Craftsman 32037610 User Manual ROUTER TABLE Manuals And Guides 1310223L
User Manual: Craftsman 32037610 32037610 CRAFTSMAN ROUTER TABLE - Manuals and Guides View the owners manual for your CRAFTSMAN ROUTER TABLE #32037610. Home:Tool Parts:Craftsman Parts:Craftsman ROUTER TABLE Manual
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Operator's Manual ® PREMIUM DiE CAST ALUMINUM ROUTER TABLE Model No. 320.37610 COUS LISTED * WARRANTY * SAFETY * DESCRiPTiON * UNPACKING _WARNING: To reduce the risk of injury, the user must read and understand the Operator's Manual before using this product. Sears Brands Management IL 60179 U.S.A. www, ctaftsman,com Corporation, Hoffman . ASSEMBLY . OPERATION . MAINTENANCE Estates, Warranty Page 2 Safety Symbols Pages 4-5 Safety Instructions Pages 6-9 Description Pages 10-11 Unpacking Pages 12-14 Assembly Pages 15-24 Operation Pages 25-29 Maintenance Page 30 Troubleshooting Page 30 Parts List Pages 31-33 CRAFTSMAN ONE YEAR LiMiTED WARRANTY FOR ONE YEAR from the date of purchase, this product is warranted against any defects in material or workmanship. With proof of purchase, defective product will be replaced free of charge. For warranty coverage details site: www.craftsrnan.com to obtain free replacement, visit the web This warranty is void if this product is ever used while providing services or if rented to another person. commercial This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears Brands Management Corporation, Hoffman Estates, IL 60179 This router table has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate. SAVE THESE iNSTRUCTiONS! READ ALL iNSTRUCTiONS! Page 2 37610 Manual_Revised_12 1221 ,_, DANGER: People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference failure of the pacemaker. or _,WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California examples • to cause cancer, birth defects of these chemicals are: Lead from lead-based Crystalline Arsenic or other reproductive paints, silica from bricks and cement and chromium harm. Some and other masonry from chemically-treated products, and lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemical: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles. 37610 Manual_Revised_12 1221 Page 3 The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding. The symbol warnings do not, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures. ,_ WARNING: Be sure to read and understand all safety instructions in this Operator's Manual, including all safety alert symbols such as "DANGER," "WARNING," and "CAUTION" before using this tool. Failure to following all instructions listed below may result in electric shock, fire, and/or serious personal injury. SYMBOL MEANING SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, be used in conjunction with other symbols or pictographs. ,_ DANGER: avoided, ,_ Indicates an imminently WARNING: Indicates a potentially which, if not CAUTION: Indicates a potentially Prevention hazardous situation, which, if not avoided, injury. could result in minor or moderate Damage situation, May will result in death or serious injury. could result in death or serious ,_ hazardous or CAUTION. hazardous situation, which, if not avoided, injury. and Information Messages These inform the user of important information and/or instructions that could lead to equipment or other property damage if they are not followed. Each message is preceded by the word "NOTICE," as in the example below: NOTICE: Equipment not followed. ,_, WARNING: by a qualified and/or property damage To ensure safety and reliability, may result if these instructions all repairs should are be performed service technician. WARNING: The operation of any power tools can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1. Page 4 376t0 Manual_Revised_12 1221 SAVE THESE iNSTRUCTiONS Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and more safely. SYMBOL NAME D ESIGNATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency W Watt Power min Minutes Alternating Direct no ] Class .../min Current O Rotational II Construction Per Minute Read The Operator's No-Hands No-Hands No-Hands No-Hands Alert Manual Alert Symbol Symbol Symbol Symbol Hot Surface 37610 Manual_Revised_12 1221 speed, Double=insulated of current at no load construction Revolutions, strokes, surface orbits, etc., per minute Eye Protection Safety Type of current Type or a characteristic Speed Wet Conditions per second) Time Current No Load (cycles locations. Do not expose speed, to rain or use in damp read and understand operator's manual To reduce the risk of injury, user must before using this product. glasses with side shields and a futl face Always wear safety goggles or safety shield when operating this product. Precautions that involve your safety. Failure will blade to keep result your in serious hands personal away frominjury. the Failure will to keep hands personal away frominjury. the blade result your in serious Failure will blade to keep result your in serious hands personal away frominjury. the blade result your in serious Failure will to keep hands personal away frominjury. the To avoid reduce contact the with risk of anyinjury hot surface. or damage, Page 5 GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. • Do not modify the plug provided = if it will not fit the outlet, proper outlet installed by a qualified electrician. • Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. • Check with a qualified electrician or service instructions are not completely understood, the tool is properly grounded. • Use only 3=wire extension cords that have 3-prong grounding and 3=pole receptacles that accept the tool's plug. • Repair Page 6 or replace damaged or worn cord have the personnel if the grounding or if in doubt as to whether plugs immediately. 37610 Manual_Revised_12 1221 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A in Figure 1. The tool has a grounding plug that looks like the plug illustrated in Sketch A in Figure 1. A temporary adapter, which looks like the adapter illustrated in Sketches B and C, may be used to connect this plug to a 2-pole receptacle as shown in Sketch B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. O Screw Cover Metalof Ground •-----Outlet Box Groundin Pin (B) (A) Adapter Grounding Means (c) (D) AA210 ® Keep guards ® Remove adjusting keys and wrenches. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on. • Keep the work area clean. Cluttered in place and in working order. areas and benches invite accidents. Don't use in dangerous environments. Don't use power tools in damp or wet locations, or expose them to rain. Keep the work area well lighted. = Keep children work area. = Make the workshop child proof removing starter keys. = Don't force the tool. It will do the job better and more safely at the rate for which it was designed. 37610 Manual_Revised_12 away. All visitors should 1221 be kept a safe distance with padlocks, master switches, from the or by Page 7 • Use the right tool. Don't force a tool or attachment was not designed. to do a job for which it Use a proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Table 1 shows the correct size to use, depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. Table 1: Minimum gage for cord Volts Ampere Total length of cord in feet Rating H 25ft Not More Than 12 16 120V ! 100ft 150ft AWG m More Than 50ft 14 12 I Not Recommended I = Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. • Always use safety glasses. Also use a face or dust mask if the cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. = Secure your work. Use clamps or a vise to hold work whenever practical. It's safer than using your hand and it frees both hands to operate the tool. = Don't overreach. • Maintain tools with care. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. = Disconnect tools before servicing and when changing such as blades, bits, cutters, and the like. = Reduce the risk of unintentional starting. the off position before plugging in. = Use recommended accessories. Consult the owner's manual for recommended accessories. The use of improper accessories may cause a risk of injury to persons. = Never stand on the tool. Serious injury could occur if the tool is tipped the cutting tool is unintentionally contacted. Page 8 Keep proper footing and balance at all times. accessories, Make sure that the switch 37610 Manual_Revised_12 is in or if 1221 ,, Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. • Direction of feed: feed work into a blade or cutter only against the direction of rotation of the blade or cutter. Never leave a tool running unattended. Turn the power off. Don't leave the tool until it comes to a complete stop. SPECIFIC SAFETY RULES FOR ROUTER For Your Own Safety Read Instruction • TABLES Manual Before Operating Feed the workpiece Do not use awkward against the rotation Keep fingers away from the revolving = Use overhead guard when the adjustable Do not expose the table Manual_Revised_12 1221 of cutter. hand positions. = 37610 Router Table Wear eye protection. cutter = use fixtures fence to rain or use in damp when necessary. is not in place. location. Page 9 KNOW YOUR ROUTER "TABLE (Fig.2} Fig. 2 Feather board (1 d 2 included) Out-feed fence Vacuum adapter Switch Door In-feed fence Cabinet gauge assembly Starting / pin ,5 Insert rings Your router table has a precision-built electric switch box and it should be connected to only a 120-volt, 60-HZ AC power supply (normal household current). Do not operate on direct current (DC). The large voltage drop would cause a loss of power and the motor would overheat. If the router table does not operate when plugged into correct 120-volt, 60-HZ AC only outlet, check the power supply. The router table comes with an 8-ft. power cord (no adapter needed). PRODUCT Switching Input voltage 120V 60Hz AC Input ampere 15 Amps rating Table size Extended 30 in. x 20 in. fence overall length Five insert rings size, inner diameter Page $0 SEPCIFICATIONS 30 in. x 3-3/4 in. 1-1/4 in., 1-7/8 in., 2-1/8 in., 2-1/2 in., 1 pc. blank plate 37610 Manual Revised $2-1225 This Router Table has the following features: 1. Durable cast aluminum tabletop (30 in. x 20 in.) for a large, smooth and durable work surface. The tabletop has a 3-1/8 in. router hole with 5 insert rings (1-1/4 in., 1-7/8 in., 2-1/8 in., and 2-1/2 in.openings; 1 blank opening). 2. 2 feather board push blocks with mounting in slots on the fence and table. 3. Integrated safety switch with two outlets. To ensure safety and reliability, the total current drawn on the two units must be less than 15 Amps. 4. Fence provides maximum workpiece forward and 2-3/4 in. backward. 5. In-feed and out-feed 6. Out-feed fence can be adjusted fence for joining operations. 7. Vacuum 8. Miter gauge adjusts from 0 ° to 60 ° in both directions in many difficult feed situations. 9. Dust collection/Guard hardware support; that can be mounted the fence can be moved 2 in. fences can each be extended 2 inches. as much as 1/2 in. forward of the in-feed adapter fits a 2-1/4 in. shop vacuum hose (available separately). for increased stability reduces dust dispersal. 10. Above-the-table height adjustment: This bit height on the installed router can be adjusted by turning the adjustment knob clockwise or counterclockwise with a hex wrench (not included). This feature functions only when using the Craftsman Router Table with the following Craftsman router models: 17541,2767, 27666, 2768, 27683, 27669, 27680, 17542, 28190, and 28084. 11. This router table is suitable for mounting the following Craftsman router models: 17541,2767, 27666, 2768, 27683, 27669, 27680, 17542, 28190, 28084, 17540, and 17543. 37610 Manual_Revised_12 1221 Page 11 ,_ WARNING: If any parts are broken or missing, do not attempt to attach the router table to a power source or operate the router table until the broken or missing parts are replaced. Failure to do so could result in serious injury. ,_, WARNING: Do not attempt to modify this tool or create accessories not recommended for use with this router table. Any such alteration or modification is misuse and could result in a hazardous condition leading to serious injury. ,_, WARNING: To prevent accidental starting that could cause serious injury, always unplug the tool from the power source when assembling personal parts. UNPACKING * Carefully remove the router table and any accessories from the carton. Make sure that all items listed in the packing list are included. * Inspect the router table carefully occurred during shipping. * Do not discard the packing material until you have carefully satisfactorily operated the router table. * If any parts are damaged of purchase. PACKAGE CONTENTS to make sure that no breakage or damage or missing, inspected please return the product and to the place AND HARDWARE Key NO. Description A Bottom panel (with latch attached) Image Quantity O _ B Back panel o C Left side panel D Right side panel Page 12 37610 Manual_Revised_12 1221 Door (with hinge attached) F Shelf 1 G Front panel 1 H Tabletop (with blank plate attached) Fence assembly (with combination wrench attached, Protection K Philips and Hex.) guard Safety Switch Feather boards (with locking knobs attached) 2 Insert ring with 1-1/4 in. opening Insert ring with 1-7/8 in. opening M 37610 Insert ring with 2-1/8 in. opening 1 Insert ring with 2-1/2 in. opening 1 Manual_Revised_12 1221 Page 13 N Switch 0 Washer P Round-head Q Switch box locking (M6*L12) R Tapping S box locking 4 hex bolt :) 4 (M6*L40) Pan-head bolt 2 4 screw (ST4.2*L16) cross screw 15 (M6*L30) Miter gauge assembly V Starting W Flat-head Page 14 2 nut i 1 pin 3 bolt (M5*L20) 37610 Manual_Revised_12 1221 ASSEMBLE THE CABINET 1. 2. Use two pan-head cross screws (S) to attach the shelf (F) to the left side panel (C). Tighten the screws (S) with the wrench (supplied) (Fig. 3). F Align the holes of the left side panel with the holes of the back panel (B); note the orientation of the hole on the back panel and left side panel. Use three pan-head cross screws (S) to attach the left side panel assembly to the back panel (B). Tighten the screws (S) with the wrench (supplied) (Fig. 4). 3. Fig. 3 Align the holes of the hinge with the holes on the right side panel (D). Use four ball-head cross self-tapping screws (R) to connect the door with the right side panel. Tighten the screws (R) with the wrench (supplied) (Fig. 5). Left side panel assembly Fig. 4 B Hole S Fig. 5 Latch / 37610 Manual_Revised_12 1221 Page 15 4. 5. 6. To install the front panel (G) onto the right side panel assembly, slide the front panel (G) to insert the molded-in pin into the hole in the right side panel (D). Use a pan-head cross screw (S) to attach the front panel. Tighten the screw (S) with the wrench (supplied) (Fig. 6). Place the right side panel beside the left side panel. Insert the molded-in pin on the front panel (G) into the hole in the left side panel (C). Use a pan-head cross screw (S) to attach the front panel (G). Tighten the screw (S) with the wrench (supplied) (Fig. 7). Fig. 6 G Molded-in pin Fig. 7 Use two pan-head cross screws (S) to attach the right side panel assembly onto the back panel assembly. Tighten the two screws (S) with the wrench (supplied) (Fig. 8). Molded-in pin Fig. 8 Right side panel assembly Page 16 37610 Back panel assembly Manual_Revised_12 1221 7. Turn the assembly upside down on a flat surface with the front panel (G) lying on the surface (Fig. 9). Place the bottom panel (A) onto the assembly. Use six pan-head cross screws (S) to assemble the bottom panel (A) and tighten the screws (S) with the wrench (supplied) (Fig. 9). NOTICE: When placing the bottom panel (A) onto the assembly, make sure that the door magnet on the bottom panel (A) is always at the same side as the handle on the door. 8. Fig. 9a The cabinet is now completely assembled (Fig. 9a). ATTACH THE SAFETY SWITCH ASSEMBLY TO THE ROUTER TABLE (Fig. 10) NOTICE: The switch assembles the inside of the router table. 1. to Place the router table (H) upside down on a flat surface. 2. Insert the switch box locking nuts (N) into the slot at the back of the switch box (K). 3. Align the holes on the switch box (K) with the holes on the router table (H). 4. Use the switch box locking bolts (Q) to attach the switch box to the router table (H). 5. Tighten all bolts (Q) securely with the wrench (supplied). Fig. 10 NOTICE: Be sure to secure the locking not over-tighten. 37610 Manual_Revised_12 1221 H nuts when tightening the bolts. But do Page 17 ATTACHING THE TABLETOP TO THE CABINET (Fig. 11) 1. Align the holes in the tabletop (H) with the holes in the cabinet. 2. Place the tabletop on the cabinet; use round-head hex bolts (P) and washers (O) to mount the router table on the cabinet (Fig. 11). 3. Securely tighten the bolts with the wrench (supplied), stored on the fence assembly Fig. 11 Cabinet (I). REMOVING THE MOUNTING PLATE FROM THE Fig. 12 TABLE (Fig. 12} 1. Loosen the mounting plate locking screws by turning them counterclockwise with the wrench (supplied) and remove the four screws. 2. Remove the mounting from the tabletop. Page 18 plate 37610 Manual_Revised_12 1221 ATTACHING YOUR ROUTER THE MOUNTING PLATE TO Fig. 13 I' Attach the router to the router table after you have assembled the table. 1. Unplug the router. 2. Place the router table upright, with the front edge closest to you. 3. Be sure that the table is stable and that it rests on both legs. 4. Fig. 14 Remove the base plate from the router and hold the router upside down (Fig. 13). If your router model is listed in Table 2, determine the hole pattern that matches the mounting hole pattern for your router, as shown in Table 2 and Fig.14. 5. Align the above-the-table height adjustment hole in your Craftsman router. At the same time, align the three corresponding mounting holes A in the center of the table with the holes in the C D Fig. 15 router, as shown in Fig. 15. 6. Insert 3 flat-head bolts (W) through each of the three chosen mounting plate holes and into the holes in the mounting 7. 37610 plate (Fig. 15). Hold the mounting plate with one hand, and securely tighten each flat-head bolt (W) with the other hand, using the wrench (supplied). If your router model is not listed in Table 2, it may still be installed using mounting holes A. However, over-the-table adjustment may not be accessible in this situation. To mount any router, ensure that the diameter of the router sub-base does not exceed 6-7/8 inches. Manual_Revised_12 1221 Page 19 Table 2 Cutting depth adjustment Brand i Craftsman holes Above-the-table height adjustment Hole B Model 28084 (using the plunge base) 27666 27683 (using the plunge base) 27669 27680 (using the plunge base) Craftsman C 17543 (using the fixed base) 17542 17541 2767 37595 Craftsman D 2768 27683 (using the fixed base) 27680 (using the fixed base) 28190 28084 (using the fixed base) iNSTALL THE ROUTER MOUNTING PLATE ON THE TABLE ,_ Fig. 16 Detent (Fig. 16) WARNING: Make sure that the router is not plugged into a power outlet when installing into the table, removing from table, making any adjustments changing accessories. _ _ or 1. Place the router mounting plate with the router attached into the opening in the table so that it rests on the heads of the leveling screws. ,_ WARNING: Make sure that the two detents always near the "CRAFTSMAN" on the mounting plate are logo on the tabletop. NOTICE: Be careful not to trap the cord between the router mounting the router table. plate and 2. Check the router mounting plate to be sure that it is level, if necessary, loosen the mounting plate mounting screws and adjust the leveling screws with the allen key (stored on the fence), as needed. Once the router mounting plate is level, retighten the locking screws. 3. Secure the router mounting plate to the table with the plate mounting screws previously removed. Tighten the mounting plate with the wrench (supplied). Page 20 37610 Manual_Revised_12 1221 NOTICE: To adjust the level of the mounting plate, you should loosen the mounting plate mounting screws, and tighten them when the adjustment is finished. But do not over-tighten. Fig. 16a NOTICE: Make sure that the mounting plate surface is lower than the table surface. TO REMOVE ,_ THE ROUTER WARNING: Make sure that the router is not plugged into a power outlet when installing into the table, removing from table, making any adjustments or changing accessories. 1. Loosen the mounting plate locking screws by turning them counterclockwise with the wrench (supplied) and remove the four screws (Fig. 12). 2. Remove the mounting 3. Loosen three flat-head bolts (W) by turning them counterclockwise wrench supplied (Fig. 15) and remove all the flat-head bolts (W). 4. Remove the router from the mounting plate from the router table. with the plate. NOTICE: The fence must be removed from the router table when removing reinstalling the router mounting plate. ATTACHING ,_ THE FENCE ASSEMBLY WARNING: TO THE TABLE (Fig. 17} Always unplug the router before attaching or removing the fence. The fence has been shipped completely 1. or Fig. 17 Fence assembly knob assembled. Loosen the fence assembly knob. 2. insert the fence assembly knobs into the holes on the router table. 3. Adjust the fence to your desired position and tighten the fence assembly knob by turning it clockwise. Hole NOTICE: Use the scale on the table as a guide when aligning the fence for routing operations. Once the fence is positioned and aligned correctly, tighten all the clamping knobs securely. 37610 Manual_Revised_12 1221 Page 21 ATTACHING THE MITER GAUGE (Fig. 18) Fig. 18 The miter gauge has been shipped completely assembled. ® Attach the miter gauge to the table by placing the miter gauge bar in the slot on the table. iNSTALLiNG TABLETOP _D iNSERT RINGS (Fig. 19} This router table includes five tabletop insert rings with the following hole sizes: • Fig. 19 Blank plate 1-1/4 in. in diameter is for use with bits with diameters up to 1-1/8 in. 1-7/8 in. in diameter is for use with bits with diameters 1-3/4 in. up to 2-1/8 in. in diameter is for use with bits with diameters up to 2 in. 2-1/2 in. in diameter is for use with bits with diameters up to 2-3/8 in. The blank plate may be drilled with a hole to match a bit whose diameter is not included in the list above. Make sure that the size of the hole is 1/8 in. larger than that of the bit .The blank plate may be used to prevent dust from entering the router below. 1. Unplug and remove the router from the router table 2. Position the tabletop 3. Press the insert into the inset opening insert over the inset opening in the router table. in the router table. 4. Press down evenly over the tabs until the insert locks into place. 5. To remove, pull up gently until the tabs disengage. tabletop inserts in a convenient place. Page 22 When not in use, store 37610 Manual_Revised_12 1221 ATTACH ,_ THE PROTECTION WARNING: GUARD Make sure that the router is not plugged into a power outlet when installing into the table, removing from table, making any adjustments changing accessories. Fig. 20 Locking or 1. Align the raised ribs on the dust port with the grooves on the bottom of the guard (J). 2. Slide the protection guard onto the top of the dust port (Fig. 20). 3. Lower the lock handle to tighten the protection 4. Reverse the upper steps for detachment. ATTACH AND REMOVE THE FEATHER guard. BOARDS A ,J_ WARNING: Always unplug the router before attaching feather boards (L). or removing the NOTICE: The front and back side of each feather board is marked to indicate proper feed direction. The direction of the arrow marked on the feather board must be consistent with the in-feed direction. Attach the feather beard to the fence 1. Take apart the feather board locking knobs. Slide the head of the square-neck bolts into the slots of the fence. 2. Place the feather board on the fence as shown in Fig. 21. 3. Slide a plain washer onto the bolt. 4. Place the clamping knob onto the bolt, and pull the square neck of the bolt, and then tighten the clamping knob clockwise to secure the feather board (L) to the fence. To remove the feather board 1. Loosen the clamping knobs; slide the feather board out of the slot. 2. Remove the feather 37610 Manual_Revised_12 1221 board. Page 23 Attach the feather board to the tabletop surface 1. Take apart the feather board locking 2. Slide the square-neck bolts into the slots of the tabletop 3. Place the feather board (L) on the tabletop surface as shown in Fig. 21a. 4. 5. knobs. Fig. 21a i Slide a plain washer onto the bolt. H Place the clamping knob onto the bolt, from underneath of the table, depress the square neck of the bolt into the slot I and tighten the clamping knob clockwise to secure the feather To remove Square-neck _/bolt board (L) to the fence. the feather board 1. Loosen the clamping gauge slot. 2. Pull the feather board up to remove knobs; slide the feather iNSERTiNG THE STARTING PiN (Fig. 22) ,_ (H). WARNING: board into the hole in the miter it. i Fig. 22 Make sure that the router is not plugged into a power outlet when installing into the table, removing from table, making any adjustments changing accessories. i V Z or Thread the starting pin (V) into the hole designated "Z" in Fig. 22 on the right of the mounting plate. Use the starting pin as a pivot point when cutting small, odd-shaped pieces. NOTICE: Only use piloted cutters when using the starting pin. Place the starting pin into the hole designated "Z" in Fig. 22 on the right of the mounting plate inset opening, and secure it by turning it clockwise. Page 24 37610 Manual_Revised_12 1221 SWITCH OPERATION The switch has a safety key to help prevent accidentally switching and to prevent unauthorized, possibly hazardous use by others. The safety key (yellow) must be completely before the switch can be turned ON. To operate the switch: inserted panel (red) Fig. 23 1. Insert the safety key into the switch (Fig. 23). 2. To turn the router ON, lift up the ON/OFF switch (Fig. 24a). 3. To turn the router OFF, press down on the ON/OFF switch down (Fig. 24b). ,_ WARNING: Never leave the router unattended while it is running or before it comes to a complete stop. 4. into the switch the router ON Safety Key Fig. 24a To lock the switch in the OFF position, push the ON/OFF switch down to turn the switch OFF, and remove the safety key from the switch panel. Electric receptacles Two electric receptacles are located at the back of the switch assembly. Use one for plugging in the router. The other may be used to plug in a vacuum or a light (not included). _, WARNING: Fig. 24b To ensure safety and reliability, the total current drawn from the two units must be less than 15 Amps. NOTICE: The diameter of the vacuum adapter in the fence assembly is 2-1/4 in.; select the vacuum accordingly. 37610 Manual_Revised_12 1221 Page 25 FiNE ADJUSTING THE FENCE A WARNING: Failure to unplug your router before performing adjustments the router or table could result in accidental starting causing serious injury. ,_ WARNING: Before checking the settings or making any adjustments, that the power to the router table and router is disconnected router bit in the router. The fence enables you to support To fine adjust the fence forward to ensure and that there is no and guide the workpiece. and backward: The in-feed and out-feed fences can be adjusted separately. The fence microadjustment knobs provide accurate adjustment. There is 1 inch of travel for one full revolution of the knob; the scale is in 1/16 in. increments. 1. 2. To release the fence, loosen the clamping knobs by turning them counterclockwise. Move the fence forward Fig. 25 knob or backward along the slots to desired distance by rotating the fence micro-adjustment knob (Fig. 25). 3. Clamp i__- .... Once the desired position has achieved, tighten the clamping knobs by turning them clockwise. Fence microadjustment knob e NOTICE: For jointing operations, adjust the out-feed fence forward of the in-feed fence to a distance equal to the width of material to be removed from the workpiece. For normal operations, adjust the twin micro-adjustment knobs synchronously and make sure that the in-feed and out-feed fences are kept parallel. To adjust the fence right and left (Fig. 26) 1. Fig. 26 Loosen the four inner hex bolts with the wrench (supplied) by turning them counterclockwise. 2. 3. Move the fence facings right or left to the desired position (Fig. 26). Each fence facing can be moved 2 in. right or left in order to lengthen the fence. Inner hex bolts Tighten the bolts. Page 26 37610 Manual_Revised_12 1221 LiNE UP THE IN-FEED AND OUT=FEED FENCE A WARNING: Failure to unplug your router could result in accidental causing serious injury. starting If the in-feed and out-feed fences are not in alignment when the red indicator lines are aligned with the red lines on the micro-adjustment knobs; align the infeed and out-feed fences as follows: 1. Set the twin fence microadjustment knobs to align the red lines on the knobs with the red indicator lines and Red indicator lock them in place (Fig. 26a). 2. 3. line Place a straight edge guide (not supplied) against the out-feed and in-feed fences (Fig. 26b). If the in-feed or out-feed doesn't rest against the straight edge guide, perform Steps 4 through 7. 4. Loosen the six locking bolts with the wrench (supplied) (the bolts are at the bottom of the Fig. 26b fences as you face the microadjustment knobs) (Fig. 26c) 5. Adjust the fences until they both rest against the straight edge guide. 6. Once the set is finished, tighten the locking bolts. 7. Tighten the micro-adjustment Straight edge guide knobs. Fig. 26c Locking 37610 Manual_Revised_12 1221 bolts Page 27 USING THE FEATHE RBOARDS WARNING: Fig. 27 (Fig. 27) Failure to unplug your router before performing adjustments to the router or table could result in accidental starting causing serious injury. Feather boards are helpful in controlling the workpiece while routing and assist in keeping the workpiece flat on the table. The tabletop feather board, combined with the fence feather board, help to keep the workpiece pressed against the fence and tabletop. The best location for the feather boards varies according to your application, workpiece size, and other factors. 1. Loosely install the feather board(s) as described FEATHER BOARDS section. 2. Place the workpiece on the router table so that it is squarely against the fence. 3. Position both feather the locking knobs. 4. The workpiece great effort. 5. For wider workpieces, should boards snugly against the workpiece move with some resistance the tabletop ADJUSTING THE MITER GAUGE (Fig. 28) 1. Loosen the miter gauge knob. 2. Rotate the miter gauge to the desired angle. 3. Tighten the miter gauge knob. NOTICE: in the ATTACH feather and tighten all but without board cannot THE requiring a be used. Fig. 28 Make sure that the fence and the table slot are parallel when using the miter gauge. Page 28 37610 Manual_Revised_12 1221 ADJUSTING _, THE CUTTING WARNING: HEIGHT Failure to unplug your router before performing adjustments to the router or table could result in accidental starting causing serious injury. Select correct holes to adjust the cutting height for your router according to Table 2 and Fig. 14. NOTICE: A hex wrench (not supplied) 1. Turn off the table switch 2. Loosen the clamping the router. 3. Insert the hex wrench (not supplied) into the adjusting hole on the tabletop (Fig. 29), and turn the router adjustment dial with the hex wrench to move is required for this operation. by pushing the ON/OFF switch panel. lever on the router collet up or down. 4. When the desired cutting height is set, tighten the clamping lever on the router. USING THE ROUTER WITH THE ROUTER TABLE 1. Read and understand 2. Always plug the router into the switched outlet in the router table. Never plug a router table mounted router into another power source. 3. Make sure that the router-table 4. Plug the router-table 5. Turn on the power to the router table by lifting up the on/off switch panel. 6. Always control the power to the router with the router-table whenever the router is mounted on the table. ROUTING the entire Operator's Manual for the router. switch is off. cord into a power source. switch OPERATION 1. Read and understand 2. Adjust the fence to support NOTICE: The workpiece the entire Operator's the workpiece must always Reconfirm that all router adjustments power to the router. 4. Note that the direction counterclockwise. WARNING: are securely locked before supplying of the router mounted Feed the workpiece The direction to be cut. be held tight against the fence. 3. of rotation Manual for the router. to a router table is from right to left. of feed for the workpiece is always against the sharp edges of the cutter and into the rotation of the cutter (the cutter rotation is counterclockwise when the router is installed in a router table). Failure to follow this rule can result in serious personal injury. 37610 Manual_Revised_12 1221 Page 29 GENERAL MAINTENANCE _i1_ WARNING: Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean clothes to remove dirt, dust, oil, grease, etc. ,_ WARNING: Do not at any time allow brake fluids, gasoline, petroleum-based products, penetrating oils, etc. to come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury. WARNING: When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. To ensure safety and reliability, all repairs should be performed by a qualified service technician. PROBLEM CAUSE The router does not work The router is not plugged outlet SOLUTION into the table The router-table is not connected Insert router power cord plug into a table outlet cord to a Plug the router-table cord into a power source switch Insert key and pull the switch to the ON power source The router-table is in "OFF" position position The table surface flat Page 30 is not Legs are not properly assembled Check assembly directions and securely tighten all fasteners 37610 Manual_Revised_12 I225 ROUTER TABLE MODEL NUMBER 320.37610 The Model Number will be found on the Nameplate attached to the right side panel of the cabinet. Always mention the Model Number when ordering parts for this tool. To order parts, call 1-800-469-4663. 37610 Manual_Revised_12 1221 Page 3i ROUTER TABLE MODEL NUMBER 320.37610 The Model Number will be found on the Nameplate attached to the right side panel of the cabinet. Always mention the Model Number when ordering parts for this tool. To order parts, call 1-800-469-4663. MPP010201041A Protection 2 MPP010001001 Fence Assembling 3 MPP010201091 Fence Micro-adjustment 4 MPP010005033 Washer 5 MPP010202014A Fence Assembly 1 6 MPP010005023 Locking 6 7 MPP010208014A Left Extended 8 MPP010208024A Right Extended 9 MPP010205023 Inner Hex Bolt 4 10 MPP010401011 Feather board 2 11 MPP010101011 Insert ring (blank) 1 12 MPP010504013 Insert ring (1-1/4 in.) 1 13 MPP010504023 Insert ring (1-7/8 in.) 1 14 MPP010504033 Insert ring (2-1/8 in.) 1 15 MPP010504043 Insert ring (2-1/4 in.) 1 16 MPP010103024 Mounting 1 17 MPP010105023 Screw 18 MPP010506013 Starting 19 MPP010105013 Round-head Hex Bolt 4 20 MPP010301011A Miter Gauge Assembly 1 21 MPP010103014 Tabletop 1 22 MPP010107010 Safety Switch 1 23 MPP010105043 Switch Box Locking 24 MPP010605183 Pan-head Page 32 Guard Knob 6 Locking Knob 2 14 Bolt Fence Board Assembly Fence Board Assembly Plate 1 1 4 Pin 1 Bolt 2 Cross Screw 15 37610 Manual_Revised_12 1221 MPP010608054 Right Side Panel 26 MPP010608044 Left Side Panel 1 27 MPP010608064 Back Panel 1 28 MPP010608024 Front Panel 1 29 MPP010608034 Right Side Panel 1 30 MPP010608074A Door 1 31 MPP010608014 Bottom 32 MPP010605173 Tapping 33 MPP010105033 Switch Box Locking 37610 Manual_Revised_12 1221 Panel 1 4 Screw Nut 2 Page 33
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