Craftsman 35122632 User Manual BELT/DISC/SANDER/MITER GAUGE Manuals And Guides L0807542

CRAFTSMAN Sander Manual L0807542 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides

User Manual: Craftsman 35122632 35122632 CRAFTSMAN BELT/DISC/SANDER/MITER GAUGE - Manuals and Guides View the owners manual for your CRAFTSMAN BELT/DISC/SANDER/MITER GAUGE #35122632. Home:Tool Parts:Craftsman Parts:Craftsman BELT/DISC/SANDER/MITER GAUGE Manual

Open the PDF directly: View PDF .
Page Count: 16

MANUAL,

MODEL N@o

351 °22532

CAUTION:

READ ALL

gNSTRUCTgONS

CAREFULLy!

and MITER

oassembly'

ooperating

,repair parts

i.i,,

Sold by SEARS, ROEBUCK AND CO., Chicago, 0L60684 U.S.A.

Part No, 138000 Copyrighted

FULL ONE YEAR WARRANTY ON SEARS CRAFTSMAN

If within one year from the date of purchase, this Sears Craftsman Belt & Disc Sander fails due

_=< to a defect in material or workmanship, Sears will repair it, free of charge

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS ==_

c_< STORE OR SERVICE CENTER THROUGHOUT THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which vary from

state to state.

SEARS, ROEBUCK AND CO., DEPT.698/731A SEARS TOWER, CHICAGO, IL 60684

GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS

BEFORE ANY WORK IS DONE, READ THE

CAUTIONS LISTED BELOW CAREFULLY.

WORKING SAFELY PREVENTS ACCIDENTS°

1 OPERATOR SHOULD BE PREPARED FOR THE

JOB:

a Do not wear loose clothing, jewelry or gloves

that will get caught in moving parts of the

machine_

b, Wear safety shoes with non-slip soles.

c Wear safety glasses.

d. Wear face mask or dust mask when needed.

e. Be alert, and think clearly.

f. Never operate power tools when tired,

intoxicated, or when taking medications that

cause drowsiness.

2. WORK AREA SHOULD BE READY FOR THE JOB:

a, An uncluttered work area ensures that the oper-

ator has ample room for movement and place-

ment of the work_ Clean floors ensure good

footing

b, Environment should be suitable for tool; Power

tools should not be used in damp locations, or

gaseous, explosive atmospheres.

c. Area should be properly lighted_

d Proper electrical outlet should be available for

the tool.

1. Three-prong plug should be plugged directly

into a properly grounded three-prong

receptacle

2. If work area is not grounded, a qualified elec-

trician should install the proper electrical

system.

e_ Extension cords should have a grounding prong,

and the three wires of the extension cord should

be the correct gauge.

f Keep visitors a safe distance away from work

area_

3TOOL SHOULD BE MAINTAINED:

a. Always unplug power tool prior to inspection

or maintenance.

b. Consult the owner's manual for specific main-

taining and adjusting procedures,

c, Keep machine lubricated

d. Use sharp blades, and keep the tool clean for

best, and safest operation,

e. Never leave adjusting keys and wrenches on

machine; remove them

LWorkbed of power tool should only be used to

support the workpiece and necessary

accessories_

g Use recommended accessories only, and follow

manufacturer's instructions.

h, Keep all guards in place.

iKeep all parts in working order; do not perform

makeshift repairs (Use the Parts List provided

with the owner's manual to order replacement

parts.)

j. Make sure the machine is mounted correctly;

never attempt to stabilize a floor or benchtop tool

by standing on it, or by holding it in position

4, OPERATOR SHOULD KNOW HOW TO USE THE

TOOL:

Use the right tool for the job.

Avoid accidental start-up; make sure that the

machine is in the OFF position before plugging

it in.

c Do not force a tool; it will work most efficiently

at the rate for which it was designed

d. Turn the machine OFF if it jams: A blade jams

when it digs too deeply into the work. (The motor

force keeps it stuck in the work.)

e. Handle the work piece correctly.

1. Secure the work with clamps, or a vise when-

ever possible; leave hands free to operate the

machine

2 Use push sticks or push blockswhen required;

protect hands from possible injury.

fDo not overreach: Keep the proper footing and

balance_

g. Keep hands away from moving parts and cutting

surfaces

hKnow your power tool: learn its operation,

applications and specific limitations.

CONTENTS

Warranty ......................................................... 2

General Safety Instructions

for Power Tools ........................................ 2

Safety Instructions

for Belt & Disc Sander ............................... 3

Motor Specifications

and Electrical Requirements ....................... 4

Electrical Connections ..................................... 5

Unpacking and Checking Contents ................... 5

Tools Needed .................................................. 6

Assembly ........................................................ 6

Operation ........................................................ 8

Maintenance ................................................. 10

Trouble Shooting ........................................... 11

Replacement Parts List.................................. 12

Replacement Parts Illustration ........................ 14

SAFETY BNSTRUCTnONS FOR lin. BELT & 8in. DiSC SANDER

WARN|NG-" DO NOT ATTEMPT TO OPERATE

BELT &DISC SANDER UNTIL IT IS COMPLETELY

ASSEMBLED ACCORDING TO THE INSTRUCTIONS.

1KNOW GENERAL POWER TOOL SAFETY. Make

sure all precautions are understood and provided

for (page 2)

2SECURE ALL FASTENERS, Frequently check

that nuts and bolts are tight and have not vibrated

loose

3FOLLOW OPERATION INSTRUCTIONS. Operate

the belt and disc sander as described in this

manual (page 8)

4BE SURE MOTOR RUNS CLOCKWISE. Abrasive

belt must travel down

5 DISC SAND ON DOWN SIDE (RIGHT SIDE). The

disc should pull work towards the table_

6 SUPPORT WORKPIECE. Maintain control of

workpiece at all times

7. DO NOT FORCE WORK, Slowing or stalling the

motor will overheat it

8, DO NOT OVERHEAT WORK_ Move metal across

the abrasive and cool it when it becomes hot

9 DO NOT WET GRIND OR POLISH. Never use a

steady stream of water on the workpiece Only

quench the workpiece in water to cool it,

10 DO NOT GRIND OR POLISH MAGNESIUM. It

could catch on fire

11. KEEP SANDER MAINTAINED. Follow

maintenance instuctions (page 10)

12. DISCONNECT POWER, Turn switch "off" and

diconnect the power whenever sander is not be-

ing used

CAUTION: DO NOT ALLOW FAMILIARITY (GAINED)

FROM FREQUENT USE OF YOUR BELT AND DISC

SANDER TO BECOME COMMONPLACE ALWAYS

REMEMBER THAT A CARELESS FRACTION OF A

SECOND IS SUFFICIENT TO INFLICT SEVERE

INJURY

The operation of any power tool can result in foreign

objects being thrown into the eyes. which can result

in severe eye damage. Always wear safety goggles

complying with ANSI Z87.1 (shown on package) before

commencing power tool operation Safety Goggles are

available at Sears retail or catalog stores

THINK SAFETY: Safety is a combination of operator

common sense and alertness at all times when the Belt

& Disc Sander is being used.

MOTOR SPECIFICATOONS AND ELECTRICAL REQUIREMENTS

MOTOR

The Belt and Disc Sander is assembled with motor and

wiring installe&

The 120 Volt AC capacitor start motor has the follow-

ing specifications:

Horsepower ................................................................. 1/3

Voltage ................................................................. 120

Amperes .............,......................................................... 7

Hertz ......................................................................... 60

Phase ................................................................ Single

RPM .......................................................................... 1725

Rotation (viewed from pulley end) ............. clockwise

Frame size .................................................. NEMA 56Z

Use Sears Craftsman _912037C motor if a replace.

ment motor is needed

POWER SOURCE

CAUTION: DO NOT CONNECT THE BELT AND D)SC

SANDER TO ITS POWER SOURCE UNTIL ALL

ASSEMBLY STEPS HAVE BEEN COMPLETED

The motor is designed for operation on the voltage and

frequency specified on motor nameplate,

Normal loads will be handled safely on voltages not

more than 10% above or below the nameplate voltage.

Running the unit on voltages which are not within the

range may cause over-heating and motor burn-out

Heavy loads require that voltage at motor terminals be

not less than the voltage specified on narneplate,

This machine must be grounded while in use to pro-

tect the operator from electric shock

This power tool is equipped with a 3-conductor cord and

grounding type plug which has a grounding prong,

approved by Underwriters Laboratories and the

Canadian Standards Association,

Do not remove or alter the grounding prong in any

manner.

This plug requires a mating 3-conductor grounded type

outlet as shown.

Use a 110-120V properly grounded type outlet protect-

ed by a 15-amp. time delay fuse or circuit breaker

WARNaNG: BE SURE THAT THE OUTLET IS

PROPERLY GROUNDED, HAVEIT CHECKED BY A

QUALIFIED ELECTRICIAN°

PROPERLY GROUNDED OUTLET

GROUNDING PRONG

3-PRONG PLUG

This unit is for use on less than 150V, it has a plug as

illustrated above.

If the outlet you are planning to use for this power tool

is of the two prong type, use an adapter as shown

below,

The green grounding lug extending from the adapter

must be connected to a permanent ground, such as

to a properly grounded outlet box.

Having a qualified electrician replace the two prong

outlet with a properly grounded three prong outlet is

recommended

GROUNDING LUG

A...... _ ;f=:_MAKE SURE THIS

u_r'rcn_ "_'_l IS CONNECTED

3-PRONGPLUG \ _ If_IITOAKNOWN

/."_"_'- "_"_ 2-PRONG

_" RECEPTACLE

NOTE: The adapter illustrated is for use only if you

already have a properly grounded 2-prong receptacle

Adapter is not allowed in Canada by the Canadian

Electrical Code.

EXTENSION CORDS

The use of any extension cord will cause some drop

in the voltage and loss of power

The wires of the extension cord must be sufficient in

size to carry the current and maintain adequate voltage.

Use the table below to determine the minimum wire size

(A WG,) extension cord.

Use only 3wire extension cords which have 3prong

grounding type plugs and 3-pole' receptacles which

accept the tool plug

If power cord is worn; cut, or damaged in any way, have

it replaced immediately_

Extension cord Length Wire Size A.W.G.

Up to 50 ft ................................................................. 16

50 - 100 ft................................................................ 14

NOTE: Using extension cords over 100 fL long is not

recommended.

WARNBNG: DO NOT PERMIT FINGERS TO

TOUCH THE TERMINALS OF PLUGS WHEN IN-

STALLING OR REMOVING THE PLUG TO OR FROM

ELECTRICAL CONNECTIONS

WARNING: MAKE SURE THE UNIT IS "OFF" AND

DISCONNECTED FROM THE POWER SOURCE

BEFORE INSPECTING ANY WIRING.

The motor and wiring are installed as shown in the

wiring diagram(See Figure 1)

A label on the motor describes the possible wiring

configurations

The motor is assembled with an approved three con-

ductor cord to be used on 115 volts as indicated

If T5 and T6 are interchanged, the direction of rotation

will be reversed

The power supply to the motor is controlled by a double

pole safety rocker

Remove the key to prevent unauthorized use_

The power lines are inserted directly into the switch.

Both green ground lines must remain securely fasten-

ed to the frame to properly protect against electric

shock

GREEN

(GROUND)

Figure 1

GREEN

_.-.----- POWER

WHITE

ILACK

GREEN

UNPACKING AND CHECKING CONTENTS

ALUMINUM DISC GUARD

SANDING BELT GUARDS

o,sc

DISC TABLE PULLEY

V-BE LT _l i/'"_:"_'_'-_- I!_

TABLE SUPPORT 114_...___4_"_)

ABRASIVE t£._ ..... u'- BELT L

SANDING DISC _ IVH/CH _"" E H G TABLE M

GAUGE N

Figure 2

Check for shipping damages If damage has occurred,

a claim should be filed with the carrier for fastest action.

The belt and disc sander is assembled to the base at

the factory.

Additional parts which need to be fastened to the unit

should be located and accounted for (see Figure 2)

Locate the parts bag and make sure the proper hard-

ware is included.

A Hex bolt, 5/16"-18 X 1 1/4"; 4 each for attaching

the table mounting bracket to the base

B. Socket head bolt, 5/16"-18 X 1 1/4"; 2 each for

mounting disc table to bracket.

C Flat washer, 5/16"; 12 each+

D Lockwasher, 5/16"; 6 each.

E Nut, 5/16"-18, 6 each

F Socket head bolt 3/8"-16 X 3/4"; 1 each for

fastening belt table to the frame

G Flat washer, 3/8"; 1 each.

H Lockwasher, 3/8" 1 each.

I Thumb knob; 2 each for fastening belt cover to

frame

J. Hex bolt, 1/4"-20 X 3/4; 4 each for attaching feet

to base.

K Flat washer, 1/4"; 6 each.

L. Rubber Foot, 4 each.

M Lockwasher, 1/4"; 4 each.

N. Nut, 1/4"; 4 each.

O. Tension Handle; 1 each_

P. Knob; 1 each.

Q. Screw, 3/16"-24-3/8"; 2 each

R. Flat washer, 3/16"; 2 each

Adjusting tools are also located in the parts bag

See tools needed (Page 6)

Unpainted steel surfaces have been coated with a ship-

ping preservative.

Remove the preservative with kerosene or penetrating

oil.

Use soap and water on rubber and plastic parts Clean-

ing fluids tend to deteriorate them

Non41amable solvents are recommended

CAUTION: DO NOT ATTEMPT ASSEMBLY iF PARTS

ARE MISSING USE OWNERS MANUAL TO ORDER

TOOLS NEEDED

10-12-14mm

WRENCHES

#2 PHILLIPS

SCREWDRIVER

10-12-"

SOCKETS &

RATCHET

HANDLE

ASSEMBLY

(Refer to figure 6)

The frame (Key No_ 77) and the motor are fastened to

the base (Key No 1)

The loose items which need to be attached have been

described in unpacking and checking contents

Fasten the additional parts in the manner described

below, the order is important,

MOUNT THE BELT AND DISC SANDER

1 The base has a mounting flange on each side

2 Each flange has three mounting holes

3 The holes toward the front and the holes which are

101/2"from them can be used to mount the belt and

disc sander to a leg set

4 The Sears leg set can be set up to accomodate a

set of holes with 9" X 101/2'' spacing.

5 Mount the base to the leg set prior to assembly

(mounting bolts not included),

MOUNT THE FEET

1 Four rubber feet (Key No_2) and mounting hardware

are supplied.

2 Use the feet if the sander is not fastened directly

to a leg set

3 Use the mounting holes which are farthest appart

3.5-6-8mm

HEX WRENCHES

(SUPPLIED)

COMBINATION

SQUARE

INSTALL THE "V" BELT (Key NOo 50)

t The "V" Belt is located inside the belt guard (Key

No 46)

2 Remove the screw (Key No 48) and rear belt guard

(Key No 45) to remove the belt

3 Place the "V" belt around the pulleys

4. Belt guard will be installed after the disc table

bracket is installed

TENSION THE "V" BELT

1 The "V" belt is tensioned by moving the frame (Key

No 77) forward

2 Loosen the mounting nuts (Key No 7) so the frame

can be moved Remove wheel cover (Key No 76)

if necessary

3 Move the frame by rotating the tension bolt (Key No

10) clock wise; to tighten the belt

4 The belt is properly tightened when light pressure

applied between the pulleys produces about 3/8"

deflection_

5 Do not over tighten; a belt which is too tight will wear

fast and over work the motor

Make sure the pulleys are aligned; poorly aligned

pulleys make the unit vibrate and reduce the belt life

Once the belt is tensioned and aligned secure the

position by tightening the mounting nuts

4 Push the bolts through the washer (Key Nos. 5&30),

then through the base and the rubber foot

5 Fasten the feet with the lock washers and nuts (Key

Nos 3 & 4)

6 The additional hole in each flange carl be used to

fasten the sander to a bench top after it is

assembled

INSTALL THE MOTOR PULLEY (Key No. 26)

POSITION DISC TABLE BRACKET

The disc table bracket is attached with a combina-

tion of bolt, two flat washers, Iockwasher and nut

(4 each, Key Nos 18, 9, 6, & 7).

Attach the bracket using the two holes closest to the

left edge of the base, the two mounting bolts closest

to the motor will be installed after the disc table is

adjusted

1. The set screw (Key No. 27) is installed in the pulley

2 Slide the motor pulley on to the motor shaft with set

screw over the flat of the shaft.

3 Align the pulleys, use a straight edge if necessary

4 Secure the pulley position with the set screw

3 Insert the bolts through one flat washer, the bracket

and the base

4 Attach the washer, lockwasher, and nut from

beneath

5 Only thread the nut on with a few turns the bracket

must be loose in order to position the belt guard

FASTEN THE BELT GUARD

1 The rear belt guard (Key No 45) and screw (Key No

48) should be unattached_

2 Hold the belt guard with the drive pulley end up and

position it with the motor shaft through the opening

in the guard

3 Rotate the guard into place, bring it clown over the

belt guard supports (Key No 47)

4 Move disc table bracket so the guard can be posi-

tioned on the supports, but leave the mounting bolts

(Key No 18) positioned

5 Attach the belt guard with the washers and thumb

knobs (Key Nos 30 & 49)

6 Replace the rear belt guard and screw.

INSTALL THE DISC

1 The set screw (Key No 22) is installed in the disc.

2 Slide the disc on to the motor shaft with set screw

over the flat

3 Position disc back onto motor shaft but, make sure

that the motor shaft will not interfere with the

abrasive disc

4 Tighten set screw to lock position

FASTEN ABRASIVE DISC

1. The abrasive disc (Key No 19) has an adhesive

backing

2 Theadhesive is not reusable. Be certain to place

it centered on the disc

3. Peel off the adhesive's covering and press the

adhesive disc firmly against the aluminium disc

ALIGN THE DISC TABLE

1 Finger4ighten the disc table bracket mounting bolt&

Allow for adjustment

2 The table is attached to the bracket with a socket

head bolt, two flat washers, a Iockwasher and a nut

(two each, Key Nos 17,9,6 &7).

3 Hold the table in position and insert bolts through

washers, the table and the bracket

4 Fasten the table by threading the washers and nuts

onto the bolts; finger tighten.

5 When the table mounting bolts are finger tighten-

ed, the table can be positioned at any angle from

45 °to 90 °to the disc

Use a square to set the table at 90 °to the disc and

tighten the bolts

Reposition the mounting bracket so that the table

and disc are parallel and the gap between them is

1/16"

8. Reposition the disc on the motor shaft if the table

cannot be moved in far enough to close the gap

9 Make sure the disc is centered relative to the table

SECURE THE DISC TABLE.

1. Once the table is positioned, secure the bracket

2 Use an open-ended wrench to hold the head of the

hex bolt (Key No 18).

3 Use a socket and ratchet handle from under the

sander to secure the bracket to the base

4. Install the two remaining bolts through the holes

closest to the motor in the same manner.

FASTEN THE DISC GUARD

1. The disc guard (Key No. 23) attaches to the disc

table bracket with two screws and Iockwashers (Key

Nos 24 & 25)

2 Position the disc guard so it is centered and the lip

covers the outer edge of the disc

INSTALL THE BELT TABLE

1 The belt table bracket (Key No. 54) is attached to

the belt table

The table and bracket are fastened to the frame with

the socket head bolt, Iockwasher and flat washer

(Key Nos. 52, 53, & 11)_

The belt table is angled and positioned 1/16"away

from the belt at the same time.

4. if the table slot is not centered over the belt and

platen, the belt table bracket needs to be

repesitioned.

INSTALL THE TENSION HANDLE

1 Thread the knob (Key No. 63) onto the end of the

handle farthest from the fiats_

2 Screw handle into the spring cap (Key No 66)

3 Use flats of handle to secure the handle to the spring

cap

OPERATDNG INSTRUCTIONS

SAFETY PRECAUTIONS

WARNING: ALWAYS OBSERVE THE FOLLOW-

ING SAFETY PRECAUTIONS.

Whenever adjusting or replacing any parts on the

sander turn switch "OFF" and remove plug from power

source

Recheck table locking nuts and bolts. They must be

tightened securely

Make sure all guards are properly attached All guards

should be fastened securely

Make sure all moving parts are free and clear of any

interference; With power disconnected, test operation

by hand for clearance and adjust if necessary.

Make sure abrasive belt always tracks properly; Cor-

rect tracking gives optimum performance

After turning switch "On" always allow the belt to come

up to full speed before sanding or grinding

Keep your hands clear of abrasive belt, disc and all

moving parts

For optimum performance do not stall motor or reduce

belt speed; Do not force the work into the abrasive

Never push a sharp corner of the workpiece rapidly

against the belt or disc; The abrasive may tear

Replace abrasives when they become loaded (glazed)

or frayed

When grinding metal: Move the workpiece across the

abrasive, to prevent built up heat

Never attempt wet cutting If the workpiece becomes

too trot to handle, cool it in cold water.

Always wear eye protection or face shield

WEAR YOUR

TENSIONING ABRASIVE BELT

Tension is created by a spring loaded cam shaft

The tracking wheel is mounted on the opposite side of

the shaft

The spring return is transmitted to the tracking wheel

and maintains the tension

REPLACING ABRASIVE BELT

Remove the wheel guard (Ref No 76) by removing

thumb knobs (Key No 49)

Remove belt table (Key No 59) by removing socket

head bolt (Key No 52)

Release the tension on the belt by pulling the tension

handle (Key No 65) forward (towards operator)

Remove belt from the top wheel (tracking wheel, Key

No. 72) release the tension handle and remove belt

Install abrasive belt in the reverse manner

Place the abrasive belt squarely on the wheels The

spring action will tension the belt.

Make sure the belt is tracking correctly Adjust the

tracking if necessary

The abrasive belt has an arrow printed on the inside

which indicates the direction of travel

The arrow should point down toward the belt table to

ensure that the splice in the belt will not come apart

When the belt is tracking properly it rides squarely on

the center of each wheel

Replace the wheel guard and belt table

TRACKING ABRASIVE BELT

Remove the wheel guard

Test the tracking Plug in power cord Turn the switch

"ON" and immediately "OFF'

If the abrasive belt did not move to the right or left, it

is tracking properly

If the belt moved to the right or left, adjust the tracking

To adjust the tracking wheel loosen the lock-nut (Key

No 4),

Use a 3mm setscrew wrench (Key No 21) to turn the

tracking adjusting screw (Key No 63)

If the abrasive belt moves to the right, tilt the top of the

tracking wheel towards the frame by turning the ad-

justing screw clockwise

If the abrasive belt moves to the left, tilt the top of the

tracking wheel away form the frame by turning the ad-

justing screw counter-clockwise

Lock the position when the belt is tracking properly; so

the belt will remain centered on the wheels.

Hold the position of the tracking adjustment screw with

the 3mm setscrew wrench

Tighten Iocknut (Key No 64) to lock the position

Replace wheel guard and secure with thumb knobs

ADJUSTING BELT TABLE ANGLE

To adjust the angle of the belt table, loosen the socket

head bolt (Key No 52) and adjust to the desired angle

Use a combination square to set the belt table at 45 °

or 90 ° to the abrasive belt

Adjust for 1/16" clearance between the belt and the

table

When the belt table is at the desired angle, lock it into

position by securely tightening the socket head bolt

ABRASIVE BELT FINISHING

The abrasiye belt can be used to sand wood, deburr

metal, or polish plastic and glass

The belt is most efficient when used with the table

The 1" belt size is convenient for getting into corners

and concave curved edges

ADJUSTING BELT PLATEN

Operating with the belt platen in place will allow the

operator to sand or grind straight even lines

Belt edges should be even with platen edges, (Key No

58) To adjust belt platen, loosen two each 1/4-20 X 5/8"

hex head bolts (Key No,67) and adjust

Tighten bolts securely

POLISHING AND CONTOUR SANDING:

Remove platen completely, remove hex head bolts and

washers (Key Nos 57, 3 & 30)

The belt has'ho rigid back and is able to follow the con-

tour of curved parts

Move the workpiece against the belt The belt will follow

the contour (See Figure 4)

Figure 4

SHARPENING:

Adjust belt table to the desired sharpening angle and

tighten securely

Use the belt sander to notch the back of an auxiliary

piece of wood

Using a "C" clamp, attach the auxiliary piece of wood

to the table, it acts as a support while sharpening (See

Figure 5)

Top edge of the wood should be approximately 1/16"

frnm _bra_iv_ h_,lt

Figure 5

REPLACING THE ABRASIVE DISC.

Remove disc table (Key Na15)

Remove old abrasive disc by peeling it from the

aluminum disc Removing aluminum disc from motor

shaft is not necessary.

Clean aluminum disc if necessary

Select the proper abrasive disc and apply to ah_minum

disc.

The abrasive used can be changed to a different grit

without replacing the abrasive disc.

Additional aluminum discs are available (see recom-

mended acessories) use separate aluminum disc for

each grit size use&

Interchange the aluminum disc to change grit size (see

assembly page 7)

Replace disc table

ADJUSTING DISC TABLE ANGLE

The disc table is adjustable from 45 °to 90 °for bevel-

ed work

To adjust the disc table, loosen the two socket head

bolts and nuts (Key Nos. 17 & 7) and adjust to the

desired angle

Use a combination square to set the disc table at 45°

or 90 °to the abrasive disc

When disc table is at desired angle, lock it into posi-

tion by securely tightening the socket head bolts.

ABRASIVE DISC FINISHING

Abrasive disc sanding is well suited for finishing small

end surfaces and convex curved edges

Move the workpiece across the "down side" (Right) of

the face of the abrasive disc

The abrasive disc produces almost no abrasive action

at the center.

The abrasive disc moves fastest and removes more

material at the outer edge

If workpiece is fed without additional guidance, more

material will be removed towards the outer edge of the

disc.

Fnr _r',"ura,"v i,_e the miter nm_ne

USING THE MITER GUAGE

The miter gauge is used only on the disc table. Use

the miter gauge for securing work and holding the pro*

per angle, while disc sanding

Adjust the angle by repositioningthe miter gauge scale

(Key No 29) and locking it into place with thumbscrew

and flatwasher (Key Nos 31 & 30).

Check the accuracy of the miterguage scale,

Use a combination square to adjust the miter gauge

square to the face of the disc.

Indicator (Key No 32) should be at zero, Loosen screw

(Key No24) and reposition indicator if necessary

DUST COLLECTION:

The wheel cover has a I 1/4" diametel: exaust port in it

The exhaust port will accept a standard 1 1/4" Dust

collection hose.

Use the exhaust port to connect the belt and disc

sander to a shop vac or dust collector,

RECOMMENDED ACCESSORIES

ABRASIVE BELTS 1" x 42"

FINE ..................................... _ 26056

MEDIUM ............................. 9 26055

COARSE ................................. 9 26054

ABRASIVE DISCS 8" , ................... 922745

ALUMINUM DISC 8........................ 925135

STEEL STAND ..................... 922244

POWER TOOL KNOW HOW "HANDBOOKS"

TABLE SAW ............................... _ 2918

RADIAL SAW .......................... 9 2917

The above recommended accessories are current

and were available at the time this manual was

printed

MAINTENANCE

WARNING: MAKE CERTAIN THAT THE UNITIS

DISCONNECTED FROM THE POWER SOURCE

BEFORE ATTEMPTING TO SERVICE OR REMOVE

ANY COMPONENT.

CLEANING

Keep machine and workshop clean. Do not allow

sawdust to accumulate on the belt and disc sander_

Keep the wheels clean, Dirt on wheels will cause poor

tracking and belt slippage.

LUBRICATION

The shielded ball bearings in this sander are per-

manently lubricated at the factory, they require no fur-

ther lubrication.

A small amount of machine oil can be applied to the

cam shaft (Key No 62) within the tracking bracket°

When operation seems stiff, a coat of automobile-type

wax applied to the belt table and disc table will make

it easier to feed the work while finishing.

Operate sander/grinder with dust collector to keep dust

from accumulating

IMPORTANT: AFTER SANDING WOOD OR NON-

METALLIC MATERIAL, ALWAYS CLEAN DUST COL-

LECTOR AND WHEEL GUARD OF SAWDUST

BEFORE GRINDING METAL THE SPARKS COULD

IGNITE THE DEBRIS AND CAUSE A FIRE

Do not apply wax to the belt platen, the belt could pick

up the wax and deposit it on the wheels, causing the

belt to slip.

KEEP SANDER IN REPAIR *."

If power cord is worn, cut, or damaged in any way, have

it replaced immediately,

Be certain motor is kept clean and is frequently

vacuumed or blown free of any dirL

Unpainted surfaces should be cleaned with penetrating

oil.

Replace V-belt and worn abrasives when needed.

Replace any damaged or missing parts, use the parts

list to order parts,

Use soap and water to clean painted parts, rubber parts

and plastic guards.

TROUBLE SHOOTING

WARNING: FOR SAFETY, TURN SWITCH "OFF"

AND ALWAYS REMOVE PLUG FROM POWER

SOURCE OUTLET BEFORE TROUBLE SHOOTING.

Trouble

Motor will not start

Motor will not start,

fuses or circuit

breakers "blow"

Motor fails to develop

full power (power output

of motor decreases

rapidly with decrease

in voltage at motor

terminals)

Motor overheats

Motors stalls (resulting

in blown fuses or tripped

circuit breakers)

Frequent opening of

fuses or circuit

breakers

Machine slows

down while operating

Abrasive belt runs

off top wheel

Probable Cause

,,,,,,,,

1 Low voltage

2 Open circuit in motor

or loose connectionSr

1 Short circuit in line,

cord or plug

2 Short circuit in motor

or loose connections

3 Incorrect fuses or circuit

breakers in powerline

1 Power line overloaded

with lights, appliances and

other motors

2 Undersize wires or

circuits too long

3 General overloading of

power company's facilities

1. Motor overloaded

2 Air circulation through

the motor restricted.

1Short' circuit in motor or

loose connections

2Low voltage

3 Incorrect fuses or circuit

breakers in power line

4 Motor overloaded

1 Motor overloaded

2 Incorrect fuses or circuit

breakers

1. "V"-Belt to loose

2 Applying too much

pressure to workpiece

1. Not tracking properly.

Any attempt to repair the motor may create a hazard

unless repair isdone by qualified service technician

Repair service is available at your nearest Sears

Store,

Remedy

1Check power line for proper voltage,

2 Inspect all lead terminations on motor for

loose or open connection

1 Inspect line cord or plug for damaged

insulation and shorted wires.

2. Inspect all lead terminations on motor for

loose or shorted termials or worn insulation

on wires

3. Install correct fuses or circuit breakers

1. Reduce the load on the power line.

2 Increase wire sizes, or reduce length of wiring

3 Request a voltage check from the power

company

1 Reduce load on motor

2 Clean out motor to provide normal air

circulation through motor

1 Inspect terminals in motor for loose or shorted

terminals or worn insulation on lead wires

2 Correct the tow line voltage conditions

3 Install correct fuses or circuit breakers

4 Reduce load on motor

I1 Reduce motor load

2, Install correct fuses or circuit breakers

,, i

1. Adjust belt tension by pushing motor toward

back until all slack is removed from belt

2Ease up on pressure

1 See operations section "Tracking Belt"

REPLACEMENT PARTS LIST

KEY

NO_

PART NO.

1381,00

133600

STD55t125

STD541025

STD522507

STD551131

STD541031

1405,00

STD551031

STD523730

STD551037

STD541431

STD533107

_12037C

1406.00

140700

1382 00

STD523112

_22745

_25135

1658.00

STD502502

1383.00

STD511002

STD551110

141100

STD502503

0905.00

0904.00

STD551025

090200

090100

144600

141200

1413.00

1414.00

141500

141600

1384.00

1385.00

147400

1475 O0

147&00

147700

1386.00

DESCRIPTION

Base

Rubber Foot

* Lockwasher, 1/4"

* Nut, 1/4"-20

* Hex bolt, 1/4"-20 x 3/4"

* Lockwasher, 5/16 x 9/16"

* Hex nut, 5116"-18

Tension plate

* Flatwasher, 5/16 x 3/4"

Tension bolt, 3/8-16 x 3"

* Flatwasher, 3/8" x 1"

* Locking nut, 3/8"-16

Carriage bolt, 5/16-18 x 3/4"

Motor

Disc table

Disc table bracket

Socket head bolt, 5/16"-18 x 1 1/4"

Hex head bolt, 5/16"-18 x 1 1/4"

aAbrasive disc (adhesive backing) medium

aAluminum disc (8")

* Hex wrench, 3rnm

*Setscrew, 1/4"-20 x 1/4"

Disc guard

* Phillips head screw. 3/16"-24 x 1/4"

Lockwasher, 3/16" x 5/16"

Motor pulley

* Setscrew, 1/4"-20 x 3/8"

Miter gauge slide bar

Miter gauge scale

* Flatwasher, 1/4 x 314"

Thumbscrew knob

Indicator

Miter gauge assembly (Includes Key Nos_ 28-32)

Line cord, (power to switch) SJT, 3C/14AWG

Strain relief

Line cord, (switch to motor) SJT. 3C/14AWG

Rubber grommet

Switch box

Safety switch (2-pole locking rocker)

Locking rocker key

Ground star washer'

Ground cup washer

Ground flatwasher

Phillips head, ground screw, 3/16"-24 x 3/8"

Rear belt guard __--

[] See recommended accessories (page 10)

* Standard hardware item available locally

QTY.

REPLACEMENT PARTS LIST (Continued)

KEY

NO,

PART NO.

1387 00

141900

138800

143700

STD304380

1420 00

1389 00

STD551137

1421,00

1390.00

1846 00

1391.00

142300

1392.,00

1393.00

1424.00

1431 00

1394.00

1395.00

1425.00

1426 00

1427.00

1428.00

1429,00

1447.00

1448.00

1396 00

139700

STD315205

1434.00

1398.00

143500

143600

143800

1439.00

1440 00

144100

STD315225

144200

1449.00

926055

112600

1127,00

1380 00

DESCRIPTION

Belt guard

Belt guard support

* Thread forming scew

Thumb knob

*V-belt (A38)

Drive pulley

* Socket head bolt. 3/8"-16 x 3/4"

* Lockwasher, 3/8" x 11/16"

Belt table bracket

* Socket head bolt, 5/16-18 x 3/4"

* Hex wrench. 8mm

* Socket head bolt 1/4"-20 x 5/8"

Belt platen 1"

Belt table

* Socket head bolt, 1/4"-20 x 1/2"

Spring plate

Tracking wheel cam shaft

Knob

* Setscrew, 1/4"-20 x 3/4"

Tension handle

Spring cap

Tension spring

Retaining ring

Tracking bracket

Tracking/Tension Assembly (includes Key Nos. 62-70)

Wheel Assembly (includes Key Nos 73&74)

Idler Wheel

* Retaining ring

* Bearing, (6200)

* Retaining ring (E type)

Wheel guard

Frame

Wheel guard support

Idler wheel shaft

Drive wheel

Bearing housing

* Retaining ring (internal 23mm)

* Bearing (6202)

Drive shaft

Bearing housing assembly (includes Key Nos. 81-83)

Abraskie belt (cloth), medium

Hex wrench, 4mm

Hex wrench, 5mm

Owners Manual

QTYo

Always order by Part No ; NOT by Key No

4364 69

35 38

Figure 6

74 73

3O 57

3o !

35 9

\ ,.

56 35

_ 87

. 88

MODEL NO.

351.22632

TO ORDER

REPAIR PARTS

Now that you have purchased your Belt and Disc Sander

should a need exist for repair parts or service, simply contact

any Sears Service Center and most Sears, Roebuck and Co,

stores Be sure to provide all pertinent facts when you call or

visit,

The model number of your 1-inch belt and 8-inch disc sander

will be found on the side of the base

All parts listed may be ordered from any Sears Service Center

and most Sears stores_ If the parts you need are not stocked

locally, your order will be electronically transmitted to a Sears

Repair Parts Distribution Center for handling,

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION

MODEL NUMBER

351.22632 NAME OF ITEM

1-in Belt and 8-in Disc Sander

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U,_S;A.

Craftsman 35122632 User Manual BELT/DISC/SANDER/MITER GAUGE Manuals And Guides L0807542

CRAFTSMAN Sander Manual L0807542 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides

Navigation menu

Versions of this User Manual:

Views

Navigation