Craftsman 183172520 User Manual ROUTER Manuals And Guides L0209317
CRAFTSMAN Router Manual L0209317 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides
User Manual: Craftsman 183172520 183172520 CRAFTSMAN ROUTER - Manuals and Guides View the owners manual for your CRAFTSMAN ROUTER #183172520. Home:Tool Parts:Craftsman Parts:Craftsman ROUTER Manual
Open the PDF directly: View PDF .
Page Count: 26
Download | |
Open PDF In Browser | View PDF |
Owner's Manual rRRFTSMAN® ALL-IN-ONE CUTTING TOOL Model No. 183,172520 Important [& WARNING ® Safety Notice I Always have one hand firmly placed on the tool body while operating, Never operate the tool by holding only the tool handle. • Safety Instructions • Accessories CAUTION: Before using this Cutting Tool, read this manual and follow all its Safety Rules and Operating Instructions. • Assembly • Operation • _aintenance • Parts List • Espanol Seam, Roebuck and Co., Hoffman Estates, IL 60179 USA Part. No. 183172520001 Rev. 1 04/29102 SECTION Warranty ..... Product Spec_lcations Power Tool Safety . .. CuttmgTool Safety ...... ElectricalRequirements& Safety Accessooes PAGE 2 2 3 4 5 6 SECTION Carton Contents Know Your Cutting Tool Assembly & Operation Mamtenance .... Repatr Parts .. Parts &Servtce Avaiiabtl_ ..... .... PAGE 6, 7 8 9 - 18 18 19 - 25 26 FULL ONE YEAR WARRANTY If this Cutting Tool fails due to a defect in material or workmanship within one year of date of purchase, Sears will at its option repair or replace tt free of charge. Return this Cutting Tool to a Sears Service Center for repair, or to place of purchase for replacement. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Seam, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179 IA WARNING I Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals ere: • Lead from lead-based paints • Crystalline silica from bricks, cement and other masonry products • Arsenic and chromium from chemically treated lumber Your risk from these exposures vadsa, depending on how often you do this type of work. To reduce your exposur_ to these chemicals, work in a well ventilated area and work with approved safety equipment such as these dust masks that are specially designed to filter out microscopic particles. Motor Rating...................... Amperes ................ 2 Speeds (no load) ..... 120V, 60Hz, AC 5 0 Amperes 20000 & 30000 RPM Motor Horsepower ..... Weight ................. 3/4 HP (Maximum Developed) 1.7 kg IA WARNING I To avoid electrical hazards, fire hazards or damage to the cutting tool, usa proper circuit protection. This cutting tool Is wired st the factory for 1t0-t20 Volt operation. It must be connected to a t10-120 Volt 1 15 Ampere Ume delay fuse of ourcult breaker. To avoid shock or fire, replace power cord Immedistaly ff It Is worn, cu or damaged In any way. Before using your cuffing tool, it Is critical that you reed and understand these safety rules. Failure to follow these rules could result in serious Injury to you or damage to the cutting tool. 2 IA WARNING I Before using your cutting tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious to the cutting tool. 15 REMOVE ADJUSTING KEYS AND WRENCHES Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning "ON" Good safety practices are a combination of common sense, staying alert and understanding how to use your power tool To avoid mistakes that could cause senous inJury,do not plug in your cutting tool until you have read and understood the following safety rules: 1 injury to you or damage 16 NEVER LEAVE TOOL RUNNING UNAI"rENDED. READ and become famikar with this entire Owner's Manual LEARN the tool's applications, hmttahons and possible hazards. TURN THE POWER "OFF" Do not leave the tool before it comes to a complete stop 17. NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool ts unintenhonally contacted 2 I& WARNINGI Lookfor thtssymbolthat identtfies importantsafety precautions It means CAUTIONI BECOME ALERT! YOUR SAFETY IS INVOLVED! 18 DO NOT OVER REACH Keep properfoohngand balance at all times 3 KEEP GUARDS IN PLACE and in workingorder 19 MAINTAIN TOOLS WITH CARE Keep tools sharp 4. DO NOT USE IN A DANGEROUS ENVIRONMENT such as damp or wet locations or exposure to ram Keep work area well lighted 5 DO NOT usa power tools m the presence of flammable hquJdsor gases. 6 KEEP WORK AREA CLEAN Clutteredareas and workbenchesmwte acozdents 7. KEEP CHILDREN AWAY All visitorsshouldbe kept at a safe d_stancefrom the work area 8. DO NOT FORCE THE TOOL It will do thejob better and safer at the rate for which it was desHgned 9 USE THE RIGHT TOOL. Do not force the toolor attachmentto do a job for whichit is not designed and clean for most effioient and safest performance Follow mstruchons for lubricating and changing accessories 20. CHECK FOR DAMAGED PARTS Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure it wdl operate properly and perform its intended function Check for alignment of mowng paris, binding of moving parts, mounting and any other condihons that may affect its safe operation. A guard or other part that Is damaged should be properly repaired or replaced 21 MAKE WORKSHOP CHILD PROOF wdh padlocks, master switchesor by remowng starterkeys 22. DO NOT operate the tool if you are under the influence of any drugs, alcohol or medicehon that could impair your ability to usa the tool safely 10. WEAR PROPER APPAREL. DO NOT wear loose clothing,gloves, neckttes, nngs, braceletsor other jewelrythat may get caught in moving parts Non-skp footwearis recommended Wear protectivehatr coveringto contain long hair. 23 USE DUST COLLECTION SYSTEM wherever posstble Dust generated from certain materialscan be hazardousto your healthand in some cases,a fire hazard Alwaysoperate the powertool =na well ventilated area with adequate dust removal. 11. WEAR A FACE MASK OR DUST MASK. Sawing, cutting,dnllingand sandingoperationsproduce hazardousdust 24. ALWAYS WEAR EYE PROTECTION your eyes which could cause permanent eye damage. can throw foreign objects into ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87 1 Everyday glasses have only =mpact res=stant lenses They ARE NOT safety glasses Safety goggles are available at Sears. 12. DISCONNECT TOOLS FROM THE POWER SOURCE before servicing and when changing accessones such as blades, bits, cutters, etc 13 Any power tool REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure the switch is _n the "OFF" position before plugging into the power source iA WARNINGI 14 USE ONLY RECOMMENDED ACCESSORIES Consultthe Owner's Manual for recommended accesaones The use of =mproperaccessones may cause inJuryto you or damage to the tool. Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break. SAVE THESE INSTRUCTIONS 3 FOR REFERENCE For your safety, do not plug in your cutting tool or try to use any accessory until It Is completely assembled and installed according to these instructions, and until you have read and understood this Owner's Manual. 11. NEVER HOLD THE WORKPIECE IN ONE HAND whale operating the tool wnth the other hand Failure to follow these safety rules will result in risk of serious injury. 13 NEVER START THE TOOL WHEN THE BIT IS TOUCHING THE WORKPIECE. The butmay catch the workpaece causing loss of control. 1 2 3 12 NEVER PLACE HANDS iN THE PATH OF THE CUTTER AND UNDER THE WORKPIECE. WEAR EYE PROTECTION This hnghspeed tool wnll throw particles from the workpnece during operatnon Make sure safety glasses have sfde shields 14 ALWAYS HOLD THE TOOL WITH TWO HANDS DURING START-UP AND OPERATION When starting, motor torque w=llcause the tool to twist USE FACE OR DUST MASK along wtth safety goggles If cutting or reutmg operatnon nsdusty Make sure work area _swell venhlatad USE HEARING PROTECTION, extended periods of operahon 15 TURN OFF ALL CIRCUIT BREAKERS AND REMOVE ALL FUSES =nthe work area when cutting unto walls or blind areas particularly dunng 16 ALWAYS HOLD THE TOOL BY THE INSULATED 4 NEVER USE DULL OR DAMAGED BITS Damaged bits can break without warning Dull bits may ovedoad the motor, cut slowly and are difficult to control They will also overheat and possrbly break 5 ALWAYS MAKE SURE THE WORKPIECE IS FREE OF NAILS AND OTHER FOREIGN OBJECTS If the butstrikesa nail it wnlljump sudewaysand possibly break 6 DO NOT USE THIS TOOL FOR DRILLING It usNOT intended to be used as a droll 7 ALLOW CLEARANCE UNDER WORKPIECE for bit to travel Never place workpnecaon hard surfaces such as concreteetc The bit may jump or break when contactinga surface otherthan the one being cut GRIPPING SURFACES ON THE BODY OF THE TOOL where there usany possnbnhtyof the cutting but contacting hidden electrncalwores or the cord of the tool Contact wth "live" wures will make exposed meta parts of the tool "lave"causing an electrical shock to the operator. 17 WHEN CUTTING DRYWALL ELECTRICAL OUTLET OPENINGS usnng the outlet as a guile, always cut =n a counter clockwise darectlon.The natural tendency o_ the tool to pull to the left wdl cause a "huggnng"acbon toward the outlet box, resulting =na nearer cut. HOLES 18 NEVER LAY THE TOOL DOWN UNTIL THE CUTrING BIT COMES TO A COMPLETE STOP A spnnnmg bit can come m contactwith the surface and pull It out of yourcontrol 19 NEVER TOUCH THE CUTTING BIT IMMEDIATELY AFTER USE. The bit will be too hot to be handled wltt bare hands and wnllburn your fingers ALWAYS SET THE DEPTH GUIDE TO THE APPROPRIATE DEPTH Use tool wnththe depth guide fiat agaunst the work surface for better control of the tool 9 2O ALWAYS RE-TIGHTEN COLLET AND ALL ADJUSTMENTS before starting the tool after a cuttan_ bd or accessory has been changed Loose batsand adjustments can cause unexpected shdtmg of the tool resuitung m loss of control and unlury from the butor cutting tool being thrown NEVER USE THE TOOL WITHOUT THE SOLE PLATE, PRECISION HANDLE OR ROUTER BASE attached and apprepnatelyadjusted 10 ALWAYS CLAMP WORKPIECE TO HOLD IT STEADY WHEN CUTTING Thts wnllfree both hands for oberatnng the tool SAVE THESE INSTRUCTIONS 4 FOR REFERENCE BZo)gl :! N :il_ k.'l_gl iF_,1II[o] _ I[Clli This cutting tool is double insulated to protect you from electrical shock I"] :1 III _,I :kl ;[o] :l _;,q 1:1_i,.-![el _I[o[e] _,|-,_ Make sure your extension cord is in good condition. When using an extenslon cord, be sure to use one heavy enough to can_ the current the tool will draw An undersized cord will cause a drop m llne voltage resulbng =nloss of power and overheahng The table below shows the correct s_.e to usa eccordmg to cord length and nameplate ampere rating If m doubt, use the next heawer gauge The smaller the gauge number the heavier the cord IA WARNING I Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit into a polarized outlet only one way. if the plug does not fit fully into the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way. Double insulation ehmmates the need for the three wire grounded power cord and grounded power supply system Be sure your extension cord is properly wired and m good conditton Always replace a damaged extension cord or have it repatred by a quahfied electnclan before using it Protect your extanston cord from sharp objects, excesstve heat and damp or wet areas Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded Use a separate electrical circuit for your power tools. Th=s ctrcult must not be less than 14 gauge wlra and should be protected wtth either a 15 Ampere hme delay fuse or clroutt breaker Before connecting the power tool to the power source, make sure the switch ts m the OFF pos_honand the power source _sthe same as mdtcated on the nameplate Running at lower voltage wdl damage the motor Do not expose power tools to rain or wet conditions. Water entenng a power tool will increase the nsk of electric shock Do not abuse the cord. Never use the cord to carry the tool or pull the plug from the outleL Keep cord away from heat, oil, sharp edges and moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electnc shock IA WARNING I Repair or replace damaged or worn extension cords immediately. When operating a power tool outdoors, use an outdoor extension cord marked "W-A" or "W". These cords are rated for outdoor use and reduce the risk of electric shock Select the appropriate extension cord gauge and length using the chart below MINIMUM GAUGE (AWG) EXTENSION CORDS (120 Volt use only) Ampere Rating Totallength m feet Not More Than More Than 25' 50' 100' 150' 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 NotApphcable IA WARNING I Always make sure the receptacle is polarized. If you are not sure, have a qualified electrician check the receptacle. IA WARNING I Keep the extension cord clear of the working area, Position the cord so it will not get caught on the workpiece, tools or any other obstructions while you are working with the power tool. 5 :le[o,]:l,,"[,,,_o] ;,11:1_ AVAILABLE ACCESSORIES UNPACKING AND CHECKING CARTON CONTENTS I,A, WARNING I IA Use only accessories recommended for this cutting tool. Follow instructions that accompany accessories. Use of improper accessories may cause injury to the operator or damage to the cutting tool. If any part is missing or damaged, do not plug the cutting tool into the power source until the missing or damaged part is replaced and assembly is complete. Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalog for an assortment of accessornes recommended for use wuththis cuttnngtool • • • • • Flex Dnve Rip Gunde I/e" Cutting Bnts I/s" Hobby Rotary Tool Accessones Cutters _" Polishers Sanders _' Gnndem Most ¼" Shank Router Bds WARNING I Carefully unpack the cuttmg too! and all its components Compare against the "Cutting Tool Components" chart below NOTE: See Page 7 for illustration of components I_, WARNING I To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the cutting tool. CUTTING KEY I Use only accessories designed for this cutting tool to avoid severe injury or tool damage. Do not use any accessory unless you have completely read the instructions or Owner's Manual for that DESCRIPTION A B C D Inside Carrying Case Cutting Tool PrecJsuonHandle with Sole Plate Freehand Sole Plate Attachment Circle Cutter Attachment E F G Cnrcle Cutter Installahon Adapter Plunge Router Base Attachment Owner's Manual H M N accessory. TOOL COMPONENTS i Carrying Case Collet Wrench Collet Wrench Holder I J Front Lid Storage Compartment 1/8" Collet Sleeve 114" Collet Sleeve K L Lateral Style Drywall Cutter Wood / Plastic / Fiberglass Cutter ] QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NOTE: The two most commonly used cutters are Included with this tool (items K & L). It is important that you use the correct cutter to ensure the most efficient cutting action. • Use cutter "K" with the coarser spiral for cuffing drywall. • Use the general purpose cutter "L" with the finer spiral for cutting materials such as wood, plastic and fiberglass. f_ / f [] E H F D c 7 Motor HOUSIng Motor Housing Qu_k Mounta_ Bracket Lever Mounting / Qu_k Locking Level C1r_ Cuthn( Bracket Adlushng Knob D_sc Mounhng Insed Locking Knob Pma_on Handle Motor Hous,ng--_-" \ Depth Motor Housqng Qumk Lockm Lever Depth Scale" .. Lockm Knob Router Base Plate Rod He,hi Knobs plunge Ac_on Turret Bevel Adlushng Lock IA WARNINGI Remove the plug from the power source before assembly, changing accessories or cutters and making adjustments. This safety action will help prevent accidental starting of the tool which could result in serious injury. ON I OFF & SPEED CONTROL INSTALLING CUTTING BITS - Cont'd Insert new cutting bit (4) into the collet IA WARNING I Insert the bit all the way into the collet and then pull it back between 111e"and 1Is". This creates an air space between the motor shaft and the bit to help prevent overheating the bit. SWITCHES Thrs cutting tool is equipped w=th a sliding ON / OFF switch (1) located on the side of the tool and a speed control switch (2) located on top of the tool (see Fig 1) Before tightening the collet on the bit, make sure the flutes (spiral portion) of the bit are completely visible outside the colleL Clamping the collet on the bit flutes will result In broken bits and possible injury. 2 When bit is properly placed in the collet, depress the shaft locking button and turn the collet nut clockwise by hand as far as possible 6 Securely tighten collet nut using the wrench 5 Fig. 1 1 To turn the tool ON, slide the switch (1) up 2 To turn the tool OFF, slide the swltch down 3 To set speed to high speed, slide speed control switch (2) away from the ON / OFF switch 4. To set the speed control switch to low speed, slide the speed control sw_tch (2) toward the ON I OFF switch INSTALLING Fig. 2 CUTTING BITS IA WARNINGI Cutting bit and router bit cutting surfaces extremely sharp. Handle with caution. WORK LIGHTS are To insert a cutting btt, use the collet wrench which IS in the wrench holder attached to the power cord Depress the shaft locking button (1) and rotate the collet look nut (2) clookwme with the other hand until the locking button drops into place, preventing the shaft from turning (see Fig 2) 2 Whdecontmuingto hold the shaft lockingbutton IN, use the colletwrench(3) to turn the collet nut counter clockwise Loosen the collet nut two or three turns 3 Remove bit if one is already installedin the tool The motor umt has two built-in work 1_3hts(5) (see F_g 2) These work hghts automatically hght up when the motor switch m turned ON. Patterns or drawings m the immedtate vicinity of the bit will be dlummated for better vtstbthtyand tmproved cutting accuracy SELECT APPROPRIATE MOTOR SPEED Selectingthe appropriatemotorspeed wdlensure smoother,more efficientcuttingaction Choose LOW speed for gnndmg,cuttingplastics,polishingand when usingw_reor bristlebrushes Choose HIGH speed when cuttingwood. usingcut-offwheels and to reduce"chatter" that may develop when cuttingsome materialsat LOW speed CHANGING COLLET INSERT INSTALLING The cutting bits for this tool are locked into ptace with a collet nut (1) and collet (see Fig 3) The tool is assembled at the factory with NO collet insta!led Both the l/s" and ¼" collets can be found in the carrying case front lid storage compartment The 1/8" collet (2) is used for holding hobby tool accessory bits The ¼" collet (3) is supplied for holding SMALL router bits with a ¼" shank FREEHAND SOLE PLATE - cont'd Shde freehand sole plate mounting bracket (1) onto the bottom of motor housing (2) until the slot in the bracket (3) lines up with the shaft locking button (4) in the motor housing NOTE The mounting bracket must be pushed onto the motor housing as far as it wdl go Lock the sole plate to the motor housing by snapping the quick locking lever (5) firmly against the motor housing 3 2 4 2 1 4 Fig. 3 3 To change from one collet s=ze to the other 1 Remove bit from the tool 2 Continue turning the collet nut counter clockwise untd it can be removed from the motor shaft (4) 3 Pull the collet out of the motor shaft and replace it with the other one NOTE Each collet is the same on beth ends, so either end can be inserted into the motor shaft 4 Re-install the collet nut and slightly tighten it by hand 5. Install the new bit as outhned in INSTALLING CUTTING BITS on Page 9. 5 Fig. 4 ADJUSTING FREEHAND SOLE PLATE Adjust freehand sole plate depth by loosening the depth gauge locking knob (6) and rotating the adjusting knob (7) to move the sole plate in or out as required (see FK3 5) NOTE" Set the depth gauge so the cutting bit protrudes beyond the sole plate 1Is more than the thickness of the material being cut For example, if you are cutting 5/8"drywall, the bit should protrude %" beyond the sole plate NOTE Tightening the collet nut without a bit in the collet will cause the collet hole to become smaller and make installing bits difficult When storing the tool with no bit installed, leave collet nut loose 2 _1;.|=1=1-"F_.I_10_F,._[e] N =11_1W_,III Securely tighten depth gauge knob Before starting to cut you should re-check bit depth Make sure sole plate is at right angles to the bit and securely tightened Re-check the collet to make sure the bit is securely fastened INSTALLING FREEHAND SOLE PLATE The freehand sole plate is designed for basic freehand cutting with the cutting bit. It is ideally suited for cutting electrmal outlet holes in dr/wall IA WARNINGI Do NOT use the freehand sole plate with router bits. Umlted control with this accessory could cause you to loose control end Increase the chance of serious injury. Fig. 5 10 PRACTICE CUTS USING FREEHAND SOLE PLATE IA wAR.I.G I Have you read =POWER TOOL SAFETY", "cuTrlNG TOOL SAFETY" and "ELECTRICAL SAFETY" on pages 3, 4 and 5 of this Manual? not, please do it now before you operate this cutting tool. Your safety depends on Itl 7 Turn the swntch ON When the motornsup to fullspeed, slowiyttp the tool to an upnghtposttnon,lettnngthe bit cut nntothe workpnece(see F=g 7) Once the toolhas reached the uprightpesubonand the bit has cutthroughthe workplece,slowlymove the tool in a clockwise dnrectionusnngslow steadypressureto make the cut NOTE" Exceptfor cuttnngaroundoutletboxes in drywall,alwayscut m a clockwise durectlon 9 Failure to adhere to these safety rules can greatly increase your chances of Injury. CUTS USING FREEHAND Set the speed control switch to the appropriate speed If Evew time you use the cutting tool you should verify the following: 1. Cutting tool cord is not damaged. 2. Bit is correct type for the material being cut. 3. Bit is sharp, in good condition, properly installed and securely tightened. 4. Safety glasses and dust mask are being worn. PRACTICE 6 When cut nscomplete, turn the tool OFF, want untd it comes to a complete stop and remove it from the workpuece SOLE PLATE Before attempting to work on an actual proJect, take the time to make s few practuce cuts with your cutting tool Use some scraps of matenal that are the same maternal as used nnyour actual project. 1. Draw a patternsumular to your first projecton a scrap p_eceof material 2. Install freehand sole plate as shownin Fig 4 3 Install cuttingb=tin the colletas shownin Fig 2 4 Adjust depth of freehand sole plate as shown in Fng 5 5 Rest the edge of the sole plate on the workpiecevath the bntat an angle of about 45° (see Fug 6). NOTE DO NOT let the bit contact the workpleceuntil switchnsturned ON and the tool is up to full speed. Fig. 7 IADANGER I Do not attempt cutting around outlet boxes in drywall until: t. All electricity in the vicinity of electric wires has been disconnected by either turning the breaker OFF or removing the fuses. 2. You have read the Instructions on the following page entitled "CUTTING OUTLET OPENINGS IN DRYWALL". IA WARNING I cUTrlNG Before tuming the tool switch ON, make sure you hold the tool firmly with both hands. Starting torque will cause the tool to twlsL TIPS The rotatingcuttungactionof the bit vailcausea skghtpull to the left when cutting.Natural variationsin the structure of woodwill cause the 10ftto "wander'.This tendencywill be magnifiedwhen applyingtoo muchpressureto the bit Slowercuttinggives you better control. Excessive pressureor fast cuttingwill increasebit temperatureand shortenthe hfeof the bit When cuttinga hole in a verticalsurface,avo_l endingthe cut at the bottomof the hole AJwaysstartand end the cut at the "top"so the cut-out part will notdrop ontothe rotatingbit.Always tum the tool OFF before removingd from the workpisce, L Fig. 6 11 CUTTING OUTLET OPENINGS I,_ DANGER IN DRYWALL CUTTING OUTLET OPENINGS I Do not attempt to use this tool to make cut-outs around any fixture or opening which has live electrical wires or on any wall which may have electrical wiring behind it. If a live wire is contacted, the bit could conduct the electric current to the tool, creating an electrocution hazard for the operator. Turn OFF breakers or remove fuses to disconnect the electric circuit in the area of work. Always hold the tool by its insulated housing when working in areas where there is a possibility of contacting electric wires. Always wear eye pretection when operating this tool. 6 Move the bit slowly to the nght until you feel and he; the bit contacting the mstde of the box 7 Pull the btt out far enough to shp tt over the edge of the box Once the bit is outside the box, push it back to full depth bestde the outside edge of the box 8 Move the tool upward whde applying alight pressure toward the center of the box When you feel the bit reach the top nght hand comer of the box. move the tool to the left whde applying shght pressure downward toward the center of the box Continue moving the tool around the box in s counter clockwtse d=rocbonwhde maintaining shght pressure toward the center of the box When the box cut-out t._ complete Turn the tool OFF and remove d from the cut-out Before mstalhng drywall, push the electncel wires to the back of the box as far as possible so they will not be cut by the bit when cutting the opening 2 IN DRYWALL - cont'd Before fastening the drywall sheet over the electncal box, mark the sheet as close as possible to the center of the box opening Mark should be on the side of the dr/wall facing you 10 Completedelectrical box cut-outwill be acouratelya_ neatly cut (see Fag 9) When fastening the drywall In place, do not place nads or screws closer than 12" from the box Thsswilt prevent the drywall from becoming deformed under pressure 4 Insert cutbng b_tand install freehand sole plate as outlined on Pages 9 & 10 of this Owner's Manual AdJust depth of cut so the bit wdl protrude _/8" beyond the thickness of the drywall \ Hold the tool firmly with both hands and turn it ON Plunge the bd through the drywall at the mark mdlcahng the center of the box See Fig 8 for cutting pattern Fig. 9 NOTE: Always move the cutting bit in a counter clockwise directionaround the outletbox.The natural tendencyof the cuthng ba to move to the leftwillmake it eas_erto cutclose to the box Fig. 8 12 ADJUSTING INSTALLING PRECISION FREEHAND SOLE PLATE - Cont'd HANDLE The prectslon handle is desogned for use when prec0sion control over the tool movement 0sdesired The comfortable handle can be used with either the right or left hand 1 2 Fig. l l Shde precls0on handle mounting bracket (1) onto the bottom of motor housmg (2) until the slot under the handle (3) hnes up with the shaft locking button (4) in the motor housing (see Fig 10). NOTES a) The mounting bracket must be pushed onto the motor housing as far as it will go b) The shaft locking button (5) can now be activated by your thumb while holding on to the precision handle ::::(ql= INSTALLING [141111:1; CIRCLE CUTTER The circle cutter accessory is ideal for precision cuttmg of clmles Th=s circle cutter can be attached to either the freehand sole plate or the precision handle sole plate. For purposes of dlustration, the circle cutter is shown with the freehand sole plate Lock the precisionhandle to the motorhousingby snappingthe quncklockinglever (6) firmlyagainst the 1 Install freehand sole plate on the tool as illustrated on Page 10 of this Owner's Manual 2 Insert the extemally threaded circle cutter mounting insert (1) into the bottom of the sole plate (2) (see Fog 12). NOTE' Make sure the molded "D" in the mounting insert is inserted into the matching "D" in the sole plate motor housing 2 6 Place circle cutter mountmg hole (3) over the externally threaded circle cutter mounting nnsert NOTE: Make sure pointed ptvot pm (4) is pointing away from the tool 4 Screw the internally threaded circle cutter mounting disc (6) onto the externally threaded circle cutter mounting insert and hand t0ghten. NOTE" Do not over tighten the circle cutter mounting plasbc parts. Hand tighten only 5 Fig, 10 'ADJUSTING FREEHAND SOLE PLATE Adjustthe circle cuttingradiusby looseningpivotpoint knob (5), slidingit to the correctcircle radiusand retighteningin the desired location NOTE Check circlecutter radiussettingby measuring from the ptvotpomt to the outside of the cuttmgbit AdJust precision handle sole plate depth by loosening the depth gauge locking knob (7) and rotating the adjusting knob (8) to move the sole plate (9) in or out as required (see Fig 11) NOTE Set the depth gauge so the cuttmg bit protrudes beyond the sole plate 1/8" more than the thtckness of the matenal being cut For example} d you are cutting 3/4"pine, the bit should protrude /e beyond the sole plate 2 3. Securely tighten depth gauge knob Beforestartingto cut you shouldre-check bit depth, make sure sole plate is at rightangles to the bit and securelytightened Re-check the colletto make sure the bit is securelyfastened. 1 5 13 2 Fig. 12 s] I_-{qil _[_eil illi1"_: CIRCLE CUTTER OPERATION CIRCLE CUTTER OPERATION 5 IA WARNINGI Unplug the tool from the power source I_fore changing accessories, changing bits and making adjustments. Mark the center of the circle you wish to cut on the workplece and dntt a 6 mm or _s/e4"pdot hole 2 AdJuStcutting b=tdepth to l/s" longer than the thickness of the matenal being cut (see Fig 5) 3 Adjust the circle cutting radtus by loosening pivot point knob. shdmg ttto the correct circle radius and retightemng in the deaored location NOTE Check circle cutter radius setting by measuring from the p=votpoint to the outside of the sptral bR 4 Rest the edge of the sole plate on the workptece with the btt at an angle of about 450 (see Fog 13) Insert the circle cutter pivot point into the pilot hole dnlled at the center of the ctrcle NOTE DO NOT let the b_tcontact the workptece before swttch ts turned ON and the tool is up to full speed Turn the switch ON When the motor is up to full speed, slowly hp the t_ and clrole cutter assembly to an upright posdlon, letting the bit cut into the workpiece (see Fig 14) I careful to keep the pivot point located at the centel the circle to be cut Once the tool has reached the upnght posttton and the b=thas cut through the workplace, slowly move the tool m a clockwise d_rection using slow steady pressure to make the c_ Continue to cut the circle, keaplng the tool upright rotating around the circle cutter pivot point Before turning the tool ON, check to make sure bit and all accessory fasteners are securely tightened. 1 - cont'd 7 When cut fs complete, turn the tool OFF, wait untd comes to a complete stop and remove it from the workptece \ Fig. 14 Fig. 13 14 _tLIJ_[¢]=l SETTING I='TO]IInlI;:I,41:Y,JI.'] The router accessory converts your cuttnngtool Into a small hobby plunge router that uscapable of handling small '/," shank router butsas well as the spiral cutting but The tnltnngbase is ideal for bevel cutting The plunge feature allows you to pre-set up to three ddferent cuttnng depths Depth of cutting os controlled by sliding the router base up and down on the gutde rods and locking dun place Rause plunge router depth stop rod by turning the lower depth stop lock nut (1) counter clockwise untul=t is posutnonedat the bottom of the depth stop rod (2) (see Fig 16) Push depth stop quick release button (3 and reuse the depth stop rod to Its maximum height and then release the button IA WARNING I Unplug the tool from the power source before changing accessories, changing bits and making adjustments. Before turning the tool ON, check to make sure the bit and all accessory fasteners are securely tightened. 2 Rotate plunge actuonturret (4) until the shortest stop screw usunder the depth stop rod (2) 3 Loosen both height adjushng knobs (5) by turning them counter clockwtse NOTE" Only loosen height edjustmg knobs enough to release the tension on the guide rods (6). ROUTER ACCESSORY INSTALLATION 1 Remove any accessory already unstalled on the tool Slide router accessory mounting bracket (1) onto the bottom of motor housnng (2) until the mounting hole (3) hnes up wuththe hole nn the mountung bracket (see Fig 15) NOTE The raised hole in the mounting bracket will shde over the motor shaft locking button 3 ROUTER DEPTH FOR SINGLE DEPTH ONLY 4 Shde muter base (7) up or down to obtannthe desured depth of cut 5 Re-hghtenboth heughtadjustnng knobswhen the desired cut depth ts reached. Re-nnsert accessory locking knob (4) into the motor housnngand securely tighten Fig. 16 SETTING PLUNGE DEPTH Up to three different plunge depths can be preset by using the depth stop rod and plunge action turret This provides for qutck changes between depth setbngs 1 Turn lowerdepth stop lock nut (1) to the bottomof depth stop rodand upper depthstop lock nut (2) to the top of depth stop rod (3) (see Fig 17) 2. Push depth stop quick release button(4) and raise the depth stop rodto its maximumheight and then release the button. 3. Rotate plungeactionturret (5) untilthe shorteststop screw is under the depth stop rod Fig. 15 15 SETTING PLUNGE DEPTH - cont'd SETTING ROUTER Bevel cutting with the cutting bit can be done with the router base tilted to the desired angle Loosen both height adjust=ng knobs (6) by tummg them counter clockw=se NOTE Only loosen height adjushng knobs enough to release the tens=on on the gutde rods (7) 5 6 1 Shde router base (8) up or down to obta=nthe des=red depth of cut Loosen both bevel adjustmg locks (1) by pulhng them outward from the router base (2) (see Fig 18) Tilt router base to the desired angle NOTE There are detents for Iockmg the router base at 0°, 15°, 30 ° and 45 ° These are the four most common angles for bevel cutt=ng Re-hghten he=ghtadjusting knobs when the desfred cut depth is reached Push the depth stop qu=ck release button and lower depth stop rod untd it contacts the turret stop screw (9) After releas=ng the qu=ckrelease button, finer adjustments can be made by turning the depth stop rod Lock both the lower (1) and upper (2) depth stop lock nuts against the router body to lock the depth stop rod m place NOTE Do not use pliers to hghten lock nuts Turn lock nuts by hand only 9 BASE BEVEL 3 Lock both bevel adjusting locks by pushing them firmly back into pos=hon agamst the router base. 4 Check bevel angle between router base and router bit to ensure they are at correct angle 5 Check router depth of cut and re-setthe depthif required NOTE Depth of cut w=llusuallyhave to be increased after bitingthe router base for bevel cutt=ng Lock shortest turret stop screw by t_ghtenlng lock nut (10) NOTE Do not over tighten lock nut 10 Loosen both he=ght adjusting knobs just enough to allow router to freely sltde up and down on the guide rods 11 Two add=t=onaldepths can be pre-set =na s=milarway setting the other two turret stop screws to the desired depth NOTE To select pre-set plunge depth, simply rotate the turret until the correct turret stop screw is aligned under the depth stop rod Fig. 17 Fig. 18 16 | lUJ _,[l'] :11=|o]ll FREEHAND CUTTING 1:1:| I:T'_ AND ROUTING CU'I-rlNG STRAIGHT LINE WITH STRAIGHT EDGE When the router base accessory is installed on the cutting tool, it will function as a small router to be used for freehand cutting of irregular shaped patterns You can cut patterns out of the workpnese with the cutting bit or route pettems into the workplece with small router bvts To cut a straightline, you can use a straightedge templateto guide the routerbase 1 Draw a hne on the workplece where you wushto make the cut (see Fig 20) FREEHAND 2 Draw a parallel second line approxtmately 21/e"back into the workpaeco (away from the cutting line) 3 Clamp the straight edge onto the larger portion of the workpuece that msto be clamped while cutting 1 CUI-I'ING Adjust the cutting batdepth to lie" longer then the thickness of the material being cut 2 Turn the switch ON while firmly holding the tool 3 When starting the cut ms=dethe workplece, place the bit at an angle to allow the bit to cut its way into the workpuece (see Fig 6) 4 Use the two height adjusting knobs to guide the bit through the workplece FREEHAND Place the fiat side of the router base against the straight edge with the bit near the start of the cutting line NOTE Check bit Iocateon to ensure cut wnllbe made in the correct Iocabon ROUTING 5 Turn the switch ON whde firmly holding the tool 6 Slidethe router plate againstthe stra=ghtedge whde makingthe cut Use the router base w0thsmall router bits to perform variousfreehand routingprojects (see Fig 19) 1 Remove 1/8"collet and insert ¼" collet (see Fig 3) 2 Install router bit and securely tighten 3 Adjust router base height to the con'ect routing depth 4. Turn the swutchON making sure the router butis not touchinganything. 5. Holding the tool by the two height adjusting knobs, carefully lower the bit onto the workplece and guide the bit around the desired pattern Fig. 20 Fig. 19 17 i ii[IJ_,[€.]1 Z(o]II I :l:i I:Y:I-_ CUTTING IZff._1 l_i_l_ CURVED LINE WITH A TEMPLATE _a]l_l EXTERNAL CLEANING To cut a curved line, you can use a curved template to guide the router base IA WARNING I DO NOT use solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Usa clean cloth to remove dirt, dust, oil, grease, etc. Make a template from hardboard or other similar material to the shape you require (see Fig 21) NOTE Radius of curve must be greater than 2½" for router base to propedy follow the curved template 2 Mark the location of the cut to be made 3 Mark the workplece approximately 27/1e"back into the workplece (away from the cutting line) Do not at any time allow brake fluids, gasoline, petroleum-based products, penetrating oils, etc. to come in contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic 4 Clamp the template onto the larger port_on of the workplece that is to be clamped while cutting INTERNAL 5 Place the curved portion of the router base against the template with the b_tnear the start of the cutting line NOTE. Check bit Iocatnonto ensure cut will be made in the correct location 6 Turn the switch ON while firmly holding the tool 7 Slndethe router plate against the template while making the cut CLEANING It has been found that electnc toolsare subjectedto acceleratedwear and possibleprematurefailure when they are used on fiberglassbeats and sportscars, wallboard,spacklingcompoundsor plaster.The chipsand gnndingsfrom these materialsare highlyabrasiveto electrictoolparts such as beanngs,brushes,commutators etc Dunngany use on these matedalsit is extremely importantthat the tool is cleaned frequently by blowingout with a compressed anrJet IADANGERI it is critical that you wear safety goggles or safety glasses with side shields and a dust mask while blowing dust out of the cutting tool with a compressed air jet. Failure to take these safety precautions could result in permanent eye or lung damage. POWER CORD MAINTENANCE IA WARNINGI To avoid shock or fire hazard, replace the cord immediately If it Is wom or damaged In any way. Fig. 21 LUBRICATION IvN:lI _I l =1_r:l _[11 IADANGER All of the bearingsIn this cuttingtoolare lubricatedwith a sufficientamountof high grade lubricantfor the lifeof the undunder nom_l conditions.Therefore, no further lubricationis required I For your own safety, turn the switch OFF and remove the plug from the power source before maintaining your cutting tool. When servicing, use only Identical Craftsman parts. Use of any other part may create a hazard or cause product damage. 18 Main Unit 19 I_, WARNING I When servicing use only CRAFTSMAN replacement parts. Use of any other parts may create a HAZARD or cause damage to your Cutting Tool. Any attempt to repair or replace electrical parts on this Cutting Tool may create a hazard unless repair is performed by a qualified technician, Repair service is available by contacting your nearest Seam Service Center. Always order by PART NUMBER, not by key number. Main Unit Key# 1 2 3 5 10 11 12 13 14 15 16 17 18 19 19 22 22 23 24 25 28 29 29 30 31 34 35 36 36 37 37 38 39 40 Part# Part Name 01AR-000032-00 Beanng Sleeve 01AR-000035-00 Switch presser 01AT-000014-A0 Bushingtube 01AT-000031-00 Bushingtube 02AE-000060-00 Frontbeanng 02AE-000061-00 Rear beanng 02AK-000022-00 Rivet 02AH-000088-00 Brushspring 02AH-000089-00 Spindlespdng 02AH-000112-00 Hanger 02AN-000012-00 Screw nut 02AS-000199-A0 Case screw 02AS-O00201-A0 Screw 02AS-000260-00 Machine screw 02AS-000260-10 Machine screw 02AW-000055-00 Retaining ring 02AW-000055-10 Retaining ring 03AA-000279-00 Transformer 03AC-00001 l-F0 Capacity 03AC-000043-00 Capacity 03AD-000009-A0 Diode 03AD-000040-00 Dlac 03AD-000040-10 Diac 03AD-000074-00 LED 03AD-000075-00 Tnac 03AM-000104-00 Stator 03AM-000105-00 Rotor 03AP-000073-00 i PCB 03AP-000073-10 PCB 03AP-000076-00 PCB 03AP-000076-10 PCB 03AR-000013-AO Resistor 03AR-000015-D0 Resistor 03AR-000109-A0 R_=_i_tnr Qty 1 1 2 2 1 1 4 2 1 1 1 8 3 1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 3 Key# 41 42 44 48 49 50 50 53 55 56 59 62 62 63 67 70 71 72 * 73 74 76 76 79 80 81 82 83 84 85 87 91 92 20 Part Name Part# Microswdch 03AS-000135-00 Switch 03AS-000140-00 Termmalblock 03AT-000033-00 03AT-000040-00 Terminal(female) 03AT-000046-00 Carbonbrush 03AW-000131-00 : Power cord or 03AW-000131-10 Power cord 03AY-000020-00 W_re 03AY-000073-00 Wire 03AY-000074-00 Wire 04AP-000068-00 Fibra 1/4" collet 2203-MA0003-00 1/8" collet 2203-MA0004-00 2203-MA0007-00 Lock plate 2207-MA0003-00 Spindlelock 2213-MA0002-00 Conductor 2213-MA0005-00 Chuck cap 2213-MA0006-00 Spanner 2213-SAM001-00 Brush assembly 2213-MA0011-00 Metal conductor Brush case 2213-MA0012-00 2213-MA0014-00 Wire cover 2213-MA0014-01 Wire cover 2203-PA0008-00 Spannerbelt Screwlock B 2207-PA0007-00 Bottomcabinet 2213-PA0022-00 2213-PA0023-00 Top cabinet Switchcover 2213-PA0024-00 Lock button 2213-PA0025-O0 Cover 2213-PA0026-00 2P-Switch 2213-PA0028-00 9866-PA0004-00 Press plata Cord Sleeve 9920-PA0011-00 at,/ 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 Freehand Key # 201 202 203 208 211 212 213 214 215 216 Soleplate Part # 02AF-000041-10 02AF-000076-00 02AS-000287-00 2213-MA0010-00 2213-PA0010-00 2213-PA0011-00 2213-PA0012-00 2213-PA0013-00 2213-PA0014-00 2213-PA0015-00 Assembly Part Name F[xlngshaft Release lock pin Screw Freecutmetal round guide Lock Fixbase Piast=cguide base AdjustmentGear 15T Sleeve Sclew lock F 21 Qty 1 1 1 1 1 1 1 1 1 1 Handle Assembly Key # 301 302 304 305 306 307 310 312 321 323 324 325 326 327 328 329 330 331 332 Part # 02AF-000041-10 02AF-000076-00 02AH-000106-00 02AS-000148-00 02AS-000287-00 02AS-000288-00 02AW-000067-00 2213-MA0013-00 2213-PA0010-00 2213-PA0012-00 2213-PA0013-00 2213-PA0014-00 2213-PA0015-00 2213-PA0016-00 2213-PA0017-00 2213-PA0018-00 2213-PA0019-00 2213-PA0020-00 2213-PA0021-00 Part Name Fixingshaft Release lock pin Compressivespnng Screw Screw Screw Washer S-roundguide holder Lock Plasbcguide base AdjustmentGear 15T Sleeve Screw lock F Anx righthandle Anx left handle Anx handle softgrip(outs=de) Anx handle softgnp(inside) Simplelock Shaft F5-5 22 Qty 1 1 1 2 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 Circle Cutter Assembly Key # 401 402 403 404 405 410 410 411 412 415 416 417 418 419 Part # 02AN-000017-00 02AN-000018-00 02AS-000258-00 02AS-000272-00 02AW-000022-00 2206-MA0001-00 2206-MA0005-00 2206-MA0002-00 2206-MA0003-00 2206-PA0001-00 2206-PA0003-00 2206-PA0004-00 2213-PA0007-00 2213-PA0008-00 Part Name I Square nut Qty 1 Hexagon thin nut Machine screw Screw 1 1 1 Spdng washer Cimular arm (metric) Cimular arm (inch) Washer Handle bush 1 1 1 1 1 Dgstance lock w=thcenter pin Locking base Round guide mount Handle cuplike base Handle cuplike cover 1 1 1 1 1 23 Router Assembly 24 Router Assembly Key # 101 102 103 104 105 107 108 109 111 112 113 115 117 118 119 120 121 122 123 124 128 129 131 133 134 138 139 151 152 153 154 155 156 157 158 159 164 165 Part Name Part # 02AF-000041-10 Fixingshaft 02AF-000077-00 Base release lock pin 02AF-000078-00 ; Height rod 02AG-000145-.00 Guide bush 02AJ-000016-00 Routertile base 02AH-000107-00 Spring 02AH-000108-00 Spring 02AH-000109-00 Spring 02AN-000001-A0 Screw nut 02AN-000013-00 Square nut 02AN-000019-00 M4 fixing nut 02AQ-000001-A0 Steel ball 02AS-000020-A0 Screw 02AS-000048-A0 Machine screw 02AS-000276-00 Base screw 02AS-000258-00 Machine screw 02AS-000238-00 Screw 02AS-000290-00 Screw Screw 02AS-000291-00 02AS-000292-00 Screw 02AW-000068-00 Wave washer 02AW-000070-00 Externalretainingdngs 2213-MA0001-00 Guide rod Knockhead 2213-MA0003-00 2213-MA0004-00 Indexguide 2213-MA0007-00 Washer plate 1 2213-MA0008-00 Washer plate 2 Routerfix base 2213-PA0001-00 Router movablebase 2213-PA0002-00 2213-PA0003-00 Router quick heightlock 2213-PA0004-00 Memorypost dial 2213-PA0005-00 Lock 2213-PA0006-00 Bellow 2213-PA0007-00 Handlecuplike base 2213-PA0008-00 Handle cuplike cover 2213-PA0009-00 Heightadjustknob Lens 2205-PA0004-00 2205-PA0007-00 Locking disc 25 aty 2 2 1 2 1 2 2 1 5 2 3 1 1 3 6 2 1 1 1 1 1 2 2 2 1 2 2 1 1 1 1 2 2 2 2 2 1 2 For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800.4-MY-HOME ® Anybrne, dayornight (1-800-469-4663) (U S.A. and Canada) www.sears.com _,-_ www.sears.ca _; For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the location of your nearest Sears Parts and Repair Center. 1-800-488-1222 _ _ ?:" _ Any_me, dayornight (USA one) www.sears.com _-_ For the replacement parts, accessories and owners manuals that you need to do-it-yourself, call Sears PartsDirectSM! _\ : 1-800-366-PART 6 a m - 11 p rn. CST, 7 days a week (1-800-366-7278) (U.S.A. only) _: www.sears.comlpartsdirect To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 1-800-361-6665 (u s A.) 7 a m. - 5 p.m CST, Mon- 9am.-8p.m. Sat. Para ped=rserwciode reparacibn a domzcilio, y para ordenarpiP_s 1-888-SU-HOGAR sM (1-888-784-6427) EST, M-F, (Canada) 4 p.m Sat Au Canada pour se_ce en franqais 1-800-LE-FOYER _'_c (1-800-533-6937) www searsca ® Regmtmed Trademark I _ Trademark I m Se_'k_ Mark of Sea_, RoebuCk a ndco ® Marca Rel_sVada I _ Marca de F_d:=ric=I m Mama de Setvido de See#l, Roebuck and Co UCMm de commeme I m Marque d_ de Sun=, Roet_ck and Co 26 -- O Seam,Roebucklind Co
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 26 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 3, 2, 1, 4 Create Date : Tue Aug 14 15:12:19 2007 Author : Title : Subject :EXIF Metadata provided by EXIF.tools