Craftsman 351249510 User Manual COPY CRAFTER Manuals And Guides L0407216
CRAFTSMAN Lathe Accessory Manual L0407216 CRAFTSMAN Lathe Accessory Owner's Manual, CRAFTSMAN Lathe Accessory installation guides
AX1330 L0407216
User Manual: Craftsman 351249510 351249510 CRAFTSMAN COPY CRAFTER - Manuals and Guides View the owners manual for your CRAFTSMAN COPY CRAFTER #351249510. Home:Tool Parts:Craftsman Parts:Craftsman COPY CRAFTER Manual
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Operator's Manual COPY CRAFTER Model No. 351.249510 351.249520 • Safety • Assembly • Operation • Maintenance • Parts List CAUTION: Read and follow all Safety Rules and Operating Instructions before First Use of this Product. • EspaRol Sears, Roebuck and Co., Hoffman www.seaPs.co_c_+,_man 18234,01 Draft (09/03/03) Estates, IL 60179 U.S.A. Warranty ......................................... Safety Rules .................................... Unpacking ....................................... Assembly ...................................... Operation ...................................... Maintenance ..................................... Troubleshooting ................................... Parts Illustration and List ........................ Espariol ...................................... 2 2-3 3 4-6 6-7 7 8 '10-13 14-23 • Keep visitors at a safe distance from work area. • Keep children out of workplace. Make workshop childproof. Use padlocks, master switches or remove switch keys to prevent any unintentional use of power tools. TOOL SHOULD FULL ONE YEAR WARRANTY Always unplug lathe prior to inspection. Consult manual for specific maintaining and adjusting procedures. • • Keep tool lubricated and clean for safest operation. Keep all parts in working order. Check to determine that the guard or other parts will operate properly and perform their intended function. • Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any other condition that may affect a tool's operation. A guard or other part that is damaged should be properly repaired or replaced. Do not perform makeshift repairs. (Use parts list provided to order replacement parts.) Never adjust copy crafter while lathe is running. Disconnect power to avoid accidental start-up. Keep cutting tools sharp for efficient and safest operation. • If this product fails due to a defect in material or workmanship within one year from the date of purchase, Sears will at its option repair or replace it free of charge. Contact your nearest Sears Service Center (1-80O-4-MY-HOME) to arrange for product repair, or return this product to place of purchase for replacement. • KNOW HOWTO If this product is used for commercial or rental purposes, this warranty will apply for 90 days from the date of purchase. This warranty applies only while this product is used in the United States. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 CAUTION: Always follow proper operating procedures as defined in this manual -- even if you are familiar with use of this or similar tools. Remember that being careless for even a fraction of a second can result in severe personal injury. Handle workpiece correctly. Mount firmly in holding devices. Protect hands from possible injury. Turn machine off if workplace splits or becomes loose. Use cutting tools as recommended in "Operation." WARNING: For yourown safety,do not operate yourcopy crafteruntil it is completelyassembledand installedaccordingto instructions. BE PREPARED FOR JOB Wear proper apparel. Do not wear loose clothing,gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts of machine. • Wear protective hair covering to contain long hair. • Wear safety shoes with non-slip soles. • Wear safety glasses complying with United States ANSI Z87.1. Everyday glasses have only impact resistant lenses. They are NOT safety glasses. PROTECTION: EYES, HANDS, FACE, BODY, EARS If any part of your copy crafter is missing, malfunctioning, or has been damaged or broken, cease operating immediately until the particular part is properly repaired or replaced. • Wear face mask or dust mask if operation is dusty. • Be alert and think clearly Never operate power tools when tired, intoxicated or when taking medications that cause drowsiness. PREPARE WORK USE TOOL Use right tool for job. Do not force tool or attachment to do a job for which it was not designed. Avoid accidental start-up. Make sure that the tool is in the "off" position before plugging in, turning on safety disconnect or activating breakers. Do not force tool. It will work most efficientlyat the rate for which it was designed. Keep handsaway from chuck,centersand other movingparts. Never leave tool running unattended. Turn the power off and do not leave tool until it comes to a complete stop. Do not overreach. Keep properfooting and balance. Never stand on tool. Serious injury could occur if tool is tipped or if centers are unintentionallycontacted. Know your tool. Learn the tool's operation, application and specific limitations. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. • BE MAINTAINED • • • AREA FOR JOB Keep work area clean, Cluttered work areas inviteaccidents, Wear safety gogglesthat comply with United StatesANSI Z87.1 and a face shieldor dust mask if operationis dusty. Wear ear plugsor muffsduringextended pedodsof operation. Small loose pieces of wood or other objects that contact a spinningworkpieca can be propelled at very high speed. This can be avoided by keeping the work area clean. Do not use power tools in dangerous environments, Do not use power tools in damp or wet locations,Do not expose power tools to rain, • Work area should be properly lighted. Clean copycrafter and la_e of all tools,wood scraps,etc., exceptworkpieca and necessary tools beforestartingoperatJon. Never place your face or body in line with the chuck or faceplate. © Seam,Roebuckand Co. 2 • • • • Never place your fingers or hands in path of cutting tools. Never reach in back of the workpiece with either hand to support the piece, remove wood scraps, or for any other reason. Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into a spinning workpiece. If the workplace splits or is damaged in any way, turn lathe OFF and remove the workplace from the holders. Discard damaged workpiece and start with a new piece of wood. Use extra care when turning wood with twisted grain or wood that is twisted or bowed -- it may cut unevenly or wobble excessively. KNOWYOUR CUTrlNG TOOLS • Dull, gummy, improperly sharpened or set cutting tools can cause vibration and chatter during cutting operations. Minimize potential injury by proper care of tools and regular machine maintenance. THINK SAFETY Safety is a combination of operator common sense and alertness at all times when the lathe is being used. • For your own safety, read all rules and precautions in the operator's manual before using this tool. For eye protection,wear safety glasses complying with United States ANSI Z87.1. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that could get caught in moving parts of machine or workpiece. Wear protective hair covering to contain long hair. • Tighten all clamps, fixtures and tailstock before applying power. Check to make sure that all tools and wrenches have been removed. With switch off, rotate workplace by hand to make sure that there is adequate clearance. Start the machine on lowest speed settingto verify that the workplace is secure. Do not mount any workpieces that have splits or knots. Never attempt to remount a between-centersturning if the originalcenters on the turning have been altered or removed. • • • • When remounting a between-centers turning that has nonaltered original centers, make sure that the speed is at the lowest settingfor start-up. Use extra caution when mounting a between-cantere turning to the faceplate, or a faceplate turning to between-centers, for secondary operations. Make sure that the speed is at the lowest setting for start-up. Never perform any operation with this tool where the workpiece is hand-held. Do not mount a reamer, milling cutter, drill bit, wire wheel or buffing wheel to the headstock spindle. Never run the spindle in the wrong direction. The cutting tool could be pulled from your hands. The workplace should always turn towards the operator. For spindleturning, ALWAYS positionthe tool rest above the centedine of the workpiece and spindle (approximately_k"). Refer to Figure 1. Check for shipping damage. If damage has occurred, a claim must be filed with carrier. Check for completeness. immediately report missing parts to dealer. Your copy crafter is shippedcomplete in one carton.Separate all parts from packingmaterials and check each one with the unpackinglistto make certain all items are accountedfor before discardingany packingmaterial, if any parts are missing, do not attempt to assemble copy crafter until the missing parts are obtained and properly installed. A Carriage B Bracket (2) C Support Bar with Rack D Support Bar E Fine Adjustment Screw F Cutting Tool G Safety Shield H Guide with Set Screw (Model 24951 only) I Follower Assembly J Locking Handle (model 24951, qty 1: Model 24952, qty. 2) K Handle (4) L Lever with Grip M Pattern Support (2) N Tool Rest Base Assembly (Model 24951 only) O Carriage Support (Model 24951 only) P Carriage Support (Model 24952 only) Q Tool Rest Base Assembly (Model 24952 only) A B D E I Figure1 - Unpacking Model 24951 Hardware bag (Part No. 18987.00) includes guide pin, two bracket nuts, four bushings, two pattern bolts, six spacers, one 5-0.8 x 10mm socket head bolt, one 6-1.0 x 12mm pan head screw, two 8-1.25 x 60ram socket head bolts, two 8-1.25 x 40mm socket head bolts, four 8-1.25 x 25ram socket head bolts, four 8-1,25 x 20mm socket head bolts, one 8-1.25 x 10ram set screw, four 8mm fiat washers, one 10ram fiat washer, two 8-1.25mm hex nuts, two 10-1.5mm hex nuts, 4 and 6ram hex wrenches and 13/14mm open end wrench. Model 24952 Hardware bag (PN 19078.00) includes guide pin, two bracket nuts, four bushings, two pattern bolts, six spacers, one 5-0.8 x 12ram socket head bolt, one 6-1.0 x 12mm pan head screw, two 8-1.25 x 60mm socket head bolts, two 8-1.25 x 40ram socket head bolts, one 8-1.25 x 30mm socket head bolt, two 8-1.25 x 25mm socket head bolts, two 8-1.25 x 20mm socket head bolts, four narrow 8ram fiat washers, two regular 8mm flat washers, two 8ram lock washers, one 10mm fiat washer, two 8-1.25mm hex nuts, one 10-1.5mm hex nuts, spacer, four 8-1.25 x 8ram set screws, one 8-1.25 x 10mm set screw, brass pin, 4 and 6ram hex wrenches and 13/14mm open end wrench. Insert brasspin intothreaded hole at toolrest supportand then thread locking handle into the support. Place tool rest holderontotool rest supportand secure in positionusingone 8 x 30ram sockethead boltand spacer. Thread lockinghandle intotool rest holder. Refer toFigures 1-9. CAUTION: Donotattempt assembly ifpartsaremissing. Usethismanual toorderreplacement parts. • Remove allcomponents fromtheshipping carton andverify against thepartslistabove. Clean eachcomponent and remove shipping preservatives (coatings) asrequired. Socket H::dac::J_. Tool Rest Holder _ NOTE: Before assembling copy crafter, make sure that lathe is secured to a suitable workbench or stand. ATTACH TOOL REST BASE {MODEL _'_ 24951) t, Refer to Figure 2. • • • • • • • \Pin Loosentool rest base lockingbar and slidetool rest base (suppliedwith the lathe)to as near the headstockas possible, Loosen locking handle of lathe tool rest and remove tool rest (suppliedwith lathe). Loosentailstookhandle and remove tailstookfrom lathe bed. Tool Rest Bracket Loc_k Washer Head Bolt Figure 3 - AttachTool RestBase to Lathe Bed (Model 24952) Insert guide between bed ways. Slide carnage support through slotof guideand secure with set screw. Loosen hex nut from the bottom of tool rest base assembly supplied with copy crafter so that the clamping plate can slide between bed ways, Attach locking handle to tool rest base. Slide tool rest base onto lathe bed, Positiontool rest bases approximately 30" apart, Tool rest base will later be adjusted closer or further apart, depending upon the length of the workpieca. Replace tsilstock onto lathe bed and secure it by tightening lockinghandle. _/TOOl INSTALL SUPPORT BARS IN CARRIAGE Refer to Figure 4, • Remove gear assembly from carriage assembly by removingthree sockethead bolts. • • Slide supportbars into carriage assembly. Replace gear assembly into the carriage and secure in positionwith socket head bolts, _L.f Gear Assembly '_'_Socket Heed Belt sT. Bar Screw J ASSEMBLY Rest _Carriage :" Looki ng Handle Guide Tailstock Assembly Lockin, Bar /J Support Bar with Rack _to_H_a Ta Figure 4 - Install Support Bars ndle Tool Rest INSTALL Locking Handle Figure 2 - AttachTool Rest Base to Lathe Bed (Model 24951) ATTACH TOOL REST BASE (MODEL Refer to Figure 3. COPY CRAFTER ONTO LATHE Refer to Figure 5, 24952) Loosentailstocklockinghandle and slide it towardthe rear of the lathe bed tube. Loosentool rest lockinghandle and slidetool rest base assembly(suppliedwith the lathe)to as near the headstock as possible. Loosenthe lockinghandle of the tool rest holder and remove toolrest (suppliedwith lathe). Place tool rest support and bracket onto lathe bed tube and assemble together using two 8 x 25mm socket head bolts and two 8ram lock washers. • • Slide brackets onto support bars, Place spacers over bottom of bracketsand then insert brackets into tool rest bases, • Secure bracketsto supportsbars with 8 x 40ram socket head bolts, BsmpCkce_ r_!_ Position tool rest bracket and support assembly approximately 30" from the tool rest base supplied with lathe. Tool rest bases will later be adjusted closer or further apart, depending upon the length of the workpiece. Figure 5 - Install Copy Crafterto Lathe 4 d Bolt • ,Secure brackets into tool rest bases using lockinghandles. INSTALL LEVER, HANDLES ADJUSTMENT SCREW AND FINE Refer to Figure 6. • • Insert bushingsinto lever. Slide 8 x 20mm sockethead bolts through bushings.Thread bolts into carriage and block. Thread the four handles with knob intothe hub. C_ _ Yoke Follower Assembly Hex Nut Socket Head Bolt _ ",_ Fine Adj Screw INSTALL i L ,-<_Socket Figure6 - Install Leverand Handles • Head Bolt Thread fine adjustment screw with hex nut into block. INSTALL CUTTING "_,_-- Hex Nut PATTERN SUPPORT Refer to Figure 9. • Grip "_'N3uide Pin _,,_ .L "_-Washer _'_r-_ Figure 8 - Install Guide Pin and FollowerAssembly Carriage Leverwitch Scre_ TOOL AND SAFETY Thread pattern bolt and hex nut into pattern support. Insert 8 x 60mm socket head bolt and fiat washer into slotof pattern support and bracket and secure in position with bracket nut. Bracket Nut _Bracket SHIELD Refer to Figure 7. Support Insert cuttingtool into tool holder and use 8 x 10mm set screw to secure in position.Cutting tool shouldextend out approximately1W' from holder. Slide safety shield onto tool holder.Secure in positionwith pan head screw. Check height of cuttingtool Cuffing toot shouldbe approximately ',_" above the spindle centedine. Insert canters into headstock and tailstockspindlesand check tool at each spindle.If necessary,adjust height by removing spacers beneath brackets. Figure 9 - Install Pattern Support ATTACH Pan Head Screw--->T Safety i CARRIAGE SUPPORT TO CARRIAGE (MODEL 24951) Refer to Figure 10. • Loosen set screw and position carriage support against carriage. • Secure carriage supportto carriage with 8 x 25mm socket head bolts and fiat washers. • Secure carriage supportto guide with set screw. ToSoo:t HSo_rd';_'-_ hield "_k _ Washer '_r'_"Cutting Tool Carriage Support_ Socket Head Bolt _,_ Figure 7 - Install CuttingTool and Safety Shield INSTALL GUIDE Refer to Figure 8. PIN AND FOLLOWER ASSEMBLY Remove protectivepaper from cover. Insert guide pin into slot of yoke. Secure in positionwith washer and hex nut. • Bed Slide follower assembly onto guide pin.Secure in position with socket head bolt. Figure 10 - Attach Carriage Support to Carriage (Model 24951) 5 , ATTACH CARRIAGE (MODEL 24952) Refer to Figure 11. SUPPORT TO CARRIAGE WARNING: Operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with United States ANSI Z87.1 (shown on package) before commencing power tool operation. Safety goggles are available at Sears retail stores or catalog. Insert upper guide rod into carriage support bar until end is flush with opposite face, Make sure fiat on guide rod faces down, so that flat will ride on the top surfaceof the bed tube, Secure in positionwith 8ram set screw, CAUTION: Insert end of lower guide rod completely into carriage support bar. Note that this guide rod is eccentric. SAFETY Place guide roller under key on bed tube. Slide lower guide rod throughguide roller,with upper guide rod over the top of the bed tube. Race plate over both guide rods. Secure the upper guide rod only usingan 8mm set screw. • Recheckall lockinghandles.They must be tightened secarely • Using a 13mm open end wrench on the fiats of the lower guide red, adjust rod so that the carriage supportslides firmly withoutbinding on the bed tube. Secure the lower guide rod in position with two 8mm set screws. • Always observe the following safety precautions: Secure carriage support to carriage using8 x 25ram socket head bolts and flat washers. Socket Head Fiat Washer Upper Guide Rod Plate Carriage Support Bar Make sure all moving parts are free and clear of any interference. • Make sure all fasteners are tightand have not vibrated loose. • With power disconnected, test operation by hand for clearance and adjust if necessary. • Always wear eye protection or face shield. • After turning switch on, always allow the spindle to come up to full speed before turning. • Be sure spindle runs counterclockwisewhen viewing spindle from the tailstock end. • Keep hands clear of spindle, centers, faceplatas and other moving parts of machine. • For optimum performance, do not stall motor or reduce speed. Do not force the tool into the work. ADJUSTMENT Roller • Lower Guide Rod Figure 11 - Attach Caniage Supportto Carriage (Model 24952) Before starting,the cuffingtool must be set approximately %" above the spindle.Check tool heightat both the headstock and the tailstock. Vertical adjustment can be made by looseninghandles which secure the vertical brackets and adding or removing spacers.The tool rest bases can also be moved horizontally across or along the lathe bed, towardsor away from the spindle. Refar to Figures 12, 13 and 14 (pages 7, 10 and 12). DESCRIPTION In orderfor the copy crafter to function properly,the distance from the cuttingtool to the lathe spindle centadine must be equal to the distancefrom the follower assembly to pattern bolt centedine.This can be accomplishedby mountingidentical sized stock in the lathe and on the pattern bolts.Adjust the copy crafter so that the cuffingtool touches the stock mounted in the lathe and the follower assemblytouches the stock mounted in the pattern bolts.The copycrafter can be adjusted by moving the pattern supports,movingthe tool rest bases across the lathe bed or adjustingthe yoke on the tool holder. Craftsman Copy Crefters provide the Craftsman Wood Lathes with the capability to reproduce spindles and posts up to 38" long. Model 24951 is designed for use on lathes 21715 end 21717. Model 24952 is designed for use on lathe 21712. It will produce duplicate workpieces from either an original spindle or a template. It can also copy shallow faceplate turnings up to 4" in diameter. The copy crafter features a cast aluminum carriage that rides on parallel steel rails, a steel guide pin with follower that maintains pattern contact to reproduce detailed shapes, cutting depth that can be set with fine adjustment screw or turret which has preset depth adjustments at V_" increments up to 1", four-spoke handwheel with reck and pinion drive, mounts to two tool rests (1 is included), and includes a resharpenable, replaceable high speed steel chisel bit. DUPLICATE TURNING SPECIFICATIONS Turning length (max.) ............................. Bowl diameter (max.) .............................. Overall length ................................... Overall height ................................... Width ......................................... Original spindle diameter (max.) ..................... Template width (max.) ............................ Weight ...................................... Whenever adjusting or replacing any parts on the tool, turn switch OFF and remove the plug from power source. • Screw Key PRECAUTIONS 38" 4" 42" 19" 22" 5" 2W' 45 Ibs • Mount the original in the pattern bolts.The tool rest bases will need to be adjusted along the lathe bed to the required length. • When starting with a square piece of stock, that will be reduced to a cylinder, use the turret stop and take light cuts until the cylinderhas been formed. NOTE: Do not start out on the end of the workpiece, as the tool may become caught and damage the workpiece. 6 • Turn the workpieca to a cylinder slightlylarger than final size. At this time adjust the follower assembly against the odginal. • Glide the tool holder along the support bars to duplicate the odginal piece. NOTE: Sharp corners and small grooves will only be partially duplicated by the copy crafter. The follower assembly will need to be removed. Using calipers, transfer measurements from original to duplicate, and clean up grooves and corners using fine adjustment screw on carriage. WARNING: MISCELLANEOUS OPERATIONS • Make certain that the lathe is disconnectedfrom power source before attempting to service or remove any component. CLEANING The copy crafter can also be used to taper workpieces.To do this, offset the tool rest bases. • The copy crafter can be mounted across the bed for copying of bowls, cups, etc. by repositioningtool rest bases. • The copy crafter can trace a template as well as an original spindle. • The template represents the profileof the post measured from its centedine. • The measurements of the post are transferredto a suitable material such as '/," plywood laid out and cut on a band,saw or scrollsaw. Keep machine and workshop clean. Do not allow sawdust to accumulate on the tool. Use soap and water to clean painted parts, rubber parts and plastic guards. LUBRICATION The shielded ball bearings in this tool are permanently lubricated at the factory. They require no further lubrication. KEEP TOOL IN REPAIR Replace any damaged or missing parts. Use parts list to order parts. • The template is then bolted to the pattern supports,parellel to the lathe bed. • Figure 12 on page 7 shows an example br usinga template. ¢34 '925 'a40005 _32.004 =19.05 [07'5] _4L628 ¢,11112 [1373 [0441 C157] ,_292] [115] ,_29.2_ [1.26] ¢I6 724 COGG] _2794 ,1,27 [063] _ 16064 94 It 1_3 m254 [1.641 [1¸101 c]oo] 37.8_4 _110_ =190_ C149_ [0751 \ /[020] 28 8134 [1 3] 43778 [172] 64991 [2.561 132 678 [5_2] 156.078 [(= 22] ] 75.26 [6903 182_8 [720] 199¸689 [786_ 2197t [865] Z268_t t2.7 [0.50_ 224 [869J 79 [8853 127 _8.5 I .19.05 [0.75] W 250.19 Figure 12 - Using a Template 7 [9,85] 19.05 C0.7 C0503 [0.335] [.,_ SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Machine slows down while operating Applying too much pressure to workpiece Ease up on pressure Tool =chatters" during turning operation 1. Workpiece is too far out-of-round 1 True up the roundness of the workpiece before turning operation 2. Establish new center marks on ends to reduce wobble 2. Workpiece has too much wobble 3. Operator using bad technique 3. Read instructionsand take lightercut., to minimize chatter 4. Cutting motion is against the grain of the workpiece 5. Workpiece is too long and thin work-pieceis deflected bytool pressure 4. Use cutting motion that is with the grain 5. Install a steady rest in the middle, behind the workpiece Workpiece splits or "breaks up"during turning operation Workpiece contained defects before mounting Select or assemble a workpiece that is free of defects Workpiece finish poor 1. Original spindle or template loose 2. Loose tool holder 1. Secure original spindle or template 2. Tighten tension on spring 3. Adjust follower assembly firmly against original 3. Follower assembly not contacting original 8 Service Record Craftsman Copy Crafter DATE MAINTENANCE PERFORMED REPLACEMENT PARTS REQUIRED 9 1 Model 351.249510 Figure 13 - Replacement Parts Illustration for Copy Crafter 11 6 12 7 2 63 4 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO. 18195.00 18196.00 18197.00 18198.00 02025.00 18199.00 STD840812 20047.00 18201.00 STD851008 18202.00 18203.00 00519.00 18104.00 06974.00 06976.00 _05358.00 18103.00 18102.00 18101.00 00179.00 00964.00 18204.00 18205.00 18206.00 18207.00 BTD841015 18208.00 18209.00 01822.00 03855.00 09732.00 18211.00 06182.00 STD840610 STD833030 18212.00 DESCRIPTION Carriage Bushing Support Bar Support Bar with Rack 8-1.25 x 40mm Socket Head Bolt Bracket 8-1.25mm Hex Nut* Spacer Pattern Support 8ram Flat Washer* 8-1.25 x 60mm Socket Head Bolt Pattern Bolt 3AM I-12 Retaining Ring Locking Handle 12-1.75 x 30ram Eye Bolt Clamping Plate 12-1.75mm Fiber Hex Nut Tool Rest Holder Bushing Locking Bar 6-1.0 x 20mm Socket Head Bolt 6-1.0 x 6mm Set Screw Bushing Shaft Yoke Guide Pin 10-1.5mm Hex Nut* Bushing Leverwith Grip 8-1.25 x 20mm Socket Head Bolt 5-0.8 x 10mm Socket Head Bolt 8-1.25 x 35mm Socket Head Bolt Fine Adjustment Screw 6-1.0 x 3Omm Socket Head Bolt 6-1.0ram Hex Nut* 6-I.0 x 30mm Hex Head Bolt* Spring Standard hardware item available locally. Z_ Not Shown QTY. 1 4 1 1 2 2 2 6 2 4 2 2 2 1 1 1 1 1 1 1 2 1 2 1 1 1 2 4 1 2 1 1 1 1 2 2 1 KEY NO. 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 153 : 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 A & PART NO. 05331.00 18213.00 18214.00 18215.00 18216.00 16217.00 18218.00 07202.00 18219.00 18220.00 18221.00 01596.00 20048.00 18222.00 )0781.00 18223.00 18224.00 01465.00 01282.00 18226.00 18227.00 18228.00 STD851010 18230.00 00348.00 20051.00 06396.00 18233.00 18235.00 00483.00 00351.00 20050.00 20049.00 20052.00 18987.00 18234.01 DESCRIPTION 5-0.8 x 12mm Socket Head Bolt Bushing Cam Plate Plunger Spring Block Tool Holder 8-1.25 x 10mm Set Screw Rod Cutting Tool Bushing 6 x 20mm Spring Pin Follower Arm Cover 4-0.7 x 8mm Pan Head Screw Gear Collar 3AMI-30 Retaining Ring 8-1.25 x 6ram Set Screw Knob Handle Hub 10mm Flat Washer* Safety Shield 6-1.0 x 12ram Pan Head Screw Carriage Support 3 x 12ram Spring Pin Guide Bracket Nut 8-1.25 x 25ram Socket Head Bolt 6-1.0 x 10mm Set Screw Spring Follower Bearing Follower Assembly (Includes Key Nos. 50, 64 and 70) Hardware Bag Operator's Manual QTY. 4 1 1 1 1 1 1 2 1 1 2 1 1 1 4 1 1 1 1 4 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 Model 351.249520 Figure 14 - Replacement Parts Illustration for Copy Crafter 62_ ! lO / 24 / 23 8 9 10 KEY NO. KEY PART NO. DESCRIPTION 1 18195.00 Carriage QTY. 1 NO. PART NO. DESCRIPTION 38 18212.00 4 39 05331.00 Spring 5-0.8 x 12ram Socket Head Bolt 2 18196.00 Bushing 3 18197.00 Support Bar 1 40 18213.00 4 5 18198,00 02025,00 1 41 2 18199,00 Support Bar with Rack 8-1.25 x 40ram Socket Head Bolt Bracket 6 2 7 18235.00 Bracket Nut 5 18201.00 9 QTY. 1 5 1 18214,00 Bushing Cam Plate 42 18215,00 Plunger 1 18216,00 Spring Block 1 2 43 44 STD851008 Pattern Support 8ram Flat Washer* 2 4 45 46 Tool Holder 8-1.25 x 10rnm Set Screw 1 1 10 18202.00 8-1.25 x 60mm Socket Head Bolt 2 47 18218.00 07202.00 118219.00 Rod 1 11 12 18203.00 STD840812 Pattern Bolt 2 48 ;18220.00 Cutting Tool 1 8-1.25mm Hex Nut* 2 49 18221,00 Bushing 2 13 00732.00 1 1 5O 51 15 18163.00 1 52 STD833030 18222.00 6 x 20ram Spring Pin 6-1.0 x 30turn Hex Head Bolt* 1 18164.00 5-1.25 x 30ram Socket Head Bolt Tool Rest Holder 01596,00 14 1 4 18217.00 1 1 1 16 18160.00 Tool Rest Support Tool Rest Bracket 1 53 00781.00 Cover 4-0.7 x 8ram Pan Head Screw 17 STD552008 8ram LockWasher* 2 54 18223.00 Gear 1 18 19 00483.00 18161.00 8-1.25 x 25mm Socket Head Bolt Pin 4 55 18224.00 Collar 1 1 56 01465.00 1 20 18162.00 21 00179.00 Locking Handle 6-1.g x 20ram Socket Head Bolt 2 2 57 58 18225,00 18226,00 3AMI-30 Retaining Ring 8-1,0 x 6ram Set Screw Knob 22 00964.00 6-I.0 x 6turn Set Screw 1 59 18227.00 Handle 4 23 24 18204.00 18205.00 Bushing Shaft 2 60 18228.00 Hub 1 1 61 18230.00 1 25 18206.00 Yoke 26 18207.00 Guide Pin 1 1 62 63 03812,00 18237.00 Safety Shield 6-1,0 x 10ram Pan Head Screw 27 STD851010 10mm Flat Washer* 1 64 18238.00 28 29 STD841015 18208.00 10-1.5mm Hex Nut* 2 65 Bushing 4 30 31 18209.00 01822.00 Lever with Grip 8-1.25 x 20ram Socket Head Bolt 1 32 20048.00 Follower Arm 2 1 68 ( 69 33 34 09732.00 18211.00 8-1.25 x 35ram Socket Head Bolt 1 7O Fine Adjustment Screw 1 71 35 36 06152.00 STD840610 6-1.0 x 30turn Socket Head Bolt 6-1.0mm Hex Nut* 1 2 37 16348,00 6-1.0 x 35mm Hex Head Bolt A Standard hardware item available locally. Not Shown 1 4 Carriage Support Bar 1 1 00958.00 Upper Guide Rod 8-1.25 x 8ram Set Screw 4 66 18240.00 Lower Guide Rod 1 67 18241.00 18242.00 Guide Roller 1 Plate 20052.00 1 1 20047.00 Follower Assembly (includes Key Nos. 32. 72 and 73) Spacer 6 20089.00 Spacer 1 72 06396,00 3 x 12rnm Spring Pin 1 73 20049,00 19078.00 Follower Bearing 1 1 Hardware Bag 1 TRAZADOR • Modelo No. 351.249510 351.249520 PRECAUClON: Lea y siga todas las Reglas de Seguridad y las Instrucciones de Operaci6n antes de usar este producto por primera vez. Ingles ......................................... • Use una m_scara para la cara o una m=_scara contra el polvo, sial utilizar la sierra se produce mucho polvo. • Est_ alerta y piense claramente. Nunca opere herramientas mecdnicas cuando este cansado, intoxicado o bajo la infiuencia de medicacibn que produzca somnolencia. PREPARACION DEL AREA PARA EJECUTAR EL TRABAJO • Mantenga el &rea de trabajo limpia. Las _reas de trabajo desordenadas atraen accidantes. • No use harramientas mecdnicas en ambientes peligrosos. No use herramientas mec&nicas en lugares hemedos o mojados. No exponga Las herramientas mecdnicas a la Iluvia. • El drea de trabajo debe estar iluminada adecuadamente. • Mantenga a los visitantes a una distancia prudente del drea de trabajo, • Mantenga taller sea maestros cualquier 2-8 Ilustracibny Lista de Partes ...................... 10-13 Garantia ........................................ 14 Reglas de Seguridad ........................... 14-15 Desempaque 15-16 ................................. Montaje ...................................... 16-18 Operaci6n .................................... 19-20 Mantenimiento ................................... Identiflcaci6n de Problemas ......................... 20 21 SE DEBE GARANTIA COMPLETA DE UN Al_lO Si fallara este preducto por causa de defectos en el matedal o en la mano de obra en un lapso de un aSo a partlr de la feeha de compra, Sears Io repamrd o reemplazar_, a su eleccibn, sin costo adicionaL Solicite a[ Centro de servicio a los niSos fuera del lugar de trabajo. Haga que su a prueba de nifios. Use candados, interruptores y remueva las Ilaves del arraneador para impedir uso involuntado de las herramientas mecdnicas. DAR MANTENIMIENTO A LA HERRAMIENTA • Desenchufe siempre el torno antes de inspeccionarlo. • Consulte el manual para informarse sobra los procedimientos de mantenimiento y ajuste especiflcos. • Mantenga la herrsmienta lubricada y limpia de modo que funcione de la manara m_s segura. • Mantenga todas las partes listas para funcionar. Revise el protector u otras piezas para determinar si funcionan correctarnente y hacen el trabajo que deben hacer. Sears (1-8OO-4-MY-HOME) mds cercano la reparaci6n del producto o devu_lvalo al establecimiento donde Io adquiri6. • Revise que no haya partes dafiadas.Verifique el alineamiento de las partes m6viles, si hay atascamiento, roturas y rnontaje o cualquier otra condici6n que pudiera afectar el funcionamiento de la herramienta. • Si hay una protecci6n o cualquier otra parte daSada, _stas Si este producto se usa para fines comerciales o de alquiler, esta garanfia es v&lida por 90 dfas a partir de la fecha de compra. Esta garanfia aplica 0nicamente Estados Unidos. Use gafas de seguridad que cumplan con la norma ANSI Z87.1 de los Estados Unidos, Los anteojos comunes tienen lentes que s61o son resistentes al impacto. NO son anteojos de seguridad. si el producto se utillza en los deberdn repararse correctamente o ser reemplazadas. No haga reparaciones provisionales (v_lgase de la lista de partes incluida para solicitar piezas de repuesto). Esta garant{a le otorga derechos legales especiflcos y tambi6n puede usted tener otros derechos que varien de estado a estado. • Nunca ajuste el trazador cuando el torno se encuentre funcionando. Desconecte la potencia para evitar que la herramienta se encienda por accidenta. • Mantenga las herramientas de corte afiladas para obtener un funcionamiento seguro y eficiente. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 EL OPERADOR DEBE SABER COMO USAR LA HERRAMIENTA PRECAUCION: Siempra siga los procedimientos de operacibn correctos, tal como se definen en este manual, aun cuando est6 familiarizado con el uso de esta o de otras herramientas simi- • Use la herramienta correcta para cada trabajo. No fuerce la herramienta o el accesorio ni los use para una tarea para Is que no fueron diseSados. lares. Recuerde que descuidarse aunque s61o sea por una fracci6n de segundo puede ocasionarle graves lesiones. • Use ropa apropiada. No use ropa holgada, guantes, corbatas, anillos, pulseras ni otras joyas que puedan atascarse en las piezas m6viles de la mdquina. Evite que la harramienta se encienda pot accidante. AsegSrese de que el interrupter de la hermmien_ est_ en la posici6n OFF (apagado) antes de enchufarla y encienda ]a desconexi6n de seguridad o active los interruptores. • No fuerce la herramienta, Funcionard en La forma rods eft* • Use una cubierta protectora para el cabello, para sujetar el cabello largo. • Mantenga las manos alejadas del portaherramientas, los cantros y de otras partes m6vilas, • Use zapatos de seguridad con suelas antideslizantes. • Nunca deje desatendida una herramienta en funcionamiento. EL OPERADOR DEBE ESTAR PREPARADO PARA EL TRABAJO • ciente a la velocidad para la cudl se dise56, Descondctela y no abandone el lugar hasta que se haya detenido por completo, 14 • No trate de alcanzar demasiado lejos. Mant6ngase flrrne y equilibrado. • Nunca se pare sobre la herramienta. Se pueden producir lesiones graves si la herramienta se vuelca o si entra en contacto con los centros sin intencibn. Pare su propia seguridad, lea todas les reglas y precauciones incluides en el manual del operador antes de utilizer la herrarnienta. Pera proteger sus ojos, pbngase galas de seguridad que cumplan con la norma ANSI Z87.1 de los Estados Unidos. Conozca su herTamienta. Aprenda a rnanejar la herramienta, su aplicaci6n y limitaciones especificas. No use ropa holgada, guantes, corbates, anillos, pulseras ni otras joyes que puedan atascarse en las piezas m6viles de la m_quina o en la pieze de trabajo. Use una cubierta protectore para el cabello, para sujeter el cabello largo. Maneje la pieza de trabajo en forrna corTecta. Inst_lela firmemente en los dispositivos de sujeci6n. Prot6jase las manos de posibles lesiones. • Apdete todas las abrazaderas, accesorios y el cabezal rnbvil antes de eplicar le potencia. Revise pare asegurarse que se heyan retirado todas las herramientas y Ileves. de corte como se recorniende en la • ADVERTENCIA: Pare su propia seguddad, no opere el trazadot sino haste que este completamente montado e instelado seg0n las instrucciones. Con el interruptor apagado, gire la pieza de trebajo con la meco pera asegurarse que haya suficiente espacio nbre. Arranque la mdquina en el ajuste de velocided m_s bejo pare verificar que la pieza de trabajo se encuentre esegurada. • No monte piezas de trabajo que tengan hendiduras o nudos. • Apague le herramienta si la pieza de trabejo se parte o se suelta. • Utilice las herramientas seccibn "Operacibn". • PROTECCION: OJOS, MANOS, CARA, CUERPOY OIDOS Si falla o falta elguna pieza del trazador, o si se ha quebrado o dafiado, suspende inmediatamente el funcionamiento de la herramienta hasta que la pieza en cuestion sea reparada o reemplazada correctamente. Use galas de seguridad que cumplen con la norma ANSI • Cuendo vuelva a montar un torneado entre centros cuyos centros origineles no hen sido alternedos, asegt_rese que la velocidad de arranque se encuentre en el ajuste mds bajo. • Sea sumarnente cuidadoso al montar un tomeado entre centres en la place de sujecion, o un tomeado de place de sujeci6n a entre eentros, para operaciones secundarias. Aseg0rese que la velocidad de arranque se encuentre en el ejuste rods bajo. Z87,1 de los Estados Unidos y una rndscara para la cara o una mdscara contra el polvo, sial utilizer la herramiente se produce mucho polvo. Use audffonos u orejeras al utilizar la herramienta durente periodos prolongedos. Las piezas pequefias de rnadere u otros objetos que entren en contacto con una pieza de trabajo en g!ro pueden ser pmyectadas a una velocidad sumamente alta. Esto puede evitarse rnanteniendo el drea de trabejo lirnpie, • Nunca intente volver a montar un torneado entre centros si los centros odginales en el mismo hen sido alterados o retirados. • Nunca reelice une operaci6n con esta herramienta si la pieza de trabajo se sujeta con la mano. No monte un escadador, fresa, broca, ruedes de cables o ruedas pulimentadoras en el husillo del cabezal fijo. • Nunca haga girar el husillo en la direcci6n incorrecta. La Antes de comenzer el funcionarniento, retire del trezador y del torno toda herramiente, restos de rnadera, etc., salvo le pieza de trabajo y les herramientas neceserias. herramienta de corte podda zafdrsele de las manos. La pieza de trabajo deberd siempre girar en direcci6n de operador. • Nunca ponga la cara o el cuerpo en linea con el portaherramientas o laplaca de sujeci6n. Cuendo haga girar el husfllo, SIEMPRE coloque el soporte de la herramienta por encima de la linea central de la pieza de trabajo y del husillo (aproximadamente Vs"). Nunca coloque sus dedos o manos en la trayectoria de herramientas de corte, • Nunce elcence hecie la perte posterior de le pieze con cualquiera de las manos pare apoyar la pieza remover los restos de madere o por cualquier otra Evite operaciones dificiles y no coloque las rnenos de trabejo de trabajo, raz6n. en sitios Consulte donde pudieran resbalarse ocasionando que los dedos o toda la rnano se rnuevan hacia una pieza de trabajo en gire. Si la pieze de trabajo se parte o dafia de alguna manera, APAGUE el torno y retire la pieze de trebajo de los fladores. Descar_e la pieze de trebajo dafiada y comience con una nueva pieze de medera. • Su trazador se env[a completo en una caja. Separe todas las partes de los rnateriales de empaque e inspeccione la liste de partes para asegurar que se hayan incluido todas las pertes antes de descartar el material de empeque. Tenga especial cuidado cuando tomee madera con veta torcida o madera que est6 toreida o cornbada - podrie cortarse de manera dispereja y tambalearse de forme excesiva. Si faltan pertes, no intente montar el trezador haste que se obtengen e instelen correctamente les partes faltantes. A CONOZCA SUS HERRAMIENTAS la Figure 1 en la pdgina 16. Verifique que no hayan ocurrido dafios durante el envio. Si hay dafios, se deberd presenter un reclamo a la cornpafiie de transporte. Verifique que estd completa. Avise inmediatamente el distribuidor si feltan partes. DE CORTE Deslizadera B Puntal (2) Les herrarnientas de corte desafiladas, gomosas o que no se hen afilado o preparado correc_amente pueden ocasionar vibraci6n y tintineo durante les operaciones de corte. Reduzca a un minimo la posibilidad de lesiones teniendo el cuidado C Barra de soporte con cremallere D Barra de soporte adecuedo y dando el mantenimiento regular correcto ala m_quina. E Torniffo de ajuste fino F Herramienta de corte G Resguardo de seguddad PIENSE EN LA SEGURIDAD H Guia con tornillo de fijecibn (modelo 24951 solemente) La seguridad es el resultado de una eombinaci6n entre el sentido cornL'mdel operedor y el mentenerse alerta en todo momento mientras se estd utilizendo el toreo. 15 I Conjunto del palpador J Menija de fijaci6n (modelo 24951, cantidad 1: modelo 24952, cantJdad 2) K Mar_ija (4) INSTALE L Palanca con agarre (MODELO LA BASE DEL SOPORTE DE LA HERRAMIENTA 24951) M Soporte pars patr6n (2) Consuite la Figure 2, N Conjunto de la base del soporte de Is herramienta (modelo 24951 solamente) • Afloje la barfs de fijaci6n de la base del seporte de la herramienta y deslice la base del soporte de la hermmienta (suministrada con el torno) tan cerca del cabezal fijo corno sea posible. • Afloje la manija de fijaci6n del soporte de la herramienta del torno y retire el seporte de la herramienta (surninistrado con el tome), • Afloje la msnija del cabezal mbvil y retire el cabezal rnbvil de la base del tomo. • Inserte la gu[a entre las viss de la base. Deslice el soporte de la deslizadera a tmv6s de la ranura en la guia y asegL_relo con el tornillo de fijacibn. • Afloje la tuerca hexagonal de la parte inferior del conjunto de la base del soporte de la herramienta suministrada con el trazador de manera que laplaca de sujecibn pueda deslizarse entre las vies de la base. Acople la manija de fijecibn ala base del soporte de la herramienta. • Deslice la base del seporte de la herramienta en la base del torno. Coloque las bases del soporte de la herramienta a una distancia aproximada de separacibn de 30". Luego, la base O Soporte de la deslizadera (modelo 24951 solamente) P Soporte de la desiizadera (modelo 24952 solamente) Q Conjunto de la base del soporte de la herramienta (modelo 24952 solamente) A B G I Figure 1 - Desempaque del soporte de la herramienta se podr_ acercar o separar m&s, dependiendo del largo de Is pieza de trabajo. Modelo 24951 La bolsa de artfculos de ferreter{a (No. de Parte 18987.00) incluye pasador guia, dos tuercas pars puntal, cuatro bujes, dos pernos pars patrones, seis espaeiadores, un perno de cabeza hueca de 5-0.8 x 10ram, un perno de cabeza de placa de 6-1.0 x 12ram, dos pernos de cabeza hueca de 8-1.25 x 60mm, dos pernos de cabeza hueca de 8-1.25 x 40mm, cuatro pernos de cabeza hueea de 8-1.25 x 25mm, cuatro pernos de cabeza hueca de 8-1.25 x 20turn, un tornillo de fijaci6n de 8-1.25 x 1Omrn, cuab'o arandelss planes de 8rnm, una ar_ndela plana de 1Ornrn, dos tuercas hexagonales de 8-1.25rnrn, dos tuercas hexagonales de 10-1.5mm, Ilaves hexagonales de 4 y 6 mm y una Uave de extremo abierta de 13/14mm. • Vuelvs a colocar el cabezal mSvil en la base del torno y aseg0relo apretando la manija de fijacibn. _/,Soporte _J de la herramienta . Tornillo de fijaci6n Soporte de la desfiza_ Gu{a Cabezal m6vil / Modelo 24952 La boise de artfculos de ferreter[a (No. de Parte 19078.00) incluye pasador gala, dos tuercas pars puntal, cuatro bujes, dos pernos pars petrones, seis espaciadores, un perno de Barrad M fijaci6n cabeza hueca de 5-0.8 x 12turn, un perno de cabeza de placa de 6-1.0 x 12turn, dos pernos de cabezs hueca de 5-1.25 x 60mm, dos pernos de cabeza hueca de 8-1.25 x 40ram, un perno de cabeza de hueca de 8-1.25 x 30mm, dos pernos de cabeza /" bezal mdvil Base del : de la herramienta Manija de fljacibn hueca de 8-1.25 x 25turn, dos pernos de cabeza hueca de 8-1.25 x 20mm, cuatro arandelas planes delgadas de 8rnm, dos arandelas planes regulates de 8rnm, dos arandelas de seguridad de 8ram, una arandela plans de 10mm, dos tuercas hexagonales de 8-1.25mm, una tuerca hexagonal de 10-1.5turn, espaciador, Figura 2 - Acople la Base del Soporte de la Herramienta a la Base del Tomo (Modelo 24951) INSTALE (MODELO cuatro tornillos de fijacibn de 8-1.25 x 8mm, un tornillo de fijaci6n de 8-1.25 x 10mrn, pssador de latbn, Ilaves hexagonales de 4 y 6 mm y una Ilave de extremo abierto de 13/14mm. LA BASE DEL SOPORTE DE LA HERRAMIENTA 24952) Consulte la Figura 3. • Afioje la manija de fljacibn del cabezal mbvil y deslicelo hacia la parte posterior del tubo de la base del torno. • Afloje la manija de fljacibn de la base del seporte de la heiTernienta y deslice el conjunto de la base del seporte de la herramienta (surninistrado con el torno) tan eerca del cabezal fijo como sea posible. • Afloje la manija de fljacibn de[ fiador del soporte de la herrarnienta y retire el soporte de la herramienta (suministrado con el torno). • Coloque el apoyo del soporte de la herramienta y el puntal en el tubo de la base del torno e instdlelos juntos utilizsndo dos pernos de cabeza hueca de 8 x 25rnm y dos arandelas de seguridad de 8ram. Consulte las Figures 1-9. PRECAUCION: No intente hacer el montaje si hay partes que faltan. Vdlgase de este manual pars solicitar piezse de repuesto. Retire todos los componentes de la eaja de envio e inspeccione la lists de partes para vedfiear que se hayan incluido todas las partes. Limpie cads uno de los componentes y retire todo agente de conservacibn (recubrimientos) seg0n sea necesario. AVISO: Antes de rnontar el trazadar, eseg0rese que el torno este afisnzado aun banco de trabajo o soporte adecuado. 16 • _oloque el conjunto del apoyo y puntal del soporte de la herramienta a una distancia aproximada de 30" de la base del Puntal_ Espaciador soporte de la herrarnienta suministrada con el tomo. Luego, las bases del soporte de la herramienta se p_:lr_n acorcar o separar m_s, dependiendo del Largode La pieze de trabajo. Inserte el pasador de latSn en el oriflcio roscado del apoyo del soporte de la herTamienta y luego enrosque la manija de fljacibn en el apoyo. • Coloque el fiador del soporte de la herramienta en el apoyo del soporte de la herramienta y asegOrelo en su posici6n utilizando un perno de cabeza hueca de 8 x 3Omm y un espaciador. Enrosque la manija de fijaci6n en el fiador del soporte de Is herrarnienta. Figura 5 - Instale el Trazador an el Tomo • Pemo de cabeza hueca Espaciador _, INSTALE LA PALANCA, DE AJUSTE FINO Fiador del soporte de la herramienta Apoyo del soporte de la herramienta _ Asegure los puntales en les bases del soporte de la herramienta utilizando las manijas de fijaci6n. LAS MANIJASY ELTORNILLO Consulte la Figura 6. I • Inserte los bujes en la palanca. Deslice los pernos de cabeza hueca de 8 x 20mm a trav6s de los bujes. Enrosque los pernos en la deslizadera y el bloque. • Enrosque las cuatro manijas con perilla en el cobo. Manija de de la herramienta cabeza hueca Arandela de seguridad Tuerca hexagonal Figure 3 - Acople la Base del Soporte de la Herramienta a la Bass delTomo (Modelo 24952) Tornillo de a rico _-->- Deslizadera INSTALE LAS BARRAS DE SOPORTE EN EL CONJUNTO DE LA DESLIZADERA Consulte la Figura 4. Retire el conjunto de engranejes del conjunto de la deslizadera extrayendo tres pernos de cabeza hueca. con agarre
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