Craftsman 48624339 User Manual POLY 10 ATV CART Manuals And Guides L0406297

CRAFTSMAN Cart/Dump Cart Attachment Manual L0406297 CRAFTSMAN Cart/Dump Cart Attachment Owner's Manual, CRAFTSMAN Cart/Dump Cart Attachment installation guides

User Manual: Craftsman 48624339 48624339 CRAFTSMAN POLY 10 ATV CART - Manuals and Guides View the owners manual for your CRAFTSMAN POLY 10 ATV CART #48624339. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman POLY 10 ATV CART Manual

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Owner's Manual

CRRFTSMRN
POLY "10" ATV CART
Model No. 486.24339

•
•
•
•
•

CAUTION:
Before using this product, read
this manual and follow all
Safety Rules and
Operating
Instructions.

IMPORTANT

- READ THIS FIRST???

For Missing Parts or Assembly
Please Call 217-728-8388

Questions

Mon.-Fri. 7 am - 5 pm CST.
FAX 217-728-2032
or e-mail info@agri-fab.com
Missing parts will be sent UPS in 24 hours directly

Sears,

Roebuck

Safety
Assembly
Operation
Maintenance
Parts

and Co., Hoffman

Estates,

to your home.

IL 60179 U.S.A.

www.sears.com/craftsman
PRtNTED tN U.S.A.

FORM

NO. 48228

(REV.

8/01 )

SAFETY RULES ........................................................
FULL SIZE HARDWARE CHART .............................
CARTON CONTENTS ...............................................
ASSEMBLY ................................................................
OPERATION ..............................................................
MAINTENANCE .........................................................

LIMITED ONE YEAR WARRANTY

2
3
4
4
7
7

STORAG E ..................................................................
7
REPAIR PARTS ILLUSTRATION ............................ 8
REPAIR PARTS LIST ................................................
9
SLOPE GUIDE .........................................................
11
PARTS ORDERiNG/SERViCE
................. Back Page

ON CRAFTSMAN

POLY "10" ATV CART

For one year from the date of purchase, when this cart is maintained and lubricated according to the operating and
maintenance instructions in the owner's manual, Sears will repair any defect in material or workmanship free of charge.
if this cart is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This warranty does not cover repairs necessary because of operator negligence or abuse, including the failure to maintain
the equipment according to instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT
IN THE UNITED STATES.
This warranty applies only while this product is in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co. D/817 WA. Hoffman Estates, Chicago, IL 60179

Any power equipment can cause injury if operated improperly or if the user does not understand
the equipment. Exercise caution at all times, when using power equipment.
•
•

•
•
•
•
•

Read this owners manual before attempting to
assemble or operate the cart.
Read the vehicle owners manual and know how to
operate your vehicle before using the cart attachment.
Do not at any time carry passengers in this cart. It has
not been designed to carry passengers.
Never allow children to operate the vehicle or the cart
attachment.
Do not allow adults to operate the vehicle or cart
attachment without proper instructions.
Always begin with the transmission in first (low) and
gradually increase speed as conditions permit.
Tow the cart at reduced speed over rough terrain and
hillsides or near creeks and ditches to prevent tipping
over and loss of control. Do not drive too close to a
creek or ditch.

i_

•

•

•
•
•

Look for this symbol to point out important
Become alert!! Your safety is involved.
2

how to operate

Vehicle braking and stability may be affected with the
attachment of this cart. Do not fill cart to maximum
weight capacity without checking the capability of the
towing vehicle to safely pull and stop with the cart
attached.
Before operating vehicle on any grade (hill) refer to
the safety rules in the vehicle owner's manual concerning safe operation on slopes. Refer also to the
slope guide on page 11 of this manual. Stay off
steep slopes!
Do not tow this cart on highways or on public thoroughfares.
Maximum towing speed is 10 m.p.h.
Follow maintenance and lubrication instructions as
outlined in this manual.

safety precautions,

it mean--Attention!!

HARDWARE SHOWN FULL SIZE

jF

.C

jG

I
J

M

\

\

Not Shown Full Size

liP

\

J

REF.

QTY.

A

4

B

DESCRIPTION

DESCRIPTION

REF.

QTY.

Hex Bolt, 1/4" x 3/4"

J

2

Cotter Pin, 1/8" x 1-1/2"

4

Hex Bolt, 1/4" x 1-3/4"

K

2

Lock Washer, 3/8"

C

1

Hex Bolt, 5/16" x 3-3/4"

L

4

Flat Washer, 1/4"

D

2

Hex Bolt, 3/8" x 1-1/4"

M

4

Flat Washer, 1"

E

8

Truss Head Bolt, 5/16" x 3/4"

N

1

Extension Spring

F

8

Hex Nut, 1/4"

0

1

Spring Puller

G

1

Hex Lock Nut, 5/16"

P

1

Hitch Pin
Hair Cotter Pin 1/8"
Spacer Tube

H

10

Hex Nut, 5/16"

Q

1

I

2

Hex Nut, 3/8"

R

2

The model number and serial numbers will be found on a
decal attached to the wheel support.
You should record both the serial number and the date of
purchase and keep in a safe place for future reference.

MODEL NUMBER:
SERIAL NUMBER:
DATE OF PURCHASE:

486.24339

CARTON
1.
2.
3.
4.

CONTENTS
5. Axle
6, Wheels (2)
7, Draw Bar Tongue

Poly Tray
Wheel Support
Latch Stand Plate
Latch Stand Bracket

8. Latch Lock Lever
9, Hitch Bracket

2

.....

j5

TOOLS
(1)
(1)
(2)
(2)
(2)

REQUIRED

FOR ASSEMBLY

Screwdriver
Pliers
7/16" Wrenches
1/2" Wrench
9/16" Wrenches

5116" HEX
NUTS

Remove the hardware pack and all loose parts from
the carton. Be sure the carton is empty before
discarding.

LATCH
LOCK
LEVER

Lay out and identify all the parts and hardware as
shown on pages 3 and 4.
Place the latch lock lever through the slot in the
draw bar tongue as shown in figure 1. Assemble
the 5/16" x 3-3/4" hex bolt through the tongue, the
lever and two 5/16" hex nuts (one on each side of
the lever). Assemble the 5/16" hex lock nut onto
the end of the bolt and tighten so that the bolt can
still rotate freely. Tighten the two 5/16" hex nuts
against the sides of the latch lock lever so that the
lever is centered in the slot. See figure 1,

/
DRAWBAR TONGUE

5116" x 3-3/4" _
HEX BOLT
FIGURE 1

Attachthe short endof the springto the holein the
latchlocklever.Usethespringpullerto attachthe
long endofthe springto thesquareholein the
tongue.The hookedendofthe pullershouldface
awayfromthetongueas shownin figure2.

Assembletheaxleanddrawbartongueto the
wheelsupport,withtheopensideof tonguefacing
awayfromthe wheelsupport.Fastenthe axleto
the wheelsupportusingfour 1/4"x 1-3/4"hexbolts
and1/4"hexnuts.Tighten.Seefigure4.

1/4" x 1-3/4"
HEX BOLT

/

LONG END
OF SPRING

AXLE
DRAW BAR
TONGUE

/
LATCH LOCK
LEVER

SPRING PULLER

1/4" HEX NUT

WHEEL
SUPPORT

FIGURE 2
FIGURE 4

•

Assemble the hitch bracket to the drawbar tongue
using two 3/8" x 1-1/4" hex bolts, 3/8" lock washers
and 3/8" hex nuts. Tighten. See figure 3.

• Assemble hitch pin to tongue/hitch bracket and secure
with 1/8" hair cotter pin. See figure 3.

HITCH

•

Assemble a spacer tube, a 1" flat washer, a wheel
(valve stem facing out) and another 1" flat washer
onto the axle as shown in figure 5. Insert a cotter
pin through the axle, spreading the ends. Repeat
on other end of axle.
NOTE: Use the grease fitting to fill the wheel hub with
automotive type grease after the wheel is
assembled onto the axle.

PIN
3/8" x 1-1/4"
HEX BOLT
WHEEL

\

TONGUE
FLAT
WASHER

SPACER
TUBE

AXLE
'k

\

\
COTTER PIN
FIGURE 3
FIGURE 5

FLAT
WASHER

Assemblethelatchstandplateandthe latchstand
bracketto the bottomofthe polytrayusingfour
1/4"x 3/4"hexbolts,1/4"flat washersand1/4"
hexnuts.Tighten.Seefigure6.

LATCH
STAND PLATE

LATCH STAND
BRACKET

1/4" HEX NUq

FIGURE 6
Place the poly tray down onto the wheel support,
positioning it so that the latch stand bracket snaps
under the latch lock lever. Fasten the tray to the
wheel support using eight 5/16" x 3/4" truss head
bolts and 5/16" hex nuts as shown in figure 7.
Tighten.

5/16" x 3/4"
TRUSS HEAD
BOLT

5/16" HEX
NUT
LATCH LOCK
LEVER

FIGURE 7

KNOW YOUR CART
Read this owner's manual and safety rules before
operating your cart.
Compare the illustration below with your cart to familiarize
#ourself with the various controls and their locations.

•

Use the slope guide provided on page 11 of this
manual to determine whether slope angle is too
steep for safe operation.

&
•

For best handling and traction, distribute the weight
of the load evenly in the cart.
Always test to make sure your vehicle has adequate
towing and braking capabilities whenever hauling a
substantial amount of weight in your cart. Use extra
caution when operating on slopes.
To dump material from the cart, release the spring
latch on the tongue by pulling the latch lock lever
forward, away from the cart. The cart bed will then
tilt backwards to empty its contents. After emptying,
pull the front of the bed down toward the cart tongue
until the latch snaps into place.
The maximum towing speed for this cart is 10 m.p.h.

•

LATCH LOCK LEVER

•

LATCH LOCK LEVER Locks the front of the cart to
the tongue and releases it for dumping.

HOW TO USE YOUR

CAUTION:
Vehicle braking and stability
may be affected with the addition of an
accessory or an attachment. Be aware of
changing conditions on slopes.

•

DO NOT EXCEED WEIGHT CAPACITY OF CART
(See the specifications on this page.)
One cubic foot of dirt weighs approximately
•

RESPONSIBILITIES

Read and follow the maintenance
MAINTENANCE

schedule and the maintenance

SCHEDULE

complete regular service.

•

•
•

procedures

listed in this section.

/'_ _e'.,_e//..o_./_e//"

F,,,ndates
asyou

,_

Check for loose fasteners

X

Check for worn or damaged parts
Check tire pressure
Lubricate
Clean

X
X

SCHEDULED

before releasing the latch be sure that
CAUTION:
avoid
no one is nearTo
the
cart. possible injury,

,_

Refer to the vehicle owners manual for instructions
on safe operation on slopes.

CUSTOMER
•

150 Ibs.

Service Dates

_°X_,,_e_°_

X
X

MAINTENANCE

Before each use make a thorough visual check of
the cart for any bolts and nuts which may have
loosened. Retighten any loose bolts and nuts.
Keep tires filled. The maximum recommended
pressure is 10 Ibs.
Lubricate the latch lock assembly each season
using a light machine oil.

•
•

Apply grease through the grease fittings to the
wheel hubs each season.
Wipe off or rinse the cart after each use.

STORAGE
•
•
•

Clean thoroughly before storing.
Remove any rust from painted surfaces and coat
with touch up paint.
Store in a clean, dry area.

REPAIR

PARTS

FOR MODEL

486.24339

1

J21
i

21

12 13
25
12
11

1
2

22
17

I

,

\

2

10
B

19

9

/
24

27_

15 j

\
26

REPAIR

PARTS

REF.
NO.

PART
NO.

QTY.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

47019
24528
47049
24758
24386
24497
24527
24498
47407
23475
43093
43601
47453
43064
43015
43088
43087
43003
1509-69
43814
46978
46980
43012
47408
23353
43343
47622
48228

1
1
2
1
1
1
1
1
1
1
2
4
2
1
2
4
2
2
4
8
8
10
4
1
1
1
1
1

FOR MODEL

486.24339

DESCRIPTION

Poly Tray
Axle, 1"
Wheel
Draw Bar Tongue
Latch Stand Plate
Latch Stand Bracket
Wheel Support
Latch Lock Lever
Hex Bolt, 5/16-18 x 3-3/4"
Hitch Bracket
Cotter Pin, 1/8" x 1-1/2"
Washer, Flat 1.59" O.D. x 1" I.D.
Spacer Tube, 3-1/8" Lg.
Hex Lock Nut, 5/16-18*
Hex Nut, 3/8-16*
Flat Washer, 1/4"
Hex Bolt, 3/8-16 x 1-1/4" *
Lock Washer, 3/8" *
Hex Bolt, 1/4-20 x 1-3/4" *
Truss Head Bolt, 5/16-18 x 3/4"
Hex Nut, 1/4-20 (SEMS)
Hex Nut, 5/16-18 (SEMS)
Hex Bolt, 1/4-20 x 3/4" *
Extension Spring
Hitch Pin
Hair Cotter Pin, 1/8"
Spring Puller
Owner's Manual

* Purchase Common Hardware Locally

NOTES

10

!
!
!

!
I

A

CAUTION: DO NOT OPERATE YouR TRACTOR AND CART ON A
SLOPE IN EXCESS OF 10 DEGREES. BE SURE OF YOUR
TRACTOR'S TOWING AND BRAKING CAPABILITIES BEFORE
OPERATING ON A SLOPE. AVOID ANY SUDDEN TURNS OR
MANEUVERS WHILE ON A SLOPE.

For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
iiiiiiiiiiiiii_

1-800-4-MY-HeM

EsMAnytime,

day or night

www.sears.com
To bring in products(1-800-469-4663)
such as vacuums

lawn equipment

and electronics

for repair, call for the
location1
800 488°f _our1222neareStAnytime,SearSday
orPartSnight
& Repair Center.

www. ears.co

iiiiiiiiiiiiiii_

For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDirectSM !

1-800-366-PART
(1-800-366-7278)

6 a.m.-

11 p.m. CST,

7 days a week

www.sears.com/partsdirect

TO purchase or inquire about a Sears Service Agreement:
iiiiiiiiiiiiiiiii

1-800-827-6655
7 a.m.-

5 p.m. CST, Men.-

Pard pedir servicio de reparacien a domicilio
y pard ordenar piezas con entrega a domicilio:

1-888-SU-HOGAR

Au Canada

...............

pour service

sM

® Registered Trademark
© Sears, Roebuck and Co.

Sat.

/

TM

Trademark

of Sears, Roebuck and Co.

@ Marca Registrada / TiVlMarca de F;Jbrica de Sears, Roebuck and Co.

en fran£ais:



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