Craftsman 315218061 User Manual TABLE SAW Manuals And Guides 1106062L
User Manual: Craftsman 315218061 315218061 CRAFTSMAN TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN TABLE SAW #315218061. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual
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AL PERATOR'S 10 in. TABLE SAW Model No. 315.218061 WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this product. Customer Help Line: 1-800-932-3188 Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Visit the Craftsman web page: www.sears.com/craftsman 987000-585 1-7-10 (REV:04) Save this manual Estates, for future IL 60179 reference USA ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase. Call 1-800-4-MY-HOME ® to arrange for free repair. If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase. This warranty applies only while this product is in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffrnan Estates, IL 60179 This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate. _IL WARNING: Read and understand all instruc- tions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. READ ALL INSTRUCTIONS [] KNOW YOUR POWER TOOL. Read the operator's manual carefully. Learn the saw's applications and limitations as well as the specific potential hazards related to this tool. [] GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WiTH GROUNDED SURFACES. For example, pipes, radiators, ranges, refrigerator enclosures. [] KEEP GUARDS IN PLACE and in good working order. [] REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. [] KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation. [] DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit. [] KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating. [] MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removing starter keys. [] DON'T FORCE TOOL. It will do the job better and safer at the feed rate for which it was designed. [] USE RIGHT TOOL. Don't force the tool or attachment to do a job it was not designed for. Don't use it for a purpose not intended. [] USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. [] DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair. [] ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impactresistant lenses, they are NOT safety glasses. [] SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and frees both hands to operate tool. [] DON'T OVERREACH. balance at all times. Keep proper footing and [] MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. [] DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected. [] AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool. [] USE RECOMMENDED ACCESSORIES. Consult the operator's manual for recommended accessories. The use of improper accessories may risk injury. [] NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. [] CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury. [] USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of blade or cutter only. [] NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don't leave tool until it comes to a complete stop. [] PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty. [] PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation. [] DO NOT ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord from heat, oil, and sharp edges. [] WHEN OPERATING A POWER TOOL OUTSIDE, USE AN OUTDOOR EXTENSION CORD MARKED "W=A" OR "W". These cords are rated for outdoor use and reduce the risk of electric shock. [] ALWAYS KEEP THE BLADE GUARD AND RIVING KNIFE/SPREADER/SPLITTER IN PLACE and in working order. [] KEEP BLADES CLEAN, SHARP, AND WITH SUFFICIENT SET. Sharp blades minimize stalling and kickback. [] KEEP HANDS AWAY FROM CUTTING AREA. Keep hands away from blades. Do not reach underneath [] work or around or over the blade while blade is rotating. Do not attempt to remove cut material when blade is moving. BLADE COASTS AFTER BEING TURNED OFF. [] NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes. [] INSPECT TOOL CORDS PERIODICALLY. If damaged, have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade. [] INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged. [] GROUND ALL TOOLS. If tool is equipped with threeprong plug, it should be plugged into a three-hole electrical receptacle. [] CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded. [] USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. [] DO NOT MODIFY the plug provided, if it will not fit the outlet, have the proper outlet installed by a qualified electrician. [] KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when clean- [] GUARD AGAINST KICKBACK. Kickback occurs when the blade stalls rapidly and workpiece is driven back towards the operator. It can pull your hand into the blade resulting in serious personal injury. Stay out of blade path and turn switch off immediately if blade binds or stalls. [] USE RIP FENCE. Always use a fence or straight edge guide when ripping. [] SUPPORT LARGE PANELS. To minimize risk of blade pinching and kickback, always support large panels. ing. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool. [] STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. [] DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center. [] USE ONLY CORRECT BLADES. Do not use blades with incorrect size holes. Never use blade washers or blade bolts that are defective or incorrect. The maximum blade capacity of your saw is 10 in. (254 mm). [] BEFORE MAKING A CUT, BE SURE ALL ADJUST= MENTS ARE SECURE. [] BE SURE BLADE PATH IS FREE OF NAILS. Inspect for and remove all nails from lumber before cutting. [] NEVER TOUCH BLADE or other moving parts during use. [] NEVER START A TOOL WHEN ANY ROTATiNG COMPONENT IS IN CONTACT WiTH THE WORKPIECE. [] DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDiCATiON. [] WHEN SERVICING use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. [] USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory. [] DOUBLE CHECK ALL SETUPS. Make sure blade is tight and not making contact with saw or workpiece before connecting to power supply. [] REMOVE ALL FENCES AND AUXILIARY TABLES before transporting saw. Failure to do so can result in an accident causing possible serious personal injury. [] ALWAYS USE BLADE GUARD, RIVING KNIFE/ SPREADER/SPLITTER, AND ANTI-KICKBACK PAWLS on all "through-sawing" operations. Throughsawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. Keep the blade guard down, the antikickback pawls down, and the riving knife/spreader/ splitter properly aligned to the saw blade. [] ALWAYS SECURE WORKfirmlyagainstripfence, miterfence,or mitergauge. [] ALWAYS USE A PUSH STICK FOR RIPPING NARROW STOCK. A push stick is a device used to push a workpiece through the blade instead of using your hands. Size and shape can vary but the push stick must always be narrower than the workpiece to prevent the push stick from contacting the saw blade. When ripping narrow stock, always use a push stick, so your hand does not come close to the saw blade. Use a featherboard and push blocks for non-through cuts. [] NEVER perform any operation "freehand" which means using only your hands to support or guide the workpiece. Always use either the rip fence or miter fence to position and guide the work. [] NEVER stand or have any part of your body in line with the path of the saw blade. [] NEVER reach behind, over, or within three inches of the blade or cutter with either hand for any reason. [] MOVE THE RIP FENCE out of the way when cross cutting. c) Keeping riving knife/spreader/splitter, anti-kickback pawls, and blade guard in place and operating. d) Not releasing the work before it is pushed all the way past the saw blade using a push stick. e) Not ripping work that is twisted or warped or does not have a straight edge to guide along the fence. [] AVOID AWKWARD OPERATIONS AND HAND POSiTiONS where a sudden slip could cause your hand to move into the cutting tool. [] USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory. [] MAKE SURE THE WORK AREA HAS AMPLE LIGHT= ING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using the table saw. [] ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to power supply. [] THIS TOOL should have the following markings: [] NEVER use rip fence as cutoff gauge when cross cutting. a) [] NEVER attempt to free a stalled saw blade without first turning the saw OFF and disconnecting the saw from the power source. [] PROVIDE ADEQUATE SUPPORT to the rear and sides of the saw table for wide or long work pieces. Use a sturdy "outrigger" support if a table extension more than 24 inches long is attached to the saw. [] AVOID KICKBACKS by: b) Keeping rip fence parallel to the saw blade. ,_k WARNING: d) Use a push stick when required. e) Pay particular attention to instructions on reducing risk of kickback. f) g) (work thrown back toward you) a) Keeping blade sharp. Wear eye protection. b) Use saw blade guard and riving knife/spreader/ splitter for every operation for which it can be used, including all through sawing. c) Keep hands out of the line of saw blade. Do not perform any operation freehand. Never reach around or over the saw blade. [] SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also. Some dust created by power sanding, sawing, grinding, drilling, and other construction contains chemicals known to cause cancer, birth defects or other reproductive chemicals are: • activities harm. Some examples of these lead from lead-based paints, crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Someofthefollowingsymbolsmaybeusedonthistool.Pleasestudythemandlearntheirmeaning.Properinterpretationofthesesymbolswillallowyouto operatethetool betterandsafer. A Safety Alert Indicates a potential personal injury hazard. @ Read Operator's Manual To reduce the risk of injury, user must read and understand operator's manual before using this product. 0 Eye Protection Always wear eye protection Z87.1. No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. Wet Conditions Alert Do not expose to rain or use in damp locations. @ @ ® marked to comply with ANSI .i Pinch Warning Always watch for movement paying extra attention potential areas where pinching could occur. V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power Minutes Time Alternating Current Type of current Direct Current Type or a characteristic no No Load Speed Rotational speed, at no load [] Class II Construction Double-insulated Per Minute Revolutions, strokes, surface speed, orbits etc., per minute min .../min 6 to of current construction Thefollowingsignalwordsandmeanings areintendedto explainthe levelsof riskassociated withthisproduct. SYMBOL SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous result in minor or moderate injury. situation, which, if not avoided, may CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in property damage. SERVICE ,_k Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts. ,_ WARNING: To avoid serious personal injury, do not attempt to use this product until you read thoroughly and understand completely the operator's manual. Save this operator's manual and review frequently for continuing safe operation and instructing others who may use this product. WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1. SAVE THESE INSTRUCTIONS EXTENSION CORDS SPEED Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used. GROUNDING 2.1-3.4 Cord Length 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0 Wire Size (A.W.G.) 25' 16 16 16 16 14 14 50' 16 16 16 14 14 12 100' 16 16 14 12 10 -- INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. _*Ampere rating (on tool data plate) 0-2.0 AND WIRING The no-load speed of this tool is approximately 5,000 r/min. (RPM). This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor's horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. **Used on 12 gauge - 20 amp circuit. _ NOTE: AWG = American Wire Gauge Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation. A WARNING: Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Repair or replace a damaged or worn cord immediately. This tool is intended for use on a circuit that has an outlet like the one shown in figure 1. It also has a grounding pin like the one shown. WARNING: Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury. ELECTRICAL Improper installation of the ground- ing plug can result in a risk of electric shock. When repair or replacement of the cord is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire. When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters "WA" or "W" on the cord's jacket. A WARNING: CONNECTION This tool is powered by a precision built electric motor. It should be connected to a power supply that is 120 volts, AC only (normal household current), 60 Nz. Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply. GROUNDING PiN 120V GROUNDED OUTLET Fig. 1 8 Anti=KickbackPawls Non=Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece. (radial arm and table saws} A device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation. Pilot Hole (drill presses) A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately. Arbor The shaft on which a blade or cutting tool is mounted. Bevel Cut Push Blocks and Push Sticks Devices used to feed the workpiece through the saw blade during cutting operations. A push stick (not a push block) should be used for narrow ripping operations. These aids help keep the operator's hands well away from the blade. A cutting operation made with the blade at any angle other than 90 ° to the table surface. Chamfer A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90 °. Resaw A cutting operation to reduce the thickness of the workpiece to make thinner pieces. Compound Cut A cross cut made with both a miter and a bevel angle. Cross Cut A cutting or shaping operation made across the grain or the width of the workpiece. Resin A sticky, sap-based substance that has hardened. Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute. Cutter Head (planers and jointers) A rotating piece of adjustable blades. The cutter head removes material from the workpiece. Dado Cut Ripping or Rip Cut A cutting operation along the length of the workpiece. A non-through cut which produces a square-sided notch or trough in the workpiece (requires a special blade). Featherboard Riving Knife/Spreader/Splitter (table saws} A metal piece, slightly thinner than the blade, which helps keep the kerf open and also helps to prevent kickback. A device used to help control the workpiece by guiding it securely against the table or fence during any ripping operation. Saw Blade Path The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade. Set FPM or SPM Feet per minute (or strokes per minute), used in reference to blade movement. Freehand Performing a cut without the workpiece being guided by a fence, miter gauge, or other aids. The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade. Snipe (planers} Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported. Gum A sticky, sap-based residue from wood products. Heel Alignment of the blade to the fence. Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece. Throw=Back Kerr The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut. Kickback A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator. Leading End The end of the workpiece The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being placed inadvertently in contact with the blade. Workpiece or Material The item on which the operation is being done. Worktable Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation. pushed into the tool first. Miter Cut A cutting operation made with the workpiece at any angle to the blade other than 90 °. 9 PRODUCT SPECiFiCATiONS Blade Arbor .............................................................. 5/8 in. Blade Diameter .......................................................... Blade Tilt ................................................................. 10 in. 0 ° - 45 ° Net Weight without Leg Stand ............................. Net Weight with Leg Stand ................................... Rating ............................................... 61.5 Ibs. 82.5 Ibs. SPREADER 120 V, AC only, 60 Hz Input .................................................................... 15 Amps. No Load Speed .................................... 5,000 r/min. (RPM) Cutting Depth at 0°: .............................................. 3-1/2 in. Cutting Depth at 45°: ............................................ 2-1/2 in. BLADE GUARD ANTI-KICKBACK PAWLS RiP FENCE TABLE EXTENSION SLiDiNG MITERTABLE OUTFEED SUPPORT MITER FENCE SCALE LOCKINGLEVER TABLETiLT HANDLE MITER SCALE SWITCH BEVEL iNDiCATOR STORAGE BRACKET(S) BEVEL SCALE FRONT RAiL BEVEL LOCKING LEVER HEIGHT/BEVEL ADJUSTINGHANDWHEEL LEVELING FOOT Fig. 2 10 KNOWYOURTABLESAW LEG STAND - Attached to the table saw base, the leg stand opens and closes with ease. See Figure 2. MITER FENCE WITH ADJUSTING CLAMP KNOB - The fence attaches to the sliding miter table and can be angled for miter and compound miter cuts as well as straight cuts such as cross cuts and bevel cross cuts. With the Iocator pin in place, this knob locks the miter fence to the sliding miter table at the desired cutting angle. The safe use of this product requires an understanding of the information on the tool and in this operator's manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules. ADJUSTING CLAMP - This clamp locks the miter fence at the desired cutting angle. ANTI-KICKBACK PAWLS - Kickback is a hazard in which MOTOR - The powerful induction motor, with capacitor start and V-belt drive, is housed in a sturdy steel base. RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the locking lever. Grooves run along the top and sides of the rip fence for use with optional clamps and accessories. the workpiece is thrown back toward the operator. The teeth on the anti-kickback pawls point away from the workpiece. If the workpiece should be pulled back toward the operator, the teeth dig into the wood to help prevent or reduce the possibility of kickback. SCALE - Located on the front rail, the easy-to-read provides precise measurements for rip cuts. BEVEL SCALE - The easy-to-read scale on the front of the cabinet shows the exact blade angle. SLIDING MITER TABLE - The sliding miter table moves allowing the operator to slide the workpiece across the saw table. BLADE - This saw is provided with a 36-tooth, 10 in. carbide blade. The blade is raised and lowered with the height/bevel adjusting handwheel. Bevel angles are locked with the bevel locking lever. _IL WARNING: scale SLIDING TABLE EXTENSIONS - Located on the left side of the saw table, this table extension gives the operator additional support when cutting wide workpieces. Do not use blades rated less than the SPREADER - A metal piece of the blade guard assembly, slightly thinner than the saw blade, which helps keep the kerr open and prevent kickback. speed of this tool. Failure to heed this warning could result in personal injury. BLADE GUARD - Always keep the blade guard down over the saw blade for through-sawing cuts. SWITCH ASSEMBLY - This saw has an easy access power switch located below the front rail. To lock the switch in the off position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool. BEVEL LOCKING LEVER - This lever, placed just under the saw table surface on the front of the cabinet, locks the angle setting of the blade. HEIGHT/BEVEL ADJUSTING HANDWHEELLocated on the front of the cabinet, use this handwheel to lower and raise the blade for height adjustments or blade replacement. This handwheel also makes the adjustment for bevel angles easy. 11 OPERATING A COMPONENTS The upper portion of the blade projects up through the table and is surrounded by an insert called the throat plate. The height of the blade is set with a handwheel on the front of the cabinet. To accommodate wide panels, the saw table has rails on each side. Detailed instructions are provided in the Operation section of this manual for the basic cuts: cross cuts, miter cuts, bevel cuts, and compound cuts. A The sliding miter table assembly is used for cross cutting operations. The miter fence is easily adjusted to cut wood at an angle by loosening the adjusting clamp, setting the fence to the miter scale, and retightening the clamp. The sliding miter table, which rests on a base mounted on the rails, can be repositioned along the rails for wide work. It can be reversed so the projecting base is in the back and can be moved from the left side to the right side as needed. With the miter fence removed, the miter table offers additional support for other operations such as ripping. A WARNING: ALWAYS remove the switch key when the tool is not in use and keep it in a safe place. In the event of a power failure, turn the switch off ( O } and remove the key. This action will prevent the tool from accidentally starting when power returns. WARNING: ALWAYS make sure your workpiece is not in contact with the blade before operating the switch to start the tool. Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious personal injury. WARNING: To reduce the risk of accidental starting, ALWAYS make sure the switch is in the off ( O ) position before plugging tool into the power source. SWITCH ON The rip fence is used to position work for lengthwise cuts. A scale on the front rail shows the distance between the SWITCH OFF ( rip fence and the blade. It is very important to use the blade guard assembly for all through-sawing operations. The blade guard assembly includes: riving knife/spreader/splitter, anti-kickback pawls, and plastic blade guard. POWER SWITCH See Figure 3. This saw is equipped with a power switch that has a built-in locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and others. SWITCHKEY TO TURN YOUR SAW ON: [] With the switch key inserted into the switch, lift the switch button to turn on ( I ). TO TURN YOUR SAW OFF: [] Press the switch button down to turn off ( O ). TO LOCK YOUR SAW: [] Press the switch button down. [] Remove the switch key from the switch and store in a safe, secure location. SWITCHIN LOCKEDPOSITION Fig. 3 12 BLADES ,_IL WARNING: For maximum performance, it is recommended that you use the Craftsman 36-tooth, 10 in. carbide combination blade provided with your saw. Additional blade styles of the same high quality are available for specific operations such as ripping. Your local dealer can provide you with complete information. Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury. The following tools (not included or drawn to scale) are needed for assembly and alignment: COMBINATION SQUARE FLATHEAD SCREWDRIVER Fig. 4 13 Thefollowingitemsareincludedwithyourtablesaw: B J I F Fig. 5 A. Rip Fence .................................................................................................................................................................... 1 B. Large Blade Wrench .................................................................................................................................................... C. Small Blade Wrench .................................................................................................................................................... 1 1 D. Elbow ........................................................................................................................................................................... 1 E. Dust Bag ...................................................................................................................................................................... 1 R Bevel Handle Assembly .............................................................................................................................................. 1 G. Miter Fence with Miter Fence Holder and Adjusting Clamp Knob .............................................................................. 1 H. Blade Guard with Spreader and Anti-Kickback 1 Pawls ................................................................................................ I. Hex Key ....................................................................................................................................................................... 14 1 UNPACKING A WARNING: To avoid serious personal injury, always make sure the table saw is securely mounted to a workbench or an approved leg stand. NEVER operate the saw on the floor. This product requires assembly. [] Carefully lift saw from the carton and place it on a level work surface. NOTE: This tool is heaw. To avoid back injury, keep your knees bent and lift with your legs, not your back, and get help when needed. MOUNTING This tool comes mounted to a leg stand. If you chose to remove the leg stand, the table saw must be mounted to a firm supporting surface such as a workbench or leg stand. Four bolt holes have been provided in the saw's base for this purpose. Each of the four mounting holes should be bolted securely using 3/8 in. machine bolts, lock washers, and hex nuts (not included). Bolts should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench. Tighten all four bolts securely. WARNING: Do not use this product if any parts on the Loose Parts List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury. [] Inspect the tool carefully to make sure no breakage or damage occurred during shipping. Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor before operating. [] Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool. NOTE: Remove the foam block from between the saw's housing and the motor by first beveling the blade (see page 23). [] The saw is factory set for accurate cutting. After assembling it, check for accuracy. If shipping has influenced the settings, refer to specific procedures explained in this manual. TO INSTALL THE BEVEL HANDLE See Figure 6. A ASSEMBLY [] Lift the end cap off the bevel handle assembly using a flat blade screwdriver. [] [] If any parts are damaged or missing, please call 1-800-932-3188 for assistance. A HOLES Hold the nylon nut securely and turn the screw counterclockwise to remove the nut completely. NOTE: Do not remove the screw from the handle or the washer from the end of the screw. WARNING: If any parts are damaged or missing, do not operate this tool until the missing parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury. NUT WARNING: Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. A A A WARNING: Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury. WARNING: Do not lift the saw without help. Hold it close to your body. Keep your knees bent and lift with your legs, not your back. Ignoring these precautions can result in back injury. SCREW HEIGHT/BEVEL ADJUSTING HANDWHEEL WARNING: Never stand directly in line with the blade or allow hands to come closer than 3 in. to the blade. Do not reach over or across the blade. Failure to heed this warning can result in serious personal injury. BEVEL HANDLE END CAP Fig. 6 15 [] Placethenylonnutintotherecessedholeontheback ofthe height/bevel adjustinghandwheel andholdin place. [] Slidethe handle,screw,andwasherintotheholeon theheight/bevel adjustinghandwheel. [] Usinga flatheadscrewdriver, turnthe screwclockwise andtightenin place. [] Pushtheendcapbackinplaceontheendof the handle. TO OPEN/CLOSE LEG STAND (SET-UP/TEAR DOWN) SET-UP TEAR DOWN THE See Figure 7. To open (set-up) the leg stand: 2 [] Stejp_!: With the saw table on end and standing to the side, use your left hand to pull the leg stand latch towards you. [] Step__2:Once the leg stand is released from the table saw base, ease the legs of the stand down. [] Stejp__3:Grasp the upper leg support below the saw cabinet. [] Stejp__4_: Keeping your left hand clear of the leg stand, pull the leg stand up until it locks into place. 3 [] Ste__5_:With the left hand firmly on the table tilt handle, grasp the leg stand with your right hand. [] Steps 6 and 7: Push the leg stand towardstheground with your right hand and pull in the same direction with your left hand until the table saw is in an upright position. To close (tear down) the leg stand: [] Step_ 1: Standing to the side of the table saw, grasp the table tilt handle with your left hand. [] Step_2: Tilt the table saw to your left and grab the leg just below the leveling foot. [] Step- 3: Lower the saw to the floor until it is balanced on end. [] Step__4:Using your left hand, release the leg stand latch. [] Steps 5 and 6: Once the leg stand is released from the table saw base, ease the legs of the leg stand toward the floor. [] Step- 7: Lift the lower leg of the leg stand until it locks in place. TO SECURE/LEVEL 6 THE SAW With the leg stand open and the table saw resting on a flat, level surface, the saw should not move or rock from side to side. If the saw rocks from side to side, the leveling foot needs adjusting until the leg stand is balanced. [] Turning clockwise will lower the foot. [] Turning counterclockwise will raise the foot. 7 Fig. 7 16 TO STORE THE TABLE SAW ACCESSORIES TO MOVE THE LEG STAND See Figures 8 - 9. See Figure 10. The table saw has two convenient storage areas (one on either side of the saw cabinet) specifically designed for the saw's accessories. To move the leg stand: [] Holding the leg stand firmly, pull the leg stand toward you until the leg stand and saw are balanced on the wheels. When not in use, store the accessories securely by snapping each accessory in place. [] Push the saw to the desired location then either open the leg stand for immediate saw operation or store the saw in a dry environment. BLADE WRENCHES "qL MITER FENCE Fig. 10 TO REMOVE/REPLACE STORAGE HOOK THE THROAT PLATE See Figure 11. Fig. 8 [] Lower the blade by turning the height/bevel adjusting handwheel counterclockwise. [] Loosen the screws in the throat plate. [] Lift the throat plate from the saw. [] To reinstall the throat plate, align the holes in the throat plate with the holes in the saw table. [] Retighten the screws, being careful not to overtighten, which can cause the throat plate to bow or bend. NOTE: Securely tighten throat plate screws. Do not allow the throat plate to bow up above the table surface. oSCREW SAW TABLE RiP FENCE Fig. 9 THROAT Fig. 11 17 TO CHECK SAW BLADE iNSTALLATiON TO INSTALL MITER FENCE See Figure 12. See Figure 13. _, [] Remove the miter fence from the miter fence storage on the side of the saw cabinet. CAUTION: To work properly, the saw blade teeth must point down toward the front of the saw. Failure to do so could cause damage to the saw blade, the saw, or the workpiece. [] To install the miter fence to the sliding miter table, loosen the adjusting clamp knob so the bolt has enough clearance to slide into the table slot. NOTE: Arbor shaft has left hand threads. NOTE: If the miter fence holder is not installed, slide the tabs into the grooves in the miter fence. [] Lower the saw blade and remove the throat plate. [] Make sure the bevel locking lever is securely pushed to the left. Raise the saw blade to its full height by turning the height/bevel adjusting handwheel clockwise. Mount the miter fence to the miter table by installing the Iocator pin (below the miter fence) into holes "A" or "B'. At the same time, place the attachment bolt in the slot. To loosen the blade: [] Using the smaller blade wrench, place the flat open end on the flats on the arbor shaft. [] Properly adjust the miter indicator to the scale on the end of the fence opposite the Iocator pin. [] Insert the closed end of the larger blade wrench over the hex nut. Holding both wrenches firmly, pull the larger wrench forward to the front of the machine. [] Retighten the adjusting clamp knob. To tighten the blade: [] Using the smaller blade wrench, place the flat open end into the flats on the arbor shaft. MITER FENCE MITER FENCE HOLDER ADJUSTINGCLAMP KNOB MITER INDICATOR [] Insert the closed end of the larger blade wrench over the hex nut. Holding both wrenches firmly, push the larger wrench to the back of the machine. Make sure the blade nut is securely tightened. Do not overtighten. ATTACHMENT BOLT TABLE SLOT LOCATOR [] Reinstall the throat plate. [] Check all clearances for free blade rotation. LARGE BLADEWRENCH WRENCH QUICKSTOP HOLE"A" HOLE"B" Fig. 13 Fig. 12 18 TO INSTALL BLADE GUARD FLAT WASHER ASSEMBLY See Figure 14. Proper installation of the blade guard assembly means that the saw blade and spreader are in alignment. ALWAYS align the spreader to the saw blade prior to turning on the table saw. [] Lower the blade. [] Loosen the wing nut and slide the spreader between the mounting plate and flat washer. Partially retighten the wing nut. [] Check the blade and spreader alignment. STARWASHER WING NUT ANTI-KICKBACK PAWLS I NOTE: Blade alignment with the spreader can be adjusted for different blade widths. Refer to: To Check, and Align the Spreader, Saw Blade, and Blade Guard Assembly in the Adjustment section. Check the blade guard assembly for clearances and free movement. SPREADER [] Tighten wing nut securely. MOUNTING PLATE NOTE: If the wing nut and washers are completely removed, reinstall in the following order: flat washer, star washer, and wing nut. TO INSTALL Fig. 14 DUST CHUTE DUST BAG See Figure 15. [] Slide the elbow inside the dust chute on the back of the table saw. [] Slide the dust bag into the elbow. ELBOW NOTE: For efficient operation, empty the dust bag before it is half full. This will permit better air flow through the bag. DUST BAG Fig. 15 ,& WARNING: A Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe WARNING: Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury. injury. A WARNING: Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury. _1_ WARNING: Although many of the illustrations in this manual are shown with the blade guard removed for clarity, do not operate the saw without the blade guard unless specifically instructed to do so. 19 APPLICATIONS Youmayusethistoolforthepurposeslistedbelow: [] Straightlinecuttingoperations suchascrosscutting, ripping,mitering,beveling, andcompoundcutting [] Dadoor moldingcutswithoptionalaccessories [] Cabinetmakingandwoodworking NOTE:Thistablesawis designedto cutwoodandwood composition productsonly. BASIC OPERATION [] Always use the rip fence when rip cutting and the miter fence when cross cutting. This helps prevent twisting the wood in the cut. [] Always use clean, sharp, and properly-set Never make cuts with dull blades. [] To avoid pinching the blade, support the work properly before beginning a cut. [] When making a cut, use steady, even pressure. Never force cuts. OF THE TABLE SAW [] Do not cut wet or warped lumber. The 3-prong plug must be plugged into a matching outlet that is properly installed and grounded according to all local codes and ordinances. Improper connection of the equipment can result in electric shock. Do not modify the plug if it will not fit the outlet. Have the correct outlet installed by a qualified electrician. Refer to the Electrical section in this manual. CAUSES [] Always hold your workpiece firmly with both hands or with push sticks. Keep your body in a balanced position to be ready to resist kickback should it occur. Never stand directly in line with the blade. [] Use the right type of blade for the cut being made. CUTTING AIDS See Figure 16. OF KICKBACK Push sticks are devices used for safely pushing a workpiece through the blade. They can be made in various sizes and shapes from scrap wood and used in a specific project. The stick must be narrower than the workpiece, with a 90 ° notch in one end and shaping for a grip on the other end. Kickback can occur when the blade stalls or binds, kicking the workpiece back toward you with great force and speed. If your hands are near the saw blade, they may be jerked loose from the workpiece and may contact the blade. Kickback can cause serious injury. Use precautions to avoid the risks. A push block has a handle fastened by recessed screws from the underside. Use it on non-through cuts. Kickback can be caused by any action that pinches the blade in the wood such as: [] Making a cut with incorrect blade depth CAUTION: Be sure the screws in a push block are recessed to avoid damaging the saw or workpiece. [] Sawing into knots or nails in the workpiece [] Twisting the wood while making a cut [] Failing to support work [] Forcing a cut [] Cutting warped or wet lumber [] Using the wrong blade for the type of cut [] Not following correct operating procedures PUSH STICKS [] Misusing the saw [] Failing to use the anti-kickback [] Cutting with a dull, gummed-up, blade AVOIDING blades. pawls or improperly set KICKBACK [] Always use the correct blade depth setting. The top of the blade teeth should clear the workpiece by 1/8 in. to 1/4 in. [] Inspect the work for knots or nails before beginning a cut. Knock out any loose knots with a hammer. Never saw into a loose knot or nail. 20 FEATHERBOARD HOW TO MOUNT See Figure 18. A featherboard is a device used to help control the workpiece by guiding it securely against the table or fence. Featherboards are especially useful when ripping small workpieces and for completing non-through cuts. The end is angled with a number of short kerfs to give a friction hold on the workpiece and locked in place on the table with a C-clamp. Test to ensure it can resist kickback. ,_ WARNING: A FEATHERBOARD Remove the adjusting clamp knob, bolt, and washer from the miter fence holder. Place the bolt through one of the holes in the featherboard. Positioning the featherboard will depend on the placement of the bolt and the position of the sliding miter table on the rails. Place the washer on the bolt and attach the adjusting clamp knob, loosely. Position the featherboard with the hex head of the bolt in the miter table slot but do not tighten. Completely lower the saw blade. Position the rip fence to the desired adjustment for the cut to be performed and lock. Place the workpiece against the fence and over the saw blade area. Adjust the featherboard to apply resistance to the workpiece just forward of the blade. Securely tighten the adjusting clamp knob to secure the featherboard in place. Attach a C-clamp to further secure the featherboard to the edge of the sliding miter table. Place the featherboard against the uncut portion of the workpiece to avoid kickback that could cause serious personal injury. HOW TO MAKE A FEATHERBOARD See Figure 17. The featherboard is an excellent project for the saw. Select a solid piece of lumber approximately 3/4 in. thick, 3-5/8 in. wide and 18 in. long. Mark the center of the width on one end of the stock. Miter one-half of the width to 30 ° and miter the other half of the same end _1_ WARNING: Do not locate the featherboard to the rear of the workpiece. If positioned improperly, kickback can result from the featherboard pinching the workpiece and binding the blade in the saw kerf. Failure to heed this warning can result in serious personal injury. to 45 ° (see page 30 for information on miter cuts). Mark the board from the point at 6 in., 8 in., 10 in., and 12 in. Drill a 3/8 in. hole at the 8 in., 10 in., and 12 in. marks. Prepare the saw for ripping as discussed on page 29. Set the rip fence to allow approximately a 1/4 in. "finger" to be cut in the stock. Feed the stock only to the mark previously made at 6 in. Turn the saw OFF ( O ) and allow the blade to completely stop rotating before removing the stock. Reset the rip fence and cut spaced rips into the workpiece to allow approximately 1/4 in. fingers and 1/8 in. spaces between the fingers. PUSH BLOCK FEATHERBOARD PUSH STICK II 3-5/8 in. I B 3/4 in. _12 in. --18 in. Fig. 17 21 TYPESOF CUTS See Figure 19. There are six basic cuts: 1) the cross cut, 2) the rip cut, 3) the miter cut, 4) the bevel cross cut, 5) the bevel rip cut, and 6) the compound (bevel) miter cut. All other cuts are combinations of these basic six. Operating procedures for making each kind of cut are given later in this section. _IL CROSSCUT WARNING: Always make sure the blade guard and anti-kickback pawls are in place and working properly when making these cuts to avoid possible injury. ® Cross cuts are straight 90 ° cuts made across the grain of the workpiece. The wood is fed into the cut at a 90 ° angle to the blade, and the blade is vertical. RiP CUT Rip cuts are made with the grain of the wood. To avoid kickback while making a rip cut, make sure one side of the wood rides firmly against the rip fence. ® Miter cuts are made with the wood at any angle to the blade other than 90 °. The blade is vertical. Miter cuts tend to "creep" away from the miter fence during cutting. This can be controlled by holding the workpiece securely against the miter fence. ,_ MITER CUT o WARNING: Always use a push stick when cutting small pieces of wood, and also to finish the cut when ripping a long narrow piece of wood, to prevent your hands from getting close to the blade. BEVELCROSSCUT Bevel cuts are made with an angled blade. Bevel cross cuts are across the wood grain, and bevel rip cuts are with the grain. The rip fence must always be on the right side of the blade for bevel rip cuts. ® Compound (or bevel) miter cuts are made with an angled blade on wood that is angled to the blade. Be thoroughly familiar with making cross cuts, rip cuts, bevel cuts, and miter cuts before trying a compound miter cut. CUTTING BEVELRiP CUT TIPS Dado and rabbet cuts are non-through cuts which can be either rip cuts or cross cuts. Carefully read and understand all sections of this operator's manual before attempting any operation. _IL WARNING: ® COMPOUND(BEVEL)MITER CUT Fig. 19 Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury. [] The kerf (the cut made by the blade in the wood) will be wider than the blade to avoid overheating or binding. Make allowance for the kerf when measuring wood. [] Make sure the kerr is made on the waste side of the measuring line. 22 [] Cut the wood with the finish side up. [] Knock out any loose knots with a hammer before making the cut. [] Always provide proper support for the wood as it comes out of the saw. TO CHANGE BLADE DEPTH CHECKING SLIDING MITER TABLE AND MAKING ADJUSTMENTS See Figure 20. The blade depth should be set so that the outer points of the blade are higher than the workpiece by approximately 1/8 in. to 1/4 in. but the lowest points (gullets) are below the top surface. TO POSITION THE SLIDING See Figures 22 - 23. TABLE A slide bolt is located on the front of the saw between the saw table and the front scale. When the arrows on both [] Push the bevel locking lever to the left for elevation mode. [] MITER the saw table and sliding table are aligned, this bolt slides through the holes in both tables locking them into a fixed position. Raise the blade by turning the height/bevel adjusting handwheel counterclockwise or lower it by turning the handwheel clockwise. The sliding table has three positions providing additional front support when working with larger workpieces. Always lock the sliding table when not in use. GULLET To unlock the sliding miter table: [] Lift the tab on the slide bolt and move the bolt to the far left. [] Lock the bolt into position by pushing the tab down and into the far left-hand notch. To lock the sliding miter table: [] Lift the tab and slide the bolt through both tables. [] Lock the bolt into position by pushing the tab down and into the notch. NOTE: When moving the miter base, keep hands and fingers out of areas where they may be pinched. Pull the miter base into position with fingers extended and using only your thumb as shown in figure 23. Fig. 20 TO CHANGE BLADE ANGLE See Figure 21. [] Unplug the saw. [] Push the bevel locking lever to the left for angle mode. [] To angle the blade, push the height/bevel adjusting handwheel into the cabinet to engage bevel gear, and turn the handwheel until the bevel indicator shows the correct angle. [] Return the bevel locking lever securely to the right to lock the angle, while holding the height/bevel adjusting handwheel in place. SLOTSFOR LOCKING MITERTABLE Fig. 22 BEVEL' INDICATOR HEIGHT/BEVEL ADJUSTING HANDWHEEL BEVEL LOCKINGLEVER Fig. 21 23 E [} Fig. 23 TO CHECK MITER BASE PARALLELISM See Figures 24 - 25. [] Unplug the saw. [] Set saw up as if you were preparing to make a cut. Tighten rail clamps, miter locking clamps, adjusting clamp knob, etc. Fig. 24 [] Slide miter table (A) to the front of miter base (B) as far as it will go. Place a reference mark (C) near the end of the miter table as shown in figure 24. NOTE: Front of miter base is on infeed side of saw. [] Place a reference mark on one of the blade teeth (D) and rotate the blade (E) so that the reference mark on the blade is at the front of the throat plate. [] Place a framing square (G) against the blade and align with reference mark on miter table. Measure the distance between the blade and the edge of miter table. E \ NOTE: Place framing square between carbide teeth and measure from blade. This step will insure framing square is square against blade from the front to back of blade. [] Remove framing square and slide miter table to the rear of miter base as far as it will go. [] Rotate the blade so the reference mark on the blade is at the rear of the throat plate. Measuring from the same mark on the blade at the rear will eliminate the effect of blade wobble. [] Place framing square against the blade and align with the same reference mark on the miter table. Measure the distance between the blade and the edge of the miter table at the rear. [] Compare whether the front and rear measurements are the same. If they are the same, proceed with checking the miter fence alignment. If not, this indicates the miter base needs aligning. Miter base must then be adjusted before checking miter fence alignment. See To Adjust The Miter Table Base section that follows. B Fig. 25 24 TO ADJUST THE MITER See Figure 26. TABLE TO CHECK BASE Remember: Check all settings before loosening screws for the following procedures. Once screws have been loosened, these settings must be reset. ALIGNMENT NOTE: The quick-stop is not necessary for this checking procedure. However, you may want to check and adjust it to 0 ° at this time. See the To Adjust QuickStop section that follows. [] Push the sliding miter table to the back and loosen the right-front screw from beneath the table saw cabinet. [] Loosen the nylock nut beneath the front-left eccentric screw. [] Place a framing square (G) firmly against the miter fence (H), with the other side against the blade (E). [] Place one side of a framing square firmly against the miter fence and the other side against the saw blade. [] Check whether the miter fence and blade are square with each other. With the framing square against the miter fence there should be no gap from the front to the rear of the blade. [] Using a flathead screwdriver, turn the eccentric screw until the miter fence and the blade are square. [] Hold the eccentric screw in place with the screwdriver and tighten the nylock nut securely. [] If a gap exists, the miter fence may be out of square. [] Rotate the blade and recheck. If there is an inconsistent gap between the front and rear of the blade, the miter table base needs aligning. [] Retighten the front right-hand screw. ECCENTRIC SCREW E FRAMING SQUARE NUT to the blade when [] Set the miter fence (H) at 0 °. Miter indicator (I) should be set precisely on 0 ° and secured in place with the adjusting clamp knob (J). [] Set the miter fence at 0 ° then securely tighten the adjusting clamp knob. MITER FENCE FENCE The miter fence must be perpendicular set at zero degrees. [] Unplug the saw. SLiDiNG MITER TABLE MITER See Figure 27. G ) RIGHT Fig. 27 Fig. 26 25 TO ADJUSTQUICK-STOP BLADE See Figure 28. The quick-stop is preset at the factory to stop the miter fence at exactly 0 °. However, when sliding miter table adjustments are made, these adjustments may cause the quick-stop to need adjusting. Check quick-stop with miter scale set at 0°. If adjustments are needed, proceed with the following steps: RiP FENCE BLADE SCALE [] Loosen the eccentric screw holding the quick-stop. [] Place the quick-stop against the miter fence with miter scale set at 0 °. [] Adjust eccentric screw until it holds quick-stop ly against miter fence. secure- [] Retighten hex nut, securing eccentric screw and quickstop. [] Check your work. If the quick-stop degrees, repeat above steps. is not at zero SCALE INDICATOR 2in. MARK LOCKING LEVER FRONT RAIL Fig. 29 TO USE THE RiP FENCE See Figure 30. QUICK STOP [] Place the rear lip on the rear of the saw table and pull slightly toward the front of the unit. [] Lower the front end of the rip fence onto the guide surfaces on top of the front rail. [] Push the locking lever down to automatically secure the fence. align and Check for a smooth gliding action. If adjustments are needed, see To Check the Alignment of the Rip Fence to the Blade in the Adjustment section of this manual. LOCKING LEVER Fig. 28 _ WARNING: To reduce the risk of injury, always make sure the rip fence is parallel to the blade before beginning any operation. TO SET THE RiP FENCE THE BLADE SCALE iNDiCATOR TO RiP FENCE SAW See Figure 29. Begin with the blade at a zero angle (straight up). [] Unplug the saw. [] Raise the blade guard. [] Loosen the rip fence by lifting the locking lever. [] Using a framing square, set the rip fence 2 in. from the blade tip edge. [] Loosen the screw on the scale indicator. REAR LiP [] Tighten the screw and check the dimension and the rip fence. Fig. 30 26 TO USE OUTFEED See Figure 31. SUPPORT The outfeed support slides to give the operator additional support for cutting long workpieces. [] With the table saw in the OFF position, stand behind the saw. [] Grasp the outfeed support with both hands and pull it until it is fully extended. OUTFEED SUPPORT TO USE THE TABLE EXTENSION See Figure 32. The table extension provides the operator with additional table width for supporting wider workpieces. Use the scale on the front rail when a specific width is desired. To extend: [] Set the rip fence to 16 in. [] Push the table extension lever beneath the saw table towards the back of the saw. [] Grasp the table extension with both hands and pull it until the scale on the front rail indicates the desired measurement. [] Retighten the table extension lever by pulling it towards the front of the saw. To close: [] Push the table extension lever beneath the saw table towards the back of the saw. [] Push the table extension with both hands back toward the saw table. Fig. 31 [] Retighten the table extension lever by pulling it towards the front of the saw. TABLE 16in. MARK LEVER LOWER SCALE Fig. 32 27 HEELING (PARALLELING) See Figures 33 - 35. _t, WARNING: FRAMING SQUARE THE BLADE The blade must be square so the wood does not bind resulting in kickback. Failure to do so could result in serious personal injury. Do not loosen any screws for this adjustment until you have checked with a square and made test cuts to be sure adjustments are necessary. Once the screws are loosened, these items must be reset. [] Unplug the saw. [] Lift the blade guard. Raise the blade all the way by turning the height/bevel adjusting handwheel. [] Mark beside one of the blade teeth at the front of the blade. Place a framing square even with the front of the saw table and the side of the saw blade as shown in figure 33. L [] Turn the blade so the marked tooth is at the back. [] Move the framing square to the rear and again measure the distance. If the distances are the same, the blade is square. If the distances are different: [] Extend the extension table (see page 27). / SCREWS(3) Fig. 33 [] Loosen adjusting bolts (1) and (3). FRAMING SQUARE NOTE: The adjusting bolts are located above the height/bevel adjusting handwheel and under the saw table in the front of the saw. [] Turn adjusting bolt (2) left or right until the blade is square. NOTE: If the back of the blade was too far from the framing square, place a block of wood on the left side of the blade and push it into the blade until the blade is square. Retighten the bolts. [] If the back of the blade was too close to the framing square, place a block of wood on the right side of the blade and push it into the blade until the blade is square. Retighten the bolts. SAWBLADEOUT OFALIGNMENT Fig. 34 _ WARNING: To reduce the risk of injury from kickback, align the rip fence to the blade following any blade adjustments. Always make sure the rip fence is parallel to the blade before beginning any operation. Fig. 35 28 MAKING CUTS The blade provided with the saw is a high-quality combination blade suitable for ripping and cross cut operations. Carefully check all setups and rotate the blade one full revolution to assure proper clearance before connecting saw to power source. Stand slightly to the side of the blade path to reduce the chance of injury should kickback SWITCH OFF Occur. _IL WARNING: Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury. Use the miter fence when making cross, miter, bevel, and compound miter cuts. To secure the angle, lock the miter fence in place by twisting the lock knob clockwise. Always tighten the lock knob securely in place before use. SWITCHKEY NOTE: It is recommended that you place the piece to be saved on the left side of the blade and that you make a test cut on scrap wood first. TO MAKE A CROSS CUT See Figures 36 - 37. WARNING: Make sure the blade guard assembly is installed and working properly to avoid serious possible injury. A SWITCH IN LOCKEDPOSiTiON Fig. 37 WARNING: Using the rip fence as a cutoff gauge when cross cutting will result in kickback which can cause serious personal injury. CROSSCUT PLACE RIGHT HAND ON MITER FENCE HOLDER HERE [] Remove the rip fence. [] Set the blade to the correct depth for the workpiece. [] Set the miter fence to 0° and tighten the adjusting clamp knob. [] Make sure the wood is clear of the blade before turning on the saw. [] To turn the saw on, lift the switch button. [] To turn saw off, press the switch button down. NOTE: To prevent unauthorized use, remove the switch key as shown in figure 37. [] Let the blade build up to full speed before moving the workpiece into the blade. [] Hold the workpiece firmly with both hands on the miter fence and feed the workpiece into the blade. NOTE: The hand closest to the blade should be placed on the adjusting clamp knob and the hand farthest from the blade should be placed on the workpiece. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. Fig. 36 29 MAKING A RiP CUT MAKING See Figure 38. WARNING: A MITER CUT See Figure 39. Make sure the blade guard assembly _, is installed and working properly to avoid serious possible injury. WARNING: Make sure the blade guard assembly is installed and working properly to avoid possible serious injury. [] Remove the rip fe3nce. [] Set the blade to the correct depth for the workpiece. [] Set the blade to the correct depth for the workpiece. [] Position the rip fence the desired distance from the blade for the cut and securely lock the handle. [] Set the miter gauge to the desired angle and tighten the adjusting clamp knob. [] Make sure the wood is clear of the blade before turning on the saw. [] Make sure the wood is clear of the blade before turning on the saw. [] When ripping a long workpiece, place a support the same height as the table surface behind the saw for the cut work. [] Turn the saw on. [] [] Turn the saw on. Let the blade build up to full speed before moving the workpiece into the blade. [] Hold the workpiece firmly with both hands on the miter gauge and feed the workpiece into the blade. [] Position the workpiece flat on the table with the edge flush against the rip fence. Let the blade build up to full speed before feeding the workpiece into the blade. NOTE: The hand closest to the blade should be placed on the adjusting clamp knob and the hand farthest from the blade should be placed on the workpiece. [] Once the blade has made contact with the workpiece, use the hand closest to the rip fence to guide it. Make sure the edge of the workpiece remains in solid contact with both the rip fence and the surface of the table. If ripping a narrow piece, use a push stick and/or push blocks to move the piece through the cut and past the blade. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. MITER CUT BLADE STRAIGHT [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. RiP CUT BLADE RiP FENCE SCALE MITER FENCE ANGLED HEIGHT/BEVEL ADJUSTING HANDWHEEL Fig. 39 Fig. 38 30 VIEWEDFROMTHE FRONT,BELOWTHE TABLESAW [] Set the miter fence to 0° and tighten the adjusting clamp knob. HEIGHT/BEVEL ADJUSTING HANDWHEEL [] Make sure the wood is clear of the blade before turning on the saw. TO LOOSEN [] Turn the saw on. [] Let the blade build up to full speed before moving the workpiece into the blade. [] Hold the workpiece firmly with both hands on the miter gauge and feed the workpiece into the blade. NOTE: The hand closest to the blade should be placed on the adjusting clamp knob and the hand farthest from the blade should be placed on the workpiece. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. MAKING A BEVEL See Figure 42. TO TIGHTEN BEVEL LOCKING LEVER _i, Fig. 40 MAKING A BEVEL CROSS See Figures 40 - 41. ,_ WARNING: WARNING: RiP CUT Make sure the blade guard assembly is installed and working properly to avoid serious personal injury. CUT ,_ WARNING: The rip fence must be on the left side of the blade to avoid trapping the wood and causing kickback. Placement of the rip fence to the right of the blade will result in kickback and the risk of Make sure the blade guard assembly is installed and working properly to avoid possible serious injury. serious personal injury. [] Remove the rip fence. [] Remove the miter fence. [] Unlock the bevel locking lever. [] Unlock the bevel locking lever. [] Adjust the bevel angle to the desired setting. [] Adjust the bevel angle to the desired setting. [] Lock the bevel locking lever. [] Lock the bevel locking lever. [] Set the blade to the correct depth for the workpiece. [] Set the blade to the correct depth for the workpiece. BEVELCROSSCUT BEVELRiP CUT BLADE ANGLED MITER FENCE STRAIGHT RIP FENCE BLADE ANGLED SCALE BEVEL LOCKING LEVER Fig. 41 Fig. 42 31 [] Positionthe ripfencethe desireddistancefromthe bladeforthecut andsecurelylockthehandle. [] Makesurethewoodisclearofthebladebeforeturning onthesaw. [] Whenrippinga longworkpiece,placea supportthe sameheightasthetablesurfacebehindthe sawfor thecutwork. [] Turnthe sawon. [] Positiontheworkpieceflatonthetablewiththeedge flushagainstthe ripfence.Letthe bladebuildupto full speedbeforefeedingtheworkpieceintotheblade. [] Oncethebladehasmadecontactwiththeworkpiece, usethehandclosestto the ripfenceto guideit. Make suretheedgeof theworkpieceremainsinsolidcontact withboththeripfenceandthesurfaceofthetable.If rippinga narrowpiece,usea pushstickto movethe piecethroughthe cutandpastthe blade. [] Whenthecutis made,turnthesawoff. Waitforthe bladeto cometo a completestopbeforeremoving the workpiece. MAKING A COMPOUND See Figure 43. WARNING: (BEVEL} MITER CUT [] Remove the rip fence. [] Unlock the bevel locking lever. [] Adjust the bevel angle to the desired setting. [] Lock the bevel locking lever. [] Set the blade to the correct depth for the workpiece. [] Set the miter fence to the desired angle and tighten adjusting clamp knob. [] Make sure the wood is clear of the blade before turning on the saw. [] Turn the saw on. [] Let the blade build up to full speed before moving the workpiece into the blade. [] Hold the workpiece firmly with both hands on the miter fence and feed the workpiece into the blade. NOTE: The hand closest to the blade should be placed on the adjusting clamp knob and the hand farthest from the blade should be placed on the workpiece. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. MAKING A LARGE See Figure 44. Make sure the blade guard assembly PANEL CUT Make sure the saw is properly secured to a work surface to avoid tipping from the weight of a large panel. is installed and working properly to avoid possible serious injury. _1_ WARNING: COMPOUND(BEVEL)MITER CUT Make sure the blade guard assembly is installed and working properly to avoid possible serious injury. PLACERIGHT HAND ON WOBKPIECEAND MITER FENCEHERE LARGEPANELCUT RiP FENCE SUPPORT HEIGHT ADJUSTING HANDWHEEL Fig. 44 Fig. 43 32 A MAKING WARNING: Never make freehand cuts (cuts without the miter fence or rip fence), which can result in serious injury. [] Place a support the same height as the top of the saw table behind the saw for the cut work. Add supports to the sides as needed. [] Depending on the shape of the panel, use the rip fence or miter fence. If the panel is too large to use either the rip fence or the miter fence, it is too large for this saw. A NON=THROUGH CUT See Figure 45. Non-through cuts (made with a standard 10 in. blade) can be made with the grain (ripping) or across the grain (cross cut). The use of a non-through cut is essential to cutting grooves, rabbets, and dadoes. This is the only type cut that is made without the blade guard assembly installed. Make sure the blade guard assembly is reinstalled upon completion of this type of cut. Read the appropriate section which describes the type of cut in addition to this section on non-through or dado cuts. For example, if your non-through cut is a straight cross cut, read and understand the section on straight cross cuts before proceeding. [] Make sure the wood does not touch the blade before you turn on the saw. [] Turn the saw on. A [] Position the workpiece flat on the table with the edge flush against the rip fence. Let the blade build up to full speed before feeding the workpiece into the blade. WARNING: When making a non-through cut, the cutter is covered by the workpiece during most of the cut. Be alert to the exposed cutter at the start and finish of every cut to avoid the risk of personal injury. [] Use a push stick to move the piece through the cut and past the blade. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. A _IL NON-THROUGH CUT WARNING: Never feed wood with your hands when making any non-through cut such as rabbets or dadoes. To avoid personal injury, always use push blocks, push sticks, and featherboards. [] Unplug the saw. [] Remove the blade guard assembly. [] Unlock the bevel locking lever. GUARD REMOVED [] Adjust the bevel angle to the desired setting. [] Lock the bevel locking lever. [] Set the blade to the correct depth for the workpiece. [] Depending on the shape and size of the wood, use either the rip fence or miter gauge. [] Plug the saw into the power source and turn the saw on. [] Let the blade build up to full speed before moving the workpiece into the blade. PUSH STICK [] Always use push blocks, push sticks, and featherboards when making non-through cuts to avoid the risk of serious injury. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. Once all non=through cuts are completed: [] Unplug your saw. [] Reinstall the blade guard assembly. Fig. 45 33 MAKING A DADO CUT See Figure 46. An optional dado throat plate is required for this procedure (see the Accessories section of this manual and check with the retailer where the table saw was purchased). All blades and dado sets must not be rated less than the [] Use a push block or push stick to move the wood through the cut past the blade. Never push a small piece of wood into the blade with your hand, always use a push stick. The use of push blocks, push sticks, and featherboards are necessary when making nonthrough cuts. speed of this tool. This saw is designed for use with a 6 in. stack dado (up to width of 5/8 in.). Do not use an adjustable dado on this saw. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. A Once all dado cuts are completed: [] Unplug your saw. WARNING: Always use push blocks, push sticks, or featherboards when making dado cuts to avoid the risk of serious injury. [] Reinstall the spreader/riving knife in the "up" position then install the blade guard and anti-kickback pawls. A ,_L WARNING: Always store the blade washer and throat plate in secure location when changing back to saw blade. Failure to do so may result in possible injury and damage to the tool. DADOCUT [] Unplug the saw. [] Remove the blade guard assembly. [] Remove the blade nut, blade washer, and saw blade. [] Mount the dado blade, according to manufacturer instructions, using the blade and chippers appropriate for the desired width of cut. [] Reinstall the blade nut. NOTE: The blade washer may be used provided the arbor shaft extends slightly beyond the arbor nut. [] Make sure the blade nut is fully engaged and the arbor extends past a securely tightened blade nut. [] Install the dado throat plate and rotate the blade by hand to make sure it turns freely then lower the blade. [] Depending on the shape and size of the wood, use either the rip fence or miter gauge. [] Turn the power switch to the on position. NOTE: Make sure the wood does not touch the blade before you turn on the saw. Let the blade build up to full speed before feeding the workpiece into the blade. [] Position the workpiece flat on the table with the edge flush against the rip fence or miter gauge. Fig. 46 34 ,_, _ BLADE WARNING" Before performing any adjustment, make sure the tool is unplugged from the power supply. Failure to heed this warning could result in serious personal injury. WARNING-" WAS_ Sv_.._ BLADE Blades coast after turn off. Possible serious injury can occur if hands come in contact with blade. BLADE NUT SHAFT The table saw has been adjusted at the factory for making very accurate cuts. However, some of the components might have been jarred out of alignment during shipping. Also, over a period of time, readjustment will probably become necessary due to wear. To avoid unnecessary set-ups and adjustments, a good practice is to check your setups carefully with a framing square and make practice cuts in scrap wood before making finish cuts in good workpieces. Do not start any adjustments until you have checked with a square and made test cuts to be sure adjustments are needed. Fig. 48 TO REPLACE THE BLADE See Figures 47 - 49. To install a standard blade: [] Place the new blade on the arbor shaft (the teeth must point down toward the front of the saw to work properly). [] Place the blade washer and the blade nut over the arbor shaft. Be sure the dome side of the blade washer faces out from the blade and that all items are snug against the arbor housing. Make sure the blade nut is securely tightened. Do not overtighten. NOTE: Arbor shaft has left hand threads. [] Unplug the saw. [] Lower the saw blade, raise or remove the blade guard, and remove the throat plate. [] Raise the saw blade to full height. [] Make sure the bevel locking lever is locked. [] Insert the open end of the small blade wrench onto the flats on the arbor shaft. [] Rotate the blade by hand to make sure it turns freely. [] Insert the closed end of the larger blade wrench over the hex nut. Holding both wrenches firmly, pull the outside wrench (right side) forward while pushing the inside (left side) to the back of the saw. NOTE: To replace the blade with an accessory blade, follow the instructions provided with the accessory. [] Lower the saw blade and reinstall the throat plate. SCREWS [] Remove the blade. THROAT PLATE LARGE BLADEWRENCH SMALL BLADE WRENCH BLADE Fig. 49 Fig. 47 35 TO CHECK AND ALIGN THE SPREADER, BLADE, AND BLADE GUARD ASSEMBLY See Figure 50. TO CHECK SAW if the blade guard assembly is out of alignment with the saw blade, adjust the alignment of the blade guard assembly. The spreader must be aligned with the saw blade. To check alignment [] Unplug the saw. THE ALIGNMENT OF THE RiP FENCE TO THE BLADE See Figure 51. [] Unplug the saw. [] Raise the locking lever to permit the rip fence to be moved. [] Place a framing square beside the blade and move the rip fence up to the square. Take the dimension on the rip scale. of the spreader: [] Raise the saw blade by turning the height/bevel adjusting handwheel counterclockwise. [] Move the fence back and turn the framing square 180 ° to check the other side. [] Lift the anti-kickback pawls and place a framing square or straight edge against both the saw blade and the spreader. RiP FENCE SCREWS BLADE [] The saw blade and spreader are aligned when the framing square contacts both the blade and spreader evenly with no gaps. if the spreader and saw blade are not in alignment, adjustment is needed. To adjust: [] Unplug the saw then raise the blade guard assembly. [] Lift the anti-kickback pawls and place a framing square or straight edge against both the saw blade and the spreader. LOCKING LEVER [] From the back of the saw, loosen the two screws and reposition the blade guard assembly left or right as needed to align the spreader with the saw blade. \ [] Once properly aligned, securely retighten the screws. FRAMING SQUARE \ [] Recheck the marked blade tooth using the combination square to insure the adjustment has not moved. SCREW(2) \ Fig. 51 Fig. 50 36 [] Ifthetwo dimensions arenotthe same,loosenthetwo screwsonthefenceandalignit. [] Retighten thetwoscrews. [] Maketwoor threetestcutson scrapwood.If thecuts arenottrue,repeatthe process. BLADE 0° ADJUSTMENT BOLT COMBINATION SQUARE _lb, WARNING:Beforepluggingthesawbackin to make test cuts, make sure the switch is in the OFF position and the blade guard is in place. Failure to do so can result in serious injury. TO SET THE BLADE AT 0 ° AND 45 ° See Figures 52 - 53. The angle settings of the saw have been set at the factory and, unless damaged in shipping, should not require setting during assembly. After extensive use, it may need to be checked. BEVEL INDICATOR [] Unplug the saw. BEVEL HANDLE BEVEL LOCKING LEVER [] Raise the blade and the blade guard. Fig. 52 if the blade is not perfectly vertical (0°}: [] Loosen the adjustment bolt and the bevel locking lever. COMBiNATiON SQUARE [] Place a combination square beside the blade on the left. Lock the angle by pushing the bevel locking lever and retighten the adjustment bolt. 45° ADJUSTMENT BLADE \ 45° BOLT [] Turn the bevel handle until the bevel indicator points to zero. If the bevel handle is turned as far as possible and doesn't indicate zero properly, you may need to adjust the bevel indicator. NOTE: It will be necessary to remove the bevel handle to adjust the bevel indicator. if the blade is not an exact 45°: [] Loosen the adjustment bolt and the bevel locking lever. [] Place a combination square beside the blade on the left. Lock the angle by pushing the bevel locking lever and retighten the adjustment bolt. [] Turn the bevel handle until the bottom of the blade has moved completely to the left side of the slot. Lock the angle by pushing the bevel locking lever. BEVEL INDICATOR [] If the blade is not an exact 45 °, loosen the adjustment bolt and the bevel locking lever. BEVEL HANDLE BEVEL LOCKING LEVER Fig. 53 [] Adjust the bevel indicator to 45 °. [] Make a test cut. 37 A A A ,_ WARNING: When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken, or destroy plastic which may result in serious personal injury. WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask. [] Periodically check all clamps, nuts, bolts, screws, and belts for tightness and condition. Make sure the throat plate is in good condition and in position. WARNING: Before performing any maintenance, make sure the tool is unplugged from the power supply and the switch is in the off ( O } position. Failure to heed this warning could result in serious personal injury. [] Check the blade guard assembly. [] To maintain the table surfaces, fence, and rails, periodically apply paste wax to them and buff to provide smooth functioning. To prevent work from slipping during cutting operation, Do not wax the working face of the miter fence. GENERAL [] Protect the blade by cleaning out saw dust from underneath the table and in the blade teeth. Use a resin solvent on the blade teeth. Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc. [] Clean plastic parts only with a soft damp cloth. Do not use any aerosol or petroleum solvents. LUBRICATION This saw has been lubricated at the factory prior to shipment. Following extended use, you should inspect and lubricate the following areas to assure smooth operation. The following recommended 0134010313 _ WARNING: accessories are currently available at retail stores: Dado Throat Plate Current attachments and accessories available for use with this tool are listed above. Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury. 38 I PROBLEM Excess vibration. CAUSE SOLUTION Blade is out of balance. Replace blade. Blade is damaged. Replace blade. Saw is not mounted securely. Tighten all hardware. Work surface is uneven. Reposition on flat surface. ) Adjust legs of optional stand. Blade is warped. Check saw blade installation. Replace blade if necessary. Rip fence does not move Rip fence not mounted correctly. Remount the rip fence. Rails are dirty or sticky. Clean and wax rails. Clamp screw is out of adjustment. Adjust clamp screw counterclockwise. Rip fence does not lock at rear. Clamp screw is out of adjustment. Adjust clamp screw clockwise. Cutting binds or burns work. Blade is dull. Replace or sharpen blade. Work is fed too fast. Slow the feed rate. Rip fence is misaligned. Align the rip fence. Wood is warped. Replace the wood. Always cut with convex side to table surface. Rip fence is misaligned. Check and adjust the rip fence. Blade not properly sharpened or set. Resharpen or set blade. Miter base or slides improperly adjusted. See page 23 for adjustments to sliding smoothly. Wood edges away from rip fence when ripping. Sliding miter table assembly does not move smoothly. 39 miter table assembly. PROBLEM Saw does not make accurate 90 ° or 45 ° cuts. CAUSE SOLUTION Positive stops inside cabinet need adjusting (Bevel Cuts). Adjust positive stops. Miter gauge is misaligned (Miter Adjust the miter gauge. Cuts). Height/bevel adjusting handwheel is hard to turn. Gears or screw post inside Saw does not start. Motor cord or wall cord is not Clean the gears or screw post. cabinet are clogged with saw dust. Plug in motor cord or wall cord. plugged in. Circuit fuse is blown. Replace circuit fuse. Circuit breaker is tripped. Reset circuit breaker. Cord or switch is damaged. Have the cord or switch replaced at your Sears Service Center/Department. Blade makes poor cuts. Blade is dull or dirty. Clean, sharpen, or replace blade. Blade is wrong type for cut being made. Replace with correct type. Blade is mounted backwards. Remount blade. Blade does not lower when Locking lever is not at full left Move locking lever to left. turning height/bevel adjusting handwheel. position. Motor labors in rip cut. Blade not proper for rip cut. 40 Change blade; rip blade typically has fewer teeth. i CRAFTSMAN 10 in. TABLE SAW- MODEL NO. 315.218061 Figure B / / I 2 46 140 14 45 130 15 40 10 _--143 7 146 37 Figure C 54 29 59 135 60 67 _ 146 134 26 _ 58 5 55 SEE NOTE 64 74 76 93 148 81 103 \101 100 99 83 98 84 \\i i 102 110 Figure D 90 116 104 p ............................... 107 96 /79 41 7s /i 145 142 NOTE: The assembly shown represents an important part of the double insulated system. To avoid the possibility of alteration or damage to the system, service should be performed by your nearest Sears Repa=r Center. Contact your nearest Sears retail store for service center information. 41 y CRAFTSMAN 10 in. TABLE SAW- MODEL NO. 315.218061 The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your Table Saw or when ordering repair parts. PARTS LiST Key No. Part Number Description Qty. Key No. Part Number Description Qty. 1 0134011803 Rear Rail.................................... 1 40 0121010214 Extension Bracket ..................... 2 2 0134010211 3 0134010308 End Cap, Rear Rail .................... 2 Rail Holder Nut .......................... 4 41 42 9134015330203 0134010237-130 Warning Label ........................... Cord Wrap ................................. 4 0134010103-126 Extension Table ......................... 1 43 410251020 Screw (M6 x 15 mm, Pan Hd.).. 4 44 45 0134010322-58 410201005 Outfeed Support ....................... 1 Screw (M4 x 12 mm, Flat Hd.).. 4 46 0134010314 Bar, Sliding Miter Table ............. 2 47 411071707 Lock Nut (1/4-20) ...................... 1 1 1 5 0101140903 Hex Key (M5 x 75 mm) .............. 1 6 410371002 Screw (M6 x 15 mm, Hex Hd.).. 4 7 0134010212 End Cap, Right Front Rail ......... 1 8 9 10 410561014 0134011802 410561004 Screw (M4 x 5 mm) ................... 1 Front Rail .................................. 1 48 0134011804 Sliding Bar ................................. Screw (M4 x 12 mm, Pan Hd.) .. 3 49 410192001 Screw (M4 x 10 mm) ................. 2 11 0134010242 Stopper, Front Rail .................... 1 12 0134010219 Indicator, Extended Table ......... 1 50 51 410109008 0134010220 Screw (M5 x 12 mm, Pan Hd.).. 4 Slider ......................................... 2 13 0134010307-129 Throat Plate ............................... 1 52 0134010315 Bracket ...................................... 14 410101005 Screw (M5 x 15 mm, Flat Hd.).. 2 53 410371003 Screw w/Washer (M6 x 12 mm) 4 0134010215 Slider ......................................... 2 2 15 0121011301 Pad, Throat Plate ...................... 2 54 16 0134010102-126 Main Table ................................. 1 55 410031014 Carriage Bolt (M8 x 15 mm) ...... 1 17 0134010213 Slider ......................................... 5 56 410341006 Screw w/Washer (M6 x 12 mm) 2 18 0131020220 Table Tilt Handle ....................... 1 57 411171003 Wing Nut (M8) ........................... Screw 58 0134010319 Bracket, Riving Knife ................ 1 (10-24 x 25 mm, Hex Hd.) ......... 4 59 0134010321 Pivot Bracket ............................ 19 0131010814 2 1 1 20 0131010229 Carry Handle ............................. 1 60 411011707 Hex Nut (1/4-20) ....................... 1 21 410171706 410291006 Screw w/Washer (M8 x 10 mm) 1 0134010911 0134010210 Screw (10-24 x 1/2 in.) .............. 8 Miter Table Latch ...................... 1 Guide ........................................ 1 61 22 23 62 0134015001 63 0134010317 Dust Bag ................................... 1 Indicator Bracket ...................... 1 24 410171721 Screw (8-32 x 3/8 in.) ................ 2 64 0121010901 Eccentric Shaft .......................... 1 25 410011013 Screw (M6 x 40 mm, Hex Hd.).. 1 65 0134010503 Plate .......................................... 1 26 0134010206 Locking Block ........................... 2 66 410109019 Screw (M6 x 20 mm, Flat Hd.).. 1 27 411061001 Lock Nut (M6) ........................... 3 67 412011701 Washer (1/4 x 16 x 1T) .............. 2 28 0134010332 Adjusting Plate .......................... 1 68 0101010908 Nut, Special .............................. 29 30 0134010902 0134010229 Linkage, Short ........................... 1 Table Extension Lever ............... 1 69 0134010305 Support Bracket ........................ 1 31 32 410031002 0134010306 70 410291004 Carriage Bolt (M6 x 40 mm) ...... 1 Bracket ...................................... 1 Screw w/Washer (M6 x 10 mm) ............................ 2 71 0134010236 Locking Ring ............................. 1 72 73 412011117 0134010339 Washer (M10 x 23 x 2T) ............ 1 Cam .......................................... 2 74 410134005 Screw (M4 x 5 mm, Pan Hd.) .... 2 75 76 77 0181010246 412042002 0134010320 Adaptor ..................................... 1 Washer (D4)............................... 2 Support Plate, Front Cabinet .... 1 78 410499007 Screw (M5 x 8 mm, Truss Hd.).. 2 33 34 35 410251017 0134010916 0134010903 Screw w/Washer (M6 x 12 mm) ............................ Guide Rod ................................. 2 2 1 1 36 410551701 Linkage, Long ........................... Screw w/Washer 37 0134010209 (1/4-20 x 1/2 in.)........................ 2 Handle, Left ............................... 1 38 0134010223 Holder, Rear Rail ....................... 3 39 410351003 Screw w/Washer 79 089110115900 Name Plate .............................. 1 (M6 x 25 mm, Hex Hd.) ............. 6 80 0134011301 Rubber Pad ............................... 1 42 CRAFTSMAN 10 in. TABLE SAW- MODEL NO. 315.218061 number in allnumber correspondence regarding your attached Table Saw ordering repair parts.mention the model The model will be found on a plate to or thewhen motor housing. Always ] PARTS LiST Key No. Part Number Description Key No. Qty. Part Number Description Qty. 81 0134010230 Bevel Locking Lever ................ 1 116 410491006 Screw (M8 x 40 mm, Hex Hd.). 4 82 0134010912 Screw (SS41) ........................... 1 117 0131010318 Blade Wrench (Small) .............. 1 83 0134010316 Shim ......................................... 1 118 0134010331 Blade Wrench (Large) .............. 1 84 410138743 Screw (8-32 x 1 in., Pan Hd.)... 1 85 0134010224 Cam, Bevel Locking Lever ....... 1 119 120 0134010238 0121010221 Ring, Knob ............................... Knob ........................................ 1 1 86 0101010907 Compression Spring ................ 1 121 9134015330301 Scale Label .............................. 1 Screw (8-16 x 19.05 mm) ........ 2 Gear Rack ................................ 1 122 410161010 123 0134010304 Hex Screw (M6 x 25 mm) ........ 5 Shim ......................................... 1 Screw w/Washer (M5 x 8 mm Pan Hd.) ............... 2 124 410171706 Screw 0134010906 87 0000120817 88 0134010228 89 410331010 (10-24 x 1/2 in. Pan Hd.) ........ 14 90 0134010233 Indicator, Bevel Angle .............. 1 125 91 9134015330102 Label, Bevel Angle ................... 1 126 013401216 Spacer ..................................... Hook ........................................ Screw (M6 x 70 mm, Hex Hd.). 1 Motor Bracket .......................... 1 127 410561013 Screw (M5 x 16 mm, Pan Hd.). 3 128 0134010214 Adjusting Hook ........................ 1 Spacer ..................................... 1 Screw (M6 x 15 mm, Hex Hd.) ............ 3 129 0134010801 Adjusting Screw ...................... 1 130 A134011001 Blade Guard Assembly ............ 1 131 411071004 Lock Nut (M10) ........................ 1 Elbow ....................................... 1 Pin (D8 x 90 mm) ..................... 1 Slider ........................................ 1 132 0121010232 Safety Key ............................... 133 9134015330103 Blade Angle Label .................... 1 134 410011024 Hex Screw (M6 x 110 mm) ...... 2 Blade (10 in. x 36-0 .................. 1 Blade Washer .......................... 1 135 412011741 Washer (6.5 x 13 x 1.5-0 .......... 2 136 412011037 Washer (8.5 x 16 x 1.5-0 .......... 1 137 412011028 Washer (D6 x D16 x 1.5-0 ........ 4 138 9134015330302 Front Rail Label ........................ 1 92 410011027 93 0134010318 94 0134010907 95 410161001 2 3 96 97 0181010247 414011002 98 0121010902 99 422010045 100 0101010302 101 0181010804 102 0134010225 Arbor Nut (5/8-18) .................... 1 Inner Dust Cover ...................... 1 103 410331003 Screw w/Washer 139 9134015335706 Slide Table Label ...................... 1 (M6 x 10 mm, Pan Hd.) ............ 3 *** 1 140 089110115901 104 0134010226 Set-Up Label, Leg ................... 1 Dust Cover, Outer .................... 1 141 412041005 105 410031710 142 0181010261 External Star Washer (D8) ........ 1 Restrain Wire ........................... 1 106 0134010205-130 Carriage Bolt (5/16-18 x 1/2 in.) .................... 1 Cabinet .................................... 1 143 411071003 Lock Nut (M5) .......................... 144 A134013901 Outfeed Support Assembly (inc. Key Nos. 34, 36 and 44)... 1 145 A134012401 Dust Bag Assembly (Inc. Key Nos. 62, 75, 96 and 142) ......... 1 146 411071001 147 9134015330201 Lock Nut (M6) .......................... 4 Pinch Point Label ..................... 1 148 412011074 149 0134010313 Washer (D10 x D26 x 2-0 ......... 1 Dado Throat Plate 150 410181001 Screw (M4 x 7 mm) .......................4 987000585 Operator's Manual ........................1 107 108 452070019 410601001 Switch w/Key ........................... Screw 1 (M4 x 20 mm, Truss Hd.) .......... 4 109 0301030202 Power Cord Clamp (5/16 in.) ... 3 110 410561004 111 00001201817 Screw (M4 x 12 mm, Pan Hd.). 5 Screw (8-16 x 19.05mm, Pan Hd.).......... 3 112 0131010210 113 0131010209 Clamping Pad (Power Cord) .... 1 Switch Box .............................. 1 114 451010003 Strain Relief ............................. 1 115 0134010701 Power Cord .............................. 1 *** Available (Not Shown) ............................. At Your Nearest Sears Catalog Order or Retail 43 1 1 CRAFTSMAN 10 in. TABLE SAWFIGURE A: SLiDiNG MODEL MITER TABLE Key No. 1 2 3 4 5 6 7 8 FIGURE NO. 315.218061 B: MITER Key No. Part Number Qty. A134010802 Sliding Miter Table Assembly (Inc. Key No. 1-8) 410561013 0134010104-126 0134010910 0181010501 0134010802 0134010216 410181001 0134010309 Screw w/Washer (M5 x 16 mm) .... 4 Miter Table ................................... 1 Locking Pin ................................. 2 Quick-Stop .................................. 2 Locking Nut ................................. 2 Hook ............................................ 4 Screw (M4 x 7 mm) ..................... 2 Supporting Plate ......................... 1 FENCE Part Number A134010801 1 0134010227 44 Description Description Qty. Miter Fence Assembly (Inc. Key No. 1-9 ) 2 0181010208-58 End Cap ...................................... Indicator ...................................... 2 1 3 0134011801 Miter Fence ................................. 1 4 0134010244 Bracket ........................................ 1 5 410451702 Screw (3/16 in., Pan Hd.) ............ 2 6 0181110209 Adjusting Clamp Knob ................ 1 7 412011051 8 0181010210 Washer (8 x 16 x 1.5-r)................. 1 Miter Fence Holder ...................... 1 9 410011717 Hex Screw (5/16-18 x 3-1/4 in.) .. 1 CRAFTSMAN 10 in. TABLE SAWFIGURE MODEL NO. 315.218061 C: RIP FENCE Key No. Part Number A134010901 5 1 2 3 4 5 411071001 412011030 0121010310 0134010231 0121010915 6 7 8 9 10 11 0134010241 0134010904 0134011805 410051001 412011115 0121010209 Key No. Part Number A134014001 1 2 3 4 5 6 7 8 9 10 411072702 0134010221-130 412012041 0121010223 0101140203 0121010224 0134010222 414011003 0134010905 A121015201 D: HEIGHT Height/Bevel Adjusting Handwheel Assembly ................ Lock Nut (1/4-20) ....................... Height/Bevel Adjusting Handwheel ................. Washer (6.5 x 13 x 1.5-0 ............ Bevel Handle ............................. Screw ......................................... End Cap, Bevel Handle ............. End Cap, Handwheel ................. Pin (4 x 20 mm) .......................... Rod, Handwheel ........................ Bevel Handle Assembly (Incl. Key No. 1,3-6) .................. 1 1 1 1 1 1 1 1 1 1 1 45 Rip Fence Assembly (Incl. Key No.1-17) .................. Lock Nut (M6) ......................... Washer (6.5 x 16 x 1-0 ............ Rear Clamping Plate .............. Locking Lever ......................... Spring ..................................... Axle ........................................ Rod ......................................... 1 1 3 1 1 1 1 1 12 410331008 13 14 15 16 (M4 x 10 mm) ......................... Indicator ................................. Front Block ............................. Slider, Fence ........................... Screw ADJUSTING Description Qty. Rip Fence (506.2 mm) ............ 1 Screw (M6 x 15 mm, Truss) .... 2 Washer (16 x 25 x 1.5-0 .......... 2 Slider, Rip Fence .................... 1 Screw w/Washer 0134010232 0134010105-126 0134010218 410101713 17 0121010210 FIGURE Description HANDWHEEL 1 1 1 2 (8-32 x 8 mm, Flat Hd.) .......... 4 Round Pad ............................. 2 CRAFTSMAN 10 in. TABLE SAW- MODEL NO. 315.218061 31 7 27 4O 43 14 13 15 17 2O 26 42 21 22 14 29 32 / 15 24 P 39 \ 23 35_ 2O REPLACEMENT Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Number 9134015335704 089110114001 0131010810 0131010323-82 411011707 412041702 411071702 0131010915 A134017001 0131010923 410031014 0131011302 410451017 0512010812 412011111 0134010327-126 0134010235 0134010240 410011028 20 21 22 0134010243 A134016301 0131010918 PARTS FOR LEG STAND ASSEMBLY Description Qty. Unlock Label, Leg ..................... 1 Latch Bar w/grommet ............... 1 Screw ........................................ 1 Bracket ...................................... 1 Hex Nut (1/4 x 20) ..................... 2 Washer (1/4 in.) ......................... 2 Nylon Nut (1/4 x 20) .................. 1 Spring ........................................ 1 Bracket Assembly, Leg ............ 1 Pin ............................................. 2 Carriage Bolt (MS x 15 mm) ...... 4 Pad ............................................ 4 Screw (M6 x 18 mm) ................. 4 Nylon Nut (M10) ........................ 4 Washer (D10.3 x D27 x 2T) ..... 12 Rear Leg Support ...................... 1 Upper End Cap, Leg ................. 2 Spacer Tube .............................. 2 Screw (M10x 105 mm, Hex Hd.) ........... 2 End Cap, Leg ............................ 3 Front Leg Support .................... 1 Spring ....................................... 1 46 Key No. 23 24 25 26 27 28 29 30 31 32 33 34 35 Part Number 0131010232 410031714 0131010230 A134016303 0134010301 411061003 0131010231 0134010909 9134015335703 0134010239 0134010302 0134010245-130 A134011301 36 37 38 39 40 410611001 412011025 412011744 410011029 410011722 41 42 43 0182010319 089110115902 9134015330202 Description Qty. Adjusting Ring ........................... 1 Bolt (5/8-11 x 88.9 mm) ............ 1 Rear Slider, Leg ......................... 1 Tube .......................................... 1 Bracket, Left ............................. 1 Nut (U8) .................................... 4 Front Slider, Leg ........................ 1 Axle ........................................... 1 Lock Label, Leg ........................ 1 Spacer Tube, Leg ...................... 2 Bracket, Right ........................... 1 Wheel ........................................ 2 Leg Stand Assembly (Incl. Key No. 1-43) ................... 1 Screw/Washer (M6 x 15 mm) .... 2 Washer (6.5 x 10 x .8T) ............ 4 Washer (6.5 x 20 x 1.6T) ........... 2 Hex Screw (M10 x 115 mm) ...... 2 Hex Screw (1/4-20 x 50.8 mm) .................... 2 Square Nut ................................ 1 Tear Down Label ....................... 1 Pinch Point Label ...................... 2
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