Craftsman 315116900 User Manual SANDER Manuals And Guides L0411296

CRAFTSMAN Sander Manual L0411296 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides

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'S MANUAL
PALM GRIP FINISHING SANDER
DOUBLE INSULATED
Model No.
31 5.11 6900
_ WARMNG: To reduce the risk of injury,
the user must read and understand the
operator's manual before using this product,
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
983000-438
6-04
Save this manual for future reference
ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL
if this Craftsman too! fails to give complete satisfaction within one year from date of purchase, RETURN (T TO THE
NEAREST SEARS STORE (N THE UNITED STATES, and Sears wi)( replace it, free of charge.
(f th(s Craftsman tool is used for commercial or rental purposes, th(s warranty applies for only 90 days from the date of
purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817 WA, Roffrnan Estates, (L 60179
This tool has many features for making its use more p(easant and enjoyab(e. Safety, performance, and dependability
have been given top prior(ty in the design of th(s product making it easy to maintain and operate.
WARNING:Readandunderstandall instruc-
tions. Failure to follow all instructions listed below,
may result in electric shock, fire and/or serious
personal injury.
SAVE THESE mNSTRUCTmONS
WORK AREA
[] Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
[] Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liq-
uids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
[] Keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you to
lose control.
ELECTRmCAL SAFETY
[] Double insulated tools are equipped with a polar-
ized plug (one blade is wider than the other}. This
plug will fit in a polarized outlet only one way. Jf the
plug does not fit fully in the outlet, reverse the plug.
If it still does not fit, contact a qualified electrician
to install a polarized outlet. Do not change the plug
in any way. Double insulation _]] eliminates the need
for the three=wire grounded power cord and grounded
power supply system.
[] Avoid body contact with grounded surfaces such
as pipes, radiators, ranges, and refrigerators. There
is an increased risk of electric shock if your body is
grounded.
[] Don't expose power tools to rain or wet conditions.
Water entering a power tool wil! increase the risk of
electric shock.
[] Do not abuse the cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges, or moving parts.
Replace damaged cords immediately. Damaged
cords increase the risk of electric shock.
[] When operating a power tool outside, use an outdoor
extension cord marked "W-A" or "W'. These cords
are rated for outdoor use and reduce the risk of electric
shock.
PERSONAL SAFETY
[] Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not
use tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal
injury.
[] Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
[] Avoid accidental starting. Be sure switch is off
before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch on
invites accidents.
[] Remove adjusting keys or wrenches before turning
the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in persona! injury.
[] Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enables better
control of the tool in unexpected situations.
[] Use safety equipment. Always wear eye protection.
Dust mask, nonskid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
[] Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
[] Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
tool in unexpected situations.
TOOL USE AND CARE
[] Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and
may lead to loss of control.
[] Do not force tool. Use the correct tool for your ap-
plication. The correct tool wil! do the job better and
safer at the rate for which it is designed.
[] Do not use tool if switch does not turn it on or off.
Any tool that cannot be controlled with the switch is
dangerous and must be repaired.
[] Disconnect the plug from power source before
making any adjustments, changing accessories,
or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
[] Store idle tools out of the reach of children and
other untrained persons. Tools are dangerous in the
hands of untrained users.
[] Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp cut=
ting edges are less likely to bind and are easier to
control.
[] Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that
may affect the tool's operation, ff damaged, have
the tool serviced before using. Many accidents are
caused by poorly maintained tools.
[] Use only accessories that are recommended by the
manufacturer for your model. Accessories that may
be suitable for one tool, may become hazardous when
used on another tool.
[] Keep the tool and its handle dry, clean and free
from oil and grease. Always use a clean cloth when
cleaning. Never use brake fluids, gasoline, petroleum=
based products, or any strong solvents to clean your
too!. Following this rule will reduce the risk of loss of
control and deterioration of the enclosure plastic.
SERVmCE
[] Yool service must be performed only by qualified
repair personnel. Service or maintenance performed
by unqualified personnel may result in a risk of injury.
[] When servicing a tool, use only identical replace=
merit parts. Fol!ow instructions in the Maintenance
section of this manual. Use of unauthorized parts or
failure to follow Maintenance hstructions may create a
risk of shock or injury.
[] Hold tool by insulated gripping surfaces when be carefully checked to determine that it will op=
performing an operation where the cutting tool may crate properly and perform its intended function.
contact hidden wiring or its own cord. Contact with Check for alignment of moving parts, binding of
a "live" wire will make exposed metal parts of the cut= moving parts, breakage of parts, mounting, and
ting tool "live" and shock the operator, any other conditions that may affect its opera=
[] Know your power tool. Read operator's manual tion. A guard or other part that is damaged should
be properly repaired or replaced by an authorized
carefully. Learn its applications and limitations, as
well as the specific potential hazards related to this service center. Following this rule wil! reduce the risk
tool. Following this rule will reduce the risk of electric of shock, fire, or serious injury.
shock, fire, or serious injury. [] Make sure your extension cord is in good condi=
[] Always wear safety glasses. Everyday eyeglasses tion. When using an extension cord, be sure to use
have only impact=resistant lenses; they are NOT one heavy enough to carry the current your product
safety glasses. Following this rule will reduce the risk will draw. A wire gauge size {A.W.G.} of at least 16
of serious personal injury, is recommended for an extension cord 100 feet
or less in length. A cord exceeding 100 feet is not
[] Protect your lungs. Wear a face or dust mask if the recommended. If in doubt, use the next heavier
operation is dusty. Following this rule wil! reduce the
risk of serious personal injury, gauge. The smaller the gauge number, the heavier
the cord. An undersized cord wil! cause a drop in line
[] Protect your hearing. Wear hearing protection dur= voltage resulting in loss of power and overheating.
ing extended periods of operation. Following this rule [] inspect for and remove all nails from lumber before
wil! reduce the risk of serious personal injury. using this tool. Following this rule win reduce the risk
[] inspect tool cords periodically and, if damaged, of serious personal injury.
have repaired at your nearest Authorized Service [] Save these instructions. Refer to them frequently and
Center. Constantmy stay aware of cord mocation. Fo!= use them to instruct others who may use this tool. If
lowing this rule wil! reduce the risk of electric shock or you loan someone this too!, loan them these instruc-
fire. tions also.
[] Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
WAF{NJNG: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
Someof thefollowingsymbolsmaybeusedonthistool.Pleasestudythemandlearntheirmeaning.Proper
interpretationofthesesymbolswinallowyouto operatethetoolbetterandsafer.
SYMBOL NA!ViEDESJGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
_L, Alternating Current Type of current
Direct Current Type or a characteristic of current
no No Load Speed Rotational speed, at no load
Class HConstruction Double-insulated construction
.../rain Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
Wet Conditions Alert Do not expose to rain or use in damp !ocations.
Read The Operator's Manual To reduce the risk of injury, user must read and understand
operator's manual before using this product.
Eye Protection Always wear safety goggles or safety glasses with side
shields and a full face shield when operating this product.
Safety Alert Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
No Hands Symbol serious personal injury.
Failure to keep your hands away from the blade will result in
No Hands Symbol serious personal injury.
Failure to keep your hands away from the blade will result in
No Hands Symbol serious personal injury.
No Hands Symbol Failure to keep your hands away from the blade wil! result in
serious personal injury.
®Hot Surface To reduce the risk of injury or damage, avoid contact with
any hot surface.
Thefol!owingsignalwordsandmeaningsareintendedto explainthelevelsofriskassociatedwiththisproduct.
SYMBOL SIGNAL MEANING
DANGER: hdicates an imminently hazardous situation, which, if not avoided, wil!
result in death or serious injury.
WARNING: hdicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
CAUTmON: hdicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in
property damage.
SERVmCE
Servicing requires extreme care and knowledge and
should be performed only by a qualified service tech-
nician. For service we suggest you return the product to
your nearest AUTHORIZED SERWOB CENTER for repair.
When servicing, use only identical replacement parts.
WARMNG: To avoid serious personal injury, do
not attempt to use this product until you read
thoroughly and understand completely the
operator's manual. Save this operator's manual
and review frequently for continuing safe opera-
tion and instructing others who may use this
product.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning power tool operation, always wear safety
goggles or safety glasses with side shields and a full face shield when needed. We recommend
Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.
Always use eye protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
DOUBLE mNSULATmON
Double insulation is a concept in safety in electric power
tools, wMch eliminates the need for the usual three-wire
grounded power cord. Atl exposed metal parts are
isolated from the internal metal motor components with
protecting insulation. Double insulated tools do not need
to be grounded.
WARNING: The double insulated system is
intended to protect the user from shock resulting
from a break in the tool's internal insulation. Observe
all normal safety precautions to avoid electrical
shock.
NOTE: Servicing of a tool with double insulation requires
extreme care and knowledge of the system and should
be performed only by a qualified service technician. For
service, we suggest you return the tool to your nearest
authorized service center for repair. Always use original
factory replacement parts when servicing.
ELECTRICAL CONNECTION
This tool has a precision-built electric motor. Htshould be
connected to a power supply that is 120 volts, 60 Hz,
AC only (normal household current}. Do not operate
this tool on direct current (DC). A substantial voltage drop
will cause a loss of power and the motor will overheat. Hf
your tool does not operate when plugged into an outlet,
double-check the power supply.
EXTENSmON CORDS
When using a power tool at a considerable distance from
a power source, be sure to use an extension cord that has
the capacity to handle the current the tool will draw. An
undersized cord wilt cause a drop in line voltage, resulting
in overheating and loss of power. Use the chart to deter-
mine the minimum wire size required in an extension cord.
Only round jacketed cords listed by Underwriter's Labora-
tories (UL) should be used.
When working outdoors with a tool, use an extension
cord that is designed for outside use. This type of cord is
designated with "WA" on the cord's jacket.
Before using any extension cord, inspect it for goose or
exposed wires and cut or worn insulation.
**Ampere rating (on tool faceplate)
0-2,0 2.1-3,4 3,5-5.0 5.1-7,0 7.1-12,0 12.1-16,0
Cord Length Wire Size {A°WoG°}
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 =
**Used on 12 _uge o20 amp cimuit
NOTE: AWG = American Wire Gauge
WARNING: Keep the extension cord clear of the
working area. Position the cord so that it will not get
caught on lumber, tools or other obstructions while
you are working with a power tool. Failure to do so
can result in serious personal injury.
WARNING: Check extension cords before each
use. If damaged replace immediately. Never use tool
with a damaged cord since touching the damaged
area could cause electrical shock resulting in serious
injury.
PRODUCT SPEC(NCAT(ONS
Size of Paper ...................................................... 1,/4Sheet
Motion ..................................................................... Orbital
Orbital Diameter ..................................................... 1/16 in.
No Load Speed ............................................... 14,000/min.
hput ................................... !20 V, 60 Hz, AC only, 2 Amps
Net Weight .................................................................. 3 (bs.
PAPER0LAMP
KNOW YOUR F(N(SH(NG SANDER
See Figure 1.
Before attempting to use this product, familiarize yourself
with a(( operating features and safety rules.
The sander is suitable for sanding with coarse, medium,
and fine grit sandpaper. (t will produce a fine, scratch-free
finish when used to sand with the grain on wood surfaces.
(t has also been designed so that sanding flush to corners
is possible.
Fig. 1
SW(TCH
The sander has a conveniently located sealed slide switch
to keep out dust for (onger (ire.
PAPER CLAMP
The sander has two paper clamps designed to secure
standard sandpaper to the cushion.
CUSH(ON
The cushion of the sander accepts both standard and
pressure sensitive adhesive sandpaper.
UNPACKING
This product has been shipped completely assembled.
[] Carefully remove the too! and any accessories from the
box. Make sure that al! items listed in the packing list
are included.
[] hspect the tool carefully to make sure no breakage or
damage occurred during shipping.
[] Do not discard the packing material until you have
carefully inspected and satisfactorily operated the tool.
[] Hfany parts are damaged or missing, please call
1-800-932-3188 for assistance.
PACKmNG UST
Sander
Sanding Sheets (5)
Operator's Manual
WARMNG: Hfany parts are missing do not operate
this too! until the missing parts are replaced. Failure
to do so could result in possible serious personal
injury.
WARMNG: Do not attempt to modify this tool
or create accessories not recommended for use
with this too!. Any such alteration or modification is
misuse and could result in a hazardous condition
leading to possible serious personal injury.
WARNING: Do not connect to power supply until
assembly is complete. Failure to comply could result
in accidental starting and possible serious injury.
WARNING: Do not allow familiarity with tools
to make you careless. Remember that a careless
fraction of a second is sufficient to inffict serious
injury.
WARNING: Always wear safety goggles or safety
glasses with side sNelds when operating power
tools. Failure to do so could result in objects being
thrown into your eyes resulting in possible serious
injury.
APPLiCATiONS
You may use this tool for the purposes listed below:
[] Sanding on wood surfaces.
[] Removing rust from and sanding steel surfaces.
SELECTING SANDPAPER
Selecting the correct size grit and type sandpaper is
an extremely important step in achieving a high quality
sanded finish. Aluminum oxide, silicon carbide, and other
synthetic abrasives are best for power sanding. Natural
abrasives, such as flint and garnet, are too soft for eco-
nomical use in power sanding.
In general, coarse grit will remove the most material and
finer grit will produce the best finish in atl sanding opera-
tions. The condition of the surface to be sanded will deter-
mine which grit will do the job. If the surface is rough, start
with a coarse grit and sand until the surface is uniform.
Medium grit may then be used to remove scratches left by
the coarser grit and finer grit used for finishing of the sur-
face. Always continue sanding with each grit until surface
is uniform.
NOTE: To prevent damaging the cushion, DO NO'[" use
sander without sandpaper installed.
JNSTALLmNG NON-ADHESmVE SANDPAPER
See Figure 2.
hspect sandpaper before installing. Do not use if broken
or defective.
[] Unplug the sander.
[] Hfreplacing sandpaper, remove old sandpaper. To re=
move old sandpaper, release paper clamp by lifting up
on paper clamp lever and disengaging it from the tab
on the platen.
[] hsert end of new sandpaper under the paper clamp.
[] Lift up on paper clamp lever and lock into place. Apply
downward pressure to conform sandpaper to platen.
[] Wrap sandpaper around cushion. Lift paper clamp
lever on opposite side of sander and insert loose end
of sandpaper under the paper clamp. Fit sandpaper
against cushion as tight as possible.
[] Lift up on paper clamp lever and !ock into place.
release paper clamp by lifting up on paper clamp lever
and disengaging it from the tab on the platen. Then re=
move non-adhesive sandpaper, lift paper clamp lever,
and return it to its proper place over tab on platen.
[] Carefully peel adhesive backing from new 1,/4 sheet
sandpaper.
[] Position sandpaper into place, then carefully press
sticky side of sandpaper on cushion.
O
PAPERCLAMPIN
LOCKEDPOSITION
o
PLATEN
/
CUSHION
PAPERCLAMPLEVER
CUSHION
PLATEN /
NON-ADHESIVESANDPAPER
Fig. 2
INSTALLING ADHESIVE SANDPAPER
See Figure 3.
Inspect sandpaper before installing. Do not use if broken
or defective.
[] Unplug the sander.
[] If replacing sandpaper, remove old sandpaper by peel=
ing it off cushion. If removing non-adhesive sandpaper,
ADHESIVESANDPAPER
Fig. 3
OPERATmNG THE SANDER
See Figures 4 -5.
Clamp or otherwise secure the work to prevent it from
moving under the sander.
WARNING: Unsecured work could be thrown
towards the operator causing injury.
Hold the sander in front and away from you, keeping it
clear of the workpiece. Start the sander by sliding the
switch to the ON (l) position and letting the motor build
to its maximum speed. Gradually lower the sander on the
work with a slight forward movement. Move it slowly using
forward and backward strokes.
10
DONOTFORCE.Theweightoftheunitsuppliesad-
equatepressure,solet the sanding sheet and sander do
the work. Applying additional pressure only slows the mo-
tor, rapidly wears sandpaper and greatly reduces sander
speed. Excessive pressure wil! overload the motor causing
possible damage from motor overheating and can result
in inferior work. Any finish on resin or wood may soften
from the frictional heat. Do not allow sanding on one spot
too long as the sander's rapid action may remove too
much material, making the surface uneven. Always lift the
sander from workpiece before turning off.
ON
OFF Fig.4
Flush sanding can be performed with the sander. The
front edge of the sander allows flush sanding in corners.
The two side edges can also be used when sanding in
corners. Always remove sander from workpiece before
turning the sander off.
ORBITAL MOTION
See Figure 6.
Orbital motion is ideal for fast cutting action when remov-
ing old finishes, smoothing rough wood, cutting stock
down to required dimensions or for finishing surfaces to
be painted. The sandpaper moves in tiny circles at a very
high speed, allowing the sander to move easily.
® @
@
oo)
l
0RBtTAL MOTION Fig. 6
REMOVmNG SANDPAPER BEFORE STORAGE
Do not store the sander with sandpaper installed. Heat
generated from sanding causes the pressure sensitive ad-
hesive to flow and form a tight bond between the cushion
and sandpaper.
Removing the sandpaper soon after you have finished a
sanding operation avoids letting the adhesive set up. If the
sandpaper is Idt on the cushion for an extended period
of time after use, the adhesive will set up and cause the
sandpaper to become difficult to remove. It may also tear
when removing. When this situation occurs, it becomes
difficult to clean the cushion for the next sandpaper.
NOTE: If you forget to remove the sandpaper after a
sanding operation, sand for a few minutes to soften the
adhesive backing before attempting to remove sandpaper.
Fig. 5 11
WARNING:Whenservicing,useonlyidentical
Craftsmanreplacementparts.Useofanyotherparts
maycreateahazardorcauseproductdamage.
WARNING:Alwayswearsafetygogglesorsafety
glasseswithsidesMeldsduringpowertoo!operation
orwhenblowingdust.Hfoperationisdusty,alsowear
adustmask.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, carbon dust, etc.
WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating
oils, etc., come in contact with plastic parts. Chemi-
cals can damage, weaken or destroy plastic which
may result in serious personal injury.
Electric tools used on fiberglass material, wallboard,
spackling compounds, or piaster are subject to accel-
erated wear and possible premature failure because the
fiberglass chips and grindings are highly abrasive to bear-
ings, brushes, commutators, etc. Consequently, we do not
recommended using this tool for extended work on these
types of materials. However, if you do work with any of
these materials, it is extremely important to clean the tool
using compressed air.
LUBRmCATmON
All of the bearings in this tool are lubricated with a suffi-
cient amount of high grade lubricant for the life of the unit
under normal operating conditions. Therefore, no further
lubrication is required.
Only the parts shown on the parts list are intended to
be repaired or replaced by the customer. Al! other parts
should be replaced at a Sears Service Center.
The following recommended accessories are currently available at Sears retail stores:
[] Aluminum Oxide Sheets with Paper Backing (1/4 Sheet)
X-Fine, Fine, Medium, Coarse
[] Pressure Sensitive Adhesive, Paper Backed Sheets (1/4 Sheet)
X-Fine, Fine, Medium, Coarse
The following standard 4-1/2 in. x 11 in. Sanding Sheets can be cut to fit the sander:
[] Non-Loading Aluminum Oxide Sanding Sheets
X-Fine, Fine, Medium, Coarse
WARNING: Current attachments and accessories available for use with this tool are listed above. Do not use any
attachments or accessories not recommended by the manufacturer of this too!. The use of attachments or acces-
sories not recommended can result in serious personal injury.
12
CRAFTSMAN PALM GRiP F_N_SH_NG SANDER - MODEL NUMBER 315.11G900
SEENOTE PAGE14
!3
CRAFTSMAN PALM GRiP F_N_SH_NG SANDER - MODEL NUMBER 315.116900
I he model number will be found on a plate attached to the motor housing. Always mention the model Mnumber in all correspondence regarding the SANDER or when ordering repair parts. J
SEE BACK PAGE FOR PARTS ORDERING _NSTRUCT_ONS
Key Part
No. Number
1 030155001017
2 030155001014
3 030155001003
4 030155001007
5 030155001009
6 030155001008
030155001001
7 030155001006
8 030155001004
9 030155001003
10 030155001002
983000=438
PARTS LiST
Description Qty.
Data Label ....................................................................................................... 1
Logo Label ...................................................................................................... 1
Screw (M4.2 x 8 ram) ...................................................................................... 2
Rubber Plug .................................................................................................... 1
Retaining Plate ................................................................................................ 2
Spring Clamp .................................................................................................. 2
Platen Assembly (Includes Key Nos. 3=9) ....................................................... 1
Platen .............................................................................................................. 1
Pad Assembly ................................................................................................. 1
Screw (M4.2 x 8 ram) ...................................................................................... 4
Screw (M4.2 x 16 mm) .................................................................................... 4
Sandpaper ....................................................................................................... 1
Operator's Manual
NOTE: The assembly shown represents an important part of the double insulated system. To avoid the
possibility of alteration or damage to the system, service should be performed by your nearest Sears
Repair Center. Contact your nearest Sears Retail Store.
*** Complete assortment availaMe at your Nearest Sears Retail Store J
14

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