Craftsman 35834020 User Manual ELECTRIC CHAIN SAWS Manuals And Guides L0902472
CRAFTSMAN Chainsaw, Electric Manual L0902472 CRAFTSMAN Chainsaw, Electric Owner's Manual, CRAFTSMAN Chainsaw, Electric installation guides
User Manual: Craftsman 35834020 35834020 CRAFTSMAN CRAFTSMAN ELECTRIC CHAIN SAWS - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN ELECTRIC CHAIN SAWS #35834020. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN ELECTRIC CHAIN SAWS Manual
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[Sears I operator's manual • • • • Assembly Operation Maintenance Repair Parts MODEL NO. 358.34020 - 2.0/12" 358.34030 2.0/14"P.S. I:RRFTgMRN ..........2ili'0112" -2.0/14"P. S. ELECTRIC CHAIN SAWS WARNING: 3arefuily read and follow Safety Rules, Precautions and Operating Instructions. Failure to do so can result in serious personal injury. Record in the space provided below the Model No. and Serial No. of your saw. These numbers are located on the starting instructions decal. Model No. Serial No. Retain these numbers for future reference; i Sears, 530-066373-2-27984-1-28084 Roebuck and Co., Chicago, IIL 60684 U.S.A. PRINTED IN U. S. A. FULL 1 YEAR WARRANTY (Excluding ON ELECTRIC CHAIN SAW Bar & Chain) For one year from date of purchase, Sears will repair defects in material or workmanship in this electric chain saw at no charge. ' This warranty excludes bar & chain, which are expendable parts and become worn during normal use. If this chain .saw is used for commercial or rental purposes, this warranty applies for only 30 days from date of purchase. WARRANTY SERVICE IS AVAILABLE STATES. ': This warranty BY RETURNING gives you specific THE CHAIN SAW TO THE NEAREST legal rights, and you may atso have other SEARS SERVICE rights which CENTER IN THE UNITED vary from state to state. Sears,Roebuckand Co., SearsTower, Dept. 698/731A, Chicago, I L 60684 TABLE OF CONTENTS Specifications ............................... 2 Safety Rules and Precautions ................. 3 Know Your,Chain Saw ........................ 5 _.A. Introduction ................... .... ....... 5 B_-Double Insulation . ....... 5 : CI CartonContents " 5 Preparing Your Saw For Use ........ ....,. _.... 5 A. Getting:Ready ................ . ........... 5 B. Power Source and Extension Cord ........... 5 C. Attaching the Bar and Chain 6 D:.Chain Tension 7 E: Bar and Chain Oil '8 Using Your Saw ...................... : ...... 8 A. Control Devices ......................... :8 B. Controlling Kickback ...................... 9 C. Pre-Operation Checks .................... 10 D. Starting and Stopping the Saw ............. 10 Using the Power Sharp ® System .............. 11 Types of Cutting ............................ 13 A. Basic Cutting Technique ................... 13 B. Tree .Felling Techniques ...... i .. ............ _.... 13 C. Bucking _ 15 D. Debranching and Pruning .... ... : ....... :. 16 Maintenance .............. ............ _....... 17 A. Cleaning the Saw ........ ................ 17 B. Guide Bar and Chain 17 IC. Sprocket ............................... 19 D_Storage ............................... 20 E. Maintenance Accessories ................. 20 F. Trouble Shooting Chart ................... 21 Parts List .................................. 22 Quick Reference Page ....................... 27 SPECIFICATIONS MODEL . POWER SUPPLY 358.34020 ....RATED CURRENT MAXIMUM MOTOR 12 Amps OUTPUT CHAIN _Oregon" CHAIN 110-t20 Volts 50-60 Hz Lo-Kick ® ' SHARPENING : " 2.0 Horsepowe; t 6 Tooth'-'Sli'p Cluict_ ' SPROCKETIDRIVE GUIDE BAR--" OILER "'358.34030 (2.0;!4" P,S,) (2.0/12") 110-120 Volts AC 50-60 Hz " ' i'"'i:...... AC 12 AmpS 2.0 Horsepower' 6 Tooth-Slip Ciutch 3/8 F'itch, Low Profile Chromed Cutters Xtra-GUARD 318 Pitc'h, Low Profite. Power Sharp ® Chromed 12" Spm_:ket Nose 14-Sp'roc'ket' Manual M_,nual Manual Power Cutte{s _, :: Nose . ,,_ & Automatic Shatp_ System Stub Handle Power Sharp ® Knob (Model 358.34030, only) Lock-out Button Oiler Activator Power Cord Guard Link Chain Motor Housing Trigger Lo Kick ® •Guide Bar 2 Indicator SAFETY RULES r AND PRECAUTIONS WARNING! Because a chain saw is a high-speed wood-cutting tool, special safety precautions must be observed to reduce the risk of personal accidents. Careless or improper use may cause serious injury. A. KNOWYOUR To reduce the hazard of kickback: SAW 1. Hold the sawfirmlywith both hands, Left hand on front handle bar, right hand on rear handle whether you are right-handed or left-handed. Never use the saw with one hand. 2. Do not overreach. 3. Do not let the tip of the guide bar contact the ground, another log, branch, or any other obstruction. 4. Start the motor and see that the chain is moving at full speed before beginning orentering a cut. 5. Cut one i:0g at atime. 6: Use_eYt:reme_ca:ution when re-entering a previous cut. 7. Do not attempt plunge cuts. 8. WatCh _for shifting logs or other forces that Could close a cut and pinch thechain. 9. Do not cut above shoulder height: 10. Follow manufacturer's chain sharpening and maintenance instructions. Keep the chain properly tensioned. Check tension at regular intervals with the engine Stopped, never with the engine running. Make sure the bar clamp nuts a_resecurely tightened after tensioning the chain. l_:Read your Operator's Manual carefully until _you completely understand andcan follow all iisafetyrules and operating :instructions before _;attempting to operate the unit. 2. Restrict the use of your saw to adult users who understand and follow the safety rules, :_precautions, and operating instructions found in this manual. B. P_AN AHEAD _ Wear personal protective gear. Always, :use,. steel-toed ,:safety foot11 wear with non-slip soles; snugfitting : clothing with reinforced cutting resistant inserts; heavy-duty non-slip gloves; appropriate eye protection such as noni fogging, vented goggles or face screen; an approved safety hard hat, and sound barriers -- ear Plugs or mufflers to protect your hearing. Regular users should have hearing checked regularly as chain saw noise may damage hearing. 2. Keep children, bystanders, and pets out of the workarea: Do not allowother people to be near ....the'chain saw when starting 0r operating the chain 11. Use the specific Chain and Lo-Kick _ Guide Bar designed for your saw to reduce the hazard of kickback. saw. 3. Do no t handle or operate a chain saw when you are fatigued, ill, or upset; or if :you have taken alcohol, drugsor medication. You must be in good physical condition and mentally alert. Chain saw _work is strenuous. If you have any condition .:_:ithat might be aggravated by r;trenu0us, work, ,check with your doctor before operating a chain .saw; 4:'_Do not attempt to use your saw during bad weather conditions such as strong wind, rain, snow, etc., or during darkness. 5. Plan your sawing operations carefully in ad. vance. Do not start cutting until you have a clear .:;'?work area, secure footing, and if you are felling :;:trees,a planned retreat path. C. GUARD AGAINST KICKBACK Kickback can lead to dangerous loss of control of the saw and possibly cause serious personal injury. Kickback is the upward and backward motion of the guidebar that occurs when the moving chain contacts an object at the tip of the guide bar. D. AVOID REACTIVE FORCES Pushback and Pull-in occur when the chain is suddenly stopped by being pinched, caught, or by contacting a foreign object in the wood. This results in a reversal of the chain force used to. cut wood and caiJses the_saw' to move iri_the opposite direction of chain rotation; resulting in 10Ssof control andpossible serious personal injury. To avoid Pushback: 1. Be extremely aware of situations or obstructions that may cause material to pinch the top of or otherwise stop the chain. 2. Do not cut more than one log at a time. 3. Do not twist the saw as the bar is w!thdrawn from an under-cut when bucking. To avoid Pull-ln: 1. Always begin cutting with the motor running and the saw housing against the wood. 2. Use wedges made of plastic, wood, or light alloy (never of steel or iron) to hold the cut open. Ell 1. Do not operate a chain saw that is damaged, improperly adjusted, or not completely and securely assembled. 2. Do not use thesaw if the trigger switch does not turn the unit on and off properly. Repairs to the trigger switch must be made by your Sears Service Center. 3. Do not operate the saw from a ladder or in a tree. 4. Position all parts of your body to the left of cut when the motor is running. 5. Cut wood only. Do not use a chain saw for any purpose other than those described in this manual. 6. Make sure the chain will not make contact before starting the motor. Never try to start the saw when the guide bar is in a cut or kerf. 7: Use extreme caution when cutting small size brush and saplings. Slender material may catch .the saw chain and be whipped toward you or pul!:you off balance. 8. Be alert for springback when cutting a limbthat isunder tension to avoid being struck by the limb or saw when the tension in the wood fibers is released. g_ Do not force the saw through a cut. Exert light pressure only. Pressure on the saw at the end of a cut could cause loss of Control when the cut is completed. 10. Avoid body contact with the chain anytime the saw is plugged into a power source. The chain willcontinue to move for a short time after the trigger is released. 11. Unplug the power connection when the saw is not in use. Fll MAINTAIN YOUR GOOD WORKING SAW IN ORDER 1. Unplug the saw before servicing or changing accessories. 2. Hat;e _lll chainsaw service performed bY YOur sears service Center, other than the service described in the maintenance section of this manual. 3. Keep chain and guide bar clean and properly lubricated. 4. Keep oil cap, screws and fasteners tight. 5. Keep the handles dry, clean_ and free of oil. 6. Stop the saw if the chain strikes a foreign object. Check for alignment, binding, breakage, and mounting of moving parts and any other condition that may affect the operation of the unit. Check guards and all other parts to see if each will operate properly and perform its intended function. Any part that is damaged should be properly repaired or replaced by using the instructions inthismanual or by seeing your Sears Service Center. 7. Be certain the saw chain stops moving when the trigger switch is released. 8. Make certain that all hand tools are removed from the saw before connecting the saw to the power source. 9. Make sure all replacement partsare genuine recommended parts. 10. Never modify your saw in any way. Use only attachments supplied or specifically recommended by Sears: G. CARRY AND STORE YOUR SAW SAFELY 1. Never carry your saw while climbing. Both hands are needed for safe climbing. 2. Carry the unit unplugged,by the front handle, finger off "the trigger switch, and with the guide bar and chain to the rear. 3. Carry the saw with guide bar and chain covered by the scabbard. 4. Before transporting in any vehicle or storing in any enclosure, allow your saw to coot completely, cover the bar and chain and properly secure to avoid turnover or damage. 5. Drain oil tank before storing your saw for 30 or more.days. 6. S.tore in a dry area Out of the reach of children. SAVE THESE INSTR UCTIONS KNOW A. • YOUR CHAIN SAW INTRODUCTION The information found in this manual will help you properly prepare your chain saw for use, understand how to operate your saw safely, and perform maintenance required to keep your unit in good working condition. ::Your saw has been designed with safety in mind and includes the following safety features as .standard equipment: ...... Handguard - .... Lo.Kick ® Guide Bar Guard Link Chain The chain saw should never be operated unless these devices are properly installed on the unit, ...3-he Lo-Kick'-" Guide Bar and Guard Link Chain.have ".been designed to help reduce 'the hazard: of KICKBACK. You should thoroughly read and under,,,stand the section, "CONTROLLING KICKBACK" on 'page 9 and I0. B, DOUBLE WARNING=. All electrical repairs to this saw, including housing, switch, motor, etc., must be diagnos. ed and repaired by your Sears Service Center or nearest Sears store. Failure to do so could cause the double insulation construction to become ineffective and result in serious per. sona! injury. CARTON Cu ....: 3. Notify your Sears Store immediately ....... part;is.missingor damaged. if a INSULATION KEY NO. 1 2 3 --4 Safety precautions must be observed when operating any electrical tool. The double insulation system only supplies added protection against injury resulting from a possible electrical insulation failure within the saw. PREPARING GETTING : After you unpack the carton: t. Check the Contents against the list below. 2. Examine the items for damage. Your Chain Saw is double insulated to help protect against electric shock. A double insulated tool isconstructed throughout with two separate "layers" of electrical insulation or one double thickness of insulation between the operator and the electrical system of the tool. Tools built with this insulation system are not intended to be grounded. As a result, the exten. sion cord used with your saw can be plugged into any conventional 120 volt electrical outlet without concern for maintaining a ground connection. A. CONTENTS YOURSAW CARTON CONTENTS: Powerhead Guide Bar Scabbard Loose Parts Bag (not shown) Operator's Manual(not shown) Chain FOR USE QTY. 1 1 1 1 1 1 "i READY 1. READ YOUR OPERATOR'S MANUAL CARE..... FULLY. Your Operator's Manual has been developed to help you prepare your saw for use and to understand its safe operation. It is important that you read your manual completely to become familiar with the unit before you begin assembly. 2. HAVE THE FOLLOWING AVAILABLE: a. Protective Gloves b. ½ inch wrench or equivalent c. Screwdriver d. Bar and Chain Lubricant (see page 8) El POWER SOURCE AND EXTENSION 1, POWER SOURCE Use only an A.C. voltage supply identical to that shown on the name plate of the saw to power this chain saw. CORD 2. EXTENSION CORD a. The extension cord used to reach Dower source must be: 1.) Specifically the marked as suitable for out- door use.The suffix, W-A, must cluded on the cord label. be in- operator, saw chain, and branches at all times. e. Avoid dangerous situations. DO not expose the saw to rain, or use in damp, wet, gaseous, or explosive locations. f. Inspect extension cords before each use. Replace before using4he saw if damaged. g. Inspect chain saw cord before each use. Do not use the unit with a damaged cord. Take the unit to a Sears Service Center for repairs. 2.) Heavy enough to carry the current from the power source to the distance at which the saw is to be used. 0therwise, loss of power and overheating can occur causing damage to the unit. Refer .to Figure 1 for minimum wire gauge recommendations. 3.) In good condition. Cord insulation must be intact with no cracks or deterioration. Plug connectors must be undamaged. b. Suitable extension cords are available at your Sears Retail or Catalog Store. MINIMUM WIRE GAUGE RECOMMENDATIONS AMP 12 3. IMPORTANT POINTS a, Secure the tool cord to the extension cord as shown in Figure 2 to prevent disconnection. b. Donot abuse cords. Never carry saw by the pO_er cord or yank it to disconnect. Keep _t'oiSll_cord and extension cord away from heat, oil, and sharp edges. c. Guard against electric shock. Avoid body contact with any grounded conductor, such as metal pipes and wire fences. d. Avoid entanglement. Keep cords clear of C. ATTACHING THE BAR AND VOLTS 120 25 FT. 16 A.W.G. 50 FT. 14 A.W.G. 1 I 100 FT. 1 10 A.W.G. ] Figure 1 SECURE TOOL CORD TO EXTENSION CORD Figure 2 CHAIN • Your saw is equipped with a Lo.Kick ® Guide Bar and a Guard Link Chain designed to help reduce kickback. TURN ADJUSTING COUNTERCLOCKWISE _DJUSTING SCREW • Always use the Lo-Kick ® Guide Bar and the specific Chain recommendedfor yourparticular saw, when replacing these parts. ADJUSTING PIN HOLE [CAUTION:I Wear protective gloves when handling or operating yoursaw. The chain is sharp:and can cut you even when it is not ll_ mov!ng! ' "_........: ,_-:_=_' _ BARCLAMP NUTS '-_,Jki'll ,.i Figure 3 1. Remove the Bar Clamp Nuts & Bar Clamp Housing. 2. Turn the Adjusting Screw counterclockwise to position the Adjusting Pin nearly as far as it .... Will go to the rear. Figure 3. &Place the Guide Bar on the saw by fitting the long slot:in the Guide Bar over the two mounting studs. Figure 4. NOTE: Be sure the Guide Bar is positioned with the round hole below the large slot. WARNING! Avoid accidental starting. Always unplug the sawfromthe power source before installing a bar and/or chain. _ 6 , : Figure 4 ' CLAMP HOUSING i ; 4. Hold chain with cutters facing as shown in Figure 5. : 5. Place the chain around the sprocket and fit the drive links into the Guide Bar grooves -first the top and then the bottom groove, Figure 6. ....6, Slide the bar forward and fit the adjusting pin into the round hole in the Guide Bar. 7. Hold the Guide Bar against the saw frame and install the Bar Clamp Housing. Figure 7. 8, Secure the Bar Clamp Housing with the Bar ,._Clamp Nuts finger tight only. Figure 6 .NOTE: The Bar Clamp Nuts must be slightly loose for the chain to be tensioned properly. ;9,iEo_llow "Chain Tension" instructions below. SECURE HOUSING CUTTERS MUST FACE IN DIRECTION OF ROTATION • Figure 7 Figure 5 D. CHAIN TENSION • Chain tension is very important: --A loose chain will wear the bar and itself. --A loose chain can jump off the bar while you' are'cutting. --A'tight chain can damage the saw andtor break. • Chain tension is correct :when the chain: --can be liftedabout 1!8" from the Guide Bar at a point near the middle of the bar, and --will move freely around the bar. , e_The'Bar Clamp Nuts must be;loosened to ;_prOperly tension the chain. • The chain stretches during use, especially :when new. Check tension" -- each time the saw is used '_ more frequently when the chain isnew •-- as the chain warms up to normal operating tern: perature WARNING! Avoid accidental starting. Always unplug the saw from the power source before adjusting chain tension. 2, Check the tension by tifting the chain from the Guide Bar at the center of the bar. Figure 9. 3. Continue turning the Adjusting Screw until the tension is correct. 4. Hold the tip.of the Guide Bar,up and tighten the Bar Clamp Nuts with a wrench. 5. 'Recheck tension. ADJUSTING SCREW Figure 8 i , 1. Hold the tip of the Guide Bar up and turn the Adjusting Screw clockwise just until the chain does not =sag beneath the Guide Bar, Figure 8. NOTE: To tighten tension, turn the adjusting screw clockwise _ . To loosen ten, sion, turn the adjusting screw counterclockwise Figure 9 , , El BAR AND CHAIN OIL • The guide bar and cutting chain require con. tinuous lubrication in order to remain in operating condition, --Lack of oil will quickly ruin the bar and chain. --Too little oil will cause overheating shown by smoke coming from the chain andlor discoloration of the guide bar rails. • Use Sears Bar and Chain Lubricant #7136554 to fill the oil tank. Clean SAE 30W oil may also be used. Never use waste oil for this purpose. IMPORTANT POINTS a. Fill the oi! tank every time you use the saw. b. Wipe off surfaces before filling with oil to avoid sawdust or debris accidently falling into the tank and causing damage. c. Use a funnel to fill the tank and wipe up all spills. Do not use the saw until it iswiped ,_clean and is completely dry from spilled oit. d.Replace the oil cap securely to ensure _ proper operat On of the oiler. e, Check the oil level indicator frequently during use. Locate the indicator in the saw frame just below and behind the front handle. Figure 10. If oil isnot visible in the slot when saw is upright on a level surface, the • tank requires filling. f. Let saw stand unplugged for 15 minutes before storing. It is normal for a small amount of oil to drip off the bar and chain when the saw is not in use. The excess oil should be wiped from the saw before storing. often enough to maintain a thin film of oil on . the chain while the saw is cutting. It is recom. mended that the oiler activatorbe operated six (6) times a minute and held for approximately three (3) seconds each time it is pressed. a. Operate the oiler by pressing down on the oiler activator with your right thumb. Figure 10. b. Be sure that you continue to grip handles firmly while using the oiler activator. USING THE AUTOMATIC OILER (Model 358.34030) Model 358.34030 is equipped with an automatic and manual oiler. The automatic oiler supplies lubrication to the bar and chain at all times. The manual oiler can be used to prime or supplement the automatic oiler. It may be necessary to pri me the automatic oiler when the saw is new, after the oil tank has been emptied, or after a storage period. a. Operate the manual oiler by pressing down on the Oiler activator with your right thumb_ Figure 10. b. Be sure that you continue to grip handles firmly while using the oiler activator. c. Prime the oiler by holding down the button for about 3 seconds with the saw running. d. Supplement the automatic oiler: --during a long felling cut. --when cutting a tree or log which is greater in diameter than the guide bar. anytime an additional supply of oil is desired. OILER€ AC Tt VA TO R 2. USING THE MANUALOILER ! (Model 358.34020) Model 358.34020 is equipped with an oiler activator which manually supplies oil to the bar and .:chain, The oiler activator must be used regularly and BSINGYOUR A, CONTROL SAW DEVICES Understanding the control devices on your saw is an important part of learning how to properly and safely operate the unit. Figure 11. 1. The Trigger Switch starts or stops the motor and is located in the rear handle. The Trigger Switch is designed to be used with the Lockout Button. 2. The Lockout Button is a control feature designed to prevent the motor from being accidently started. When the rear handle is gripped in a normal cutting position, the Lockout Buttoncan be pushed in by the thumb permitting the index finger to squeeze the Trigger. It is not necessary to maintain pressure on the Lockout Button once the Trigger has been engaged. 8 Figure 10 3. The Front and Rear handles are the supports which allow you to grip the saw in the normal cutting position, Your grip on the handles, is most important because proper grip gives you maximum ability to control the saw for safe operation. FRONT HANDLE OIL ACTIVATOR LOCKOUT BUTTON TRIGGER REAR HANDLE Figure 11 B. CONTROLLING KICKBACK KICKBACK PATH Kickback is a dangerous chain saw reaction that can cause serious personal injury. Carefully study this section before you make the first cut with your new saw. You must., understand what causes kickback, how you can reduce the chance of kickback, and how you can remain in the best control of the saw if kickback does occur. .1. WHAT CAUSES KICKBACK Figure 12 Kickback can occur when the moving chain : :contacts an objectat the tip of the guide bar. This contact causesthe chain to dig into the object and stops the chain for an instant. The result is a lightning fast, reverse reaction which kicks the saw tip up and back toward the operator. The operator can lose control of the saw and the cutting chain can cause serious personal injury if it comes in contact with any part of the body: 2.: REDUCE THE CHANCE OF KICKBACK AVOID OBSTRUCTIONS :WORKINGARE_ Figure 13 a. Recognize that kickback can happen. By understanding:and knowing about kickback, you are better equipped to deal with an occurrence. b. ' KEEPA FIRM GRIP WITH BOTH HANDS Never let the moving chain contact any object at the tip of the guide bar. Figure 12. c. Keep the working area free from obstructions such as other trees, branches, rocks, fences, stumps, etc. Figure13. Eliminate or avoid any obstruction that your saw chain could hit while you are cutting through a particular log or branch, ' d; Keepiyour saw chain sharp and properly tensioned. A loose or dull chain can increase the chanceof kickback. e. Start the motor and see that the chain .is moving at full speed before beginning or entering a cut. f. Cut oneiogat atime. _ :: , - ......:_. g. Use extreme caution when re-entering vious cut. _:CORRECT_GRIP: , "':"INCORREC'T GRIP ........ i a pre- h,' Do not attempt plunge cuts. NEVER REVERSE HAND POSITIONS i. Watch for shifting logs or other forces that could close a cut and pinch or fall into the • • chain. j, _Usethe Lo-Kick® Guide Bar and the specific _Chain recommended for your particular saw. These devices have been designed to reduce the hazard of kickback. k. Use extra caution if your saw is equipped with the Power Sharp ® System; The Power Sharp ® saw is equipped with a Lo,Kick® Guide Bar and aGuard Link Chain: However, due to the chain requirements of the built;in sharpening mechanism, the kickback force from the Power Sharp® chain may be greater than that from other Guard Link chains. LEFT HAND \, RIGHT HAND CORRECT POSITION J Figure 15 9 3. MAINTAIN THE BEST CONTROL a. Keep a good firm grip on the saw with both hands. Figure14. A firm grip can neutralize kickback and help you maintain control of the saw. Keep the fingers of your left hand encircling and your left thumb under the front handlebar, Keep your right hand completely around the rear handle whether you are right handed or/eft handed. Keep your left arm straight with the elb0W_locked. STAND TO THE_ LEFT OF THE SAW ARM STRAIGHT b. ' Position your left hand on the front handlebar and your right hand on the rear handle. Figure 15. Never reverse right and left hand positions. c. Stand with your weight evenly balanced on both feet. d. Stand slightly to the left side of the saw, to keep your body from being in a direct line with the cutting chain. Figure 16. e. Do_.-not overreach. You could be drawn or : : th_n off balance and lose control ofthe saw. __if. '_ D6_._i_tcut above shoulder height. It is;difficult td_maintain control of the saw above shoulder C. .PRE-OPERATION JMBON UNDER SIDE OF HANDLEBAR Figure 16 CHECKS Before operating your unit always: 1. ,,,Check over safety rules and precautions in this manual. Make certain you completely understand and follow each one. •2. ,,,Check personal protective gear. Always use !appr0priate eye,_hearing, and 'head protection :_i!.devices; Safety footwear, protective gloves, and snug fitting clothing. 3. ,,,Check the work area. Bystanders; childrenl and pets should be a safe distance away from the work area when starting or operating the saw. ....... 4.1_,,,Check-weather conditions. Do n0t _use.your .... saw_inbad weather, such as strong wind, rain, ....... snow,:_etc., or at night since you would not have good visibility. _ D. STARTING 1. Connect source. AND STOPPING THE the saw to a proper electric power NOTE: ltis not necessary tocontinue pressing the Lockout Button once the Trigge[ Switch can be operated. _ 10 ,,-Check the unit for loose bolts, nuts or fittings. Tighten, repair, or replace parts as necessary. tJ' Check tool cord and extension cord. inspect all wire insulation withcare. Do not operate with cracked or deteriorated insulation. Take the sawto your Sears Service Center for all electrical repairs. 6. . ,,,Check the saw chain. The chain should be sharp and at the correct tension. ,,-Check the oil tank. The tank should be filled eachtime the saw is used. 9. ,,-Check the handles. Handles should and free of oil. be dry SAW 2. Start the saw by pushing the Lockout Button with your right thumb and squeezing the Trigger Switch with your right index finger. 3. Stop the saw by releasing . the Trigger Switch. 4. Unplug the connection to the power source. [CAUTION:J Damage to the trigger switch can occur if the switch is turned on and off while the saw is cutting. Operate the trigger with firm and decisive action. The saw should be running at full speed before starting the cut and turned off only after leav,ing the material to avoid damage. USING THE POWER (MODEL 358.34030) SHARP Model 358.34030 is equipped with a Power Sharp® System that will perform approximately 80% of the sharpening necessaryfor the saw. chain:.The PowerSharp® System uses.a builtqn grinding stone to sharpen the cutter top platesand set.depth gauges. As the built-in sharpener is ,used;,the cutter.side plates gradually will.be altered.About every, 3rd to 5th time the Power Sharp ® System :is used, har_d_filiSgis required to correct the cutter side plates. ® SYSTEM • Replace the sharpening Stone when a new Power Sharp® chain is installed. The sharpening stone will wear to the shape.of the worn chain and will cause excessive wear to a new chain if not replaced. Replacement Power Sharp® Chain, Stock No. 71-3618, comes supplied with a Sharpening Stone Replacement. Refer to re#lacement instructions in this section. .....ICAUTION:IAiways wear gloves when handling the chain. The chain is sharp and can cut you easily, even when it is not moving. • Removethesharpening :.v_e_:Sharpen thesaw chain when: --wood chips become small and powdery. Wood chips made by the chain should be about thesizeof the teeth ofthe chain, --saw cuts to one side. --saw has to be forcedthrough •the cut. A. AUTOMATIC stone ifa standard or removing the sharpening Stone below. Use as replacement chain Stock No. 71-3617. Follow standard chain sharpening instructions, page. 18. SHARPENING t. Disconnect the saw from the power source. "_2_"Place the saw on a solid, flat surface and make sure that the chain will not contact any -object. 3. Adjust the chain for proper tension. Refer to Chain Tension, page7. NOTE: The Power Sharp ® System will not :_:sharpen correctly unless the chainis_properly : '_-:"_"tehsioned. " ......... 4.:Connect the power cord and run saw during steps "5", "6", and "7". 5..Turn the Power SharpP Knob clockwise, one .click,at a:time,..while..pushingdown on the knob. Figure 17. NOTE: Sparks should be visible on .top of the chain as the chain comes out of the bar clamp area. _.:.._6. Release:knob andt:urn.1 or2 moreclicks. _.'-. 7. Depres.sNnob:.,for 8-10 seconds and.release. &'Disconnect.saw and inspect cutters, NOTE: A properly sharpened cutter will show grinding marks across its entire width. Figure 18. If cutters do not appear to be sharpened, repeat step "7" for another 5-10 seconds, GRINDING MARKS SPARKS ARE SEEN HERE TOP VIEW OF CUTTER _POWER SHARP® KNOB / Figure 17 Figure 18 11 HAND FILING -- Required after every 3rd to 5th time the Power Sharp ® System is used to correct the side plates, ml SUPPORT FLAT SIDE NOTE: If abrasive materials such as rocks, nails, sand, or dirt are contacted by the chain, the side plates should be checked more often. Damage to the cutters caused by abrasive materials usually results in discoloration spots where the chrome has been worn away. Side plates should befiled untiPthese spots are removed. Items Required: Gloves, 5t32" round hotder, flat file, screwdriver, Vise. file, File 1.;-Disconnect your saw from the power source. 2, Adjust the chain for proper tension, page7. 3. Clamp the bar in a vise to hold the chain steady. Do not clamp the chain. 4, Support file holder with 5f32" round file on cutter top plate and depth gauge, Figure 19. ...... NOTE;:Work at the midpoint of the bar, mov.-:: ,!ng !he:Tchain forward with the s!otted end of ,_ascrewdriver as each side plate is filed. 5. Hoid;{h:e file holder level-with the 22 ° guide mark parallel to guide bar. Figure 20. 6. File from inside toward outside of cutter in one direction only -- 2 or 3 strokes per side plate should be enough Figure 20. NOTE: Avoid hitting the top edge of the cutters when filing the side plate. 7. Maintain a tt32" side plate projection. Figure 21. C. IMPORTANT :--A:-light flow sharpening. of spark s indicates SIDE " PLATE t_ __._ " ,, It '!".,"i _A- "_" ,Ui-' / PLATE / SIDE PLATE PROJECTION J J _ C"41 " .... ToPVlEW_...t!'_ '', I OF CUTTER _-22 o I /_ T 11 -_! ! Figure 21 --A. heavy .flow .:of..sparks or no .sparks indicates improper sharpening. 4. Keep all cutters the same length. The side plates should always be kept approximately 1/32 of an inch longer than the top plate. Figure 21. 5. Preserve the original cutter angles carefully and uniformly. : ::ii 6. Avoid hand filing into the;bottom of the top plates. Keep guide lines on file guide aligned with the chain and guide bar. proper D.,,_ REPLACING OR REMOVING THE SHARPENING STONE 1. Remove the two Bar Clamp Nuts and Bar Clamp Housing. 2. Remove the two screws: holding the Stone and Carrier Assembly on the saw. Figure 22. 3. Unscrew Knob as shown in Figure 22. 4. Remove Clicker Ring and Spring. 5. Discard old assembly. 6. Install your Clicker Ring, Spring, and Power Sharp ® Knob into new Stone and Carrier Assembly. 7. Install entire assembly on your saw with the two screws. 12 Figure 20 POINTS 1. Check the contact between the stone and chain before advancing the Power Sharp ® Knob."lf stone is contacting the chain, the chain can be sharpened without advancing the knob. 2. Do not advance the Power Sharp ® Knob more than one or two clicks at any one sharpening, Otherwise, excessive wear to 'i.lthe'_chain and sharpening stone can occur. : .... ::._.:3?iNot:ei::,{he:,flow of.:: !sparks ;visible "during: • automatic sharpening: ., KEEP22°MARK PARALLELTO" CENTER OF THEGUIDE BAR 8. Reinstall BarClampHousing and BarClamp Nuts. 9. Place stone in the operating position by turning the Power Sharp®Knob counterclockwise until it stops. POWER SHARP _ SPRING R S"TON E AND CARRIER A_SEMBL>I -_ Figure 22 ' TYPES A. :BASIC OF CUTTING CUTTING TECHNIQUE 1. IMPORTANT POINTS. a. Cut wood . only. :Do not cut metal, plastics, • masonry, non-wood, building materials;etc. b. Stop the saw if the chain strikes a foreign ._ object. Inspect the Unit and repair or replace parts as necessary. c.: Keep the chain out of dirt and sand. Even a ._ smallamountofdirtwillquicklydullachainand ...... thus, increase the possibility of kickback: . UNDERSTAND REACTIVE FORCES Pushback andPull-in occur when the chain is suddenly stopped by being pinched, caught, Or by contacting a foreign object in the wood. i,This results in a reversal of the chain force used .to.cut wood and causes thesaw to move in the opp0site direction of chain rotation, resulting in loss of controt and possible serious personal injury. • Pushback: _occurs when the chain, on top of the bar, is " suddentystopped when the top of the bar is .... used for cutting. --drives the saw straight -back toward the operator, possibly causing loss of saw control. To avoid Pushback: a. Be extremely aware of situations or obstructions that may cause material to pinch the top of or otherwise stop the chain. b. Do not cut more than one log at a time. 'c. Do not:twist the sawas the bar is withdrawn from an under-cut, BEGINCUTTING B. WITH THE SAW .... TREE-FELLING • Pull-in: --occurs when the chain on the bottom of the bar is suddenly stopped. -- occurs when the saw housing is not held securely against the tree or limb and/or when the cut is not begun with the motor running. --pulls the saw forward, and could cause the operator to lose control. To avoid Pull-in: .... a. Always begin cutting with the motor running and the saw housing against the wood. b; Use wedges made of plastic, wood, or light alloy (never of steel or iron) to hold the cut open. .... i. CAU.TION:Do!.not ._staiL the chain in the cut. ,, _This will overheat the:motor and cause damage. 3. PROCEDURE Practice Cutting a few small logs using the following.technique to get the "feel" of using your saw before you begin a major sawing operation. a. Assume the proper cutting stance described in.the section ,Controlling Kickback"-firm grip on front and rear handles, weight evenly balanced on both feet, and body slightly to the left side of the saw. b. Make sure the extension cord is completely away from the saw and your body sothe cord cannot be cut or become wrappedaround your,feet or.legs. c. Press the trigger to start:the chain moving befor e beginning the cut. d. Begin cutting with the saw. frame up . against the log. Figure 23. , e. Allow the chain.to cut for. you. Exert only light downward pressure. If you force the cut, ...... damage,to the bar, chain or motor can result, f._ Do not put:pressure on the saw at th'e end ._.::.of thecuttoav0id losing controlwhen the cut iscomptete. "....... g. _Release the,Trigger Switch as soon as the : cut is completed. . h. Unplug the unit after each cutting operation. TECHNIQUES 1. PLAN YOUR SAWING _,':_;_ FULLY IN ADVANCE OPERATIONCARE- a.. Clear the work area. You need a clear area alld. around the tree where you can have secure footing. b. Study the natural conditions that can cause the tree to fall in a particular direction. 1 :) TheWIND direction and speed 2.) The LEAN of the tree 3.) WEIGHTED with BRANCHES on one side 4.) Surrounding TREES and OBSTACLES c. Look for decay and rot. If the trunk is rotted, it could snap and fail toward the operator. d. Check for broken or dead branches which could fall on you while cutting. • e. Make surethere is enough room forthetree to fail. Maintaining a distance of 2V2 tree lengths from the nearest person or other objects. Motor noise may drown out warning call. f. Remove dirt, stones, loose bark, nails, staples, and wire from the tree where cuts areto be made, g. Plan to stand on the up-hill side when cutting on a slope. h. Plan a clear retreat path to the rear and diagonal to the line of fall. Figure 24. 13 = FELLING SMALL TREES p LESS THAN 6" IN DIAMETER a. If you knowthe direction offalt: 1 .) Make a single felling cut on the side away from the direction of fall, 2.) Cut all the way through. 3.) Stop the saw, put it down, and get away quickly on your planned retreat path. b. If you are not sure which way the tree will fail, use the notch method described for felling largetrees: • i4 '_ ',S I DIRECTION OF FALL Figure 24 WARNING! Do not cut a tree in any manner that would endanger people, cause property damage, orstrike a utility line. Notify the utility company immediately if a tree makes any contact with a utility line. 3: FELIL_NG LARGE TREES'6" DIAMETER ' ORMORE The_n0tch method is used to cut large trees. A notch is cut on the side of the tree in the desired direction of fall. After a felling cut is made on the opposite side of the tree, the tree will tend to fail into the notch. DIRECTION \ • / >NOTE.: The hinge helps to keep the tree from twisting and falling in the wrong direction. d. Use a wedge if there is any chance that the tree will not fail in the desired direction. DON'T PUT YOURSELF ._i_."._,:._;_,'-.," __" Checkthe wind. Don'tcutdown wind. 14 • DIRECTION ,2"; OF FALL, --I_: :41-- OPENING OF FELLING CUT FELLINGCUT Z NOTCH CLOSING "OF NOTCH HINGE HOLD S THE TREE ON STUMP AND CONTROLS THE FALL. !>. Figure 26 Figure 27 Stay on the uphill side of the terrain to avoid the t tree rolling or sliding WARNING! downhillafter it is felled. NOTE: If the tree has large buttress roots, remove before making the notch. Cut into the buttresses vertically, then horizontally. Figure 25. a. Make the notch cut. Figure 26. 1 .) Cut the bottom of the notch first, through 1/3 of the diameterof the tree. 2.) Complete the notch by making the slant cut. 3.) Remove the notch of wood. b_ Make the felling cut on the opposite side of the notch about 2" higher than the bottom of the notch. C. Leave enough uncut wood between the felling cut and thenotch to form a hinge; Figure 27. Figure 25 NOTE: Before the fetIing cut is complete, drive wedges to open up the cut when necessary to control the direction of fall, Use wood; plastic or light alloy wedges but never steel or iron, to avoid kickback and chain damage. ..... e...Be alert f0r signs,that the tree is readyto fall: 1.) cracking sounds 2.) widening of the felling cut 3.) movement in the upper branches. f. As the tree starts to fall, stop the saw; put it down, and get away quickly on your planned retreat path. . g. Be extremely ,cautious with partially fallen ' trees that maybe poorly supported. Wh#n a • _ tree doesn't fall completely, set the saw aside and pull down the tree with a cable winch, block andtackle or tractor. Do not cut it down with your saw to :avoid injury. IN THESE POSITIONS / _'_ Check the lean. Don't cuton lean side. Check the balance. Don't cut on weighted side. C. BUCKING 1ST CUT PRESSURE SIDE Bucking is the term used for cutting a fallen tree to the desired log size. 1. IMPORTANT POINTS 2ND CUT a. Cut only one log at a time. b. Cut =shattered wood very carefully_ Sharp pieces of wood could be flung toward the operator. c.. Use a sawhorse to cut small logs. Never allow another person to hold the log while cutting and never hold the logwith your leg or fool do Do not cut in an area w heretogs, limbs and roots are tangled such as in a blown down area. Drag the logs into a clear area befo_'ecutting by pulling out exposed and cleared logs first. e. Make the first bucking cutt/3 of theway :=,_ •throughthelogand finish with a 2/3 cuton • ,,,, _-, the opposite side, As the logis being cut, it will tend to bend, The saw can become pinched or hung inthe log ifyou make the first :.cut deeper than 1/3of the diameter of the fog. • f. Give special attention to logs under strain ,:to prevent the saw from pinching. Make the first cut on the pressure side to relieve the :. stress on the log. Figure 28. 2. TYPES OF CUTTING .. 2NDCUT _ !,,: _,_,_:_:= 1STCUT •PRESSURESIDE .... Figure28 OVERCUT : ::UNDERCUT • , CUT OPEN _Figure 29 _, USED (Figure 29) Overcutting - begin on the top side of the log with the bottorn of the saw against the log; exert light pressure downward. -- Undercutting - begin on the under side of the log with the top,of the saw against the log; exert light .: pressure upward. During undercutting, the, saw will tend to push back at you. Be prepared for this ._r.eaction.andhold ,the saw firmly to maintain control .... - Figure30 ;..:, . WARNING! Never turn the saw ;upside down to undercut. The saw cannot be controlled in this position. - :td? WARNING] If saw becomes pinched or hung in a log, don't try to force it out. You could lose control of the saw resuiting in personal injury and!or damage to the saw. Stop the saw and drive a wedge of plastic, wood or light alloy into the cut until saw can be removed easily. Figure 30. Do not use a steel or iron wedge to avoid kickback andchain damage. . BUCKING--WITHOUT A SUPPORT al Overcutwith a !/3 diametercut. b, Roll log overand finish with an overcut, Figure 31 2ND CUT CUT 1ST CUT Figure 32 2ND CUT FIRST CUT t5 4. BUCKING SUPPORT -- USING ANOTHER (Figure 31): LOG AS A WARNING! Do not stand on the log being cut. The cut portion will roll down hill. a. In areaA: 1.) Undercut 113of the way through the log. 2.) Finish with an overcut. b. fn area B: 1.) Overcut, 1/3 of the way through the log. 2.) Finish with an undercut. 5_ BUCKING --USING A STAND (Figure 32): a. In areaA: 1 .) Undercut 1t3 of the way throughthelog. : 2.) Finishwith anovercut. . :f._ b. Inarea B: 1.) Qvercut 1/3 of the way through the log. 2.) Finish with an undercut. D. DEBRANCHING ANDPRUNING .... • Work sloWiy, keeping both hands on the saw with a firm grip. Maintain secure footing and bal: _:ance, • Watch out for springpoles, Use extreme caution when cutting small size limbs. Slenderl material may catch the saw chain and be whipped toward you or pull you off balance, e Be alert for springback. Watch out for branches that are bent or under pressure as you are cutting to avoid being struck by thebranch orthe saw when the tension in the wood fibers is released. • Keepa clear work area. Frequently clear branches out of the way to avoid tripp!ng over them. WARNING! Never climb into a treeto debranch or prune. Do not stand on ladders, platforms, a log or in any position which might cause you to lose control of the saw. 1. DEBRANCHING a: Limit::' debranching to:' limbs shoulder i _height or below. Always: debranch a tree after:it is cut down. Only then can debranching be done safely and properly, b. Leave the larger lower limbs to support the \ tree as you work. ic, Start at the base of the felled tree and work :: towards the top, cutting branches and limbs. Remove small limbs with one cut. Figure 33. d. Keep the tree betweenyou and the chain. Cut from the side of the tree opposite the branch you are cutting, e, Remove larger, supporting branches with the 1/3, 2/3 cutting techniques described in the bucking section. 1 .) Startwith an overcut 2.) Finish with an overcut f. Always use an overcut to cut small and freely hanging limbs. Undercutting could cause limbs to fall and pinch the saw. 16 • USE COMMON :' SENSE KEEP THE TREE BETWEEN YOU AND THE CHAIN :2:, PRUNING .... : :" ' : " , a, Limit pruning to/imbsshoulder height or below: Do not cut if branches ape higher than your shoulder, Get a professional to do the job: b. Refer to Figure 34 _for pruning technique. 1,) Undercut 1/3 of thewaythrough the limb near the trunk of the tree, 2.) Finish with an overcut farther out from the trunk. 3.) Keep out of the way of the falling limb, 4.) Cut the stump flush near the trunk of the tree, WARNING! BE ALERT FOR AND GUARD AGAINST KICKBACK. Do not allow the moving chain to contact any other branches or objects at the nose of the guide bar when debranching or pruning. Allowing such contact could result in serious personal injury. REMOVE SMALL LIMBS WITH :ONE CUT ,-., Figure33 Figure34 MAINTENANCE • A good maintenanceprogram of regular inspec. tion and care wilt increase the service life and help to maintain the safety and performance of your, saw. Avoid accidental starting. _Always unplug the saw from the power source before cteaningor ' performWARNING! ing any maintenance to the saw. WARNING! Allelectrical repairs to this saw, including hous' ing, rswitch, motor, etc.,must be diagnosed and repaired_by yourSears ServiceCenteror nearest Sears store. Failure to do so could cause the double insulation construction to become inef_fective and result in serious personal injur_,. • inspect all wire insulation carefully before each , period of use. Do not operateortry to repai[.rthe... ' _saw ,if wire insulation is cracked or deteriorat:ed. Take the unit to your Sears Service Center ' for repair, • .... Check the saw for loose bolts, screws, nuts, and fittings daily when the saw ris in use. Loose ,:. fasteners can cause an unsafe condition as wel! ....." as:damage to your saw. Tighten, repair, or ,replace as necessary. , A. CLEANING THE Check and retighten screws holding front handle at least once for:every five (5) hoursofopera. tion, Make sure the handguard is securely clamped between the front handle and housing after tightening screws.. Figure;35. CHECK HANDLEBAR SCREWS FREQUENTLY ...... Figure35 SAW Clean and inspect the saw after each day of use. 1. Remove the bar and chain from the saw, " ,::,::- NOTE: Always ,clean the Guide Bar and . _Chain when the chain is sharpened, " 2;iUse a small brush or the air discharge of a :: _'acuum cleaner to clean debris and sawdust from the air inlet andexhaust slots on hous' _ing. Figure36. 3; Wipe saw clean with rags. Make sure there is. ,, :,,:,_nooit_ film on the:hand!es or saw housing. [CAUTION:I Do not use water, gasoline, kerosene or any type of cleaning fluid to clean the housing. Moisture can cause short circuits. Hydrocarbons will attack and deteriorate the housing. 4. Remove,all ,sawdust and oil ,from the drive sprocket and bar-mounting pad area of the saw. Figure37, CLEANAIR INLET ANDEXHAUST • SLOTS" i. Figure 36 B, ,GUIDE Figure 37 :BAR AND:CHAIN • Increase the service life of your Guide Bar and Chain by: --Using the saw properly and as recommended in this manual. --Maintaining the correct Chain Tension, page 7. --Proper lubrication, page8. --Regular maintenance as described in this section. • Remove the Guide Bar from the saw for all maintenance. 17 Always wear gloves when handling the Chain. The chain can be sharp enough to cut you even though it may be too dull to cut wood, 1. CHAIN ao CLEAN TREE SAP FROM THE CHAIN BEFORE IT IS SHARPENED: 1.) Soak chain in a petroleum based sotvent or a detergent and water solution. 2.) Dry chain thoroughly. 3.) Immerse the ctean chain in light oil until oil seeps into the rivet holes. NOTE: Do not run a chain which has been cleaned without lubricating it first. MAINTENANCE • Sharpen the chain when: --Wood chipsare small and powdery. Wood chips made by the saw chain should be about the size of the teeth of the chain. --Saw has to be forced through the cut. --Saw cuts to one side. SUPPORT FLAT SIDE OF FILE _ HOLDER '_' / A \\ ROUNDFILE ONTOPOF -'L-_'_F" _ _ V CUTTER ___...L_<_ __ b.: SHARPENING INSTRUCTIONS Standard Chain -- Model 358.34020 (For Power Sharp ® Model 358.34030, see page 11.) Items required: Gloves Depth Gauge Tool 5/32" file 1/2inchwrench ...... 6'_fileholder Vise_...... Medium file DEPTH GAUGE :,.. ,..,_.__.._-___._,_ ::,_:SIDEPLATE TOP PLATE Figure 38 .... 5.) Sharpen cutters. a.) Support the square rod on the file holder (with 5/32" round file) on cutter top plate. Figure 38. b,) Hold the file holder level with the 30 ° guide mark parallel to the center line of the bar. Figure 39. c.) File from inside toward outside of cutter in one direction only. Figure 39. Figure 39 r ...... " DEPTH :GAUGETOOL.*_/ _j..-"_.,,_..._ 1.) Disconnect saw from power source, 2.) Clamp the bar in a vise to hold the chain steady. Do not clamp the chain. 3.) Adjust the chain for proper tension, page 7. 4.) Work at the midpoint of the,bar, moving the chain forward with the slotted end of a screwdriver as each cutter is filed, ' ' . NOTE! 2 or 3_strokes per cutting edge should b_ enough: Use :light,firm pressure. " DEPTH GAUGE d.) File all cutters on one side of chain :then :move to the other side of bar and file remaining cutters. Figure40 6.) CorrectDepth Gauges. rl MAINTAIN ROUNDED CORNER OF DEPTH GAUGE a.) Place Depth Gauge Tool (Catalog #7136557) over each cutter depth gauge. Figure 40. b.) File level with the flat file if depth gauge is higher than the depth gauge tool. c.) Maintain rounded front corner of depth gauge, Figure 41. Figure 41 18 NOTE: The very top of the depth gauge should be flat with the front half rounded off with a flat file. 2. CHAIN REPLACEMENT a. Replace the chain when cutters or links break. b. See your Sears Service Center to replace and sharpen individual cutters to match, your chain. c. Replace the sprocket whenever a new chain is installed. E= / ..... Figure 42 CORRECT GUIDE BAR WORN GROOVES FILE EDGES SQUARE Figure 43 C. 3. GUIDE BAR MAINTENANCE • Conditions which may require guide bar maintenance: --saw cuts to one side --saw has to be.forced through a cut --inadequate supply ofoil to bar and chain • Check the condition of the guide bar each _time the. chain_is sharpened. A worn guide bar will damage the chain and make cutting more difficult ..... • Replace the guide bar when: ' :_:. --the inside groove of the guide bar rails is worn.. ........ -- the guide bar isbent or cracked, ' a. Remove the guide bar from the saw to service. b. Clean oil holes at least once for every five hours of operation! ..... c, Remove saw dust from the guide bar groove periodically with aputty knife or a wire. Fi.gure 42, _, d. •Remove tree:sapby soaking the bar in a ' petroleum base solvent ora,,detergent .... : ' and Wate'r:solution, , NOTE: Becertainto thoroughly dry the bar and apptya thin coating of oil to the bar before reinstalling on the saw. e, Remove burrs by filing the side edges of the guide bar. square with a flat file. ", Figure43, " ' f. Restore square edges to an uneven rait top by filing with a flat file, Figure43, 1. SPROCKET REMOVAL MENT. INSTRUCTIONS SPROCKET OR REPLACE- • Clean the sprocket and surrounding area Items required: _dai!y during heavy use of the saw. Pliers • Inspect the sprocket _regularly for wear. A. 7/16" or adjustable wrench worn sprocketwill cause the chain to run er.wrench or equivalent: .... ratica!ly,and will shorten the life of the bar and chain. Figure44. a. Remove.:the bar clamp nuts and the bar ,:_:-,,_:ieReplace the sprocket whenever a :new, chain . : " '. :.,!ih0usin'g'clamp,.... ,, ,/_,_:_ , _is,:installed. The sprocket matches the-pitch :':_ ," _:,':"b:Gra'sp " the thrust :washer with pliers as 'K of the_chain, If both the ch_in'and sprocket ,shown,in Figure45. _ are replaced at the same time, they wil! weai-_'i .......... C.Remc)ye the_o_"t'ernut from the end of the _ ;,together. A worn sprocket wilt be out of pitch shaft, with a 7/16" or adjustable wrench. " withthe new chain and thereby can causeun:: d, Slide washer, collar, the three beveled necessary wear. washers, flat-sided thrust-washer and inner washer from shaft. Figure46. CHAIN WEAR ON DRIVE SPROCKET , NOTE: Lay the parts in order as they are taken off the shaft to indicate correct replacement. e. Slide sprocket off the shaft, NOTE: Notice that the sprocket must be installed with the step side fitted into the clutch drum. Reverse procedure to install sprocket. NOTE: Be sure the 3 beveled washers face in the directions shown. Figure46. Figure 44 g. Tighten the end nut securely with a 7116" or adjustable wrench while holding thrustwasher with pliers. 19 GRASPTHRUST WASHER WITH PLIERS BEVE LED WASHER CURVES ____ WASHER _'_" _ AWAY FROM POWERHEAD %_'_ BEVELED WASHERS CURVE TOWARD_ POWERHEAD Figure 46 0. STORAGE When your_saw is to be=stored for over 30 days always: ,: 7, • . 1. Drain oil,.tank. 2. Remove,-_lean, and dry the bar and chain. 3. Store .the chain in a container filled with oil to :prevent rust. E. MAINTENANCE Available_through your saw. 20 4. Apply a coating of 0!! to the e n!ire surface of the bar and wrap it in heavy paper, cloth, or plastic .... 5. Wipe off the outside surfaces of the unit. 6. Store the saw in a dry place out of the reach of children. ACCESSORIES your nearest Sears Store, Catalog Sales Office or Service Center, but not furnished with Key No. 1 2 3 Pa_ No. 55004 55046 4 51192 51116X 44245 44244 Catalog No. 71-36524 71-36565 71-36557 71-36554 71-3623 71-3618 71-36365 71-36462 Description File (5/32" dia.) Twin pack File Guide Depth Gauge Tool Bar and Chain Lubricant Xtra GUARD-" Chain 358.34020 Power Sharp'-" Chain 358.34030 Lo-Kick-" Guide Bar- 14"- 358.34030 Lo-Kick_" Guide Bar - 12" - 358.34020 Fm TROUBLE SHOOTING CHART Read and follow all safety rules and precautions (pages 3 and 4) before servicing your saw. TROUBLE CAUSE ,Oil inadequate for bar and chain lubrication 1. Oil tank empty. 2: Oil pump clogged. 3. Guide bar oil hole blocked. Chain does not move wi_en'trigger switch' is _efigaged. Chain clatters 1. Fill oil tank, page 8. 2. Contact Sears Service Center. 3. Remove bar and clean, page 6 & 19. 1. Chain tension too tight. 2, Guidebar rails pinched. 3, Clutch slipping (2:0 HP models only) 4. Trigger Switch failure. 1. Chain tension incorrect. 2. Cutters dull, _improperly sharpened; depth gauges too high. ,-: or cuts roughly 3. Sprocket worn. 4. Chain wear due to contact dirt, sand, or frozen wood. 5, Cutters damaged foreign material. Chain stops REMEDY within the 1. Chain cutter with after striking tops not filed flat. cut 2. Guide bar burred or bent; rails uneven. 1. Cutters damaged on on e side. Chain cuts at an angle 2. Chain dutlon I oneside. 3..,Guide bar bent, or worn, 1. See Chain Tension, page 7. 2. Repair or replace, page 6 & 19. 3. Contact Sears Service Center. 4. Contact Sears Service Center. 1. See Chain Tension, page7. 2. See Chain Sharpening Instruc•,,: _tions;_:page 18, (page 11-12 for Power Sharp ®). .&Replace page 19_ 4_Resharpen or replace Chain, page 18 (page 11-12 forPower Sharp _ ,) 5. Sharpen all cutters evenly and uniformly or rep!ace Cha!n. See chain sharpening instructions, page 18._(page 11,12 for Power Sharp _.) 1. See Chain Sharpening instructions, page18. (page 11-12for Power Sharp s .) 2. Repair or reptace guide bar, page 6&19. 1. Resharpen until all cutters have equal angles and lengths, page 18. (page 11-12 for Power Sharp ®) 2. Resharpen until all cutters have equal angles and lengths, page :18.(page 11-t 2 for Power Sharp®). 3::Replace guide bar, page 6 &19. -- ,_ 21 SEARS CHAIN SAW PARTS LIST-- MODEL NO. 358.34020-2.0/12" 358.34030-2.0/14"PS MODEL (358.340301 (on|y) 1 35 88-_=__ .._,. -- lilli i ----"; \ % 22 25 26 42 2 3 23 11 MODEL 54 22 _51 13 53 (358.34030) 58 3 Cor,,y) _.A;N i ]REPAIR I [. KIT 52 SEARS CHAIN SAW PARTS LIST-- Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Pa_ No. 26448 25458 28567 89752 25873 25518 89755 25644 28566 15491 15485 1548825517 51192 51116X !i 15 16 17 18 19 44244;" 44245 92062 15502 25463 STD582091 Qty. 1 Housing - Motor I Drive-,Clutch 1 Drum-Clutch 1 Assembly- Motor 1 Safety Lock Button 1 Switch wiSafety Lock Sutton 1 Cordset- 2 Prong (16-2 Wire) 1 Scabbard 1 Sprocket-6Tooth I Washer_lnner 1 Washer _LThrust 3 Washer-Beveled 1 CollarRetainer Chain Oregon" 1 358.34020- Xtra GUARD" 1 358.34030Power Sha rp" I Ba r- Lo-Kick * 358.34020I2"S. N. 358.34030- 14" S.N. 1 1 1 1 20 lO718 i: 1 1 21 10719 15541, 3 22 15542 1 26455 26456 31104 25508 15504 15251 25546 25465 26119 !0511 1 1 23 24 25 26 27 28 29 30 31 Description 1 2 2 1 1 1 t Washer- Outer Nut- Sprocket Gear-Pinion Ring- Retaining (Motor Shaft) Assembly- Main Housing (incl. 42) 358.34O20 358.34030 Screw- MotorAssemblyto Main Hsg. (#10-24 x .875 Taptite w/washer) Screw- Motor Assembly to Main_ Hsg. (#10-24 x .625 Taptitewiwasher) Bar Clamp Housing 358.34020, • 358.34030 Tool-Gauge(OilPump) Assembly- Drive Gear Washer=,Thrust Nut- BarClamp Oi! Cap Actuator- Oiler Check Valve Oil Tank ;Assembly (incl. line, filter and 30) MODEL NO. 358.34020-2.0/12" 358.34030-2.0/14"PS Ref. No. 32 33 34 35 36 37 38 Pa_ No. 23456 25461 15274 15496 21048 10525 15494 39 -40 15495 :10526 7 1 41 42 43 44 45 46 23535 15503 15494 25451 25457 1 2 1 1 1 47 48 49 50 51 ,15499 15499 25456 23492 25466 15514 31063 2 1 1 1 1 1 1 52 53 54 55 56 52O73 25524 25462 25543 69107 1 1 1 1 1 57 15495 58 69098 Qty, Description 1 t 1 2 1 1 4 ,2 103 104 105 i ,Assem bly-'O il'Pump Body witine "(358,34030) Spacer- Chain Catcher Bolt- Bar Stud Screw- Chain Catcher Handguard HandlebarWraparound (358.34030) Screw- Handlebar 358,34030 358.34020 HandlebarStub Type (358.34020) Pin - Bar Adjusting Plate- Keeper (Bar Adjusting) Screw- Bar Adjusting Wrench- Bar w/Screwdriver (Optional) Chain Repair Kit- 358.34020 onlyAdjustment Knob (358.34030) Clicker Ring (358:34030) Spring-(358,34030) Stone and Carrier Assembly (358.34030) :Screw-Power Sharp" Assembly : _(358,34030) _Kit-_ Powe r S harp" Ass'y. (358.34030) (incl, 53-57) Operator's Manual- Not Shown 66373 Decals 101 102 Spring- Oil Line -Grommet-Oil Lines (358,34030) Washer- Oil Pump Mtg. (358,34030) Screw- Oil Pump Mtg. (358.34030) Line- Pumpto BarPad (358,34030) Oil Pum p Assembly Screw- Motor Housing to Main Housing (#10 x 1:50) Screw(For Main Housing) 26458 26465 26466 25593 1 1 1 26457 25631 26544 26550 I 1 I I Decal- Motor Housing Decal- Specification 358.34020 358.34030 Decal _-Sharpening Instructions 358.34030 Decal- Bar Clamp Housing Decal- Handguard Decal - Warranty- Not Shown Decal - Chain TensioningNot Shown 23 NOTES 24 NOTES 25 NOTES 26 QUICK Read and follow SAFETY and Operating : .......................... Instructions. injury, page 3-4 ..................................... 5 Wear personal protective gear gloves; safety footwear; snug fitting clothing; and eye, hearing, .and head protection. Check for worn, loose, or damaged parts and repair or replace, before;using the ,saw. Check the chain for sharpness and tension, Keep children, bystanders and pets out of the work area, r Plan your sawing operation carefully in advance. 2. 3. 4., 5. BAR AND CHAIN 1. 2. 3, 4, Rules, Precautions PAGE Failure to do so can result in serious personal RULES AND PRECAUTIONS ........................................... PREPARATION 1. all Safety REFERENCE OIL ..................... ..................................... Fill the oil tank with clean oil each time the saw is used, Use a funnelto fill thetank and wipe up all spills, Replace the oil cap securely. Operate the oiler activator_six; times aminute and hold down for approximately_.three:,seconds _activator is pressed. (ModeL358,34020) OPERATING THE SAW. _ ..... 8 each time the .. ..................................................... 8 1. Connect the saw to a proper power source. 2. .Make sure the extensioncord is completely away from the saw and cannot be cut. 3., Startthe saw by pushing.the:lockout button and squeezing_the :tfigger:beforeenteringthecut. 4, Begin cutting with the saw _frame against the log: 5. ' Allow thechain to cut:for:you; exertonly light downward pressure. _6:: Release the triggerswitchassoon as the:cut is completed, 7. Unplug the unit after each cutting operation. MAINTENANCE. i. 2. 3. 4. 5, 6, " ............................................ 17 Take your saw to a Sears Service Center for all electrical related repairs. Check and retighten screws holding front handle at.least once for each five hours of operation. Check the guide bar for wear each time the chain is sharpened. Install a new sprocket each time a new chain is installed. Let saw stand unplugged for 15 minutes andwipe_oi/from saw and barbefore_storing, Storesawina'dry place out of the reach of children, COMMON , ................. CHAINSAW TERMS i 1. Front Handle:-- The support handle located.at .or toward the front of the chain saw. 2. Rear Handle..-- The support handle located at ortoward the rear of the ,saw. , -3; ..... TriggerSwitch--Adeyice.thatwhenoperated:will;comp:lete:orinterrupt:an'etectrical powercir,: cult to'the motor of.the:chain saw ............................ 4. Lockout Button --_,A'movable stop that prevents the unintentional operationof:theswitch until manually actuated, 5:. Oiler Activator;--A:system for oilingthe guide bar and saw chain. 6, : Guide: Bar -- Asolid,, railed structure that supports and guides the saw chain. 7. SawChain --A loop:of chain having.cutting teeth (that cutthewood) that_is driven by the motor and supported by the guide bar. 8, Sprocket,?Fhe toothed part that drives the saw chain. 9,, Clutch-A mechanism for connecting, and disconnecting a driven member to and from a rotating source of power. 10. 11. 12. 13. 14. 15, t6. 17. Spiked Bumper(Spike)The pointed tooth or teeth for use when felling or bucking to pivot the saw and maintain position while sawing. Kickback,-, Thebackward andlor upward motion of the guide bar occuring when the saw chain near the nose of'the top area of the guide bar contacts any object such as another log or branch, or when the wood closes in and pinches the saw chain in the cut. Normal Cutting Position -- The position assumed in performing the bucking and felling cuts. Felling -- The process of cutting down a tree. Notch Cut -- A notch cut in a tree that directs the fall of the tree. Felling Cut--The final cut in a tree felling operation made on the opposite side of the tree from the notch cut. Bucking -- The process of cross-cutting a felled tree or log into lengths. Boring -- The process involved in cutting with the saw chainat the nose (tip) of the guide bar, in order to make a hole. WARNING: Sears does not recommend performing plunge or boring cuts due to the dangers of kickback. 27 The Model Number will be found under the handle with the Serial Number. Always mention the Model Number when requesting service or repair parts for your Chain Saw. All parts listed herein may be ordered and most Sears Stores. {Sears] from any Sears Service Center WHEN ORDERING REPAIR PARTS ALWAYS INFORMATION AS SHOWN tN THIS LIST. GIVE THE FOLLOWING 1. The PART NUMBER 3. The PART DESCRIPTION 2. 4. The NAME OF ITEM-Chain Saw The MODEL NUMBER 358.34020-- 2.0/12" 358.34030-- 2.0/14"PS If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution center for expedited handling. When you buy merchandise from Sears you get an extra something that nobody else can offer. Sears Service. MODEL NO. 358.34020 - 2.0/12" 358.34030 2.0/14"PS Across town or across the country, Sears Service follows you, pro. viding trustworthy, competent service technicians using oniy Sears specified factory parts. How to Order Repair Parts BAR AN D CHAIN LUBRICANT SEARS SERVICE IS AT YOUR SERVICE Available in Gallons (#71.36554) and in Quarts (#71.36556) at your nearest Sears Store, Catalog Sales Office, or Service Center. Sears, Roebuck and 11 530-066373-2-27984-1',,28084 Co., Chicago, Ill. 60684 i ..... ,: .... U.S.A.
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