Craftsman 139653000 User Manual SEARS ELECTRONIC GARAGE DOOR OPENER Manuals And Guides L0809294
CRAFTSMAN Garage Door Opener Manual L0809294 CRAFTSMAN Garage Door Opener Owner's Manual, CRAFTSMAN Garage Door Opener installation guides
User Manual: Craftsman 139653000 139653000 CRAFTSMAN SEARS ELECTRONIC GARAGE DOOR OPENER - Manuals and Guides View the owners manual for your CRAFTSMAN SEARS ELECTRONIC GARAGE DOOR OPENER #139653000. Home:Garage Door & Opener Parts:Craftsman Parts:Craftsman SEARS ELECTRONIC GARAGE DOOR OPENER Manual
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S_ _kL_ i ] _!iii_ __i!_i_iiii_ i!i_:_ii_ _:_!_ _:_'::_s:_'_i SECTgOHAL DOORS ONE PIECEDOORS Before You Start.,. identify your door •follow specific index for assemblyand installation Sectional D DOt With Curved Track One Piece Door. Jamb Hardware_ Horizontal Track° One Piece Door, No Track. Jamb Hardware,, One Piece Door. No Track, Pivot Hardware, .f UX gx ,,/_, / ,, /il // // DOOR \ DOOR \ \ \ TRACK / // TRACK ! // // DOOR 9 iNSTRUCTiON Assembly INDEX ......... installation ...... COMMON INDEX : JAMB HARDWARE iNSTRUCTION INDEX INSTRUCTION Pg_ 6 Assembly ......... pg. Pg, installation ....... Pg., 14 8 6 Warranty ............ Maintenance ......... Assembly 2 3 iNDEX INSTRUCTION ........... Installation PIVOT pg, .......... Safety Rules Radio Controls 6 Assembly Pg. 14 ........... ........ Installation 3 17 INDEX .............. P_ ............ Wiring Diagram ....... Parts Lists ............. CartonCheck List-SEARS Has packaged your Garage Door Opener in 2 cartons with handles,,_ THE LARGE CARTON CONTAINS: "_J_!Ji_i!#_ 1 Box of Radio Controls I Box of chain 1 1 1 1 1 1 1 1 Curved door arm _,_ ' Straight door arm Bag of installation hardware Handy hints labeF Operator assembly (in foam end caps) Plastic light lens Box of rail assembly hardware Owners manual THE SMALL CARTON CONTAINS: I Three-section Tee rai! 2 Sections of hanging strap Sears Garage Door Opener Warranty FULL When the Garage Door a period of 90 DAY Opener will, for 90 days the Garage Door Opener, WARRANTY is installed, from at no the adjusted day of the 91st day until one year adjusted and operated in accordance defective parts Garage Door Warranty service the United which in the vary is available from This warranty from state to state. OPENER in accordance repair any defect with our instructions, in material Sears or workmanship in with gives WARRANTY the day of purchase, our instructions, Opener, by simply States., and operated purchase, DOOR charge,. LIMITED From ON GARAGE free of contacting you specific the Sears will charge. the when You nearest furnish pay Door Opener replacement is instatled, parts fm any labor, Sears store tegal rights, Sears Roebuck Garage and you or service may center also & Co., BSC 41-3, Sears Tower, throughout have other Chicago, 6 Pg 14 rights _L60684 20 21 Preparation MAiNTAiN THE VALUEOF YOURGARAGEDOOROPENER MAINTENANCEAGREEMENT Here \ is a comparative Maintenance chart Agreement indicating coverage the warranty for and a Sears Maintenance Agreement .... .................. Coverage AGREEMENT ,' l 1 \ 1) Defective 2) Service Sears Garage tested for Opener Door Openers years of dependable however, may require Sears warranty plus vides from coverage use and from are designed, The only operation service unexpected Agreement bills from the maximum to the Agreement acts of abuse, fire, and parts necessary for proper operation not covered coverage are repairs flood, wind, provided by the Sears' necessary lightning because 4) Preventive of check and freezing. YOUR SEARS SALESPERSON AGREEMENT TODAY! To obtain the best service "Save-A-Call" MA MA MA MA MA MAiMA by the maintenance at customer's request W = Warranty CONTACT TENANCE MA warranty exceptions Maintenance MA (technical pro m purchase,, MA MA and non-technical) use possible MA 90 Days Warranty parts The normal MA W to replace 3) Service, 4 MA Parts defective Door time to time, repair of obtaining and Any Garage from the Sears Maintenance assures you your manufactured Years of Ownership 2 3 from your OR LOCAL Garage Door MA = Maintenance Agreement SEARS SERVICE CENTER Opener and to avoid MA AND PURCHASE needless inconvenience ASEARS or service expense, MAIN- please use on Page 23 of this manual RulesFor Safe Operation WARNING-DOOR SPRINGS CAN CAUSE FATAL INJURIES° DO NOT ATTEMPT ADJUSTMENTS UNLESS YOU ARE PROFESSIONALLY TRAINED. t, Installation 2, Keep door continuing 4, Your with must conform hinges rollers well quiet 3,, The only solvent and wiring part door new inoperative° 6, Remove 7,, Before must opener Fasten opener rag, then that balance provide all ropes connected making Handy repairs, Hints lubrication with for proper is the rail on which operation wilf insure wood to opener! unless garage door is in sight. (Sectional screw or other to the garage door. the trolley safety door for your a stout power of the opener have a serviceman locking label near walt button,, months in hardware are weal{, adequate electric codes., used every three rail grease included open with disconnect transmitter A lubrication If the door springs Pin the door latch and electrical minimum maintenance and the tracks, requires re-lubricate impetus° will lubricated, Do not lubricate be in good manual 8,, Do not operate g, of your and a clean normal 5o Your and operation. to local building rides., Clean the rail once a year with package., system. replace track-type disabling It should travel up and down freely them_ device° door), Existing locks should be made You'll Need Toels During assembly and installation of your opener, the instructions will call for use of various hand tools_ Have a stepladder handy, and those tools illustrated below: Hammer, electric drill (also 3/16" and 5/16" drill bits), screwdriver', adjustable end wrench or socket wrench kit, wire cutters, pliers and hacksaw.. Adjustable End Wrench Pliers Stepladder Wire Socket Cutters Wrench Accessories Sears stocks many useful accessories for your garage door' opener. They are illustrated below with Sears stock numbers and descriptions: 6545 Extra transmitter for use with the following Sears stock nos, 6550, 65.30, 6551 and 6531., Black with wood grain trim° ORDER BY CODE LETTER° 6528 j_,.... f4,_ J (_-.3) ..... .. Outdoor Key Switch., Included with best models 6550 and 6551.. Just a turn of the key opens the door automatically from outside when transmitter' is not handy.. 6571 Quick-Release Key Lock. In case of power failure on garages without entrances° Wood or metal doors only. service 6785 Quick Turn Brackets for Garage Door Opener installations with low headroom clearance, Reduces headroom requirement to 2 inches. 6538 Sectionalized T-Rail extension kit. ALlows opener to handle garage doors up to 8 feet high,. Consists of replacement T-Rail section, chain and master link., For use on sectionalized rail models only. ....... J Hardware Open the hardware containers and check contents before startingF Rail Assembly Hardware Box Chain Retainer Bracket Trolley Master Rait Link Grease 12) @ Items in this box bly of the nuts, bolts, are actual 2 Lock are for assem- T.rail IHustrated screws and washers Washers 4 Carriage 1!4'°-20x 2 Nuts 3f8" 3/8--16 Bolts 1/2'" 2 Screws 3/8"'-16x7/8" 4 Lock Nuts 1/4--20 size 2 Washered Screws t Lock Washer 5!16- 2 Nuts 5/t6--18 bolts, screws, 5116"'-18x9tt6"" Items in this bag are for washers are actual size instalhng the opener Illustrated nuts. pins and INSTALLATION HARDWARE ) _I_IiIi_w!_I_1_iiii]]]_ BAG Insulated Staples 2 Lock Washers 5/16" 2 Nuts 51t6" O l 2 Clevis Pins 318"xl -1/t6" 4 Screws 3/8"-t6x7/8" 2 Ftat Washers ..5__ 4 Nuts 3/8-- t6 4 Lag Screws 5/t6"xl-7!8" Clevis 318'x3" "- 4 Lack Washers 3!8"' 3 Cotter Pins 3132"x3/4- Handle '_' Lead Wire -5- Rope Header Door Bracket Bracket Pin Assembly Reverse Step Switch Cover 1 Open Rail Assembly Hardware Box REMOVE SPROCKET COVER FROM OPERATOR: Place operator on packing material to prevent scratching chassis cover. Remove sprocket cover from top of chassis by unfastening screw as illustrated. DO NOT REMOVE REVERSE SWITCH COVER, Screw Sprocket ASSEMBLE numbers RAIL: as illustrated. seated in square holes surface during Assemble Square the in sections assembly,. THIS 3 Tee rail necks sections on carriage bolts by the must be t and 3. Place Tee rail on flat TEE RAIL SECTION N£1 IS IMPORTANT! TEE RAIL SECTION N_-2 1/4 LOCK Cover NUT (KEPS) SQUARE CARRIAGE BOLT HOLES TEE RAIL SECTION N£3 I/4 X I/2 CARRIAGE BOLT Bolt section 1 to section 2, Use 1/4 inch by 1/2 inch carriage bolts, and !/4 inch loci( nuts. Join bolted sections 1 and 2 to section 3, Use 1/4 inch by 1/2 inch carriage bolts, and 1/4 inch lock nuts, CAUTION: DO NOT tighten lock nuts until seated in square holes,, Step 7/8 inch screws, 3/8 inch lock Connect the sprocket Tee rail Use 3/8 inch by washers and nuts as itlust[ated, nuts and screws securely.. CAUTION: R_:LEASE LEVER : necks are 3 ATTACH SPROCKET BRACKET: bracket assembly to the assembFed Tighten bolt Make certain sprocket with Tee rait, straight bracket assembly is aligned _SSEMBL_D TROLLEY Step 4 INSTALL TROLLEY ASSEMBLY: onto the Tee rait as illustrated, -6- Slide the assembled trolley Assembty 5 'i6x_t6 LG BOLT ATTACH ASSEMBLED operator two on packing holes chassis in motor an illustrated, TEE material RAIL to end of avoid Tee rail For convenience, TO OPERATOR: scratching with holes place in operator a support sprocket bracket Fasten Tee rail to operator with screws 5/16 inch by 9/16 inch Tighten securely, ASSEMBLED TEE RAIL WITH TROLLEY Place cover,, Align two under washered 5/I6 NUT SCREWDRIV SPROCKET BRACKET OPERATOR CHASSIS \TROLLEY BRACKET TROLLEY STUD FLAT END MASTER LINK INSTALL CHAIN: Tee rai! Slide Thread located trolley Insert about back or nail in the hole of the sprocket in bracket,, SMALL SPROCKET to this point one of the 5/16 one end of a screwdriver 6 inches the chain inch master link from hardware box, the CAUTION: the chain Keep nuts onto the trolley stud to the fiat end of the t_'olley coin envelope taut included white Fasten stud using a LARGE SPROCKET in the assembly unwinding it to prevent kinking Extend back to the the around chain the trolley around small Make the idler sprocket certain sprocket bracket, on the operator, that teeth from then each Proceed forward sprocket engage the chain CAUTION: Tile chain illustrated MASTER LINK RETAINER BRACKET DC_WASHER _6 DLER SPROCKET CHiN STUb TROLLEY J Connect the chain to the chain retainer bracket using the second master tink in the coin envelope Slide the chain retainer bracket onto the chain stud as illustrated Secure it to the stud with the second 5/16 inch nut and lock washer,, retainer position bracket during should assembiy_ be kept in the Installation Step 7 TIGHTEN two 5/16 THE CHAIN: Tighten the chain by inch nuts on chain stud de_ignated"inner" adjusting the and "outer" as illustrated,, Chain is propmty tightened when it is approximately 1/2 inch above the base of the Tee rait at its midpoint between idler CAUTION: sprocket Chain and the operator / Keep the chain from twisting as nuts are turned Remove screwdriver or nait from Tee rail Base of Tee Rail REPLACE SPROCKET COVER REMOVED IN STEP 1, Assembly of the garage door statlation now begins+ Refer operator to is complete Pages t4-17 in- for in- stallation on one-piece doors, With Step 8 below, begin installation on sectional doors with curved track, Step POSITION AND INSTALL HEADER BRACKET. Opener" hardware in plastic bag will be needed in the following steps,, Determine vertical center" line of garage door+ Extend this onto garage header wall above door+ Position header bracket centeron-center with this line at height approximately 2 inches above the high arc point (this is high point of travel of top edge of door as illustratedL Mark either' pair of bracket holes - vertical or horizontal on header" watlo Drill 3/16 inch pilot holes and instatl bracket with 5/16 inch by 1-7/8 inch lag screws,. GARAGE HEADER " +._ HEADER BRACKET Step 8 _"_ LAG SCREWS NOTES: t, When headroom is not sufficient for 2 inch clearance, the bottom edge of bracket may be placed at high arc height. Bracket can also be attached to the ceiling+ 2,, The header bracket must be rigidly fastened to the header' walt or ceiling. Reinforce the wall or ceiling with a 2 x 4 if necessary. & If it is necessary to fasten the header bracket to the ceiling, use the horizontal (left and right) bracket holes° 9 PIN ATTACH RAIL TO HEADER BRACKET: Place operator on packing material° Raise Tee rail until sprocket bracket joins header bracket, Align the bracket holes, Attach with 3/8 inch by 3 inch clevis pin, Secure with cotter pin+ PIECE OF' Installation POSITION THE OPERATOR: Raise operator onto a stepladder, Open the garage door,, Place a 2x4 on edge along top section door, Rest the Tee rail on the 2x4 as illustrated NOTE: A 2x4 is convenient for establishing an ideal door-torail distance, It is not a necessity where headroom is insufficient,, weight SECURE tration) THE OPERATOR: between operator Measure and joist, distance or other ("L" angles,. Fasten 3/8 inch by 7/8 hanging 3/t6 inch pilot with 5/16 inch lag screws., Lubricate ceeding, to operator precautions and doors with against damaging sup_J chassis with holes bottom Use tube in roof surface supports, of Tee Fasten rail of rail grease included brackets before pro- in the hard- BEND AS ware package CUT Step FASTEN Flat Washer center Reinforcing Board 12 DOOR with below), Carriage Bolt light windows, inch screws, and 3/8 inch nuts and lock washers., Drill NOTE: brackets Take doors, in illus- garage roof port Cut both pieces of hanging bracket just beyond selected holes Notch bracket ends with hack saw.. Bend ends to form desired of Align either top Drill 5/16 BRACKET: inside vertical bracket and bottom, inch diameter ears Place door bracket center line of door with top rollers or left and right holes in door bracket center-on- (also see note of door Mark holes on door, (or center stile} where door bracket holes were marked_ Bolt bracket in place with two 5/16 inch by 2_t/2 inch carriage bolts, and two 5/16 inch loci< washers and nuts,, Door Bracket NOTE : Use center stile on aluminum or light steel doors, Where this is impractical; use the heavy flat washers between bolt head and door, In such case also, REINFORCE THE INSIDE OF THE DOOR WITH A BOARD 1 INCH THICK, 6 INCHES WIDE AND ABOUT 12 INCHES LONG, -9- installation Step 1:3 -x / Cotter Pin -- DETERMINE cord DOOR through end through Remove ARM red handle hole plastic LENGTH: Thread and secure with in release arm of trolley, carrying strap from arm to door bracket with 3/8 Straight one end of nylon knot,_ Thread Secure straight with door other a knot inch clevis ti a_m,. Place one end of straight door arm in slot in trolley and fasten with 3/8 inch clevis pin and cotter pin,. Fasten short end of curved door Release Arm _-%---- Clevis Pin Door Arm Door / pin and cotter pin Curved Door Arm o Push the garage door to "closed tight" o Bring the two door arm sections together If holes (in each section) line up, join the sections with two 3/8 inch by 7/8 inch bolts, lock washers and nuts. PUT BOLT HEADS ON STRAIGHT DOOR ARM SIDE Select bolt holes as far apart as possible to increase door arm rigidity,, DO NOT USE MORE THAN ONE SLOTTED HOLE, 318"" Nut 31a- \@_ Lockwasher 318"' x 7/8-' Bolt If door arm holes do not line up when the two sections are brought together, cross the door- arms in scissors fashion (see illustration) until a pair of holes (one in each section) line up, insert a 3/8 inch by 7/8 inch bolto Secure "finger tight" with lock washer and nut, -- Straight Door Arm • Pull the emergency • Bring the door both bolts,. NOTE: release cord to disengage arm sections Sears Keylock together Release accessory an outside emergency service entrance door', access trolley,, and bolt securely No., 64-6571 for ga[ages with provides without a -10- _ Door Arm instaJlation COD_ o LABEL CAUTION: SIGNAL CODE LABEL RECEIVER OR ADDITIONAL MUST BE MOUNTED SMALL CHILDREN. OUT PUSH OF THE BUTTON REACH OF INSTALL RADIO RECEIVER: There are installation flanges at both ends of the receiver, Attach the receiver to an interior OPENER TERMINAL BLOCK ooi garage cation wall with the wood screw, s provided. A convenient lois alongside the service door When installing more than one receiver prevent in a garage, interference door operator The receiver place them as far apart (also keep wires from as possible receivers to to garage far apart)° BELL WIRE terminal attachment receiver SH flange and operator.. wire ends.. Connect BUTTON ir , k.... t Extend the receiver using tf after itself, the belt wire connecting 1/2 staples, inch of on back the bottom bag to connect insulation from end of operaton. and down the wall to the staples provided° operate face just above in hardware to terminals electric not (under wire across the ceiling insulated front is located Remove wires wires or does lower strip Use bell of power, from the door the unit, opens receiver check or closes push for button a short by on in the for example)., RECEIVER TERMINAL BLOCK t4K]UNTING FLANGE The garage door opener can be activated or push from the receiver override those from NOTE: A special button° a transmitter security as a safety switch locking plug ELECTRICAL devices the on door attached POWER: First, have been removed 3-pronged electric make certain or disabled. cord into a I, wiring is necessary the door by external be opened from all Then, 3-wire Remove electrical chassis° 2, Remove vided CAUTION; local codes, proceed o operator 3,, Make to meet attached the connection 3-pronged permanent cover plate from back of cord, connection through the hole pro- in the top of the operator. IT IS EXTREMELY UN IT BE GROUNDED LEAD MENT.. PROVIDED Install IN THE a shut-off GR£EN LEAD IMPORTANT USING THE WIRING switch THAT THE GROUNDING COMPART- in the line. -tl- on is in the can not signal, signals will feature, is provided receptacle, If permanent as follows: button the receiver,. When the switch The opener can be activated receiver push button, CONNECT by a transmitter Push the LOCK side of position, radio signals° a key switch or the justment Step 16 ADJUST OPENER ptete up and clown door if LtMITS: Run the opener through a comcycle. Adjustments are not needed when opens and closes door does not completely. close completely, lengthen door arm as required, A,. Run door in UP direction. nut adjustments CAUTION: Disconnect Bo Remove 4 cover ward from C. Adjustments or' down tion),, power screws Do before limit as follows: cover is removed,. as illustrated are made limit by turning shaft just and slide not run large plastic behind nut retaining in place must be loosened CAUTION: Proceed cover for- chassis. a threaded The If it does not open enough, are necessary. bracket before opener limit the motor which nuts up SCREW_-20 (see illustra- / holds the nuts nuts can be turned. before limit nut bracket _/TO is REMOVE COVER secured in original positiom 1. 2. 3. 4. The top nut controls closing limits_ The bottom nut controls opening limits.. One turn of the limit nut equals 3 inches of trolley travel. All adjustments require complete turns. D,. TO MAKE ADJUSTMENTS: Slide bracket to the left Loosen limit nut bracket screw.. 1. To increase UP limits-turn bottom nut upward. 2. To decrease UP limits-turn bottom nut downward 3. To increase DOWN limits-turn top nut downward° 4_ To decrease DOWN limits-turn top nut upward.. 5. These procedures may require repetition before adjustment is complete.. TURN NUT ONE COMPLETE REVOLUTION FOR 3 _ OF TROLLEY TRAVEL E. When adjustments are complete, slide bracket to its original position and TIGHTEN SCREW SECURELY before applying power'. LIMIT NUT F.. Replace cover and 4 cover screws. Reconnect power_ CAUTION: After an adjustment, power is turned on. the motor will _ PLASTIC RETAINER NUT SHAFT run when \ If door reverses at end of downward travel, the door arm is too long. Shorten it one set of holes _ a time until reversing ceases. \ \ ! [ _1_\ DOWN LIMIT During limit nut adjustment procedure, if door reverses before completing travel cycle in either direction, also check: 1.. Excessive binding of door (check manually and correct).. 2. Force adjustments are too light_ Refer to Step 17.. -:;-- CAUTION: If the door opener is installed on a door with a height greater than 6 feet, the "UP'" limit -12- must be adjusted. ustment ADJUST DOOR FORCE: Determine that door force is not ex- cessive in down direction.. Grasp the door handle or the bottom of the door as it is about halfway through downward travel. / Normally the door should reverse by this action. If it is hard to hold, or doesn't reverse, loosen the clown screw one turn at a time until the door reverses normally. CLOSE means FORCE ADJUSTMENT SCREW it will not reverse when A. Adjustment door)° labels \ door next opens B Tighten climatic CAUTION: at the end of "Close" "Open" to force force screws. and screw screw Turn closes adjustment a travel cycle, and will obstructed. screws are near center as illustrated. ing reverse moderately force This is on left clockwise without screws of upper chassis is on the right by side. half flanges sicle (facRefer turns to until reversing an added half turn to allow for changes. Door force hardware. is not to compensate for faulty door \ OPEN FORCE ADJUSTMENT SCREW Step 18 INSTALL Light off LIGHT turns automatically available, "Rough *Use 100 watt 60 watt LENS: AND LENS: on automatically Gently about Install when 90 seconds Service" bulbs a light opener after should turn stops, if be used. in Model t39 653000 bulbs in Model 139.653100 lens and insert in socket. It will the opener bulbs squeeze bulb* starts. USE IOOWATT BULB 60 WATT BULB tabs in slots in chassis. Release pressure and lens will snap remove lens, reverse this procedure into _--'_-_ place., To -13 - _'_""_ MODEL 139 65300 13965310 LENS One Piece Door Installations One Piece Door° Jamb Hardware° Step 1 H orizonta| Track. Highest Point ofir_ave _ ,,,_. . ....... INSTALL bag will _ DOO\\_\ 5/16" LOCK WASHER /// TRACK DOOR BRACKET: (Hardware in plastic be needed in the following steps). Determine vertical center line of garage door, Position door bracket center-on-center with this line at leading edge of top of door (see illustration), holes. Drill 5/16 inch holes through Mark outer door top, Fasten bracket with washers and nuts,, bolts, 5/16 inch carriage LEADING TOP OF DOOR \ lock 5/t6' One Piece Door° No ]rack. Jamb Hardwares, Highest Point of of Travel INSTALL HEADER center of door door. Reinforce bracket support, // DOOR /i/ 4 BRACKET: onto garage Extend header vertical wall above header wall if necessary for header A 2x4 or 2x6 will suffice,. Posi- tion the header bracket according to door type and its arc of travel (see illustrations at left edge of page)° A_ // line One-Piece Door Without Track: Open door to highest point of travel, Measure distance from top of door to floor,, Subtract actual height of door (top to bottom), Remainder is door rise (see column 1 of adjoining chart), Refer to chart for' setting height of header bracket above door, Place bracket at referenced height and center-on-center with extended vertical center line of door, Mark bracket holes, Drill 3/16 inch pilot holes, Fasten bracket with 5/16 by 1-7/8 inch B_ One-Piece Door With Track: Position header bracket center-on-center with extended vertical center line of door and approximately 2 inches above the horizontal tracks, Mark One Piece Boor,, No Track. Pivot bracket holes on wall Drill 3/!6 inch pilot holes.. Fasten bracket with 5/16 by 1-7/8 inch lag screws, Hardware, Highest Point of Travel / // Step 3 DOOR \, ATTACH RAIL TO HEADER BRACKET: Place operator on packing material.. Raise Tee rail until sprocket bracket joins header b_acket. Align holes.. Attach with 3/8 inch by 3 inch clevis pin. Secure with cotter pin.. // PIVOT -14- I h _ H_'AD_R LAG SCREWS _ BRACKET Door' Rise In Inches Iag screws. JAMB HARDWARE CARRIAGE BOLT Up to 4 4 to 8 8 to 12" Location Bracket of Header Above Door' in I riches 10 15 20 *if door rise is greater than 12 inches, or if low ceiling clearance doesn't allow positioning header bracket as shown in column 2 above, use the remote installation procedures on Page 17. One Piece Door InstaHiations POSITION A THE OPERATOR: One-Piece Door Without Track: Raise motor end of opener to a height equal to door bracket with door open. Support opener with stepladder. For maximum efficiency, do not secure the operator more than 2 inches higher than this,. B One-Piece Door With Track: Raise motor end of opener to height above and paraflel to zontal tracks.. Support it with stepladder. \\-\\, _ HEADER hori- BRACKET SECURE THE OPERATOR: Measure distance ("L" in iIfustration) between operator and joist, or other garage roof support., Cut both pieces of hanging brackTRACK et just beyond selected holes,. Notch bracket ends with hack saw. Bend ends to form desired angles. Fasten hanging brackets to operator chassis with 3/8 inch by 7/8 inch screws, and 3/8 inch Iock washers and nuts Drill 3/16 inch pilot holes in roof supports Fasten brackets wlth 5/16 inch lag screws. NOTE: Lubricate bottom proceeding. in hardware STR UCTURAL-_ MEMBER surface Use tube box, of Tee rail before of rail grease included P !;l HANGING INSTALL RADIO RECEIVER: Refer to Step 14 Page 11, \ Step CONNECT Page 11., BEND AS NECESSARY -15- ? ELECTRICAL POWER: Refer to Step 15, One Piece Door Installations Step 8 SET OPENER LIMITS: (1) Using the radio controls, run trolley back to the "up" limit near motor end of unit, Disconnect electric power, Remove 4 cover screws and slide cover forward from chassis as illustrated_ (2) Adjustments are made by turning large plastic limit nuts up or down a threaded shaft just behind the motor (see illustration), The limit nut retaining bracket which holds the nuts in place must be loosened before nuts can be turned° CAUTION: Do not run opener before limit nut et is secured in original position_ • The top nut • The bottom = One turn travel, • All controls nut of closing controls limit adjustments nut equals require limit nut complete Loosen bracket _TO'REMOVE COVER limits. 3 inches of trolley (3) Reset top nut (down limit) (counterclockwise).. Reset bottom nut (up limit) (clockwise), Slide brack- limits, opening TO MAKE ADJUSTMENTS: screw, Slide bracket to left,. SCREW _-20 to turns,, limit nut bracket 6 turns 3 turns right and to to TURN NUT ONE COMPLETE REVOLUTION FOR 3'* OF TROLLEY TRAVEL right left tighten LIMIT screw,, SCREW/ Replace chassis cover,, Reconnect power. CAUTION:After when an adjustment, power is turned NUT RETAINER BRACKET the motor on,. wilt O run PLASTIC NUT SHAFT 0 OOWN L_MIT Step 9 CAUTION: CONNECT DOOR ARM: Thread one end of nylon cord through red handle and secure with knot. Thread other end through hole in release arm of trolley. Secure with knot,, Remove plastic carrying strap from straight door arm., Using 3/8 inch clevis pin, connect one end of straight door arm and door bracket. Secure with cotter pin, Use other 3/8 inch clevis pin to connect short end of curved door arm to tro!ley,, Secure with cotter pin.. 5/16" LOCK WASHER 5t16" NUT ,318""NUT WASHER Close the door tight, Bring the two door' arm sections together,. Bolt the sections if the holes line up,. Use 3/8 inch by 7/8 inch bolts, and 3/8 inch lock washers and nuts, Select bolt holes as far apart as possible to increase door arm rigidity, DO NOT USE MORE THAN ONE SLOTTED HOLE If the door arm holes do not line up to permit bolting, follow the instructions in Step 13, Page 10. If the door opener is installed on a door with a height greater than 6 feet, the "UP" limit must be adjusted. _//_ / / 5tl 6" CARRIAGE BOLT -16 - / 3/8" BOLT One Piece oor Instal Otis ADJUSTMENTS: If, after installation not open or close satisfactorily, follow and 17 on Pages 12 and 13,, of opener, door does adjustment steps 16 P INSTALL REMOTE INSTALLATION LIGHT CE I LING Refer to Step T8, Page 13, INSTALLATION PROCEDURES: (1) Fasten header bracket to a suitable support on ceiling (a 2x4 or 2x6 reinforcing plank nailed to joists, for example), Tile support location should be the most convenient in line with SUPPORT HEADER LENS: PROCEDURES REMOTE IdIGH POINT or- TRAVEL AND BRACKET the door bracket and further inside the garage than tile highest point of door travel. (2) Follow procedures of Steps 3,4,5,6, and 7 by which [_< garage door opener is fastened to header bracket and ceiling Increased distance between trolley and door bracket is joined by 1 inch thin walled electrical metallic tubing (EMT) conduit available at most electrical supply or hardware stores, (3) Run trolley to "Down" limit,, Close door, Measure ! I t DIAMETER THIN WALLEO EMT m distance bracket LJ '\o o o o o o__...2jo _cuT between holes for door arm clevis and trolley Subtract 24 inches,, pins in door Remainder is desired length of EMT,, Cut EMT length. Insert long end of curved door arm, and one straight door arm into ends of conduit at least 4 Flatten EMT at each end where bolt hole is needed o o o AsREQ'D--J taching to door arms, Drill 3/8 inch inch by 7/8 inch screws, and 3/8 inch to this end of inches,, for at- holes, Fasten with 3/8 lock washers and nuts,, Radio Controls 1 The radio control =' A portable automobile has two basic components: transmitter which sends a coded signal from an TRANSMITTER RECEIVER = A receiver which is attached to a garage wall. It receives the coded signal, and activates the garage door opener.. FOR SERVICE - DO CONTROLS, If service page 23 of manual, NOT ATTEMPT becomes REPAIR OF RADIO necessary, see instructions on CovBr 2 THE TRANSMITTER = The transmitter, including contained in an attractive, is provided transmitters a battery and push button switch, is high4mpact plastic case, A metal clip for attaching the can be installed "_ I ,'_ ".L ..... Battery unit to an auto sun visor, Separate in each of the vehicles using the garage 3 THE The BATTERY battery should weather conditions° weather failure mercury batteries Clip operate To for avoid a time unexpected equal to battery its normal shelf failure, replace fife (approximately it at least once one year), a year. This There may be shortened is Iess possibility of o TO CHANGE new battery if a new battery is installed assure the most reliable BATTERY-Remove to connector. Replace cover in autumn, In regionswhere temperature extremes are below 0 by cold O F, and above 90 F, operation. as indicated in accompanying cover, -17- illustration Disconnect battery from connector. CEip Radio Controls SEARS DiG|TAL The coded signal in Sears Digital is a flat blade screwdriver switch block., ranged into Changing 5t2 Radio Controls RADIO CONTROL can be changed Choose your own code by changing the ON-OFF position of only easily position one switch without the aid of a serviceman,, of ON-OFF makes PAT A PUEOFOR switches an entirely numbered different code The only 1 through tool needed 9 on the code The 9 switches can be ar- code combinations, OPENING THE RADIO CONTROLS FIGURE 1 RECEIVER STEP 1 Remove receiver cover by gripping top lip of cover with ends of fingers and pulling outward (Figure 1) Do not move printed circuit board compo nents STEP 2 Disconnect connector FIGURE the two wire, 24 volt, AC from the receiver (Figure 2) 2 FIGURE 4 TRANSMITTER STEP 3 Remove visor clip from back of transmitter by prying it away from the case., Remove the screw (Figure 3), STEP 4 Carefully turn transmitter case over (with pushbutton up} Remove top of transmitter case (Figure 4), Be careful, Do not move circuit board components FIGURE 3 HOW TO CHANGE THE CODE SWITCHES FIGURE 5 STEP 5 Place the receiver cover with _@_: _:;,::_i_ , its printed circuit board alongside that of the transmitter (Figure 5),. Code switch blocks should be at the bottom (right side up for reading)., STEP 6 Use a pencil or smewdriver to change switch positions (Figure 6). To change a code, press one or more switches either ON orOFF, Changing at! switches to OFF wil! constitute a code FIGURE 6 IMPORTANT tional into NOTE: transmitters The piace,_ The lock switch mitter,. new code setting used to operate Please keep this the door, on some instruction receivers must be exactly Reconnect (built sheet for future the the same in both AC connector into side of case) must reference,, -18- the receiver and transmitter, to the receiver be unlocked also, in any addi- and snap the receiver (Down position),. cover Reassemble back trans- TRANSMITTER RECEIVER r CODE I LABEL SIGNAL CODE LABEL OPENER TERMINAL BELL PUSH BLOCK ooI WIRE i BUTTON RECEIVER TERMINAL BLOCK FLANGE Parts List KEY NO, PART NO, [JESCRIPTION RECEIVER 1 2 IB1436 IA1385S Receiver Receiver case assy. circuit board IAI385Y IA1492 with cover (Specify S Receiver cover J3 TRANSMITTER 4 5 6 7 -19- IA1489 IAI138S lAII38Y 2B126 57-6423 Case assembly Printed circuit board (specify S or Y) Clip,visor Battery, 9 volt or Wiring & Specifications WIRING DIAGRAM 117 V AC LINE 60Hz NEUT. CONVENIENCE OUTLET(X) WHt _,,C_r I I BUTTON ,'¢7 LAMP DELAY SWITCH YEL CRK. PSC MOTOR fiRK, ..=J RELAY iMPULSE W/THERMAL OVERLOAD j DOWN LIMIT OBSTRUC 0 SWITCH I REVERSE DISABLE CLASS I I BLK q LSW_TCH j t I I UF 24vAC 270 .rz YEL L NOTE : I PARTS(X)AND(Y)ffOT 2 SOME USED _N ALL VERSIONS OF MANUAL RESET MODELS SUTTON HAVE TERMINALS MOTOR Type ..... Speed Volts t/3 ..... Cur_nt run ....... Speed Reduction Belt and pulley 1/4 HP capacitor run (Model t,0OO rpm t t7 VAC 50/60 Hz 139653100) Drive Roller chain Tee rail Lubrication Motor 4 5 emps (Model 139653000) 26 (Model 139653100) amps Pushbutton Electrical ........ reverse in down Limit Device Limit Adjustment StertCireuit Independent ......... Motor' ....... reversal Length .... overload Traveling Low radio protector nuts on sprocket voltage cent! el direction Auto- directions pushbutton, of Travel Trave! Rate Lamp ,, , , Linkage adjustment and low , 8 6 - 8 inches when per door key Length switch or - 20- (overall) Headroom Required, Weight ...... Adjustable release 10½ trolley Drive on steel shaft bronze off approxio cord trolley second starts in travel 90 seconds after "'L" DIMENSIONS shaft piece feet voltage nuts two lubricated 0 On 8, 1 : 1 and bearings mate]y on Door up and down self oifite both pushbutton wiring Circuit actuated by limit ......... MECHANISM 139.653000) matic door obstruction Mechanical REVERSED (Model SAFETY Personal 2&3 DRIVE HP capacitor -J BLK feet 2 inches 60 pounds arm stop pull pair Parts Rail AssembBy 2O 10 11_ 12_ _6 4 \ I 8 7 11> ji PartsList / KEY NO. I 2 3 4 5 6 7 8 9 iO II 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 - 21 - PART NO. 146A19 12A129 146A30 133A29 216A26 IA452 171A88 171AZ4 183B35 IA955 146A21 91A7 26A39 I09AII IA1428 IB1435 133A87 2B123 171A191 183B36 171A184 133A28 216A25 12A197 178B22 178B23 12B198 DESCR IPT ION Pin,cotter Bracket,header Pin,clevis,3/Sx3 Nut,3/8-16 Lockv,asher,3i8 Sprocket bracket assy. Screw,hex,5i16xl-7/8 Screw,hex,3/8-16xl Tee rail,header end Trolley,outer assy. Pin,clevis,3!Sxl-I/16 Handle,pull release Rope,braided Master link,chain Roller,chain assy° Trolley,inner assy. Locknut, I/4-20 Tee rail,center brace Carriage bolt, I/4-20 Tee rail,motor end Screw,Sems,5/16-18xl/2 Nut,5/16-18 Lockwasher,5/16 Bracket,cha in retainer Strap,door arm,straight Strap,door arm,curved Bracket,door Repair Parts ChassisAssemblyParts List KEY f'lO. 3-L L_ .__=___r5_ 2 _.__]5=._ - ,8 58 ....1455 ............ '_-"-_II _<_ ,\',Ltt . t, -_z 53 , 50 _:,#" "' "'I c.,14 E . < 1_. _ ,51,11. =.,.41 ........... \ r _ ' 11 ' I_/'1 _ --I >...... /1_ i .......... i ....._-_,. 1 .:,_ _>7, " /,\ I ;;"=i ..............r......... +'-1] ] ............ .fill <.-"_: t7 I " 18 9 ,, . { :-42 t r16\ ,.,I i 17 <--'f: :, LI._ I 2 3 4 5 6 7 8 9 I0 II 12 13 14 15 16 17 18 19 20 21 22 23 ,_2.4 25 26 27 28 PART IlO, 171A183 31B129 31B127 171A74 IA950 216A95 158A30 BIA9 IB948 I 77A73 133AI06 216A I00 IIAI3 171A182 37D61 133A109 IA989 204B77 133A I05 IAI081 17tAI84 lIAl2 216A96 158A31 IAI481 12C 196 12A201 123D17 DESCRI PT _Of'i Screw,BFx3/8 Cover,reverse Swi'!'Ct_ Cover,sprocket Screw,hex,BBx3/8 Shaft and Washer,shim, "E" sprocket I/2" ring_Ii2" assy I .D shaft i diet Sprocke'l, Lever,actuator _v¢itch Spring,switch adjustment I4ut,square,5i16-18 ;'lasher,shim,3/4"I D. xi"O.O.x i_ ,_._ 22-_'26 ....... 4 F:'; Y :._ ; 123D16 Screw,5i16-18x2-1i2 Chas_is,componeni T inne rman, mounting I/ 4-20 Light socket Transformer assy Nut_sgeciel limit Switch,limit _ssy. Screw,washered,5/16-18x9i16 Bear ing,3/B"i D, Washer,sh Push im,3/8" on Pulley I, O, ring,318" a_sy+8 shaft 65 Bracket,shaft pitch Bracket,nut retainer Motor for assy Motor i_< 3_ 171A58 144B6 20A3 31DI06 171A175 108C6 IA35 171A51 2A150 133A49 12A194 30A205 assy. Model for Model 6 139,653100, amps;llTVAC;60 Pulley,drive Belt,Vee,3L-31 Cover,chassis Screw,hex,ii4-2Qxli2 Lens,tamp cover Light delay Screw_hex_6Tx3i8 Terminal assy. board assy T innerman,type 8U tot Bracket,capaci mounti ng stari' Capacitor,motor for Model 653000,Rating;50-60MFD;250VAC Capacitor,motor t39 34 139,653000, amps;II7VAC;50/6OHz Screw,set,5!16-1B 139 30A218 eLemeter re'raining Rating:Ii4hp;2 29 30 31 32 33 34 35 36 37 38 39 40 010 Bearing,to_,Ii2"l,O, Rating:Ii3hp;,l,5 f7 7: 4o assy 653100 ,II 216AI0 Lockwesher, 42 IA1375 Wiring ,13 12A218 Bracket,reset for star# Model box ,Rat ing:36-42MFD;250VAC internal tooth ,No,6 assy for button Model 139.653000 44 45 46 47 48 49 f80B48 171A189 160B27 12B208 171A15 iBOB50 Reset button for I,_del 139,653000 Screw,BBxl Relay_impulse Bracket,relay mountin Screw,sems,8-32x3i16 Reset button 9 for Model 139,653100 50 12B225 INSET Bracket,reset Model 51 133A43 button Tinnerman nut for 139,653100 52 53 54 55 56 57 58 -22 - 31FI03 203A68 IAI070 30A219 IA942 28A60 26A42 Wiring box cover Terminal board Resistor,2?O Capacitor,,22 ohms,2 watt_ MFD;2OOVDC S_iteh,reverse assy, Cable,clamp Cable,line _er 139653100 cord,4 ft. Model Hz SAVE-A-CALL BY CHECKINGTHESE BASIC POINTS. INSTALLATION GUARANTEED BY THE INSTALLER.IF IT iS A SELF-INSTALLATION, CORRECTIONSWILL BE MADE ON A CHARGE BASIS. O WHEN DOOR OPENS t Check pushbuttons ding pushbutton(s} staples, etc, WHEN DOOR WILL NOT OPEN WITH TRANSMITTER(S). NOR WALL OR RECEIVER PUSHBUTTONS: 1. Check to be certain that NO LOCKS OR BOLTS are preventing the door from opening, 2 Check for tripped circuit breaker or blown fuse.. 3 Check to be certain any waff switch used to supply power to the opener is in "ON" position. 4 Check wire from wall receiver broken where wire terminates) if the unit has been operated 5 to opener for break numerous times 2. (generally WHEN DOOR DOES PLETELY: t Check to be certain STOPS preventing WITHTRANSMITTER,WORKS OR SECOND TRANSMITTER: pletely. 2., Opener 1. Check battery, If two transmitters are used, check by exchanging with "working" transmitter., 2. if wall receiver is equipped with LOCK SWITCH, check to see that the switch is "in the "OFF" position (away from lock labett. WHEN DOOR REVERSES FOR NO APPARENT Increase tension opener chassis. ment instructions of FORCE Check SCREW(S) label and WHEN ATOR REASON: located Owner's at side(s) Manual limit Controls. set your own in the Owners Manual NOT t. setting WHEN FROM 1 2 3 of LIGHT DOES tS ENERGIZED: Check light QUITE OPEN OR there are NO PHYSICAL the door from opening needs NEW INSTALLATIONS your Owners Manual, 1. Check for DOOR BALANCE';OR BINDING Disconnect door from opener by pu!_;,_g RED HANDLE. Open and close door manually, Door ,should operate smoothly and reasonably easy. If door is binding, check for physical binding at jamb, track, etc, If service is needed, call a garage DOOR service company. 2 Check to determine if a SEARS garage door opener in the neighborhood uses the same radio code. If same IDENTICAL codes exist, bring BOTH the receiver AND transmitter to SEARS service to obtain a different code., if your unit features the Sears Digital Radio agcording to instructions in succession, a thermal overload switch in the motor may have tripped Allow several minutes for cooling before operation is repeated., 6,, Check reset button on back of operator chassis WHEN DOOR WILLNOTOPEN OK, FROM PUSHBUTTONS, AND/OR CLOSES BY ITSELF: and wiring (receiver to opener} by prodand wiggling wire, especially under adjustment, See NOT GO code COM- UNINTENDED or closing com- ESPECIALLY ON instruction WHENEVER THE in OPER- bulb(s} THERE WITHIN IS INSUFFICIENT THE CAR: TRANSMITTER Check battery, Change transmitter location in car. Check antenna to be certain connection for adjust- CLOSE easy-to-follow ON pew proper,THERE IS NO ANTENNA with RANGE or installation Digital Radio is Controls. CAUTION: • OPERATE DOOR ONLY WHEN FULLY VISIBLE, PROPERLY ADJUSTED, e DO NOT PERMIT CHILDREN TO PLAY IN AREA OF DOOR,. e READ THE INSTRUCTION MANUAL,. THINGS TO REMEMBER DOOR nected (ie DISCONNECT from power failures) trolley It will reactivated Your when _farage door manual down when LUBRICATION every is 3 - months Oil LUBRICATION surfaces door Use _ rollers, silicone Clean ot" tee rail once bearings lubricant, and a year reg_;ase or top and light and IN CASE SERVICE OF RADIO RECEIVER CONTROL COVER ONLY PROBLEMS. WITH REMOVE ATTACHED - Make certain held fast(ie (see Things Check door replace If one BALANCE - best when the by connect) A door opening travel while ments are needed, RECEIVER PRINTED CENTER. _23 - is not locked down. Disconnect door from Raise manually is broken, The opener's door door have a garage door auLomatic is in good and closing is balanced being supported COVER CIRCUIT dool ice) it works manually snow, 1o Rernember) springs DOOR Use rail grease sup- plied BRING opener tied to the the opener SPRINGS or oiherwise is necessary on the red handle automatically DOOR can be discon- operation company hinges oil bottorn Pull reconr'ect DOOR OPENER ,, , - the opener AND FREE OF OBSTRUCTIONS, the tt system is tested (see Doo_ il stays solely by itsspiings Dis. in any pointof If adjust- company BY UNLATCHING AND (toot when call a gmage door BOARD safety balance TRANSMIT AND UNPLUGGING I E:R TO A SEARS HOW TO ORDER REPAIR PARTS The Model Number' will be found on the label attached to the back of the opener.. Always mention the Model Number when requesting service or repair parts for your SEARS ELECTRONIC GARAGE DOOR OPENER° All parts listed herein may be ordered through SEARS, ROEBUCK AND CO. When ordering parts by mail, selling prices will be furnished on request, or parts will be shipped at prevailing prices and you will be billed accordingly. WHEN ORDERING REPAIR PARTS, ALWAYS INFORMATION AS SHOWN tN THIS LIST: 1. The PART NUMBER 2. The MODEL NUMBER GIVE THE FOLLOWING 3o The PART DESCRIPTION 4, The NAME of the ITEM Your Sears merchandise takes on added value when you realize that Sears has over 2,000 Service units throughout the country, Each is staffed by Searstrained, professional technicians using Sears approved parts and methods. IMPORTANT NOTE: Include Radio Control code Wh_a ordering radio control parts. If you suspect radio malfunction, take radio controi: to the nearest SEARS Service Center for test and/or low cost exchange. FEATURES OF YOUR OPENER Opener light-will convenience,, 2 Automatic either 3 Reverse on and off reverse-door up or down Emergency reverses automatically automatically for your when safety and obstructed in direction,. disable-automatic inches of down etc, 4, turn reverse t, avel to prevent disconnect-pull feature nuisance is disabled in last few reversals due to ice, snow, cord disconnect permits manual door operation. 5,. Automatic ation 6, Digital reconnect-trolley when opener Radio Controls-Coded SEARS, ROEBUCK Part No,, 114A351D is energized halves reconnect after emergency for automatic oper- disconnect,_ signal can be changed easily by owner. AND CO.. BSC 41-3 SEARS TOWER CHICAGO, ILLINOIS 60684
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