Craftsman 315116301 User Manual DETAIL SANDER Manuals And Guides 98120254
CRAFTSMAN Sander Manual 98120254 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides
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Owner's Manual
ICRRFTSMRN'I
DETAIL SANDER
DoubleInsulated
Model No.
315.116301
Save this manual for
future reference
_, CAUTION: Read and follow
all Safety Rules and Operating
Instructions before first use of
this product.
Customer Help Line: 1-800-932-3188
Sears Roebuck and Co., Hoffman Estates IL60179USA
visit the Craftsman web page: www.sears.com/craftsman
972000-475
11-98
•Safety
•Features
•Operation
•Maintenance
•Parts List
NRTL.
• Table Of Contents ........................................................................................... .i........ i............................ ,,..... 2
•Rules for Safe Operation ......................................................................................................................... .... 2-4
•Symbols ................................................................................................... ....................... :............................... 5
•Product Specifications ............................................................................................................................... .;... 5
•Unpacking .................................................................................................................................................. :.... 5
•Features ......................................................................................................................................................... 6
•Operation ..................................................................................................................................................... 7-8
•Maintenance ................................................................................................................................................... 9
•Optional Accessories ...................................................................................................................................... 9
•Warranty ......................................................................................... .................................... ;,........................ 10
•Exploded View and Repair Parts List.................................................................... ....................................... 11
•Parts Ordering /Service ........................................................... _................................................................... 12
_WARNING: Read and understand all instruc-
tions. Failure to follow all instructions listed
below, may result in electdc shock, fire and/or
serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
• Keep your work area clean and well lit. Clut-
tered benches and dark areas invite accidents.
•Do not operate power tools _explosive
atmospheres, such as in the presence of
flammable liquids, g_,_lS_. Power tools
,_ *,l _ ,_ ,,
create sparks which may..ighl;_(l_e dusf o'rfumes.
•Keep bystanders, c_sitors away
while_operating a Power tool. DistrActions can
cause you to lose control. ,_
Electrical Safety
•Double insulated tools are equipped with a
polarized plug (one blade is wider than the
other.) This plug will fit in a polarized outlet
only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a
polarized outlet. Do not change the plug in
any way. Double insulation [] eliminates the
need for the three wire grounded power cord and
grounded power supply system.
•Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and refrigera-
tors. There is an increased riskof electdc shock
if your body is grounded.
•Don't expose power tools to rain or wet condi-
tions. Water entedng a power tool will increase
the riskof electric shock.
•Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges or
moving parts. Replace damaged cords imme-
diately. Damaged cords increase the risk of
electric shock.
•When operating a power tool outalde, use an
outdoor extension cord marked "W-A" or "W".
These cords are rated for outdoor use and reduce
the risk of electdc shock.
Personal Safety
•Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use tool while tired or under the influ-
ence of drugs, alcohol, or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
•Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught
in moving parts.
•Avoid accidental starting. Be sure switch is
off before plugging in, Carrying tools with your
2.
finger on the switch or plugging in tools that have
the switch on invites accidents.
• Remove adjusting keys or wrenches before
turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result
in personal injury.
•Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enables better control of the tool in unexpected
situations.
•Use safety equipment. Always wear eye
protection. Dust mask, nonskid safety shoes,
hard hat, or hearing protection must be used for
appropriate conditions.
Tool Use and Care :
Service
•Tool service must be performed only by
qualified repair personnel. Service or mainte-
nance performed by unqualified personnel could
result in a risk of injury.
•When servicing a tool, use only identical
replacement parts. Follow Instructions in
Maintenance section of this manual. Use of
unauthorized parts or failure to follow Mainte-
nance Instructions may create a risk of electric
shock or injury.
Specific Safety Rules for Sanders
•Use clamps or other practical way to secure
and support the workpiece to a stable plat-
form. Holding the work by hand or against your •
body is unstable and may lead to loss of control.
•Do not force tool. Use the correct tool for
your application. The correct tool will do the job
better and safer at the rate for which it is de-
signed.
•Do not use tool if switch does not turn it on or
off. Any tool that cannot be controlled with the •
switch is dangerous and must be repaired.
•Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the tool. Such preven-
tive safety measures reduce riskof starting the
tool accidentally.
•Store Idle tools out of reach of children and
other untrained persons. Tools are dangerous
in the hands of untrained users,
Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools, with
sharp cutting edges are less likely to bind and are
easier to control.
Check for misalignment or binding of moving
parts, breakage of parts, and any other condi-
tion that may affect the tools operation. If
damaged, have the tool serviced before using.
Many accidents are caused by poorly maintained
tools.
•Use only accessories that are recommended
by the manufacturer for your model. Accesso-
ries that may be suitable for one tool, may be-
come hazardous when used on another tool.
Hold tool by insulated gripping surfaces when
performing an operation where the tool may
contact hidden wiring or its own cord. Contact
with a "live" wire will make exposed metal parts of
the tool "live" and shock the operator.
Never use this or any power sander for wet
sanding or liquid polishing. Failure to comply can
result in electrical shock causing serious injury or
worse.
•Keep hands away from sanding area.
Additional Rules for Safe Operation
Know your power tool. Read operator's manual
carefully. Leam its applications and limitations as
well as the specific potential hazards related to this
tool.
•Always wear safety glasses. Everyday eye-
glasses have only impact-resistant lenses; they
are not safety glasses.
•Protect your lungs. Wear aface or dust mask if
the operation is dusty.
•Protect your hearing. Wear hearing protection
during extended periods of operation.
•Don't abuse cord. Never carry tool by cord or
yank it to disconnect from receptacle. Keep cord
from heat, oil, and sharp edges.
•MAKE SURE YOUR EXTENSION CORD IS IN
GOOD CONDITION. When using an extension
cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized
cord will cause a drop in line voltage resulting in
loss of power and overheating. A wire gage size
(A.W.G.) of at least 16 is recommended for an
extension cord 100 feet or less in length. A cord
exceeding 100 feet is not recommended. If in
doubt, use the next heavier gage. The smaller the
gage number, the heavier the cord.
3
•Inspect tool cords periodically and if dam-
aged, have repaired at your nearest Factory
Service Center or other Authorized Service
Organization. Stay constantly aware of cord
location,
•Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will
operate properly and perform its intended func-
tion. Check for alignment of moving parts, binding
of moving parts, breakage of parts, mounting and
any other conditions that may affect its operation.
A guard or other part that is damaged should be
properly repaired or replaced by an authorized
service center.
•Inspect for and remove all nails from lumber
before sanding.
•Drugs, Alcohol, Medication. Do not operate
tool while under the influence of drugs, alcohol, or
any medication.
•Save These Instructions. Refer to them fre-
quently and use them to instruct others who may
use this tool. If you loan someone this tool, loan
them these instructions also.
SAVE THESE INSTRUCTIONS
4
Important-Someof thefollowingsymbolsmayI)eu_l onyourt0ol.Pleasestudythemandlearntheirmeaning.
Proper Interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
I
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
ii
W Watt Power
min Minutes Time
I
Aitemating Current Type or a characteristic of current
no No Load Speed Rotational speed, at no load
[] Class II Construction Designates Double Insulated
Construction tools
..Jmin Revolutions or Reciprocation Per Minute Revolutions, strokes,
surface speed, orbits etc. per minute
_1_ Safety Alert Symbol Indicates danger, warning or caution.
It means attention!H Your safety is
involved.
A)
B)
c)
D)
DEFINITIONS
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself orto others.
Always follow the safety precautions to reduce the riskof fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury
to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric
shock and personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the
equipment.
5
Your sander is suitable for _sandingwith coarse medium,
and fine grit sandpaper. It will produce a fine scratch free
finish when used to sand with the grain on wood surfaces.
By purchasing optional accessories, it can also be used as
a polisher or scraper.
Before attempting to use your sander, familiarize
yourselfwlth all operating features and safety
requirements.
DOUBLE INSULATION
Double insulation is a concept in safety, in electric power
tools, which eliminates the need for the usual throe-wire
grounded power cord. All exposed metal parts are
isolated from the internal metal motor components with
protecting insulation. Double insulated tools do not need
to be grounded.
IMPOR'I:ANT
Servicing of a tool with double insulation requires extreme
care and knowledge of the system and should be
performed only by a qualified service technician. For
service we suggest you return the tool to your nearest
Sears Store for repair. Always use original factory
replacement parts when servicing.
OSCILLATING MOTION
ELECTRICAL CONNECTION
Your sander has a precision built electdc motor. It should
be connected to apower supply that Is 120 volts, 60 Hz,
AC only (normal household current). Do not operate
this tool on direct current (DC). A substantial voltage drop
will cause aloss of power and the motor will overheat. If
your tool does not operate when plugged into an outlet,
double-check the power supply.
wARNING: The double insulated system 'is ' "
intended to protect the user from shock resulting from
a break in the toors intemal wiring. Observe all
normal safety precautions related to avoiding
electrical shock.
The oscillating motion sands 2.0 mm arcs, providing fast
cutting action with excellent sanding results. As the name
implies, this tool has been designed primarily for detailed
and intricate sanding. For example, refinishingfumiture,
chairs, etc., enabling you to sand in places that are hard to
get to.
SWITCH
This tool is equipped with a simple switch control. To tum
your sander ON, deprsss the switch button as shown in
Figure 1. Depress the switch button in the opposite
direction to turn your sander OFF.
PRODUCT SPECIFICATIONS
Sanding pad ........................................... Triangle shaped
No load speed ............................................... 12,000 spm
Motion ............................................................ Oscillating
Rating .............................................. 120 volts, 60 Hz, AC
Input ............................................................ 30 amperes
Paper type .............. Pressure sensitive adhesive backed
Arc size ..................................................... 2.0 mm at tip
TO TURNON
SWITCH
BUTTON
PRESSURESENSITIVE
ADHESIVEBACKEDSANDPAPER
TO TURNOFF
Fig. 1
6
Yourdetailsanderhasbeenshippedcompletely
assembled, inspect it carefully to make sure no breakage
or damage has occurred dudng shipping. If any parts are
damaged
or missing, contact your r_earest Sears Retail Store
to obtain replacement parts before attempting to operate
sander.
WARNING: If any parts are missing, do not
operate this tool until the missing parts are
replaced, Failure to do so could result in possible,
sedous personal injury.
& WARNING: Your sander should never be connected to power supply when you are assembling parts, making
adjustments, assembling or replacing sandpaper, cleaning, or when not in use. Disconnecting your sander will
prevent accidental starting that could cause sedous personal injury.
APPLICATIONS
(Use only for the purposes listed below)
•Sanding on wood surfaces.
•Removing rust from and sanding steel surfaces,
II Polishing and buffing.
• Scraping paint or glue from window panes.
INSTALLING SANDPAPER
See Figure 2.
The rubber pad on your sander accepts pressure sensitive
adhesive backed sandpaper. Precut triangle shaped
sandpaper in assorted grits are available from your
nearest Sears Retail Store.
•Unplug your sander.
_k WARNING: Failure to unplug your sander could
result in accidental starting causing possible
serious personal injury.
• if installing sandpaper for the first time, proceed as
follows. If replacing sandpaper, remove old sandpaper
by peeling it off rubber pad, then proceed as follows.
•Carefully peel paper backing from new sandpaper.
II Position sandpaper into place, then carefully press
sticky side of sandpaper on rubber pad.
_k WARNING: Before connecting your sander to
power supply source, always check to be sure
switch is not in ON position. Failure to do so could
result in accidental starting of your sander resulting
in possible serious injury.
,_ WARNING: Never use your detail sander for wet
sanding or liquid polishing. Failure to comply can
result in electrical shock causing sedous injury or
worse.
Fig. 2
_, WARNING: Do not allow familiarity with your
sander to make you careless. Remember that a
careless fraction of asecond is sufficient to inflict
severe injury.
,_ WARNING:
The operation of any sander can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears
Retail Stores.
7
PREPARING FOR OPERATION "
&CAUTION: Be careful not to let your hand cover the
air vents.
TO OPERATE
When applicable, clamp or otherwise secure the work to
prevent it from moving under your sander.
,_, WARNING: Unsecured work could be thrown
towards the operator causing njury
SANDING
See Figures 3 and 4.
Hold sander in front and away from you, keeping it clear of
the workpiece. Start sander and let the motor build to its
maximum speed, then gradually lower on the work with a
slightforward movement. Move it slowly over workpiece :
using forward and backward or side to side strokes. Upon
completion of sanding operation, always remove sander
from workpiece before turning it off.
Do not force. The weight of the unit supplies adequate
pressure, so let the sandpaper and sander do the work.
Applying additional pressure only slows the motor, rapidly
wears sandpaper and greatly reduces sander speed.
Excessive pressure will ovedoad the motor causing
possible damage from motor overheating and can result in
inferior work. Any finish or resin on wood may soften from
the fdctional heat. Do not allow sanding on one spot too
long as sander's rapid action may remove too much
matsdal, making the surface uneven.
Fig. 4
SANDPAPER SELECTION
Selecting the correct size grit and type sandpaper is an
extremely important step in achieving a high quality
sanded finish. Aluminum oxide, silicon carbide, and other
synthetic abrasives are best for power sanding. Natural
abrasives, such as flint and garnet are too soft for
economical use in power sanding.
In general, coarse gdt will remove the most metedal and
finer grit will produce the best finish in all sanding
operations. The condition of the surface to be sanded will
determine which grit will do the job. If the surface is rough,
start with a coarse gdt and sand until the surface is
uniform. Medium gdt may then be used to remove
scratches left by the coarser grit and finer gdt used for
finishing of the surface. Always continue sanding with
each grit untilsurface is uniform.
Fig. 3
&WARNING: Do not wear loose clothing or jewelry
when operating sander. They could get caught in
moving parts causing sedous injury. Keep head away
from sander and sanding area. Hair could be drawn
into sander causing sedous injury.
LUBRICATION
All of the beadngs in this tool are lubricated with asuffi-
cient amount of high grade lubricant for the life of the unit
under normal operating conditions. Therefore, no further
lubdcation is required.
WARNING:Whenservicinguseonlyidentical
Craftsmanreplacementpads.Useof anyotherparts
m_/create a hazard or cause product damage.
GENERAL
Only the parts shown on parts list, page eleven, are
intended to be repaired or replaced by the customer. All
other pads represent an important part of the double
insulation system and should be serviced only by a
qualified Sears service technician.
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to various types of commercial
solvents and may be damaged by their use. Use clean
cloths to remove dirt, carbon dust, etc.
,_. WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating
oils, etc. come in contact with plastic parts. They
contain chemicals that can damage, weaken, or
destroy plastic.
When electric tools are used on fiberglass boats, sports
cars, wallboard, spackling compounds, or plaster, it has
been found that they are subject to accelerated wear and
possible premature failure, as the fiberglass chips and
grindings are highly abrasive to beadngs, brushes,
commutators, etc. Consequently it is not recommended
that this tool be used for extended work on any fiberglass
material, wallboard, spackling compounds, or plaster.
During any use on these materials, it is extremely
important that the tool is cleaned frequently by blowing
with an air jet.
EXTENSION CORDS
The use of any extension cord will cause some loss of
power. To keep the loss to a minimum and to prevent'tool
overheating, use an extension cord that is heavy enough
to carry the current the tool will draw.
A wire gage size (A.W.G.) of at least 16 is recommended
for an extension cord 100 feet or less in length. When
working outdoors, use an extension cord that is suitable for
outdoor use. The cord's jacket will be marked WA.
_i, CAUTION: Keep extension cords away from any
sanding area and positionthe cord so that it will not
get caught on lumber, tools, etc., during sanding
operation.
_1, WARNING: Check extension cords before each
muse. If damaged replace immediately. Never use tool
with a damaged cord since touchir_gthe damaged
area could cause electrical shock resulting in sedous
injury.
_1, WARNING: Always wear safety goggles, or safety
glasses with side shields during power tool operation
or when blowing dust. If operation is dusty, also wear
a dust mask.
The following recommended accessories are currently available at Sears Retail Stores:
OPTIONAL SCRAPER ASSEMBLY
The optional scraper assembly is available to fit to the front
of your detail sander. This allows for easy removal of paint
from window panes and frames. It is also ideal for removal of
built up glue or paint.
• 100 Grit Cloth Backed ...................... Package of 10
• 150 Grit Cloth Backed ...................... Package of 10
• 220 Grit Cloth Backed ...................... Package of 10
• Assorted Pack .................................. Package of 10
•Power Sanding Triangles - 3 Each - Fine, Medium, Coarse
WARNING: The use of attachments not listed above might be hazardous and must not be used.
9
FULL ONE YEAR WARRANTY ON CRAFTSMAN DETAIL SANDER
If this CRRFrSMRN Detail Sander fails to give complete satisfaction within one year from the date of purchase, RETURN
IT TO THE NEAREST SEARS STORE IN THE UNITED STATES, and Sears will replace it, free of charge.
If this I:RRFTSMRN Detail Sander is used for commercial or rental purposes, this warranty applies for only 90 days from
the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
lO
r,
CRAFTSMAN DETAIL SANDER - MODEL NO. 315.116301 i _
[ The model numberwill be found on aplata attached to the motor housing. Always meniion the model number - ]
in all correspondence regarding your DETAIL SANDER or when ordering repair parts.
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
6
5
4
3\ SEE NOTE "A"
7
Key Part
No. Number
1967273-001
2 g71646-001
3 612284-003
4 972055-001
5 979860-001
6 975862-001
7 975868-001
._t
972000-475
PARTS LIST
t
Description Quan.
Screw (#4-24 x 3/8 _n. Pan Hd.) ........................................................ 1
Foot Cover ......................................................................................... 1
Cap Screw (#8-32 x 7/16 in. Hex Socket) ......................................... 1
Foot W/Pad ........................................................................................ 1
Rubber Washer ................................................................................. 1
Data Plate .......................................................................................... 1
Logo Plate ......................................................................................... 1
Sandpaper ......................................................................................... 1
Owner's Manual
NOTE: "A'- The assembly shown represents an Important part of the Double Insulated System. To avoid
the possibility of alteration or damage to the system, service should be performed by your
nearest Sears Repair Center. Contact your nearest Sears Retail Store for Service Center
Information.
* Standard Hardware Item - May Be Purchased Locally
*** Complete Assortment Available At Your Nearest Sears Retail Store
11
• J
For in-home major brand repair service:
Call 24 hours a day, 7 days a week
1-800-4-MY-HOME s" (1-800-469-4663)
Para pedir servicio de reparaci6n a domicilio- 1-800-676-5811
In Canada for all your service and parts needs call - 1-800-665-4455
Au Canada pour tout le service ou les pieces
For the repair or replacement parts you need:
Call 6 am - 11 pm CST, 7 days a week
PartsDirectsM
1-800-366-PART (1-800-366-7278)
Para ordenar piezas con entrega a domicilio - 1-800-659-7084
For the location of a Sears Parts and Repair Center in your area:
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears Maintenance Agreement
or to inquire about an existing Agreement:
Call 9am - 5 pm, Monday -Saturday
1-800-827-6655
The Service Side of Sears
