Craftsman 315116301 User Manual DETAIL SANDER Manuals And Guides 98120254
CRAFTSMAN Sander Manual 98120254 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides
User Manual: Craftsman 315116301 315116301 CRAFTSMAN DETAIL SANDER - Manuals and Guides View the owners manual for your CRAFTSMAN DETAIL SANDER #315116301. Home:Tool Parts:Craftsman Parts:Craftsman DETAIL SANDER Manual
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Owner's Manual ICRRFTSMRN'I DETAIL SANDER Double Insulated Model No. 315.116301 Save this manual for future reference _, • Safety • Features • Operation • Maintenance • Parts List CAUTION: Read and follow all Safety Rules and Operating Instructions before first use of this product. Customer Sears Help Line: Roebuck visit the Craftsman and 1-800-932-3188 Co., Hoffman Estates IL60179USA web page: www.sears.com/craftsman NRTL. 972000-475 11-98 _ • Table Of Contents ........................................................................................... • Rules for Safe Operation ......................................................................................................................... • Symbols ................................................................................................... • Product Specifications ............................................................................................................................... .;... 5 • Unpacking .................................................................................................................................................. :.... 5 • Features ......................................................................................................................................................... • Operation ..................................................................................................................................................... • Maintenance ................................................................................................................................................... 9 • Optional Accessories ...................................................................................................................................... 9 • Warranty ......................................................................................... • Exploded View and Repair Parts List .................................................................... • Parts Ordering / Service ........................................................... Work Area Do not operate power tools _ explosive atmospheres, such as in the presence of flammable liquids, g_,_lS_. Power tools ,_ ,, create sparks which may..ighl;_(l_e dusf o'rfumes. • Keep bystanders, while_operating c_sitors a Power cause you to lose control. ;, ........................ 10 ....................................... _................................................................... 11 12 • When operating a power tool outalde, use an outdoor extension cord marked "W-A" or "W". These cords are rated for outdoor use and reduce the risk of electdc shock. away ,_ Personal Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. • Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. • Avoid accidental starting. Be sure switch is off before plugging in, Carrying tools with your any way. Double insulation [] eliminates the need for the three wire grounded power cord and grounded power supply system. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigera- 2 Safety • Double insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in • 7-8 Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock. tool. DistrActions can Electrical Safety • 6 • tered benches and dark areas invite accidents. *,l _ .................................... 5 Don't expose power tools to rain or wet conditions. Water entedng a power tool will increase the risk of electric shock. Keep your work area clean and well lit. Clut- ,_ ....................... :............................... • SAVE THESE INSTRUCTIONS • .... 2-4 tors. There is an increased risk of electdc shock if your body is grounded. WARNING: Read and understand all instructions. Failure to follow all instructions listed below, may result in electdc shock, fire and/or serious personal injury. • .i........ i ............................ ,,..... 2 . Service finger on the switch or plugging in tools that have the switch on invites accidents. • Remove adjusting keys or wrenches • Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. • When servicing before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. • Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. Use safety equipment. Always wear eye protection. Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Tool Use and Care : • tool for • Never use this or any power sander for wet Keep hands away from sanding area. Additional Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the • Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce risk of starting the tool accidentally. Store Idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users, Rules for Safe Operation Know your power tool. Read operator's manual carefully. Leam its applications and limitations as well as the specific potential hazards related to this tool. • Always wear safety glasses. Everyday eyeglasses have only impact-resistant lenses; they are not safety glasses. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. • Safety Rules for Sanders sanding or liquid polishing. Failure to comply can result in electrical shock causing serious injury or worse. switch is dangerous and must be repaired. • parts or failure to follow Mainte- the tool "live" and shock the operator. • signed. • unauthorized Hold tool by insulated gripping surfaces when performing an operation where the tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of your application. The correct tool will do the job better and safer at the rate for which it is de• parts. Follow Instructions in section of this manual. Use of Specific Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. Do not force tool. Use the correct replacement Maintenance nance Instructions may create a risk of electric shock or injury. • • a tool, use only identical • Protect your lungs. Wear a face or dust mask if the operation is dusty. • Protect your hearing. Wear hearing protection during extended periods of operation. • Don't abuse cord. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges. • MAKE SURE YOUR EXTENSION CORD IS IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 100 feet or less in length. A cord Use only accessories that are recommended by the manufacturer for your model. Accesso- exceeding 100 feet is not recommended. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. ries that may be suitable for one tool, may become hazardous when used on another tool. 3 • Inspect tool cords periodically properly repaired or replaced by an authorized and if dam- service center. aged, have repaired at your nearest Factory Service Center or other Authorized Service Organization. location, • Inspect for and remove all nails from lumber before sanding. Stay constantly aware of cord • • Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will any medication. • operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged Drugs, Alcohol, Medication. Do not operate tool while under the influence of drugs, alcohol, or Save These Instructions. Refer to them fre- quently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also. should be SAVE THESE INSTRUCTIONS 4 Important-Someof thefollowingsymbolsmayI)eu_l on yourt0ol.Pleasestudythemandlearntheir meaning. Proper Interpretation SYMBOL of these symbols will allow you to operate the tool better and safer. NAME DESIGNATION/EXPLANATION I V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power min Minutes ii Time I Aitemating Current Type or a characteristic of current no No Load Speed Rotational speed, at no load [] Class II Construction Designates Double Insulated Construction tools ..Jmin Revolutions or Reciprocation Per Minute Revolutions, strokes, surface speed, orbits etc. per minute _1_ Safety Alert Symbol Indicates danger, warning or caution. It means attention!H Your safety is involved. DEFINITIONS A) DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. B) WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. c) CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. D) NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment. 5 Your sander is suitable for _sandingwith coarse medium, and fine grit sandpaper. It will produce a fine scratch free finish when used to sand with the grain on wood surfaces. By purchasing optional accessories, it can also be used as a polisher or scraper. wARNING: The double insulated system 'is ' " intended to protect the user from shock resulting from a break in the toors intemal wiring. Observe all normal safety precautions related to avoiding electrical shock. Before attempting to use your sander, familiarize yourselfwlth all operating features and safety requirements. The oscillating motion sands 2.0 mm arcs, providing fast cutting action with excellent sanding results. As the name implies, this tool has been designed primarily for detailed and intricate sanding. For example, refinishing fumiture, chairs, etc., enabling you to sand in places that are hard to get to. DOUBLE INSULATION Double insulation is a concept in safety, in electric power tools, which eliminates the need for the usual throe-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded. SWITCH This tool is equipped with a simple switch control. To tum your sander ON, deprsss the switch button as shown in Figure 1. Depress the switch button in the opposite direction to turn your sander OFF. IMPOR'I:ANT Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Sears Store for repair. Always use original factory replacement parts when servicing. OSCILLATING MOTION ELECTRICAL PRODUCT SPECIFICATIONS Sanding pad ........................................... CONNECTION No load speed ............................................... 12,000 spm Motion ............................................................ Oscillating Rating .............................................. Your sander has a precision built electdc motor. It should be connected to a power supply that Is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If your tool does not operate when plugged into an outlet, double-check the power supply. Triangle shaped 120 volts, 60 Hz, AC Input ............................................................ 30 amperes Paper type .............. Pressure sensitive adhesive backed Arc size ..................................................... 2.0 mm at tip TO TURNON SWITCH BUTTON TO TURNOFF PRESSURESENSITIVE ADHESIVEBACKEDSANDPAPER Fig. 1 6 Yourdetailsanderhasbeenshippedcompletely WARNING: If any parts are missing, do not operate this tool until the missing parts are replaced, Failure to do so could result in possible, sedous personal injury. assembled, inspect it carefully to make sure no breakage or damage has occurred dudng shipping. If any parts are damaged or missing, contact your r_earest Sears Retail Store to obtain replacement parts before attempting to operate sander. & WARNING: Your sander should never be connected to power supply when you are assembling parts, making adjustments, assembling or replacing sandpaper, cleaning, or when not in use. Disconnecting your sander will prevent accidental starting that could cause sedous personal injury. APPLICATIONS (Use only for the purposes listed below) • Sanding on wood surfaces. • Removing rust from and sanding steel surfaces, II Polishing and buffing. • Scraping paint or glue from window panes. INSTALLING SANDPAPER See Figure 2. The rubber pad on your sander accepts pressure sensitive adhesive backed sandpaper. Precut triangle shaped sandpaper in assorted grits are available from your nearest Sears Retail Store. • _k Unplug your sander. WARNING: Failure to unplug your sander could result in accidental starting causing possible serious personal injury. • if installing sandpaper for the first time, proceed as follows. If replacing sandpaper, remove old sandpaper by peeling it off rubber pad, then proceed as follows. • Carefully peel paper backing from new sandpaper. Fig. 2 II Position sandpaper into place, then carefully press sticky side of sandpaper on rubber pad. _k ,_ ,_ WARNING: Before connecting your sander to power supply source, always check to be sure switch is not in ON position. Failure to do so could result in accidental starting of your sander resulting in possible serious injury. _, WARNING: Do not allow familiarity with your sander to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury. WARNING: Never use your detail sander for wet sanding or liquid polishing. Failure to comply can result in electrical shock causing sedous injury or worse. WARNING: The operation of any sander can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears Retail Stores. 7 PREPARING & CAUTION: air vents. FOR OPERATION " Be careful not to let your hand cover the TO OPERATE When applicable, clamp or otherwise secure the work to prevent it from moving under your sander. ,_, WARNING: Unsecured work could be thrown towards the operator causing njury SANDING See Figures 3 and 4. Hold sander in front and away from you, keeping it clear of the workpiece. Start sander and let the motor build to its maximum speed, then gradually lower on the work with a slight forward movement. Move it slowly over workpiece : using forward and backward or side to side strokes. Upon completion of sanding operation, always remove sander from workpiece before turning it off. Do not force. The weight of the unit supplies adequate pressure, so let the sandpaper and sander do the work. Applying additional pressure only slows the motor, rapidly wears sandpaper and greatly reduces sander speed. Excessive pressure will ovedoad the motor causing possible damage from motor overheating and can result in inferior work. Any finish or resin on wood may soften from the fdctional heat. Do not allow sanding on one spot too long as sander's rapid action may remove too much matsdal, making the surface uneven. Fig. 4 SANDPAPER SELECTION Selecting the correct size grit and type sandpaper is an extremely important step in achieving a high quality sanded finish. Aluminum oxide, silicon carbide, and other synthetic abrasives are best for power sanding. Natural abrasives, such as flint and garnet are too soft for economical use in power sanding. In general, coarse gdt will remove the most metedal and finer grit will produce the best finish in all sanding operations. The condition of the surface to be sanded will determine which grit will do the job. If the surface is rough, start with a coarse gdt and sand until the surface is uniform. Medium gdt may then be used to remove scratches left by the coarser grit and finer gdt used for finishing of the surface. Always continue sanding with each grit until surface is uniform. & WARNING: Do not wear loose clothing or jewelry when operating sander. They could get caught in moving parts causing sedous injury. Keep head away from sander and sanding area. Hair could be drawn into sander causing sedous injury. LUBRICATION Fig. 3 All of the beadngs in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubdcation is required. EXTENSION CORDS WARNING:Whenservicinguseonlyidentical Craftsmanreplacement pads.Useof anyotherparts m_/create The use of any extension cord will cause some loss of power. To keep the loss to a minimum and to prevent'tool overheating, use an extension cord that is heavy enough to carry the current the tool will draw. a hazard or cause product damage. GENERAL Only the parts shown on parts list, page eleven, are intended to be repaired or replaced by the customer. All other pads represent an important part of the double insulation system and should be serviced only by a qualified Sears service technician. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 100 feet or less in length. When working outdoors, use an extension cord that is suitable for outdoor use. The cord's jacket will be marked WA. _i, Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc. ,_. CAUTION: Keep extension cords away from any sanding area and position the cord so that it will not get caught on lumber, tools, etc., during sanding operation. _1, WARNING: Check extension cords before each m use. If damaged replace immediately. Never use tool with a damaged cord since touchir_gthe damaged area could cause electrical shock resulting in sedous injury. WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken, or destroy plastic. When electric tools are used on fiberglass boats, sports cars, wallboard, spackling compounds, or plaster, it has been found that they are subject to accelerated wear and possible premature failure, as the fiberglass chips and grindings are highly abrasive to beadngs, brushes, commutators, etc. Consequently it is not recommended that this tool be used for extended work on any fiberglass material, wallboard, spackling compounds, or plaster. During any use on these materials, it is extremely important that the tool is cleaned frequently by blowing _1, WARNING: Always wear safety goggles, or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask. with an air jet. The following recommended OPTIONAL SCRAPER accessories are currently available at Sears Retail Stores: ASSEMBLY The optional scraper assembly is available to fit to the front of your detail sander. This allows for easy removal of paint from window panes and frames. It is also ideal for removal of built up glue or paint. • • 100 Grit Cloth Backed ...................... Package of 10 • 150 Grit Cloth Backed ...................... Package of 10 • 220 Grit Cloth Backed ...................... Package of 10 • Assorted Pack .................................. Package of 10 Power Sanding Triangles - 3 Each - Fine, Medium, Coarse WARNING: The use of attachments not listed above might be hazardous and must not be used. 9 FULL ONE YEAR WARRANTY ON CRAFTSMAN DETAIL SANDER If this CRRFrSMRN Detail Sander fails to give complete satisfaction within one year from the date of purchase, RETURN IT TO THE NEAREST SEARS STORE IN THE UNITED STATES, and Sears will replace it, free of charge. If this I:RRFTSMRN Detail Sander is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 lO r, CRAFTSMAN [ DETAIL SANDER - MODEL NO. 315.116301 i _ in allmodel correspondence your DETAIL SANDER when ordering repairmeniion parts. the model number - ] The numberwill regarding be found on a plata attached to the or motor housing. Always SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS 6 5 7 4 3\ SEE NOTE "A" PARTS LIST Key No. Part Number Description 1 967273-001 Screw (#4-24 x 3/8 _n. Pan Hd.) ........................................................ 1 2 g71646-001 Foot Cover ......................................................................................... 1 t Quan. 3 612284-003 Cap Screw (#8-32 x 7/16 in. Hex Socket) ......................................... 1 4 972055-001 Foot W/Pad ........................................................................................ 1 5 979860-001 Rubber Washer ................................................................................. 1 6 975862-001 Data Plate .......................................................................................... 1 7 975868-001 Logo Plate ......................................................................................... 1 Sandpaper ......................................................................................... 1 ._t 972000-475 Owner's Manual NOTE: "A'- The assembly shown represents an Important part of the Double Insulated System. To avoid the possibility of alteration or damage to the system, service should be performed by your nearest Sears Repair Center. Contact your nearest Sears Retail Store for Service Center Information. * Standard Hardware Item - May Be Purchased Locally *** Complete Assortment Available At Your Nearest Sears Retail Store • J 11 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME Para pedir servicio de reparaci6n s" (1-800-469-4663) a domicilio- 1-800-676-5811 In Canada for all your service and parts needs call - 1-800-665-4455 Au Canada pour tout le service ou les pieces For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week PartsDirectsM 1-800-366-PART Para ordenar (1-800-366-7278) piezas con entrega a domicilio - 1-800-659-7084 For the location of a Sears Parts and Repair Center in your area: Call 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement: Call 9 am - 5 pm, Monday - Saturday 1-800-827-6655 The Service Side of Sears
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