Craftsman 315212350 User Manual 12 COMPOUND MITER SAW Manuals And Guides L0412326
CRAFTSMAN Miter Saw Manual L0412326 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides
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OPERATOR'S MANUAL I CRRFTSMRN" I PRO FES S i O NAL 12 in. COMPOUND MITER SAW DOUBLE INSULATED Model No. 315.212350 _k WARNING: To reduce the risk of injury, the user must read and understand the operator'smanual before using this product. Customer Help Line: 1-800-932-3188 Bears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: www.sears.corn/craftsman 983000-550 9-04 Save this manual for future reference • Warranty ............................................................................................................................................................................ 2 m Introduction....................................................................................................................................................................... 2 • General Safety Rules..................................................................................................................................................... 3-4 • Specific Safety Rules..................................................................................................................................................... 4-5 • Symbols......................................................................................................................................................................... 6-7 • Electrical............................................................................................................................................................................ 8 mmGlossaryof Terms.............................................................................................................................................................. 9 m Fsatures..................................................................................................................................................................... 10-12 mmTools Needed ................................................................................................................................................................. 12 mmLoose Parts 13 ................... ¢_I ............................................................................................................................................... • Assembly................................................................................................................................................................... 14-23 • 23-31 Operation................................................................................................................................................................... • Adjustments................................................................................................................................................................... 32 • Maintenance.............................................................................................................................................................. 33-35 • Exploded View........................................................................................................................................................... 37-45 • Parts Ordering/Service ...................................................................................................................................... Back Page ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL If this Craftsman tool fails due to a defect in materialor workmanshipwithin one year from the date of purchase, CONTACT THE NEAREST OEARS PARTS & REPAIR CENTER at 1-800.-4-MY-HOME _ and Sears wi(fmpafr it, free of charge. Thiswarranty applies onlywhile this product is In the United States. It this tool is used for commercial or rentalpurposes, this warranty willapply for only ninety days from the date of pumhasa. ThLswarranty gives you specific legal dghte, and you may also have other dghtewhich vary from state to state. Seam, Roebuck and Co., Dept. S17WA, Hoffman Estates, IL 60179 This tool has many features for making its use more pleasantand enjoyable.Safety, performance, and dependability have been giventop pr_orLty in the design of this productmaking It easy to maln_ln and operate. A WARNING: Road and understand all Ir_structlons. Failure to follow all fnstructions listed below, may resultin eiectdc shock, fire and/or serious personal injury, • SECURE WORK. Use clamps or a vise to hold work when practical it's safer than uslng your hand and frees both handsto operate tool. • READ ALL INSTRUCTIONS • KNOW YOUR POWER TOOL. Read the operator's manual carefully.Learn the saw's applicationsand limitationsas well as the specificpotential hazards retated to this tool • GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example, pipes, radiators,ranges, refrigeratorenclosures, • KEEP GUARDS IN PLACE and in good working order. • REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from too] beforeturning it on. • KEEP WORK AREA CLEAN. Clutteredareas and benches Inviteaccidents. DO NOT leave tools or pieces of wood on the saw while it is in operation. = DO NOT USE IN DANGEROUS ENVIRONMENTS, Do not usa power tools in damp or wet Iocetions or expose to rain. Keep the work area well 1il. • KEEP CHILDREN AND VISITORS AWAY.All visitors shouldwear safety glasses and be kept a safe distancefrom work area. 0o not let visitors contact tool or extension cord while operating. • • • • • • MAKE WORKSHOP CHILDPROOFwith padlocks and master switches, or by removingstarter keys. DON'T FORCE TOOL. It,w[ll do the Jobbetter and safer at the feed rate for which "_was designed, USE RIGHT TOOL. Don't force the tool or attachment to do a Jobit was not designed for. Don't use It for a purpose not intended. USE THE PROPER EXTENSION CORD. Make sure your extension cord Is in good condftlon.Usa onlya cord heavy enoughto carry the currentyour product witt draw. An undersizedcordwltl cause a drop in line voltage resultingin loss of power and overheating.A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less In length. If ]n doubt, use the next heavier gauge, The smallerthe gauge number, the heavier the cord. DRESS PROPERLY. Do not wear loose clothing, groves,neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskidfootwear are recommendedwhen working outdoors. Alsowear protective hair coveringto con_in long hair. ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasseshave only impactresistanttenses, they are NOT safety glasses. DON'T OVERREACH. Keep proper footing and balanceat all times. • MAINTAIN TOOLS WITH CARE. Keep toolssharp and clean for better and safer performance.Follow Instructionsfor lubricatingand changingaccessories. • DISCONNECT TOOLS. When not in use, before servicing,or when changingattachments, blades, bits, cutters,etc., all tools shouldbe disconnected. • AVOID ACCIDENTAL STARTING. Be sure swItch]S off when pluggingin any tool. • USE RECOMMENDED ACCESSORIES. The use of improperaccessories may risk injury. • NEVER STAND ON TOOL. Seriousinjurycould occur if the tool is tipped or If the cuttingtool is unintentionally contacted. • CHECK DAMAGED PARTS. Before furtheruse of the tool, a guard or other part that is damaged should be carefullychecked to determine that it will operate propedyand perform its intendedfunction. Check for alignment of moving parts, binding of moving parts, breakage of parts,mounting and any other conditions that may affect _s operation. A guard or otherpart that is damaged must be properly repairedor replacad by an authorizedservice centerto avoid risk of personal Injury. • USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of blade or cutter only, • NEVER LEAVE TOOL RUNNING UNATrENDED. TURN THE POWER OFF. Don't leave tool until it comes to a compfefe stop. • PROTECT YOUR LUNGS. Wear a face or dust mask if the cuttingoperation is dusty. • PROTECT YOUR HEARING.Wear hearing protection dudng extended pededs of operation. • DO NOT ABUSE CORD. Never yank card to disconnect from receptacle, Keep cord from heat, oil and sharp edges. • USE OUTDOOR EXTENSION CORDS. When tool is used outdoors, usa only extension cordswith approved ground connectionthat are intendedfor use outdoors and so marked. • KEEP BLADES CLEAN, SHARP, AND WITH SUFRCIENT SET. Sharp blades minimize stalling and kickback. • BLADE COASTS AFTER BEING TURNED OFR • NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Nom_I sparkingof the motor could ignite fumes. • INSPECT TOOL CORDS PERIODICALLY. If damaged, have repairedby a qualified service technician at an authorized servicefacility,The conductorwith insulationhaving an outer surface that is greenwith or w_thou_yellow s_pes Is 1heequipment-gTounding conductor.If repair or replacement of the electric cord or plug ts necessary,do no'_connectthe equipmen_-grounding conductor to a live terminal.Repair or replace a damaged orwom cord immediately. Stay constantly aware ol cord location and keep it wall away from the rotatingblade. • INSPECT EX'FENSION CORDS PERIODICALLY and replace If damaged. • POLARIZED PLUGS. To reduce the risk of electric shock, this tool has a polar'lzedplug (one blade is wider than the other).This plug will fit in a polarized outlet only one way. if the plug does not f_tfullyin the outlet, revemethe plug. If _tstill does not fit, contact a qualified electricianto Instantt'neproper outlet. Do not change the p_Jgin any way. • KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always usa a ck_n c4olh when cleanIng. Never use brake fluids,gasoline, petroleum-based products, or any solventsto clean tool. • STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and _se common sense. Do not operate "_oct when you are tired. DO not rosh. • DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorizedservice center. • FIRMLY CLAMP OR BOLT your miter saw to a workbench or table at approximately hip height. • KEEP HANDS AWAY FROM CUTTING AREA. Do not reach underneathwork or In blade cutting path with your hands end fingers for any reason. Alwaysturn the power off. • ALWAYS SUPPORT LONG WORKPIECES while cutting to minimize risk of blade pinchingand kickback. Saw may slip. walk or sllde while cuttlng long or heavy boards. • ALWAYS USE A CLAMP to secure the workpioce when possible. • BE SURE THE BLADE CLEARS THE WORK,PIECE. Never start the sew with the blade touchingthe workplace. A,ow motor _ come up to full speed before starting cut. • MAKE SURE THE MITER TABLE AND SAW ARM (BEVEL FUNCTION) ARE LOCKED IN POSITION • USE ONLY CORRECT BLADES. Do not use blades with Incorrect size holes. Never use bladewashers or blade bolts that are defective or incorrect.The maximum blade capacity of your saw is 12 in. (305 ram). • BEFORE MAKING A CUT, BE SURE ALL ADJUSTMENTS ARE SECURE. • BE SURE BLADE PATH IS FREE OF NAILS. (nspect for and remove all nailsfrom lumber before cutting. • NEVER TOUCH BLADE or other moving parts during USe. • NEVER START A TOOLWHEN ANY ROTATING COMPONENrT IS IN CONTACT WITH THE WORKPIECE. • DO NOT OPERATE A TOOL WHILE UNOER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION. • WHEN SERVICING use only identir._l replacement parts. Use of any other parts may create a hazard or _use product damage. USE ONLY RECOMMENDED ACCESSORIES listed in this manuel or sddendums, Use of accessories that are not listed may cause the risk of personal injury. Instructions for sate use of accessories are included with the accessory, DOUBLE CHECK ALL SETUPS. Make sure blade is tight and not making contact with saw or workplace before connecting to power supply. • • BEFORE OPERATING YOUR SAW. Lock the miter table by securely tightening the miter lock levers, Lock the saw arm (beve_function) by securely tightening the bevel lock knob. NEVER USE A LENGTH STOP ON THE FREE SCRAP END OF A CLAMPED WORKPIECE. NEVER hold onto or bind the free scrap end of the workpiece in any operalion. If a work clamp and length stop are used together, they must both be instal_ed on the same side of the saw 1able to prevent the saw from catching the loose end and kickJng up, NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece on the saw table at a tlme. NEVER PERFORM ANY OPERATION FREEHAND, Always piece the workpiece 1o be cut on _he miter table and positioni_ t'Lrmly againstthe fence as a bachstop. AJwaysuse the fence. • NEVER hand hold a workplace that is too small to be clamped. Keep hands clear of the cutting area. • NEVER reach behind, under,or within three inches of the blade and its cutting p_th with your hands and fingers for any reason. • • ALWAYS STAY ALERT[ Do not allow familiarity(gained from frequent use of your saw) to cause a careless mistake. ALWAYS REMEMBER that a carelessfraction of a second is sufficienl lo inflictsevere injury. • MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructionswill interfere with safe operation BEFORE perforn_ngany work usingyour saw. NEVER reach to pick up a workpisce, a piece of scrap, or anythingelse that is tn or near the cutting path of the blade. • ALWAYS TURN OFF THE SAW before disconnecting it to avoid accidental startingwhen reconnectingto power sup]_ly.NEVER lesve the saw unattendedwhiis connected to a power scurce. • THIS TOOL should havethe followingmarkings: • AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move Intothe blade. ALWAYS make sureyou have good balance. NEVER operate your miter saw on the floor or in a crouchedposition. • NEVER stand or have any part of your body in linewith the path of the saw blade. • ALWAYS release the power switch and allow the saw blade to stop rotatingbefore raisingit out of the workpieca. • DO NOT TURN THE MOTOR SWITCH ON AND OFF RAPIDLY.This could cause the saw blade to loosen and could create a hazard. Should this ever occur, stand clear and allow the saw blade to come to a complete stop, Disconnectyour saw from the power supply and securelyretightanthe blade bo_t, • IF ANY PART OF THIS MITER SAW IS MISSING or shouldbreak, bend, or fail in any way, or shouldany aisctrical component fadto perform property,shut off the power switch, remove the miter saw plug from the power source and have damaged, missing, or failed parts replaced before resumingoperation. a) b) c) d) e) 0 Wear eye protection. Keep hands out of path of saw blade Do not operate saw without guards in place. Do not perform any operation freehand. Never reach around saw blade. Turn off tool and wait for saw blade to stop before moving workpieca or changingsettings. g) Disconnectpower (o_unplug tool as applicabis) before changingblade or servicing. h,_ No load speed. • ALWAYS carry the tool onlyby the carryinghandle. • AVOID direct eye exposure when usingthe laser guide. • SAVE THEBE INSTRUCTIONS. Refer to them frequently and use to instructother users,if you loan someone thistool, loan them these instructionsalso. WARNING: Some dust created by power sanding, saw(r_j, grinding, drilli_j, and other constructionactivities contains chemicals known to cause cancer, birth defects or other reproductiveharm. Some examples of these chemrcalsare: • lead from leed-besed paints, • crystallinesilicafrom bricks and cement and other masonry products,and • arsenic and chromiumfrom chemically-treatedlumber. Your riskfrom these exposures vades, dependin_ on how often you do this type of work. To reduceyour exposure to these chemicals:work in a well ventilatedarea, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopicparticles. 5 Someofthefollowing symbolsmay be used on this tool. Please study them and learn their meaning, Proper interpretationof these symbolswill allow you to operate the tool better and safer, SYMBOL NAME DESIGNATION/EXPLANATION V Volts Voltage A Amperes C_rrest Hz Hertz Frequency(cyclesper second) W Watt Power MinUtes Time Altemat_ogCurrent Type of current -.--- Direct Current Type or a characteristicof current no NO Load Speed Rotational speed, at no load [] Class IJ Construction Double-Insulatedconstruction Per Minute Revolutions,strokes, surface speed, orbits etc., per minute Wet Conditions/_erf DOnot expose to rainor use In damp locations. Read The Operator'sManual operator'smanual before usingthis product. To reducethe dsk of Injury,user must read and understand Eye Protection Always shieldswear and asafety full face gogglesor shieldwhen safety operating glasseswith this product. side Safety Alert Precautionsthat invo}veyour Safety. mln .../rain O I (_ _o Hands Syrnbo! sedous personalInjury, Failureto keep your hands away from the blade will result in No Hands Symbol Failureto eadous personalInjury. keep yourhands away from the bib,de will resultin No Hands Symbol Failuretopersonalinjury. keep your handsaway from the blade wilt result In serious No Hands Symbol Failureto keep yourhands away from the blads will resu(t in seriouspersonal_njury, Hot Surface To reduce the dsk of Inlury or d_m_e, svold contact with any hot surface, 6 Thefollowing signalwordsandmeanings are intendedto explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicatss an imminently hazardous situation, Which, if not avoided, w_l resultin death or serious injury. A WARNING: Indicates a potentiallyhazardous s_uation, which, if not avoided, could resultIn death or seriousInjury. A CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may resultin minor or moderate injury. CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in propertydamage. i SERVICE A Servicingrequ[rss-extreme care end knowledge and should be performed only by a qualified service technician. Forservice we suggestyou return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servicing,use only identicalreplacement parts. A WARNING: To avoid seriouspersonalinjury, do not attempt to use this productuntil you read thorough_/and understandcompletely the operator'smanual. Save this operator'smanua! and review frequentlyfor continuingsafe operstion and instructingotherswho may use this product. WARNING: The operation of any power tool can resultin foreignobjects being thrown into your eyes, which can O safety glasses wfthside shields and a full face shield when needed. We recommend Wide VisionSafety result in severe eye damage. Beforebeginningpower tooJ operalion, alwayswear safety gogglesor Mask for use over eyeglasses or standard safety glasses with side shields.Always use eye protection which is marked to compty wlth ANSI Z87.1. SAVE THESE INSTRUCTIONS 7 DOUBLEINSULATION Double insulationis a concept in safety in electric power tools, which eliminates the need for the usual_ree-wim grounded power cord, All exposed metal parts are Isolated from the Internalmetal motor componentswith protecting{nsu[ation.Double insulatedtools do not need to be grounded. WARNING: The double insulatedsystem is intended to protect the user from shock resulting from a breakin the tool's Internal Insulation.Observe all normarsafety precautionsto avoid electdca{ shock. NOTE: Servicing of a tool with double insulationrequires extreme cam and knowledge of the system and should be performed onlyby a qualifiedservice technician. For service,we suggestyou returnthe tool to your nearest authorized service center for repair.Always use original factory replacement parts when servicing. ELECTRICAL CONNECTION This tool has a precision-builtelectric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (PC). A substantialvoltage drop will cause a loss of power and the motor w(ll overheat. If your tool does not operate when plugged Into an outlet, double-check the power supply. EXTENSION CORDS When usinga powertool at a considerabledistance from a power source, be sure to use an extensioncord that has the capacity to handle the currentthe toolwilt draw.An undersizedcord will cause a drop In line voltage, resulting in overheatingand loss of power. Use the chart to deter~ mine the minimum wire size required in an extension cord. Only roundJacketedcordslisted by Underwdter'sLaboratories(UL.)should be used. When working outdoorswith _ too_, use _n extension c_rd _h_t _s_ealg_ed fo_outside use. Th_s'oJpeof cord is designeted with "WA" on the cord's jacket. Before us'=ngany extension cord, inspect it tor loose or exposed wires and cut or worn Insulation. "AIWpe_ r_og (_ tool facepk_e) 0-2.0 2.t -3,4 Cord Length _.5_,0 5,1-7.0 7.1-12.0 12.1-16.(3 Wire Size (A.W.G.) 25' 16 16 16 16 14 !4 50' 16 16 16 14 14 12 100' 16 16 14 12 10 -- *'U_don12_uge.20_o_cuiL NO_:AWG =Amedc_nWlmGauge _& WARNING: Keep the extension cord clear of the workingarea. Positionthe cord so that It willnot ge_ caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result In sedous persona! Injury. _i= WARNING: Check extension cords before each use. If damaged replace immediately, Never use tool with 8 damaged cord since touching the damaged area could cause electrical shock re.suiting In serious injury. Anti-Rlcld_aok Pawls Irad_al arm and table saws) A devisewh)ch, when propertyInatalledand ma)ntalned, is designed to stop the workpiece from being kicked back toward the front of the saw during a rippingoperation. A.Vbor The shaft on which a blade or cutting tool Is mounted. Bevel Cut A eating operation made wlth the blade at any angle other than 90" to the table surface. Non-Through Cuts Any cutting operationwhere the blade does not extend completelythroughthe thickness of the workplace. Push Blocks and Push Sticks Devices used to feed the workpiece throughthe saw blade dudngcutting operations.A pushstick (not a push block)should be used for narrow dpping operations. Thsea aids he_pkee_ the operator'e hands we_laway from the blade. Chamfer A cut removinga wedge from a block so the end (or part of the and) is angled rather than at 90°, Compound Cut A crosscut made with both a miter and a bevel angle. Crosscut A cutting or shaping operation made across the grain or the width of the workplace. Cutter Head (planers and jointers| A rotatingpiece of adju_able blades. 3"hecutter head removes matedal from the workplece. Dado Cut A non-through cut which producesa squara-sided notch or trough in the workpiece (requiresa specialblade). Featherboard A device used to help controlthe workpiese by guidtngit securelyagainst the table or fence dudng any dpplng operation. FPM or SPM Feet per minute (or strokes per minute),used in reference to blade movement. Pilot Hole (drill presses) A srnali hole drilled in a workpiece for ddlllng large holes accurately. Freehand Performinga cut without the workplace being guided by a fence, miter gauge, or other aids. Gum A stickT,sap-based residue from wood products. Heel A_ignmentofthe blade to the fence. Karl The matedal removed by the blade in a through cut or the slot produced by the blade in a non-throughor partial cut. Kickback A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator. Leading End The end of the workplace pushed into the tool first. Miter Cut A eating operation made with the workplece at any angle to the blade other than 90 °. Set The distance that the tip of the saw blade tooth Is bent (or set) outward from the face of the blade. that se_ea ee a guide Reeaw A cu'_ng opera,ton to rnduP_e'_he th_c_nees of the wordpiece to make thinner pLecas. Resin A sticky, esp-based substance that has hardened. Revolutions Per Minute (RPM) The n'_mberof'_rnscompleted by a spinningobjeclin one minute. Ripping or Rip Cut A cutting operation along the length of the wor_p'_aca. Riving Knife (table saws) Also known as a spreader or splitter.A metal piece, slightI_Jthinner than the saw blade, which helps keep "thekeff open and also helps to preventkickback. Saw Blade Path The area over,under,behind, or in front of the blade. As It applies to the workplece, that area which will be or has been cut by the blade. Snipe (planers) Depression made at either end of a workplace by cutter blades when the workpiece is not properly supported. Throw-Back The throwing back of a workplace usually caused by the workpieca being dropped into the blade or being placed inadvertectiy incontact with the blade. Through _dng Any cut_r_ operaUon where the blade extends comp_tsty through the thickness of the workpiece. Workptece or Material The item on which the oparaUon is being done. Worktable Surlzca where the w_rkpleca rests while performing a cutting, drilling, planing, or sanding operation. 9 PRODUCTSPECIFICATIONS BladeDiameter ............................ 12 In. 5/8 in, 4,000/rain, BLadeArbor ............................... No Load Speed ......................... Cutting Capacityw'rthMiter at 0"/Bevel 0°: Maximum nominal lumber sizes:.................... 2 x 8, 4 x 4 Cuttlng Capacltywith Miter at 45°/Bevel 0°: Maximum nominallumber sizes:............................. 2 x 6 input ................ 120 V, 60 Hz, AC Only,15 Amps Net Weight ................................ 41 Ibs. Cuffing Capacity with Miter at 0°/Bevel 45°: Maximum nominallumber sizes:............................. 2 x 8 Cutting Capacity with Miter at 45°/Bevel 45": Maximum nominallumber sizes:............................. 2 x 6 HANDLE UPPERBLADE GUARD \ TRIGGER SELF-RETRACTING LOWERBLADE GUARD DUST GUIDE SLIDING MITER FENCE DUSTBAG "N0 HANDS" LABEL BEVELSCALE CROWNMOLDING STOP "NO HANDS" ZEROCLEARANCE THROATPLATE BEVELLOCKKNOB MITER SCALE FENCESCREW CONTROLARM BLADEWRENCH STORAGE MITER LOCK HANDLE MITER LOCK PLATE MITER TABLE BASE POSprp_ SToP(s) STOP BLOCK TABLE EXTENSION ROLLER SUPPORT WORKCLAMP Fig. 1 1O KNOW YOUR See Figure 1, COMPOUND MITER SAW Before attempting to use this product, familiarizeyourself wffh art operatingfeatures and safety rules. 15 AMP MOTOR Yoursew has e powerful15 amp belt-driven motor with sufficientpower to handle tough cuttingjobs. It is made with art ball bearings, and has externallyaccessible brushes for ease of servicing. SPINDLE LOCK BUTTON See Figure 3. A spindlelock button has been provided for lockingthe spindlewhich keeps the blade in your saw from rota_ng. Depressand hold the lock buttonwhile installing,changing, or removingblade. SWITCH TRIOOER 12 in. BLADE A 12 In. carblde-t/pped sew blade Is Inc./udedwith your compound miter saw. It will out materials up to 4 in, thick or 7-7/8 in, wide, dependingupon the angle at which the cut is being made. CARRYING HANDLE See Figure2. For convenience when carryingor tr_nspodingyour miter saw from one place to another,a carryinghandie has been provided on top of the saw arm. To transport, turn off and unplug your saw, then lower the saw arm and lock it in the down position,Lock sew arm by pushingthe lock pin to the left. Fig. 3 CARRYING HANDLE SAW ARM SPINDLE LOCKBUT[ON LOCKP1N BEVEL KNOB SWITCH TRIGGER LOCK See Figure ,1. To preventunauthorizeduse of your compound miter saw, we suggest that you disconnectit from the power supply and lock the switch In the off position.To lock the switch, installa padlock (not included)throughthe hole in the switch trigger. A lock with a long shackle up to 9/32 in. diameter may be used,When the lock Is installedand locked, the switch is inoperable.Store the padlock key in another location. SWITCH TRIGGER MITERLOCK HANDLE SAWARM LOCKEDIN DOWNPOSITION Fig. 2 MITER LOCK HANDLE See Figure2. The miter lock handle securely locks your saw at desired miter angles. Fig. 4 11 LASERTRACTM LASER GUIDE For more accurate cuts, a LaserTrecTM laser guide is included with your miter saw. When used properly,the laser guide makes accurate, precisioncutting simpleand easy. SLIDING POSITWE STOPS ON MITER TABLE Positivestops have been provided at 0°, 15", 22-1/2 °, 31.62 °, and 45 ° on both the left and right side of the miter table. Slide the mltar fences by looseningthe fence screws. Once the desired positionof the miter fence is determined, retightenthe fence screwsto securethe sliding lense. BEVEL LOCK KNOB The bevel lock knob securely locks your compound miter sew at desired bevel angles.A positive stop adlustment screw has been providedon each aide of the saw arm. These adjustment screwsaro for making fine adjustments at O"and 45", SELF-RETRACTING LOWER BLADE GUARD The lower blade guard Is made of shock-resistant,seethrough plasticthat providesprotectionfrom each side of the blade. It retractsover the upper blade guard as the saw Is lowered Into the work.piece. ELECTRIC BRAKE An electric brake has been prov/ded to quickly stop blade rotationafter the switch is released. MITER FENCE Hold the workplace securelyagainst the miter fence when making all cuts. The s_k_ing feature allows both fences 0eft and right)to be moved when making bevel or compour_d cuts, ROLLER SUPPORT With the rollersupport installed,the workplace will glide smoothlyand levellyover the table extensions. CROWN MOLDING STOP The crown molding stop makes positioningcrown molding verticallyagainst the fence easier. The followingtools/,not Included} are needed for checking adiustlnentsof yoursaw or for installing the blade: COMBINATION WRENCH(2) 10 turn,14mm COMBINATION SQUARE FRAMINGSQUARE PHILLIPSSCREWDRIVER 12 FLg.5 The following Items are included with your Compound Miter Saw: • • Dust Bag Dust Guide • • • • • Table Extensions (2) • Clamp Bracket • Clamp Bracket Bolt • • • • Work Clamp Blade Wrench Outer BladeWasher Boit • Hex Key (3), 4 mm, 5 mm and B mm Roller Support Levelerwith attached Wing Nut Step Block with Wing Bolt attached Miter Lock Handle • Crown MoldingStop • Laser Glasses • Operator's Manual LASERGLASSES WORKCLAMP MITERLOCK HANDLE BLADEWRENCH ROLLER SUPPORT 4 ram, 5 ram,8 mm HEXKEY{3) TABLE // TABLE EXTENSION BRACKET _ CI_OWNMOLDING STOP CLAMP _ BOLT _ OUTERBLADE WASHER CLAMPBRACKET BOLT Fig, 6 ,_ WARNING: The use of attachments or accessories not I(stedmight bs hazardous and could cause sedous personal injury. 13 UNPACKING ,_1 WARN|NG: Do not attempt to modify thistool or create accessoriesnot recommended for use with this tool. Any such alterationor modification is misuse and could result In a hazardouscondition leading to possibleserious personalinjury. This product requiresassembly. • Carefullylift saw from the cartonby the carryinghandle and the saw base, and place it on a level work surface. NOTE: This saw is heavy.To avoid back injury,liftwith your legs, not your back, and get help when needed. _IL WARNING: Do not connectto power supply until assembly is complete. Failure to complycould result in accidental startingand possibleseriouspersonal Jnluty. • Thissaw has been shippedwith the saw arm secured In the down position.To release the saw arm, push down on the top of the saw arm, cut the tie-wrap, and putt out on the lock pin. • Lift the saw arm by the handle. Hand pressureshould remain on the saw arm to preventsudden rise upon release of the tie wrap. MOUNTING HOLES See Figure7. • Inspectthe tool carefullyto make sure no breakage or damage occurred duringshipping. ,_ • Do not discard the packing material untilyou have carefullyinspected and satisfactorilyoperated 1hetoot. • The saw is factory set for accurate cutting.After assemb)tngit, check for accuracy,tt shippinghas Influencedthe settings, refer to specificprocedures explainedtn "thismanual. • WARNING" Always make surethe compoundmiter saw Is securelymounted to a workbench or an approvedworkstand. Failureto heed this warningcan res_tt in _,erious personaliniury. The compound miter saw shouldbe permanentlymounted to a firm supportingsurface such as a workbench. Four boil holeshave been provided in the saw base for this purpose. Each of the four mountingho]ss shouldbe bolted securelyusing3/8 in. machine bolts, lock washers, and hex nuts (not included). Bolts shouldbe of sufficient length to accommodate the saw base, lock washers, hex nuts, axedthe thickness of the workbench. If any parts are damaged or missing, please call 1-800-932-31B8 for seslstance. WARNING: If any parts are miSSing, do not operate this tool until the mlss(ngparts are replaced. Farfure to do so could resultin posalbteserious personal injury. Tightenart four bolts securely. The hole pattern for mountingto a workbench Is shownin figure 8. Carefullycheck the workbench after mountingto make sure that no movement can occur duringuse. It any tipping, sliding,or walking Is noted, secure the workbench to the floor beforeoperating. / ATTHESELOCATIONS FOR HOLE PATTERN "IRACE HOLES _, TRACEHOLES ATTHESELOCATIONS FOR HOLEPA'FrERN MOUNTINGSURFACE BASE Fig. 7 14 As mentioned previously,the saw has been factory assembled and adjusted. MITER LOCK HANDLE See Figure 8, Cut the tie-wraps holding the saw arm and the miter rock In place. To Instal[ the miter lookhandle, place the thread~ ed stud into the threaded hole in the controlerm. Turn clockwiseto tighten. EXHAUST PORT Fig. 9 DUST BAG TO TIGHTEN See Figure 10. A duet bag is provided for use on th_smiter saw. It fits o'_e_"_h_dust guide or the upper b_adeguam. To Ir,stat_, squeeze the two metal clips to open the mouth of the bag and slide it on to the dust guide. Release the _ips. The metal ringin the bag shouldlock in between the grooves on the dust guide. CONTROL ARM TO LOOSEN MITER TABLE To remove the dust bag for emptying,simply reversethe above procsqure. Fig. S DUST GUIDE See Figure 9, To Installthe dust guide, ptace the end over the exhaust port in the upper blade guard. rum the guide so that the open end is facing down or toward the rear of the saw. DUSTBAG Fig. 10 15 TABLEEXTENSIONS BASE See Figures 11 - 12. Table extensions can be Installed in either the left or the fight side of the base. To Instalh • Insertthe ends of the table extensionsintothe holesin the side of the base and adjustthe extensionsto the desired length. • Secure extensionsin place by positioningthe clamp bracket under the extension beneath the base. Orient the clamp bracket as shown in figure 12. • Using the clamp bracket boil, secure the clamp bracket In place. NOTE: The clamp bracket bolt threadsthrough the clamp bracket and tightens against bracket supporton bottom of base, securing clamp bracket against table extensions. TABLE EXTENSION CLAMP BRACKET ROLLER SUPPORT See Figure 13. • Turn the rollersupport upside down. CLAMP BRACI(ET SCREW • Spin the wing nut on the leveler clockwiseuntilthe wing nut is positionedin the middle of the thre=ds. • Screw the leveler into the center brace of the roller support. SAWV1EWED FROMBOTTOM Fig. 12 • Turn the relier support upright. • With the table extensionssecured In the saw's base, slide the miler support onto the extensions. • Tighten the wing nut on the back of the rollersupport secudng It to the table extensions. • The levelermust sit firmly on the surfacethe s_w is mounted to. Adjust the leveler up or down as needed. • WINGNUT ROLLERSUPPORT TABLEEXTENSION Once the leveleris in the proper position,turn the lever wing nut until the wing nut is tight agalnstthe center brace. WINGNUT LEVELER TABLE EXTENSION Frg. 13 FABLE MITER EXTENSION SAWBASE Fig. 11 16 _lb WARNING: When using the work clamp with the stop block, installthe clamp on the same side as the stop block. Thiswill ellmlnatethe posslb(tityof tmpp]ng the workplece, resulting In the saw blade and workpiece kicking up. Failureto heed this warning can resultin sedous personalInjury, STOP BLOCK See Figure 14. STOP BLOCK The stop block is usefulas a stop for making repetitive cuts to the same length. It can be instaltedon either side of the saw base: • Slide the stop block on the table extension. • Adjust the stop block the desired distance from the blade for the cut to be made. TABLE EXTENSION • Tighten small wLngscrew to secure the stop block to the table extension. • Make a test cut in scrap material and measure the length of the workpiece. • Make any necessary adjusb_enta. WORK CLAMP ASSEMBLY See F/gum 15, The work clamp providesgreater controlby clampingthe workp_eceto the fence or the saw table. It also prevents the workplece from creeping toward the saw blade, This Is very helpfulwhen cutting compound miters. MITER SAWBASE Fig. 14 Dependingon the cutting operation and the size of the workpiece, it may be necessaryto use a C-clamp rnstead of the work clamp to secure the workpiece priorto ma_ng the cut. A WARNING: In s_me operations, the work clamp assembly may interferewith the operation of the blade guard assembly.Always make sure there Is no interferencewith the blade guard pdor to beginning any cutt(ncJoperat(on to reduce the dsk of sedous personalinlury. To Install the work clamp: • Place the shell of the work clamp In eitherhole on the saw table base. • Rotate the knob on the work clamp to move it in or out as needed or press the quick release lever tot faster positioning. TO INSTALL BLADE See Figures 16 - 18, _l WARNING: A 12 k_.'blade Lsthe rru_xkTtum blade capacity of the saw. Never use a blade that Istoo thick to allow outer blade washer to engage with the fiats on the spindle, Largerblades willcome In contactwith the b|ade guards,while thickerbiades w'Lllpreventthe blade screw from securing the blade on the spindle, Either of these situations could result in a serious _sok_,entend can cause serlouspersonaliniury, WORK CLAMP F_9.15 17 • Unplug the saw. LOWERBLARE GUARDBRACKET • Loosen phillipsscrew on the blade bolt cover until blade boll cover can be raised. • Gently raise the lower blade guard bracket, releasing lower blade guard from notch so that lower blade g_xardand blade bolt cover can be rotated up and back to expose the blade bolt. PHILLIPS • Depress the spindlelock button and rotate the blade bolt until Me spindle locks. • Using the blade wrench provided, loosen and remove the blade bert. NOTE: The blade bolt has left hand threads. Turnblade bolt clockwiseto loosen. Fig, 16 • Remove the laser guide or outer blade washer. Do not remove inner btade washer. • Wipe a drop of oUonto inner blade washer and outer blade washer where they contact the blade. A WARNING: If Inner b(ade washer has been removed, replaceit before placing blade on spindle. Failureto do so could cause an accident slnca brede will not tighten property. LOWER GUARD II Fit sew blade Inside lower blade guard and onto spindle.The blade teeth point downward at the front ofsaw as shown in_guTs16. A TO LOOSEN CAUTION: Always install the blade with the blade teeth and the arrow pdnted on the side of the blade pointingdown at the front of the saw. The direetion of blade rotationis also stamped with an arrowon the upper blade guard, TO TIGHTEN BLADE BOLT • Replace the laser guide or outer blade washer (sea instructionson the following page). The double "D" f_atsalignwiththe flats on the spindle. OU'IETIBLADEWASHER WITH DOUBLE "D" FLATS • Depressspindle lock button and replace blade bolt. NOTE: The blade bolt has left hand threads. Turn blade bolt countemlockwiseto tighten. _NRER BLADE WASHER WITH DOU6LE"D"FLATS Fig. 17 • Tightenblade bolt securely, • Replace the lower blade guard and blade bolt cover. • Retightenthe phillipsscrew secudngthe blade bolt COV8_ ,,_& CAUT|ON: Make sure the spindle lock button ia not engaged before reconnectingsaw to power source. Never engage spindle lock button when blade is rotating. IPINDLE LOCK OLIn'ON Fig. 18 18 MOUNTING THE LASER See Figure 19. GUIDE ALIGNING THE LASER GUIDE See Figure20. I Unplug the sew. See "ToInstall Blade" on page 17 in the Assemb/yssct[on of this operator's manual. LINE • Make sure inner blade washer Is In place before positioningblade on the spindleof the saw, NOTE: The laser guide replacesthe outer blade washer. The laser guide wit] generatea red coloredline on the work surfacewhen the b}adeis spinningabove 500 rpm. The red laser line will appear as e broken line on the workplace when the blade assembly Is in the uppermost position and the motor switch Is activated. This broken line will let you see your mark and your laser guide fineat the same time, 8ttd will assist you in lining up your mark lor more accurate cuttingof the workplace. • Place the laser guide onto the spindle, aligningthe double "O" f_atein the laser guide w_th "the_a_.son the spindle. Alignthe Lasertinsand your mark with the blade at the uppermost position.Once both linesare in alignment, do not move the workplace untLL after you have finished cutting. • Positionflat surface of laser guide against the blade. Warning labels are visible when ia.serguide Is mounted properly. • Depress spindlelock button and secure lapserguide using only the specialhex key bolt provided. As the blade assembly is lowered toward the workplace, the broken line willbecome solid. Make severalpractice cuts on differentstylesand thicknasa of material. Foflowthe directionsbelow for using the Laserguide. NOTE"The hex key bolt has left hand threads. Turn bolt counterclockwiseto tighten. Removing Your Mark: Po._ttionthe laser line near the left edge of your mark on the work surfacein order to remove the mark. • Using the blade wrench providedwith the saw, tighten bolt securely, • Remove the blade wrench and store it in a safe place for future use. • Replacethe lower blade guard and blade bolt cover. • Retighten phillipsscrew securingblade bolt cover. Tighten screw securely. _i To Cut Your Mark: Positionthe laser line near or over your mark on the work surface in order to cut the mark. To Leave Your Mark: Positionthe laser line near the right edge of your mark on the work surface In order to leave the mark. After you have become fam_lar with ostngthe laser gutde, you will be able to remove, cut, or leave your mark on the wor_ surface. Practtoew_ teach yo_ the correctpos_'_on for aligningthe laser linewith your mark. DANGER: Laser radiation. Avoid direct eye contact with light source. BLADE LASER GUIDE HE)(KEY BOLT SPINDLE BROKEN REOLtNE INNER BLADE WASHER _BLADE WRENCH Fig. 19 Fig. 20 19 NOTE:Manyoftheillustrations inthismanual showonly porttons ofthecompound mitersaw.ThisIsIntantEonal so thatwecanclearlyshowpointsbeingmade in the FRAMING SQUARE FENCE MITERTABLE illustrations.Never operate your saw without all guards securely In grace and rn good operating condition. SQUARING THE MITER FENCE See F/gums 21 - 24. TABLE TO THE • UnpLugthe saw. • Push down on the saw arm and pull out the lock pinto release the saw arm. • Raise saw arm to its full raised position. • Loosenthe miter lock handle. • THRUATPLATE VIEWOFMITERTABLENOTSQUARE WITH FENCE.AQ-tUS-'Th_EXTS APEREQUWLED Rotate the miter table until the pointer is positioned atO'. Fig, 22 • • Retightenthe miter lock handle. Laya framing square fiat on the miter table. Place one leg of the square againstthe fence. Place the other leg of the square beside the throat plate In the miter table. The edge of the square and the slot in the throat plate in the miter table shouldbe parallelas shown in figure 21, • If the edge of the framlng squareand the throat plate in the miter table are not parallel as shown in itgures22 and 23, adjustments are needed. • Using the bladewrench, loosen the socket head screws securingthe fence. Adjust the fence lefl or right until the framing squareand throat plata am parallel. • Retigbtanthe screws securelyand recheck the fenceto-table alignment before reinstallingthe slidingmiter fence. FRAMING SQUARE FRAMING FENCE / MITERTABLE . ,go FENCE MITERTABLE VIEWOFMITERTABLEHOTSQUARE WITH FENCE,ADJUSTMENTS AREREQUIRED Fig. 23 SOCKET HEAD SCREW(S) SOCKET HEAD SCREW(S) THROATPLATE NAPDLE VIEWOFMITERTABLESQUARE WITH FENCE CORRECTLY ADJUSTED Fig. 21 Fig, 24 2D SQUARING THE SAW BLADE TO THE FENCE See Figures25 - 28, • Unplugthe saw. • Pull the saw arm all the way down and engage the look pin to hold the saw arm in transportposition, • Loosenthe miter lock handle, • Rotate the miter table until the pointer is positioned at0". • • • • • • • BLADE Retightenthe miter lock handle. Lay a framing square fiat on the miter table. Place one leg of the square againstthe fence, Slide the other leg ofthe square againstthe flat pad of blade. NOTE: Make sure that the square contacts the fiat part of the blade, nottheblade teeth. The edge of the square and the blade shouldbe parallel as shown in figure 25. If the front or back edge of the blade angles away from the square as shown in figures 26 and 27, adjustments are needed. Using a 8 mrn wrench, loosenthe hex screwsl_at secure the mounting bracket to the mlter table. Rotate the mounting bracket left or dght untilthe blade is parallelwith the square. ' Retfghtanthe screws secure(yand recheckthe bladeto-fence alignment. BASE FRAMING :SQUARE VIEWOFBLADENOTSQUAREWITH FENCE,A[_JU6I"MENTS AREREQtIIRED Fig. 26 6LADE FENCE BASE FRAMING SQUARE VIEWOFBLADENOTSQUARE WITH FENCE,ADJUSTMENTH AREREQUIRED Fig. 27 8 mm HO_KET HEADSCREW(S) FENCE BASE MITER TABLE FRAMING HQUARE _EW OFBLADE SQUARE WITHFENCE Fig. 25 MOUNTING BRACKET 21 2S SQUARING THE BLADE TO THE MITER TABLE See Figures29 - 31. • Unplug the saw. • Pull the saw arm all the way down and engage the 1ock pin to hold the saw arm in transport position, Loosen the miter lock handle. • FENCE • Rotate the miter table untilthe pointer is positioned at0", • Securelytighten the miter lock handle. •Looeen bevel lock knob and set saw arm at 0" bevel (blade set 90' to mlter table}, Tighten bevel lock knob, • MITER TABLE Place a comb(nationsquare againstthe miter table and the fiat part of saw blade. CORRECT ViEWOFBLADE SQUARE WITHMITERTABLE NOTE: Make sure that the square contacts the fiat par_ of the saw blade, not "theblade teeth. • Rotate the blade by hand and cheCk the blade-to-table alignment at several points, • The edge of the square and the blade should be parallel. Fig. 29 FENCE • If the top or bottom of the blade angles away from the square as shownin figure30. adjustmentsare needed. • Using a 10 mm wrench or adjustable wrench, loosen the lock nut securingpositive stop adjustment screw. /_eeloosenbevellockknob. "BLADE • Adjust positive stop adjustment screw to bring blade Into alignmentwith the square. • MITER COMBINATION TABLE SQUARE VIEWOFBLADENOTSQUARE WITHMITER TABLE,ADJUSTMENTS AREREQUIRED Retightenbevel lock knob. Next, retightenIook nut seCuringthe positive stop adjustment screw. Recheck blade-to-table alignment. NOTE: The above procedure can be used to check squareness of the blade to the miter table at both 0" and 45" angles. Fig. 30 POSITIVESTHP ADJUSTMENT SCREWFOR O°ANGLES LOCK NUT(S) Fig. 31 22 This caw hasthree scale indicators,two on the bevel scale and one on the miter scale. After squadng adjustments have been made, it may be necessaryto loosen the indicator screws and reset them to zero. FENCE • BLADE COMBINATION SQUARE MITER TABLE VIEWOFflLADENOTSQUARE WITHMITER TABLE,ADJUSTMENTS AREREQUIRED _k Fig. 32 APPLICATIONS WARNING: Do not allow familiarity with tools to make you careless. Remember that a careless fraction of e second is sufficient to inflict severeinjury. This product hasbeen designedonlyfor the purposes )}stedbelow: • Cress cutting wood and plastic _k _, • Cross cuffing miters, joints,etc. for pictureframes moldings, door casings, and fine jolnery • Beve_cu_.tin9and compouncLcuing WARNING: Alwayswsar safety goggFsaor safety glasseswith side shieldswhen operatingtools. Failum to do so could resultin objects being thrown _nto your eyes resultingin possibleseriousInjury. NOTE: The blade provided is fine for most wood cutting operations,but for fine Joinerycuts or cuttingplastic, use one of the accessory blades avaiisb_e from your nearest Sears retailstore. WARNING: Do not use any attachments or accessories not recommended by the manufacturerof this tool. The use of attachments or accessoriesnot recommended can resultin seriouspersonal inlury. _k CAUTION: Do not start the compound miter caw without checking for interference between the blade and the throat plate. Damage couid resultto the blade if it strikes the throat plate dudng operationof the saw, 23 WARNING: Beforestarting any cutting operation, clamp or bolt the compound miter saw to a workbench, Never operate the miter saw on the floor or in e crouched posit'ion.Failureto heed this warning can resultIn sedouspersonalinjury. NOTE: Always check for interference between the blade and the silding miter fence BEFORE attempting to make a cut. Some compound miter cuts rsquim the sliding miter fence to be moved or completely removed before making the cut. CUTTING WITH THE (_OMPOUND • Tighten the miter lock handle securely. _1. WARNING: To avoid serious personalinjury,always tighten the miter lock handle securelybefore making e cut. Failureto do so could resultin movement of the controlarm or miter table while making a cut. MITER SAW _lb WARNING: When using a work c_mp or C-clamp to secure the workpiece, clamp workplace on one side of the blade only. The workplece must remain fTeeon one side of the blade to preventthe blade from bindingIn workplece.The workplace bindlng the blade w_llcause mo'torstallingand idckback. "This situationcould cause an accident resultingin possible serious personalinjury. • Placethe workplace flat on the miter table with one edge securelyagainst the fence. If the board Is warped, place the convex side againstthe fence. If the concave edge of a board is placed against the fence, the board could collapse on be blade at the end af the cut, jamming the blade. • Wt_tn cutting (ongpieces of lumber or molding, support the opposite end of the stock wffh a roller stand or wffh a work surface level with the saw tabJe. Sac Figura 38, Align cutting line on the workpiece with the edge of blade. Grasp the stock firmly with one hand and secure it against the fence or use the optional work clamp or a C-clamp to secure the workplace. WARNING: To avoid eedous personalinjury,keep hands outside the no handszone; at least 3 in. from blade. Never perform any cuttingoperation freehand (withoutholdingworkplace against the fence),The blade could grab the workplace if it slips or twists. • Beforo turning on the saw, perform a dry run of the cuttJng operation just to make sure that no problems will occur when the cut is made, • Grasp the saw handle firmly then squeeze the switch tdgger. Allow several seconds for the blade to reach maximum speed. • Slowlylower the blade intoand through the workplace. Fig. 33 • Release the switch trigger and aiidw the blade to stop rotating before raisingthe bradeout of workplace. WaR until the electric brake stops b_de from '_umingbefore removingthe workplace from the miter tsbie. TO CROSSCUT See Figure 33. A crosscutis made by cuffing across the grain of the workplace. A straight crosscutis made with the miter table set at the 0" position.Miter crosscutsare made with the miter table set at some angle other than zero. • • Pullout the lock pin and lift sew arm to its fullheight. Loosenthe miter lock handle. • Lift the miter lock plate to disengage. • Rotate the saw table until the pointer aligns with the desired angle on the miter scale. • Release the miter lock plate. NOTE: You can quicklylocate O', 15", 22-1/2", 31.62", and 45" left or fight by releasingthe lock plate as you rotate the controlarm. The lock plate will seat itself In one of the positive stop notches, located _nthe m'_ter table frame. 24 TO BEVEL CUT See Figures34.35. A bevel cut is made by cutting across the grain of the workpiece with the blade angled to the workpiece. A straight bevel cut Is made with the miter table set at the zero degree position and the blade set at an angle between 0"and 45", • Pull out the lock pin and riftsaw arm to its full height. • Loosen the miter lock handle. • Lift the miter lock plats to disengage. • Rotate the saw table untilthe pointeraligns with zero on the miter scats. • Release the miter lock plate. NOTE: You can quickly locate zero by releesingthe lock plate as you rotatethe controlarm. The lock plate will seat itself in one of the built-in positive stop notches, located In the miter table frame. • Tighten the miter lock handle securely. Jl_ WARNING: To avoid serous personal inju_, always tighten the miter lock handle securely beforemakin_ a cut. Failureto do so coutdresu_. In movement of the control arm or miter table white making a cut, • • • • Align the cutting line on the workpiece with the edge of sew blade. • Grasp the stock firmly with one hand and secure it against the fence or usa the optional work clamp or a C-clamp to secure the workpiece. _1= WARNING: To avoid seriouspersonal Infury, keep handsaway from cuttingarea. Never perform any cutting operation freehand (without holding workpiece ag_'cnst the fence). The blade could grab the ,_orkp'_co _fitslips or twists. • i • Adjustments of the miter fence must be made to cop respondto the desiredangle of the bevel cut prior to tilting the saw arm. The fence is marked for 0=,30 °, or 45°. Loosen the fence screw on the miter fence, slide the fence to the desired position,and retlghtanthe fence screw. • The 45 ° triangleon the miter fence providesfor the maximum clearance required for ad)ustlngthe miter saw'sangle when makinga bevel or compound cut. • Loosenthe bevel lock Knoband move the saw arm to the left or dght to the desired bevel angle. NOTE=When bevelingto the right, itwill be necessary to swivel the stop screw out of the way. • Bevel angles can be set from 0"to 45". • Alignthe indicatorpoint for the desired angle. LEFTSIDE INDICATOR Once the saw arm has been set at the desired angle, securely tighten the bevel lock knob. Place the workpiece fiat on the miter table with one edge saCuTely against the fence, if _hs board is warped, place the convex side against the fence. _f the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jamming the blade. When cuffing tong pieces of lumber or molding, support the opposite end of the stock wWn a rotter stand or with a work sudece level with the saw table. Beforeturning on the saw. p_rform a d_ runof the cutting operationJus_to make sure that no problemswitl occurwhen the cut is made. • Grasp the sew handla firmly then squeeze the switch trigger,Allow several secondsfor the blade to reach maximum speed. • S_owlylower the b_de Into and throughthe workplace. • Release the swftchtrigger and allow the sew blade to stop rotaling before raisingthe bla_e out of workptsce. Wa_tuntilthe electricbrake stops blade from turning before removingthe workplace from miter table. BEVELCUT RIGHTSIDE INDICATOR SCALE Fig, 35 TO MAKE A COMPOUND MITER CUT • Recheck miter angle setting.Make a test cut in scrap material. •PIsce the workplace flat on the rarer table with one edge security againstthe fence. It the board is warped, place the convex side against the fence. The concave edge of a board could coffapea on the b_adeat the end ofthe cul, jamming the blade. • When cutting long pieces of lumber or molding, support the opposite end of the stock with a rollerstand or with a work surface level with the saw table. • ALignthe cutting line on theworkpiece with the edge of saw b_de. • Grasp the stock firmly with one hand and secure it against the fence or usethe optional work clamp or a C-clamp to securethe workplace when possible. A compound miter cut is a cut made usinga miter angle and a bevel angle at the same time, This type of cut Is used to make picture frames, cut molding, make boxes with slopingsides, end for certain roof framfng outs. To make this type of cut the control arm on the miter table must be rotated to the correct angle and the sew arm must be dited to the correct bevel angre, Care should always be taken when making compound miter setups due to the interactionof the two angle settings. Adjustments of miter and bevel settingsare interdependent with one another. Each time you adjust the miter settingyou change the effect of the bevel sa_ng. Also, each time you edlust the bevel setting you change the effect of the miter settfng. It may take several settings to obtain the desired cut. The first angresetting should be checked after settingthe second angle, since adjusting the second angle affects the first. _, Once the two correct settingsfor a particular cut have been obtained, always make a test cut in scrap material • before makinga finish cut in good material. • Pullout the lock pin and [fitsaw arm to its full height. • Loosenthe miter lock handle. • Lift the miter lock plate to disengage. • Rotate the sew table untilthe pointer alignswith the desired angle on the miter scale, • Release the miter lock plate. NOTE: You can quickly locate 0°, 15°, 22-1/2 °, 31.62°, and 45 ° left or dght by releasingthe miter lock plate as you rotate the control arm. The miter lock plate will seat Itself In one of the positive stop notches, locateq in miter table h'ame. • _, • Retightan the miter lock handle securely. WARNING: To avoid seriouspersonal lnju_/,always tighten the miter lock handle securely before making a out. Faiturato do so could resell Inmovement of the control arm or miter table while making a cut. • Adjustmentsof the miter fence mustbe made to correspondto me desired angle of the bevel cut prior to tilting the saw arm. The,fence Is marked for g°, 30 °, or 45 °, Loosenthe fence screw on the miter fence, slide the fence to the desired position, and retightenthe fence screw. • The 45° triangle on the miter fence providesfor the maximum clearance required for adjusting the miter saw'sangle when making a bevel or compound cut. • Loosenthe bevel lock knob and move the sew arm to the left or right to the desired bevel angle. • Bevel angles can be set from 0"to 45", • Once the saw arm has been set at the dsaired angle, securelytighten the bevel lock knob. 26 WARNING: To avoid sedous personalinjury, always keep hands away from cutting area. Never perform any cutting opera_'onfreehand (wRhoutholding workpieca against the fence), The brada could grab the workpiece if it slipsor twists. Before turning on the saw, perform a dry run of the cutting operation just to make sure that no problems will occur when the cut Is made. Grasp the saw handle firmly then squeeze the switch trigger. Allow several seconds for the blade to reach m_mum spewed. • Slowly lower the blade into and through the workpiece, • Release the switch trigger and allow the blade to stop rotating before raising the blade out of workplace. Walt u_til the e_ectdc b_ke stops blade from turning before removing the won_pieee horn miter table. SUPPORT LONG WORKPIECES See Figure 38. Longworkpieces need extra supports. Supportsshould be placed along the workpiece so it does not sag. The support should let the workplece lay f/at on the baee of the saw and work table dudng the cutting operation. Use the optional work clamp or a C-clamp to secure the workpiece. _, WARNING: To avoid serious personalinjury,always keep hands outside the no hands zone; at least3 in, from blade. Never perform any cutting operation fraehand (without holding workplece againstthe fence), "Theblade coutd grab the wor_piece _fit stips or twists. 4,5"X 48"COMPOUND MITERCUT Fig. 37 LONGWORKPIECE ROLLER SUPPORT Fig. 38 27 CUTrlNG COMPOUNDMITERS To aid in making the correct se_ngs, the compoundangle se_ng chart below has been provided.Since compound cuts are the mo_t difficutt to accuratety obtain, trfatcuts shourdbe made in scrap materiat, and much thoughtand ptanning made, priorto making your required cut. NUM-"-L., ,Jr o,_=,= PITCH ol=slo o" 5" 10° 4 I 5 6 I 7 I 8 I 9 I 10 M- .oo ° M- oo" M-3000"I M-25,71"M-22.50"M-20,00"U-18,00 = B- 0.00= B- 0,00° B-0.00 = M-44"89= M'35"90= M-29'gl= B- 3.53" B- 2.94" iB- 2.50" B- 0.00° M-25'63° B- 2,17 = B-0.00 ° M-22"42= B- 1.91° B- 0.00° B- 0.00=: M'19"93° M'17"94= B- 1.71° B- 1.54= M-44-56 ° B- 7,05° M-44.01 ° B-10.55" M-19.72 ° B- 3.40° M-19.37 = B- 5.08° M-35.58 ° B- 5.86" M-35,06 ° B- 8,75° M-29,62°i B- 4.98" M-29.15 ° B- 7.44° M-25,37 ° B- 4.32° M-24.95 = B- 6.45" M-22.19 ° B- 3.81° M-21.81 ° B- 5.68" 20° M- 43.22" M- 34,32° B-14.00 ° B-11.60 ° M- 28.48 ° B- 9.85= M- 24.35° B- 8.53° M- 21.27 ° M- 18.88" M- 16.98° B- 7,52" B- 6.72" B- 6.07° 25 ° M-42.19 ° B- 17.39" M-33,36 ° B- 14.38° M-27.62 ° B- 12.20° M-23.56 ° B- 10.57° M-20.58 ° M- 18.26° M- 16.41° B- 9.31° B- 8.31" B- 7.50" 30 ° M-40-89°IM-32,18 ° B- 20.70 ° B- 17.09° M-26.57 ° B- 14.48° M-22.64 ° B- 12.53° M-19.73° B- 11.03° M-17.50 " M-15.72 ° B- 9.85 ° B- 8.89° 35° M-39.32 ° M-30.76 ° B-23.93 = B- 19,70° M-25.31 ° B- 16.67" M-21.53 = M-18.74 ° B- 14.41° B- 12.68= M-16.60 = M-14.90 ° B- 1!.31 ° B- 10.21° 40° M-37.45 ° M-29.10 ° B-27.03" B-22.20 = M-23,86 = Vl-20,25 ° B-18.75" B- 16,19= M-17.80 ° M-15,58 ° B- 14.24° B-12.70 ° M-13.98 = B-11.46 ° 45° M-35-26° M-27.19 ° B- 30.00" B-24,56" M-22,21 ° B-20.70 ° M-18.80 ° =L-17,87" M-16.32 ° M-14,43 ° B- 15,70° B- 14.00° M-12.94 ° B- 12,62" M-25,03" B-26.76 = M-20,36 ° B- 22.52 ° M-17.20 ° B- 19.41= M-14.91 ° M-13.17 ° B- 17.05" B- 15.19= M-11.80 ° B- 13.69° 55= M-29.84 ° M-22.62 ° B- 35,40" B-28,78 ° M-18,32 ° B-24.18 ° M-15.44 ° M-13.36 ° M-11,79 ° M-10.56 ° B- 20,82 ° B- 18,27" B- 16.27° B- 14.66° 60 ° M-26.57 = M-19.96 ° B- 37,76° B-30,60" M-16.10 ° 13-25,66° M-13.54 =! M-11.70 ° M-10.31 ° B- 22,07° E3-19.35" B-17.23" M-22.91 = M-17.07 ° B-39.86" B'32.19 ° M-13,71 ° M-11.50 = M- 9.93 ° M- 8.74=; M- 7.82° 8-26,95 ° 18-23.16" B-20.29 ° B-18.06 ° 8-16.26 ° 70 ° M-18-88 ° M-13.95 ° B-41.64 ° B-33.53 ° M'11.17 ° B-28.02" M- 9,35 ° B-24.06" M- 8.06° M- 7.10= M- 6.34° B-21.08 = B-18.75 ° B-16.88 ° 75 = M-14.51 ° M-10.65 ° B-43.08 ° B-34.59 ° M- 8.50° B-28.88" M- 7.10° B-24,78 ° M- 6.12° M- 5.38° M- 4.81= B-21.69 ° B-19.29 = B-17.37 ° 80 ° M- 9.85 = M- 7.19° B- 44.14" B-35.37 = M- 5.73° B-29,50 ° M- 4.78° B-25,30 = M- 4.11= M- 3.62° B- 22.14" B- 19.68° M- 3.23" B- 17.72" 85° M- 4.98 ° M- 3.62° B- 44,78= B-35.84" M- 2.88° B-29.87 ° M- 2.40° B-25.61" M-2.07 = B-22.41 ° M-1,92 ° B- 19.92" M- 1.62° B- 17.93° 90 ° M- O.00= M- 0,00° B-45,00" B-38.00 ° M- 0.00° B-30.00 = M- 0.go" B-25.71 ° M- 0,DO° M- 0.00° B-22.50 ° B-20.00 ° M- 0,00° B- 18,00" 15° 50° 65° iM-32.73 ° B-32_80 ° Each B (Bevel)and M [Miter)Setting Is Given to the Closest0.005=. COMPOUND-ANGLE SETTINGS FOR POPULAR STRUCTURES 28 M-17.74 ° B- 3.08= M-17.42 = B- 4.59" M- 9.23° B- 15.52° CU'I'I'ING CROWN MOLDING The compound miter sew does an excellentJobof cutting crown molding. In general, compound miter eaws do a better Jobof cuffing crown molding than any othertool made, When settingthe bevel and miter angles for compound miters, rememberthat the settingsare interdependent; changing one angle changes the other angleas well. Keep in mind that the angles for crown moldingsare very preciseand dl_cult to set. Since it is very easy for these angles to shift,all settingsshouldfirst be tested on scrap molding. Alsomost wafts do not have angles of exactly 90", _erefore, you wlfl need to fine tune yoursettings. In order to fit properly,crown molding must be compound mltaredwith extreme accuracy, The two contact surfaces on a piece of crown molding that fit flat against the ceiling and the wall of a roomare at anglesthat, when added together,squat exactly g0".Most crown molding has a top rearangle (_e section _at fits fiat againstthe ceiling}of 52"and a bottom rear angle(the sectionthat fits fiat against the wail}of 38", LAYING MOLDING TABLE See F'tgure39, FLAT ON THE When cutting crown molding by this method the bevel angle shouJdbe set at 33.9" either rightor left. The crown molding stops are marke_ either33.9"or 45"for the exact angle for cuffing crown molding (see _gure 40).The miter angle shouldbe set at 31.62" either right or left, depending on the desirecicut for the applieation. See the chart below for correctangle settingsand correctpositioningof crown moldingon miter table. MITER The settingsin the chart on pegs 39 can be used for cuttingAJ]Standard (U.S.) crown molding with 52"and 38" angles. The crown molding is placed flat on _.hemiter table using the compound features of your miter saw. To use this method for accurately cutting crown molding for a 90" insideor outside comer, ray the molding with Its broad back surface flat on the miter table and against the fence. 62" CEILING w A L L INSIDE CORNER FENCE TOPEDGEAGAINSTFENCE• LEFTSIDE,INSIDECORNER • RIGHTSLOE,OUTSIOE CORNER FENCE BD7"I'DM EDGEAGAINSTFENCE,, • RIGHTSIDE,[KSIDECORNER • LEFTSLOE,OUTSIDECORNER MITERTABLE © OUTSIDE CORNER MITERTABLE 0 CROWNMOLDINGFLATONMITSRTABLE Fig. 39 29 molding. Also mostwalls do not have angles of exactly 90",therefore,you will need to fine tune your settings. When cutting crown molding by this method the bevel angte should be set at 0".The miter anglo shouldbe set at 45"either right or left, dopondingon the desired cut for the sppLLcation. Usingthe markings on the throat plata, you can accurately cut All Standard (U.S.)with 52"and 38"angles in sizes of 2-3/4 in., 3-5/8 in., 4-5/8 in., and 5-1/4. You cannot usa the markingson the throat platowhon cutting crown moldingwith 45"and 45"angles. • Loosenthe crown molding stop by turning the knob countemlockwlse. 33.9 ° • • With the bottom of the molding (wall aide)against the miter fence and the top of the molding(callingaide) against the miter table, alignwith the desired mark on the throat plate then spin the crown moldingstop until it fits snugglyagainst the crown molding. • Secure the crown molding stop in placa by turningthe knob clockwise. • Hold the crown molding in place with your hand(the side not securedwith the stop). NOTE: NEVER haveyour hand inside the no hands zone while the saw Is on, • Slowty towerthe blade Into and through the workptece, • Release the switch triggerand allow the blade to stop rotat'mgbefore raisingthe blade out of workpiace.Wait untilthe elactflc brokestopa blade from turning before removJngthe workplace from miter table. Fig.40 Bevel Angte Setting Typeof Cut 33.85" Leftside,insidecomer 1.Topedgeofmoldingagainstfence 2. MitertablesetrJght31.62" 3.Saveleftendof cut 33.85" Right side, Inside corner 1. Bottom edge of molding against fence 2. Miter table set left 31.62" 3, Save left end of cut _,3.65" Left side, outside comer 1. Bottom edge of molding against fence 2. Miter table set left 31.62" 3. Save right end of cut CROWNMOLDING STOP _._ Right side, outside corner 33.85" Placethes_oplntheholeon e1_erthetefl or thadght s_deof +_he saw's _es. See figure 41. 1. Top edge of molding against fence 2. Miter table set right 31.62" 3, Save right end of out KNOB I ! CUTTING MOLDING USING THE CROWN MOLDING STOP See Figures41 and 42. To use this method for accurately cutting crown molding for a 90"inside or outside corner,place the crown molding upside down on the miter table. Fig. 41 Keep in mind that the angles for crown moldingsare very preciseand d]fficuitto set. Since it is very easy for these engtes to shift, el!settingsshoutd first be tested on scrap 3O MARIOHGSOH THROATPLATE WRONG CUTTING WARPED See Figures 43 - 44. MATERIAL Fig. 44 When cuttingwarped material, always make sure It Is positionedon the miter table with the convex side againstthe fence as shown in f_gure43. ,_ If the warped matedal Is positionedthe wrong way as shown in f_gum44, it will pinch the blade near the completion of the cut. WARN,|NG: To avoid a k_c_d_ack _d to avoid serious personaliniury,never positionthe concave edge of bowed or warped material agaLnstthe fence. CLAMPING WIDE WORKPIECES see Figure45. When cuttingwLcleworkpieces such as a 2 in. x 8 in., boards shouldbe clamped with a C-clamp as shown in figure 45. WIDE BOARD RIGHT Fig. 43 Fig. 45 31 _, PIVOT ADJUSTMENTS WARNING: Before performingany adjustment, make sure the tool Is unplugged from the power supply and the switch is in the OFF ( O ) position, Failureto heed this warning could resultin serious personalInfury. NOTE: These edjusb'nerrts were made at the factory and normal_Jdo not requirereadjustment. TRAVEL PIVOT ADJUSTMENT • The saw arm shouldrise completelyto the up position by itself. • If the saw arm does not raise by Itselfor if there Is play in the pivot.ioints,have sew repairedat yournearest Service Center. The compound miter saw has been adjusted at the factory for making very accurate cuts. However, some of the componentsmight have moved out of alIgnmentduring shlpplng,AJso,over a period of time, readjustmentwrit probably become necessary due to wear. After unpacking the saw, check the following adjustments before you begin using saw, Make any readjust_ants that are necessary and per_odic_l_check the parts alignment to make sure that the saw is cuffing accurately. BEVEL PIVOT ADJUSTMENT • The compound mitersaw shouldbeveJ easily by loosening the bevel lock knob and tiltingthe saw arm to the left, • \ POSITIVESTOP ADJUSTMENT SCREWFOR OOAHBLES If movementis tightor if there is play in the pivot, have saw repairedby a qualifiedservice technicianat your nearest Sears Service Centerto avoid dsk of personal injury, DEPTH STOP The depth stop is factory set to providemaximum cutting capacity for the 12 In. saw blade providedwith the saw, LOCK NUT(S) Fig. 46 32 ,i_ WARNING: When serv!oing, use only identical replacement par_e.Use of any other part may create a hazard or cause productdamage. DRUSFI _1_ WARNING: Always wear cataty gogglesor safety glasseswith side shields durlng power tool operation or when blowing dust. If operation is dusty, also wear a dust mask. GENERAL Avoid using solventswhen cleaning ptastic parts. Most plasticsare susceptibleto damage from vedous types of commercial solventsand may be damaged by their use. Use clean clothsto remove dirt, carbon dust, etc. ,_L WARNING: Do not at any time let brake f_ulds, gasoline,petroleum-based products, penetrating oils. etc. come in contact wRh plasticparts. Chemicals can damage, weaken or destroyplastic which may resuRin seriouspersonal injury. FLg, 47 BRUSH REPLACEMENT See Figure 47, It has been found that elecb'ictools aresubjectto accelerated wear and possiblepremature failurewhen they are used on fiberglassboats, sports cars, wallboard, spacklingcompounds, or piaster.The chips and gdndings from these materials are highlyabrasiveto electric tool parts such as bearfngs,brushes, commutators,etc. Consequently,it is not recommended that this tool be used for extended work on any fiberglass material,wallboard, specklingcompounds, or piaster. Duringany use on these matedais it [s extrsmely importantthat the tool is cleaned frequentlyby blowingwith an air jet. Yoursaw has externally accessible brush assembliesthat should be periodicallychecked for wear. Proceed as follow,, when replacement is required: • Unplug the saw, ,_ • Remove brush cap with a screwdriver.Brush assembly Is springloaded and will pop out when you remove brush cap. • Remove brush assembly. • Check for wear. Replaceboth brusheswhen either has less than 1/4 in. _engthof ca,,bonremaining.Do not replace one side without replacingthe other, • Reassembleusing new brushassemblies. Make sure curvatureof brush m_tchas curvature of motor and that brush moves freely in brushtube. • Make sure brush cap is odented correctly (straight}and repLace. • "13ghten brush cap sscursly.Do not overtighten. LUBRICATION All of the bearingsIn this tool are lubricatedwith a sufficient amount ot high grade lubricantfor the life of the unit under normal operating conditions.Therefore, no further lubricationIs required. ,_ WARN|NG: Falturato un_iug the saw could resultin accidentalstarting causing seriousinjury. WARNING: To ensure safety and reliability, ale repairs -- with the exception of the externally accessibrebrushes -- should be performed by a qualified service technicianat a Sears store to avoid risk of personalinlury. 33 CHANGINGTHE BATTERIES See Figure 48. • LASERGUIDE Unplugthe saw. Remove the laser guide from the saw. Lay laser guide on a flat surface wlth the two phillipsscrews facing upward. Remove the screws and separate the laser guide cover fromthe laser guide support. ,_'_I SUPPORT Remove the three button cell batteries usinga non-conductivedevice such as a toothpick. NOTE: Replace the batteries with silveroxide batteries that have a ratingof 1.5 volt and 180 mah (milliampere hour) minimum (Number 357 silver oxide only). LASERGUIDE SUPPORT (UPSIDEDOWNVIEW) When replacingthe batteries, the laser guide shouldbe thoroughlycleaned. Use a soft paintbrushor srmilardevice, to remove all sawdust and debds. APERTURE Do not attempt to activate the laser, The laser is activated by means of a centrifugalswitch only whilethe saw motor is runningend the laser guide is mounted on the saw. PLASTIC '8ATrERY INSULATOR After cleaninglaser guide and replacingbatteries, secure laser guide cover to laser guide support usingthe two phillipshead screws, For proper assembly,be sure to align the key on the laser guide cover with the key slot in the laser guide support. Tighten screws securely. NOTE: ApertureIn laser guide cover must be aligned with aperture in laser guide supDort. _i BA'L-rERIES NEGATIVE (-} LASERGUIDE COVER CAUTION: Use of c_ntrols or adjustments or pep formance of procedures other than those spec[fied € [ KEY SLOT herein may result in hazardous radiation exposure. APERTURE Fig. 48 LASER GUIDE DANGER: Laser radiationwhen open and interlock defeated. AVOID DIRECT EYE EXPOSURE. 34 BELT REPLACEMENT Sea Figure 4,9. The sew is powered by a belt-driven motor. Periodioatly check the belt for wear and replace it when nscessery. Proceed as follows when replacement Is required: • Unplug the saw. _IL • • • • • • • • • • BELTCOVER WARNING: Failureto unplugthe sew could resultin accidental starting causing seriousInjury. Pullsaw arm all the way down and engage the lock pin to hold the sew arm in transport position, Using a phillipsscrewdriver,remove the screws from the belt cover.Carefully lift the belt cover offthe housing and set aside. Loosen the adjustment screws. Loosenthe set screw on the motor housing,Push the mot_r housing down unt'_lthere "Ls enoughstack Inthe belt for It to be removedfrom around the pulleys, Place the new belt (groovesturned to the Inside) arouncithe bo'_ompul)ey. Push the motor housing down with one hand while pulllngthe bert up and over fne second pulleywith the other hand. Release themotor housing. Turn the belt by hand until you are certainit is properly a)igned on the grooves of the pulleys. Liftthe motor housingup and retightenthe set screw, Check belt tension by squeezing the belt. Using light pressure,the beatshoutd de_ect approximately1/4 in. NOTE=If belt tension is not correct, adjust the set screw until tension is correct. Once belt tension Is correct, retightenadjustment MOTORHOUSING SETSCREW scr_s, I Reinstall the belt cover with the phillips screws. Fig. 49 35 36 CRAFTSMAN COMPOUND MITER SAW - MODEL NUMBER 315.212350 3O ,,,j Figure A CRAFTSMANCOMPOUNDMITERSAW- MODELNUMBER315.212350 .... The MITER model SAW numberwill or when orderingrepairparts. be foundon a plate attached to the motor housing.Alwaysmention the modelnumberin all correspondenceregardingyour I | PARTS LIST FOR FIGURE A KEY PART NO. NUMBER QTY. KEY NO. 21 565A07020 Crown Molding_gtopAssembly (IncludesKey Nos. 15-20) ............................... 1 22 511113000 SlidingMiter Fence Label................................ 2 23 56511200O SlidingMiter Fence (left).................................. 1 Fence............................................................... 1 1 555516000 * Wing Nut (M8 x 30 ram)................................... 1 2 558511100 Clamp Bracket ................................................. 1 3 558507200 Stop Block....................................................... 1 4 558512100 * Wing Screw(1/4-20 x 12 ram)......................... 1 5 545506000 RollerSupport FrontBrace.............................. 1 6 oo _o DESCRIPTION 545507000 RollerSupport Base........................................ 1 7 A33055056000 8 5455090O0 9 A10003040050 * Screw(M4 x 5 mm Pan Hd._............................ 4 10 545511000 * Wing Screw (MS x 20 ram) .............................. 1 11 545505000 Roller SupportEnd Brace................................ 1 12 545508000 Roller ............................................................... 1 13 545A07030 Roller SupportAssembly (IncludesKey Nos. 5-12) ................................. 1 Table Ex'tenslon............................................... 2 14 545512000 * Wing Nut (5/16 in.)**STD541631 .................... 1 Leveling Screw (5/18 in.) ................................. 1 15 565506000 Lower Tube, Adjustable ................................... 1 16 565505000 Upper Tube, Adjustable ................................... 1 17 A18003040080 * Set Screw (M4 x 8 ram)................................... 1 18 565504000 Crown Molding Clamp ..................................... 1 19 A35010823020 Flat Washer (MS x 23 x 2t)............................... 1 20 565507000 Crown Molding Knob ....................................... 1 PART NUMBER DESCRIPTION QTY. 24 565116000 25 A36030814204 * Lock Washer(M8) **STD852008 .....................4 26 A07103080200 * Bolt(M8 x 20 mm Soc. Hd.) ............................ 4 Fence Screw.................................................... 2 27 565123000 28 565111000 29 565117000 SlidingMiter Fence (right)................................ 1 Miter Lock Handle ........................................... 1 30 558111109 31 565110000 32 A10003050100 33 565113000 34 A35030501010 Rat Washer(M5 x 10 xl t)................................ 1 35 565106000 Throat Plete ..................................................... 1 36 565119000 Set Screw ........................................................ 2 37 565120000 38 A59000006000 Look Spring..................................................... 2 Ball ................................................................... 2 39 565122000 Bevel Stop (left) ............................................... 1 40 565121000 Bevel Stop (right) ............................................. 1 41 565118000 * Screw (M6 x 6 ram).......................................... 2 Clamp Nut ....................................................... 1 Fixed Plate....................................................... 1 * Screw (MS x 10 mm Pan Hd.) .......................... 6 Miter Indicator ................................................. 1 * Standard Hardware Item -- May Be Purchased Locally ** Available From DIv, 98 -- Source 980.00 *_' Available At Your Nearest Sears Catalog Order or Retail Store • CRAFTSMAN I COMPOUND MITER SAW - MODEL NUMBER 315.212350 The model numberwill be found on a plate attached to the motorhousing,Alwaysmention the modelnumber in aUcorrespondenceregardingyour MITER SAW or when orderingrepairparts. I | PARTS LIST FOR FIGURE A KEy NO. PART NUMBER QTY. KEY NO. O-Ring ............................................................. 3 61 A49010020056 Rivet................................................,................ 3 58807210O Hand Warning Label........................................ 2 DESCRIPTION PART NUMBER DESCRIPTION QTY. 42 A63000000041 43 A01003060250 * Hex Bolt (M6 x 25 ram).................................... 1 62 44 A30007006360 • Hex Nut (M6) **STD840610 ............................. 1 63 565109000 Line Label........................................................ 2 45 565115000 * Screw(M6 x 6 mm Pan Hd,}............................ 1 64 558109005 RubberGrommet ........................................... 1 46 565114000 A07610621000 Blade Wrench (6 mmx 120 ram)..................... 1 565104000 0' Bevel Stop ................................................... 1 MiterTable ...................................................... 1 65 47 66 545A07020 48 565107000 Cover Plate...................................................... 1 Work Clamp Assembly (Includes Key Nos. 67-77) .............................. 1 49 $56500100 MiterTable Assembly (IncludesKey Nos. 32, 47-48, 50-64) ............. 1 57 701106000 Quick Release.................................................. 1 68 701107000 Torsion Spring.................................................. 1 50 A19003050120 "Screw with washer (M5 x 12 mm Pan Hd.) ....,4 69 A42001060280 Quick Release Pin ........................................... 1 51 565108000 70 503511000 Clamp Plate ..................................................... 1 52 565105000 Miter Lock Plate............................................... 1 Shim................................................................. 2 71 A10003060180 53 545101000 Base................................................................. 1 72 A35071019300 Flat Washer (M10 x 19 x 3t)............................. 1 54 558105100 Table Spindle................................................... 1 73 545503000 Work Clamp Base............................................ 1 55 A35031025100 * Flat Washer(M10 x 25 x lt) ............................. 2 74 503507000 Spindle............................................................. 1 56 A36131020100 * SpringWasher (M10) "*STD852010................. 1 75 545504000 Thread Rod ...................................................... 1 67 A31703010008 * Nylon Lock Nut (M10)...................................... 1 76 A42001040240 Roll Pin ............................................................ 1 58 565102000 Miter Lock Plate............................................... 1 77 545502000 Work Clamp Knob ........................................... 1 59 A10003050120 60 565103000 78 A07910310000 79 511513000 * Screw(M5 x 12 mm Pan Hd.).......................... 1 Miter Scale....................................................... 1 * Sorew (M6 x 18 mm Pan Hd.).......................... 1 * 6 turn Hex Key ................................................. 1 Laser Glasses.................................................. 1 * Standard Hardware Item -- May Be Purchased Locally _' Available From DIv. g8 -- Source 980.00 *** Available At Your Nearest Sears Catalog Order or Retail Storo CRAFTSMAN COMPOUND MITER SAW - MODEL NUMBER 315.212350 11 7 9 13 5 C_ I \ 23 24 26 1 Figure B CRAFTSMAN COMPOUND MITER SAW - MODEL NUMBER 315.212350 The modelnumberwJll be found on a parts. plate attached to the motorhousing.Alwaysmentton the model numberIn all correspondenceregardingyour MITER SAW or when orderingrepair I I PARTS LIST FOR FIGURE B KEY NO. PART NUMBER DESCRIPTION QTY. KEY NO. PART NUMBER DESCRIPTION OTY. 1 A10003050250 * Screw [MS x 25 Pan Hd.)................................. 2 15 589010200 Pivot Shaft ....................................................... 1 2 565202000 Bevel Pivot....................................................... 1 16 A63000000061 O-Ring ............................................................. 1 3 565201000 Bevel PivotSupport......................................... 1 17 545205000 Stop Pin........................................................... 1 4 A36031221309 * SpringWasher (M12) **STD852012................. 2 18 $56500600 5 555331000 Stop Pin Assembly (IncludesKey Nos. 16-17) .............................. 1 6 19 589011308 Was_er............................................................. 1 A49010020056 Bivat 7 20 565203000 Bevel Pivot....................................................... 1 545202000 Bevel Scale...................................................... 1 8 $56500700 21 A30003006003 * Hex Nut (M6) "*STD840610 ............................. 2 Bevel PivotSupport Assembly (IncludesKey Nos. 3, 6-7, 15, 21-22) ............. 1 22 A01003060160 * Bolt (M6 x 16 mm Hax Hd.) ............................. 2 * Bolt(M12 x 35 mm Hex Hd.) ........................... 2 .................................. , ................... .....,...3 9 538327000 Spacer ............................................................. 2 23 A35030408080 Flat Washer(M4 x 8 x 0.6t) .............................. 2 10 545208000 Shaft ................................................................ 1 24 565204000 Bevel Indicator................................................. 2 11 565308000 TorsionSpring.................................................. 1 25 A35030410018 Flat Washer(M4 x 10 x lt) ............................... 2 12 A35031030300 Flat Washer(M10 x 30 x 3t)............................. 1 26 A10003040100 * Screw (M4 x 10 rnm Pan Hd.).......................... 2 13 A18003040080 Set Screw (M4 x 8 ram)................................... 1 14 565205000 Bevel Lock Knob ............................................. 1 * Standard Hardware Item - May Be Purchased Locally ** Available From Div, 98 - Source 980,00 CRAFTSMAN COMPOUND MITER SAW ~ MODEL NUMBER 315.212350 Note: For Laser Guide repairor replacement,contactyour nearest Sears ServiceCenter I I I 11 ro Figure C 7 17 CRAFTSMAN I COMPOUND MITER SAW - MODEL NUMBER 315.212350 he model numberwillbe found on a plate MITER SAW or when orderingrepair parts.attachedto the motorhousing.Alwaysmentionthe model number in all _orrespondence regardingyour J PARTS LIST FOR FIGURE C K_Y NO. PART NUMBER $56500200 DESCRIPTION Q't_Y. LowerBlade Guard Assembly (IncludesKey Nee. 2-15, 18, 21-23) ................ 1 KEY NO. PART NUMBER DESCRIPTION OTY. 15 558404007 16 A10003060185 * Screw (M6 x 18 mm Pan Hd.).......................... 1 17 565407000 Unk Bushing.................................................... 1 18 565408000 Link.................................................................. 1 Bushing............................................................ 1 2 538417000 RetainingRing................................................. 2 3 566407000 Roller............................................................... 2 4 503402000 * Screw (M5 x 8 mm Pan Hd.)............................ 4 19 A19001050080 * Screw with washer (M5 x 8 mm Pan Hd.) ....... 1 5 565404000 Lower Blade Guard ......................................... 1 2O 558407100 ShoulderScrew............................................... 1 6 503413000 PacJ.................................................................. 1 21 545405000 Bumper............................................................ 1 7 565411000 TensionRing.................................................... 1 22 565406000 Blade BoltCover ............................................. 1 8 503414000 Sponge ............................................................ 1 23 555410000 * Bolt (Hex Hd.) .................................................. 1 9 565405000 LowerGuard Plate ........................................... 1 24 558422100 Blade Bolt ........................................................ 1 10 A35031226023 Flat Washer(M12 x 26 x 2l) ............................. 1 25 558410100 Outer BladeWasher ........................................ 1 11 503407000 Sleeve.............................................................. 1 26 565409000 Inner Blade Washer......................................... 1 12 A35030616105 FlatWasher (M6 x "t6x lt) .............................. 2 27 13 A31703006000 "Lock Nut (M6).................................................. 1 28 $56500300 ArborAssembly............................................... 1 14 A10003060180 "Screw (M6 x 18 mm Pan Hd.).......................... 1 29 555512000 Laser Guide Bolt .............................................. 1 Saw Blade ....................................................... 1 * Standard Hardware Item - May Be Purchased Locally *" Available From Div. 98 - Soume 980,00 *** Complete Assortment Available At Your Nearest Seers Catalog Order or Retail Store CRAFTSMAN 14 COMPOUND 16 \ 12 MITER SAW- MODEL 36 NUMBER 315,212350 18 ' 'i/ SEE NOTE 19 10 26 29 6 26 "-" "" Figure D CRAFTSMAN J COMPOUND MITER SAW- MODEL NUMBER 315.212350 The model MITER SAW numberwillbe or when orderingrepair found on a plata parts.attached to the motorhousing.Alwaysmentionthe modelnumber In all correspondenceregardingyour I I PARTS LIST FOR FIGURE D KEY NO, == PART NUMBER DESCRIPTION QTY. KEY NO. PART NUMBER DESCRIPTION QTY. 565A05020 Dust ChuteAssembly (IncludesKey Nos. 2-5) ................................... 1 19 A18003080250 * Set Screw (MS x 25 ram)................................. 1 2O E07000846157 Cord Clamp ..................................................... 1 2 545324000 Stud ................................................................. 1 21 A45203030080 Partial Kay (3 x 3 x 8 ram) .............................. 1 3 555421000 TorsionSpring.................................................. 1 22 565313000 Motor Pulley .................................................... 1 4 565304000 Dust Chute....................................................... 1 23 A35030516108 Flat Washer (M5 x 16 x lt) ............................... 1 5 565303000 Dust Hood ....................................................... 1 24 A07013050120 * Bolt (M5 x 12 mm Soo. Hd.) ............................ 1 6 A10003050100 "Screw (M5 x 10 mm Pan Hd.).......................... 3 25 565314000 Belt (PJ506-6V)................................................ 1 7 545305000 Lock Pin Plate.................................................. 1 26 565315000 Belt Cover........................................................ 1 8 545302000 Arbor Lock Pin................................................. 1 27 A10003050180 * Screw (M5 x 18 mm Pan Hd.).......................... 3 9 545303000 Compression Spring........................................ 1 28 10 545304000 Felt................................................................... 1 565501000 Dust Bag.......................................................... 1 29 545501000 Dust Guide....................................................... 1 11 545330000 Weming Label .................................................. 1 12 555402000 Logo Plate ....................................................... 1 30 A18003060150 * Set Screw (M6 x 15 ram) ................................. 2 13 565318000 Data Plate ........................................................ 1 31 A07013060120 Bolt 0V16x 12 mm Soc. Hd.) ............................ 1 14 588005100 BrushCap........................................................ 2 32 A35030619150 Flat Washer (MS x 19 x 1.5t)............................ 1 15 588006100 BrushAssembly ............................................... 2 33 A45204040080 PareJlelKey (4 x 4 x 8 mm) .............................. 1 16 511353000 Warning Label.................................................. 1 34 565311000 ArborPulley..................................................... 1 17 545328000 CarryingHandle............................................... 1 35 565A04000 Motor Assembly.............................................. 1 18 A70003060250 * Screw (M6 x 25 mm Pan Hd.).......................... 2 983000-550 Operator's Manual * Standard Hardware Item - May Be Pumhased Locally ** Available From Div. 98 -- Source 980,00 NOTE: - The assembly shown represents an important part of the Double Insulated System. To avoid the possibility of alteration or damage to the system, service should be performed by your nearest Sears Repair Center. Contact your nearest Sears Catalog Order or Retail Store for Service Center Information. Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, rio matter who made it, no matter who sold itl For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installaUon of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME ® (I-80o-469-_63) Call anytime,day or night (U.S.A. and Canada) www.sears.com www.sears.ca Our Home For repair of carry-in items like vacuums, lawn equipment, and electronics, call or go on-line for the IocaUon of your nearest Sears Parts & Repair Center. 1-800-488-1222 Call anytime,day or night(U.S.A. only) www.sears.com To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears: 1-800-827-6655 (U.S.A.) Para pedir servicio de reparacibn a dornicilio, y para ordenar piezas: 1-888-SU-HOGAR _ 1-800-361-6665 (Canada) Au Canada pour serviceen fran_;ais: 1-800-LE-FOYEI_ c (1-888-784-6427) (1-800-533-6937) www.saars.ca 6EAR8 ® Registered Tredemm'k 1114Trademark I aM Senqlce M ark d Sears, R=_bud_ and Co. O M arca Reglstrada / _ Marca de FI, hdca / SMMarca de SGn,'Iclo de Surs, Roebud( _ Mc Marque de oommeroe / a_ Marque d_post_e de Sear_ Roebud_ and Co, zz z _. ©Seans. Roebud_ and Co.
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