Craftsman 351215690 User Manual SANDER Manuals And Guides L0411038

CRAFTSMAN Sander Manual L0411038 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides

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Operator's Manual
4 x 36" Belt, 8" Disc
6 x 48" Belt, 9" Disc
SANDER WITH DUST COLLECTION

Model Nos.
351.215690
351.225930

CAUTION:

Read and follow

all Safety Rules and Operating
Instructions before First Use
of this Product. Keep this
manual with tool.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
wwwosears.com/craftsman

21969.02

Draft (06/11/04)

I

• Work area should be properly lighted.

Warranty
.........................................
Safety
Rules
......................................
Unpacking
.......................................
Assembly
......................................
installation
......................................
Operation
......................................
Maintenance
.....................................
Troubleshooting
..................................
Parts
Illustration
andList........................
EspaSol
......................................

• Proper electrical receptacle should be available for tool.
Three-prong plug should be plugged directly into properly
grounded, three-prong receptacle.
• Extension cords should have a grounding prong and the three
wires of the extension cord should be of the correct gauge.

2
2
3
3-4
4-6
6-9
9
10
12-17
18-27

• Keep visitors at a safe distance from work area.
• Keep children out of workplace. Make workshop childproof.
Use padlocks, master switches or remove switch keys to
prevent any unintentional use of power tools.

TOOL SHOULD BE MAINTAINED
• Always unplug tool prior to inspection.
• Consult manual for specific maintaining and adjusting
procedures.
• Keep tool lubricated and clean for safest operation.
• Remove adjusting tools. Form habit of checking to see that
adjusting tools are removed before switching machine on.
• Keep all parts in working order. Check to determine that the
guard or other parts will operate properly and perform their
intended function.

FULL ONE YEAR WARRANTY
If this product fails due to a defect in matarial or workmanship
within one year from the date of purchase, Sears will at its
option repair or replace it free of charge. Contact your nearest
Sears Service Center (1-800-4-MY-HOME) to arrange for
product repair,or return this productto place of purchase for
replacement.
If this product is used for commercial or rental purposes, this
warranty will apply for 90 days from the date of purchase.

• Check for damaged parts. Check for alignment of moving
parts, binding, breakage, mounting and any other condition
that may affect a toors operation.
• A guard or other part that is damaged should be properly
repaired or replaced. Do not perform makeshift repairs.
(Use parts list provided to order replacement parts.)

This warranty applies only while this product is used in the
United States.
This warranty gives you specific legal rights and you may also
have other rights which vary from state to state.

KNOW HOWTO

USETOOL

• Use right tool for job. Do not force tool or attachment to do
a job for which it was not designed.
• Disconnect tool when changing belt or abrasive disc.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates,
IL 60179

• Avoid accidental start-up. Make sure that the tool is in the
"OFF" position before plugging in.
• Do not force tool. It will work most efficiently at the rate for
which it was designed.

WARNING: For your own safety,read all of the instructions
and precautions before operating tool.

• Keep hands away from moving parts and sanding surfaces.
• Never leave tool running unattended. Turn the power off
and do not leave tool until it comes to a complete stop.
• Do not overreach. Keep proper footing and balance.
• Never stand on tool. Serious injury could occur if tool is
tipped or if belt or disc are unintentionally contacted.
• Know your tool. Learn the tool's operation, application and
specific limitations.
• Use recommended accessories (refer to page 15). Use of
improper accessories may cause risk of injury to persons.

CAUTION: Always follow proper operating procedures as
defined in this manual even if you are familiar with use of this
or similar tools. Remember that being careless for even a
fraction of a second can result in severe personal injury.
BE PREPARED

FOR JOB

• Wear proper apparel. Do not wear loose clothing,gloves,
neckties, rings, bracelets or other jewelry which may get
caught in moving parts of machine.
• Wear protective hair coveringto contain long hair.
• Wear safety shoes with non-slip soles.

• Handle the workpiece correctly. Protect hands from possible injury.
• Turn machine off if it jams. Belt jams when it digs too
deeply into workpiece. (Motor force keeps it stuck in the
work.)
• Support workpiece with miter gauge, belt platen or work
table.
• Maintain '/_," maximum clearance between table and sanding belt or disc.
CAUTION: Think safety! Safety is a combination of operator
common sense and alertness at all times when tool is being
used.

• Wear safety glasses complying with United States ANSI
Z87.1. Everyday glasses have only impact resistantlenses.
They are NOT safety glasses.
• Wear face mask or dust mask if operationis dusty.
• Be alert and think clearly.Never operate power tools when
tired, intoxicatedor when taking medications that cause
drowsiness.
PREPARE WORK AREA FOR JOB
• Keep work area clean, Cluttered work areas inviteaccidents.
• Do not use power tools in dangerous environments.Do not
use power tools in damp or wet locations.Do not expose
power tools to rain.
© Sears, Roebuck and Co.

WARNING: Do not attempt to operate tool until it is completely assembled according to the instructions.

2

• Make sure there is plenty of room for moving the workpiece. There must be enough room that neither operators
nor bystanders will have to stand in line with the wood
while using the tool. Allow room so that belt assembly can
be positioned horizontally.
• Sander can be installed on a workbench or a tool stand
(see Recommended Accessories, page 15) using bolts,
lock washers and hex nuts (not supplied).

Refer to Figure 1.
Check for shipping damage. If damage has occurred, a claim
must be filled with carrier. Check for completeness.
Immediately report missing parts to dealer.
The sander comes assembled as one unit. Additional parts
which need to be fastened to sander, should be located and
accounted for before assembling.
A Sander

• Figure 2 shows the base dimensions, mounting holes and
required space to allow for table assembly and belt
assembly in horizontal position.

B Dust Collection Bag
C Bag Clamp
D Miter Gauge Assembly
E Work Stop
F Support Rod
G Table Assembly
H Line Cord Hook (2) with Screws (4)

Model
215690

!37/.̀

B
-,P------1 0'/2"_
-,9---12"

18"
D

E

F

G

Figure I - Unpacking Sander

Refer to Figures 2 - 6.
CAUTION: Do not attempt assembly if parts are missing.
Use this manual to order replacement parts.

Model
225930

161_

0"

31"

WARNING: Do not operate machine until completely assembled. Do not operate machine until you have completely read
and understood this manual.
TOOLS

"_---14

NEEDED

78"------'_
15%"_

While assembling or adjustingyour belt and disc sander, you
will need the following tools:
• 10ram Wrench
• 5 and 6mm Hex Wrenches

24"

• Combination Square

Figure 2 - Base Dimension and Required Space

• Phillips Screwdriver

A'n'ACH TABLE ASSEMBLY

MOUNT SANDER

Refer to Figures 3 and 4, page 4,

Refer to Figure 2,

The included table assembly is used with boththe disc and
belt.

NOTE: Although compact, the sander is heavy, At least two
people are required to lift from carton.
Choose a suitable location to mount the sander. The sander
must be installed in a place with ample lighting and correct
power supply. To install sander:
• The sander must be bolted to a firm, level surface.

To use the table with the disc:
• Insert table support rod into sander base. Secure using bolt
(A), make sure bolt tightens onto the flat surface of the rod.
• Positiontable assembly on support rod so that gap
between table and disc is _/_e"or less. Secure table in
position with bolt (B).

3

ATI'ACH DUST COLLECTION

• Loosen knob. Using a combination square, set the table
perpendicular to the disc, and secure in position. If
necessary, set pointer at 0°.

BAG

Refer to Figure 5,
• Place clamp over bag sleeve.
• Slide sleeve with clamp over the dust port.
• Secure in position by tightening clamp handle. Do not force
handle. Rotate the handle to increase the clamp size.

Rotate to Enlarge Clamp

Bolt (B)
Figure 3 - Using Table with Disc
To use the table with the belt:
• Loosen bolt in pivot bracket. Move belt assembly to the
vertical position, and secure in position by tightening bolt.
• Insert table support rod into the belt assembly bracket.
Secure using bolt (A), making sure bolt tightens onto the
flat surface of the rod.

Figure 5 - Atlach Dust Collection Bag
ATTACH LINE CORD

HOOKS

Refer to Figure 6.
• Attach the line cord hooks to the cabinet using the screws
provided.

• Position table assembly on support rod so that gap
between table and belt is _/_e"or less. Secure table in
position with bolt (B).
• Loosen knob. Using a combination square, set the table
perpendicular to the belt and secure in position. If
necessary, set pointer at 0°.

Figure6 - Attach Line Cord Hooks
Bolt (A)

Refer to Figures 7, 8 and 9, page 5.
Pivot Bracket

POWER SOURCE
WARNING: Do not connect sander to the power source until
all assembly steps have been completed.
The motor is designed for operation on the voltage and frequency specified. Normal loads will be handled safely on voltages not more than 10% above or below specified voltage.
Running the unit on voltages which are not within range may
cause overheating and motor burn-out. Heavy loads require
that voltage at motor terminals be no less than the voltage
specified on nameplate.

Figure 4 - Using Table with the Belt

4

Power
supply
tothemotoriscontrolled
byasingle
pole
locking
rocker
switch.
Remove
thekeytoprevent
unauthorizeduse.
GROUNDING

INSTRUCTIONS

WARNING: Improper connection of equipment grounding
conductor can result in the risk of electrical shock. Equipment
should be grounded while in use to protect operator from
electrical shock.
• Check with a qualified electrician if grounding instructions
are not understood or if in doubt as to whether the tool is
properly grounded.
• This tool is equipped with an approved 3-conductor cord
rated at 150V and a 3-prong grounding type plug (Figure 7)
for your protection against shock hazards.
• Grounding plug should be plugged directly into a properly
installed and grounded 3-prong grounding-typo receptecie,
as shown (Figure 7).
Properly Grounded Outlet

_-i(-_

permanent electrical ground such as a properly grounded
water pipe, a properly grounded outlet box or a properly
grounded wire system.
• Many cover plate screws, water pipes and outlet boxes are
not properly grounded. To ensure proper ground, grounding
means must be tested by a qualified electrician.
EXTENSION

CORDS

• The use of any extension cord will cause some drop in
voltage and loss of power.
• Wires of the extension cord must be of sufficient size to
carry the current and maintain adequate voltage.
• Use the table to determine the minimum wire size (A.W.G.)
extension cord.
• Use only 3-wire extension cords having 3-prong grounding
type plugs and 3-pole receptacles which accept the tool
plug.
• If the extension cord is worn, cut, or damaged in any way,
replace it immediately.
Extension Cord Length
Wire Size ...................................

3Grro_gdp,gu
:'_{_/"JL

%L_J ' !

Figure 7 - 3-Prong Receptacle •

--_===_J

• Do not remove or alter grounding prong in any manner. In
the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical shock.
WARNING: Do not permit fingers to touch the terminals of
plug when installing or removing from outlet.
• Plug must be plugged into matching outlet that is properly
installed and grounded in accordance with all lecal codes
and ordinances. Do not modify plug provided. If it will not fit
in outlet, have proper outlet installed by a qualified electrician.
• inspect tool cords periodically, and if damaged, have
repaired by an authorized service facility.
• Green (or green and yellow) conductor in cord is the
grounding wire. If repair or replacement of the electric cord
or plug is necessary, do not connect the green (or green
and yellow) wire to a live terminal.

MOTOR
The sander is assembled with motor and wiring installed, The
electrical wiring schematic is shown in Figure 9.
215690 MOTOR SPECIFICATIONS:
Horsepower (Maximum Developed) ...................
Voltage ........................................
Amp...........................................
Hertz ..........................................
Phase .......................................
RPM .........................................

• Where a 2-prong wall receptacle is encountered, it must be
replaced with a properly grounded 3-prong receptacle
installed in accordance with National Electdc Cede and
local codes and ordinances.
WARNING:
electrician.

Phase .......................................
RPM .........................................

A temporary 3-prong to 2-prong grounding adapter (see
Figure 8) is available for connecting plugs to a two pole outlet
if it is properly grounded.
Grounding Lug
Adapter'_

_
_

\

"_.-t_ _

3-ProngPlug\

Make Sure
This Is
Connected

I'----"
II moAKnown

_L_l
Ground
/-F *_-'_
_
2-Prong
Figure 8 - 2-Prong Receptacle with Adapter Receptacle

18
16

NOTE: Using extensioncords over 50 ft. long is not
recommended.

225930 MOTOR SPECIFICATIONS:
Horsepower (Maximum Developed) ..................
Voltage ........................................
Amp..........................................
Hertz ..........................................

This work should be performed by a qualified

A.W.G.

Up to 25 ff.......................................
25 to 50tt .......................................

ELECTRICAL

2/3
120
5.5
60
Single
3450

1V2
120
10.0
60
Single
3450

CONNECTIONS

WARNING: All electrical connections must be performed by
a qualified electrician. Make sure tool is off and disconnected
from power source while motor is mounted, connected, reconnected or anytimewiring is inspected.
Motor and wires are installed as shown in wiringschematic
(See Figure 9). Motor is assembled with approved,
3-conductor cord to be used at 120 volts.
Switch

• Do not use a 3-prong to 2-prong grounding adapter unless
permitted by local and national cedes and ordinances.
(A 3-prong to 2-prong grounding adapter is not permitted in
Canada.) Where permitted, the rigid green tab or terminal on
the side of the adapter must be securely connected to a

_- _Figure 9 - Wiring Schem_lc =

Motor

The power lines are inserted directly onto the switch. The
green ground line must remain securely fastened to the frame
to properly protect against electrical shock. The power supply
to the motor is controlled by a single pole locking rocker switch.
• Remove the key to prevent unauthorized use.

CAUTION:
SAFETY

Always observe following safety precautions.
PRECAUTIONS

• Whenever adjusting or replacing any parts on the tool, turn
switch OFF and remove the plug from power source.
• Recheck table knob and bolts. They must be tightened
securely.
• Make sure all guards are properly attached. All guards
should be securely fastened.

Refer to Figures 10 - 19.
DESCRIPTION
The Craftsman Belt and Disc Sanders are constructed of
rugged die cast aluminum and cast iron providing stability and
vibration-free operation. The belt and disc are used to sand,
deburr, bevel and grind large workpieces of wood and plastic.
The belt housing can be pivoted from vertical to
horizontal for sanding large, straight workpieces. The idler
drum permits the sanding of contoured shapes and finishes.
The disc can be used to sand or bevel surfaces.
Built-indust collection system collects dust from the belt and
disc, and exhausts the dust into an included 30-micron
collection bag.
The adjustable miter gauge can be used on both the belt and
disc tables for guiding the workpieca at a desired angle while
sanding. Work stop included for sanding long pieces on the
belt.
SPECIFICATIONS
MODEL 215690
Belt size ....................................

4 x 36"

Belt platen area ...............................

5 x 9"

Belt speed ................................
Disc diameter ....................................

1900 FPM
8"

Disc speed ...............................
Table dimensions ..............................

3000 RPM
6 x 9"

Table tilts ...................................

0 to 45"

Dust port diameter ................................
Base dimensions ............................

2"
12 x 17"

Switch .............................
Weight ......................................

SR Locking rocker
77 Ibs

MODEL 225930
Belt size ....................................

6 x 48"

Belt platen area ..............................
Belt speed ................................
Disc diameter ....................................

7 x 17"
2700 FPM
9"

Disc speed ...............................
Table dimensions .............................

3500 RPM
7 x 10"

Table tilts...................................
Dust port diameter ................................
Base dimensions...........................
Switch .............................
Weight .....................................

0 to 45°
2"
15% x 20"
SP, Locking rocker
110 Ibs

WARNING: Operation of any power tool can result in foreign
objects being thrown into the eyes, which can result in severe
eye damage. Always wear safety goggles complying with
United States ANSI Z87.1 (shown on package) before commencing power tool operation. Safety goggles are available at
Sears retail stores or catalog.

• Make sure all moving parts are free and clear of any
interference,
• Make sure all fasteners are tight and have not vibrated loose.
• With power disconnected, test operation by hand for clearance and adjust if necessary.
• Always wear eye protection or face shield.
• Make sure abrasive belt always tracks properly. Correct
tracking gives optimum performance.
• After turning switch on, always allow belt and disc to come
up to full speed before sanding or grinding.
• Be sure disc turns counterclockwise. Abrasive belt must
travel downward.
• Avoid kickback by sanding in accordance with the directional arrows.
• Keep your hands clear of abrasive belt, disc and all moving
parts.
• For optimum performance, do not stall motor or reduce
speed. Do not force the work into the abrasive.
• Always support workpiece with table or work stop when
sanding with belt and with table when sanding with disc.
• Never push a sharp corner of the workpiece rapidlyagainst
the belt or disc. Abrasive backing may tear.
• Replace abrasives when they become loaded (glazed) or
frayed.
ON/OFF SWITCH
Refer to Figure 10, page 7.
The ON/OFF switch is located on the upper front right of the
cabinet. To turn the sander ON, pull the switch to the up
position.To turn the sander OFF, push the switch to the down
position.
The sander can be locked from unauthorized use by locking
the switch. To lock the switch:
• Turn the switch to OFF position and disconnect sander
from power source.
• Pull the key out. The switch cannot be turned on with the
key removed.
NOTE: Should the key be removed from the switch at the ON
position, the switch can be turned off but cannot be turned on
again.
• To replace key, slide key into the slot on switch until it snaps.

• Adjustable positive stops are provided for both horizontal
and vertical positions.
NOTE: The horizontal stops are located on top of the base.

Vertical Stop

Pivot Bracket

Figure 10 - Locking Switch in OFF Position
ADJUSTING

BELT TRACKING

Refer to Figure 11.
• Quickly turn the switch ON and OFF to check the tracking.
Bolt should ride centered on idler and drive drums. Adjust
tracking nut as needed to center belt on drums.
• ff belt moves to the left, turn tracking nut to the fight. If belt
moves to the right, turn tracking nut to the left.
• Quickly turn switch ON and OFF again. If belt moves to one
side, continue adjusting tracking nut as needed to center
belt on drums.

Figure 12 - Belt Assembly

ADJUSTING

lq

Adjustments

TABLE ANGLE

Refer to Figure 13.
• To adjust table angle, loosen knob,tilt table to desired
position,then secure by tighteningknob.
• Repositiontable on support rod to ensure that gap between
table and belt (disc) is 1/,,,or less.To repositiontable,
loosen bolt, move table on rod and secure in position by
tightening bolt.

Tracking Nut

Tension Lever

/

Loosen to Change
_TablePosition
Figure 13 - Reposition Table when Tilting the Table
HORIZONTAL

BELT SANDING

WITH WORK STOP

Refer to Figure 14, page 8.
Figure 11 - Adjusting Belt Tracking
ADJUSTING

BELT

ASSEMBLY

POSITION

Refer to Figure 12.
Sanding belt assembly can be adjusted from vertical to
horizontal position, or any angle in between.
•

Loosen socket head bolt that is threaded

• Tilt belt assembly to desired position.

into pivot bracket.

Secure belt assembly

position by tightening socket head bolt in pivot bracket.

• Remove table assembly and support rod from belt
assembly.
• Tilt belt assembly from vertical to horizonta[position and
secure in position.
• Mount work stop to belt assembly using the two screws.
NOTE: Model 215690 has one additionalscrew to mountthe
work stop (not shown).
• Idler drum can be used as a contact drum to sand surfaces.

lJ

Figure 14 - Attaching the Work Stop

Figure 15 - Checking Parallelism of Table Slot to Belt

ABRASIVE

• If table needs adjustment, loosen the three bolts beneath
table, move table and secure in position.

BELT SANDING

• Finishing flat surfaces: Hold workpiece firmly with both
hands; keep fingers away from abrasive belt.
Use table to position and secure work being sanded. Keep
end butted against table and move work evenly across
abrasive belt.
• Finishing long pieces: Use belt in horizontal position with
work stop. Apply only enough pressure to allow abrasive
belt to remove material
Use work stop to position and secure work being sanded.
Keep end butted against work stop and move work evenly
across abrasive belt. Use extra caution when finishing very
thin pieces.
• Finishing curved edges: Finish outside curves on flat portion of abrasive belt. Finish inside curves on idler drum portion of abrasive belt.
• Finishing end grain: It is more convenient to finish ends of
long workpieces with the abrasive belt in a vertical position.

Figure 16 - Table Adjustment

Positiontable on belt side of sander. Move work evenly
across abrasive belt. For accuracy, use miter gauge. Table
may be tilted for beveled work.
ABRASIVE

• Use a combination square to adjust miter gauge square to
belt (disc). Pointer should be at zero. Loosen screw and
reposition Pointer if necessary.

DISC SANDING

• Abrasive disc sanding is well suited for finishing small flat
surfaces and convex edges.
• Move workpiece across down side (left) of abrasive disc.
Hold workpiece firmly with both hands; keep fingers away
from abrasive disc.
• Abrasive disc moves fastest and removes more material at
outer edge.
• For accuracy, use miter gauge.
USING MITER

GAUGE

Refer to Figures 15, 16 and 17.
• Use the miter gauge for securing the work and holding the
proper angle while sanding.
• Before using gauge, check that the table slot is parallel to
belt (disc).
• Use a combination square to check distance from slot to
belt (disc) on each side of table.

Figure 17 - Setting Miter Gauge Square
• After setting table and miter gauge square to belt (disc),
adjust to desired angle by repositioning the miter gauge
scale and locking it into place with knob.

8

REPLACING

ABRASIVE

BELT

Refer to Figure 18.
• Sanding belt should be replaced when worn, torn, or glazed.
Remove table assembly and support rod or work stop.
• Remove bracket, deflector and cover.
NOTE= Model 215690 - also need to remove mount and two
screws (Fig. 22, Key. Nos. 13 and 14).
• Release belt tension by pushing tension lever toward idler
drum. Slide old belt off the drive and idler drums.
NOTE: There may be an arrow on the inside of the belt. The
arrow should point in the direction of belt travel to ensure that
the splice in the belt will not come apart.
• Slide new belt over the drive and idler drums; center belt
on drums.
• Additional abrasive belts are available (See Recommended
Accessories, page 15).
• Push tension lever towards drive drum to tension belt.

Figure 19 - Removing Disc Cover

• Check tracking. See "Adjusting Belt Tracking", page 6.
• Replace bracket, deflector and cover.
WARNING: Make certain that the unit is disconnected from
power source before attempting to service or remove any
component.

NOTE: Model 215690 - also replace mount and screws.

CLEANING
Keep machine and workshop clean. Do not allow sawdust to
accumulate on the tool. Keep the drums clean. Dirt on drums
will cause poor tracking and belt slippage. Periodically empty
the dust collection bag.
Be certain motor is kept clean and is frequently vacuumed
free of dust.
Use soap and water to clean painted parts, rubber parts and
plastic guards.

LUBRICATION
_crews

The shielded ball bearings in this tool are permanently
lubricated at the factory. They require no further lubrication.
• When operation seems stiff, a light coat of paste wax
applied to the belt table and disc table will make it easier to
feed the work while finishing.
• Do not apply wax to the belt platen. Belt could pick up wax
and deposit it on wheels causing belt to slip.

Figure 18 - Remove Cover first, Deflector and then Bracket
REPLACING

ABRASIVE

DISC

Refer to Figure 19.
• Remove table assembly.
• Remove disc cover by loosening and removing six screws.

KEEP TOOL IN REPAIR
• If power cord is worn, cut, or damaged in any way, have it
replaced immediately.

• Remove old abrasive disc by peeling it from the aluminum
disc. Removing aluminum disc is not necessary.
• Clean aluminum disc ff necessary. Select the desired abrasive disc and apply to aluminum disc.
• Additional abrasive discs are available (See
Recommended Accessories, page 15).

• Replace worn abrasives when needed.
• Replace any damaged or missing parts. Use parts list to
order parts.
Any attempt to repair motor may create a hazard unless
repair is done by a qualified service technician. Repair
service is available at your nearest Sears store.

• Replace disc cover.

9

;YMPTOM
Motor will not start

POSSIBLE

CAUSE(S)

CORRECTIVE

1. Low voltage
2. Open circuitin motor or loose

1. Check power Linefor proper voltage
2. Inspect all lead connections on motor for loose or

connections

Motorwill not start;
fuses blown or circuit
breakers are tripped

ACTION

open

coRRection

3. Defective switch
4. Defective capacitor

3. Replace switch
4. Replace capacitor

1. Short circuit in line cord or plug

1. Inspect line cord or plug for damaged insulationand
shorted wires
2. Inspect all lead connections on motor for loose or
shorted terminals or worn insulation on wires
3. Install correct fuses or circuit breakers

2. Short circuit in motor or loose
connections
3. Incorrect fuses or circuit breakers in
power line

Motor fails to develop full 1. Power line overloaded with lights,
power (power output of
appliances and other motors
motor decreases rapidly 2. Undersize wires or circuits too Long
with decrease in voltage
3. General overloading of power
at motor terminals)
company's facilities

1. Reduce the load on the power line
2. Increase wire sizes, or reduce length of wiring
3. Request a voltage check from the power company

Motor overheats

Motor overloaded

Reduce load on motor

Motor stalls (resulting in
blown fuses or tripped
circuit breakers)

1. Short circuit in motor or loose
connections
2. Low voltage
3. Incorrect fuses or circuit breakers in
power line
4. Motor overload

1. Inspect connections in motor for loose or shorted
terminals or worn insulation on lead wires
2. Correct the low line voltage conditions
3. Install correct fuses or circuit breakers

Machine slows down
while operating

Applying too much pressure to workpiece

Ease up on pressure

Abrasive belt runs off top
wheel

Not tracking properly

See operation "Adjusting Belt Tracking"

Dust collection not
working

1. Dust collection bag full

1. Empty dust collection bag

2. Belt loose or broken
3. Impeller loose or broken

2. RepLace belt
3. Replace impeller

10

4. Reduce load on motor

Service Record
Craftsman Sander with Dust Collection

I DATE

MAINTENANCE PERFORMED

REPLACEMENT PARTS REQUIRED

11

]

Model

351.225930

Figure 20 - Replacement Parts Illustration for Belt and Disc

24
13
1J

22

32

22
43

/

44
45

.//
39

10

KEY
NO. PART NO.

KEY
DESCRIPTION

QTY.

NO.

PART NO.

DESCRIPTION

QTY.
1

1
2

21425.00
STD833020

Idler Assembly
6-1.0 x 20ram Hex Head Bolt*

1

26

16080.00

Switch

1

27

21443.00

3

21428.00

Tension Lever

1

28

21437.00

4

20768.00

Abrasive Belt

1

29

STD863610

Switch Box
Dust Cover
6-1.0 x 10mm Pan Head Screw'*

1
1
2

Spring
Platen
6-1.0mm Hex Nut*

1

30

21441.09

1

31

STD315545

3

32

21438.00

Upper Cover
600477 Ball Bearing*
Pivot

1
1
1

Work Stop
5mm Fiat Washer*

1

33

STD870635

6-1.9 x 35mm Socket Head Bolt*

3

6

34

21439.00

Bushing

1

5-0.8 x 10mm Pan Head Screw*
8-1.25 x 20mm Socket Head Bolt*

16

35

21440,00

5

36

01043,00

3AMI-72 Retaining Ring
6-1,0 x 8mm Set Screw

1
1

8-1.25mm Hex Nut*

3

37

21442.00

Mount
6-1.0 x 16mm Socket Head Bolt*
Bracket

1

38

STD870625

Driven Pulley
6-1.0 x 25mm Socket Head Bolt*

1
1

2

39

21473.00

1

40

STD870825

Table Support Rod
8-1.25 x 25mm Socket Head Bolt*

1
2

6-1.0 x 12mm Socket Head Bolt*

2

41

N/A

6mm Flat Washer*
5-0.8 x 10ram Socket Head Bolt*

2

42

21445.00

Upper Body
Cover

1
1

3

43

21446.00

Aluminum Disc

1

Bearing Plate

1

44

16731.09

6001ZZ Ball Bearing*
6-1.0 x 25mm Hex Head Bolt*

1

45

21447.00

Abrasive Disc
Dust Cover

1
1

3

46

21448.00

8-1.25 x 10mm Set Screw
Drive Drum
Drive Shaft

6

47

21450.00

Miter Gauge Assembly
Pointer

1
1

1

46

21451,00

Knob

1

1

49

21449.00

Dust Deflector

1

50

21976.00

Table Assembly (includes Key Nos. 10, 11, 12 47 and 48)
Rubber Cover

1
4

5
6
7

21426.00
21427.00

8

STD849610
21429.00

9
10

STD851005
STD863510

11
12

STD870820
STD840812

13
14

21430.00
STD870616

15
16

21431.00
STD670612

17

STD851006

18
19

STD870510
21432.00

2O
21

STD315511
STD833025

22
23

18232.00
21434.00

24
25

21435.00
21436.00

Standard hardware item available locally.

Models

Figure 21 - Replacement

351.225930

and 351.215690

Parts Illustration for Motor and Dust Collection

6

33

j1

15

37

24

13

27

32

I,

\

2

14

22

KEY
NO.

PART NO.FOR
225930

PART NO. FOR
215690

DESCRIPTION

N/A
21464.00
21455.00
01043.00
21452.00

N/A
21894.00
21455.00
01043.00
21895.00

Upper Body
Bottom Plate
Hose
6-1.0 x 8mm Set Screw
Motor Fan

1
I
1
2
1

6
7
8
9
9
10
11
12
13
14

21453.00
21472.00
21471.00
21470.00
22121.00
22469.00
01474.00
STD863508
STD304350

21896.00
21697.00
21471.00
21898.00
22121.00
22470.00
01474.00
STD863508
STD303280

Motor Assembly (includes Key Nos. 4, 5, 7, 8 and 9)
Centrifugal Switch
Stationary Switch
Capacitor 300MFD, 125VAC
Capacitor 200MFD, 125VAC
Bag Clamp
Motor Pulley
5mm Serrated Washer
5-0.8 x 8mm Pan Head Screw*
V-Belt*

1
1
1
1
1
1
1
1
1
1

15
16
17
i 18
i 19
20

22471.00
21468.00
STD315501
STD851006
STD852006
STD870612

22472.00
21468.00
STD315501
STD851006
STD852006
STD970612

Dust Collector Assembly (includes Key Nos. 16, 17, 34, 35 and 36)
Fan
6000ZZ Ball Bearing*
6mm Flat Washer*
6ram Lock Washer*
6-1.0 x 12mm Socket Head Bolt*

1
1
2
2
2
2

21
22
23
24
25

21459.00
20619.00
20124.00
21465.00
04522.00

21901.00
20619.00
20124.00
21465.00
04522.00

Lower Body
4.6-1.6 x 13mm Threadforming Screw
Line Cord Hook
Line Cord
Strain Relief

1
8
2
1
1

26
27
28
29
29

21460.00
21461 .(30
21462.00
21463.00

21902.00
21903.00
21904.00
21834.00

Spacer
Foot A
Foot B
6-1.0 x 100mm Socket Head Bolt
6-1.0 x 55mm Socket Head Bolt

4
2
2
4
4

30
31
32
33
33
34
35
36

22122.00
00620.00
21466.00
01043.00
STD851005
STD852005
STD870512

22122.00
00620.00
21905.00
18232.00
STD851005
STD852005
STD870512

Dust Collection Bag
Cord Clamp
Motor Cord
6-1.0 x 8mm Set Screw
8-1.25 x 10mm Set Screw
5mm Flat Washer
5mm Lock Washer
5-0.8 x 12mm Socket Head Bolt

1
1
1
4
1
1
1
1

37
37
A

22473.00
21969.02

22474.00
21969.02

132 x 5.3ram O-Ring
"87.5 x 5.3ram O-Ring
Operator's Manual

1
1
1

1
2
3
4
5

A

QTY.

Standard hardware item available locally
Not shown
Recommended Accessories for 215690

Recommended Accessories for 225930
A

Abrasive Belts 6 x 48" (Fine) 120 Grit

9-28403

A

Abrasive Belts 4 x 36" (Fine) 120 Grit

9-28394

A

Abrasive Belts 6 x 48" (Medium) 80 Grit

9-28404

A

Abrasive Belts 4 x 36" (Medium) 80 Grit

9-28395

A

Abrasive Belt 6 x 48" (Coarse) 50 Grit

9-28405

Abrasive Belt 4 x 36" (Coarse) 50 Grit

9-28396

A

Abrasive Disc 9" Assorted Grit

9-28963

A

Abrasive Disc 8" Assorted Grit

9-28318

A

Abrasive Cleaner

9-28000

A

Abrasive Cleaner

9-28000

9-22224

t_ Multi-Purpose Tool Stand

A

Multi-Purpose Tool Stand

15

9-22224

Model
Figure 22 - Replacement

351.215690

Parts I|lustration for Belt and Disc
€//1

14

21
13

_)
16 1
5O
21
22

38

41
36
43
44

/
1\
29

KEY
NO.
1
2

PART NO.
21872.00

3

STD833020
21873.00

4

20613.00

5

21875.00
21876.00

6
7
8

STD840610
21577.00

9

DESCRIPTION

QTY.


Source Exif Data:
File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 28
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Tue Apr 03 18:51:12 2007
Author                          : 
Title                           : 
Subject                         : 
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