Craftsman 390260293 User Manual PUMP Manuals And Guides L0407610

CRAFTSMAN Pump Manual L0407610 CRAFTSMAN Pump Owner's Manual, CRAFTSMAN Pump installation guides

User Manual: Craftsman 390260293 390260293 CRAFTSMAN PUMP - Manuals and Guides View the owners manual for your CRAFTSMAN PUMP #390260293.

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Page Count: 8

SEARS

OWNER'S

MANUAL

MODEL NO.

390.260293

CAUTION:

Read and Follow

All Safety Rulesand

Operating Instructions

Before FirstUse of

This Product.

Save ThisManual For

Future Reference.

I:RRFTSMRN°

PORTABLE 112 H.P.

UTILITY/SPRINKLER PUMP

• Installation

• Operation

• Maintenance

• Repair Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

PRINTED IN U.S.A. Form No F642-0201 (Rev. 4/20/04)

RULES FOR SAFE INSTALLATION AND OPERATION

Carefully read and follow all safety instructions ill this

manual or on pump.

_This is the safety alert symbol. WJlcll yotl scc this

sylnI_oJ Oll }our punll_ or in this inantlal, look for one

of tile ti)llowing signal words and be alert to the potential

ior personal injut3'!

_=_'_ DANGER warns ahout hazards that will cause

serious personal injury, death or major prop-

erty damage if ignored.

I&WARNING1WARNING warns about hazards that can

zcause serious personal injury, death or major

property dalnage if ignored.

_k CAUTION ]CAUTION warns about hazards that will or

can canse minor personal injury or property

damage if ignored.

The word NOTICE indicates special instructions which are

important but not related to hazards.

1. To avoid risk of serious bodily injury and property dam-

age, read safety instructions carefully before installing

pump.

2. Follow local and/or national plumbing and electrical

codes when installing pump.

3. _]To avoid fatal shocks, proceed as fol-

lows if pump needs servicing:

A Disconnect power to pump outlet box before

pulling pump cord plug. After plug is pulled, let

pump cool for 20 minutes before attempting to work

on it.

B. Take extreme care when changing fuses. To re-

duce chance of fatal electrical shocks, DO NOT stand

in water or put your finger in the fuse socket.

C. Ground electrical outlet box.

D.Use only Ground Fault Circuit Interrupter (GFCI)

protected grounded outlet for cord plug.

4. Never run pump dry. To do so can damage internal

parts, overheat pump (which can cause burns to people

handling or servicing pump), and will void warranty!

5. [_ WARNING ]Risk of fire or explosion. Do not pump

gasoline or any other flammable liquids with pump. Do

not use pump in atmosphere that might contain

flammable fumes or vapors.

6. Do not pump chemicals or corrosive liquids witb pump.

WARNING

Hazardous voltage.

Can shock, burn,

or cause death.

Ground pump before

connecting to

power supply.

_L Pump is supplied with

3-conductor grounding

type cord. Connect only to

properly grounded, GFCI

protected outlet. Do not lilt

pump by electrical cord.

_Pump is non-sub-

mersible. Keep motor

dry at all times. Do not wash

motor. Do not inlmerse. Pro-

tect motor from wet weather.

_usingextension cord,

use only UL approved

indoor/outdoor, 3-wire,

grounding typecord. Do not

allow any part of cord or receptacle ends to sit in

water or damp locations.

_IL Unplug pump before servicing.

_,WARNING ] Hazardous pressure. Pump body may ex-

plode if used as a booster pump unless re-

lief valve capable of passing full pump flow at 75 PSi

(517 kPa) is installed.

_WARNING1 Explosion hazard. Never run pump with

Joutlet shut off or blocked. If water is

trapped in pump during operation, it may turn to

steam, leading to explosion and burns.

NOTICE

Pump clean water only with pump. To avoid clogging

pump and damage to shaft seal, do not pump water con-

taining solids, foreign material, sand, silt, or abrasives.

Always have suction strainer installed when pump is oper-

ating. Failure to use strainer may cause pump failure and

void warrant3'.

Clean strainer and flush out pump after each use.

Make sure all hose and pipe connections in suction line are

tight. An air leak in suction line will prevent proper priming

and reduce performance

To prevent damage to pump materials, do not use pipe joint

compounds on pump ports. Use only teflon tape or Plasto-

Joint-Stik* to seal threads.

Tighten all piping joints to pump hand tight +1-1/2 tums only.

Overtightening may break pump and will void warranty.

This unit is not designed for applications involving salt water

or brine! Use with salt water or brine will void warranty.

*Lake Chemical Co., Chicago, Illinois

FULL ONE YEAR WARRANTY ON CRAFTSMAN ®112-HP UTILITY/SPRINKLER PUMP

For one year from the date of purchase, Sears will repair or replace this pump, free of charge, if defective in material or

workmanship. LIMITATION OF LIABILITY

SEARS WILL NOT BE LIABLE FOR LOSS OR DAMAGE TO PROPERTY OR ANY INCIDENTAL OR CONSEQUENTIAL LOSS OR

EXPENSE FROM PROPERTY DAMAGE DUE DIRECTLY OR IND1RECTL Y FROM THE USE OF THIS PRODUCT

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion

may not apply to you.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE

UNITED STATES.

This warranty applies only while this product is in the United States.

This warranty gives you specific legal rights, and you may also have other fights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

INSTALLATION

Pumping From Lakes, Streams, and Ponds

Locate pump as near as possible (vertically) to water source,

fn kee l) suction lilt (distance from water to punlp) as low as

possible. Place punq_ on level Sul_port. I'rotecl against ex-

cess moisture and Ilooding

lxmg pipe runs ;rod many litting_ increase friction and re-

duce flow. Use the smallest possible number of fittings and

the shortest possible nm for piping.

Support weight of pipe

[k" sure water is clear of debris wllieh can dog ptmlp, such

as sand, dirt, or scale, l:_esure fl)ot valve and hose are clean

and in good condition; scale or dirt in f_)ot valve can cause

valve to leak. Valve leakage may cause pump to lose prime,

which can result in pump failure

Piping

Both snction and discharge ports arc tapped for 1" NPT

(National Pipe Thread) threads. If using hoses, use hose

adapters. When pumping from lakes, streams or ponds, use

reinforced hose supplied with pump. Ordinary garden hose

will collapse and cause pump failure. Keep strainer with l_)ot

valve on end of suction hose. Inspect and clean strainer fre-

quently (Figure 1).

NOTICE: An air leak in suction pipe may draw air in al-

though no water leaks ()tit. Make sure there arc no air leaks

or air pockets in suction pipe.

Discharge Line

(Garden Hose or

Rigid Pipe)

Hose adapter or

plastic pipe adapter

Priming Plug

115 volt, GFClprote_ed,

grounded outlet box. 2374 0396

Suction Line

supplied)

Foot valve with strainer

(Supplied - clean frequently)

Figure I- Typical Installation

Boosting City Water Pressure

_l, CAUTION i Hazardous pressure. When using garden

lame as a disch3rgc line, do not rl.lll r*tlnlp with

]lose OtltJct or nozzle dosed Ilose or IIOZZ]e I11ay [_tlt'St frolll

cxcessi_ c presstlrc. Whcll tlsillg ptllllp its it high-pressure

washer, use only reinhn'ced high pressure hose or pipe for

disch:u\tge line. When using garden hose. install adapters to

pump suction and discharge. Suction hose will require two

h'male ends, Either I.ISCit standard washhlg machitle supply

hose or modify a short piece of standard 3/4" garden hose

as a suction line (see Figures 2A and 2B).

(AHIlleCt Stlction hose to tkttlCet on outside of house (see

Figure 3, Page 4) and to ptnllp sttction Use 3/4" standard

garden hose fi_r discharge. Pump can supply up to 3 sprin-

klers (depending on GPM output of sprinklers).

Figure 2A - When using pump as a booster pump

with hose-connected suction and discharge,

install adapters to pump suction and discharge

ports.

2376 0396

Figure 2B - Connect pump to spigot for use

with sprinklers. Connect with adapters supplied

with pump.

OPERATION

PRIMING/OPERATION

NOTICE: 1)o not run pump dry,. Running punlp without

water can danlage iml)ellcr and may dillllage st'ill €'arising

leaking or flooding, alld will void warrallty.

All SLIction Coilnc'ctioil_, nltlst he airtight. Make Stll-C suctiotl

lift is not nil)re thall 20 f(.'ct (6. IM). Fill ptlnlp body throtlgh

priming port hclk)re slartillg primp. Start pump; it shotlld

pump water ill under lO minutes (depending on length of

suction hose and height of pump above water).

Figure 3 - Typical sprinkler application. Pump

can supply up to three sprinklers.

_CAUTION_ Hazardous pressure. Do not shut off hose

or sprinklers while pump is running Hose or

sprinkler head may cxplode.

LUBRICATION

Motor is lubricated ;it f;Ictor 3' for life iff hearings. Ptlnlp Sc:ll

is water cl)oh:d ;trail self lul3ricating

PUMP SERVICE

_Hazardous wfltage. Can shock, burn, or-

cause death. Disconnect motor from elec-

trical power before servicing pump.

Motor has atito-rcset thermal nverload. If motor overheats,

overload will cut off powcr to prevent damage and will reset

after nlotor cools. If overload trips repeatedly, check pump

l_)r cause (low w)ltage, clogged impeller, etc.).

Figure 4 - Sprinkler pumping from pond. Pump

can supply one to three sprinklers depending on

conditions.

4

ELECTRICAL

_kWARNING Risk of dangerous or fatal electric

shock. Unplug pump before servicing it.

Hazardous

voltage Dn tint handle pump or attempt to work

on pump with wet hands or while

standing on wet or damp floor.

l)lug immp into 1IS Volt, 60 Cycle outlet only. Pump is

equipped with 3-wire, grounded, cord and plug. 1)o not

modify or remove plug. Plug in to properly grounded.

grounding type outlet only. Make sure pump circuit meets

National Electrical Code (in tSA) or (_anadian Electrical

Code (in (_anada). To ;|void dangerous elcctrk:a[ shock haz-

ard, kee l) cord dry :it all times.

Performance Chart

Discharge Pressure in Pounds per Square Inch

Suction 5 10 15 20 25 30 35 40

Lift Flow in Gallons Per Minute

O' 10.2 10.0 9.7 9.2 8.4 6.9 56 4.2

5' 9.9 9.6 9.4 9.1 7.5 6.1 4.9 3.8

10' 7.9 7.6 7,4 7.2 6.3 5.3 4.0 3.0

15' 6.5 6.4 6.3 6.2 6.0 4.5 3.4 2.5

20' 4.8 4.8 4.8 4.7 4,7 4.2 31 2.2

NOTE: Performance cloes not take into account pressure losses in suction and discharge piping,

Gal.

per

Min.

?

2378 0396

?

/

\

2377 0396

Figure 6 - Shroud replacement. Unplug pump

before doing any work on it. Be sure that green

ground wire is solidly connected to grounding

terminal (marked @) before reinstalling

shroud. See Steps I and 10, Page 6, for shroud

fastenings.

Figure 5 - Capacitor replacement. Unplug pump

before doing any work on it. Discharge capacitor

by shorting capacitor lead wires together before

removing it.

5

PUMP DISASSEMBLY AND SEAL REPLACEMENT

[_kWARNING1 Risk of electric

J shock. Unplug

pump before working on it.

Make stu'c that \oti do not

,_cr_ttch, l_ick, _n" _zrack ii_'\\ seal.

I)o I101 _;cr_ltC]l or gokl_C pLllllp

_baft. Make sure scal I_lccs are

clean when installing ilew seal.

Step 3

Step 6

Step 9

Step I Step 2

23840496

2387 0496

Step 4

Pull

Step 7

2385 (3496

Step I0

=_

C

2388 049t

2379 0496

2382 0496

Step 5

Step 8

2383 0496

2386 0496

[_ WARNING]Risk of electrical

Jshock. Connect

ground wire before inserting

pump in shroud.

Impeller must not bind on

diffuser (inside pump body)

at reassembly (Step 9). Turn

shaft by hand before tightening

pump body bolts to make sure

that shaft and impeller are clear

of diffuser.

6

REPAIR PARTS

7

6

12

9

s \

"\

18

17

16

19

4

5\

23

Key

No.

1

2

3

4

5

6

7

8

9

10

11

Toorder parts, call:

Sears Product Service,

1-800-366-7278

Part Number

101P3410

111P0710

102P1030

111P0370

101P3460

111P0480

102P2840

731S5700

ZBR00010

111P0700

101P1290

12

13 121P0090

14 121P0920

15 121P1280

16 102P2010

17 121R2240

18 721S1030

19 751S3230

20 121P1500

21 121P4t80

22 171P5740

23 121P1940

• ZB400960

ZA000020

Part Description

Pump Body

Drain/Priming Port O-Ring

Drain/Fill Cap

Hose Adapter O-Ring

Garden Hose Adapter

Venturi O-Ring

Venturi/Diffuser

Impeller

Shaft Seal - Complete

Pump Body O-Ring

Seal Plate

Motor

Flat Washer

Lock Washer

Ground Screw

Fan (Includes Key No. 17)

Fan Clip

Fan Cover

Motor Housing (Complete)

Washer for Housing Screw

Housing Screw

Capacitor - 30 microfarad

Cap Screw

Suction Hose Kit with

1" Foot Valve and Strainer

Foot Valve and Strainer - 1"

• Not illustrated. * If motor fails, replace entire pump.

Qty.

1

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

6

7

OWNER'S

MANUAL

Model No.

390.260293

The model number of

your Horizontal Tankwill

be found on a plate

attached to the tank.

When requesting service

or ordering parts, always

give the following

information:

•Product Type

•Model Number

• Part Number

• Part Description

[RRFTSMRW

PORTABLE 112 H.P.

UTILITY/SPRINKLER

PUMP

Forthe repairor replacementpartsyouneed

Call 7 am - 7 pro, 7 daysaweek

1-800-366-PART

(1-800-366-7278)

For in-homemajorbrandrepairservice

Call 24 hours a day,7daysa week

1-800-4-REPAIR

(1-800-473-7247)

Forthe locationof a

SearsRepairServiceCenterin yourarea

Call 24 hours a day,7 daysa week

1-800-488-1222

For informationonpurchasinga Sears

MaintenanceAgreementor to inquire

aboutan existingAgreement

call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

SEARS

Amerrca's Repair Speciahsts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.