Craftsman 486245042 User Manual SOFT TOP VAC SYSTEM AND CART Manuals Guides L0601212

CRAFTSMAN Lawn Vacuum Manual L0601212 CRAFTSMAN Lawn Vacuum Owner's Manual, CRAFTSMAN Lawn Vacuum installation guides

User Manual: Craftsman 486245042 486245042 CRAFTSMAN SOFT TOP VAC SYSTEM AND CART - Manuals and Guides View the owners manual for your CRAFTSMAN SOFT TOP VAC SYSTEM AND CART #486245042. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman SOFT TOP VAC SYSTEM AND CART Manual

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Operators Manual

6.5 H.R

OFT

Modem No. 486.245042

CAUTION:

Before using this product,

read this manuaU and follow

aH Safety RuUes and

Operating Instructions.

• Safety

,, AssembLy

• Operation

,, Maintenance

,, Parts

mMPOHTANT- HEAD THIS FIRST!!!

For Missing Parts or AssembUy Questions

PUease Call 866-576-8388

Mon.-Fri. 7 am - 5 pm CST.

FAX 217-728o2032 or e-maiU info@Qc[d-fab.com

Missing parts will be sent UPS in 24 hours directly to your home.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

WWW, SEARS,COM/CRAFTSMAN

PRINTED mNU.S.A. FORM NO. 49939 (8/05)

WARRANTY ................................................................ 2

SAFETY RULES .......................................................... 3

ACCESSORIES AND ATTACHMENTS ....................... 5

FULL SIZE HARDWARE CHART ................................ 6

CARTON CONTENTS ................................................. 8

ASSEMBLY .................................................................. 9

OPERATION .............................................................. 18

MAINTENANCE ........................................................ 20

STORAGE ................................................................. 21

TROUBLESHOOTING ............................................... 21

REPAIR PARTS ILLUSTRATIONS ................. 23,24,26

REPAIR PARTS LISTS .................................... 23,25,26

SLOPE GUIDE .......................................................... 27

PARTS ORDERING/SERVICE .................... Rear Cover

UMITED WARRANTY ON CRAFTSMAN POWERED TRACTOR ATTACHMENTS

For one (1) year from the date of purchase, if this Craftsman Equipment is maintained, lubricated and tuned up according to

the instructions in the owner's manua!, Sears will repair or replace free of charge any parts found to be defective in material

or workmanship. Warranty service is available free of charge by returning your Craftsman equipment to your nearest Sears

Service Center. In-home warranty service is available but a trip charge will apply. This Warranty applies only while this product

is in the United States.

This Warranty does not cover:

, Expendable items which become worn during normal use, such as spark ptugs, air cleaners, belts, and oil filters.

, Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, including but not limited to, damage caused by impacting objects

that bend the frame or crankshaft, or over-speeding the engine.

Repairs necessary because of operator negligence, including but not limited to, electrical and mechanica!

damage caused by improper storage, failure to use the proper grade and amount of engine oil, or failure to

maintain the equipment according to the instructions contained in the owner's manua!.

Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In

general, fuel should be used within 30 days of its purchase date.

Equipment used for commercia! or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with the equipment proves defective in materia! or workmanship

and our testing determines the battery witl not hold a charge, Sears will replace the battery at no charge. Warranty service

is available free of charge by returning your Craftsman equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge wi!! apply. This Warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE SERVICE,

SIMPLY CONTACT SEARS AT 1-800-4-MyoHOME.

This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

Any power equpiment can cause injury if operated improperly or if the user does not understand how to operate the equipment.

Exercise caution at all times when using power equipment.

Read and follow all instructions in this manual before attempting

to assemble or operate this equipment. Failure to comply

with these instructions may result in personal injury. Keep this

manual in a safe place for future reference and for ordering

replacement parts.

Read this operating and service instruction manual carefully.

Be thoroughly familiar with the controls and proper use of this

power vacuum.

Read the vehicle owners manual and vehicle safe operation

rules before using this equipment.

Never allow children under 16 to operate this Vac System.

Children 16 years and older should only operate under close

parental supervision.

Do not allow anyone to operate this equipment without proper

instructions.

Do not allow passengers to ride on this equipment or on the

towing vehicle.

Keep the area of operation clear of all persons, particularly

small children. Also keep area clear of pets.

Check fuel before starting engine. Do not fill fuel tank indoors,

or when engine is running, or while engine is hot. Wipe off

any spi!ted fuel before starting engine.

Engine and muffler get hot. Do not touch! To avoid fire hazard,

keep clean of debris and other accumulations.

Never store Vac System with fuel in tank. Allow engine to cool

before storing in any enclosure.

Do not change engine governor settings.

Do not operate engine if air cleaner or cover is removed,

except for adjustment. Removal of these parts could create

a fire hazard.

Keep hands, feet, face, long hair and clothing out of inlet and

discharge area. There are ROTATING BLADES inside these

openings.

Before cleaning, repairing or inspecting, make certain al! moving

parts come to a complete stop. Disconnect spark plug wire

and keep wire away from plug to prevent accidental starting.

Keep throttle control lever in stop position.

If the Vac System should become b!ocked with debris at any

point, shut engine off and wait until the impeller comes to a

complete stop before attempting to remove the obstruction.

Disconnect spark plug wire to prevent accidental starting.

,, !f the cutting mechanism strikes a foreign object, or if your

Mowm-vac should start to vibrate abnormally, stop the engine

immediately, disconnect the spark plug wire and move the wire

away from the spark plug. Allow the machine to stop and take

the following steps.

a. !nspect for damage.

b. Repair or replace any damaged parts.

c. Check for loose parts and tighten to assure

continued safe operation.

_, Check al! bolts for tightness at frequent intervals to help insure

safe operation.

,, Check top cover frequently for wear. Replace if worn or

damaged.

,, Never operate Mow-N-Vac unless deck adapter, hose, hose

adapter (nozzle), discharge chute (elbow), and top cover are

properly attached in their place.

_, Do not remove top cover or attempt to empty contents of cart

while engine is running.

_, Never attempt to change hose adapter (nozzle) or to install

remote hose attachment when engine is running.

,, Keep all shields and guards (e.g. discharge chute (e!bow) and

hose adapter (nozzle) in place and securely attached.

,, Always wear safety glasses or other suitable eye protection

when operating or maintaining this equipment.

_, Do not stand behind cart in exhaust discharge area while

engine is running.

,, Do not operate this equipment while intoxicated or white taking

drugs or medication that impairs the senses and reactions.

_, When using this equipment, start with the vehicle transmission

in first (low) gear and then gradually increase speed only as

conditions permit.

_, Operate this equipment at reduced speed on rough terrain,

along creeks and ditches and on slopes to prevent tipping or

toss of control. Do not drive too close to a creek or ditch.

,, Vehicle braking and stability are affected by the addition of

this equipment. Do not fill the Mow_N_Vac to its full capacity

without checking the capability of the towing vehicle to safely

pull and stop with the Mow_NA/ac attached.

,, Before operating on any grade (hill) refer to the safety rules

in the vehic!e owner's manual concerning safe operation on

s!opes. Also refer to the SLOPE GUIDE on page 27 of this

owner's manual. Do not operate on slopes in excess of 10

degrees. STAY OFF STEEP SLOPES.

,, Follow the maintenance instructions outlined in this manual.

Look for this symbol to point out important safety precautions, It means--Attention!! Become alert!!Your safety

is involved.

DANGER: This Vac System was built to be operated according to the rules for safe operation in this

manual. As with any type of power equipment, carelessness or error on the part of the operator can result

in serious injury. This unit is capable of amputating fingers and hands and throwing objects. Failure to

observe the following safety instructions could result in serious injury or death.

lira

TO AVOID SERmOUS mNJURY

• Read Owner's Manual and all safety labets on machine before starting and using machine.

•Do Not remove top cover or attempt to empty contents of cart whi{e engine is running.

, Do Not stand behind cart in exhaust discharge area whi_e engine is running.

•Keep hands, feet, face, _ong hair and cmothing out of chipper in_et, vac in_et, and discharge

area. There are ROTATING BLADES inside these openings.

•Wear approved safety glasses and gloves. Avoid loose fitting clothes.

Keep the area of operation cJear of all persons, particu_aHy smal_ children and pets.

• Keep amlshields and guards (e.g. upper chipper chute extension, discharge chute, nozzle

assembly) in pmace and securely attached.

Check discharge boot frequently for wear. RepJace if worn or damaged.

if unit becomes clogged or jammed, shut off engine right away. Do Not attempt to cmear

clog or jam with engine running.

•Muffler and engine get hot and can cause burns. Do NotTouch. To avoid a fire hazard,

keep _eaves, grass and other combustible debris off hot muffler and engine.

Do Not attempt to remove or attach vac nozzme or optionam Hose Kit with engine running.

•Do Not operate unit unless nozzle or optionam Hose Kit is secured in prance.

Do Not fill gas tank whime engine is running. AHow engine to coom at meast 2 minutes

before refueling.

777-5863

This unit is equipped with an internal combustion engine and should not be used on or near unimproved forest-covered, or

grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable !oca! or state

laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator,

In the State of California the above is required by law (Section 4442 of the California Public Resources Code), Other states

may have similar laws, Federal laws apply on federal lands, A spark arrester muffler is available at your nearest engine

authorized service center,

THESE ACCESSORIES WERE AVAILABLE WHEN THE UNIT WAS PURCHASED, THEY ARE ALSO AVAILABLE AT

MOST SEARS RETAIL OUTLETS AND SERVICE CENTERS. MOST SEARS STORES CAN ORDER REPAIR PARTS

FOR YOU WHEN YOU PROVIDE THE MODEL NUMBERS OF YOUR TRACTOR AND VAC SYSTEM°

h _'

k t-

The Hand Wand Attachment, Model 486.24509

provides a 12' x 5" diameter hose to clean around

shrubs, patios, window wens and other areas not

accessible to the tractor.

The model and serial numbers wil! be found on a decal

attached to the engine base.

You should record both the serial number and the date of

purchase and keep in a safe place for future reference.

MODEL NUMBER:

SERIAL NUMBER:

DATE OF PURCHASE:

486.245042

SHOWN FULL SIZE

i i

]

U V

__ _1 _

._JJ

NOT SHOWN FULL SIZE

CC [3{?

ATTENTmON! Keep contents of each hardware package separate for easier assembly°

CONTENTS OF LARGE VAC HARDWARE PACKAGE

Qty.

Description

Hex Bolt, 3/8" x 3"

Shoulder Bolt

Hex Bolt, 1/2" x 1ol/2"

Hex Bolt, 1/4" x 1o3/4"

Hex Bolt, 1/4" x 1ol/4"

Hex Bolt, 5/16" x 1"

Hex Bolt, 1/4" x 3/4"

Carriage Bolt, 1/4" x 3/4"

Hex Bolt, 5/16" x 3/4" Thread Forming

Bolt, Truss Head 5/16" x 3/4"

Bolt, Curved Head 1/4" x 1"

Ref. Qty.

O 2

P 4

R 1

S 4

T 35

U 2

V 16

W 5

X 1

Y 2

Z 1

Description

Flat Washer, 1/4"

Nylon Washer

Flat Washer, 7/16"

Flat Washer, 1"

Nylock Nut, 1/4"

Hex Nut, 1/4" (SEMS)

Nylock Nut, 5/16"

Hex Lock Nut, 3/8"

Nylock Nut, 1/2"

Pin, Cotter 1/8" x 1ol/2"

Hair Cotter Pin, 1/8"

CONTENTS OF SMALL DECK ADAPTER HARDWARE PACKAGE

Not a// parts in this bag wifl be used.

Refo i Qty, Description

E 2 Hex Bolt, 5/16" x 1ol/4"

F 2 Hex Bolt, 1/4" x 1ol/4"

H 4 Hex Bolt, 1/4" x 1"

K 2 Carriage Bolt, 5/16" x 1"

O 4 Flat Washer, 1/4"

P 5 Nylon Washer

Q 12 Fiat Washer, 5/16"

T 4 Nylock Nut, 1/4"

V 3 Nylock Nut, 5/16"

AA 1 Mounting Strap

BB 1 Angle Bracket

CC 1 Mounting Bracket

DD 2 "S" Hook

EE 2 Tarp Strap

..... 34

18 19

j21

22 23 25 26

30 31 32

CARTON CONTENTS

Refo Qty. Description Ref. Qty. Description

1 1 Cover

2 2 Top Connecting Tube

3 2 Support Tube, R,H,

4 2 Support Tube, LH,

5 1 Elbow (Discharge Chute)

6 2 Deck Adapter

7 1 Hose2

8 1 Hose Hanger Rod Assembly

9 1 Hose Adapter (Nozzle)

10 1 Engine

11 2 Hose Clamps

12 1 Tailgate

13 2 Cart Bodies

14 2 Wheels

15 1 Tailgate Reinforcement Bracket

16 1 Wheel Support

17 1

18 1

19 1

2O 1

21 1

22 1

23 1

24 1

25 1

26 2

27 1

28 1

29 2

3O 1

31 2

32 2

33 2

Latch Stand Bracket

Front Panel

Axle

Front Tongue

Rear Tongue

Hose Hanger Bracket

Hitch Plate

Hitch Pin

Rubber Strap

Tailgate Guide

Front Tube Support Bracket, R,H,

Front Tube Support Bracket, LH,

Rear Tube Support Bracket

Deck Adapter Bracket

Hub Caps

Wheel Spacers

Plastic Wheels

ThisunitisshippedWFHOUTGASOLINEorOIL.After

assembly,seeseparateenginemanualforproperfuel

andengineoil recommendations,

TOOLS REQUIRED FOR ASSEMBLY

(1) Screwdriver

(1) Pliers

(1) 3/8"Wrench

(2) 7/16"Wrenches

(2) 1/2"Wrenches

(2) 9/16"Wrenches

(1) 3/4"Wrench(2)if hitchplateinfig,21isused

REMOVAL OF PARTS FROM CARTONS

, Remove the hardware packs and all loose parts from

the cartons,

Lay out and identify parts shown in carton contents,

Lay out and identify parts in the hardware packs,

Keep contents of each hardware package separate

for easier assembly,

ASSEMBLING THE MOW-N-VAC

Place cart body halves upright on a smooth level

surface such as a garage floor or a paved driveway,

See figure 1.

CAUTION: Do not leave the cart unattended

in upright position during assembly, A falling

cart can cause personal injury! Pay close

attention to the stability of the cart while

it remains in an upright position, For best

stability, assemble on a smooth level surface,

Assemble cart body halves together using three 1/4" x

3/4" hex bolts and 1/4" ny!ock nuts as shown in figure

1. Do not tighten yet,

1/4" x 3/4" HEX BOLT

1/4" NYLOCK NUT

FIGURE 1

Fit the tailgate reinforcement bracket around the end

of the cart body, Fasten it to the top flanges of the

cart body using two 1/4" x 3/4" hex bolts and 1/4"

nylock nuts, Do not tighten yet. See figure 2,

Fasten the tailgate reinforcement bracket to the

bottom of the cart body using four 5/16" x 3/4" truss

head bolts and 5/16" nylock nuts as shown in figure 2,

Do not tighten yet.

Position the tailgate guides on the inside of the cart

bodies with the guide channels to the front as shown

in figure 2. Fasten using six 1/4" x 3/4" hex bolts and

1/4" nylock nuts. See figure 2. Do not tighten yet.

1/4"

NYLOCK

NUT

1/4" x 3/4" TAILGATE GUmBE

HEX BOLT //1/4" x 3/4"

._/REX BOLT

5/16" x 3/4" TRUSS

"®- HEAD BOLT

5/16" NYLOCK NUT

TAILGATE

REINFORCEMENT

BRACKET

FIGURE 2

Assemble the Rear Tube Support Brackets to the

tailgate reinforcement bracket using four 1/4" x 3/4"

carriage bolts and 1/4" nylock nuts. Do not tighten

yet. See figure 3.

1/4" x 3/4"

CARRIAGE BOLT

©/

1/4" NYLOCK

NUT

FIGURE 3

. Pul!thecartbodyhalvestogether.

.Tighten the four truss head bolts.

Tighten the six hex bolts in the sides of the cart.

Tighten the three hex bolts in the bottom of the cart,

keeping the bottom aligned.

. Assemble the wheel support to the bottom of the cart

using eight 5/16" x 3/4" truss head bolts and 5/16"

ny!ock nuts as shown in figure 4. Heads of bolts go

on the inside of cart. Tighten.

5/16" NYLOCK 5/16" × 3/4"

NUT TRUSS HEAD BOLT

FIGURE 4

Lay the cart down onto it's top flanges.

Align the latch stand bracket so that the tab is at the

rear. Fasten the bracket to the rear set of holes at the

front of the cart, leaving the front holes empty for now.

Use two 1/4" x 3/4" hex bolts, 1/4" flat washers and

1/4" nylock nuts. Use the 1/4" flat washers as shims

between the bracket and the cart bed. Make only

finger tight at this time. See figure 5.

LATCH STAND 1/4" NYLOCK

BRACKET NUT

rear) /

1/4" FLAT

\1/4" x 3/4"

HEX BOLT

FIGURE 5

Place the rear tongue onto the wheel support and the

latch stand bracket. Assemble the axle through the

wheel support and the tongue. Fasten the axle to the

wheel support using two 1/4" x 1o3/4" hex bolts and

1/4" nylock nuts. See Figure 6.

IMPORTANT: Make sure the tongue is securely locked

to the latch stand bracket by the latch lock lever.

1/4" x I-3/4"'

HEX BOLT AXLE TONGUE

FIGURE 6

Assemble a spacer tube onto each end of the axle as

shown in figure 7.

Assemble a 1" flat washer, a wheel (valve stem facing

out), and another 1" flat washer onto the axle as

shown in figure 7. Secure the wheel with a 1/8" x 1=

1/2" cotter pin, spreading the ends so that a hub cap

will fit over the pin. Assemble the hub cap by pressing

it onto the flat washer. Repeat on other end of axle.

SPACER TUBE

WHEEL\

1" FLAT \_'

WASHER

HUB CAP 1/8" × 1ol/2"

COTTER PIN

1"FLAT

WASHER

FIGURE 7

Flipthecartoversothatit restsonitswheels.

Assemblethefronttongueontopofthereartongue

usingthree3/8"x 3"hexboltsand3/8"hexlocknuts.

Seefigure8.

HINT:Foreasierassembly,supportthereartonguewith

ablockofwood.

Assemblethehitchpintothehitchbracketand

tongue,securingitwiththe1/8"haircotterpin.See

figure8.

HITCHPmN

3/8" x3"'

HE× BOLT

TONGUE

(FRONT)

1/8" HAiR

COTTER P{N

FIGURE 8

. Place the R.H. Front Tube Support Bracket under the

top flanges of the cart, as shown in figure 10. Fasten

the bracket to the cart using three 1/4" x 3/4" hex

bolts and 1/4" nylock nuts. Do not tighten yet.

Repeat for the LH. Front Tube Support Bracket.

Tighten a!l loose bolts and nuts.

1t4" × 3/4" 1/4" NYLOCK NUT

\\\\\\\\

R.H. FRONT TUBE /

SUPPORT BRACKET

FIGURE 10

Release the latch lock lever and tilt the cart bed back.

See figure 9.

Assemble the front panel to the cart, sliding the

bottom lip of the panel between the cart and the latch

stand bracket. Secure with six 1/4" x 3/4" hex bolts

and 1/4" ny!ock nuts. Leave the upper holes on the

sides empty. Do not tighten yet. See figure g.

FRONT

1/4" x 3/4" PANEL

HEX BOLT \

1/4" NYLOCK NUT \\\\\\\\

1t4" NYLOCK NUT

LATCH

STAND

BRACKET

Assemble the reduced ends of the R=H=support tubes

into the ends of the LH= support tubes= Fasten the

tubes together using two 1/4" x 1" curved head bolts,

inserted from the top, and two 1/4" (SEMS) hex nuts=

See figure 11=

114" × 1"' CURVED

HEAD BOLT

FIGURE 11

FIGURE 9 11

Place the support tubes down into the front and

rear tube support brackets, with the tube's welded

brackets facing the center of the cart,

Assemble the top connecting tubes to the support

tubes using four 1/4" x 1ol/4" hex bolts and 1/4"

nylock nuts, Tighten unti! the end of the bolt extends

through the nut, See Figure 12,

114"× 1-1/4"

HEX BOLT 1/4" NYLOCK NUT

/TuBEOONNEOT'NG

FIGURE 12

To install the fabric cart cover:

1, Unzip the cover's rear flap and place cover on top

of the support tubes, making sure that the zippered

flap is at rear of cart,

2, Pull the front of the cover down over the front

support tubes and hook the cover's plastic channel

under the cart's front flange,

3, Pul! the sides of the cover down and hook the

cover's plastic channel under the cart's side

flanges,

4, Swing the rear flap up onto the top of the cover,

Starting at the top, secure the cover to the rear

support tubes with the three vetcro straps on

each side, Tighten the straps so that the zipper is

pulled around behind the support tubes, The zipper

should close easily,

5, Unzip the rear flap to place the tailgate down into

the tailgate guides, See Figure 13,

Cover

FIGURE 13

Assemble a plastic wheel to each engine mount

bracket using a 3/8" shoulder bolt and 3/8" hex lock

nut. See Figure 14.

3/8"SHOULDER

3/8" HEX

LOCK NUT

FIGURE 14

Attach the vac tongue to your tractor's draw bar for

easier mounting of the engine base assembly.

Align the engine base with the tongue's welded

angles. Tilt the engine base back on it's wheels

so that the ends of the mount brackets rest on the

tongue, underneath the welded angles. Lift up on

the engine base and slide the engine mount brackets

underneath the welded angles. Fasten the mount

brackets to the welded angles using four 5/16" x 1"

hex bolts and 5/16" nylock nuts. Tighten the bolts

securely. See figure 15.

5/16" x 1"

HEX BOLT

_>_ 5/16" NYLOCK

NUT

Remove the hex bolts, lock washers and hex lock

nuts from the two holes in the impeller housing

as shown in figure 16. Assemble the hose hanger

bracket to the two holes using the bolts, lock washers

and lock nuts which you removed.

USETHESE

HOLES

FIGURE 16

USE PRE°

ASSEMBLED

BOLTS, LOCK

WASHERS AND

NYLOCK

NUTS

Assemble the elbow to the impeller housing using

four 5/16" x 3/4" thread forming bolts and four nylon

washers. Push while turning to help start the bolts

into the unthreaded holes. Tighten. See figure 17.

If the elbow does not align with the cover opening:

Step ILoosen the four bolts shown and adjust the

position of the engine base. Retighten the bolts.

Step 2Loosen (about 1/4 turn) the four bolts shown.

Push against the elbow to center it in the opening.

Retighten the bolts.

Pull the boot onto the end of the elbow and tighten

the draw string.

ELBOW

NYLON

WASHER

5/18" x 3/4"

HEX BOLT

(Thread Forming)

\\\

FIGURE 17

FIGURE 15 13

Place the hose hanger rod assembly down into

the hose hanger bracket on the impeller housing

assembly. See figure 18.

HOSE HANGER '/

ASSEMBLY

FIGURE 18

Loop the 25" tarp strap under the hose. Fasten the

hooks to the hose hanger rod assembly. See figure

20.

BOSEHANGER

ASSEMB_

25" TARP

STRAP

FIGURE 20

, Place a hose clamp onto the end of the hose. Push

the hose onto the hose adapter (nozzle). Tighten the

hose damp onto the hose and hose adapter. Do not

collapse the hose adapter when tightening the

clamp. See figure 19.

, The remaining hose clamp will be used later to fasten

the hose to the deck adapter.

HOSE ADAPTER

(NOZZLE}

CLAMP

HOSE

FIGURE 19

Assemble the hitch plate to the tractor hitch if:

a. Your tractor has a square (straight) hitch frame,

to help prevent binding.

b. Your tractor has a lightweight hitch frame that

needs reinforcement for towing.

Use a 1/2" x 1ol/2" hex bolt, a 7/16" flat washer and a

1/2" nylock nut. See figure 21

1/2" × 1ol/2"

HEX BOLT

TRACTOR !

HUTCH FRAME

(SQUARE)

ATTACH

MOW°N°VAC

HERE

7/16" FLAT WASHEBj_

1/2" NYLOCK NUT

FIGURE 21

ASSEMBLING THE #62468 DECK ADAPTER

TO THE MOWER DECK

NOTE: Not al! of the parts in the deck adapter hardware

package will be used for any one particular fit up.

. Remove the mower discharge deflector from your

mower deck. Save the deflector and hardware for

remounting deflector.

CAUTION: Mower deflector must be

replaced when Vac System deck adapter

is removed. Do Not operate mower

unless adapter or deflector is in place and

properly mounted.

FITTING TO SEARS TRACTORS

The yellow fold out sheet contains the templates for

Sears tractors only. (The white fold out sheets include all

templates, including other tractor brands.)

ff you have a Murray brand tractor with a 38", 40" or 46"

deck, go directly to the instructions on pages 16 and 17.

identify and cut out the template for your brand and

size mower deck. If there is no template included for

your deck size, you can make your own template by

marking around a piece of cardboard held against the

edge of the deck's discharge opening.

FOLLOW THE INSTRUCTIONS PRINTED ON THE

TEMPLATE. If there are no instructions, use the

following instructions as a general guide.

Tape the template to the face of the adapter, about

1/2" from front and 1/4" down from top for deeper

decks. For shallow decks, position template low

enough that adapter will not extend below bottom

of deck. Mark outline of template on face of adapter

using white crayon, nail or scriber. Drill a starting

hole inside the outline, then use a saber saw or key

hole saw to cut out the opening. See figure 22.

1/4" DOWN

1/2" FROM FRONT

FIGURE 22

Position the adapter over the deck opening, and

check for fit of cutout as shown in figure 23. Trim

cutout, if necessary, to allow tilting of adapter,

keeping the fit as close as possible for best vacuum

suction.

NOTE: Make sure sdspter cmesrs gauge

wheels co mower deck

DECK ADAPTER

MOWER DECK

Curl on deck may be 1costed outside of

sdspter or inside depending or_ deck

opening design

FIGURE 23

Holding the adapter bracket and the deck adapter

together, position the deck adapter on the mower

deck. Keeping the edge of deck adapter as close as

possible to the offset in the adapter bracket, see if the

slot in the adapter bracket can be aligned with one

or two of the deflector holes in your mower deck's

discharge opening. If the bracket can not be located

correctly using existing holes, it will be necessary to

drill one or two 5/16" diameter holes in the deck. See

figure 24.

Use e×ieting holes or drill 5/16"

diameter hole or holes.

_\\\\\\\\\\

DECK ADAPTER MOWER DECK

Keep edge of adapter as close

as possible to offset in bracket

FIGURE 24

Assembletheadapterbrackettothedeckusingtwo

5/16"x 1-1/4"hexbolts,5/16"flatwashersand5/16"

nylocknuts.Seefigure25.

NOTE:Itmaybenecessaryto useextra5/16"flat

washerstoshimunderthebracketnexttothedeck

surface.Tenextrawashershavebeenfurnishedas

shims.Seefigure25.

(2) 5/16" NYLOCK

5/16" FLAT

WASHERS

FIGURE 25

With deck adapter positioned correctly over the

discharge opening, use the adapter bracket as a

template and drill three 9/32" diameter holes in the

top of the deck adapter. See figure 26.

Bolt deck adapter to bracket using three 1/4" x 1"

bolts, nylon washers, 1/4" fiat washers and 1/4"

nylock nuts. Ny!on washers should be against the

inside of the deck adapter. See figure 26.

DECK ADAPTER (3) 1/4" NYLOCK

NUTS

J ADAPTER

- BRACKET

(3) NYLON _ MOWER DECK

WASHERS

(3) 1/4" STEEL WASHERS

(3) 1/4" x 1" HEX BOLTS

FOR 1990 AND NEWER MURRAY TRACTORS

WITH A 38" OR 40" DECK

Cut out two templates and place on deck adapter

as shown in figure 33. Tape smaller one on top and

larger one on the side and bottom= After they are in

place, carefully mark around the templates, then cut

out adapter to obtain correct opening.

Bolt end of mounting strap to the 5/16" bolt on the

mower deck=The other end of the strap will bolt to

a hole in the deck adapter, which must be drilled.

Position the adapter on the deck, then drill a 5/16"

hole in the bottom of the adapter that will align with

the hole in the strap= Fasten the adapter to the strap

using one 1/4" x 1" hex bolt, 1/4" flat washer, nylon

washer and 1/4" nylock nut. See figure 27.

38"/40" TEMPLATE TEMPLATE TO CUT OUT SLOT

CUT OUT SLOT IN TOP

OF DECK ADAPTER

1t4" × 1" HEX BOLT

1/4" FLAT WASHER

BOLT THBS END OF

STRAP TO 5/16" BOLT

ON MOWER DECK

NYLON WASHER

MOUNTmNG STRAP

1/4" NYLOCK NUT

FIGURE 27

Assemble end of hose and hose clamp over the

round opening of deck adapter and tighten clamp.

GO DIRECTLYTOTNE OPERATION INSTRUCTIONS

WHICH ARE LOCATED ON PAGE 18.

FIGURE 26

,Assemble end of hose and a hose clamp over the

round opening of deck adapter and tighten clamp.

GO DJRECTLYTOTNE OPERATION INSTRUCTIONS

ON PAGE 18.

FOR 1990 AND NEWER MURRAY TRACTORS

WITH A 46" DECK

Tape 46" template onto deck adapter, Mark and then

cut out adapter,

Fasten the angle bracket and the mounting bracket

to the mower deck as shown in figure 34, Use two

5/16" x 1" carriage bolts, 5/16" flat washers and 5/16"

nylock nuts, The bolt heads go on inside of mower

deck,

Drill two 5/16" diameter holes in the deck adapter

that will align with the holes in the angle bracket and

the mounting bracket, Assemble the deck adapter to

both brackets using two 1/4" x 1" hex bolts, 1/4" flat

washers, nylon washers and 1/4" nylock nuts, See

figure 28,

I \

ANGLE BRACKET 1 "' NYLOCK NUT

NYLON WASHER x MOUNTING

1/4" FLAT ,\

114"x 1 LOCATEAND

DRILL ROLES

\ NYLON WASHER -._

114" FLAT WASHER _,

114"x1"NEXBOLT

FIGURE 28

Assemble end of hose and hose clamp over the

round opening of deck adapter and tighten clamp,

GO DIREOTLYTOTHE OPERATION iNSTRUCTIONS

WHICH ARE LOCATED ON PAGE 18.

KNOWYOURVAC SYSTEM

Read this owner's manual and safety rules before operating your Vac System.

Compare the illustration below with your Vac System to familiarize yourself with the various controls and their locations,

BOOT REAR FLAP

LATCH LOCK LEVER

CHOKE CONTROL

THROTTLE CONTROL

LATCH LOCK LEVER Locks the cart bed down to the

tongue, Releases to allow cart to be tipped back for

dumping=

BOOT Connects the plastic elbow to the fabric top,

directing discharged material into the cart,

REAR FLAP Zippered flap opens to allow contents of cart

to be emptied,

THROTTLE CONTROL Controls speed of engine,

CHOKE CONTROL Adjust to allow cold starting,

CAUTION: Alcohol blended fuels (called gasohot or using

ethanol or methanol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can

damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied

before storage for 30 days or longer. Drain the gas tank, start

the engine and let it run until the fue! lines and carburetor are

empty. Use fresh fuel next season. See

STORAGE Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank

or permanent damage may occur.

WARNING: Never fill fuel tank indoors,

or with the engine running, or while the

engine is hot, Do not smoke while filling

tank,

BEFORE STARTING

Your Vac System engine is shipped without oil or

gasoline, Service the engine with oil and gas as

instructed in the separate engine manual,

Inspect the Vac System to make sure all covers (rear

door, vinyl boot, elbow, hose adapter, hose and deck

adapter are properly attached,

Check tires for proper inflation (12 - 14 Ibs),

HOW TO STOP YOUR VAC SYSTEM

To stop engine, move the throttle contro! lever to the

OFF position,

Disconnect spark plug wire from plug to prevent

accidental starting while equipment is unattended or

is being worked on,

CAUTION: The muffler and adjacent areas

are hot!

HOWTO STARTYOURVAC SYSTEM

WARNING: Never start or run the engine

without al! covers being properly attached to

the blower housing and cart,

, Check oil and gas in Vac engine,

, Attach spark plug wire to spark plug,

, Move choke lever on engine to CHOKE position,

(A warm engine may not require choking,)

Move throttle control lever on engine to FAST

position=

, Grasp starter handle and pull rope out slowly until

engine reaches start of compression cycle (rope will

pull slightly harder at this point), Let the rope rewind

slowly,

, Putl rope with a rapid, continuous, full arm stroke,

Keep a firm grip on starter handle, Let rope rewind

slowly, Do not let starter handle snap back against

starter,

, Repeat instructions in two preceding paragraphs until

engine fires, When engine starts, move choke control

gradually to RUN position,

HOW TO USE YOUR VAC SYSTEM

CAUTION: Vehicle braking and stability

may be affected with the addition of an

accessory or an attachment, Be aware of

changing conditions on slopes,

, inspect the Vac to make sure the cover, rear door,

boot, elbow, hose adapter (nozzle), hose and deck

adapter are properly attached,

Check tires for proper inflation (12 - 14 Ibs),

Check for oil and gas in Vac engine,

, Begin operation at low speed, adjusting forward

speed to match grass height and/or moisture

condition to prevent clogging,

Do not attempt to vacuum up any material other

than vegetation found in a normal yard, such as light

branches, leaves, twigs, etc,

CAUTION: To avoid possible injury, be

sure that no one is near the cart before

releasing the latch lock lever,

Remove the tailgate,

, Release the latch lock lever on the tongue and tip the

cart back,

, Using a rake or suitable too!, pull grass clippings and/

or leaves out of the cart,

After the cart is emptied, tip it forward and secure it to

the tongue with the latch tock lever, Install the tailgate,

place the bottom of the rear flap inside the tailgate

and zip the rear flap shut,

TO USE THE CART WITHOUT THE VAC SYSTEM

Unzip the rear flap and unfasten the velcro fasteners,

Remove and store the soft top cover,

, Remove the tube frame in one piece and store,

CAUTION: The muffler and adjacent areas

are hot!

Remove and store the four bolts and nuts which

fasten the engine base to the tongue,

Slide the engine off the tongue and roll to a safe

storage area,

WARNING: Should your Vac System

become clogged, shut off tractor and Vac

engines, Before attempting to unclog,

remove wire from spark plug to prevent

accidental starting,

TO EMPTY THE CART

, Shut off the tractor engine and set the brake,

Shut off the Vac engine,

Loosen the draw string and pul! the boot back from

the elbow,

Unzip the rear flap, flip it up and secure it with the

velcro strips on top of the cover,

CUSTOMER RESPONSIBILmES

, Read and follow the maintenance schedule and the maintenance procedures listed in this section.

MAINTENANCE SCHEDULE _..J

Fil! in dates as you _

complete regular service. ,o_ Service Dates

Check for loose fasteners X

Check cover X

Check tire pressure X

Che_keng!ne_!!!eve! X

Lubricate X

Clean ! lxl IX

Maintain engine per instructions below and in engine manual

BEFORE EACH USE

CHECK FOR LOOSE FASTENERS

, Make a thorough visual check of the Vac System

for any bolts and nuts which may have loosened.

Retighten any loose bolts and nuts.

CHECK COVER

Check the cover, especially the front boot and the

rear flap for wear. Replace cover if worn or damaged.

CHECK TIRE PRESSURE

Check tire pressure regularly. Recommended tire

pressure is 12-14 Lbs.

CHECK ENGINE OIL LEVEL

Check oil level before each use. Maintain engine oil

as instructed in the separate engine manual.

. At the beginning of each season, lubricate the latch,

latch pivot bolt, and the axle where the hitch tongue

pivots, with a light machine oil.

. At least once a season, grease or oil the wheel

bearings. Use automotive wheel bearing type grease

or 20 weight oil.

WARNING: Always stop engine and

disconnect spark plug wire before cleaning,

lubricating or before performing any repairs

or maintenance.

ENGINE MAINTENANCE

Only use high quality detergent oi! rated with API service

classification SF or SG. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAE 30 grade oi! is recommended for warm weather use.

For cold weather use refer to the engine manufacturer's

Operating and Maintenance Manual.

. Check oH level before each use. Maintain engine oil

as instructed in the separate engine manual.

Service air cleaner every 25 hours under normal

conditions. Clean every few hours under extremely

dusty conditions. Poor engine performance and

flooding usually indicates that the air cleaner should

be serviced. To service the air cleaner, refer to the

separate engine manual.

The spark plug should be cleaned and the gap reset

once a season. Spark plug replacement at the start

of each season is recommended. Check the engine

manual for correct plug type and gap specifications.

CLEANING

Make sure the cart and top are cleaned after each

use. Grass clippings and leaves left in the cart will

mildew and cause damage if not cleaned out.

Clean the engine regularly with a cloth or brush.

Keep the cooling fins on the engine housing clean

to permit proper air circulation which is essential to

engine performance and life. Be sure to remove all

dirt and debris from muffler area.

Clean the engine and the entire unit thoroughly.

Refer to engine manual for correct engine storage

instructions.

if storing in an unventilated or metal storage shed,

coat metal parts with light oil or silicone to prevent

rust.

Store unit in a clean, dry area.

it is important to prevent gum deposits from forming in

essential fuel system parts such as the carburetor, fuel

filter, fuel hose or tank during storage. Also, alcohol

blended fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads to separation

and formation of acids during storage. Acidic gas can

damage the fue! system of an engine while in storage.

To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Follow the

instructions in the engine's Operating &

Maintenance Manual.

PROBLEM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Engine fails to start

Loss of power;

operation erratic.

Engine overheats

Too much vibration

Unit does not

discharge

1. Spark plug wire disconnected.

2. Safety switch not contacted.

3. Fuel tank empty, or stale fuel.

4. Fuel shut-off valve closed

(if so equipped).

5. Faulty spark plug.

1. Spark plug wire loose

2. Unit running on CHOKE.

3. Blocked fuel line or stale fuel.

4. Water or dirt in fuel system.

Carburetor out of adjustment. 5.

Dirty air cleaner. 6.

1. Connect wire to spark plug.

2. Correctly install hose adapter nozzle.

3. Fil! tank with clean, fresh fuel.

4. Open fuel shut-off valve.

5. Clean, adjust gap or replace.

1. Connect and tighten spark plug wire.

2. Move choke lever to OFF position.

3. Clean rue! line; fill tank with clean

fresh gasoline.

4. Disconnect fuel line at carburetor to drain

fuel tank. Refill with fresh fuel.

Adjust carburetor.*

Service air cleaner.*

Carburetor not adjusted 1.

properly.

Engine oil level low.

Loose parts or damaged

impeller.

1. Discharge chute (elbow)

dogged.

2. Foreign object lodged in

impeller.

3. Vac Cart is full.

Adjust carburetor.*

2. Fill crankcase with proper oil.

Stop engine immediately and disconnect

spark plug wire. Tighten al! bolts and nuts.

Make all necessary repairs. If vibration

continues, have unit serviced by an

authorized service dealen

1. Stop engine immediately and disconnect

spark plug wire. Clean inside of housing

and discharge chute (elbow).

2. Stop engine immediately and disconnect

spark plug wire. Remove lodged object.

3. Empty cart.

*Refer to the engine manual packed with your unit.

NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service dealer.

REPAIR PARTS FOR MODEL 486.245042 SOFT TOP MOW-N-VAC CART

26 32

11 \

j 28

13 14

27 19

RER

NO.

PART

NO.

24096

62457

23487

24497

24984

43594

43093

43601

48637

43014

43012

47189

1509-69

HA20186

43814

23490

QTY. DESCRIPTION

2 Cart Body

1 Tailgate Reinforcement Bracket

1 Wheel Support

1 Latch Stand Bracket

1 Axle, Wheel 1" Di&

2 Wheel w/Tire

2 Cotter Pin, 1/8" Dia, x 1ol/2"

4 Washer, Flat 1"

2 Spacer Tube

2 Hub Cap

25 Hex Bolt, 1/4-20 x 3/4"

31 Hex Nut, 1/4" Ny!ock

2 Hex Bolt, 1/4-20 x 1o3/4"

1 Spring, Extension

12 Truss Hd. Bolt, 5/16-18 x 3/4"

1 Cart Front Panel

REFo

NO.

PART

NO.

47810

43088

64551

64531

25010

23548

43884

43343

23504

44950

43082

47407

43574

24960

24959

25539

QTY.

DESCRIPTION

Hex Nut, 5/16-18 Nylock

Washer, Fiat 1/4"

Tongue Weldment Ass'y, (Rear)

Tongue Weldment Ass'y, (Front)

Latch Lock Lever

Tailgate Guide

Hitch Pin

Pin, Hair Cotter 1/8"

Tailgate

Carriage Bolt, 1/4-20 x 3/4"

Hex Lock Nut, 3/8-16 Thread

Hex Bolt, 5/16-18 x 4"

Hex Bolt, 3/8-16 x 3"

Tube Support Bracket, Front R,H,

Tube Support Bracket, Front LH,

Tube Support Bracket, Rear

REPAIR PARTS FOR MODEL 486.245042 SOFT TOP MOW-N-VAC

f.f 1"

\\\

/;2

18 19 ,

.... i

: ; ! _i I

TRACTOR

32 _ 13

REPAIR PARTS FOR MODEL 486.245042 SOFTTOP MOW-N-VAC

iRER

i NO.

! 1

i 2

i 5

i 6

i 8

PART

NO.

734-0973

24957

24956

43182

43840

43085

738=0373

47810

43791

43661

47189

!21312_@E1

222261

63227

46420

43792

43793

48634

64647

64648

48640

43790

43088

23540

1543-69

43020

712=3083

43352

43081

43830

QTY.

DESCRIPTION

Engine Wheel

Engine Mount Bracket

Engine Base

Bolt, Hex 5/16=18 x 3/4"

Bolt, Hex 5/16=18 x 1=1/4"

Bolt, Hex 5/16=18 x 1=1/2"

Shoulder Bolt

Nut, Hex 5/16=18 Nylock

Hose Adapter

Bolt, Hex 1/4=20 x 1"

Nut, Hex 1/4=20 Nylock

Engine, B & S 6.5 HP

Deflector, Muffler

Hose Hanger Rod Ass'y.

Elbow

Hose (6" x 84")

Hose Clamp 6"

Top Connecting Tube

Support Tube, LH.

Support Tube, R.H.

Cart Cover

Strap, Tarp 25"

Washer, 1/4" STD

Hitch Plate

Washer, Ny!on 21/64"

Bolt, Hex 1/2-13 x 1-1/2"

Nut, Hex 1/2-13 Nylock

Washer, Flat 7/16"

Washer, 5/16" STD

Adapter, Deck

RER

NO.

PART

NO.

23560

44326

23825

23826

47630

'12-0421

62468

23827

1509-90

43063

43978

46978

43082

44849

44850

49939

QTY.

DESCRIPTION

Bracket, Deck Adapter

Bolt, Carr. 5/16" x 1"

Mounting Strap

Angle Bracket

Screw, Self Tap 5/16"-18 x 3/4"

Knob (See also Item #8, Page 22)

Impeller Housing Assembly

(See Page 22)

Deck Adapter Kit (Includes parts

in box shown on page 20)

Mounting Bracket

Bolt 1/4o20 x 1-1/4"

Bolt, Hex 5/16-18 x 1"

Bolt, Curved Hd. 1/4-20 x 1"

Nut, Hex 1/4=20 SEMS

Nut, Hex Lock 3/8-16

"S" Hook

Tarp Strap

Owner's Manual

REPAIR PARTS FOR MODEL 488.245042 SOFTTOP MOW-N-VAC

mMPELLER HOUSING ASSEMBLY

RER

NO.

PART

NO.

629-0241A

24634

24633

43182

710-0772

710-1268

43063

712-0421

47810

43086

719-0330A

725-1700

QTY.

DESCRIPTION

Harness, Wire

Housing Ass'y. Inner

Housing Ass'y. Outer

Bolt, Hex 5/16-18 x 3/4"

Bolt, Hex 5/16-24 x 2"

Screw, Self Tap #10-16 x 3/8"

Bolt, Hex 5/16-18 x 1"

Knob

Nut, Nylock 5/16-18

Lock Washer, 5/16"

Adapter, Mounting

Cover, Switch

RER

NO.

PART

NO.

725-3166

726-0272

731-1613

24958

48848

48591

736-0247

63924

710-1273

43003

629-0923

QTY.

DESCRIPTION

Snap Mount Switch

Clamp

Cover, Switch

Hose Hanger Bracket

Nut, Nylock Jam 5/16-18

Spacer Rod

Flat Washer, 13/32" x 1-1/4"

Impetler Assembly

Bolt, Hex 3/8-24 x 2-3/4"

Lockwasher, 3/8"

Harness Adapter

_o _o

W_"-

OO. "

£.

"J_o

_fl

SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE

APOWER POLE

ACORNEFI OF A BUILDING

_ ..... OR AFENCE POST

CAUTION: Do not operate your tractor and Vac System on a slope

in excess of 10 degrees. Be sure of your tractor's towing and braking

capabilities before operating on a slope. Avoid any sudden turns or

maneuvers while on a slope.

b,-

('4

Your Home

For repair-in your home-of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matterwho made it, no matterwho sold it!

Forthe replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage dooropeners and water heaters.

1-800-4-MY-HOME ® (1-800-469-4663)

Call anytime, day or night (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in items like vacuums, lawn equipment,

and electronics, call or go on-line for the location of your nearest

Sears Parts & Repair Center.

1-800-488-1222

Call anytime, dayornight (U.S.A. only)

www.sears.com

To purchase aprotection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6n Au Canada pour service en fran(_ais:

a domicilio, y para ordenar piezas: 1-800-LE-FOYER Mc

1-888-SU-HOGAR ® (1-800-533-6937)

(1-888-784-6427)

® Registered Trademark /Trademark /SMService Mark of Sears Brands, LLC

® Mama Registrada /Marea de F_brica /SM Marea de Servicio de Sears Brands, LLC

MC MD

Craftsman 486245042 User Manual SOFT TOP VAC SYSTEM AND CART Manuals Guides L0601212

CRAFTSMAN Lawn Vacuum Manual L0601212 CRAFTSMAN Lawn Vacuum Owner's Manual, CRAFTSMAN Lawn Vacuum installation guides

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