Craftsman 315218291 User Manual TABLE SAW Manuals And Guides 1202249L
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OPERATOR' MAN AL RRFf$1ulI:IN 10 in, TABLE SAW Model No. 315.218291 o A WARNING: To reduce the risk of injury,the user must read and understand the operator's manual before using this product. Customer Help Line: 1-800-932-3188 Product distributed Hoffman Estates, Visit the Craftsman in the United States by Sears Brands Management Corporation IL 60179 web page: www.sears.com C 988000-067 10-5-10 (REV:04) Save this manual for future reference [] Introduction ...................................................................................................................................................................... 2 [] Warranty ........................................................................................................................................................................... 2 [] General Safety Rules ..................................................................................................................................................... 3-4 [] Specific Safety Rules ..................................................................................................................................................... 4-5 [] Symbols ......................................................................................................................................................................... 6-7 [] Electrical ............................................................................................................................................................................ 8 [] Glossary of Terms .............................................................................................................................................................. 9 [] Features ..................................................................................................................................................................... 10-13 [] Tools Needed .................................................................................................................................................................. 13 [] Loose Parts ............................................................................................................................................................... 14-15 [] Assembly ................................................................................................................................................................... 16-25 [] Operation ................................................................................................................................................................... 26-43 [] Adjustments ............................................................................................................................................................... 44-47 [] Maintenance .................................................................................................................................................................... [] Troubleshooting 48 ......................................................................................................................................................... 49-50 [] Illustrated Parts List ................................................................................................................................................... 51-65 [] Parts Ordering/Service ...................................................................................................................................... This tool has many features for making its use more pleasant and enjoyable. Safety, performance, have been given top priority in the design of this product making it easy to maintain and operate. ONE YEAR FULL WARRANTY Back Page and dependability Oit (::;FIAFTSMA11 TOOL If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase. (::;all 1-800-4-MY-HOME ® to arrange for free repair. If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase. This warranty applies only while this product is in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 _l_ WARNING: Read and understand all instruc- tions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. READ ALL INSTRUCTIONS [] KNOW YOUR POWER TOOL. Read the operator's manual carefully. Learn the saw's applications and limitations as well as the specific potential hazards related to this tool. [] GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example, pipes, radiators, ranges, refrigerator enclosures. [] [] KEEP GUARDS IN PLACE and in good working order. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. [] KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation. [] DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit. [] KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating. MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removing starter keys. [] DON'T FORCE TOOL. It will do the job better and safer at the feed rate for which it was designed. [] USE RIGHT TOOL. Don't force the tool or attachment to do a job it was not designed for. Don't use it for a purpose not intended. [] USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. [] [] DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair. [] ALWAYS WEAR SAFETY GLASSES WiTH SIDE SHIELDS. Everyday eyeglasses have only impactresistant lenses, they are NOT safety glasses. [] SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and frees both hands to operate tool. [] DON'T OVERREACH. balance at all times. Keep proper footing and [] MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. [] DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected. [] AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool. [] USE RECOMMENDED ACCESSORIES. Consult the operator's manual for recommended accessories. The use of improper accessories may risk injury. [] NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. [] CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury. [] USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of blade or cutter only. [] NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don't leave tool until it comes to a complete stop. [] PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty. [] PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation. [] DO NOT ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord away from heat, oil, and sharp edges. [] WHEN OPERATING A POWER TOOL OUTSIDE, USE AN OUTDOOR EXTENSION CORD MARKED "W-A" OR "W". These cords are rated for outdoor use and reduce the risk of electric shock. [] KEEP BLADES CLEAN, SHARP, AND WITH SUFFICIENT SET. Sharp blades minimize stalling and kickback. [] KEEP HANDS AWAY FROM CUTTING hands away from blades. Do not reach work or around or over the blade while rotating. Do not attempt to remove cut blade is moving. AREA. Keep underneath blade is material when [] [] BLADE COASTS AFTER BEING TURNED OFF. NEVER USE iN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes. INSPECT TOOL CORDS PERIODICALLY. If damaged, have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade. [] INSPECT EXTENSION CORDS PERIODICALLY and [] [] [] [] [] [] replace if damaged. GROUND ALL TOOLS. If tool is equipped with threeprong plug, it should be plugged into a three-hole electrical receptacle. CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded. USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. DO NOT MODIFY the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. KEEP TOOL DRY, CLEAN, AND FREE FROM OiL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleumbased products, or any solvents to clean tool. [] FIRMLY BOLT THE SAW TO A WORK BENCH OR LEG STAND at approximately hip height. [] NEVER OPERATE THE SAW ON THE FLOOR. [] GUARD AGAINST KICKBACK. Kickback occurs when the blade stalls rapidly and workpiece is driven back towards the operator. It can pull your hand into the blade resulting in serious personal injury. Stay out of blade path and turn switch off immediately if blade binds or stalls. [] USE RIP FENCE. Always use a fence or straight edge guide when ripping. [] SUPPORT LARGE PANELS. To minimize risk of blade pinching and kickback, always support large panels. [] REMOVE ALL FENCES AND AUXILIARY TABLES before transporting saw. Failure to do so can result in an accident causing possible serious personal injury. [] STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. [] DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center. [] USE ONLY CORRECT BLADES. Do not use blades with incorrect size holes. Never use blade washers or blade bolts that are defective or incorrect. The maximum blade capacity of your saw is 10 in. (254 mm). [] BEFORE MAKING A CUT, BE SURE ALL ADJUSTMENTS ARE SECURE. [] BE SURE BLADE PATH IS FREE OF NAILS. Inspect for and remove all nails from lumber before cutting. [] NEVER TOUCH BLADE or other moving parts during use. [] NEVER START A TOOL WHEN ANY ROTATING COMPONENT IS IN CONTACT WITH THE WORKPIECE. [] DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION. [] WHEN SERVICING use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. [] USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory. [] DOUBLE CHECK ALL SETUPS. Make sure blade is tight and not making contact with saw or workpiece before connecting to power supply. [] ALWAYS USE BLADE GUARD, SPREADER, AND ANTI-KICKBACK PAWLS on all "through-sawing" operations. Through-sawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. Keep the blade guard down, the anti-kickback pawls down, and the spreader in place. [] ALWAYS SECURE WORK firmly against the rip fence or miter gauge. NEVER use the rip fence during the same operation as the miter gauge. [] WHEN MAKING NON-THROUGH RiP CUTS, always use a push stick, push block, and/or featherboard so your hands do not come within 3 inches of the saw blade. [] WHEN RiPPiNG NARROW STOCK, always use a push stick, push block, or featherboard. [] NEVERperformanyoperation"freehand"which meansusingonlyyourhandsto supportor guidethe workpiece.Alwaysuseeitherthe ripfenceor miter gaugeto positionandguidethework. [] NEVERstandor haveanypartofyourbodyin line with [] ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to power supply. [] ONLY USE BLADES within the thickness range stamped on the spreader/riving knife. the path of the saw blade. [] NEVER reach behind, over, or within three inches of the blade or cutter with either hand for any reason. [] MOVE THE RIP FENCE out of the way when cross cutting. [] DO NOT USE THE MITER GAUGE AND RIP FENCE [] THIS TOOL should have the following markings: a) Wear eye protection. b) Use saw blade guard and spreader/riving knife for every operation for which it can be used, including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push stick when required. e) Pay particular attention to instructions on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over the saw blade. h) Never operate saw on floor or below waist height. [] NEVER CUT MORE THAN ONE PIECE OF MATERIAL AT A TIME. [] during the same operation. NEVER use rip fence as cutoff gauge when cross cutting. [] NEVER attempt to free a stalled saw blade without first turning the saw OFF and disconnecting the saw from the power source. [] PROVIDE ADEQUATE SUPPORT to the rear and sides of the saw table for wide or long work pieces. [] a) b) c) AVOID KICKBACKS (work thrown back toward you) by: Keeping blade sharp. Keeping rip fence parallel to the saw blade. Keeping spreader, anti-kickback pawls, and blade guard in place and operating. d) Not releasing the work before it is pushed all the way past the saw blade using a push stick. e) Not ripping work that is twisted or warped or does not have a straight edge to guide along the fence. [] IF THE POWER SUPPLY CORD iS DAMAGED, it must be replaced only by the manufacturer or by an authorized service center to avoid risk. [] AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the cutting tool. [] USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included [] _IL with the accessory. MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using the table saw. WARNING: ROUTER ACCESSORY SAFETY RULES [] ALWAYS DISCONNECT SAW FROM POWER SUPPLY BEFORE MAKING ADJUSTMENTS OR ADDING ACCESSORIES. Make sure the switch is off when reconnecting to power supply. [] ALWAYS FEED WORKPIECE AGAINST THE ROTATION OF THE CUTTER. [] KEEP FINGERS AWAY from the revolving cutter, and use fixtures when necessary. [] ALWAYS USE THE DUST COVER for overhead guarding. [] DO NOT REMOVE JAMMED CUTOFF PIECES until cutter or blade has stopped and tool has been disconnected from power source. [] HOLD THE WORKPIECE FIRMLY AGAINST THE TABLE. [] ALWAYS USE THE SAW'S MASTER SWITCH TO TURN THE ROUTER ON AND OFF. [] SAVE THESE iNSTRUCTiONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also. Some dust created by power sanding, sawing, grinding, drilling, and other construction contains chemicals known to cause cancer, birth defects or other reproductive chemicals are: • lead from lead-based paints, crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. activities harm. Some examples of these Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. 5 r Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer. A Safety Alert Indicates a potential personal injury hazard. @ Read Operator's Manual To reduce the risk of injury, user must read and understand operator's manual before using this product. 0 Eye Protection Always wear eye protection comply with ANSI Z87.1. No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. Wet Conditions Alert Do not expose to rain or use in damp locations. V Volts Voltage A Amperes Current Hertz Frequency (cycles per second) Watt Power Minutes Time Alternating Current Type of current Direct Current Type or a characteristic no No Load Speed Rotational speed, at no load [] Class II Construction Double-insulated Per Minute Revolutions, strokes, surface speed, orbits etc., per minute @ @ mz W min .../min with side shields marked to of current construction i ii The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in property damage. SERVICE _ Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts. ,_', WARNING: To avoid serious personal injury, do not attempt to use this product until you read thoroughly and understand completely the operator's manual. Save this operator's manual and review frequently for continuing safe operation and instructing others who may use this product. WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1. SAVE THESE INSTRUCTIONS EXTENSION ELECTRICAL CORDS Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used. CONNECTION This tool is powered by a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply. SPEED AND WIRING 25' 16 16 16 16 14 14 50' 16 16 16 14 14 12 The no-load speed of this tool is approximately 4,800 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor's horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools. 100' 16 16 14 12 10 -- GROUNDING **Ampere rating (on tool data plate) 0-2.0 2.1-3.4 Cord Length 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0 Wire Size (A.W.G.) **Used on 12 gauge - 20 amp drcuit. NOTE: AWG = American Wire Gauge When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters "W-A" or "W" on the cord's jacket. Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation. _IL WARNING: Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury. A A WARNING: If damaged a damaged could cause Check extension cords before each use. replace immediately. Never use tool with cord since touching the damaged area electrical shock resulting in serious injury. WARNING: The saw's motor cord must only be plugged into the receptacle provided on the saw which is controlled by the saw's master switch. Never plug the motor cord directly into an extension cord as this will stop the saw's motor from turning OFF. INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Repair or replace a damaged or worn cord immediately. This tool is intended for use on a circuit that has an outlet like the one shown in figure 1. It also has a grounding pin like the one shown. SAW RECEPTACLE MOTOR CORD POWER C0BD GROUNDING PiN 120V GROUNDED OUTLET Fig. 1 Anti-KickbackPawls (flooring, radial arm, and table saws) A device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation. Arbor The shaft on which a blade or cutting tool is mounted. Bevel Cut A cutting operation made with the blade at any angle other than 90 ° to the table surface. Compound Cut A cross cut made with both a miter and a bevel angle. Cross Cut A cutting or shaping operation made across the grain or the width of the workpiece. Cutterhead (planers and jointer planers) A rotating cutterhead with adjustable blades or knives. The blades or knives remove material from the workpiece. Dado Cut A non-through cut which produces a square-sided notch or trough in the workpiece (requires a special blade). Featherboard A device used to help control the workpiece by holding it securely against the table or fence during any ripping operation. FPM or SPM Feet per minute (or strokes per minute), used in reference to blade movement. Freehand Performing a cut without the workpiece fence, miter gauge, or other aids. being guided by a Gum A sticky, sap-based residue from wood products. Heel Alignment of the blade to the fence. Kerr The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut. Kickback A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator. Miter Cut A cutting operation made with the workpiece at any angle to the blade other than 90 °. Non-Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece. Pilot Hole (drill presses) A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately. Push Blocks (flooring and table saws) Device used to hold the workpiece during cutting operations. This aid helps keep the operator's hands well away from the blade. Push Blocks 0ointer planers) Device used to feed the workpiece over the jointer planer cutterhead during any operation. This aid helps keep the operator's hands well away from the cutterhead. Push Sticks (flooring and table saws) Device used to push the workpiece during cutting operations. A push stick should be used for narrow ripping operations. The aid helps keep the operator's hands well away from the blade. Resaw A cutting operation to reduce the thickness of the workpiece to make thinner pieces. Resin A sticky, sap-based substance that has hardened. Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute. Ripping or Rip Cut A cutting operation along the length of the workpiece. Riving Knife/Spreader/Splitter (flooring and table saws) A metal piece, slightly thinner than the blade, which helps keep the kerf open and also helps to prevent kickback. Saw Blade Path The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade. Set The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade. Snipe (planers) Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported. Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece. Throw-Back The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being placed inadvertently in contact with the blade. Workpiece or Material The item on which the operation is being done. Worktable Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation. PRODUCTSPECIFICATIONS BladeArbor.............................................................. 5/8 in. BladeDiameter .......................................................... 10in. BladeTilt................................................................ 0° - 45° Rating............................................... 120V,AConly,60Hz Input..................................................................... 15Amps NoLoadSpeed.................................... 4,800r/min.(RPM) CuttingDepthat0°.............................................. 3-9/16in. CuttingDepthat45°.............................................. 2-1/2in. GUARD/DUST COVERWITH PIVOTASSEMBLY ANTI-KICKBACK PAWLS RIVING KNIFE BLADE GUARD ACCESSORY TABLE SLIDING MITER TABLE RiP FENCE SCALE ALIGN-A-CUT INSERT MITER SCALE LOCKING HANDLE SWITCH GAUGE FRONT RAiL BEVEL LOCKING LEVER HEiGHT/BEVEL ADJUSTING HANDWHEEL STORAGE BRACKET(S) BEVEL INDICATOR BEVEL SCALE FRONT BRACE LEVELING FOOT Fig. 2 10 KNOWYOURTABLESAW HEIGHT/BEVEL ADJUSTING HANDWHEELLocated on the front of the cabinet, use this handwheel to lower and raise the blade for height adjustments or blade replacement. This handwheel also makes the adjustment for bevel angles easy. See Figure 2. The safe use of this product requires an understanding of the information on the tool and in this operator's manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules. LEG STAND - Attached to the table saw base, the leg stand opens and closes with ease. ACCESSORY TABLE - The accessory table may be used on either the right or left side of the saw as needed and has been designed for use with some touters. A router mounted on the accessory table will provide expanded capabilities for making rabbets, grooves, chamfers, dovetails, and mortise and tenon joints. MITER FENCE WITH ADJUSTING CLAMP KNOB - The fence attaches to the sliding miter table and can be angled for miter and compound miter cuts as well as straight cuts such as cross cuts and bevel cross cuts. With the Iocator pin in place, this knob locks the miter fence to the sliding miter table at the desired cutting angle. ADJUSTING CLAMP - This clamp locks the miter fence at the desired cutting angle. MITER GAUGE - The miter gauge aligns the wood for a cross cut. The easy-to-read indicator shows the exact angle for a miter cut, with positive stops at 90 ° and 45 °. ALIGN-A-CUT INSERT - A plastic insert on which marks may be made to indicate the location of the saw cut on the workpiece. ANTI-KICKBACK PAWLS - Kickback is a hazard in which MITER GAUGE GROOVES - The miter gauge rides in the grooves on the accessory table. RAILS - Front and rear rails provide support for large workpieces and the rip fence. the workpiece is thrown back toward the operator. The teeth on the removable anti-kickback pawls point away from the workpiece. If the workpiece should be pulled back toward the operator, the teeth dig into the wood to help prevent or reduce the possibility of kickback. RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the locking handle. Grooves run along the top and sides of the rip fence for use with optional clamps and accessories. BEVEL SCALE - The easy-to-read scale on the front of the cabinet shows the exact blade angle. SCALE - Located on the front rail, the easy-to-read scale provides precise measurements for rip cuts. BLADE - This saw is provided with a 36-tooth, 10 in. carbide blade. The blade is raised and lowered with the height adjusting handwheel. Bevel angles are locked with the bevel locking lever. SLIDING MITER TABLE - The miter table slides easily along the miter table base allowing the operator to move the workpiece across the saw table. WARNING-" SPREADER/RIVING KNIFE - A removable metal piece of the blade guard assembly, slightly thinner than the saw blade, which helps keep the kerf open and prevent kickback. When in the through sawing, or "up" position, it is higher than the saw blade and becomes a spreader. When in the non-through sawing, or "down" position, it is below the saw blade teeth and becomes a riving knife. Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury. BLADE GUARD - Always keep the removable blade guard down over the saw blade for through-sawing cuts. SWITCH ASSEMBLY - This saw has an easy access power switch located below the front rail. To lock the switch in the OFF position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool. BEVEL LOCKING LEVER - This lever, placed just under the saw table surface on the front of the cabinet, locks the angle setting of the blade. 11 OPERATINGCOMPONENTS Theupperportionofthebladeprojectsupthroughthe tableandissurroundedbyaninsertcalledthethroat plate.Theheightofthe bladeissetwitha handwheel on thefrontofthe cabinet.Toaccommodate widepanels, thesawtablehasrailsoneachside.Detailedinstructions areprovidedinthe Operation section of this manual for A A the basic cuts: cross cuts, miter cuts, bevel cuts, and compound cuts. The sliding miter table assembly is used for cross cutting operations. The miter fence is easily adjusted to cut wood at an angle by loosening the adjusting clamp, setting the fence to the miter scale, and retightening the clamp. The sliding miter table, which rests on a base mounted on the rails, can be repositioned along the rails for wide work. It can be reversed so the projecting base is in the back and can be moved from the left side to the right side as needed. With the miter fence removed, the miter table offers additional support for other operations such as ripping. A WARNING: Always remove the switch key when the tool is not in use and keep it in a safe place. In the event of a power failure, turn the switch off ( O ) and remove the key. This action will prevent the tool from accidentally starting when power returns. WARNING: ALWAYS make sure your workpiece is not in contact with the blade before operating the switch to start the tool. Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious personal injury. WARNING: To reduce the risk of accidental starting, Always make sure the switch is in the off ( O ) position before plugging tool into the power source. SWITCH ON The rip fence is used to position work for lengthwise cuts. A scale on the front rail shows the distance between the SWITCH OFF ( rip fence and the blade. It is very important to use the blade guard assembly for all through-sawing operations. The blade guard assembly includes: riving knife/spreader/splitter, anti-kickback pawls, and plastic blade guard. The saw features a receptacle on the right side of the cabinet that permits use of accessories. Use only accessories that are listed for use with this tool. When using a listed accessory, unplug the saw motor cord and use the receptacle and the saw's power switch to operate the accessory. SWITCH ASSEMBLY See Figure 3, SWITCHKEY This saw is equipped with a switch assembly that has a built-in locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and others. TO TURN YOUR SAW ON: [] With the switch key inserted into the switch, lift the switch button to turn on (I). SWITCHIN LOCKEDPOSITION TO TURN YOUR SAW OFF: [] Press the switch button down to turn off ( O ). Fig. 3 TO LOCK YOUR SAW: [] Press the switch button down. [] Remove the switch key from the switch and store in a safe, secure location. 12 BLADES For maximum performance, it is recommended that you use the 36-tooth, 10 in. carbide-tipped combination blade provided with your saw. Additional blade styles of the same high quality are available for specific operations such as ripping. Your local dealer can provide you with complete information. ,_ WARNING: Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury. Kerf width must be within the limits stamped on the spreader/riving knife. The following tools (not included or drawn to scale) are needed for assembly and making adjustments: _l,l,l,l,i,l,l,l,l,l,l,l,I, i,I,i,I,o FRAMINGSQUARE FLATHEAD SCREWDRIVER PHILLIPS SCREWDRIVER COMBiNATiON SQUARE ADJUSTABLE WRENCH C-CLAMP Fig. 4 13 Thefollowingitemsareincludedwiththetablesaw: Fig.5 A. SlidingMiterTable ............................................................................................................................................. 1 B. MiterFencewithAdjustingClamp........................................................................................................................ 1 C. MiterGauge ...................................................................................................................................................... 1 D. HexKey(1/8in.,3/16in.,3/32in.,5/32in.)............................................................................................................. 5 E. LargeBladeWrench........................................................................................................................................... 1 R SmallBladeWrench........................................................................................................................................... 1 G. AccessoryTable................................................................................................................................................ 1 H. BevelHandleAssembly...................................................................................................................................... 1 I. RipFence........................................................................................................................................................ 1 J. BladeGuard..................................................................................................................................................... 1 K. LockNut.......................................................................................................................................................... 1 L. FlatWasher...................................................................................................................................................... 1 M. FrontRail......................................................................................................................................................... 1 N. RearRail.......................................................................................................................................................... 1 O. PushStick....................................................................................................................................................... 1 R Anti-kickbackPawls........................................................................................................................................... 1 14 Thefollowingitemsareincludedwiththetablesawaccessory table: | I i E F iVI Fig. 6 A. Guide Fence with Guide Block (left and right) ........ 2 J. Throat Plate (1-1/8 in.) ............................................ 1 B. Flat Washer (1/4 in. x 16) ........................................ 4 K. Throat Plate (1/2 in.) ................................................ 1 C. Knob Bolt (1/2 in.) ................................................... 4 L. Screw, #10 in.-32 x 3/4 in ...................................... 3 Screw, 5/16-18 in. x 3/4 in ..................................... 3 4 D. Table Clamping Bracket .......................................... 1 M. E. Washer (5/16 in.) ..................................................... 1 N. Screw, M8x24 R Knob Bolt (3/4 in.) ................................................... 1 O. Guard/Dust Cover with Pivot Assembly .................. 1 G. Throat Plate (1 in.) ................................................... 1 R Spacer ..................................................................... 1 Post ......................................................................... 1 T-Nut, 5/16 in. (Special) ........................................... 6 H. Throat Plate (1-1/2 in.) ............................................ 1 Q. I. Throat Plate (2 in.) ................................................... 1 R. 15 ....................................................... UNPACKING This product requires assembly. WARNING: Never stand directly in line with the blade or allow hands to come closer than 3 in. to the blade. Do not reach over or across the blade. Failure to heed this warning can result in serious _ersonal injury. [] Carefully lift saw from the carton and place it on a level work surface. NOTE: This tool is heavy. To avoid back injury, keep your knees bent and lift with your legs, not your back, and get help when needed. A A WARNING: To avoid serious personal injury, always make sure the table saw is securely mounted to a workbench or an approved leg stand. NEVER operate the saw on the floor. WARNING: Do not use this product if any parts on the Loose Parts List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury. TO OPEN THE LEG STAND See Figures 7- 8. [] Grasp the grips on the saw table and stand it upright as shown in figure 7 below. [] Inspect the tool carefully to make sure no breakage or damage occurred during shipping. [] Step on the release lever and pull the grips toward you at the same time. [] Do not discard the packing material until you have carefully inspected the tool, identified all loose parts, and satisfactorily operated the tool. [] Once the leg stand is released from the release lever, ease the leg stand toward the floor by pushing the grips toward the floor. [] The saw is factory set for accurate cutting. After assembling it, check for accuracy. If shipping has influenced the settings, refer to specific procedures explained in this manual. [] With your hands on the grips, push the leg stand towards the ground until the table saw is in an upright position. NOTE: The release lever will close over the center [] If any parts are damaged or missing, please call 1-800-932-3188 for assistance. brace locking the leg stand in an upright positon. ,& GRIPS A A A WARNING: If any parts are damaged or missing, do not operate this tool until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury. SAW \ BASE WARNING: Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. WARNING: Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury. RELEASE LEVER WARNING: Do not lift the saw without help. Hold it close to your body. Keep your knees bent and lift with your legs, not your back. Ignoring these precautions can result in back injury. LEGSTAND Fig. 7 16 WING NUT RELEASE LEVER LEVELING FOOT WHEEL STOP Fig. 9 TO STORE THE TABLE SAW ACCESSORIES See Figures 10- 11. The table saw has two convenient storage areas specifically designed for the saw's accessories. These accessories must be securely stored prior to closing the leg stand and moving the saw. BRACE The rip fence, miter fence, miter gauge, and push stick should be stored in the brackets located on the side of the Fig. 8 TO SECURE/LEVEL saw cabinet. Simply snap each accessory in place to hold it securely. THE SAW Storage hooks for the sliding miter table are located on the back of the saw cabinet. This storage area is to be used only for moving the saw or when the saw is not being used. See Figure 9. With the leg stand open and the table saw resting on a flat, level surface, the saw should not move or rock from side to side. NOTE: During operation of the saw, the sliding miter table must be mounted on the rails. NEVER operate the saw with the sliding miter table in the storage position because it blocks the dust exhaust port. If the saw rests on the wheels and rolls, loosen each wheel stop by turning counterclockwise. The leg stand should rest on each stop only slightly. If the wheel stop is turned too much, the stop will interfere with the opening and closing motion of the leg stand. If the saw rocks from side to side, the leveling feet need adjusting until the leg stand is balanced. [] Loosen both the top and bottom wing nuts. [] Lift the saw slightly so that you may turn the leveling foot until the leg stand no longer rocks. • Turning clockwise will lower the foot Turning counterclockwise will raise the foot PUSHt _::__.__ _/_/_ MITER GAUGE MITER FENCE Fig. 10 17 Standfacingthebackofthetablesaw.Thelongestpartof themitertablebasemustbestoredto the left.Tosecure theslidingmitertable: [] Resttheslidingmitertableonthe bottomright-hand storagehookandthe miterbaseonthelowerbottom left-handhook. [] [] TO iNSTALL BEVEL HANDLE ASSEMBLY See Figure 12. [] Lift the end cap off the bevel handle assembly using a flat blade screwdriver. [] Hold the hex nut securely and turn the screw counterclockwise to remove the nut completely. NOTE: Do not remove the screw from the handle or the washer from the end of the screw. Align the bottom miter locking clamp with the bottom left storage hook. Push the sliding miter table back toward the cabinet until it is resting against all two hooks. [] Place the hex nut into the recessed hole on the back of the height adjusting handwheel and hold in place. Lock the miter locking clamps on the left by pushing clamps toward the side of the cabinet securing the miter table in place. [] Slide the handle, screw, and washer into the hole on the height adjusting handwheel. [] Using a flathead screwdriver, turn the screw clockwise and tighten in place. MITER LOCKING CLAMP [] Push the end cap back in place on the end of the handle. HEIGHT/BEVEL ADJUSTING HANDWHEEL HEX NUT BEVEL HANDLE STORAGE HOOK END CAP WASHER >-J SCREW Fig. 12 % MITER BASE STORAGE HOOK SLiDiNG MITER TABLE Fig. 11 18 TO (NSTALL FRONT AND BACK RA(LS TO UNLOCK/MOVE THE RAILS See Figures 13- 14. See Figure 15. [] Loosen the front rail clamps one half turn from the tightened position. Loosen the square rail holder nut approximately one-fourth (1/4) turn to allow the front rail to slide over the nut. [] Mount the front rail with the scale facing the outside toward the operator. The front and back rails will need to be positioned so they do not touch the floor when the leg stand is closed. Using the bottom scale as a guide, the scale will need to be aligned to the saw blade at the 14 in. mark. To unlock and move the rails: [] Loosen the front rail clamps by pushing the lever to the left. [] Check to make sure the rail clamps will securely clamp the rail before sliding the entire assembly into position. If not, tighten the square rail holder nut approximately one-fourth (1/4) turn and recheck. [] Slide the rail to the desired position. [] Secure the rail in position by pushing the clamp to the right. [] Slide the rail into desired position over both clamps and secure. [] Repeat above steps with the rear rail placing it in the same location as the front rail. [] NOTE: When the rails are moved to the right, use caution to avoid tripping on the front leg brace. Mount the rear rail, following the same clamping procedure as shown for the front rail. i i FRONT RAIL SQUARE BAiL HOLDER NUT Fig. 15 FRONTBAIL CLAMP Fig. 13 REAR RAIL SQUARE BAiL HOLDER NUT BEAR BAIL CLAMP Fig. 14 19 TO CLOSE THE THROAT PLATE SAW THE LEG STAND AND MOVE THE TO REMOVE/REPLACE See Figure 17. See Figure 16. [] Lower the blade by turning the height/bevel handwheel counterclockwise. adjusting Store the sliding miter table on the back of the saw cabinet. See To Store the Table Saw Accessories on the previous page. Next, set the front and back rails to 14 in. as previously described. [] To remove the throat plate, place your index finger in the hole and lift the front end pulling the throat plate out toward the front of the saw. NOTE: Never close the leg stand or attempt to move the table saw until both the above steps are completed. [] To reinstall the throat plate, slip the tab into the slot at the back of the saw and push down to secure in place. To close the leg stand: [] At the same time, step on the release lever, grasp the grips, and lift the handles up and away from the body. [] THROAT PLATE Push the table saw until the release lever clicks and locks into place. SPREADER/RIVING To move the leg stand: [] Holding the grips firmly, pull the handles toward you until the leg stand and saw are balanced on the wheels. [] KNIFE Push the saw to the desired location then either open the leg stand for immediate saw operation or store the saw in a dry environment. NOTE: Never move the table saw unless the sliding miter table is securely stored. '\ Fig. 17 RELEASE LEVER Fig. 16 20 TO CHANGEBETWEENA RIV(NG SPREADER AND A KNIFE RELEASELEVER See Figure 18. (UNLOCKED) / A/._F'_"_'_.. This saw is shipped with the spreader/riving knife placed in the non-through cutting or "down" position (riving knife position). NOTE: The spreader/riving knife must be placed in the through cutting, or "up" position (spreader position), for all other cutting operations. [] Unplug the saw. To place in spreader position through cutting): [] Remove the throat plate. (or "up" position [] Raise the saw blade by turning the height/bevel adjusting handwheel clockwise. [] Unlock the release lever by pulling it up. %J for a(( IN "UP" POSITIONFORTHROUGHCUTTING [] Grasp the spreader and pull it towards the left side of the saw to release the spreader from the spring-loaded riving clamp. [] Pull the spreader up until the internal pins are engaged and the spreader is above the saw blade. [] Lock the release lever by pushing the lever down. [] Reinstall the throat plate. To place in riving knife position (or "down" a(( non-through cutting): [] Remove the throat plate. position [] Raise the saw blade by turning the height/bevel adjusting handwheel clockwise. [] Unlock the release lever by pulling it up. RELEASELEVER (LOCKED) @ for [] Grasp the spreader and pull it towards the left side of the saw to release the spreader from the spring-loaded riving clamp. [] Push the riving knife down until it is below the saw blade. [] Lock the release lever by pushing the lever down. [] Reinstall the throat plate. IN "DOWN" POSITIONFORNON-THROUGHCUTTING Fig. 18 21 TO CHECK SAW BLADE INSTALLATION TO INSTALL See Figure 19. CAUTION: To work properly, the saw blade teeth must point down toward the front of the saw. Failure to do so may cause damage to the saw blade, the saw, or the workpiece. [] Unplug the saw. [] Lower the saw blade and remove the throat plate. [] Make sure the bevel locking lever is securely pushed to the left. Raise the saw blade to its full height by turning the height/bevel adjusting handwheel clockwise. WARNING: AND ANTI- Replace dull or damaged anti-kickback NOTE: Anti-kickback through cuts. pawls should only be installed for [] Unplug the saw. [] Raise the saw blade by turning the height/bevel adjusting handwheel clockwise. [] Place spreader/riving knife in "up" position. To install anti-kickback pawls: [] Press and hold the button on the side of the anti-kickback pawls. Insert the closed end of the large blade wrench over the hex nut. Holding both wrenches firmly, pull the larger wrench forward to the front of the machine. [] Align the slot in the pawls over the rear hole in the spreader/riving knife. To tighten the blade: [] Using the small blade wrench, place the fiat open end into the flats on the arbor shaft. [] GUARD pawls. Dull or damaged pawls may not stop a kickback increasing the risk of serious personal injury. To loosen the blade: [] Using the small blade wrench, place the flat open end on the flats on the arbor shaft. [] THE BLADE KICKBACK PAWLS See Figures 20 - 22. [] Push the pawl handle down snapping them into place and release the button. NOTE: Pull on the pawl handle to make sure pawls are securely locked. Insert the closed end of the large blade wrench over the hex nut. Holding both wrenches firmly, push the larger wrench to the back of the machine. Make sure the blade nut is securely tightened. Do not overtighten. NOTE: Arbor shaft has left hand threads. BUTTON PAWL HANDLE Check all clearances for free blade rotation. See To Set the Scale to the Blade in the Adjustment Section. In cutting operations, the scale will be set to the side of the blade where the cut will be measured and made. ANTI-KICKBACK PAWLS THROAT PLATE SMALL BLADE WRENCH LARGE BLADE WRENCH Fig. 20 Fig. 19 22 TO CHECK To install blade guard: [] Lift the guard lever up to unlock. [] With the front of the blade guard raised, lower the back of the guard into the middle hole of the spreader/ riving knife. Push the front of the guard down until it is parallel to the table (see figure 21). If the blade guard is not parallel to the table, the riving knife is not in the spreader (or "up") position. To check a(ignment [] Unplug the saw. of the spreader/riving knife: [] Remove the anti-kickback pawls and blade guard assembly. Place a framing square or straight edge against both the saw blade and the spreader. NOTE: Blade alignment with the spreader can be adjusted for different blade widths. Refer to: To Check and Align the Spreader/Riving Knife and Saw Blade. Check the blade guard assembly for clearances and free movement. NOTE: Place framing square between carbide teeth and measure from blade. This step will insure framing square is square against blade from the front to back of blade. [] The saw blade and spreader/riving knife are aligned when the framing square contacts both the blade and spreader/riving knife evenly with no gaps. BLADE GUARD GUARD LEVER If the spreader/riving knife is out of alignment with the saw blade, adjustment is needed. The spreader/riving knife must be in alignment front to back (horizontally) and top to bottom (vertically). READER/ ING KNIFE THE SPREADER/RIVING [] Raise the saw blade by turning the height/bevel adjusting handwheel clockwise. [] Lock the guard in place by pushing the guard lever down. \ AND ALIGN KNIFE AND SAW BLADE See Figures 23 - 24. ADJUSTMENT SCREW 0 SCREW o Fig. 21 SPREADER/ RIVING KNIFE FRAMING SQUARE CORRECT Fig. 23 INCORRECT Fig. 22 23 Toadjust(horizontally): TO INSTALL [] Remove the blade guard assembly, anti-kickback pawls, and the throat plate. MITER [] Raise the blade to its full height. [] Remove the sliding miter table from the storage area by pulling the miter locking clamps away from the saw cabinet. THE SLIDING MITER TABLE AND FENCE See Figures 25 - 26. [] Turn the adjustment screws to reposition the spreader/ riving knife left or right as needed to align the spreader/ riving knife with the saw blade. [] Install the sliding miter table assembly over the front and rear rails. Check that it slides easily on the rails. Push both front miter locking clamps down evenly on each side to secure. Repeat for both rear miter locking clamps. [] Once properly aligned, securely retighten the screws. To adjust (vertically): [] Loosen the adjustment screws. [] Slowly turn the set screws until the riving knife is aligned with the blade. Check its position after adjustment to ensure that it is vertically aligned with the blade. NOTE: Do not force miter locking clamps down. Tighten only to flat "seated" position. [] Remove the miter fence from the miter fence storage on the side of the saw cabinet. [] Once properly aligned, securely retighten the screws. NOTE: When making bevel cuts, only use the miter fence on the left side of the saw table. HORIZONTAL ADJUSTMENT [] To install the miter fence to the sliding miter table, loosen the adjusting clamp knob so the bolt has enough clearance to slide in the table slot. FRAMING SQUARE I LOCKINGCLAMPS BLADE VERTICALADJUSTMENT REAR RAIL FRAMING SQUARE SLiDiNG MITER TABLEBASE Fig. 25 \ [] Mount the miter fence to the miter table by installing the Iocator pin (below the miter fence) into holes "A', "B', "C", or "D". (Holes "A" and "D" are closest to the blade). At the same time, place the attachment bolt in the slot. I I SPREADER/ RiViNGKNIFE NOTE: Holes "A" and "D" should be used for short pieces of wood and holes "B" and "C" should be used for long pieces of wood. [] Properly adjust the miter indicator to the scale on the end of the fence opposite the Iocator pin. BLADE [] Retighten the adjusting clamp knob. Fig. 24 24 ADJUSTINGCLAMP MITER FENCE HOLDER KNOB TO CHECK ATTACHMENT BOLT To avoid unnecessary setups and adjustments, we suggest that you check these setups carefully with a framing square and make practice cuts in scrap wood before making finish cuts in good workpieces. HOLE MITER iNDiCATOR NOTE: Follow the general rule of measuring twice and cutting once. TABLESLOT Do not loosen any screws. Once screws have been loosened, settings must be reset. HOLE"B" TO LOCK SLIDING See Figure 27. MITER Fig. 26 Two basic checks should be made before using the miter table: (1) the miter base must be parallel to the blade as the table slides from the front to back, and (2) the miter fence must be square to the blade when set at exactly zero (0°) on the miter table scale. TABLE The miter table slides allowing the operator to slide the workpiece across the saw. A miter slide lock is mounted on the front of the miter table to lock it in place. The miter slide lock is placed in a slot on the base to align the miter table with the front edge of the saw table. The sliding miter table should be locked for any cut in which the operator prefers a fixed table. NOTE: The miter table has adjustment screws for squaring miter fence to blade and maintaining 0 ° scale settings when miter base adjustments are required. These checks and adjustments are explained in step-by-step procedures in the Operation section and depend on each other. [] To lock the miter table with the base projecting to the front, place miter slide lock in the back slot on the base. [] TABLE ASSEMBLY rear of the miter table base during a cut is very important for making precise and accurate cuts. The sliding miter table assembly has been preset at the factory. However, misalignment during shipping or requirements for very precise and accurate cuts may require realignment. LOCATORPiN HOLE"C" MITER The square relationship between the blade and the miter fence as it travels the entire distance from the front to the HOLE"A" QUICKSTOP SLIDING TO iNSTALL ACCESSORY See Figure 28. TABLE [] Fit the tabs on the back of the accessory table into the rear rail. To lock the miter table with the base projecting to the back, place miter slide lock in the front slot on the base. [] Position the slot on the underside of the accessory table onto the front rail and tighten the lever securely. NOTE: To use the optional router accessories included with this product, refer to the Operation section for usage. MITER SLIDE LOCK TO LOCK ACCESSORY TABLE REARRAIL SLOTSFOR LOCKING MITERTABLE FIT LiP OFTABLE INTO REARRAIL Fig. 27 \ TO UNLOCK LEVER Fig. 28 25 A Kickback can be caused by any action that pinches the blade in the wood such as: WARNING: Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury. [] Making a cut with incorrect blade depth [] Sawing into knots or nails in the workpiece A A A [] Twisting the wood while making a cut WARNING: Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury. [] Failing to support work [] Forcing a cut [] Cutting warped or wet lumber [] Using the wrong blade for the type of cut WARNING; Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury. [] Not following correct operating procedures [] Misusing the saw [] Failing to use the anti-kickback pawls [] Cutting with a dull, gummed-up, or improperly set blade WARNING; Although many of the illustrations in this manual are shown with the blade guard removed for clarity, do not operate the saw without the blade guard unless specifically instructed to do so. AVOIDING [] Always use the correct blade depth setting. The top of the blade teeth should clear the workpiece by 1/8 in. to 1/4 in. APPLICATIONS [] Inspect the wood for knots or nails before beginning a cut. Knock out any loose knots with a hammer. Never saw into a loose knot or nail. You may use this tool for the purposes listed below: [] Straight line cutting operations such as cross cutting, ripping, mitering, beveling, and compound cutting [] [] Always use the rip fence when rip cutting. Use the miter gauge (or miter fence) when cross cutting. This helps prevent twisting the wood in the cut. Dado or molding cuts with optional accessories [] Cabinet making and woodworking [] Always use clean, sharp, and properly-set Never make cuts with dull blades. NOTE; This table saw is designed to cut wood and wood composition products only. BASIC OPERATION blades. [] To avoid pinching the blade, support the work properly before beginning a cut. OF THE TABLE SAW [] When making a cut, use steady, even pressure. Never force cuts. The 3-prong plug must be plugged into a matching outlet that is properly installed and grounded according to all local codes and ordinances. Improper connection of the equipment can result in electric shock. Do not modify the plug if it will not fit the outlet. Have the correct outlet installed by a qualified electrician. Refer to the Electrical section in this manual. CAUSES KICKBACK [] Do not cut wet or warped lumber. [] Use extra caution when cutting some prefinished or composition wood products as the anti-kickback pawls may not always be effective. [] Always guide your workpiece with both hands or with push sticks and/or push blocks. Keep your body in a balanced position to be ready to resist kickback should it occur. Never stand directly in line with the blade. OF KICKBACK Kickback can occur when the blade stalls or binds, kicking the workpiece back toward you with great force and speed. If your hands are near the saw blade, they may be jerked loose from the workpiece and may contact the blade. Kickback can cause serious injury. Use precautions to avoid the risks. [] Use of a featherboard will help hold the workpiece securely against the saw table or fence. [] Clean the saw, blade guard, under the throat plate, and any areas where saw dust or scrap workpieces may gather. [] Use the right type of blade for the cut being made. [] Always use the spreader/riving knife for every operation where it is allowed. The use of this device will greatly reduce the risk of kickback. 26 CUTTINGAIDS See Figure 29. Push sticks are devices that may be used for pushing a workpiece through the blade in any rip cut. When making non-through cuts or ripping narrow stock, always use a push stick, push block, and/or featherboard so your hands do not come within 3 inches of the saw blade. They can be made in various sizes and shapes from scrap wood and used in a specific project. The stick must be narrower than the workpiece, with a 90 ° notch in one end and shaped for a grip on the other end. Fig. 30 A push block has a handle fastened by recessed screws from the underside. Use push blocks for narrow cuts and all non-through cuts. HOW TO MAKE A JIG (FOR RIP CUTTING NARROW WORKPIECE) See Figure 31. CAUTION: Be sure the screws in a push block are recessed to avoid damaging the saw or workpiece. If ripping a narrow workpiece places the hands too close to the blade, it will be necessary to make and use a jig. To make a jig: [] Attach a handle to a long, straight piece of wood and secure from the underside using recessed screws. [] Cut an L-shaped stop in the side of the jig. To use a jig: [] Position the workpiece flat on the table with the edge flush against the jig and against the stop. -> [] Holding the jig handle and using a push block, make the rip cut as described in Making a Rip Cut later in this section. STOP JiG HANDLE PUSHBLOCKS Fig. 29 AUXILIARY FENCE An auxiliary fence is a device used to close the gap between the rip fence and the saw table. Always make and use an auxiliary fence when ripping material 1/8 in. or thinner. HOW TO MAKE AND ATTACH FENCE (FOR RIP CUTTING See Figure 30. AN AUXILIARY THIN WORKPIECE) The auxiliary fence [a piece of wood 3/4 in. thick, 3-1/2 in. wide, and 23-1/2 in. long] is secured to the rip fence using the slots in the side of the rip fence. [] Drill two holes in the auxiliary fence then counterbore the holes. [] Place hex head bolts in the holes and loosely secure the bolts to the fence using washers and hex nuts positioning mounting hardware away from the blade. [] Slide the bolts into the slot on the rip fence then push the auxiliary fence toward the front of the rip fence. Fig. 31 [] With the auxiliary fence resting firmly on the saw table, tighten the hex nuts to secure the auxiliary fence to the rip fence. 27 FEATHERBOARD FEATHERBOARD PUSH BLOCK A featherboard is a device used to help control the workpiece by holding it securely against the table or fence. Featherboards are especially useful when ripping small workpieces and for completing non-through cuts. The end is angled with a number of short kerfs to give a friction hold on the workpiece and locked in place on the table with a C-clamp. Test to ensure it can resist kickback. HOW TO MAKE A FEATHERBOARD See Figure 32. PUSH STICK The featherboard is an excellent project for the saw. Select a solid piece of lumber approximately 3/4 in. thick, 2-1/2 in. wide and 12 in. long. Mark the center of the width on one end of the stock. Miter the width to 70 ° (see Making a Rip Cutfor information on miter cuts). BEVEL LOCKING LEVER Prepare the saw for ripping as discussed in Making a Rip Cut. Set the rip fence to allow approximately a 1/4 in. "finger" to be cut in the stock. Feed the stock only to the mark previously made at 6 in. Turn the saw OFF and allow the blade to completely stop rotating before removing the stock. Reset the rip fence and cut spaced rips into the workpiece to allow approximately 1/4 in. fingers and 1/8 in. spaces between the fingers. A Fig. 33 HOW TO MOUNT A FEATHERBOARD See Figure 33, Remove the adjusting clamp knob, bolt, and washer from the miter fence holder. Place the bolt through one of the holes in the featherboard. Positioning the featherboard will depend on the placement of the bolt and the position of the sliding miter table on the rails. Place the washer on the bolt and attach the adjusting clamp knob loosely. Position the featherboard with the hex head of the bolt in the miter WARNING: Mount the featherboard in front of the saw blade. If positioned improperly, kickback can result from the featherboard pinching the workpiece and binding the blade in the saw kerf. Failure to heed this warning can result in serious personal injury. table slot but do not tighten. Completely lower the saw blade. Position the rip fence to the desired adjustment for the cut to be performed and lock. Place the workpiece against the fence and over the saw blade area. Adjust the featherboard to apply resistance to the workpiece just forward of the blade. Securely tighten the adjusting clamp knob to secure the featherboard in place. Attach Cclamps to further secure the featherboard to the edge of the saw table. 3/8 iNCH DIAMETER r I 3-5/8 in. 1__ \\ Y Y Y 1/4in _1/ ,3,,°,° 45°1 i 1/8 in. 3/4 in. i _, 6 in. 8in. 10 in. 12 in. 18 in. Fig. 32 28 TYPESOF CUTS See Figure 34, © There are six basic cuts: 1) the cross cut, 2) the rip cut, 3) the miter cut, 4) the bevel cross cut, 5) the bevel rip cut, and 6) the compound (bevel) miter cut. All other cuts are combinations of these basic six. Operating procedures for making each kind of cut are given later in this section. A WARNING: Always make sure the blade guard and anti-kickback pawls are in place and working properly when making these cuts to avoid possible injury. CROSSCUT © Cross cuts are straight 90 ° cuts made across the grain of the workpiece. The wood is fed into the cut at a 90 ° angle to the blade, and the blade is vertical. Rip cuts are made with the grain of the wood. To avoid kickback while making a rip cut, make sure one side of the wood rides firmly against the rip fence. Miter cuts are made with the wood at any angle to the blade other than 90 °. The blade is vertical. Miter cuts tend to "creep" away from the miter fence during cutting. This can be controlled by holding the workpiece securely against the miter fence. Bevel cuts are made with an angled blade. Bevel cross cuts are across the wood grain, and bevel rip cuts are with the grain. Compound (or bevel) miter cuts are made with an angled blade on wood that is angled to the blade. Be thoroughly familiar with making cross cuts, rip cuts, bevel cuts, and miter cuts before trying a compound miter cut. CUTTING TIPS Dado and rabbet cuts are non-through cuts which can be either rip cuts or cross cuts. Carefully read and understand all sections of this operator's manual before attempting any operation. A WARNING: Do not use blades rated less than the ® speed of this tool. Failure to heed this warning could result in personal injury. [] The kerf (the cut made by the blade in the wood) will be wider than the blade to avoid overheating or binding. Make allowance for the kerf when measuring wood. [] Make sure the kerr is made on the waste side of the COMPOUND(BEVEL)MITER CUT Fig. 34 measuring line. [] Cut the wood with the finish side up. [] Knock out any loose knots with a hammer before making the cut. [] Always provide proper support for the wood as it comes out of the saw. 29 TO CHANGETHE BLADE DEPTH CHECKING SLIDING MITER TABLE AND MAKING ADJUSTMENTS See Figure 35. The blade depth should be set so that the outer points of the blade are higher than the workpiece by approximately 1/8 in. to 1/4 in. but the lowest points (gullets) are below the top surface. TO CHECK MITER See Figures 37 - 38. BASE PARALLELISM [] Unplug the saw. [] Set saw up as if you were preparing to make a cut. Tighten rail clamps, miter locking clamps, adjusting clamp, etc. [] Push the bevel locking lever to the left for elevation mode. [] Raise the blade by turning the height/bevel adjusting hand-wheel clockwise or lower it by turning the handle counterclockwise. [] Slide miter table (A) to the front of miter base (B) as far as it will go. Place a reference mark (C) near the end of the miter table as shown in figure 37. GULLET NOTE: Front of miter base is on infeed side of saw. [] Place a reference mark on one of the blade teeth (D) and rotate the blade (E) so that the reference mark on the blade is at the front of the throat plate. [] Place a framing square (G) against the blade and align with reference mark on miter table. Measure the distance between the blade and the edge of miter table. NOTE: Place framing square between carbide teeth and measure from blade. This step will insure framing square is square against blade from the front to back of blade. Fig. 35 TO CHANGE THE BLADE See Figure 36. ANGLE (BEVEL) [] Push the bevel locking lever to the right for angle mode. [] Angle the blade by turning the height/bevel adjusting handwheel until the bevel indicator shows the correct angle. [] Return the bevel locking lever securely to the left to lock the angle, while holding the height/bevel adjusting handwheel in place. ,,_, G A ANGLED BLADE CLAMP BEVEL INDICATOR BEVEL LOCKINGLEVER Fig. 37 HEIGHT/BEVEL ADJUSTING HANDWHEEL Fig. 36 3O [] Removeframingsquareandslidemitertableto the rearof miterbaseasfaras itwill go. [] Rotatethe bladesothe reference markontheblade isatthe rearof thethroatplate.Measuring fromthe samemarkonthe bladeatthe rearwilleliminatethe effectof bladewobble. [] Placeframingsquareagainstthe bladeandalignwith thesamereference markonthemitertable.Measure thedistancebetweenthebladeandtheedgeofthe mitertableatthe rear. [] TO CHECK M(TER FENCE AUGNMENT See Figure 39. The miter fence must be perpendicular set at zero degrees. to the blade when [] Set the miter fence (H) at 0 °. Miter indicator (I) should be set precisely on 0 ° and secured in place with adjusting clamp (J). NOTE: The quick-stop is not necessary for this checking procedure. However, you may want to check and adjust it to 0° at this time. See the To Adjust Quick-Stop section that follows. Compare whether the front and rear measurements are the same. If they are the same, proceed with checking the miter fence alignment. If not, this indicates the miter base needs aligning. Miter base must then be adjusted before checking miter fence alignment. See To Adjust The Miter Base section that follows. [] Place a framing square (G) firmly against the miter fence (H), with the other side against the blade (E). [] Check whether the miter fence and blade are square with each other. With the framing square against the miter fence there should be no gap from the front to the rear of the blade. 0 \ [] If a gap exists, the miter fence may be out of square. [] Rotate the blade and recheck. (f there is a consistent gap between the front and rear of the blade, the miter table needs aligning. Follow the adjustment procedures that follow. Fig. 38 Fig. 39 31 TO ADJUST THE MITER BASE TO ADJUST THE MITER FENCE See Figure 40. See Figures 41 - 42. Remember: Check all settings before loosening screws for the following procedures. Once screws have been loosened, these settings must be reset. [] Set the miter fence (H) at 0 °. Miter indicator should be set precisely on 0 ° and secured in place with adjusting clamp (J). Eight screws are visible on the miter base (B). [] There are four slides located under the sliding miter table. These slides let the miter table move on the base. Three slides are mounted on eccentric screws that can be adjusted by loosening the hex nuts on top of the miter table. [] Four screws (K) are on the holder plates and secure these plates to the rails. It is not necessary to loosen or adjust these screws for this adjustment procedure. [] Another pair of screws (L) is in the base, at the rear. Loosen these two screws (L) and the rear miter locking clamps (M). [] Loosen the rear hex nuts (Q) on top of sliding miter table for this adjustment procedure. NOTE: The front screws (R) are only needed to remove excessive play in the slides due to wear from extended use. They are not needed for this procedure. The right front hex nut is a non-eccentric pivot and should never be loosened. [] The last pair of screws is located on the infeed side of the base. Loosen the left screw (N) only. [] The right screw (O) will be used as a pivot point. NOTE: The front two miter locking clamps (P) and rail clamps should remain locked. [] Adjust the right rear eccentric screw from the lower side of the miter table so that maximum play exists between the slide and miter base. [] Adjust the miter base so that it is parallel to the blade see To Check Miter Base Parallelism. [] Retighten the left front screw (N). [] Push left rear of miter table snugly against miter base as shown by the arrow (S) in figure 42 and secure. [] Clamp the rear miter locking clamps (M). [] Retighten the two rear screws (L). [] Place a framing square firmly against the miter fence, with the other side against the blade. [] Adjust left rear screw from underneath miter table until miter fence and blade are square with each other. REX WASHER _._ NITER TABLE 0 SLIDES N Fig. 4O I ECCENTRIC LIPOF BASE SCREW Fig. 41 32 [] Tightenhexnutsecurely. [] Adjustrightrearscrewfromunderneath mitertableto removeexcessiveplay. [] Tightenhexnutsecurely. [] Recheckyoursetupscarefully. Alsomakesureall screws,hexnuts,etc.,havebeentightenedsecurely. [] If slidingmitertableassemblyis stillnotsquarewith theblade,repeatthe aboveprocedures as needed. [] Makesurethatslidesremainsquareto miterbase edgeto prevent"cocking"whichwillresultin excessiveplayinmitertable. QUICK STOP ECCENTRIC SCREW Fig. 43 TO USE THE MITER See Figure 44. The miter gauge provides greater accuracy in angled cuts. For very close tolerances, test cuts are recommended. Change the location of the miter gauge groove from the left side of the saw blade to the right side of the saw blade by moving the accessory table. Fig. 42 TO ADJUST QUICK GAUGE STOP See Figure 43. The quick stop is preset at the factory to stop the miter fence at exactly zero degrees. However, when sliding miter table adjustments are made, these adjustments may cause the quick stop to need adjusting. Check quick stop with miter scale set at zero degrees. If adjustments are needed, proceed with the following steps: When making a 90 ° cross cut, you can use either miter gauge groove. When making a beveled cross cut (the blade tilted in relation to the table) the miter gauge should be located in the groove on the right so that the blade is tilted away from the miter gauge and your hands. [] Loosen the eccentric screw holding the quick stop. The miter gauge can be turned 60 ° to the right or left. [] Place the quick stop against the miter fence with miter scale set at zero degrees. [] Loosen the lock knob. [] Adjust eccentric screw until it holds quick stop securely against miter fence. [] With the miter gauge in the miter gauge groove, rotate the gauge until the desired angle is reached on the scale. [] [] Retighten the lock knob. Retighten hex nut, securing eccentric screw and quick stop. LOCK KNOB [] Check your work. If the quick stop is not at zero degrees, repeat above steps. MITER GAUGE Fig. 44 33 A [] Loosen the rip fence by lifting the locking handle. WARNING: To reduce the risk of injury, always make sure the rip fence is parallel to the blade before beginning any operation. [] Set the rip fence gently against the blade tip edge. [] Loosen the screw on the scale indicator and align with the middle 0 mark as shown. TO USE THE RIP FENCE [] See Figure 45. Tighten the screw and check the dimension and the rip fence. Always set the rip fence on the accessory table for added support of the workpiece. [] SPREADER/ RIVING KNIFE Place the clamp bracket on the rear of the rip fence in the top groove on the rear rail and pull slightly toward the front of the unit. [] Lower the front end of the rip fence onto the guide surfaces on top of the front rail. [] Push the locking handle down to align and secure the fence. RiP FENCE BLADE NOTE: The rip fence must be secure when the locking lever is engaged. Check for a smooth gliding action. If adjustments are needed, see To Check the Alignment of the Rip Fence to the Blade in the Adjustment section of this manual. [] Make two or three test cuts on scrap wood. If the cuts are not true, repeat the process. LOCKING HANDLE \ RiP FENCE SCALE FARLEFT 0 MARK SCALE INDICATOR Fig. 46 TO CHANGE FRONT See Figure 46. AND REAR RAIL POSITIONS The front and rear rails can be moved left or right depending on the type of cut being made. The front rail scale provides three 0 markings. TOP GROOVE Set the rails using the middle 0 mark when making most CutS. For making wide panel rip cuts on the right side of the blade, set the rails to the far left 0 mark on the scale extending the rip scale measurement up to 33 in. CLAMP BRACKET TO SET THE RIP FENCE THE BLADE SCALE Fig. 45 INDICATOR For making wide panel rip cuts on the left side of the blade, set the rails to the far right 0 mark. TO [] Unplug the saw. See Figure 46. [] Loosen the front and rear rail clamps under the rails. Use the indicator on the rip fence to position the fence along the scale on the front rail. Begin with the blade at a zero angle (straight up). [] Move the rails to the desired 0 mark. [] Lock the rail clamps to secure the rails to the saw. NOTE: The anti-kickback pawls and blade guard assembly must be removed to perform this adjustment. Reinstall the blade guard assembly when the adjustment is complete. [] Unplug the saw. 34 MAKING CUTS This table saw can perform a variety of cuts that are not all mentioned in this manual. DO NOT attempt to make any cuts not covered here unless you are thoroughly familiar with the proper procedures and necessary accessories. Your local library has many books on table saw usage and specialized woodworking procedures for your reference. SWITCH oN t The blade provided with the saw is a high-quality combination blade suitable for ripping and cross cut operations. Carefully check all setups and rotate the blade one full revolution to assure proper clearance before connecting saw to power source. Stand slightly to the side of the blade path to reduce the chance of injury should kickback SWITCHKEY Occur. \ ,_k WARNING: Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury. Use the miter gauge or miter fence when making cross, miter, bevel, and compound miter cuts. To secure the angle, lock the miter gauge in place by twisting the lock knob clockwise. Always tighten the lock knob securely in place before use. SWITCHIN LOCKEDPOSiTiON Fig. 48 MAKING NOTE: It is recommended that you place the piece to be saved on the left side of the blade and that you make a test cut on scrap wood first. A CROSS CUT See Figures 47- 48. A WARNING: Make sure the blade guard assembly is installed and working properly to avoid serious possible injury. CROSSCUT PLACERIGHTHAND ON WORKPIECEAND MITER FENCEHERE A WARNING: Using the rip fence as a cutoff gauge when cross cutting will result in kickback which can cause serious personal injury. [] Remove the rip fence. [] Set the blade to the correct depth for the workpiece. [] Set the miter gauge (or miter fence) to 0 ° and tighten the lock knob. [] Make sure the wood is clear of the blade before turning on the saw. [] Turn the saw on. [] Let the blade build up to full speed before moving the workpiece into the blade. [] Hold the workpiece firmly with both hands on the miter gauge (or miter fence) and feed the workpiece into the blade. NOTE: The hand closest to the blade should be placed on the miter gauge lock knob (or the miter fence adjusting clamp knob) and the hand farthest from the blade should be placed on the workpiece. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. Fig. 47 35 MAKING A RiP CUT MAKING See Figure 49. A A MITER CUT See Figure 50. WARNING: WARNING: Make sure the blade guard assembly is installed and working properly to avoid serious possible injury. Make sure the blade guard assembly is installed and working properly to avoid possible serious injury. [] Set the blade to the correct depth for the workpiece. [] Remove the rip fence. [] [] Set the blade to the correct depth for the workpiece. Position the rip fence the desired distance from the blade for the cut and securely lock the handle. [] Set the miter gauge (or miter fence) to the desired angle and tighten the lock knob. [] When ripping a long workpiece, place a support the same height as the table surface behind the saw for the cut work. [] [] Make sure the wood is clear of the blade before turning on the saw. Make sure the wood is clear of the blade before turning on the saw. [] Turn the saw on. [] [] Turn the saw on. [] Position the workpiece flat on the table with the edge flush against the rip fence. Let the blade build up to full speed before feeding the workpiece into the blade. Let the blade build up to full speed before moving the workpiece into the blade. [] Hold the workpiece firmly with both hands on the miter gauge (or miter fence) and feed the workpiece into the blade. [] Once the blade has made contact with the workpiece, use the hand closest to the rip fence to guide it. Make sure the edge of the workpiece remains in solid contact with both the rip fence and the surface of the table. If ripping a narrow piece, use a push stick and/ or push blocks to move the piece through the cut and past the blade. NOTE: The hand closest to the blade should be placed on the miter gauge lock knob (or the miter fence adjusting clamp knob) and the hand farthest from the blade should be placed on the workpiece. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. MITER CUT BLADE RiP CUT RiP FENCE BLADE MITER FEN ANGLED HEIGHT/BEVEL ADJUSTING HANDWHEEL Fig. 50 Fig. 49 36 MAKING A BEVEL CROSS BEVELCROSSCUT CUT See Figures 51 - 52. A BLADE ANGLED WARNING: Make sure the blade guard assembly is installed and working properly to avoid possible serious injury. ,A WARNING: The miter gauge (or miter fence) must be on the left side of the blade to avoid trapping the wood and causing kickback and the risk of serious personal injury. [] Remove the rip fence. [] Unlock the bevel locking lever. FENCE STRAIGHT BEVEL LOCKING LEVER [] Adjust the bevel angle to the desired setting. [] Lock the bevel locking lever. [] Set the blade to the correct depth for the workpiece. [] Set the miter gauge (or miter fence) to 0 ° and tighten the lock knob. [] Make sure the wood is clear of the blade before turning on the saw. [] Turn the saw on. [] Let the blade build up to full speed before moving the workpiece into the blade. [] Hold the workpiece firmly with both hands on the miter gauge (or miter fence) and feed the workpiece into the blade. Fig. 52 MAKING A BEVEL RIP CUT See Figure 53. A NOTE: The hand closest to the blade should be placed on the miter gauge lock knob (or the miter fence adjusting clamp knob) and the hand farthest from the blade should be placed on the workpiece. WARNING: Make sure the blade guard assembly is installed and working properly to avoid serious personal injury. WARNING: The rip fence must be on the left side of the blade to avoid trapping the wood and causing kickback. Placement of the rip fence to the right of the blade will result in kickback and the risk of seri- [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. VIEWEDFROMTHE FRONT,BELOWTHE TABLESAW ous personal injury. [] Remove the miter gauge (or miter fence). [] Move the sliding miter table to the right side and move the accessory table to the left side. [] Unlock the bevel locking lever. [] Adjust the bevel angle to 0°. TO TIGHTEN [] Lock the bevel locking lever. [] Set the blade to the correct depth for the workpiece. [] Position the rip fence the desired distance from the blade for the cut and securely lock the handle. [] Make sure the wood is clear of the blade before turning on the saw. BEVEL [] When ripping a long workpiece, place a support the same height as the table surface behind the saw for the cut work. LEVER [] Turn the saw on. TO LOOSEN Fig. 51 37 [] Positiontheworkpieceflatonthetablewiththeedge flushagainstthe ripfence.Letthe bladebuildupto full speedbeforefeedingtheworkpieceintotheblade. [] Oncethebladehasmadecontactwiththeworkpiece, usethehandclosestto theripfenceto guideit. Makesurethe edgeoftheworkpieceremainsinsolid contactwithboththe ripfenceandthesurfaceofthe table.If rippinga narrowpiece,usea pushstickand/ or pushblocksto movethepiecethroughthecutand pastthe blade. [] Whenthe cutis made,turnthesawoff.Waitforthe bladeto cometo a completestopbeforeremoving the workpiece. [] Adjust the bevel angle to the desired setting. [] Lock the bevel locking lever. [] Set the blade to the correct depth for the workpiece. [] Set the miter gauge (or miter fence) to the desired angle and tighten the lock knob. [] Make sure the wood is clear of the blade before turning on the saw. [] Turn the saw on. [] Let the blade build up to full speed before moving the workpiece into the blade. [] Hold the workpiece firmly with both hands on the miter gauge (or miter fence) and feed the workpiece into the blade. BEVELRiP CUT RiP NOTE: The hand closest to the blade should be placed on the miter gauge lock knob (or the miter fence adjusting clamp knob) and the hand farthest from the blade should be placed on the workpiece. BLADE ANGLED FENCE [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. COMPOUND(BEVEL)MITER CUT PLACERIGHT HAND ON MITER FENCEHERE SCALE Fig. 53 MAKING A COMPOUND See Figure 54. A A (BEVEL) MITER CUT WARNING: Make sure the blade guard assembly is installed and working properly to avoid possible serious injury. WARNING: The miter gauge (or miter fence) must be on the left side of the blade to avoid trapping the wood and causing kickback and the risk of serious personal injury. [] Remove the rip fence. [] Unlock the bevel locking lever. Fig. 54 38 MAKING A LARGE PANEL CUT MAKING A NON-THROUGH CUT See Figure 55. See Figure 56. Make sure the saw is properly secured to a work surface to avoid tipping from the weight of a large panel. Non-through cuts (made with a standard 10 in. blade) can be made with the grain (ripping) or across the grain (cross cut). The use of a non-through cut is essential to cutting grooves. ,_ WARNING: Make sure the blade guard assembly is installed and working properly to avoid possible serious injury. This is the only type cut that is made without the blade guard assembly installed. Make sure the blade guard assembly is reinstalled upon completion of this type of cut. A WARNING: Never make freehand cuts (cuts without the miter gauge, miter fence, or rip fence). Unguided workpieces can result in serious injury. [] Place a support the same height as the top of the saw table behind the saw for the cut work. Add supports to the sides as needed. [] Depending on the side of the saw blade the panel is cut on, move the rails left or right as needed. Read the appropriate section which describes the type of cut in addition to this section on non-through cuts. For example, if your non-through cut is a straight cross cut, read and understand the section on straight cross cuts before proceeding. WARNING: [] Depending on the shape of the panel, use the rip fence or miter gauge (or miter fence), if the panel is too large to use either the rip fence or the miter gauge (or miter fence), it is too large for this saw. [] Make sure the wood does not touch the blade before ,mL WARNING: Never feed wood with your hands when making any non-through cut such as rabbets. To avoid personal injury, always use push blocks, push sticks, and featherboards. you turn on the saw. [] Turn the saw on. [] [] When making a non-through or dado cuts, the blade is covered by the workpiece during most of the cut. Be alert to the exposed blade at the start and finish of every cut to reduce the risk of personal injury. Position the workpiece flat on the table with the edge flush against the rip fence. Let the blade build up to full speed before feeding the workpiece into the blade. [] Unplug the saw. [] Remove the blade guard and anti-kickback Use a push stick to move the piece through the cut and past the blade. pawls. [] Place spreader / riving knife in "down" position. [] Unlock the bevel locking lever. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. [] Adjust the bevel angle to 0° [] Lock the bevel locking lever. [] Set the blade to the correct depth for the workpiece. LARGEPANELCUT [] Depending on the shape and size of the wood, use either the rip fence, miter gauge, or miter fence. RIP FENCE [] Plug the saw into the power source and turn the saw on. [] Let the blade build up to full speed before moving the workpiece into the blade. [] Always use push blocks, push sticks, and/or featherboards when making non-through cuts to reduce the risk of serious injury. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. Once all non-through cuts are completed: [] Unplug your saw. [] Reinstall the spreader/riving knife in the "up" position then install the blade guard and anti-kickback pawls. SUPPORTS HEIGHT/BEVEL ADJUSTING HANDWHEEL Fig. 55 39 NON-THROUGH CUT [] Reinstall the blade nut. NOTE: The blade washer may be used provided the arbor shaft extends slightly beyond the arbor nut. GUARD BLADE REMOVED __ PUSH STICK [] Make sure the blade nut is fully engaged and the arbor extends past a securely tightened blade nut. [] Place release lever in locked position. [] Install the dado throat plate and rotate the blade by hand to make sure it turns freely then lower the blade. [] Depending on the shape and size of the wood, use either the rip fence, miter gauge, or miter fence. [] Turn the saw on. NOTE: Make sure the wood does not touch the blade before you turn on the saw. Let the blade build up to full speed before feeding the workpiece into the blade. [] Position the workpiece flat on the table with the edge flush against the rip fence, miter gauge, or miter fence and hold firmly against the saw table. [] Use a push block or push stick to move the wood through the cut past the blade. Never push a small piece of wood into the blade with your hand, always use a push stick. The use of push blocks, push sticks, and featherboards are necessary when making nonthrough cuts. Fig. 56 MAKING A DADO CUT See Figure 57. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. An optional dado throat plate is required for this procedure. All blades and dado sets must not be rated less than the speed of this tool. This saw is designed for 13/16 in. dado cuts. With the purchase of an optional dado throat plate (part number 089110122059), it can be used with a 6 in. stack dado (up to width of 13/16 in.). Do not use an adjustable dado or molding cutters on this saw. Once all dado cuts are completed: [] Unplug your saw. [] Reinstall the spreader/riving knife in the "up" position then install the blade guard and anti-kickback pawls. NOTE: This saw cannot be used to make a bevel dado cut. A A DADOCUT WARNING: Always put all spacers in proper location when changing back to saw blade. Failure to do so can result in possible injury and damage to the tool. WARNING: Always use push blocks, push sticks, or featherboards when making dado cuts to avoid the risk of serious injury. [] Unplug the saw. [] Remove the blade guard, anti-kickback plate, and spreader/riving knife. [] Remove the blade nut, blade washers, saw blade, and the large spacer. pawls, throat NOTE: Always store the blade washer and throat plate in a secure location. [] Reinstall the inner blade washer. [] Mount the dado blade, according to manufacturer instructions, using the blade and chippers appropriate for the desired width of cut. Fig. 57 4O ACCESSORY TABLE USAGE RiP FENCESHOWNLOCKEDAGAINSTSAW BLADE T-NUTBETWEEN ADJUSTMENTSCREWS This accessory table has been specifically designed for use with some Craftsman Routers. The hole pattern on the accessory table has not been drilled to accommodate all routers. Routers must not exceed 3 HP (maximum developed) or weigh more than 12-1/2 Ibs. Routers must have lock-on switch feature. TABLE CLAMPING BRACKET See Figure 58. REAR ADJUSTMENT SCREW The lever on the accessory table will tighten the table securely to the front rail. The weight of the router may cause the accessory table to loosen or have movement at the rear of the table. To avoid this, install the table clamping bracket. NOTE: Position the table clamping bracket so that the accessory table is centered over it. WASHER [] Pull off the end cap from the rear rail. [] Slide one of the T-nuts into the front channel of the rear rail and under the accessory table. [] The table clamping bracket fits in the bottom slot of the rear rail and the slotted top of the bracket wraps around the raised portion on the underside of the accessory table. [] Secure with a 5/16 in. washer and a 5/16-18 x 3/4 in. knob bolt. [] Tighten the knob bolt securely. [] Reinstall the end cap by pushing it back into the rear rail. Fig. 59 TO INSTALL TABLECLAMPINGBRACKET SHOWNCOMPLETELY ASSEMBLED T-NUTS FOR GUIDE FENCE BRACKETS See Figures 59 - 60. ACCESSORY TABLE TABLE [] Place rip fence against blade and lock in place. [] Using the appropriate hex key supplied with your table saw, remove the rear adjustment screw and washer on top of the rip fence. CLAMPING BRACKET [] Slide one of the T-nuts into the top channel of rip fence and place between the two adjustment screws. NOTE: T-nuts install from the rear of the rip fence. T-NUT [] Replace the washer and the rear adjustment screw and tighten securely. END CAP [] Check the rip fence for squareness with the saw blade. [] Unlock the rip fence, slide it away from the saw blade, and lock it in place. WASHER [] Slide the four remaining T-nuts into the top channel of rip fence. KNOBB0_ NOTE: Five T-nuts should be in the top channel of the rip fence with only one of them between the adjustment screws on the rip fence. Fig. 58 41 iNSTALLT-NUTS FROMBEAROF HiP FENCE TO iNSTALL POST, GUARD/DUST PIVOT ASSEMBLY COVER WITH See Figure 61. The guard/dust cover must be used in all routing operations. T-NUT [] Place the spacer on the threaded end of the post and thread the post into the remaining T-nut. [] Tighten the post securely with an adjustable wrench on the flats on the top of the post. [] Place the guard/dust cover with pivot assembly on the post. [] The assembly will slide up and down on the post as needed. Secure at the desired location by tightening the knob nut attached to the carriage bolt. GUARD/DUSTCOVERWITH PIVOTASSEMBLY Fig. 60 TO INSTALL GUIDE FENCE KNOB CARRIAGEBOLT NUT NOT SHOWN),_ BRACKETS See Figure 61. [] To install the guide fence brackets, align each bracket with two of the T-nuts on top of the rip fence. NOTE: Use the front two T-nuts and the back two FLATS ON KNOB BOLTS T-nuts leaving the one in the middle empty. [] Secure the guide fence brackets to the rip fence with 5/16 in. washers and the 5/16 in. x 1/2 in. knob bolts. ® POST_ POST----------_ ! U WASHERS GUIDE FENCE BRACKET SPACER T-NUTS RIP FENCE Fig. 61 42 TO INSTALLROUTER [] Select the correct size throat plate for the size of the router bit. Align the tab on the throat plate with the slot in the router extension and snap in place. Make sure the throat plate is firmly seated below the table surface. Recheck the router bit to make sure it will not strike the throat plate. See Figure 62, [] Unplug the router. [] Place your router upside down on a workbench. [] Remove the subbase screws and the subbase from your router. FINAL PREPARATION See Figure 63, NOTE: The subbase is mounted permanently on some routers and should not be removed. [] Adjust the guard/dust cover so that it will not come in contact with the workpiece or cutter during a cutting operation. [] Select the screws needed for your particular router. For consumer routers, use the 10-32 x 3/4 in. screws. For commercial routers, use the 5/16-18 screws. [] FOR OPERATION [] Direction of feed of the workpiece is from right to left or from the back of the saw toward the front with the bit located in the fence opening. Position router upside down under the router extension table. The router label should be facing the front of the table. [] Align the holes in the table with the holes in your router. Feed the screws through the table and into the router. [] Tighten all screws with a screwdriver. \ \ THROAT PLATE Fig. 63 [] Direction of feed must always be so that the workpiece is being thrust against the sharp edges of the rotating bit. [] The workpiece must always be tight against the guide fence, unless a ball-bearing piloted bit is being used. The infeed fence should be adjusted to support the uncut workpiece while the outfeed fence should be adjusted properly to support the workpiece after the cut passes the router bit, compensating for the removed stock. Fig. 62 TO INSTALL BIT AND THROAT ,A PLATE WARNING: The direction of feed for the workpiece is always against the sharp edges of the bit and against the rotation of the cutter. Failure to heed this warning is likely to result in serious personal injury. The router throat plates are included to assure no more than 1/4 in. clearance between the cutter and the opening in the throat plate. Use the correct throat plate. Do not use a router bit smaller than 1/4 in. or larger than 2 in. [] To install the router bit, follow the instructions A in the WARNING: Do not use the guide fence with ballbearing piloted bits. Failure to heed this warning can result in serious personal injury. operator's manual that came with your router. _, CAUTION: Make sure the router bit will not strike the accessory table or any metal surface. 43 BLADE WASHER \ WARNING:Beforeperforming anyadjustment, makesurethetool is unplugged fromthe power supplyandtheswitchis inthe offposition.Failure BLADE LARGE SMALL WASHERSPACER \ to heed this warning could result in serious personal injury. \ \ \ The table saw has been adjusted at the factory for making very accurate cuts. However, some of the components might have been jarred out of alignment during shipping. Also, over a period of time, readjustment will probably become necessary due to wear. BLADE NUT BLADE ARBOR SHAFT To avoid unnecessary set-ups and adjustments, a good practice is to check your setups carefully with a framing square and make practice cuts in scrap wood before making finish cuts in good workpieces. Do not start any adjustments until you have checked with a square and made test cuts to be sure adjustments are needed. TO REPLACE THE BLADE Fig. 65 See Figures 64 - 66. [] Unplug the saw. [] Remove the blade guard and anti-kickback [] Lower the saw blade and remove the throat plate. [] [] Make sure the bevel locking lever is locked. Raise the saw blade to full height. [] Insert the open-end blade wrench onto the flats on the arbor shaft. [] Insert the closed-end blade wrench over the blade nut. Holding both wrenches firmly, pull the closed-end wrench (right side) forward while pushing the open-end wrench (left side) to the back of the saw. Remove the nut. [] To install a standard blade: [] Place the new blade on the arbor shaft (the teeth must point down toward the front of the saw to work properly). pawls. NOTE: Make sure spacers are installed. [] Place the blade washer and the blade nut over the arbor shaft. Be sure the dome side of the blade washer faces the blade and that all items are snug against the arbor housing. Make sure the blade nut is securely tightened. Do not overtighten. [] Lock the release lever. [] Rotate the blade by hand to make sure it turns freely. [] Lower the saw blade and reinstall the throat plate. Unlock the release locking lever and remove the blade. CLOSED-END BLADE WRENCH NOTE: To replace the blade with an accessory blade, follow the instructions provided with the accessory. OPEN-END BLADE WRENCH SPREADER/ RIVING KNIFE THROAT PLATE BLADE © Fig. 66 Fig. 64 44 TO SET THE BEVEL INDICATOR AND STOPS AT 0 ° AND 45 ° (SQUARING See Figure 67. BEVEL [] If the blade is not an exact 45 °, loosen the lock nut on the 45 ° bolt inside the cabinet, position the blade, adjust the bolt, then retighten lock nut. THE BLADE) [] Make a test cut. The angle settings of the saw have been set at the factory and, unless damaged in shipping, should not require setting during assembly. After extensive use, they may need to be checked. TO ADJUST [] Unplug the saw. [] Raise the blade. You can set the miter gauge at 0 ° and plus or minus 45 ° with the miter gauge stop pin and adjustable stop screws. THE MITER GAUGE See Figure 68. NOTE: The miter gauge provides close accuracy in angled cuts. For very close tolerances, test cuts are recommended. If the blade is not perfectly vertical (0°): [] Loosen the lock nut on the 0 ° bolt inside the cabinet, position the blade, adjust the bolt, then retighten lock nut. See Figure 67, insert. If the bevel indicator is not at zero, adjust it with the two screws above the slot, beside the height/bevel adjusting handwheel. [] Loosen lock knob and pull out on stop pin to rotate miter gauge base past stop screws. [] Loosen the lock nut of the 0° stop screw at the stop pin with a adjustable wrench. [] Turn the height/bevel adjusting handwheel until the bottom of the blade has moved completely to the left side of the slot. Lock the angle by pushing the bevel locking lever to the left. [] Place a 90 ° square against the miter gauge rod and the miter gauge base. [] If the rod is not square, loosen the knob, adjust the rod, and tighten the knob. [] Adjust the 0° stop screw until it rests against the stop pin. [] Adjust the plus and minus 45 ° stop screws using a 45 ° triangle and the steps above. MITER GAUGEBASE LOCK KNOB STOP PIN MITER GAUGEROD 45° BOLT BEVEL HEIGHT/BEVEL LOCKINGLEVER ADJUSTING HANDWHEEL LOCK NUT SCREWS 0° ADJUSTABLE STOPSCREW 45° ADJUSTABLE STOPSCREW 0° BOLT Fig. 68 LOCK NUT BEVEL INDICATOR Fig. 67 45 TO CHECK THE ALIGNMENT TO THE BLADE TO ADJUST OF THE RIP FENCE THE BEVEL LOCKING LEVER See Figure 70. See Figure 69. The bevel locking lever may work loose and require adjusting. To adjust: [] Unplug the saw. [] Raise the locking handle to permit the rip fence to be moved. [] Unplug the saw. [] Push the lever full left to the locked position. [] Remove the screw on the height/bevel adjusting handwheel. You will need the 3/16 in. hex key for this procedure. CLAMP [] Remove the height/bevel cam. Pull out the cam. \ adjusting handwheel and [] Remove the set screw on the bevel locking lever. [] Remove the bevel locking lever from hex nut. [] Relocate bevel locking lever on the hex nut. BLADE [] Replace set screw and tighten securely. RIP FENCE [] Replace the cam so that the lobe is against the tab. Make sure the cam is seated in the lever. [] Reassemble the height/bevel adjusting handwheel to the shaft and cam. Check whether the lever is now in the desired position. Tighten screw securely. HEIGHT/BEVELADJUSTING HANDWHEEL SCREWS SOCKET HEADSCREW SET SCREW LOCKING HANDLE Fig. 69 [] Place a framing square beside the blade and move the rip fence up to the square. Take the dimension on the rip scale. [] Move the fence back and turn the framing square 180 ° to check the other side. [] If the two dimensions are not the same, loosen the two screws on the fence and align it. [] Retighten the two screws. [] Make two or three test cuts on scrap wood. If the cuts are not true, repeat the process. HEX NUT CAiVl COMPRESSION SPRING HANDWHEEL ADAPTER NOTE: The rip fence must be secure when the locking handle is engaged. The clamp screw on the rear of the rip fence is tightened by turning clockwise to increase tightness of the rear of the rip fence. BEVEL LOCKING LEVER Fig. 7O 46 TO AL(GN THE MITER LOCKING RAIL HOLDER NUT CLAMPS See Figure 71. The miter locking clamps are preset at the factory but may require adjusting after extended use or if damage occurs in shipping. [] Unplug the saw. [] Loosen the set screw behind each locking clamp. [] Loosen the screw on top of each locking clamp. [] Lift the locking clamp to the up position. [] Push the clamp forward tight against the front rail to bring the clamp into alignment. [] When the clamps are correctly positioned, the screws and the set screws. [] RAiL CLAMP WASHER retighten HEX MOUNTING BOLT Push both front and rear miter locking clamps down to secure the sliding miter table. Fig. 72 SCREW TO ADJUST THE ACCESSORY TABLE See Figure 73. After extended use, the accessory table may work loose causing the accessory table to be loose on the rails. Follow the steps below, when adjustments are required: SET SCREW [] Unplug the saw. [] Remove the hex nut on the lever using a 3/8 in. nut driver. FRONT RAIL [] Remove the backup plate and spring plate. Rotate the spring plate 180 ° and reinstall on the handle shaft. [] Reassemble all parts and tighten hex nut securely. NOTE: The spring plate offers two ends for use before requiring replacement. LOCKING CLAMP ACCESSORY TABLE ,_ _ Fig. 71 TO ADJUST THE FRONT CAP Q _ SCREW AND REAR RAIL CLAMPS See Figure 72. -. The rail clamps are located below the rails and ensure tight attachment of the rail. Following extended use, the rail holder nut inside the rails may need adjusting. [] Unplug the saw. [] Remove the miter table and accessory table. [] Remove the front and rear rails by loosening the rail clamps and sliding the rails off. [] Rotate each rail clamp to the left until it hits or comes in contact with the bottom of the saw table. SHAFT BACKUP PLATE Loosen rail holder nut one-fourth (1/4) turn. [] Replace the rails and check the rail clamps. _ )'_ _ _ "/WASHER NG RING HANDLE -'-'--'-- [ SPRING PLATE HEX NUT Fig. 73 [] Tighten rail holder nut until it is snug. [] ft 47 A A A LOCKER BRACKET See Figure 74. WARNING: When servicing, use only identical replacement parts. Use of any other parts can create a hazard or cause product damage. [] Add dry lube between both bevel gears, the backup washers, and the locker bracket. [] Add drylube between threaded hole in motor casting and threaded elevating shaft. WARNING: Always wear eye protection with side shields marked to comply with ANSI Z87.1 during product operation. If operation is dusty, also wear a dust mask. ELEVATING SHAFT THREADED HOLE WARNING: Before performing any maintenance, make sure the tool is unplugged from the power supply and the switch is in the off ( O ) position. Failure to heed this warning could result in serious personal injury. GENERAL BEVEL GEAR MAINTENANCE Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc. A [] LOCKER BRACKET BACKUP WASHER Fig. 74 WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken, or destroy plastic which may result in serious personal injury. TILT/ELEVATING See Figure 75, MECHANISM [] Add dry lube between the handle shaft and the bore of the clamping bolt. Periodically check all clamps, nuts, bolts, and screws for tightness and condition. Make sure the throat plate is in good condition and in position. [] Add dry lube between the face of the clamping bolt and the face of the handle shaft. [] Add dry lube on the inner surfaces of the bevel locking lever which contacts the cam. [] Check the blade guard assembly. [] To maintain the table surfaces, fence, and rails, periodically apply paste wax to them and buff to provide smooth functioning. [] ASSEMBLY Protect the blade by cleaning out sawdust from underneath the table and in the blade teeth. Use a resin solvent on the blade teeth. • [] Clean plastic parts only with a soft damp cloth. DO NOT use any aerosol or petroleum solvents. CLAMPING BOLT CAM SURFACE >j/0.o / HANDLE __ / / _)._ ,,._. / HANDWHEEL ADAPTOR LUBRICATION This saw has been lubricated at the factory prior to shipment. Following extended use, you should inspect and lubricate the following areas to assure smooth operation. Recommended Lubricant Lubricants: Dry Silicone or Teflon BEVEL LOCKING LEVER SPRING '_"_ _"7"_ ,/ HEIGHT/BEVEL ADJUSTING HANDWHEEL Fig. 75 48 , PROBLEM Excess vibration. CAUSE SOLUTION Blade is out of balance. Replace blade. Blade is damaged. Replace blade. Saw is not mounted securely. Tighten all hardware. Work surface is uneven. Reposition on flat surface. Adjust legs of optional stand. Blade is warped. Check saw blade installation. Replace blade if necessary Rip fence not mounted correctly. Remount the rip fence. Rails are dirty or sticky. Clean and wax rails. Clamp screw is out of adjustment. Adjust clamp screw counterclockwise. Rip fence does not lock at rear. Clamp screw is out of adjustment. Adjust clamp screw clockwise. Cutting binds or burns work. Blade is dull. Replace or sharpen blade. Blade is heeling. Align miter base. Work is fed too fast. Slow the feed rate. Rip fence is misaligned. Align the rip fence. Riving knife is misaligned. Adjust the riving knife with shims provided. Wood is warped. Replace the wood. Always cut with convex side to table surface. Rip fence does not move smoothly. 49 1 I PROBLEM CAUSE SOLUTION Wood edges away from rip Rip fence is misaligned. Check and adjust the rip fence. fence when ripping. Blade not properly sharpened or set. Resharpen or set blade. Sliding miter table assembly Miter base or slides improperly See page 30 for adjustments to sliding does not move smoothly, adjusted, Saw does not make accurate 90 Positive stops inside cabinet need or 45 degree cuts. adjusting (Bevel Cuts). miter table assembly. Miter gauge is misaligned (Miter Adjust positive stops. Adjust the miter gauge. Cuts). Blade adjusting handle is hard to turn. Gears or Screw Post inside Saw does not start. Motor cord or wall cord is not Clean the gears or screw post. cabinet are clogged with saw dust. Plug in motor cord or wall cord. plugged in. Blade makes poor cuts. Motor labors in rip cut. Circuit fuse is blown. Replace circuit fuse. Circuit breaker is tripped. Reset circuit breaker. Cord or switch is damaged. Have the cord or switch replaced at your Sears Service Center/Department. Blade is dull or dirty. Clean, sharpen, or replace blade. Blade is wrong type for cut being made. Replace with correct type. Blade is mounted backwards. Remount blade. Blade not proper for rip cut. Change blade; rip blade typically has fewer teeth. 5O i _, CRAFTSMAN I 10 in. TABLE SAW - MODEL NO. 315.218291 ._ regarding TABLE or when repair parts. The model your number will SAW be found on aordering label attached to the side panel of the cabinet. Always mention the model number in all correspondence For Height/BevelAdjustmentRandwheel, Refer To Figure D For Miter Table Assembly, Refer To Figure B For Rip Fence Assembly, Refer To Figure C For Leg Stand Assembly, Refer To Figure G ForMiter Gauge, Refer To Figure F 125 44 107 18 26 68 2O 105 110 81 111 3O 112 78 67 113 115 FIGUREA 101 51 J / _. CRAFTSMAN I 10 in. TABLE SAW - MODEL regarding TABLE or when repair parts. The model your number will SAW be found on a ordering label attached to the side panel of the cabinet. NO. 315.218291 Always mention the model ._ number J in all correspondence / PARTS LIST (FIGURE A) KEY NO. PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 089110122707 089110122016 089110122015 089110122014 089110122013 089110122705 089110122703 0182011804 0182010214 0182010213 089110122001 089110122906 089110122005 0182010216-127 410011708 0182010207 412011065 410171705 0181010814 0182010302-129 0182010303-129 0181010815 089110122003 0181010804 0181010401 422010044 0181010503 0181010504 089110122006 410141702 A182012002 32 33 34 35 0181010823 0131010222-130 0181010314 089110122002 DESCRiPTiON QTY Miter Table Assembly .................................................. Hex Nut (M6 x 4.8 mm) ................................................ Washer (6.5 x 13 x lt) .................................................. Lock Lever ................................................................... 1 2 1 5 Clamp Plate ................................................................. Bracket Assembly ........................................................ Blade Guard Assembly ................................................ Rear Rail ....................................................................... 2 1 1 1 End Cap R2 (Left Rear) ............................................... End Cap R1 (Right Rear) ............................................. Saw Table ..................................................................... 1 1 1 Support Warning Label ................................................ Throat Plate .................................................................. 1 1 Align-A-Cut Insert ........................................................ Screw (5/16-18 x 3/4 in., Hex Hd.) ............................... Rail Locking Clamp ...................................................... Washer (8 x 16 x 0.8t) .................................................. Screw (10-24 x 5/16 in., Pan Hd.) ................................ Screw (10-24 x 1/2 in.) ................................................. Rear Cabinet Panel ...................................................... Left Cabinet Panel ....................................................... 1 4 4 4 2 4 1 1 Screw (8-32 x 3/8 in., Special) ................................... Dust Cover ................................................................... 12 1 Hex Nut (5/8-18) ........................................................... Blade Washer ............................................................... 1 2 Blade (10 in. x 36t) ....................................................... 1/4 in. Spacer .............................................................. 1/2 in. Spacer ............................................................... Guide Holder ................................................................ 1 1 1 1 Screw (8-32 x 3/4 in., Pan Hd.) .................................... Accessory Table Assembly (Inc. Key Nos. 52 & 57-64) ........................................... Screw w/Washer (10-24, Pan Hd. Special) .................. Power Cord Holder ...................................................... 2 Shim (0.5 mm) .............................................................. Locker Bracket ............................................................. 2 1 1 4 2 52 KEY NO. PART NUMBER 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 0181010323 0181010317 424010003 0181010310 0181010214 411011707 412011743 410011714 A182010101 0182010304-129 411011008 0181010816 0182010701 410451703 0301030202 0181010230 0182010102-126 451050005 0181010231 A182010901 0181010831 410151704 0182010208 0181010601 412011063 413051004 0181010309 0181010211 411072702 0181010606 0181010105 414011014 410191005 410171707 0181010905 0181010312 DESCRI PTION QTY Clamp Plate ................................................................. Rail Holder Nut ............................................................. 2 4 V Belt (106H9 Bando) ................................................... Shim ............................................................................. 2 2 Spacer .......................................................................... Hex Nut (1/4-20) ........................................................... Washer (6.5 x 25 x 1.6t) ............................................... Screw (1/4-20 x 1 in., Hex Hd.) .................................... Motor Assembly ........................................................... Right Cabinet Panel ..................................................... Hex Nut (8-32) .............................................................. Grounding Screw (8-32 x 3/4 in.) ................................. Power Cord (14 AWG x 3.3 M) ..................................... Screw (8-16 x 3/4 in.) ................................................... Clamp (5/16 in.) ............................................................ Right Plug Socket Box ................................................. Accessory Table ........................................................... Outlet ........................................................................... 1 2 1 1 1 1 3 1 1 5 1 1 1 1 Left Plug Socket Box ................................................... 1 Rip Fence Assembly (See Figure C)............................. 1 Screw (8-32 x 1/2 in., Pan Hd) ..................................... 2 Screw (1/4-20 x 3/4 in., Hex Soc. Hd.) ........................ 1 Accessory Table Lever ................................................. 1 Lever Shaft ................................................................... 1 Washer (12 x 22 x lt) ................................................... "E" Ring ........................................................................ Spring Plate ................................................................. Back-Up Plate .............................................................. Lock Nut (1/4-20) ......................................................... Shaft ............................................................................. Bevel Gear ................................................................... 1 1 1 1 1 1 2 Roll Pin (M4 x 30 mm) .................................................. Screw (M4 x 20 mm, Truss Hd.) ................................... Screw (10-24 x 5/8 in., Pan Hd.) .................................. Needle Roller ................................................................ Pivot Plate .................................................................... 2 4 4 2 2 _. CRAFTSMAN I 10 in. TABLE SAW - MODEL regarding TABLE or when repair parts. The model your number will SAW be found on a ordering label attached to the side panel of the cabinet. NO. 315.218291 Always mention the model _, number J in all correspondence / PARTS LIST (FIGURE A) KEY NO. 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 PART NUMBER 412011068 411071709 0181010829 0181010607 414011003 0181010502 0181010914 0181010608 0181010507 410171707 A181012501 0181010109 0182010301-129 0182010201-129 410561004 089110122908 089110122901 410011714 411011707 410011716 410261004 0181010222 412015080 0181010913 411011709 0182010105-58 410071705 0181010108-58 0181010912 A182014001 0181010264 452070018 0182010219 0182010211 DESCRIPTION KEY NO. QTY Washer (10 x 22 x lt) ................................................... Hex Nut (3/8 in. x 16) ................................................... Screw (8-32 x 1-3/16 in., Pan Hd.) ............................... Gear Shaft .................................................................... Roll Pin (4 x 20 ram) ..................................................... Clutch ........................................................................... 1 1 1 1 1 1 Spring ........................................................................... Handle Shaft ................................................................ 1 1 Tilting Gear ................................................................... Screw (10-24 x 5/8 in., Pan Hd.) .................................. Ctamper Bracket .......................................................... Gear Rack .................................................................... Front Cabinet Panel ..................................................... Front Cabinet Panel Plate ............................................ 1 4 1 1 1 1 Screw (M4 x 12 ram, Pan Hd.) ..................................... Warning Label .............................................................. Name Plate .................................................................. 4 1 1 Screw (1/4-20 x 1 in., Hex Hd.) .................................... Hex Nut (1/4-20) ........................................................... Screw (1/4 x 20 x 2 in., Hex Hd.) ................................. Screw (10-24 x 5/8 in.) ................................................. Bevel indicator ............................................................. 1 2 1 3 1 Washer (19.5 x 30 x 1.5t) ............................................. Washer (18.5 x 28 x 0.5t) ............................................. Hex Nut (3/4-16) ........................................................... Bevel Locking Lever ..................................................... Set Screw (1/4-20 x 3/8 in.) ......................................... Cam .............................................................................. 1 1 1 1 1 1 Spring ........................................................................... Height Adjustment Handwheel (See Figure D)............................................................... Switch Box ................................................................... 1 Switch With Key ........................................................... Switch Key ................................................................... End Cap (Front Left) .................................................... 1 1 1 1O6 107 108 1O9 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 1 1 53 PART NUMBER 0182010212 089110122904 0182011803 410455705 410031710 410451015 0182010203 089110122007 0134010238 0121010221 410561002 0182010205 0182010204 089110122704 410171711 0131010217-130 410561004 089110122903 410131720 089110122702 089110122012 089110122009 089110122008 089110122011 089110122010 089110102025 089110118909 089110118908 089110118904 089110118905 089037007911 089110113913 089110122909 Not Shown: 089110122059 DESCRI PTION QTY End Cap (Front Right) ................................................. Scale Label .................................................................. Front Rail ...................................................................... 1 1 1 Screw (M4 x 3/4 in.) ..................................................... Carriage Bolt (5/16-18 x 1/2 in.) ................................... Screw (M5 x 16 mm) .................................................... Left Cabinet Plate ........................................................ 4 1 4 1 Miter Gauge Holder ...................................................... Knob Ring .................................................................... Knob ............................................................................. 2 1 1 Screw (M4 x 16 mm, Pan Hd) ...................................... Miter Gauge Holder ...................................................... Miter Gauge Holder ...................................................... Miter Gauge Assembly (See Figure F) ......................... Screw (10-24 x 1/2 in.) ................................................. Front Power Cord Holder ............................................. 8 2 2 1 7 1 Screw (M4 x 12 mm) .................................................... Hang Tag ...................................................................... Screw (8-32 x 3/8 in., Pan Hd.) .................................... Anti-Kickback Pawl Assembly ..................................... Riving Knife .................................................................. Set Screw (M6 x 12 mm) .............................................. Spring ........................................................................... Riving Knife Deck ......................................................... Screw w/Washers (M6 x 20 mm) ................................. Screw (M6 x 35 mm) .................................................... Blade Guard Warning Label (Left) ................................ Blade Guard Warning Label (Right) .............................. Left Guard installation Label ........................................ 2 1 2 1 1 2 1 1 2 1 1 1 1 Upper Barrier Warning Label ....................................... Right Guard installation Label ...................................... No Hands Warning Label ............................................. Data Label .................................................................... 1 1 1 1 Optional Dado Throat Plate ......................................... 1 _. CRAFTSMAN I 10 in. TABLE SAW - MODEL NO. 315.218291 ._ regarding TABLE or when repair parts. The model your number will SAW be found on aordering label attached to the side panel of the cabinet. Always mention the model number in all correspondence 16 34 FIGUREB 54 } / _. CRAFTSMAN I 10 in. TABLE SAW - MODEL regarding TABLE or when repair parts. The model your number will SAW be found on a ordering label attached to the side panel of the cabinet. NO. 315.218291 Always mention the model ._ number J in all correspondence / PARTS LIST (FIGURE B) KEY NO. PART NUMBER DESCRiPTiON KEY NO. PART NUMBER DESCRI PTION 1 0182010103-126 Miter Table Top .............................................................. 1 19 0181010305 Spring Plate .................................................................. 1 2 410011717 Bolt (5/16-18 x 3-1/4 in., Hex Hd.) ................................ 1 20 410171702 Screw (1/4-28 x 10 mm, Pan Hd.) ................................. 8 3 0181010210 Miter Fence Holder ....................................................... 1 21 411072704 Lock Nut (5/32 in.) ......................................................... 2 4 412011051 Washer (8 x 16 x 1.5t) ................................................... 1 22 412012006 Washer (4 x 9 x 0.8t) ..................................................... 2 5 0181010209 Adjusting Clamp Knob .................................................. 1 23 0181010501 Quick Stop .................................................................... 2 6 089110122045 End Cap (Left) ............................................................... 1 24 0181011811 Eccentric Screw ............................................................ 2 7 0182011801 Miter Fence .................................................................. 1 25 0181011810 Eccentric Screw ............................................................ 3 8 0181010208-58 Miter Indicator ............................................................... 2 26 0182011802 Miter Base ..................................................................... 1 9 410451702 Screw (3/16 in.) ............................................................. 2 27 0181011802 Guide Plate ................................................................... 2 10 0181010207 Locator Pin .................................................................... 1 28 410079012 Set Screw (3/16-24 x 1/4 in.) ....................................... 4 11 411071708 Lock Nut (3/16 in.) ......................................................... 4 29 0181010308 Holder Plate .................................................................. 4 12 412041703 Lock Washer (3/16 in.) ................................................. 4 30 414011026 Roll Pin (6.35 x 31.75 mm) ............................................ 4 13 0181010203 Slide (Upper) ................................................................. 4 31 0181010205 Miter Locking Clamp ..................................................... 4 14 0181010204 Slide (Lower) ................................................................. 4 32 0181011301 O-Ring ........................................................................... 4 15 0181010802 Non-Eccentric 1 33 0181011803 Guide Bar ...................................................................... 2 16 410171708 Screw (3/16-24 x 1/2 in., Pan Hd.) ................................ 1 34 089110103131 Accessory Table Assembly ........................................... 1 17 412011062 Washer (5.5 x 12.5 x 1.5t) ............................................. 1 35 089110122701 Miter Fence Assembly .................................................. 1 18 0181010306 Miter Slide Lock ............................................................ 1 36 089110122046 End Cap (Right) ............................................................. 1 QTY Screw .................................................... 55 QTY _. CRAFTSMAN I 10 in. TABLE SAW - MODEL NO. 315.218291 ._ regarding TABLE or when repair parts. The model your number will SAW be found on aordering label attached to the side panel of the cabinet. Always mention the model number in all correspondence 7 28 17 ,18 L 21 22 24 ? 25 FIGUREC 56 J / _. CRAFTSMAN I 10 in. TABLE SAW - MODEL regarding TABLE or when repair parts. The model your number will SAW be found on a ordering label attached to the side panel of the cabinet. NO. 315.218291 Always mention the model _, number in all correspondence PARTS LIST (FIGURE C) KEY NO. PART NUMBER DESCRIPTION 1 0182011805 Rip Fence ..................................................................................................................................... 1 2 0181010805 3 414050006 4 0181010218 Screw (12-14 x 1/2 in., Pan Hd.) .................................................................................................. Dowel Pin (1/4 in. x 18 ram) ......................................................................................................... Fence Roller ................................................................................................................................. 2 1 1 5 414011024 Roller Pin (6.35 x 38.1 ram) .......................................................................................................... 1 6 7 410139719 0181010319 Screw (10-24 x 1 in., Pan Hd.) ..................................................................................................... 1 8 0181010220 Rear Clamp ................................................................................................................................. Roller Holder ................................................................................................................................ 1 1 9 1 QTY 0181010907 Compression 10 414011030 11 0181010906 Roller Pin (3.3 x 19.05 ram) ......................................................................................................... Rod .............................................................................................................................................. 1 1 12 13 410491703 412011064 Screw (1/4-20 x 5/8 in.) ................................................................................................................ Washer (7 x 16 x 1.5t) .................................................................................................................. 2 2 14 411011711 15 0181010243 Hex Nut (8-32 x 8.5 ram) .............................................................................................................. Scale Indicator ............................................................................................................................. 1 1 16 0181010219 Slide ............................................................................................................................................. 2 17 18 412011006 410171704 Washer (4 x 9 x 0.8t) .................................................................................................................... 2 Screw (8-32 x 12.7 ram, Pan Hd.) ................................................................................................ 2 19 410131719 20 0181010904 Screw (8-32 x 1/2 in.) ................................................................................................................... Pin ................................................................................................................................................ 1 1 21 0182010318 Clamper ....................................................................................................................................... 1 22 23 0181011303 0181010506 Rubber Plug (M4 x 7.6 ram) ......................................................................................................... Eccentric Roller ............................................................................................................................ 1 1 24 0181010227 25 0181010226 Fence Locking Handle ................................................................................................................. End Cap For Handle Grip ............................................................................................................ 1 1 26 0181010806 27 0181010217 Screw (8-32 x 3/8 in.) .................................................................................................................. Plate ............................................................................................................................................. 2 1 28 29 0181010115-126 089110122902 Front Block .................................................................................................................................. Label ............................................................................................................................................ 1 1 Spring ................................................................................................................... 57 J / _. CRAFTSMAN I 10 in. TABLE SAW - MODEL regarding TABLE or when repair parts. The model your number will SAW be found on a ordering label attached to the side panel of the cabinet. NO. 315.218291 Always mention the model _, number in all correspondence 2 3 4 5 ["" 8 0 FIGURED KEY NO. PART NUMBER DESCRIPTION 1 411072702 Lock Nut (1/4-20) ......................................................................................................................... 1 2 0182010202-130 Height/Bevel 1 3 412012041 Washer (6.5 x 13 x 1.5t) ............................................................................................................... 1 4 0121010223 5 0101140203 Handwheel Grip ........................................................................................................................... Screw ........................................................................................................................................... 1 1 6 0121010224 End Cap ....................................................................................................................................... 1 7 0181010826 Screw (1/4-20) ............................................................................................................................. 1 A182014001 Blade Adjustment 1 A121015201 Handwheel Handle Assembly (inc. Key Nos. 1 and 3-6) ............................................................. QTY Adjustment Handwheel .......................................................................................... Handwheel Assembly 58 (inc. Key Nos. 1-7) ...................................................... 1 J / _. CRAFTSMAN I 10 in. TABLE SAW - MODEL regarding TABLE or when repair parts. The model your number will SAW be found on a ordering label attached to the side panel of the cabinet. NO. 315.218291 Always mention the model ._ number in all correspondence 2 4 3 9 FIGUREE KEY NO. PART NUMBER DESCRIPTION QTY 1 422010044 Saw Blade (10 in. x 36t) ............................................................................................................... 1 2 0131010319 Large Wrench ............................................................................................................................... 1 3 0131010318 Small Wrench ............................................................................................................................... 1 4 0181010915 Hex Key (3/32 in.) ......................................................................................................................... 1 5 0181010916 Hex Key (1/8 in.) ........................................................................................................................... 1 6 0181010918 Hex Key (3/16 in.) ......................................................................................................................... 1 7 0181010917 Hex Key (5/32 in.) ......................................................................................................................... 1 8 089110122018 Hex Key (M5) ............................................................................................................................... 1 9 089110122017 Push Stick .................................................................................................................................... 1 59 J / _. CRAFTSMAN I 10 in. TABLE SAW - MODEL NO. 315.218291 regarding TABLE or when repair parts. The model your number will SAW be found on aordering label attached to the side panel of the cabinet. Always mention the model number in all correspondence 11 13 I FIGUREF 6O ._ J / _. CRAFTSMAN I 10 in. TABLE SAW - MODEL regarding TABLE or when repair parts. The model your number will SAW be found on a ordering label attached to the side panel of the cabinet. NO. 315.218291 Always mention the model ._ number in all correspondence PARTS LIST (FIGURE F) KEY NO. PART NUMBER DESCRI PTION 1 089110122054 Miter Gauge Handle ..................................................................................................................... 1 2 412012705 Washer (1/4 x 16 x 1.5t) ................................................................................................................ 1 3 412080702 Lock Washer (1/4 x 16 x 2t) .......................................................................................................... 1 4 0182010104-126 Miter Gauge .................................................................................................................................. 1 5 0182010803 Screw (M4 x 8 mm) ...................................................................................................................... 1 6 0182010210 Scale Indicator ............................................................................................................................. 1 7 0121010204 Indicator Bracket .......................................................................................................................... 1 8 0101010918 Pin ................................................................................................................................................ 1 9 411012704 Hex Nut (3/16-24) ......................................................................................................................... 3 10 410132734 Screw (3/16-24 x 21.7 mm, Pan Hd.) ........................................................................................... 3 11 0182011806 Miter Gauge Bar ........................................................................................................................... 1 12 89110122056 Miter Gauge Washer ..................................................................................................................... 1 13 410102014 Screw (M6 x 8 mm, Flat Hd.) ........................................................................................................ 1 14 0101010917 Center Pin (1/4 in.) ........................................................................................................................ 1 15 410561004 Screw (M4 x 12 mm) .................................................................................................................... 2 16 9182015330302 Miter Gauge Scale Label .............................................................................................................. 1 QTY 61 J / _. CRAFTSMAN I 10 in. TABLE SAW - MODEL NO. 315.218291 ._ regarding TABLE or when repair parts. The model your number will SAW be found on aordering label attached to the side panel of the cabinet. Always mention the model number in all correspondence 2 7 6 16 ===J 1__ _.-.--_ 13 17 FIGUREG 62 ] / _. CRAFTSMAN I 10 in. TABLE SAW - MODEL regarding TABLE or when repair parts. The model your number will SAW be found on a ordering label attached to the side panel of the cabinet. NO. 315.218291 Always mention the model ._ number in all correspondence PARTS LIST (FIGURE G) KEY NO. PART NUMBER DESCRIPTION 1 644A06070 Guide Fence w/Guide Block (Left) ................................................................................................ 1 2 644A06080 Guide Fence w/Guide Block (Right) .............................................................................................. 1 3 0181010257 Knob Bolt (1/2 in.) ......................................................................................................................... 4 4 412011071 Washer (M19 x 8.3 x 1.5t) ............................................................................................................. 5 5 0181010347 T-Nut (5/16-18) .............................................................................................................................. 6 6 0181010349 Table Clamping Bracket ................................................................................................................ 1 7 0181010258 Knob (5/16-18 x 3/4 in.) ................................................................................................................ 1 8 0181010251-127 Throat Plate (1 in.) ......................................................................................................................... 1 9 0181010252-127 Throat Plate (1-1/2 in.) .................................................................................................................. 1 10 0181010253-127 Throat Plate (2 in.) ......................................................................................................................... 1 11 0181010250-127 Throat Plate (1/2 in.) ...................................................................................................................... 1 12 0181010254-127 Throat Plate (1-1/8 in.) .................................................................................................................. 1 13 410101714 Screw (10-32 x 3/4 in.) .................................................................................................................. 3 14 410101707 Screw (5/16-18 x 3/4 in.)............................................................................................................... 3 15 410101013 Screw (M8 x 24 mm) ..................................................................................................................... 4 16 A181014601 Guard/Dust Cover Assembly ........................................................................................................ 1 17 412011073 Washer (D14 x D35 x 2.4t) ............................................................................................................ 1 18 0181010819 Post (M19 x 163 mm) .................................................................................................................... 1 19 A182011004-1 Throat Plate Assembly (Inc. Key Nos. 8-12) ................................................................................. 1 20 A182017001 Router Mounting 1 QTY Kit (Inc. Key Nos. 1-19) ..................................................................................... 14 J / _. CRAFTSMAN I 10 in. TABLE SAW - MODEL NO. 315.218291 ._ regarding TABLE or when repair parts. The model your number win SAW be found on aordering label attached to the side panel of the cabinet. Always mention the model number in all correspondence 3 21 33 34 5 13 42 35 43 41 i 16./ _.r J 3o <\ 44 45 FIGUREH "% 64 J / _. CRAFTSMAN I 10 in. TABLE SAW - MODEL regarding TABLE or when repair parts. The model your number will SAW be found on a ordering label attached to the side panel of the cabinet. NO. 315.218291 Always mention the model ._ number J in all correspondence / PARTS LIST (FIGURE H) KEY NO. PART NUMBER DESCRIPTION KEY NO. PART NUMBER DESCRI PTION 1 410171706 Screw (10-24 x 1/2 in.) ................................................. 2 26 0131010918 Adjusting Spring ........................................................... 2 2 412011020 3 0161010201 Washer (5.2 x 14 x lt) ................................................... 2 27 0131010232 Adjusting 2 Feet Plug (34 x 8.4 x 14) ............................................... 2 28 410031719 Carriage Bolt (5/8-11 x 63.9 mm) ................................. 2 4 5 0182010317-126 Upper Support Plate .................................................... 1 29 411071705 Lock Nut (5/16 in.) ........................................................ 4 410031717 Carriage Bolt (5/16 x 80 mm) ....................................... 8 30 0182010316-126 Down Support Plate ..................................................... 1 6 0182010307-126 Right Leg Frame (30 mm) ............................................. 1 31 0182010310-126 Leg Support (30 mm) .................................................... 2 7 410031718 Carriage Bolt (5/16 x 42 mm) ....................................... 4 32 0182010312-126 Rear Connecting Tube (30 mm) .................................... 1 8 411171703 Wing Nut (3/8 in.) .......................................................... 4 33 0182010801 Wheel Screw (5/16 in.) .................................................. 2 9 411061704 Lock Nut (3/8 in.) .......................................................... 2 34 412011088 Washer (13 x 32 x 1.5t) ................................................. 4 0182010217-130 QTY QTY Ring .............................................................. 10 0182010305 Plug .............................................................................. 2 35 Wheel (8 in.) .................................................................. 2 11 0182011301 Leg Frame Foot Plug (Right) ........................................ 2 36 410151714 Screw (1/4 x 45 mm, Hex Soc. Hd.) ............................. 4 12 0182010802 Foot Plug Screw (3/8 x 85 mm) .................................... 2 37 412011003 Washer (6.5 x 16 x 2t) ................................................... 8 13 0131010816 Hex Screw (5/16-18 x 55 mm) ...................................... 2 38 0000110812 Lock Nut (1/4-20) ......................................................... 4 14 0182010215 Leg Frame End Cap ................................................... 14 39 0182010308-126 Center Leg Frame (Right) ............................................. 1 15 0182010311-126 Front Connecting Tube ................................................. 1 40 0182010306-126 Left Leg Frame ............................................................. 1 16 0182010313 Tooth Plate ................................................................... 4 41 0000120915 Lock Washer (5/16 in.) .................................................. 2 17 411071705 Lock Nut (5/16 in.) ...................................................... 20 42 412011067 Washer (8 x 18 x 1.5t) ................................................... 2 18 0182010209 Connecting Ring ........................................................... 8 43 089110122907 Leg Stand Warning Label ............................................. 2 19 0182010309-82 0182010320-126 Right Short Leg ............................................................ 1 0182011302 2 2 44 20 Leg Frame Handle ........................................................ Handle Cover ................................................................ 45 0182010319 Square Nut ................................................................... 2 21 410151019 Hex Socket Screw (M8 x 50 mm) ................................. 2 46 412011116 Washer (D8.2 x 23 x 3t) ................................................ 1 22 0182010314 Pedal ............................................................................ 1 47 0182010321 Latch ............................................................................. 1 23 0182010901 Pedal Spring ................................................................. 1 48 412011080 Washer (8.25 x 21.9 x 1.5t) ........................................... 1 24 411071006 Lock Nut (M8) ............................................................... 2 49 410151021 Hex Socket Screw (M6 x 15 mm) ................................. 1 25 411071001 Lock Nut (M6) ............................................................... 1 988000067 Operator's Manual 65
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