Craftsman 139653000 User Manual SEARS ELECTRONIC GARAGE DOOR OPENER Manuals And Guides L0809294

CRAFTSMAN Garage Door Opener Manual L0809294 CRAFTSMAN Garage Door Opener Owner's Manual, CRAFTSMAN Garage Door Opener installation guides

User Manual: Craftsman 139653000 139653000 CRAFTSMAN SEARS ELECTRONIC GARAGE DOOR OPENER - Manuals and Guides View the owners manual for your CRAFTSMAN SEARS ELECTRONIC GARAGE DOOR OPENER #139653000. Home:Garage Door & Opener Parts:Craftsman Parts:Craftsman SEARS ELECTRONIC GARAGE DOOR OPENER Manual

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SECTgOHALDOORS

ONEPIECEDOORS

BeforeYou Start.,.

identify your door

Sectional DDOt

With Curved Track

TRACK

DOOR

iNSTRUCTiON INDEX

Assembly ......... Pg_ 6

installation ...... Pg, 8

•follow specificindexfor assemblyand installation

One Piece Door. Jamb Hardware_

Horizontal Track°

DOOR

\\\

,,/_, ,,

/il

/TRACK

iNSTRUCTION INDEX

Assembly ......... pg. 6

installation ....... Pg., 14

One Piece Door, No Track. Jamb

Hardware,,

JAMB

HARDWARE

INSTRUCTION iNDEX

Assembly ........... pg, 6

Installation .......... Pg. 14

One Piece Door. No Track, Pivot

Hardware,

DOOR

PIVOT

INSTRUCTION INDEX

Assembly .............. P_ 6

Installation ............ Pg 14

COMMON

INDEX :Warranty ............ 2 Safety Rules ........... 3 Wiring Diagram ....... 20

Maintenance ......... 3 Radio Controls ........ 17 Parts Lists ............. 21

CartonCheckList--

SEARS Has packaged your Garage Door Opener in 2 cartons with handles,,_

THE LARGE CARTON CONTAINS: "_J_!Ji_i!#_

1 Box of Radio Controls I Box of chain

1 Operator assembly (in foam end caps) 1 Curved door arm _,_ '

1 Plastic light lens 1 Straight door arm

1 Box of rail assembly hardware 1 Bag of installation hardware

1 Owners manual 1 Handy hints labeF

THE SMALL CARTON CONTAINS:

I Three-section Tee rai! 2 Sections of hanging strap

Sears Garage Door Opener Warranty

FULL 90 DAY WARRANTY ON GARAGE DOOR OPENER

When the Garage Door Opener is installed, adjusted and operated in accordance with our instructions, Sears

will, for a period of 90 days from the day of purchase, repair any defect in material or workmanship in

the Garage Door Opener, at no charge,.

LIMITED WARRANTY

From the 91st day until one year from the day of purchase, when the Garage Door Opener is instatled,

adjusted and operated in accordance with our instructions, Sears will furnish replacement parts fm any

defective parts in the Garage Door Opener, free of charge. You pay labor,

Warranty service is available by simply contacting the nearest Sears store or service center throughout

the United States., This warranty gives you specific tegal rights, and you may also have other rights

which vary from state to state. Sears Roebuck & Co., BSC 41-3, Sears Tower, Chicago, _L60684

Preparation

MAiNTAiN

THEVALUEOFYOURGARAGEDOOROPENER

MAINTENANCEAGREEMENT

.... AGREEMENT

,' l \ 1) Defective Parts W

90 Days

2) Service to replace Warranty

Sears Garage Door Openers are designed, manufactured and defective parts MA

Here is a comparative chart indicating the warranty and

Maintenance Agreement coverage for a Sears Maintenance

Agreement

..................Coverage Years of Ownership

1 2 3 4

MA MA MA

tested for years of dependable operation Any Garage Door

Opener however, may require service from time to time, The

Sears warranty plus the Sears Maintenance Agreement pro m

vides coverage from unexpected repair bills from normal

use and assures you of obtaining the maximum use possible

from your purchase,,

The only exceptions to the coverage provided by the Sears'

Maintenance Agreement are repairs necessary because of

acts of abuse, fire, flood, wind, lightning and freezing.

3) Service, (technical

and non-technical)

and parts necessary

for proper operation

not covered by the

warranty

4) Preventive maintenance

check at customer's

request

MA MA MA MA

MA MAiMA MA

W = Warranty MA = Maintenance Agreement

CONTACT YOUR SEARS SALESPERSON OR LOCAL SEARS SERVICE CENTER AND PURCHASE ASEARS MAIN-

TENANCE AGREEMENT TODAY!

To obtain the best service from your Garage Door Opener and to avoid needless inconvenience or service expense, please use

"Save-A-Call" on Page 23 of this manual

RulesFor Safe Operation

WARNING-DOOR SPRINGS CAN CAUSE FATAL INJURIES°

DO NOT ATTEMPT ADJUSTMENTS UNLESS YOU ARE

PROFESSIONALLY TRAINED.

t, Installation and wiring must conform to local building and electrical codes.,

2, Keep door hinges and rollers well lubricated, A lubrication used every three months wilf insure minimum maintenance and

continuing quiet operation. Do not lubricate the tracks,

3,, The only part of your opener that requires lubrication is the rail on which the trolley rides., Clean the rail once a year with

solvent and a clean rag, then re-lubricate with rail grease included in hardware package.,

4, Your door must be in good balance for proper operation of the opener safety system. It should travel up and down freely

with normal manual impetus° If the door springs are weal{, have a serviceman replace them_

5o Your new opener will provide adequate locking for your door (Sectional track-type door), Existing locks should be made

inoperative° Pin the door latch open with a stout wood screw or other disabling device°

6, Remove all ropes connected to the garage door.

7,, Before making repairs, disconnect electric power to opener!

8,, Do not operate transmitter unless garage door is in sight.

g, Fasten Handy Hints label near walt button,,

You'll Need Toels

During assembly and installation of your opener, the instructions will call for use of various hand tools_

Have a stepladder handy, and those tools illustrated below: Hammer, electric drill (also 3/16" and 5/16"

drill bits), screwdriver', adjustable end wrench or socket wrench kit, wire cutters, pliers and hacksaw..

Stepladder

Adjustable End Wrench

Socket Wrench Wire Cutters

Pliers

Accessories

Sears stocks many useful accessories for your garage door' opener. They are illustrated below with Sears

stock numbers and descriptions:

6545

6528 j_,....

f4,_

J (_-.3) .......

6571

6785

6538

Extra transmitter for use with the following Sears stock nos, 6550, 65.30,

6551 and 6531., Black with wood grain trim° ORDER BY CODE LETTER°

Outdoor Key Switch., Included with best models 6550 and 6551.. Just a turn

of the key opens the door automatically from outside when transmitter' is

not handy..

Quick-Release Key Lock. In case of power failure on garages without service

entrances° Wood or metal doors only.

Quick Turn Brackets for Garage Door Opener installations with low headroom

clearance, Reduces headroom requirement to 2 inches.

Sectionalized T-Rail extension kit. ALlows opener to handle garage doors up

to 8 feet high,. Consists of replacement T-Rail section, chain and master link.,

For use on sectionalized rail models only.

.......J

Hardware

Open the hardware containers and check contents before startingF

Rail Assembly

Hardware Box

2 Lock Washers

3f8"

Items in this box are for assem- 2 Nuts

bly of the T.rail IHustrated 3/8--16

nuts, bolts, screws and washers

are actual size

2 Washered Screws

5116"'-18x9tt6""

4 Carriage Bolts

1!4'°-20x 1/2'"

t Lock Washer 5!16-

Chain

Retainer

Bracket

Trolley

2 Screws 3/8"'-16x7/8"

2 Nuts 5/t6--18

Master

Link

12)

Rait

Grease

4Lock Nuts

1/4--20

INSTALLATION

HARDWARE

BAG

2Lock

Washers

5/16"

2 Clevis Pins

318"xl -1/t6"

4 Nuts

3/8-- t 6

4Lack Washers

3!8"'

Items in this bag are for instalhng the opener Illustrated nuts. bolts, screws, pins and

washers are actual size

) _I_IiIi_w!_I_1_iiii]]]_

2 Nuts

51t6"

Insulated

Staples

4 Screws

3/8"-t6x7/8"

3 Cotter Pins Handle

3132"x3/4-

2 Ftat Washers 4 Lag Screws

5/t6"xl-7!8"

Clevis Pin

318'x3"

..5__ "-

'_' Header Door

Lead Wire Rope Bracket Bracket

-5-

Assembly

Step 1

Open Rail Assembly Hardware Box

REMOVE SPROCKET COVER FROM OPERATOR: Place op-

erator on packing material to prevent scratching chassis cover.

Remove sprocket cover from top of chassis by unfastening

screw as illustrated. DO NOT REMOVE REVERSE SWITCH

COVER,

Reverse Switch Cover

Screw

Sprocket Cover

ASSEMBLE RAIL: Assemble the 3 Tee rail sections by the

numbers as illustrated. Square necks on carriage bolts must be

seated in square holes in sections t and 3. Place Tee rail on flat

surface during assembly,. THIS IS IMPORTANT! TEE RAIL SECTION

N_-2

TEE RAIL SECTION

N£1

TEE RAIL SECTION

N£3

1/4 LOCK NUT (KEPS)

I/4 X I/2 CARRIAGE BOLT

SQUARE CARRIAGE BOLT HOLES

R_:LEASE

:LEVER

_SSEMBL_D

TROLLEY

Bolt section 1 to section 2, Use 1/4 inch by 1/2 inch carriage

bolts, and !/4 inch loci( nuts.

Join bolted sections 1 and 2 to section 3, Use 1/4 inch by 1/2

inch carriage bolts, and 1/4 inch lock nuts,

CAUTION: DO NOT tighten lock nuts until bolt necks are

seated in square holes,,

Step 3

ATTACH SPROCKET BRACKET: Connect the sprocket

bracket assembly to the assembFed Tee rail Use 3/8 inch by

7/8 inch screws, 3/8 inch lock washers and nuts as itlust[ated,

Tighten nuts and screws securely..

CAUTION: Make certain sprocket bracket assembly is aligned

straight with Tee rait,

Step 4

INSTALL TROLLEY ASSEMBLY: Slide the assembled trolley

onto the Tee rait as illustrated,

-6-

Assembty

ASSEMBLED TEE RAIL

WITH TROLLEY

'i6x_t6 LG BOLT

OPERATOR

CHASSIS

INSTALL CHAIN: Insert a screwdriver or nail in the hole in

Tee rai! located about 6 inches back of the sprocket bracket,,

Slide trolley to this point

Thread one of the 5/16 inch nuts onto the trolley stud Fasten

one end of the chain to the fiat end of the t_'olley stud using a

master link from the coin envelope included in the assembly

hardware box,

CAUTION: Keep the chain taut white unwinding it to prevent

kinking

Extend the chain around the idler sprocket bracket, Proceed

back around the small sprocket on the operator, then forward

to the trolley Make certain that teeth from each sprocket

engage the chain

ATTACH ASSEMBLED TEE RAIL TO OPERATOR: Place

operator on packing material to avoid scratching cover,, Align

two holes in motor end of Tee rail with holes in operator

chassis an illustrated, For convenience, place a support under

sprocket bracket Fasten Tee rail to operator with two washered

screws 5/16 inch by 9/16 inch Tighten securely,

5/I6 NUT

SCREWDRIV

SPROCKET

BRACKET

\TROLLEY

BRACKET

TROLLEY STUD

FLAT END

MASTER

LINK

LARGE

SPROCKET

SMALL

SPROCKET

CAUTION: Tile chain retainer bracket should be kept in the

illustrated position during assembiy_

DLER

SPROCKET

MASTER

LINK

RETAINER BRACKET

DC_WASHER _6

CHiN STUb

TROLLEY

Connect the chain to the chain retainer bracket using the second

master tink in the coin envelope Slide the chain retainer bracket

onto the chain stud as illustrated Secure it to the stud with

the second 5/16 inch nut and lock washer,,

Installation

Step 7

TIGHTEN THE CHAIN: Tighten the chain by adjusting the

two 5/16 inch nuts on chain stud de_ignated"inner" and "outer"

as illustrated,, Chain is propmty tightened when it is approxi-

mately 1/2 inch above the base of the Tee rait at its midpoint

between idler sprocket and the operator

CAUTION: Keep the chain from twisting as nuts are turned

Remove screwdriver or nait from Tee rail

Chain

Base of Tee Rail

REPLACE SPROCKET COVER REMOVED IN STEP 1,

GARAGE

HEADER

"+._ LAG SCREWS

HEADER _"_

BRACKET

Assembly of the garage door operator is complete in-

statlation now begins+ Refer to Pages t4-17 for in-

stallation on one-piece doors, With Step 8 below,

begin installation on sectional doors with curved track,

Step 8

POSITION AND INSTALL HEADER BRACKET. Opener" hard-

ware in plastic bag will be needed in the following steps,, De-

termine vertical center" line of garage door+ Extend this onto

garage header wall above door+ Position header bracket center-

on-center with this line at height approximately 2 inches above

the high arc point (this is high point of travel of top edge of

door as illustratedL Mark either' pair of bracket holes - vertical

or horizontal on header" watlo Drill 3/16 inch pilot holes and

instatl bracket with 5/16 inch by 1-7/8 inch lag screws,.

NOTES: t, When headroom is not sufficient for 2 inch clear-

ance, the bottom edge of bracket may be placed at

high arc height. Bracket can also be attached to

the ceiling+

2,, The header bracket must be rigidly fastened to the

header' walt or ceiling. Reinforce the wall or ceiling

with a2x 4 if necessary.

&If it is necessary to fasten the header bracket to the

ceiling, use the horizontal (left and right) bracket

holes°

Step 9

ATTACH RAIL TO HEADER BRACKET: Place operator on

packing material° Raise Tee rail until sprocket bracket joins

header bracket, Align the bracket holes, Attach with 3/8 inch

by 3 inch clevis pin, Secure with cotter pin+

PIECE OF'

Installation

POSITION THE OPERATOR: Raise operator onto a stepladder,

Open the garage door,, Place a 2x4 on edge along top section of

door, Rest the Tee rail on the 2x4 as illustrated

NOTE: A 2x4 is convenient for establishing an ideal door-to-

rail distance, It is not a necessity where headroom is

insufficient,, Take precautions against damaging light

weight doors, and doors with windows,

SECURE THE OPERATOR: Measure distance ("L" in illus-

tration) between operator and joist, or other garage roof sup-

port Cut both pieces of hanging bracket just beyond selected

holes Notch bracket ends with hack saw.. Bend ends to form

desired angles,. Fasten hanging brackets to operator chassis with

3/8 inch by 7/8 inch screws, and 3/8 inch nuts and lock washers.,

Drill 3/t6 inch pilot holes in roof supports, Fasten brackets

with 5/16 inch lag screws.,

NOTE: Lubricate bottom surface of Tee rail before pro-

ceeding, Use tube of rail grease included in the hard-

ware package

CUT

BEND

Flat

Washer

Carriage

Bolt

Reinforcing

Board

Step 12

Door

Bracket

FASTEN DOOR BRACKET: Place door bracket center-on-

center with inside vertical center line of door (also see note

below), Align bracket ears with top rollers of door Mark

either top and bottom, or left and right bracket holes on door,

Drill 5/16 inch diameter holes in door (or center stile} where

door bracket holes were marked_ Bolt bracket in place with

two 5/16 inch by 2_t/2 inch carriage bolts, and two 5/16 inch

loci< washers and nuts,,

NOTE : Use center stile on aluminum or light steel doors,

Where this is impractical; use the heavy flat washers

between bolt head and door, In such case also, REIN-

FORCE THE INSIDE OF THE DOOR WITH A

BOARD 1 INCH THICK, 6 INCHES WIDE AND

ABOUT 12 INCHES LONG,

-9-

installation

Step 1:3

DETERMINE DOOR ARM LENGTH: Thread one end of nylon

cord through red handle and secure with knot,_ Thread other

end through hole in release arm of trolley, Secure with a knot

Remove plastic carrying strap from straight door a_m,. Place

one end of straight door arm in slot in trolley and fasten with

3/8 inch clevis pin and cotter pin,. Fasten short end of curved

door arm to door bracket with 3/8 inch clevis pin and cotter

-x Release Arm

Cotter _-%---- Clevis

Pin Pin

-- Straight

ti Door Arm

/Door

Curved Door

Arm

o Push the garage door to "closed tight"

o Bring the two door arm sections together If holes (in each

section) line up, join the sections with two 3/8 inch by 7/8

inch bolts, lock washers and nuts. PUT BOLT HEADS ON

STRAIGHT DOOR ARM SIDE Select bolt holes as far

apart as possible to increase door arm rigidity,, DO NOT

USE MORE THAN ONE SLOTTED HOLE,

318"" Nut

31a- \@_

Lockwasher

318"' x 7/8-' Bolt

If door arm holes do not line up when the two sections are

brought together, cross the door- arms in scissors fashion (see

illustration) until a pair of holes (one in each section) line up,

insert a 3/8 inch by 7/8 inch bolto Secure "finger tight" with

lock washer and nut,

• Pull the emergency release cord to disengage trolley,,

• Bring the door arm sections together and bolt securely with

both bolts,.

NOTE: Sears Keylock Release accessory No., 64-6571 provides

an outside emergency access for ga[ages without a

service entrance door',

-- Straight Door

Arm

_ Door Arm

-10-

instaJlation

t4K]UNTING

FLANGE

COD_o

LABEL

SIGNAL

CODE LABEL

OPENER TERMINAL BLOCK

ooi

BELL WIRE

SH BUTTON

,k.... t

RECEIVER TERMINAL BLOCK

CAUTION: RECEIVER OR ADDITIONAL PUSH BUTTON

MUST BE MOUNTED OUT OF THE REACH OF

SMALL CHILDREN.

INSTALL RADIO RECEIVER: There are installation flanges

at both ends of the receiver, Attach the receiver to an interior

garage wall with the wood screw, s provided. A convenient lo-

cation is alongside the service door When installing more than

one receiver in a garage, place them as far apart as possible to

prevent interference (also keep wires from receivers to garage

door operator far apart)°

The receiver terminal strip is located just above the bottom

attachment flange Use bell wire in hardware bag to connect

receiver and operator.. Remove 1/2 inch of insulation from

wire ends.. Connect wires to terminals on back end of operaton.

Extend the wires across the ceiling and down the wall to the

receiver using insulated staples provided°

tf after connecting electric power, door opens or closes by

itself, or does not operate from the receiver push button on

the lower front face of the unit, check for a short in the

belt wire (under staples, for example).,

The garage door opener can be activated by a transmitter signal,

or from the receiver push button° Push button signals will

override those from a transmitter as a safety feature,

NOTE: A special security switch is provided on the side of

the receiver,. When the switch is in the LOCK position,

the door can not be opened by external radio signals°

The opener can be activated from a key switch or the

receiver push button,

CONNECT ELECTRICAL POWER: First, make certain all

locking devices on door have been removed or disabled. Then,

plug the attached 3-pronged electric cord into a 3-wire

receptacle,

If permanent wiring is necessary to meet local codes, proceed

as follows:

I, Remove electrical connection cover plate from back of

operator chassis°

2, Remove attached 3-pronged cord,

3,, Make the permanent connection through the hole pro-

vided in the top of the operator.

CAUTION; IT IS EXTREMELY IMPORTANT THAT THE

UN IT BE GROUNDED USING THE GROUNDING

LEAD PROVIDED IN THE WIRING COMPART-

MENT.. Install a shut-off switch in the line.

GR£EN

LEAD

-tl-

justment

Step 16

ADJUST OPENER LtMITS: Run the opener through a com-

ptete up and clown cycle. Adjustments are not needed when

door opens and closes completely.

if door does not close completely, lengthen door arm as

required,

A,. Run door in UP direction. If it does not open enough, limit

nut adjustments are necessary. Proceed as follows:

CAUTION: Disconnect power before cover is removed,.

Bo Remove 4 cover screws as illustrated and slide cover for-

ward from chassis.

C. Adjustments are made by turning large plastic limit nuts up

or' down a threaded shaft just behind the motor (see illustra-

tion),, The limit nut retaining bracket which holds the nuts

in place must be loosened before nuts can be turned.

CAUTION: Do not run opener before limit nut bracket is

secured in original positiom

1. The top nut controls closing limits_

2. The bottom nut controls opening limits..

3. One turn of the limit nut equals 3 inches of trolley travel.

4. All adjustments require complete turns.

D,. TO MAKE ADJUSTMENTS: Loosen limit nut bracket screw..

Slide bracket to the left

1. To increase UP limits-turn bottom nut upward.

2. To decrease UP limits-turn bottom nut downward

3. To increase DOWN limits-turn top nut downward°

4_ To decrease DOWN limits-turn top nut upward..

5. These procedures may require repetition before adjust-

ment is complete..

E. When adjustments are complete, slide bracket to its original

position and TIGHTEN SCREW SECURELY before apply-

ing power'.

F.. Replace cover and 4 cover screws. Reconnect power_

CAUTION: After an adjustment, the motor will run when

power is turned on.

If door reverses at end of downward travel, the door arm is

too long. Shorten it one set of holes _ a time until reversing

ceases.

During limit nut adjustment procedure, if door reverses before

completing travel cycle in either direction, also check:

1.. Excessive binding of door (check manually and correct)..

2. Force adjustments are too light_ Refer to Step 17..

_/TO REMOVE

COVER

SCREW_-20

TURN NUT ONE COMPLETE

REVOLUTION FOR 3_ OF

TROLLEY TRAVEL

LIMIT

NUT PLASTIC

_RETAINER NUT SHAFT

\ \ \ ! [_1_\ DOWN

LIMIT

-:;--

CAUTION: If the door opener is installed on adoor

with a height greater than 6 feet, the "UP'"

limit must be adjusted.

-12-

ustment

OPEN

FORCE

ADJUSTMENT

SCREW

FORCE

ADJUSTMENT

SCREW

ADJUST DOOR FORCE: Determine that door force is not ex-

cessive in down direction.. Grasp the door handle or the bottom

of the door as it is about halfway through downward travel.

Normally the door should reverse by this action.

If it is hard to hold, or doesn't reverse, loosen the clown force

screw one turn at a time until the door reverses normally. This

means it will not reverse at the end of a travel cycle, and will

reverse when moderately obstructed.

A. Adjustment screws are near center of upper chassis flanges

as illustrated. "Close" force screw is on the right sicle (fac-

ing door)° "Open" force screw is on left side. Refer to

labels next to screws. Turn clockwise by half turns until

door opens and closes without reversing

B Tighten adjustment screws an added half turn to allow for

climatic changes.

CAUTION: Door force is not to compensate for faulty door

hardware.

Step 18

INSTALL LIGHT AND LENS: Install a light bulb* in socket.

Light turns on automatically when opener starts. It will turn

off automatically about 90 seconds after the opener stops, if

available, "Rough Service" bulbs should be used.

*Use 100 watt bulbs in Model t39 653000

60 watt bulbs in Model 139.653100

LENS: Gently squeeze lens and insert tabs in slots in chassis.

Release pressure and lens will snap into place., To

remove lens, reverse this procedure

USE MODEL

IOOWATT BULB 139 65300

60 WATT BULB 13965310

_--'_-_ _'_""_ LENS

-13 -

One Piece Door Installations

One Piece Door° Jamb Hardware°

Horizonta| Track.

Highest Point

ofir_ave_

_,,,_. .........

DOO\\_\ /// TRACK

One Piece Door° No ]rack. Jamb

Hardwares,

Highest Point of

of Travel

DOOR

/i/

JAMB

HARDWARE

One Piece Boor,, No Track. Pivot

Hardware,

Highest Point

of Travel

DOOR

Step 1

INSTALL DOOR BRACKET: (Hardware in plastic

bag will be needed in the following steps). Deter-

mine vertical center line of garage door, Position

door bracket center-on-center with this line at lead-

ing edge of top of door (see illustration), Mark outer

holes. Drill 5/16 inch holes through door top,

Fasten bracket with 5/16 inch carriage bolts, lock

washers and nuts,,

INSTALL HEADER BRACKET: Extend vertical

center line of door onto garage header wall above

door. Reinforce header wall if necessary for header

bracket support, A 2x4 or 2x6 will suffice,. Posi-

tion the header bracket according to door type and

its arc of travel (see illustrations at left edge of page)°

A_ One-Piece Door Without Track: Open door

to highest point of travel, Measure distance

from top of door to floor,, Subtract actual

height of door (top to bottom), Remainder

is door rise (see column 1 of adjoining chart),

Refer to chart for' setting height of header

bracket above door, Place bracket at refer-

enced height and center-on-center with ex-

tended vertical center line of door, Mark

bracket holes, Drill 3/16 inch pilot holes,

Fasten bracket with 5/16 by 1-7/8 inch Iag

screws.

B_ One-Piece Door With Track: Position header

bracket center-on-center with extended verti-

cal center line of door and approximately 2

inches above the horizontal tracks, Mark

bracket holes on wall Drill 3/!6 inch pilot

holes.. Fasten bracket with 5/16 by 1-7/8 inch

lag screws,

Step 3

ATTACH RAIL TO HEADER BRACKET: Place

operator on packing material.. Raise Tee rail until

sprocket bracket joins header b_acket. Align holes..

Attach with 3/8 inch by 3 inch clevis pin. Secure

with cotter pin..

5/16" LOCK

WASHER

LEADING

TOP OF DOOR

5/t6' CARRIAGE

BOLT

_LAG SCREWS

H_'AD_R _

BRACKET

Door' Rise Location of Header

In Inches Bracket Above Door'

in Iriches

Up to 4 10

4 to 8 15

8 to 12" 20

*if door rise is greater than 12 inches, or

if low ceiling clearance doesn't allow

positioning header bracket as shown in

column 2 above, use the remote in-

stallation procedures on Page 17.

PIVOT

-14-

One Piece Door InstaHiations

POSITION THE OPERATOR:

A One-Piece Door Without Track: Raise motor end

of opener to a height equal to door bracket

with door open. Support opener with stepladder.

For maximum efficiency, do not secure the

operator more than 2 inches higher than this,.

B One-Piece Door With Track: Raise motor end of

opener to height above and paraflel to hori-

zontal tracks.. Support it with stepladder.

\\-\\, _ HEADER BRACKET

TRACK

SECURE THE OPERATOR: Measure distance ("L"

in iIfustration) between operator and joist, or other

garage roof support., Cut both pieces of hanging brack-

et just beyond selected holes,. Notch bracket ends with

hack saw. Bend ends to form desired angles. Fasten

hanging brackets to operator chassis with 3/8 inch by

7/8 inch screws, and 3/8 inch Iock washers and nuts

Drill 3/16 inch pilot holes in roof supports Fasten

brackets wlth 5/16 inch lag screws.

NOTE: Lubricate bottom surface of Tee rail before

proceeding. Use tube of rail grease included

in hardware box,

STR UCTURAL-_

MEMBER !;l

HANGING P

INSTALL RADIO RECEIVER: Refer to Step 14

Page 11,

\Step ?

BEND

NECESSARY

CONNECT ELECTRICAL POWER: Refer to Step 15,

Page 11.,

-15-

One Piece Door Installations

Step 8

SET OPENER LIMITS: (1) Using the radio controls,

run trolley back to the "up" limit near motor end of

unit, Disconnect electric power, Remove 4 cover

screws and slide cover forward from chassis as

illustrated_

(2) Adjustments are made by turning large plastic

limit nuts up or down a threaded shaft just behind the

motor (see illustration), The limit nut retaining brack-

et which holds the nuts in place must be loosened be-

fore nuts can be turned°

CAUTION: Do not run opener before limit nut brack-

et is secured in original position_

• The top nut controls closing limits,

• The bottom nut controls opening limits.

= One turn of limit nut equals 3 inches of trolley

travel,

• All adjustments require complete turns,,

TO MAKE ADJUSTMENTS: Loosen limit nut bracket

screw, Slide bracket to left,.

(3) Reset top nut (down limit) 6 turns to right

(counterclockwise)..

Reset bottom nut (up limit) 3 turns to left

(clockwise),

Slide limit nut bracket to right and tighten

screw,,

Replace chassis cover,,

Reconnect power.

CAUTION:After an adjustment, the motor wilt run

when power is turned on,.

Step 9

_TO'REMOVE

COVER

LIMIT

SCREW/ NUT

RETAINER

BRACKET

SCREW _-20

TURN NUT ONE COMPLETE

REVOLUTION FOR 3'* OF

TROLLEY TRAVEL

PLASTIC

NUT SHAFT

OOWN

L_MIT

CONNECT DOOR ARM: Thread one end of nylon

cord through red handle and secure with knot. Thread

other end through hole in release arm of trolley. Se-

cure with knot,, Remove plastic carrying strap from

straight door arm.,

Using 3/8 inch clevis pin, connect one end of

straight door arm and door bracket. Secure with cot-

ter pin, Use other 3/8 inch clevis pin to connect short

end of curved door arm to tro!ley,, Secure with cotter

pin..

Close the door tight, Bring the two door' arm sec-

tions together,. Bolt the sections if the holes line up,.

Use 3/8 inch by 7/8 inch bolts, and 3/8 inch lock

washers and nuts, Select bolt holes as far apart as pos-

sible to increase door arm rigidity, DO NOT USE

MORE THAN ONE SLOTTED HOLE

If the door arm holes do not line up to permit

bolting, follow the instructions in Step 13, Page 10.

CAUTION: If the door opener is installed on adoor

with a height greater than 6 feet, the "UP"

limit must be adjusted.

5/16"

LOCK

WASHER

5tl 6"

CARRIAGE

BOLT

5t16" ,318""NUT

NUT

WASHER _//_

/ /

3/8" BOLT

-16 -

One Piece oor Instal Otis

ADJUSTMENTS: If, after installation of opener, door does

not open or close satisfactorily, follow adjustment steps 16

and 17 on Pages 12 and 13,,

[_<

INSTALL LIGHT AND LENS: Refer to Step T8, Page 13,

IdIGH POINT

or- TRAVEL

REMOTE INSTALLATION PROCEDURES

CE I LING SUPPORT

HEADER BRACKET

tDIAMETER THIN WALLEO EMT

'\o o o o o o__...2jo o o o

_cuT AsREQ'D--J

REMOTE INSTALLATION PROCEDURES: (1) Fasten

header bracket to a suitable support on ceiling (a 2x4 or

2x6 reinforcing plank nailed to joists, for example), Tile

support location should be the most convenient in line with

the door bracket and further inside the garage than tile

highest point of door travel.

(2) Follow procedures of Steps 3,4,5,6, and 7 by which

garage door opener is fastened to header bracket and ceiling

Increased distance between trolley and door bracket is

joined by 1 inch thin walled electrical metallic tubing

(EMT) conduit available at most electrical supply or hard-

ware stores,

(3) Run trolley to "Down" limit,, Close door, Measure

distance between holes for door arm clevis pins in door

bracket and trolley Subtract 24 inches,,

Remainder is desired length of EMT,, Cut EMT to this

length. Insert long end of curved door arm, and one end of

straight door arm into ends of conduit at least 4 inches,,

Flatten EMT at each end where bolt hole is needed for at-

taching to door arms, Drill 3/8 inch holes, Fasten with 3/8

inch by 7/8 inch screws, and 3/8 inch lock washers and nuts,,

Radio Controls

1 The radio control has two basic components:

=' A portable transmitter which sends a coded signal from an

automobile

= A receiver which is attached to a garage wall. It receives the coded

signal, and activates the garage door opener..

TRANSMITTER RECEIVER

FOR SERVICE - DO NOT ATTEMPT REPAIR OF RADIO

CONTROLS, If service becomes necessary, see instructions on

page 23 of manual, CovBr

2THE TRANSMITTER

= The transmitter, including a battery and push button switch, is "_ I,'_

contained in an attractive, high4mpact plastic case, A metal clip ".L ..... Battery

is provided for attaching the unit to an auto sun visor, Separate

transmitters can be installed in each of the vehicles using the

garage

3THE BATTERY Clip

The battery should operate for a time equal to its normal shelf fife (approximately one year), This may be shortened by

weather conditions° To avoid unexpected battery failure, replace it at least once a year. There is Iess possibility of cold

weather failure if a new battery is installed in autumn, In regionswhere temperature extremes are below 0 F, and above 90 F,

mercury batteries assure the most reliable operation.

TO CHANGE BATTERY-Remove cover as indicated in accompanying illustration Disconnect battery from connector. CEip

new battery to connector. Replace cover,

-17-

RadioControls

SEARS DiG|TAL RADIO CONTROL PATA PUEOFOR

The coded signal in Sears Digital Radio Controls can be changed easily without the aid of a serviceman,, The only tool needed

is a flat blade screwdriver Choose your own code by changing position of ON-OFF switches numbered 1 through 9 on the code

switch block., Changing the ON-OFF position of only one switch makes an entirely different code The 9 switches can be ar-

ranged into 5t2 code combinations,

OPENING THE RADIO CONTROLS

FIGURE 1

RECEIVER

STEP 1

Remove receiver cover by gripping top

lip of cover with ends of fingers and

pulling outward (Figure 1) Do not

move printed circuit board compo -

nents

STEP 2

Disconnect the two wire, 24 volt, AC

connector from the receiver (Figure 2)

TRANSMITTER

STEP 3

Remove visor clip from back of trans-

mitter by prying it away from the case.,

Remove the screw (Figure 3),

STEP 4

Carefully turn transmitter case over

(with pushbutton up} Remove top of

transmitter case (Figure 4), Be careful,

Do not move circuit board components

FIGURE 3

FIGURE 2

FIGURE 4

FIGURE 5

HOW TO CHANGE THE CODESWITCHES

_@_: _:;,::_i_ ,

STEP 5

Place the receiver cover with its printed

circuit board alongside that of the

transmitter (Figure 5),. Code switch

blocks should be at the bottom (right

side up for reading).,

STEP 6

Use a pencil or smewdriver to change

switch positions (Figure 6). To change

a code, press one or more switches

either ON orOFF, Changing at! switches

to OFF wil! constitute a code

FIGURE 6

IMPORTANT NOTE: The new code setting must be exactly the same in both the receiver and transmitter, also, in any addi-

tional transmitters used to operate the door, Reconnect the AC connector to the receiver and snap the receiver cover back

into piace,_ The lock switch on some receivers (built into side of case) must be unlocked (Down position),. Reassemble trans-

mitter,. Please keep this instruction sheet for future reference,,

-18-

TRANSMITTER

RECEIVER r CODE I

LABEL

SIGNAL

CODE LABEL

FLANGE

OPENER TERMINAL BLOCK

ooI

BELL WIRE i

PUSH BUTTON

RECEIVER TERMINAL BLOCK

Parts List

KEY PART

NO, NO, [JESCRIPTION

RECEIVER

2IB1436 Receiver case assy.

IA1385S Receiver circuit board

IAI385Y with cover (Specify S

IA1492 Receiver cover

J3 TRANSMITTER

IA1489

IAI138S

lAII38Y

2B126

57-6423

Case assembly

Printed circuit board

(specify S or Y)

Clip,visor

Battery, 9 volt

-19-

Wiring & Specifications

LINE

WIRING DIAGRAM

117 V AC 60Hz

IBUTTON

YEL

CRK. fiRK,

W/THERMAL

OVERLOAD

LAMP DELAY

SWITCH

PSC

MOTOR

CONVENIENCE

OUTLET(X)

_,,C_r

,'¢7

WHt

j DOWN

LIMIT

..=J

iMPULSE RELAY

OBSTRUC 0 I

SWITCH REVERSE I

DISABLE I

LSW_TCH j

CLASS

NEUT.

BLK

24vAC I

270 .rz

YEL L -J

BLK

NOTE :IPARTS(X)AND(Y)ffOT USED _N ALL MODELS

2 SOME VERSIONS OF MANUAL RESET SUTTON HAVE TERMINALS 2&3 REVERSED

Type .....

Speed .....

Volts

Cur_nt

MOTOR

t/3 HP capacitor run (Model 139.653000)

1/4 HP capacitor run (Model 139653100)

t,0OO rpm

t t7 VAC 50/60 Hz

45emps (Model 139653000)

26 amps (Model 139653100)

SAFETY

Personal ....... Pushbutton reverse in down direction Auto-

matic door reversal both directions on

obstruction

Mechanical ........ Independent up and down adjustment

Electrical ......... Motor' overload protector and low voltage

pushbutton wiring

Limit Device ......... Circuit actuated by limit nuts

Limit Adjustment .... Traveling nuts on sprocket shaft

StertCireuit ....... Low voltage pushbutton, key switch or

radio cent! el

DRIVE MECHANISM

Speed Reduction Belt and pulley 8, 1 :1

Drive Roller chain and two piece trolley on steel

Tee rail

Lubrication Motor self lubricated Drive shaft bronze

oifite bearings

Length of Travel 0 - 8 feet

Trave! Rate , , , 6 - 8 inches per second

Lamp ,, On when door starts in travel off approxio

mate]y 90 seconds after stop

Door Linkage Adjustable "'L" arm pull cord trolley

release

DIMENSIONS

Length (overall) 10½ feet

Headroom Required, 2inches

Weight ...... 60 pounds

- 20-

pair Parts

Rail AssembBy

11_ 11> ji PartsList

12_ KEY PART

NO. NO. DESCR IPT ION

I146A19 Pin,cotter

2 12A129 Bracket,header

3 146A30 Pin,clevis,3/Sx3

4 133A29 Nut,3/8-16

5 216A26 Lockv,asher,3i8

6 IA452 Sprocket bracket assy.

7 171A88 Screw,hex,5i16xl-7/8

8 171AZ4 Screw,hex,3/8-16xl

9 183B35 Tee rail,header end

iO IA955 Trolley,outer assy.

II 146A21 Pin,clevis,3!Sxl-I/16

12 91A7 Handle,pull release

13 26A39 Rope,braided

14 I09AII Master link,chain

15 IA1428 Roller,chain assy°

16 IB1435 Trolley,inner assy.

17 133A87 Locknut, I/4-20

18 2B123 Tee rail,center brace

19 171A191 Carriage bolt, I/4-20

20 183B36 Tee rail,motor end

21 171A184 Screw,Sems,5/16-18xl/2

22 133A28 Nut,5/16-18

23 216A25 Lockwasher,5/16

24 12A197 Bracket,cha in retainer

25 178B22 Strap,door arm,straight

26 178B23 Strap,door arm,curved

27 12B198 Bracket,door

-21 -

RepairParts

3-L L_.__=___r5_

58 2_.__]5=._-,8

....1455............'_-"-_II _<_ ,\',Ltt

. t, -_z 53 , 50 _:,#" "'

"'I c.,14 E

:, . < " I /1_

1_. _ ,51,11. =.,.41 ;;"=i ..............r.........+'-1] t ,.,I

I<.-"_: .fill ........... \ ].:,_ _>7, i r r16\

/,\ ..........i _ i 17

....._-_,. --I ' 18

t7 1_ I_/'1 ' ............ 11 " 9<--'f:

>...... ,, LI._

. { :-42

f7 7: 4o .......4 F:'; ;

i_ ,_._ 22-_'26 Y :._ i_<I -_°,

.................::9:..............._9'<""><

ChassisAssemblyParts List

KEY PART

f'lO. IlO, DESCRI PT _Of'i

I 171A183

2 31B129

3 31B127

4171A74

5 IA950

6 216A95

7 158A30

8 BIA9

9 IB948

I0 I 77A73

I I 133AI06

12 216A I00

13 IIAI3

14 171A182

15 37D61

16 133A109

17 IA989

18 204B77

19 133A I05

20 IAI081

21 17tAI84

22 lIAl2

23 216A96

,_2.4 158A31

25 IAI481

26 12C 196

27 12A201

28 123D17

123D16

29 171A58

30 144B6

31 20A3

32 31DI06

33 171A175

34 108C6

35 IA35

36 171A51

37 2A150

38 133A49

39 12A194

40 30A205

30A218

,II 216AI0

42 IA1375

,13 12A218

44 f80B48

45 171A189

46 160B27

47 12B208

48 171A15

49 iBOB50

50 12B225

51 133A43

52 31FI03

53 203A68

54 IAI070

55 30A219

56 IA942

57 28A60

58 26A42

Screw,BFx3/8

Cover,reverse Swi'!'Ct_

Cover,sprocket

Screw,hex,BBx3/8

Shaft and sprocket assy

Washer,shim, I/2" I .D

"E" ring_Ii2" shaft

Sprocke'l, i diet

Lever,actuator _v¢itch assy

Spring,switch adjustment

I4ut,square,5i16-18

;'lasher,shim,3/4"I D. xi"O.O.x 010

Bearing,to_,Ii2"l,O,

Screw,5i16-18x2-1i2

Chas_is,componeni mounting

T inne rman, I/4-20

Light socket assy

Transformer

Nut_sgeciel limit

Switch,limit _ssy.

Screw,washered,5/16-18x9i16

Bear ing,3/B"i D,

Washer,sh im,3/8" I, O,

Push on ring,318" shaft

Pulley a_sy+8 65 pitch eLemeter

Bracket,shaft re'raining

Bracket,nut retainer

Motor assy for Model 139,653000,

Rating:Ii3hp;,l,5 amps;II7VAC;50/6OHz

Motor assy. for Model 139,653100,

Rating:Ii4hp;2 6 amps;llTVAC;60 Hz

Screw,set,5!16-1B

Pulley,drive

Belt,Vee,3L-31

Cover,chassis

Screw,hex,ii4-2Qxli2

Lens,tamp cover

Light delay assy.

Screw_hex_6Tx3i8

Terminal board assy

T innerman,type 8U

Bracket,capaci tot mounti ng

Capacitor,motor stari' for Model

139 653000,Rating;50-60MFD;250VAC

Capacitor,motor star# for Model

t39 653100 ,Rat ing:36-42MFD;250VAC

Lockwesher, internal tooth ,No,6

Wiring box assy

Bracket,reset button for Model

139.653000

Reset button for I,_del 139,653000

Screw,BBxl

Relay_impulse

Bracket,relay mountin 9

Screw,sems,8-32x3i16

Reset button for Model

139,653100

INSET Bracket,reset button _er

Model 139653100

Tinnerman nut for Model

139,653100

Wiring box cover

Terminal board

Resistor,2?O ohms,2 watt_

Capacitor,,22 MFD;2OOVDC

S_iteh,reverse assy,

Cable,clamp

Cable,line cord,4 ft.

-22 -

SAVE-A-CALL BY CHECKINGTHESE BASIC POINTS.

INSTALLATION GUARANTEED BY THE INSTALLER.IF IT iS A

SELF-INSTALLATION,CORRECTIONSWILL BE MADE ON A

CHARGEBASIS.

OWHEN DOOR WILL NOT OPEN WITH TRANSMITTER(S).

NOR WALL OR RECEIVER PUSHBUTTONS:

1. Check to be certain that NO LOCKS OR BOLTS are pre-

venting the door from opening,

2 Check for tripped circuit breaker or blown fuse..

3Check to be certain any waff switch used to supply power to

the opener is in "ON" position.

4 Check wire from wall receiver to opener for break (generally

broken where wire terminates)

5 if the unit has been operated numerous times in succession,

athermal overload switch in the motor may have tripped

Allow several minutes for cooling before operation is repeated.,

6,, Check reset button on back of operator chassis

WHEN DOOR WILLNOTOPEN WITHTRANSMITTER,WORKS

OK, FROM PUSHBUTTONS, OR SECOND TRANSMITTER:

1. Check battery, If two transmitters are used, check by ex-

changing with "working" transmitter.,

2. if wall receiver is equipped with LOCK SWITCH, check to see

that the switch is "in the "OFF" position (away from lock

labett.

WHEN DOOR REVERSES FOR NO APPARENT REASON:

1. Check for DOOR BALANCE';OR BINDING Disconnect door

from opener by pu!_;,_g RED HANDLE. Open and close door

manually, Door ,should operate smoothly and reasonably

easy. If door is binding, check for physical binding at jamb,

track, etc, If service is needed, call a garage DOOR service

company.

2 Increase tension of FORCE SCREW(S) located at side(s) of

opener chassis. Check label and Owner's Manual for adjust-

ment instructions

WHEN DOOR OPENS AND/OR CLOSES BY ITSELF:

t Check pushbuttons and wiring (receiver to opener} by prod-

ding pushbutton(s} and wiggling wire, especially under

staples, etc,

2. Check to determine if a SEARS garage door opener in the

neighborhood uses the same radio code. If same IDENTICAL

codes exist, bring BOTH the receiver AND transmitter to

SEARS service to obtain adifferent code., if your unit features

the Sears Digital Radio Controls. set your own pew code

agcording to instructions in the Owners Manual

WHEN DOOR DOES NOT QUITE OPEN OR CLOSE COM-

PLETELY:

t Check to be certain there are NO PHYSICAL UNINTENDED

STOPS preventing the door from opening or closing com-

pletely.

2., Opener limit setting needs adjustment, ESPECIALLY ON

NEW INSTALLATIONS See easy-to-follow instruction in

your Owners Manual,

WHEN LIGHT DOES NOT GO ON WHENEVER THE OPER-

ATOR tS ENERGIZED:

t. Check light bulb(s}

WHEN THERE IS INSUFFICIENT TRANSMITTER RANGE

FROM WITHIN THE CAR:

1 Check battery,

2 Change transmitter location in car.

3Check antenna to be certain connection or installation is

proper,THERE IS NO ANTENNA with Digital Radio Controls.

CAUTION:

• OPERATE DOOR ONLY WHEN FULLY VISIBLE, PROPERLY ADJUSTED, AND FREE OF OBSTRUCTIONS,

eDO NOT PERMIT CHILDREN TO PLAY IN AREA OF DOOR,.

e READ THE INSTRUCTION MANUAL,.

THINGS TO REMEMBER ,, ,

DOOR DISCONNECT - Your _farage door can be discon-

nected from the opener when manual operation is necessary

(ie power failures) Pull down on the red handle tied to the

trolley It will reconr'ect automatically when the opener is

reactivated

DOOR LUBRICATION - Oil door rollers, bearings and

hinges every 3 months Use silicone lubricant, or light

oil

OPENER LUBRICATION _ Clean and reg_;ase top and

bottorn surfaces ot" tee rail once a year Use rail grease sup-

plied

DOOR SPRINGS - Make certain dool is not locked down.

or oiherwise held fast(ie snow, ice) Disconnect door from

opener (see Things 1o Rernember) Raise door manually

Check door springs If one is broken, have a garage door

company replace it

DOOR BALANCE - The opener's auLomatic safety system

works best when the door is in good balance tt is tested

manually by opening and closing the (toot (see Doo_ Dis.

connect) A door is balanced when il stays in any pointof

travel while being supported solely by itsspiings If adjust-

ments are needed, call a gmage door company

IN CASE OF RADIO CONTROL PROBLEMS. REMOVE RECEIVER COVER BY UNLATCHING AND UNPLUGGING

BRING RECEIVER COVER ONLY WITH ATTACHED PRINTED CIRCUIT BOARD AND TRANSMIT I E:R TO A SEARS

SERVICE CENTER.

_23 -

HOW TO ORDER REPAIR PARTS

The Model Number' will be found on the label attached to the back of the

opener.. Always mention the Model Number when requesting service or repair

parts for your SEARS ELECTRONIC GARAGE DOOR OPENER°

All parts listed herein may be ordered through SEARS, ROEBUCK AND CO.

When ordering parts by mail, selling prices will be furnished on request, or

parts will be shipped at prevailing prices and you will be billed accordingly.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING

INFORMATION AS SHOWN tN THIS LIST:

1. The PART NUMBER

2. The MODEL NUMBER 3o The PART DESCRIPTION

4, The NAME of the ITEM

Your Sears merchandise takes on added value when you realize that Sears has

over 2,000 Service units throughout the country, Each is staffed by Sears-

trained, professional technicians using Sears approved parts and methods.

IMPORTANT NOTE: Include Radio Control code Wh_a ordering radio con-

trol parts. If you suspect radio malfunction, take radio controi: to the nearest

SEARS Service Center for test and/or low cost exchange.

FEATURES OF YOUR OPENER

Opener light-will turn on and off automatically for your safety and

convenience,,

Automatic reverse-door reverses automatically when obstructed in

either up or down direction,.

Reverse disable-automatic reverse feature is disabled in last few

inches of down t, avel to prevent nuisance reversals due to ice, snow,

etc,

4, Emergency disconnect-pull cord disconnect permits manual door

operation.

5,. Automatic reconnect-trolley halves reconnect for automatic oper-

ation when opener is energized after emergency disconnect,_

6, Digital Radio Controls-Coded signal can be changed easily by owner.

SEARS, ROEBUCK AND CO.. BSC 41-3 SEARS TOWER CHICAGO, ILLINOIS 60684

Part No,, 114A351D

Craftsman 139653000 User Manual SEARS ELECTRONIC GARAGE DOOR OPENER Manuals And Guides L0809294

CRAFTSMAN Garage Door Opener Manual L0809294 CRAFTSMAN Garage Door Opener Owner's Manual, CRAFTSMAN Garage Door Opener installation guides

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