Craftsman 315212050 User Manual MITER SAW Manuals And Guides L0411285
CRAFTSMAN Miter Saw Manual L0411285 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides
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OPERATOR'S MANUAL II:RRFTSMRN I 12 in. COMPOUND MITER SAW DOUBLE INSULATED Model No. 315.212050 _ WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this product. Customer Help Line: t-800-932-3188 Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Visit the Craftsman web page: www.sears.com/craftsman 983000-549 6-04 Estates, IL 60179 USA Save this manual for future reference • Warranty ............................................................................................................................................................................ 2 • Introduction ....................................................................................................................................................................... 2 • General Safety Rules ..................................................................................................................................................... 3-4 • Specific Safety Rules ..................................................................................................................................................... 4-5 • Symbols ......................................................................................................................................................................... 6-7 • Electrical ............................................................................................................................................................................ 8 • Glossary of Terms .............................................................................................................................................................. 9 • Features ..................................................................................................................................................................... • Tools Needed ................................................................................................................................................................. 13 • Loose Parts .................................................................................................................................................................... 14 • Assembly ................................................................................................................................................................... 15-25 • Operation ................................................................................................................................................................... 25-31 • Adjustments • Maintenance .............................................................................................................................................................. 33-34 • Exploded View ........................................................................................................................................................... 35-43 • Parts Ordering/Service 10-12 ................................................................................................................................................................... ...................................................................................................................................... ONE YEAR FULL WARRANTY ON CRAFTSMAN 32 Back Page TOOL If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase, CONTACT THE NEAREST SEARS PARTS & REPAIR CENTER at 1-800-4-MY-HOME ® and Sears will repair it, free of charge. This warranty applies only while this product is in the United States. If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate. _IL WARNING:Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. • SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and frees both hands to operate tool. • DON'T OVERREACH. balance at all times. • MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. • DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected. • AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool. READ ALL INSTRUCTIONS • • KNOW YOUR POWER TOOL. Read the operator's manual carefully. Learn the saw's applications and limitations as well as the specific potential hazards related to this tool. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example, pipes, radiators, ranges, refrigerator enclosures. Keep proper footing and • KEEP GUARDS IN PLACE and in good working order. • • REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. USE RECOMMENDED ACCESSORIES. improper accessories may risk injury. • KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. • CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury. • USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of blade or cutter only. • NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don't leave tool until it comes to a complete stop. • PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty. • PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation. • DO NOT ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord from heat, oil, and sharp edges. • USE OUTDOOR is used outdoors, approved ground outdoors and so • KEEP BLADES CLEAN, SHARP, AND WITH SUFFICIENT SET. Sharp blades minimize stalling and kickback. • BLADE COASTS AFTER BEING TURNED OFF. • NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes. • • DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit. • KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating. • MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removing starter keys. • DON'T FORCE TOOL. It will do the job better and safer at the feed rate for which it was designed. • USE RIGHT TOOL. Don't force the tool or attachment to do a job it was not designed for. Don't use it for a purpose not intended. • • • USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair. ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impactresistant lenses, they are NOT safety glasses. The use of EXTENSION CORDS. When tool use only extension cords with connection that are intended for use marked. • INSPECT TOOLCORDSPERIODICALLY. If damaged, haverepairedbya qualifiedservicetechnicianat anauthorized servicefacility.Theconductorwith insulationhavinganoutersurfacethatisgreenwith or withoutyellowstripesisthe equipment-ground- • • DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center. USE ONLY CORRECT BLADES. Do not use blades with incorrect size holes. Never use blade washers or blade bolts that are defective or incorrect. The maxi- ing conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade. • • BE SURE BLADE PATH IS FREE OF NAILS. Inspect for and remove all nails from lumber before cutting. • INSPECT EXTENSION CORDS PERIODICALLY replace if damaged. • NEVER TOUCH BLADE or other moving parts during • POLARIZED PLUGS. To reduce the risk of electric shock, this tool has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. and • KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool. • STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. • FIRMLY CLAMP OR BOLT your miter saw to a workbench or table at approximately hip height. • KEEP HANDS AWAY FROM CUTTING AREA. Do not reach underneath work or in blade cutting path with your hands and fingers for any reason. Always turn the power off. • ALWAYS SUPPORT LONG WORKPIECES while cutting to minimize risk of blade pinching and kickback. Saw may slip, walk or slide while cutting long or heavy boards. • ALWAYS USE A CLAMP to secure the workpiece when possible. • BE SURE THE BLADE CLEARS THE WORKPIECE. Never start the saw with the blade touching the workpiece. Allow motor to come up to full speed before starting cut. • MAKE SURE THE MITER TABLE AND SAW ARM (BEVEL FUNCTION) ARE LOCKED IN POSITION BEFORE OPERATING YOUR SAW. Lock the miter table by securely tightening the miter lock levers. Lock mum blade capacity of your saw is 12 in. (305 mm). BEFORE MAKING A CUT, BE SURE ALL ADJUSTMENTS ARE SECURE. use. • • NEVER START A TOOL WHEN ANY ROTATING COMPONENT IS IN CONTACT WITH THE WORKPIECE. DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION. • WHEN SERVICING use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. • USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory. • DOUBLE CHECK ALL SETUPS. Make sure blade is tight and not making contact with saw or workpiece before connecting to power supply. • • • • • the saw arm (bevel function) by securely tightening the bevel lock knob. NEVER USE A LENGTH STOP ON THE FREE SCRAP END OF A CLAMPED WORKPIECE. NEVER hold onto or bind the free scrap end of the workpiece in any operation. If a work clamp and length stop are used together, they must both be installed on the same side of the saw table to prevent the saw from catching the loose end and kicking up. NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece on the saw table at a time. NEVER PERFORM ANY OPERATION FREEHAND. Always place the workpiece to be cut on the miter table and position it firmly against the fence as a backstop. Always use the fence. NEVER hand hold a workpiece that is too small to be clamped. Keep hands clear of the cutting area. NEVER reach behind, under, or within three inches of the blade and its cutting path with your hands and fingers for any reason. • NEVERreachto pickupa workpiece,a pieceof scrap, or anythingelsethatis inor nearthe cuttingpathofthe blade. • AVOIDAWKWARD OPERATIONS ANDHAND POSITIONS wherea suddenslipcouldcauseyour handto moveintotheblade.ALWAYS makesureyou havegoodbalance.NEVERoperateyourmitersaw ontheflooror ina crouchedposition. • NEVERstandor haveanypartof yourbodyinlinewith the pathofthesawblade. • ALWAYS releasethe powerswitchandallowthe sawbladeto stoprotatingbeforeraisingit outofthe workpiece. • DO NOT TURN THE MOTOR SWITCH ON AND OFF • MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using your saw. • ALWAYS TURN OFF THE SAW before disconnecting it to avoid accidental starting when reconnecting to power supply. NEVER leave the saw unattended while connected to a power source. • THIS TOOL should have the following markings: RAPIDLY. This could cause the saw blade to loosen and could create a hazard. Should this ever occur, stand clear and allow the saw blade to come to a complete stop. Disconnect your saw from the power supply and securely retighten the blade bolt. • • _k IF ANY PART OF THIS MITER SAW IS MISSING or should break, bend, or fail in any way, or should any electrical component fail to perform properly, shut off the power switch, remove the miter saw plug from the power source and have damaged, missing, or failed parts replaced before resuming operation. a) Wear eye protection. b) c) Keep hands out of path of saw blade Do not operate saw without guards in place. d) e) f) Do not perform any operation freehand. Never reach around saw blade. Turn off tool and wait for saw blade to stop before moving workpiece or changing settings. g) Disconnect power (or unplug tool as applicable) before changing blade or servicing. No load speed. h) • ALWAYS carry the tool only by the carrying handle. • AVOID direct eye exposure when using the laser guide. • SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also. ALWAYS STAY ALERT! Do not allow familiarity (gained from frequent use of your saw) to cause a careless mistake. ALWAYS REMEMBER that a careless fraction of a second is sufficient to inflict severe injury. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Someofthefollowingsymbolsmaybeusedonthistool.Pleasestudythemandlearntheirmeaning.Proper interpretation ofthesesymbolswillallowyouto operatethetoolbetterandsafer. SYMBOL NAME DESIG NATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency (cyclespersecond) W Watt Power min Minutes Time "%, Alternating Current Type of current Direct Current Type or a characteristic no No Load Speed Rotational speed, at no load [] Class II Construction Double-insulated Per Minute Revolutions, strokes, surface speed, orbits etc., per minute Wet Conditions Alert Do not expose to rain or use in damp locations. Read The Operator's Manual To operator's reduce the manual risk of before injury,using user this mustproduct. read and understand .../min O _, t_ ® Eye Protection of current construction Always weara safety goggles safety glasses this withproduct. side shields and full face shield or when operating Safety Alert Precautions that involve your safety. No Hands Symbol serious personal injury. Failure to keep your hands away from the blade will result in No Hands Symbol Failure keep your hands away from the blade will result in serious to personal injury. No Hands Symbol Failure keep your hands away from the blade will result in serious to personal injury. No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. Hot Surface To reduce the risk of injury or damage, avoid contact with any hot surface. Thefollowingsignalwordsandmeanings areintendedto explainthe levelsofriskassociatedwiththis product. SYMBOL SIGNAL MEANING ,_ DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. ,_ WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. ,_ CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. CAUTION: (Without Safety Alert Symbol) Indicates a situation property damage. SERVICE ,_ Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts. ,_ that may result in WARNING: To avoid serious personal injury, do not attempt to use this product until you read thoroughly and understand completely the operator's manual. Save this operator's manual and review frequently for continuing safe operation and instructing others who may use this product. WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1. SAVE THESE INSTRUCTIONS DOUBLE INSULATION Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded. _, WARNING: The double insulated system is intended to protect the user from shock resulting from a break in the tool's internal insulation. Observe all normal safety precautions to avoid electrical shock. NOTE: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we suggest you return the tool to your nearest authorized service center for repair. Always use original factory replacement parts when servicing. ELECTRICAL CONNECTION This tool has a precision-built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current), Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If your tool does not operate when plugged into an outlet, double-check the power supply. EXTENSION CORDS When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the tool will draw. An undersized cord will cause a drop in line voltage, resulting in overheating and loss of power. Use the chart to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used. When working outdoors with a tool, use an extension cord that is designed for outside use. This type of cord is designated with "WA" on the cord's jacket. Before using any extension cord, inspect it for loose or exposed wires and cut or worn insulation. **Ampere rating (on tool faceptate) 0-2.0 2.1-3.4 Cord Length 3,5-5.0 5.1-7.0 7.1-12,0 12,1-15.0 Wire Size (A.W.G.) 25' 16 16 16 16 14 14 50' 16 16 16 14 14 12 100' 16 16 14 12 10 -- **Used on 12 gauge - 20 amp c_dt. NOTE: AWG = American Wire Gauge & WARNING: Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury. A WARNING: Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury. Anti-Kickback Pawls (radial arm and table saws) A devise which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation. Arbor The shaft on which a blade or cutting tool is mounted. Non-Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece. Bevel Cut A cutting operation made with the blade at any angle other than 90 ° to the table surface. Push Blocks and Push Sticks Devices used to feed the workpiece through the saw blade during cutting operations. A push stick (not a push block) should be used for narrow ripping operations. These aids help keep the operator's hands well away from the blade. Chamfer A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90 ° . Pilot Hole (drill presses) A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately. Compound Cut A cross cut made with both a miter and a bevel angle. Crosscut Resaw A cutting operation to reduce the thickness of the workpiece to make thinner pieces. A cutting or shaping operation made across the grain or the width of the workpiece. Resin A sticky, sap-based substance that has hardened. Cutter Head (planers and jointers) A rotating piece of adjustable blades. The cutter head removes material from the workpiece. Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute. Dado Cut A non-through cut which produces a square-sided notch or trough in the workpiece (requires a special blade). Ripping or Rip Cut A cutting operation along the length of the workpiece. Featherboard A device used to help control the workpiece by guiding it securely against the table or fence during any ripping operation. FPM or SPM Feet per minute (or strokes per minute), used in reference to blade movement. Freehand Performing a cut without the workpiece being guided by a fence, miter gauge, or other aids. Gum A sticky, sap-based residue from wood products. Heel Alignment of the blade to the fence. Kerf The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut. Kickback A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator. Leading End The end of the workpiece pushed into the tool first. Miter Cut A cutting operation made with the workpiece at any angle to the blade other than 90 ° . Riving Knife/Spreader/Splitter (table saws) A metal piece, slightly thinner than the blade, which helps keep the kerf open and also helps to prevent kickback. Saw Blade Path The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade. Set The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade. Snipe (planers) Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported. Throw-Back The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being placed inadvertently in contact with the blade. Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece. Workpiece or Material The item on which the operation is being done. Worktable Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation. PRODUCT SPECIFICATIONS Blade Diameter .................... Blade Arbor ............................... 12 in. (305 mm) 5/8 in. No Load Speed ......................... Input .......... Cutting Capacity with Miter at 0°/Bevel 0°: Maximum nominal ]umber sizes: .................... 2 x 8, 4 x 4 Cutting Capacity with Miter at 45°/Bevel 0°: Maximum nominal lumber sizes: .............................. 2 x 6 4,000/min. Cutting Capacity with Miter at 0°/Bevel 45°: Maximum nominal lumber sizes: .............................. 2 x 8 120 Volts, 60 Hz, AC Only, 15 Amperes Net Weight .............................. 48.5 Ibs. Cutting Capacity with Miter at 45°/Bevel 45°: Maximum nominal lumber sizes: .............................. 2 x 6 SAW HANDLE BEVEL KNOB UPPERBLADE GUARD SWITCH TRIGGER DUST BAG SCALE DUST GUIDE LOWER BLADE GUARD MITER TABLE "NO HANDSZONE" BOUNDARYLINE SLIDING MITER FENCE "NO HANDS" LABEL WORKCLAMP TABLE EXTENSIONS % POSITIVE STOP(S) STOPBLOCK CLAMP SUPPORT MITERLOCK HANDLE MITER SCALE BASE Fig. 1 10 KNOW YOUR COMPOUND MITER SAW SPINDLE LOCK BUTTON See Figure 1. See Figure 3. Before attempting to use this product, familiarize yourself with all operating features and safety rules. A spindle lock button has been provided for locking the spindle which keeps the blade in your saw from rotating. Depress and hold the lock button while installing, changing, or removing blade. 15 AMP MOTOR Your saw has a powerful 15 amp motor with sufficient power to handle tough cutting jobs. It is made with all ball bearings, and has externally accessible brushes for ease of servicing. SWITCH TRIGGER 12 in. BLADE A 12 in. carbide-tipped blade is included with your compound miter saw. It will cut materials up to 7 7/8 in. wide, depending upon the thickness of the material and the setting at which the cut is being made. CARRYING SPINDLE LOCKBUTTON HANDLE See Figure 2. For convenience when carrying or transporting your miter saw from one place to another, a carrying handle has been provided on top of the saw arm. To transport, turn off and unplug your saw, then lower the saw arm and lock it in the down position. Lock saw arm by depressing the lock pin. CARRYING HANDLE LOCKPIN Fig. 3 TRIGGER ) SAW ARM LOCK See Figure 4. \ To prevent unauthorized use of your compound miter saw, we suggest that you disconnect it from the power supply and lock the switch in the off position. To lock the switch, install a padlock (not included) through the hole in the switch trigger. A lock with a long shackle up to 9/32 in. diameter may be used. When the lock is installed and locked, the switch is inoperable. Store the padlock key in another location. PADLOCK SWITCH TRIGGER MITER LOCK HANDLE SAWARM LOCKEDIN DOWNPOSITION Fig. 2 MITER LOCK HANDLE See Figure 2. The miter lock handle securely locks your saw at desired miter angles. Fig. 4 11 ROTATING HANDLE BEVEL LOCK KNOB The bevel lock knob securely locks your compound miter saw at desired bevel angles. A positive stop adjustment screw has been provided on each side of the saw arm. These adjustment screws are for making fine adjustments at 0 and 45 °. HANDLE ADJUSTINGKNOB ELECTRIC BRAKE An electric brake has been provided to quickly stop blade rotation after the switch is released. SLIDING MITER FENCE The miter fence on your compound miter saw has been provided to hold your workpiece securely against when making all cuts; the left side is also larger providing additional support. It has a sliding feature for clearance of the saw arm when making bevel or compound cuts. Loosen the fence screw before attempting to slide the miter fence. Once the desired position of the miter fence is determined, tighten the fence screw to secure the sliding fence. Fig. 5 ROTATING HANDLE See Figure 5. SELF-RETRACTING The rotating handle can be adjusted to provide different positions of the saw handle. Turn the handle adjusting knob clockwise to loosen the rotating handle before twisting the rotating handle to a desired position. Lock the rotating handle into positions by turning the handle adusting knob counterclockwise The lower blade guard is made of shock-resistant, seethrough plastic that provides protection from each side of the blade. It retracts over the upper blade guard as the saw is lowered into the workpiece. LASER BLADE WRENCH GUIDE STOPS ON MITER STORAGE This miter saw has a convenient blade wrench storage in the saw's base. For more accurate cuts, a laser guide is included with your miter saw. When used properly, the laser guide makes accurate, precision cutting simple and easy. POSITIVE LOWER BLADE GUARD TABLE Positive stops have been provided at 0 °, 15°, 22-1/2 °, 31.62 °, and 45 ° on both the left and right side of the miter table. 12 Thefollowingtools(notincluded)areneededforcheckingadjustments ofyoursaworforinstallingtheblade: PHILLIPSSCREWDRIVER COMBINATION SQUARE FRAMINGSQUARE Fig. 6 13 ThefollowingitemsareincludedwithyourCompoundMiterSaw: • • • • • • • • • MiterLockHandle DustGuide DustBag BladeWrench 10mmHexKey WorkClampAssembly ClampSupport StopBlock LaserGlasses • • • • • • • • • SmallWingScrew TableExtensions (2) ClampBrackets(2) ClampBracketScrews(2) ClampExtensionRod Screws(4) OuterBladeWasher HexKeyBolt Operator'sManual SCREW CLAMPSUPPORT DUSTGUIDE CLAMP EXTENSION \ J /,_(_ LASERGLASSES / / _ WORKCLAMP __ ASSEMBLY _j SCREW j v MITER LOCK HANDLE _ BLOCK SMALL WING SCREW__ B_ACKET CLAMP_ TABLEEXTENSION _ 10 mm HEXKEY _,.,. BLADE WASHER OUTER BLADE BOLT BLADEWRENCH ,_ WARNING: The use of attachments personal injury. or accessories not listed might be hazardous and could cause serious Fig. 7 14 A UNPACKING This product has been shipped completely assembled. • WARNING: Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition Carefully lift saw from the carton by the carrying handle and the saw base, and place it on a level work surface. leading to possible serious personal injury. NOTE: This saw is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed. • Your saw has been shipped with the saw arm secured in the down position. To release the saw arm, push down on the top of the saw arm, cut the tie-wrap, and pull out on the lock pin. _ WARNING: Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury. • Lift the saw arm by the handle. Hand pressure should remain on the saw arm to prevent sudden rise upon release of the tie wrap. MOUNTING • Inspect the tool carefully to make sure no breakage or damage occurred during shipping. _ • Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool. • The saw is factory set for accurate cutting. After assembling it, check for accuracy. If shipping has influenced the settings, refer to specific procedures explained in this manual. • If any parts are damaged or missing, please call 1-800-932-3188 for assistance. HOLES See Figure 8. WARNING: Always make sure your compound miter saw is securely mounted to a workbench or an approved workstand. Failure to heed this warning can result in serious personal injury. Your compound miter saw should be permanently mounted to a firm supporting surface such as a workbench. Four bolt holes have been provided in the saw base for this purpose. Each of the four mounting holes should be bolted securely using 3/8 in. machine bolts, lock washers, and hex nuts (not included). Bolts should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench. WARNING: If any parts are missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury. Tighten all four bolts securely. The hole pattern for mounting to a workbench is shown in figure 8. Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor before operating. \ TRACEHOLES ATTHESELOCATIONSFOR HOLEPATTERN AT THESELOCATIONSFOR HOLEPATTERN TRACEHOLES \o C] BASE MOUNTINGSURFACE Fig. 8 15 MITER LOCK HANDLE See Figure 9. Cut the tie-wraps holding the saw arm and the miter lock in place. To install the miter lock handle, place the threaded stud into the threaded hole in the control arm. Turn EXHAUST PORT clockwise to tighten. DUST GUIDE DUST BAG TO LOOSEN T_TIG]H Fig. 10 See Figure 11. TEN ) MITER LOCKHANDLE CONTROL ARM A dust bag is provided for use on your miter saw. It fits over the dust guide on the upper Made guard. To install, squeeze the two metal clips to open the mouth of the bag and slide it on to the dust guide. Release the clips. The metal ring in the bag should lock in between the grooves on the dust guide. MITER TABLE To remove the dust bag for emptying, simply reverse the above procedure. Fig. 9 DUST GUIDE See Figure 10. DUST GUIDE To install the dust guide, place the end marked INSERT over the exhaust port in the upper blade guard. Turn the guide so that the open end is facing down or toward the rear of the saw. DUSTBAG Fig. 11 16 ,_k WARNING: Before connecting saw to power source, make sure the blade or blade guard will not hit the work clamp or table extensions when cutting 35 ° to 45 ° angles. SAWVIEWEDFROMBOTTOM MITER SAW BASE TABLE EXTENSIONS See Figures 12- 13. If you plan to use both the stop block and miter clamp, slide the stop block on the back arm of the desired table extension first. Next slide the clamp support on the same table extension. TABLE EXTENSION To install table extensions, insert the ends of the extensions into the two holes in each side of the base. Secure them in place by positioning a clamp bracket under each table extension beneath the miter table. Orient each clamp bracket as shown in figure 13. Secure each clamp bracket in place with a clamp bracket screw. The clamp bracket screw threads through the clamp bracket and tightens against the bottom of miter table, securing clamp bracket against table extension. CLAMP BRACKET CLAMP BRACKETSCREW Fig. 13 CLAMP SUPPORT STOP BLOCK STOPBLOCK The stop block is useful as a stop for making repetitive cuts to the same length. It can be installed on either side of the saw base: MITER SAW BASE TABLE EXTENSION • Slide the stop block on the back arm of either table extension, then insert the table extension into the saw base. • Use the small wing screw to secure the stop block to the table extension. • Loosen the small wing screw and adjust the stop block the desired distance from the blade for the cut to be made. • Tighten small wing screw securely. • Make a test cut in scrap material and measure the length of the workpiece. • Make any necessary adjustments. _ Fig. 12 17 WARNING: When using the work clamp with the stop block, install the clamp on the same side as the stop block. This will eliminate the possibility of trapping the workpiece, resulting in the blade and workpiece kicking up. Failure to heed this warning can result in serious personal injury. WORK CLAMP SCREWHOLDCLAMP SUPPORTTO TABLE EXTENSION See Figure 14. CLAMP ASSEMBLY SMALL SCREW \ \ TABLE EXTENSION CLAMP EXTENSION ROD CLAMP SUPPORT CLAMP BRACKET CLAMP SUPPORT CLAMPWORKPIECETO THE FENCE Fig. 15 SMALL SCREW CLAMPING WORKPIECE TO THE FENCE See Figures 15- 16. SMALL WING SCREW TABLEEXTENSION CLAMP BRACKET SCREW • Insert the grooved end of the clamp extension rod as far as it will go into the front hole of the clamp support. This will allow the clamp to press the workpiece against the fence. • Secure the clamp extension rod with a screw. • Slide the clamp assembly onto the clamp extension rod and secure with a screw. Note: The clamp assembly can be slid forward or backward on the clamp extension rod as needed by loosening the screw. HOLESFOR CLAMP EXTENSIONROD • Turn the knob to secure and free the workpiece against the fence. • Securely tighten all screws on the clamp before each Fig. 14 The work clamp provides greater control by clamping the workpiece to the fence or the saw table. It also prevents the workpiece from creeping toward the saw blade. This is very helpful when cutting compound miters. use. • To assemble and install the work clamp on the miter saw, carefully place the saw on a stable surface exposing the underside of the miter saw table. • Place the clamp support on the table extension and secure using a small screw in each screw hole in the top of the clamp support. • Holding the clamp bracket on the bracket support, place table extension through the holes in the end of the miter saw base and into the corresponding extension support trapping the clamp bracket against the saw table. • Secure with the clamp bracket screw. • Return the saw right side up. _i Before making a cut, always check the blade and blade guard clearance over and around the miter clamp. WARNING: Make sure the saw blade or blade guard will not hit the work clamp assembly when cutting miter and bevel cuts. Failure to heed this warning could result in serious personal injury. CLAMPSUPPORT KNOB SCREWS CLAMPEXTENSION ROD Fig. 16 18 TO INSTALL BLADE See Figures 18 - 20. A SCREWS CLAMPSUPPORT CLAMPWORKPIECETOTHE SAWTABLE CLAMPING WORKPIECE • • Unplug your saw. Loosen phillips screw on the blade bolt cover. • Gently raise the lower blade guard bracket, releasing lower blade guard from notch so that lower blade guard and blade bolt cover can be rotated up and back to expose the blade bolt. • Depress the spindle lock button and rotate the blade bolt until the spindle locks. Using the blade wrench provided, loosen and remove the blade bolt. NOTE: The blade bolt has left hand threads. Turn blade bolt clockwise to loosen. • Fig. 17 TO THE SAW TABLE WARNING: A 12 in. blade is the maximum blade capacity of your saw. Never use a blade that is too thick to allow outer blade washer to engage with the flats on the spindle. Larger blades will come in contact with the blade guards, while thicker blades will prevent the blade screw from securing the blade on the spindle. Either of these situations could result in a serious accident and can cause serious personal injury. See Figure 17, • Insert the grooved end of the clamp extension rod into the back, top hole of the clamp support. This will allow the clamp to press the workpiece against the saw table. • Align the groove in the clamp extension rod with the screw hole, and secure the rod with a screw. • Slide the clamp assembly onto the clamp extension rod and secure with a screw. PHILLIPS SCREW Note: The clamp assembly can be slid forward or backward on the clamp extension rod as needed by loosening the screw. • Turn the knob to secure and free the workpiece against the saw table. • Securely tighten all screws on the clamp before each use. • _ Before making a cut, always check the blade and blade guard clearance over and around the miter clamp. LOWERBLADE GUARDBRACKET WARNING: Make sure the saw blade or blade guard will not hit the work clamp assembly when cutting miter and bevel cuts. Failure to heed this warning could result in serious personal injury. Fig. 18 19 LOWER BLADEGUARD _ WARNING: If inner blade washer has been removed, replace it before placing blade on spindle. Failure to do so could cause an accident since blade will not tighten properly. • BLADE _HILLIPS SCREW Fit blade inside lower blade guard and onto spindle. The blade teeth point downward at the front of saw as shown in figure 19. ,_ CAUTION: Always install the blade with the blade teeth and the arrow printed on the side of the blade pointing down at the front of the saw. The direction of blade rotation is also stamped with an arrow on the upper blade guard. TO LOOSEN FLAT(S) ONSPINDLE TO TIGHTEN BLADE BOLT INNER BLADE WASHERWITH DOUBLE"D"FLATS • Replace outer blade washer or the laser guide (see instructions on the following page). The double "D" flats align with the flats on the spindle. • Depress spindle lock button and replace blade bolt. NOTE: The blade bolt has left hand threads. Turn blade bolt counterclockwise to tighten. OUTERBLADEWASHER WITH DOUBLE"D" FLATS Fig. 19 • Tighten blade bolt securely. • Replace the lower blade guard and blade bolt cover. Retighten phillips screw securing blade bolt cover. Tighten screw securely. • Remove outer blade washer. Do not remove inner blade washer. • • Wipe a drop of oil onto inner blade washer and outer blade washer where they contact the blade. A SPINDLE LOCK Fig. 20 2O CAUTION: Make sure the spindle lock button is not engaged before reconnecting saw to power source. Never engage spindle lock button when blade is rotating. MOUNTING THE LASER GUIDE ALIGNING THE LASER GUIDE LINE See Figure 21. See Figure 22. • The laser guide will generate a red colored line on the work surface when the blade is spinning above 500 rpm. The red laser line will appear as a broken line on the workpiece when the blade assembly is in the uppermost position and the motor switch is activated. This broken line will let you see your mark and your laser guide line at the same time, and will assist you in lining up your mark for more accurate cutting of the workpiece. Unplug your saw. See "To Install Blade" on page 19 of this operator's manual. • Make sure inner blade washer is in place before positioning saw blade on the spindle of your saw. NOTE: The laser guide replaces the outer blade washer. • Place the laser guide onto the spindle, aligning the double "D" flats in the laser guide with the flats on the spindle. Align the laser line and your mark with the blade at the uppermost position. Once both lines are in alignment, do not move the workpiece until after you have finished cutting. • Position flat surface of laser guide against the blade. Warning labels are visible when laser guide is mounted properly. As the blade assembly is lowered toward the workpiece, the broken line will become solid. • Depress spindle lock button and secure laser guide using only the special hex key bolt provided. Make several practice cuts on different styles and thickness of material. Follow the directions below for using your laser guide. NOTE: The hex key bolt has left hand threads. Turn bolt counterclockwise to tighten. Removing Your Mark: Position the laser line near the left edge of your mark on the work surface in order to remove the mark. • Using the blade wrench provided with your saw, tighten bolt securely. • Remove the blade wrench and return it to the storage area in the saw's base. To Cut Your Mark: Position the laser line near or over your mark on the work surface in order to cut the mark. • Replace the lower blade guard and blade bolt cover. To Leave Your Mark: • Retighten phillips screw securing blade bolt cover. Tighten screw securely. Position the laser line near the right edge of your mark on the work surface in order to leave the mark. _ After you have become familiar with using your laser guide, you will be able to remove, cut, or leave your mark on the work surface. Practice will teach you the correct position for aligning the laser line with your mark. DANGER: Laser radiation. Avoid direct eye contact with light source. BLADE LASER GUIDE X TO LOOSEN HEXKEY BOLT BROKEN RED LINE SPINDLE TO TIGHTEN INNERBLADE WASHER BLADE WRENCH Fig. 21 Fig. 22 21 NOTE:Manyoftheillustrations inthismanualshowonly portionsof yourcompoundmitersaw.Thisis intentional sothatwecanclearlyshowpointsbeingmadeinthe illustrations. Neveroperateyoursawwithoutall guards securelyin placeandin goodoperatingcondition. SQUARING FENCE FRAMING SQUARE FENCE MITER TABLE THE MITER TABLE TO THE See Figures 23 - 26. • Unplug your saw. • Push down on the saw arm and pull out the lock pin to release the saw arm. • • Raise saw arm to its full raised position. Loosen the miter lock handle. • Rotate the miter table until the pointer is positioned at 0. • Securely tighten the miter lock handle. • Lay a framing square flat on the miter table. Place one leg of the square against the fence. Place the other leg of the square beside the throat plate in the miter table. The edge of the square and the slot in the throat plate in the miter table should be parallel as shown in figure 23. If the edge of the framing square and the throat plate in the miter table are not parallel as shown in figures 24 and 25, adjustments are needed. • THROATPLATE • Using the blade wrench, loosen the socket head screws securing the fence. Adjust the fence left or right until the framing square and throat plate are parallel. • Retighten the screws securely and recheck the fenceto-table alignment. FRAMING SQUARE VIEW OFMITER TABLENOTSQUAREWITH FENCE,ADJUSTMENTSAREREQUIRED FRAMING SQUARE Fig. 24 FENCE MITER TABLE THROATPLATE FENCE VIEW OF MITER TABLENOT SQUAREWITH FENCE,ADJUSTMENTSAREREQUIRED MITER TABLE Fig. 25 SOCKETHEAD SCREW(S) SOCKETHEAD SCREW(S) THROATPLATE VIEW OF MITERTABLESQUAREWITH FENCE CORRECTLY ADJUSTED Fig. 23 Fig. 26 22 SQUARING THE SAW BLADE TO THE FENCE See Figures 27 - 30. • Unplug your saw. • Pull the saw arm all the way down and engage the lock pin to hold the saw arm in transport position. Loosen the miter lock handle. • • Rotate the miter table until the pointer is positioned at O. • • Securely tighten the miter lock handle. Lay a framing square flat on the miter table. Place one leg of the square against the fence. Slide the other leg of the square against the flat part of the blade. NOTE: Make sure that the square contacts the flat part of the blade, not the blade teeth. The edge of the square and the blade should be parallel as shown in figure 27. If the front or back edge of the saw blade angles away from the square as shown in figures 28 and 29, adjustments are needed. • • • • • NG / BASE _ SQUARE VIEW OF BLADENOTSQUAREWITH FENCE,ADJUSTMENTSARE REQUIRED Fig. 28 Using the blade wrench, loosen the hex screws that secure the mounting bracket to the miter table. Rotate the mounting bracket left or right until the blade is parallel with the square. Retighten the screws securely and recheck the bladeto-fence alignment. E nn-fi-Ll FENCE -_ FRAMING SQUARE BASE VIEW OF BLADENOTSQUAREWITH FENCE,ADJUSTMENTSARE REQUIRED Fig. 29 BASE FRAMING VIEW OFBLADE SQUARE SQUAREWITH FENCE Fig. 27 MITER TABLE HEXHEAD SCREW(S) MOUNTING BRACKET Fig. 30 23 SQUARING FENCE THE BLADE TO THE MITER TABLE See Figures 31 - 33. • Unplug your saw. • Pull the saw arm all the way down and engage the lock pin to hold the saw arm in transport position. • Loosen the miter lock handle. • Rotate the miter table until the pointer is positioned at 0. • Securely tighten the miter lock handle. • Loosen bevel lock knob and set saw arm at 0 bevel BLADE (blade set 90 ° to miter table). Tighten bevel lock knob. • COMBINATION SQUARE Place a combination square against the miter table and the flat part of the blade. CORRECTVIEW OFBLADE SQUAREWITH MITERTABLE NOTE: Make sure that the square contacts the flat part of the blade, not the blade teeth. • Fig. 31 Rotate the blade by hand and check the blade-to-table alignment at several points. • The edge of the square and the blade should be parallel. • If the top or bottom of the blade angles away from the square as shown in figures 32 and 34, adjustments are needed. • Using a 13 mm wrench or adjustable wrench, loosen the lock nut securing positive stop adjustment screw. Also loosen bevel lock knob. • Adjust positive stop adjustment screw to bring blade into alignment with the square. • Retighten bevel lock knob. Next, retighten lock nut securing the positive stop adjustment screw. Recheck blade-to-table alignment. MITER TABLE FENCE COMBINATION MITER SQUARE TABLE VIEW OFBLADENOT SQUAREWITH MITER TABLE,ADJUSTMENTSARE REQUIRED NOTE: The above procedure can be used to check blade squareness of the blade to the miter table at both 0° and 45 angles. Fig. 32 POSITIVESTOP ADJUSTMENT SCREWFOR 0°ANGLES LOCK NUT(S) 24 Fig. 33 Yoursawhastwoscaleindicators,oneonthebevelscale andoneonthemiterscale.Aftersquaringadjustments havebeenmade,it maybenecessary to loosenthe indicatorsscrewsandresetthemto zero. FENCE BLADE MITER TABLE COMBINATION SQUARE VIEW OFBLADENOT SQUAREWITH MITER TABLE, ADJUSTMENTSAREREQUIRED ,l& WARNING: Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury. _ WARNING: Always wear safety goggles or safety glasses with side shields when operating tools. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury. A WARNING: Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury. CUTTING SAW _ Cross cutting wood and plastic Cross cutting miters, joints, etc. for picture frames, moldings, door casings, and fine joinery • Bevel cutting and compound cutting MITER WARNING: When using a work clamp or C-clamp to secure your workpiece, clamp workpiece on one side of the blade only. The workpiece must remain free on one side of the blade to prevent the blade from binding in workpiece. The workpiece binding the blade will cause motor stalling and kickback. This situation could cause an accident resulting in possible serious personal injury. See Figure 35, A crosscut is made by cutting across the grain of the workpiece. A straight crosscut is made with the miter table set at the 0 position. Miter crosscuts are made with the miter table set at some angle other than zero. This product has been designed only for the purposes listed below: • COMPOUND CROSSCUTTING APPLICATIONS • WITH YOUR Fig. 34 NOTE: The blade provided is fine for most wood cutting operations, but for fine joinery cuts or cutting plastic, use one of the accessory blades available from your nearest Sears retail store. _ STRAIGHT CROSSCUT WARNING: Before starting any cutting operation, clamp or bolt your compound miter saw to a workbench. Never operate your miter saw on the floor or in a crouched position. Failure to heed this warning can result in serious personal injury. WARNING: Always make sure your miter saw is securely mounted to a workbench or an appropriate workstand. Failure to do so could result in an accident resulting in possible serious personal injury. Fig. 35 25 TO MITER CUT • Loosen the miter lock handle. • • Pull out the lock pin and lift saw arm to its full height. Loosen the miter lock handle. • Rotate the saw table until the pointer aligns with zero on the miter scale. • Rotate the saw table until the pointer aligns with the desired angle on the miter scale. • Tighten the miter lock handle securely. • Tighten the miter lock handle securely. _i ,_ WARNING: To avoid serious personal injury, always tighten the miter lock handle securely before making a cut. Failure to do so could result in movement of the control arm or miter table while making a cut. LEFTSIDE LEFT INDICATOR POINT • Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jamming the blade. • When cutting long pieces of lumber or molding, support the opposite end of the stock with a roller stand or with a work surface level with the saw table. See Figure 40. • Align cutting line on the workpiece with the edge of blade. • Grasp the stock firmly with one hand and secure it against the fence or use the optional work clamp or a C-clamp to secure the workpiece. SCALE • ,_ WARNING: To avoid serious personal injury, keep your hands outside the no hands zone; at least 3 in. from blade. Never perform any cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips or twists. • • • • • Before turning on the saw, perform a dry run of the cutting operation just to make sure that no problems will occur when the cut is made. • Grasp the saw handle firmly then squeeze the switch trigger. Allow several seconds for the blade to reach maximum speed. • Slowly lower the blade into and through the workpiece. • Release the switch trigger and allow the Blade to stop rotating before raising the blade out of workpiece. Wait until the electric brake stops blade from turning before removing the workpiece from the miter table. 26 SCALE Fig. 36 Loosen the bevel lock knob and move the saw arm to the left to the desired bevel angle. Bevel angles can be set from 0 to 45 °. Align the indicator point for the desired angle. Once the saw arm has been set at the desired angle, securely tighten the bevel lock knob. Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jamming the blade. • Align the cutting line on the workpiece with the edge of blade. • Grasp the stock firmly with one hand and secure it against the fence or use the optional work clamp or a C-clamp to secure the workpiece. ,_ Pull out the lock pin and lift saw arm to its full height. RIGHT INDICATOR POINT When cutting long pieces of lumber or molding, support the opposite end of the stock with a roller stand or with a work surface level with the saw table. See Figures 36 - 37. A bevel cut is made by cutting across the grain of the workpiece with the blade angled to the workpiece. A straight bevel cut is made with the miter table set at the zero degree position and the blade set at an angle between 0 and 45. OUNTING BRACKET RIGHTSIDE • TO BEVEL CUT • WARNING: To avoid serious personal injury, always tighten the miter lock lever securely before making a cut. Failure to do so could result in movement of the control arm or miter table while making a cut. WARNING: To avoid serious personal injury, keep your hands away from cutting area. Never perform any cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips or twists. • Beforeturningonthe saw,performa dryrunofthecuttingoperationjustto makesurethatnoproblemswill occurwhenthecutis made. • Graspthesawhandlefirmlythensqueezetheswitch trigger.Allowseveralsecondsforthebladeto reach maximumspeed. • Slowlylowerthe bladeintoandthroughtheworkpiece. • Release the switchtriggerandallowthesawbladeto stoprotatingbeforeraisingthe bladeoutofworkpiece. Waituntiltheelectricbrakestopsbladefromturning beforeremoving theworkpiecefrommitertable. BEVELCUT • • _k • • • • • • Loosen the bevel lock knob and move the saw arm to the left to the desired bevel angle. Bevel angles can be set from 0° to 45 °. Once the saw arm has been set at the desired angle, securely tighten the bevel lock knob. Recheck miter angle setting. Make a test cut in scrap material. Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board could collapse on the blade at the end of the cut, jamming the blade. When cutting long pieces of lumber or molding, support the opposite end of the stock with a roller stand or with a work surface level with the saw table. Align the cutting line on the workpiece with the edge of saw blade. • Grasp the stock firmly with one hand and secure it against the fence or use the optional work clamp or a C-clamp to secure the workpiece when possible. NOTE: When making a 45° left miter and a bevel angle greater than 30 °, you must use a C-clamp to secure the workpiece or move clamp to the right side of the base. MITER CUT A compound miter cut is a cut made using a miter angle and a bevel angle at the same time. This type of cut is used to make picture frames, cut molding, make boxes with sloping sides, and for certain roof framing cuts. To make this type of cut the control arm on the miter table must be rotated to the correct angle and the saw arm must be tilted to the correct bevel angle. Care should always be taken when making compound miter setups due to the interaction of the two angle settings. WARNING: To avoid serious personal injury, always tighten the miter lock levers securely before making a cut. Failure to do so could result in movement of the control arm or miter table while making a cut. • Fig. 37 TO COMPOUND Rotate the saw table until the pointer aligns with the desired angle on the miter scale. Tighten the miter lock handle securely. _ WARNING: To avoid serious personal injury, always keep your hands away from cutting area. Never perform any cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips or twists. COMPOUND MITER CUT Adjustments of miter and bevel settings are interdependent with one another. Each time you adjust the miter setting you change the effect of the bevel setting. Also, each time you adjust the bevel setting you change the effect of the miter setting. It may take several settings to obtain the desired cut. The first angle setting should be checked after setting the second angle, since adjusting the second angle affects the first. Once the two correct settings for a particular cut have been obtained, always make a test cut in scrap material before making a finish cut in good material. TO MAKE A COMPOUND • • CUT Pull out the lock pin and lift saw arm to its full height. Loosen the miter lock handle. Fig. 38 27 • • Before turning on the saw, perform a dry run of the cutting operation just to make sure that no problems will occur when the cut is made. Grasp the saw handle firmly then squeeze the switch trigger. Allow several seconds for the blade to reach maximum speed. • Slowly lower the blade into and through the workpiece. • Release the switch trigger and allow the saw blade to stop rotating before raising the blade out of workpiece. Wait until the electric brake stops blade from turning before removing the workpiece from miter table. SUPPORT LONG WORKPIECES See Figure 40. Long workpieces need extra supports. Supports should be placed along the workpiece so it does not sag. The support should let the workpiece lay flat on the base of the saw and work table during the cutting operation. Use the optional work clamp or a C-clamp to secure the workpiece. _ WARNING" To avoid serious personal injury, always keep your hands outside the no hands zone; at least 3 in. from blade. Never perform any cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips or twists. 45° X 45° COMPOUNDMITER CUT Fig. 39 LONGWORKPIECE WORKPIECESUPPORTS Fig. 40 28 CUTTING COMPOUND MITERS To aid in making the correct settings, the compound angle setting chart below has been provided. Since compound cuts are the most difficult to accurately obtain, trial cuts should be made in scrap material, and much thought and planning made, prior to making your required cut. NUMBER OF SIDES PITCH OFSIDE 4 I 5 I 6 I 7 8 I 9 I lO 0o M- 45.00 ° M- 36.00 ° B- 0.00 ° B- 0.00 ° M- 30.00 ° B- 0.00 ° M- 25.71 ° B- 0.00 ° M- 22.50 ° B- 0.00 ° M- 20.00 ° M- 18.00 ° B- 0.00 ° B- 0.00 ° 5° M- 44.89 ° B- 3.53 ° M- 35.90 ° B- 2.94 ° M- 29.91 ° B- 2.50 ° M- 25.63 ° B- 2.17 ° M- 22.42 ° B- 1.91 ° M- 19.93 ° B- 1.71 ° M- 17.94 ° B- 1.54 ° 10 ° M- 44.56 ° B- 7.05 ° M- 35.58 ° B- 5.86 ° M- 29.62 ° B- 4.98 ° M- 25.37 ° B- 4.32 ° M- 22.19 ° B- 3.81 ° M- 19.72 ° B- 3.40 ° M- 17.74 ° B- 3.08 ° 15 ° M-44.01° B-10.55 ° M-35.06 ° B- 8.75 ° M-29.15 ° B- 7.44 ° M-24.95 ° B- 6.45 ° M-21.81° B- 5.68 ° M-19.37 ° B- 5.08 ° M-17.42 ° B- 4.59 ° 20 ° M- 43.22 ° B-14.00 ° M- 34.32 ° B-11.60 ° M- 28.48 ° B- 9.85 ° M- 24.35 ° B- 8.53 ° M- 21.27 ° B- 7.52 ° M- 18.88 ° B- 6.72 ° M- 16.98 ° B- 6.07 ° 25 ° M- 42.19 ° B- 17.39 ° M- 33.36 ° B- 14.38 ° M- 27.62 ° B- 12.20 ° M- 23.56 ° B- 10.57 ° M- 20.58 ° B- 9.31 ° M- 18.26 ° B- 8.31 ° M- 16.41 ° B- 7.50 ° 30 ° M- 40.89 ° B-20.70 ° M- 32.18 ° B-17.09 ° M- 26.57 ° B-14.48 ° M- 22.64 ° B-12.53 ° M- 19.73 ° B-11.03 ° M- 17.50 ° B- 9.85 ° M- 15.72 ° B- 8.89 ° 35 ° M-39.32 ° B- 23.93 ° M-30.76 ° B- 19.70 ° M-25.31° B- 16.67 ° M-21.53 ° B- 14.41 ° M-18.74 ° B- 12.68 ° M-16.60 ° B- 11.31 ° M-14.90 ° B- 10.21 ° 40 ° M- 37.45 ° B- 27.03 ° M- 29.10 ° B- 22.20 ° M- 23.86 ° B- 18.75 ° M- 20.25 ° B- 16.19 ° M- 17.60 ° B- 14.24 ° M- 15.58 ° B- 12.70 ° M- 13.98 ° B- 11.46 ° 45 ° M- 35.26 ° B- 30.00 ° M- 27.19 ° B- 24.56 ° M- 22.21 ° B- 20.70 ° M- 18.80 ° B- 17.87 ° M- 16.32 ° B- 15.70 ° M- 14.43 ° B- 14.00 ° M- 12.94 ° B- 12.62 ° 50 ° M-32.73 ° B- 32.80 ° M-25.03 ° B- 26.76 ° M-20.36 ° B- 22.52 ° M-17.20 ° B- 19.41 ° M-14.91° B- 17.05 ° M-13.17 ° B- 15.19 ° M-11.80 ° B- 13.69 ° 55 ° M- 29.84 ° B- 35.40 ° M- 22.62 ° B- 28.78 ° M- 18.32 ° B- 24.18 ° M- 15.44 ° B- 20.82 ° M- 13.36 ° B- 18.27 ° M- 11.79 ° B- 16.27 ° M- 10.56 ° B- 14.66 ° 60 ° M-26.57 ° B- 37.76 ° M-19.96 ° B- 30.60 ° M-16.10 ° B- 25.66 ° M-13.54 ° B- 22.07 ° M-11.70 ° B- 19.35 ° M-10.31 ° B- 17.23 ° M- 9.23 ° B- 15.52 ° 65 ° M-22.91 ° B- 39.86 ° M-17.07 ° B- 32.19 ° M-13.71 ° B- 26.95 ° M-11.50 ° B- 23.16 ° M- 9.93 ° B- 20.29 ° M- 8.74 ° B- 18.06 ° M- 7.82 ° B-16.26 ° 70 ° M-18.88 ° B- 41.64 ° M-13.95 ° B- 33.53 ° M-11.17 ° B- 28.02 ° M- 9.35 ° B- 24.06 ° M- 8.06 ° B- 21.08 ° M- 7.10 ° B- 18.75 ° M- 6.34 ° B- 16.88 ° 75 ° M-14.51 ° B- 43.08 ° M-10.65 ° B- 34.59 ° M- 8.50 ° B- 28.88 ° M- 7.10 ° B- 24.78 ° M- 6.12 ° B- 21.69 ° M- 5.38 ° B- 19.29 ° M- 4.81 ° B- 17.37 ° 80 ° M- 9.85 ° B- 44.14 ° M- 7.19 ° B- 35.37 ° M- 5.73 ° B- 29.50 ° M- 4.78 ° B- 25.30 ° M- 4.11 ° B- 22.14 ° M- 3.62 ° B- 19.68 ° M- 3.23 ° B- 17.72 ° 85 ° M- 4.98 ° B- 44.78 ° M- 3.62 ° B- 35.84 ° M- 2.88 ° B- 29.87 ° M- 2.40 ° B- 25.61° M-2.07 ° B- 22.41° M-1.82 ° B- 19.92 ° M- 1.62 ° B- 17.93 ° 90 ° M- 0.00 ° B- 45.00 ° M- 0.00 ° B- 36.00 ° M- 0.00 ° B- 30.00 ° M- 0.00 ° B- 25.71° M- 0.00 ° B- 22.50 ° M- 0.00 ° B- 20.00 ° M- 0.00 ° B- 18.00 ° Each B (Bevel) and M (Miter) Setting is Given to the Closest 0.005 °. COMPOUND-ANGLE SETTINGS FOR POPULAR STRUCTURES 29 CUTTING CROWN MOLDING When setting the bevel and miter angles for compound miters, remember that the settings are interdependent; changing one angle changes the other angle as well. Your compound miter saw does an excellent job of cutting crown molding. In general, compound miter saws do a better job of cutting crown molding than any other tool made. Keep in mind that the angles for crown moldings are very precise and difficult to set. Since it is very easy for these angles to shift, all settings should first be tested on scrap molding. Also most walls do not have angles of exactly 90, therefore, you will need to fine tune your settings. In order to fit properly, crown molding must be compound mitered with extreme accuracy. The two contact surfaces on a piece of crown molding that fit flat against the ceiling and the wall of a room are at angles that, when added together, equal exactly 90. Most crown molding has a top rear angle (the section that fits flat against the ceiling) of 52 and a bottom rear angle (the section that fits flat against the wall) of 38 °. LAYING TABLE MOLDING When cutting crown molding by this method the bevel angle should be set at 33.85 The miter angle should be set at 31.62 either right or left, depending on the desired cut for the application. See the chart below for correct angle settings and correct positioning of crown molding on miter table. FLAT ON THE MITER The settings in the chart below can be used for cutting All Standard (U.S.) crown molding with 52 ° and 38 angles. The crown molding is placed flat on the miter table using the compound features of your miter saw. See Figure 41, To use this method for accurately cutting crown molding for a 90 inside or outside corner, lay the molding with its broad back surface flat on the miter table and against the fence. 52° CEILING A L L FENCE INSIDE CORNER TOPEDGEAGAINSTFENCE= * LEFTSIDE, INSIDE CORNER • RIGHT SIDE, OUTSIDECORNER FENCE OUTSIDE CORNER BOTTOMEDGEAGAINSTFENCE= • RIGHT SIDE, INSIDE CORNER • LEFTSIDE, OUTSIDECORNER MITER TABLE MITERTABLE CROWNMOLDINGFLATONMITER TABLE Fig. 41 30 Bevel Angle Setting Type of Cut 33.85 ° Left side, inside corner 1. Top edge of molding against fence 2. Miter table set right 31.62 3. Save left end of cut 33.85 ° Right side, inside corner 1. Bottom edge of molding against fence 2. Miter table set left 31.62 3. Save left end of cut 33.85 ° Left side, outside corner 1. Bottom edge of molding against fence 2. Miter table set left 31.62 3. Save right end of cut 33.85 ° WRONG Fig. 43 Right side, outside corner 1. Top edge of molding against fence 2. Miter table set right 31.62 3. Save right end of cut _ WARNING: To avoid a kickback and to avoid serious personal injury, never position the concave edge of bowed or warped material against the fence. CLAMPING WIDE WORKPIECES See Figure 41. CUTTING WARPED MATERIAL When cutting wide workpieces such as a 2 in. x 6 in., boards should be clamped with a C-clamp as shown in figure 44. See Figures 42 - 44, When cutting warped material, always make sure it is positioned on the miter table with the convex side against the fence as shown in figure 42. If the warped material is positioned the wrong way as shown in figure 43, it will pinch the blade near the completion of the cut. \ WIDE BOARD RIGHT Fig. 42 Fig. 44 31 PIVOT ADJUSTMENTS WARNING:Beforeperforming anyadjustment, makesurethetool isunplugged fromthe power supplyandthe switchis inthe OFF ( O ) position. NOTE: These adjustments were made at the factory and normally do not require readjustment. Failure to heed this warning could result in serious personal injury. TRAVEL Your compound miter saw has been adjusted at the factory for making very accurate cuts. However, some of the components might have moved out of alignment during shipping. Also, over a period of time, readjustment will probably become necessary due to wear. After unpacking your saw, check the following adjustments before you begin using saw. Make any readjustments that are necessary and periodically check the parts alignment to make sure that your saw is cutting accurately. PIVOT ADJUSTMENT • The saw arm should rise completely to the up position by itself. • If the saw arm does not raise by itself or if there is play in the pivot joints, have saw repaired by a qualified service technician at your nearest Sears Service Center to avoid risk of personal injury. BEVEL PIVOT ADJUSTMENT POSITIVESTOP ADJUSTMENT SCREWFOR 45°ANGLES LOCK Fig. 45 32 • Your compound miter saw should bevel easily by loosening the bevel lock knob and tilting the saw arm to the left. • If movement is tight or if there is play in the pivot, have saw repaired by a qualified service technician at your nearest Sears Service Center to avoid risk of personal injury. WARNING:Whenservicing,useonlyidentical replacement parts.Useofanyotherpartmaycreate a hazardorcauseproductdamage. ,_ BRUSH CAP WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask. BRUSH ASSEMBLY GENERAL Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc. _k BRUSH CAP WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc. come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury. BRUSH BRUSH ASSEMBLY Fig. 46 REPLACEMENT See Figure 46, It has been found that electric tools are subject to accelerated wear and possible premature failure when they are used on fiberglass boats, sports cars, wallboard, spackling compounds, or plaster. The chips and grindings from these materials are highly abrasive to electric tool parts such as bearings, brushes, commutators, etc. Consequently, it is not recommended that this tool be used for extended work on any fiberglass material, wallboard, spackling compounds, or plaster. During any use on these materials it is extremely important that the tool is cleaned frequently by blowing with an air jet. Your saw has externally accessible brush assemblies that should be periodically checked for wear. • Remove brush cap with a screwdriver. Brush assembly is spring loaded and will pop out when you remove brush cap. LUBRICATION • Remove brush assembly. All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required. • Check for wear. Replace both brushes when either has less than 1/4 in. length of carbon remaining. Do not replace one side without replacing the other. • Reassemble using new brush assemblies. Make sure curvature of brush matches curvature of motor and that brush moves freely in brush tube. • Make sure brush cap is oriented correctly (straight) and replace. • Tighten brush cap securely. Do not overtighten. _i Proceed as follows • _k WARNING: To ensure safety and reliability, all repairs -- with the exception of the externally accessible brushes -- should be performed by a qualified service technician at a Sears store to avoid risk of personal injury. 33 when replacement is required: Unplug your saw. WARNING: Failure to unplug your saw could result in accidental starting causing serious injury. CHANGING THE BATTERIES See Figure 47. • Unplug your saw. LASERGUIDE SUPPORT Remove the laser guide from the saw. Lay laser guide on a flat surface with the two phillips screws facing upward. Remove the screws and separate the laser guide cover from the laser guide support. I "( Remove the three button cell batteries using a non-conductive device such as a toothpick. NOTE: Replace the batteries with silver oxide batteries that have a rating of 1.5 volt and 180 mah (milliampere hour) minimum (Number 357 silver oxide only). LASERGUIDE SUPPORT (UPSIDEDOWNVIEW) When replacing the batteries, the laser guide should be thoroughly cleaned. Use a soft paintbrush or similar device, to remove all sawdust and debris. Do not attempt I APERTURE to activate the laser. KEY The laser is activated by means of a centrifugal switch only while the saw motor is running and the laser guide is mounted on the saw. PLASTIC BATTERY INSULATOR After cleaning laser guide and replacing batteries, secure laser guide cover to laser guide support using the two phillips head screws. For proper assembly, be sure to align the key on the laser guide cover with the key slot in the laser guide support. Tighten screws securely. BATTERIES NOTE: Aperture in laser guide cover must be aligned with aperture in laser guide support. _k I LASERGUIDE COVER CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. u I NEGATIVE(-) KEY SLOT APERTURE Fig. 47 LASERGUIDE _ DANGER: Laser radiation when open and interlock defeated. AVOID DIRECT EYE EXPOSURE. 34 35 CRAFTSMAN COMPOUND MITER SAW = MODEL NUMBER 315.212050 SEE BACK PAGE FOR PARTS ORDERmNG mNSTRUCTmONS PARTS UST FOR F GURE A KEY NO. PART NUMBER 1 2 A31703010008 A35031025100 3 A36131020100 4 5 DESCRIPTION QUAN. KEY NO. PART NUMBER Lock Nut .............................................................. 1 24 A10003050105 * Washer (M10) **STD851010 ................................ 2 25 A10003040085 * Spring Washer (M10) **STD852010 .................... 1 Base .................................................................... 1 Alarm Line Label .................................................. 2 26 558510200 555101300 588071004 27 A10007050150 28 558512100 6 7 A10003050083 558106007 * Screw (M5 x 8 mm) ............................................. Miter Scale .......................................................... 3 1 29 558507200 30 555516000 8 9 10 558105100 A07910621000 555102200 Table Spindle ....................................................... 1 31 558511100 Hex Key (6 mm x 142 mm) .................................. Fence ................................................................... 1 1 32 558503200 33 A42071040252 11 A36030814204 * Spring Washer (M8) **STD852008 ...................... 4 34 12 A07103080357 * Bolt (M8 x 35 mm) **STD831035 ......................... 4 35 13 14 A10003060103 558112200 * Screw (M6 x 10 mm) ........................................... Miter Lock Plate .................................................. 2 1 36 A35070512010 37 15 Al1003060106 16 17 558113100 555528000 * Screw (M6 x 10 mm Pan Hd.) ............................. Fixed Plate ........................................................... Miter Knob ........................................................... 2 1 1 18 558111109 19 557102200 Clamp Nut ........................................................... Table .................................................................... 1 1 20 A30003008001 2 21 22 558115006 555106000 Bolt, Hex Head (M8) ............................................ Miter Indicator ..................................................... 2 1 23 558107003 Throat Plate ......................................................... 1 * Nut, Hex (M8)**STD840812 ................................ D_=SORIPTJON QUAN. * Screw (M5 x 10 mm Pan Hd.) ............................. * Screw (M4 x 8 mm Pan Hd.) ............................... 1 6 Table Extension, U Type ...................................... 2 * Screw (M5 x 15 mm Pan Hd.) ............................. 5 Bolt, Wing (1/4-20 x 12 mm) ............................... 1 Stop Block .......................................................... Wing Bolt ............................................................. 1 2 Clamp Bracket ..................................................... Threaded Rod ...................................................... 2 1 558505100 Roll Pin (4 x 25 mm) ............................................ Rod ...................................................................... 1 1 558506003 Stop Block ........................................................... 1 558509001 * Washer (M5 x 12 x 1 mm) .................................... Swing Bracket ..................................................... 1 1 38 586024108 Clamp Knob ........................................................ 1 39 589024300 40 511113000 Clamp Plate ......................................................... Slide Fence Label ................................................ 1 1 41 588072000 No Hands Label ................................................... 2 42 555104000 Fence Knob ......................................................... 1 43 555103000 Slide Fence .......................................................... 1 44 $55500500 Base & Table Assembly ....................................... 1 45 46 $55500400 558109005 47 511109000 Work Clamp ......................................................... Hex Key Storage ................................................. Insert Label .......................................................... 1 1 1 * Standard Hardware Item -- May Be Purchased Locally ** Available Prom Div. 98 = Source 980.00 _,__ CRAFTSMAN COMPOUND MITER SAWFigure MODEL NUMBER 315.212050 B 18 17 16 21 23 I 15 24 27 NOTE : The assembly shown represents an important part of the double insulated system. To avoid the possibility of alteration or damage to the system, service should be performed by your nearest Sears Repair Center. Contact your nearest Sears retail store for service center information. CRAFTSMAN COMPOUND MITER SAW = MODEL NUMBER 315.212050 SEE SACK PAGE FOR PARTS ORDERmNG mNSTRUCTmONS PARTS KEY PART NO. NUMBER 1 Al1003030057 UST DESCRIPTION QUAN. * Screw (M3 x 5 mm L+S, Pan Hd.) ......................... 2 FOR NGURE KEY NO. 8 PART NUMBER DESCRIPTION QUAN. 15 558314008 2 558305106 Bearing Cover ....................................................... 1 16 555329000 Pin Cap ................................................................. Data Plate .............................................................. 1 1 3 A50062030045 Ball Bearing (6203ZZ) ............................................ 1 17 511352000 Twist Handle Label ................................................ 1 4 A46000150008 511311000 Carry Handle ......................................................... 1 558306102 588029007 1 1 18 5 6 C-Ring (S-15) ........................................................ Arbor ..................................................................... 19 A10003050350 Lock Ring .............................................................. 1 20 A70003060250 * Screw (M5 x 35 mm Pan Hd.) ............................... * Screw (M6 x 25 mm) ............................................. 4 2 7 A45204040157 1 1 511353000 22 A18003050054 9 A10003050250 * Screw (M5 x 25 mm Pan Hd.) ............................... 4 23 A95001050060 Warning Label ....................................................... * Screw (M5 x 5 mm) ............................................... * Screw (M5 x 6 mm) ............................................... 1 558307100 Key, Paralled (4 x 4 x 15 mm) ................................ Master Gear .......................................................... 21 8 10 A50060010025 Ball Bearing (6001ZZ) **STD315511 ..................... 1 24 588005100 11 A47000040006 25 588006100 555325000 1 1 2 2 12 E-Ring ................................................................... Flat Washer ........................................................... Brush Cap ............................................................. Carbon Brush ........................................................ 26 588007300 Brush Holder ......................................................... 2 13 588027005 Compression Spring ............................................. 1 27 511340000 Twist Handle Knob ................................................ 1 14 558313002 Arbor Stop Pin ...................................................... 1 28 $55500800 29 555324000 Arbor Shaft Assembly ........................................... Felt Pad ................................................................. 1 1 30 A10003050150 * Screw (M5 x 15 mm Pan Hd.) ............................... * Standard Hardware Item -- May Be Purchased Locally ** Available From Divo 98 = Source 980.00 2 2 2 __ CRAFTSMAN I COMPOUND IVimTERSAW- MODEL NUMBER 315.212050 The model number will SAW be found on aordering plate attached to the motor housing, Always mention the model number in all correspondence COMPOUND MITER or when repair parts, SEE BACK regarding your PAGE FOR PARTS ORDERmNG mNSTRUCTmONS PARTS LIST FOR FIGURE C Key No. PaR Number Description 1 558202100 Pivot Bracket ........................................................................................................................................................... 1 2 3 A36031221309 A07003120352 * Spring Washer (M12) **STD852012 ........................................................................................................................ 2 4 5 555204000 A49010020056 * Bolt (M12 x 35 mm) **STD837035 .......................................................................................................................... Bevel Scale ............................................................................................................................................................. 2 1 6 555205000 * Rivet (2 x 5 mm) ...................................................................................................................................................... Bevel Knob .............................................................................................................................................................. 3 1 7 8 558206001 A35031030300 Pivot Spindle ........................................................................................................................................................... 1 * Washer (M10) **STD851010 .................................................................................................................................... 1 9 558204100 Spring Washer ......................................................................................................................................................... 1 10 555201000 Support Bracket ...................................................................................................................................................... 1 11 555202000 12 A35030410018 13 558414109 14 558412000 15 Quart. Bevel hdicator (L) ................................................................................................................................................... 1 * Washer (M4) **STD851004 ...................................................................................................................................... 3 Arm Stop Pin ........................................................................................................................................................... Arm Shaft ................................................................................................................................................................ 1 1 555203000 Bevel hdicator (R)................................................................................................................................................... 1 16 558415100 Tension Spring ........................................................................................................................................................ 1 17 558413006 Spring Position Locater .......................................................................................................................................... 1 18 555206000 Dust Chute Stopper ................................................................................................................................................ 1 19 A07003050200 * Bolt (M5 x 20 mm) ................................................................................................................................................... 2 20 A10003040085 * Screw (M4 x 8 mm) ................................................................................................................................................. 2 * Standard Hardware Item -- May Be Purchased Locally ** Available From Div. 98 -- Source 980.00 *** Complete assortment available at your nearest Sears Catalog Order or Retail Store. J 1 __ CRAFTSMAN I COMPOUND MINTER SAW- MOOEL NUMBER 315.212050 The model number will SAW be found on aordering p}ate attached to the motor housing. Always mention the model number in a}l correspondence COMPOUND MITER or when repair parts. SEE BACK PAGE FOR PARTS ORDERING J regarding your 1 iNSTRUCTiONS PARTS UST FOR F GURE D KEY NO. PART NUMBER 1 558416100 2 555408000 3 A10003060158 4 DESORIPTION QUAN. Shoulder Screw ................................................... KEY NO. PART NUMBER 1 25 555407000 * Link (Long) ........................................................... 1 26 A10003060158 1 1 27 558404007 * Screw (M6 x 15 mm) ........................................... Sleeve .................................................................. 5 A35031226023 * Flat Washer (M12) **STD851012 ......................... 1 6 555415000 Link (Short) .......................................................... 7 555406000 8 558426100 * Screw (Pan Hd.) ................................................... * Shoulder Screw ................................................... 9 10 558425003 555417000 11 12 545501000 555402100 13 555409000 14 15 558407100 558427200 16 17 A31703006004 A35010616105 18 555414000 19 20 555404100 A19001050122 21 22 555410000 538417000 23 566407000 24 A36030612157 DESORIPTION Stop Block ........................................................... 1 * Screw (M6 x 15 mm Pan Hd.) ............................. 1 558409104 Stop Block ........................................................... 1 28 555418000 29 A10003050127 Dust Chute Adapter ............................................. * Screw (M5 x 12 mm Pan Hd.) ............................ 1 1 1 30 555421000 Spring .................................................................. 1 1 1 31 Al1003050308 32 555416000 * Screw (M5 x 30 mm Pan Hd.) ............................. Cover Plate .......................................................... 4 1 Roller ................................................................... 1 33 558422100 Upper Guard ........................................................ Elbow ................................................................... 1 1 34 558410100 35 555501000 Blade Bolt (M10 x P1.5) ....................................... Flange (Outer) ...................................................... Blade ................................................................... 1 1 1 Logo Label ........................................................... Blade Bolt Cover ................................................. 1 1 36 555420000 Adapter Pin .......................................................... 1 37 A07911020000 Shoulder Screw ................................................... 1 38 555511000 * Hex Key (10 mm) ................................................. Laser Guide ......................................................... 1 1 Retaining Spring .................................................. 1 39 555512000 Blade Bolt ............................................................ 1 Lock Nut (M6) ...................................................... 1 40 555514000 * Flat Washer (M6) **STD851006 ........................... 1 41 511513000 Laser Guide Warning ........................................... Safety Goggles .................................................... 1 1 1 1 42 511517000 43 558411200 Dust Bag .............................................................. Flange (Inner) ....................................................... 1 1 * Screw (M5 x 12 mm Pan Hd.) ............................. 1 44 555D07020 Laser Assembly ................................................... 1 Bolt, Hex Hd ........................................................ 1 45 $55500300 Retaining Ring ..................................................... Roller ................................................................... 1 1 46 A18003060207 47 A49510040070 Lower Blade Guard Assembly ............................. Screw (M6 x 20 mm) ........................................... Rivet .................................................................... 1 2 1 Tension Spring Holder ......................................... Lower Guard ........................................................ * Spring Washer (M6) **STD852006 ...................... 1 * Standard Hardware Item -- May Be Purchased Locally ** Available From Div. 98 -- Source 980.00 _, QUAN. *** Complete assortment available at your nearest Sears Catalog Order or Retail Store. Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! .................. For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. .................. For Sears professional installation of home appliances and items like garage door openers and water heaters. .................. 1-8 00-4-MY-H 0 ME® (1-800-469-4663) oa,, an t, o, o,oht sod Oaoada www.sears.com .......... www.sears.ca Our Home For repair of carry-in items like vacuums, lawn equipment, and electronics, call or go on-line for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Call anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced 1-800-827-6655 Pard pedir servicio (U.S.A.) 1-800-361-6665 de reparacien Au Canada a domicilio, y para ordenar piezas. 1-8 8 8-S U- HO G AR sM by Sears: (Canada) pour service en frangais: 1 -800- LE- FO YER Mc (1-800-533-6937) (1-888-784-6427) www.sears.ca ............... .............. SEARS ® Registered Trademark / TMTrademark / SM Service Mark of Sears, Roebuck ® Marca Registrada / TM Marca de F_brica / SM Marca de Servicio de Sears, MC Marque de commerce / MD Marque d6pos6e de Sears, Roebuck and Co. and Co. Roebuck and Co. ® Sears, Roebuck and Co.
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