Craftsman 149236222 User Manual JOINTER PLANE Manuals And Guides L0708434
CRAFTSMAN Jointer/Planer Manual L0708434 CRAFTSMAN Jointer/Planer Owner's Manual, CRAFTSMAN Jointer/Planer installation guides
User Manual: Craftsman 149236222 149236222 CRAFTSMAN JOINTER PLANE - Manuals and Guides View the owners manual for your CRAFTSMAN JOINTER PLANE #149236222. Home:Tool Parts:Craftsman Parts:Craftsman JOINTER PLANE Manual
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S_/A/RS owners manual MODELNO. 149.236222 SERIAL OR CODE NUMBER: Model and code number may be found on the back of the base You should record both model and code number and re_.ain in a safe place for fulure use S_FAIRS/ CRAFT$IvtRN_ CALIFORNIA OWNERS: a unique serial code number is slamped on the underside of !he machine CAUTION: Read All Instructions Carefully Before Start. ing Assembly and Use. 41_-I C JOINTER-PLANER = assembly , operating Save This Manual For Future Reference, • repair parts SEARS, Part No 4502.250-00 ROEBUCK AND CO. DepL 6981731A, Sears Tower, Chicago, IL 60684 7f90 FULL ONE.YEAR WARRANTY ON CRRFTSMRN ,JOINTER -- PLANER If within one year from the date of purchase, this Craftsman Jointer -- Planer fails due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE CENTER IN THE UNITED STATES. This warranty gives you specific state to state° Sears, Roebuck BY CONTACTING THE NEAREST SEARS STORE OR SERVICE legal rights and you may also have other rights which and Co. Dept. 698173tA, Sears Tower, Chicago, vary from IL 60684.. GENERAL SAFETY RULES FOR POWER TOOLS 1. KNOW YOUR POWER TOOL B For your own safety, read the owner's manual carefully Learn its application and limitations as well as the specific hazards peculiar to this tool 2 GROUNDING cord-connected cord.connected tools having a nominal rating Jess than 150 votts: intended for use on a This tool is intended for use on a circuit that has an outJet that looks like the one illustrated in Sketch A in Figure 1. The too] has a grounding plug that looks like the plug illustrated in Sketch A in Figure ! A temporary adapter, which looks like the adapter illustrated in Sketches B and C, may be used to connect this plug to a 2-pole receptacle as shown in Sketch B if a properly grounded outlet is not available. The temporary INSTRUCTIONS A All grounded, Grounded, supply circuit tools: In the event of a malfunction or breakdown, grounding pro° vtdes a path of ]east resistance for electric current to reduce the risk of electric shock This Iool is equipped with an electric cord having an equipment.grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. adapter should be used only until a properly grounded outlel can be tnstatted by a qualified electrician. The green_colored rigid ear, lug, ete extending from the adapter must be con.. nected to a permanent outlet box ground such as a properly grounded Do not modify the plug provided - if it will not fit the outlet, have the proper outlet instafled by a qualified electrician Improper connection can result in a risk of the equipment-grounding conductor of electric shock The conductor wilh insulation having an outer surface that is green with or without yeltow stripes is the equipment-grounding conductor If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conducto_ to a live terminal Adapter Check with a qualified electrician or serviceman if the grounding instruclions are not complelely understood, or if in doubt as to whether the too] is properly grounded The use of any Extension (C) Cord will cause some loss of power To keep this Io a minimum and to prevent overheating and motor burn-out, use the table below to determine the MINI.. MUM wire size (A.WG) Extension Cord Figure I -- Wiring Methods KEEP GUARDS IN PLACE Use only 3-wire extension cords that have 3-prong grounding plugs, and 3-pole receptacles that accept the tool's plug _L Extension 4 REMOVE ADJUSTING Cord Length 25 Feet 50 Feet 100 Feet Wire Size, A WG 16 16 14 in working order and in proper adjustment damaged or worn cord immediately and alignment. KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on lool 5 KEEP WORK AREA CLEAN Cluttered Extension Cords suitable tor use with your Joinler-Ptaner are available at your nearest Sears Calalog Order or Retail Store Repair or replace Mea_ls 6 DON'TUSE areas and benches invite accidents IN DANGEROUS ENVIRONMENT Don't use power tools in damp or wet feeations, them to ratn_ Keep work area well illuminated or expose 7 KEEP CHILDREN All visttors 18 USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended AWAY should be kept a safe distance from work area Use of improper 8. MAKE WORKSHOP KID PROOF with padlocks, master switches, 9. DON'T FORCE TOOL It will do the job better or by removing starter keys Serious injury could occur if the tool is tipped or if the cutting 1ool is unintentionally contacted and be safer at the rate for which it 20 CHECK 10. USE RIGHT TOOL Don't force tool or attachment to do a job for which it was nol designed. 11: WEAR PROPER APPAREL • No loose clothing, gloves, neckties, rings, bracelets, or jewelry to get caught in rnoving parts. Nonslip footwear Is recommended Wear protective hair covering to contain long hair only have impact 21.. DIRECTION Feed work operation resistant is dusty lenses OF FEED into a blade LEAVE POWER stop !3 SECURE WORK PARTS or cutter of the blade or cutter 22 NEVER They are NOT safety glasses Use clamps DAMAGED Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that ii will operate properly and perform its intended function - check for alignment of moving parts, btnding of moving parts, breakage of parts, mounting, and any other conditions that may affect its-operation A guard or other part that.is damaged should be properly repaired or replaced. rotation 12. ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting eyeglasses accessories. may be hazardous 19. NEVER STAND ON TOOL was designed. Everyday accessories OFF. TOOL against the direction of only RUNNING UNATTENDED Don't leave tool until it comes TURN to a complete 23. WEAR EAR PROTECTION or a vise to hold work when practical It's safer than using your hand and frees both hands to operate When operating for prolonged tection is recommended toot period of time, use of ear pro- 14 DON'T OVERREACH Keep your proper footing 15 MAINTAIN and balance at all times TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 16 DISCONNECT TOOLS FROM POWER SOURCE before servicing and when changing accessories such as blades, bits, cutters, or when mounting and re.mounting motor. 17.. AVOID ACCIDENTAL Make sure cord switch The operation STARTING is in *'OFF" position before plugging of any power tool can result in foreign being thrown into the eyes, which can result in damage. A_ways wear safety goggles complying with (shown on Package) before commencing power tool Safety Goggtes are available at Sears retail or catalog in objects severe eye ANSI Z87 1 operation. stores. TABLE OF CONTENTS GENERAL SAFETY RULES FOR POWER TOOLS UNPACKING SAFETY ASSEMBLY Depth AND CHECKING CONTENTS RULES FOR JOtNTER-PLANER .. of Cut Hand Knob Guard Assembly Fence Fence . Cutter INSTALLING CONTROLS Setting 5 Feeding ....... Blades AND ADJUSTMENTS HolddownfPush 5 Using Chamfering a Wet/Dry .......................... Blocks 10 10, 11 ......................... ........................ 11 11, 12 Vac ................................... 12 Guard Return Spring .............................. 12 8 Blade Replacement 13 9 Fence Adjustment 9 Cutter Guard 9 9 9 Maintenance .................................. 13 Cutter 8, 9 Replacement 12, Timing General Belt ..................................... 7 8 ........... MAINTENANCE 6, 7 Depth of Cut Hand Knob Guard Stop ONfOFF Switch the Workplace Beveling, Check of Cut .................. 10-12 the Guard Stop ................................. 5 6 THE JOtNTER-PLANER Depth Using OPERATION 5 _ Extension Checking BASIC JOtNTER-PLANER 4 5..7 Chip Deflector Cutter 2, 3 and Adjustment ..................... ...................................... REPAIR PARTS ..................................... TROUBLE SHOOTING How to Order ................................... Replacement Parts ........................... 12 13 14, 15 16 16 UNPACKING AND CHECKING CONTENTS Model 149236222 carton, Jolnter-Planer is shipped complete TABLE OF LOOSE PARTS tn one Ul, D: Z, E: ITEM DESCRIPTION b: NO, If any parts are missing, do not attempt to assemble the jointer-planer, plug in the power cord or turn the switch on O: m: LU: 03. D: O: A B C D until the missing ua: E z: F -a: o: G "H Separate all parts from packing materials and check each one with the illustration and the tist of loose parts to make certatn all items are accounted for, before discarding any packing material parts are obtained Wipe all parts thoroughly and are installed correctly. with a clean, dry etoth Apply a coat of cleat automobile .K paste wax to the tables WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT TO POWER SOURCE UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUCTIONS. a: (9: Z: BOLT FINDER Use to identify fastener size Hold head of screw against folded edge. tn: s_de diameter or s_zea circle is for nut, outside diameter is for screw q! -o _:. *p 2! 318' 5116" 1/? ÷t0 2" "a *R "s T U V W X _8 \, lilt *L M N QTY, Jointer-Planer ................................. Fence .............................................. Fence Bracket ......................................... Fence Segment ............................ Tilt Indicator. ............................ Chip Deflector ;: ,; .................... Table Height Knob ................................... 3f8" Lockwasher ..................................... 1t4"-20 x 3t4" Hex Cap Screw .......................... 1f4 Split Lockwasher ....................... 1t4 Fiat Washer .......................... Fence Lock Knobs ............................ 9132" ID x 17f32" OD x 1t8" Thick Washer .......... #10..24 x 112 Machine Screw ........................ #10 Flat Washer ...................................... #8-32 x 112" Flat Head Machine Screw ............... #8-32 Hex Nut .............................. #8 Flat Washer ................................ Push Block ............................................ 2-112" to 1..1f4" Vac Hose Adapter .................... 1 1 2 2 2 1 1 1 4 4 4 2 2 2 2 6 6 6 2 1 5t32" Hex Key (Allen Wrench) . ................ Owner's Manual ...................................... Cutter Guard Assembly ...................... 1 1 1 'J ,J • Supplied in loose parts bag Ill ,, 4 1 TOOLS REQUIRED , !, ! ,_, _, I, I , _ q:_,tt" 14mm or 9116" Wrench 10mm Wrench 8mm or 5116" Wrench Medium Slotted Screwdriver #2 Phillips Screwdriver Combination Square SAFETY RULES FOR JOINTER--PLANER Safety is a combination of operator common senso and alertness at all times when the Jointer--Planer used. Study these rules and general safety rules before operating and retain them for future use. 1, WEAR EYE PROTECTION 2 NEVER MAKE JOINTiNG 1t8 iNCH -- PER PASS OR PLANING CUT DEEPER 9 ALWAYS narrower inches THAN - Use hold downfpush blocks for jointing material than 3 inches, or planing material thinner than 3 10 ALWAYS., Keep cutter 3 FEED WORKPIECE 4 KEEP FINGERS fixtures AGAINST AWAY ROTATION FROM REVOLVING CUTTER -- 11 NEVER- Use in an explosive motor may ignite fumes use when necessary 12 to perform an abnormal or lJttte operation without study and the use of adequate /push blocks, jigs, fixtures, stops, etc 8 NEVER- Attempt OUTDOOR EXTENSION atmosphere CORD USE. Normal When sparking of toot is used outdoors, use only extension cords suitable for use outdoors Outdoor approved cords are marked with the suffix W-A, for example- SJTW,-A or SJOW-A OPERATION 6 NEVER FORCE CUTTING ACTION Stalttng or partial stalling of motor can cause major damage. Allow motor to reach full speed before cutting, - Attempt sharp OF CUTTER 5, NEVER PERFORM JOINTING OR PLANING WITH CUTTER HEAD GUARD REMOVED 7. NEVER is being 13. ALWAYS use identical 14 This tool is intended WARNING: used DO NOT replacement parts when servicing for RESIDENTIAL ALLOW USE ONLY, FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR JOfNTER--PLANER) TO BECOME COMMONPLACE ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE hold down INJURY, to cut small pieces. WARNING: DO NOT AT ANY TIME LET BRAKE FLUIDS, GASOLINE, PENETRATING OILS, ETC COME tN CONTACT WITH PLASTIC PARTS. THEY CONTAIN CHEMICALS THAT CAN DAMAGE AND/OR DESTROY PLASTICS. ASSEMBLY DEPTH OF CUT HAND KNOB 1 Find one 3f8 tockwasher parts bag. 2 Turn the nut on the height extend beyond the nut., adjustment screw 3 Place !ockwasher onto screw adjustment screw and thread 4 Back nut up against hub of hand knob wrench while hotdtng hand knob CHIP and the depth on height of cut hand knob from until Tighten five full with the threads hand knob 14mm or 9/16 3/8 HEX NUT LOOSEN AND RETIGHTEN THiS SCREW \ DEFLECTOR 1 Loosen 2 Install slot of chip deflector washer and retighten ,_ DEPTH OF CUT HAND KNOB the screw in the center of vacuum between port of chip the chip discharge discharge, and the fiat CAUTION: THE CHIP DEFLECTOR MUST BE IN PLACE FOR SAFE OPERATION. FAILURE TO INSTALL THE CHIP DEFLECTOR MAY RESULT iN PERSONAL INJURY CUTTER GUARD ASSEMBLY 1 Place the slot on the guard stop assembty over the tab on the front cover as shown and a]ign the shoulder boff with the threaded hole 7 Rotate the cutter guard counterclockwise until the tab is under the cutter guard and tighten the shoulder bolt Be sure the cutter guard rotates freely after tightening the shoulder bolt OPERATION, FAILURE TO INSTALL THE CUTTER GUARD CAN ,_CAUTION: THE CUTTER GUARD MUST BE tN PLACE FOR SAFE RESULT IN SERIOUS PERSONAL INJURY CH1P DEFLECTOR SHOULDER SLOTS BOLT CCW CUTTERGUARD FENCE 1.. NOTE:USE From among the loose parts find the following: (1) Fence (2) Fence Brackets (2) Fence Segments (2) Tilt Indicators (2) Lock Knobs (4) 114-20 x 3t4" Hex Cap Screws (4) 1t4 Lock Washei's (4) 9132 ID x 91t60D x 11t6 Thick Washers MAY (6) Flat OD Head Machine Screws (2) #8-32 9f32 IDx !12 x 17132 x 1/8 Thick Washers ',o (6) #8 Fiat Washers (2) #10-24 X 112 Pan Head Machine (2)#10 and 114 lock washers, 1/_ THICK LOCK KNO_ PROBLEM_; _132 ._ FE HCESnAC_ _DX _Tt3_OD j_L._,jA.2_ ,,A_2_AX_H_X w ___'_1%_"; °°c"wAsH" __ ...... #t0.z4x _/2 PAN,_0 3 PIEce assembled fence segments 4 Position lock knobs with 9/32 tD x t7/32 OD x 118 thick washers slots in fence segments and thread into fence brackets 5 Place squa_'e against face of fence and square to table and tighten lock knobs. 6 THERE MUST BE 1/32" TO 1t16" gap between the lower edge of the fence and jointer tables (with table set for 0" cut). To adjust, move fence assembly by loosening the 1t4-20 x 314 hex cap screws attaching the fence brackets to the base Retighten hex cap screws after adjustment has been made 7 8 Recheck fence of on machine with fence brackets table surface #8 flat _"_ I thru Bring fence fence,, _ Install tilt indicators with #t0-24 x 112 pan head machine screw and #10 flat washers_ Set 0 ° of indicators to 0 ° of segments and tighten thescrew The fence should now be adjusted _CH=NESCREW inside the r_ FENCE THAN snug but do not Attach fence segments to fence with #8-32 flat head screws, washers and #8-32 hex nuts. 9,, LEES Tt(]HTEN_ND \,._ 2. squareness FENCE Screws 1 washers WASHER_ |t_ EASE. FEat Washers 9132 ID x 1/16 thick tighten OF RE/;DLT and wilt accurately measure angles t_ll / LU_=_,.--"_,_.}_'_,_ TILT THE INDICATOR FENCE _- _._ _*'J_l,_ "_-_.. _-_.._ 2r" .'="_/" SHOULD SEGMENT AT -" _'___ '"- w C Use #8 flat head wood screws of sufficient length to securely attach the extension to the fence Make sure that the head of the screws are below the surface of the fence so a s not to interfere with the workpiece holes may be drilled 1/4 in the #,8 FLATHEAD COUNT_ LINED SCREW_ FENCE-t - ' UP WITH O'MARK TIGHTEN To aid in edge jointtng of workpteces 4" and wider, you may extend the fence height. The extension can be constructed of 1" (314" thick) stock pine or hardwood.. countersunk THE DO NOT OVER EXTENSION For extra stability, additional fence for flat head screws. DE A= 11116 Thick x 2" Wide x 10" Long The 11116 thickness can be obtained on the jointer-plane[ by planing the board B= t12" to 3/4" Thick x 3-1t2" Wide x 10" Long This piece may also be made out of plywood. C= 3t4" Thick x 2-112" Wide x 19-112" Long The 2-1/2" width may be Increased if desired C CHECKING _ CUTTER BLADES CAUTfON: MAKE SURE THE SWITCH IS IN THE OFF POSITION AND CORD IS UNPLUGGED BEFORE PROCEEDING WITH CHECKING GUTTER BLADES BLADE WOOD CUTTER HEAD CLAMP The blades in your dointer-Planer have been adjusted at the factory to assure proper operation Shipping and handling, however, may cause misalignment For accurate cutting, the blades must be .003.in. higher than the outfeed table (thickness of a piece of paper) when positioned at the highest point. 1 Block the cutter guard open with a scrap piece of wood about 4-112" long between the fence and cutter guard CHIP Locate the slot in the cutter head shaft through the small hole In the backside of the machine dt[ectly above the vacuum port. Rotate the cutter head with a screwdriver until one of the blades is at its highest position. Place a straight edge over the outfeed table and the blade The straight edge must touch evenly on the outfeed table at both ends of the blade Rotate the cutterhead slowly, and making sure the blade lightly touches the straight edge. If the straight edge rises or blades do not touch, follow the "REPLACING CUTTER BLADES" p_'ocedure in the "MAINTENANCE" section. BACK SIDE MACHINE DISCHARGE/VACUUM OF STRAIGHT- L L_0UTFEED TABLE iNSTALLiNG THE JOINTER==-PLANER ]f the Jointer-Ptaner is to be used in a permanent location, tt should be fastened securely to a firm supporting surface such as a workbench_ Holes should be drilled through supporting surface of the workbench as illustrated Each foot of the JotnterPlaner should be bolted securely botts, 5f16" hex nuts, and look !-I -#---I_ using 5/!6" diameter machine washers, Bolts should be of Jolnter.Planer board securely to board using hole pattern as shown to workbench or supporting surface,. Clamp KNOB [ sufficient tength to accommodate foot of Jointer-Raner, washer, hex nuts, and thickness of supporting surface, Tighten all four bolts securely_ tf the Jointer-P]aner is to be used in a portable application, it is recommended that it be fastened-tea mounting board The board should be of sufficient size to avoid tipping of Jointer-Ptaner while tn use Any good grade of plywood ot chipboard with a 3/4" minimum thickness is recommended Mount ,..-_ SIDE Supporting WITH surface SWITCH/_ ....... where Jolnter-Planer ts mounted should CONTROLS AND ADJUSTMENTS ,_ CAUTION: MAKE SURE THE SWITCH tS OFF AND THE CORD IS UNPLUGGED FORMING ANY CHECKS OR ADJUSTMENTS, BEFORE PER- FENCE TILT INDICATORS 3 CUTTER 4 4 ! GUARD DEPTH OF CUT HAND KNOB GUARD STOP ON - OFF SWITCH 1. DEPTH OF CUT HAND KNOB Turning the hand knob clockwise raises the infeed table and decreases the depth of cut Turning it counter-clockwise lowers the infeed table and increases the depth of out to the maximum 118" depth per pass NOTE: When the table is lowered for the maximum 1t8" depth cut, the hand knob will be relieved of lension and will be loose If this is disturbing, simply turn the hand knob clockwise until tt is again under tension Turn the knob no more than 112 turn after it is again under tension This will not change the depth of cut setting unless !I2 turn is exceeded be examined carefully after mounting to insure that no movement during use can result, tf any "tipping" or "walking" is noted, secure workbench or supporting surface before operating NFEED TABLE H OF CUT HAND KNOB CHECK DEPTH OF CUT a Place a straight table. edge on the outfeed table extending b. Measure from the surface of the infeed table to the bottom straight edge This will be the depth of cut. OUTFEED TABLE over the tnfeed MAX. DEPTH OF CUT 1/8" of the NOTE: This Jointer-Ptaner will make a maximum 118" deep cut. To reduce THE DANGER of kickback and possible injury, the depth of cut should not exceed 1f16" when cutting wood wider than 1-1/2" CAUTtON: MAKE SURE THE SWITCH IS OFF AND THE CORD IS NPLUGGED BEFORE PERFORMING THIS CHECK 2. FENCE ADJUSTMENT The fence can be adjusted to cut angIes from 0 ° to 45Q. The fence can be tilted inboard (toward the cutter head) to maintain greater stability of a narrow workpiece or 45" outboard (away from cutter head) for larger angle cutting operations 453 INBOARD / TO ADJUST: Loosen fence lock knobs and move the fence to desired position. The angle setting ts marked on both fence segment pteces. Set the ({3°) arrow of the ciear plastic tilt indicator on the segment marks for 5 ° Increments. For 1 _ increments, set the fence segment mark between the 0 ° to 5" marks on the titt indicators For outboard tilt, add the reading on the tilt indicator to the reading on the segment For inboard tilt, subtract the flit indicator reading from the reading on the segment Tighten the lock knobs to maintain the desired setting '\ TILT iNDiCATOR 3. CUTTER GUARD _Ak The cutter guard provides protection over the cutter always be in place and functioning properly Check a the guard to make sure it is functioning head. it must properly Pass a tf4" thick piece of wood over the cutter head between guard and fence The guard must return automatically the CAUTION: iF THE CUllER GUARD FALLS TO OPERATE PROPERLY, CUTTER CONTACT GUARD RETURN SPRING WILL NEED THE REPLACING. YOUR NEAREST SEARS STORE OR SERVICE CENTER FOR REPLACEMENT SPRING AND INSTRUCTIONS BEFORE USING THE JOINTER-PLANER. Open the cutter guard ali the way until it stops and release it several times it should always t"eturn to its orlg]na_ position 4. GUARD STOP The Craftsman JointedPlaner comes equipped with a cutter guard stop assembly to improve safety and reduce risk of injury. Be sure to read and understand all instructions in the ASSEMBLY and BASIC JOINTERIPLANER OPERATION sections before operating this tool 5. ON-OFF SWITCH The operating positions of the "On-Off" switch are located on the front of your Jointer-Planer. Push the switch up to turn your JolnterPlaner "on" and down to turn your Jolnter--Planel "off". The switch has a switch key which, when removed, allows the switch to be locked in the "off" position To activate the locking feature push switch to "off" posttlon and pull switch key. \ WARNING: BE SURE SWITCH iS iN THE "OFF" POS]T1ON _SWITCH t_lL BEFORE PLUGGING JOINTER-pLANER INTO POWER SOURCE FAILURE TO DO SO COULD RESULT _N ACCtDENTAL STARTING CAUSING SERIOUS iNJURY SWITCH KEY 9 BASIC JOINTER=-PLANER OPERATION For your safety do not exceed a 1t16" deep cut on a planing operation for work pieces wider than 1..1/2" For work pieces less than 1-1t2", a 118" cut can be taken at a stow feed rate For your own safety, ALWAYS use hold downtpush blocks when JOINTING wood that is NARROWER than 3 in.. or when PLANING wood that is THINNER than 3 in. This Jo}nter-PJaner is designed with a special cutter head and internat baffle that blows the sawdust and chips from the rear of the machine To keep this system operating properly, the motor speed should be maintained. A feed rate that is too fast will slow the motor down resulting in a poor cut and poor chfp discharge. The type of wood, wood grain, and moisture content of the wood all affect an acceptable feed rate Do not plane, joint or bevet wood shorter than 12 in Matertai this short is more difficult to control while being cuL Small pieces of wood can tip over on the tables or into the cutterhead and can be kicked back toward you For best resutts, take light cuts For average planing, jointtng, or beveling, a cut between 1132 and 1t16 in. deep wil! produce the best resutts .... ,_CAUTtON: MAKE SURE ALL SiX BLADE LOCKING SCREWS ARE TIGHTENED SECURELY BEFORE ATTEMPTING TO TURN THE MACHINE'ON" OR ATTEMPTING ANY OPERATION SETTING THE GUARD STOP 3 Rotate the guard stop and knob clockwise until it contacts the cutter guard and lock the knob To prevent binding or pinchlng, some clearance will be required between the guard stop and the cutter guard.. 4 The guard stop is now set to cut workpiece as the sample used in the set up.. 5 Be sure to use this procedure whenever using the Jointerf Planer and lock the cutter guard in the fuily closed position when not in use to prevent Injury to anyone unfamiliar with this tooi_ Failure to do so may result in serious injury CAUTION: MAKE SURE THE SWITCH iS IN THE OFF POSITION AND THE CORD UNPLUGGED BEFORE SETTING THE GUARD STOP. The guard stop assembly allows you to limit the cutter guard opening during operation and can be adjusted to prevent the cutter guard from opening when the JolntedPtaner is not in use. As a Safety Cover When the JointerlPlaner is not in use, rotate the guard stop and knob clockwise until it contacts the cutter guard and lock the knob. of the same width During Operation 1. With the Jointer/Planer switch in the off position and the cord unplugged place a workpiece of the size to be used on the infeed table 2 Loosen the guard stop knob and pass the workplece between the fence and the cutter guard and through the cutter area until the cutter guard is rotated as far as this workplece wi!l require FEEDING THE WORK PIECE Hoid the board firmty DOWN on both tables and AGAINST keep fingers close together the fence Feed the board at a continuous even rate of speed until the cut is made along the entire length of the board Any hesitation or stopping could cause a "step" to be cut on the edge of the board which would cause the board to ride up on the outfeed table resulting in a "crooked" edge on the board WI"Frl1HE GRA_ AGA|NST WORK PIECE THF_ GRA}N _ FEED Always feed WITH THE GRAIN whenever possible. If the nature of the work ptece is such that it must be fed AGAINST THE GRAIN, take very light c[Jts and feed siowiy. ROTATION HAND-OVER=HAND Start with the left hand in the forward position. As the RIGHT hand passes over the cutterhead, remove the LEFT hand ,.CONTINUE feeding while placing the LEFT hand behind the RIGHT Continue feeding in this manner "hand over hand," until the entire length of the board is cut Pressure should be applied over the cutterhead and outfeed table DO NOT FEED TOO FAST A slow steady rate of feed produces a smooth accurate cut.. Feeding too fast causes a "rippled" cut.. makes it difficult to guide the workpiece accurately and could be hazardous 10 ,_WARNING: NEVER PLACE THE HEEL OF YOUR HAND AT THE END OF THE WORK PIECE WHEN FINISHING A CUT. THIS COULD RESULT tN YOUR HAND COMING IN CONTACT WITH THE CUTTER CAUSING SERIOUS tNJURY. At the end of the cut, position your hand on TOP NEAR THE END of the work piece and continue feeding the work piece until the cutter guard has returned to its closed position RIGHT USING HOLD DOWNIPUSH BLOCKS ALWAYS use the hold down/push blocks that is NARROWER than 3 in or PLANING than 3 in when wood HAND'OVER HAND JO_NTING wood that is THINNER Grasp the hold downlpush btocks firmly with the fingers close to.. gether and wrapped around the handle Position them fiat on top of workpiece, and push the workpiece down against the table to provide a quality cut and minimize the chance of a kickback. Hold down pressure must be sufficient to prevent hold down/push block from sliding or slipping on the surface of the workpiece when advancing work piece over cutter head Use a handoover,.hand motion of the hold downlpush blocks careful to maintain control of the workpiece at all times being This means that once the work piece has passed the cutter head onto outfeed table, one hold downlpush block must always main ° tain contact with the work piece with outfeed table When planing wood 3t4 in. thick and NARROWER than the hold downlpush btock, tilt the hold downlpush block so that it clears the top of the cutter guard while feeding. Never plane wood that is thinner than 1/2 in .because it is apt to split or shatter and thus has a greater tendency to kickback ,_CAUTION: IF THE HOLD DOWNfPUSH BLOCKS TEND TO SLIP WHILE FEEDING, CLEAN RUBBER SURFACE IMMEDIATELY WITH SANDPAPER. BEVELING AND CHAMFERING OUTBOARD The fence on your jointer-planer to 45 ° outboard lock knobs Adjust is adjustable_rom the fence to desired 45 ° inboard angle and tighten BEVELING is the cutting of an angle on the entire edge of a board Beveling may require several passes due to the depth of cut needed to bevel entire edge of board. BEVEL EDGE CHAMFER EDGE CHAMFERING is removing only lhe corner of the edge of a board Normally a chamfer is made with one cut; therefore, a cut deeper than 1116" may be made tl Forbeveling andchamfering operations, follow the same procedure as for jointing and planing described on pages 10 and 1t Before performing these operations make sure the surface of the work piece that contacts the fence is fiat and smooth Maintain firm control of the work piece at all times against fence surface and tabie surfaces, holding it firmly Use hold downlpush bfocks for wood under 3 in, wide Position them so you have contro_ of the work piece at ail times and so they do not contact the guard or the cutter head USING A WET--DRY Your Jointer-Ptaner Craftsman Wet-Dry VAC has a rear chip exhaust which fits all Vacs with a 2-1/2 inch hose A 2-112 In, to 1-114 in, hose adapter is supplied with the machine for 1-1/4 in, hose connect}ons, Attaching a Craftsman Wet-Dry Vac will keep your work area cleaner, Craftsman Wet-Dry Vacs are available at Sears Catalog and Retail Stores. WARNING: DO NOT REMOVE CHIP DEFLECTOR EVEN _F VACUUM HOSE REMAINS PERMANENTLY ATTACHED TO MACHINE, NEVER LEAVE HOSE ON MACHtNE DURING OPERATION iF A VAC IS NOT USED DURING OPERATtON OR THE HOSE AND MACHINE WiLL CLOG WITH CH_PS CHiP EXHAUST = VACUUM PORT MAINTENANCE TIMING BELT REPLACEMENT 1 UnpJug your Jointer,.Planer and put switch in OFF position PLANER RESULT IN ACCIDENTAL STARTING DANGER: COULD FAILURE TO UNPLUG YOUR JO_NTER-CAUSING SERIOUS iNJURY ,_ 2 Remove access covet plate by loosening two pan head screws under the machine and one located under the cutter guard, being careful not to damage or disconnect the switch wiring DO NOT remove cutter guard or guard spring from access cover, 3 Remove old timing ward pressure belt by turning belt and maintaining out- 4 Replace with new tfmlng belt by turning belt end maintaining inward pressure NOTE: Make sure full width of bett is on both pulleys,, CUTTER _[! Oil and GUARD RETURN O NOT LUBRICATE GUARD lubricating products damage andtor destroy SPRING CAUTION: PROPERLY (SEE "CONTROLS AND ADJUSTMENTS '! SECTION), THE CUTTER GUARD RETURN SPRING WILL NEED REPLACING CONTACT YOUR NEAREST SEARS STORE OR SERVICE CENTER FOR REPLACEMENT SPRING AND IN.. THE PIVOT POINT OF THE CUTTER may contain the cutter chemicals guard or other plastic that fF THE CUTTER GUARD FAILS TO OPERATE can parts STRUCTIONS 12 BEFORE USING THE JOINTER--PLANER BLADE REPLACEMENT AND ADJUSTMENT NOTE: To rotate the cutterhead or to hold it steady, use a screwdriver in the slot in the cutter shaft through the small hole in the rear of the machf_'le just above the vacuum port. BLADE 3 Using WOOD BLOCK CUTTER_ HEAD 1. Unplug your Jointer-Ptaner and put switch in off position DANGER: Failure to unplug your Jointer-Planer could result in accidental sta_:ting causing serious injury 2 Btock the cutter t CLAMP guard open. CUTTER the 5132" hex key (A_len wrench), btade lock screws securing blade and blade clamp. 4. Lift blade and blade clamp 5. Clean any sawdust removed from remove the three (3) from cutter head cuttethead and any parts you have BLADE 6 Place blade clamp against the replacement blade and replace in cutterhead with the (3) blade lock screws. NOTE: Retighten bfade lock screws so that the blade is he_d by friction but still a]lows for blade movement CU'_ER HEA_ BLADE _/_BLADE 7. Place a straight edge across the outfeed cutterhead opening 8. Rotate the cutterhead table and across unti_ the blade contacts LOCK SCREW the straight edge (rotate backwards to prevent damage to the cutting edge). A properly adjusted blade will lightly tick (touch) the straight edge 9. BLADE TOO HIGH: If the straight tt must be _owered wood to lower it_ edge is lifted NOTE: Check blade height aI both ends of blade. After one is adjusted, repeat for second blade by the blade, CHIP ,_ DISCHARGE/VACUUM BACK SIDE MACHINE I STRA IGHTEDGE / blade lock screws. 12. Recheck blade adjustment, with outfeed table 13. Recheck the first Tap the blade lightly with a scrap piece of 10 BLADE TOO LOW: If the blade does not touch the straight edge, it should be raised Pry the lower edge of the blade with a screwdriver against the edge of the outfeed table Always protect the edge of the table with a scrap of wood or piece of cardboard 11. Tighten CLAMP the screws making sure blade is still level to be sure they are secure iOUTFEEDTABLE DANGER: COULD FAILURE TO IN TtGHTEN SCREWS RESULT SERIOUS BLADE INJURY. LOCK GENERAL MAINTENANCE Keep your Jotnter-Planer clean and adjusted property for DO NOT allow anything to obstruct the chip discharge disturb the air flow produced by the cutter head maximum performance and longevity of the rnachtne. Do not allow pitch to accumulate on the tables, fence, cutter guard, or blades. Clean them frequently with Sears Gum and Pitch :_emover stock number 4919t. outlet or lI the chip discharge of your Jotnter*Planer clogs with chips, turn the switch OFF and UNPLUG the unit to avoid accidental starting D_atodge the chips and debris with apencit or small wood dowel. When resuming operation with the same work piece, feed at a stower rate to avoid re-clogging Use of a Wet-Dry Vac will virtually eliminate the chances of clogging. GASOLINE, PENETRATING OILS, ETC. COME'" IN CON,_WARNING: DO NOT AT ANY TtME LET BRAKE FLUIDS, TACT WITH PLASTIC PARTS THEY CONTAIN CHEM.. tCALS THAT CAN DAMAGE AN DtOR DESTROY PLASTICS. 13 REPAIR PARTS to CO LO t4 e,i e41 Z ,,,.J d, "0 ILl Z ..3 =. 2_. !-- -- Z J o _. I Z 0 Z _5 z ,..n t;_ ]"*. z t*t_ . ,5 e,_ co Z _ 0 o 2 _S8 ii 0 '=":' _z _o _p <..._ _ =_- _=_. >.-...__'_= i*=- _n .._ io i . _0 iz oo@8 6_ _ oo _2_ °°oo _'&_'_ o_NN i< im o i 15 99_8_8 ,_e?SegeNN o3 TROUBLE SHOOTING TROUBLE CHART PROBABLECAUSE Woodstrikes outfeed table after passing over cutterhead Ripples on planed sU."i',face Planedsurface not:straight Blades impioperly adjusted betow surface of outfeed table REMEDY ! ............................................. Re-adjustblades ! 2 tnfeed table oul of adjustment 2 Contactyour nearest Searsstore or service center' 1 Oneblade set higher than other 1 Re-adjustblades 2 Dull blades 2 Re-sharpenor replace 3 Board not held firmly against fence or outfeed table 3 Holdboard firmly against fence and outfeed table 1 Infeed fable looseorout of adjustment 1 Adjust infeed'tablei'see'Maintenance section 2 Bladesset too low 2 Re-adjustblades Excessivegougin_ at end of cut. ! Bladesset toohigh aboveoutfeed table 1 Resetblades 90 ° and 45 ° cuts inaccurate t Fenceand tilt indicators not adjusted propefly. 1 Re-adjustfence, seeAssembly section. Cutter guard does not function properly ! l_,eturnspring b[oken, or spring has beenweakened I Replacespringimmediatety Contact your nearest Sears store or service center. Chip discharge clogs 1 Obstruction'reducing air flow i 2 Cutter head speed too stow 2 Decreasefeed speed 3 Woodhas high moisture content 3 Decreasefeed speed 1 Work feed speedtoo fasi 1 Decreasefeed speed Cutter slows down during operation ..... 2 Attempting to removetoomuch material ......... Removeobstruction, 2_ Decreasedepth of cut, make twoor morecuts r" i' 4VB-INCH JOINTER-PLANER Now that you have purchased your JointeroPlaner, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co stores, Be sure to provide all pertinent facts when you call or visit, Service MODEL;'NO. 149.236222 WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING * PART NUMBER • PART DESCRIPTION " MODEL NUMBER: 149 236222 • NAME OF ITEM: JOINTER--PLANER INFORMATION: Atl parts listed may be ordered from any Sears Service Center and most Sears stores How To Order Repair Parts SEARS, ROEBUCK If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling AND CO., Dept. 698/731A, Sears Tower, Chicago, 'r IL 60684 P_inted in US,A
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