Craftsman 137217100 User Manual SHAPER/ROUTER Manuals And Guides L0712076

CRAFTSMAN Router Manual L0712076 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides

User Manual: Craftsman 137217100 137217100 CRAFTSMAN SHAPER/ROUTER - Manuals and Guides View the owners manual for your CRAFTSMAN SHAPER/ROUTER #137217100. Home:Tool Parts:Craftsman Parts:Craftsman SHAPER/ROUTER Manual

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Owner's Manual

I;RRFTSMRN°
1.5 HP (Max. Developed)
1/2" and 1/4" Router Collet
112" Removable Shaper Spindle

BENCH TOP
SHAPER/ROUTER
Model No.
137.217100

CAUTION:

•
•
•
•
•
•

Before using this shaper/router,
read this manual and follow
all its Safety Rules and
Operating Instructions.

Customer

Help

Safety Instructions
Installation
Operation
Maintenance
Parts List
Espa_ol

Line

1-800-843-1682
Sears,

Roebuck

and Co., Hoffman

Part No. 137217100001

Estates,

IL 60179

USA

SECTION

PAGE

Warranty ........................................
Product Specifications ...........................
Safety Instructions
..........
Accessories
and Attachments.
Carton Contents ............
Know Your Shaper / Router .o
Assembly and Adjustments.
Operation
...............
Maintenance
.............
Troubleshooting
guide .....
Parts ...................
Espa_ol .................

120 V, 60 HZ, 9 AMP AC

FENCE

DOUBLE INSULATED .......

Yes

MITER GAUGE .............

Yes

HORSEPOWER

1.5 HP (Max. Developed)

DUST CHUTE ..............

Yes

WEIGHT

35.5 Ib

'MOTOR ...................

............

SPINDLE
SPEED

...............

DIAMETER

............

HEIGHT ADJUSTMENT
ROTATION .............

...................

..................

Yes

10,000 R.RM. (No Load)
1/2'
.. 7/8 '
Reversible

CUTTER CAPACITY .........

ROUTER COLLET ..........

1/2", 1/4"

TABLE SIZE ...............

18' X 15-7/16"

TABLE INSERT .............

Reversible

To avoid electrical hazards, fire hazards, or damage to
the tool, use proper circuit protection. Use a separate
electrical circuit for your tools.
Your shaper/router is wired at the factory for 120V
operation, Connect to a 120V, 15 AMP branch circuit and
use a 15 AMP time delay fuse or circuit breaker. To avoid
shock or fire, replace power cord immediately if it is worn.
cut or damaged in any way.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals
known [to the State of California] to cause cancer, birth defects or other
reproductive
harm.
Some examples of these chemicals are:
Lead from lead-based
paints.
•
Crystalline silica from bricks,cement
and other masonry products.
•
Arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals:work
in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to filter out micros-copic particles.

GENERAL SAFETY INSTRUCTIONS
BEFORE

USINGTHE

12,

SHAPER/ROUTER

To avoid mistakes that could cause serious injury, do not
plug the shaper/router in until you have read and
understood the following:

READ and become familiar with this entire instruction
manual. LEARN the tools applications, limitations, and
possible hazards.

when practical. It's safer than using your hand and it
frees both hands to operate too!.
15. DISCONNECTTOOLS
before servicing and when
changing accessories, such as blades, bits, cutters,
and the like.
16. REDUCETHE

RISK OF UNINTENTIONAL STARTING.
Make sure the switch is in OFF position before
plugging in.

DON'T USE IN A DANGEROUS ENVIRONMENT.
Don't use power tools in damp or wet locations or
expose them to rain. Keep work area well lighted.

6°

KEEP CHILDREN AWAY. All visitors should be kept at
a safe distance from the work area.

MAKE WORKSHOP KID PROOF with padlocks, master
switches, or by removing starter keys.

USE THE RIGHT TOOL. Don't force tool or the
attachment to do a job for which it was not designed.

10. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will result in a drop in line voltage and loss of
power which will cause the tool to overheat. The table
on page 5 shows the correct size to use depending on
cord length and nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller the gauge
number, the heavier the cord.
11

WEAR PROPER APPAREL. DO NOT wear loose
clothing, gloves, neckties, rings, bracelets,
or other
jewelry which may get caught in moving parts.
Nonslip footwear is recommended.
Wear protective
hair covering to contain long hair.

SAVE THESE

EYE

14. SECURE WORK. Use clamps or a vise to hold work

KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.

DON'T FORCE THE TOOL. It will do the job better
and safer at the rate for which it was designed.

_ ALWAYSWEAR

Shaping operation produces dust.

KEEP GUARDS IN PLACE and in working order.

YOUR

13. WEAR A FACE MASK OR DUST MASK.

3.. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning ON.
4

WEAR

/_
_i',_
_l_.!Any
PROTECTION.
'_OGGLE,/jr
shaper/router can throw
_'__,_,
-..._j_foreign objects into the eyes
i_ ',
_ "-"_L._
_- which could cause permanent
VL,LL _,<,:_ ,M,'_-g_3;£7 eye damage. ALWAYS wear
Safety Goggles (not glasses)
that comply with ANSI safety standard Z87.1.
Everyday eyeglasses have only impact-resistant
lenses. They ARE NOT safety glasses. Safety Goggles
are available at Sears. NOTE: Glasses or goggles not
in compliance with ANSI Z87.1 could seriously hud
you when they break.

Safety is a combination of common sense, staying alert
and knowing how to use your shaper/router.

17. USE RECOMMENDED ACCESSORIES. Consult the
owner's manual for the recommended accessories.
The use of improper accessories may cause risk of
injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the cutting tool is unintentionally
contacted.
19. CHECK FOR DAMAGED PARTS. Before further use of
the tool. a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts.
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced.
20° NEVER LEAVETOOL RUNNING UNATTENDED.
TURN THE POWER OFF. Don't leave the tool until
it comes to a complete stop.
21. DON'T OVERREACH.
balance at all times.

Keep proper footing and

22. MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
23. DIRECTION OF FEED. Feed work into a blade or cutter
against the direction of the rotation of the blade or
cutter only.

INSTRUCTIONS

24. DO NOT operate the tool if you are under the influence
of any drugs, alcohol or medication that could affect
your ability to use the tool properly.

16. ALWAYS ADJUST the fence as close as possible to
the cutter, keeping the cutter between the fence boards.
17. ALWAYS lock the fence hardware securely after
making fence adjustments.

25. Dust generated from certain materials can be
hazardous to your health. Always operate the
shaper/router in a well-ventilated area and
provide for proper dust removal. Use dust collection
systems whenever possible.

18. MAKE CERTAIN the cutting tools are propedy installed
and secured before starting the machine.
19. MAKE SURE the shaper/router is mounted to a
secure surface. Check carefully for any tipping or
"walking", and secure the workbench or supporting
surface before using the tool.

SPECIFIC
SAFETY INSTRUCTIONS
FOR THE SHAPER/ROUTER

20. MAKE SURE THE KEYED WASHER is installed directly
under the SPINDLE JAM NUT and the nut is tight.
Serious injury may result if the nut loosens.

[1_11,5,/"_
t,t_11
_[_€
Do not operate your shaper / router until it is completely
assembled and installed according to the instructions.
1.

IF YOU ARE NOT thoroughly familiar with the operation
of shaper/reuters, obtain advice from your supervisor,
instructor, or other qualified person.

MAKE SURE wiring codes and recommended
electrical connections are followed and that the
machine is properly grounded.

NEVER turn the shaper/router ON until all tools,
scraps of wood, and other debris are removed from
the table.

21. ALWAYS LOCK the cutter depth lock handle after
adjusting it.
22. ALWAYS use a collar or bearing guide if cutting with
the fence assembly removed.
23. DO NOT perform any operation freehand. ALWAYS:
• USE THE FENCE for straight shaping.
• USE THE MITER GAUGE for end shaping.
• USETHE STARTING PIN AND COLLARS for
curve shaping.
24. ALWAYS

DO NOT shape or rout materials less than 12" in
length or 4" in width without special supporting fixtures.
Use a holding jig or fixture to guide it past the cutter.

ALWAYS use a miter gauge when edge-shaping a
workpiece less than 6" wide. Keep your hands at least
6" away from the cutting tool.

AVOID awkward hand positions. A sudden slip could
allow your hand to contact the cutter.

USE A PUSH STICK or a scrap piece of work material
to push the workpiece, to keep your hands safely away
from the cutter.

NEVER run the workpiece between the cutter and
the fence backstop.

10. USE AUXILIARY GUIDES clamped to the fence or
table, if necessary, to keep your hands safely away
from the cutter.
11. DO NOT feed material that is warped, contains knots,

or is embedded with foreign objects, such as nails or
staples.
12. NEVER start the shaper / router with the workpiece

feed the workpiece

AGAINST

the cutter

rotation.

25, WHEN SHAPING with collars and the starting pin:
• THE COLLAR MUST have sufficient bearing surface
for contacting the workpiece.
• THE WORKPIECE MUST be fairly wide in proportion
to the cut being made. NEVER shape short
workpieces of narrow material.
• THE CU-I-rER SHOULD be positioned below the
collar whenever possible.
26. MAKE all adjustments with the power OFF.
27. WEAR EAR PROTECTION when operating this tool.
28. AVOID deep cuts. Excessive depth of cut can cause
kick-back.

ELECTRICAL

REQUIREMENTS

POWER SUPPLY
SPECIFICATIONS

AND MOTOR

The AC motor used in this saw is a universal, nonreversible
type. See "MOTOR" in the PRODUCT SPECIFICATIONS
section on page 2.

in contact with the cutter,
13. ALWAYS use the cutter safety guard provided with

the machine.
t4.

NEVER perform layouL assembly, or set-up work on
the table while the shaper is operating.

15. KEEP
pitch.

the cutting

tools sharp and free from

rust and

SAVE THESE

To avoid electrical hazards, fire hazards, or damage to the
tool, use proper circuit protection. Your saw is wired at the
factory for 120V operation. Connect to a 120V. 15 Amp
circuit and use a 15 Amp time delay fuse or circuit breaker.
To avoid shock or fire, if power cord is worn or cut, or
damaged in any way, have it replaced immediately.

INSTRUCTIONS

DOUBLE INSULATED
The shaper / router is double insulated to provide a double
thickness of insulation between you and the tool's electrical
system. All exposed metal parts are isolated from the
internal metal motor components with protecting insulation.

Replacement parts - When servicing use only identical
replacement parts.
Polarized piugs- This shaper/router
[ooks like the one shown below:

has a plug that
5.

Motor is overloaded. Overloading can occur if
you feed too rapidly or make too many start /
stops in a short time.
Line voltage is more than 10% above or
below the nameplate voltage. For heavy loads,
however, the voltage at motor terminals must
equal the voltage specified on the nameplate.
I nproper or dull cutters are used.

Most motor troubles may be traced to loose or
incorrect connections, overload, low voltage (such as
small size wire in the supply circuit) or to overly long
supply circuit wire. Always check the connections, the
load and the supply circuit if the motor doesn't work
well. Check wire sizes and length with the Extension
Cord Chart below.

GUIDELINES
To reduce the risk of electrical shock, this shaper/router
has a polarized plug (one blade is wider than the other).
This plug will ffi in a polarized receptacle only one way. If
the plug does not fit fully in the receptacle, reverse the plug.
If it still does net f"rt,contact a qualified electrician to install
the proper receptacle. Do not change the plug in any way.

Double insulation does not take the place of normal safety
precautions when operating this tool.

To avoid electrocution:
1.

Use only identical replacement parts when servicing
a Iool with double insulation. Servicing should be
performed by a qualified lechnician.
Do not use power tools in wet or damp areas or
expose them to rain. This tool is intended for indoor
use only.

MOTOR SAFETY

PROTECTION

IMPORTANT: To avoid motor damage, this motor
should be blown out or vacuumed frequently to keep
sawdust from interfering with normal motor ventilation.
1.

FOR

EXTENSION

CORDS

USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will
result in a drop in line voltage, and loss of power which
will cause the tool to overheat. The table below shows the
correct size to use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
Be sure your extension cord fs properly wired and in
good condition. Always replace a damaged extension cord
or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools. This
circuit must not be less than #12 wire and should be
protected with a 15 Amp time lag fuse. Before connecting
the motor to the power line, make sure the switch is in
the OFF position and the electric current is rated the
same as the current stamped on the motor nameplate
Running at a lower voltage will damage the motor.

(when using 120 volts only)

Connect this tool to a 120V, 15 Amp branch circuit
with a 15 Amp time delay fuse or circuit breaker.
Using the wrong size fuse can damage the motor.

Ampere Rating

Total length of cord in feet

merethan notmor_tha_.,

25'

50'

100'

150'

If the motor won't start, turn the switch OFF
immediately. UNPLUG THE TOOL. Check the spindle
shaft to make sure it turns freely. If the spindle is free,
try to start the motor again. If the motor still does not
start, contact the Sears Service Center.

Not recommended

If the motor suddenly stalls while shaping wood.
turn the switch OFF, unplug the tool. and free
the cutter from the wood. The shaper may now be
restarted and the cut finished.

Fuses may "blow" or circuit breakers may trip
frequently if:

SAVE THESE

To avoid injury, make certain the receptacle is properly
grounded. If you are not sure have a certified electrician
check the receptacle.

This shaper / router is for indoor use only. Do not expose
to rain or use in damp locations.

INSTRUCTIONS

PROHIBITED

ACCESSORIES

Use only accessories
recommended for this shaper/router.
Follow instructions that accompany accessories.
Use of
improper accessories
may cause hazards.

Do not attempt to modify this tool or create accessories
not recommended for use with this tool. Any such alteration
or modification is misuse and could result in a hazardous
condition leading to possible serious injury.

RECOMMENDED

ACCESSORIES

Visit your Sears Hardware Department or see the
Craftsman Power and Hand Tools Catalog to purchase
recommended accessories for this power tool.

UNPACKING

CONTENTS

To avoid injury from unexpected starting or electrical shock.
do not plug the power cord into a power source receptacle
during unpacking and assembly. This cord must remain
unplugged whenever you are working on the shaper/router
1.
2.

Carefully unpack the shaper/router and all its parts.
and compare against the illustration on page 7.
Place the tool on a secure surface and inspect
carefully.

If any part is missing or damaged, do not plug the
shaper/router in until the missing or damaged part is
replaced, and assembly is complete. To avoid electrical
shock, use only identical replacement parts when
servicing double insulated tools.
TABLE

To avoid the risk of personal injury, do not modify this
power tool or use accessories not recommended by Sears

AND CHECKING

ITEM
A.
B
C
D.
E.
F.
G
H.
t.
J

OF LOOSE

PARTS

DESCRIPTION
QUANTITY
Shaper/Router
1
Miter gauge
1
Fence backstop
t
Wooden boards
2
S'iding fence bracket
t
Guard assembly
1
Lock knobs (2 short - 2 long)
4
Washers (large opening, flat)
5
Washers (small, flat)
2
Hex. nuts
4

K.
L.
M.

Screws (flat head phillips)
Dust chute
Table insert

4
1
1

N.
O

Shaper
Collars

1
5

P
Q

Keyed washer
Hex nut

R
S
T.
U.

Router nut (targe&
Starting pin
1/2" Collet
1/4" Collet

small hole)

1
1
1
1

V.
W

Shaper nut (large & large hole)
Wrenches
(open end)

1
2

spindle

1
1

UNPACKING

YOUR SHAPER

/ ROUTER

@ @!'_@

®
T

®
u

insert
Guard
lockknob
Guard
bracket
Cutterguard
Shaper
spindle
Starting
pin

Shaper
nut
Woodfenceboard

Miter gauge

Table
Spindle depth adjustment

Cutter depth lock handle
Wrench stora(

Miter gauge storage
Forward/Reverse
switch

Base

ON/OFF switcl
Mounting

Collar/cutter

storage

• Warning
Router

nut

hole

label

Collars
Fence

backstop

Guard height
adjustment knob
--

Sliding fence bracket

Dust chute

Fence backstop knob
Exl_aust port

Scale

Sliding

fence knob

Mounting hole

Power cord bracket

Power cord

Wrenches

ASSEMBLY

INSTRUCTIONS

Fig. B

TOOLS NEEDED

Open end wrenches (provided)

,I,l.l,i,l,l,l.l,t,_ll

Combinationsquare

Phillips

screwdriver

For your safety, never connect the plug to the power source
receptacle until all assembly and adjustment steps are
completed, and you have read and understood the safety
and operating instructions.
INSTALLING THE FENCE ASSEMBLY

(FIG. A, B, C)

The Backstop
(FIG. A)
1. Place the fence backstop (1) on the table, aligned
with the two holes (2) at the rear of the table.
2. Insert a long knob (3) through a washer (4), and thread
through a slot (5) of the backstop into the table hole.
3. Repeat for the other backstop slot, and tighten the
two knobs.
Fig.

The Wood Fence (FIG. C)
1. Install the two wood fence boards (9) to the fence
brackets. Place them with the beveled edge toward
the center, facing the cutter shaft, as shown.
2. Insert four phillips flat head screws (10) through the
front of the boards.
3. Place the flat washers (11) and hex nuts (12) on the
screws from the fence backstop side.
4. Loosen the fence lock knobs, adjust the fence
brackets to their most forward position. Tighten the
lock knobs.
5. Using a straightedge or combination square, align the
two wooden boards so they are even with each other.
Tighten the screws and nuts.

Fig.

C
10

\
The Sliding Bracket (FIG. B)
1. Place the sliding bracket (6) on the grooved track at
the side of the backstop.
2. Thread a short knob (7), with a washer (4), through
the bracket slot (8) into the threaded hole of the
backstop. Tighten the knob.

....

INSTALLING THE DUST CHUTE (FIG. E)
Place the dust chute (1) firmly into the fence backstop
port (2). A wet / dry shop vacuum hose can be attached to
the chute to help keep the work area free of wood chips.
CAUTION: Never leave a wet/dry vacuum hose connected
unless the vacuum is turned on during operation,
or the
machine will clog with chips.

Fig. E

TABLE INSERT (FIG. F)
The table insert must be in position when shaping a
workpiece, to provide support and to keep dust and chips
out of the spindle area.
1. When the cutter or router bit is positioned above the
table surface, install the table insert with the smaller
hole (1) up, to provide a surface flush with the table.
2. When the cutter or router bit is positioned partially
below the table surface, the insert must be installed
with the larger opening facing (2) up, to provide a
recessed surface.
CAUTION: Make sure the cutter will not hit the table
insert before turning the tool ON.
Fig. F

®
®

STARTING PIN (FIG. G)
The starting pin (1) is used to support the workpiece when
using the shaper/router without the fence and sliding
bracket. Thread the starting pin into the table hole (2)
located approximately 4" from the spindle shaft (3).
Fig. G

INSTALLING

SHAPER CUTTERS

(FIG. H, I, J, K)

Fig. I

To avoid injury from an accidental start, make sure the
switch is in the OFF position and the plug is not
connected to the power source receptacle before
changing any cutters.
To use 1/2" bore shaper cutters, instali the i/2" shaper
spindle:
1.
2.
3.
4.

BE SURE THE MACHINE IS NOT CONNECTED TO
THE POWER SOURCE.
Turn the cutter depth lock handle (1) 1/4 turn
counterclockwise to unlock.
Raise the tool spindle (2) to its highest point by moving
the cutter depth lock handle to the right.
Lock the height of the tool spindle by turning the lock
handle clockwise until tight. (FIG. H)
Fig.

10. Tighten and lock the nut (4) and shaper spindle (3)
onto the tool spindle (2) by inserting one open-end
wrench into the slot (6) under the table to hold the
flats of the tool spindle, and placing the other open-end
wrench on the shaper spindle nut (4) above the table
Tighten clockwise. (FIG. J)

Fig. J
2

I[
5.
6.

7
8

Remove the table insert.
Locate the shaper spindle (3) and the shaper spindle
nut (4). The shaper spindle nut is the large nut with a
large opening at both ends, and two different types of
threads.
Thread the shaper spindle into the small diameter
threads in the shaper spindle nut.
The shoulder (5) of the threaded portion of the shaper
spindle should protrude at least 1/16" above the face
of the nut (4).
Maintain this 1/16" spindle position as you thread the
tapered end of the shaper spindle and nut assembly
onto the tool spindle (2) and hand tighten. (FIG. I)

]]

2.
-3.

11. Replace the table insert.
12. Place a 1/2" bore cutter (7) (not supplied) on the
shaper spindle (3). (See "OPERATION" section for
proper arrangement of cutters and collars.)
If the cutter has a hole larger than 1/2" use bushings
to reduce the size to 1/2".

4.
5.

NOTE: If the cutting edge of the shaper does not
rotate in the in-feed direction and toward the backstop,
reverse the cutter or the spindle rotation, (See
"OPERATION" section).

13. Place the keyed washer (8) on the shaper spindle.
fitting the washer tab into the spindle groove (9).
14. Place the large hex nut (10) on the shaper spindle
and tighten clockwise. Use the large wrench to hold
the shaper spindle nut (4), and the smaller wrench to
tighten and lock the hex nut. (Fig. K)

Remove the table insert.
Turn the cutter depth lock handle (1) 1/4 turn
counterclockwise to unlock.
Raise the tool spindle (2) to its highest point by moving
the cutter depth lock handle to the right.
Lock the height of the tool spindle by turning the lock
handle clockwise until tight. (FIG. H)
Locate a size collet (3) to match the size of your
router bit shank (4). Locate the router nut (5) that has
a thread in one end and a smooth type taper in the
other end.
Place the collet into the tapered bore of the tool
spindle (2). Place the tapered end of the router nut
over the collet and hand turn onto the spindle.
CAUTION: DO NOT TIGHTEN this or any collet without
a bit in place or the collet will crack.

Fig. K

10 m._

Place the shank (4) of the router bit all the way into
the collet. Pull it back out approximately 1/16", and
tighten the router nut.
Insert one open-end wrench into the slot (6) under the
table to hold the flats of the tool spindle, and place the
other open-end wrench on the router; nut (5) above the
table. Tighten router nut clockwise. (FIG. L)
CAUTION: Make sure that the shaper/router direction
switch is set to cut the workpiece from right to left.
Router bits cannot be inverted to cut from the opposite
direction.

10. To use shaper cutters for shaping, remove the router
assembly by reversing the procedure above. Be sure
to unplug the tool from the power source, before
performing any assembly or disassembly procedures.

Fig. L

When installing shaper cutters, the keyed washer MUST
be directly under the hex jam nut. Otherwise the nut may
loosen and cause serious injury.

15. To use router bits for shaping, remove the shaper
cutter and the shaper spindle assembly by reversing
the procedure above. Be sure to unplug the tool from
the power source, before performing any assembly or
disassembly procedures.
INSTALLING

ROUTER

BITS

(FIG. H. L)

To avoid injury from an accidental start, make sure the
switch is in the OFF position and the plug is not connected
to the power source receptacle before changing any cutters.
Install 1/2" or 1/4" router bits:
1. BE SURE THE MACHINE IS NOT CONNECTED
THE POWER SOURCE.

__?

Fig. N

MOUNTING THE SHAPER / ROUTER (FIG. M)
1. To mount your shaper/router in a permanent location
such as a sturdy workbench, bolt the shaper base to a
solid workbench top. The shaper base (1) has 4
mounting holes.
2. Place the shaper/router on the work surface (5), mark
the holes on the work surface and drill 3/8" holes. Use
bolts, washers, nuts to secure.
3. if the workbench moves or shakes during operation,
it must be fastened to the floor.
4. Your shaper/router is designed to be used on horizontal
surfaces only. Motor damage may result when mounted
on a non-horizontal surface.

Fig. M

3
t.
2.
3.
4.
5.
6.
7.
8.
9.

Shaper/router
Hex head bolt
Rubber washer
Flatwasher
Workbench
5
Flatwasher
Lockwasher
Hex nut
Jamb nut

ADJUSTMENT

1 --

!
I

u
I

INSTRUCTIONS

To avoid injury from an accidental start, always make sure
the switch is OFF and the plug is removed from the power
source before making any adjustments.

®
\

Adjusting the fence (FIG. O)
1. To move the entire fence position, loosen the two
knobs (1) behind the backstop (2). Slide the fence
backstop forward or backwards. The fence mounting
slots allow up to 1-1/4" adjustment.
2. Position the fence so the bit or cutter is located
directly between the fence boards (3). Tighten the
knobs securely.
3. To move the fence boards, loosen the mounting
screws (4) and nuts. The board slots allow up to
1" sideways adjustment.
4. Slide the boards toward the center until they are as
{-lose as possible to the guard (5) without touching it.
Tighten the screws and nuts securely, Use a
straightedge and the scales on the table to check
their alignment.
5. The sliding fence bracket (6) allows an individual side
adjustment of up to 1-3/4". To move the sliding bracket,
loosen the bracket knob (7).
6. Slide the bracket backwards or forwards in its grooved
track to the desired position: tighten the knob securely.
7. Proper fence settings for various cutting applications
are shown in the OPERATION section.

Fig. O

ADJUSTING THE HEIGHT AND DEPTH OF CUT
(FIG. N, O)
The cutting depth can be adjusted three ways: adjusting
the spindle height, moving the fence, and by using of
spacing collars above and below the shaper cutter or
router bit. The cutting depth and alignment of both fence
sides can be individually and accurately controlled with
the help of the scales on the table.
Adjusting the spindle (FIG. N)
An adiustment is provided for convenience of installing
and removing bits and cutters, and to adjust the cutter
height for various shaping applications.
1. Unlock the cutter depth lock handle (1) on the front of
the shaper/router by turning the handle 1/4 turn
counterclockwise.
2. Move the handle to the right to raise the spindle (2),
and to the left to lower the spindle.
3. Lock the spindle in the desired position by turning the
handle clockwise until tight.

5
4

Adjusting height with spacer collars
The cutting height of shapers or router bits can be adjusted
further by placing collars below or between the cutters.
Certain requirements MUST be followed when using this
method, explained in the OPERATION section.

ADJUSTING THE GUARD (FIG. P)
1. The clear cutter guard (1) should always be used with
the fence, and can be rotated out of the way when
making adjustments or changing cutters.
2. Adjust the fence to the position appropriate to the
cutting job.
3. Loosen the top guard knob (2) and slide the guard to
center it over the cutter. Tighten the knob.
4. Loosen the back guard knob (3) and slide the guard
up or down to a position as low as possible between
the wooden boards, without touching the cutter, and
approximately 1/4" above the workpiece. Tighten the
knob.

To turn the shaper/router OFF push the switch to the
left position.
Remove the yellow switch key, when the shaper/router
has come to a complete stop, by gently pulling
it outward.

Remove the switch key whenever the shaper/router is not
in use. Place it in e safe place and out of reach of children.

Fig. Q

Fig. P
2

[

]

FORWARD / REVERSE SWITCH (FIG. Q)
A i'orward / reverse switch (3) is located above the power
switch on the front of the shaper/router. This switch
reverses the direction of the cutters to work from left to
right or Pom right to left, increasing the wood shaping
versatility,
1 To reverse the cutter direction from counterclockwise
(right to left) to clockwise (left to right), or vice versa.
turn the tool OFF and lower the plastic switch door (4)
to expose the switch (3).
2. Depress the left side of the switch for a counterclockwise
rotation. Depress the right side for a clockwise rotation
3 BE SURE TO TURN THE CU-I-r'ER OVER to cut in
the opposite direction when changing the rotation
direction. The workpiece must always be fed against
the direction of cutter rotation.
4. Close the switch cover before turning the tool ON.

For your own safety, do not plug the tool into the power
source receptacle or insert the switch key, until the parts
are correctly installed and adjustments have been made

To avoid possible injury, keep the guard in place and in
working order when operating the tool.

NOTE: Only shapers that can be inverted can be used
for left to right cutting. Router bits cannot be inverted
and must cut from right to left,

For your safety, use only shaper cutters and router bits
sized and recommended for this shaper/router. Follow
instructions that accompany the cutters.
ON / OFF SWITCH (FIG. Q)
The keyed switch is intended to prevent unauthorized
use of the shaper/router.
1. To turn the shaper/router ON insert the yellow key (1}
into the key slot (2) in the center of the switch.
2. Push the key firmly into the slot, then push switch
to the ON position to start the shaper/router.
14

To avoid sudden reversal and possible
close the direction switch cover before

injury, be sure to
using the tool

LARGE WORKPIECES
For very long, wide, or irregularly shaped workpieces:
1. Add an extension to the sides and front of the table.
2. Use only smooth flat wood, and be sure the extension
is on the same level as the shaper/router table.
3. Replace the fence boards with longer or higher fence
extensions to provide more support.

To avoid injury:
!. BE SURE your cutter (1) is mounted so that the cutting
face rotates toward the in-feed fence (2). If mounted
upside down, the cutter can kick the wood back and
injure the operator. (FIG. R)
2. BE SURE the keyed washer is installed directly under
the jam nut.
3. TIGHTEN the jam nut before turning on the
shaper / router.
4. BE SURE the table insert is installed and not in contact
with the cutter.
5. DRESS PROPERLY. Do not wear glo_es, jewelry, necktie,
long sleeves, or loose clothing.
6. WEAR SAFETY goggles that comply with ANSI Z87.1,
and wear a face mask if operation is dusty.
7. EXAMINE the mounting surface to be sure the tool is
stable, with no movement.
8. BE SURE the guard is in place and locked 1/4" above
the workpiece.

STRAIGHT EDGE SHAPING OR ROUTING (FIG. S, T, U)
The fence should always be used if the type of shaping
work allows.
1. Draw an outline of the desired cut profile on the end of
the workpiece (1).
2. Align the fence faces with each other in a straight line
and lock them in place.
3. Rotate the cutter (2) until one of the cutting faces is
perpendicular to the fences.
4. Place the workpiece against the in-feed fence (3) and
slide it against the face of the cutter to see the cutting
profile. (FIG. S)

Fig. R

1
g profile

PREPARING THE WORKPIECE
Cut the workpiece as close to the final size as possible
before shaping. The shaper/router should not be used to
reduce the size of the workpiece. The spindle speed (RPM)
may be reduced if the cutter is required to make a heavy
cut. resulting in a rough or splintered cut. Always make a
test cut on a piece of scrap before shaping the final
workpiece.

5.
6.

Excessive depth of cut can cause kickback and possible
injury.

WOOD GRAIN
With most woods, cutting with or against the direction of
grain makes little difference, since the shaper/router runs
at a very high RPM. Shaping very open grained woods,
such as fir or redwood, may result in a rough, splintered
surface. It is advisable to make a series of light cuts. The
final cuts should remove 1/16" or less.

Adjust the spindle height and fence location to give the
desired cut profile.
Try out the setting on a piece of scrap, and make final
adjustments.
When about 2" of the test piece is adjacent to the
out-feed (4) side of the fence, stop the shaper and turn
the switch OFF. (FIG.T)

Fig.T
4

ACROSS THE GRAIN
Cross-grain cuts will result in splintering the back edge.
There are two ways to reduce this problem:
1. Cut the workpiece 1/4" oversize and trim after shaping.
2. Clamp a piece of scrap to the trailing edge of the
workpiece.

No support

K-_

8.
9.

Clamp the test piece to the table so it will not move.
Loosen the three fence lock knobs holding the fence
and fence sliding bracket.
10. Slide the fence faces until they support the work
completely on both sides. (FIG. U)
11. Lock all knobs securely before turning the tool ON and
resuming the test cut.

Fig. U
4

Feed

CURVED EDGE SHAPING (FIG.V through AA)
To shape an edge that is not straight, remove the sliding
fence brackets and boards, and replace them with the
starting pin and a collar. A collar or bearing guide MUST
be used when cutting without a fence.
1. The collars (1) must be smooth and free of gum, pitch
or other substances. Any irregularity on the collar will
be reflected in the shaped surface.
2. The edge of the work to be shaped must be smooth.
Any irregularity in the surface that rides against the
collar will be reflected in the shaped surface.
3. The collars can be solid or ball bearing, and are
mounted above or below the cutter on the spindle
shaft to set the depth of cut.
4. A portion of the edge of the workpiece (3) MUST
remain untouched by the cutters (2) to give the
collar (1) sufficient bearing surface. (FIG. V)
5. The workpiece MUST be wide in proportion to the
cut being made. Short workpieces of narrow material
should NEVER be shaped against the collars. (FIG. W)

NOTE: When the cutter rotation is reversed, the feed
direction will also be reversed. Therefore the in-feed (3)
and out-feed (4) fence identification will also reverse.

Fig. V

12. Avoid heavy cuts. Begin by positioning the cutter and
fence to remove only a small portion of the final cut
form. Increase cutter exposure with each successive
pass by moving the fence or the cutter height, until
the desired form is cut. Taking too large a cut or feeding
the workpiece too fast can cause damage to the
workpiece and loss of control with possible injury.
13. When starting the shaping operation, apply pressure
to the area supported by the in-feed fence (3), keeping
your hands away from the cutter. When m_re than half
of the workpiece has passed the cutter, transfer
pressure to the area now supported by the out-feed
fence (4).

1
CORRECT

vl 4
Never apply pressure to the workpiece in the area
between the fences. This will cause the workpiece to kick
in toward the cutter when the trailing edge leaves the
infeed fence, causing loss of control and possible injury.

Sufficient bearing surface

INCORRECT
Insufficient bearing surface

Fig. W

CORRECT WIDTH

INCORRECT

WIDTH

Too Narrow

To feed the workpiece
(FIG. AA)
The starting pin should be used as a support when
starting the cut. Always feed against the rotation of the
cutter.
1. Rest the workpiece against the starting pin (1) (first
position). Feed straight into thecutter (2) until the
finished edge is against the collar (3).
2. The workpiece is now supported by the collar and
the starting pin (second position).
3. After the cut is started, the work is swung free of the
starting pin and is supported only by the collar (third
position).
4. Keep the edge being shaped at 90 °, perpendicular.
to the collar. Hold the workpiece firmly against the
collar, and slowly feed around the shape until the
cutting is complete.

To position the collars (FIG. X, Y, Z)
The collars may be used above, below, or between two
cutters, according to the depth and pattern requirements.
1. When the collar (1) is placed below the cutter (2), the
progress of the cut can be seen at all times.
Accidental lifting of the workpiece (3) will gouge and
ruin it. (FIG. X)
2. When the collar is used above the cutter, the cut
cannot be seen, and the cut will not be affected by
slight variations in the wood thickness. (FIG. Y)
3. When the collar is placed between two cutters, the
cut has the benefits of both the above and below
positions. This setup is frequently used when both
edges of the work are shaped at the same time.
(FIG. Z)

Fig. X

Always use the starting pin. It the work advances to the
cutter without the support of the starting pin, it will be
kicked back and cause possible injury. Always feed against
the rotation of the cutter.

Fig. AA

3
2nd position

Fig. Y

1st position

_ ,._

2nd position

3rd posd_on

Using a pattern when feeding
To make several pieces of the same shape:
1. Make a pattern or template from 1/4" scrap wood.
2. Allow for the diameter of the collar, the contour
shape, and depth of cut when cutting the pattern.
3. Fasten the pattern to the workpiece using clamps,
screws, brads, or rubber cement.
4. Feed the workpieee into the cutter until the collar
contacts the pattern.
5. Slowly feed the workpiece around the pattern holding
the pattern fight against the collar. Do any cross-grain
cutting first, to prevent splintering on the finished
workpiece.

Fig. Z
3

4
!

I
17

Frequently blow out using an air compressor or dust
vacuum, any dust that accumulates inside the motor.
To avoid fire or toxic reaction, never use gasoline,
naphtha, acetone, lacquer thinner, or similar highly
volatile solvents to clean the shaper/router.

Apply a light coat of automotive paste wax to the table
top and the fence faces to reduce friction during shaping,
and to protect the surfaces.

For your safety, this shaper/router is double-insulated.
To avoid electrical shock, fire. or injury, use only parts
identical to those identified in the parts list. Reassemble
exactly as the original assembly to avoid electrical shock.

GENERAL

Do not allow brake fluids, gasoline, or penetrating oils to
come in contact with plastic parts. They contain
chemicals that can damage or destroy plastics.

MAINTENANCE

LUBRICATION
The shaper/router spindle shaft ball bearings are
permanently lubricated at the factory. No further
lubrication is required.

Keep your shaper/router clean and adjusted properly for
maximum performance and machine longevity. Do not
allow pitch or gums to accumulate on the table, fences,
or cutters. Clean bits and cutters frequently with a good
quality gum and pitch remover.

TROUBLESHOOTING

GUIDE

Turn switch OFF and always remove plug from power source before making any adjustments or repairs.

All electrical or mechanical repairs should be done only by qualified service technicians. Contactthe
Service Center.
PROBLEM

PROBABLE

Cutter does not come up
to speed.

1. Extension cord too light or too long.
2. Low house current or overloaded
circuit,

1. Replace with adequate size cord.
2. Reduce load on circuit or contact
your electric company.

Cutter slows down during
operation.

1. Feeding stock too fast.
2. Attempting to remove too much
material.
3. Cutter in poor condition (gummed
or dull).

1, Decrease feed speed.
2. Decrease depth of cut, make two or more

1. Machine not mounted to workbench
securely.
2. Workbench is on uneven floor.
3. Damaged cutter.

1. Tighter all mounting hardware.

1. Dull cutter.
2. Feeding work in wrong direction.
3. Gum or pitch on cutter.

1. Replace cutter.
2. Feed work against the cutter rotation.
3. Remove cutter and clean with Gum and
Pitch Remover.
4. Clean table with Gum and Pitch Remover,

Machine vibrates
excessively.

Unsatisfactory

cuts.

CAUSE

nearest Sears

SUGGESTED CORRECTIVE ACTION

4. Gum or pitch on table causing
erratic feed.

cuts.

3. Clean or replace cutter.

2. Reposition on flat, level surface.
3. Replace cutter.

Excessive gouging at end
of cuts.

1. Fence bracket not properly set.
2. Work not held firmly against fence.

1. Reset fence bracket.
2. Hold work firmly against
the out-feed fence.

Chip discharge clogs.

1. Obstruction is reducing the air flow.
2, Cutter speed is too slow.
3. Wood has a high moisture content,
4. Cutter is too small to exhaust
the chips.

1. Remove the obstruction.
2. Decrease the feed speed.
3. Decrease the feed speed.
4. Attach a Wet / Dry Vac to the
chip discharge.

CRAFTSMAN

SHAPER / ROUTER

137.217100

When servicing use only CRAFTSMAN replacement parts. Use of any other parts may create a HAZARD or cause
product damage.

Any attempt to repair or replace electrical parts on this shaper/router may create a HAZARD unless repair is done
by a qualified service technician. Repair service is available at your nearest Sears Service Center.
Order by PART NUMBER, not by key number
Key No.

Part

NO.

Description

I
2
3
4
5

14115501
18300202
2807CT062D
2701FBD104
2641BBDA43

Hex. wrench
Hex. wrench
Power cord
Hex. nut
Round washer
hd. screw
Strata relief
Cord clamp
Round wa,sher
t'_l. screw

6
7
8

2801ABRF01
83990121
2668BBDA12

9
10
11
12
13
14
15
16
17
18

18301001
14116101
8381028204
18301301
18301401
14107501
14107401
18402702
1411;308
14112304

Nut
Elbow
Motor
Nut
Spindle
Washer
Hex. nut
FOOt
Washer
Washer

19
20
21
2.2
23
24
25

t 4112303
t 4112302
14112301
2801UBHA07
14018102
18302505
2661ME3DE08

26
27

2898087G12
18302803

Washer
Washer
Washer
Strain relief
Switch box
Switch cover
Truss hal. tapping
screw
Switch
Handle bar

28
29
30
31

18302901
18303001
18.303104
2615B8OC26

32
33
34
35
36
37
38
39
40
41
42
4.3
44
45
46

Size

Qty.

K4_ No.

M4x0.7
M6x1.0-30

1
1
1
2
4

M4x0.7-20

1
1
2

47
48
49
50
51
52
53
54
85
56

18310201
14943302
2501NBDN25
16932802
18310701
18310801
2501NBDN25
t 8311001
2701FBD104
14106403

Lock knob
Connector
Flstwasher
Lock knob
Support rod
Extension plate
Fiat washer
Lo<:_knob
Hex. nut
Cutter guard

57
58
59
60
81
82
64
65
66

2668BBDA09
2701FBD106
18311501
2501NBON16
18311801
2636880A42
18312101
18312001
18312202
14608001

Pan M. screw
M4xO.7-12
He,,_nut
M6x1.0"
Sliding fence braoket
Flat washer
1/4x3/4-1/64
Fence boa_
Count hd. screw
M6xt .0-25
Table insert
Pin
Sheet bar
Pin

2
4
1
5
2
4
I
1
1
1

87
68
89
70

14911402
2501NZDN18
14911602
2608BBLA32

1
1
1
2

71
72
73
74

260388LA38
14911802
18305301
18313301

Miter gauge
Rat washer
Knob
Hex. sot.truss
hd. screw
Hex. sot. set screw
Ar_e pointer
Label
Scale

1
1
1
1

D=20.6 d=12.7
D-=22.2 d=12.7
D--.30.1 d=12.7
D=29.4 d=l 2.7
D=33 _=12.7

M3.5x18-18

1
1
1
4
1
1
1
1
1
2
1
1
2

Part No.

Delcriptlon

Size

5/16x11/16-1/16

5/16x11/16-1116
M4x0.7

114x3/4-1/64

MSxl.0-10

1
1
1
2

1
1

1
1
1
3

2838BSDA41

78
77

16314301
2708FED107

2852E55514
18303.401
18303501
26688BDA23
18303702

Fiat washer
Bush
Body shell
Hex. hd. sc,'ew and MSxl.25-30
washer
Switch
Spindle support
Bearing cover
Pa,n hd. screw
MSx0.8-8
Table

I
1
1
2
I

7a
79

14523301
29835L5006
13721710001

Round washer
M6x1.0-18
hd. screw
Power cord damp
Serrated toothed
M6xl.0
hex. flange t_t
COmpressionspdng
Steel ball
Owner's manual

56A
67A

14106403A11
14911402A4

Curler guard assembly
Miter gauge assembly

18303806
18304001
18304101
29065558Q3
2806555H05
18304403
28D955HA01
18304603
286058H071
18310101

Label
Plate cover
Pk,ot shaft
Lead wire assembly
Lead wire assembly
Elbow
Locking cabla tie
Warning label
Switch key
Backstop

1
1
1
1
1
1
1
1
1
1

• Not shown

2
1
2
2
I
1
1
1
2
1

2
2
1
1
1

CRAFTSMAN

SHAPER

/ ROUTER

137.217100

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Craftsman 137217100 User Manual SHAPER/ROUTER Manuals And Guides L0712076

CRAFTSMAN Router Manual L0712076 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides

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