Craftsman 351215680 User Manual DRUM SANDER Manuals And Guides L0405300

CRAFTSMAN Sander Manual L0405300 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides

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Operator's

Manual

CRRFTSMRN°I

8 x 36"

DRUM SANDER WITH DUST COLLECTION
Model No.
351.21 5680

CAUTION:

Read and follow

all Safety Rules and Operating
Instructions before First Use
of this Product.

Sears, Roebuck

and Co., Hoffman

www.seam.com/craftsman

22118.02 Draft (05/17/04)

Estates,

IL 60179 U.S.A.

PREPARE WORK AREA FOR JOB
• Keep work area clean. Cluttered work areas inviteaccidents.
Warranty.........................................
Safety Rules ......................................
Unpacking .......................................

• Do not use power tools in dangerous environments, Do not
use power tools in damp or wet locations.Do not expose
power tools to rain.

2
2
3

Assembly ......................................
Installation ......................................

3-4
4-5

Operation ......................................
Maintenance ..................................

5-9
10-11

Troubleshooting ..................................
Parts Illustration and List ........................

12
14-19

• Work area should be properly lighted.
• Proper electrical receptacle should be available for tool.
Three prong plug should be plugged directly into properly
grounded, three-prong receptacle.
• Extension cords should have a grounding prong and the three
wires of the extensioncord shouldbe of the correctgauge.
• Keep visitorsat a safe distance from work area.
• Keep children out of workplace. Make workshop childproof.
Use padlocks, master switches or remove switch keys to
prevent any unintentionaluse of power tools.

FULL ONE YEAR WARRANTY
DRUM SANDER

ON CRAFTSMAN

TOOL SHOULD BE MAINTAINED
• Always unplug tool prior to inspection.

If this product fails due to a defect in material or workmanship
within one year from the date of purchase, Sears will at its
option repair or replace it free of charge. Contact your nearest
Sears Service Center (1-80O-4-MY-HOME) to arrange for
product repair, or return this product to place of purchase for
replacement.
If this product is used for commercial or rental purposes, this
warranty will apply for 90 days from the date of purchase.
This warranty applies only while this product is used in the
United States.

• Consult manual for specific maintaining and adjusting
procedures.
• Keep tool lubricated and clean for safest operation.
• Remove adjusting tools. Form habit of checking to see that
adjustingtools are removed before switching machine on.
• Keep all parts in working order. Check to determine that the
guard or other parts will operate properly and perform their
intended function.
• Check for damaged parts. Check for alignment of moving
parts, binding, breakage, mounting and any other condition
that may affect a tool's operation.
• A guard or other part that is damaged should be properly
repaired or replaced. Do not perform makeshift repairs.
(Use parts list provided to order replacement parts.)

This warranty gives you specific legal rights, and you may
also have other dghts which vary from state to state.
Sears, Roebuck and Co,, Dept. 817WA, Hoffman Estates,
IL 60179

KNOW HOWTO

USETOOL

• Use right tool for job. Do not force tool or attachment to do
a job for which it was not designed.

WARNING: For your own safety, read all of the instructions
and precautions before operating tool,

• Disconnect tool when changing belt.

CAUTION: Always follow proper operating procedures as
defined in this manual even if you are familiar with use of this
or similar tools. Remember that being caralees for even a
fraction of a second can result in severe personal injury.

• Avoid accidental start-up. Make sure that the tool is in the
"OFF" position before pluggingin.

BE PREPARED

• Keep hands away from moving parts and sanding surfaces.

• Do notforce tool. It will work most efficiently at the rate for
which it was designed.

FOR JOB

• Wear proper apparel. Do not wear loose clothing, gloves,
neckties, rings, bracelets or other jewelry which may get
caught in moving parts of machine.

• Never leave tool running unattended.Turn the power off
and do not leave tool until it comes to a complete stop.

• Wear protective hair covering to contain long hair.
• Wear safety shoes with non-slip soles.

• Never stand on tool. Serious injury could occur if tool is
tipped or if belt is unintentionallycontacted.

• Wear safety glasses complying with United States ANSI
Z87.1. Everyday glasses have only impact resistant lenses.
They are NOT safety glasses.
• Wear face mask or dust mask if operation is dusty.

• Know your tool. Learn the tool's operation, applicationand
specific limitations.
• Use of improper accessories may cause risk of injuryto
persons.
• Handle the work,piece correctly.Protect hands from possible injury.
CAUTION: Think safety! Safety is a combination of operator
common sense and alertness at all times when tool is being
used.

• Do not overreach. Keep properfooting and balance.

• Be alert and think cieady. Never operate power tools when
tired, intoxicatedor when taking medications that cause
drowsiness.

WARNING: Do not attempt to operate tool until it is completely assembled according to the instructions.

@ Sears, Roebuck and Co.

2

MOUNT DRUM SANDERTO
Refer to Figure 2.
Refer to Figure 1.
CAUTION: Do not attempt assembly if parts are missing.
Use this manual to order replacement parts.
Check for shipping damage. If damage has occurred, a claim
must be filled with cartier. Check for completeness.
immediately report missingparts to dealer.
The drum sander comes assembled as one unit. Additional
parts which need to be fastened to the drum sander, should
be Iccated and accounted for before assembling(see Figure 1).
A Leg (4)
B Small Support (2)
C Small Brace (2)
D Large Brace (2)
E Large Support (2)
F Dust Chute
G Handwheel
H Half Bag Dust Collection Bet
I Hardware Bag (Part No. 22119.00)
A

STAND

CAUTION: The drum sander is heavy.Two people will be
required to perform this operation.
• Place drum sander onto stand. Make sure that holes on top
of the stand supports are aligned with holes in bottom of
the bed of drum sander. Secure in position using hex head
bolts, flat washers and hex nuts.

D

c\

E

=Igure2 - Mounting Holes On the Stand
AI-rACH

HANDWHEELTO

SANDER

Refer to Figure 3.
G

Figure 1 - Unpacking

• Thread handle into handwheel and secure in position with
hex nut. Remove socket head bolt and washer from shaft
located on the outboard side of the bed. Place handwheel
onto shaft, making sure that the slot in the handwheel
engages the pin on the shaft. Secure handwheel in position
with bolt and washer.

Before drum sander is assembled, a suitable location should
be chosen. The drum sander and stand weighs approximately
200 Ibs, when completely assembled. They should be assembled on location.
• Bander needs to be set on a flat, level surface.
• Make sure there is ample room for moving the workpiece
through the entire cut, There must be enough room that
neLther the operator nor the bystanders will have to stand in
line while using the tool
• Good lightingand correct power supply are also required
for a proper work area.
ASSEMBLE

STAND

NOTE: Finger tighten bolts end nuts until assembly of stand
is complete. Then tighten all fasteners securely.
• PLacethe Largeand small supportpieces on the floor.Lay
out the pieces in a rectangle with the large and small supports oppositeto each other.
• Assemble the legs to the outside of the supports usingcarriage bolts and nUts.
• Attach the large and small braces to the [egs.
• Set stand uprighton floor and tighten all bolts and nuts
firmly.

=igure3 - Attach Handwheel to Sander

B

INSTALLDUSTCHUTE
Refer
toFigure
4.
• Slidedustchuteoverfanhousing.
Secure
in positionwith

•

Slide plastic trash bag inside end over bag support. Let
bag ovedap 3-4",

•

Place band of the filter bag over and into the channel of
the bag support.

•

Secure in positionby tighteningstrap.

screw.

Refer to Figures 6, 7, and 8, pages 4-5.
Sander comes with the motor and wiring installed.The 120
volt AC induction motor has the following specifications.
Horsepower (Maximum Developed) ....................
3
Amperes ........................................
Frequency ...................................

15
60 HZ

Phase .......................................
RPM .........................................

Single
3450

Prewired .....................................

igure 4 - Installing

WARNING: All electrical connections must be performed by
a qualified electrician.
WARNING: Do not connect sander to the power source until
an assembly steps have been completed.

Duet Chute

INSTALL THE HALF BAG DUST COLLECTION

120V

SET

Refer to Figure 5.

POWER SOURCE

The Craftsman Half Bag Dust Collection Set is designed to
provide dust collectionfor woodworkingtools with a 2'/="diameter dust exhaust port. The filter bag attaches to a
30-gatlon trash can or a 30-gallon x 1,3 rail plastictrash bag
for easy, convenient sawdust disposal (trash can and plastic
trash bag not included).

The motor is designed for operation on the voltage and frequency specified. Normal loads will be handled safely on voltages not more than 10% above or below specified voltage.
Running the unit on voltages which are not within the range
may cause overheating and motor burn-out. Heavy loads
require that the voltage at motor terminals be no less than the
voltage specified on nameplate.

Mount sander to stand before installingDust Collection Set.
Spring

•

Dust
Chute
•
Filter Bag

_-,_
j

/_..>
/

_

Support
Segments

Connector
_'

GROUNDING

i

INSTRUCTIONS

WARNING: Improper connection of equipment grounding
conductor can result in the risk of electrical shock. Equipment
should be grounded while in use to protect operator from
electrical shock.

Sag

O

Power supply to the motor is controlled by a single pole
looking rocker switch. Remove the key to prevent unauthorized use,

• Check with a qualified electrician if groundinginstructions
are not understood or if in doubt as to whether the tool is
propedy grounded.

*/Support

• This tool is equipped with an approved 3-conductor cord
rated at 150V and a 3-prong groundingtype plug rated at
125V (Figure 6) for your protection against shock hazards.
Can

• Grounding plug should be plugged directly into a properly
installed and grounded 3-prong greunding-type receptacle,
as shown (Figure 6).

_._

Figure 5 - Half Bag Dust Collection

Set

To use dust collectionset with a trash can:

Preperly Grounded Outlet
Grounding Prong_

• Place spring inside filter bag arm,

F/_

II

• Slide arm with spring over dust chute.
• Place band of the bag over rim of trash can and secure
bag by tightening strap.

3-Prong Plug _

To use dust collection set with a trash bag:
• Place spring inside filter bag arm.

Figure 6 - 3-prong Receptacle

• De not remove or alter groundingprong in any manner. In
the event of a malfunction or breakdown, groundingprovides a path of least resistance for electrical shock.

• Slide arm with spdng over dust chute.
• Assemble bag support. Slide connectors into channels of
support segments.

4

WARNING: Do not permit fingers to touch the terminals of
plug when installing or removing from outlet.
• Plug must be plugged into matching outlet that is properly
installed and grounded in accordance with all local codes
and ordinances. Do not modify plug provided. If it will not fit
in outlet, have proper outlet installed by a qualified
electrician.
• Inspect tool cords periodically, and if damaged, have
repaired by an authorized service facility.
• Green (or green and yellow) conductor in cord is the
groundingwire. If repair or replacement of the electric cord
or plug is necessary, do not connect the green (or green
and yellow) wire to a live terminal.

ELECTRICAL

CONNECTIONS

WARNING: All electrical connections must be performed by
a qualified electrician.
WARNING: Make sure tool is off and disconnected from
power soume while motor is mounted, connected, reconnected or any time wiring is inspected.
Motor and wires are installed as shown in wiringdiagram (see
Figure 6). Motor is assembled with approved, 3-oonductor
cordto be used at 115 volts. Motor is prewired at the factory
for 115 volts.
Switch

• Where a 2-prong wall receptacle is encountered, it must be
replaced with a properly grounded 3-prong receptacle
installed in accordance with National Electric Cede and
local codes and ordinances.
WARNING:
electrician.

This work shouldbe performed by a qualified

A temporary 3-prong to 2-prong groundingadapter (see
Figure 7) is available for connecting plugs to a two pole outlet
if it is properly grounded.
Grounding
3-Prong Plug

Make Sure
This Is
Connected
To A Known
Ground

,2-Prong
Receptacle
Figure7 - 2-Preng Receptaclewith Adapter

Circuit Breaker

Ground
:igure 8 - Wiring Schematic

Drum Sander has a locking rocker switch with removable ke
for safe and easy operation
• Remove the key from the Iook_]ngrocker switch to prevent
unauthorized use of the tool.To replace the key, press key
into the slot on the locking rocker switch.
Drum sander also has a manual reset overload protector to
prevent damage to motor and other electrical components.
The overload protector will get activated when high current is
detected while operating the tool. This will turn the tool off to
prevent damage. If that occurs, turn machine "OFF" and
depress the reset button once. The tool will be ready to continue operation.

• Do not use a 3-prong to 2-prong grounding adapter unless
permitted by local and national codes and ordinances.
(A 3-prong to 2-preng grounding adapter is not permitted in
Canada.) Where permitted, the rigid green tab or terminal on
the side of the adapter must be securely connected to a
permanent electrical ground such as a properly grounded
water pipe, a properly grounded outlet box or a properly
grounded wire system.
• Many cover plate screws, water pipes and outlet boxes are
not properly grounded. To ensure proper ground, grounding
means must be tested by a qualified electrician.
EXTENSION

CORDS

• The use of any extension cord will cause some drop in voltage and loss of power.
• Wires of the extension cord must be of sufficientsize to
carry the current end maintain adequate voltage.
• Use the ta_e to determine the minimum wire size (A,W.G.)
extension cord.
Use only 3-wire extension cords having 3-prong grounding
type plugs and 3-pole receptacles which accept the tool
plug,
If the extensioncord is worn, cut, or damaged in any way,
replace it immediately.
Extension Cord Length
Wire Size ...................................
Up to 25 tt.......................................
25-50 ft.........................................
NOTE: Using extension cords over 50 ft. long is not
recommended.

A.W,G.
12
10

Refer to Figures 9 - 13, pages 6, 7, 10 and 12.

DESCRIPTION
The Craftsman 18 x 36" Drum Sander with leg stand is constrocted of rugged cast iron and heavy gauge steel providing
stability and vibration-free operation. This sander will accurately sand wood up to 5" thick and up to 18" wide in one
pass (36" on two passes).
The drum sander features two pressure plates to help eliminate snipe. Feed rate is infinitely variable from 2 to 12 FPM to
accommodate various types of wood. Dust collection system
is built-in and includes filter bag.
SPECIFICATIONS
Maximum workplace height .........................

5"

Minimum workplace height .........................

%"

Maximum workplace width ....................
Minimum workpiece width ..........................

18" (36")
%"

Minimum workpiece length ..........................
Feed table dimensions ........................

6"
18 x 21"

Feed table height .............................
Drum diameter ...................................
Dust exhaust port diameter ........................
Drum speed ...............................
Feed rate .................................
Table height adjustment.......

35-40"
4"
2'/z"
4000 SFM
2-12 FPM

_/,6"per handwheel revolution

Overall dimensions (M x W x D) .............

50 x 35 x 24"

Switch
....................
Motor .................
....................................

120 Volts, SP, Locking rocker
3HP (max, developed) 3450 RPM,
115V, 17 AMPS

.Weight .....................................

198 Ibs

WARNING: Some dust created by power sanding, sawing,
grinding,drilling and other constructionactivitiescontains
chemicals known to cause cancer, birth defects or other
reproductiveharm.
Some examples of these chemicals are:

WARNING: Operation of any power tool can result in foreign
objects being thrown into eyes which can result in severe eye
damage. Always wear safety goggles complying with United
States ANSI Z87.1 (shown on package) before commencing
power tool operation. Safety goggles are available at Sears
retail stores or catalog,
CAUTION:
SAFETY

Always observe the following safety precautions.
PRECAUTIONS

• Whenever adjustingor replacing any parts on the tool, turn
switch OFF and remove the plug from power source.

• Lead from lead-based paints.
• Crystalline silica from bricksand cement and other
masonry products.
• Arsenic and chromium from chemically-traatedlumber.
Yourrisk from these exposures vary, depending on how often
you do this type of work. To reduce your exposure to these
chemicals:work in a web ventilated area and work with
approved safety equipment. Always wear MSHA/NIOSH
approved, properlyfitting face mask or respiratorwhen using
such tools.

• Make sure all guards are properly attached. All guards
should be securely fastened.
• Make sure all moving parts are free and clear of any
interference.

OPERATING CONTROLS AND ADJUSTMENTS

•

The ON/OFF switch is located at the top of the front panel of
the sander.To turn the sander ON, move the switch to the up
position. To turn the saw OFF, move the switch to the down
position.

Make sure all fasteners
loose.

are tight and have not vibrated

• Always use the dust collection system provided with this
tool.
• Always wear eye protection or face shield.
• Make sure feed belt tracks properly. Correct tracking gives
optimum performance.
• After turning switch on, always allow drum to come up to
full speed before sanding.
• Clear the feed table of aUobjects (tools, scrap, etc.) before
starting tool.
• Keep yourhands clear of abrasive belt and all movingparts.
• For optimum performance, do not stall motor or reduce
speed. Do not force the work into the abrasive.
• Support long or wide workpieces with a roller stand at table
height.

Refarto Figure9,
ON/OFF Switch

Circuit Breaker
The sander is equipped with a motor protection device-cireuit
breaker. The breaker will automatically shut the sander off
when excessive current is consumed.
if the breaker is tripped, turn the sander off and reset the circuit by pressing the button.
CAUTION: Be sure to turn the sander off prior to resetting
the circuitbreaker to avoid unintentionalstart-up of the sander.
Cimuit
Breaker

• Never push a sharp corner of the workpiece rapidly against
belt. Abrasive backing may tear.
• Replace abrasive when they become loaded (glazed) or
frayed. Check belts for tightness.
• This tool is designed to sand wood or wood productsonly.
Do not attempt to sand metal on thistool.
• Do not sand pieces of material that are shorter than 6" in
length or thinner that Ys".
• Prevent the workpiece from contacting the sanding belt
before starting the tool.
• Sand with the grain of the wood.
• Never perform layout, assembly, or set-up work on the table
when the tool is operating.
• Turn the tool "OFF", disconnectthe tool from the power
source, and clean the table/work area before leaving the
tool,

Feed Belt
Indicator

• Never leave the work area when the power is =ON", or
before the tool has come to a complete stop.
Feed Belt
Control

Figure 9 - Operating Controls

ON/OFF

Feed Belt Speed Control Knob
CAUTION: Change speeds only while machine is running,
The feed belt speed control knob is located in the center of
the front panel of the sander. To increase belt speed, rotate
the knob counterclockwise.To decrease belt speed, rotate the
knob clockwise.
• Stock can be removed more quickly by using a fast speed,
but the machine works much harder, and the wood is left
with a rougher finish. Slowing the speed will lightenthe
load of the sander, and make the finish better, but it will
increase the sanding time.
• Reduce speed for wider boards and hardwoods.
Feed Belt Speed Indicator
Indicates the belt speed in feet per minute.
Switch Lock
Figure 11 - Raisin9

Refer to Figure 10.

the Feed Table

The sander can be locked from unauthorized use by locking
the switch.To lock the switch:

ADJUSTING TRACKING AND TENSION ON
THE FEED BELT

• Turn the switch to OFF position and disconnect saw from
power source.
• Pull the key out. The switch cannot be turned on with the
key removed.
NOTE: Should the key be removed from the switch at the ON
position,the switch can be turned off but cannot be turned on.
• To replaca key, slide key intothe slot on switch until it
snaps.

Refer to Figure 12.
NOTE: With a new belt, it is not unusual for one side of the
belt to be tighter than the other to make the belt track.
Frequent adjustments are normal for the first few hoursuse to
allow for belt stretch. Adjustmentsto belt tracking can also
affect belt tension.
Belt shouldride cantered on the drive and idler rollers.The
drum sander is shipped with the tracking and tension properly
adjusted. However, if adjustment is necessary:
Tensioning
NOTE: When adjustingbelt tension, tighten or loosen both
bolts the same amount to avoid affecting belt tracking.DO
NOT over tensionthe belt. Excessive tension will cause premature wear of belt, bearings and overload the motor.Listen
for motor lead speed changes when adjusting belt tension.
NOTE: Adjustments to belt tension can affect belttracking.
Frequent adjustments are normal for the first few hoursuse to
allow for belt stretch.
• The belt needs adjustment if it slips on the rollers during
sanding operations.
• Loosen all four socket head bolts (A).
• Loosen hex nut.Turn both hex head bolts (B) clockwise '/,
turn and check tension. Repeat until the feed belt is tensioned
properly. Tighten hex nutsto secure bolts in position.
• Tighten all socket head bolts.

the Locking Key

RAISING

AND LOWERING

THE FEED TABLE

Refer to Figure 11.
• To raise the feed table, turn the handwheel clockwise.To
lower, turn bendwheel counter-clockwise.
NOTE: Each turn of the handwheel will increase or decrease
the height of the table by '/_6"
• Stock removed settings:
1/,turn - For material removal (V=")
% turn - For general finishing (V,_")
'/,_turn - For fine finishing passes
On the last finishing passes, pass the board throughtwo or
three times to level hard spots or knots.
• Reduce depth of stock removal for wider boards and hardwoods to prevent tripping overload protection.

7

DRUM SANDING

Tracking
• Connect tool to power source.
• Turn belt feed speed control knob to the maximum speed,
and run the feed table several minutes to check for proper
tracking of the feed belt.

WARNING:

The drum sanding belt is held on the drum with a spring
loaded clamp located on each side of the drum.
• To remove the sanding belt, loosen the socket head boll
and raise the drum cover (See Figure 14).

• Let the belt run and observe tracking direction. If belt does
not move to either side within five minutes of running, no
adjustment is needed.
• To correct improper tracking of the feed beltto the left,
loosen the hex nut of the tracking bar assembly and turn
the socket head bolt (on the left side of the taple) counterclockwise 1/4turn. (Counterclockwise direction as viewed
from the head of the bolt.) Continue this adjustment until
the feed belt is tracking properly on the feed rollers.Let the
feed belt run several minutes before adjusting again.
Tighten the hex nutto secure tracking bar in position.

Socket Head Bolt

• To correct improper tracking of the feed belt to the right,
loosen the hex head nut of the tracking bar assembly and
turn the socket head bolt (on the right side of the table)
counterclockwisa'/, turn. (Counterclockwisedirection as
viewed from the head of the bolt.) Continue this adjustment
until the feed belt is tracking properly on the feed rollers.
Let the feed belt run several minutes before adjusting
again. Tighten the hex nut to secure tracking bar position.
ADJUSTING

FEED TABLE

BELT REPLACEMENT

Disconnect tool from power source.

Figure 14 - Opening the Drum Cover

• Loosen socket head bolt in the clamp and remove one end
of sanding belt.
• Rotate the drum by hand to remove the belt. Releasa belt
from clamp at other end of drum (See Figure 15).

PARALLEL TO DRUM

Refer to Figure 13.
The drum sander is shipped from the factory with the drum
carriage set parallel to the feed table. However, if adjustment
is necessary:
• To check if the feed table is parallel with the drum cylinder,
sand a wide board (preferably 12" or more in width x 2'
long) until it is fiat acrossthe total surfacearea on both sides.
• To do a quick check, draw pencil lines extending across the
width of the board at several places aloog the length of the
board.
• Reverse the board (end for end) and run the board through
the sander, if the sanding table is set properly, the drawn
lines will disappear. If the lines still appear on the left or
right side of the board, the table height must be adjusted.
• Disconnect tool from power source.
• Loosen the four socket head bolts.
and UnwrapBelt
• To replace the sanding belt, place end of belt (tapered
edge on outside of drum) between clamp and drum, secure
]n position by tightening socket head bolt, and wrap belt by
rotatingdrum by hand (See Figure 16).

• Turn both screw guides equally to raise (counterclockwise)
or lower (clockwise) the table (one revolutionof screw
guide will move the table 0.125").
NOTE: When sandLngpieces wider than 18" and the drum is
not parallel to the table, a step or line will result. It is best to
set the outboard side a few thousandths of an inch higherto
allow sanding a crown rather than a groove.
• Sand the board again to check adjustment;readjust if
necessary.
• Tighten socket head bolts

Drum
Figure 16 - Secure Belt Between the Clampand Drum

Figure 13 - Adjusting Feed Table Parallel to Drum

8

• Tightly wrap sanding belt around the drum keeping each
wrap close to the previous edge (See Figure 17).
iMPORTANT: Do not overlap the edges of the sanding belt.

RETURN

ROLLER

Refer to Figure 19.
The drum sander has a return roller on the drum cover so
that the workplace can be easily moved to the frontof the
sander for another pass.

Figure 17 - Wrap Belt Tightly

PassWorkplece

• Place the end of the belt between the clamp and drum and
tighten the socket head bolt in the clamp.

Backto Operator

• Close drum cover and secure by tightening socket head belt.

TOOLBOX

FEED BELT REPLACEMENT

Refer to Figure 20.

Refer to Figure 18.
• Disconnect tool from power source.

Tool storage is located at the top of the column.

• Position table approximately halfway between drum and
base.
• Loosen and remove the socket head bolts from the two outboard elevating screws.
• Relieve the tension on the belt; refer to "Adjusting Tracking
and Tension of Feed Belt" in the manual,
• Lift table and slide feed belt off table. Place new feed belt
on table. Apply tension to belt.
• Secure table by tightening the socket head bolts on the elevating screws.
• Adjust tension and tracking; refer to "Adjusting Tracking and
Tension of Feed Belt" in the manual.
-"lgure20 -Toolbox

SANDING

BELT GRIT APPLICATIONS

• 60 grit -Used for heavy stock removal and rough surfaces,
and truing warped material.
• 80 grit - Used for general purpose sanding, stock removal,
surfacing, and rough finishing.
• 150 grit - Used for fine finishing.
• 220 grit - For very fine finishing.
For best results,sand first with a coarse grit belt, and work
toward a finer grit belt.
Elevating Screws?

Figure 18 - Changing Feed Belt

IMPORTANT: Sanding progressionshould not exceed more
than two belt grits at one time. Watch the for sawdust loading
and dullingof the grit. The extra load will cause the sander to
work inefficiently.

• Loosen and remove four socket head bolts and the bearing
bracket (See Figure 22).
WARNING: Make certain that the unit is disconnectedfrom
power soume before attempting to service or remove any
component.
CLEANING
Keep machine and workshop clean. Do not allow sawdust to
accumulate on the tool. Vacuum sawdust from drum feed belt,
roller bushingsand cavities inside drum carriage.
LUBRICATION
• The shielded ball bearings in this tool are permanently
lubricated at the factory. They require no further lubrication,
• Periodicallyoil bushings on the pressure rollers and feed
table rollers.

KEEP TOOL IN REPAIR
• If power cord is worn, cut, or damaged in any way, have it
replaced immediately.
• Replace worn abrasive when needed.
• Replace any damaged or missing parts. Use parts list to
order parts.

Rgure 22 - Remove BeadngBrackets

Any attempt to repair motor may create a hazard unless
repair is done by a qualified service technician. Repair service
is available at your nearest Sears store.

• Loosen the two socket head bolts shown to release tension
from belts.The drum drive belt can be removed and
replaced at thistime (See Figure 23).

REMOVING AND REPLACING DRIVE BELTS
• Loosen and remove the six socket head bolts shown and
rear panel from column (See Figure 21).

Real
Panel

Figure 23

Figure 21 - Remove Rear Panel

10

• Use a pry bar to lift motor bracket to remove and replace
the feed ddve belt (See Figure 24).

• To remove and replace the variable speed belt, the outer
variable speed drive pulley must be removed. Loosen and
remove the socket head bolt washer and pulley (See Figure
25).

Figure 24
Figure 25

• Reassembte in reverse order.

11

SYMPTOM

POSSIBLE

Motor will not start

1. Low voltage
2. Open circuit inmotor or loose
connections
3. Thermal overload protector activated

CAUSE(S)

CORRECTIVE

1. Check power line for proper voltage
2. Inspect all lead connections on motor for loose or
open connection
3. Push thermal overload button to reset

Motor will not start;
fuses blown or circuit
breakers are tripped

1. Short circuit in line cord or plug

1. inspect line cord or plug for damaged insulationand
shorted wires

2. Short circuit in motor or loose
connections
3, incorrect fuses or circuit breakers in
power line
4. Thermal overload protector activated

2. Inspect all lead connections on motor for loose or
shorted terminals or worn insulation on wires

Motor fails to devalop full
power (power output of
motor decreases rapidly
with decrease in voltage
at motor terminals)

1. Power line overloaded with lights,
appliances and other motors
2. Undersize wires or circuits too long
3. General overloading of power
company's facilities

1. Reduce the Loadon the power line

Motor stalls
(resulting in blown
fuses or tripped circuit
breakers)

1.Motor overload; too much stock removed
per pass
2. Short circuit in motor or loose
connections

1.Set drum height to remove less material per pass

3. Low voltage
:4. Incorrect fuses or circuit breakers in
power line

ACTION

3. Install correct fuses or circuit breakers
4. Push thermal overload button to reset

2. Increase wire sizes, or reduce length of wiring
3. Request a voltage check from the power company

2. Inspect connections in motor for loose or shorted
terminals or worn insulationon lead wires.
3. Correct the low line voltage conditions
4. Install correct fuses or circuit breakers

Feed belt runs
off roners

Not tracking properly

See operation, =Adjusting Tracking andTension of the
Feed Belt"

Workpieces stalls
while feeding

1. Too much stock removal per pass
2. Not enough tension
on feed belt

1. Reduce depth of stock removal per pass
2. See operation, "Adjusting Tracking and Tension of the
Feed Belt"

Workpiece thickness is
not uniform

Drum carriage is not paraUel to the feed
table

See operation, =Adjusting Feed Table Parallel to Drum"

12

Service Record
Craftsman 18 x 36" Drum Sander with Dust Collection

DATE

MAINTENANCE PERFORMED

REPLACEMENT PARTS REQUIRED

13

I

Model 351.215680
Figure 26 - Replacement

Parts Illustration for Drive

18

i7/

2

\

9

11
14

\

I =
23

2O
22

/

29

28

38

J

/ /

J

36

J

35

32

J

14

KEY
NO.

PART NO.

DESCRIPTION

QTY.

1
2
3
4

22123.00
STD863508
STD851005
STD870506

Side Cover
5-0.8 x 8mm Pan Head Screw*
5ram FlatWasher*
5-0.8 x 6mm Socket Head Bolt*

1
8
7
4

5
6
7

22124.00
22125.00
STD870510

Bearing Retainer
Bracket
5-0.8 x 10ram Socket Head Bolt*

1
1
4

8
9

STD315545
22126.00

6004zz Ball Bearing*
Bearing Mount

1
1

10
11
12
13
14
15
16
17
18
19
20
21
22
23

22127.00
00351.00
04293.00
22128.00
STD870408
22129.00
00958.00
04287.00
16080.00
22131.00
STD863506
01474.00
22132.00
06701.00

1
1
1
1
5
1
1
1
1
1
1
1
1
2

24
25
26
27
28
29
30
31
32

18288.00
07256.00
22133.00
N/A
N/A
22136.00
22137.00
22138.00
STD303280

Drum Pulley
6-1.0 xl0mm Set Screw
6 x 6 x 20mm Key
Fan Housing
4-0.7 x 8mm Socket Head Bolt*
Fan
8-1.25 x 8ram Set Screw
Circuit Breaker
Switch
Toolbox Assembly
5-0.8 x 6mm Pan Head Screw*
5mm Serrated Washer
Exhaust Port
5-0.8 x 8ram Socket Pan
Head Screw
Dust Chute with Screw
Strain Relief
Line Cord
Frame
Base
Motor
Capacitor, 25MFD, 250VAC
Capacitor, 300MFD, 125VAC
V-Belt*

33
34
35
36
37

07338.00
00394.00
22139.00
STD304460
STD863510

6 x 6 x 40mm Key
10-1.5 x 12ram Set Screw
Motor Pulley
V-Belt*
5-0,8 x 10mm Pan Head Screw*

1
1
1
1
1

A

1
1
1
1
1
1
1
1
1

KEY
NO,

PART NO.

DESCRIPTION

38
39
40
41
42
43
44
45
46
47

18151.00
STD863512
STD870620
22142.00
22143.00
04869.00
22144.00
22145.00
STD851010
01002.00

Knob
5-0.8 x 12mm Pan Head Screw*
6-1.0 x 20mm Socket Head Bolt*
Cover
Gear
5-0.8 x 6mm Set Screw
Gear with Scale
10-1,5 x 12mm Socket Head Bolt
10mm Flat Washer*
10-1.5 x 25ram Socket Head Bolt

1
3
2
1
1
1
1
4
2
2

48
49
50
51
52
53

22146.00
STD840508
22147.00
22148.00
STD852005
STD870525

Fork Assembly
5-0.8mm Hex Nut*
Nut
Plate
5mm Lock Washer*
5-0.8 x 25ram Socket Head Bolt*

1
2
1
2
2
2

54

22149.00

Adjustment Red with Screw and
Washer

1

55
56
57
58
59
60

01908.00
22150,00
20565.00
22151.00
07885.00
04434.00

; 51105 Thrust Bearing
Moveable Pulley
Variable Speed Belt
Stationary Pulley
5 x 5 x 40mm Key
5-0.8 x 32mm Socket Head Bolt

1
1
1
1
2
7

61
62
63
64
65
86

22152.00
22153.00
22154.00
00533.00
02661.00
STD851008

Gearbox Assembly
Spacer
Table Drive Sprocket "
3AM1-15 Retaining Ring
8-1.25 x 14mm Socket Head Bolt
8ram Flat Washer*

1
7
1
1
1
1

22155.00
22156.00
22157.00
22158.00
00620.00
18625.00
22118.02

Pulley
Moveable Pulley
Spring
Spacer
Cord Clamp
Half Bag Dust Collection Set
Operator's Manual

1
1
1
1
2
1
1

67
68
69
70
71
A
t_

Standard hardware item available locally
Not shown

15

QTY.

Model 351.215680
Figure

27 - Replacement

Parts

Illustration

for Table

7

20

19
21

19

55
54

52

\

42
43

16

;8

KEY
NO.

PART NO.

DESCRIPTION

1
2
3

22178.00
STD870620
STD851006

Chain
6-1,0 x 20ram Socket Head Bolt*
6ram Flat Washer*

1
3
4

4
5
6
7
8

22180,00
22181.00
22182.00
22183.00
22184.00

idler Sprocket
Bushing
Spring
Nut
Idler Bracket

1
1
1
1
1

9

01388,00

3

10

22185,00

4-1.4 x 10ram Threadforming
Screw
Chain Guard

11
12
13
14
15
16
17
18

00533.00
22186.00
22187.00
22188.00
i 22189.00
22210.00
STD870635
STD863508

3AM1-15 Retaining Ring
Driven Sprocket
Bushing
Chain Guide Assembly
Spacer
BeLt Guide
6-1.0 x 35ram Socket Head Bolt*
5-0.8 x 8mm Pan Head Screw*

1
1
1
1
1
1
1
1

19
20
21
22
23
24
25
26

00256.00
22190.00
22191.00
22192.C0
STD851008
STD870816
STD835025
STDB70508

3AMI-20 Retaining Ring
5
Spacer
1
Drive Roller
1
Roller Bracket
2
8mm Flat Washer*
12
8-1.25 x 16ram Socket Head Bolt' 8
8-1.25 x 25ram Hex Head Bolt*
6
5-0,8 x 8ram Socket Head Bolt*
2

27
28

22194.00
STD870512

Elevating Screw
4
5-0,8 x12 mm Socket Head Bolt* 21

KEY
NO.

QTY.

1

Standard hardware item available locally

17

PART NO.

DESCRIPTION

29
30
31
32

22195.00
N/A
08541,00
22306.00

Screw Guide
Dust Cover
5-0.8 x 60mm Socket Head Bolt
Feed Belt

4
1
4
1

33
34

22198.00
22199.00

Spacer
Elevation Sprocket

4
3

35
36

22200.00
STD870535

6904zz Ball Bearing
3
5-0.8 x 35mm Socket Head So t* 12

37
38
39

22201.00
22202.00
STD870516

Bearing Mount
3
Elevating Gear
1
5-0.8 x 16mm Socket Head Bolt* ' 3

40
41
42

22203.00
02817.00
22204.00

43
44
45

STD851005
N/A
STD870610

46
47
48

N/A
22207.00
ISTD840812

Worm Gear AssembLy
4 x 20mm Spring Pin
i Handwheel

QTY.

1
1
1

5ram Flat Washer*
Base
6-1.0 x 10ram Socket Head Bolt*

5
1
4

Table Tray
Idler Bracket
8-1.25mm Hex Nut*

1
1
2

49
50
51
52
53
54

22181.00
22209.00
22215.00
22211.00
22212.00
22213.00

Bushing
idler Sprocket
Belt Tension Bracket
Chain
Table
Idler Roller

2
2
2
1
1
1

55
56
57

22214.00
22303.00
22304.00

Bushing
Tracking Bar Assembly
Bracket

4
1
2

Model 351.215680
Figure

28 - Replacement

Parts

Illustration

for Drum

Assembly

and Stand

I
28

l

\"

14
32

_7
18

!

36

34

18

KEY
NO.

PART NO.

DESCRIPTION

2

22159.00
STD863516

Hood (incl Key Nos. 2-6)
6-0.8 x 16mm Pan Head Screw*

3

22160.00

Roller

1

4
5

22161.00
STD870508

Hinge
5-0.8 x 8ram Socket Head Bolt"

2
4

6
7

STD870616
22162.00

6-1.0 x 16ram Socket Head Bolt*

3
1

8

22163.00

Chip Deflector
6-1.0 x 1Omm Socket Pan Head Screw

9
10

22164.00
STD840506

5-0.6 x 18ram Set Screw
5-0.8ram Hex Nut*

2
2

11
12

22165.00

Rear Pressure Plate
10-1.5 x 10rnm Socket Head Bolt

1

1

QTY.
1
4

2

13

22166.00
22167.00

14
15

STD870610
22168.00

Bushing
6-1 .Ox 10ram Socket Head Bolt*
Front Pressure Plate

16
17

01002.00
22169.00

10-1.5 x 25ram Socket Head Bolt

8

Clip

18

N/A

Drum Housing

2
1

19
2O

22171.00
STD870612

Bearing Mount with Bearing
6-1.0 x 12mm Socket Head Bolt*

1
4

21
22

22172.00
22173.00

Bearing Housing
Abrasive Belt, 80 Grit

1

23

22174.00

Drum Assembly (Incl. Key Nos. 6, 14, 26, 27 & 28)

24
25

STD315251
01900.00

6205zz Ball Beadn9*

26
27

22175.3O
22176.00

28

22177.00

29
3O

N/A
22216.00

31
32

22219.00
22220.00

33

22221.00

Leg
Brace, Large

34
35

22222.00
STD840610

Brace, Small
6-1.0ram Hex Nut

36
37

22223.00

6-1.0 x 10ram Truss Head Screw

38

STD835030
STD851008

8-1.25 x 30mm Hex Head Bolt*
8ram Flat Washer*

39
A

STD840812
22119.00

8-1.25mm Hex Nut*

A

22231.00
22232.00

zk

22233.00

A

3AMI-25 Retaining Ring
Belt Clamp

1
2
9
1

1
1
1
3
2
2
1

Spring
Spring
Frame
Support, Small
Support, Large

Hardware Bag
Abrasive Belt - 60 Grit
Abrasive Belt - 150 Grit
Abrasive Belt - 220 Grit

Standard hardware item available locally
Not shown

19

1
2
2
4
2
2
16
16
4
8
4
1

Your Home
For repair-in
your home-of
all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.

1-800-4-MY-HOME
Call anytime,

®

(1-800-469-4663)

day or night (U.S.A.

www.sears.com

and Canada)

www.sears.ca

Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Parts & Repair Center,

1-800-488-1222
Call anytime, day or night (U.S.A. only)
www.sears.com

To purchase a protection
or maintenance agreement (Canada)

1-800-827-6655

agreement (U.S.A.)
on a product serviced

(U.S.A.)

Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:

1-888-SU-HOGAR

1-800-361-6665
Au Canada

_

(1-888-784-6427)

by Sears:

(Canada)

pour service

1-800-LE-FOYER

en fran_ais:

_

(1-800-533-6937)
www.sears.ca

® Registered Trademark / TM Trademark / SMService Mark of Sears, Roebuck and CO.
® Marca Registrade / Tu Mama de Fdbrica / sM Marca de Servicio de Sears, ROebuck and Co.
MC Marque de commerce / MoMarque deposde

de Sears, Roebuck and Co.

© Sears, ROebuck and Co.



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