Craftsman 358355060 User Manual GASOLINE CHAIN SAWS Manuals And Guides L0903541
CRAFTSMAN Chainsaw, Gas Manual L0903541 CRAFTSMAN Chainsaw, Gas Owner's Manual, CRAFTSMAN Chainsaw, Gas installation guides
User Manual: Craftsman 358355060 358355060 CRAFTSMAN CRAFTSMAN GASOLINE CHAIN SAWS - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN GASOLINE CHAIN SAWS #358355060. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN GASOLINE CHAIN SAWS Manual
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[Sears I operator's manual • • • • Assembly Operation Maintenance Repair Parts MODELNO. 358.3550602.3/16" AV 358.35507O 2.3/16" AV -PS -- ......... i ,, , , .. [RRFTSMRN 2.3/16" AV 2.3/16" PS.AV GASOLINE CHAIN SAWS THIS CHAIN SAW IS FOR OCCASIONAL USE ONLY. i i WARNING: ii, ,, ,, ,|,11, ,, , i , .. , ,,, Record in the space provided below the Model No. and Serial No. of your saw. These numbers are located on the starting instructions decal. Carefully mad and follow Safety Rules, Precautions and Operating Instru¢, tions. Failure to do so can result in serious personal injury. Model No. Serial No, Retain these numbers for future reference. , Sears, 66378-1-12084-2-17884 rl Roebuck i and Cx_., Chiea_),Ill. 60684 U.S.A. PRINTED IN U. S. A. FULL ONE YEAR WARRANTY ON GASOLINE CHAIN SAW (Excluding Bar, Chain, Spark Plug, Air Filter and Starter Rope) For one year from date of purchase, when you maintain, Iubricate, and tune up this chain saw according to the operating maintenance instructions in the operator's manual Sears will repair defects in material or workmanship in this gasoline chain saw at no charge. This warranty excludes the bar, chain, spark plug, air fiiter, and starter rope which are expendable parts and become worn during normal use. if thiSchainsaw is used for'commem_lor rentalpurposes _,this wan'antyappliesfor only30 daysfrom dateof purchase. WARRANTY SERVICE IS AVA1LABLEBY RETURNING THE CHAIN SAW TOTHE NEAREST SEARSSERVICE CENTER INTHE UNITED STATES. ',_: :: _ ' • : ' Thiswarrantygivesyou specificlegal:rightS,and:youmay alsohave otherrightswhichvaryfromstate to state. Sears,Roebuckand Co., SearsTower, Dept. 698/731A, Chicago,IL 60684 TABLE OF CONTENTS Specifications ............................ Safety Rules and Precautions ............... Know Your Chain Saw ..................... A. Introduction ........................... B. State anti, Local Ordinance Requirements... C. Carton Contents ........................ Preparing Your Saw For Use ...... "............. A. Getting Ready .......................... B. Attaching the Barand Chain ............... C. Chain Tension .......................... D. Engine Fuel Mixture ..................... E. Bar and Chain Oil ........................ F. Optional Muffler Heat Shield Assembly ;... Using Your Saw ............... - ............. A. Pre.Operation Checks ................... B. Starting Instructions .................... C. Controlling Kickback .................... Using the Power Sharp ® System ............... 12 Types of Cutting ............................. 13 A. Basic Cutting Technique ................. 13 B. Tree Felling Techniques ................. 14 C. Bucking ................................ 15 D. Debranching and Pruning ............. _.._16 Maintenance ............................... 17 A. Guide Bar and Chain ........... ; ........ 17 B. Ignition, Cooling, and Exhaust Systems .... 19 C. Starter Rope Repair and Replacement ....... 20 D. Carburetor Adjustments .................. 21 E:: Air Filter ............................... 22 F. Storage ............................... 23 G. Maintenance Accessories ............... 23 H. Troubleshooting Chart .................. 24 Repair Parts ............................. 25-30 Quick Reference Page ........................ 31 2 3 5. 5 5 5 6 6 6 7 8 9 9 10 10 ; 10 11 SPECIFICATIONS MODEL _ ':_.355060(2.3/.1_.6")I. 3ss_SOTO(2_tEP.S:} CU. tN. DISPLACEMENT 2.3 cu. in. GUIDE BAR- LO-KICK® CHAIN -ORI=GON ¢ GUARD LINK 16" Sgrocket I SPARK PLUG "" SPARK le'-sp,ocket Nose 3/8 Pitch LoW P_ofile Power Sltarp¢ Chrome Cutters 56 Drive Unks " " "" " ' 3t_PitchLowPro_le ' : XtmG_rd_ChromeCut_srs ,, : 56 D_eUnks Champio'n CJ-8 , ,,, PLUG GAP IGNITION .025": • Solid State: MODULE AIR GAP FUEL MIX .010 - .014"" GasolinelOi| MUFFLER OILER SYSTEM FUEL TANK CAPACITY OIL TANK ':' "' Mixture - 16:t S_rk Arresting. Automatic , . 11.6 OZ. (343 .cc.) 6:6 oz (195 co:) Throttle Trigger Throttle Lockout Choke Fuel Cap Ignition Switch ontrol Handle No. Starter Handle Fuel Ca Oil Cap (Power Sharp®Knob 2 : Lo-Kicke Guide Bar :: ...... Handlebar : _ " :_ ' ....... SAFETY RULES AND PRECAUTIONS WARNING! Because a chain saw is a high-speed wood-cutting tool, special safety precautions must be observed to reduce the risk of personal accidents. Careless or improper use may cause serious injury, A. KNOWYOUR To reduce the hazard of kickback: SAW 1. Hold the saw firmly with both hands. Left hand on front handle bar, right hand on rear handle whether you are right-handed or/eft-handed. Never use the saw withone hand. 2. Do not overreach. 3. Do not let the tip of the guide bar contact the ground, another log, branch, or any other obstruction. 4. Begin and continuecutting atfuilthrottle. 5. Cut one log at a time. 6. Use extreme-caution when re, entering a previouscut. 7 Do not attempt plunge cuts. 8. Watch for shifting logs or other forces that could close a cut and pinch the chain. 9. Do not out above shoulder heighL 10. Follow manufacturer's chain sharpening and maintenance instructions. Keep the chain properlytensioned. Check tension at regular intervals with the engine stopped; never with the,engine running. Make surethe bar clamp nuts are securely tightened aiter tensioning the chain. 11. Use the Guard Link Chain and Lo-Kick ® Guide Bar designed for your saw to reduce the hazard of kickback. Read your Operator's Manual carefully until you completely understand and can follow all safety.rules and operating instructions before attempting to operatethe unit. 2. Restrictthe use,of your saw to adult users who understand and follow the safety rules, precautions, and operating instructions found in this manual. 14 B. PLAN , AHEAD personal protective gear. AIuse steel-toed safety footwear with non-stip soles; snug; fitting clothing with reinforced cutting resistant inserts; heavy-duty non-slip gloves;appropriate eye protection such as nonfogging, vented goggles or face screen; an approved safety hard hat, and sound barriers meat plugs or mufflers to protect your headng. Regular users should have hearing checked regularly as chain saw noise may damage hearing. Keep children, bystanders, and pets out of the work area.Do not allow other people to be near the chain saw when starting or operating the chain SaW. AVOID 3. Do not handle or operate a chain saw when. you D, are fatigued, ill, or upset; or if you have taken alcohol,, drugs or medication. You must be in " good physical condition and mentally alert. Chain saw work is strenuous. If you have any condition that might be aggravated by strenuous work, checl_-W!_ your doctor before operating a chain Do notlattempt to use your saw during bad weather, conditions such as strong wind, rain, snow,e_., or during darkness. To avoid Pushback: 1. 5. Plan your sawing operations carefully in ad.... , vance; :Do not start cutting until you havea clear , : • work area; secure footing,, and if you are felling _ .... 2. trees_ a_planned retreat path. 3. '.... : C. GUARD AGAINST KICKBACK : _ _ Kickback can lead to dangerous loss of control of the saw and possibly cause serious personal injury. Kickback is the upward and backward motion of the guide bar that occurswhen the moving chain contects an object at the tip ofthe guide bar. FORCES Pushback and Pull-in occur when the chain is suddenly stopped by being pinched; caught, or. by contacting a foreign object in the wood. This results in a reversal of the chain force used to cut wood andcauses the-saw to move inthe opposite direction of chain rotation,'resuiting-in loss of control and possiblesenous personal injury. saw. ° REACTIVE Be extremely aware of situations or obstructions that may cause material.to pinch the top of.. orotherwisestopthechain. , : . Do not cut more than one log at a time. ...... Do not twist the saw as the baris withdrawn from an under-cutwhenbucking. , • To avoid PulHn: _ 1."Always begin cutting with the engine at full throttle and the saw housing against the wood. 2. Use wedges made of plastic, wood, or light alloy (never of steel or iron) to hold the cut open. 3 " E. HANDLE FUELWITH CAUTION 'G. 1. Eliminate all sources of sparks or flame in the areas where fuel is mixed, poured, or stored. There should be no smoking, open flames, or work that could cause sparks. 2. Mix, pour and store fuel in a well-ventilated area, on bare ground, and in an approved, marked container. 3. Wipe up all spilled fuel before starting your SaW. OPERATE YOUR SAW SAFELY 1. Do not operate a chain saw that is damaged, improperly adjusted, or not completely and securely assembled. 2. Do not operate the saw from a ladder or in a tree. 3. Position all parts ofyour body away to the side of the saw chainr protrudingto the left of cut when the engine is running. 4. Cut wood only. Do not use to pryor shove away limbs, roots or other objects. S_ Make sure the chain will not make contact before starting the engine. Never try to start the saw when the guide bar isin a cut or kerr. 6. Use extreme caution when cutting small size brush and saplings. Slender matedai may catch the saw chain and be whipped toward youor pull you off balance. 7. Be alert for springback when cutting a limb that is under tension so you will not be struck by the limb or saw when the tension inthe wood fibers is released. 8. Do not put pressure on the saw at the end of a cut. This could cause you to lose control when the cutis completed. 9. Stopthe engine before setUng the saw down. MAINTAIN WORKING YOUR ORDER SAW IN GOOD 1. Have all chain saw service performed by your authorized service dealer center, other than the items listed in the maintenance section of this manual. 2. Keep fuel and oil caps, screws and fasteners securelytightened. 3. Keep the handles dry, clean, and free of oil or fuel mixture. 4. Make certain the saw chain stops moving when the throttle trigger is released, if it does not, refer to page 21 for correct carburetoridle adjustment instructions. 5. Stop the saw if the chain strikes a foreign ob -= ject. Inspect the unit and repair or reptace parts as necessary. " 6. Disconnect the spark plug before performing any maintenance except for carburetor adjustments. 7. Never modify your saw in any way. Use only attachments supplied or specifically recommended by Sears. 4. Move at least 10 feet (3 meters) away from fuel and fueling site before startingthe engine. 5. Do not smoke while handling fuel or while operating the saw. 6. Turn the engine off and let your saw cool before removing the fuel tank cap and refueling the unit. 7. Let the saw cool in a non-combustible area, not on dry leaves, straw ,paper, etc. F. r H. CARRY SAFELY AND STORE YOUR SAW 1. Hand carry the unit with the engine stopped, the Muffler away.from your body, and the Guide Bar and Chain to the rear covered preferably with a scabard. 2. Before transporting in any vehicle orstodng in any enclosure, allow your saw to cool compistely, cover the bar and chain and properly secure to avoid turnover, fuel spillage or damage. 3. Drain oiland fuel tank before storing for more ._ than 30 days. 4. Store in a dry area out of the reach of children and away from where fuel vapors can reach an open flame from hotwater heaters, furnaces, etc. Exposure to vibrations through prolonged use of chain saws may produce Whitefinger disease (Raynaud's phenomenon). This phenomenon reduces the hand's ability to feel and regulate temperature, produces numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis. An anti-vibration system designed to reduce engine vibration is available on many Sears models and is recommended for those using chain saws on a regular or sustained basis. An anti-vibration system does not guarantee the avoidance of Whitefinger disease. Continual and regular _ usersshould monitor closely their use of chain saws and physical condition. 4 KNOW A. YOUR CHAIN SAW INTRODUCTION C. CARTON CONTENTS After you unpack the carton: The information found in this manual will help you properly prepare your chain saw for use, understand how to operate your saw safely, and perform maintenance required to keep your unit in top working condition 1. Check the contents against the list below. 2. Examine the items for damage. 3. Notify your Sears store immediately ff a part is missing or damaged. Your saw has been designed with safety in mind and includes the following safety features as standard equipment, Spark Arrestor Handguard Counter-Vibe® Vibration System Lo-KickcGuide Bar Guard Link Chain The chain saw should never be operated unless these devices are properly instailed_on theunit. The _-Kick_ Guide Bar and Guard Unk Chain have: been designed to help reduce the hazard of KICKBACK. You should thoroughly read and understand the section, =CONTRO_ING KICKBACK" on page 11 before operating the saw. Sm STATE AND lOCAL REQUIREMENTS • ORDINANCE Your saw has been furnished with an approved Spark Arrestor Screen which is required in some areas by law. You are legally responsible for seeing that the Spark Arrestor is propedy maintainedin_these areas. Failure todo so could sub, ject you_to liability or to a fine. See Spark Arrestor maintenance, page 19. Check with your state conservation or forestry department about regulations concerning oper. ating your saw on forest, brush, or grass covered areas,_IL U.S. forest land and the states of Califomi_ Maine, Washington and Oregon require many internal combustion engines to be equippedwith a temperature limiting muffler by law. Such laws require fitting your saw with an additional muffler heat shield. A shield which meets these requirements can be purchased at your Sears Service Center as an optional accessory kit. Ask for Muffler Heat Shield Kit, Repair Part No. 69037. 0 CARTON CONTENTS Key No. 1 Powerhead 2 Guide Bar 3 8 oz. can 2-cycle Engine.Oil -Loose parts Bag (Not Shown) Qty. 1 1 1 1 LOOSE PARTS BAG CONTENTS 4 5 Operator's Manual (Not Shown) Chain Bar Adjusting Tool 1 1 1 Figure I 5 PREPARING A. GEl"rING YOUR SAW READY FOR USE ......... _ 2. HAVE THE FOLLOWING AVAILABLE: 1, READ YOUR OPERATOR'S MANUAL CAREFULLY. Your Operator's Manual has been developed to help you prepare your saw for use and to understand its safe operation. It is important that you read your manual completely to become familiar with =the unit before you begin assembly. B. ATTACHING THE BAR AND CHAIN a. b. .... c. d. Protective gloves Approved, markedfuel container One gallon regulargasoline One-half pint, 2-cycle, air-cooled engine oil provided with your unit. e. Barand Chain Lubricant (see page 9.) f. Bar Adjusting Tool provided with your unit. One end of the tool serves as a wrench; the other can be used as a screwdriver. No other too! is necessary for assembly. _ 7, Lower the Guide Bar; fit the adjusting pin into the round hole below the large slot; fit the large slot on the mounts on either side of the Bar Stud. Figure 3 and 5, • Your saw is equipped with a Lo.Kick _ Guide Bar and a Guard Link Chain designed to help reduce kickback. ._ • Always use the Lo-Kick_ Guide Bar, and r Guard Link Chain designed for your par. ticular chain .saw, when replacing these parts. _ , 8. Hold the Guide Bar against the saw frame and install the Bar Clamp. . tCAUT!ON:{ Wear protective gloves when harv' dling or operating your saw; The chain is sharp _ and can cut you even when it isnot moving! 1. Remove the following parts as shown Figure 2, using the Bar Adjusting T0ol pro-, vided with the unit. _ II in a. BarClamp Nut. b. Rear BarCtamp Screw. c. Bar Clamp. Figure 2 2. Turn the Adjusting Screw counterclockwise to move the Adjusting Pin almost as far as it will go to the rear. Figure 2. 3. Hold chain with Figure 3. cutters facing as shown in 4.Place chain over andbehind theCtutch drum, onto the sprocket. Figure 3. 5. Place the Guide Bar on the saw by fitting the long slot in the Guide Bar over the Bar Stud. Figure 4. BAR STUD . r!ll ,, i i . Figure 3 NOTE: Be sure the Guide Bar is positioned with the adjusting pin hole below the large slot. I Never install the bar upside down to avoid increasWARNING! ing the hazard of kickback. =....... _1 6. Hold the Guide Bar at a 45 degree angle to the saw and fit the chain into the Guide =Bar grooves -- first, the top groove and then, the bottom groove. Figure 4 6 9. Secure the Bar Clamp with the Bar Clamp ..... Nut, finger tight only, NOTE: The Bar Clamp Nut must be slightly loose for the chain to be tensioned properly:: Securely tighte n Bar Clamp Nut after chain is tensioned. . :. 10. Replace. the tighten. 11. Follow:"Chain Rear Bar Clamp Screw and Tension" instructions below. Figure 5 C. • Chaintension is very important: _ 5. Check the Rear Bar Clamp Screw to be sure it is secure. loose chain will wear the bar and itself, 6. Recheck chain tension. --a loose chain can jump off the barwhile you are cu:tting. • , .1. --a JcAUTION__Always wear gloves when handling the chain. The chain is sharp and can cut you even when iris not moving! tight chain can damage the saw andlor break. • Chain tension is correct when the chain: :_ --can be lifted about 1/8" from the Guide Bar at a point :near the middle of the bar, and ..... ' --will move-freely around the bar. • The chain stretches during use, when new. Checktension: -- each time the saw is used, .... especially _ -- more frequentJywhen the chain is new TURN as the,chain warms up to normal operating temperature "' , .....' _ _._ TO LOOSEN TENSION • The Bar, Clamp Nut must be slightlyloose for the chain to be propedy tensioned. _ Figure 6 1. Hold the tip of the Guide Bar upand turn the L Adjusting Screw clockwise just until the chain does not sag beneath the Guide Bar. Figure_6._._ _ _ • ' __ •_ i 2. Check the tension by lifting the chain from the Guide Bar at the center of the bar. Figure CHAIN CAN BE LIFTED 118"WHEN TENSION ' 118" 3. Continue adjusting the Adjusting Screw until the tension is correct, ...... = _ o 4. Hold the tip of the Guide Bar up and tighten the Bar Clamp Nut with the Bar Adjusting Tool. : illlllllqlllllllll fl Figure 7 7 11 ENGINE FUEL MIX"rURE • Your chain saw is powered by a two-cycle engine which requires a fuel mixture of regular gasoline and a high quality engine oil specially made for 2,cycle, air-cooled engines. 2. DO NOT USE: • BIA Oil (Boating The internal design of the 2_ycleengine re-• quires lubrication of moving parts. Lubrication is provided when you use the recommended mixture of gasoline and oil. InstituteofAmeHca)-- --Does not have proper additives for aiP cooled, 2-cycle engines and could cause damage. • AUTOMOTIVE OIL-• Gasoline must be clean and not over two months old. After a short period of time, gasoline begins to chemically break down and will form compounds that can cause hard starting and damage in 2-cycle engines. The c0_t importanL k -- Does not have proper additives for 2-cycle engines and could cause damage. • GASOLINE CONTAINING ALCOHOL-(High Test, Premium or Gasohol) measure of gasoline to oil is very Stiffens critical carburetorfuel metering elements and causes engine damage from overhealJng. --Too much oil in the mixture will foul the spark plug. Increases vaporiock. --Too little oil wilt cause the engine to overheat and freeze up_ • Mix the fuel thoroughly in a separate container since gas, line and oil do not readily combine. FUEL CAP _ Attracts water causing corrosiondamage. 3. HOW TO MIX FUEL a. Pour one-half of the gasoline into an approved marked container. Do not try tomix fuel directly in the fuel tank. b. Add entire measure of 2-cycle Engine Oil. c. Mix. d. Add remainder of gasoline. e. Mix thoroughly for one minute. 4. IMPORTANT Figure 8 1. USE THE FOLLOWING ""_RS _ -}" __ / --OR-.__e_G,NEO,L ....J= _ ._ .... 16:1 8 Eliminate all sources of sparks or flame in the areas where fuel is mixed, poured, or stored. There should be no smoking, open flames or workthat could cause sparks. b° Mix, pour and store fuel in an approved, marked container and in a well-ventilated area. Gasoline vapors are harmful to your health and are a serious fire hazard. Use afunnel or spout when pouringfuel. OIL_,.,,J c. Avoid over filling the fuel tank. Allow 3/4 inch for expansion. Tighten Fuel Cap securely. Figure8. d. I R-coo o,2.cYcL ! ENGINE a. FUEL MIXTURES: #,1 ._=ss_""1 ls:1 POINTS e. Wipe up all fuel spills. Wipe off fuel spilledon the saw before using. Move at least 10 feet (3 meters) away from fuel and fueling site before starting the engine. E, BARAND CHAIN OIL e The guide bar and cutting chain require con. stant lubrication in order to remain in operating condition. Lubrication is provided by the automatic oiler system when,the oil tank is kept filled. --Lack of oil will quickly ruin the bar and chain. --Too little oil will cause overheating shown by smoke coming from the chain and/or discoloration Of the guide bar rails. 2. HOW TO FILL THE OIL TANK a. Turn saw on its side with oil cap UP. Figure 9. b. Loosen cap slowly; wait for pressure in the tank to be released before removing the cap. c. Fill the oil tank. d. Replace the oil cap securely. 3. IMPORTANT POINTS a. Fill the oil tank each time you refill the fuel tank to ensure there will be sufficient oil for the chain whenever you start and run the saw. Use Sears Bar and Chain Lubricant #71-36554 or clean SAE 30W oil. e lo In freezing weather oil wiU thicken, making it necessary to thin bar and chain oil.with a smaflamount of Diesel Fuel #1 or Kerosene. Bar and chain oil must be free flowing for the oil system to pump enough oil for adequate lubrication. USE THE FOLLOWING: 30°F or above--Lubricant--undiluted. 30°F!-0°F --95% Lubricant to 5% Diesel Fuel #1 or Kerosene. Below 0°F --90% Lubricant to 10% DieseiFuet #1 or Kerosene. b. It is normal for a small amount of oil to appear under the saw after the engine stops due to oil draining from the bar and chain. CAP Figure9 Fal OPTIONAL MUFFLER SHIELDASSEMBLY HEAT The following instructions have been included to help you install the optional Muffler Heat Shield Kit, Repair Part No. 69037. This kit will provid_;your saw with a temperature limiting mufflet'_which may be required by law in some states. See State and Local Ordinances, page5 for furtl_er information. 1. Remove the screw located in the center of the muffler body. Figure 10. 2_ Remove the muffler cover from the muffler body/and discard. NOTE: Do not remove other muffler parts, if other parts are removed, see muffler assembly in Figure 43, page 19. 3. install the temperature Figure 11. limiting muffler body. 4. Replace screw and tighten securely. _--AUTIO--O-N-_ Do not use an air Wrench to tighten the screw to avoid overtightening parts and damage. Figure11 USING Am YOUR SAW PRE-OPERATION CHECKS _= Each time before operating your saw, always: ,_'Check the saw chain. The chain should be sharp and at the correct tension. 6. ,,-Check the fuel tank and oil tank. Both tanks should be filled. 7. ,,,Check the handles. Handles should be dry and free of fuel mixture and oil. 8. ,,-Check weather conditions. Do not use your saw at night or during bad conditions such as strong wind, rain, snow, etc. g° ,,'Check the work area. Keep children, bystanders, and pets a safe distance away from the work area when starting or operating the saw. = 1. ,_Check over safety rules and precautions in this manual. Make certain you completely understand and can apply each one. 2. ,,,Check personal protective gear. Always use appropriate eye, hearing, and head protection devices; safety footwear, protective gloves; and snug.fitting clothing. 3. ,,,Check the saw for loose bolts, nuts, or fittings. Tighten, repair or replace parts as 4. ,,,Check the air filter. Clean the filter before operating the unit. am STARTING 1. IMPORTANT INSTRUCTIONS • (Refer to "SpecificaUons,,' page 2, for location of controls.) POINTS a. Hold saw firmly with thesaw chain free to turn without contacting any object. Push saw away from you with your dght hand while pulling the starter rope with your left hand. Figure 12. b. C. d. e. Use no more than 15-18 inches of starter rope per pull. Using the full length oflhe rope, may cause it to break. Do not let the starter rope snap back. Hold the handle and let the rope rewind slowly. Use only 15-18 inches of rope Per Pull. Figure 12 Pull rope no more than 5-6 times to avoid flooding the engine. 8-10 pulls may be required for a new unit, a saw that has been stored, a refueled unit which has run out of gas. Release the trigger after allowing the engine to idle. not move when the engine tion is required, refer to justments, page 21. engine starts, The chain must idles. If correcCarburetor Ad- Stop engine by moving the ignition switch to the "STOP" position Figure 13. 2. STARTING I I START-_P_I=STOP | Figure 13 ! F"'' OFF Figure 14 , ,. J WARNING! Avoid bodily contact with the muffler When starting a warm engine to avoid serious bums. PROCEDURE a. Cold Engine b. Warm Engine c. Refueled Engine after running out of gas d. Flooded Engine e. Cold Weather starting TurnChoke Moveignition Squeeze Pullstarter toFull switch to trigger ropeuntil Choke Start eaginefires X X X 5-6times Chokeoff) X X X X X 8-!0tiimes (chokeoff) X X X X X -5-6times Tam Choke off X X -half-choke* Pullstarter rope Release sharply until trigger engine runs X X X 1-2times X X X X X X (out0fcut) " Allow engine to warm up on half-choke, then move choke tothe choke at the "on" or "'half" position. Figure 14. 10 "off" position. Do not cut with the C. CONTROLLING KICKBACK Kickback is a dangerous reaction that can cause serious personal injury. Carefully =udy this manual before you make the first cut with your new saw. You must understand what causes kickback, how you can reduce the chance of kickback, and how you can remain in the best control of the saw if kickback does occur. 1. WHAT CAUSES KICKBACK Kickback can occur when the moving chain contacts an object at the tip or nose of-the guide'bar. This contact causes the chain to dig into the object and stops the chain for an instant. The result is a lightning fast, reverse reaction which kicks the saw tip up and back toward the operator. The operato r can lose control ofthe saw and the.cutting chain can cause sedous personal injurY:if,itcontacts any part ofthe body. / Fig= is • \ A / AvoiD' o=..uc.,o. t 7 ;,. 2. REDUCETHE CHANCE OF KICKBACK a. Recognize that kickback can happen. By understanding and knowing about kickback, you are better equipped to deal with an occurrence, b. Never let the movingchain contact any objectat the tip of the guide bar. Figure 15 c. Keep the working area free from obstructions such as other trees, branches, rocks, fences, stumps, etc. Figure 16. Eliminate or avoid any obstruction that your saw chain - could hit while you are cutting through a particular log or branch. d. Keep your saw chain sharp and properly tensioned. A loose or dull chain can increase the chance of kickback. . ,_ e. Begin and continue cutting at fult throttle. " if the chain is moving ata slower speed, there : • is greater chance for kickback tOoccur. ' .f. Cut one log at a time. g. Use extreme.caution when re-entering a previous cut. " h. Do notattemptplunge cuts. i. Watch for shifting logs or other forces that could close a cut and pinch or fall into the chain. j. Use the Lo-Kick_Guide Bar and Guard Link. Chain specified for your particular saw. ' These devices have been designed to reduce the hazard of kickback. k. Use extra caution if your saw is-equipped with the Power Sharp'-" System. The Power SharP_ saw is equipped with a_I'D-Kick" Guide Bar and a Guard Link Chain. However, due to the chain requirements of the built-in sharpen- . ing mechanism, the kickback force from the . Power Sharp-" chain may be greater than that from other Guard Link chains. 3. MAINTAIN ., WORKING AREA _ Figure 16 i NEVER REVERSE HAND POSITIONS STAND TO THE LEFT OF THE SAW ELBOW LOCKED L THUMB ON UNDER SIDE Figure 17 Keep a good firm grip on the saw with both hands. Figure17. A firm grip can neutralize ,_::i _-_ kickback and help you maintain contto!of the saw. Keepthefingersofyour left hand encircling and yourleft thumb under the front handlebar. Keep your right hand completely around the rear handle whether youare right handed or left handed. Keep your left arm straight withthe elbow looked.... bq Position .your left hand on the front handlebar so it is in a straight line with your right hand on the rear handle. Figure!7: Never reverse rightand left hand positions. ci Stand with your weight evenly balanced on both feet. d. Stand slightly to the left side of the saw, to keep yourbody from being in a direct line with the cutting chain. Figure 17 e, Do not overreach. You could be drawn or thrown off balance and lose cor_trolof the saw. f. Do not cut above shoulder heighL It is diffi- ...... cult to maintain control of the saw above shoulder height. 11 a° ,_.,r-- ,.__ o_, f THE BESTCONTROL USING THE POWER SHARP®SYSTEM Model 358.355070 is equipped with a Power Sharp ® System that will perform approximately 80% of the sharpening necessary for the saw chain. The Power Sharp® System utilizes a built-in grinding stone to sharpen the cutter top plates and set depth gauges. As the built-in sharpener is used, the cutter side plates gradually will be altered. About every 3rd to 5th time the Power Sharp® System is used, hand fiting isrequired to correct the cutter side plates. • Sharpen the saw chain when: --wood chips become small and powdery. Wood chips made by the chain should be about the size of the teeth of the chain. --saw cuts to one side. --saw has to be forced through the cuL A. AUTOMATIC HAND • Replace the sharpening stone when a new Power Sharpe chain is installed. See instructions, page 13. • Remove the sharpening stone if a standard or conventional chain is substituted for the Power Sharp® chain. See instructionsfor removing the sharpening Stone and Carder Assembly, page 13. Use replacement chain for Model 358.355060 (2.3/16"), Stock No. 71-3629. Follow conventional chain sharpening instructions on page 17. ICAUTION:]Aiways wear gloves when handling the chain. The chain can cut you even though it is too dull to cut wood. SHARPENING 1. Stop the engine. 2. Place saw on a solid, flat surface; and ensure that the chain will not contact any object. 3. Adjust the chain with proper tension. Refer to Chain Tension, page 7. 4. Start engine and operate at half throttle. 5. Press the Power Sharp® Knob down until you feel the sharpening stone lightly contacting the chain: Figure 18. 6. Maintain constant; light pressure on the Power Sharp® Knob while moving the knob side to side for 5 seconds. 7. Release Power Sharp® Knob and + stop engine. 8. Inspect chain cutters. NOTE: A properly sharpened cutter will show grinding marks across its entire width. Figure 19. Ell (MODEL358.355070) INSTRUCTION DECAL POWER SHARP _ KNOB Figure 18 TOP VIEW OF CUTTER INSPECT CUTTERS FOR GRINDING MARKS FigurelS FLUNG Sharpen saw chain side plates by hand after every 3rd to 5th time the Power Sharp ® system isused. 1. Stop the engine. 2. Adjust the chain for proper tension, page 7. 3. Support the square rod on the file holder(with +5/32" round file) on cutter top plate. Figure 20. NOTE: Work at the midpoint of the bar, moving the chain forward with a screwdriver as each cutter is filed. 4. Hold the file holder level with the 22 ° guide mark parallel to guide bar. Figure21. SUPPORT THE SQUARE ROD ON RUE HOLDER FLAT "1 /_'_ROUND ON TOP OF CUTTER __/' -.-_L",..L.)==,_ TOP ___." FILE DEPTH GUAGE KI PARALLEL TO CENTER OF THEGUIDE BAR PLATE Figure 20 12 Figure 21 5. File from inside toward outside of cutter, straight across, in one direction only. Use 2 or 3 strokes per side plate edge. Figure 21. SIDE PLATE tz, SIDE PLATE NOTE: Avoid hitting the top edge of the cutters when filing the side plate. Maintain a 1132" side plate projection. Figure 22. 7. Fite all side plates on one side of the chain, then move to the other side of bar and file remaining side plates. . REPLACE OR REMOVE STONE AND CARRIER Figure 22 THE ASSEMBLY 1. Removebarclamp. 2. Remove screw holding Stone and Carrier Assembly. Figure 23. 3. Discard old.assembly. 4. Reverse:_procedure to install new assembly. 5. Tighten screw securely. STONE & CARRIER NOTE: Be careful to not overtighten. (Torque to 20-25 inch pounds.) Figure 23 6. Reassemble saw. TYPES A. BASIC le OF CUTTING CUTTING TECHNIQUE IMPORTANT POINTS. a. Cut wood only. Do not cut metal, plastics, masonry, non-wood, building materials; etc. b. Stop the saw if the chain strikes a foreign object- Inspect theunit and repair or replace parts as necessary. c. Keep the chain out of dirt andsand. Even a small amountof dirtwill quickly dull a chain and thus, increase the possibilityof kickback. 2. UNDERSTAND REACTIVE FORCES Pushback and Pull-in occur when thechain is suddenly stopped by being pinched, caught, or by contacting a foreign object in the wood. This results in a reversal of the chain force used to cut wood and causes the saw to move in theLOppositeclir_on of chain rotation, resulting in loss ofcontrol and possible serious personal injury, • Pushback: --occurs when the chain, on top ofthe bar, is suddenly stopped when the top of the bar isused for cuffing. drives the saw straight back toward the operator, possibly causing loss of saw control • To avoid Pushback: a. Be extremely aware of situations or obstructions that may cause material to stop or pinch the top ofthe chain. b. Do not cut more than one log atatime. c. Do not twist the saw asthebariswithdrawn from an under-cut. Pull-in: -- occurs when the chain on the bottom of the bar is suddenly stopped. occurs when the spike or saw housingis not held securely against the tree or limb and/or whenLthe cut is not begun at fullthrottle. Bpulls the saw forward, and could cause the operator to lose control • To avoid Pull-in: a. Always begin cutting with the engine at full throttle and the spike or saw housingagainst the wood. b. Use wedges made of plastic, wood, or light alloy (never of steel or iron) to hold the cut open. 3; PROCEDURE Practice cutting a few small logs using the following technique to get the =feel"of using your saw before you begin a major sawing operation. a. Accelerate the engine to fulll throttle just before entering the cut by squeezing the Throttle Trigger. 13 b. Begincutting with the c. d. e. f. , B. g. Stop the engine before setting the saw down after cutting. i i,i/ I TNE BOTTOM OF THE I SAW FRAME AGAINST A ,_ _.'_ {_ _ 7"- / #L_ Figure 24 ,, ,,; ..... TREE FELLING TECHNIQUES ui: ¸ ' r_ 4' .m saw frame against the Iog_.Figure 24. Keep the engine at full throttle the entire time you are cutting. Allow the chain to cut for you; exert only light downward pressure. If you force the cut, damage to the bar, chain or engine can result. Release the throttle trigger as soon as the cut is completed, allowing the engine to idle. Ifyou run the saw at full throttle without a cutting load, unnecessary wear can occur to the chain, bar, and engine. Do not put pressure on the saw at the end of the cut to avoid losing control when the cutis complete. 1. PLANYOUR SAWING OPERATION CARE-: FULLY IN ADVANCE a. Ctear the workaraa. You need a clear areaali b. c. d. e. f. g. h. around .the tree where you can have secure footing. Studythe naturaiconditionsthat can cause thetree to fall in a particular direction: 1.) The WIND direction and speed 2.) The LEAN ofthetree ............. 3.) WBGHTED with BRANCHES on one side 4.) Surrounding TREES and OBSTACLES Look for decay and rot. If the trunk is rotted, it could snap aridfall toward the operator. Check for broken or dead branches which could fall on you while cuffing. Make sure there is enough room for the tree to fall. Maintaining a distance of 21,_ tree lengths from the nearest person or other objects. Engine noise may drown out warning call Remove dirt, stones, loose bark, nails, staples, and wire from the tree where cuts areto be made. Plan to stand on the up-hill side when cutring on a slope. Plan a .c.lcar retreat path to the rear. and diagonalto the line of fall. Figure 26. ........ - ...... etc. i)ONTt'iIlrIrOIIRSIBi_ LESS THAN 6" a. lfyou knowthe direction offall: 1.) Ma$'.ea single felling:cut on the side away- .... from the direct{onof fall .... " • WARNING! DONOTCUT: -- near electrical wires or buildings. uif you do not knowthe direction of tree fall. at night since you will not be ableto see well. _during bad weather-- strong wind, snow, rain, (licit tile lda=l_ Iion't €= &_tl= wl_ 2..FELLING SMALL TREES-IN DIAMETER 2.) Cut allthe waythrough. 3.) Stop the saw, put it down, and get away quickly on your planned retreat path. b. 3. If you are not sure which way the tree will fall, use the notch method described for felling large trees. FELLING LARGE • OR MORE TREES m 6" DIAMETER The notch method is used to cut large trees: A notch is cut on the side of the tree in the desired direction of fall. After a felling cut ismade on the opposite side of the tree, the tree will tend to fall intothe notch. NOTE: If the tree has large buttress roots, remove before making the notch. CUt into the buttresses vertically, then hodzontaily. FKjure25 a. Make the notch cut. Figure27. , 1.) Cut the bottom of the notch first, through 1/3 ofthe diameter of the tree. 2.) Complete the notch by making the slant cut. 3.) Removethe notch ofwood. b. Make the felling cut onthe oppositeside ofthe notch about 2" higher than the bottom of the notch. ]NTB]BSIB _ONS C. Leave enough uncut wood between the felling ....... cut and the notch to form a hinge. Figure 28. i • NOTE: The hinge helps to keep the tree from twisting and falling in the wrong direction. d. Use a wedge if there is any chance 1hat;the tree wiil not fall in the desired direction. NOTE: Before the felling cut is complete, drive wedges to open up the cut when necessary to control the direction of fall. Use wood, plastic or light;alloy wedges but never steel or iron, to avoid kickback and chain damage. e. Be alert for signs that the tree is readyto fail: 1.) 'cracking sounds 2.) widening ofthe felling cut 3.) movementinthe ulSperbranches, ........ f. Asthe tree starts to fall, stop .the saw; put it dowh, and get away quickly on your ptanned retreat path. " g. Be extremely =utiouS with partially fallen trees that:may be poorly supported. When a tree doesn't fall completely, set the saw aside and pull down the tree with a cablewinch, block and tackle or tractor. Do not cut it down with your ..... saw to avoidinjury; Co BUCKING •. • Bucking is the term used for cuffing a fallen tree to the desired log_size. 1. IMPORTAWI" POINTS Rgure22 := WARNING! Never turn the saw upside down to undercut. The saw cannot be controlled in this position. • ,,11 a. Cut only one log atatime. 1ST CUT PRESSURES;IDE ---_ 4-_ b. Cut shattered wood very carefully. Sharp pieces of wood could be flung towardthe operator. • _; C° Use, a. sawhorse to cut. small logs. •Never allow another person to hold the logwhile cutting and never hoidl_e log- your!egorfoot ...... d. e. "KP_ Givespecial attention to logs under strain to prevent the saw frompinching.Make the first cut on the compression side to relieve the stress on the log Fig._S 29. ................ - -_l -. .... . ._=__ -.__-- . lST•CUT, . SSU.ES,OE .... DO"not cut in an area: where: logs, limbs and roots are tangled such as ina,blown down area. Drag the Iogs l _. into acleararea before cutting by pul, : _z...... ling outexposed andcleared logsfirst: _,_ i; Make the first bucking cut 1/3 of the i__ _j : _i way through the log and finishwith a " 2/3 cut on the opposite side. As the log is being cut, it will tend to bend. The saw can become pinched or hung in the log if you make thefirst cut deeper than .i. _i_............. " 1/3 of the diameter of the log. 2ND CUT _-....+ : im Figure29 Rgure30 IV...__..... ~ 2..TYPES OF CUTTINGUSEDFigure30. Overcutting- beginonthetopsideofthelog with the bottomof the sawagainst the log; exert light pressure downward. WEDGE USED TO HOLD CUTOPEN. - Undercutting - begin on the under side of the log with the top of the saw against the log;exert light pressure upward. Dudng undercutting, the saw wil! tend to push back at you, Be pre' pared for this reaction and hold the saw firmly to maintain control.... WARNING! if saw becomes pinched or hung in a log, don't try to force it out. You could lose control of the saw resulting in personal injury and/or damage to the saw. Stop the saw and drive a wedge of. plastic, wood or light alloy into the cut until saw can be removed easily. Figure 31. Do not use a steel or iron wedge to avoid idckback and chain damage. Figure31 k 3. BUCKING--wrrHOl_ A SUPPORT a. OvercUtwith a 1/3 diameter cut. b. Roll tog over and finish withan ovemut:. 4. BUCKING--USING SUPPORT (Figure ANOTHER 32): LOG AS A USING ,, ANOTHER LOG AS A SUPPORT Do not stand on theWARNING! log being cut. The cut portion will roll down hill. Figure32 a. In areaA: 1.) Undercut 1/3 of the way through the log. 2.) Finish with an overcut. b. In area B: ....!.) Overcut, 1/3 ofthe waythroughthe log.. ' •2.) Finish with an undercut. ..... 5. BUCKING _ USING A STAND (Figure 33): a. In areaA: 1 .) Undercut 1/3 ofthewaythmugh the log. , 2.) Finish with an overcut. b. In areaB: 1.) Overcutl/3ofthewaythroughthelog; = 2.) Finish with an undercut. D. DEBRANCHING i 2ND CUT : _ Ri_sqr CUT ,WARNING! BE ALERT FOR AND GUARD AGAINST KICKBACK. Do not allow the moving chain to contact.any other branches or objects atthe nose of the guidebar when debranching or pruning. Allowing such contact could result in serious personal iniury. ' ....... alice. 16 CUT Figure33 • Work sloWl_y, keeping both hands on the saw with a fi_ grip. Maintain secure footing and ba !- Never climb into a tree to debranch or prune. Do ' •not stand on ladders, platforms, a log or in any position which might cause you to lose control of the saw. lS1" CUT .:_ : CUT AND PRUNING • Watch out for springpoles. Use extreme caution when cuffing small size limbs. Slender material may catch thesaw chain and be whipped toward you or puleyou off balance. • Be alert for springback. Watch out for branches that are bent or under pressure asyou are cuffing to avoid being struck by the branch or the saw when the tension in the wood fibers is released. • Keep a clear work area. Frequently clear branches out of the way to avoid trippingover them. ............. ..... 1 DEBRANCHING a. Limit debranching to limbs shoulder height or below. Always debranch a tree after it is cut down, Only then can debranching be done safely and pmpedy, b. Leave the larger lower limbs to supportthe tree as you work. c. Start at the base of the felled tree and work towardsthe top, cuffing branches and limbs. Remove small limbsw!th one cut. Figure34. d. Keepthe tree between you andthe chain. Cdt from the side of the. tree opposite the branch you are cutting. : e. Remove larger, supporting branches with the i/3,2/3 cutting techniques d_ribed in the bucking section. 1 .) Startwith an overcut 2.) Finish with an overcut f. Always use an overcut to cut small and freely hanging limbs. Undercutting could cause limbs to fall and pinch the saw. 1 .) Undercut 1/3 of the way through the limb near the trunk of the tree. 2.) Finish with an overcut farther Out from the trunk. 3.) :Keep out of the way ofthe falling limb. 4.) Cut the stump flush near the trunk of the tree: Removesmail limbs .... • AND CHAIN / Increase the service life of your Guide Bar and Chain by:. --Using:the saw properly and as recommended in this manual. --Maintaining correct Chain Tension, page 7. --Proper lubrication, page9. --Regular maintenance as described in this section. ;..... _ _' 1. CHAIN • RRST PRUNING CUT ......... • Make all adjustments or repairs (except carburetor adjustments) with: --spa,rk:pl, ug wire disconnected --engine COol 'as opposed to a unit that has just been run. . GUIDBBAR Figure34 SECONDPRUNING CUT • Check 1he saw for loose bolts, screws, nuts and fittings regularly. Loose fasteners can cause an unsafe condition as well as damage to your saw. A good maintenance program of regular inspec= tion and care will increase the service life and help to maintain the safetyand performance of your saw. _ - .. Am one cut. THIRD PRUNINGCUT 2. PRUNING .. : ;: .... a. Limit pruning to limbs shoulder,height or below. Do not cut if branches are higher than your shoulder. Get a professional to do the job. b. Refer to Figure 35 forthe pruning technique. MAINTENANCE with t WARNING! All repairs, adjustments and maintenance .not de. scribedin the Operato_s.ManuaLshould be per-:; .formed by a qualifiedservicedealer. LCAUTION:J Always wear gloves when handling the chain. The chain is sharp enough to cut you even though it is too dull to cut wood. a. SHARPENING INSTRUCTIONS -Model 358.355060 (For Power Sharp®Model 358.355070, see page 12-13.) Items required: Gloves 5!32" file 6" file holder MAINTENANCE • Sharpen the chain when: ...... ---wood chips are small and powdery. Wood chips made by the saw chain should be about the size of the teeth of the chain. _ w saw has to be forced through the cut. ...... •.-,saw cuts to one side. _ _: _ • ' • Medium file Depth Gauge Tool 1.) Stop engine. 2_) Adjust the chain for proper tension, page 7. 3.) Work atthe midpoint of thebar, moving the chain forward by hand as each cutter is filed. 17 4.) Sharpen cutters. a.) Position the file holder with the square rod on the top plate of the cutter asshown in Figure36. b.) Hold the fite holder level with the 30 ° guide mark parallel to the center line of the bar. Figure 37. SUPPORT FLATSIDE OF FILE HOLDER ON TOP OF CUTTER c.) File from inside toward outside of cutter, straight across in one direction only. Use 2 or 3 strokes per cutting edge. Figure 38. Figure 36 5.) Correct Depth Gauges. a.) Place depth gauge tool (Catalog No. 71-36557) over each cutter depth gauge. Figure 39. b.) File level with the flat file if depth gauge is higher than the depth gauge tool. HOLD30 ° GUIDE MARK PARALLEL TO THE GUIDE BAR 30 ° c.) Maintain rounded front corner of -depth gauge with a flat file: Figure 40. i Figure 37 NOTE: The very top of the depth gauge should be flat withthe front half rounded off with a, flat rite. b. CHAIN REPLACEMENT 1.) Replace the chain when cutters or links break. Rgure38 2.) See your Sears Service Center to replace and sharpen individual cutters to match your chain. 3.) Always replace the worn sprocket when installing a new chain to avoid excessive weartothe chain. 2. GUIDE BAR MAINTENANCE • Conditions which can require guide bar maintenance: _saw cuts to one side --saw has to be forced through a Cut --inadequate supply of oil to bar and chain. Figure 39 MAINTAIN ROUNDED CORNERS OF DEPTH • Cheek the condition of the guide bar each time the chain is sharpened. A worn guide bar will damage the chain and make cutting more difficult. ' _, _:_ Figure40 • Replacethe guide barwhen: Mthe inside groove of the guide bar rails is REMOVE SAWDUST FROM THE GUIDE BAR GROOVE worn° .the guide bar is bent orcracked. a. Remove the guide bar to service. b. Clean oil holes at least once for five hours of operation. C. eac. Remove sawdust from the guide bar groove periodically with a putty knife or _ a wire. Figure 41. _..... _: _: _ _ IIIIII]1 I , , : 11 • [1[ ] : Figu 41 I i I I I ....... I r i d. e. Remove burrs by filing the side edges of the guide bar grooves square with a flat file. Figure42_ Restore square edges to an uneven rail top by filing with a flat file: Figure 42. m • i CORRECT GUIDE BAR GROOVE WORN GROOVES FILE EDGES SQUARE Figure 42 B. IGNITION, COOLING AND EXHAUST • Carbon deposits will build up on exhaust • - ports;spark arrestor, muffler, and spark plug as the_saw is used. All of these parts should be •cleaned at the same time to prevent engine damage, overheating, loss of power, and hard starting. • Clean parts: --as required --at least once for each 25.30 hours of operation 1. EXHAUST SYSTEM SYSTEMS b. Clean deposits from the electrodes of the spark plug with a small brush or a pocket knife. NOTE: Be careful when removing, cleanihg, gapping and replacing the spark plug. tf it is damaged, it will not work properly and must be replaced. c. Set the gap:between the electrodes to .025 using a wire or flat gauge. Figure 45. d. Replace the spark plug. • Carbon build-up on the exhaust system can cause the engine toloose power in a cuL • Keep the spark arrestor clean at all times. • Replace the spark arrestor when breaks in the screen are founcL Items required: Wire brush 3/8'_+wrench HardW0od stick a. Disconnect the spark plug. b. Remove the muffler, baffles, and screen. Figure43. c. Pull the starter rope until the piston moves far enough to close the exhaust ports. d. Scrape the carbon deposits from the +;exhaust ports and surrounding exhaust +chamber using a hardwood stick. Figure 44. e. Blow out loosened carbon with corer pressed air. f. Clean the spark arrestor screen with a •wire brush or replace if breaks in the screen are found. g:+.?Reassemble muffler parts. 2. SPARK PLUG • Keep the spark plug: --clean --pmpedy gapped (+025) ! SPARK ARRESTOR SCREEN Figure43 CLEAN EXHAUST PORTS Figure 44 CHAMPION CJ-8 SPARK PLUG • Maintenance is indicated when the engine is hard to start. Item required: Small brush, such as a tooth brush, or a pocket knife. a. Pull the rubber connector from the. spark plug and remove the spark plug from the cylinder. GAP .025" _" Rgure4s 19 C. STARTER • • ROPE REPAIR AND REPLACEMENT A starter rope that breaks next to the pulley can be repaired. Replace a starter rope that breaks more than 2 or 3 inches from the pulley. WARNING! Always wear eye protection when ser. vicing the starter rope. The recoil spring beneath the pulley is under ten. sion. If the spring should pop out serious personal injury could resulL NOTE: A recoil spring lies beneath the pulley and is under tension, if the recoil spring =is disturbed considerable time and effort will be required to reinstall. For this reason, you may want to let your Sears Service Center handle this repair, if you do try to repair the starter rope and the recoil spring pops out, take the unit to your dealer. Rgure46 REMOVE CONTROL HANDLE 1. Drain the fuel tank. 2. Remove the fan housing screw on the bottom of the saw and the two screws on the side of the fan housing. Figure 46. 3. Remove the large screw at the rear of the control handle and the small screw directly below it. Figure 47. 4. Pull the gas line from the fitting going in the saw handle; 5. Separate the fan housing from the unit. 6. If the starter rope is not broken, release the spring tension by pulling about 10 inches of rope from the pulley and catch the rope in the notch as shown. Figure 48 Figure 47 TURN PULLEY COUNTERCLOCKWISE ' NTIL TENSION IS RELEASED NOTE: The tension on the starter spring Will be released if the rope has broken. 7. Turn the pulley counterclockwise until the spring tension is released. 8. Remove the pulley screw in the center of the pulley_ Figure 49. 9. Lift the pulleycarefullywhite gentlytwisting it counterclockwise _ . • 10. Remove_he old rope. 11, Move away from the fuel tank and bum the i_::• end of the rope to be installed. 12. Pull the burnt end through a rag while the rope is still hot to obtain a smooth end. 13. Feed the rope through the housing and through the round starter hole. Figure 49. • 14. Put the rope into the pulley groove and up through the hole. 15. Tie a knot in the end of the rope and pull it tightly against the pulley. 16. Rewind all the rope onto the pulley, turning counterclockwise 17. Set the pulley into the housing; push it down _ and engage the spdng. 18. Replaceand 20 tighten the pulley screw. i i ii ii iiiiiii .... Figure49 _ •_ .... ..... NOTCH 19. Pullout 10inchesof ropeand set the rope in the notch in the pulley. Figure 50. 20. Turn the pulley 2 complete turns clockwise winding up the spring. 21. Hold the pulley and pull the starter rope to the full extent of length and let the rope rewind slowly. 22. Replace the fuel line in the slot in the fan hous!ng. Be certain fuel line is not pinched. 23. Replace fan housing. L ¸ Figure 50 D. CARBURETOR ADJUSTMENTS • The carburetor has been adjusted at the factory for sea level conditions. Adjustment may become necessary if the unit is used at significantly higher altitudes or if you notice any of .the following conditions: CHOKE CLOSED HIGH SPEED MIX SCREW --Chainmoves with the engine at idle speed. .--Loss of cutting power which is not cor. retted by air filter or muffler screen cleaning. --Engine dies or hesitates when it should accelerate. IDLE SPEED SCREW • Permanent damage will occur to the engine if incorrect carburetor adjustments are made. To make the adjustment observe the following procedure very carefully, LOW SPEED MiX SCREW Figure 51 2. IDLE SPEED ADJUSTMENT--I a. -Start the engine. b. Adjust if the engine stops (when the trigger is not squeezed) by turning the Idle Speed Screw 1/2 turn clockwise The chain may be moving during this procedure. Wear your protective gear and observe all safety WARNINGI precautions. • NOTE: To increase idle speed, turn the Idle Speed Screw clockwise _ . To decrease idle speed, turn the Idle Speed_ Screw counterclockwise _-,=i • • I C. 1. PREPARATION NOTE: The engine must be at operating temperature for proper adjustments to be made. a, Stop,engine, b. Use a fresh fuel mixture with proper gasoline/oil ratio. c. Place:the saw on a solid, flat surface and make sure the chain will not contact any object. d. Dustoff,the carburetor cover and surround, ingarea to remove debris which might fall into the carburetor chamber. e. Remove the carburetor cover screws and carburetor cover. Figure 52. f, Find the three (3) carburetor adjusting screws. Figure 51, _ g. Turn the Low Speed Mixture Screw and the High Speed Mixture Screw clockwise just until they stop; Do not turn the screws until they are tight as you may damage the needle seats. h, Turn the Low Speed Mixture Screw and the High Speed Mixture Screw one full turn counterclockwise Run the engine for a few minutes to bring it up to operating temperature. 3. LOW SPEED MIXTURE ADJUSTMENT a. Turn the Low Speed Mixture Screw slowly clockwise _ until the RPM starts to _ drop. Note the position: b. Turn the Low Speed Mixture Screw counterclockwise 4[-,,= until the RPM speeds up and starts to drop again. Note the position. c. Position the Low Speed Mixture Screw at the mid-point between the two positions. 4. IDLE SPEED ...... ADJUSTMENT--ll ,_ : a. Ailow engine to idte. b. Adjust if the chain is turning by'turning the idle Speed Screw Counterclockwise _ c. Squeeze the throttle trigger;, the saw should accelerate without hesitating. ; 21 NOTE: It may be necessary to recheck the low speed mixture setting after the idle speed has been reduced by repeatingLow Speed Mixture Adjustment Steps. 5. HIGH SPEED MIXTURE a. Make a test cut. ADJUSTMENT NOTE: Take special care to keep chips and dirt out of the carburetor. b. Adjust if the saw smokes or seems to have low power in the test cut by turning the High Speed Mixture Screw 1t16th turn clockwise c. Repeat test cut. d.Repeat adjustment until the saw ruffs smoothly. CAUTION: Never set the H!ghSpeed Mixture Screw less than 718 tumopen. This is too lean a setting and will rain your engine. 6. IDLE SPEED ADJUSTMENT--Ill Recheck for proper idle mixture setting. E. AIR 7. CHECK ACCELERATION Adjust if there is a slight hesitation by turning the Low Speed Mixture Screw 1/16 of a tumat a time counterclockwise _ until you have smooth acceleration. NOTE: Check to be sure the chain is not turning when engine is idling. If chain moves at idle speed, repeat Idle Speed Adjustment--II. 8. REASSEMBLE UNIT a. Stop the engine. b. Clean the mating surfaces of the carburetor housing and cover. c. Be careful when replacing the carburetor cover to see that the choke knob operates properly. Refer to steps 9 and 10, for "Air Filter,.this page. FILTER • A dirty air filter. --reduces cuffing power --increases fuel consumption • Clean the Air Filter:. --Frequently, especially under very dusty conditions. --Always after 10 tanks of fuel mixture or 5 hours of operation whichever is less. : .... . • •L" .... : • _Never operate the unit without the air filter in place to avoid engine damage. . NOTE: It may be necessary to repeat according to instructions in Steps 2 and 3, Idle SpeedAdjustmentwl and Low Speed Mixture Adjustment. Clean off the carburetor cover and the area around it to keep dirt and sawdust from falling into the carburetor chamber when the cover is removed. NOTE: Be careful when replacing the carburetor cover as incorrect placement will prevent the choke from working properly. 9. Move the choke knob all the way to the right. 10. Check the choke shutter to be sure it is closed. Figure 52. 11. Reinstall the carburetor cover and tighten the carburetor cover screws. 12. Check the operation of the choke. NOTE: If the choke knob sticks or will not .... move, remove the cover and repeat steps 11 and 12 above. 2: Remove the carburetor cover screws and carburetor cover. Figure 52. 3. Pull out the air filter. 4. Wash the filter in soap and water. CARBURETOR SCREW CARBURETOR COVER AIR FILTER lCAUTION:IDo not use gasoline or other flammable liquid to clean the filter to avoid creating a_re hazard. 5. Squeeze the filter dry. 6. Add a small amount of oilto coat the filter. NOTE: Avoid soaking the filter with oil. 7. Squeeze out excess oil. 8. Replace filter by tucking in edges and smoothing it flush with the carburetor housing. 22 Figure52 F. STORAGE When your saw is to be stored for over 30 days, always: 1. Drain fuel tank in a safe manner. (See "Important Points," page8 .) 2. Start engine and allow to run at an idle speed until the engine stops. NOTE: This will remove most of the fuel from the fuel system. ICAUTION:j Wear protective gloves when handling the chainL The chain is sharp and can cut you even when it is not moving. MAINTENANCE 3. 4. 5. 6. 7. 8. Drain oil tank. Remove, clean, and dry the bar and chain. Store the chain in a container filled with oil to prevent rust. Apply a coating of oil to the entire surface of the bar and wrap it in heavy paper, cloth or plastic. Clean the outside surfaces of the engine. Store the saw in adryplace, out of the reach of children, and:awayfrom where fuel vapors can reach open flames from hot water heater, furnaces, etc. ACCESSORIES Available from your nearest Sears Store, Catalog Sales Office, or Service Center, but not furnished with your saw. 2 5 Key No. 1 2 3 4 5 6 Part No. STD360946 31059 55004 55O46 51242 51234 Catalog No. 71-36403 71-36524 71-36565 71-36557 71-3629 71-3631 69037 30113 44247 71-36621 71-36555 71-36554 71-36366 Descdption Spark Plug-Champion CJ-8 Spark Plug Wrench File (5/32" alia.)Twin Pack FileGuide Depth Gauge Tool xtra GUARD ®Chain (358.355060--2.3/16"} Power Sharp®Chain (358.355070-2.3/16"P.S.)incl. Stone and Carder Ass'y. Muffler Heat Shield Kit Replacement Recoil Cord Carrying Case 2-Cycle Engine Oil Bar and Chain Lubricant Guide Bar- Lo-Kick®Replacement 23 H. TROUBLE SHOOTING CHART CAUSE TROUBLE ENGINE WILL NOT START + 1. 2. 3. 4. REMEDY 1. Move switch to "Start". Ignition Switch off. Fuel tank empty. Spark Plug not firing. Fuel not reaching carburetor; 2. Fill tank with correct fuel mixture, page S-+ 3. InStall newplug, page lS. 4. Check for dirty fuel filter;, clean. Check :for . kinked or split fuel line; repair or replace. . 5. See Starting Instructions, page 10. 6. Contact Sears Service Center. , + :: .' ' 7. Check for dirty air filten clean, page 22; .... Check for choke shutter working prope!!y, : : page 22. ...... + . 5. Engine flooded. 6. Compression low. 7: Air ftow restricted ENGINE WILL NOT IDLE " PROPERLY 1. Idling speed set too low. + : 1. 2. Adjust idlespeedscrewcounterclo_wise to reduce speed, page 21. . 3. See Carburstor Adjustments, page 21. 4. Replace seats or contact Sears Service Center. •5. Contact Sears Service Center. 3. Low speed screw requires adjustment. 4. Crankshaft seals worn ...... ..... • 5. Compression • : low. + ENGINE WILL NOT ACCELERATE, LACKS POWER OR DIES tN THE CUT 1. Carburetor requires 2. Air filter dirty. 3. Spark Plug fouted. 4. Carbon 1. See Carburetor Adjustments, page 21. 2. Clean or replace air fitter,page 22. 3. Clean or replace Spark Plug and regap, page is, 4. Clean exhaust system including spark arrestor, page 19, 5. Contact Sears Service Center. adjustment. build.up. 5. Low Compression. ENGINE SMOKES EXCESSIVELY ENGINE 1. 2-, 3. 4. Turn Choke off. See Carburetor Adjustments, page 21, Clean or replace air filter, page 22. Empty fuel tank and refill with correct fuel mixture, pageS, + 5. Contact Sears Service Center. 1. Choke partially on. .. 2. :High speed needle requires adjustment. 3. Air filter dirty. :,. 4. Oit rich fuel mixture, 5. Crankcase leak ..... 1. Fuel Mixture lncorrecL 2. Spark Plug lncorreCL 3. Carbon build-up. RUNS HOT .... 1. See Engine Fuel Mixture, PageS- . ......... 2- Replace with correct plug, page 19;i!._ 3. Clean exhaust systems including spark arrestor, page 19. 4. See CarburetorAdjustments, page 21. 4. High Speed Mixture set too low. OIL INADEQUATE FOR BAR AND CHAIN LUBRICATION 1. Oil tank empty. 2. Oil pump or oil filter clogged. 3. Guide bar oil hole blocked. CHAIN MOVES AT IDLE SPEED 1. Carburetor requires adjustment: +2. Clutch requires repair_ I + CHAIN DOES NOT MOVE WHEN ENGINE IS ACCELERATED : CHAINCLATTERSOR + CUTS ROUGHLY ' CHAIN STOPS WITHIN THE CUT 1. Fill oil tank, pa,ge 9. 2. Contact SearsServiceCenter, 3. Remove barandclean,page 18. + 1. See CarburetorAdjustments,page21. 2. ContactSears ServiceCenter. 1, Chain tension too tight. 2. Carburetor requires adjustment. 3. Guide bar tails pinched, ' 4. Clutch slipping. 1. 2. 3. 4. ' 1. See Chain Tension, page 7. 2. See Chain Sharpening Instructions, 1. Chain cutter tops not filed flat. .: 1; See Chain Sharpening instnJc'dons,page 16 (page 12for Power Sharp'_); 2. Repair or replace guide bar, page18.. =3. Contact Sears Service Center. page 17 (page 12 for Power Sharp®) 3. Replace. 4. ResharpenorreplaceChaJn, page6& 18 : (page 12 forPower Sharp®). 5. Contact Sears Service Center. . 1. Cutters damaged on one side. + ' .: . 2. Chain dull on one side. 3. Guide bar bent, or worn. ::: 24 See ChainTension,page7. See CarburetorAdjuslments,page21. Repair orreplaoe,page6 & 18. ContactSears Se_ce Center. 1. Chain tension incorrect. 2. Cutters dull, improperly sharpened; depth gauges too high. 3. Sprocket worn. 4. Chain wear due to contact with dirt, sand or frozen wood. 5. Cutters damaged after striking foreign material. 2_ Guide bar burred or bent; rails uneven. 3. Clutch slipping. CHAIN CUTS AT AN ANGLE Adjust idle speed screw clockwise to increase speed, page21. +: • + 2. idle speed set too high. +, + : :: : • +1. Reeharpen until all cutters have equal angles and lengths, page 17 (page I2 for Power Sharp ® ). 2. Resharpen until all cutters have equal ::angles and lengths, page 17 (page 12 for . Power Sharp® ). 3. Replace guide bar, page18. :. ' : : SEARS CHAIN SAW REPAIR PARTS--MODEL Figure NO. 358.355060-2.3/16"AV 1A Key No. 1 Part No. STD541431 2 3 STD511010 12058 Decals A B 26472 26224 C 26477 SEARS CHAIN SAW REPAIR PARTS-MODEL Qty, Description 1 1 1 Nut - Bar Mounting 5116 - 18 Flange Screw- 10-24 x 7/8 Bar Clamp 1 Decal- Bar Clamp 1 ' Decal - Instructions (Left Half) 1 Decal - Instructions (Right Half) NO. 358.355070-2.3/16"AV PS FigurelB B Key No. 1 2 3 4 5 6 7 Part No. STD541431 23759 23762 23761 STD511010 12061 69027 STD511002 9 69026 Decals A B 26472 26224 C 25531 D 26486 Oty. Description 1 1 1 1 ! 1 1 Nut - Bar Mounting -5/16- 18 Flange Knob Sharpening Spring Washer Screw. 10-24 x 7/8 Bar Clamp Ass'y_Shatpening Stone Arm (incl. 9) Screw- 10-24 x 114 Pan Head Stone & Carrier Ass'y. (incl. 8) 1 Decal- Bar Clamp 1 -Decal - Instructions (Left Half) 1 Decal - Sharpening Instructions 1 Decal - Instructions (Right Half) 25 SEARS CHAIN SAW REPAIR PARTS-MODEL _i_, .... : tP NO. 358.355060-2.3/16 AV = 358.355070-2.3/16"AV PS Figure 2 15 48 3 Clutch Drum and ,Sprocket for Model358.355070 6O 6 •26 51 SEARS CHAIN SAW REPAIR PARTS-MODELNO. .... i 358.355060-2.3/i6"AV 358.355070-2.3/16"AV PS Figure 2 PART NO. QTY. 1 2 3 STD541408 23492 15236 1 1 1 DESCRIPTION KEY NO. PART NO. 42 15551. Lock Nut #8-32 Pin-Bar AdjusL.-. _ 25689 ¢3 Screw-Bar Adjust. STD551010 8-32 x 1-% RI Hd.. Chain 16" t 5557 45 358.355060 35B,355070 23535 46 (incl. Stone &,Carder Ass'y.) 47 23796 Bar 16" S.N. ,Guide 10588 ,,46_i Clutch Drum & Bearing Kit (incL23) ._. ...... 15426 49 ;355060 ' .. 25677 50 .355070 51 Pin-Oil Tank Vent Stud_.BarMounting STD511005 52 Crankcase Assembly ' 19O88 53 _(incL 1,2,3,7,8,10,11 25876 54 12&20) 24236 55 Check Valve Kit-OilTank 23786 56 Pressure (incl. 12) STD511007 57 Seat Crankshaft 15499 58 Gasket-Check Valve Clutch Assembly KR STD551025 59 (incl. washer} Clutch Washer Kit 26163 6O (outside) 23797 61 Screw # 8-32 x 1,_ 23794 62 Cover-Oil Pump 23787 63 Gasket-Oil Pump STD610805 64 Filter Oil Body Assembly24256 65 Oil Pump 25451 66 Bearing-Crankshaft 15342 67 Crankshaft-Solid State STD360946 68 Line,Oil Discharge 12065 69 Beadng-Clutch. 15239 7O Spacer-Clutch(inside) Be=ing-RoBer 3OO54 71 (incl. 12 bearings) Thrust Washer31O63 72 Crankshaft 62O23 73 ChaimOll Cap Retainer-Chain 25675 74 Screw-8-16 x 3/s 15531 75 O-Ring Oil Cap Cap-Oil 15343 76 Oil Cap Assy. 66378 (incl.27-31) Screw #10-24 x I xTAs ,Decals Cover Muffler 25631 A Retainer-Piston Ring 26545 Washer-Rod (Top) Bearing Rod (Top), _, (incl. 22 bearings) 2655O lOt--Connecting Rod (incl. 25, 39 &40) OTY .... DESCRiPTiON 1 1 2. _r (EY _0. 4 5 6 5124251234 1 1 44247 1 _i ' _ 69t66"_ 69167 23792 15249 10469 7 8 9 1. 1 1 1 1 10 69142 _ _,: 1 11 .12 13 19o59i '2 19o89 1 69179 1 14 69165 1 15 16 17 18 19 STD510805 23802 19091 23801 10195 2 1 2 1 1 20 21 ,22 23 24 32058 22172 21026 32079 23519 2s 32oss 2 1 1 1 1 1 26 23887 1 27 23653 28 23656 29 30 31 32 STD6_ 1949 23874 10221 1 1 1 1 1 1 36 37 38 39 40 STD511015 23795 23843 15486 32075 1 1 2 2 1 41 . 10474 1 Key Nos. Excluded: 33, 34, 35 2 1 1 1 1 2 "i 2 1 1 1 1 7 1 1 4 2 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 Screw-Isolator • (#V4-20 x 23/% _ Bracket-Lower Isolator ,.Washer Lower Bracket Mtg. (#10) • Screw-Bracket Mounting (10-24 x %) i Spacer-MufflerCover • Screen-SparkArrestor _ •" Piston KR , (incl. 38, 54 & pin) , Bolt-¼-#20 X 1/2 , Bracket-Rear ]solat0r •Screw-#8-32 x ;'/16 Pan Head Screw-#10-24 x 1/2. Gasket-Cylinder Piston Ring Knob Ass'y.-Switch Ramp-Switch Screw #10-24 x _As Screw Handlebar Mtg.-Top (#%-10 x lZ/4) Washer Handlebar ,Mtg.-Top (#fl/_-Type B) " Cup-isolator Baffle-Muffler Body-Muffler Clamp-Switch Screw-#8 x _A_ Tapping Isolator Handguard Spacer Spark Plug-CJ-8 Cylinder Screw-%-20 x 3/4 Socket Seata_-Orankcase (Optiona!) Bar Adjusting Tool Chain Repair IO (358.355060 only)-optional Handlebar w/Insert _Washer-Handlebar Lower (V_) Spacer Operator's Manual (notshown) Dec_al-Handguard Decal - Warranty(Guide Bar) (not shown) Decal - Chain TensioningNot Shown 27 SEARS CHAIN SAW REPAIR PARTS-MODEL _ NO. 358.355060-2.3/16"AV 358.355070-2.3/16"AV PS Rgure3 2O 21 " 60 _ 13 ..... 26 • r 15 17 I 23 30 15 I 28 58 66 SEARS CHAIN SAW REPAIR PARTS-MODEL NO. 358.355060-2.3/16" 358.355070-2.3/16" CVA CVA PS Figure 3 ,EY _10. PART NO. 1 2 15126 39it I " 3 4 5 6 3933 24158 39087 QTY. 1 1 I 1 1 1 2 1 1 2 1 1 1 STD510807 2._1 25676 15t'68 15157 238O6 STD600603 14 39082 - 15 16 17 18 23817 STD541131 15127 1648 19 15524 1 2O 21 22 23 24 25 26 27 28 29 3O 31 32 33 25679 24317 STD511005 15428 10373 42023 35181 23791 STD512507 25487 1 1 1 1 1 1 1 1 3 1 2 1 1 2 Key-Flywheel Flywheel Assembly (incL 15) Boot-Spark Plug Connector-Spark Plug Lead-Sw'r_ch Module-Ignition (incL 14) Screw #8-32 × 3/=Seres Knob-Choke " Cover-Carburetor Screw-# 10-24 × -% Wave'Washer Lever-Choke Screw-#8-16 x _'e Tapping Ass'y Lead Spark Plug (incL #3 & 4) Spring-Starter Dog Nut-SAs-24 Washer-Flywheel Screw-l/4-20 × 1¼ Hex Head Screw-Isolator (#¼-20 x 1_1A6) Bracket-Upper isolator Pad-Isolator Screw-#10 x 24 x _/_ Washer Pulley Starter (incl. 23) Spring-Starter Carburetor-WT-20 Air Filter Screw-¼-20 x _1A_ Baffle-Air Intake Screw-Baffle Fan Housing Spacer - :, Cuplsolator _, r 7 8 9 10 11 12 13 DESCRIPTION STD600803 12O60 15342 26163 1 2 1 1 1 " KEY NO. PART NO. 34 35 , :36 ' 37 38 9 40 _, • , •41 42 : 43 .•44 4-5 46 47 48 49 50 51 52 53 54 QTY. 24256 .15245 23865 1 2 1 23805 15254 25978 19117 1 1 1 1 23366 ....... 23367 " STD6i0603 21035 .... 1 1 1 56 57 23373 19045 15252 23364 23363 15528 25683 23808 23783 ' 19093 25143 25685 15406 58 59 STD541425 2 1 60 61 25686 25687 1 1 62 15533 1 63 64 65 66 25682 25684 25681 15495 1 1 1 2 ;55 1 1 " 1 1 1 ' 1 t 1 1 1 1 1 1 15z DESCRIPTION Isolator Screw-#10-24#1% Spacer-Choke Shutter Shutter-Choke Wave Washer Housing-Carburetor Gasket-Carburetor Housing .Reed ,Valve .Washer-Reed Valve Screw-#6 x sA6 Tapping Fuel Line (Bulk no. 8133) Boot-Throttle Wire Gasket-Carburetor Washer-Fuel Pick-up Filter-Fuel Weight-Fuel Pick-up Washer-Trigger (nylon) Trigger-Throttle Fuel-Cap Ass'y. Rope & Handle Starter Sea!-Fuel Tank Neck Fuel Tank W_re-ThrotUe Screw-#10-24 × _/2 Slotted Pan Head Screw-#10-24 ×3/s Locknut-Handlebar Mtg. (#,,_-2o) Spring-Trigger SpringThrottle Lockout Lever : Screw-Rear Handle-Front (#10-16 x 1'/_) Rear Handle-Right Lever-Throttle Lockout Rear Handle-Left Screw, Rear Handle (#1o-16 x 3/:,) Decals A 26473 : 1 'Decat.Fan Housing 29 SEARS CHAIN SAW REPAIR PARTS-MODEL _ = NO. 358.355060-2.3/16"AV 358.355070-2.3/16"AV PS Figure4 9-O 26 27 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 • 14 15 30 = PARr NO. 350O6 35015 35034 35024 35171 35023 35169 35167 35162 35163 35017 35159 35O35 35168 35164 DESCRIPTION Valve Throttle Screw-Throttle Valve Shaft Assembty-Throttle Spring-Throttle Return Needle-Low Speed Mixture Spring.Low Speed Mixture Needle Needle-High Speed Mixture Spring-High Speed Mixture Needle "Plug 5/16 Dia. Welch *Plug 1/4 DiaoWelch Screw-Pump Cover Cover-Fuel Pump Screw-Idle Speed Adjusting Spring-Idle Speed AdjustingScrew + *Gasket-Fuel Pump KEY NO. 16 17 18 19 20 21 22 23 24 25 26 27 PART NO. 35166 35027 35007 35O08 35188 35031 35O28 35016 35165 35014 35003 35021 35161 35173 DESCRIPTION +*Diaphragm-Fuel Pump Screen-Fuel Inlet Ring-Throttle Retainer *Valve-inlet Needle *Spring--Metering Lever *Lever-Metering *Pin-Metering Lever "Screw-Metering Lever Pin +"Gasket-Metering Diaphragm +'Diaphragm-Metering Cover--Metering Diaphragm Screw Assembly-Metering Cover Kit-Repair (includes parts marked*) Kit--Gasket!Diaphragm (includesparts marked+) • Read QUICK REFERENCE PAGE and follow aft Safety Failure Rules, to do so can Precautions result and Operating in serious personal Instructions. injury. page SAFETY RULES AND PRECAUTIONS .................. . ...... PREPARATION 1.. 2. 3. 4. 5= ........ ............. 3-4 _ 3 Wear:personal protective gear gloves; safety footwear; appropriate eye, hearing and head protection. Check saw for worn, loose, or damaged parts and repair or Check',the chain for sharpnessand tension. Keep children, bystanders and pets out of the work area. Plan your sawing operation carefully in advance. snug fitting clothing; and -_ • replace if necessary. ' -,. -: . .... FUEL AND OIL ................. 1. 2. 3. 4. 5. 6. 8-9 Eliminate all .sources of sparks or flame where fuel is mixed, poured, or stored. Use I part air-cooled, 2-cycle engine .oil to 16 parts-regular gasoline. ' Use gasoline not over 2 months old. : :_ • ' , Mix, store and pour fuel in an approved, marked container and in a well-ventilated area. Move a minimum of 10 feet away from fuel and fueling site before starting engine. Fill the oil tank each time the.fuel tank is refueled. STARTING THE ENGINE.' 1. 2. .3. 4. 5. .... 5. 6. . ..... . 11 Cut wood only. .• Accelerate the engine to full throttle before entering the cut. Begin cutting with the saw frame up against the tog. Cut only at full throttle. Release the trigger as soon as the cut is completed. Stop the engine before setting thesaw down after cutting. MAINTENANCE 1. 2. 3. 4. lo Hold saw firmly with the saw chain free to turn without making contact with any object. " Push saw away from you with your right hand while pulling tl_e starter rope with your left hand. Use no more than 15-18 inches of rope per pull ..... . .... Pull rope no more than 5.6 times. Release the trigger after, engine starts allowing engine to idle. OPERATING THE SAW ...... 1. 2. 3. 4. 5. 6. ' ............ ,...., ........ . .. .......... . ........................... 17 Adjust Or have the carburetoradjusted if thechain moves when the engine idles. Disconnect spark plug before'performing maintenance except for'carburetor adjustment. Check the guide bar for weareach:timel the chain!is sharpened. ' i ': . Clean the air filter:frequentlyand always afterl0tanksof fuel mixture or5 hours of operation, whichever isless.i: ...... _ . • " :i: :::: : : ::::i'i :: Clean ,igniton, cooling and.exhauSt systems at_teast onceforeach _ hours of operation. Drain =fueltank in asafemanneraftereach use=:I _:: ::: : :' :': :: :: : in a dry p!aceout of the: reachof children, :: ; :: : :: :2 WATCH OUT FOR I ........ I THE SAWWHEN \ l I ' NEVER USETHE l SAW WHEN TIRED : I !.... " USEA FIRM GRIP " BOTH HANDS .....31. _-The Model Number will be found under the handle with the Serial Number. Always mention the Model Number when requesting service or repair parts for your Chain Saw. All parts listed herein may be ordered from any Sears Service Center and most Sears Stores. WHEN ORDERING REPAIR PARTS, FOLLOWING INFORMATION AS SHOWN 1. The PART NUMBER 3. 2. The MODEL NUMBER 4.-,The 358.355060-2.3/16"AV 358.355070-2.3/16"AV MODEL NO. NAME OF ITEM -- Chain Saw PS When you from Sears something can offer ... 358.355070 2.3/16"AV PS THE The PART DESCRIPTION if the parts you need.are not stocked locally, electronically transmitted to a Sears Repair center for expedited handling. 358.3550602.3/16"AV your order will be Parts Distribution buy merchandise you get an extra that nobody else SearsService. Across town or across the country, Sears Service follows you, providing trustworthy, competent service technicians using only Sears specified factory parts. How to Order Repair ALWAYS GIVE 1N THIS LIST. Parts SEARS SERVICE • Sears, Roebuck and Co.,Chicago, Ill. 60684 U.S.A. PRINTED IN U.SJL 66378-I -12084-2-17884
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