downward at the front of the saw. • Tighten the arbor bolt. • Tighten the cover plate screw. • Check for damaged parts. Check for: • Alignment of moving parts • Damaged electric cords • Binding of moving parts • Mounting holes • Function of arm return spring and lower guard: Push the cutting arm all the way down, then let it rise until it stops. The lower guard should fully close. Follow instructions in TROUBLESHOOTING GUIDE for adjustment if necessary. • Other conditions that may affect the way the miter saw works. • • Keep all guards in place, in working order and proper adjustment. If any part of this miter saw is missing, bent, damaged or broken in any way, or any electrical parts don't work, turn the saw off and unplug it. Replace bent, damaged, missing or defective parts before using the saw again. Maintain tools with care. Keep the miter saw clean for best and safest performance. Follow instructions for lubricating. Do not put lubricants on the blade while it is spinning. Remove adjusting wrench from the tool before turning it on. To avoid injury from jams, slips, or thrown pieces, use only recommended accessories. • • • ACCESSORIES Consult the ACCESSORIES and ATTACHMENTS section of this Operators Manual for recommended accessories. Follow the instructions that come with the accessory. The use of improper accessories may cause risk of injury to persons. Choose the correct 12 in. diameter blade for the material and the type of cutting you plan to do. Do not use Thin Kerf blades. Make sure the blade is sharp, undamaged and properly aligned. With the saw unplugged, push the cutting arm all the way down. Manually spin the blade and check for clearance. Tilt the power-head to a 45 ° bevel and repeat the test. Make sure the blade and arbor collars are clean. Make sure all clamps and locks are tight and there is no excessive play in any parts. KEEP YOUR WORK AREA CLEAN Cluttered areas and benches invite accidents. l,_ WARNING] To avoid burns or other fire damage, never use the miter saw near flammable liquids, vapors, or gases. • Plan ahead to protect your eyes, hands, face and ears. • Know your miter saw. Read and understand the Operator's Manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. To avoid injury from accidental contact with moving parts, do not do layout, assembly, or setup work on the miter saw while any parts are moving. • Avoid accidental starting, make sure the trigger switch is disengaged before plugging the miter saw into a power outlet. PLAN YOUR WORK • Usetheright tool.Don't force atoolor attachment todoajobitwasnotdesigned todo.Useadifferent toolforanyworkpiece thatcan'tbeheldinasolidly braced, fixed position. CAUTION: This machine is not designed for cutting masonry, masonry products, ferrous metals (steel, iron, and iron-based metals.) Use this miter saw to cut only wood, woodlike products, or non-ferrous metals. Other material may shatter, bind the blade, or create other dangers. Remove all nails that may be in the workpiece to prevent sparking that could cause a fire. Remove dust bag when cutting non-ferrous metals. USE EXTRA CAUTION WiTH LARGE OR ODD SHAPED WORKPIECES. • Use extra supports (tables, sawhorses, blocks, etc.) for workpieces large enough to tip. • Never use another person as a substitute for a table extension, or as an additional support for a workpiece that is longer or wider than the basic miter saw table, or to help feed, support, or pull the workpiece. • Do not use this saw to cut small pieces, if the workpiece being cut would cause your hand or fingers to be within 8-3/4 inches of the saw blade the workpiece is too small. Keep hands and fingers out of the "no hands zone" area marked on the saws table. • When cutting odd shaped workpieces, plan your work so it will not bind in the blade and cause possible injury. Molding, for example, must lie flat or be held by a fixture or jig that will not let it move when cut. • Properly support round material such as dowel rods, or tubing, which have a tendency to roll when cut, causing the blade to "bite". DRESS FOR SAFETY O • • • • • • objects into the eyes. This can result power tooleye candamage. throw foreign in ny permanent Everyday eyeglasses have only impact resistant lenses and are not safety glasses. Glasses or goggles not in compliance with ANSi Z87.1 could seriously injure you when they break. Do not wear loose clothing, gloves, neckties or jewelry (rings, watches). They can get caught and draw you into moving parts. Wear non-slip footwear. Tie back long hair. Roll long sleeves above the elbow. Noise levels vary widely. To avoid possible hearing damage, wear ear plugs when using any miter saw. For dusty operations, wear a dust mask along with safety goggles. [,_ ] WHEN SAW IS RUNNING DO NOT OVER-REACH [,_ Keep good footing and balance. Keep your face and body to one side, out of the line of a possible kickback. NEVER stand in the line of the blade. Never cut freehand: • WARNING To avoid injury, follow all applicable safety instructions, when cutting non-ferrous metals: • Use only saw blades specifically recommended for non-ferrous metal cutting. • Do not cut metal workpieces that must be hand held. Clamp workpieces securely. • Cut non-ferrous metals only if you are under the supervision of an experienced person and the dust bag has been removed from the saw. INSPECT YOUR WORKPIECE Make sure there are no nails or foreign objects in the part of the workpiece being cut. Plan your work to avoid small pieces that may bind, or that are too small to clamp and get a solid grasp on. Plan the way you will grasp the workpiece from start to finish. Avoid awkward operations and hand positions. A sudden slip could cause your fingers or hand to move into the blade. • workpiece, fence and table that will let the workpiece shift after it is cut. • Keep the cut off piece free to move sideways after it is cut off. Otherwise, it could get wedged against the blade and thrown violently. • Only the workpiece should be on the saws table. • Secure work. Use clamps or a vise to help hold the work when it's practical. WARNING ] Do not allow familiarity from frequent use of your miter saw to result in a careless mistake. A careless fraction of a second is enough to cause a severe injury. Before cutting, if the saw makes an unfamiliar noise or vibrates, stop immediately. Turn the saw OFF. Unplug the saw. Do not restart until Brace your workpiece firmly against the fence and table stop so it will not rock or twist during the cut. Make sure there is no debris between the workpiece and the table or fence. ® Make sure there are no 9a£s between the finding 19 and correcting the problem. BODY AND HAND POSITION (FIG. U) BASIC SAW OPERATIONS [_ I,A WARNING] WARNING] area. Proper positioning of your Never and place handswhen nearoperating the cuttingthe body hands miter saw will make cutting easier and safer. Keep children away. Keep all visitors at a safe distance from the miter saw. Make sure bystanders are clear of the saw and workpiece. Don't force the saw. It will do the job better and safer at its designed rate. Starting a cut: • Place hands at least 8-3/4 in. away from the path of the blade - out of the "no-hands zone" (1). (Fig. U) • Hold workpiece firmly against the fence to prevent movement toward the blade. • With the power switch OFF, bring the saw blade down to the workpiece to see the cutting path of the blade. • Squeeze trigger switch to start saw. • Lower blade into workpiece with a firm downward motion. Finishing a cut: • Hold the cutting arm in the down position. • Release trigger switch and wait for all moving parts to stop before moving your hands and raising the cutting arm. • If the blade doesn't stop within 10 seconds, unplug the saw and follow the instructions in TROUBLESHOOTING GUIDE section. For your convenience, your saw has a blade brake. The brake is not a safety device. Never rely on it to replace the proper use of the guard on your saw. If the blade doesn't stop within approximately 10 seconds, wait for the blade to stop, unplug the saw and contact customer service. TURNING THE SAW ON (FIG. V) Depress the trigger switch (1) to turn on the miter saw started. NOTE: Make the ON/OFF switch childproof. Insert a padlock, or chain with padlock, through the hole (2) in the trigger switch, locking the tool's switch, preventing children and other unqualified users from turning the machine on. The miter saw is equipped with an automatic blade brake. When the trigger switch is released, the electric blade brake will stop the blade within approximately 10 seconds. Fig. V 1 2 Before freeing jammed material: • Release trigger switch. • Wait for all moving parts to stop. • Unplug the miter saw. Fig. U c-::\ SLIDING FENCE & REMOVE SLIDING FENCE (FIG. W) Sliding Fence l,_. WARNING] i i i i i i i i i i (1) ,( i , 4,:5' J \,.f\, / /_ , I t _', ] ' K".y.3 ,L/ 8-3/4 in. 8-3/4 in. The sliding fence must be extended to the left when making bevel cuts. The sliding fences note three bevel angles where the user must adjust the fences to match the degree of the bevel cut. Failure to extend the sliding fence will not allow enough space for the blade to pass through which could result in serious injury. At extreme miter or bevel angles the saw blade may also contact the fence. 1, 2. Unlock the fence cam locking lever (1) by pushing it toward the rear of the machine. Extend the fence (2) by sliding it out to match the degree of the bevel cut. Lock the fence cam locking lever by pushing it IN toward the fence. NOTE: When transporting the saw, always secure the sliding fence in the collapsed position (toward the saw blade). FigoW 2 1 [,_ WARNING To avoid injury from materials being thrown, always unplug the saw to avoid accidental starting, and remove small pieces of material from the table cavity. MITER CUT (FIG, Y) 1. When a miter cut is required, unlock the miter table by turning the miter handle (1) counterclockwise. 2. While holding the miter handle, lift up on the positive stop locking lever (2). 3. Rotate the miter table to the right or left with the miter handle. \ \ 4. When the table is in the desired position, as shown on the miter scale (3), release the positive stop locking lever and tighten the miter handle. The table is now locked at the desired angle. Positive stops are provided at 0 °, 15°, 22.5 °, 31.6 ° and 45 °. IMPORTANT: Always tighten the miter table lock handle before performing every cutting operation. SLiDiNG CARRIAGE SYSTEM (FIG. X) ,& WARNINGI To reduce the risk of injury, return carriage to the full rear position after each crosscut operation. 1. For chop cutting operations on small workpieces, slide the cutting head assembly completely toward the rear of the unit and tighten the carriage lock knob (1). 2. To cut wide boards up to 12-1/4 in., the carriage lock knob must be loosened to allow the cutting head to slide freely. Fig. X BEFORE LEAVING THE SAW • Never leave tool running unattended. Turn power OFF. Wait for all moving parts to stop. • Make workshop childproof. Lock the shop. Disconnect master switches. Store tool away from children and other unqualified users. 1 2 3 [_ WARNING] The sliding fence must be extended to the left when making bevel cuts. The sliding fences note three bevel angles where the user must adjust the fences to match the degree of the bevel cut. Failure to extend the sliding fence will not allow enough space for the blade to pass through which could result in serious injury. At extreme miter or bevel angles the saw blade may also contact the fence. BEVEL CUT (FIG. Z) 1. When a bevel cut is required, loosen the bevel lock handle (1) by turning it clockwise• 2. Tilt the cutting head to the desired angle, as shown on the bevel scale (2). 3. The blade can be positioned at any angle, from a 90 ° straight cut (0 ° on the scale) to a 45 ° left bevel• Tighten the bevel lock handle (1) to lock the cutting head in position• Positive stops are provided at 0°, 33.9 ° and 45 °. COMPOUND CUT (FIG. BB) A compound cut is the combination of a miter and a bevel cut simultaneously• 1. Loosen the bevel lock handle (1) and position the cutting head at the desired bevel position• Lock the bevel lock handle• 2. Loosen the miter handle (2). Lift up the positive stop locking lever (3) and position the table at the desired angle• Release the positive stop locking lever and lock the miter handle• Fig. BB \ Fig. Z SLIDE CUTTING WIDE BOARDS 12-1/4 in. WIDE (FIG. CC) UP TO [a, wARninG NOTE: The saw comes with a 33.9 ° crown molding stop. 33,9 ° BEVEL STOP FOR CROWN MOLDING (FIG. AA) 1. Push the bevel detent stop pin (2) in toward the front of the machine. 2. Loosen the bevel lock handle (1). 3. Rotate the cutting head until the bevel detent pin stops the bevel angle at 33.9 ° on the bevel scale. 4. Tighten the bevel lock handle before making a cut. Fig. AA To avoid injury: • Never pull the cutting head assembly and spinning blade toward you during the cut. The blade may try to climb up on the top of the workpiece, causing the cutting assembly and spinning blade to kick back, forcefully• The cutting head assembly should be drawn back completely then pushed forward when sawing• • Let the blade reach full speed before cutting• This will help reduce the risk of a thrown workpiece. To Slide Cut Wide Boards (Fig. CC) 1. Unlock the carriage lock handle (1) and allow the cutting head assembly to move freely. 2. Set both the desired bevel angle and/or the miter angle and lock into position. 3. Use a hold down clamp to secure the workpiece. 4. Grasp the switch handle (2) and pull the carriage (3) forward until the center of the saw blade is over the front of the workpiece (4). 5. Engage the trigger to turn the saw on. 6. When the saw reaches full speed, push the switch handle down, slowly, cutting through the leading edge of the workpiece. 7. Slowly move theswitch handle toward the fence, completing thecut. 8. Release thetrigger andallow theblade to stopspinning before allowing thecutting head toraise. Fig.EE Fig.CC WORKPIECE SUPPORT ANDREPETITIVE CUTTING USING THESTOP PLATE (FIG. DD) Long pieces need extension table support. 1. Loosen the knob (5) then slide the extension table to desired position and tighten the knob. 2. The stop plate is designed for use during repetitive cutting. Only use one stop plate at a time. Loosen the locking screw (6), rotate the stop plate (7) to vertical position and retighten the locking bolt. AUXILIARY WOOD FENCE (FIG. FF) When making multiple or repetitive cuts that result in cut-off pieces of one inch or less, it is possible for the saw blade to catch the cut-off piece and throw it out of the saw or into the blade guard and housing, possibly causing damage or injury. To minimize this, an auxiliary wood fence can be mounted to your saw. Holes are provided in the saw fence to attach an auxiliary wood fence. This fence is to be constructed of straight wood approximately 3/4 in. thick by 2-1/2 in. high by 18 in. long. Attach the wood fence securely and make a full depth cut to make a blade slot. Check for interference between the wood fence and the lower blade guard. Adjust if necessary. Fig.DD NOTE: This auxiliary fence is used only with the saw blade in the 0 ° bevel position (90 ° to the table). The auxiliary wood fence must be removed when bevel cutting. Fig.FF CUTTING BOWED MATERIAL (FIG. EE) A bowed workpiece must be positioned against the fence and secured with a clamping devise before cutting as shown. Do not position workpiece incorrectly or try to cut the workpiece without the support of the fence. This will cause the blade to bind and could result in personal injury. -Blade slot 23 CUTTING BASE MOLDING (FIG. GG) Base moldings and many other moldings can be cut on a compound miter saw. The setup of the saw depends on molding characteristics and application, as shown. Perform practice cuts on scrap material to achieve best results: 1. Always make sure moldings rest firmly against fence and table. Use hold-down, crown molding vise or C-clamps, whenever possible, and place tape on the area being clamped to avoid marks. Bevel/Miter Settings Fig. II Settings for standard crown molding lying flat on compound miter saw table Inside corner 2. Reduce splintering by taping the cut area prior to making the cut. Mark the cut line directly on the tape. 3. Splintering typically happens due to an incorrect blade application and thinness of the material. Outside corner Fig. GG Compound cut crown moldings NOTE: The chart below references Miter saw table [ [! _Miter_aw_table [ miter at 45°, bevel at 0° miter at 0°, bevel at 450 NOTE: Always perform a dry run cut so you can determine if the operation being attempted is possible before power is applied to the saw. CUTTING CROWN MOLDING (FIG. HH, II) Your compound miter saw is suited for the difficult task of cutting crown molding. To fit properly, crown molding must be compoundmitered with extreme accuracy. The two surfaces on a piece of crown molding that fit flat against the ceiling and wall are at angles that, when added together, equal exactly 90 °. Most crown molding has a top rear angle (the section that fits flat against the ceiling) of 52 ° and a bottom rear angle (the section that fits flat against the wall) of 38 ° . a compound cut for crown molding ONLY WHEN THE ANGLE BETWEEN THE WALLS EQUALS 90 °. Bevel/Miter Settings KEY SETTING BEVEL I SETTING MITER I TYPEOFCUT Inside corner-Left side [L 33.9" 31.6 _ Right 1. Position top of molding against fence. 2, Miter table set at RiG HT 31,6h 3. LEFT side is finished piece. Inside comer-Right IR 33.9" 31.6 _ Left 31,6 _. 3. LEFT side is finished piece. Outside comer-Left In order to accurately cut crown molding for a 90° inside or outside corner, lay the molding with its broad back surface flat on the saw table. side 1. Position bottom of molding against fence. 2. Miter table set at LEFT Oh 33.9" 31.6 _ Left 1. Position side bottom of molding against fence. 2. Miter table set at LEFT 31.6h When setting the bevel and miter angles for compound miters, remember that the settings are interdependent; changing one changes the other, as well. 3. RIGHT side is finished piece. Outside OR 33.9" 31.6 _ Right comer-Right side 1. Position top of molding against fence. 2, Miter table set at Fig. HH RiG HT 31.6h 3. RIGHT side is finished piece. Miter saw table I I CROWN MOLDING CHART Compound Miter saw Miter and bevel Angle settings Wall to Crown Molding Angle 52/38 _Crown Molding 45/45 ' Crown Molding 52/38 _Crown Molding 45/45 ' Crown Molding Angle Miter Bevel Miter Bevel Angle Miter Bevel Miter Bevel Between Walls Setting Setting Setting Setting Between Walls Setting Setting Setting Setting 67 42,93 41.08 46.89 36.13 124 18.13 21.71 20.61 19.39 68 69 42,39 41.85 40.79 40.50 46.35 45.81 35.89 35.64 125 126 17.77 17.42 21.34 20.96 20.21 19.81 19.06 18.72 70 41.32 40.20 45.28 35.40 127 17.06 20.59 19.42 18.39 71 40.79 39.90 44.75 35.15 128 16.71 20.21 19.03 18.06 72 40.28 39.61 44.22 34.89 129 16.37 19.83 18.64 17.72 73 39.76 39.30 43.70 34.64 130 16.02 19.45 18.25 17.39 74 39.25 39.00 43.18 35.38 131 15.67 19.07 17.86 17.05 75 38.74 38.69 42,66 34.12 132 15,33 18.69 17.48 16.71 76 38,24 38.39 42,15 33.86 133 14.99 18.31 17.09 16.38 77 37.74 38,08 41.64 33.60 134 14.66 17.93 16.71 16.04 78 37.24 37.76 41.13 33.33 135 14.30 17.55 16.32 15.70 79 36.75 37.45 40.62 33.07 136 13.97 17.17 15.94 15.36 80 36.27 37.13 40.12 32,80 137 13.63 16.79 15.56 15.02 81 35.79 36.81 39.62 32,53 138 13.30 16.40 15.19 14.62 82 35.31 36.49 39.13 32,25 139 12,96 16.02 14.81 14.34 83 84 34.83 34.36 36.17 35.85 38.63 38,14 31.98 31.70 140 141 12,63 12,30 15.64 15.25 14.43 14.06 14.00 13.65 85 33.90 35.52 37.66 31.42 142 11.97 14.87 13.68 13.31 86 33.43 35.19 37.17 31.34 143 11.64 14.48 13.31 12,97 87 32,97 34.86 36.69 30.86 144 11.31 14.09 12,94 12,62 88 32,52 34.53 36.21 30.57 145 10.99 13.71 12,57 12,29 89 32,07 34.20 35.74 30.29 146 10.66 13.32 12,20 11.93 90 31.62 33,86 35.26 30.00 147 10.34 12,93 11.83 11.59 91 31.17 33.53 34.79 29.71 148 10.01 12,54 11.46 11.24 92 30.73 33.19 34.33 29.42 149 9.69 12,16 11.09 10.89 93 30.30 32,86 33.86 29.13 150 9.37 11.77 10.73 10.55 94 29.86 32,51 33.40 28.83 151 9.05 11.38 10.36 10.20 95 29.43 32,17 32,94 28.54 152 8.73 10.99 10.00 9.85 96 97 29.00 28.58 31.82 31.48 32,48 32,02 28,24 27.94 153 154 8.41 8.09 10.60 10.21 9.63 9.27 9.50 9.15 98 28,16 31.13 31.58 27.64 155 7.77 9.82 8.91 8.80 99 100 27.74 27.32 30.78 30.43 31.13 30.68 27.34 27.03 156 157 7.46 7.14 9.43 9.04 8.55 8.19 8.45 8.10 101 26.91 30.08 30.24 26.73 158 6.82 8.65 7.83 7.75 102 26.50 29.73 29.80 26.42 159 6.51 8.26 7.47 7.40 103 26.09 29.38 29.36 26.12 160 6.20 7.86 7.11 7.05 104 25.69 29.02 28.92 25.81 161 5.88 7.47 6.75 6.70 105 25.29 28.67 28.48 25.50 162 5.57 7.08 6.39 6.35 106 24.89 28,31 28,05 25.19 163 5.26 6.69 6.03 6.00 107 24.49 27.96 27.62 24.87 164 4.95 6.30 5.68 5.65 108 24.10 27.59 27.19 24.56 165 4.63 5.90 5.32 5.30 109 23.71 27.23 26.77 24.24 166 4.32 5.51 4.96 4.94 110 23.32 26.87 26.34 23.93 167 4.01 5.12 4.61 4.59 111 112 22,93 22,55 26.51 26.15 25.92 25.50 23.61 23.29 168 169 3.70 3.39 4.72 4.33 4.25 3.90 4.24 3.89 113 22.17 25.78 25.08 22,97 170 3.08 3.94 3.54 3.53 114 115 21.79 21.42 25.42 25.05 24.66 24.25 22,66 22,33 171 172 2,77 2,47 3.54 3.15 3.19 2,83 3.10 2,83 116 21.04 24.68 23.84 22,01 173 2.15 2,75 2,48 2,47 117 20.67 24.31 23.43 21.68 174 1.85 2,36 2,12 2,12 118 20.30 23.94 23.02 21.36 175 1.54 1.97 1.77 1.77 119 19.93 23.57 22,61 21.03 176 1.23 1.58 1.41 1.41 120 19.57 23.20 22.21 20.70 177 0.92 1.18 1.06 1.06 121 19.20 22,83 21.80 20.38 178 0.62 0.79 0.71 0.71 122 123 18.84 18.48 22,46 22,09 21.40 21.00 20.05 19.72 179 0.31 0.39 0.35 0.35 MAINTENANCE i_ WARNING I,A WARNING] i • Never put lubricants on the blade while it is spinning. ,_ WARNING To avoid fire or toxic reaction, never use gasoline, naphtha acetone, lacquer thinner or similar highly volatile solvents to clean the miter saw. = To avoid injury from unexpected starting or electrical shock, unplug the power cord before working on the saw. = For your safety, this saw is double insulated. To avoid electrical shock, fire or injury, use only parts identical to those identified in the parts list. Reassemble exactly as the original assembly to avoid electrical shock. • • REPLACING CARBON BRUSHES (FIG. JJ) Replace both carbon brushes when either has less than 1/4 in. length of carbon remaining, or if the spring or wire is damaged or burned. To inspect or replace brushes, first unplug the saw. Then remove the black plastic cap (1) on the side of the motor (2). Carefully remove the springloaded cap. Then pull out the brush and replace. Replace for the other side. To reassemble, reverse the procedure. The ears on the metal end of the assembly go in the same hole the carbon part fits into. Tighten the cap snugly, but do not overtighten. NOTE: When reinstalling the same brushes, put them back in the way they came out. This will avoid a break-in period that reduces motor performance and increases wear. Fig. JJ Do not use solvents on the guard. They could make the plastic "cloudy" and brittle, When cleaning the lower guard, unplug the saw from the power source receptacle to avoid unexpected start-up. SAWDUST Periodically, sawdust worktable and base. the movement of the miter cut. Frequently sawdust. l,_ will accumulate under the This could cause difficulty in worktable when setting up a blow out or vacuum up the WARNING] if blowing sawdust, wear proper eye protection to keep debris from blowing into eyes. LUBRiCATiON (FIG. KK) All the motor bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for the life of the unit under normal operating conditions; therefore, no further lubrication is required. Lubricate the following as necessary: Chop pivot: Apply light machine oil to points indicated in illustration. Central pivot of plastic guard: Use light household oil (sewing machine oil) on metal-tometal or metal-to-plastic guard contact areas as required for smooth, quiet operation. Avoid excessive oil, to which sawdust will cling. Link: (actuates lower guard movement) If down chop motion is hard to start, oil link at two screws (1). Fig. KK 2 1 LOWER BLADE GUARD Do not use the saw without the lower blade guard. The lower blade guard is attached to the saw for your protection. Should the lower guard become damaged, do not use the saw until the damaged guard has been replaced. Check regularly to make sure the lower guard is working properly. Clean the lower guard of any dust or buildup with a damp cloth. Chop pivot Central pivot of plastic guard .................................................................................................................................................................................................................................................................................................................................................................. ;_ 26 [_ WARNING] To avoid injury from accidental starting, always turn switch moving, replacing the blade or making adjustments. TROUBLESHOOTING PROBLEM Brake does not stop blade within 10 seconds. i2. i3. i4. 5. the tool before GUIDE - MOTOR PROBLEM il. OFF and unplug CAUSE SUGGESTED Motor brushes not sealed or lightly sticking. Motor brake overheated from use of defective or wrong size blade or rapid ON/OFF cycling. Arbor bolt loose. Brushes cracked, damaged, etc. Other. CORRECTIVE ACTION 1. Inspect/clean/replace brushes. See MAINTENANCE section. 2. Use a recommended blade. Let cool down. See REMOVING OR INSTALLING THE BLADE section. 3. Retighten. See REMOVING OR INSTALLING THE BLADE section. 4. Replace brushes. 5. Contact Sears Service Center. Motor does not start il. Limit switch failure i2. Brush worn. i3. Fuse blown or circuit breaker tripped on home panel. 1. Replace limit switch. 2. Replace brushes. See MAINTENANCE section. 3. Verify there is electrical power at the outlet. Brush spark when switch released. il. Brush worn. i2. Other. 1. Replace Brushes. See MAINTENANCE section. 2. Contact Sears Service Center. TROUBLESHOOTING PROBLEM GUIDE - SAW OPERATION PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION Blade hits table. 1. Misalignment. Angle of cut not accurate. Can not adjust miter. 1. Miter table unlocked. 2. Sawdust under table. 1. See ADJUSTMENTSetting Cutting Depth section. 1. See OPERATION - Miter Angle Adjustment section. 2. Vacuum or blow out dust. WEAR EYE PROTECTION. Cutting arm wobbles. 1. Loose pivot points. 1. Contact Sears Service Center. Cutting arm will not fully raise, or blade guard won't fully close. Blade binds, ams, burns wood. 1. Pivot spring not replaced properly after service. 2. Sawdust build-up. 1. Contact Sears Service Center. 2. Clean and lubricate moving parts. 1. 2. 3. 4 1. 2. 3. 4. Saw vibrates or shakes, 1. Saw blade not round / damaged / 1. Replace blade. loose. 2. Tighten arbor bolt. 2. Arbor bolt loose. Improper operation. Dull or warped blade. Improper blade size. Wood is moving during cut. 27 See BASIC SAW OPERATION section. Replace or sharpen blade. Replace with 12 in. diameter blade. Use hold down clamp to secure workpiece to table. 12 in. COMPOUND MITER SAW MODEL NO. 137.212390 I_]L WARNING] When servicing use only CRAFTSMAN replacement parts. Use of any other parts many create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this Miter Saw may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center. PARTS LiST FOR SAW SCHEMATIC A I.D. DescrJpfion 083Z CORD 091S COMPRESSION 0CKS SPRING WIRE 0CQH HOLD DOWN 0DHT SPRING GUARD 0DTZ ARBOR COLLAR 0DVJ BLADE WRENCH 0F1H COLLAR 0HAP SLDE-BAR GUIDE CLAMP 0J4E FLAT WASHER (p6*13d 0J7G FLAT WASHER 3/8"29/32 0JB0 WAVE WASHER WW-8 0JE7 QTV I.D. Size CLAMP 26P7 SHAFT-PIVOT 27AE COLLAR 290M CAUTION 2BQG BLANKET WASHER 2 2C1G SHAFT-PIVOT 1 2C81 LINEAR MOTION 1 2CGT SLOTTED SETSCREW 4 2D92 CONTROLLER 2 2DX9 SEGMENT HANDLE ROCKER SWITCH ASS'Y LABEL BEARING ASS'Y 1 2E63 2EXC LOCATION C-RING 1 2F39 CLEVIS PiN 0JMN O-RING 1 2F8Y DUST BAG ASS'Y 0JMP O-RING 1 2F9N STICKER 0JXB HEX. SOC. SETSCREW M6_1.0-16 5 2GYC SHAFT SLEEVE 0JZF HEX. SOC. SETSCREW M6"1.0-10 2 2K96 WARNING 0JZN ARBOR BOLT M8"1.25-20 1 2MGR POWER CABLE 0K2V HEX. SOC. HD.CAP M5_0.8-30 4 2MN9 LASER PLUNGER HOUSING 0K5D CR. RE. COUNT M6"1.0-20 1 2PWU MOTOR 0K6Y CR. RE. TRUSS HD. SCREW M4"0.7-10 2 2PY1 ARM 0K74 CR. RE. TRUSS HD. SCREW M6"1.0-8 1 2PY4 ARM-MITER 0K7F CR. RE. ROUND WASHER HD. SCREW M5_0.&8 1 2PYE DUST COLLECTOR 0K7X CR, RE. TRUSSHD. ROUND NECK SCREW M6 .1.0-10 2 2PYG CUTTER SHAFT GUARD 0K7Z CR. RE. TRUSSHD, ROUND NECK SCREW M6 .1.0-14 2 2PYJ SHAFT-PIVOT 0KA9 CR. RE. PAN HD. TAPPING SCREW M3*24d 1 2PYK LEVER 0KB7 CR. RE. PAN HD. TAPPING SCREW M4"18-16 2 2PYL MOTOR HANDLE (UP) 0KBD CR. RE. PAN HD. TAPPING SCREW M4"18-25 4 2PYM MOTOR HANDLE (DOWN) 0KC6 CR. RE. TRUSS HD. TAPPING 1 2PYN CABLE SHIELD 0KD6 CR. RE. PAN HD. SCREW M4"0.7-8 1 2PYP NEEDLE POINTER 0KDK CR. RE. PAN HD. SCREW M5_0.8N6 2 2PYS PLATE COVER 0KDM CR. RE. PAN HD. SCREW M5_0.8-20 1 2Q19 LEAD WIRE ASSAY 0KDR CR. RE. PAN HD. SCREW M5_0.8N0 2 2Q1F LEAD WIRE ASS'Y 0KE0 CR. RE. PAN HD. SCREW M6"1.0-40 2 2Q2U TORSION SPRING 0KL1 CR. RE. PAN HD. ROUND NECK SCREW M6"1.0-12 1 2Q41 PC-GUARD 0KMS HEX. NUT M6*1.0T-5 6 2QBG CLAMP 0KR1 LOCK NUT M16_2.0 T-16 1 2QU7 PLUNGER HOUSING 0KTQ CABLE CLAMP 1 2QVY SWIVEL SUPPORT ASS'Y 0KUW TERMINAL 2 2R2G TRADE-MARK 0LTQ TRIGGER SWITCH 1 2R2M LABEL 0S1S COLLAR 0XQ8 CR. RE. PAN HD. TAPPING 20LW CR. RE. PAN HD. SCREW & WASHER 23LN KNOB-HANDLE 23NX GUARD-CORD 262V ANCHOR PLATE SCREW SCREW SCREW M4*16d 0 2 PiN LABEL # AW # AW # 23 ASS'Y BOLT 1 2R2N TRADEMARK M6_1.0-20 2 2R2Q CAUTION M5_0.8-16 2 2RAS FLAT WASHER 1 2RAU COMPRESSION 1 2RAV CLAMP 1 2RCW BLADE # 06 QTY LABEL 2 HD. SCREW -1/8 Size WARNING SPRING CLAMP Descripfion 26LU ASSAY LABEL LABEL LABEL BOLT d) 16_38-3 SPRING 2 1 1 1 12 in. COMPOUND SCHEMATIC MITER SAW MODEL NO. 137.212390 A i \ 12 in. COMPOUND MITER SAW PARTS LiST FOR SAW SCHEMATIC MODEL NO. 137.212390 B QTY I.D. Description 0DTH CENTER BOLT Size 0J6A FLAT WASHER q)8_16-2.5 1 0J74 FLAT WASHER 1/4_5/&3/32 6 0JAZ WAVE WASHER WW-6 2 0JPF HEX. HD. BOLT M6_1.0-25 3 0JXB HEX. SOC. SET SCREW M6_1.0-16 1 0JXG HEX. SOC. SET SCREW M8"1.25-16 1 0K2B HEX. SOC. HD. CAP SCREW M6"1.0-16 6 0K2L HEX. SOC. HD. CAP SCREW M8"1.25-30 3 0K74 CR. RE. TRUSS HD. SCREW M6_1.0-8 2 0K7L CR. RE. ROUND WASHER HD. SCREW M6_1.0-16 2 0KAE CR. RE. PAN HD. TAPPLNG SCREW M5_0.8-10 1 0KD6 CR. RE. PAN HD. SCREW M4"0.7-8 7 0KDS CR. RE. PAN HD. SCREW M5_0.8-40 1 0KDU CR. RE. PAN HD. SCREW M6"1.0-12 2 0KDV CR. RE. PAN HD. SCREW M6"1.0-16 4 0KMS HEX. NUT M6"1.0 3 0KQW LOCK NUT M5_0.8 T-5 1 0KQX NUT M6"1.0 2 0KR4 LOCK NUT M8"1.25 2258 SPECLAL BOLT 1 2754 WARNING 1 20S3 LOCKLNG 20X5 ASSBT-FENCE 25TD MLTER BAR 25TE STOP BLOCK (LEFT) # 23 1 25TF STOP BLOCK (RLGHT) # 23 1 27BU TABLE LNSERT 27BV TABLE LNSERT 1 2C8U KNOB 2 2CD2 COMPRESDON 2DAN REAR EXTENTLON STAY 2DWL PLUNGER HANDLE 2DWP NEEDLE POLNTER # 23 2F76 FENCE # AW 2K8Q WARNING 2LSZ VLSEASS'Y 1 T-5 T-6 LABEL HANDLE ASS'Y T-8 1 1 # AW 1 4 1 SPRLNG LABEL 2PY0 BASE 2PY2 TABLE # AW 2PY7 EXTENDON WLNG (LEFT) # AW 2PY8 EXTENDON WLNG (RLGHT) # AW 2PYB SDDE-BAR BLADE GUARD 2PYD SEGMENT HANDLE (REAR) 2PYH SETPLATE 2PYQ SDDE PLATE 2PYR SUPPORT 2QT8 CR. RE. TRUSS HD. ROUND NECK SCREW 2QXE LNSTRUCTLON MANUAL 1 2QZX SCALE 1 2QZZ SCALE 2R2R TRADE-MARK 2R7W LOCKLNG 2S35 CR. RE. PAN HD. TAPPLNG SCREW # AW 3 1 M6_1.0-17 2 1 LABEL 1 HANDLE ASS'Y 1 M5_12-35 1 12 in. COMPOUND SCHEMATIC MITER SAW MODEL NO. 137.212390 B /=_ / /° 12 in. COMPOUND MITER SAW MODEL NO. 137.212390 PARTS LiST FOR MOTOR Size I.D. 0JCF Description SPRING PiN 0JX2 HEX. SOC SETSCREW cp4-30 M5"0.8-6 QTY 1 0K44 CR. RE. PAN HD. SCREW & WASHER M5_0.8 - 12 3 0KCP CR. RE. PAN HEAD TAPPING & WASHER SCREW 0KLA PLASTIC SCREW M5 *_12-60 M5*g.8-6 2 2 0Q9K FLOW GUIDE 0QGR 0QMK COMPRESSION RUBBER CAP 0QMY PROTECTOR WIRE 0QQS BRUSH HOLDER ASS'Y 2 0QQT BRUSH ASS'Y 0QR0 BRUSH COVER 2 2 0OR2 2lAX BEARING BUSHING CLEVIS PIN 23Z3 GEAR BOX 23Z4 MOTOR HOUSING 240R 27DB ARMATURE ASS'Y CUTTER SHAFT ASS'Y 2B79 CR. RE. PAN HD. SCREW & WASHER 2PXT FIELD ASS'Y 1 2QOP LEAD WIRE ASS'Y 1 2 SPRING # AW M5_g.8-35 OQQSz 4 , Your Home For expert troubleshooting and home solutions advice: www.managemyhome.com For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME Call anytime, ® (1-800-469-4663) day or night (U.S.A. and Canada) www.sears.com www.sears.ca ....................... ..................................................................................................................................................... OurHome .......................................................................... For repair of carry-in items like vacuums, lawn equipment, and electronics, call anytime for the location of your nearest Sears Parts & Repair Service Center 1-800-488-1222 :; (U.S.A.) 1-800-469-4663 www.sears.com (Canada) www.sears.ca To purchase a protection agreement on a product serviced by Sears: 1-800-827-6655 Pard pedir servicio a domicilio, (U.S.A.) de reparacion 1-800-361-6665 Au Canada 1-800-533-6937 (1-888-784-6427) Trademark / TM Trademark / S_4Service Mark of Sears Brands, ® Marca Registrada / TM Marca de Fabfica / sM Marca de Servicio de Sears Mc Marque de commerce / Mo Marque depos6e de Sears Brands, LLC pour service en fran£ais: 1 800 LE FOYER M° y pard ordenar piezas: 1-888-SU-HOGAR® ® Registered (Canada) www.sears.ca ..... LLC Brands, LLC (¢ Sears Brands, LLC
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