Craftsman 17125450 User Manual INDUSTRIAL DOVETAIL FIXTURE Manuals And Guides L0807067
CRAFTSMAN Router Accessory Manual L0807067 CRAFTSMAN Router Accessory Owner's Manual, CRAFTSMAN Router Accessory installation guides
User Manual: Craftsman 17125450 17125450 CRAFTSMAN INDUSTRIAL DOVETAIL FIXTURE - Manuals and Guides View the owners manual for your CRAFTSMAN INDUSTRIAL DOVETAIL FIXTURE #17125450. Home:Tool Parts:Craftsman Parts:Craftsman INDUSTRIAL DOVETAIL FIXTURE Manual
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CRAFT$1VlAK INDUSTRIAL DOVETAIL FIXTURE Model No, 171.25450 • Assembly • Operation iMPORTANT;Thefollowingrouter bits are required for usewith this fixture:#25414-1/4-in. Straight Router Bit and #25415-9/16-in. Dovetail Router Bit which are used for THROUGHor OPENJOINTS. : #25505 or #26318-1/2-in. Dovetail RouterBit which are used for a!l HALFBLINDJOINTS. Readand follow all instructions carefully. KEEPTHIS MANUALFOR ' FUTURE REFERENCE, Sold by Sears, Roebuck and Co,, Hoffman Estates,IL 60179 # 83463 , i i FAILURETO HEEDALLSAFETYAND OPERATINGINSTRUCTIONS ANDWARNINGSREGARDINGUSEOF THIS PRODUCTCANRESULT IN SERIOUSBODILYINJURY 1) KNOWYOURPOWERTOOL Readtheowner'smanualcarefully.Learnitsapplicationsand Iimitatlonsaswell asthe specificpotentialhazards particularto this tool. 2) GROUND ALLTOOLS(UNLESSDOUBLE INSULATED) If tool is equippedwith anapproved3-conductorcordand a 3pronggroundingtypeplug,it shouldbepluggedinto a threehole electricalreceptaute. It adapteris usedto accommodate a twoprongreceptacle,the adapterwire mustbeattachedto known ground,(usuallythescrewsecuringreceptaclecoverplate). Neverremovethird prong.Neverconnectgreengroundwireto a terminal. 3) KEEPGUARDS IN PLACE --in workingorder,and in properadjustmentandalignment. 4) REMOVE ADJUSTING KEYSANDWRENCHES Forma habitof checkingto seethat keysandadjustingwrenches areremovedfrom tool beforeturningit on. 5) KEEPWORKAREACLEAN Clutteredareasandbenchesinviteaccidents.Floormustnot be slipperydoeto waxor sawdust. 6} AVOIDDANGEROUS ENVIRONMENT Donot usepowertools in dampor wet locations or exposethornto rain.Keepwork areawelI lighted.Provideadequatesurrounding workspace. 7) KEEPCHILDREN AWAY All visitorsshooktbe keptata safedistancefrom work area. B) MAKEWORKSHOP CHILD-PROOF --with padlocks,masterswitches,or by removingstarterkeys. 9) DONOTFORCETOOL It will do thejob betterandsaferatthe ratefor which it was designed. 10)USEAPPROPRIATE TOOL Donotforcetool or attachmentto doa job for which itwas not designed. 11)WEARAPPROPRIATE APPAREL Donotwearlooseclothing,gloves,necktiesor jewelry(rings, wristwatches)to getcaughtin movingparts.Nonslipfootwearis recommended. Wearprotectivehair coveringto containlong hair. Rolllongsleevesel;Dyetheelbow. 12)USESAFETY GOGGLES (HeadProtection) WearSafetyGoggles(mustcomptywith ANSIZ87.1) at all times. Also,usefaceor dust maskif cuttingoperationis dusty,andear protectors(plugsor muffs)duringextendedperiodsof operation. 13)SECURE WORK Useclampsor a viseto holdwork whenpractical,it's saferthan usingyour handandfreesbothhandsto operatetool. 14) DONOTOVERREACH Keepproperfootingand balanceat all times. 15) MAINTAIN TOOLSWITHCARE Keeptools sharpandc]eanfor bestand safestperformance.Follow instructionsfor lubricatingand changingaccessories. 16) DISCONNECT TOOLSBEFORE SERVICING -when changingaccessoriessuchas blades,bits,cutters,etc. 17)AVOIDACCIDENTAL STARTING Makesureswitchisin OFFpositionbeforeplugging in. 18) USERECOMMENDED ACCESSORIES Consulttheowner'smanualfor recommended accessories.Follow the instructionsthat accompanytheaccessories.Theuseof improperaccessoriesmay causehazards. 19) NEVERSTANDONTOOL Seriousinjurycouldoccur ;f thetool Istipped orthecuttingtool is accidentallycontacted.0o notstore materialsaboveor nearthe tool that wouldmakeit necessaryto standon thetoolto reachthem. 20) CHECKDAMAGED PARTS Beforefurther useof thetooI, a guardor otherpart thatis damaged shouldbecarefullycheckedto ensurethat it will operateproperly and performits intended function.Checkfor alignmentof racy(rig parts,bindingof movingparts,breakageof parts,mounting,andany otherconditionsthat mayaffectits operation.A guardor otherpart that isdamagedshouldbe properlyrepairedor replaced. 21) DIRECTION OFFEED Feedwork intoa bladeor cutteronly againstthedirectionof rotation of the bladeor cutter. 22) NEVERLEAVETOOLRUNNINGUNA'n'ENDED Turnpoweroff. Do notleavetool until it comesto a completestop. 23) KEEPHANDSAWAYFROMCUT(1NGAREA 24) STOREIDLETOOLS Whennot in use,tools shouldbestored in dry, highor Iocked-up place---outof reachof children. 25) O0 HOTABUSECORD Keepcordawayfrom heat,oil, and sharpedges. 28) OUTDOOR EXTENSION CORDS Whentoo! is usedoutdoors,useonlyextensioncords suitablefor useoutdoors,and so marked. 27) NEVERUSEIN ANEXPLOSIVE ATMOSPHERE Normalsparkingof the motor couldignitefumes,flarnmab;eliquids, or combustibleitems. 28) DRUGS,ALCOHOL, MEDICATION Do notoperatetool while underthe influenceof drags,alcohol,or anymedication. READANDUNDERSTAND THISCOMPLETEINSTRUCTIONBOOK BEFOREUSINGTHISPRODUCT 2 ADDITIONALSAFETYINSTRUCTIONS FORYOUR INDUSTRIALDOVETAIL FIXTURE 1) Alwaysweareyeprotectionthat complieswith currentANSI StandardZ78A. 2) Noiselevelsvarywidely.Toavoidpossiblehearingdamage,wear earpIugsor muffswhenusingthe DovetailFixturefor hoursata time. 3) Weara dust maskalongwith thesafetygoggles. 4) Donot usethis DovetailFixturewith routerbits or guide bushingsotherthanthosespecifiedfor thecuts beingmade. 5) Followtheinstructionsin yourRouterOwnersManual. 6) Vibrationscausedbytherouterduring usecancausefasteners to becomeloose.Beforeuseandperiodicallyduringusecheckall fastenersto makesurethat theyareagtight andsecure. 7) Donot usethis productuntil all assemblyinstallationstepshave beencompleted,andyouhavereadand understandnit safetyand operationalinstructionsin this manual,andtheRouterOwners ManuaL 8) Makesurethat therouterbit is properlypositionedin therouter so that it doesnot contactthe guidebushingor thetemplatewhen cutting. 9) TheDovetailFixturemustbe securelymountedto a workbench or otherstablesurfacewhenin use.Thefront of the baseshould overhangthe front of theworkbenchbyno merethan1/4" to provide clearancewhenclampingworkpiecesto theDovetailFixture. 10) Donot usethe DovetailFixtureas a worksurface.Doingso may causedamageto theDovetailFixture,whichcancauseit to be unsafe to use.A workbenchshouldbeusedfor this purpose. 11)This productis designedto cut flatworkpieces.Donotcutor attempttocutworkpieces thatare notflat or thatareirregularly shaped. 12)This productis to beusedfor cuttingwoodworkpiecesonly.Do not usethisproducttocutmetalor anyothernon-woadmaterial. 13)This producthasbeendesignedto cut workpieceshaving thicknessesof 3/8"to 1".Donot usefor workpiecesof anyother thicknesses. 14) Donotclampanyworkpiecesto the DovetailFixtureor makeany adjustmentsto theDovetailFixtureunlessthe routerhasbeenturned off, the routerbit is notturning,andthe Routerhasbeen disconnectedfrom theelectricaloutlet. 15)Whensetting"lhe-dopth-ot-cut"of the routerbit, makesurethat theworkplaceis clampedto the DovetailFixturein sucha.manner that therouterbit doesnotcutinto the Dovetailbasecausing damageto it or passibleseriousinjurytoyou. 16) ALWAYS UNPLUG THEROUTERFROMTHE ELECTRICAL OUTLET BEFORE INSTALLING ORREMOVING ROUTER BITSFROMTHEROUTER ANDWHENADJUSTING THECUTTING DEPTHOFTHEROUTER BIT;ORWHENINSTALLING ORCHANGING GUIDEBUSHINGS, 17)NEVERLiFTTHEROUTER UPWARDS WHENTHEROUTER iS "ON",THEROUTER BIT ISROTATING, ANDTHEGUIDEBUSHINGiS NEARORTOUCHING THETEMPLATE, BECAUSE THISWILLCAUSE THEROUTER BITTOCUTINTOTHETEMPLATE ANDDAMAGEIT. INTRODUCTION o • • Your Sears/Craftsman industrial Dovetail Fixture is an accessory used with your Router to allow you to make drawers, chests, and the like where dovetail joints are used to join the front, back, and sides of the workpiece. The Dovetail Fixturewig allow you to make 1" spaced flush and flush offset and 318"rabbeted haif-bfind dovetail joints, in addition you can make 1" spaced (or open) dovetail joints. Workplace widths up to 16" can be accommodated. Workplace thicknesses between318"and 1" can be accommodated, The Dovetail Basehas six pockets molded into its front which are gauges to aid you in setting the "depth-of-cut" for commonly used depths: 3/8", 1/2", 5/8", 3/4'1,7/8", and 1". The Dovetail Fixture comes with two templates andtwo guide bushings for making bait-blind and through or open joints. Sears/Craftsman router bits, #25414 and#25415, WHICH MUST BE PURCHASEDSEPARATELY,are required to make the THROUGHor OPENjoints. Sears/Craftsman router bit, #25505 or #26318, WHICH MUST BE PURCHASEDSEPARATELY, is required for making the haIf-bIind joints. Eachtemplate has a label, describing the joint that can be cut, along with set up information, the bit and guide bushing required, and the stop block setting for a particular joint. The Dovetail Fixture can be used with al! Sears/Craftsman Routers. With a separately purchasedSears/Craftsman#25326, Universal Router Adapter,the DovetagFixture can be usedwith many nonCraftsman Routers, such as, Black & Decker,Makita, and SkiL UNPACKING ANDCHECKING CONTENTS • in order to simplify handIing and to minimize any damagethat may occur during shipping, your Industrial Dovetail Fixtureis packaged unassembled, Separate all parts from the packing materials and check each onewith the igustrations and list of parts at the endof this manuaIto make sure that ag parts are present before discarding any packaging material. If any parts are missing or cannot be accounted for, do not attempt to assemble,install, or use the industrial Dovetail Fixture until the missing parts havebeen obtained and the product has beenassembled correctly. Contact your localSears Retail Outletfor a repIacement product or for the missing parts. 3 ASSEMBLYINSTRUCTIONS Thefollowingtoolsare requiredfor assembly: 1) A mediumsizedPhillipsscrewdriver, 2) A smallor mediumsizedadjustablewrench. ASSEMBLYOFTHERIGHTSIDETEMPLATESUPPORTTO THEDOVETAILBASE 1). Placethe dovetailbasetopsidedownon a flat surface. 2) insertoneof the5/16-18x 2" long roundheadsquareneckbolts into thes!ot in the rightsideof thebase.(NOTE:Therightsideof the baseis identifiedbythewords RIGHTSIDEmoldedinto it.) 3) Placea 11/32"I.D_x 7/8"O.D.washerontothe bolt asshownin Figure1, 4) Threada 5/16-18hexnut ontothe bolt, asshown,until it bottomsout againstthe washer, 5) Backoff the nutfrom the washerbetween1/4 and 1/2turns. Nigh the nut sothat thecornersof the nutareverticallYlineduPasshown. Notethe alignmentof the hexpocketinthetemplatesupport.Thebolt shouldbe freeto movesideto side; if it doesnot, loosenthenut 1/3 turn or untilthe cornersof thenut pointup anddown. 8) Assembletheright templatesupportto theright side of thedovetailbaseso thatthe hexoutlinesup andf ts into thehexpocketin the right templatesupport,(NOTE:Therighttemplatesupporthasthewords RIGHTSIDEmoldedinto it for identification.) 7) Assemblea #10-32x 5/8°tongpanheadmachinescrew,a 13/64"!.D.x 9/16"O.D.washer,anda #10"32hexnutt° thebaseassh°wn t° hold thetemplatesupportin place.Securelytightenthe nut and screw_ 8) Thetemplatesupportshouldmovefreelyfront to backalongthe sideof the base,If it doesnot, it meansthat the 5/16-18hexnut is too tight on thebolt andshouldbeloosened.Todo this, removethefastenersassembledin step T, andremovethetemplatesupport;repeatsteps 4 through7. • ASSEMBLE THE LEFT SIDE TEMPLATE SUPPORT TO THE DOVETAIL BASETHE SAME AS THE RIGHT SIDE TEMPLATE SUPPORT WAS ASSEMBLED "/8"longPANHEAD MACHINE SCREW Fig. 1 11/32"LO.X T/8"O.D.WASHER MUSTLINEUP 5/16-18X2"tongROUND HEAD SQUARE NECK BOLT _.D.WASHER ?HEXNUT DOVETAIL BASE _ BACKOFDOVETAIL BASE ASSEMBLYOF THETOP CLAMPINGBARTO THEDOVETAILBASE 1) Assemble one of the boltsupportsto bothof the 5/16-18X 3-1/2"longroundheadsquareneck boltsas shown in Figure2. 2) Alignthe squareon the boltwiththe squareholein the boltsupport.Theboltsupportisto =bottom-out"againstthe bolt asshown in Figure3. FIG. 2 5/16-18X3-1/2" FIG. 3 longROUND HEAD SQUARE FIG. 3a _-x ,o,, 3) Assembleone ofthespringsto eachof thenylonspring retainersby pushingthespringoverthe raisedcylindricalportionof the springretaineras shownin Figure3a andFigure3b, 4) Positionthe dovetailbaseon a fiat smoothsurfaceso the backof the baserestson thesurface. NOTE:ALTHOUGH BOTHENDSOFTHEDOVETAIL BASEARESHOWNASSEMBLED IN THEFOLLOWING FIGURES, THEACTUAL ASSEMBLYIS DONEONEENDATATIME. 5) Fromthe bottomof the base,inserta boltwithbolt supportthroughtheslot in the top of the basesothe raisedportionof the bolt supportgoesinto theslot, asshownin Figure4, Fig, 4 SLOT IN DOVETAIL EASE DOVETAIL EASE / SLOTIN DOVETAIL BOLTAND BOLT BASE BOLTAND BOLT SUPPORT FRONTOFDOVETAIL BASE 6) Placea 5/16" I.D.X 7/8"O.D.thick nylonwasheroverthe boltso that thecountersink facesawayfromthe dovetailbaseas shownin Figure6. It will be necessaryfor youto holdthe bolt in placewhenperformingthis andthe followingsteps. HELPFUL HINTS:Positionthe bolt andthe boltsupport underthe notchin the rib as shownin Figure5, to help hold thebolt in place, Fig. 5 _ NOTCH INRIB SLOTIN DOVETAIL BASE BOLTAND BOLT SUPPORT 7) Placea springand springretainer,assembledin step3, overthe bolt sothespringfits intothe countersink in thethick washerasshown In Figure6. 8) Pressdownon thespringretaineruntiljust the endof the bolt sticksout pastthe endof the springretainer. 9) Slidethe clampingbaroverthe bolt sothatthe springretainerabutstheinsideof theclampingbar asshownin figure6. NOTE:THE SPRINGRETAINER MUSTPUSHAGAINST THECLAMPNG BAR. 10)Placean 11/32"I.D.X 7/8"O.D.thin nylonwasherandan 11/3Z I.D.X 7/8" O.D.washerover the bolt. It will be necessaryfor youto pressdownonthe dampingbar whiledoingthis. 11) Takeone ofthe clamping knobsandthreadit ontothe bolt asshown.DONOTTHREAD the knobcompletelyontothe bolt--just enough sothe knobholdsthe clampingbarin place. CLAMPING FIG. 6 Assembleclampingbar, knobs, end caps on bothends as shown KNOB t f/32"LD.X 7/B"O.D.WASHER CLAMPINGBARDETAIL 11/32"LD.X T/8"O.D. THINNYLONWASHER CLAMPING BAR 11/32"LD.X 7/8"O.D. NYLON SPRING RETAINER (RETAINER ABUTSTHE CLAMPING BARENDCAP WASHER LAMPING SPRING AND NYLON SPRING RETAINER FIT INSIDE THEOPEN SIDEOFTHE CLAMPING BAR (SEECLAMPING BARDETAIL) SAR) / OPEN SIDEOFTHECLAMPING BARPOINTS TOWARD THETOP SURFACE OFTHEDOVETAIL BASE 11/32"LD.X 7/8"O,D. \ t THICKNYLON WASHER / -- DOVETAIL BASE TOPSURFACE OFTHE RIGHTTEMPLATE SUPPORT SPRING 31/2"BOLT BOLl SUPPORT CLAMPING BAR(SHOWN WITH / ENDCUTAWAYANDSECT!ONED / SONYLON SPRING RETAINER / PLACEMENT CANBESEEN) / COMPRESSION SPRING 12) Repeatabovesteps4 through11for theotherendof the clampingbar. 13) Assembletheendcapsto the endsof the clampingbar by pressingthem in; theyare designedto be "force-fit"intothe bar in oneway only.It maybe necessaryto "tap" themin by gentlyhittingthem with a rubbermatletor a pieceof wood--since theyfit very tightly intothe clamping bar, USECARE WHEN DOINGTHISSO AS NOT TO DAMAGE THEEND CAPS, USECARETHATTHE CAPSAREPROPERLYALIGNEDAS SHOWN WHEN ASSEMBLINGTHEM TO THEBAR. fig.7 CLAMPING BARPARALLEL TO TOPOFBASE 0 J SPACING TOBE APPROXIMATELY 1-1/2" 0 0 14) Tightenthe clampingknobsontothe boltssothat thespacebetweenthebottomof theclampingbarand thetop of the baseis about 1 1/2".Theciampingbar shouldbe paralletto the top of the base. 15) After completingthe abovestepsyour DovetailFixtureshouldlooklikethe illustrationin Figure7. 6 ASSEMBLYOF THEFRONTCLAMPINGBARTO THEDOVETAILBASE 1) Assemblethe front clampingbarto the dovetailbasefollowingthesameprocedureusedto assemblethetop clampingbar tothe dovetail baseas shown in Figure8. The5/16-18X 4-1/2"long roundheadsquareneckboltsare used, Fig. 8 CLAMPING BAR (SHOWN WITH ENDCUTAWAY ANDSECTIONED SONYLON SPRING RETAINER PLACEMENTCANBE SEEN) 0 4 I/2" BOLT / COMPRESSION SPRING "" 11/32"1.D. X 7/8"O.D, THICK NYLONWASHER BOLT COMPRESSION SPRING NYLON SPRING RETAINER (RETAINER ABUTSTHE CLAMPING BAR) CLAMPING BAR ENDCAP RETAINER 1!/32"LD.X 7/B"O.D, THINNYLONWASHER 11/32"I.D.X 7/8"O.D.WASHER ASSEMBLYOF THECAM HANDLESAND PIVOTSHAFTTO THEDOVETAILBASE • • • • Afterthe cam handlesandpivot shafthavebeenassembledto thebase,it will be possible to accuratelypositionthetemplatesfor close fitting joints, Notethat therearesomegraduationson bothtemplatesupports. Rotatingthe cam handlesothat thepointerlinesup with one of thegraduationspermitsaccuratefront-to-backpositioningof the template. Camhandlesare designedto provideinfinitetemplateadjustment. Onegraduationequals1/64"of movementof thetemplate. Rotatingthe cam handlesothat thepointerlevermovestowardthe front of thebase.causesthetemplateto alsomovetowardsthefront of the base. Converselyrotatingthecamhandlesothat thepointerlevermovestowardthe backof the base,causesthetemplateto alsomove towardsthe backof the basealso. 1) Assembleone of the camhandlesto the pivotshaftusinga #10-32x 5/8"long panheadmachinescrewanda 13/64"I.D.x 9/16" LD. washer,asshown in Figure9, 2) Usecareso that the pivotshaftfits intothe hex-shapedholein thecam handle.Thepivotshaftmayfit tightly intothe camhandle; this is normal. 3) Makesurethat thepivot shaftbottoms*outinsidethe cam handle. Fig. 9 / 13/64"t.D.X 9/16°0.O,WASHER --_,,,,_ CAMHANDLE _ 7 PIVOT SHAFT 4) Securelytightenthe screw, NOTE:THENEXTTWOSTEPSAREPRE-ASSEMBLY STEPS. 5) Sgdetheretainerovertheendof thepivotshaftfor about2".Theretainermayfit tightly;thisis normal 6) Threadthe#1_`16x1/2"_ngpanheadtappingscrewint_theh_eintheretainerunti_itbott_ms-_tagain_tthepiv_tsha_.(Thescrew will fit tightlyin the hole.)SeeFigure10. Fig. 10 _ #!0-16X 1/2"LONG PANHEAD TAPPING SCREW 7) Loosenthescrewaboutone turn. Removethe retainerfrom the shaftandsetit asidetemporarily. 8) Assemblethe pivot shaftwith camhandleto the basebyinsertingtheendof thepivot shaftthroughthe holestnthe righttemplate support andthebase. 9) MAKESURETHEORIENTATION OFTHECAMHANDLEISAS SHOWNIN FIGURE11. 10) Placethe retainerat thelocationshownin Figure12 end pushthe pivotshaftthrough.THEORIENTATION OFTHERETAINER RELAT]VE TOTHECAMHANDLEWITHSCREWMUSTBEAS SHOWN. NOTE:THERETAINER MAYFITTIGHTLYONTHEPIVOTSHAFT; THISIS NORMAL. Fig. 11 DOVETAIL BASE 11) Continuepushingthepivot shaftthroughthe holesand theretaineruntilthe endof the pivotshaftextendsout ofthe left templatesupport asshowin Figure12. 12) Makesurethe endof thecam handlefits intothe holein thebaseasshown, Fig. 12 PIVOT, HOLE INBASE, PtVOT SHAFT SUPPORT CAM HANDLE _" 13)With the camhandlepushedin againstthe base,positionthe retaineragainstthesidewallof the base,asshownin Figure13.Theretainer shouldbarelytouchthesidewall ofthe base.Thepurposeof the retaineris to preventor minimizethe side-to-sideof thecam handleand pivot shaft. Fig. 13 RVOTSHAFT -SIDEWALLOFBASE 9 14) Assemblethe othercam handleto theotherendof the pivot shaftusinga 13/64"I,D.x 9/16"O.D,washerand a#10-32X 5/8"long penheadmachinescrew,asshownin Figure14. 15) Makesurethat thecamhandlelinesup with the camhandleat theotherend ofthe pivotshaftandthat theend ofthe camhandlefits into the holein thebase. 16)Tightenthe screwsecurely, LEFTTEMPLATE SUPPORT Fig. 14 /_ #10-32X5/8"LONG PANHEAD MACHINE SCREW _" DAMHANDLE 17)Rotateone of thecamhandtes-ltshoutdrotatefreelyand movethetemplatesupports, 18) If this doesnot happen,loosenthescrewon the retainerand movetheretainerawayfrom thesidewall slightly, 19)Securelyretightenthescrew. 20) If thereis too muchside-to-sidemovement(play)of the cam handles;loosenthescrewin theretainerand movetheretainerc/oserto the sidewaltof the base. 21) Securelyretightenthescrew, ASSEMBLYOFTHEFRONTSTOPBLOCKSTOTHEDOVETAILBASE 1) Aseemblethe front stop blockstothefront of thedovetailbase,at eachend,using#10-32x 5/8"long flatheadmachinescrews,13/64_ I.D.x 9/16"O.D.washers,and#!0-32 hexnuts,as shownin Figure15. 2) Makesurethat theopenrib portionfits intothe slot in the front of the base.Thestop blockwglfit intothe slot in onepositiononly, 3) Tightenthe screwsecurelyontothenut. 4) Assembletheotherfront stop blockto oppositeend o1the dovetagbasein the samemanner. Fig. 15 FORREASONS OFCLARITY,THEFRONT CLAMPING BAR,KNOBS, BOLTS AND SPRINGS ARENOTSHOWN WASHER DOVETAIL BASE\ SLOT _ SUPPORT _ FRONT OFDOVETAtL BASE #10-32HEX 13/64 _LD.X9/16°O.D/ WASHER J 5/8"LONGFLATHEAD MACHINESCREW FRONT STOP BLOCI_ 10 #10_32XB/8OLONG FLATHEADMACHINE SCREW ASSEMBLYOFTHETOPSTOPBLOCKSTO THEDOVETAILBASE • • Thetop stop blocksareassembledto thetop of thedovetailbasein oneof two waysdependinguponwhich styleof dovetailjoint is to becut: a) HALF-BLIND FLUSHJOINTS--The"A" on thestop blockfacestowardthe "middleof the base". b) HALF-BUNDRABBET JOINTS_The"B" on thestop blockfacestowardthe"middleof the base". c) THROUGH JOINTS--The"A" on thestop blockfacestowardthe"middleof the base". Sincetheflush joint is themorecommonlyusedjoint, thefollowinginstructionsapplyto theassemblyof the stop blocksfor this stylejoint. 1) Positionthedovetailfixturerightsideup on a flat surface. 2) Assembleoneof thetop stop blocksto thetop surfaceof the baseusinga #10-32x 7/8"longflatheadmachinescrew,as shownin Figure16.Thescrewthreadsintothe holein the bottomof thesIot. 3) Makesurethat the "A" facesthe "middleof the base". 4) Makesuretheopenrib portionof the stopblockfits intotheslot in thetop surfaceof thebase. Fig. RfB ONSTOP BLOCK_ 16 #10_32 X 7/8_LONG MACHINE SCREW \ #t0-32X 7/8"L'ONG FLAT HEADMACHINE SCREW TOPSTOPBLOCK SLOTIN TOP OFBASE SLOTIN TOP / MIDDLEOFTHEBASE OFBASE 5) Assembletheremainingtopstop blockto the oppositeend ofthe basein thesamemanner. 6) Againmakesurethat the "A" facesthe"middleof the base" 7) Tightenbothscrewssecurely. 8) Torepositionthestop blocksfor rabbetjoints,simplyloosenthescrewsjust enoughso thatthe ribson the stop blockscomeout of the slot,Thestop block isthenrotated180° to thealternateposition,sothe "B"facesthe middleof thebase,and securelyretightenthe screws. ASSEMBLYOF THECLAMPINGKNOBSTO THEDOVETAILBASE 1) 2) 3) 4) Assemb_e1_/32" _D.x 7/8"____was_ers_ntot_e_/1_-18b_its at b_thends_f t_ed__etai_ _aseassh__n in Figure17_ Assemblethe clampingknobsontothe boItsasshown. Threadtheclampingknobsontothe boltsso that thespacingbetweenthewasherandthetemplatesupportsis approximately1/2". Setthe dovetailbaseasidefor thetime beingand continueon withthe nextsection. ASSEMBLYOFTHETEMPLATES / 5/16-18X2" longROUND Fig. 17 / HEAD SQUARENECK BOLT 5/t6- t8 X2 °tongROUND HEADSQUARE NECKBOLT\ // \ 11/32"I.D.X T/8" O.D,WASHER KNOB CLAMPING / !/2"SPACING 8ETWEFN WASHER AND TEMPLATE SUPPORT (BOTH ENOS) KNOB 11 •Placethetemplatestiffenerinto therectangularslot in the underneath sideof thetemplate,asshownin Figure 18. NOTE:THETEMPLATE FORCUTTING HALF-BLIND JOINTSISBEINGUSEDASANILLUSTRATION INTHEFOLLOWIHG FIGURES. 1) Threada #8-36x 3/16"long panheadmachinescrewthrougheachof the fiveholesin thetemplateandinto thethreadedholesin the templatesupport,asshownin Figure24 and securelytightenall of thescrews. Fig. 18 _ \ _ _ TEMPLATE STIFFENER _J jRECTANGULARSLOT TEMPLATE _ _ MACHINESCREwSLOTTED BINDING HEAD_ _ MA#&3gX3!!6"t°ngPANHEADcHINE SCREW NOTE:ONSOMEEARLY VERSIONS OFTHISPRODUCT, A SLOTTED BINDINGHEADMACHINESCREWHASBEENSUBSTITUTED FORTHE PANHEAD SCREWSPECIFIED FORASSEMBLING THETEMPLATE SUPPORTS TOTHETEMPLATES. (SEETHESCREWILLUSTRATION IN FIGURE18), 2) Assemblethetemplatebracketsto thetemplateusingfour #10-32x 3/8°longpanheadmachinescrews_as shownin Figure19. 3) MAKESURETHATTHETEMPLATE BRACKETS AREASSEMBLED TOTHEUNDERNEATH SIDEOFTHETEMPLATE, AS SHOWNIN FIGURE19,ANDTHATTHEAL]GNMENT OFTHEBRACKETS IS ALSOASSHOWNIN THEFIGURE. 4) IT IS NOTNECESSARY FORTHESCREWS TOBETIGHTENED ATTHISSTAGE; THETEMPLATE BRACKETS SHOULD BEFREETOMOVE WITHRESPECT TOTHETEMPLATE ORELSEITWILL NOTBEPOSSIBLE TOALIGNTHETEMPLATE AS DESCRIBED INTHENEXTSECTION. 5) Theassembledtemplateshouldlookliketheillustrationin Figure20. Fig. 19 #10-32X 3/8"tongPANHEAD MACHINE SCREW TEMPLATE '\ _- TEMPLATE BRACKET .... 6) Assemblethetemplatestiffenerandthetemplatebracketsto the TEMPLATE FORCUTTING THROUGH JOINTSusingthesamemethod describedin the precedingsteps1 through5, Referto Figure20. Fig. 20 lg ALIGNMENTOFTHETEMPLATES In orderfor the DovetailFixtureto functionproperly,it is necessaryfor thetemplatesto bealignedwith respectto dovetailbase.The reasonfor this, isthat dovetailcutsareat both endsof the DovetailFixture.Whenproperlyaligned,the resultbeingall matingcorners will alwaysbe linedup. NOTE:THETEMPLATE FORCUTTINGHALF-BLIND JOINTSIS BEINGUSEDASANILLUSTRATION IN THEFOLLOWING FIGURES, 1) Withthe dovetailbasesti!l havingthe 1/2"spacingbetweenthewasherandthetemplatesupports(Referto Figure17),assemblethe templateassemblyto thedovetailso that: a) theslot in the templatebracketfits overthebolt, b) theleg of the templatebracketis betweenthe washerand thetemplatesupport,and c) thelegsfit intothe slotsin thetemplatesupports,asshownin Figure21. d) NOTE:THISPROCEDURE MUSTBE FOLLOWED WHENEVER THETEMPLATE ISINSTALLED ONTHEDOVETAIL FIXTURE. IT ISMOST IMPORTANT THATLEGOFTHETEMPLATE BRACKET ALWAYS BEBETWEEN THEWASHER ANDTHETEMPLATE SUPPORT ORELSETHE TEMPLATE WILLNOTBEPROPERLY POSITIONED FORCUTTING ACCURATE DOVETAILS. Forinitialsetup,Allowthelegsofthe template bracketto "bottomout" in the slotsin the tempiatesupportsasshownin Figure21. Fig. 21 _ RtGHTTEMPLATE SUPPORT WASHER j BOLT_ SLOTINTHETEMPLATESUPPORT 0 TEMPLATE BRACKET SLOTIN THETEMPLATE BRACKET "_TEMPLATE BRACKET "BOTTOMS-OUT"AGAINST THIS SURFACE (BOTH ENDSOFDOVETAIL BASE) TOREMOVE THETEMPLATE FROMTHEDOVETAIL FIXTURE,LOOSEN THECLAMPING KNOBSSOTHATSPACING BETWEEN THE TEMPLATEBRACKET ANDTHEWASHERISABOUT1/2";GENTLYLiFTTHETEMPLATE UPWARDFROMTHEDOVETAIL BASESOTHATTHE TEMPLATE BRACKET CLEARS THESLOTSINTHETEMPLATESUPPORT ANDSTOREIN A CONVENIENT LOCATION, 2) LightIytighten theclampingknobsat bothendsof the baseso that thetemplatebracketsare heldin placeagainstthetemplatesupports asshown in Figure21. 3) Movethetemplatefrom sideto sideonthe templatebracketsso that it is centeredwith respectto the templatebrackets,This meansthat thetemplateand bracketsshouldlookIikeoneof the followingfigures:Figure22,Figure23,or Figure24,Movetemplatefront-to-backsothat front edgeof templateis parallelwith thefront of the dovetailbase.In eachconditionthetemplateand thetemplatebracketsMUSTbe symmetricalwith eachother.Thefiguresdo not showthe completedovetailfixture,butonlytheunderneathsideof thetemplatewith template bracketscorrectlypositioned,in orderthat thecorrectpositionsof the partscanbeseenclearly. ]3 TEMPLATE Fig. 22 _"DISTANCE BETWEEN THESE SURFACES MUSTBEEQUAL ATBOTH ENDS I TEMPLATE BRACKET CONDITIONONE." TEMPLATE BRACKETS PROTRUDE BEYONDTEMPLATES j Fig. 23 F TEMPLATE J THESE SURFACES MUST BEEQUAL ATBOTH ENDS o _0 0 TEMPLATE BRACKET CONDITION TWO;TEMPLATE PROTRUDES BEYONDTEMPLATES BRACKETS .24 MUSTBEEQUAL ATBOTH ENDS o 0 0 TEMPLATE BRACKET CONDITIONTHREE.TEMPLATE EVENWITHTEMPLATE BRACKETS 14 4) After thetemplatebracketshavebeencorrectlypositionedon thetemplatesecurelytightenthefourscrewsholdingthetemptatebrackets to thetemplate. 5) Removethetemplateassemblyfrom the baseandset it asidefor now. 6) Align theothertemplateassemblyin thesamemanner, IT SHOULDBENOTEDTHATYOUMAYFIND,THATAFTERMAKINGSOMESAMPLECUTS,SLIGHTADJUSTMENTS MAYBEREQUIRED. HOWTOMAKETHESEADJUSTMENTS IS EXPLAINED INTWOOFTHEFOLLOWINGSECTIONS: "MAKINGADJUSTMENTS FORHALFBLIND JOINTS"or "MAKINGADJUSTMENTS FOROPEN(THROUGH) JOINTS". 7) Removethetemplateassemblyfrom the baseand set it asidefor now. (Figure25 below,is an exampleof INCORRECTLY positioned templatebrackets,) CKET THETEMPLATE BRACKET EXTENDS tEMPLATE BEYOND THETEMPLATE BRACKET 0 o !o 0 CONDITION FOUR:THISCONDITION ISNOTCORRECT-TEMPLATE BRACKET EXTENDS BEYOND THETEMPLATE AND THETEMPLATE EXTENDS BEYOND THETEMPLATE BRACKET • StMPL YMAKE SURE BRACKETS AREPOSITIONED THESAMEAT EACHEND ASSEMBLYOFA GUIDEBUSHINGTO THEROUTER ALWAYSMAKESURETHATTHEROUTER IS "TURNEDOFF"ANDTHATTHEELECTRICAL CORDHASBEENUNPLUGGED FROMTHEELECTRICAL OUTLET BEFORE ASSEMBLING A GUIDEBUSHING TOTHEROUTER ORMAKINGANYADJUSTMENTS OR CHANGING ROUTERBITSIN THEROUTER. REMOVE ANYROUTERBITFROMTHEROUTER BEFORE PROCEEDING WITHTHEASSEMBLY OFA GUIDEBUSHING TOTHEROUTER. Assembly for Sears routers with three hole baseplates: 1) Placethe'router upsidedawnon a flat surfaceand removeanyguidebushingthat maycurrentlybein the router, 2) Placethe guidebushingrequiredfor thetypeof dovetagjoint to be cut undertherouterbaseplateasshownin Figure26. Fig. 26 10-32X 3/8°LONG FLATHEAD MACHINE SCREW NOTETHEORIENTATION OF" THEGUIDE BUSHING (1/2"DIAMETER SHOWN) 3) 4) 5) 6) MAKESURETHATTHEORIENTATION OFTHEGUIDEBUSHINGIS ASSHOWN, Positiontheguidebushingsothat thethreethreadedholesin the guidebushingline up with the countersunkholesin the baseplate. Threada #10-32x 3/8"longflatheadmachinescrewinte eachon the holes. SecureIytightenthescrews. Assemblyfor Soars 1/2" Shank Industrial Routers Modal Nos. 27504, 27505 and 27506 or equivalent: 1) 2) 3) 4) 5) B) Placethe routerupsideon a flat surfaceand removeanyguidebushingthat maycurrentlybe inthe router. Placethe guidebushingin the recessedportionof the routerbaseasshownin Figure27. Alignthe cutoutsin theguidebushingwith the threadedhoIesin the base. Threadthetwo roundheadscrews,that camewith the router,intothetwo threadedholesin the base. Tightenthescrewssecurdy. FORADDITIONAL INFORMATION CONCERNING THISMATTER, CONSULT YOURROUTEROWNERSMANUAL. MAKESURETHATTHEROUTER BITISALIGNEDWITHORCENTERED IN THEHOLE IN THEGUIDEBUSHING.TODOTHIS,LOOSEN SCREWS HOLDING BASEPLATEORADAPTER PLATETOROUTER, CENTER GUIDEBUSHINGHOLE WITHRESPECT TOROUTER BITANDRETIGHTEN SCREWS SECURELY Fig, 27 _ I - ROUTERBIT i TEMPLATE GUIDE -- I ',,@, I I ROUTER BA_ Assembly for other brands of routers: IN ORDERTOUSETHEDOVETAIL FIXTURE WiTHOTHERBRANDS OFROUTERS, IT WILL BENECESSARY FORYOUTOPURCHASE A CRAFTSMAN UNIVERSAL ROUTER ADAPTER PLATE,MODELNO.25326,FROMSEARS,ANDREPLACE THEBASEPLATEONYOURROUTER WITHTHEADAPTER PLATE. 1) Placethe routerupsideon a flat surfaceand removeanyguidebushingthat maycurrentlybe in the router, 2) Placetheguidebushingrequiredfor thetypeof dovetailjointto be cut underthe routerbaseplateas shownin Figure2& 3) MAKESURETHATTHE ORIENTATION OFTHEGUIDEBUSHINGIS ASSHOWN, Fig. 28 MACHINESCREW NOTETHEORIENTATION OF THEGUIDE BUSHING (t/2" DIAMETER SIlOWN) MAKESURETHATTHEROUTER BITtSALIGNEDWITHORCENTERED IN THEHOLE IN THEGUIDEBUSHING.TODO THIS,LOOSEN SCREWS HOLDINGBASEPLATEORADAPTER PLATETOROUTER, CENTER GUIDEBUSHING HOLEWITHRESPECT TOROUTER BITAND RETIGHTEN SCREWS SECURELY 16 4) Positiontheguidebushingsothat thethreethreadedholesin theguidebushinglineup with the countersunkholesin the adapterplate. 5) Threada #10-32x 3/8"long flatheadmachinescrewinto eachon theholes, 6) Securelytightenthescrews. _PLATE Fig. 29 NOTETHEORIENTATION OF THEGUIDEBUSHING INSTALLATION INSTRUCTIONS THEDOVETAIL FIXTURE MUSTALWAYS BEFIRMLYANDSECURELY MOUNTED TOA SOLIDANDFIRMWORK SURFACE, SUCHASA WORKBENCH, BEFORE USE.FAILURE TODOSOCOULDCAUSE THEDOVETAIL FIXTURE TOTIPOVERORSLIDE ALONGTHEWORKSURFACE, RESULTING IN PROPERTY DAMAGE ANDSERIOUS PERSONAL INJURY. MOUNTING THEDOVETAIL FIXTURE TOA WORKSURFACE ORWORKBENCH USINGCLAMPS USINGTHISMOUNTING METHOD ALLOWSYOUTOMOUNTTHEDOVETAIL FIXTURE SOTHATIT CANBEEASILYINSTALLED, FORUSE, ANDREMOVED, FORSTORAGE, WITHOUTPERMANENTLY TAKINGUPSPACEONYOURWORKBENCH 1) Makea solidwoodmountingboard,32"longx 6-1/4"widex 3t4"thick. 2) Rem°vethetemplateassemblyfr°m thebaseif thereis °no therecurrently' 3) Drill three1/8"diameterholes,3t4"deepinto themountingboardasshownin illustration. 4) PositiontheDovetailFixtureon the topof the mountingboardsothe holesin thebaseline up with thedrilledholesin the mountingboard. 5) Securethe DovetailFixtureto themountingboardusingthree13164"!.D.x 9/16"O.D. washersandthree#10-16x 1"long panheadself tappingscrewsasshownin Figure30. FIG. 30 / FRONT OFTHE TOTHE / _ 1/8"DIAMETER DRILL HOLE I i TOTHE FRONT OFTHE_ DOVETAIL BASE 17 9) Applying a smallamountof soapto the screwthreadswill makeit easierto threadthescrewsintothe holes. 10) Line up thefront of themountingboardwith the front of a workbenchor othersturdysurface, 11) Usingtwo clamps,such asC-clamps,firmly clampthe DovetailFixture to theworkbenchbyclampingon the mountingboardasshownIn Figure31 and Figure31A. 12) Makesurethat the mountingboardlinesup with the front of the workbench. Fig. 31 CLAMP HERE \ \ • FRONT SURFACE OF THEMOUNTtNG BOARD k ;URFACE OF THEWORKBENCH FRONT SURFACE OFTHEBASE Fig. 31,4 FRONT SURFACE OF THEBASE -] FRONT SURFACE OFTHE / MOUNTING BOARD FRONT SURFACE OF/ THEWORKBENCH USINGTHEDOVETAILFIXTURE STYLES OF DOVETAIL JOINTS Fourdifferentstylesof dovetadjointscanbe madewith the DovetailFixtureusingyour router. • Thesejoints aredescribedin thefollowingsections. Half Blind Flush Joint: • TheHalfBlind FlushJointis usedwhentheheightof boththe drawerfront andthe drawerbackisthe sameheightasthedrawersides; andthe lengthof boththedrawerfront andthedrawerbackis the sameasthewidth ofthe drawer. SeeFigure32. 18 NOTE:THENORMALDEPTHOFCUTFORA HALFBLINDFLUSHJOINTIS3/8". _ DRAWERFRONT(PtNPtECE ) Fig. 32 DRAWER SIDE(TAIL PIECE) SIDE(TAILPIECE) J DRAWER BACK(PiNPIECE) _ HALFBILHDFLUSH JOINT Half BlindFlushOffsetJoint: TheHaftBlind FlushOffsetJoint is usedwhen: Theheightof boththedrawerfront andthe drawerbackis the sameheightasthe drawersides;the tengthof thedrawerfront is 1/8" longer(1/16"on a side)thanthewidth of thedrawer;andthe lengthof thedrawerbackis the sameasthewidth of thedrawer. SeeFigure33. Toobtainthe offset,cut a 1t16"deepby 3/8"widerabbeton theoppositeendson the insideof thedrawerfront. NOTE: THENORMALDEPTHOFCUTFORA HALFBLINDFLUSHOFFSET JOINTIS 3/8", _ DRAWER FRONT (PINPIECE) Fig. 33 DRAWER SIDE(TAILPIECE) DRAWER StDE(TAILPIECE) TAILS J DRAWER BACK(PINPIECE) J_ HALFBILNDFLUSHOFFSET JOINT 19 Half BlindRabbetedJoint: TheHalfBlindRabbetedJoint is usedwhen: thedrawerfront overlapsthe openingfor the draweron all four sides of theofthe draweropening(top bottom andtwo sides)that is; thelengthof thedrawerfront is3/4 longer(3/8"on a side)thanthe width of thedrawer;the heightof the drawerfront is also3/4"higher (3/8°on side)thanthe heightof the drawer;the tengthof the drawerbackis thesameas thewidth of thedrawer;and theheightof the drawerbackis thesameasthe heightof the drawer SeeFigure34 Toobtainthis joint cut a 3/8"deepby3/8"wide rabbetaroundthe insideperipheryof thedrawerfront NOTE:THENORMAL DEPTHOFCUTFORAHALFBLINDRABBET JOINTIS 3/8", /DRAWERFRONT (PiNPIECE) Fig.34 "WIDERABBETAROUND THE PERIPHERY OFTHEDRAWER FRONT DRAWER SIDE(TAILPIECE) \ \ DRAWER SIDE(TAILPIECE) TAILS DRAWER BACK(PINPIECE) HALFBLINDRABBETED JOINT Openor ThroughJoint: • • • TheOpenor ThroughJoint is similar to theHalf B{indJoint exceptthat joint seamsarevisibieon the front, back,andsidesof the workpiece;on theHalfBlindJoints,the seamsarevisible onlyon the sidesof theworkpiece, Althoughthis styleof jointcanbealso usedfor drawers its mostpopularuseis for makingboxes,andsmall andfargochests Theheightof boththefront andthe backof the draweror chestis the sameasthe heightasthesidesof thedraweror chest; andthe lengthof boththefront and thebackof the draweror chestIs thesameasthe width of the draweror chest SeeFigure35 NOTE:THEDEPTHOFCUTIS DETERMINED BYTHETHICKNESSES OFTHEFRONT,BACKANDSIDEPIECES, • • Thefront and backpieces(sometimescalledpin pieces")arecut independently from the sidepieces(sometimescalledtail pieces) The'tail pieces arecut first usingoneedgeof thetemplateanda dovetailrouterbit Thedepthof cut is equalto thethicknessof the pin pieces The'pin pieces'arecut nextusingtheotheredgeof thetemplateanda straightrouterbit Thedepthof cut is equa{to the thicknessof the taiI pieces Adjustmentsaremadeat this point to obtainjoint fit Fig. 35 _ TAILS --____ TAILS ii FRONT (PtNPtECE) I \ RIDE(TAILPIECE) OPEN(THROUGH) JOINT 2O _-_-_ BACK(PtNPIECE) ADJUSTINGTHEDEPTH-OF-CUT OFTHEROUTERBIT Fig. 36 ALWAYS MAKESURETHATTHEROUTERIS "TURNEDOFF"ANDTHATTHEELECTRICAL CORDHAS BEENUNPLUGGED FROMTHEELECTRICAL OUTLET BEFORE ASSEMBLING ORREMOVING ROUTER BITSTO THEROUTER, • Youwill notethattherearesix pocketsalong thefront surfaceof thedovetailbase,andthat theyare identified bya dimensionssuchas3/8, I/2,-up to 1. These pocketsare usedto setthe depth-of-cutof a routerbit. Touseproceedasfollows: DONOTUSEWITHA TEMPLATE ASSEMBLED TOTHEBASE. • DONOTINSTALL ROUTERBITSTOTHE ROUTER UNLESSTHECORRECT GUIDE BUSHINGHASBEENASSEMBLED TOTHE BASEPLATE FIRST. ROUTER BIT GUIDEBUSHING _ MAKESURE THATTHEROUTER BITISALIGNED WITHORCENTERED tN THEHOLE IN THEGUIDE BUSHING. TODOTHIS,LOOSEN SCREWS HOLDING BASEPLATE ORADAPTER PLATE TOROUTER, CENTER GUIDE BUSHING HOLEWITH flESPEC T TOROUTER BITANDRETIGHTEN SCREWS SECUREDf 1) InstaIIthe desiredrouterbitto therouterasexp{ainedin your RouterOwner'sManual SeeFigure3B. A M{NIMUMROUTER BITSHANKENGAGEMENT OF3/4"IS REQUIRED IN THECOLLETOFTHEROUTER, 2) TIGHTEN THECOLLETNUTSECURELY. 3) Positionthe routeroverthepocketwith the requireddepth-of-cut, Fig. 37 Fig.37A POCKET 2] 4) Graduallymovethe routerbit outward,by usingthe depth-of-cutfeatureon the router,untilthetip of the routerbit touchesthe bottomot the pocket,as shownin Figure37 andFigure37A. 5) Lockthe routerin position, Fig. 38 ?FOOT 6) Thedesireddepth-of-cuthasbeenset. 7) Toset a depth-of-cutNOTprovidedfor on the dovetailbase,simplypJacetheunusedtemplateen the routerbaseplate, as shownin Figure38,Theheightfrom the templateto the end or tip of the routerbit will thenbe the requireddepthof cut, WHEN SETTING THEDEPTH OFcuT,MAKE ABSOLUTELY SURE THATTHECOLLET NUTDOES NOTCONTACT (TOUCH) THEGUIDE BUSHING. THISCANCAUSE THEGUIDE BUSHING TOHEATUPEXCESSIVELY DURING CUTTING WHICH CANCAUSE DAMAGE TOTHETEMPLATE. TO CORRECT THISSITUATION ORPREVENT tTFROMOCCURRING, REPOSITION THEROUTER BITIN THEROUTER. CLAMPINGTHEWORKPIECES TO THEDOVETAILBASE (ORBACK) FACES UP Fig. 39 TOTHETOPOFTHEBASE TOP, OFTHEWORKPIECB FRONT STOP BLOCKr BECLEAR OF THEWORKPIECES WORKPtECE CLAMPED TO THEFRONT OFTHEBASE FACES OUT Fig, 40 WORKPIECE CLAMPED TOTHETOPOFTHEBASE--_-_-/ TOPC.MPINGB, __i_-_- INSIDE SURFACE TOPSTOP RLOBK ERO_T OLAMPINGBAR__ WASHER,_,fUSTBE_ORKP_CES¢ _ \ __J_ "_TSTOPBLOCK INStOESUREADE _'_-'--WORKPIEOECLAMPEO TO 2,2, THEFRONTOF THEBASE • • * • • * Theclamping barshavebeenspeciallydesignedto allowtheclamping forcestobeappliednextto theworkpieces for moreefficient clamping. This isaccomplishedbybeingableto positionthe clamping knobsin closeproximityor nextto theworkpieces. Figure39 illustratesthepositioningof theclamping barsand theclampingknobswhentheworkpiecesare clamped to the LEFTSIDEof theDovetailFixture, Figure40 illustrates the positioningof theclampingbarsandtheclampingknobswhentheworkpiecesare clampedto the RIGHTSIDEof the DovetailFixture. Notethe closeness ofthe clamping knobsto the workpieces.Whennot in useclampingknobsandthe supportingboltsandspringsare freeto be movedalongthe slots inthe base, CAUTION:WHENCLAMPING, MAKESURETHATTHECLAMPING KNOBS ARENOTPOSITIONED SOCLOSETOTHEWORKPtECES THAT THEWASHERS BECOME TRAPPED UNDERTHEWORKPIECES. FORACCURATE JOINTS,THEWORKPIECES MUST"Bu]-r-uP" AGAINST BOTHTHETOPANDTHEFRONTSTOPBLOCKS TOENSURE THEEXACTPOSITIONING OFTHEWORKPIECES. TOENSURE ACCURATE JOINTSANDSAFEOPERATION, WOODSHAVINGS ANDACCUMULATED DUSTMUSTBEREMOVED FROMTHE DOVETAIL FIXTURE BEFORE EACHSETUP, EITHERBYUSINGA BRUSHOR BYVACUUMING. MAKINGDRAWERSWITH HALFBLINDFLUSHJOINTS: • Thethicknessof boththe front andback(pin pieces)mustbeat least1/2".Thethicknessofthe sides(tail pieces)mustbe at least3/8". A partialtail will becat for side(tail piece)thicknessesup to 9/16".Thisisnormalandwill notaffectthejointor its appearance. Fig. 41 CORNER #4 (CUTATTHERIGHT SIDEOF THEDOVETAIL FIXTURE) CORNER #1 (CUTATTHELEFTSIDEOF THEDOVETAIL FIXTURE) DRAWER FRONT_ SURFACE LINESUPWITH FRONT STOPBLOCKS DRAWER RIGHT SIDE SURFACE LINESUPWITH FRONT STOPBLOCKS PINS_ / INSIDE OFDRAWER STOP BLOCKS _ • OUTSIDE OF DRAWER DRAWER BACK CORNER #2 CORNER #3 (CUTATTHERIGHT SIDEOF THEDOVETAIL FIXTURE) (CUTATTHELEFTSIDEOF THEDOVETAtL FIXTURE) Figure41 showsa drawerandthe workpiecesthat makeit up. Thisfigureis similarto Figure33, exceptthat it showsthe workpieces unassembled(or anexplodedview of thedrawer). 23 • • Inaddition,thefigure showswherethefour cornersof the drawerarecut on the DovetailFixture: CORNERS 1AND3 arecot on theLEFTSIDEof the DovetailFixture, CORNERS 2 AND4 areouton theRIGHTSiDEof the DovetailFixture. Trialcutsare stronglyrecommended usingscrapwoodto ensurethat thefinalworkpieceeare ofthe desiredquaIity, GENERAL PREPARATIONS: a) Theworkpieces comprisingthedrawer,that is, front,back,left side,andrightsideshouldbe outto the properlength,width,and thickness(es), MARK"4" Ei#. 42 MARK°DRAWER RIOHT _ MARK"1" /_ _",, SIDETOPSURFACE" MARK"DRAWER LEFT SIDEINSIDE SURFACE" (SHOWN HIDDEN) _ MARK"DRAWER RACK INSIDE SURFACE" _HOWN_DDEN) b) Makesurethatall surfacesaresmoothandsquarewith eachofthe othersurfaces, c) Lineup theworkpieceson a flat surface,standingon edge,asshownin Figure42. d) With a softleadpencilmarkthefront, back,left side,andright side,asshownInFigure42. Thisis to aid you workpiecesonthe DovetailFixture,priorto cuttingthedovetails• •40"DIA.GUIDE BUSHING SEARS CRAFTSMAN DOVETAIL ROUTER BIT\ _ #25505OR#26318 24 positioningthe e) Assemblethe.40"guidebushingto therouterbaseplate,asdescribedin a previoussection.Thisthesmallerof thetwo guidebushings furnishedwith this product. f) _nsta__Searsd_vetai_r_uterbit_#255_5_r#26318_t_ther_uterasdescribed_ny_urR__ter_wner_sManuaLShankengagement shouldbe a minimumof 3/4% _ MAKE SURETHATTHEROUTER BITtSALIGNED WITHORCENTERED IN THEHOLE tN THEGUIDE BUSHING. TODOTHIS, LOOSEN SCREWS HOLDtNG BASEPLATE ORADAPTER PLATE TOROUTER, CENTER GUIDE BUSHING HOLEWITH RESPECT TOROUTER BtTANDRETtGHTEN SCREWS SECURELY. _ WHEN SETTING THEDEPTH OFCUT,MAKE ABSOLUTELY SURETHAT THECOLLET NUTDOES NOTCONTACT (TOUCH) THEGUIDE BUSHING. THISCANCAUSE THEGUIDE BUSHING TOHEAT UPEXCESSIVELY DURING CUTTING WHICH CANCAUSE DAMAGE TOTHETEMPLATE, TO CORRECT THIS SITUATION ORPREVENT ITFROMOCCURRING, REPOStTtON THEROUTER BITINTHEROUTER. Fig. 43 ' LEFTTOPSTOP BLOCK j /"A" FACES TOWARD MIDDLE OFBASE RIGHTTOPSTOP BLOCK j LEFTFRONT STOP BLOCK POINTER POINTS TOCENTER GRADUATION STOPBLOCK g) Adjust thedepthof cut to 3/8"usingthe depthgaugeonthe baseof the DovetailFixture,asdescribedin a previoussection. Thissettingis approximateandsomeadjustmentmaybe required. h) Positionboth of thetop stop bIocksso that the"A" facesthe "middleof the base"asshown in Figure43. i) Positionthe camhandlesothat thepointerpointsto thecentergraduationasshownin Figure43. THE FOLLOWING DESCRIBESTHE PROCEDURE TO BE FOLLOWED FOR CUTTING CORNERS 1 AND 3: 1) FORCORNER #1, positionthe drawerfront on thetop of thebaseso that it linesup with thefront of thebaseandthetop surfaceabuts the left top stop block.THEINSIDEOFTHEDRAWER FRONTFACES AWAYFROMTHETOPOFTHEBASE.Thewords"INSIDESURFACE" markedin (d) in theSection,GENERAL PREPARATIONS, shouldbevisible. 2) Lightly clampthe drawerfront in place. Fig. 44 DRAWER FRONT THEENDOFTHEDRAWER SIDE MUSTBELEVEL ANDF THEINSIDE SURFACE OFTHE DRAWER FRONT (ORBACK) "INSIDESURFACE" SHOULDBE VIStBLE ON THISSURFACE TOPOFTHEBASE _MPLATE SUPPORT (ASNEEDED) FRONTOF THEBASE "INSIDESURFACE" SHOULDBE VISIBLEONTHISSURFACE NOTE:WORI(PIECESWILL BEPOSITIONEDON THE FIXTUREAS SHOWN. 25 3) PositionthedrawerRIGHTsideagainstthefront ofthe basesothat thetop surfaceabutstheleft front stop block.THEINSIDEOFTHE DRAWER SIDEFACES AWAYFROMTHEFRONTOFTHEBASE. Thewords "INSIDESURFACE" markedin (d) Inthe Section,GENERAL PREPARATIONS, shouldbevisible. 4) Lineup the workpieeesso that theendof the drawersidelinesup with thedrawerfront asshownin Figure44. 5) Securelyclampthe drawersideto the base, 6) Securelyclampthe drawerfront to thebase. 7) Makesurethatthe parts remaingnedup. Fig. 45 HALFBLIND JOINT SHORT FINGERS j WASHER 8) AssembLe the DOVETAIL TEMPLATE FORHALFBLINDJOINTSto the DovetagFixturesothat THETEMPLATE BRACKETS FITBETWEEN THEWASHERS ANDTHETEMPLATE SUPPORTS asshownFigure45. NOTE:MAKESURETHETEMPLATE CLAMPING KNOBSARELOOSE TOMAKETEMPLATE ADJUSTMENT, AFTERADJUSTMENT ISMADE, RETIGHTEN TEMPLATE CLAMPING KNOBS. 9) Makesurethat theshort fingerson thetemplate,as shownin Figure45, facestowardthefront of the base. 10)Makesurethat thetemplateis flush andparallelwith the workpiecesclampedto base.Fornarrowdrawerfronts, the useof an auxifiary supportfor thetemplateis recommended.Its purpose is to aid in supportingtherouterwhilecutting.It canbemadefrom a pieceof scrap wood; butits thicknessmustbethe sameasthe drawerfront. (Referto Figure44). 1!) Clampthe templatein placeby tighteningtheclampingknobs. 12) _ BEFDRE MAKINGANYCUTSMAKESURETHATTHEBITWILLNOTCUTINTOTHEBASEORANYOTHERCOMPONENT OF THEDOVETAIL FIXTURE.THISCANCAUSEDAMAGE TOTHEDOVETAIL FIXTURE; ORLOSSOFCONTROL OFTHEROUTER WHICHCAN RESULTIN SERIOUS BODILY INJURY.ATRIALRUNWITHTHEROUTER TURNEDOFFANDUNPLUGGED FROMTHEELECTRICAL OUTLET IS STRONGLY RECOMMENDED, 13) TURNTHEROUTER ON, Fig. 46 j DOVETAIL CUTS 26 DRAWER RIGHTSIDE 14) Cutthedovetailby movingthe routerfrom LEFTTORIGHT,with theguidehushingfollowingthetemplate,DONOTFORCE ANYTHING; MOVETHEROUTER IN SLOWANDSMOOTH FASHION. 15)Toensurea smoothand uniformjoint, retracethe previouscut by movingtherouterfrom RIGHTTOLEFTwith theguide bushingagain followingthe template. 16) _ NEVERLIFTTHEROUTERUPWARDS WHENTHEROUTER IS ONANDTHEROUTERBITROTATING ORWHENTHEGUIDE BUSHING IS NEARTOORTOUCHING THETEMPLATE. THISCANCAUSEDAMAGE TOTHEDOVETAIL FIXTURE;ORLOSSOFCONTROL OF THEROUTER WHICHCANRESULT IN SERIOUS BODILYINJURY, 17)Afterthecut hasbeenmade,the workpiecesshouldlooklikethose Illustratedin Figure 46. Fig. 47 /"INSIDE SURFACE" SHOULD BEVISIBLE _/(,_ /ONTHISSURFADE TOPOFTHEBASE / AUXILIARY TEMPLATE SUPPORT (ASNEEDED) DRAWER BACK - _ " SE VISIBLE ONTHISSURFACE 18) Removetheworkpiecesfrom the DovetailFixtureandcheckhowtheworkpiecesfit together.Someadjustmentsmaybe required,Referto thesectionMAKINGADJUSTMENTS. Fig. 48 DRAWER LEFTSIDE DOV_A£__ 19)FORCORNER #3,positionthedrawerbackon the top ofthe baseso that it linesupwith the front of the baseandthetop edgesurface abutstheleft topstop block.THEINSIDEOFTHEDRAWERBACKFACESUP.Thewords "iNSIDESURFACE" markedin (d) in the Section, GENERAL PREPARATIONS, shouldbevisible,SeeFigure47. 20) Lightlyclampthedrawerbackin place. g? 21) Positionthe drawerLEFTsideagainstthefront of the baseso that thetop surfaceabutsthe left front stop block.THEINSIDEOFTHE DRAWER SIDEFACES UP.Thewords "INSIDESURFACE" markedin (d) in the Section,GENERAL PREPARATIONS, shouIdbevisible. 22) Lineup the workpiecesso that the endof the drawersidelinesup with thedrawerbackasshownin Figure47. 23)Continueas in Steps5 through16 above. 24)Afterthe cut hasbeenmade,the workpiecesshouldlooklike thoseillustratedin Figure48. 25) Removethe workpiecesfrom the DovetailFixtureand checkhowtheworkpiecesfit together.Someadjustmentsmay berequired. Referto the sectionMAKINGADJUSTMENTS. THE FOLLOWING DESCRIBES THE PROCEDURE TO 8E FOLLOWED FOR CUTTING CORNERS 2 AND 4: CORNERS 2 AND4 arecut in thesameway as 1 and 3 exceptthey are positionedon the rightsideof the DovetailFixtureas shown Fig49. Fig. 49 tN THIS SURFACE AUXtLIARY TEMPLATE SUPPORT (ASNEEDED) / FRONT OFTHEBASE / ORAWER RtGHT SIDE "INSIDE SURFACE" SHOULD BEVISIBLE ONTHIS SURFACE NOTE:WORKPIECES WILLBEPOSITIONED ONTHEFIXTURE ASSHOWN. _BEFORE MAKINGANYCUTSMAKESURETHATTHEBITWILLNOTCUTINTOTHEBASEORANYOTHERCOMPONENT OFTHE DOVETAIL FIXTURE.THISCANCAUSEDAMAGE TOTHEDOVETAIL FIXTURE. _NEVER LIFTTHEROUTER UPWARDS WHENTHEROUTER IS ONANDTHEROUTER BITROTATING ORWHENTHEGUIDE BUSHINGISNEARTOORTOUCHING THETEMPLATE. THISCANCAUSEDAMAGE TOTHEDOVETAIL FIXTURE. Afterthecut hasbeenmade,theworkpieeesshouldlooklikethoseillustratedin Figure45. Thefinishedfront, back,andsidesshouldlooklikethose in Figure41. Beforegluingthefront,back,andsidestogethez; somepmvisienmustbe madefor installingthebottom,suchas dadoingor catting e groovearoundtheinsideofthedrawerparts. Yourdraweris nowreadyto begluedtogether, MAKINGDRAWERSWITH HALFBLINDFLUSHOFFSETJOINTS: GENERALPREPARATIONS: a) Thelengthof thedrawerfront {s1/8_longerthanthe lengthof the drawerbeck. b) Whencuttingcornersl and4;thecam handleis rotatedtwo graduationstowardthebackof the base,thus movingthe template1/32" towardthebackof thebase.(Referto Figure50). NOTE:MAKESURETHETEMPLATE CLAMPING KNOBS ARELOOSE TOMAKETEMPLATE ADJUSTMENT. AFTERADJUSTMENT IS MADE, RETIGHTEN TEMPLATE CLAMPING KNOBS. 28 FIG. 50 °A"FACES MfDDLE OFEASE GRADUAtiON TOWARD THEBACK OFTHEBASEFROMTHECENTER GRADUAtiON c) Whencuttingcorners2 and 3;the camhandleis positionedvertically,asshownin Figure4& d) All otherGENERAL PREPARATIONS arethesameasthoseusedfor "MAKINGDRAWERS WITHHALFBLINDFLUSHJOINTS", THEPROCEDURE FORCUTTING THESE JOINTSISTHESAMEASTHATUSEDFOR"MAKINGDRAWERS WITHHALFBLINDFLUSHJOINTS". After all dovetailcutshavebeenmade,cuta 1/16"deepby3/8"deeprabbeton oppositeendsof thedrawerfront. • Thefinishedfront, back,andsidesshouldlook likethose in Figure33. Beforegluingthefront,back,andsidestogethez; someprovision mustbemadeforinstalling thebottom,suchas dadoingor cuttinga groovearoundtheinsideofthedrawerpads. Yourdraweris now readyto be gluedtogether. • Removethe pencilmarkingsby lightsandingor with a softeraserafterthedrawerpartshavebeengluedtogether. MAKINGDRAWERSWITH HALFBLINDRABBETED JOINTS: GENERAL PREPARATIONS: a) Thelengthof thedrawerfront is 3/4"longerthanthelengthof thedrawerback. Fig. 51 LEFTTOPSTOP BLOCK /_"B" FACES TOWARD MIDDLE OFBASE / POINTER POINTS TO CENTER GRADUAtiON 29 b) Theheightof the drawerfrontis 3/4"higherthanthe heightof the drawerbackanddrawersides. IT IS EXTREMELY IMPORTANT THATTHETEMPLATE BEPROPERLY ALIGNED WHENMAKINGTHESEJOINTS,ORELSE,IN ADDITIONTOTHEJOINTSPACING NOTBEINGEQUAL,ASSHOWNIN FIGURE 55 BELOW, THETOPSURFACES OFTHESIDES,FRONT, ANDBACKWILLNOT"LINE-UP"PROPERLY EITHER.REFER TOTHESECTION "ALIGNMENT OFTHETEMPLATES. (FIGURE 55 ILLUSTRATES A FLUSHDOVETAIL JOINT.) Ag otherGENERAL PREPARATIONS, exceptasnotedbelowin the procedure, arethe sameasthoseusedfor "MAKINGDRAWERS WITH HALFBLINDFLUSHJOINTS". Fi#. 52 / DOVETAIL TEMPLATE FOR LFBLIND JOINTS THEPROCEDURE FORCUTTINGCORNERS1 AND4 IS THESAMEASTHATUSEDFOR"MAKING DRAWERSWITH HALFBLINDFLUSHJOINTS"EXCEPT: PositionBOTHtop stop blocksso thatthe "B" facesthe middieof thebaseasshownin Figure51, Usethe sideof thetemplatethat hasthelongestfingers, BeforegluingtheIront, back,andsidestogethez; someprovision mustbe madefor installing thebottom,suchasdadoingor cuttinga groovearoundtheinsideofthedrawerparts. Your draweris nowreadyto begluedtogether. Removethe pencilmarkingsby light sandingor w!tha soft eraserafterthe drawerpartshavebeengluedtogether. TROUBLESHOOTING: • * • • • If thejoint istooloose: iNCREASE the depthof cut by INCREASING theamountbywhichtherouterbit extendsbeyondthe basepiateby 1164"to 1/32"and makea trialcut.Continueadjustinguntil desiredjoint fit is attained, If the jointis too tight: DECREASE thedepthof cut by DECREASING theamountby whichthe routerbit extendsbeyondthe baseplateby 1/64" to 1/32"andmakeatriaI cut.Continueadjustinguntildesiredjoint fit is attained. If the joint is too shallow:Referto Figure53. Loosenthe clampingknobsholdingthetemplatebracketsandmovethetemplateINWARD halfthe additionaldepthneededby turningthe camhandles.Retightenthe clampingknobs. It the joint is too deep:Referto Figure54.Loosenthe clampingknobsholdingthetemplatebracketsand movethetemplateOUTWARD by turningthecam handleshalfthedistanceneeded.Retightenthe dampingknobs. If the jnint is notunilormly spacedtram top surfaceofdrawer:Referto Figure55. (Seethe Section"ALIGNMENT OFTHETEMPLATES",) With the templateclampedto the base,loosenthefour screwssecuringthetemplateto thetemplatebrackets,andmovethetemplate slightlyto the Iuft.Tightenthe fourscrewsand makeatrial cut.If movingthetemplateto the left did notcorrectthe condition,butmadeit worse,loosenthe screwsandmovethetemplateto the righta smallamount.Tightenthefour screwsand makeatriai cut.Continue movingthetemplateto the rightuntilthe conditionis completeIycorrected,MAKESURETOSECURELY TIGHTEN THEFOURSCREWS. it movingthe templateto theleft improvesthecondition,continuemovingthe templateto the left untiltheconditionis completeiy corrected.Makesurethetemplateremainsparagelto thefront of thedovetailbase.MAKESURETOSECURELY TIGHTEN THEFOUR SCREWS.AFTER THETEMPLATES HAVEBEENCORRECTLY REALIGNED, THEYSHOULDREQUIRE NOFURTHER ADJUSTMENTS IF THEYAREHANDLED WITHCARE. 3O Fig. 53 DRAWER FRONT_ JOINTIS TOOSHALLOW FRONT DRAWER LEF: DRAWER BA \ Fig. 54 JOINTIS TOODEEP BACKEXTENDS OUTPASTSIDE DRAWER LEFT DRAWER RA OUTPASTS_E Fig.55 JOINTSPACINGIS NOTUNIFORM _,/ SPACING LESSTHAN DRAWER BACK J DRAWER BACKz- L_I_ J jJ DRAWER LEFTSIDEj_ 31 Fig. 58 CORNER#4 CORNER#1 PROJECTFRONA_ SURFACE LINES UPWITHFRONT STOPBLOCKS PROJECT RtGHTSIDE_._ OUTSIDE OF PROJECT _ SURFACE FRONT STOPBLOCK SIDE PROJECT TAtL_ CORNER #2 "" PROJECT BACK CORNER#3 MAKINGPROJECTSWITH OPEN(THROUGH)FLUSHJOINTS: • Thethicknessof boththefront andtheback(pin pieces)must be between3/8" and1". Thethicknessof the sides(tail pieces)mustalso be between3/8"and1". Figure56 showsa projectandthe workpiecesthat makeit up.Thisfigureis similar to Figure35, exceptthat it showstheworkpieces unassembled. Trialcutsare stronglyrecommended usingscrapwoodto ensurethat thefinalworkpiecesareof the desiredquality. GENERAL PREPARATIONS: a) Theworkpiecescomprisingthe project,that is, front, back,Ieftsideandrightsideshouldbe cut to the properlength,width and thick ness(es). b) Makesurethat all surfacesare smoothand squarewith eachof the othersurfaces. c) Line up the workpieceson a flat surface,standingon edge,asshownin Figure57, d) WITHA SOFTLEADPENCILMARKTHEFRONT,BACK ANDTWOSIDES,ASSHOWNIN FIGURE57, ALSO,THISISTOAIDYOUIN POSITIONING THEWORKPIECES ONTHEDOVETAIL FIXTURE,PRIORTOCUTTING THEDOVETAILS, e) Positionbothof thetop stop blocksso that the "A" facesthe "middleof the base"asshownin Figure43. f) Positionthecam handlesothat the pointerpointsto the centergraduationasshownin Figure43. 32 MARK"4" MARK"PROJECT FRONTTOPSURFACE"\ Fig. 57 % MARK"!" TLEFT SIDETOPSURFACE" \,,\\ MARK"PROJECT RIGHT_ SIDETOP SURFACE ° l --_. SURFACE" (SHOWNHIDDEN) SURFACE" (SHOWNHIDDEN) TOPSURFACE" MARK MARK"3" MARK"PROJECT LEFT SIDEOUTSIDE SURFACE" MARK"PROJECT BACK OUTSIDE SURFACE" THEFOLLOWINGDESCRIBES THEPROCEDURE TO BEFOLLOWEDFORCUTTINGTHEPROJECT RIGHTSIDEANDTHEPROJECTLEFTSIDE: NOTE:THESEWORKPIECESMUST BECUTFIRST BECAUSE ANYJOINTFIT ADJUSTMENTSTHATMAYBEREQUIREDCANONLYBE MADEWHEN CUTTINGTHEPROJECTFRONTANDPROJECTSACK-THATIS, THEPROJECTFRONTANDTHEPROJECTBACKAREFIT TO THE PROJECTSIDES, 1) Assemblethe 1/2_guidebushingto therouterbaseplate, as describedina previoussection,Thisis thelargerof thetwo guidebushings furnishedwith this product. 2) InstallSearsdovetailrouterbit, #25414,to the routerasdescribedin your RouterOwnersManual.Shankengagementshouldbe a minimumof 3/4". MAKESURE THATTHEROUTER BITISALIGNED WITHORCENTERED INTHEHOLE IN THEGUIDE BUSHING. TODOTHIS,LOOSEN SCREWS HOLDING BASE PLATE ORADAPTER PLATE TOROUTER, CENTER GUIDE BUSHING HOLEWITH RESPECT TOROUTER BITANDRETIGHTEN SCREWS SECURELY WHENSETTINGTHEDEPTHOFCUT,MAKEABSOLUTELY SURETHATTHECOLLET NUTDOESNOTCONTAC T (TOUCH)THEGUIDE BUSHING.THISCANCAUSETHEGUIDEBUSHINGTOHEATUPEXCESSIVELY DURINGCUTTINGWHICHCANCAUSEDAMAGETOTHETEMPLATE. TO CORRECT THISSITUATION ORPREVENT IT FROMOCCURRING, REPOStTION THEROUTER BITIN THEROUTER. 1/2 DIA.GUtDEBUSHtNG_ SEARSCRAFTSMAN DOVETAtL _ ROUTER BIT#25414 3) Adjust the depth of cut. The depth of cut for an OPENDOVETAILJOINT is equal to the thickness of the mating part, That is: FORCORNER#1 OF THE PROJECTRIGHTSIDE and FORCORNER#4 OF THE PROJECTLEFTSIDE,THE DEPTHOF CUT IS EQUALTO THETHICKNESSOFTHE PROJECTFRONT. FORCORNER#2 OF THE PROJECTRIGHTSIDE and FORCORNER#3 OFTHE PROJECTLEFT SIDE,THE DEPTHOF CUT IS EQUALTO THE THICKNESSOFTHE PROJECTBACK. Use the depth gaugeon the baseof the DovetaiIFixture, as described in a previous section, asa starting point 33 4) Atthis pointit will benecessaryforyou to makea top back-upboard.Thereasonsfor thetop back-upboardareto minimizesplintering and to providesupportfor thetemplate.Thetop back-upboardis a scrappieceof woodhavingthefollowingdimensions: LENGTH:6"to 8",sufficientlengthso that it canclampedbythe topclampingbarand beusedmorethanonce; WIDTH;2"widerthanthe widthof the projectsides; THICKNESS: 1/8"to 1/4"thickerthanthethicknessof theprojectsides;this to prevent"ACCIDENTALLY" cuttinginto thedovetailbase, This canalsobe accomplishedby usingmorethan onepieceof scrapas longasthe resultantlength,widthandthicknessareasdescribed. 5) TOCUTCORNER #10F THEPROJECT RIGHTSIDE,positionthetop back-upboardontopofthebasesothatitlinesopwiththe frontof the baseandabutsto theright topstop blockasshownin figure58. NOTE:BACKUPBOARDS AREUSEDTOMINIMIZESPLINTERING OFPROJECT PIECES ANDTOKEEPROUTER BITFROMDAMAGING THE DOVETAIL FIXTURE, Fig, 58 TOP BACK-UP BOARD \ \ AUXILIARY TEMPLATE \ SUPPORT(ASNEEDED) \ TOP OFTHEBASE\ _ // _ _ _ _\_ \ 'k FRONTOFTHEBASE _ . / _ "_','-._ ....\ ,., v ,J (( _._ FRONT IACK'UPBOARD _ .- _ _,L , __ "OUTSIDE SURFACE' SHOULD BEVtSIBLE ONTHIS SURFACE IBEFORE POSITIONING THEFRONT BACK-UP BOARD 6) Lightly clampthe back-upboardin place, 7) Positionthe projectsideagainstthefront of thebasesothat thetop surfaceabutsthe rightfront stop block.Theuseof a front back'up boardat this step is alsorecommended. It is positionedbetweenthe projectsideandthe clampingbaras shownin Figure58.Thefront backup boardshouldhavethefollowingapproximatedimensions: LENGTH: 6"to 8",sufficientlengthsothat it canbeclampedbythefront clampingbar andbe usedmorethanonce; WIDTH:1"to 2"widerthanthewidth of thesides; THICKNESS: 1/4"to 1/2". THEOUTSIDE OFTHEPROJECT SIDEFACES AWAYFROMTHEFRONTOFTHEBASE. TEMPLATE FOR Fig. 59 TEMPLATE BRACKET CLAMPINGKNOBSI j CLAMPINGKNOB \ WASHER 34 Thewords "OUTSIDESURFACE" markedin (d) in the Section,GENERAL PREPARATIONS, shouldhavebeenvisiblebeforethefront back-up boardwas put in place. 8) Lineup theworkpiecessothat the endof the projectsideandback-upboardsDineup asshownin Figure58. 9) Securelyclampthe projectsideandthe front back-upboardto the front of thebase. 10)Secureiydamp the topback-upboardto the top of the base. 11) Makesurethatthe partsremainlinedup. 12)Assemblethe DOVETAIL TEMPLATE FOROPEN(THROUGH) JOINTSto theDovetaiIFixtureso thatTHETEMPLATE BRACKETS FIT BETWEEN THEWASHERS ANDTHETEMPLATE SUPPORTS as shownFigure59; it will benecessaryto loosentheclampingknobsat theends of the baseto do this• 13)Makesurethat the templateis orientedasshown in Fig60. 14)Makesurethat thetemplateisflush and parailelwith the workpiecesclampedto base.Fornarrowprojectsides,the useof an auxiliary supportfor the templateis recommended.Its purposeis to aid in supportingthe routerwhilecutting,It canbe madefrom a pieceof scrap wood; butitsthicknessmustbethesameas thetopback-upboard.(Referto Figure58). FIG. 60 TOPB,4CK-UP BOARD ___ • FRONT BACK-UP BOARD _ e 0 <> DOVETAIL CU RIGHT SIDEOR PROJECT LEFTSIDE 15) Ciampthetemplatein placeby tighteningthe clampingknobs. _ BEFORE MAKINGANYCUTSMAKESURETHATTHEBITWILLNOTCUTINTOTHEBASEORANYOTHERCOMPONENT OFTHE DOVETAIL FIXTURE.THISCANCAUSEDAMAGE TOTHEDOVETAIL FIXTURE;ORLOSSOFCONTROL OFTHEROUTER WHICHCANRESULT IN SERIOUS BODILYINJURY. ATRIALRUNWITHTHEROUTER TURNEDOFFANDUNPLUGGED FROMTHEELECTRICAL OUTLET IS STRONGLY RECOMMENDED, 16) TURNTHEROUTER ON. 17) Cutthe dovetaiIby movingthe routerfrom LEFTTORIGHT,with the guidebushingfoIIowiflgthetemplate.DONOTFORCE ANYTHING; MOVETHEROUTER IN SLOWANDSMOOTHFASHION. 18) Toensurea smoothanduniformjoint, retracethe previouscut by movingtherouterfrom RIGHTTOLEFTwith theguidebushingagain followingthetemplate. 35 NEVERLIFTTHEROUTERUPWARDS WHENTHEROUTERIS ONANDTHEROUTERBITROTATING ORWHENTHEGUIDE BUSHINGIS NEARTOORTOUCHING THETEMPLATE. THISCANCAUSEDAMAGE TOTHEDOVETAIL FIXTURE;ORLOSSOFCONTROL OF THEROUTER WHICHCANRESULT IN SERIOUS BODILYINJURY. 19)Afterthecut hasbeenmade,the workpiecesshouldlooklikethoseillustratedin Figure60. 20) Removetheworkpieceand back-upboardsfrom the DovetailFixture. 21) Theback-upboardscanbe reusedif thecut portionsof boardsare cut off.AFTERBEINGREUSED UNTILTHEYNOLONGER SERVE THEIRINTENDED FUNCTION, NEWBACK-UPBOARDSMUSTBEMADE. 22) TOCUTCORNER #3 OFTHEPROJECT LEFTSIDE,positionthe top back-upboardon top of the basesothat it lineswith the front of the baseand abutsthe righttop stop blockas shownin Figure58. 23) ContinueasSteps6 through20. 24) TOCUTCORNER #2 OFTHEPROJECT RIGHTSIDE,positionthe top back-upboardon top of the baseso that it linesup with thefront of thebaseandabutsthe left top stop blockasshown in figure 61. TOP BACK-UPBOARD Fig. 61 / / f .....=. TOP OFTHE BASE / ,./ ., AU,I ,AR TE PBR , T SU, V ,RO, EDT ,ETSIDE ..... //.-. --.-./ 7/ --"t % "OUTSIDE SURFACE _SHOULD BEVISIBLE / ONTHtSSURFACE BEFORE POSITtONING THEFRONT BACK-UP BOARD TOPBACK-UP BOARD, Fig. 62 FRONT BACK-UP BOARD DOVETAIL 36 . 25) Lightly clamp the back-up board in place. 26) Position the project side against the front of the base so that the top surface abuts the left front stop bIock, The use of a front back-up board at this step is also recommended. It is positioned between the project side and the cIamping bar as shown in Figure 61. The front back-up board is described in Step 7 above. 27) Continue as in Steps 8 through 19 above. 28) After the cuts have been made,the workpieces should look like those illustrated in Figure 62. 29) Remove the workpiece and the back-up boards from the Dovetail Fixture.NOTE:THE BACK-UP BOARDSARE REUSABLE. 30) TO CUT CORNER#4 OF THE PROJECTLEFTSIDE, position the top back-up board on top of the base so that it fines up with the front of the baseand abuts the left top stop block as shown is Figure 6!. 31) Continue as Steps 27 through 32 above. 32) At this stage the project sides should look like those iIfustrated in Figure 56, THEFOLLOWINGDESCRIBESTHEPROCEDURETO BEFOLLOWEDFORCUTTINGTHEPROJECT FRONTAND BACK: NOTE:Any joint fit adjustmentsthat may be required can only be made when cutting the project front and project back pieces. That is, adjustmentsare made to project front end backpieces ONLY not to the side pieces, .40"DIA,GUIDE BUSHING SEARS CRAFTSMAN STRAIGHT\ ROUTER BIT#25415 _ _ 1) Assemblethe .40"guidebushingto the routerbaseplate,asdescribedin a previoussection.This is thesmallerof thetwo guidebushings furnishedwith this product, 2) InstallSearsstraightrouterbit, #25415,to therouterasdescribedin your RouterOwnersManualShankengagementshouldbe a minimumof 3/4". _i MAKE SURETHATTHEROUTER BITfSALIGNED WITHORCENTERED tN THEHOLE tN THEGUIDE BUSHfNG. TODOTHIS, LOOSEN SCREWS HOLDING BASE PLATE ORADAPTER PLATE TOROUTER, CENTER GUIDE BUSHING HOLEWITHRESPECT TOROUTER BfTANDRETIGHTEN SCREWS SECURELY _ WHEN SETTING THEDEPTH OFCUT,MAKEABSOL UTELY SURETHATTHECOLLET NUTDOES NOTCONTACT (TOUCH) THEGUIDE BUSHING. THISCANCAUSE THEGUIDE BUSHtNG TOHEATUPEXCESSIVELY DURING CUTTING WHICH CANCAUSE DAMAGE TOTHETEMPLATE. TO CORRECT THfS SITUATION ORPREVENT ITFROMOCCURRING, REPOSITtON THEROUTER BITtN THEROUTER. 3) Adjustthedepthof cut. Thedepthof cut for an OPENDOVETAIL JOINTis equalto thethicknessof the matingpart, Thatis: FORCORNER #1 OFTHEPROJECT FRONT,THEDEPTHOFCUTIS EQUALTOTHETHICKNESS OFTHEPROJECT RIGHTSIDE. FORCORNER #40FTHE PROJECT FRONT,THEDEPTHOFCUTIS EQUALTOTHETHICKNESS OFTHEPROJECT LEFTSIDE. FORCORNER #2 OFTHEPROJECT BACK,THEDEPTHOFCUTIS EQUALTOTHETHICKNESS OFTHEPROJECT RIGHTSIDE. FORCORNER #3 OFTHEPROJECT BACK,THEDEPTHOFCUTIS EQUALTOTHETHICKNESS OFTHEPROJECT LEFTSIDE, Usethedepthgaugeon thebaseof theDovetailFixture,as describedin a previoussection,asa startingpoint. , 4) Atthisp_intitwi__benecess_ryf_ry_ut_makeat_pb_ck_upb_ard_Thereas_nsf_rthet_pback_upb_ard_ret_minimizesp_intering_ providesupportfor thetemplateandpreventdamageto the DovetailFixlure,Thetop back-upboardis a scrappieceof wood havingthe following dimensions: LENGTH: 6"to 8",sufficientlengthso that it canbe clampedbythe top clampingbarand be usedmorethan once; WIDTH:2"widerthanthewidth of theprojectfront (or back); THICKNESS: 1/8"to 1/# thickerthanthethicknessof the projectfront (or back);THISIS TOPREVENT ACCIDENTALLY CUTI'INGINTOTHE DOVETAIL FIXTURE. This canalsobeaccomplishedby usingmorethanonepieceof scrapas longas the resultantlength,width, andthicknessareas described, 3? 5) TOCUTCORNER #1 OFTHEPROJECT FRONT,positionthe top back-upboardon top of thebasesothat it lines upwith the front of the baseand abutsthe lefttop stop blockasshownin figure 63. Fig.83 / TOP BACK UP BOARD _ ( PROJECT BACK _ / .... TOPOFTHEBASE / /'AUXILIARY TEMPLATE SUPPORT /CASNEEOEO, __ <> FRONTOFTNERA BEFORE POSITIONING THEFRONT BACK-UP BOARD 6) Lightlyclampthe back-upboardin place. 7) Positiontheprojectfront (or back)againstthe front of the baseso thatthetop surfaceabutsthe left front stop bIock.Theuseof a front back-upboardat this step isaIso recommended. It is positionedbetweenthe projectfront (or back)and thedampingbaras shownin Figure63.Thefront back-upboardshouldhavethefollowingapproximatedimensions: LENGTH: 6"to 8",sufficientlengthso that it canclampedbythe front clampingbarandbe usedmorethanonce; WIDTH:1"to 2"widerthanthe wJdthof thefront (or back); THICKNESS: 1/4"to 1/2", - THEOUTSIDE OFTHEPROJECT FRONT(ORBACK)FACES AWAYFROMTHEFRONTOFTHEBASE, Fig. 84 ___ ( CLATEMPMTE BRACKET MPING KNOB _ WASHER Thewords "OUTSIDESURFACE" markedin (d) in theSection,GENERAL PREPARATIONS, shouldhavebeenvisible beforethefront back-up boardwas put in place. 8) Line upthe workpiecessothat theend of theprojectfront(or back)andback-upboardsline up asshownin Figure63. 9) Securelyclamptheprojectfront(or back)andfront back-upboardto thefront of the base. 10)Securelyclampthetop back-upboardto the top of the base, 11) Makesurethat thepartsremainlinedup. 12)AssembletheDOVETAIL TEMPLATE FOROPEN(THROUGH) JOINTSto theDovetailFixtureso that THETEMPLATE BRACKETS FIT BETWEEN THEWASHERS ANDTHETEMPLATE SUPPORTS asshownFigure64;it will be necessaryto loosentheclampingknobsat theends of the baseto do this. 13) Makesurethatthe templateis orientedasshownin Fig,64, 38 Fig.65 TOP BACK-UP BOARD _ DOVETAIL C DRAWER BACK 14) Makesurethat thetemplateis flush and parallelwith theworkptecesdampedto base,Fornarrowprojectfronts(orbacks),the useof an auxiliarysupportfor the templateis recommended. Its purposeis to aid in supportingthe routerwhilecutting,it canbe madefrom a pieceof scrapwood; butits thicknessmustbethe sameasthetop back-upboard,(Referto Figure63). 15) Clampthetemplatein placebytighteningthe clampingknobs. BEFORE MAKINGANYCUTSMAKESURETHATTHEBITWILLNOTCUTINT0THEBASEORANYOTHERCOMPONENT OFTHE DOVETAIL FIXTURE.THISCANCAUSEDAMAGE TOTHEDOVETAIL FIXTURE, 16)TURNTHEROUTERON. 17) Cutthe dovetailby movingtherouterfrom LEFFTORIGHT, with the guidebushingfollowingthe template.DONOTFORCEANYTHING; MOVETHEROUTER IN SLOWANDSMOOTH FASHION. 18)Toensure a smoothand uniformjoint, retracethe previouscut by movingtherouterfrom RIGHTTOLEFTwith the guidebushingagain followingthetemplate. 19) MAKESURETHATALL OFTHEMATERIALISCUTAWAY;FREEROUTING MAYBEREQUIRED TOACCOMPLISH THIS.EXTRACARE18 REQUIRED IN CONTROLLING THEROUTER MOVEMENT WHILEDOINGFREEROUTING, (Referto Figure65). Fig. 66 TOPOFTHEBAsE_PBACK-UPBOARD_/_._ A.XILIARY T .PLATE SU PORT, :AS NEEDED\ \ , - i -: FRONTOETHEBASE_ / / / "OUTSIDE SURFACE" SHOULD BEVISIBLE ONTHISSURFACE BEFORE POSITIONING THEFRONT BACK-UP BOARD 39 0 ' \ v -_ PROJECTFRONT OR PROJECT BACK NEVERLIFT THE ROUTERUPWARDSWHENTHE ROUTERIS ON AND THE ROUTERBIT ROTATINGOR WHEN THE GUIDEBUSHING iS NEARTO OR TOUCHINGTHE TEMPLATE. 20) After the cut bas been made, the workpiecesshould look like thoseillustrated in Figure 65, 21) Remove the workpiece and back-up boards from the Dovetail Fixture. 22) The back-up boards can be reused if the cut portions of boards are cut off. AFTERBEING REUSEDUNTIL THEY NO LONGERSERVE THEIR INTENDEDFUNCTION,NEW BACK-UPBOARDSMUST BE MADE, 23) TO CUT CORNER#3 OFTHE PROJECTBACK, position the top back-up board on top of the baseso that it lines with the front of the base and abuts the left top stop block as shown in Figure 63. 24) Continue as Steps 6 through 24. 25) TO CUT CORNER#4 OF THE PROJECTFRONT,position the top back-up beard on top of the baseso that it lines up with the front of the baseand abuts the right top stop block as shown in figure 66. 26) Lightly clamp the back-up board in place, 27) Position the project front (or back) against the front of the baseso that the top surface abuts the right front stop block. The use of a fronl back-up boardal this step is also recommended,It is positioned betweenthe drawer front (or back) and the clamping bar as shown in Figure 66. The front back-up board is described in Step 7 above, 28) Continue as in Steps 8 through 20 above. 29) After the cuts have made,the workpieces should Iook like those illustrated in Figure65. 30) Remove the workpiece and the back-up boards from the Dovetail Fixture. NOTE:THE BACK-UPBOARDSARE REUSABLE. 31) TO CUT CORNER#2 OFTHE PROJECTBACK, position the top back-up board on top of the base so that it lines up with the front of the base and abuts the right top stop block as shown is Figure 66. 32) Continue as Steps 28 through 32 above. 33) The finished project front, back, and sides should look like those illustrated in Figure 56. 34) Check how the workpieces fit together_Some adjustments may be necessary. Referto the Section, MAKINGADJUSTMENTSFOROPEN (THROUGH)FLUSHJOINTS Your project is now ready to be gIued together, Remove the pencil markings by light sanding or with a soft eraserafter the parts have been glued together. TROUBLESHOOTING: * If thejoint is too loose:This adjustmentcan onlybe madewhencuttingeitherthe front or theback(pin pieces).Loosentheclamping knobsholdingthetemplatebracketsandmovethetemplateOUTWARD byturningthe cam handles,Continueadjustinguntildesiredjoint fit is attained.Retightenthe clampingknobs. = tt the joint is too tight: This adjustmenttoo canonly bemadewhencuttingeitherthefront or the back(pin pieces).Loosenthe clamping knobs holdingthetemplatebracketsandmovethetemplateINWARDbyturningthecam handles.Continueadjustingunti!desiredjoint fit is attained.Retightenthe clampingknobs. • If the joint is too shallow:Referto Figure67,INCREASE the depthof cut of therouterbit. This adjustmentcanbe madewhencuttingthe front, theback,(pin pieces)and thesides(taiI pieces), o If the joint is too deep:Referto Figure68. DECREASE the depthof cut of the routerbit,This adjustmenttoo can be madewhencutting the front, the back,(pin pieces)andthesides (tailpieces). , If the jointis not uniformlyspacedfrom top surfaceof drawer:Referto Figure69.(Seethe Section"ALIGNMENT OFTHETEMPLATES".) With the templateclampedto the base,loosenthefour screwssecuringthe templateto the templatebrackets,and movethetemplate slightlyto theleft. Tightenthe four screwsand makea trialcut. If movingthetemplateto the leftdid not correctthe condition,but madeit worse,loosenthe screwsand movethetemplateto the right a emalIamount.Makesurethetemp[ateremainsparallelto the front of the dovetailbase.Tightenthefour screwsandmakea trial cut, Continuemovingthetemplateto the right untgthe conditionis completely corrected.PROPERALIGNMENT OFTHETEMPLATES TOTHETEMPLATE BRACKETS ISCRITICALFORJOINTUNIFORMITY. ONCETHiS iSACCOMPLISHED CORRECTLY, tT SHOULDNOTNEEDADJUSTMENTS AGAIN.MAKESURETOSECURELY TIGHTEN THEFOUR SCREWS.AFTERTHETEMPLATES HAVEBEENCORRECTLY REALIGNED, THEYSHOULDREQUIRE NOFURTHER ADJUSTMENTS IF THEYAREHANDLED WITHCARE. 4O Fig. 67 FRONT EXTENDS OUTPAST SIDE JOINTIS TOO SHALLOW PROJECT FRONT__ __. PROJECT LEFTSlOE / _ SIDEEXTENDS OUTPAST FRONT / PROJECT BACI__ SIDEEXTENDS OUTPAST FRONT Fi#.68 JOINTIS TOODEEP _ FRONT EXTENDS OUTPAST SIDE SIDEEXTENDS OUTPASTBACK Fig. 69 FRONT (PINPIECE) _ SPACtNG GREATER THANBACK JOINTSPACING ISNOTEQUAL SIDE(TAILPIECE) SPACING LESSTHANFRONT BAOK(PINPIECE) 41 PARTS LIST KEY OTY for #171.25450 INDUSTRIAL PART NO. DOVETAIL FIXTURE DESCRIPTION I I 29LD-879 DOVETAIL BASE 2 I 29LD-880 DOVETAIL TEMPLATE HALF BLIND 3 I 29LD-8BI DOVETAIL TEMPLATE OPEN (THROUGH) JOINT 4 I 29LD-882 TEMPLATE SUPPORT (RIGHT SIDE) 5 I 29LD-883 TEMPLATE SUPPORT (LEFT SIDE) 6 2 29LD-884 CAM HANDLE 7 2 29LD-885 FRONT STOP BLOCK 8 2 29LD-886 TOP STOP BLOCK 9 4 29LD-887 CLAMPING BAR END CAP I0 I 29LD-888 RETAINER I! 4 29LD-889 BOLT SUPPORT 12 6 29LD-890 ICLAMPING KNOB 13 2 29LD-891 CLAMPING BAR 14 I 29LD-892 PIVOT SHAFT 15 4 29LD-895 TEMPLATE BRACKET 16 2 29LD-896 TEMPLATE STIFFENER JOINT 17 I 29LD-899 GUIDE BUSHING ASSEMBLY (.40" DIAMETER) !8 I 29LD-900 GUIDE BUSHING ASSEMBLY (I12" DIAMETER) I9 4 29LD-901 20 I 45A-350 COMPRESSION SPRING PRODUCT LABEL (CLAMPING BAR) 21 I 45A-351 LABEL (TEMPLATE-BL IND) 22 I 45A-352 LABEL (TEMPLATE-OPEN 23 I 45A-353 WARNING LABEL (CLAMPING BAR) I 49LD-50 INSTRUCTION MANUAL I NONE 24 4 29L-469-13 #10-32 X 518" Ig. PANHEAD MACHINE SCREW 25 8 29L-469-14 26 I0 29L-469-15 #I0-32 #8-36 X 318" X 3/16" Ig. Ig. PANHEAD MACHINE SCREW PANHEAD MACHINE SCREW 27 2 29LD-841 -2 #I0-32 X 518" Ig. FLAT HEAD MACHINE SCREW 28 2 29LD-841 -3 #I0-32 X 7/8" Ig. FLAT HEAD MACHINE SCREW 29 3 29LD-841-4 _10-32 X 3/8" Ig. FLAT HEAD MACHINE SCREW 30 I 29L-684-6 #IO-16 X I12" Ig. PANHEAD TAPPING SCREW 31 3 29L-684-7 #I0-16 X I" 32 2 29A-310-15 5/16-18 X 4-1/2" Ig. ROUND HEAD SQUARE NECK BOLT 33 2 29A-310-16 5/16-18 X 3-I/2" Ig. ROUND HEAD SQUARE NECK BOLT 34 2 29A-310-17 35 4 29A-242-12 ,5/16-18 #I0-32 36 2 29A-242-I3 5ll6-18 37 9 29A-306-37 3/64"1.D. X 9/I6"0,D. 38 8 29A-306-40 1/32"I.D. X 7/8"0,D. X 1/I6"thick 39 4 29LD-930 1/32"I,D. X 7/8"0,D. THIN NYLON WASHER 40 4 29LD-969 4! 4 29LCN-IO05 BAGGED FASTENERS-CONSISTING OF : 5/16"I,D, 19. PANHEAD TAPPING SCREW X 2" Ig. ROUND HEAD SQUARE NECK BOLT HEX MACHINE SCREW NUT HEX MACHINE SCREW NUT X 7/8"0.D. NYLON SPRING RETAINER 42 X 3/64"fhick WASHER WASHER THICK NYLON WASHER 43 % 44 ! 1 "/ / . o /_ . ® ® L ® @ 45 Notes 46 Notes 47 IIIII IIitII 49LD-60 MANUAL Printed in U,S.A. 9/96 29LMD-50 When corresponding,always givethe following informationas shownin the list. 1. 2. 3. 4. The PARTNUMBER The PARTDESCRIPTION The MODEL#171.25450 The ITEM NAME-iNDUSTRIALDOVETAILFIXTURE
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