Craftsman 486245042 User Manual SOFT TOP VAC SYSTEM AND CART Manuals Guides L0601212
CRAFTSMAN Lawn Vacuum Manual L0601212 CRAFTSMAN Lawn Vacuum Owner's Manual, CRAFTSMAN Lawn Vacuum installation guides
User Manual: Craftsman 486245042 486245042 CRAFTSMAN SOFT TOP VAC SYSTEM AND CART - Manuals and Guides View the owners manual for your CRAFTSMAN SOFT TOP VAC SYSTEM AND CART #486245042. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman SOFT TOP VAC SYSTEM AND CART Manual
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Operators Manual ® 6.5 H.R OFT Modem No. 486.245042 • ,, • ,, ,, CAUTION: Before using this product, read this manuaU and follow aH Safety RuUes and Operating Instructions. mMPOHTANT- Safety AssembLy Operation Maintenance Parts HEAD THIS FIRST!!! For Missing Parts or AssembUy Questions PUease Call 866-576-8388 Mon.-Fri. 7 am - 5 pm CST. FAX 217-728o2032 or e-maiU info@Qc[d-fab.com Missing parts will be sent UPS in 24 hours directly to your home. SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A. WWW, SEARS,COM/CRAFTSMAN PRINTED mNU.S.A. FORM NO. 49939 (8/05) WARRANTY ................................................................ 2 SAFETY RULES .......................................................... 3 ACCESSORIES AND ATTACHMENTS ....................... 5 FULL SIZE HARDWARE CHART ................................ 6 CARTON CONTENTS ................................................. 8 ASSEMBLY .................................................................. 9 OPERATION .............................................................. 18 MAINTENANCE ........................................................ 20 STORAGE ................................................................. 21 TROUBLESHOOTING ............................................... 21 REPAIR PARTS ILLUSTRATIONS ................. 23,24,26 REPAIR PARTS LISTS .................................... 23,25,26 SLOPE GUIDE .......................................................... 27 PARTS ORDERING/SERVICE .................... Rear Cover UMITED WARRANTY ON CRAFTSMAN POWERED TRACTOR ATTACHMENTS For one (1) year from the date of purchase, if this Craftsman Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manua!, Sears will repair or replace free of charge any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This Warranty applies only while this product is in the United States. This Warranty does not cover: , Expendable items which become worn during normal use, such as spark ptugs, air cleaners, belts, and oil filters. , Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, including but not limited to, damage caused by impacting objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not limited to, electrical and mechanica! damage caused by improper storage, failure to use the proper grade and amount of engine oil, or failure to maintain the equipment according to the instructions contained in the owner's manua!. Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. Equipment used for commercia! or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with the equipment proves defective in materia! or workmanship and our testing determines the battery witl not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge wi!! apply. This Warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MyoHOME. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. Any power equpiment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times when using power equipment. Read and follow all instructions in this manual before attempting to assemble or operate this equipment. Failure to comply with these instructions may result in personal injury. Keep this manual in a safe place for future reference and for ordering replacement parts. Read this operating and service instruction manual carefully. Be thoroughly familiar with the controls and proper use of this power vacuum. Read the vehicle owners manual and vehicle safe operation rules before using this equipment. Never allow children under 16 to operate this Vac System. Children 16 years and older should only operate under close parental supervision. Do not allow anyone to operate this equipment without proper instructions. ,, _, ,, ,, Do not allow passengers to ride on this equipment or on the towing vehicle. Keep the area of operation clear of all persons, particularly small children. Also keep area clear of pets. Check fuel before starting engine. Do not fill fuel tank indoors, or when engine is running, or while engine is hot. Wipe off any spi!ted fuel before starting engine. Engine and muffler get hot. Do not touch! To avoid fire hazard, keep clean of debris and other accumulations. Never store Vac System with fuel in tank. Allow engine to cool before storing in any enclosure. Do not change engine governor settings. Do not operate engine if air cleaner or cover is removed, except for adjustment. Removal of these parts could create a fire hazard. _, _, ,, ,, _, ,, _, Keep hands, feet, face, long hair and clothing out of inlet and discharge area. There are ROTATING BLADES inside these openings. Before cleaning, repairing or inspecting, make certain al! moving parts come to a complete stop. Disconnect spark plug wire and keep wire away from plug to prevent accidental starting. Keep throttle control lever in stop position. If the Vac System should become b!ocked with debris at any point, shut engine off and wait until the impeller comes to a complete stop before attempting to remove the obstruction. Disconnect spark plug wire to prevent accidental starting. _, ,, ,, ,, !f the cutting mechanism strikes a foreign object, or if your Mowm-vac should start to vibrate abnormally, stop the engine immediately, disconnect the spark plug wire and move the wire away from the spark plug. Allow the machine to stop and take the following steps. a. !nspect for damage. b. Repair or replace any damaged parts. c. Check for loose parts and tighten to assure continued safe operation. Check al! bolts for tightness at frequent intervals to help insure safe operation. Check top cover frequently for wear. Replace if worn or damaged. Never operate Mow-N-Vac unless deck adapter, hose, hose adapter (nozzle), discharge chute (elbow), and top cover are properly attached in their place. Do not remove top cover or attempt to empty contents of cart while engine is running. Never attempt to change hose adapter (nozzle) or to install remote hose attachment when engine is running. Keep all shields and guards (e.g. discharge chute (e!bow) and hose adapter (nozzle) in place and securely attached. Always wear safety glasses or other suitable eye protection when operating or maintaining this equipment. Do not stand behind cart in exhaust discharge area while engine is running. Do not operate this equipment while intoxicated or white taking drugs or medication that impairs the senses and reactions. When using this equipment, start with the vehicle transmission in first (low) gear and then gradually increase speed only as conditions permit. Operate this equipment at reduced speed on rough terrain, along creeks and ditches and on slopes to prevent tipping or toss of control. Do not drive too close to a creek or ditch. Vehicle braking and stability are affected by the addition of this equipment. Do not fill the Mow_N_Vac to its full capacity without checking the capability of the towing vehicle to safely pull and stop with the Mow_NA/ac attached. Before operating on any grade (hill) refer to the safety rules in the vehic!e owner's manual concerning safe operation on s!opes. Also refer to the SLOPE GUIDE on page 27 of this owner's manual. Do not operate on slopes in excess of 10 degrees. STAY OFF STEEP SLOPES. Follow the maintenance instructions outlined in this manual. Look for this symbol to point out important safety precautions, It means--Attention!! is involved. Become alert!!Your safety DANGER: This Vac System was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This unit is capable of amputating fingers and hands and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. 3 lira TO AVOID SERmOUS mNJURY • • , • • • • • Read Owner's Manual and all safety labets on machine before starting and using machine. Do Not remove top cover or attempt to empty contents of cart whi{e engine is running. Do Not stand behind cart in exhaust discharge area whi_e engine is running. Keep hands, feet, face, _ong hair and cmothing out of chipper in_et, vac in_et, and discharge area. There are ROTATING BLADES inside these openings. Wear approved safety glasses and gloves. Avoid loose fitting clothes. Keep the area of operation cJear of all persons, particu_aHy smal_ children and pets. Keep amlshields and guards (e.g. upper chipper chute extension, discharge chute, nozzle assembly) in pmace and securely attached. Check discharge boot frequently for wear. RepJace if worn or damaged. if unit becomes clogged or jammed, shut off engine right away. Do Not attempt to cmear clog or jam with engine running. Muffler and engine get hot and can cause burns. Do NotTouch. To avoid a fire hazard, keep _eaves, grass and other combustible debris off hot muffler and engine. Do Not attempt to remove or attach vac nozzme or optionam Hose Kit with engine running. Do Not operate unit unless nozzle or optionam Hose Kit is secured in prance. Do Not fill gas tank whime engine is running. AHow engine to coom at meast 2 minutes before refueling. 777-5863 This unit is equipped with an internal combustion engine and should not be used on or near unimproved forest-covered, or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable !oca! or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator, In the State of California the above is required by law (Section 4442 of the California Public Resources Code), Other states may have similar laws, Federal laws apply on federal lands, A spark arrester muffler is available at your nearest engine authorized service center, 4 THESE ACCESSORIES WERE AVAILABLE WHEN THE UNIT WAS PURCHASED, THEY ARE ALSO AVAILABLE AT MOST SEARS RETAIL OUTLETS AND SERVICE CENTERS. MOST SEARS STORES CAN ORDER REPAIR PARTS FOR YOU WHEN YOU PROVIDE THE MODEL NUMBERS OF YOUR TRACTOR AND VAC SYSTEM° h k _' t- h f The Hand Wand Attachment, Model 486.24509 provides a 12' x 5" diameter hose to clean around shrubs, patios, window wens and other areas not accessible to the tractor. The model and serial numbers wil! be found on a decal attached to the engine base. You should record both the serial number and the date of purchase and keep in a safe place for future reference. MODEL NUMBER: SERIAL NUMBER: DATE OF PURCHASE: 5 486.245042 SHOWN FULL SIZE ] i i D C J J J i i ii ii i $ FI O __ U V _1 _ J X Z Y ._JJ NOT SHOWN FULL SIZE AA CC 6 [3{? J ATTENTmON! Keep contents of each hardware CONTENTS Qty. A B C D F G I J L M N 3 2 1 2 4 4 25 4 4 12 2 package OF LARGE VAC HARDWARE Description Hex Bolt, 3/8" x 3" Shoulder Bolt Hex Bolt, 1/2" x 1ol/2" Hex Bolt, 1/4" x 1o3/4" Hex Bolt, 1/4" x 1ol/4" Hex Bolt, 5/16" x 1" Hex Bolt, 1/4" x 3/4" Carriage Bolt, 1/4" x 3/4" Hex Bolt, 5/16" x 3/4" Thread Forming Bolt, Truss Head 5/16" x 3/4" Bolt, Curved Head 1/4" x 1" CONTENTS separate OF SMALL Ref. Qty. O P R S T U V W X Y Z 2 4 1 4 35 2 16 5 1 2 1 DECK ADAPTER Description E F H K O P Q T V AA BB CC DD EE Hex Bolt, 5/16" x 1ol/4" Hex Bolt, 1/4" x 1ol/4" Hex Bolt, 1/4" x 1" Carriage Bolt, 5/16" x 1" Flat Washer, 1/4" Nylon Washer Fiat Washer, 5/16" Nylock Nut, 1/4" Nylock Nut, 5/16" Mounting Strap Angle Bracket Mounting Bracket "S" Hook Tarp Strap 2 2 4 2 4 5 12 4 3 1 1 1 2 2 7 assembly° PACKAGE Description Flat Washer, 1/4" Nylon Washer Flat Washer, 7/16" Flat Washer, 1" Nylock Nut, 1/4" Hex Nut, 1/4" (SEMS) Nylock Nut, 5/16" Hex Lock Nut, 3/8" Nylock Nut, 1/2" Pin, Cotter 1/8" x 1ol/2" Hair Cotter Pin, 1/8" HARDWARE Not a// parts in this bag wifl be used. Refo i Qty, for easier PACKAGE 4 ..... 3 18 19 20 j21 22 23 25 26 29 CARTON Refo 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Qty. 1 2 2 2 1 2 1 1 1 1 2 1 2 2 1 1 32 31 30 27 CONTENTS Description Cover Top Connecting Tube Support Tube, R,H, Support Tube, LH, Elbow (Discharge Chute) Deck Adapter Hose2 Hose Hanger Rod Assembly Hose Adapter (Nozzle) Engine Hose Clamps Tailgate Cart Bodies Wheels Tailgate Reinforcement Bracket Wheel Support Ref. Qty. 17 18 19 2O 21 22 23 24 25 26 27 28 29 3O 31 32 33 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 2 2 Description Latch Stand Bracket Front Panel Axle Front Rear Hose Hitch Hitch Tongue Tongue Hanger Bracket Plate Pin Rubber Strap Tailgate Guide Front Tube Support Bracket, R,H, Front Tube Support Bracket, LH, Rear Tube Support Bracket Deck Adapter Bracket Hub Caps Wheel Spacers Plastic Wheels Thisunitis shippedWFHOUTGASOLINE orOIL. After assembly, seeseparateenginemanualforproperfuel andengineoil recommendations, TOOLS REQUIRED FOR ASSEMBLY (1) Screwdriver (1) Pliers (1) 3/8"Wrench (2) 7/16"Wrenches (2) 1/2"Wrenches (2) 9/16"Wrenches (1) 3/4"Wrench(2)if hitchplateinfig,21is used REMOVAL Fit the tailgate reinforcement bracket around the end of the cart body, Fasten it to the top flanges of the cart body using two 1/4" x 3/4" hex bolts and 1/4" nylock nuts, Do not tighten yet. See figure 2, Fasten the tailgate reinforcement bracket to the bottom of the cart body using four 5/16" x 3/4" truss head bolts and 5/16" nylock nuts as shown in figure 2, Do not tighten yet. Position the tailgate guides on the inside of the cart bodies with the guide channels to the front as shown in figure 2. Fasten using six 1/4" x 3/4" hex bolts and 1/4" nylock nuts. See figure 2. Do not tighten yet. OF PARTS FROM CARTONS 1/4" x 3/4" , Remove the hardware packs and all loose the cartons, Lay out and identify parts shown in carton Lay out and identify parts in the hardware Keep contents of each hardware package for easier assembly, ASSEMBLING parts from contents, packs, separate 1/4" NYLOCK NUT TAILGATE HEX BOLT //1/4" ._/REX "®- GUmBE x 3/4" BOLT 5/16" x 3/4" TRUSS HEAD BOLT / THE MOW-N-VAC Place cart body halves upright on a smooth level surface such as a garage floor or a paved driveway, See figure 1. CAUTION: Do not leave the cart unattended in upright position during assembly, A falling cart can cause personal injury! Pay close attention to the stability of the cart while it remains in an upright position, For best stability, assemble on a smooth level surface, Assemble cart body halves together using three 1/4" x 3/4" hex bolts and 1/4" ny!ock nuts as shown in figure 1. Do not tighten yet, 1/4" x 3/4" HEX BOLT TAILGATE REINFORCEMENT 5/16" NYLOCK NUT BRACKET FIGURE 2 Assemble the Rear Tube Support Brackets to the tailgate reinforcement bracket using four 1/4" x 3/4" carriage bolts and 1/4" nylock nuts. Do not tighten yet. See figure 3. 1/4" NYLOCK NUT 1/4" x 3/4" CARRIAGE © 1/4" NYLOCK NUT FIGURE 1 FIGURE 3 BOLT / . . . Pul!thecartbodyhalvestogether. Place the rear tongue onto the wheel support and the latch stand bracket. Assemble the axle through the wheel support and the tongue. Fasten the axle to the wheel support using two 1/4" x 1o3/4" hex bolts and 1/4" nylock nuts. See Figure 6. Tighten the four truss head bolts. Tighten the six hex bolts in the sides of the cart. Tighten the three hex bolts in the bottom of the cart, keeping the bottom aligned. Assemble the wheel support to the bottom of the cart using eight 5/16" x 3/4" truss head bolts and 5/16" ny!ock nuts as shown in figure 4. Heads of bolts go on the inside of cart. Tighten. 5/16" NYLOCK NUT IMPORTANT: Make sure the tongue is securely locked to the latch stand bracket by the latch lock lever. 1/4" x I-3/4"' HEX BOLT 5/16" × 3/4" TRUSS HEAD BOLT AXLE / TONGUE FIGURE 6 FIGURE 4 Lay the cart down onto it's top flanges. Align the latch stand bracket so that the tab is at the rear. Fasten the bracket to the rear set of holes at the front of the cart, leaving the front holes empty for now. Use two 1/4" x 3/4" hex bolts, 1/4" flat washers and 1/4" nylock nuts. Use the 1/4" flat washers as shims between the bracket and the cart bed. Make only finger tight at this time. See figure 5. LATCH STAND BRACKET Assemble a spacer tube onto each end of the axle as shown in figure 7. Assemble a 1" flat washer, a wheel (valve stem facing out), and another 1" flat washer onto the axle as shown in figure 7. Secure the wheel with a 1/8" x 1= 1/2" cotter pin, spreading the ends so that a hub cap will fit over the pin. Assemble the hub cap by pressing it onto the flat washer. Repeat on other end of axle. 1/4" NYLOCK NUT SPACER rear) / @ TUBE WHEEL \ 1/4" FLAT 1" FLAT WASHER \_' 1"FLAT WASHER \ HUB CAP 1/4" x 3/4" HEX BOLT FIGURE 7 FIGURE 5 10 1/8" × 1ol/2" COTTER PIN Flipthecartoversothatit restsonitswheels. Assemble thefronttongueontopofthereartongue usingthree3/8"x 3"hexboltsand3/8"hexlocknuts. Seefigure8. HINT:Foreasierassembly, supportthereartonguewith a blockofwood. Assemble thehitchpintothehitchbracketand tongue,securingitwiththe1/8"haircotterpin.See figure8. . Place the R.H. Front Tube Support Bracket under the top flanges of the cart, as shown in figure 10. Fasten the bracket to the cart using three 1/4" x 3/4" hex bolts and 1/4" nylock nuts. Do not tighten yet. Repeat for the LH. Front Tube Support Bracket. Tighten a!l loose bolts and nuts. 1/4" NYLOCK NUT 1t4" × 3/4" \ HITCH PmN 3/8" x3"' HE× BOLT TONGUE (FRONT) R.H. FRONT SUPPORT TUBE / \ \ \ \ \ \ \ / BRACKET 1/8" HAiR COTTER P{N FIGURE 10 FIGURE 8 Release the latch lock lever and tilt the cart bed back. See figure 9. Assemble the front panel to the cart, sliding the bottom lip of the panel between the cart and the latch stand bracket. Secure with six 1/4" x 3/4" hex bolts Assemble the reduced ends of the R=H=support tubes into the ends of the LH= support tubes= Fasten the tubes together using two 1/4" x 1" curved head bolts, inserted from the top, and two 1/4" (SEMS) hex nuts= See figure 11= and 1/4" ny!ock nuts. Leave the upper holes on the sides empty. Do not tighten yet. See figure g. FRONT 1/4" x 3/4" HEX BOLT PANEL 114" × 1"' CURVED HEAD BOLT \ \ 1/4" NYLOCK NUT \ \ \ \ \ \ \ / 1t4" NYLOCK NUT / I LATCH STAND BRACKET FIGURE 11 FIGURE 9 11 To install the fabric cart cover: Place the support tubes down into the front and rear tube support brackets, with the tube's welded brackets facing the center of the cart, Assemble the top connecting tubes to the support tubes using four 1/4" x 1ol/4" hex bolts and 1/4" nylock nuts, Tighten unti! the end of the bolt extends through the nut, See Figure 12, 114"× 1-1/4" HEX BOLT 1, Unzip the cover's rear flap and place cover on top of the support tubes, making sure that the zippered flap is at rear of cart, 2, Pull the front of the cover down over the front support tubes and hook the cover's plastic channel under the cart's front flange, 3, Pul! the sides of the cover down and hook the cover's plastic channel under the cart's side flanges, 4, Swing the rear flap up onto the top of the cover, Starting at the top, secure the cover to the rear support tubes with the three vetcro straps on each side, Tighten the straps so that the zipper is pulled around behind the support tubes, The zipper should close easily, 5, Unzip the rear flap to place the tailgate down into the tailgate guides, See Figure 13, 1/4" NYLOCK NUT / TuBEOONNEOT'NG Cover FIGURE 12 FIGURE 13 12 Assemble a plastic wheel to each engine mount bracket using a 3/8" shoulder bolt and 3/8" hex lock nut. See Figure 14. Remove the hex bolts, lock washers and hex lock nuts from the two holes in the impeller housing as shown in figure 16. Assemble the hose hanger bracket to the two holes using the bolts, lock washers and lock nuts which you removed. USETHESE HOLES 3/8"SHOULDER 3/8" HEX LOCK NUT USE PRE° ASSEMBLED BOLTS, LOCK WASHERS AND NYLOCK NUTS FIGURE 16 Assemble the elbow to the impeller housing using four 5/16" x 3/4" thread forming bolts and four nylon washers. Push while turning to help start the bolts into the unthreaded holes. Tighten. See figure 17. If the elbow does not align with the cover opening: Step I Loosen the four bolts shown and adjust the position of the engine base. Retighten the bolts. Step 2 Loosen (about 1/4 turn) the four bolts shown. Push against the elbow to center it in the opening. Retighten the bolts. Pull the boot onto the end of the elbow and tighten the draw string. FIGURE 14 Attach the vac tongue to your tractor's draw bar for easier mounting of the engine base assembly. Align the engine base with the tongue's welded angles. Tilt the engine base back on it's wheels so that the ends of the mount brackets rest on the tongue, underneath the welded angles. Lift up on the engine base and slide the engine mount brackets underneath the welded angles. Fasten the mount brackets to the welded angles using four 5/16" x 1" hex bolts and 5/16" nylock nuts. Tighten the bolts securely. See figure 15. ELBOW \ I/ \ \ NYLON WASHER 5/18" x 3/4" HEX BOLT (Thread 5/16" x 1" HEX BOLT _>_ 5/16" NYLOCK NUT FIGURE 17 FIGURE 15 13 Forming) Loop the 25" tarp strap under the hose. Fasten the hooks to the hose hanger rod assembly. See figure 20. Place the hose hanger rod assembly down into the hose hanger bracket on the impeller housing assembly. See figure 18. HOSE HANGER ASSEMBLY '\ '/ BOSEHANGER ASSEMB_ 25" TARP STRAP FIGURE 20 FIGURE 18 , , Place a hose clamp onto the end of the hose. Push the hose onto the hose adapter (nozzle). Tighten the hose damp onto the hose and hose adapter. Do not collapse the hose adapter when tightening the clamp. See figure 19. The remaining hose clamp will be used later to fasten the hose to the deck adapter. Assemble the hitch plate to the tractor hitch if: a. Your tractor has a square (straight) hitch frame, to help prevent binding. b. Your tractor has a lightweight hitch frame that needs reinforcement for towing. Use a 1/2" x 1ol/2" hex bolt, a 7/16" flat washer and a 1/2" nylock nut. See figure 21 1/2" × 1ol/2" HEX BOLT HOSE ADAPTER TRACTOR (NOZZLE} (SQUARE) HUTCH FRAME ! CLAMP HOSE 7/16" FLAT WASHEBj_ 1/2" NYLOCK FIGURE 21 FIGURE 19 14 NUT ATTACH MOW°N°VAC HERE ASSEMBLING THE #62468 TO THE MOWER DECK DECK ADAPTER Position the adapter over the deck opening, and check for fit of cutout as shown in figure 23. Trim cutout, if necessary, to allow tilting of adapter, keeping the fit as close as possible for best vacuum suction. NOTE: Not al! of the parts in the deck adapter hardware package will be used for any one particular fit up. . Remove the mower discharge deflector from your mower deck. Save the deflector and hardware for remounting deflector. NOTE: Make sure sdspter wheels co mower cmesrs gauge deck DECK ADAPTER CAUTION: Mower deflector must be replaced when Vac System deck adapter is removed. Do Not operate mower unless adapter or deflector is in place and properly mounted. MOWER DECK FITTING TO SEARS TRACTORS The yellow fold out sheet contains the templates for Sears tractors only. (The white fold out sheets include all templates, including other tractor brands.) ff you have a Murray brand tractor with a 38", 40" or 46" deck, go directly to the instructions on pages 16 and 17. FIGURE identify and cut out the template for your brand and size mower deck. If there is no template included for your deck size, you can make your own template by marking around a piece of cardboard held against the edge of the deck's discharge opening. Curl on sdspter deck may or inside opening design be 1costed depending outside of or_ deck 23 Holding the adapter bracket and the deck adapter together, position the deck adapter on the mower deck. Keeping the edge of deck adapter as close as possible to the offset in the adapter bracket, see if the slot in the adapter bracket can be aligned with one or two of the deflector holes in your mower deck's discharge opening. If the bracket can not be located correctly using existing holes, it will be necessary to drill one or two 5/16" diameter holes in the deck. See FOLLOW THE INSTRUCTIONS PRINTED ON THE TEMPLATE. If there are no instructions, use the following instructions as a general guide. Tape the template to the face of the adapter, about 1/2" from front and 1/4" down from top for deeper decks. For shallow decks, position template low enough that adapter will not extend below bottom of deck. Mark outline of template on face of adapter using white crayon, nail or scriber. Drill a starting hole inside the outline, then use a saber saw or key hole saw to cut out the opening. See figure 22. figure 24. Use e×ieting holes or drill 5/16" diameter hole or holes. 1/4" DOWN \ _\\\\\\\\\\ / DECK ADAPTER / MOWER / Keep edge of adapter as close as possible to offset in bracket 1/2" FROM FRONT FIGURE FIGURE 24 22 15 DECK Assemble theadapterbrackettothedeckusingtwo 5/16"x 1-1/4"hexbolts,5/16"flatwashersand5/16" nylocknuts.Seefigure25. FOR 1990 AND NEWER MURRAY WITH A 38" OR 40" DECK NOTE:It maybenecessary to useextra5/16"flat washerstoshimunderthebracketnexttothedeck surface.Tenextrawashershavebeenfurnishedas shims.Seefigure25. TRACTORS Cut out two templates and place on deck adapter as shown in figure 33. Tape smaller one on top and larger one on the side and bottom= After they are in place, carefully mark around the templates, then cut out adapter to obtain correct opening. (2) 5/16" NYLOCK Bolt end of mounting strap to the 5/16" bolt on the mower deck=The other end of the strap will bolt to a hole in the deck adapter, which must be drilled. Position the adapter on the deck, then drill a 5/16" hole in the bottom of the adapter that will align with the hole in the strap= Fasten the adapter to the strap using one 1/4" x 1" hex bolt, 1/4" flat washer, nylon washer and 1/4" nylock nut. See figure 27. 5/16" FLAT WASHERS 38"/40" TEMPLATE TEMPLATE TO CUT OUT SLOT CUT OUT SLOT IN TOP OF DECK ADAPTER FIGURE 25 1t4" × 1" HEX BOLT 1/4" FLAT WASHER With deck adapter positioned correctly over the discharge opening, use the adapter bracket as a template and drill three 9/32" diameter holes in the top of the deck adapter. See figure 26. I Bolt deck adapter to bracket using three 1/4" x 1" bolts, nylon washers, 1/4" fiat washers and 1/4" nylock nuts. Ny!on washers should be against the inside of the deck adapter. See figure 26. DECK NYLON WASHER MOUNTmNG BOLT THBS END OF STRAP TO 5/16" BOLT ON MOWER DECK NUT ADAPTER (3) 1/4" NYLOCK NUTS J (3) NYLON WASHERS _ - FIGURE 27 ADAPTER BRACKET MOWER DECK (3) 1/4" STEEL WASHERS (3) 1/4" x 1" HEX BOLTS FIGURE 26 , 1/4" NYLOCK STRAP Assemble end of hose and a hose clamp over the round opening of deck adapter and tighten clamp. GO DJRECTLYTOTNE OPERATION INSTRUCTIONS ON PAGE 18. 16 Assemble end of hose and hose clamp over the round opening of deck adapter and tighten clamp. GO DIRECTLYTOTNE OPERATION INSTRUCTIONS WHICH ARE LOCATED ON PAGE 18. FOR 1990 AND NEWER WITH A 46" DECK MURRAY TRACTORS Tape 46" template onto deck adapter, Mark and then cut out adapter, Fasten the angle bracket and the mounting bracket to the mower deck as shown in figure 34, Use two 5/16" x 1" carriage bolts, 5/16" flat washers and 5/16" nylock nuts, The bolt heads go on inside of mower deck, Drill two 5/16" diameter holes in the deck adapter that will align with the holes in the angle bracket and the mounting bracket, Assemble the deck adapter to both brackets using two 1/4" x 1" hex bolts, 1/4" flat washers, nylon washers and 1/4" nylock nuts, See figure 28, I ANGLE NYLON BRACKET 1 "' NYLOCK WASHER \ NUT x MOUNTING 1/4" FLAT ,\ 114"x 1 LOCATE AND DRILL ROLES \ NYLON WASHER -._ 114" FLAT WASHER _, 114" x1"NEX BOLT FIGURE 28 Assemble end of hose and hose clamp over the round opening of deck adapter and tighten clamp, GO DIREOTLYTOTHE OPERATION iNSTRUCTIONS WHICH ARE LOCATED ON PAGE 18. 17 KNOW YOUR VAC SYSTEM Read this owner's manual and safety rules before operating your Vac System. Compare the illustration below with your Vac System to familiarize yourself with the various controls and their locations, BOOT LATCH LOCK REAR FLAP LEVER \ CHOKE CONTROL THROTTLE LATCH LOCK LEVER Locks the cart bed down to the tongue, Releases to allow cart to be tipped back for dumping= CONTROL REAR FLAP Zippered flap opens to allow contents of cart to be emptied, THROTTLE CONTROL BOOT Connects the plastic elbow to the fabric top, directing discharged material into the cart, CHOKE CONTROL BEFORE CAUTION: Alcohol blended fuels (called gasohot or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. Controls speed of engine, Adjust to allow cold starting, STARTING Your Vac System engine is shipped without oil or gasoline, Service the engine with oil and gas as instructed in the separate engine manual, Inspect the Vac System to make sure all covers (rear door, vinyl boot, elbow, hose adapter, hose and deck adapter are properly attached, Check tires for proper inflation (12 - 14 Ibs), To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer. Drain the gas tank, start the engine and let it run until the fue! lines and carburetor are empty. Use fresh fuel next season. See STORAGE Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. HOW TO STOP YOUR VAC SYSTEM To stop engine, move the throttle contro! lever to the OFF position, Disconnect spark plug wire from plug to prevent accidental starting while equipment is unattended or is being worked on, WARNING: Never fill fuel tank indoors, or with the engine running, or while the engine is hot, Do not smoke while filling tank, CAUTION: are hot! 18 The muffler and adjacent areas HOWTO START YOUR VAC SYSTEM CAUTION: To avoid possible injury, be sure that no one is near the cart before releasing the latch lock lever, WARNING: Never start or run the engine without al! covers being properly attached to the blower housing and cart, , , , , , , , Check oil and gas in Vac engine, Attach spark plug wire to spark plug, Move choke lever on engine to CHOKE position, (A warm engine may not require choking,) Move throttle control lever on engine to FAST position= Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point), Let the rope rewind slowly, Putl rope with a rapid, continuous, full arm stroke, Keep a firm grip on starter handle, Let rope rewind slowly, Do not let starter handle snap back against starter, Repeat instructions in two preceding paragraphs until engine fires, When engine starts, move choke control gradually to RUN position, , TO USE THE CART WITHOUT THE VAC SYSTEM Unzip the rear flap and unfasten the velcro fasteners, Remove and store the soft top cover, , Remove the tube frame in one piece and store, are hot! CAUTION: inspect the Vac to make sure the cover, rear door, boot, elbow, hose adapter (nozzle), hose and deck adapter are properly attached, Check tires for proper inflation (12 - 14 Ibs), Check for oil and gas in Vac engine, Begin operation at low speed, adjusting forward speed to match grass height and/or moisture condition to prevent clogging, Do not attempt to vacuum up any material other than vegetation found in a normal yard, such as light branches, leaves, twigs, etc, WARNING: Should your Vac System become clogged, shut off tractor and Vac engines, Before attempting to unclog, remove wire from spark plug to prevent accidental starting, TO EMPTY THE CART , The muffler and adjacent areas Remove and store the four bolts and nuts which fasten the engine base to the tongue, Slide the engine off the tongue and roll to a safe storage area, CAUTION: Vehicle braking and stability may be affected with the addition of an accessory or an attachment, Be aware of changing conditions on slopes, , Using a rake or suitable too!, pull grass clippings and/ or leaves out of the cart, After the cart is emptied, tip it forward and secure it to the tongue with the latch tock lever, Install the tailgate, place the bottom of the rear flap inside the tailgate and zip the rear flap shut, HOW TO USE YOUR VAC SYSTEM , Remove the tailgate, Release the latch lock lever on the tongue and tip the cart back, Shut off the tractor engine and set the brake, Shut off the Vac engine, Loosen the draw string and pul! the boot back from the elbow, Unzip the rear flap, flip it up and secure it with the velcro strips on top of the cover, 19 CUSTOMER RESPONSIBILmES , Read and follow the maintenance schedule and the maintenance MAINTENANCE SCHEDULE Fil! in dates as you complete regular service. Check for loose procedures listed in this section. _..J _ ,o_ fasteners Service Dates X Check cover Check tire pressure X X Che_keng!ne_!!!eve! X Lubricate X Clean ! lxl IX Maintain engine per instructions below and in engine manual BEFORE EACH USE WARNING: Always stop engine and disconnect spark plug wire before cleaning, lubricating or before performing any repairs or maintenance. CHECK FOR LOOSE FASTENERS , Make a thorough visual check of the Vac System for any bolts and nuts which may have loosened. Retighten any loose bolts and nuts. ENGINE CHECK COVER Check the cover, especially the front boot and the rear flap for wear. Replace cover if worn or damaged. CHECK TIRE PRESSURE Check tire pressure regularly. Recommended tire pressure is 12-14 Lbs. . CHECK ENGINE OIL LEVEL Check oil level before each use. Maintain engine oil as instructed in the separate engine manual. . . MAINTENANCE Only use high quality detergent oi! rated with API service classification SF or SG. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE 30 grade oi! is recommended for warm weather use. For cold weather use refer to the engine manufacturer's Operating and Maintenance Manual. At the beginning of each season, lubricate the latch, latch pivot bolt, and the axle where the hitch tongue pivots, with a light machine oil. At least once a season, grease or oil the wheel bearings. Use automotive wheel bearing type grease or 20 weight oil. Check oH level before each use. Maintain engine oil as instructed in the separate engine manual. Service air cleaner every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the separate engine manual. The spark plug should be cleaned and the gap reset once a season. Spark plug replacement at the start of each season is recommended. Check the engine manual for correct plug type and gap specifications. CLEANING Make sure the cart and top are cleaned after each use. Grass clippings and leaves left in the cart will mildew and cause damage if not cleaned out. Clean the engine regularly with a cloth or brush. Keep the cooling fins on the engine housing clean to permit proper air circulation which is essential to engine performance and life. Be sure to remove all dirt and debris from muffler area. 20 Clean the engine and the entire unit thoroughly. Refer to engine manual for correct engine storage instructions. it is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fue! system of an engine while in storage. if storing in an unventilated or metal storage shed, coat metal parts with light oil or silicone to prevent rust. Store unit in a clean, dry area. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Follow the instructions in the engine's Operating & Maintenance Manual. PROBLEM POSSIBLE CAUSE(S) CORRECTIVE ACTION Engine fails to start 1. 2. 3. 4. Spark plug wire disconnected. Safety switch not contacted. Fuel tank empty, or stale fuel. Fuel shut-off valve closed (if so equipped). 5. Faulty spark plug. 1. 2. 3. 4. 1. Spark plug wire loose 2. Unit running on CHOKE. 3. Blocked fuel line or stale fuel. 1. Connect and tighten spark plug wire. 2. Move choke lever to OFF position. 3. Clean rue! line; fill tank with clean fresh gasoline. 4. Disconnect fuel line at carburetor to drain fuel tank. Refill with fresh fuel. 5. Adjust carburetor.* 6. Service air cleaner.* Loss of power; operation erratic. 5. Clean, adjust gap or replace. 4. Water or dirt in fuel system. Carburetor out of adjustment. 6. Dirty air cleaner. 5. Engine overheats 2. Too much vibration Unit does not discharge Connect wire to spark plug. Correctly install hose adapter nozzle. Fil! tank with clean, fresh fuel. Open fuel shut-off valve. Carburetor not adjusted properly. Engine oil level low. 1. Adjust carburetor.* 2. Fill crankcase with proper oil. Loose parts or damaged impeller. Stop engine immediately and disconnect spark plug wire. Tighten al! bolts and nuts. Make all necessary repairs. If vibration continues, have unit serviced by an authorized service dealen 1. Discharge chute (elbow) dogged. 1. Stop engine immediately and disconnect spark plug wire. Clean inside of housing and discharge chute (elbow). 2. Stop engine immediately and disconnect spark plug wire. Remove lodged object. 3. Empty cart. 2. Foreign object lodged in impeller. 3. Vac Cart is full. *Refer to the engine manual packed with your unit. NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service dealer. 21 REPAIR PARTS FOR MODEL 486.245042 11 26 SOFT TOP MOW-N-VAC CART 22 \ \ 32 / 11 12 31 12 17 12 23 20 lO \ \ 13 j 28 14 19 27 RER NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24096 62457 23487 24497 24984 43594 43093 43601 48637 43014 43012 47189 1509-69 HA20186 43814 23490 2 1 1 1 1 2 2 4 2 2 25 31 2 1 12 1 DESCRIPTION REFo NO. Cart Body Tailgate Reinforcement Bracket Wheel Support Latch Stand Bracket Axle, Wheel 1" Di& Wheel w/Tire Cotter Pin, 1/8" Dia, x 1ol/2" Washer, Flat 1" Spacer Tube Hub Cap Hex Bolt, 1/4-20 x 3/4" Hex Nut, 1/4" Ny!ock Hex Bolt, 1/4-20 x 1o3/4" Spring, Extension Truss Hd. Bolt, 5/16-18 x 3/4" Cart Front Panel 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 23 PART NO. 47810 43088 64551 64531 25010 23548 43884 43343 23504 44950 43082 47407 43574 24960 24959 25539 QTY. 13 2 1 1 1 2 1 1 1 4 3 1 3 1 1 2 DESCRIPTION Hex Nut, 5/16-18 Nylock Washer, Fiat 1/4" Tongue Weldment Ass'y, (Rear) Tongue Weldment Ass'y, (Front) Latch Lock Lever Tailgate Guide Hitch Pin Pin, Hair Cotter 1/8" Tailgate Carriage Bolt, 1/4-20 x 3/4" Hex Lock Nut, 3/8-16 Thread Hex Bolt, 5/16-18 x 4" Hex Bolt, 3/8-16 x 3" Tube Support Bracket, Front R,H, Tube Support Bracket, Front LH, Tube Support Bracket, Rear REPAIR PARTS FOR MODEL 486.245042 f.f SOFT TOP MOW-N-VAC 1" 23 J t I \ \ \ 27 37 14 I 38 4 18 / ; 19 , 2 i I I .... : ; ! _i i I 4O / / TRACTOR 12 32 _ 13 24 REPAIR PARTS FOR MODEL 486.245042 iRER i NO. ! 1 i 2 3 4 i 5 i 6 7 i 8 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3O 31 32 PART NO. QTY. 734-0973 24957 24956 43182 43840 43085 738=0373 47810 43791 43661 47189 !21312_@E1 222261 63227 46420 43792 43793 48634 64647 64648 48640 43790 43088 23540 1543-69 43020 712=3083 43352 43081 43830 2 2 1 4 2 4 2 17 1 4 7 1 1 1 1 1 2 2 2 2 1 1 4 1 9 1 1 1 12 1 DESCRIPTION SOFTTOP RER NO. PART NO. QTY. 33 34 35 36 37 38 39 23560 44326 23825 23826 47630 '12-0421 1 2 1 1 4 3 1 4O 62468 1 41 42 44 45 46 47 48 49 23827 1509-90 43063 43978 46978 43082 44849 44850 49939 1 6 4 2 2 2 2 2 1 Engine Wheel Engine Mount Bracket Engine Base Bolt, Hex 5/16=18 x 3/4" Bolt, Hex 5/16=18 x 1=1/4" Bolt, Hex 5/16=18 x 1=1/2" Shoulder Bolt Nut, Hex 5/16=18 Nylock Hose Adapter Bolt, Hex 1/4=20 x 1" Nut, Hex 1/4=20 Nylock Engine, B & S 6.5 HP Deflector, Muffler Hose Hanger Rod Ass'y. Elbow Hose (6" x 84") Hose Clamp 6" Top Connecting Tube Support Tube, LH. Support Tube, R.H. Cart Cover Strap, Tarp 25" Washer, 1/4" STD Hitch Plate Washer, Ny!on 21/64" Bolt, Hex 1/2-13 x 1-1/2" Nut, Hex 1/2-13 Nylock Washer, Flat 7/16" Washer, 5/16" STD Adapter, Deck 25 MOW-N-VAC DESCRIPTION Bracket, Deck Adapter Bolt, Carr. 5/16" x 1" Mounting Strap Angle Bracket Screw, Self Tap 5/16"-18 x 3/4" Knob (See also Item #8, Page 22) Impeller Housing Assembly (See Page 22) Deck Adapter Kit (Includes parts in box shown on page 20) Mounting Bracket Bolt 1/4o20 x 1-1/4" Bolt, Hex 5/16-18 x 1" Bolt, Curved Hd. 1/4-20 x 1" Nut, Hex 1/4=20 SEMS Nut, Hex Lock 3/8-16 "S" Hook Tarp Strap Owner's Manual REPAIR PARTS FOR MODEL 488.245042 SOFTTOP mMPELLER HOUSING ASSEMBLY RER NO. PART NO. 1 629-0241A 2 3 4 5 24634 24633 43182 710-0772 6 710-1268 43063 7 8 712-0421 47810 9 43086 10 11 719-0330A 12 725-1700 RER NO. QTY. DESCRIPTION 1 1 1 10 3 2 3 3 12 3 1 1 13 14 15 16 17 18 19 2O 21 22 23 Harness, Wire Housing Ass'y. Inner Housing Ass'y. Outer Bolt, Hex 5/16-18 x 3/4" Bolt, Hex 5/16-24 x 2" Screw, Self Tap #10-16 x 3/8" Bolt, Hex 5/16-18 x 1" Knob Nut, Nylock 5/16-18 Lock Washer, 5/16" Adapter, Mounting Cover, Switch 26 PART NO. 725-3166 726-0272 731-1613 24958 48848 48591 736-0247 63924 710-1273 43003 629-0923 MOW-N-VAC QTY. DESCRIPTION 1 1 1 1 3 2 1 1 1 1 1 Snap Mount Switch Clamp Cover, Switch Hose Hanger Bracket Nut, Nylock Jam 5/16-18 Spacer Rod Flat Washer, 13/32" x 1-1/4" Impetler Assembly Bolt, Hex 3/8-24 x 2-3/4" Lockwasher, 3/8" Harness Adapter SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE @ A POWER POLE 03 O A CORNEFI OF A BUILDING _ ..... OR A FENCE POST O O @ o I E _fl _o _o b,('4 o W_"- @ OO. " "J_o £. I >, 0 i ii v@ o @ 4_ @ 4_ _b J_ @ I CAUTION: Do not operate your tractor and Vac System on a slope in excess of 10 degrees. Be sure of your tractor's towing and braking capabilities before operating on a slope. Avoid any sudden turns or maneuvers while on a slope. Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matterwho made it, no matterwho sold it! Forthe replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage dooropeners and water heaters. 1-800-4-MY-HOME Call anytime, ® (1-800-469-4663) day or night (U.S.A. and Canada) www.sears.com www.sears.ca Our Home For repair of carry-in items like vacuums, and electronics, lawn equipment, call or go on-line for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Call anytime, dayornight (U.S.A. only) www.sears.com To purchase a protection or maintenance agreement (Canada) on a product serviced by Sears: 1-800-827-6655 Para pedir servicio a domicilio, agreement (U.S.A.) (U.S.A.) 1-800-361-6665 de reparaci6n y para ordenar 1-888-SU-HOGAR (Canada) Au Canada pour service en fran(_ais: 1-800-LE-FOYER Mc (1-800-533-6937) piezas: ® (1-888-784-6427) ® Registered ® Mama MC Marque Trademark Registrada / de commerce TM / TM Marea / MD Trademark de F_brica Marque / SMService / SM Marea d6pos6e Mark of Sears de Servicio de Sears Brands, Brands, de Sears LLC LLC Brands, LLC © Sears Brands, LLC
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