Craftsman 13953663SRT User Manual 1/2 HP GARAGE DOOR OPNER Manuals And Guides L0712216
CRAFTSMAN Garage Door Opener Manual L0712216 CRAFTSMAN Garage Door Opener Owner's Manual, CRAFTSMAN Garage Door Opener installation guides
User Manual: Craftsman 13953663SRT 13953663SRT CRAFTSMAN 1/2 HP GARAGE DOOR OPNER - Manuals and Guides View the owners manual for your CRAFTSMAN 1/2 HP GARAGE DOOR OPNER #13953663SRT. Home:Garage Door & Opener Parts:Craftsman Parts:Craftsman 1/2 HP GARAGE DOOR OPNER Manual
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Owner's Manual Model No. 139.53663SRT For Residential Use Only I:RRFTSMRN+ GARAGE DOOR OPENER 1/2 HP Caution: Read and follow all safety rules and operating instructions before first use of this product. Fasten the manual near the garage door after installation. Complies with UL 325 /11 regulations effective January !, 1993 • Safety Precautions • Assembly • Installation • Adjustment • Care and Maintenance • Operation • Troubleshooting • Parts List _ Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Contents Safety alert symbol review ............................................ Safety information, precautions, 2 tools .......................... 3 Complete the safety reversing sensor installation.....22 Install the lights and lens .......................................... 23 Testing your garage door for binding & balance .......... 3 Attach the emergency release rope and handle ......... 23 Carton inventory ........................................................... 4 Fasten the door bracket (sectional door) ................... 24 Hardware inventory ....................................................... 5 Illustration of sectional door installation ..................... 6 Fasten the door bracket (one-piece door) .................. 25 Illustration of one-piece door installation ..................... 7 Connect door arm to trolley (one-piece door) ........... 27 Assembly section - pages 8- 11 Assemble the rail ........................................................ 8 Fasten rail to power unit ............................................ Install the trolley ....................................................... Attach the rail brackets ............................................. Connect door arm to trolley (sectional door) ............ 26 Adjustment section - pages 28 - 30 Travel limit adjustments ............................................ 28 10 Force adjustlnents ..................................................... 29 10 11 Test the safety reversing sensor ................................ 30 Installation section - pages 12 - 27 Test the safety reverse system .................................. 30 Operation safety instrnctions ...................................... 31 Installation safety instructions .................................. Deterlnine the header bracket location 11 Care of your opener .................................................... Maintenance schednle ................................................. 31 31 Sectional door ......................................................... 12 Operation of your opener ............................................ 32 One-piece door ........................................................ Install the header bracket .......................................... 13 14 Receiver & remote control progralraning Troubleshooting ................... 33 .......................................................... 34 Attach the rail to the header bracket ........................... Repair parts, rail assembly .......................................... 36 Safety reversing sensor inforlnation ......................... 16 Repair parts, installation ............................................. 36 Install the safety reversing sensor ............................. t 7 Repair parts, power unit .............................................. Accessories ................................................................. 37 38 Hang the opener ........................................................ 20 Install the door control and connect all wires ........... 21 Index ........................................................................... 39 How to order repair parts ............................................ 40 Electrical requirelnents Warranty ...................................................................... 40 Position the opener .................................................... Start by reviewing ............................................. these important 19 22 safety alert symbols: When you see these Safety Symbols on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the corresponding instructions. The hazard may come from something mechanical or from electric shock. Read the instructions carefidly. Mechanical Electrical When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage garage door and/or the garage door opener if you do not comply with the corresponding instructions. instructions carefully. to your Read the This garage door opener is designed and tested to offer safe service provided it is installed, and tested in strict accordance with the safe_" instructions contained in this manual. maintained operated, Safety Information and Precautions; An unbalanced garage door might not re verse when requiredand someone underthe door couldbe seriously injuredor killed. If yourgaragedoor binds,sticksor is out of balance,call for professionalgaragedoor service.Garagedoors,door springs,cables,pulleys,brackets,and theirhardwareare under extremetension and can cause seriousinjury or death. Do not try to loosen, move or adjust them yourself! Ropes left on a garage door could cause someone to become entangled and killed. Remove all ropes connectedto the door beforeinstallingand operatingthe opener, Tools To avoiddamageto the garagedoor and opener,disable locks before installingand operatingthe opener. Use a woodscrewor nailto hold locksin the "open" (unlocked) position. Operationat other than 120V 60 Hz will cause opener malfunctionand damage. Idemify the type and height of your door, any special conditions that exist, and any additional materials that may be required. Refer m pages 6 and 7. Test Your Door for Balance Before you begin, complete sure your door is balanced, binding: the following test to make and is not sticking or Sectional Door • Lift the door about halfway as shown. Release the door. It should stay in place, supported entirely by its springs. • Raise and lower the door to see if there is any binding or sticking. One-Piece Door During assembly, installation and adjustment of the opener, instructions will call for tools shown below. Penc[t Level Hack Saw Tape Measure Wire Cutters Drill 3/16", 5/16" and 5/32" Drill Bits Stepladder Pliers Screwdriver Claw Hammer 1/2" x 7/16" Box Wrench Carton Inventory Your garage door opener is packaged in one carton which contains the power unit and all parts illustrated below. If anything is missing, carefidly check the packing material. Parts may be "stuck" in the foaln. KEEP THE FOAM INTACT (see page i0). Hardware for assembly and installation is shown on page 5. Coupling _ SECURITY+ Three-Function Remote Control with Visor Clip (2) _ Sprocket Premium Control Console Rait Support ._ araces_ Rail Assembly 2-Conductor Bell Wire White & White/Red _Tto ey Header/RaiI Brackets Straight Door Arm Section Door Bracket Header Bracket Hanging Brackets Curved Door Arm Section (2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with attached 2-Conductor White & White/Black Bell Wire Safety Reversing Mounting With Square Sensor "C" Wrap (2) Bracket Holes (2) Safety Reversing Sensor Mounting Bracket With Slot (2) Hardware Separate all hardware from the assembly and installation the packages procedures. in the rail carton Assembly Bott 1/4-20xl-3/4" 1 I I I I I I I I I_ (2) Lag Screw 5/16"-18xl -7/8" (2) and group Lock Nut 1/4"-20 x 7/16 (12) as shown below, for Sprocket Coupling Sleeve Hardware O Ring Fastener carton Hardware 1/4" - 20 x 5/8" Hex Screw (4) (8) Installation Lag Screw 5/16"-9xl-5/8" and the opener © Nut 5/16"-18 (3) Handle (6) © Hex Screw 5/16"-18x7/8" (4) Lock Washer Insulated 5/16" (6) Staptes (10) _ IIllllllllllllllllll]> Screw 6ABxl" (2) Carriage Bott 5/16"-18x2-1/2" (2) Dry Wail Anchors (2) Rope o] CIevis Pin 5/16"x2-3/4" (1) Safety Reversing _[]1 II II II Ilalgl!IrLIwl Clevis Pin 5/16"x1" (1) Sensor Installation Hex Screw 1/4-20x1-1/2" (2) (1) Hardware © I II II I_'_ 1/4x1-1/2" (4) Clevis Pin 5/16"x1-1/4" Carriage BoIt 1/4"-20x 1/2" (4) Screw :#10-32x3/8" (4) Lock Nut 1/4"-20 x 7/16 (4) Wing Nut (2) Lock Nut :#10x32 (4) insulated Staples (20) SECTIONAL Door Installation Before you begin, survey your garage area to see whether any of the conditions below apply to your installation. FINISHED CEILING Support bracket & fastening hardware is required See page 20. Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.). See page 24 for details i \,,,Header Wall Extension Spring OR Torsion Spring Access Door Door O Safety Reversing Sensor Ftoor must be level across width of door Safety Reversing Sensor Closed Position Header Bracket Based on your particular requirelnems, there are several installation steps which might call for materials and/or hardware not included in the carton. o_o, ,,_ _ Bracket Garage _ Door • Step 1, page 12 Look at the wall or ceiling above the garage door. The header bracket must be securely I:astened to structural supports. Spr ng // Straight _i31 Door _,,)y • Safety reversing sensor, page 16 Depending upon garage construction, wood blocks may need to be fastened to mounting locations before sensors are installed. • Step 6, page 20 Do you have a finished ceiling in your garage? If so, a support bracket and additional thstening hardware may be required. • Step 12, page 24 Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforcelnent is required. • Look at the garage door where it meets the floor. It must close on the floor all the way across. Otherwise, the safety reverse system may not work properly. See page 30. Floor or door should be repaired. to refer back to this page Trolley I I Emergency _oR212aHSae die Header Wall Garage -Door • Step 4, page 17 Alternate floor m(mnting of the safety reversing sensor will require hardware not provided. You may find it helpful Rail Assembl Rail • The opener can be installed within 2 feet of the left or right of the door center if there is a torsion spring or center bearing plate in the way of the header bracket or door bracket area. If),our door has extension strings; the opener must be installed in the center of the door. See pages 12 and 24. • Do you have an access door in addition to the garage door? If not, Model 53702 Emergency Key Release is required. See page 38. • If your door is more than 7 feet high, see the rail extension kits listed on page 38. as you proceed with the installation of your opener. ONE-PIECE Door Installation Before you begin, survey your garage area to see whether any of the conditions below apply to your FINISHED CEILING Support bracket & fastening hardware is required. See page 20. installation. Header Wall One-Piece Door without Track Closed Position Rail Bracket Access Door Rail Assembly Header Bracket Trolley Door Bracket O Emergency Release Garage Door Safety Reversing Sensor Gap between floor and bottom of door must not exceed 1/4". One-Piece Straight Door Arm Rope Curved Door Arm Door With & Handle Track Safety Reversing Sensor Based on your particular requirelnents, there are several installation steps which might call for materials and/or hardware not included in the carton. • Step 1, page 13 Look at the wall or ceiling above the garage door. The header bracket mzlst be secnrely l:astened to structnral supports. • Step 6, page 20 Do you have a finished ceiling in your garage? If so, a snpport bracket and additional lhstening hardware (not supplied) may be required. • Safety reversing sensor, page 16 Depending on garage construction, wood blocks may need to be secnrely fastened to mounting locations before sensors are installed. Access Door ol • ;afeb • Step 14, page 17 Alternate floor lnounting of the safety reversing sensor will require hardware that is not provided. • Step 12, page 25 Generally, a one-piece door does not require reinforcelnent. If your door is lightweight, you can refer to the information relating to sectional doors on page 24. • Step 12, page 25 Depending on your door's construction, you might need additional lnounting hardware for the door bracket. • Do you have an access door in addition to the garage door? If not, Model 53702 Emergency Key Release is required. See page 38. • The gap between the bottom of the garage door and the floor cannot exceed 1/4". Otherwise, the safety reverse system may not work properly. See page 30. The floor or the door should be repaired. I I Safety Reversing Sensor Reversing Sensor Floor must be level across width of door Closed Position Wall r_l Header E Garage-Door f//zl "///A /_///] / Rail _ Bracket Trolley I Header Curved Bracket Door Arm " Door Bracket _ I Ra, Assembly _. '.._/Emergency otralgm I_ Door 1-- Release Rope & Handle Arm You may find it helpful to refer you proceed with the installation back to this page of your opener. as ASSEMBLY I SECTION: I Assembly Step 1 Assemble the Rail To avoid installation difficulties, do not run the garage door opener until instructed to do so. Straight DoorArm Rail Support Braces PAGES 8 - 11 Extend End RaiIs Outward Remove Cardboard Center Rail -- Trolley Rail Assembly Hardware Bag Rail Assembly Carton Remove Cardboard Packing Packing Rack Chassis Assembly Hardware Bag I / / _ Extend End Raits Outward 1. Turn the opened rail carton upside down, emptying its contents onto a level work snrt:ace. 2. Unfold the rails, taking care to avoid kinking the screw rod joints. 3. Rotate the rail sections so that the flat side is down and the screw side is up for all three lengths. Keep it clean and free of debris while you are working. Sprocket End Rail Rail Sprocket Rotate Center Rail Trolley Rack CAUTION: During assemblk; avoid pulling the rail section housing the trolley rack away from the sere,, rod. The rack is factory set about 9"from the end of the screw rod to the center of the rack. If the plastic liner slides part way out during assembly, simply push it back in. Door End Rail Assembly Assemble Step 1 (Continued) the Rail 4. Begim_ing with the sprocket end, straighten the two rail sections so that the screw rod is in a straight line at the joint. (Avoid handling the joints, which may have sharp edges.) 7. Keeping the rail straight and on a level surface, grasp the screw rods on each side of the remaining joint and pivot into a straight line. Repeat steps 5 and 6. 8. With a 7/16 wrench, tighten bolts til snug, working from the center holes of the braces to those further from the joints. Do not overtighten. 5. Carefully slide the pins at the top edge of the rail into the openings on the adjacent rail. It is essential that the rail assembly be on a level surface to achieve proper alignment and to avoM damage to the pins. 6. Insert two 1/4"-20xl-3/4" bolts tl_ough the center holes of a brace, and place its open length against the rail at this joint, aligning the holes as shown. Position another brace on the opposite side of the rail over the bolts, add 1/4"-20 lock nuts, and hand tighten. Insert two additional bolts and hand tighten. Sprocket Rail Support Brace AIignment Hote Lock Nuts Lock Nuts Center Rail Door End 1/4x20x1-3/4" Bolts Slide End Rails Towards Center Rail Hardware Shown Actual Size D Bolt 1/4-20xl-3/4" (8) 1/4"-20 Lock Nut End Slide End Rails Towards Center Rail Assembly Step 2 Fasten the Rail To the Power Unit and Install the Trolley NOTE: To aid in assembly and installation, replace the foam packing around the power unit. Remove it after Installation Step 5. • Working on a level surface, align the rail assembly with the power unit, as shown. Rail/Power Unit Bracket Sprocket Lock Nuts 1/4"-20 • Slip the coupling over the rail sprocket. I • Slide the rail through the power unit bracket until the coupling fits securely over the power unit sprocket. Power Unit • Align the two screw holes in the rail with those in the power unit bracket. Insert two 1/4"-20x5/8" hex screws and lock nuts. Tighten securely with a 7/16" socket wrench. Power Unit Rail -- Coupling Spr°cket/_ Hex Screws 1/4"-20x5/8" 7 Foam Packaging Rail Assembly Hardware Shown Actual Size 1/4" - 20 x 5/8" TroIley As illustrated above, slide the trolley omo and along the bottom of the rail until it snaps firmly in place. Be certain to install #facing correctly: the trolley release arm must be horizontal (lock position), with its" arrow pointed away from the power unit. 10 1/4" - 20 Lock Nut Assembly Step 3 Attach the Rail Brackets 1/4"-20 Lock Nuts Rail • Align rail brackets to end of rail assembly, as shown. • Insert two i/4"-20 x 5/8" hex screws and lock nuts. Tighten securely with a 7/16" socket. Hardware Shown Actual Size 1/4" - 20 Lock Nut 1/4" - 20 x 5/8" 1/4"-20x5/8 Hex Screws You have now finished assembling your garage door opener. before proceeding to the installation section: Please read the following warnings IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of severe injury 1. READ AND FOLLOW ALL INSTALLATION or death to persons: INSTRUCTIONS 2. Install only on a properly balanced and lubricated garage door. An improperly balanced door may not reverse and could result in severe injury or death. Repairs to cables, spring assemblies and other hardware must be made by a professional service person before installing opener. 3. Disable all locks and remove all ropes connected to the garage connected to a garage door can cause entanglement and death. 4. If possible, install door opener feet above the floor. 5. Do not connect 6. Locate cannot the opener 7 feet or more above to power source until floor with the instructed installing emergency height release when it comes button in contact 9. Do not wear watches, rings or loose clothing while installing or servicing an openen clothing can be caught in the mechanism of the garage door or the openel: 11 handle of 5 feet where Label on the wall adjacent to the control location on the inside of the garage door. 8. Upon completion of the installation, the door must reverse object or a 2x4 laid flat on the floor. the openen Ropes mounted 6 to do so. the Door Control within sight of the door at a minimum reach, and away from all moving parts of the dool: 7. Install the User Safety Instruction Instruction Label in a prominent door before small children and the Maintenance with a one-inch Jewelry or loose high INSTALLATION Installation Determine SECTION: PAGES 12- 27 Step 1 Header Bracket Location If the header bracket is not rigidly fastened to a structural support on the header wall or ceiling, the safety reverse system may not work properly (see page30). The doormightnot reverse whenrequired,and cou/dcauseseriousinjuryor death. Installation procedures vary according to garage door _'pes. Follow the instructions which apply to your door. Vertical GuideIine Header Wall The garagedoor springs, cables,pulleys,bracketsand their hardwareare underextremetension.Do not attempt to/oosen, move or adjust them yourse/f. Serious persona/ injury or death cou/d resu/t. Call for professionalgaragedoor service. Finished Ceiting 2x4 Structural SECTIONAL Door or ONE PIECE Door with Track Supports • Close the door and mark the inside vertical centerline of the garage door. • Extend the line onto the header wall above the door. Remember, you can fasten the header bracket within 2 feet of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (refer to page 14) when clearance is minimal. (It may be mounted on the wall upside down if necessary; to gain approximately 1/2".) Ij)'ou need to install the header bracket otl a 2x4 (on wall or ceiling), use lag screws (not supplied) to securelyJasten the 2x4 to structural supports as shown here and on page 13. Ceiling • Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 3" Header Wail ,i 3" Header Track Wall ...... _High !-st Point I i i 3" Track [ above the high point. This height will provide travel clearance for the top edge of the door. of Travel Highest Point of Travet Door Door clearance brackets are available for sectional doors when headroom clearance is less than 2". See accessory page 38. Proceed to Step 2, page 14. Sectional door with curved track One-piece door with horizontal track 12 ONE-PIECE Read the Safety Instructions Door Without Track on page 12. They also apply to doors without • Close the door and mark the inside vertical centerline of your garage door. Extend the line onto the header wall above door. tracks. Header Wail Vertical Centerline 2x4 If headrooln clearance is minimal, you can install the header bracket on the ceiling. See page 14. • IJ)'ou need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not supplied) to securelyJasten the 2x4 to smlcmral supports as shown. • Open your door to the highest point of travel as shown. Measure the distance from the top of the door to the floor. Subtract the actual height of the door. Add 8" to the remainder. (See Example). • Close the door and draw an intersecting horizontal line on the header wall at the determined height. If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 14 for ceiling installation. OPTIONAL CEILING MOUNT FOR HEADER BRACKET Header Wail .... J Highest Point of Travel / Door to Step 2, page 1 Jamb Hardware Floor 14. One-piece door without track jamb hardware EXAMPLE Distance frolTl top of door (at highest point of travel) to floor ............. Actual height of door ...................... Remainder Add Highest Point of TraveI / i Proceed Header Wail ................................ .................................... Bracket height on header wall ............... 92" -88" 4" +8" 12" (Measure UP froln top of CLOSED door.) 13 One-piece door without track pivot hardware Installation Install Step 2 the Header Bracket You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Fastening the Header Bracket Fastening to the Wall • Center the bracket on the vertical guideline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling). the Header Bracket to the Ceiling • Extend the vertical guideline onto the ceiling as shown. • Center the bracket on the vertical mark, no lnore than 6" froln the wall. Make sure the arrow is pointing toward the wall. The bracket can be mounted flush against the ceiling when clearance is minimal. • Mark either set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16" pilot holes and thsten the bracket securely to a structural support with the hardware provided. • Mark holes designated for ceiling mount only. Drill 3/16" pilot holes and thsten bracket securely to a strncmral support with the hardware provided. Wall Mounting HoIes Ceiling Mounting The nail hole is for positioning only You must use lag screws to mount the header bracket The nail hole is for positioning only You must use lag screws to mount the header bracket. Holes e _= Optional Wall Mounting Holes _Header Wall "Lag Screws 5/16"x9x1-5/8" 2x4 Structural Support Door Spring / / / / I Highest Point of Travel (of Garage Door) Garage -- Door -- Header_ Wall Vertical Center Line Hardware Shown Actual Size lllllllll) Lag Screw 5/16"-9 x 1-5/8" 14 Installation Step 3 Attach the Rail to the Header Bracket • Position the opener on the garage floor below the header bracket. Use packing material as a protective base. If the door spring is in the way you'll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring. Header Wall • Position the rail bracket against the header bracket. • Align the bracket holes and join with a clevis pin as shown. • Insert a ring fastener to secure. Ring Fastener Header Bracket 0 i _J Clevis Pin 5/16"x2-3/4 _ -. " Rail Bracket Rail Garage Door Foam Packaging -- -/ 1 Temporary Support Opener Carton or Hardware Shown Actual Size o] Clevis Pin 5/16" x 2-3/4" O Ring 15 Fastener The Safety Reversing Sensor Information you'll need before you begin the installation of the safety reversing sensor The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction. This is a required safety device and cannot be disabled. Without a properly working safety reversing sensor, persons (particularlychildren)couldbe injured or killed by a closing garage door. Read and follow all instructions, Installation procedures are the same Jbr sectional and one-piece dool_= To protect small children, install the safety reversing sensor so that the beam will be no higher than 4"-6" abovethegaragefloor. Be sure power to the opener is disconnected. The sending eye transmits an invisible light beam to the receiving eye. The units can be installed on either side of the garage door as long as the sun never shines directly into the receiving eye lens. Look at the label on the connector end of each case to identify the sensors. The brackets lnUSt be connected and thstened so that the sending and receiving eyes t:ace each other as shown. Disconnect power to the garage door opener before installingthesafety reversingsensor. The invisible light beam path lnnst be unobstrncted. No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) can intemtpt the beam while the door is closing. If it does, use a piece of wood to bnild out each sensor mounting location to the minimum depth required for light beam clearance. If an obstruction breaks the light beam while the garage door is closing, the door will stop and reverse to fidl open position and the opener lights will flash for 5 secon&. The brackets must be securely _hstened to a solid surthce such as the studs on either side of the door, or add a piece of wood at each location if installing in masonry constrnction. + J+ + 111 + J+ + 1111 Facing the door from inside the garage 16 Installation Step 4 Install the Safety Reversing Sensor (Receiving and Sending Eyes) Figure 1 Figures 1 and 2 show assembly of brackets and "C" wrap based on the recolmnended installation of the sensors on each side of the garage door as shown on page 16. However, Figures 3 and 4 are variations which may fit your installation requirelnents better. Make sure the wraps and brackets are aligned so the sensors will face each other across the garage door. Mounting Bracket With Square Holes "C" Wrap #10-32x3/8" Screws 1. Fasten the "C" wraps to the mounting brackets having sqtmre holes, using the hardware shown in Figure 3. #10 - 32 Lock Nuts 2. Connect each assembly to a slotted bracket, using the hardware shown in Figure 2. Note the alignment of the brackets sides of the door. Figure 2 for left and right 1/4 x 1-1/2" Lag Screws 3. Finger tighten the loci( nuts. 1/4-20 x 1/2" Carriage Bolts (with square shoulder) Inside --Garage-- 4. Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on both sides of the garage door, 4"-6" above the floor but not exceeding 6". (See warning on page 16.) Wall , , 5. Attach bracket assemblies with 1/4"x1-1/2" lag screws as shown in Figure 2. "C" Wrap 6. Adjust right and left side bracket assemblies to the same distance out froln the mounting snrface. Make sure all door hardware obstrnctions are cleared. Tighten the nuts securely. Mounting Bracket with Square HoIes 20 Lock Nuts Figure 4 Figure 3 Alternate Wall Mount Alternate Floor Mount Inside Garage Wail Inside Garage -- Wall _ Indicator Light Mounting Bracket with SIot /_ Sensor with wire Mounting Bracket with Square Holes Mounting Bracket with Square Holes Mounting j Bracket with Slot Attach with concrete anchors (not provided) Garage Floor © Hardware Shown Actual Size © #10 - 32 x 3/8" Screw #10 x 32 Lock Nut _[] I I I I I I I Ill/! IXlll_ll/12 I I I I I l) Lag Screw Staples 17 1/4" - 20 x 1/2" Carriage Bolts 1/4" - 20 Lock Nut the Safety Reversing Sensor I Install Installation Step 4 (Continued) I 7. Center each sensor unit in a "C"- wrap with lenses pointing toward each other across the door (see Figure 5). 8. Secure sensors with the hardware shown. Finger tighten the wing nut on the receiving eye to allow for final adjustment. Securely tighten the sending eye wing nut. Recommended Wire Routing Figure 5 1. Using insulated staples, run the wires froln both sensors m the rail at the door header (see Figure 6). Hardware Shown Actual Size 2. Cross and twist the two wires where they meet the rail (see inset A). Run the wires inside the channels at the top of the rail, along each side, m the power unit and pull taut (see inset B). Do not use the lower (tmllc3') channels. 1/4-20 x 1-1/2" Hex Bolt NOTE: If your access door is near the garage dool; you may choose to install the door control at this time and run the door control wire along the rail with the sensor wires. Use one rail channel for the door control wire and the other channel for both sensor wires. If you choose this option, follow instructions 1-3 on page 21 now. 3. Tlu'ead the wires through the tabs on top of the drive shaft cover. Sensor Wire 4. With your screwdriver tip, rock the wires snugly into the rail channels. You will complete the wiring in Installation Step 7. Twist Wires Sensor Wire Header Bracket Rail Channel Figure 6 B I, Run wires from sensors to end of rail at the door header. Cross & twist here to help contain wires in channels on tot Bell Wire 2, Run wires along channels to power unit and pull taut, 3, Thread wires through tabs on top of Drive Shaft Cover. tuck wires snugly into channels. Foam Packaging Carton Sensor 18 Invisible Light Beam Protection Area Sensor Installation Position Step 5 the Opener Follow instructions as illustrated. which apply to your SECTIONAL A 2x4 laid flat is convenient to-rail distance. • Raise the opener for setting door type Door or ONE-PIECE an ideal Door with Track doorRail 2x4 onto a stepladder You will need help at this point enough. if the ladder is not tall Foam • Open the door all the way and place the top section beneath the rail. a 2x4 laid flat on Packaging If the top panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect the inner and outer sections. The trolley can remain disconnected until Step 13 is completed. _Trotley ReIease Arm ONE-PIECE Door without Track Header Bracket • With the door fully open and parallel to the floor, lneasure the distance from the floor to the top of the Top of Opener door. • Using a stepladder as a support, raise the opener to the same distance as the door froln the floor (it will be at a slight angle as shown). Packaging Top of Door • The top of the door should be level with the top of the opener. Do not position the opener more than 3" above this point. 19 I Hang the OpenerStep 6 I Installation Two representative installations are shown. Yours may be different. Hanging brackets should be angled, Figure 1, to provide rigid snpport. On finished ceilings, Figure 2, attach a stnrdy metal bracket to strnctural supports before installing the opener. The bracket and fbstening hardware are not supplied. Figure 1 1. Measure the distance from each side of the opener to the structnral support. Supports 2. Cut both pieces of the hanging bracket to required lengths. Lag Screws 5/16"-18xl-7/8" 3. Drill 3/16" pilot holes in the structnral supports. Measure Distance 4. Attach one end of each bracket to a support with 5/16" - 18xt-7/8" lag screws. 5/16"-18x7/8" Hex Screws 5/16" Lock Washers 5/16"- 18 Nuts 5. Fasten the opener to the hanging brackets with 5/16" - 18x7/8" screws, lock washers and nuts. 6. Check to lnake sure the rail is centered over the door (or in line with the header bracket if the bracket is not centered above the door). Preferred Range of Bracket Placement 7. Relnove the 2x4. Operate the door lnanually. If the door hits the rail, raise the header bracket. Figure 2 Hardware Shown Actual Size -- FINISHED CEILING -- Lag Screw 5/16"-18xl-7/8" Hex Screw 5/16"- 18x7/8" Nut 5/16"-18 Lock Washer 5/16" 5/16"-18 Nut Preferred Range of Bracket Placement 2O Installation Step 7 Install the Premium Control and Connect all Wiring Console Do not connect to live electrical wiring. Connect only to 24 Volt low voltage wires. Connection to live wires or higher v oltage may cause serious injury from shock, burn or electrocution. Locate the door control within sight of the door at a minimum height of 5 feet where small children cannot reach, and away from all mo,ing parts of the door and door hardware. Children operating or playing with a garage door opener can injure themselves or others. The garage door cou/d c/ose and cause serious injury or death. Install the door control (or any additional push buttons) out of the reach of children and away from all moving parts of the door and door hardware, but where the garage door is visible. Do not allow children to operate the push b utton(s) or the remote control(s). The door control is typically attached directly to the wall. If installing imo dxywall, drill 5/32" holes and use the anchors wovided. For plv-wired installations' (as' in new home consm¢ction), Console models' may be mounted to a standard single gang box (Figure 2). A moving garage door could injure someone under it. Activate the opener only when the door is properly adjusted, you can see it clearly, and there are no obstructions to door travel. 1. Strip 1/4" of insulation from one end of the bell wire mad comaect it to the two screw terlninals on the back of the door control by color: white to 2 and white/red to 1. Do NOT eonneet the power and operate this time. See Step 9 on page 22. 2. Pry off cover along one side with a screwdriver blade (see Figurel). Fasten with 6ABxl-1/4" self-tapping screws (standard installation) or 6-32x t" machine screws (we-wired installation) as follows: the opener PREMIUM CONTROL CONSOLE • Install bottoln screw, allowing 1//8" to protrude above wall surface. • Position bottom of door control on screw head and slide down to secure. Adjust screw for snug fit. at Top Mounting Hole Terminal Screws / Lighted Push Button Bottom Mounting Hole Light • Drill and install top screw with care to avoid cracking plastic housing. Do not overtighten. Lock i it ; BACK VIEW • Insert top tabs and snap on cover. 3. (For standard installation only) Run the bell wire up the wall and across the ceiling to the opener. Use insulated staples to secure the wire in several places. Be careful not to pierce the wire with a staple, creating a short. If ),our access door is' near the garage doot; you may lwn th# wire with the Safe O,Reversing ,Sensor wires along the top of the rail. Seepage 18. Figure 1 REMOVE Figure 2 & REPLACE To Replace, Insert Top Tabs COVER (,,"_,._o J_-_ _ _ _ _1_ PRE-WIRED INSTALLATION Remove, Twist _] } Here 4. Relnove the Control Center door on the right panel of the opener to access the terlninal screws. 24 Volt 2-Conductor Bell Wire 5. Thread all wires tlmmgh the opening at the base of the drive shaft cover (see Figure 3). 6. Insert the relnaining wire tl_ough the hole in the power unit and strip 1/4" of insulation froln each set of wires. Figure 3 WIRING TO CONTROL CENTER 7. Connect the door comrol wire to the opener terlninal screws: white to 2 and white/red to 1. (See Figure 4.) 8. Separate the sensor white and white/black wires sulliciently to connect to the opener terminal screws: white to 2 and white/black to 3. Insert wires through opening in Drive Shaft Cover 9. Attach the User Safety Instruction label to the wall near the door control, and the Maimenance Instruction label in a prolninent location on the inside of the garage door. Page 32 explains how to operate the opener using the door control. Push !I'I'2; '> Ii!; Control Console (std installation) hole (above Control and Hardware Shown Actual Size Door ControI Connections\ Insulated Staples wiring through (dotted line)o_ ", connect terminal in chassis Center) to opener screws Sensor Connections ,_ '""'2Z',!'2w Controt Console (we-wired) Dry Wall Anchors 21 Figure 4 OPENER TERMINAL SCREWS (In Controt Center) Installation Electrical Step 8 Requirements To preventelectrocutionor fire, installationand wiring mustbe in compliancewith localelectricaland building codes, To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding type outlet. Do NOT usean extensioncord,2-wireadapter,or change the plugin any wayto makeit fit youroutlet, If the plug doesn't fit into the outlet you have, contact a qualified electrician to install the proper outlet. I To avoid installation difficulties, do not run the opener until Step 9 below. I RighO If permanent wiring is required by your local code, refer to the following procedure: Permanent Wiring Connection To make a perlnanent connection through the 7/8" diam. hole in the top of the opener (according to local code): Ground Tab Green Ground Screw • Remove the opener cover screws and set the cover aside. • Remove the attached 3-prong cord. Ground • Connect the black (line) wire m the screw on the brass terminal; the white (neutral) wire to the screw on the silver terminal; and the ground wire to the green ground screw. The opener must be grounded. • Reinstall the cover. Installation White Wire Step 9 Complete Safety Reversing Installation BIackWire Trouble Shooting 1. If the sending eye indicator light does not glow steadily after installation, check for: Sensor • Electric power to the opener. • A short in the white or white/black wires. These can occur under staples or at screw terminal connections. Aligning the Safety Sensors • Incorrect wiring between sensors and opener. • Plug in the opener. Green indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct. • An open wire (wire break). 2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn't: The sending eye indicator light will glow regardless of alignment or obstruction. If the indicator light is of£ dim, or flickering in the lvceiving c3,e (and the invisible light beam path is not obstructed), alignment is required. • Check alignment. • Check for an open wire to the receiving eye. 3. If the receiving eye indicator light is dim, realign either sensor. • Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place. NOTE: When the itwisible beam path is' obstructed or re#aligned while the door is' closing, the door will revels'e. If the door is' already open, it will not close. The opener li@ts will flash 10 times. (If bulbs my not installed, 10 clicks' are audibleJ Seepage 16. • Loosen the receiving eye wing nut and adjust sensor vertically and/or horizontally until it receives the sender's beam. When the green indicator light glows steadily, tighten the wing nut. 22 Installation Install Step 10 the Lights and Lens "_ x_J • Install a 100 watt lnaxilmnn light bulb in each socket. The lights will turn ON and relnain lit for approxilnately 4-1/2 lninutes when power is connected. Then the lights will mm OFF. • Insert bottom lens tabs into slots on chassis and tilt towards chassis to engage top tabs, then drop down gently into place. (See ilhtstralT"om) Top Lens Slot -. • To relnove, lift lens up and gently tilt slightly outward and down, then pull out to clear bulbs. Use care to avoid snapping off'bottom lens tabs. Top Lens Tab Light Socket Bottom Lens Slot Bottom Lens Tab • If the bulbs burn out prelnaturely, replace with standard neck Garage Door Opener bulbs. (Fluorescent bulbs are not recolranended because of possible interference with receiver/translnitter signals.) OOOOO Ioo OLI Chassis Installation 100 Watt Max. Light Bulb Insert Bottom Lens Tabs First Step 11 Attach the Emergency Rope and Handle Release Do not use the red handle to pull the door open or closed. The rope knot could become untied and you could fall. Usethe emergencyreleaseonly to disengage the trolleyand,if possible,onlywhen thedoor is closed. Garage doors are heavy. If the door is open when the handleis pulled,the doorcould closeinadvertentlyif it is not properly balanced. Serious injury may result to personsunderthe door. Makesure the doorwayis clear of personsand obstructionsbeforepullinghandlewhen dooris open. TroIley A,_verhand _Knot Trolley --Rope Release Arm • Tl_'ead one end of the rope through the hole in the top of the red handle so "NOTICE" reads right side up as shown. Secure with an overhand knot. _l_REe_ergH_CYle Overhand Knot The knot should be at least 1" from the end of the rope to prevent slipping. • Tlu_ead the other end of the rope through the hole in the release arm of the outer trolley. • Adjust rope length so the handle is 6 feet above the floor. Secure with an overhand knot. If it is necessary to cut the rope, heat seal the cut end with a match or lighter to prevent unraveling. 23 Installation Fasten Step 12 Door Bracket Follow instructions which apply to ),our door type as illustrated below or on page 25. A horizontal brace should height of the top panel. be long enough to be secured to 2 vertical supports. A vertical The illustration shows one piece of angle iron as the horizontal brace. For the vertical are used to create a U-shaped support. The best solution is to check with your garage opener installation door reinforcement kit. SECTIONAL Door Installation brace should cover the brace, 2 pieces of angle iron door manufacturer for an Procedure Header Bracket [ Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, aluminum, steel, doors with glass panet, etc). Figure 1 Reinforcement Vertical Guideline ,/ Door i i Location uP Carriage Bolt 5/16"-18x2-1/2" Door Bracket Guideline Lock Washer I 5/16" Nut 5/16"-18 Figure 2 Inside Edge of Door or einforcement Board 4\ • Cemer the door bracket on the previously lnarked vertical guideline used for the header bracket installation. Note the correct UP placement, as stamped inside the bracket. • Position the bracket on the face of the door within the following limits: "_. Door Bracket Hardware Shown Actual Size A) The top edge of the bracket 2-4" below the top edge of the door. © B) The mp edge of the bracket directly below any structural support across the top of the door. • Mark and drill 5/16" left and right t:astening holes. Secure the bracket as shown in Figure 1 if there is vertical reinforcelnent. Nut 5/16"-18 If your installation doesn't require vertical reinforcelnent but does need top and bottom fastening holes for the door bracket, fasten as shown in Figure 2. © Lockwasher Carriage BoIt 5/16"-18 x 2-1/2" 24 5/16" All ONE-PIECE Please read to one-piece and comply doors also. with the warnings Door Installation and reinforcement Procedure instructions on page 24. They apply Header WalI 2x4 Support --Finished Ceiling-- Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, aluminum, steel, door with glass paneI, etc) Header Bracket Door Bracket Optional Placement of Door Bracket Vertical Nut of Garage Door 5/16"-18 (_ ' 5/16" i Door Bracket Top of Door (inside ._ Garage) Top Edge of Door __ OptionaI Placement i For a door with no exposed framing or for the optional instaIlation, use 5/16"x1-1/2" lag screws (not supplied) ___ Carriage Bolt 5/16"-18x2-1/2" • Cemer the bracket on the top of the door, in line with the header bracket as shown. Mark holes. Hardware Shown Actual Size • Drill 5/16" pilot holes and I:asten the door bracket with hardware supplied. If the door has no exposed training, drill 3/16" pilot holes and lhsten the bracket with 5/16"x1-1/2" lag screws (not supplied) m the mp of the door. Nut 5/16"-18 The door bracket may be installed on the top edge of the door if required for your installation. (Refer to the dotted line optional placement drawing.) Drill 3/16" pilot holes and substitute 5/16"xl-1/2" lag screws (not supplied) to fasten the bracket to the door. Lockwasher Carriage Bolt 5/16"-18 x 2-1/2" 25 5/16" Installation Connect Step 13 Door Arm to Trolley Follow instructions which apply to your door _pe as illustrated below and on page 27. SECTIONAL Doors Only Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from inner trolley. Slide the outer trolley back (away from the door) about 2" as shown in Figures l, 2 and 3. Figure 1: Figure • Fasten straight door arm section to outer trolley with the 5/16"xl" clevis pin. Secure the connection with a ring fastener. • Fasten curved section to the door bracket in the same way, using the 5/16"x1-1/4" clevis pin. Inner Trolley the 2: • Bring arm sections together. Find two pairs of holes that line up and join sections. Select holes as far apart as possible to increase door arm rigidity. Outer Trolley ............. ::: .......... Figure 2 Figure 1 Clevis Pin 5/16"x1" Washers 5/16" Nuts II II 1o1 /o/ 5'1 14 lol \ _ \ II _ _ /o._ Emergency Release Straight _/:,_ Curved Door Arm Clevis Pin 5/16"x1-1/4" Hole Figure Alignment I Alternative Handle _ Door Bracket _ Screws 5/16"-18x7/8" Hardware Shown Actual Size 3: © • If holes in curved arln are above holes in straight arm, disconnect straight arm. Cm abom 6" froln the solid end. Reconnect to trolley with cut etld down as shown. Nut 5/16"-18 • Bring arm sections together. Lock Washer 5/16" r • Find two pairs of holes that line up and join with screws, lock washers and nuts. Clevis Pin 5/16"x1" (Trolley) Proceed Trolley opener Figure 3 5/16" Nuts "4 "",....,,..,_f I _ " o_ Zu/ II II _OOO7 _,,. Screws "_p 5/16"-18x7/8" "Cut this end 26 Clevis Pin 5/16"x1-1/4" (Door Bracket) to Adjustment will re-engage is operated. Step 1, page automatically Hex Screw 5/16"-18x7/8" 28. when the All ONE-PIECE Assemble the Door Doors Arm: Ring Door • Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole overlap). Lock Washers Nuts 5/16"-18 5/16" • With the door closed, connect the straight door arm section to the door bracket with the 5/16"x1-1/4" Straight Arm clevis pin. Screws 5/16%18x7/8 • Secure with a ring t:astener. Adjustment Procedures for One-Piece Cu_ed Door Arm Doors On one-piece doors, before connecting the door arm to the trolley the travel limits must be adjusted. Limit adjustment screws are located on the right side panel as shown on page 28. Follow adjustment procedures below. Fully Closed TroIley Fully Open Trolley Door Arm Connector Hote , ............. t......................... :::F.......... .......................................... _ o o o o o o o Closed Door Open Door Door with Backward Slant , Open Door Adjustment: Decrease UP Travel Limit • Turn the UP limit adjustment 5 1/2 turns. Door Arm Closed Door Adjustment: Decrease DOWN Travel Limit screw counter-clockwise •Turn the DOWN limit adjustlnent screw clockwise 5 COlnplete turns. • Press the Door Control push button. The trolley will travel to the fully open position. • Press the Door Control push button. The trolley will travel to the fully closed position. • Malmally raise the door to the open position (parallel to the floor), and lift the door arm to the trolley. The arm should touch the trolley just in back of the door arm connector hole. Refer to the fully open trolley/door arm positions in the illustration. If the arm does not extend far enough, adjust the limit further. One full turn equals 2" of trolley travel. • Manually close the door and lift the door arm to the trolley. The arm should touch the trolley just ahead of the door arm com_ector hole. Refer to the fully closed trolley/door arm positions in the illustration. If the arm is behind the com_ector hole, adjust the limit further. One full turn equals 2" of trolley travel. Connect the Door Arm to the Trolley: •Close the door and join the curved arm to the connector hole in the m)lley with the remaining clevis pin. It may be necessary to lift the door slightly to make the connection. • Secure with a ring t:astener. • Run the opener through a complete travel cycle. If the door has a slight "backward" slant in full ()pen position as shown in the illustration, decrease the UP limit until the door is parallel m the floor. 27 ADJUSTMENT Adjustment SECTION: PAGES 28 - 30 Step 1 Adjust the UP and DOWN Limits Improperadjustmentof the travel limitswill interferewith the properoperation of the safety reverse system. The door mightnot reverseproper/ywhenrequiredand cou/d serious/yinjure or ki// someoneunder it. Test the safety reversesystemmonthly,and followingall adjustmentsto thetravel limits.See page30. Do not make any limit adjustments until the safeR" reversing sensors are completely installed. Limit adjustmem settings regulate the points at which the door will stop when lnoving up or down. The door will stop in the up direction if anything interferes with door travel. The door will mvels'e in the down direction if anything interferes with the door travel (including binding or unbalanced doors). I I I O O To operate the opener, press the Door Control push button. Run the opener tl_ough a colnplete travel cycle. _s _ O O O =s • Does the door open and close completely? • Does the door stay closed and not reverse unintentionally when fully closed'? I(- c) _£) () If your door passes both of these tests, no limit adjustlnents are necessary unless the reversing test l:ails (see page 30). Right Side Panel Adjustlnent procedures are outlined below. Run the opener through a complete travel cycle after each adjustment. () _imit ent s I_h_ Adjust uP Travel LIMIT ADJUSTMENT LABEL Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off. Simply wait 15 minutes and n3' again. Read the procedures carefully before Adjustlnent Step 2. Use a screwdriver adjustments. TraveI proceeding to to lnake limit Adjust DOWN How and When to Adjust the Limits If the door does not open completely but opens at least five feet: If the opener reverses in full)" closed position: Decrease down travel. Turn the DOWN limit adjustlnent screw clockwise. One turn equals 2" of travel. Increase up travel. Turn the UP limit adjustlnent screw clockwise. One turn equals 2" of travel. If the door reverses when closing and there is no visible interference to travel cycle: If door does not open at least 5 feet: Adjust the UP (open) force as explained in Adjustment Step 2. If the opener lights are flashing, the Safety Reversing Sensors are either not installed, lnisaligned, or obstructed. See Troubleshooting, page 22. If the door does not close completely: Test the door for binding: Pull the emergency release handle. Manually open and close the door. If the door is binding, call for garage door selwice. If the door is not binding or unbalanced, adjust the DOWN (close) force. See Adjustment Step 2. Increase down travel. Turn the DOWN limit adjustment screw counterclockwise. One turn equals 2" of travel. If door still won't close completely, try lengthening the door arm (see page 26). If you have adjusted the door arm to the lnaximum length and the door still will not close completely, lower the header bracket. See Installation Step 1, pages 12 and 13. 28 Adjustment Step 2 Adjust the Force Too muchforce on the doorwill interferewith the proper operationof the safety reversesystem. The door might not reverseproper/ywhen requiredand cou/d serious/y injureor ki// someoneunderit. Do not increasethe force beyondthe minimumamountrequiredto closethe door. Do not use the force adjustmentsto compensatefor a bindingor sticking garagedoor.Test the safety reverse system monthly,and followingall adjustmentsto force levels.See page30. Force adjustlnent controls are located on the right panel of the opener. Force adjustlnent settings regulate the alnount of power required to open and close the door. The door will stop in the zip direction if anything interferes with its travel. The door will reverse in the down direction if anything interferes with its travel (including binding or unbalanced doors). If the forces are set too light, door travel lnay be intemlpted by nuisance revel_'als in the down direction and stops in the lip direction. Weather conditions can affect the door lnOvelnent, so occasional adjustlnent may be needed. The lnaxilnuln force adjustlnent range is about 3/4 of a complete turn. Do not force controls beyond that point. Turn force adjustlnent controls with a screwdriver. I 00000 Force Adjustment Label Right Side Panel Force Adjustment Controls How and When to Adjust the Forces Test the DOWN (close) force If the door doesn't open at least 5 feet: Grasp the door bottom when the door is abom halfway through DOWN (close) travel. The door should reverse. Reversal halj_,ay through down travel does"not guarantee reversal on a one-inch obstruction. See page 30. If the door is hard to hold or doesn't reverse, decrease the DOWN (close) force by turning the control counterclockwise. Increase UP (Open) force by turning the control clockwise. Make small adjustlnents until door opens COlnpletely. Readjust the UP limit if necessary. After each adjustlnent, run the opener through a complete travel cycle. If the door reverses during the down (close) cycle and the opener lights aren't flashing: Make small adjustlnents until the door reverses normally. After each adjustment, run the opener tl_ough a complete cycle. Increase DOWN (close) force by turning the control clockwise. Make small adjustments until the door COlnpletes a close cycle. After each adjustlnent, run the opener tluough a complete travel cycle. Do not increase the force beyond the minimum amount required to close the door. Test the UP (open) force Grasp the door bottom when the door is abom halfway through UP (open) travel. The door should stop. If the door is hard to hold or doesn't stop, decrease UP (open) force by turning the control counterclockwise. Make small adjustlnents until the door stops easily. After each adjustment, run the opener tluough a complete travel cycle. 29 Test the Safety Reversing I Adjustment Step 3 • Press the relnote control • Place the opener carton I Sensor push button Without a properly working safety reversing sensor, persons(particularlychildren)couldbe seriouslyinjured or killed if trappedby a closinggaragedoor.Repeatthis test oncea month. to open the door. in the path of the door. • Press the relnote control push button to close the door. The door will not move more than an inch, and the opener light will flashJbr 5 seconds. Professional serviee is required if the opener closes the door when the safety reversing sensor is"obstructed. The garage door opener will not close from a remote if the indicator light in either sensor is off(alerting you to the fact that the sensor is misaligned or obstructed). The garage door can be closed by pressing and homing the Door Control push button until down travel is completed. [ Safety Reversing Sensor I Test the Safety Reverse I Adjustment Step 4System Test • Place a one-inch board (or a 2x4 laid fiat) on the floor, centered under the garage door. • Operate the door in the down direction. reverse on striking the obstruction. Safety Reversing Sensor Failureto test and adjustthe safetyreversesystemmay resultin seriousinjuryor death to personstrappedby a closinggarage door. Repeatthis test once a monthand adjustas needed. The door must Adjustment If the door stops on the obstruction, enough in the down direction. it is not traveling • Increase the DOWN limit by turning the DOWN adjustment screw counterclockwise 1/4 tuna. • Repeat L far limit the test. On a sectional dool; make sure limit adjustments do not force the door arm beyond a straight up and down position. See the illustration on page 26. • When the door reverses on the one-inch board, remove the obstruction and run the opener tl_ough 3 or 4 complete travel cycles to test adjustment. If the door will not reverse after repeated adjustment attempts, call for professional garage door service. Important Repeat Adjustment • Each adjustlnent limit controls. Steps Safety 1 - 4 after: of door arm length, force controls • Any repair to or adjustment of the garage (including swings and hardware). • Any repair to or buckling • Any repair to or adjustment h board (or a 2x4 la_d flat) Check or door of the garage floor. of the opener. 3O IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of severe injury 1. READ AND FOLLOW or death to persons: ALL INSTRUCTIONS. 2. Do not permit children either inaccessible to children. to operate or to play with the opener. Keep remote control in a location 3. Operate opener only when the door is in full view and free from any obstruction. Keep the door in sight until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR. 4. Check safety reversal system monthly. See page 30. The garage door MUST reverse on contact with a one inch object (or a 2x4 board laid flat) placed on the floor. If an adjustment is made to one of the controls (either force or limits of travel), the other control may need to be adjusted also, and the safety reversal system must be checked. Failure to properly adjust the opener may result in severe injury or death. 5. If possible, use the emergency release only when the door is in a closed position. Caution should whenever the disconnect cord is actuated with the door open. Weak or broken springs may cause fall rapidly, causing inju O" or death to persons. 6. KEEP GARAGE DOORS PROPERLY BALANCED. See page 3. An improperly balanced reverse ,,hen required, and could result in severe injury or death. Repairs to cables, spring other hardware must be made by a professional garage door person. 7. Disconnect the electric power to the garage door opener SAVE THESE before making any repairs be taken the door to door may not assemblies and or removing the covers. INSTRUCTIONS Care of Your Opener The remote control Force and Limit Adjustment The lithium batteries should Controls FORCE CONTROLS prodnce power for up to 5 years. To replace batteries, use the visor clip or screwdriver blade to pry open the case, as shown. ("Open" location is stamped on back of remote control case.) Insert batteries positive side down. LIMIT CONTROLS 3-FUNCTION Open this end first to avoid/_Q..._ or_cking& _-_j;:¢// hous_ COMPACT_ Twist here_-_ to open '_ Replace cover as follows. 3-Function remote. Insert the 3 tabs at the opposite end and snap shut. Compact 3-Fmwtion remote: Snap shut along both sides. Weather conditions may cause some minor changes in door operation requiring some re-adjustments, particularly during the first year of operation. Dispose of old batteries properly. Pages 28 and 29 refer to the limit and force adjustlnents. Only a screwdriver is required. Follow the instructions careflllly. Repeat the safety reverse test (page 30) after any adjustment of limits or force. Maintenance Once a Month Manually operate call for professional door. If it is unbalanced garage door service. Schedule Repeat the safety reverse test. Make any necessary adjustments (See page 30). or binding, Once a Year Check to be sure door opens and closes fully. Adjust limits and/or force if necessary. (See pages 28 & 29.) Oil door rollers, bearings and hinges. The opener does not require additional lubrication. Do not grease the door tracks. 31 Operation of Your Opener Activate the opener with any of the following: • The Remote Controh Hold push button down until the door starts to move. • The Door Control: Hold push bar or button down until the door starts to move. • The Outdoor Accessories) Weakor brokenspringscouldallowan open door to fall (either rapidly or unexpectedly), resulting in serious injury, death or property damage. If possible, use the manualrelease rope and handle only when the door is fully closed. Key Switch or Keyless Entry: (See When the opener is activated with the safety reversing sensor installed and correctly aligned: 1. If open, the door wilt close. If closed, the door witl open. 2. If closing, the door will reverse. To open the door manually: 3. If opening, the door will stop (allowing space t\_r entry and exit of pets and for fresh air). ReleaseArm 4. If the door has been stopped in a partially open position, it will close. (in Manual Disconnect _lw_ 5. If obstructed while closing, the door wilt reverse. Position) Trolley 6. If obstructed while opening, the door will stop. Lockout position (Manual disconnect) 7. The garage door will reverse in the closing cycle when the invisible beam is broken. If fully open, the door will not close when the beam is broken. The sensor has no effect in the opening cycle. If the sensor is not installed, or is not atiNled correctly, the door won't close from any remote control. You can close the door with the Door Control, the Outdoor Key Switch, or Keyless Entry, however, if you activate them until down travel is complete. If you release them too soon, the door will reverse. To reengage the trolley: Pull the elnergency release handle toward the opener at a 45 ° degree angle so that the trolley release arm is horizontal. The trolley will reconnect on the next UP or DOWN operation, either lnanually or by pressing the Door Control push button. The opener lights will blinkJbr 5 seconds when the safety reversing sensor causes the door to reverse. The Opener Lights will turn on under the following conditions: When the opener is initially plugged in; when the power is interrupted; when the opener is activated. They wilt tum off automatically after 4-1/2 minutes or provide constant light when the Light feature on the Premium Control Console is activated. SECURITY+ models: Lights will also turn on when someone walks through the open garage door. Bulb size is 75 watts maximum. The door should be fully closed if possible. Pull down on the elnergency release handle (so that the trolley release arm snaps into a vertical position) and lift the door lnanually. The lockout feature prevents the trolley from reconnecting autolnatically, and the door can be raised and lowered manually as often as necessary. _L_ Trolley _, '_Release Emergency _, Release _ Arm _. Handle _ (Pult at 45 ° angte) To reconnect Operation of the Door Controls (see page 21) (SECURITY÷ models: See additional progralnlning features, next page.) Press the lighted push button to open or close the door. Premium Console (cont.): Lockfoatm_e. • The Lock feature is designed operation of the door from remote controls. the door will open and close from the Door Outdoor Key Switch and the Keyless Entry Press again to revels'e the door during the closing cycle or to stop the door while it's opening. Premium Console: Li@tfeamre." Press the large round Light button. It"the opener light is off it will mm on. If the opener light is on, (even in the 4-1/2 minute autolnatic cycle) it will turn To activate. Press and hold the small round button for 2 seconds. The push button as long as the Lock feature is on. oj_." to prevem However, Control, the Accessories. Lock light will flash To turn of_ _ Press and hold the Lock button again for 2 seconds.The push button light will stop flashing. The Lock feature will also turn off whenever the SRT Bm if you use the Light button to turn the lights on and then activate the opener, the lights will turn offafter 41/2 minutes. button on the opener The Light button will not control the opener lights when the door is in lnotion. 32 panel is activated. Receiver and Remote Control Programming SE( URI'I and/or transmitter Your garage door opener receiver and remote control have been pre-set at the factory. The door will open when you press the LARGE remote control push button. The code between the remote control and the receiver changes with each use, randomly accessing over 100 billion new codes. garage door openers and/or Your S EC U R ITY+ opener will operate with: A moving garage door could injure or kill someone under it. Activate the opener only when you can see the door clearly, it is free of obstructions, and is properly adjusted. • several SECURITY+ remote controls (with blue push bretons) utilizing up to 8 functions. • one SECURITY+ 139.53684). of this receiver SERV CEABLE Children operating or playing with a garage door opener can injure themselves or others. The garage door could close and cause serious injury or death. Do not allow children to operate the door push button(s) or remote control(s). The 3-function remote control can also activate additional SECURITY+ light controls. are prohibited, except for changing the code setting or I To comply with FCC rules, adjustment or modifications replacingpARTS the battery. THERE ARE NO OTHER USER Keyless Entry System (Model Follow the instructions below to program your opener to match any additional remotes you may purchase. See Accessories on page 38. Figure 1 .Z_I_-:__ _m_ _ push To Add A Remote Control If you have a Preminm Control Console: 1. With the door closed, press and hold a remote control push button. See Figure 1. :SECURITY"I" _Function R_fn_e ¢onkol 2. Press and hold the Light button on the door control. Figure 2 SECURITY+ Garage Door Opener 3. Press and hold the door control push breton. 4. After the opener light flashes, release all buttons. Test by pressing the remote push button. If yon do not have a Premium Control Console: 1. Press and hold the selected remote control push button. See Figure 1. \ 2. Then press and release the SRT (learn) button on the back panel of the opener, Figure 2. The indicator light on the panel will begin to blink and the opener light will flash once. "SRT" (learn) Button To Control Test by pressing the remote push button. Control Light (Premium Consoles) With S ECU RITY+ remote controls, a push button can be progralmned to operate the opener light without opening the door. 3. Release the remote push button. To Erase All Remote the Opener indicator Light 1. With the door closed, press and hold the remote button that you want to control the light. Codes Press and hold the SRT button on the opener panel until the indicator light turns off (about 6 seconds). All remote control codes are now erased. Then follow the 2. Press and hold the Light breton on the door control. 3. Press and hold the Lock button on the door control. steps above to re-program 4. After the opener light flashes, release all buttons. each remote control. Test by pressing the remote push breton. The opener light should turn on or offbut the door should not lnove. 33 I Troubleshooting Situation Probable Cause & Solution The opener doesn't operate from either the door control or the remote control: 1. Does the opener have electric power? Plug a lamp into the outlet. If it doesn't light, check the fuse box or the circuit breal(er. (Solne outlets are controlled by a wall switch.) 2. Have you disabled all door locks? Review installation instruction warnings on Page 11. 3. Is there a build-up of ice or snow under the door? The door may be t_ozen to the ground. Remove any restriction. 4. The garage door spring may be broken. Have it replaced. 5. Repeated operation may have tripped the overload protector in the motor. Wait 15 minutes. Try again. Opener operates from the remote control but not from the door control: 1. Is the door control push bar lit? If not, Relnove the bell wire froln the opener terminal screws. Short the red and white terlninals by touching both terminals at the same time with a piece of wire. If the opener rtms, check for a faulty wire connection at the door control, a short under the staples, or a broken wire. 2. Are the wiring connections The door operates from the door control but not from the remote control: correct? Review Installation Step 7, page 21. 1. Is any door push button flashing? If your model has the Lock feature, make sure it is off. 2. Your opener needs to re-learn a remote control code. Refer m instructions on the opener panel. 3. Does the battery test light glow when the remote control push button is pressed? If not, replace the battery. 4. Prograln the receiver m lnatch the remote control code. 5. Repeat the receiver progralraning procedure with all remote controls. The remote control has short range: 1. Check the battery test light. If the light is dim, replace the battery. 2. Change the location of the relnote control in your car. 3. Check to be sure the antenna on the right side panel of opener extends fully. 4. Some installations may have shorter range due to a metal door, foil backed insulation, or metal garage siding. (Antenna Extender Kit 41A3504) Opener noise is disturbing in living quarters of home: The garage door opens and closes by itself" If operational noise is a problem because of proximity of the opener to the living quarters, the Vibration Isolator Kit 41A3263 can be installed. This kit was designed to minimize vibration to the house and is easy to install. 1. Be sure that all relnote control push buttons and battery indicator lights are off. 2. Relnove the bell wire from the door control terminals and operate from the remote control only. If this solves the problem, the door control is t:aulty (replace), or there is an intermittent short on the wire between the door control and the opener. 3. Clear lnemory and reprogram all relnote controls. The door doesn't completely: open 1. Is SOlnething obstructing the door? Relnove the obstruction or repair the door. 2. If the door has been working properly but now doesn't open all the way, increase the up fbrce. See page 29. 3. If door opens at least 5 feet, the travel limits may need to be increased. One turn equals 2 inches of travel. See page 28. Repeat the safety reverse test after the adjustment is"complete. The door stops" but Review the travel limits adjustlnent procedures on page 28. doesn't Repeat the safety reverse test after any adjustment limit. close completely: 34 of door arm length, close force or down Troubleshooting (continued) Situation Probable Cause & Solution The door opens but ,,on 't close: If the opener lights blink, check the safety reversing sensor. See page 22. 2. If the opener lights do not blink and it is a new installation, check the down force. See Adjustment Step 2, page 29. For an existing installation, see below. 1. Repeat the safety reverse test after the adjustment The door reverses'for no apparent reason and opener lights" don't blink: is complete. 1. Is SOlnething obstructing the door? Pull the emergency release handle. Operate the door lnanually. If it is unbalanced or binding, call for professional garage door service. 2. Clear any ice or snow from the garage floor area where the door closes. 3. Review the force adjustlnent procedures on page 29. 4. If door reverses in thefidly closed position, decrease the travel limits (page 28). Repeat the safety reverse test after adflJstments to force or travel limits. The needJbr occasional adjustment of the force and limit settings is normal. Weather conditions in particular can affect door travel. The door reverses for no apparent reason and opener lights" blink for 5 seconds after reversing: Check the safety reversing sensor. Relnove any obstruction or align the receiving eye. See pages 12 and 22. The opener lights'... don't tnrn on: Replace the light bulb(s) (100 watts lnaxilnUln). Use a standard neck garage door opener bulb if regular bulb bums out. don't tnrn off" Is the Light feature on? Turn it qff. The opener strains or maximum force is needed to operate door: The opener motor hums briefly, then .,on 't work: The door may be out of balance or the springs are broken. Close the door and use the emergency release handle to disconnect the trolley. Open and close the door lnanually. A properly balanced door will stay in any point of travel while being supported entirely by its springs. If it does not, disconnect the opener and call for professional garage door service. Do not increase the force to operate the opener. 1. The garage door springs are broken. See above. 2. If the probleln occurs on the first operation of the opener, door lnay be locked. Disable the door lock. Repeat the safety reverse test after the adjustment The opener ,,on 't operate dne to power failnre: is"complete. 1. Use the emergency release handle to disconnect the trolley. The door can be opened and closed lnanually. When power is restored, press the Door Control push button and trolley will autolnatically reconnect (unless trolley is in lockout position.) See page 32. 2. The Elnergency Key Release accessory (for use on garages with no service door) disconnects the trolley froln outside the garage in case of power failure. 35 Repair Parts Rail Assembly Parts 2 7 KEY PART 3 Installation KEY NO. NO. NO. DESCRIPTION 1 41A4796 Hardware 2 41A4795 Hardware bag (includes sprocket coupling) 3 12B569-1 Left rail bracket 4 12B569-2 Right rail bracket 5 1C4827-2 Screw 6 12B560 Rail support 7 81C168 Rack 8 41C4677 Complete trolley 9 25A18 Sprocket coupling 10 41A4836 Drive sprocket bag drive rail assembly brace assembly kit Parts PART 7 NO. DESCRIPTION 1 41A4884 Premium 2 29B134 Visor 3 41A5032 3-function remote (no circuit board) control console 9 clip control case 10 4 10A19 3V 2016 Lithium 5 41A2828 Emergency 6 217A238 2-Conductor bell wire: white 7 41A5047 Door bracket w/clevis pin & fastener 8 41A4353 Header 9 41A4373A Safety sensor kit: receiving and sending eyes with 3' 2-conductor bell wire attached battery release bracket (2 required) rope & handle w/clevis 10 178B35 Curved 11 178B34 Straight door arm section 12 12B483 C-wrap bracket 13 12B484 Square hole bracket 14 12B485 Slotted bracket 15 12B350 Hanging NOT assy. & white/red 12 pin & fastener 11 -- - i 15 13 \ door arm section 14 brackets _;I el SHOWN: 41A4116 Safety 41A4675-3 installation 114A2123 Owner's sensor e.I hardware hardware (see page 5) bag (see page 5) manual 36 J Repair Parts Opener Assembly Parts Brown (Down) Contact Wire..._ _"_",[:z_ LIMIT SWITCH ASSY. !/!/!/!iii!///!///!///!_,_-'_ Drive_ Gear _ Center Limit Contact (Up) Contact _ Yellow Wire 8c 8d 17 KEY NO. PART NO. DESCRIPTION 1 31 D426 Drive 2 41 B4245 Line cord shaft cover 3 30B363 Capacitor- 4 12A373 Capacitor 5 41A3150 Terminal 1/2 HP bracket block w/screws KEY NO. PART NO. 9 41A4843 Interrupter 10 41A4837 Worm 11 41 C4669 Wire harness 12 41 C4672 RPM sensor 13 41 D4674-11 Receiver 41 D4839-7 Cover DESCRIPTION cup gear and retainer 6 41 D4671 Limit switch assembly 7 12D554 Limit switch bracket 15 lC4840-6 Control 8 41 D4759 Complete 16 175Cl Light socket 17 108D47 Motor 144B41 22T Pulley 8b 8c 144B42 20C14 28T Pulley Drive Belt 8d 158A69 Retainer Drive Assy., with Ring 37 23 assembly logic board 14 8a assembly Center Light lens access assembly door Accessories 139.53702 / Emergency Key Release: 139.53703 Outdoor Key Switch: Available For Your Opener 139.53681 SECURITY+ 3-Function Remote Control: Includes visor clip. 139.53680 SECURITY+ Compact Remote Control: Requ#vd for a garage with NO access door. Enables homeowner to open garage door lnanually froln omside by disengaging trolley. Operates the garage door amomatically from ontside when relnote control is not handy. 139.53404 With loop for attaching key ring. (Available April 1997) 139.53684 SECURITY+ Keyless Entry: Enables holneowner to operate garage door opener froln omside by entering a password. Also can add a temporary password for visitors or service persons. This temporary password can be limited to a progralnmable nulnber of hours or entries. 139.53686 Plug-In Light Control: 8 Foot Rail Extension To allow au 8 foot door to open fatly. 53885 Support Brackets: For finished ceilings or where additional support is required, based on garage construction. Includes brackets and fastening hardware. 139.53709 3-Function Door Clearance Enables homeowner to tnrn on a lamp, television or other appliance from car, bedside, or anywhere in the home with a relnote. Available April 1997. Brackets: (For Sectional Dools' Only) Replaces top brackets and rollers on door to rednce height of door travel. For use when installing opener in garage with low headroom clearance. To Add the Keyless We recommend that you program your password you install the Keyless Entl T. You wiU not need assistance, and you can test the reception at the mounting location before installation. If you have a Premium Control If you do not have a Premium before With the door closed, press the four digit password desired, then press and hold Enter. 2. Press and hold the light button on the door control. 3. Press and hold the door control 4. After the opener 2. Press the four buttons for the password, then press and hold the Enter button. The indicator light on the door opener panel will blink. 3. Press and release the SRT (learn) button on the opener panel. After the opener light flashes, release the Enter button. push bar. light flashes, release Control Console: 1. Choose a 4-digit password using numbers i]oln 0 to 9 (a number can be used more than once, for example, 4, 0, 4, 1). Console: 1. Entl T all buttons. Test by pressing the password, then press Enter. The door should begin to move. 38 Index Access Door/Emergency Electrical Key Release SafeD" Warnings Accesso_" ............................................................................................... 6, 7, 35, 36 ...................................................................................................................................... Garage Door Testing for balance, binding and sticking ................................................................................................................. Determining high point of travel: Sectional door .................................................................................................................................................................. One-piece door ................................................................................................................................................................ Disabling existing locks ................................................................................................................................................. Force controls Adjustlnem procednres .................................................................................................................................................... Problems that might require force adjustlnents ......................................................................................................... Safety warnings ......................................................................................................................................................... Door hardware .............................................................................................................................................. 3, 11, Maintenance ........................................................................................................................................................... Reinforcelnent requirements .................................................................................................................................... Relnoving of all ropes .................................................................................................................................................... Possible door damage ............................................................................................................................................... Travel limits Adjustlnent procedures .............................................................................................................................................. Problems that might require limit adjustlnents ......................................................................................................... Safety warnings ......................................................................................................................................................... 2, 22, 31 3, 28, 31 12 13 3, 11 29 34, 35 29, 31 12, 31, 32 11, 28-31 4, 24, 25 3, 11 3, 19, 24 27, 28 34, 35 28, 31 Emergency Release Rope & Handle Lockout feature ................................................................................................................................................................. 32 Manual discom_ect ....................................................................................................................................................... 32, 35 Safety warnings ............................................................................................................................................... 11, 23, 31, 32 Opener Terminals Door control connections .................................................................................................................................................. Safety reversing sensor connections ............................................................................................................................ Receiver & Remote Controls Progralrnning the receiver ................................................................................................................................................. Erasing all codes ................................................................................................................................................................ Safety warning ................................................................................................................................................................... Problems with remote control transmitter operation ......................................................................................................... Safety Reversing 21 21, 22 Sensor ........................................................................................................................................ 33 33 33 34 16-18, 30 Safety Reverse Test Procedure .......................................................................................................................................... 30 Testing required ............................................................................................................................................... 1t, 30, 34, 35 Safety reverse system problems Securing header bracket to wall ...................................................................................................................................... 12 Adjusting travel limits ..................................................................................................................................................... 28 Applying excessive force on the door ............................................................................................................................. 29 Buckling or uneven floor ............................................................................................................................................... 4, 5 Safety Warnings ...................................................................... Troubleshooting ............................................................................................................................................................ 34, 35 User Instruction Label 11, 21 Vibration Noise (isolator for Garage 2, 3, 11, 12, 16, 19, 20, 21, 22, 23, 24, 28, 29, 30, 31, 32, 33 Wall .................................................................................................................... kit) ............................................................................................................................................. 39 34 For professional installation Call 24 hours a day, 7 days a week 1-800-865-6500 For the repair or replacement parts you need Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) For in-home major brand repair service Call 24 hours a day, 7 days a week 1-800-4-RE PA I R (1-800-473-7247) For the location of a Sears Repair Service Center Call 24 hours a day, 7 days a week 1-800-488-1 in your area 222 m |l BII|EE For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pm, Monday-Saturday 1-800-827-6655 The model number label is located under the light lens on the front end panel of your opener. When requesting service or ordering parts, always give the following information: • Product Type • Model Number • Part Number • Part Description r-3 SEARS WARRANTY FULL 90-DAY WARRANTY ON GARAGE DOOR OPENER For 90 days from the date of purchase, Sears will repair this Garage Door Opener, free of charge, if defective in material or workmanship. LIMITED WARRANTY From the 91st day untiI one year from the date of purchase, Sears will furnish replacement You pay for labor. LIMITED WARRANTY ON MOTOR parts for any defective parts, free of charge. I/2HP MOTOR: After 1 year and through 5 years, if the motor on this Garage Door Opener is defective, Sears will furnish a replacement motor, free of charge. You pay for labor. LIMITATION ON LIABILITY SEARS WILL NOT BE LIABLE FOR LOSS OR DAMAGE TO PROPERTY OR ANY INCIDENTAL OR CONSEQUENTIAL LOSS OR EXPENSE FROM PROPERTY DAMAGE DUE DIRECTLY OR INDIRECTLY FROM THE USE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty does not cover light bulbs or repair parts necessary because of operator abuse or negligence, including the failure to install, adjust and operate this garage door opener according to instructions contained in the owner's manual. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS CENTER/DEPARTMENT IN THE UNITED STATES. This warranty applies only while this product is in use in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 r-3 114A2123 @1996, All Rights Reserved Printed in Mexico
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