Craftsman 137212940 User Manual MITER SAW Manuals And Guides L0812511
CRAFTSMAN Miter Saw Manual L0812511 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides
User Manual: Craftsman 137212940 137212940 CRAFTSMAN MITER SAW - Manuals and Guides View the owners manual for your CRAFTSMAN MITER SAW #137212940. Home:Tool Parts:Craftsman Parts:Craftsman MITER SAW Manual
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anual Owner's IVlD 137.285941 137.212940 (US) E82443 37J2 LISTD :v /: •L •: •_i_! " _:_/ _:•i: ¸¸::?ii!:: _,i : : ¸I¸:I : _'_:;_<_ ,•::: :_•:_:_ •:,,i: , o ,, o o sing this mitre saw, _:::: read th iS _man u a an d follow and nstructions. i Customer HeJp Line 1-800=843°1682 Inc., Toronto )41001 M5B 288 Safety In Installation Operation Maintenance Parts List Lions SECTION PAGE War_a_y ................................................................... Product Specifications ...................................................... Safety Instructions ............................................................ Accessories and A'_tachrnen_s ................................................. Carto_1 Conten__s ........................................................... 2 2 3 8 8 Know Your SHding B)_itre Saw .................................................. Giossary of _rer.ms ......................................................... .Assemb@" and Adiustments ................................................. Operation ................................................................ _ltainte_ance ............................................................ !0 11 12 20 26. Troubieshoo_.ing guidr_ ...................................................... Parts .................................................................. 27 28 GEMER_-_L SAFETY BEFOR,... USING TF-_ESUDING !. KEEP GUARDS mNPLACE and in working order. 3. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON. . , of purchase. l Sears Canada _nc., Toronto M5B 2B8 , !0. 120V AC, 60 HZ, 10 AMPS 2 HP (Max. Developed) 5000 R.RM. Electric Yes CUTTING CAPACFY 0° Mkre - 0 ° Bevel ...... 45° Mitre - 0° Bevel .... 0° Mitre - 45 ° Bevel ..... 450 Mitre - 450 Bevel .... MITRE DETENT STOPS .... BEVEL POS_TSVESTOPS CARRIAGE SYSTEM ...... BLADE S_ZE ............. 8-1/2" ARBOR SIZE ............ 5/8" TABLE D_AMETEP, BASE S_ZE ........ ............. DUSi" COLLECTION 2-5/8" x 12" 2-5/8" x 8-1/2" ! -3/4" x 12" 1_3/4" x 8-!/2" 0, 15, 22.5, 31.6, 45 ° R & L. 60 _ R .. 0 °, & 450 L 3 Rail, ball bearing slide VISE CLABJ_P ............. 10-1/2" 20-3/4" x 12" ....... Yes Yes 11, To avoid electnca! hazards, fire hazards, or damage to the tool, use proper circuit protection. Your sliding mitre saw is wired at the factory for 120V operation. Connect to a 120V, 15 AMP time delay [use or circuit breaker. To avoid shock or fire, replace power cord immediately tf it is worn, cut or damaged in any way. KEEP WORK AREA CLEAN° Cluttered areas and benches invite accidents. DON'T USE _N A DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations, or expose them to rain. Keep work area welt lighted. KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from the work area. _V_AK-= WORKSHOP KID PROOF with padlocks, master switches, or by remowng starter keys_ 7. . MOTOR Power source .......... Horsepower ........... Speed ............... Brake ................ Double insulateci ....... READ and become familiar with this entire instruction manual. LEARN [he tool's apphcalions, limilations, and possible hazards, 2. Contact a Sears Service Center for repair. This addition to any statutory warranty. If [hiswarranty products _sin !s used for commerctal or rental purposes, this warranty applies only for 90 days from the date _'_TRE SAW To avoid mistakes thai could cause serious injury, do not plug Ihe mitre saw in until you have read and understood the following: If this product fails due to a defect in rnatenal or workmanship within two years from [he date of purchase. Sears will at its option repair or replace it free of charge. f I2. Safety is a combination of common sense, szaying alert and knowing how [o use yobr n1_[i-esaw. 4. FULL TWO YEAR WARRANTY _'_,->TRUCT, uN_ DON'T _-_ r.JRCE THETOOL. It will do the job better and safer at the rate for which it was designed. USE THE R_GHTTOOL. Dont force tool or the attachment to do a job for which it was not designed. USE PROPER EXTENSION CORD. Make sure your exiension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersizecl cord wilf cause a drop in Iine voltage resulting in loss of power and overheating. The table on page 7 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubL use the next heavier gauge. The smaller the gauge number, the heavier the cord. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hah covenng [o contain long hair. SAVE THESE WEA_YOU_ ALWAYS WEAR EYE PROTECTION. Any mitre saw can throw foreign objects into the eyes which could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSi safety standard Z87.1. Everyday eyeglasses have only impact-resistant lenses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance wiLhANSI Z87.1 could seriously hurl you when they break. t 3. WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust. 14. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and it frees both hands to operate tool. !5. DISCONNECT TOOLS before servicing, and when changing accessories, such as blades, bits, cutters, and the like. 16. REDUCE THE RISK OF UNINTENTIONAL STARTING, Make sure the switch is in OFF position before plugging in. 17. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for the recommended accessories. The use of improper accessories may cause risk of injury to persons. 18. NEVER STAND ON TOOL, Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. I9. CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform _ts intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged siqould be properly repaired or replaced. 20. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF, Don't leave the too! until it comes to a complete stop, 2t. DON'T OVERREACH. balance at all times. Keep proper footing and 22. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 23. DIRECTION OF FEED. Feed work into blade or cutter against the direction of the rotation of the blade or cutter only, NSTRUCT ONS 24. DO NOT operate the tool if you are under the influence of any drugs, alcohol or medication that could affect your ability to use the tool properly. 25. Dust generated from certain materials can be hazardous to your health. Always operate tile mitre saw in a well-ventilated area and provide for proper dust removal Use dust collechon systems whenever possible. SPECIFIC SAFETY mNSTRUCTBONS FOR SLIDtNG MBTRE SAWS 1. READ AND UNDERSTAND all safety instructions and operating procedures throughout the manual. 2. DO NOT operate the mitre saw until it is completely assembled and ,lstalled according to the instructions. 3. SHOULD any part of your mitre saw be missing. damaged, or fail in any way, or any electrical component fall to perforrn properly, shut off the switch and remove the plug from tile power supply outtel Replace missing, darnaged, or failed parts before resuming operation 4. IF YOU ARE NOT thoroughly famdlar with the operation of mitre saws, obtain adwce Irom your supervisor, instructor, or other qualified person. 5. NEVER CARRY the tool by the cord or the cutting head handle. Damage to the insulation could cause electric shock. Damage to the w_re connections could cause a fire. 6. SERIOUS INJURY could occur if the tool tips over or you accidentally hit the cutting tool. Do not store anything above or near the tool. 7. 8. 9. 14. KEEP HANDS out of the path of the saw blade. If the workpiece you are cutting would cause your hand to be within 6-1/2 inches of the saw blade, the workplece should be clamped in place before makHlg the cut. 31. TO AVOID POSSIBLE 15. MAKE SURE the blade and collars are clean and properly arranged. After installing a new blade, make sure the blade clears the table slot at the 0° and 45 ° bevel positions. Lower the blade tnto [he table slot and check for any contact with the base or turn table structure, tf the blade contacts tile table, see the TROUBLESHOOTING GUIDE for "depth stop adjustment" or contact the Sears Service Centre. Broken saw parts could injure you or others. 32. NEVER PULLTHE SAW toward you during a cut. The blade can suddenly climb Lip on top of the workpiece and force itself toward you. 16. ALWAYS check the blade for cracks or damage before operation. Replace a cracked or damaged blade irnmediately. 17. USE blades recommended at 5000 RPM or greater. 18. ALWAYS keep the blade guards in place. 19. TO KEEP the nut from working its way off as you use the saw. at teast one thread of the pivot bolt must always shck out past the nut. Always keep the nut at least that tight. 20. FAILURE TO TIGHTEN the jam nut could let the depth stop slip and let the blade strike the saw table. Broken saw parts could injure you or others. 21. CLEAR EVERYTHING except the workpiece and related support devices off the table before turning the mitre saw on. 22. MAKE SURE all clamps and locks are tight and there is no excessive play in any part. BEFORE MOVING the saw. lock the mitre, bevel, and cutting head positions. CHOOSE the right 8-1/2" diameter blade for the material and the type of cutting you plan to do. Never use blades larger or smaller in diameter than recommended. 29. NEVER cut metals or masonry. Because of the sliding action of the saw, this machine is not designed for cutting metals. Use this mitre saw to cut only wood and woodlike products. Other materials may shatter, bind on the blade, start fires or create other dangers. t3. NEVER USE the saw without the cover plate securely in place, tt keeps the arbor screw from fa!ling out if !t accidentally loosens, and prevents the spinning blade from coming off the machine. 30. NEVER reach around the saw blade. SAVE THESE INSTRUCTIONS 4 proper adjustment. Maintain tools with care. Keep the mitre saw clean for best and safest performance. Follow instructions for lubncahng. DON'T put lubricants on the blade wh!le it's spinning before removing or securing the workpiece, changing the workpiece angle, or changing the angle of the blade. 45. REMOVE adjushng keys and wrenches from the tool 37. NEVER use the mitre saw in an area with flammable liquids or gases. before turning it on. 46. TO AVOID INJURY FROM JAMS, SLIPS, OR THROWN PIECES: o USE ONLY RECOMMENDED ACCESSORIES. Consult this Owner's Manuat for recommended accessories. Follow the instructions that come with the accessories. The use of improper accessories may cause risk of injury to persons. ° MAKE SURE the blade is sharp, undamaged, properly aligned and free of vibration. With the saw unplugged, push the cutting head all the way down. Hand spin the blade and check for clearance. Tilt the cutting head to a 45 degree bevel and repeat the check. If the blade hits anything, see the TROUBLESHOOTING GUIDE for "depth stop adjustment", or contact your Sears Service Centre. 38. NEVER use solvents to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. 39. ALWAYS PERFORM DRY RUNS. Make sure the saw Js unplugged. Completely set up your saw. Pull the blade and cutting head through the full range of motion to check for interference. The clamp can be used in a left or right configuration. Make sure that your blade, saw guard or motor does not interfere with the clamp. Correct any interference before use. 41. INSPECT YOUR MITRE SAW. FUNCTION of arm return spring and lower guard: Push the arrn all iEheway down, then let it rise up until it stops by itself. Check the lower guard to see it it closed fully_ If it did not, follow the insiEructions in the TROUBLESHOOTING GUIDE. SMOOTH, solid movement ot: sliding assembly. OTHER conditions that may affect the way the mitre saw works. II any part of the m_tre _s rniss_ng, bent, or broken in any way, or any electrical parts don't work, turn the saw o1:1and unplug it. REPLACE damaged, missing, or faded parts before using the saw again. 44. KEEP GUARDS IN PLACE, in working order, and in 36. MAKE SURE the blade has come to a complete stop 26. ALWAYS hold the work firmly against the fence and 28. ALWAYSTIGHTEN THE CLAMP so that the workpiece is secured between the clamp and fence or base. No visible gap should be present between saw and wood. 12. USING THE HEX BLADE WRENCH supplied, make sure the arbor screw is firmly tightened. 35. NEVER apply lubricants to the blade when it is running. BE FORE EACH properly support the workpiece and keep your hold-down hand the required distance from the blade. 11. USE only blade collars specified for your saw. The recessed sides must face the blade. 34. KEEP the motor air slots clean and free of chips. 25. MAKE SURE the blade is not contacting the workpiece before the switch is turned on. 27. DO NOTTRY TO CUT SHORT PIECES. You cannot o o 33. ALLOW the motor to come up to full speed before starhng CLIt. 24. MAKE SURE there are no nails or foreign objects in the part of the workpiece to be cut. table. DO NOT perform any operation freehand. 10. USE ONLY CROSSCUTTING SAW BLADES. Do not use blades with deep gullets as they can deflect to the side and contact the guard. damage to the miter saw due to tipping, do not operate the saw without the support bracket securely in position. 40. PLAN HOW YOU WILL MAKE THE CUT: MAKE SURE the blade is not spinning. RAISE the blade. • SLIDE the saw out above the front edge of the workpiece before starting the saw. • PUSH the saw blade down on top of the wood and back toward the rear of the saw to make the cut_ 23. ALWAYS MAKE SURE all handles are tight before cutting, even if the table is positioned in one of the positive stops. AVOID INJURY from unexpected saw movement. Place the saw on a firm level surface where the saw does not rock, and bolt or clamp the saw to its support. PERSONAL INJURY of 47. PLAN HOW you will hold the workpiece from start to finish: o AVOID awkward operations and hand positions where a sudden slip could cause fingers or hand to move into the blade. o DON'T OVERREACH. Keep good footing and balance. KEEP your face and body to one side of the saw blade, out of line with a possible throwback. o NEVER CUT FREEHAND: - BRACE your workpiece solidly against the fence and table top so it will not rock or twist during the cut. - MAKE SURE there is no debris between the workpiece and its supports, - MAKE SURE no gaps between the workpiece, fence and table will let the workpiece sh_ft after it is cut in two, "- CUT only one workpiece at a time. KEEP the cut off piece free to move sideways after it is cut off. Otherwise it could get wedged against the blade and be thrown violently. USE 42. D!SCONNECTTHE MITRE SAW. To avoid injury from accidental starting, unplug the saw before changing the setup, changing the blade, or adjusting anything. Compare the direction of the rotation arrow on the guard to the direchon arrow on the blade. The blade teeth should always point downward at the front of the saw. Tighten the arbor screw. Tighten the cover plate stop screw. 43. CHECK FOR DAMAGED PARTS. Check for: PROPER alignment of moving parts DAMAGED electric cords -_ BINDING of moving parts o BROKEN parts , STABLE mounting SAVE THESE iNSTRUCTIONS 5 CLEAReverything excepttheworkpiece and relatedsupportdevicesofftheworktable before turningthemitresawon. o SECURE WORK.Useclampsor a viseto hetp holdtheworkwhenit _spractical. 48. USE EXTRA CAUTION with large, very small or awkward workpieces: o USE extra supports (tables. saw horses, blocks, etc.) for any workpieces large enough to tip when not held down to tile table top. o NEVER use anoiher person as a substitute for a table extension, or as additional support for a workpiece that is longer or wider than the basic m_tre saw table, or io help feecl, support or pull the workpiece. o DO NOT USE this saw to cut pieces too small to let you easily hold the work. * WHEN CUTTING irregularly shaped workpieces, plan your work so it will not slip and pinch the blade and be torn from your hands. A piece of molding, for example, must lie flat or be held by a fixture or jig that will not let it twist, rock or slip while being cut. o PROPERLY SUPPORT round material such as dowel rods, or tubing. They have a tendency to roll while being cut, causing the blade to "bite". To avoid this, always use a fixture designed to properly hold your workpiece. o iF BLADE doesn't stop within 6 seconds, unplug the saw and foltow ihe instructions in the TROUBLESHOOTING GUIDE for iixlng the blade brake before using the saw again. 55. BEFORE LEAVING THE SAW: NEVER LEAVE the tool runnnlg unattended. Turn Ihe power OFR WaR for all moving parts to stop. o iWAKE WORKSHOP child proof. Lock the shol:_ Disconnect master swdches. Store the tool away from childron and others not quahfied [o use the tool. 56. NEVER unplug posibon. the saw with the switch in _lle ON 57. DISCONNECT the saw from the power source and clean the machine before leaving if. MAKE SURE [he work area is clean before leaving the machine. ELECTRICAL To reduce the risk. of electrical shock, _his saw has a polarized plug (one blade is wider than the other). _hls plug will Ii[ m a polarized ouile[ only one way. II the plug does no! fit [u!ly Jn Ihe outlet, reverse the piug. it Rstill does not fit, contact a qualified electrician to mslall the proper outleL Do not chan.ge the plug in any way. Double insulation does not take the place ol normal safety precautions when operabng [!_is tooi. AND MOTOR The AC motor used in this saw is a universal, nonreverspble type. See "MOTOR" in the PRODUCT SPECIFICATIONS section on page 2. MOTOR SAFETY . . DOUBLE _NSULATED The mitre saw is double insulated to provide a double thickness of insulabon between you and the tool's electncal system. All exposed metal parts are isolated from the internal metal motor components with protecbng insulation. 51. LETTHE BLADE reach full speed before cutting. This will help avoid thrown workpieces. 52. DON'T FORCE THE TOOL. tt will do the job better and safer at its designed rate. Feed the saw into the workpiece only fast enough to let the blade cut without bogging down or binding. Replacement parts - When servicing use only identical replacement parts. Polarized plugs - This saw has a plug that looks like the one shown below: 53. BEFORE FREEING JAMMED MATERIAL: , TURN mitre saw OFF by releasing trigger switch. WAmTfor all moving parts to stop. • UNPLUG the mitre saw. CORDS Be s_._reyour extension cord is properly wired and m good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive tqea[ and damp or wet areas. PROTECTION IMPORTANT: -Foavoid motor damage, l.his motor should be blown out or vacLIumed frequently to keel) sawdust from interfering with normal motor ventilation. To avoid electrical hazards, fire hazards, or damage [o lhe tool, use proper circuit protection. Your saw is wired at the factory [or 120V operation. Connect to a 120V, 15 Amp circuit and use a 15 Amp time delay fuse or circLntbreaker. To avoid shock or fire, if power cord is worn or cut, or damaged in any way, have it replaced immediately. 50. KEEP CHBLDREN AWAY. Keep a!l visitors a safe distance from the mitre saw. Make sure bystanders are clear of the mitre saw and workpiece. FOR EXTENS_OI1 USE PROPER EXi'E_\_S_ON CORDL Make sure yOLW extension cord is in good condibon. When using an extension cord, be sure [o use one heavy enough to carry the current your procluc[ will draw. An undersized cord will cause a drop in !ine voltage, resulting in loss of power and cause ovedqeating. The table below shows the correci size to use depending on cord length end nameplate ampere rahng. I1:in cloubt, use tlqe next heavier gauge. The smaller the gauge number, the heavier _he cord. To avoid electrocution: i. Use only identical repiacement parts when serwcmg a toot with double insulation. Servicing should be pel!ormecl by a qualit:ied technician. 2. Do not use power tools in wet or damp areas or expose them to rain. This !ool is intended for indoor use only. . 49. BEFORE STARTmNG your cut, watch the mitre saw while it runs. If it makes an unfamiliar noise or vibrates a lot, stop immedJately. Turn the saw OFR Unplug the saw. Do not restart unbl finding and correcting the problem. GUIDELINES REQU RE[v E . POWER SUPPLY SPECiFiCATiONS WHEN THE SAW IS RUNNmNG MOST motor troubles may be traced to loose or incorrect connections, overload, iow voltage (such as small size wire in the supply circuit) or to overly long supply circuit wire. Always check iEheconnechons, the load and [he supply clrcufl if the motor doesn't work well. Check wire sizes and teng[lq with the Extension Cord Chnr[ below. 5. 4. Use a separate electrical circuit for your tools. This cwcuit must not be less than #12 wire and should be protected with a !5 Amp time lag fuse. Before connechng the motor to the power line, make sure the switch is m the OFF position and the electric current is rated the same as the current stamped on the motor nameptaie. Running at a lower voltage will damage the motor. CONNECT [his tool to a 120V, 15 Amp branch arcuit with a 15 Amp [!me delay fuse or cwcuit breaker. Using the wrong size fuse can damage the motor. tF the motor won't start, release the trigger switch immediately. UNPLUG TIdE TOOL. Check the saw blade to make sure it turns freely. !i: the blade is free. try to start the motor again. If the motor still does not start, refer to the TROUBLESHOOTING GU_'DE. IF [he motor suddenly stalls while cutting wood. release the [rigger switch, unplug the too!, and free the blade from [he wood. The saw may now be restarted and the cut finished. (when using 120 volts onfy_ Ampere mo_e than Rating not mare ! Tota_ ienglh than T 25' 50' of cord in fee__ ] 00' 150' 0 6 ! _8 i6 !6 14 6 10 I 18 16 14 12 10 12 I2 16 I 16 14 16 12 Not 14 _ecommended 12 4- FUSES may "blow" or circuit breakers may trip frequen!ly it: a. MOTOR is overloaded. Overloading can occur il: you feed [oo rapidly or make [oo many start / stops in a short brae. b. LINE VOLTAGE is more than 10% above or below the nameplate voltage. For heavy loads, however, the voltage at motor terminals must equal the voltage specified on the nameplate. c. iMPROPER or dutl saw blades are used. CAUTION: In all cases, make certain the receptacle in question is properly groLmcled. If you are not sure have a certified electrician check the receptacle. Tt_is sliding mitre saw is for indoor use only. Do not expose to rain or use in damp locations. 54. AFTER FINISHmNG A CUT: o KEEP holding the cutting head down. RELEASE the switch, keeping the cutting head down, and walt for all moving parts to stop before moving your hands. SAVE THESE SAVE THESE 6 _NSTRUC 0iONS 7 UNPACKNNG PROHJBBTED ACCESSORIES UNPACKING AND CHECKING YOUR Tile use of any cutttng tool except 8-1/2 inch saw blades which meet the reqLHrements under recommended accessories is prohibited. Do not use accessories such as shaper cutters or dado sets. Ferrous metal cuthng and the use of abrasive wheels is prohibited. SLIDING MITRE SAW / CONTENTS To avoid injury Irom unexpected starting or electrical shock, do not plug the power cord into a power source receptacle dunng unpacking and assembly. This cord nqusL remain unplugged whenever you are working on the saw. Use only accessories recommended for this sliding mitre saw. Follow Instructions that accompany accessories. Use of improper accessories may cause hazards_ COMPOUND / Carefully unpack the slidH_g mitre saw and all its parts, and compare against the illustration on page 9. t. Before removing the saw from the shipping carton, Lighten the carriage lock knob to guard against sudden movement. 2. DO NOT LIFT the sliding mitre saw by the cutting head handle. Remove the saw from the carton by lifting with the hand-holds at the base of the saw body. Damage to the insulation or wire connections could cause fire. 3. Place the saw on a secure, stationary work surface and look the saw over carefully. Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. RECOMMENDED ACCESSORIES Visit your Sears Hardware Department or see the Sears Power and Hand Toot Catalogue for the following accessories: O O \ \ Although compact, this saw is heavy. To avoid back injury, get help whenever you have to lift the saw. ITEM Blades: 8-1/2" Diameter, 5000 RPM, 5/8" Arbor Dust bag Safety goggles, hearing protection, dust respirators Power tool manuals If any part is missing or damaged, do not plug the sliding mitre saw in until the missing or damaged part is replaced, and assembly is complete. To avoid electric shock, use only identical replacement parts when servicing double insulated tools. BASIC BLADES RECOMMENDED FOR MITRE SAWS 8-I/2" Carbide tipped combination blade 8-1/2" Steel combination blade 8-1/2" Trim/fine finish blade 8-I/2" Crosscut blade TABLE A. B. c. Read warnings and conditions on your CARBIDE TIPPED SAW BLADE. Do not operate the saw without the proper saw blade guard in place. Carbtde is a very hard but brittle material. Care should be taken while mounting, using, and storing carbide blades to prevent accidental damage. Slight shocks, such as striking the tip while handhng, can seriously damage the blade. Foreign objects in the workpiece, such as wire or nails, can also cause tips to crack or break off. Before using, always visually examine the blade and tips for bent blade, cracks, breakage, missing or loose tips. or other damage. Do not use if damage is suspected. Failure to heed safety instructions and warnings can result in serious bodily injury. D. E. F. G. H. !. J- OF LOOSE PARTS DESC_RJPTION Sliding miter saw Hex nuts Triangle knobs Hold-down clamp Turntable support foot Miter lock handle Support bracket Screws Dust bag Blade wrench _QUANTITY_ 1 2 2 1 1 ! 1 1 1 1 O O B C E F H I 8 9 Exhaust Sawswitchhandle Lock-off Coverplate Coverplate Upper stopscrew btadeguard button ON/OFF trigger switch Brushcovers CRAFTSMAN SAW TERMS SUDING COMPOUND MITRE IVttTRE SPRING LOCK-With the mitre lock handle, locks the turn table at the desired angle. MOUNTING HOLES - Provides a means of mounting the sliding mitre saw to a stable work surface. ARBOR LOCK -Allows the user to keep the blade from rotating while tightening or loosening the arbor screw during blade replacement or removal. ON ! OFF TRIGGER SWITCH - Starts the saw when squeezed. As a safety feature, the Iock-off button must be depressed to activate the trigger and turn the saw ON. Release the trigger to turn the saw OFE This switch can accommodate a padlock (not provided) with a shackle of up to 1/4" in diameter to prevent unauthorized use. BASE - Supports the table, holds accessories and allows for workbench mounting. Warning label BEVEL to stop BEVEL desired Arborlock Tension adjusting bolt 45° Bevel Stop .,.. Fence Miter lock handle Clamp hock Base Miter Spring lock Miter scale Turntable Turntable support foot Dust Cord brackets \ Depth adjustment bolt Lockpin TABLE -- Sits in the base, supports the workpiece, and allows rotation for mitre cutting. CARRBAGE LOCK KNOB - Prevents the saw's sliding motion by locking the carriage in place. COVER PLATE - Holds the lower guard and is attached to the upper guard, it prevents the arbor screw from backing out when properly attached with the cover plate stop screw. COVER PLATE STOP SCREW -Allows the cover plate to be rotated to the rear for blade removal and replacement. Hold-down champ I SWITCH HANDLE - Contains the trigger switch with a lock-off button. The blade is lowered by pushing down on the handle, and returns to the upright position when the handle is released. BLADE WRENCH - Fits the arbor screw for removing and replacing the blade. 0° Bevel slop o SLIDE BAR COVER - Covers and protects the 3 slide carriage rails. BEVEL SCALE - Measures the bevel angle of the saw blade. Lower bladeguard o ADJUSTMENT STOPS - Bolts that are adjusted the saw blade at 0 ° and 45° bevel. LOCK HANDLE - Locks the mitre saw at a bevel angle. Stop bolt TURNTABLE SUPPORT FOOT - Supports table arm when wide, heavy boards are placed on the table, to help keep the workpiece from moving away from the fence. UPPER BLADE GUARD - Protects the user from the saw blade teeth. WARNING LABEL -Informs the user of dangers and necessary precautions in the use of this saw. Read carefully before using. CUTTING HEAD ASSEMBLY - Consists of pivot arm, blade, upper and lower blade guards, motor, switch, arbor and pin locks, and switch on handle. Components work together to perform cutting operation. WOODWORKUNG TERMS DEPTH ADJUSTMENT BOLT - Limits the saw blade travel to approximately i/4" below the table, ARBOR -The EXHAUST PORT - Exhausts debris away from the operator. BEVEL CUT -An workpiece. FENCE - Helps to keep the workpiece from moving when sawing. COMPOUND CUT -A simultaneous bevel and mitre cut. HAND-HOLD shaft on which the blade is mounted. angle cut made through the face of a CROSSCUT - A cut made across the width of the workpiece. - Provides a means of safely carrying the saw, Slide bar cover Motor Bevel scale Carriage lock knob Hold-down cha Hand-holds Bevel lock handle Fence Mounting holes Support bracket FREEHAND -To perform a cut without using a fence or other proper device. HOLD-DOWN CHAIN - Holds the product down during shipment to avoid damage to handle and motor. Remove completely prior to completing assembly, adjustments and turning on saw. GUM -A sticky sap-based residue from wood products. HEEL - Misalignment of the blade. HOLD-DOWN CLAMP - Helps secure the workpiece to the table for precise cutting. LOCK-OFF BUTTON -Activates the ON/OFF switch when depressed. This prevents the trigger switch from being accidentally turned ON. KERF -The amount of material removed by a blade in a through cut, or the slot produced by the blade in a partial cut. LOCK P_N - Locks the mitre saw in the lowered position for compact storage. Use this only for carrying and storage applications. RESIN -A MITRE CUT - An angle cut made across the width of a workpiece. REVOLUTIONS PER MINUTE (RPM) - The number of turns completed by a spinning object in one minute. LOWER BLADE GUARD - Protects the user's hands from the blade in the raised position. It retracts as the blade is lowered to avoid binding on the workpiece. SAW BLADE PATH - The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece which will be cut. M_TRE LOCK HANDLE - Rotates the saw to a right or left cutting position and locks the mitre saw table at the desired mitre angle. SET - The distance between two tips of the saw blade teeth, bent outward in opposite directions to each other. WORKPIECE -The item being cut. The surfaces of a workpiece are commonly referred to as faces, ends, edges. MITRE SCALE - Measures the mitre angle of the saw blade. Positive stop index points have been provided at 0, !5, 22.5, 31.6, and 450 right and left, and 600 right. .... sticky sap that has hardened. 11 ASSEMBLY INSTRUCTIONS TOOLS NEEDED Tools required for adjustments: Adjustable wrench Hex blade wrench (supplied) t Combination square Phillips screwdriver [NSTALUNG THE MITRE LOCK HANDLE (FroG.A) 1. Carefully screw the mitre lock handle (5) clockwise into hole of the control arm (3) located at the front of the turntable, and tighten. 2. To unlock the turntable from its set position, loosen the mitre lock handle by turning 1/4 turn or more counterclockwise. Squeeze the mitre spring lock lever (6), move the control arm (3), and set the indicator (7) to 0°. 3. To lock, tighten mitre lock handle (5) by turning clockwise. Hold-down clamp on fence (FIG. C) t. Position the hex nut (1) into the rectangular hole on the backside of the fence (2). 2. Insert the lock knob bolt (3) through the slotted hole and thread i1_ through the hex nut, as shown. 3. Insert the rod of the hold-down clamp assembly (4) into the round hole and tighten the lock knob bolt (3). 4. These lock knob bolts and hex nuts can be screwed into the fence post hole or stored for later use. REMOVING To avoid injury, saw misalignment, and electrical problems when moving tool from one location to another location lock the carriage lock knob and lift saw by the carry handle, or by the hand-hold openings on both ends of the base, using both hands. NOTE: An additional purchased to secure long pieces of wood. workpiece lifting near hold-down clamp accessory may be the workpiece on the right side for This reduces the possibility of the the blade during a cutting operation. CAUTION: To avoid cuts from extremely sharp teeth on blades, wear gloves when installing or removing blades. Removing blade 1. Unplug the saw from the power source receptacle. 2. Allow the cutting head assembly (1) to rise to the upright position by pulling the lock pin (2), outward. (FIG. F) _, Fig. F I SAW BLADE WRENCH (FIG. D) Store the blade wrench (1) by sliding the small end of the wrench into the saw housing slot (2), and position behind the storage clip (3) to prevent loss. \ 3 1 3. 4. 5. Fig. A Fig. B 6. Loosen the cover plate screw (3) with a screwdriver. Rotate the cover plate (4), upward to expose the arbor screw nut (5). Place the hex end of the blade wrench (6) (provided) over the arbor screw (5). Locate the arbor lock (7) between the upper blade guard (8) and the mitre saw switch handle (9). (FIG, G) 4 O (FIG. F, G, H) To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source receptacle. Fig. C Hold-down clamp on table (FIG. B) 1. Tighten the lock knob bolt (2) and screw the lock knob bolt partially into the hole in the front side of the saw base (3)_ 2. Insert the rod of the hold-down clamp assembly (4) into the hole on the top of the saw base, and tighten the lock knob bolt securely. 3. Tighten the hex nut securely against the saw base. INSTALLING THE TURNTABLE SUPPORT FOOT (FIG. A) 1. Locate the adjusting nut (1) and turntable support foot (2). 2. Carefully thread the adjusting nut onto support foot and screw the assembly into the hole under the control arm (3) of the turntable (4). THE BLADE To avoid injury, only use blades recommended for this saw, with the proper diameter of 8 1/2 inches and designed for blade speeds not less than 5000 RPM. iNSTALLING THE HOLD-DOWN CLAMP ASSEMBLY TO SAW (RG. B and C) A hold-down clamp assembly is commonly used on the left side of the saw base to support the workpiece. The assembly location is determined by the thickness and width of the workpiece. A clamp is usually positioned or, the table for narrow and thin woodstock and in the mounting hole on the left side of the fence for thicker and wider boards. For your safety, never connect plug to power source receptacle until all assembly and adjustment steps are completed, and you have read and understood the safety and operating instructions. OR INSTALLING 3 Fig. G _NSTALLtNGTHE DUST BAG (FIG. E) 1. To install the dust bag (t), squeeze the metal collar wings (2). 2. Place the dust bag neck opening around the exhaust port (3), and release the metal collar wings. 1 2 3 Fig. 3 5 2 6 i/_:,':::i! L?L:: ;-:::: :-:: ::_ii/ii::_i: ;:/:i::i:/::¢ ;LI: ::ii:: ::: ::i:::/:::/i/: !,_::i::: ? ::i__::!¸ 12 : .... 13 ; : Press the arbor lock (7), holding it in firmly while turning the blade wrench clockwise. The arbor lock will engage after turning the wrench. Continue to hold the arbor lock in to keep it engaged, while turning the wrench clockwise to loosen the arbor screw (5). 7, NOTE: The arbor lock can be damaged by improper use. If the arbor lock wilt not hold, lower the blade down on to a scrap of wood positioned against the fence. This will serve as an alternative locking method. , Raise the lower blade guard. Remove the arbor screw (5), arbor washer (10), outer blade collar (1 t). and remove the blade (12). Do not remove tile inner blade collar. (FIG. H) NOTE: Pay attention to the pieces removed, noting their position and direction they face. Wipe the blade collars clean of any sawdust before installing the new blades. 2. To avoid serious injury or death, do not use the saw without the cover plate securely in place. It keeps the arbor screw from falling out if it accidentally loosens, and helps prevent the spinning blade from coming off the saw. To avoid injury, make sure the collars are ciean and properly arranged. After installing a new blade, make sure the blade clears the table slot at the 0 ° and 45 ° bevel positions. Lower the blade into the table and check for any contact with the metal base or the turntable. REMOVING AND _NSTALLING TABLE INSERT 5 12 2. t0 11 3. Installing blades (FIG. F, G, H) 1. Raise the lower blade guard. 2. Install the 8 1/2" blade (12), making sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper blade guard. 3. Place the arbor washer (10) on the arbor screw (5). Install the outer blade collar (11), the arbor washer, and arbor screw. CAUTION: Make sure the recessed side of the blade collar is facing the blade. 4. 5. 6. 7. Place the blade wrench on the arbor screw. Press the arbor lock (7), holding it in firmly while turning the blade wrench counterclockwise. When it engages continue to press the arbor lock in, while tightening the arbor screw securely. Rotate the cover plate (4) back until the slot in the cover plate engages with the cover plate screw (3). Tighten the screw with a screwdriver. Be sure the arbor lock is released so the blade turns freely. To remove, loosen and remove the six screws (1) on the table insert (2) with a screwdriver and lift the insert. To install, reposition the table insert, install the six screws and tighten. Check for blade clearance by moving the carriage through the fulf motion of the blade in the slot. While holding the lock handle (t), lift and squeeze the mitre spring tock (3). Move the turntable control arm to the desired position. To lock the turntable into position, release the mitre spring lock (3), and turn the mitre lock handle (1) clockwise until tight. NOTE: The control arm should be supported, using the turntable support foot, for the safest and most accurate cuts of thicker and wider boards. 4. Fig. K 5. Turn the support foot (4) clockwise until the foot seats against the surface of the bench. Tighten the adjusting nut (5) counterclockwise and lock the support foot securely. Fig. L i i I I To avoid injury, do not start the sliding compound mitre saw without checking for interference between [he blade and table insert. Damage could result to the blade, table insert or turntable if blade strike occurs during the cutting operation. 1. 3. INSTALLING THE ANTI-TIP SUPPORT (F_G. K} 1. Insert each foot of the anti-tip support in the holes on the rear of the base. 2. Tighten the anti-tip support with two screws supplied. (FIG. _) To avoid injury from materials being thrown, always unplug saw to avoid accidental starting and remove small pieces of material from the table control arm cavity. The table insert may be removed for this purpose, but always reattach table insert prior to performing a cutting operation. / To avoid possible personal injury or damage to the miter saw due to tipping, do not operate the saw without the support bracket securely in position. ADJUSTMENTS INST,RUCTMONS To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source receptacle. CONTROL ARM OR MITRE ADJUSTMENT (FIG. L) The sliding compound mitre saw scale can be easily read showing mitre angles from 0 to 450 to the left and right, and 0 to 60 ° to the right, The most common angle cut setting slots have positive stops, permitting fast adjustments to the desired position. Follow the process below for quickest and most accurate adjustments: 1 Release the turntable mitre lock handle (t) at the front of the control arm (2) by turning the knob counterclockwise 1/4 turn. ADJUSTMENT OF MITRE SCALE INDICATOR (FIG, M) I. Move the control arm to the positive stop perpendicular to the saw base. 2. Loosen the screw (t) that holds the indicator with a screwdriver, 3. Adjust the indicator (2) to the 0Q mark and retighten screw. Fig. M LOCKING AND UNLOCKING THE SLIDING CARRIAGE SYSTEM (FIG, N) 1, Loosen, clockwise, the sliding carriage lock knob (1) located under the slide bar cover (2), 2. For a chop cutting operation on narrow workpieces, slide the cutting head assembly to the desired position and tighten the carriage lock knob counterclockwise, 3, To cut wide boards up to 1 t-1/2", the carriage lock knob may be loose 1o permit the cutting head to slide freely. 3, Lower the saw blade and lock the cutting head assembly (5) in the down position with the stop pin (6), as shown. (FIG. P) Fig, P BEVEL STOP ADJUSTMENTS NOTE: To ensure accurate cuts, alignment should be checked and adjustments made prior to use. 90 ° Adjustment (FIG. R, S) t. Loosen the bevel lock handle (1) and tilt the cutting arm completely to the righL Tighten the bevel lock handle. (FIG. R) 45 ° Bevel adjustment (F_G. T, U, R) 1. Loosen the bevel lock handle and tilt the cutting head completely to the left position. Tighten the bevel lock handle. 2. Using the combination square, check if the blade is at a 45 ° angle to the table. (FIG. T) Fig. T Fig. R Fig. N G3 ---- O CHECKING AND ADJUSTING BLADE SQUARENESS TO FENCE (MITRE ALIGNMENT) (FIG. O, P, Q) 1. Position the control arm (1) to the 0 ° mitre position, perpendicular to the saw base (2). 2, Loosen the two fence locking screws (3) one ful! turn until the fence (4) is loose, (FIG. O) 4. Using a combination square (7), lay the heel of the square against the blade, and the rule against the fence (4) as shown. Check to see if the fence is 90 ° to the blade. 5. If an adjustment is necessary, shift the fence forward or backward until the fence is square to the blade. Tighten the two fence locking screws (3). (FIG. Q) CAUTION: If the saw has not been used recently, recheck blade squareness to the fence and readjust if needed. 2 3 7 3. 2. Using a combination square, place the square rule on the turntable and the heel against the blade. Check that the blade is 90 ° to the [able. (FIG. S) 4. 5. Fig, S Fig, O "---4 To avoid injury from unexpected starting or electrical shock, do not plug the saw in. The power cord MUST remain unplugged when you are working on the saw. To adjust, loosen the !ocknut (4) and turn the screw (5) until the top of the screw contacts the housing when the blade is at 450 to the table. Tighten the lock nut. (FIG. U) Positive stops enable you to position the blade at exact angles to the table. Readjust the bevel indicator (7) using a screwdriver. Adjust the indicator so the hairline (8) aligns with the 450 line on the scale. (FIG. R) Fig. U 4 / Fig, Q 3 © © 4 3 4 7 , ::::!i_:::i!.: ¸z¸ :::/:::':/::/_ : ::::::::/::::::: ::i::::: !::::::i ?:!:::i:!: :::< t6 ::::::::::::_h.: O /::. To adjust, loosen the Iocknut (2), and turn the screw (3) until the top of the screw contacts the housing when the blade is 90 ° to the table. Tighten the lock nut. (FIG, R) CARRIAGE SMDING BAR ADJUSTMENT (FIG. V, W) Extended use may require periodic adjustment to the slide bar (1) if loosened through vibration. Never operate the tool if any components are loose. 1. Remove the four screws (2) on both sides of slide bar cover (3). (FIG.V} MOVING AND STORING SLIDING COMPOUND MITRE SAW (FIG. AA) When transporting this saw, the cutting head assembIy should always be locked in the down position by pushing in on the lock pin (I), tightening the carriage lock knob (2), and placing the hold-down chain (3). Fig. X Fig. AA 3 Mounting instructions 1. Place the saw on a firm, level workbench or other work surface. The base of the saw has four mounting holes. 2. For stationary use, place the saw in the desired location, directly on a workbench, where there is room for handling and properly supporting the workpieces. Bolt the base of the mitre saw (1) to the worksurface (5), using the fastening method as shown in Fig. BB. 1 3 t 1 2. Loosen the two nuts (4), and tighten two hex. socket set screws (5) until the carriage operates smoothly without looseness. 3. Properly tighten two hex nuts (4) after completing adjustments. (FIG. W) 4. Replace the slide cover (3) and tighten the four screws (2). Fig. BB CUTTING HEAD ASSEMBLY PIVOT ADJUSTMENT (FIG. Y) The cutting head should rise completely to the highest position by itself when the locking pin is pulled out. To check this, hold the cutting head down, make sure the lock pin is not engaged and see if the saw wil! rise by itself. If not: 1. Loosen the lock nut (1) and tighten the hex head bolt (2), clockwise to apply more pressure on the spring. Retighten lock nut when desired pressure is achieved. 2. Recheck the cutting head travel. The cutting head should rise freely to its highest position. 1. 2. 3. 4. 5. 6. 7. 8. 9. Sliding mitre saw Hex head bolt Rubber washer Flatwasher Workbench Flatwasher Lockwasher Hex nut 5 Jamb nut 2 3 4 I i i I Fig. Y . Fig, W 1 1 2 For portable use, place the saw on 3/4" thick plywood (2). Bolt the base of the mitre saw securely to the plywood using the mounting holes on the base (!). Use C-clamps (4) to clamp this mounting board to a secure surface (3) at the worksite. (FIG. BC) MOUNTING THE MITRE SAW (FIG. BB) Fig. BC CUTTINGHEAD ASSEMBLYTRAVEL ADJUSTMENT (FIG.X) The distance the cutting head will travel upward when releasedafter a cut can be adjusted. t. Loosen the lock nut (t) behind the exhaust port. 2. Turnthe hex bolt (2) counterclockwise to reduce the heightthe cutting head wilt travel. 3. Turnthe hex bolt clockwise to increase the height of travel. 4. Tighten lock nut. When adjusting the height, make sure the cutting head housing contacts the stop bolt (2) when raised, to provide a positive stop. E CUTTING DEPTH ADJUSTMENT (FIG. Z) 1. Check the depth of cut by moving the cutting head down until the teeth of the blade extend befow the throat plate 1/4". 2. Loosen the wing nut (t) and tighten or loosen the hex bolt (2). Retighten the wing nut when the desired blade depth is achieved. 3. Recheck the blade depth by moving the cutting head front to back through the full motion of a typical cut a}ong the control arm. If the blade touches the inside of the control arm throat, readjust the setting. Fig. Z To avoid injury from unexpected saw movement: a. NOTE: The lock pin is for carrying and storage use only. It is NOT to be used for holding the saw while cutting. b. c. d. 2 ................................ 1 Before moving the saw, disconnect the power cord from the outlet, and lock the cutting head in the lower position using the lock pin. e. Lock the slide carriage in place by tightening the carriage lock knob. To avoid back injury, lift by using the hand-hold access at the bottom of the base, or use the carry handle. Bend with your knees, not your back. Never carry the mitre saw by the power cord or by the switch handle. Carrying the too! by the power cord could cause damage to the insulation or the wire connections resulting in electric shock or fire. To avoid injury from flying debris, do not allow visitors to stand behind the saw. 3 BODY AND HAND POSITIONS Cut materials can be thrown and extensive exposure to noise can cause hearing problems; always wear safety glasses and proper hearing protection such as ear plugs when performing cutting operations. Fig, (RG. DD) DD \ After finishing a cut: a. Keep holding the cutting head down. b. Release the switch, and wait for all moving parts to stop before moving your hands. c. Ifthe blade doesn't stop within 6 seconds, unplug the saw and follow the instructions in the TROUBLESHOOTmNG GUIDE for adjusting the blade brake before using the saw again. To avoid injury from materials being thrown, unplug saw to avoid accidental starting; and then remove small materials from the control arm cavity prior to the next cutting operation. The table insert may be removed for this purpose, but always reattach table insert prior to performing a cutting operation. BEFORE LEAVING THE SAW CHOP CUTTING NARROW BOARDS- \ Before cutting, if the saw makes an unfamiliar noise or vibrates, stop immediately. Turn the saw OFF. Unplug the saw. To avoid injury, do not restart until finding and correcting the problem. \ To avoid possible personal injury or damage to the miter saw due to tipping, do not operate the saw without the support bracket securely in position. BASIC For your convenient use, your saw has a blade brake, The brake is not a safety device. Never rely on it to replace the proper use of the guard on your saw. To prevent injury, if the blade does not stop within 6 seconds, unplug the saw and follow the instructions in the TROUBLESHOOTING GUIDE for adjusting the brake before continued use. 6 1/2" Proper positioning of your body and hands when operating the mitre saw wilt make cutting easier and safer. Use a hold-down clamp assembly, whenever possible. Never place hands near the cutting area. Place hand at least 6-1/2" away from the path of the blade. Hold workpiece firmly against the fence to prevent movement toward the blade. Keep hands in position until the trigger has been released and the blade has completely stopped. Stand in a position so the body is to the left side of the blade but never stand directly behind the blade when performing a cutting operation. Before making a cut, make a "dry run" with the power off so you can see the path of the blade. Fig. CC Keep children away. Keep all visitors a safe distance from the mitre saw. Make sure bystanders are clear of the mitre saw and workpiece. Don't force tool. It will do the job better and safer at its designed rate. Feed the saw into the workpiece slowly with a firm downward motion ..... Before freeing jammed material: a. Turn switch ©FR b. Unplug the mitre saw. c. Wait for all moving parts to stop. SAW 90 ° CROSSCUT (RG. FF) 1, Slide the carriage (1) to the rear position as far as it will go. 2. Lock the carriage lock knob (2). 3, Lock turntable lock knob (3) on fence. 4, Position the cutting head to the 0° bevel position, and lock the bevel lock handle. 5, Position the control arm (4) to the 0 ° mitre angle and lock the mitre lock handle. (Refer to mitre cut operation), 6. Position the workpiece on the table and against the fence. Use a hold-down clamp (5) attached to the base or fence, whenever possible. 7. Press the lock (6) on side of handle and pull the trigger (7), turning on the saw. Lower the blade by pushing the handle (8) down into the workpiece with slow and even pressure. 8. When the cut is complete, release the switch and allow the blade to stop before raising the cutting head assembly.- Never leave tool running unattended. Turn power OFR Wait for all moving parts to stop and unplug the power cord from outlet. Make workshop child-proof. Lock the shop. Disconnect master switches. Store tool away from children and other unqualified users. Don't allow familiarity, gained from frequent use of your mitre saw, to result in a careless mistake. A careless fraction of a second is enough to cause a severe injury. TO TURN SAW ON (FIG. CC) Directly below and on the switch handle is the thumb activated lock-off switch (!). It must be depressed to unlock the trigger switch (2) and start the sliding compound mitre saw. 1 2 NNNNIN OPERATmONS MITRE CUT (FIG. EE) The sliding compound mitre saw is equipped with positive mitre stops on the saw base below the scale and control arm of turntable. The !ocations are at 0, 15, 22.5, 31.6 and 45 degrees left and 15, 22.5, 31.6, 45, and 60 degrees to the right. These locations represent the most common angles for cutting operations. 1. When a mitre cut is required, move the cutting head assembly to the desired mitre angle by turning the mitre lock handle (1) counterclockwise. This unlocks the mitre spring lock and table. Lift up and hold the mitre spring lock handle (2). 2. Using the mitre lock handle, holding the spring lock handle up, rotate the turntable (3) to the desired mitre ang]e on the scale, right or left. When the table is in the desired position, release the mitre spring lock (2) and tighten the mitre !ock handle (1). The table is now locked at the desired angle. Fig. FF 6 Fig. EE / 3 ,''"A"',_ 2 / Move feet with miter angle :' 20 ::',';::::, : : ....... 21 :: : SLIDECUTTING WIDEBOARDS- ANYANGLE- 12" MAXIMUMCUT (FIG.GG) Fig. COMPOUND GG Fig. JJ To avoid injury from materials being thrown, unplug saw to avoid accidental starting; and then remove small materials from the control arm cavity prior to the next cutting operation. The table insert may be removed for this purpose, but always reattach table insert prior to performing a cutting operation. Toavoidinjury,neverpull the cutting headassembly andspinningbladetowardyouduringthe cut.The blademaytry toclimbuponthetopoftheworkpiece, causingthecuttingheadassemblyandspinningbladeto kickback,forcefully. t. Toavoidinjury, pull the cutting head all the way forward, in front of the workpiece, before lowering the spinning blade. If the back of the spinning blade hits the workpiece prematurley, the upward motion of the blade could raise or twist the workpiece, causing a kickback, which may cause injury. Position the carriage to the rear position and tighten the carriage lock (t). Select the correct bevel and mitre position (follow procedure of MITRE CUT and BEVEL CUT). Lock the bevel lock handle (2). Lock the mitre spring lock (4) and tighten the mitre lock handle (3). Position the workpiece and secure to the table by tightening the hold-down clamp (5). Press the lock-off button on the handle and press the trigger switch. Push the handle down, slowly, to complete the cut. Release switch and allow the blade to stop before raising the cutting head. 2, 3. 4. 5. NOTE: Use the turntable support foot to help stabilize saw when cutting thick and wide boards. Loosen the adjustment nut (t) and support foot (2) until the bottom surface of the foot rests against the bench surface. Tighten the adjusting nut. 6. 4 lm 2 7. 8. Cut in direction of arrow Unlock the carriage lock knob (3) and allow the cutting head assembly to move freely. 2. Move the control arm (4) to the desired mitre angle and lock the mitre lock handle (5). 3. Lock turntable lock knob (6) on the fence (7). 4. Use a hold-down clamp assembly (8) attached to fence to secure workpiece. 5. Grasp the saw handle (9) and pull the carriage (10) forward until the centre of the saw blade is over the front of the work piece. 6. Push in on the switch lock (11) and press the trigger (12) to turn saw on. 7. When the saw reaches full speed, push the saw handle down, slowly, cutting through the leading edge of the workpiece. 8. Slowly move the saw handle toward fence, completing the cut. 9. Release the trigger and allow the blade to stop spinning before allowing the cutting head to raise. CUT (RG. ml) Cut in direction of arrow ROUGH CUTTING A DADO (FIG. KK) To avoid injury from materiaJs being thrown, unplug saw to avoid accidentaJ starting; and then remove small materials from the control arm cavity prior to the next cutting operation, The table insert may be removed for this purpose, but always reattach table insert prior to performing a cutting operation. 1. BEVEL CUT (FIG. HH) I. Position the carriage to the rear and tighten the carriage lock knob (1). 2. Loosen the bevel lock handte (2). 3. Titt the blade to the desired bevel angle, 0 to 45 degrees. 4. Tighten the bevel lock handle. 5. Tighten the mitre lock handle (3). 6. Position the workpiece on table and tighten the hold-down clamp to secure the wood. 7. Stand to the left side of the handle to make the cut. 1. 2. 3. \ Fig. HH 4. Mark lines identifying the width and depth of desired cut on workpiece and position on table so inside tip of blade is positioned on the line as shown. Use a hold-down clamp to secure. Lower the cutting head so the tip of the blade touches the top surface of the workpiece. Loosen the wing nut (1) and rotate the adjustment bolt (2) until bolt is against the positioning block (3). Tighten the wing nut (1). Fig.KK Cut these grooves with saw Out in direction of arrow To avoid injury from materials being thrown, unplug saw to avoid accidental starting; and then remove small materials from the contrO! arm cavity prior to the next cutting operation. The table insert may be removed for this purpose, but always reattach table insert prior to performing a cutting operation. CUTTING BOWED MATER_AL (FIG. JJ) rkpiece To avoid injury from materials being thrown, unplug saw to avoid accidental starting; and then remove smalt materials from the control arm cavity prior to the next cutting operation. The table insert may be removed for this purpose, but always reattach table insert prior to performing a cutting operation. A bowed workpiece must be positioned and cut as illustrated. Do not position the workpiece incorrectly or try to cut the workpiece without the support of the fence. This will cause the blade to bind and could result in personal injury. Cut in direction of arrow 22 : Use a chisel to / cut out the middle ...... :: i_, :::!.i : 23 WORKPtECE SUPPORT (FIG. LL) Long pieces need extra support. The support should be placed under the workpiece, Keep your hand holding the workpiece positioned 6-1/2" or more away from the blade. The support must let the workpiece lay flat on the work table during the cutting operation. CUTTING CROWN lVIOLDING (FIG, NO, OO) Fig. IViM NOTE: When mounted on a flat surface, the mitre saw table is 3-13/t6" high. slot Fig. LL / Cut in direction of arrow AUXILIARY WOOD FENCE (FlG. MM) When making multiple or repetitive cuts that result in cut-off pieces of one inch or less, it is possible for the saw btade to catch the cut-off piece and throw it out of the saw or into the blade guard and housing, possibly causing damage or injury. To minimize this an auxiliary wood fence can be mounted to your saw. CUTTRNG BASE MOLDING (FIG. NN) Base moldings and many other moldings can be cut on a sliding compound mitre saw. The set up of the saw depends on molding characteristics and application, as shown. Perform practice cuts on scrap material to achieve best results: 1. Always make sure moldings rest firmly against fence and table. Use hold-down or C-clamps, whenever possible, and place tape on the area being clamped to avoid marks. 2. Reduce splintering by taping the cut area prior to making cut. Mark cutline directly on the tape. 3. Splintering typically happens due to wrong blade application and thinness of the material. Fig. NN 1. 2. 3. Holes are provided in the saw fence to attach an auxiliary wood fence. This fence is constructed of straight wood approximately 1/2" thick by 2-1/2" high by 20-1/2" long. Attach the wood fence securely and make a full depth cut to make a blade slot. Check for interference between the wood fence and the lower blade guard. Adjust the wood auxiliary fence if necessary. Fig. OO OR Inside corner \, \ IL Outside corner Compound cut crown moldings When setting the bevel and mitre angles for compound mitres, remember that the settings are interdependent; changing one changes the other, as well. Also keep in mind that the angles from crown molding are very precise and difficult to set exactly. Since it is very easy for these angles to shift slightly, all settings should be tested on scrap molding. Bevel / Mice Settings KEY BEVEL MITRE TYPE OF CUT SETTING SETTING Inside corner. -Leftside Fig° NO IL 33,90 31,6° Right FI e I c [ e t t, Positiontopof moldingagainstfence. 2. MitretabJeset at RIGHT31.6°. 3, LEFTsideisfinishedpiece. Inside corner- _Rightside n i IR 33.9° 3l .60 Left 1. P0'siti'on'bott0m of moldingagainstfenc'e'.' 2. Mitretableset atLEFT31.60 . 3, LEFTsideis finishedpiece. Outsidecorner- Left side Mitre saw tabfe 0L Workpiece lying flat 33.90 F Ft To avoid injury from materials being thrown, unplug saw to avoid accidental starting; and then remove small materials from the control arm cavity prior to the next cutting operation. The table insert may be removed for this purpose, but always reattach table insert prior to performing a cutting operation. Your compound mitre saw is suited to the difficult task of cutting crown molding. To fit properly, crown molding must be compoundomitred with extreme accuracy. The two surfaces on a piece of crown molding that fit flat against the ceiling and wall are at angles that, when added together equal exactly 90 ° . Most crown molding has a top rear angle (the section that fits flat against the ceiling) of 52 ° and a bottom rear angle (the section that fits flat against the walt) of 38 °. In order to accurately cut crown molding for a 90 ° inside or outside corner, lay the molding with its broad back surface ftat on the saw table. ," 3 13/16" Settings for standard crown molding lying flat on compound mitre saw tabte (Fig. 00) 31.60 Left el nl 1. Positionbottomof moldingagainstfence. 2. Mitretableset atLEFT3t ,6°. 3. RIGHTsideis finishedpiece. Outsidecorner- Right side c t OR el- Miter saw table Miter saw table Miter at 45 °, bevel at 0° Miter at 0o, beve_at 450 ] 33.9° 31.6° 1. Positiontopof moldingagainstfence. 2, Mitretablesetat RIGHT31.6°. Right 3, RIGHTsideis finishedpiece. NOTE: The slide mechanism and the blade diameter of the 8-1/2" sliding compound mitre saw limit the capacity of cutting a particular application. Always perform a dry run cut so you can determine if the operation being attempted is possible before power is applied to the saw. NOTE: This auxiliary fence is used only with the saw blade in the 0° bevel position (900 to the table). The auxiliary wood fence must be removed when bevel cutting. 25 1: : : MAINTENANCE DANGER Never put lubricants on the blade while it is spinning. To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the sliding mitre saw. SAWDUST Periodically, sawdust will accumula[e under the work table and base. This could cause difficulty in the movement of the worktable when setting up a mitre cut. Frequently blow out or vacuum up the sawdust. TROUBLESHOOTING To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments. Consult your Sears Service Centre if for any reason the motor will not run. MOTOR If blowing sawdust, wear proper eye protection to keep debris from blowing into eyes. PROBLEM :: To avoid injury from unexpected starting or electrical shock, unplug the power cord before working on the saw. For your safety, this saw is doubleqnsulated. To avoid electrical shock, fire or injury, use only parts identical to those identified in the parts list. Reassemble exactly as the original assembly to avoid electrical shock. REPLACING CARBON BRUSHES The carbon brushes furnished wilI last approximately 50 hours of running time, or 10,000 ON / OFF cycles. Replace both carbon brushes when either has less than 1/4" length of carbon remaining. To inspect or replace brushes, first unplug the saw, Then remove the black plastic cap on the side of the motor (Remove the cap cautiously, because it is springJoaded.) Then pull out the brush. Repeat for the other side. To reassemble reverse the procedure. The ears on -[he metal end of the assembly go in the same hole the carbon part fits into. Tighten the cap snugly, but do not overtighten. NOTE: To reinstall the same brushes, first make sure the brushes go back in the way they came out. This will avoid a break-in period that reduces motor performance and increases wear. LOWER BLADE GUARD Do not use the saw without the lower blade guard. The lower blade guard is attached to the saw for your protection. Should the lower guard become damaged, do not use the saw until the damaged guard has been replaced. Develop a regular check to make sure the lower guard is working properly. Clean the Iower guard of any dust or buildup with a damp cloth. LUBRICANON All the motor bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions; therefore, no further lubrication is required (see below). GUIDE _ .:_ Central pivot of plastic guard: Use light household oil (sewing machine oil) on metal-to-metal or metal-to-plastic guard contact areas as required for smooth, quiet operation. Avoid excessive oil, to which sawdust will cling. CAUSE : : f: f: :f SUGGESTED 1. Brushes not seated or lightly sticking. 2. Motor brake winding overheated from use of prohibited blade/accessory or rapid on/off cycling. 3. Arbor screw loose. 4. Other. 1. Inspect/clean/replace brushes. See MAINTENANCE section. 2. Use only recommended blades/accessories. Let motor cool down. 3. Retighten. 4. Contact Sears Service Centre. Motor does not start. 1. Brushes worn. 2. Other. 1. See "MAINTENANCE" section. 2. Contact Sears Service Centre. brake switch is released. I. None. working properly. GENERAL PROBLEM Blade hiis {albie l PROBABLE SUGGESTED CAUSE i i: '''''1.Adjustment 0[.dep..!.h....stop. ! Bevel !ock handJe: Unscrew the handle assembly and grease the threads. Link: (which actuates the lower guard movement) may be oiled at the rear pivot, greased at ball bearing contact, and oiled where the link actuates the acetyt roller of the lower guard, if the down chop motion is hard to start. CORRECTIVE ACTION .................. Brake does not stop blade within 6 seconds, Infrequent lubrication as required: Chop pivot: light machine oil or aerosol will penetrate from the ends and junction points. A qualified service technician can remove the pivot upstop to relieve tension, and the 2 metric set screws holding the shaft, in order to drive shaft about 3/4" right. Exposed surfaces are lubricated with automotive type oil. PROBABLE CORRECTIVE ACTION 1. See '_ADJUSTMENT '' section. Angle of cut not accurate. I 1 Misalignment. 1. See "ADJUSTMENT" Can't adjust mitre angles. 1. Centre bolt too tight. 2. Lubrication dried up. 1. Adjust. 2, Clean and relubricate between table and base, see "MAINTENANCE" section. 3. Wear eye protection, Powerhead wobbles, t. Loose pivot points. 1. See bevel pivot adjustment in "ADJUSTMENTS" section. Powerhead won't fully rise or blade guard won't fully close. 1. Lubrication needed. 2. Part failure. 3. Pivot spring or guard spring not replaced properly after service. 4. Sawdust sticking to stops. 1. See "LUBRICATION" section. 2. Contact Sears Service Centre. 3. Contact Sears Service Centre. 1. Improper operation. 2. Dull blade. 3. Improper blade. 4. Warped blade. 1. See "BASIC SAW OPERATION" section. 2. Replace or sharpen blade. 3. Replace with 8-1/2" diameter blade designed for the material being cut. 4. Replace blade. Blade binds, jams, burns wood. Rough cuts. section. 4. Inspect/clean stops. CAUTmON: Do not use solvents on the guard. They could make the plastic "cloudy" and brittle. Tool vibrates or shakes, t. Saw blade not round. 2. Saw blade damaged. 3. Saw blade loose. 4. Other. 1. 2. 3. 4. When cleaning the lower guard, unplug the saw from the power source receptacle to avoid unexpected startup. Powerhead hard to pull/push down. 1. Lubrication needed. 1. See "LUBRICATION" section. :::::::::::::::::::::::::::: 27 :::::::::::::::::::::::::: Replace blade. Replace blade. Tighten arbor screw. Contact Sears service Centre. CRAFTSMAN CRAFTSMAN 8 t/2" SLIDING COMPOUND MITER SAW MODEL 8 1/=,,SLIDING COMPOUND MITER SAW MODEL NO. t37.28549t NO. 137.285491 [A WARN,NG] .OSHA When servicing use only CRAFTSMAN replacement parts. Use of any other paris any create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this Miter Saw may create a HAZARD unless repair is done by a qualified service technician, Repair service is available at your nearest Sears Service Center. Always SIZE OCVO order by I.D. NO. I.D. NO, DESCRIPTION LD. NO. DESCRIPTION SIZE 0CR0 CLAMP BOLT 2 OJ4R FLAT WASHER _1OX20-3 OCP5 FENCE 1 OJBO WAVE WASHER 1 OCPL 0CPM FOOT ADJUSTABLE NUT I 1 0JEL 0JMM C_RING O.RING ROD 1 1 OCPQ EXTENTION STAY 1 0JNR O-RING ROD OCPT OCPV HANDLE FOLLOWER PLATE 1 1 OJPD 0JPF HEX HD. BOLT HEX. HD, BOLT M6X1.0-1{) M6X1.0-25 1 2 OCPW TABLE INSERT 1 0JPM HEX. HD. BOLT M6Xl.0-70 1 OCQA PLATE SPRINGASS'Y 1 0jPZ HEX. HD. BOLT M10XI.5-35 l 0CQH LOCKING 1 0JQ2 HEX. HD. BOLT M10X1.5-55 l 0CR0 REAR EXTENTtON 1 0JQ3 HEX. HD. BOLT M10X1.5_55 1 OCRI oCR2 AXLE SEAT PLATE COVER 1 1 0JU2 0JUB HEX SOC. FID. CAP BOLT HEX. SOC. HD. CAP BOLT M4X&7-6 MSXO,8-12 1 6 0CR6 SLIDE-BAR 1 0JUQ HEX. SOC. HD. CAP BOLT MTX1.0-45 1 0CR8 0CR9 SHAFT BEARING COVER 1 2 0JVQ oJX7 HEX. SOC. HD. CAP BOLT HEX. SOC, SET SCREW MBX1.25-50 M6X1.0-5 2 3 0CRA ARM-MITER t OJX7 HEX. SOC. SET SCREW M6X1.0-8 5 0CRF SET BOLT 1 OJXA HEX. SOC. SET SCREW MTX1.O-12 1 0CRG 0CRH COMPRESSION SPRING SLIDE-BAR GUIDE CLAMP 1 2 0JXG 0jZ7 HEX SOC. SET SCREW HEX. SOC. SET SCREW M8X1.25q6 M6X1.0-30 2 1 0CRM COUVERCLE 1 0JZN HEX WASHER M8X1,25.20 1 0CRR 0CRT NEEDLE POINTER MITER BAR 1 2 0KTJ 0K7J CR. RE. ROUND WASHER CR. RE. ROUND WASHER HD. SCREW HD, SCREW M6X1,0=8 M6X1.0-8 2 1 OCRW SLIDE-BAR l 0K7M CR. RE. ROUND WASHER HD. SCREW M6XI_0-t8 2 BCRZ MITER BAR 1 0KB4 CR.RE, PAN HD, TAPPING SCREW M4X18-12 2 0CS6 0CSD CLEVIS PiN SEGMENT HADELE 1 1 0KB8 0KB9 CR,RE, PAN HO TAPPING SCREW CR.RE PAN HD. TAPP{NG SCREW M4X18-20 MSX18-10 4 t OCSE POWER CORD CLAMP 2 0KD6 CR, RE, PAN HD. SCREW M4X0,7-8 7 OCSK BLADE t 0KD9 CR, RE, PAN HD. SCREW M4X(L7-16 2 0CSN PC-GUARD I 0KDA CR, RE. PAN HD SCREW M4X0,7q8 2 0CSQ 0CSU SPRING GUARD HOUSING I 1 OKDC 0KDD CR RE. PAN HD, SCREW CR, RE. PAN HD. SCREW M4XO.7-25 M4X0,7-30 2 4 OCTO TORSION t 0KDH CR, RE, PAN HD. SCREW MSX0 8-8 1 0CT2 0CT7 SHAFT SLEEVE SPECIAL BOLT 1 1 0KDJ 0KDT CR. RE. PAN HD. SCREW CR. RE. PAN HD, SCREW MSX0,8-12 M6X1.0-8 2 5 OCTE CUTTER SHAFT GUARD t 0KKL CR, RE, PAN HD. ROUND NECK SCREW M6X1.0-16 1 OCUH 0CUT TRADE=MARK LABEL PLATE 1 I OKKQ 0KLR CR.RE. PAN HD. ROUND NECK SCREW BLIND RIVET MTX!.0-t6 3/16.17/32 1 t 0CUV BOLT t OKMQ HEX. NUT M4X0.7 T=3,2 6 0CUY COLLAR 1 0KMR HEX, NUT M5×0,5 T=4 2 0CUZ RIVET l OKMS HEX. NUT M6XI.0 T=5 2 0CV0 LEVER 1 0KMS HEX, NUT M6X1,0 T=5 1 0CV5 0CVD BAG-DUSTASS'Y BUTTONSWtTCH 1 1 OKMS 0KMY HEX. NUT HEX, NUT MTX1.0 T=5 MBX1.25 T=6.5 2 2 0CVH HANDLE COVER 1 OKQ5 WING NUT M6X1 0 I 0CVN COLLAR 1 OKQY NUT CHUCK MBX1.25 T=8 1 OCW5 0DHY COMPRESSION SPR_NG ARBOR COLLAR 1 2 OKSM 0KUX STRAIN REUEF TERMINAL 2 2 ODJW V_SE ASS'Y 1 0KX7 LEAD WiRE ABS'Y 2 0DTH ODTJ CENTER SHAFT WASHER BLADE 1 I 0L9C 0LTK POWER CABLE ASS'Y TRIGGER SWITCH 1 1 ODUt 0DUS ROTATION SLIDE PLATE LOCATION SEAT 3 1 0LYU 0QBP STEEL BALL MOTOR t 1 0DVI TiLT POINTER 1 0QQ0 CLAMP-CORD 1 0DVJ WRENCH I 0QQO CLAMP_CORD 2 0DVK SHAFT-PIVOT t 0QQt GUARD-CORD: 1 0F67 CHAIN I 0SH9 WARNING 1 0HW5 0HXV BALL BEARING LINEAR MOTLON BEARING I 3 0SHA 26BT LABEL TABLE ASS'Y 1 1 0J4F FLAT WASHER ¢,8Xt6-2.5 1 26BU BASE ASS'Y 1 0J4K FLAT WASHER _10>(! 9-1.8 2 HANDLE ASS'Y STAY SEAT (FRONT) SEAT (REAR) SPRING HEX. QTY QTY 1 ocuz 2 HD BOLT LABEL ODHY= OK_(S 0_PD ocpw 0KKL 0CPT OCQA \ \
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