Craftsman 315116900 User Manual SANDER Manuals And Guides L0411296
CRAFTSMAN Sander Manual L0411296 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides
User Manual: Craftsman 315116900 315116900 CRAFTSMAN SANDER - Manuals and Guides View the owners manual for your CRAFTSMAN SANDER #315116900. Home:Tool Parts:Craftsman Parts:Craftsman SANDER Manual
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'S MANUAL PALM GRIP FINISHING SANDER DOUBLE INSULATED Model No. 31 5.11 6900 _ WARMNG: To reduce the risk of injury, the user must read and understand the operator's manual before using this product, Customer Help Line: 1-800-932-3188 Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Visit the Craftsman web page: www.sears.com/craftsman 983000-438 6-04 Save this manual Estates, IL 60179 USA for future reference ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL if this Craftsman too! fails to give complete satisfaction within one year from date of purchase, RETURN (T TO THE NEAREST SEARS STORE (N THE UNITED STATES, and Sears wi)( replace it, free of charge. (f th(s Craftsman tool is used for commercial purchase. or rental purposes, th(s warranty applies for only 90 days from the date of This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817 WA, Roffrnan Estates, (L 60179 This tool has many features for making its use more p(easant and enjoyab(e. Safety, performance, and dependability have been given top prior(ty in the design of th(s product making it easy to maintain and operate. WARNING:Readandunderstandall instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE mNSTRUCTmONS WORK AREA [] Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. [] Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. [] Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. ELECTRmCAL SAFETY [] Double insulated tools are equipped with a polarized plug (one blade is wider than the other}. This plug will fit in a polarized outlet only one way. Jf the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation _]] eliminates the need for the three=wire grounded power cord and grounded power supply system. [] Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. [] Don't expose power tools to rain or wet conditions. Water entering a power tool wil! increase the risk of electric shock. [] Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock. [] When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W'. These cords are rated for outdoor use and reduce the risk of electric shock. PERSONAL SAFETY [] Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. [] Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. [] Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents. [] Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in persona! injury. [] Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. [] Use safety equipment. Always wear eye protection. Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. [] Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents. [] Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the tool in unexpected situations. TOOL USE AND CARE [] Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. [] Do not force tool. Use the correct tool for your application. The correct tool wil! do the job better and safer at the rate for which it is designed. [] Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired. [] Disconnect the plug from power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. [] Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. [] Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cut= ting edges are less likely to bind and are easier to control. [] Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool's operation, ff damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. [] Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool. [] Keep the tool and its handle dry, clean and free from oil and grease. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum= based products, or any strong solvents to clean your too!. Following this rule will reduce the risk of loss of control and deterioration of the enclosure plastic. SERVmCE [] Yool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury. [] Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the cut= ting tool "live" and shock the operator, [] Know your power tool. Read operator's manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury. [] Always wear safety glasses. Everyday eyeglasses have only impact=resistant lenses; they are NOT safety glasses. Following this rule will reduce the risk of serious personal injury, [] Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule wil! reduce the risk of serious personal injury, [] Protect your hearing. Wear hearing protection dur= ing extended periods of operation. Following this rule wil! reduce the risk of serious personal injury. [] inspect tool cords periodically and, if damaged, have repaired at your nearest Authorized Service Center. Constantmy stay aware of cord mocation. Fo!= lowing this rule wil! reduce the risk of electric shock or fire. [] Check damaged parts. Before further use of the tool, a guard or other part that is damaged should [] When servicing a tool, use only identical replace= merit parts. Fol!ow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance hstructions may create a risk of shock or injury. be carefully checked to determine that it will op= crate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its opera= tion. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. Following this rule wil! reduce the risk of shock, fire, or serious injury. [] Make sure your extension cord is in good condi= tion. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gauge size {A.W.G.} of at least 16 is recommended for an extension cord 100 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. An undersized cord wil! cause a drop in line voltage resulting in loss of power and overheating. [] inspect for and remove all nails from lumber before using this tool. Following this rule win reduce the risk of serious personal injury. [] Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this too!, loan them these instructions also. WAF{NJNG: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: lead from lead-based paints, crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Someof the followingsymbolsmaybe usedonthis tool. Pleasestudythemandlearntheirmeaning.Proper interpretation ofthesesymbolswinallowyouto operatethetool betterandsafer. SYMBOL NA!Vi E DESJG NATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power Minutes Time Alternating Current Type of current Direct Current Type or a characteristic No Load Speed Rotational speed, at no load Class HConstruction Double-insulated Per Minute Revolutions, strokes, surface speed, orbits etc., per minute Wet Conditions Alert Do not expose to rain or use in damp !ocations. Read The Operator's Manual operator's manual before To reduce the risk of injury,using user this mustproduct. read and understand Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product. Safety Alert Precautions that involve your safety. No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. min _L, no .../rain No Hands Symbol ® of current construction Failure to keep your hands away from the blade will result in serious personal injury. No Hands Symbol Failure to keep your hands away from the blade wil! result in serious personal injury. Hot Surface To reduce the risk of injury or damage, avoid contact with any hot surface. Thefol!owingsignalwordsandmeanings areintendedto explainthe levelsofriskassociatedwiththisproduct. SYMBOL SIGNAL MEANING DANGER: hdicates an imminently hazardous situation, which, if not avoided, wil! result in death or serious injury. WARNING: hdicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTmON: hdicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. CAUTION: (Without Safety Alert Symbol) Indicates a situation property damage. SERVmCE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERWOB CENTER for repair. When servicing, use only identical replacement parts. that may result in WARMNG: To avoid serious personal injury, do not attempt to use this product until you read thoroughly and understand completely the operator's manual. Save this operator's manual and review frequently for continuing safe operation and instructing others who may use this product. WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1. SAVE THESE INSTRUCTIONS DOUBLE mNSULATmON Double insulation is a concept in safety in electric power tools, wMch eliminates the need for the usual three-wire grounded power cord. Atl exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded. WARNING: The double insulated system is intended to protect the user from shock resulting from a break in the tool's internal insulation. Observe all normal safety precautions to avoid electrical shock. NOTE: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we suggest you return the tool to your nearest authorized service center for repair. Always use original factory replacement parts when servicing. ELECTRICAL CONNECTION This tool has a precision-built electric motor. Htshould be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current}. Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. Hf your tool does not operate when plugged into an outlet, double-check the power supply. EXTENSmON CORDS When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the tool will draw. An undersized cord wilt cause a drop in line voltage, resulting in overheating and loss of power. Use the chart to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used. When working outdoors with a tool, use an extension cord that is designed for outside use. This type of cord is designated with "WA" on the cord's jacket. Before using any extension cord, inspect it for goose or exposed wires and cut or worn insulation. **Ampere rating (on tool faceplate) 0-2,0 2.1-3,4 Cord Length 3,5-5.0 5.1-7,0 7.1-12,0 12.1-16,0 Wire Size {A°WoG°} 25' 16 16 16 16 14 14 50' 16 16 16 14 14 12 100' 16 16 14 12 10 = **Used on 12 _uge o20 amp cimuit NOTE: AWG = American Wire Gauge WARNING: Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury. WARNING: Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury. PRODUCT SPEC(NCAT(ONS Size of Paper ...................................................... 1,/4 Sheet Motion ..................................................................... Orbital Orbital Diameter ..................................................... 1/16 in. No Load Speed ............................................... hput ................................... 14,000/min. !20 V, 60 Hz, AC only, 2 Amps Net Weight .................................................................. 3 (bs. Fig. 1 PAPER0LAMP KNOW YOUR F(N(SH(NG SANDER See Figure 1. Before attempting to use this product, familiarize yourself with a(( operating features and safety rules. The sander is suitable for sanding with coarse, medium, and fine grit sandpaper. (t will produce a fine, scratch-free finish when used to sand with the grain on wood surfaces. (t has also been designed so that sanding flush to corners is possible. SW(TCH The sander has a conveniently located sealed slide switch to keep out dust for (onger (ire. PAPER CLAMP The sander has two paper clamps designed to secure standard sandpaper to the cushion. CUSH(ON The cushion of the sander accepts both standard and pressure sensitive adhesive sandpaper. UNPACKING This product has been shipped completely assembled. [] Carefully remove the too! and any accessories from the box. Make sure that al! items listed in the packing list are included. [] hspect the tool carefully to make sure no breakage or damage occurred during shipping. [] Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool. WARMNG: Hfany parts are missing do not operate this too! until the missing parts are replaced. Failure to do so could result in possible serious personal injury. WARMNG: Do not attempt to modify this tool or create accessories not recommended for use with this too!. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. [] Hfany parts are damaged or missing, please call 1-800-932-3188 for assistance. PACKmNG UST Sander WARNING: Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious injury. Sanding Sheets (5) Operator's Manual WARNING: Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inffict serious injury. WARNING: Always wear safety goggles or safety glasses with side sNelds when operating power tools. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury. APPLiCATiONS You may use this tool for the purposes listed below: [] Sanding on wood surfaces. [] Removing rust from and sanding steel surfaces. SELECTING SANDPAPER Selecting the correct size grit and type sandpaper is an extremely important step in achieving a high quality sanded finish. Aluminum oxide, silicon carbide, and other synthetic abrasives are best for power sanding. Natural abrasives, such as flint and garnet, are too soft for economical use in power sanding. In general, coarse grit will remove the most material and finer grit will produce the best finish in atl sanding operations. The condition of the surface to be sanded will determine which grit will do the job. If the surface is rough, start with a coarse grit and sand until the surface is uniform. Medium grit may then be used to remove scratches left by the coarser grit and finer grit used for finishing of the surface. Always continue sanding with each grit until surface is uniform. NOTE: To prevent damaging the cushion, DO NO'[" use sander without sandpaper installed. JNSTALLmNG NON-ADHESmVE SANDPAPER release paper clamp by lifting up on paper clamp lever and disengaging it from the tab on the platen. Then re= move non-adhesive sandpaper, lift paper clamp lever, and return it to its proper place over tab on platen. See Figure 2. hspect sandpaper before installing. Do not use if broken or defective. [] Carefully peel adhesive backing from new 1,/4 sheet sandpaper. [] Unplug the sander. [] Hfreplacing sandpaper, remove old sandpaper. To re= move old sandpaper, release paper clamp by lifting up on paper clamp lever and disengaging it from the tab on the platen. [] Position sandpaper into place, then carefully press sticky side of sandpaper on cushion. [] hsert end of new sandpaper under the paper clamp. [] Lift up on paper clamp lever and lock into place. Apply downward pressure to conform sandpaper to platen. O [] Wrap sandpaper around cushion. Lift paper clamp lever on opposite side of sander and insert loose end of sandpaper under the paper clamp. Fit sandpaper against cushion as tight as possible. [] Lift up on paper clamp lever and !ock into place. PAPERCLAMP IN LOCKEDPOSITION o PLATEN / CUSHION ADHESIVESANDPAPER Fig. 3 PAPERCLAMP LEVER PLATEN OPERATmNG THE SANDER CUSHION See Figures 4 - 5. / Clamp or otherwise secure the work to prevent it from moving under the sander. NON-ADHESIVESANDPAPER WARNING: Fig. 2 Unsecured work could be thrown towards the operator causing injury. INSTALLING ADHESIVE SANDPAPER Hold the sander in front and away from you, keeping it clear of the workpiece. Start the sander by sliding the switch to the ON (l) position and letting the motor build to its maximum speed. Gradually lower the sander on the work with a slight forward movement. Move it slowly using forward and backward strokes. See Figure 3. Inspect sandpaper before installing. Do not use if broken or defective. [] Unplug the sander. [] If replacing sandpaper, remove old sandpaper by peel= ing it off cushion. If removing non-adhesive sandpaper, 10 DONOTFORCE.Theweightofthe unitsuppliesadequatepressure,solet the sanding sheet and sander do ORBITAL MOTION See Figure 6. the work. Applying additional pressure only slows the motor, rapidly wears sandpaper and greatly reduces sander speed. Excessive pressure wil! overload the motor causing possible damage from motor overheating and can result in inferior work. Any finish on resin or wood may soften from the frictional heat. Do not allow sanding on one spot too long as the sander's rapid action may remove too much material, making the surface uneven. Always lift the sander from workpiece before turning off. Orbital motion is ideal for fast cutting action when removing old finishes, smoothing rough wood, cutting stock down to required dimensions or for finishing surfaces to be painted. The sandpaper moves in tiny circles at a very high speed, allowing the sander to move easily. ON ® l @ @ o) 0RBtTAL MOTION REMOVmNG SANDPAPER OFF Fig. 6 BEFORE STORAGE Do not store the sander with sandpaper installed. Heat generated from sanding causes the pressure sensitive adhesive to flow and form a tight bond between the cushion and sandpaper. Fig.4 Flush sanding can be performed with the sander. The front edge of the sander allows flush sanding in corners. The two side edges can also be used when sanding in corners. Always remove sander from workpiece before turning the sander off. Removing the sandpaper soon after you have finished a sanding operation avoids letting the adhesive set up. If the sandpaper is Idt on the cushion for an extended period of time after use, the adhesive will set up and cause the sandpaper to become difficult to remove. It may also tear when removing. When this situation occurs, it becomes difficult to clean the cushion for the next sandpaper. NOTE: If you forget to remove the sandpaper after a sanding operation, sand for a few minutes to soften the adhesive backing before attempting to remove sandpaper. Fig. 5 11 WARNING:Whenservicing,useonlyidentical Craftsman replacement parts.Useofanyotherparts maycreatea hazardor causeproductdamage. WARNING:Alwayswearsafetygogglesorsafety glasseswithsidesMeldsduringpowertoo!operation orwhenblowingdust.Hfoperationis dusty,alsowear a dustmask. GENERAL MAINTENANCE LUBRmCATmON Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc. All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required. WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury. The following recommended Electric tools used on fiberglass material, wallboard, spackling compounds, or piaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings, brushes, commutators, etc. Consequently, we do not recommended using this tool for extended work on these types of materials. However, if you do work with any of these materials, it is extremely important to clean the tool using compressed air. Only the parts shown on the parts list are intended to be repaired or replaced by the customer. Al! other parts should be replaced at a Sears Service Center. accessories are currently available at Sears retail stores: [] Aluminum Oxide Sheets with Paper Backing (1/4 Sheet) X-Fine, Fine, Medium, Coarse [] Pressure Sensitive Adhesive, Paper Backed Sheets (1/4 Sheet) X-Fine, Fine, Medium, Coarse The following standard 4-1/2 in. x 11 in. Sanding Sheets can be cut to fit the sander: [] Non-Loading Aluminum Oxide Sanding Sheets X-Fine, Fine, Medium, Coarse WARNING: Current attachments and accessories available for use with this tool are listed above. Do not use any attachments or accessories not recommended by the manufacturer of this too!. The use of attachments or accessories not recommended can result in serious personal injury. 12 CRAFTSMAN PALM GRiP F_N_SH_NG SANDER - MODEL NUMBER SEENOTE PAGE14 !3 315.11G900 CRAFTSMAN I PALM GRiP F_N_SH_NG SANDER - MODEL NUMBER 315.116900 J number he model in all number correspondence will be foundregarding on a plate the attached SANDER toorthe when motor ordering housing. repair Always parts.mention the model SEE BACK PAGE FOR PARTS ORDERING PARTS Key No. M _NSTRUCT_ONS LiST Part Number Description 1 030155001017 Data Label ....................................................................................................... 1 2 030155001014 Logo Label ...................................................................................................... 1 3 030155001003 Screw (M4.2 x 8 ram) ...................................................................................... 2 4 030155001007 Rubber Plug .................................................................................................... 1 5 030155001009 Retaining Plate ................................................................................................ 2 6 030155001008 Spring Clamp .................................................................................................. 2 030155001001 Platen Assembly (Includes Key Nos. 3=9) ....................................................... 1 7 030155001006 Platen .............................................................................................................. 1 8 030155001004 Pad Assembly ................................................................................................. 1 9 030155001003 Screw (M4.2 x 8 ram) ...................................................................................... 4 10 030155001002 Screw (M4.2 x 16 mm) .................................................................................... 4 Sandpaper ....................................................................................................... 1 983000=438 Operator's Qty. Manual NOTE: The assembly shown represents an important part of the double insulated system. To avoid the possibility of alteration or damage to the system, service should be performed by your nearest Sears Repair Center. Contact your nearest Sears Retail Store. *** Complete assortment availaMe at your Nearest Sears Retail Store J 14
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