Craftsman 502254152 User Manual 11 HP REAR ENGINE RIDER Manuals And Guides L1004284
CRAFTSMAN Lawn, Tractor Manual L1004284 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 502254152 502254152 CRAFTSMAN CRAFTSMAN 11 HP REAR ENGINE RIDER - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 11 HP REAR ENGINE RIDER #502254152. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN 11 HP REAR ENGINE RIDER Manual
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owners a a Model No. 502.2541 52 11 P. LECTRIC START 8 SPEED = 30" MOWER EA ENG! I CAUTION: Read And Follow All Safety Rules And Instructions Operating Equipment. This Before ® Assembly ® Operation • Maintenance o Repair and Adjustment ® Repair Parts F-88516 Sears, Roebuck and Co., Chicago, IL. 60684 U.S.A. • PrTnted fn U,S,A. SAFETY RULES Safe Operation Practices for Riding Vehicles As Recommended by American National Standards Institute 17, The vehicle and attachments must be stopped and inspected 1. Know the controls and how to stop quickly, READ THIS for damage after striking a foreign object, All damage must INSTRUCTION BOOK and any instructions furnished with attachments. be repaired before restarting and operating the equipment. 2. Do not allow children to operate the machine. Do not allow 18, Do not change the engine governorsettings oroverspeed the adults to operate tt without proper instruction. engine. 3, Clear the work area of objects (wire, rocks, etc.) which might 19. When using the vehicle with a mower, proceed as follows: be discharged by the machine, a. Mow only in daylight or tn good a_ifieiat light2 4. Handle gasoline with care, It is highly flammable. b, Never make a cutting height adjustment while the a. Use an approved gasoline container. engine is running if the operator must dismount. b. Never remove the fuel cap or add gasoline to a running c. Stop the engine before removing a grass catcher or orhot engine oran engine that has not been allowed to cool unclogging the chute, for several minutes after running, Never fill the fuel tank d. Check the blade(s) and mounting nut(s) for proper tightindoors. Clean up spilled gasoline. ness at frequent intervals, Frequently check the blade for wear or damage such as cracks and nicks, A blade that is c. Do not run the engine indoors. Exhaust fumes are bent or damaged must be immediately replaced with a dangerous, factory replacement blade. For safety, replace the blade 5. Always wear safety glasses or a eye shield when you operate the unit to protect your eyes from foreign objects that can be every two years, Frequently check the nut(s) that hold the thrown from the unit, Always wear eye protection when you blade(s). Replace damaged nuts and tighten loose nuts, ,' make an adjustment or repairs to the unit. 20. Disengage power to the mower before backing up. Do not 6. Keep all nuts, bolts, and screws tight to be sure the equipmow in reverse unless absolutely necessary and then only after careful observation of the entire area behind the ment is in safe working condition. mower. 7, Disengage all attachment clutches and shift into neutral before attempting to start the engine, 21. Under normal usage, the grass catcher bag material" is 8. Disengage power attachment(s) when transporting or not subject to deterioration and wear. It should be checked in use. frequently for bag replacement. Replacement bags should be 9, Do not stop or start suddenly when going uphil] or downhill, checked to ensure compliance with the original manufacMow up and down the face of steep slopes; never across the turers recommendations or specifications. face, See the "Guide" in the back this book to check for 22. Do not operate the mowerwithout either the grass catcher or safe operation, guards in place, Read the instructions provided with the 1O, Reduce speed and exercise extreme caution on slopes and in grass catcher. sharp turns to prevent tipping or loss of control. Be especially 23, Do not carry passengers, Do not mow when children and cautious when changing directions on slopes. others are present. 11, Stay alert for holes, rocks, roots in the terrain, and other 24. Never store the equipment with gasoline in the tank inside a hidden hazards, Keep away from drop-offs, building where fumes may reach an open flame or spark. 12. Use care when pulling loads or using heavy equipment. Allow the engine to cool before storing in any enclosure. a. Use only approved drawbar hitch points. 25. Take atl possible precautions when leaving the vehicle b. Limit loads to those you can safety control. unattended, such as disengaging the blade engagement _ c, Do not turn sharply. Use care when baektng, control lever, lowering the attachment(s), shifting into neutral, d, Use counterweight(s) or wheel weights when suggested setting the parking brake, stopping the engine, and removing in the instruction book. the key. 13. Watch out for traffic when crossing or near roadways. 26, Keep the vehicle and attachments in good operating condi14. When using any atiachments, never direct discharge of tion, and keep safety devices in place and working, material toward bystanders or allow anyone near the unit 27. Disengage power to attachment(s) and stop the engine while in operation. before making any repairs or adjustments, The carburetor 15. Disengage power to attachment(s) and stop the engine can be adjusted with the engine running. before 1eaving the operator's position. 28, Wa!!; for all movement to stop before servicing any part of the 16. To reduce fire hazards, keep the engine free of grass, leaves, 29, ;:;Read and follow the instructions in this book concern ng or excessive grease. safety, and op§ration of the mower. WARNING: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it must be maintained in effect!re working order by the operator, In the State of California the above is required by law (Section 4442 of the California Public Resources Code), Other states may have similar laws, Federal laws apply on federal lands, See an Authorized Service Center for a spark attester for the muffler, precautions. It means: "Attentionl Become Alertl Look for this symbol to point out important safety Your Safety Is Involved/p F-88516 This product is made to give you many hours of performance and safe operation. To keep the unit in good condition, you must correctly service the unit. For safety and performance, follow the ASSEMBLY, OPERATION, and MAINTENANCE instructions. If you can not correct a problem, see the nearest Sears Service Center. CUSTOMER RIDER FEATURES Craftsman ignition. Air cooled and long life with solid state Engine All Gear Transmission Eight forward speeds and one reverse to let you select the correct speed for your type of yard. A drive chain connects the transmission to an automotive type differential. RESPONSIBILITIES Follow all the assembly instructions. Correctly adjust the unit. Carefully read and foltow the rules for safe operation. Inspect the unit, Complete all maintenance on the unit, Know how to operate all standard and accessory equipment on the unit, Make sure that the operator can correctly operate the unit. Operate the unit only with guards, shields, and other safety items in place and working correctly. Service the unit only with authorized or approved replacement parts, RIDING LAWN REAR ENGINE Tilt Seat The seat tilts forward for easy access to the battery and the engine, Side Panels The side panels can be easily removed for access to the engine. • Mower Housing The full-floating suspension and single blade give an even cut. The lift lever has an eight position height adjustment. MOWER ATTACHMENTS Record in the space below the serial number and the date of purchase of this unit. The model number and serial number are found under the seat on a plate attached to the seat support. This unit can use attachments available at the nearest Sears Store. This unit can pull attachments like a lawn sweeper, a lawn aerator, or a hopper spreader, This unit can not use attachments that engage the ground like a plow, a disk harrow, or a cultivator. Serial Number: MAINTENANCE Date of Purchase: A Sears Maintenance Agreement Is available on this unit. See the nearest Sears Store for information. AGREEMENT Keep these numbers for future reference, LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT For two years from the date of purchase,when thisriding equipment is maintained, lubricated, and tuned up accordingto the operating and maintenance instructions in the Owner's Manual, Sears will repair free of charge any defect in material or workmanship in this electric start riding equipment. Thiswarranty excludesblade(s), blade adapter(s}, sparkplug(s), air cleaner, and belt(s),which are expendable and become worn during normal use. This warranty does not cover: - tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass); and - repairs necessary because of operator abuse or negligence, including the failure to maintain the equipment according to instructions contained in the Owner's Manual; and - riding equipment used for commercial or rental purposes. FULL 90-DAY WARRANTY ON BATTERY For 90 days from the date of purchase, if any battery included with this riding equiPment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace th_ battery at no charge, WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTEP_'DEPARTMENT IN THE UNITED STATES. This warranty applies only while this product is in use in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co,, D/698-731A, Sears Tower, Chicago, tL F-88516 60684 3 INDEX S A Adjustments: Blade Engagement Control .............. 15 Brake, Drive ......................................... 25 Carburetor ...........................................29 Chain, Front Drive ..............................26 Chain, Rear Drive ...............................27 Mower Housing, Level ...................... 22 Throttle Control Cable ....................... 29 Assembly ..........................................5 - 10 Attachments ...............................................3 Filter, Air ................................................... t 9 Fuel ............................................................12 Fuel System, Storage ............................. 30 Fuse ..................._................................ 32, 33 B Maintenance .................................. t3 - 19 Air Filter ................................................19 Battery .................................................. 18 Blade ............................................. 16, 17 Blade Engagement Control .............. 15 Drive Brake ..........................................25 Drive Chains ................................. 26, 27 Engine Oil ..................................... 14, 19 Lubrication .......................................... 18 Muffler Check ...................................................18 Spark Arrester ................................ 2, 18 Spark Plug ................................................ 18 Tires ...........................................................17 Mower Housing Level .....................................................22 Remove and Install ............................20 Battery: Charge ....................................................7 Clean and Check ................................ 18 Emergency Start ................................ 30 Install .................................................... 10 Storage ................................................30 Belt; Motion Drive, Replace ....................... 21 Mower Drive, Adjust .......................... 15 Mower Drive, Replace ....................... 21 Blade, Remove and Install ..................... 16 Blade, Sharpen ......................................... 17 Blade Engagement Control'. Adjust ...................................................15 Operation ............................................. 11 Brake Pedal, Operation ........................... 11 Lubrication ................................................ 18 M O C Oil: Carburetor, Adjust ...................................29 Chains, Check and Adjust ............... 26, 27 Charge Battery ...........................................7 Clutch/Brake Pedal 11 Controls ..............................................11, 1'2 Engine: Carburetor ........................................... 29 Oil, Change .................................. 14, t9 Oil Level, Check .................................. 14 Oil, Type ...............................................14 Operation Speed Chart ..................... I2 Starting ................................................12 Stopping ..............................................12 Storage ................................................30 Throttle Control ........................... 11, 29 Trouble Shooting Chart .................... 31 F-88516 Check ...................................................14 Change .................................................19 Operation .......................................11 - 13 Mower Housing .................................. 13 Operate On Hills ................................. 13 Operate The Unit ................................ t3 Start Engine ........................................ t2 Stop The Unit ..................................... 12 P Parts Bag " 6 R Repair and Adjustment ................ 20 - 30 Mower Drive Belt ............................... 22 Carburetor ...........................................29 Drive Chains .................................26, 27 Level Mower Housing ....................... 22 Motion Drive Belt ............................... 21 Mower Housing, Install ..................... 20 Mower Housing, Remove ................. 20 4 Safety Rules ................................................ 2 Seat ..........................................., .................. 9 Sharpen, Blade ......................................... 17 Shift Lever ................................................ 12 Side Panel, Remove ................................ 13 Slope Guide ..........;................................... 51 Spark Plug ................................................ 18 Speed Control Chart ............................... 12 Start Engine .............................................. 12 Steering Wheel ..........................................8 Stop, Riding Mower ................................ 12 Storage ......................................................30 T Throttle Control Cable, Adjust .............. 29 Tire Pressure ..................................... 10, 17 Transmission, Friction Drive ......... 23 - 28 Trouble Shooting Chart .......................... 31 W Warranty ...................................................... 3 Wiring Schematic .................................... 32 ASSEMBLY SET UP 12 Your unit was carefully inspected and put in a carton for protection from damage. The unit is assembled except for the items shown on this page. These items are in the carton with a bag of fasteners and loose parts needed for assembly. Find and remove these items, The fasteners and roose parts are shown on the next page. HOW TO REMOVE 11 FROM THE CARTON To remove the riding mower from the carton, follow the instructions below. I. Open the top of the carton, 2. The items shown at the right are in a small box. Remove and check each item. Remove the small box. 3. Cut each corner of the carton from the top to the bottom with a knife. 4. Move the shift lever to the NEUTRAL position. 5. Make sure the parking brake is disengaged, 6. Move the lift lever to the HIGH position, 7. Carefully push the riding mower backwards off the wood frame, TOOLS YOU NEED TO ASSEMBLE THE UNIT I. Adjustable wrench 2. Open end wrench 1/2" - 9/16" 3. Open end wrench 7/16"- 1/2" 4, Blade type screwdriver 5, Phillips screwdriver 6. Low Tire pressure gauge 7. Knife F-88516 D-4656-2 I. Seat 2. Bezel 3, Steering VVhee| 4. Steering Post 5 " 5. Parts Bag 6. Owner's Manual 7. Battery 8, Battery Tray 9. Battery Acid 10. Bellows 11. Upper Console 12. Cover PARTS The fasteners and loose parts are shown (4) Hex Bolt 5/16" x 5/8" For Seat STD523106 beiow. The fasteners (1) Hex Bolt 5/16" x 1-1/2" For Adapter STD5231 t5 26x161 (2) Screw #10xl/2" Type BT For Console Cover are shown full size with the quantities (2) Hex Bolt 1/4" -20 x 5/8" For Battery Cables STD522506 5/16" x 1-1/4" For Steering Post For Steering Wheel STD523707 @ For Bearing STD611005 (2) Locknut I/4"-20 (1) Locknut 5/16"- 18 For Battery Cables STD541425 For Adapter STD541431 24582 (4) Hub Cap For Wheels (). (I) Hex Bolt 3/8" x 3/4" 15x66 Not shown full size in brackets 6x90 (1) Bolt (2) Screw (4) Lockwasher I,D, 5116" For Seat STD551131 55804 (1) Cover For Battery Clamp BAG - contents (4) Washer I,D. 1 !/3Z _ For Seat STD551031 Not shown fullsize 20107 (2) Seat Spring Cap For Seat Springs (2) Locknut 5/16"-18 For Steering Post (1) For Batter/Clamp (1) STD54I 431 19x39 (1) Lockwasher I.D.3/8" For Steering Wheel STD551237 Notsi_Own futI size 20094Z (1) Washer I.D. 13/32" For Steering Wheel Not shown ful! size 56022 (1) Bearing For Steering Post " t 7xl 32 (t) Washer I,D, .328" For Steering Post Not shown full size Not shown fuilsize Not shown Not shown full size 55705 55253Z 55919 55911 (1) Tube, Oll Drain (1 } Clamp, Battery For Battery (I) Cap For Steering Wheel (I} Adapter For Steering WheeI For Engine 91275 (2) Key For Ignition F-88516 futl size 54148 (t) Cable Cover For Red Battery Cable ASSEMBLY HOW TO PREPARE AND CHARGE THE BATTERY Remove and discard the metal tape, , IMPORTANT: Before you install the battery, add the battery acid, (Electrolyte) to the battery, Battery acid wilt damage paint and parts, WARNING: Read the instructions included with the battery acid container, Protect your hands and eyes from the battery acid. Use clothing that will protect you, I. 2. 3. 4. 5. If not Tnstalledon the battery, remove the vent capsfrom the plastic bag, Read the instructions included with the vent caps, If medal tape covers the vents, remove the metal tape from the vents. Discard the metal tape. Pour battery acid into each battery cell until the battery acid touches the bottom of the vent as shown. Do not add the battery acid above the bottom of the vent. If you add too much battery acid, the excessive battery acid will flow from the battery when you charge the battery. Wait 20 to 30 mTnutesbefore you put the vent caps on the battery. The level of the battery acid can drop below the vent described in step 3. Add more battery acid until the correct battery acid level is reached, Install the vent caps, Wash the top of the battery with water to remove any battery acid, Discard the battery acid container and any battery acid that was not used as follows. Fillthe container halffull with water. Add baking soda and mix together using a piece of wood, Add more baking soda until the solution does not foam, Discard the solution and wash the container with water. Destroy the container. Ve n] Correct Liquid Level WARNING: Whenyou charge the battery, do not smoke. Keep the battery away from any sparks, The fumes from the battery acid can cause an explosion. 6, Use a 12 volt battery charger to charge the battery. 0-5468 .... i'r, A DANGER Charge at BATTERY a rate of 2 amperes for 3 to 4 hours, After the battery is charged, check the level ofthe battery acid. If the level of the battery acid falls, add water. Do not add battery charged battery or the result can be an explosion. _.,_,./,°" ",,,,,,, ACID WILL "Z'=_,_____-",_ oN m t_ m F-88S16 55 r ovvne The Model Number is found under the seat on a plate attached port. Arways give the Model parts for your unit. Model No° 502.2541 Number when to the seat sup- you call for service or order Repair parts can be ordered from any Sears Service Center/Departments most Sears Stores. 52 WHEN ORDERING REPAIR PARTS, ALWAYS INFORMATION AS SHOWN IN THIS LIST. 1. 2. 3. 4. 5. HAVE THE repair and FOLLOWING PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM ENGINE MODEL NUMBER How to Order Repair Parts Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians. Sears technicians have the necessaryParts, tools, and equipment to meet the Sears pledge, "We Service What We Sell", F-88516 Sears, Roebuck and Co., Chicago, IL, 80684 U.S.A. '
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