Craftsman 486243234 User Manual BROADCAST SPREADER Manuals And Guides L0803263
CRAFTSMAN Spreader Manual L0803263 CRAFTSMAN Spreader Owner's Manual, CRAFTSMAN Spreader installation guides
User Manual: Craftsman 486243234 486243234 CRAFTSMAN BROADCAST SPREADER - Manuals and Guides View the owners manual for your CRAFTSMAN BROADCAST SPREADER #486243234. Home:Farm Equipment Parts:Craftsman Parts:Craftsman BROADCAST SPREADER Manual
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Owner's Manual CRAFTSMRN 2.1 cu. ft. (TOW) BROADCAST SPREADER ,, ,, ,, ,, ,, CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. and Co., Hoffman TO STORE For Missing Parts or Assembly Questions Call 1-866-576-8388 Model No. 486.243234 Sears, Roebuck DO NOT RETURN Estates, Safety Assembly Operation Maintenance Parts IL 60179 U.S.A. www. sea rs. com/c rafts man PRINTED IN U.S.A. FORM NO. 40823 (12/26/07) ACCESSORIES ........................................................... SAFETY RULES .......................................................... FULL SIZE HARDWARE CHART ................................ CARTON CONTENTS ................................................. ASSE MBLY .................................................................. OPERATION ................................................................ 2 3 4 5 5 9 MAINTENANCE/STORAGE ...................................... SERVICE AND ADJUSTMENTS ............................... TROUBLESHOOTING ............................................... REPAIR PARTS ILLUSTRATION .............................. REPAIR PARTS LIST ................................................. PARTS ORDERING/SERVICE 11 12 12 14 15 ..................... Back Page ONE YEAR FULL WARRANTY When operated and maintained according to the instructions supplied with it, if this Spreader fails due to a defect in material or workmanship within one year from the date of purchase, call 1-800-4-MY-HOME® to arrange for free repair (or replacement if repair proves impossible). If this product is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., D817WA, Hoffman Estates, IL 60179 The model number and serial numbers will be found on a decal attached to the frame. You should record both the serial number and the date of purchase and keep in a safe place for future reference. MODEL NUMBER: SERIAL NUMBER: DATE OF PURCHASE: 486.243234 Anypowerequipment cancauseinjuryifoperatedimproperly oriftheuserdoesnotunderstand howtooperatetheequipment. Exercise cautionatalltimes,whenusingpowerequipment. Readthe towingvehicleownersmanualand towing vehiclesafetyrules.Knowhowto operateyourtractor beforeusingthebroadcastspreaderattachment. Readthe chemicallabelinstructions andcautionsfor handlingand applyingthe chemicalspurchasedfor spreading. Weareyeandhandprotection whenhandlingandwhen applyinglawnor gardenchemicals. Neveroperatetractorandspreaderattachment without wearingsubstantial footwear, anddonotallowanyone torideor sitonspreaderattachment frame. Neverallowchildrentooperatethetractoror spreader attachment, anddonotallowadultstooperatewithout properinstructions. Alwaysbeginwiththetransmission infirst(low)gearand withthe engineat lowspeed,andgraduallyincrease speedas conditions permit.Maximumtowingspeedis 6 M.RH. Whentowingbroadcast spreader donotdrivetoocloseto a creekorditchandbealertforholesandotherhazards whichcouldcauseyoutoloosecontrolofthebroadcast spreaderandtractor. Beforeoperating vehicleonanygrade(hill)refertothe safetyrulesin thevehicleowner'smanualconcerning safeoperationonslopes.Stayoff steepslopes! Followmaintenanceand lubricationinstructionsas outlinedinthismanual. Lookforthissymboltopointoutimportant safetyprecautions. Itmeans--Attention!! Become alert!!Yoursafetyis involved. SHOWN FULL SIZE r---q jA / / J J J / J J J J / I fJ J H J jl J I © jK NOT SHOWN FULL SIZE _jL KEY A B C D E F G H QTY. 5 4 1 9 4 6 4 1 _jM DESCRIPTION Hex Bolt, 1/4-20 x 1-1/2" Hex Bolt, 1/4-20 x 1" Carriage Bolt, 1/4-20 x 3/4" Nylock Nuts, 1/4-20 Thread Nylon Washer Fiat Washer, 5/16" Fiat Washers, 5/8" Cotter Pin, 3/32" x 3/4" KEY QTY. I J K L M N O P Q 1 1 1 2 1 1 1 1 2 DESCRIPTION Cotter Pin, 5/32 x 2" Hair Cotter Pin Hitch Pin Spacers Nylon Wing Nut Adjustable Stop Flow Control Link Grip Hub Cap CARTON 1. 2. 3. 4. 5. CONTENTS 6. Flow Control Rod 7. Wheels (Drive and Idler) 8. Hopper Assembly 9. Vinyl Cover Hardware Package (see page 4) Hitch Tube Flow Control Arm Hitch Bracket Flow Control Mount Bracket Braces (2) 1 j2 O @ _/3 O 7 TOOLS REQUIRED FOR ASSEMBLY (1) Pliers (2) 7/16" Wrenches (1) Hammer REMOVAL Turn the spreader upside down as shown in figure 1. CROSSOVER TUBE SHAFT OF PARTS FROM CARTON J Remove all parts and hardware packages from the carton. Lay out all parts and hardware and identify using the illustrations on pages 4 and 5. FIGURE 1 Assemble thetwohitchbracestotheinsideofthehopper frame,oneon eachside,usingtwo 1/4"x 1-1/2"hex boltsandtwo1/4"nylocknuts.DONOTTIGHTENYET. Seefigure2. Select the end of the axle with no cross hole. Removethe nutfromthe middleboltin thecrossover tubeandshaftsupportplate.Leavethe boltin place. Seefigure2. Install a hub cap by tapping it carefully onto the axle with a hammer. See figure 3. Assemble a spacer, a 5/8" flat washer, a wheel (air valve facing out) and then another 5/8" flat washer onto the axle. See figure 3. Assemble thehitchtubeontothemiddleboltandsecure it withthesamenutyouremoved. DONOTTIGHTEN YET.Seefigure2. END WITH NO CROSS HOLE SPACER iMPORTANT: Thehitchtubemustattachtothesideofthe crossover tubeoppositetheshaftsupportplate. 5/8"DIA. FLAT WASHER Assemblethetwohitchbracestothe hitchtubeusing a 1/4"x 1-1/2"hexboltanda 1/4"nylocknut.DONOT TIGHTEN YET.Seefigure2. HUB CAP Tightenthenutsandboltsfastening thehitchbraces tothe hopperframeandthehitchtube,thentightenthemiddle locknutfasteningthe hitchtubetothecrossover tube. DONOTCOLLAPSE TUBESWHENTiGHTENiNG. 5/8"DIA. FLAT WASHER AIR VALVE FIGURE 3 SHAFT SUPPORT PLATE MIDDLE CROSSOVER BOLT TUBE HITCH TUBE Select the end of the axle containing the cross hole. Assemble a spacer, a 5/8" flat washer, a wheel (air valve facing out) and then another 5/8" flat washer onto the axle. Insert the 5/32" x 2" cotter pin through the wheel hub and the axle and then spread the ends of the pin. See figure 4. Install a hub cap by tapping it carefully onto the axle with a hammer. See figure 4. MIDDLE NUT 5/32" COTTER 1/4"x1-1/2" HEX BOLTS SPACER PIN AiR VALVE 1/4" NYLOCK NUTS HITCH BRACE x 2" HITCH BRACE FIGURE 2 5/8" DIA. HUB CAP FIGURE 4 FLAT WASHER ® Turn the spreader upright onto its wheels. ® Assemble the hitch bracket to the top of the hitch tube using two 1/4" x 1" hex bolts and 1/4" nylock nuts. See figure 5. • • Assemble the hitch pin through the hitch bracket and the hitch tube and secure with the hair cotter pin. See figure 5. VINYL GRIP HITCH PIN FLOW CONTROL MOUNTING BRACKET FLOW BOLT _/ Assemble the flow control arm to the flow control mounting bracket using a 1/4" x 1" hex bolt, two nylon washers and a 1/4" nylock hex nut as shown in figure 7. Tighten carefully. The flow control arm should not be loose but should pivot with no more than a slight resistance. Place the vinyl grip onto the flow control arm. See figure 7. CONTROL ARM 1/4" x 1" D, I I 1/4" x 1" HEX BOLT - HAIR COTTER PIN 1/4" FIGURE 5 NYLOCK NUT (2) NYLON WASHERS Assemble the flow control link (end with small hole) to the flow control arm using a 1/4" x 1" hex bolt, a nylon washer and a 1/4" nylock hex nut as shown in figure 6. Tighten carefully. The flow control link should not be loose but should pivot with no more than slight resistance. FLOW CONTROL LINK FIGURE 7 Place a 5/16" flat washer rod. insert the end of the control mounting bracket control link. Secure with figure 8. FLOW CONTROL onto the end of the flow control rod through the slot in the flow and through the hole in the flow a 3/32" x 3/4" cotter pin. See 3/32" COTTER PIN ARM 5/16" FLAT WASHER 1/4" x 1" HEX BOLT 1/4" NYLOCK NUT ROD \ SMALLEST HOLE SLOT FLOW CONTROL LINK NYLON WASHER FIGURE 6 FIGURE 8 Hookthe freeendof the flowcontrolrodthroughthe holein theslidegatebracketlocatednearthe bottom ofthehopper.Seefigure9. / SLIDE GATE BRACKET HOPPER 1/4" × 3/4" _ CARRIAGE BOLT ADJUSTABLE STOP FIGURE 11 ® FLOW CONTROL FIGURE ROD 9 Assemble the flow control mounting bracket to the hitch tube using two 1/4" x 1-1/2" hex bolts, four 5/16" flat washers and two 1/4" nylock hex nuts as shown in figure 10. Do not tighten at this time. FLOW CONTROL MOUNTING BRACKET Position the flow control mounting bracket (figure 12) a. Push on flow control arm until it locks in "OFF" position. b. Slide flow control mounting bracket along tube until closure plate in bottom of hopper just closes. c. Snug the mounting bolts and nuts just enough to hold flow control mounting bracket in place. d. Set adjustable stop at "5". Pull flow control arm against stop. Verify that closure plate has opened half way. e. If closure plate is not open half way, adjust position of flow control mounting bracket until closure plate is open half way at "5" and closed when arm is locked in "OFF". Tighten the mounting bolts and nuts. FLOW CONTROL 1/4" NYLOCK NUT ARM \ AJDUSTABLE STOP SETTING"5" 5/16" FLAT WASHER / / / 1/4" x 1-1/2" HEX BOLT FIGURE 10 Place the adjustable stop into the "ON" end of the slot in the top of the flow control mounting bracket. Secure with the 1/4" x 3/4" carriage bolt, a nylon washer, a 5/16" flat washer and the nylon wing nut. See figure 11. MOUNTING BOLTS FIGURE 12 KNOW YOUR SPREADER Read this owner's manual and safety rules before operating your spreader. Compare the illustration below with your spreader to familiarize yourself with the various controls and their locations. SPREADER PLATE (IMPELLER) FLOW CONTROL ARM ADJUSTABLE CLOSURE STOP PLATE FLOW CONTROL ARM - Opens and closes the closure plate in the bottom of the hopper. CLOSURE PLATE - Slides to open or close the opening in the bottom of the hopper. ADJUSTABLE opens. SPREADER PLATE - Spins when spreader is in motion to disperse the material in an even pattern. HOWTO STOP - Limits how _r the closure plate USE YOUR SPREADER SETTING THE FLOW CONTROL (Refer to figure 12 on page 8.) Loosen the nylon wing nut, set the adjustable stop to the desired flow rate setting and retighten the wing nut. The higher the setting number, the wider the opening in the bottom of the hopper. Refer to the application chart on page 10 and to the instructions on the fertilizer bag to select the proper flow rate setting. Pull the flow control arm against the adjustable stop for the on position and toward the hopper for the off position. USING YOUR SPREADER We do not recommend the use of any powdered lawn chemicals, due to difficulty in obtaining a satisfactory or consistent broadcast pattern. Determine approximate square footage of area to be covered and estimate amount of material required. Before filling the hopper make sure the flow control arm is in the off position and the closure plate is shut. Break up any lumpy fertilizer as you fill the hopper. Set the adjustable stop with the flow control arm still in the off position. Refer to the application chart on page 10 and to the instructions on the fertilizer bag to select the proper flow rate setting. The application chart is calculated for light to heavy application at a vehicle speed of 3 mph, or 100 ft. in 23 seconds. A variation in speed will require an adjustment of the flow rate to maintain the same coverage. The faster you drive, the wider the broadcast width. Always start the tractor in motion before opening closure plate. Always shut the closure plate before turning or stopping the tractor. Iffertilizerisaccidentally deposited tooheavilyina small area,soaktheareathoroughly witha gardenhoseor sprinklertopreventburningofthelawn. Toinsureuniformcoverage, makeeachpasssothatthe broadcastpatternslightlyoverlapsthepatternfromthe previouspassasshowninfigure13.Theapproximate broadcast widthsfordifferentmaterialsareshowninthe application chartonthispage. IMPORTANT: affected by the material adjustments condition. Application rates shown in the chart are humidity and by the moisture content of (granular and pellet). Some minor setting may be necessary to compensate for this APPLICATION CHART (SHIELD UP) TYPE MATERIAL / REFER TO CHARTS FERTILIZER Powder Granular Pelleted / _ \ t Organic GRASS SEED Fine Coarse ICE MELTER \ OVERLAP FLOW SETTING SPREAD WIDTH 3-5 3-5 3-5 6-8 8'- 10' 10'- 12' 6'-8' 3-4 4-5 6-8 8'-9' 10'- 12' ; - 4; ; _ 7 _ OPERATING SPEED - 3 IVIPH, (100 ft. in 23 seconds) FIGURE 13 When broadcasting weed control fertilizers, make sure the broadcast pattern does not hit evergreen trees, flowers or shrubs. Heavy moistu re conditions may require a cover over the hopper to keep contents dry. The vinyl cover (shown in figure 14) acts as a wind and moisture shield, but not as a rain cover. VINYL COVER FIGURE 14 lO CUSTOMER RESPONSIBILITIES Read and follow the maintenance schedule and the maintenance procedures listed in this section. MAINTENANCE SCHEDULE Fill in dates as you complete regular service. Check for loose fasteners Check for worn or damaged parts Check tire inflation Service Dates x x x x x Cleaning Lubricate x x x CHECK FOR LOOSE FASTENERS Lightly apply automotive grease as needed to the sprocket and gear. Oil the nylon bushings on the vertical sprocket shaft and on the axle at least once a year, or more often as needed. Oil right hand (idler) wheel bearing at least once a year or more often as needed. Before each use make a thorough visual check of the spreader for any bolts and nuts which may have loosened. Retighten any loose bolts and nuts. CHECK FOR WORN OF DAMAGED PARTS Check for worn or damaged parts before each use. Repair or replace parts if necessary. CHECK TIRE INFLATION Check if tires are adequately inflated before each use. Do not inflate beyond maximum recommended pressure. CLEANING CAUTION: DO NOTinflatetires beyond the maximum recommended pressure printed on side of tire. OIL GREASE Rinse inside of hopper and exterior of spreader and dry off before storing. LUBRICATE (See figure 15.) FIGURE 15 STORAGE Rinse inside of hopper and exterior of spreader and dry off before storing. Store in a clean, dry area. 11 If the axle, slotted gear and sprocket assembly is disassembled, mark down the positions of the parts as they are removed. The d rive wheel and sprocket positions in relation to the slotted gear determine which direction the spreader plate will spin. Be sure to reassemble them in their original positions. (Refer to figure 4 on page 6.) Use shim washers (Ref. no. 21 on pages 14 and 15) as needed for minimum backlash. Add grease to gear and sprocket. SPROCKET _AGITATOR If the agitator hairpin becomes damaged or worn it can be replaced. See figure 16. "_ HAIRPIN FIGURE 16 PROBLEM Flow rate is not accurate. CAUSE CORRECTION 1. Flow controls out of adjustment. Material will not flow out of bottom of 1. Closure plate in bottom of hopper hopper properly, is not open enough, 2. Material is clumping at bottom of hopper, 12 1. Adjust the flow control bracket as described at the end of page 8. 1. Change the flow control setting to match the application chart. 2. a. Stir or sift to break up clumps. b. Wait for drier weather. NOTES 13 REPAIR PARTS FOR MODEL 486.243234 5O / 3O 40 9 9 22 37 16 \, \ \ \ \ 35 \\ \ 34 4_ 22 4 9 37 25 23 24 L \\ 42 \ \\ 12 48 45 48 24 \ 39 23 \ 21 \_ 18 ;_0 21 22 \11 [ 43 \ 17 35 14 30 22 37 33 22 ', 16 14 J% 11 37 REPAIR PARTS FOR MODEL 486.243234 REF, NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 44466 C-9M5732 62482 48842 23753 23758 44566 24857 47189 48841 R19111116 47141 47063 44586 46055 40804 23687 25067 44665 48916 44125 R19212016 741-0249 48857 25305 1 2 1 1 1 1 1 1 22 1 6 1 1 1 1 2 1 1 2 1 4 5 2 2 1 DESCRIPTION REF, NO. PART NO. QTY. Hopper Rivet, Pop Assembly, Guide Closure Tube, Frame Slide Gate Angle Bracket Slide Gate Bracket 26 27 28 29 30 31 04367 43850 44468 44285 48499 48934 Spring, Torsion Flow Control Link Nut, Nylock 1/4-20 Tube, Crossover Washer, 5/16 SAE Wing Nut, Nylon Pin, Cotter 5/32" x 2"* Tube, Hitch Pin, Spring 1/8" Dia. x 1" Lg. Wheel Bracket, Hitch Shaft, Axle Pin, Spring 5/32" x 1-1/4" Bushing, Axle Shaft Washer, Flat 5/8" x 1" Washer, Flat 5/8" x 1-1/4" Bearing, Flange Tube, Spacer Shaft, Sprocket 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 47623 43343 44469 23525 23780 43648 1509-69 1543-69 43088 24858 24855 64735 24859 44101 23533 43848 43661 44950 40825 40823 1 1 1 2 2 1 1 1 1 2 1 9 7 10 10 1 1 1 1 1 1 1 5 1 1 1 *Purchase common hardware locally. 15 DESCRIPTION Spreader Plate Pin, Spring 1/8" Dia. x 5/8". Sprocket, 6 Tooth Bushing, Delrin Hub Cap Hairpin, Agitator Hitch Pin Hair Cotter Pin, 1/8"* Rod, Flow Control Brace, Hitch Shaft Support Plate Bolt, Hex 1/4-20 x 1-1/2"* Bolt, Hex 1/4-20 x 1-3/4"* Washer, Nylon Washer, Flat 1/4" Std.* Stop, Adjustable Bracket, Flow Control Mount Gear, Slotted Flow Control Arm Cotter Pin 3/32" x 3/4" Lg.* Plate, Closure Grip, Flow Control Arm Bolt, Hex 1/4-20 x 1" Lg. * Bolt, Carriage 1/4-20 x 3/4"* Vinyl Cover Owner's Manual Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME Call anytime, ® (1-800-469-4663) day or night (U.S.A. and Canada) www.sears.com For expert home solutions www.sears.ca advice: www.managemyhome.com Our Home For repair of carry-in items like vacuums, lawn equipment, and electronics, call or go on-line for the location of your nearest Sears Parts & Repair Service 1-800-488-1222 (U.S.A.) 1-800-469-4663 Call anytime, 1-800-827-6655 www.sears.ca agreement on a product serviced by Sears: (U.S.A.) Para pedir servicio de reparacidn a domicilio, y para ordenar piezas: 1-888-SU-HOGAR (Canada) day or night www.sears.com To purchase a protection Center 1-800-361-6665 (Canada) Au Canada pour service en fran_ais: 1-800-LE-FOYER ® M° (1-800-533-6937) www.sears.ca (1-888-784-6427) Se /F ® Registered Trademark / T_,I _ Trademark / SM Service Mark of Sears ® Marca Registrada / TM Marca de F6brica / SM_ Mama de Servicio Mc Marque de commerce / _,TD Marque d_pos_e de Sears Brands, Brands, de Sears LLC LLC Brands, LLC ® Sears Brands, LLC
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