Craftsman 351215680 User Manual DRUM SANDER Manuals And Guides L0405300
CRAFTSMAN Sander Manual L0405300 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides
User Manual: Craftsman 351215680 351215680 CRAFTSMAN DRUM SANDER - Manuals and Guides View the owners manual for your CRAFTSMAN DRUM SANDER #351215680. Home:Tool Parts:Craftsman Parts:Craftsman DRUM SANDER Manual
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Operator's Manual CRRFTSMRN°I 8 x 36" DRUM SANDER WITH DUST COLLECTION Model No. 351.21 5680 CAUTION: Read and follow all Safety Rules and Operating Instructions before First Use of this Product. Sears, Roebuck and Co., Hoffman www.seam.com/craftsman 22118.02 Draft (05/17/04) Estates, IL 60179 U.S.A. PREPARE WORK AREA FOR JOB • Keep work area clean. Cluttered work areas inviteaccidents. Warranty......................................... Safety Rules ...................................... Unpacking ....................................... • Do not use power tools in dangerous environments, Do not use power tools in damp or wet locations.Do not expose power tools to rain. 2 2 3 Assembly ...................................... Installation ...................................... 3-4 4-5 Operation ...................................... Maintenance .................................. 5-9 10-11 Troubleshooting .................................. Parts Illustration and List ........................ 12 14-19 • Work area should be properly lighted. • Proper electrical receptacle should be available for tool. Three prong plug should be plugged directly into properly grounded, three-prong receptacle. • Extension cords should have a grounding prong and the three wires of the extensioncord shouldbe of the correctgauge. • Keep visitorsat a safe distance from work area. • Keep children out of workplace. Make workshop childproof. Use padlocks, master switches or remove switch keys to prevent any unintentionaluse of power tools. FULL ONE YEAR WARRANTY DRUM SANDER ON CRAFTSMAN TOOL SHOULD BE MAINTAINED • Always unplug tool prior to inspection. If this product fails due to a defect in material or workmanship within one year from the date of purchase, Sears will at its option repair or replace it free of charge. Contact your nearest Sears Service Center (1-80O-4-MY-HOME) to arrange for product repair, or return this product to place of purchase for replacement. If this product is used for commercial or rental purposes, this warranty will apply for 90 days from the date of purchase. This warranty applies only while this product is used in the United States. • Consult manual for specific maintaining and adjusting procedures. • Keep tool lubricated and clean for safest operation. • Remove adjusting tools. Form habit of checking to see that adjustingtools are removed before switching machine on. • Keep all parts in working order. Check to determine that the guard or other parts will operate properly and perform their intended function. • Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any other condition that may affect a tool's operation. • A guard or other part that is damaged should be properly repaired or replaced. Do not perform makeshift repairs. (Use parts list provided to order replacement parts.) This warranty gives you specific legal rights, and you may also have other dghts which vary from state to state. Sears, Roebuck and Co,, Dept. 817WA, Hoffman Estates, IL 60179 KNOW HOWTO USETOOL • Use right tool for job. Do not force tool or attachment to do a job for which it was not designed. WARNING: For your own safety, read all of the instructions and precautions before operating tool, • Disconnect tool when changing belt. CAUTION: Always follow proper operating procedures as defined in this manual even if you are familiar with use of this or similar tools. Remember that being caralees for even a fraction of a second can result in severe personal injury. • Avoid accidental start-up. Make sure that the tool is in the "OFF" position before pluggingin. BE PREPARED • Keep hands away from moving parts and sanding surfaces. • Do notforce tool. It will work most efficiently at the rate for which it was designed. FOR JOB • Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts of machine. • Never leave tool running unattended.Turn the power off and do not leave tool until it comes to a complete stop. • Wear protective hair covering to contain long hair. • Wear safety shoes with non-slip soles. • Never stand on tool. Serious injury could occur if tool is tipped or if belt is unintentionallycontacted. • Wear safety glasses complying with United States ANSI Z87.1. Everyday glasses have only impact resistant lenses. They are NOT safety glasses. • Wear face mask or dust mask if operation is dusty. • Know your tool. Learn the tool's operation, applicationand specific limitations. • Use of improper accessories may cause risk of injuryto persons. • Handle the work,piece correctly.Protect hands from possible injury. CAUTION: Think safety! Safety is a combination of operator common sense and alertness at all times when tool is being used. • Do not overreach. Keep properfooting and balance. • Be alert and think cieady. Never operate power tools when tired, intoxicatedor when taking medications that cause drowsiness. WARNING: Do not attempt to operate tool until it is completely assembled according to the instructions. @ Sears, Roebuck and Co. 2 MOUNT DRUM SANDERTO Refer to Figure 2. Refer to Figure 1. CAUTION: Do not attempt assembly if parts are missing. Use this manual to order replacement parts. Check for shipping damage. If damage has occurred, a claim must be filled with cartier. Check for completeness. immediately report missingparts to dealer. The drum sander comes assembled as one unit. Additional parts which need to be fastened to the drum sander, should be Iccated and accounted for before assembling(see Figure 1). A Leg (4) B Small Support (2) C Small Brace (2) D Large Brace (2) E Large Support (2) F Dust Chute G Handwheel H Half Bag Dust Collection Bet I Hardware Bag (Part No. 22119.00) A STAND CAUTION: The drum sander is heavy.Two people will be required to perform this operation. • Place drum sander onto stand. Make sure that holes on top of the stand supports are aligned with holes in bottom of the bed of drum sander. Secure in position using hex head bolts, flat washers and hex nuts. D c\ E =Igure2 - Mounting Holes On the Stand AI-rACH HANDWHEELTO SANDER Refer to Figure 3. G Figure 1 - Unpacking • Thread handle into handwheel and secure in position with hex nut. Remove socket head bolt and washer from shaft located on the outboard side of the bed. Place handwheel onto shaft, making sure that the slot in the handwheel engages the pin on the shaft. Secure handwheel in position with bolt and washer. Before drum sander is assembled, a suitable location should be chosen. The drum sander and stand weighs approximately 200 Ibs, when completely assembled. They should be assembled on location. • Bander needs to be set on a flat, level surface. • Make sure there is ample room for moving the workpiece through the entire cut, There must be enough room that neLther the operator nor the bystanders will have to stand in line while using the tool • Good lightingand correct power supply are also required for a proper work area. ASSEMBLE STAND NOTE: Finger tighten bolts end nuts until assembly of stand is complete. Then tighten all fasteners securely. • PLacethe Largeand small supportpieces on the floor.Lay out the pieces in a rectangle with the large and small supports oppositeto each other. • Assemble the legs to the outside of the supports usingcarriage bolts and nUts. • Attach the large and small braces to the [egs. • Set stand uprighton floor and tighten all bolts and nuts firmly. =igure3 - Attach Handwheel to Sander B INSTALLDUSTCHUTE Refer toFigure 4. • Slidedustchuteoverfanhousing. Secure in positionwith • Slide plastic trash bag inside end over bag support. Let bag ovedap 3-4", • Place band of the filter bag over and into the channel of the bag support. • Secure in positionby tighteningstrap. screw. Refer to Figures 6, 7, and 8, pages 4-5. Sander comes with the motor and wiring installed.The 120 volt AC induction motor has the following specifications. Horsepower (Maximum Developed) .................... 3 Amperes ........................................ Frequency ................................... 15 60 HZ Phase ....................................... RPM ......................................... Single 3450 Prewired ..................................... igure 4 - Installing WARNING: All electrical connections must be performed by a qualified electrician. WARNING: Do not connect sander to the power source until an assembly steps have been completed. Duet Chute INSTALL THE HALF BAG DUST COLLECTION 120V SET Refer to Figure 5. POWER SOURCE The Craftsman Half Bag Dust Collection Set is designed to provide dust collectionfor woodworkingtools with a 2'/="diameter dust exhaust port. The filter bag attaches to a 30-gatlon trash can or a 30-gallon x 1,3 rail plastictrash bag for easy, convenient sawdust disposal (trash can and plastic trash bag not included). The motor is designed for operation on the voltage and frequency specified. Normal loads will be handled safely on voltages not more than 10% above or below specified voltage. Running the unit on voltages which are not within the range may cause overheating and motor burn-out. Heavy loads require that the voltage at motor terminals be no less than the voltage specified on nameplate. Mount sander to stand before installingDust Collection Set. Spring • Dust Chute • Filter Bag _-,_ j /_..> / _ Support Segments Connector _' GROUNDING i INSTRUCTIONS WARNING: Improper connection of equipment grounding conductor can result in the risk of electrical shock. Equipment should be grounded while in use to protect operator from electrical shock. Sag O Power supply to the motor is controlled by a single pole looking rocker switch. Remove the key to prevent unauthorized use, • Check with a qualified electrician if groundinginstructions are not understood or if in doubt as to whether the tool is propedy grounded. */Support • This tool is equipped with an approved 3-conductor cord rated at 150V and a 3-prong groundingtype plug rated at 125V (Figure 6) for your protection against shock hazards. Can • Grounding plug should be plugged directly into a properly installed and grounded 3-prong greunding-type receptacle, as shown (Figure 6). _._ Figure 5 - Half Bag Dust Collection Set To use dust collectionset with a trash can: Preperly Grounded Outlet Grounding Prong_ • Place spring inside filter bag arm, F/_ II • Slide arm with spring over dust chute. • Place band of the bag over rim of trash can and secure bag by tightening strap. 3-Prong Plug _ To use dust collection set with a trash bag: • Place spring inside filter bag arm. Figure 6 - 3-prong Receptacle • De not remove or alter groundingprong in any manner. In the event of a malfunction or breakdown, groundingprovides a path of least resistance for electrical shock. • Slide arm with spdng over dust chute. • Assemble bag support. Slide connectors into channels of support segments. 4 WARNING: Do not permit fingers to touch the terminals of plug when installing or removing from outlet. • Plug must be plugged into matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify plug provided. If it will not fit in outlet, have proper outlet installed by a qualified electrician. • Inspect tool cords periodically, and if damaged, have repaired by an authorized service facility. • Green (or green and yellow) conductor in cord is the groundingwire. If repair or replacement of the electric cord or plug is necessary, do not connect the green (or green and yellow) wire to a live terminal. ELECTRICAL CONNECTIONS WARNING: All electrical connections must be performed by a qualified electrician. WARNING: Make sure tool is off and disconnected from power soume while motor is mounted, connected, reconnected or any time wiring is inspected. Motor and wires are installed as shown in wiringdiagram (see Figure 6). Motor is assembled with approved, 3-oonductor cordto be used at 115 volts. Motor is prewired at the factory for 115 volts. Switch • Where a 2-prong wall receptacle is encountered, it must be replaced with a properly grounded 3-prong receptacle installed in accordance with National Electric Cede and local codes and ordinances. WARNING: electrician. This work shouldbe performed by a qualified A temporary 3-prong to 2-prong groundingadapter (see Figure 7) is available for connecting plugs to a two pole outlet if it is properly grounded. Grounding 3-Prong Plug Make Sure This Is Connected To A Known Ground ,2-Prong Receptacle Figure7 - 2-Preng Receptaclewith Adapter Circuit Breaker Ground :igure 8 - Wiring Schematic Drum Sander has a locking rocker switch with removable ke for safe and easy operation • Remove the key from the Iook_]ngrocker switch to prevent unauthorized use of the tool.To replace the key, press key into the slot on the locking rocker switch. Drum sander also has a manual reset overload protector to prevent damage to motor and other electrical components. The overload protector will get activated when high current is detected while operating the tool. This will turn the tool off to prevent damage. If that occurs, turn machine "OFF" and depress the reset button once. The tool will be ready to continue operation. • Do not use a 3-prong to 2-prong grounding adapter unless permitted by local and national codes and ordinances. (A 3-prong to 2-preng grounding adapter is not permitted in Canada.) Where permitted, the rigid green tab or terminal on the side of the adapter must be securely connected to a permanent electrical ground such as a properly grounded water pipe, a properly grounded outlet box or a properly grounded wire system. • Many cover plate screws, water pipes and outlet boxes are not properly grounded. To ensure proper ground, grounding means must be tested by a qualified electrician. EXTENSION CORDS • The use of any extension cord will cause some drop in voltage and loss of power. • Wires of the extension cord must be of sufficientsize to carry the current end maintain adequate voltage. • Use the ta_e to determine the minimum wire size (A,W.G.) extension cord. Use only 3-wire extension cords having 3-prong grounding type plugs and 3-pole receptacles which accept the tool plug, If the extensioncord is worn, cut, or damaged in any way, replace it immediately. Extension Cord Length Wire Size ................................... Up to 25 tt....................................... 25-50 ft......................................... NOTE: Using extension cords over 50 ft. long is not recommended. A.W,G. 12 10 Refer to Figures 9 - 13, pages 6, 7, 10 and 12. DESCRIPTION The Craftsman 18 x 36" Drum Sander with leg stand is constrocted of rugged cast iron and heavy gauge steel providing stability and vibration-free operation. This sander will accurately sand wood up to 5" thick and up to 18" wide in one pass (36" on two passes). The drum sander features two pressure plates to help eliminate snipe. Feed rate is infinitely variable from 2 to 12 FPM to accommodate various types of wood. Dust collection system is built-in and includes filter bag. SPECIFICATIONS Maximum workplace height ......................... 5" Minimum workplace height ......................... %" Maximum workplace width .................... Minimum workpiece width .......................... 18" (36") %" Minimum workpiece length .......................... Feed table dimensions ........................ 6" 18 x 21" Feed table height ............................. Drum diameter ................................... Dust exhaust port diameter ........................ Drum speed ............................... Feed rate ................................. Table height adjustment....... 35-40" 4" 2'/z" 4000 SFM 2-12 FPM _/,6"per handwheel revolution Overall dimensions (M x W x D) ............. 50 x 35 x 24" Switch .................... Motor ................. .................................... 120 Volts, SP, Locking rocker 3HP (max, developed) 3450 RPM, 115V, 17 AMPS .Weight ..................................... 198 Ibs WARNING: Some dust created by power sanding, sawing, grinding,drilling and other constructionactivitiescontains chemicals known to cause cancer, birth defects or other reproductiveharm. Some examples of these chemicals are: WARNING: Operation of any power tool can result in foreign objects being thrown into eyes which can result in severe eye damage. Always wear safety goggles complying with United States ANSI Z87.1 (shown on package) before commencing power tool operation. Safety goggles are available at Sears retail stores or catalog, CAUTION: SAFETY Always observe the following safety precautions. PRECAUTIONS • Whenever adjustingor replacing any parts on the tool, turn switch OFF and remove the plug from power source. • Lead from lead-based paints. • Crystalline silica from bricksand cement and other masonry products. • Arsenic and chromium from chemically-traatedlumber. Yourrisk from these exposures vary, depending on how often you do this type of work. To reduce your exposure to these chemicals:work in a web ventilated area and work with approved safety equipment. Always wear MSHA/NIOSH approved, properlyfitting face mask or respiratorwhen using such tools. • Make sure all guards are properly attached. All guards should be securely fastened. • Make sure all moving parts are free and clear of any interference. OPERATING CONTROLS AND ADJUSTMENTS • The ON/OFF switch is located at the top of the front panel of the sander.To turn the sander ON, move the switch to the up position. To turn the saw OFF, move the switch to the down position. Make sure all fasteners loose. are tight and have not vibrated • Always use the dust collection system provided with this tool. • Always wear eye protection or face shield. • Make sure feed belt tracks properly. Correct tracking gives optimum performance. • After turning switch on, always allow drum to come up to full speed before sanding. • Clear the feed table of aUobjects (tools, scrap, etc.) before starting tool. • Keep yourhands clear of abrasive belt and all movingparts. • For optimum performance, do not stall motor or reduce speed. Do not force the work into the abrasive. • Support long or wide workpieces with a roller stand at table height. Refarto Figure9, ON/OFF Switch Circuit Breaker The sander is equipped with a motor protection device-cireuit breaker. The breaker will automatically shut the sander off when excessive current is consumed. if the breaker is tripped, turn the sander off and reset the circuit by pressing the button. CAUTION: Be sure to turn the sander off prior to resetting the circuitbreaker to avoid unintentionalstart-up of the sander. Cimuit Breaker • Never push a sharp corner of the workpiece rapidly against belt. Abrasive backing may tear. • Replace abrasive when they become loaded (glazed) or frayed. Check belts for tightness. • This tool is designed to sand wood or wood productsonly. Do not attempt to sand metal on thistool. • Do not sand pieces of material that are shorter than 6" in length or thinner that Ys". • Prevent the workpiece from contacting the sanding belt before starting the tool. • Sand with the grain of the wood. • Never perform layout, assembly, or set-up work on the table when the tool is operating. • Turn the tool "OFF", disconnectthe tool from the power source, and clean the table/work area before leaving the tool, Feed Belt Indicator • Never leave the work area when the power is =ON", or before the tool has come to a complete stop. Feed Belt Control Figure 9 - Operating Controls ON/OFF Feed Belt Speed Control Knob CAUTION: Change speeds only while machine is running, The feed belt speed control knob is located in the center of the front panel of the sander. To increase belt speed, rotate the knob counterclockwise.To decrease belt speed, rotate the knob clockwise. • Stock can be removed more quickly by using a fast speed, but the machine works much harder, and the wood is left with a rougher finish. Slowing the speed will lightenthe load of the sander, and make the finish better, but it will increase the sanding time. • Reduce speed for wider boards and hardwoods. Feed Belt Speed Indicator Indicates the belt speed in feet per minute. Switch Lock Figure 11 - Raisin9 Refer to Figure 10. the Feed Table The sander can be locked from unauthorized use by locking the switch.To lock the switch: ADJUSTING TRACKING AND TENSION ON THE FEED BELT • Turn the switch to OFF position and disconnect saw from power source. • Pull the key out. The switch cannot be turned on with the key removed. NOTE: Should the key be removed from the switch at the ON position,the switch can be turned off but cannot be turned on. • To replaca key, slide key intothe slot on switch until it snaps. Refer to Figure 12. NOTE: With a new belt, it is not unusual for one side of the belt to be tighter than the other to make the belt track. Frequent adjustments are normal for the first few hoursuse to allow for belt stretch. Adjustmentsto belt tracking can also affect belt tension. Belt shouldride cantered on the drive and idler rollers.The drum sander is shipped with the tracking and tension properly adjusted. However, if adjustment is necessary: Tensioning NOTE: When adjustingbelt tension, tighten or loosen both bolts the same amount to avoid affecting belt tracking.DO NOT over tensionthe belt. Excessive tension will cause premature wear of belt, bearings and overload the motor.Listen for motor lead speed changes when adjusting belt tension. NOTE: Adjustments to belt tension can affect belttracking. Frequent adjustments are normal for the first few hoursuse to allow for belt stretch. • The belt needs adjustment if it slips on the rollers during sanding operations. • Loosen all four socket head bolts (A). • Loosen hex nut.Turn both hex head bolts (B) clockwise '/, turn and check tension. Repeat until the feed belt is tensioned properly. Tighten hex nutsto secure bolts in position. • Tighten all socket head bolts. the Locking Key RAISING AND LOWERING THE FEED TABLE Refer to Figure 11. • To raise the feed table, turn the handwheel clockwise.To lower, turn bendwheel counter-clockwise. NOTE: Each turn of the handwheel will increase or decrease the height of the table by '/_6" • Stock removed settings: 1/,turn - For material removal (V=") % turn - For general finishing (V,_") '/,_turn - For fine finishing passes On the last finishing passes, pass the board throughtwo or three times to level hard spots or knots. • Reduce depth of stock removal for wider boards and hardwoods to prevent tripping overload protection. 7 DRUM SANDING Tracking • Connect tool to power source. • Turn belt feed speed control knob to the maximum speed, and run the feed table several minutes to check for proper tracking of the feed belt. WARNING: The drum sanding belt is held on the drum with a spring loaded clamp located on each side of the drum. • To remove the sanding belt, loosen the socket head boll and raise the drum cover (See Figure 14). • Let the belt run and observe tracking direction. If belt does not move to either side within five minutes of running, no adjustment is needed. • To correct improper tracking of the feed beltto the left, loosen the hex nut of the tracking bar assembly and turn the socket head bolt (on the left side of the taple) counterclockwise 1/4turn. (Counterclockwise direction as viewed from the head of the bolt.) Continue this adjustment until the feed belt is tracking properly on the feed rollers.Let the feed belt run several minutes before adjusting again. Tighten the hex nutto secure tracking bar in position. Socket Head Bolt • To correct improper tracking of the feed belt to the right, loosen the hex head nut of the tracking bar assembly and turn the socket head bolt (on the right side of the table) counterclockwisa'/, turn. (Counterclockwisedirection as viewed from the head of the bolt.) Continue this adjustment until the feed belt is tracking properly on the feed rollers. Let the feed belt run several minutes before adjusting again. Tighten the hex nut to secure tracking bar position. ADJUSTING FEED TABLE BELT REPLACEMENT Disconnect tool from power source. Figure 14 - Opening the Drum Cover • Loosen socket head bolt in the clamp and remove one end of sanding belt. • Rotate the drum by hand to remove the belt. Releasa belt from clamp at other end of drum (See Figure 15). PARALLEL TO DRUM Refer to Figure 13. The drum sander is shipped from the factory with the drum carriage set parallel to the feed table. However, if adjustment is necessary: • To check if the feed table is parallel with the drum cylinder, sand a wide board (preferably 12" or more in width x 2' long) until it is fiat acrossthe total surfacearea on both sides. • To do a quick check, draw pencil lines extending across the width of the board at several places aloog the length of the board. • Reverse the board (end for end) and run the board through the sander, if the sanding table is set properly, the drawn lines will disappear. If the lines still appear on the left or right side of the board, the table height must be adjusted. • Disconnect tool from power source. • Loosen the four socket head bolts. and UnwrapBelt • To replace the sanding belt, place end of belt (tapered edge on outside of drum) between clamp and drum, secure ]n position by tightening socket head bolt, and wrap belt by rotatingdrum by hand (See Figure 16). • Turn both screw guides equally to raise (counterclockwise) or lower (clockwise) the table (one revolutionof screw guide will move the table 0.125"). NOTE: When sandLngpieces wider than 18" and the drum is not parallel to the table, a step or line will result. It is best to set the outboard side a few thousandths of an inch higherto allow sanding a crown rather than a groove. • Sand the board again to check adjustment;readjust if necessary. • Tighten socket head bolts Drum Figure 16 - Secure Belt Between the Clampand Drum Figure 13 - Adjusting Feed Table Parallel to Drum 8 • Tightly wrap sanding belt around the drum keeping each wrap close to the previous edge (See Figure 17). iMPORTANT: Do not overlap the edges of the sanding belt. RETURN ROLLER Refer to Figure 19. The drum sander has a return roller on the drum cover so that the workplace can be easily moved to the frontof the sander for another pass. Figure 17 - Wrap Belt Tightly PassWorkplece • Place the end of the belt between the clamp and drum and tighten the socket head bolt in the clamp. Backto Operator • Close drum cover and secure by tightening socket head belt. TOOLBOX FEED BELT REPLACEMENT Refer to Figure 20. Refer to Figure 18. • Disconnect tool from power source. Tool storage is located at the top of the column. • Position table approximately halfway between drum and base. • Loosen and remove the socket head bolts from the two outboard elevating screws. • Relieve the tension on the belt; refer to "Adjusting Tracking and Tension of Feed Belt" in the manual, • Lift table and slide feed belt off table. Place new feed belt on table. Apply tension to belt. • Secure table by tightening the socket head bolts on the elevating screws. • Adjust tension and tracking; refer to "Adjusting Tracking and Tension of Feed Belt" in the manual. -"lgure20 -Toolbox SANDING BELT GRIT APPLICATIONS • 60 grit -Used for heavy stock removal and rough surfaces, and truing warped material. • 80 grit - Used for general purpose sanding, stock removal, surfacing, and rough finishing. • 150 grit - Used for fine finishing. • 220 grit - For very fine finishing. For best results,sand first with a coarse grit belt, and work toward a finer grit belt. Elevating Screws? Figure 18 - Changing Feed Belt IMPORTANT: Sanding progressionshould not exceed more than two belt grits at one time. Watch the for sawdust loading and dullingof the grit. The extra load will cause the sander to work inefficiently. • Loosen and remove four socket head bolts and the bearing bracket (See Figure 22). WARNING: Make certain that the unit is disconnectedfrom power soume before attempting to service or remove any component. CLEANING Keep machine and workshop clean. Do not allow sawdust to accumulate on the tool. Vacuum sawdust from drum feed belt, roller bushingsand cavities inside drum carriage. LUBRICATION • The shielded ball bearings in this tool are permanently lubricated at the factory. They require no further lubrication, • Periodicallyoil bushings on the pressure rollers and feed table rollers. KEEP TOOL IN REPAIR • If power cord is worn, cut, or damaged in any way, have it replaced immediately. • Replace worn abrasive when needed. • Replace any damaged or missing parts. Use parts list to order parts. Rgure 22 - Remove BeadngBrackets Any attempt to repair motor may create a hazard unless repair is done by a qualified service technician. Repair service is available at your nearest Sears store. • Loosen the two socket head bolts shown to release tension from belts.The drum drive belt can be removed and replaced at thistime (See Figure 23). REMOVING AND REPLACING DRIVE BELTS • Loosen and remove the six socket head bolts shown and rear panel from column (See Figure 21). Real Panel Figure 23 Figure 21 - Remove Rear Panel 10 • Use a pry bar to lift motor bracket to remove and replace the feed ddve belt (See Figure 24). • To remove and replace the variable speed belt, the outer variable speed drive pulley must be removed. Loosen and remove the socket head bolt washer and pulley (See Figure 25). Figure 24 Figure 25 • Reassembte in reverse order. 11 SYMPTOM POSSIBLE Motor will not start 1. Low voltage 2. Open circuit inmotor or loose connections 3. Thermal overload protector activated CAUSE(S) CORRECTIVE 1. Check power line for proper voltage 2. Inspect all lead connections on motor for loose or open connection 3. Push thermal overload button to reset Motor will not start; fuses blown or circuit breakers are tripped 1. Short circuit in line cord or plug 1. inspect line cord or plug for damaged insulationand shorted wires 2. Short circuit in motor or loose connections 3, incorrect fuses or circuit breakers in power line 4. Thermal overload protector activated 2. Inspect all lead connections on motor for loose or shorted terminals or worn insulation on wires Motor fails to devalop full power (power output of motor decreases rapidly with decrease in voltage at motor terminals) 1. Power line overloaded with lights, appliances and other motors 2. Undersize wires or circuits too long 3. General overloading of power company's facilities 1. Reduce the Loadon the power line Motor stalls (resulting in blown fuses or tripped circuit breakers) 1.Motor overload; too much stock removed per pass 2. Short circuit in motor or loose connections 1.Set drum height to remove less material per pass 3. Low voltage :4. Incorrect fuses or circuit breakers in power line ACTION 3. Install correct fuses or circuit breakers 4. Push thermal overload button to reset 2. Increase wire sizes, or reduce length of wiring 3. Request a voltage check from the power company 2. Inspect connections in motor for loose or shorted terminals or worn insulationon lead wires. 3. Correct the low line voltage conditions 4. Install correct fuses or circuit breakers Feed belt runs off roners Not tracking properly See operation, =Adjusting Tracking andTension of the Feed Belt" Workpieces stalls while feeding 1. Too much stock removal per pass 2. Not enough tension on feed belt 1. Reduce depth of stock removal per pass 2. See operation, "Adjusting Tracking and Tension of the Feed Belt" Workpiece thickness is not uniform Drum carriage is not paraUel to the feed table See operation, =Adjusting Feed Table Parallel to Drum" 12 Service Record Craftsman 18 x 36" Drum Sander with Dust Collection DATE MAINTENANCE PERFORMED REPLACEMENT PARTS REQUIRED 13 I Model 351.215680 Figure 26 - Replacement Parts Illustration for Drive 18 i7/ 2 \ 9 11 14 \ I = 23 2O 22 / 29 28 38 J / / J 36 J 35 32 J 14 KEY NO. PART NO. DESCRIPTION QTY. 1 2 3 4 22123.00 STD863508 STD851005 STD870506 Side Cover 5-0.8 x 8mm Pan Head Screw* 5ram FlatWasher* 5-0.8 x 6mm Socket Head Bolt* 1 8 7 4 5 6 7 22124.00 22125.00 STD870510 Bearing Retainer Bracket 5-0.8 x 10ram Socket Head Bolt* 1 1 4 8 9 STD315545 22126.00 6004zz Ball Bearing* Bearing Mount 1 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 22127.00 00351.00 04293.00 22128.00 STD870408 22129.00 00958.00 04287.00 16080.00 22131.00 STD863506 01474.00 22132.00 06701.00 1 1 1 1 5 1 1 1 1 1 1 1 1 2 24 25 26 27 28 29 30 31 32 18288.00 07256.00 22133.00 N/A N/A 22136.00 22137.00 22138.00 STD303280 Drum Pulley 6-1.0 xl0mm Set Screw 6 x 6 x 20mm Key Fan Housing 4-0.7 x 8mm Socket Head Bolt* Fan 8-1.25 x 8ram Set Screw Circuit Breaker Switch Toolbox Assembly 5-0.8 x 6mm Pan Head Screw* 5mm Serrated Washer Exhaust Port 5-0.8 x 8ram Socket Pan Head Screw Dust Chute with Screw Strain Relief Line Cord Frame Base Motor Capacitor, 25MFD, 250VAC Capacitor, 300MFD, 125VAC V-Belt* 33 34 35 36 37 07338.00 00394.00 22139.00 STD304460 STD863510 6 x 6 x 40mm Key 10-1.5 x 12ram Set Screw Motor Pulley V-Belt* 5-0,8 x 10mm Pan Head Screw* 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 KEY NO, PART NO. DESCRIPTION 38 39 40 41 42 43 44 45 46 47 18151.00 STD863512 STD870620 22142.00 22143.00 04869.00 22144.00 22145.00 STD851010 01002.00 Knob 5-0.8 x 12mm Pan Head Screw* 6-1.0 x 20mm Socket Head Bolt* Cover Gear 5-0.8 x 6mm Set Screw Gear with Scale 10-1,5 x 12mm Socket Head Bolt 10mm Flat Washer* 10-1.5 x 25ram Socket Head Bolt 1 3 2 1 1 1 1 4 2 2 48 49 50 51 52 53 22146.00 STD840508 22147.00 22148.00 STD852005 STD870525 Fork Assembly 5-0.8mm Hex Nut* Nut Plate 5mm Lock Washer* 5-0.8 x 25ram Socket Head Bolt* 1 2 1 2 2 2 54 22149.00 Adjustment Red with Screw and Washer 1 55 56 57 58 59 60 01908.00 22150,00 20565.00 22151.00 07885.00 04434.00 ; 51105 Thrust Bearing Moveable Pulley Variable Speed Belt Stationary Pulley 5 x 5 x 40mm Key 5-0.8 x 32mm Socket Head Bolt 1 1 1 1 2 7 61 62 63 64 65 86 22152.00 22153.00 22154.00 00533.00 02661.00 STD851008 Gearbox Assembly Spacer Table Drive Sprocket " 3AM1-15 Retaining Ring 8-1.25 x 14mm Socket Head Bolt 8ram Flat Washer* 1 7 1 1 1 1 22155.00 22156.00 22157.00 22158.00 00620.00 18625.00 22118.02 Pulley Moveable Pulley Spring Spacer Cord Clamp Half Bag Dust Collection Set Operator's Manual 1 1 1 1 2 1 1 67 68 69 70 71 A t_ Standard hardware item available locally Not shown 15 QTY. Model 351.215680 Figure 27 - Replacement Parts Illustration for Table 7 20 19 21 19 55 54 52 \ 42 43 16 ;8 KEY NO. PART NO. DESCRIPTION 1 2 3 22178.00 STD870620 STD851006 Chain 6-1,0 x 20ram Socket Head Bolt* 6ram Flat Washer* 1 3 4 4 5 6 7 8 22180,00 22181.00 22182.00 22183.00 22184.00 idler Sprocket Bushing Spring Nut Idler Bracket 1 1 1 1 1 9 01388,00 3 10 22185,00 4-1.4 x 10ram Threadforming Screw Chain Guard 11 12 13 14 15 16 17 18 00533.00 22186.00 22187.00 22188.00 i 22189.00 22210.00 STD870635 STD863508 3AM1-15 Retaining Ring Driven Sprocket Bushing Chain Guide Assembly Spacer BeLt Guide 6-1.0 x 35ram Socket Head Bolt* 5-0.8 x 8mm Pan Head Screw* 1 1 1 1 1 1 1 1 19 20 21 22 23 24 25 26 00256.00 22190.00 22191.00 22192.C0 STD851008 STD870816 STD835025 STDB70508 3AMI-20 Retaining Ring 5 Spacer 1 Drive Roller 1 Roller Bracket 2 8mm Flat Washer* 12 8-1.25 x 16ram Socket Head Bolt' 8 8-1.25 x 25ram Hex Head Bolt* 6 5-0,8 x 8ram Socket Head Bolt* 2 27 28 22194.00 STD870512 Elevating Screw 4 5-0,8 x12 mm Socket Head Bolt* 21 KEY NO. QTY. 1 Standard hardware item available locally 17 PART NO. DESCRIPTION 29 30 31 32 22195.00 N/A 08541,00 22306.00 Screw Guide Dust Cover 5-0.8 x 60mm Socket Head Bolt Feed Belt 4 1 4 1 33 34 22198.00 22199.00 Spacer Elevation Sprocket 4 3 35 36 22200.00 STD870535 6904zz Ball Bearing 3 5-0.8 x 35mm Socket Head So t* 12 37 38 39 22201.00 22202.00 STD870516 Bearing Mount 3 Elevating Gear 1 5-0.8 x 16mm Socket Head Bolt* ' 3 40 41 42 22203.00 02817.00 22204.00 43 44 45 STD851005 N/A STD870610 46 47 48 N/A 22207.00 ISTD840812 Worm Gear AssembLy 4 x 20mm Spring Pin i Handwheel QTY. 1 1 1 5ram Flat Washer* Base 6-1.0 x 10ram Socket Head Bolt* 5 1 4 Table Tray Idler Bracket 8-1.25mm Hex Nut* 1 1 2 49 50 51 52 53 54 22181.00 22209.00 22215.00 22211.00 22212.00 22213.00 Bushing idler Sprocket Belt Tension Bracket Chain Table Idler Roller 2 2 2 1 1 1 55 56 57 22214.00 22303.00 22304.00 Bushing Tracking Bar Assembly Bracket 4 1 2 Model 351.215680 Figure 28 - Replacement Parts Illustration for Drum Assembly and Stand I 28 l \" 14 32 _7 18 ! 36 34 18 KEY NO. PART NO. DESCRIPTION 2 22159.00 STD863516 Hood (incl Key Nos. 2-6) 6-0.8 x 16mm Pan Head Screw* 3 22160.00 Roller 1 4 5 22161.00 STD870508 Hinge 5-0.8 x 8ram Socket Head Bolt" 2 4 6 7 STD870616 22162.00 6-1.0 x 16ram Socket Head Bolt* 3 1 8 22163.00 Chip Deflector 6-1.0 x 1Omm Socket Pan Head Screw 9 10 22164.00 STD840506 5-0.6 x 18ram Set Screw 5-0.8ram Hex Nut* 2 2 11 12 22165.00 Rear Pressure Plate 10-1.5 x 10rnm Socket Head Bolt 1 1 QTY. 1 4 2 13 22166.00 22167.00 14 15 STD870610 22168.00 Bushing 6-1 .Ox 10ram Socket Head Bolt* Front Pressure Plate 16 17 01002.00 22169.00 10-1.5 x 25ram Socket Head Bolt 8 Clip 18 N/A Drum Housing 2 1 19 2O 22171.00 STD870612 Bearing Mount with Bearing 6-1.0 x 12mm Socket Head Bolt* 1 4 21 22 22172.00 22173.00 Bearing Housing Abrasive Belt, 80 Grit 1 23 22174.00 Drum Assembly (Incl. Key Nos. 6, 14, 26, 27 & 28) 24 25 STD315251 01900.00 6205zz Ball Beadn9* 26 27 22175.3O 22176.00 28 22177.00 29 3O N/A 22216.00 31 32 22219.00 22220.00 33 22221.00 Leg Brace, Large 34 35 22222.00 STD840610 Brace, Small 6-1.0ram Hex Nut 36 37 22223.00 6-1.0 x 10ram Truss Head Screw 38 STD835030 STD851008 8-1.25 x 30mm Hex Head Bolt* 8ram Flat Washer* 39 A STD840812 22119.00 8-1.25mm Hex Nut* A 22231.00 22232.00 zk 22233.00 A 3AMI-25 Retaining Ring Belt Clamp 1 2 9 1 1 1 1 3 2 2 1 Spring Spring Frame Support, Small Support, Large Hardware Bag Abrasive Belt - 60 Grit Abrasive Belt - 150 Grit Abrasive Belt - 220 Grit Standard hardware item available locally Not shown 19 1 2 2 4 2 2 16 16 4 8 4 1 Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME Call anytime, ® (1-800-469-4663) day or night (U.S.A. www.sears.com and Canada) www.sears.ca Our Home For repair of carry-in items like vacuums, lawn equipment, and electronics, call or go on-line for the location of your nearest Sears Parts & Repair Center, 1-800-488-1222 Call anytime, day or night (U.S.A. only) www.sears.com To purchase a protection or maintenance agreement (Canada) 1-800-827-6655 agreement (U.S.A.) on a product serviced (U.S.A.) Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas: 1-888-SU-HOGAR 1-800-361-6665 Au Canada _ (1-888-784-6427) by Sears: (Canada) pour service 1-800-LE-FOYER en fran_ais: _ (1-800-533-6937) www.sears.ca ® Registered Trademark / TM Trademark / SMService Mark of Sears, Roebuck and CO. ® Marca Registrade / Tu Mama de Fdbrica / sM Marca de Servicio de Sears, ROebuck and Co. 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