Craftsman 486243234 User Manual BROADCAST SPREADER Manuals And Guides L0803263

CRAFTSMAN Spreader Manual L0803263 CRAFTSMAN Spreader Owner's Manual, CRAFTSMAN Spreader installation guides

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Owner's Manual
CRAFTSMRN
2.1 cu. ft. (TOW)
BROADCAST SPREADER
Model No. 486.243234
DO NOT RETURN TO STORE
For Missing Parts or Assembly
Questions Call 1-866-576-8388
CAUTION:
Before using this product, read
this manual and follow all Safety
Rules and Operating Instructions.
,, Safety
,, Assembly
,, Operation
,, Maintenance
,, Parts
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www. sea rs.com/c rafts man
PRINTED IN U.S.A. FORM NO. 40823 (12/26/07)
ACCESSORIES ........................................................... 2
SAFETY RULES .......................................................... 3
FULL SIZE HARDWARE CHART ................................ 4
CARTON CONTENTS ................................................. 5
ASSE MBLY .................................................................. 5
OPERATION ................................................................ 9
MAINTENANCE/STORAGE ...................................... 11
SERVICE AND ADJUSTMENTS ............................... 12
TROUBLESHOOTING ............................................... 12
REPAIR PARTS ILLUSTRATION .............................. 14
REPAIR PARTS LIST ................................................. 15
PARTS ORDERING/SERVICE ..................... Back Page
ONE YEAR FULL WARRANTY
When operated and maintained according to the instructions supplied with it, if this Spreader fails due to a defect in material
or workmanship within one year from the date of purchase, call 1-800-4-MY-HOME® to arrange for free repair (or replacement
if repair proves impossible).
If this product is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., D817WA, Hoffman Estates, IL 60179
The model number and serial numbers will be found on a
decal attached to the frame.
You should record both the serial number and the date of
purchase and keep in a safe place for future reference.
MODEL NUMBER:
SERIAL NUMBER:
DATE OF PURCHASE:
486.243234
Anypowerequipmentcancauseinjuryifoperatedimproperlyoriftheuserdoesnotunderstandhowtooperatetheequipment.
Exercisecautionatalltimes,whenusingpowerequipment.
Readthe towingvehicleownersmanualand towing
vehiclesafetyrules.Knowhowto operateyourtractor
beforeusingthebroadcastspreaderattachment.
Readthechemicallabelinstructionsandcautionsfor
handlingand applyingthe chemicalspurchasedfor
spreading.
Weareyeandhandprotectionwhenhandlingandwhen
applyinglawnorgardenchemicals.
Neveroperatetractorandspreaderattachmentwithout
wearingsubstantialfootwear,anddonotallowanyone
torideorsitonspreaderattachmentframe.
Neverallowchildrentooperatethetractororspreader
attachment,anddonotallowadultstooperatewithout
properinstructions.
Alwaysbeginwiththetransmissioninfirst(low)gearand
withtheengineat lowspeed,andgraduallyincrease
speedasconditionspermit.Maximumtowingspeedis
6 M.RH.
Whentowingbroadcastspreaderdonotdrivetoocloseto
acreekorditchandbealertforholesandotherhazards
whichcouldcauseyoutoloosecontrolofthebroadcast
spreaderandtractor.
Beforeoperatingvehicleonanygrade(hill)refertothe
safetyrulesinthevehicleowner'smanualconcerning
safeoperationonslopes.Stayoff steepslopes!
Followmaintenanceand lubricationinstructionsas
outlinedinthismanual.
Lookforthissymboltopointoutimportantsafetyprecautions.Itmeans--Attention!!Become
alert!!Yoursafetyis involved.
SHOWN FULL SIZE
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NOT SHOWN FULL SIZE
KEY
A
B
C
D
E
F
G
H
QTY. DESCRIPTION KEY QTY. DESCRIPTION
5 Hex Bolt, 1/4-20 x 1-1/2"
4 Hex Bolt, 1/4-20 x 1"
1 Carriage Bolt, 1/4-20 x 3/4"
9 Nylock Nuts, 1/4-20 Thread
4 Nylon Washer
6 Fiat Washer, 5/16"
4 Fiat Washers, 5/8"
1 Cotter Pin, 3/32" x 3/4"
I 1 Cotter Pin, 5/32 x 2"
J 1 Hair Cotter Pin
K 1 Hitch Pin
L 2 Spacers
M 1 Nylon Wing Nut
N 1 Adjustable Stop
O 1 Flow Control Link
P 1 Grip
Q 2 Hub Cap
CARTON CONTENTS
6. Flow Control Rod
1. Hitch Tube 7. Wheels (Drive and Idler)
2. Flow Control Arm 8. Hopper Assembly
3. Hitch Bracket 9. Vinyl Cover
4. Flow Control Mount Bracket Hardware Package (see page 4)
5. Braces (2)
1j2 _/3
O @ O
7
TOOLS REQUIRED FOR ASSEMBLY Turn the spreader upside down as shown in figure 1.
(1) Pliers
(2) 7/16" Wrenches
(1) Hammer
REMOVAL OF PARTS FROM CARTON
Remove all parts and hardware packages from the carton.
Lay out all parts and hardware and identify using the
illustrations on pages 4 and 5.
CROSSOVER TUBE SHAFT
J
FIGURE 1
Assemblethetwohitchbracestotheinsideofthehopper
frame,oneoneachside,usingtwo1/4"x 1-1/2"hex
boltsandtwo1/4"nylocknuts.DONOTTIGHTENYET.
Seefigure2.
Removethenutfromthemiddleboltinthecrossover
tubeandshaftsupportplate.Leavetheboltin place.
Seefigure2.
Assemblethehitchtubeontothemiddleboltandsecure
it withthesamenutyouremoved.DONOTTIGHTEN
YET.Seefigure2.
iMPORTANT:Thehitchtubemustattachtothesideofthe
crossovertubeoppositetheshaftsupportplate.
Assemblethetwohitchbracestothehitchtubeusing
a 1/4"x 1-1/2"hexboltanda 1/4"nylocknut.DONOT
TIGHTENYET.Seefigure2.
Tightenthenutsandboltsfasteningthehitchbracestothe
hopperframeandthehitchtube,thentightenthemiddle
locknutfasteningthehitchtubetothecrossovertube.
DONOTCOLLAPSETUBESWHENTiGHTENiNG.
MIDDLE BOLT
HITCH
TUBE
SHAFT
SUPPORT
PLATE
CROSSOVER
TUBE
MIDDLE
NUT
1/4"x1-1/2" 1/4"
HEX BOLTS NYLOCK
NUTS
HITCH BRACE HITCH BRACE
FIGURE 2
Select the end of the axle with no cross hole.
Assemble a spacer, a 5/8" flat washer, a wheel (air valve
facing out) and then another 5/8" flat washer onto the
axle. See figure 3.
Install a hub cap by tapping it carefully onto the axle
with a hammer. See figure 3.
END WITH NO
SPACER CROSS HOLE
5/8"DIA.
FLAT WASHER
HUB CAP
FIGURE 3
5/8"DIA.
FLAT WASHER
AIR VALVE
Select the end of the axle containing the cross hole.
Assemble a spacer, a 5/8" flat washer, a wheel (air valve
facing out) and then another 5/8" flat washer onto the
axle. Insert the 5/32" x 2" cotter pin through the wheel
hub and the axle and then spread the ends of the pin.
See figure 4.
Install a hub cap by tapping it carefully onto the axle
with a hammer. See figure 4.
5/32" x 2" SPACER
COTTER PIN
AiR VALVE
HUB CAP
5/8" DIA.
FLAT WASHER
FIGURE 4
®
®
Turn the spreader upright onto its wheels.
Assemble the hitch bracket to the top of the hitch tube
using two 1/4" x 1" hex bolts and 1/4" nylock nuts. See
figure 5.
Assemble the hitch pin through the hitch bracket and
the hitch tube and secure with the hair cotter pin. See
figure 5.
HITCH PIN
_/ 1/4" x 1"
BOLT
I
I
FIGURE 5
- HAIR COTTER PIN
Assemble the flow control link (end with small hole) to the
flow control arm using a 1/4" x 1" hex bolt, a nylon washer
and a 1/4" nylock hex nut as shown in figure 6. Tighten
carefully. The flow control link should not be loose but
should pivot with no more than slight resistance.
FLOW CONTROL
LINK
1/4" x 1"
HEX BOLT
SMALLEST
HOLE
NYLON
WASHER
FLOW
CONTROL
ARM
1/4"
NYLOCK NUT
FIGURE 6
Assemble the flow control arm to the flow control mounting
bracket using a 1/4" x 1" hex bolt, two nylon washers
and a 1/4" nylock hex nut as shown in figure 7. Tighten
carefully. The flow control arm should not be loose but
should pivot with no more than a slight resistance.
Place the vinyl grip onto the flow control arm. See figure
7.
VINYL GRIP
FLOW
CONTROL D,
ARM
FLOW CONTROL
MOUNTING
BRACKET
1/4" x1"
HEX BOLT
FIGURE 7
(2) NYLON
WASHERS
1/4"
NYLOCK NUT
Place a 5/16" flat washer onto the end of the flow control
rod. insert the end of the rod through the slot in the flow
control mounting bracket and through the hole in the flow
control link. Secure with a 3/32" x 3/4" cotter pin. See
figure 8.
5/16" FLAT
WASHER
ROD \
3/32"
COTTER
PIN
SLOT
FLOW
CONTROL
LINK
FIGURE 8
Hookthefreeendof theflowcontrolrodthroughthe
holeintheslidegatebracketlocatednearthebottom
ofthehopper.Seefigure9.
HOPPER
/
SLIDE GATE
BRACKET
FIGURE 9
FLOW CONTROL ROD
Assemble the flow control mounting bracket to the hitch
tube using two 1/4" x 1-1/2" hex bolts, four 5/16" flat
washers and two 1/4" nylock hex nuts as shown in figure
10. Do not tighten at this time.
FLOW CONTROL
MOUNTING BRACKET
1/4" NYLOCK
NUT
\
/
5/16"FLAT /
/
WASHER
1/4"x 1-1/2"
HEX BOLT
FIGURE 10
Place the adjustable stop into the "ON" end of the slot
in the top of the flow control mounting bracket. Secure
with the 1/4" x 3/4" carriage bolt, a nylon washer, a 5/16"
flat washer and the nylon wing nut. See figure 11.
FIGURE 11
®
FIGURE 12
1/4" × 3/4" _ADJUSTABLE
CARRIAGE BOLT STOP
Position the flow control mounting bracket (figure 12)
a. Push on flow control arm until it locks in "OFF"
position.
b. Slide flow control mounting bracket along tube until
closure plate in bottom of hopper just closes.
c. Snug the mounting bolts and nuts just enough to
hold flow control mounting bracket in place.
d. Set adjustable stop at "5". Pull flow control arm
against stop. Verify that closure plate has
opened half way.
e. If closure plate is not open half way, adjust position
of flow control mounting bracket until closure plate
is open half way at "5" and closed when arm is
locked in "OFF". Tighten the mounting bolts and
nuts.
FLOW
CONTROL
ARM
AJDUSTABLE
STOP
SETTING"5"
MOUNTING BOLTS
KNOW YOUR SPREADER
Read this owner's manual and safety rules before operating your spreader.
Compare the illustration below with your spreader to familiarize yourself with the various controls and their locations.
SPREADER PLATE
(IMPELLER) FLOW CONTROL ARM
ADJUSTABLE STOP
CLOSURE PLATE
FLOW CONTROL ARM - Opens and closes the closure
plate in the bottom of the hopper.
ADJUSTABLE STOP - Limits how _r the closure plate
opens.
CLOSURE PLATE -Slides to open or close the opening in
the bottom of the hopper.
SPREADER PLATE -Spins when spreader is in motion to
disperse the material in an even pattern.
HOWTO USE YOUR SPREADER
SETTING THE FLOW CONTROL
(Refer to figure 12 on page 8.)
Loosen the nylon wing nut, set the adjustable stop to
the desired flow rate setting and retighten the wing nut.
The higher the setting number, the wider the opening
in the bottom of the hopper.
Refer to the application chart on page 10 and to the
instructions on the fertilizer bag to select the proper flow
rate setting.
Pull the flow control arm against the adjustable stop for
the on position and toward the hopper for the off posi-
tion.
USING YOUR SPREADER
We do not recommend the use of any powdered lawn
chemicals, due to difficulty in obtaining a satisfactory or
consistent broadcast pattern.
Determine approximate square footage of area to be
covered and estimate amount of material required.
Before filling the hopper make sure the flow control arm
is in the off position and the closure plate is shut.
Break up any lumpy fertilizer as you fill the hopper.
Set the adjustable stop with the flow control arm still in
the off position. Refer to the application chart on page
10 and to the instructions on the fertilizer bag to select
the proper flow rate setting.
The application chart is calculated for light to heavy
application at a vehicle speed of 3 mph, or 100 ft. in 23
seconds. A variation in speed will require an adjustment
of the flow rate to maintain the same coverage. The faster
you drive, the wider the broadcast width.
Always start the tractor in motion before opening closure
plate.
Always shut the closure plate before turning or stopping
the tractor.
Iffertilizerisaccidentallydepositedtooheavilyinasmall
area,soaktheareathoroughlywitha gardenhoseor
sprinklertopreventburningofthelawn.
Toinsureuniformcoverage,makeeachpasssothatthe
broadcastpatternslightlyoverlapsthepatternfromthe
previouspassasshowninfigure13.Theapproximate
broadcastwidthsfordifferentmaterialsareshowninthe
applicationchartonthispage.
REFER /
t
TO _
CHARTS \
\
OVERLAP
/
IMPORTANT: Application rates shown in the chart are
affected by humidity and by the moisture content of
the material (granular and pellet). Some minor setting
adjustments may be necessary to compensate for this
condition.
APPLICATION CHART (SHIELD UP)
TYPE SPREAD
MATERIAL FLOW SETTING WIDTH
FERTILIZER
Powder
Granular
Pelleted
Organic
GRASS SEED
Fine
Coarse
ICE MELTER
3-5
3-5
3-5
6-8
3-4
4-5
6-8
; - 4;
8'- 10'
10'- 12'
6'-8'
; _ 7 _
8'-9'
10'- 12'
OPERATING SPEED - 3 IVIPH,(100 ft. in 23 seconds)
FIGURE 13
When broadcasting weed control fertilizers, make sure
the broadcast pattern does not hit evergreen trees,
flowers or shrubs.
Heavy moistu re conditions may require a cover over the
hopper to keep contents dry. The vinyl cover (shown in
figure 14) acts as a wind and moisture shield, but not
as a rain cover.
VINYL COVER
FIGURE 14
lO
CUSTOMER RESPONSIBILITIES
Read and follow the maintenance schedule and the maintenance procedures listed in this section.
MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service.
Check for loose fasteners
Check for worn or damaged parts
Check tire inflation
Cleaning
Lubricate
x
x x
x
x x
x x
Service Dates
CHECK FOR LOOSE FASTENERS
Before each use make a thorough visual check of the
spreader for any bolts and nuts which may have loosened.
Retighten any loose bolts and nuts.
CHECK FOR WORN OF DAMAGED PARTS
Check for worn or damaged parts before each use.
Repair or replace parts if necessary.
CHECK TIRE INFLATION
Check if tires are adequately inflated before each use. Do
not inflate beyond maximum recommended pressure.
CLEANING
CAUTION: DO NOTinflatetires beyond the
maximum recommended pressure printed
on side of tire.
Rinse inside of hopper and exterior of spreader and dry
off before storing.
LUBRICATE (See figure 15.)
Lightly apply automotive grease as needed to the sprocket
and gear.
Oil the nylon bushings on the vertical sprocket shaft
and on the axle at least once a year, or more often as
needed.
Oil right hand (idler) wheel bearing at least once a year
or more often as needed.
FIGURE 15
OIL
GREASE
STORAGE
Rinse inside of hopper and exterior of spreader and dry
off before storing.
Store in a clean, dry area.
11
If the axle, slotted gear and sprocket assembly is
disassembled, mark down the positions of the parts as
they are removed. The drive wheel and sprocket positions
in relation to the slotted gear determine which direction
the spreader plate will spin. Be sure to reassemble them
in their original positions. (Refer to figure 4 on page 6.)
Use shim washers (Ref. no. 21 on pages 14 and 15) as
needed for minimum backlash. Add grease to gear and
sprocket.
If the agitator hairpin becomes damaged or worn it can
be replaced. See figure 16.
SPROCKET
_AGITATOR "_
HAIRPIN
FIGURE 16
PROBLEM CAUSE CORRECTION
Flow rate is not accurate. 1. Flow controls out of adjustment. 1. Adjust the flow control bracket as
described at the end of page 8.
Material will not flow out of bottom of 1. Closure plate in bottom of hopper 1. Change the flow control setting to
hopper properly, is not open enough, match the application chart.
2. Material is clumping at bottom of 2. a. Stir or sift to break up clumps.
hopper, b. Wait for drier weather.
12
NOTES
13
REPAIR PARTS FOR MODEL 486.243234
5O
/
24\
23
\
437 25 L
21
\_ 18 43
30
22
22 16
;_021 22
35
37
40 9 9
35
34
4_
\\
\
\\
37 \,\\\
\
\\
\
22
9 23 24
12
42
45
J%
33
\11 ',
[
\
17
14
3O
22
16
48
48
39
11 37
14
REPAIR PARTS FOR MODEL 486.243234
REF, PART QTY.
NO. NO.
DESCRIPTION REF, PART QTY.
NO. NO.
DESCRIPTION
1 44466
2 C-9M5732
3 62482
4 48842
5 23753
6 23758
7 44566
8 24857
9 47189
10 48841
11 R19111116
12 47141
13 47063
14 44586
15 46055
16 40804
17 23687
18 25067
19 44665
20 48916
21 44125
22 R19212016
23 741-0249
24 48857
25 25305
1 Hopper 26 04367
2 Rivet, Pop 27 43850
1 Assembly, Guide Closure 28 44468
1 Tube, Frame 29 44285
1 Slide Gate Angle Bracket 30 48499
1 Slide Gate Bracket 31 48934
1 Spring, Torsion 32 47623
1 Flow Control Link 33 43343
22 Nut, Nylock 1/4-20 34 44469
1 Tube, Crossover 35 23525
6 Washer, 5/16 SAE 36 23780
1 Wing Nut, Nylon 37 43648
1 Pin, Cotter 5/32" x 2"* 38 1509-69
1 Tube, Hitch 39 1543-69
1 Pin, Spring 1/8" Dia. x 1" Lg. 40 43088
2 Wheel 41 24858
1 Bracket, Hitch 42 24855
1 Shaft, Axle 43 64735
2 Pin, Spring 5/32" x 1-1/4" 44 24859
1 Bushing, Axle Shaft 45 44101
4 Washer, Flat 5/8" x 1" 46 23533
5 Washer, Flat 5/8" x 1-1/4" 47 43848
2 Bearing, Flange 48 43661
2 Tube, Spacer 49 44950
1 Shaft, Sprocket 50 40825
40823
1 Spreader Plate
1 Pin, Spring 1/8" Dia. x 5/8".
1 Sprocket, 6 Tooth
2 Bushing, Delrin
2 Hub Cap
1 Hairpin, Agitator
1 Hitch Pin
1 Hair Cotter Pin, 1/8"*
1 Rod, Flow Control
2 Brace, Hitch
1 Shaft Support Plate
9 Bolt, Hex 1/4-20 x 1-1/2"*
7 Bolt, Hex 1/4-20 x 1-3/4"*
10 Washer, Nylon
10 Washer, Flat 1/4" Std.*
1 Stop, Adjustable
1 Bracket, Flow Control Mount
1 Gear, Slotted
1 Flow Control Arm
1 Cotter Pin 3/32" x 3/4" Lg.*
1 Plate, Closure
1 Grip, Flow Control Arm
5 Bolt, Hex 1/4-20 x 1" Lg. *
1 Bolt, Carriage 1/4-20 x 3/4"*
1 Vinyl Cover
1 Owner's Manual
*Purchase common hardware locally.
15
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® (1-800-469-4663)
Call anytime, day or night (U.S.A. and Canada)
www.sears.com www.sears.ca
For expert home solutions advice: www.managemyhome.com
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Parts & Repair Service Center
1-800-488-1222 (U.S.A.) 1-800-469-4663 (Canada)
Call anytime, day or night
www.sears.com www.sears.ca
To purchase aprotection agreement on a product serviced by Sears:
1-800-827-6655 (U.S.A.)
Para pedir servicio de reparacidn
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR ®
(1-888-784-6427)
1-800-361-6665 (Canada)
Au Canada pour service en fran_ais:
1-800-LE-FOYER M°
(1-800-533-6937)
www.sears.ca
Se /F
T_,I SM
® Registered Trademark /_Trademark /Service Mark of Sears Brands, LLC
TM SM
® Marca Registrada /Marca de F6brica /_ Mama de Servicio de Sears Brands, LLC
Mc Marque de commerce /_,TDMarque d_pos_e de Sears Brands, LLC ® Sears Brands, LLC

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