Craftsman 502254152 User Manual 11 HP REAR ENGINE RIDER Manuals And Guides L1004284

CRAFTSMAN Lawn, Tractor Manual L1004284 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 502254152 502254152 CRAFTSMAN CRAFTSMAN 11 HP REAR ENGINE RIDER - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 11 HP REAR ENGINE RIDER #502254152. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN 11 HP REAR ENGINE RIDER Manual

Open the PDF directly: View PDF .
Page Count: 56

owners

a a

Model No.

502.2541 52

CAUTION:

Read And Follow

All Safety Rules

And Instructions Before

Operating This

Equipment.

11 P. LECTRIC START

8 SPEED =30" MOWER

EA ENG! I

®Assembly

®Operation

•Maintenance

oRepair and Adjustment

®Repair Parts

F-88516 Sears, Roebuck and Co., Chicago, IL. 60684 U.S.A. •PrTnted fn U,S,A.

SAFETY RULES

Safe Operation Practices for Riding Vehicles

As Recommended by American National Standards Institute

1. Know the controls and how to stop quickly, READ THIS

INSTRUCTION BOOK and any instructions furnished with

attachments.

2. Do not allow children to operate the machine. Do not allow

adults to operate tt without proper instruction.

3, Clear the work area of objects (wire, rocks, etc.) which might

be discharged by the machine,

4. Handle gasoline with care, It is highly flammable.

a. Use an approved gasoline container.

b. Never remove the fuel cap or add gasoline to a running

orhot engine oran engine that has not been allowed to cool

for several minutes after running, Never fill the fuel tank

indoors. Clean up spilled gasoline.

c. Do not run the engine indoors. Exhaust fumes are

dangerous,

5. Always wear safety glasses or a eye shield when you operate

the unit to protect your eyes from foreign objects that can be

thrown from the unit, Always wear eye protection when you

make an adjustment or repairs to the unit.

6. Keep all nuts, bolts, and screws tight to be sure the equip-

ment is in safe working condition.

7, Disengage all attachment clutches and shift into neutral

before attempting to start the engine,

8. Disengage power attachment(s) when transporting or not

in use.

9, Do not stop or start suddenly when going uphil] ordownhill,

Mow upand down the face of steep slopes;never across the

face, See the "Guide" in the back this book to check for

safe operation,

1O, Reduce speed and exercise extreme caution on slopes and in

sharpturns to prevent tipping or loss of control. Beespecially

cautious when changing directions on slopes.

11, Stay alert for holes, rocks, roots in the terrain, and other

hidden hazards, Keep away from drop-offs,

12. Use care when pulling loads or using heavy equipment.

a. Use only approved drawbar hitch points.

b. Limit loads to those you can safety control.

c, Do not turn sharply. Use care when baektng,

d, Use counterweight(s) or wheel weights when suggested

in the instruction book.

13. Watch out for traffic when crossing or near roadways.

14. When using any atiachments, never direct discharge of

material toward bystanders or allow anyone near the unit

while in operation.

15. Disengage power to attachment(s) and stop the engine

before 1eaving the operator's position.

16. To reduce fire hazards, keep the engine free of grass, leaves,

or excessive grease.

17, The vehicle and attachments must be stopped and inspected

for damage after striking a foreign object, All damage must

be repaired before restarting and operating the equipment.

18, Do not change the engine governorsettings oroverspeed the

engine.

19. When using the vehicle with a mower, proceed as follows:

a. Mow only in daylight or tn good a_ifieiat light2

b, Never make a cutting height adjustment while the

engine is running if the operator must dismount.

c. Stop the engine before removing agrass catcher or

unclogging the chute,

d. Check the blade(s) and mounting nut(s) for proper tight-

ness at frequent intervals, Frequently check the blade for

wear or damage such as cracks and nicks, A blade that is

bent or damaged must be immediately replaced with a

factory replacement blade. For safety, replace the blade

every two years, Frequently check the nut(s) that hold the

blade(s). Replace damaged nuts and tighten loose nuts, ,'

20. Disengage power to the mower before backing up. Do not

mow in reverse unless absolutely necessary and then only

after careful observation of the entire area behind the

mower.

21. Under normal usage, the grass catcher bag material" is

subject to deterioration and wear. It should be checked

frequently for bag replacement. Replacement bags should be

checked to ensure compliance with the original manufac-

turers recommendations or specifications.

22. Do not operate the mowerwithout either the grass catcher or

guards in place, Read the instructions provided with the

grass catcher.

23, Do not carry passengers, Do not mow when children and

others are present.

24. Never store the equipment with gasoline in the tank inside a

building where fumes may reach an open flame or spark.

Allow the engine to cool before storing in any enclosure.

25. Take atl possible precautions when leaving the vehicle

unattended, such as disengaging the blade engagement _

control lever, lowering the attachment(s), shifting into neutral,

setting the parking brake, stopping the engine, and removing

the key.

26, Keep the vehicle and attachments in good operating condi-

tion, and keep safety devices in place and working,

27. Disengage power to attachment(s) and stop the engine

before making any repairs or adjustments, The carburetor

can be adjusted with the engine running.

28, Wa!!; for all movement to stop before servicing any part of the

29, ;:;Read and follow the instructions in this book concern ng

safety, and op§ration of the mower.

WARNING: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest-covered,

brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any), If a spark arrester is used, it must be maintained in effect!re working order by the operator,

In the State of California the above is required by law (Section 4442 of the California Public Resources Code), Other states may have similar

laws, Federal laws apply on federal lands, See an Authorized Service Center for a spark attester for the muffler,

Look for this symbol to point out important safety

precautions. It means: "Attentionl Become Alertl

Your Safety Is Involved/p

F-88516

This product is made to give you many hours of performance and

safe operation. To keep the unit in good condition, you must

correctly service the unit. For safety and performance, follow the

ASSEMBLY, OPERATION, and MAINTENANCE instructions. If you

can not correct a problem, see the nearest Sears Service Center.

CUSTOMER RESPONSIBILITIES

Follow all the assembly instructions. Correctly adjust the unit.

Carefully read and foltow the rules for safe operation. Inspect the

unit, Complete all maintenance on the unit, Know how to operate

all standard and accessory equipment on the unit, Make sure that

the operator can correctly operate the unit. Operate the unit only

with guards, shields, and other safety items in place and working

correctly. Service the unit only with authorized or approved

replacement parts,

RIDING LAWN MOWER

Record inthe space below the serial number and the date

of purchase of this unit.

The model number and serial number are found under the

seat on a plate attached to the seat support.

Serial Number:

Date of Purchase:

Keep these numbers for future reference,

REAR ENGINE RIDER FEATURES

Craftsman Engine Air cooled and long life with solid state

ignition.

All Gear Transmission Eight forward speeds and one reverse

to let you select the correct speed for your type of yard. A drive

chain connects the transmission to an automotive type

differential.

Tilt Seat The seat tilts forward for easy access to the battery

and the engine,

Side Panels The side panels can be easily removed for access

to the engine. •

Mower Housing The full-floating suspension and single blade

give an even cut. The lift lever has an eight position height

adjustment.

ATTACHMENTS

This unit can use attachments available at the nearest Sears Store.

This unit can pull attachments like a lawn sweeper, a lawn aerator,

or a hopper spreader, This unit can not use attachments that

engage the ground like a plow, a disk harrow, or a cultivator.

MAINTENANCE AGREEMENT

ASears Maintenance Agreement Is available on this unit. See the

nearest Sears Store for information.

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

Fortwo years from the date of purchase,when thisriding equipment is maintained, lubricated, and tuned up accordingto the operating

and maintenance instructions in the Owner's Manual, Sears will repair free of charge any defect in material or workmanship in this

electric start riding equipment.

Thiswarranty excludesblade(s), blade adapter(s}, sparkplug(s),air cleaner, and belt(s),which are expendableand becomeworn during

normal use.

This warranty does not cover:

-tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass); and

-repairs necessary because of operator abuse or negligence, including the failure to maintain the equipment according to

instructions contained in the Owner's Manual; and

- riding equipment used for commercial or rental purposes.

FULL 90-DAY WARRANTY ON BATTERY

For 90 days from the date of purchase, if any battery included with this riding equiPment proves defective in material or workmanship

and our testing determines the battery will not hold a charge, Sears will replace th_ battery at no charge,

WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTEP_'DEPARTMENT IN THE UNITED

STATES. This warranty applies only while this product is in use in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co,, D/698-731A, Sears Tower, Chicago, tL 60684

F-88516 3

Adjustments:

Blade Engagement Control .............. 15

Brake, Drive .........................................25

Carburetor ...........................................29

Chain, Front Drive ..............................26

Chain, Rear Drive ...............................27

Mower Housing, Level ......................22

Throttle Control Cable .......................29

Assembly ..........................................5 - 10

Attachments ...............................................3

Battery:

Charge ....................................................7

Clean and Check ................................ 18

Emergency Start ................................30

Install .................................................... 10

Storage ................................................30

Belt;

Motion Drive, Replace .......................21

Mower Drive, Adjust .......................... 15

Mower Drive, Replace .......................21

Blade, Remove and Install ..................... 16

Blade, Sharpen .........................................17

Blade Engagement Control'.

Adjust ...................................................15

Operation .............................................11

Brake Pedal, Operation ........................... 11

Carburetor, Adjust ...................................29

Chains, Check and Adjust ............... 26, 27

Charge Battery ...........................................7

Clutch/Brake Pedal 11

Controls ..............................................11, 1'2

Engine:

Carburetor ...........................................29

Oil, Change .................................. 14, t9

Oil Level, Check .................................. 14

Oil, Type ...............................................14

Operation Speed Chart ..................... I2

Starting ................................................12

Stopping ..............................................12

Storage ................................................30

Throttle Control ........................... 11, 29

Trouble Shooting Chart .................... 31

INDEX

Filter, Air ................................................... t 9

Fuel ............................................................12

Fuel System, Storage ............................. 30

Fuse ..................._................................32, 33

Lubrication ................................................ 18

Maintenance .................................. t3 - 19

Air Filter ................................................19

Battery ..................................................18

Blade .............................................16, 17

Blade Engagement Control .............. 15

Drive Brake ..........................................25

Drive Chains ................................. 26, 27

Engine Oil ..................................... 14, 19

Lubrication .......................................... 18

Muffler

Check ...................................................18

Spark Arrester ................................2, 18

Spark Plug ................................................ 18

Tires ...........................................................17

Mower Housing

Level .....................................................22

Remove and Install ............................20

Oil:

Check ...................................................14

Change .................................................19

Operation .......................................11 - 13

Mower Housing .................................. 13

Operate On Hills ................................. 13

Operate The Unit ................................ t3

Start Engine ........................................ t2

Stop The Unit ..................................... 12

Parts Bag "6

Repair and Adjustment ................ 20 - 30

Mower Drive Belt ............................... 22

Carburetor ...........................................29

Drive Chains .................................26, 27

Level Mower Housing .......................22

Motion Drive Belt ...............................21

Mower Housing, Install ..................... 20

Mower Housing, Remove ................. 20

Safety Rules ................................................ 2

Seat ...........................................,..................9

Sharpen, Blade ......................................... 17

Shift Lever ................................................ 12

Side Panel, Remove ................................ 13

Slope Guide ..........;................................... 51

Spark Plug ................................................ 18

Speed Control Chart ............................... 12

Start Engine .............................................. 12

Steering Wheel ..........................................8

Stop, Riding Mower ................................ 12

Storage ......................................................30

Throttle Control Cable, Adjust .............. 29

Tire Pressure ..................................... 10, 17

Transmission, Friction Drive ......... 23 - 28

Trouble Shooting Chart .......................... 31

Warranty ......................................................3

Wiring Schematic ....................................32

F-88516 4

ASSEMBLY

SET UP

Your unit was carefully inspected and put in a carton for protection

from damage.

The unit is assembled except for the items shown on this page.

These items are in the carton with a bag of fasteners and loose

parts needed for assembly. Find and remove these items, The

fasteners and roose parts are shown on the next page.

HOW TO REMOVE FROM THE CARTON

To remove the riding mower from the carton, follow the instruc-

tions below.

I. Open the top of the carton,

2. The items shown at the right are in asmall box. Remove and

check each item. Remove the small box.

3. Cut each corner of the carton from the top to the bottom with

aknife.

4. Move the shift lever to the NEUTRAL position.

5. Make sure the parking brake is disengaged,

6. Move the lift lever to the HIGH position,

7. Carefully push the riding mower backwards off the wood

frame,

TOOLS YOU NEED TO ASSEMBLE THE UNIT

I. Adjustable wrench

2. Open end wrench 1/2" - 9/16"

3. Open end wrench 7/16"- 1/2"

4, Blade type screwdriver

5, Phillips screwdriver

6. Low Tire pressure gauge

7. Knife

D-4656-2

I. Seat " 5. Parts Bag 9. Battery Acid

2. Bezel 6. Owner's Manual 10. Bellows

3, Steering VVhee| 7. Battery 11. Upper Console

4. Steering Post 8, Battery Tray 12. Cover

F-88516 5

PARTS BAG - contents

The fasteners and loose parts are shown beiow. The fasteners are shown full size with the quantities in brackets ().

(4) Hex Bolt

5/16" x 5/8"

For Seat

STD523106

(1) Hex Bolt 6x90 (I) Hex Bolt

5/16" x 1-1/2" (1) Bolt 3/8" x3/4"

For Adapter 5/16" x 1-1/4" For Steering Wheel

STD5231 t5 For Steering Post STD523707

(2) Hex Bolt

1/4" -20 x 5/8"

For Battery Cables

STD522506

26x161

(2) Screw

#10xl/2" Type BT

For Console Cover

(2) Screw 15x66

For Bearing (2) Locknut (1) Locknut

STD611005 I/4"-20 5/16"- 18

For Battery Cables For Adapter

STD541425 STD541431

19x39

(1) Lockwasher

I.D.3/8"

For Steering Wheel

STD551237

55804

(1) Cover

ForBattery Clamp

Not shown fuilsize

55253Z

(1} Clamp, Battery

For Battery

(4) Washer (2) Locknut Notsi_OwnfutI size

(4) Lockwasher I,D. 1 !/3Z _ 5/16"-18 20094Z

I,D, 5116" For Seat For Steering Post (1) (1) Washer

For Seat STD551031 For Batter/Clamp (1) I.D. 13/32"

STD551131 STD54I 431 For Steering Wheel

Not shown full size Not shown fullsize Not shown ful! size

24582 20107 56022

(4) Hub Cap (2) Seat Spring Cap (1) Bearing

For Wheels For Seat Springs For Steering Post "

Not shown full size

Not shown futl size Not shown full size 55705

55919 55911 (1) Tube, Oll Drain

(I) Cap (I} Adapter For Engine

For Steering Wheel For Steering WheeI

t 7xl 32

(t) Washer

I,D, .328"

For Steering Post

F-88516

91275

(2) Key

For Ignition

54148

(t) Cable Cover

For Red Battery Cable

ASSEMBLY

HOW TO PREPARE AND

CHARGE THE BATTERY

IMPORTANT: Before you install the battery, add the battery

acid, (Electrolyte) to the battery, Battery acid wilt damage paint

and parts,

WARNING: Read the instructions included with

the battery acid container, Protect your hands

and eyes from the battery acid. Use clothing that

will protect you,

I. Ifnot Tnstalledon the battery, remove the vent capsfrom the

plastic bag, Read the instructions included with the vent

caps,

2. If medal tape covers the vents, remove the metal tape from

the vents. Discard the metal tape.

3. Pour battery acid into each battery cell until the battery acid

touches the bottom of the vent as shown. Do not add the

battery acid above the bottom of the vent. If you add too

much battery acid, the excessivebattery acid will flow from

the battery when you charge the battery.

4. Wait 20 to 30 mTnutesbefore you put the vent caps on the

battery. The level of the battery acid can drop below the vent

described in step 3. Add more battery acid until the correct

battery acid level is reached, Install the vent caps, Wash the

top of the battery with water to remove any battery acid,

5. Discard the battery acid container and any battery acid that

was not used as follows. Fillthe container halffull with water.

Add baking soda and mix together using apiece of wood,

Add more baking soda until the solution does not foam, Dis-

cardthe solution and wash the container with water. Destroy

the container.

WARNING: Whenyou charge the battery, do not

smoke. Keep the battery away from any sparks,

The fumes from the battery acid can cause an

explosion.

Use a 12 volt battery charger to charge the battery. Charge at

a rate of 2 amperes for 3to 4 hours, After the battery is

charged, check the level ofthe battery acid. If the level of the

battery acid falls, add water. Do not add battery acid to a

charged battery or the result can be an explosion.

Remove and discard

the metal tape, ,

Ve n]

0-5468

.... i'r,

Correct

Liquid

Level

DANGER _.,_,./,°"",,,,,,,

BATTERY ACID WILL "Z'=_,_____-

<!° ",_

CAUSE SEVERE BURNS V" °'°

Containssufphuricacid.

Donotletthebatteryacidcomeincontactwith theskin,theeyes,orthe

clothing,

To prevent accidents, neutralize the battery acid that was not used. To

neutralize, fill the container half futl with water, Add baking soda and

mix using a piece of wood until the solution does not foam, Discard the

solution and wash the container with water. Destroy the container.

ANTIDOTE:

External - Wash the area with water, then wash with a solution of

water and sodium bicarbonate,

Internal - Drink large amounts of water, milk, or milk of magnesia,

Drink water mixed with the whites of eggs. Call a Doctor

immediately.

Eyes -Flush with water for 15 minutes and then get immediate

medical help.

POIStON

KEEP AWAY FROM CHILDREN -

D-5213

F-88516 7

ASSEMBLY

HOW TO INSTALL THE STEERING WHEEL

Attach the steering wheel with the fasteners shown full size

below.

Bearing

Upper Steering

Shaft

gPost

B C

Control Panel

1. Lookat the hole in the upper steering shaft. Turn the front

tiresto the left untilthe hole inthe upper steering shaft points

toward the front.

2. Slide the steering postthrough the control panel and onthe

upper steering shaft as shown. Fasten with the fasteners as

shown in the illustration.

3. Turnthe front wheels until a 1/2" wrench will fit onthe lock-

nut. Make sure the head of the bolt fits around the steering

post. Tighten the Iocknut to atorque of 18 foot pounds.

4. Slide the bearing on the steering post. Align the holesin the

bearing with the holes in the top of the control panel Fasten

the bearing with the screws as shown.

WARNING: For safe operation, make sure the

bearing is correctly installed, if the bearing

becomes loose or is damaged, replace

immediately.

5. Attach the steering panel to the control panel as follows.

Attach the front tab into the control panel. Move the steering

panelback.Put the two tabsof the steeringpanelinthe control

panel as shown.

6. To assemble thecover, put thetab inthe control panel.Fasten

the top of the cover with the two screws as shown.

7. Slide the bellows overthe steering post. Make surethe collar

ofthe bellows ison top. Push on the top of the bellows. Fasten

the adapter to the steering post with the fasteners as

shown.

8. Fastenthe adapter to the steering post with the boltand nut

as shown. Tighten to atorque of 18 foot pounds.

Control Panel

D-4584-t

,, IIIH

Steering Panel

•

ASSEMBLY

9, Make sure the front wheels point to the front. Attach the

steering wheel to the adapter. Fasten the steering wheel

with the large Washer, the lockwasher washer, and the bolt

shown in the illustration.

10. Attach the steering wheel cap to the steering wheel.

1 1. Connect the ends of the wires for the headlight. Before the

bezel can be assembled, the two screws at the front of the

control panel must be removed. Put the bezel in position on

the end of the control panel.Fasten the bezel with the screws

that were removed,

NOTE: if you do not follow the above assembly instructions

correctly, the steering system will feel loose and the unit will

not steer correctly.

HOW TO INSTALL THE TILT SEAT

Assemble the seat with the fasteners shown full size below.

D-4583

Adapter

Post

I. Align the four long holes inthe seat support to the four holes

in the seat. Make sure the wire from the seat switch sensor

goes through the large hole in the seat support, Fasten the

seat to the seat support with the fasteners as shown, Do

not tighten.

2. Move the seat to the best position for operating the unit.

Tighten the hex bolts.

3, Connect the wire from the seat switch sensor to the wire

harness. Make sure the tab part of the connector, from the

seat switch sensor, locks into the latch of the wire harness

connector,

WARNING: Forcorrect and safe operation of the

unit, you must connect the wire from the seat

switch sensor to the wire harness.

SteeringWheel Cap=.....__

Steering _'¢heel

4. Some models have two seat spring caps in the parts bag, D-4591-1

Mount the caps on the seat springs as shown.

Wire from

Seat Spring

Cape

Strap

Sensor"

F-88516

Bezel

Control Panel

D-4677

CHECK THE TIRES

ASSEMBLY

Check the airpressure inthe tires. Tires with too much air pressure

wilt cause the unit to ride rough,Also, the wrong air pressure will

keep the mower housing from cutting level. The correct air

pressure is shown on the side of the tires. If the air pressure_not

shown, inflate the tires from 10 to 12 PS1 (0,7 to 0.85 kg!_m2).

HOW TO CHECK THE MOWER HOUSING

Make surethe level of cutset at the factory is stillcorrect. After you

mow a short distance, look at the area that was cut, If the mower

housing does not cut level, see the instructions on "How To Level

The Mower Housing" in the maintenancesection of this instruction

book.

HOW TO ATTACH THE HUB CAPS

Push each hub cap onto the center hub of each wheel. Make sure

the washer holds the hub cap in place.

FINAL ASSEMBLY

1. The engine is filled with oil. Check the oil. See"HowTo Check

The Ot(" in the Maintenance sectton.

2. Make sure alI the fasteners are tight.

'3. Read and follow the instructions in the Operation section.

Know the location and purpose of all the controls.

HOW TO INSTALL THE BA'r-rERY

Use the fasteners shown below to installthe battery. The fasteners

are shown full size.

1. Check the level of the acid. If the acid has fallen below the

correct level, add water to the correct level.

2. Install the battery and the battery tray as shown in the illus-

tration. Make sure the positive (+) terminal is toward the

front of the unit.

3. Slide the plastic sleeve over the end of the battery clamp.

Fasten the battery withthe battery clamp as shown.

4. Slide the cover for the positive term inaI on to the red battery

cable as shown.

AWARNING: To prevent sparks, {asten the red •

cable to the positive (+) terminal before you

connect the black cable to the negative (-)

terminal.

5. Fasten the red battery cable to the positive (+) terminal with

the nut and bolt as shown in the illustration.

6. Slide the cover on to the positive (+) terminal.

7o Fasten the black battery cable to the negative (-) terminal

with the nut and bolt as shown in the illustration.

8. To prevent corrosion, apply grease to the battery terminals.

0-4606-2

Plastic Sleeve

Battery

Battery Tray

0-4653-3

Cover

BLACK

RED

F-885t 6

Clutch/Brake

Pedal

OPERATION

_4757

KNOW THE PRODUCT

Before you operate the unit, read this instruction book. If you

understand the unit and how the unit operates, youwill get thebest

performance, When you read this instruction book, compare the

illustrations to the unit. Learn the location of the controls, To help

prevent an accident, follow the operating instructions and the

safety rules. Keep this instruction book for future reference.

THE BLADE ENGAGEMENT CONTROL

See the location of the btade engagement control in the illustra-

tion. Use the blade engagement control to start and stop the

rotary blade.

1. Before you start the engine, make sure the control lever is in

the DISENGAGE position.

2, Move the control lever to the ENGAGE position to rotate

the blade,

3. Move the control tever to the DISENGAGE position to step

the rotary blade. Before you leave the operator's position,

make sure the blade has stopped rotating.

4. Before you ride the unit on a sidewalk or a road, move the

control fever to the DISENGAGE position.

WARNING: Always keep your hands and feet

away from the blade, deflector opening, and the

mower housing when the engine runs.

F-88516

HOW TO USE THE CLUTCH/BRAKE PEDAL

This unit has only one pedal that is located on the left side of the

unit, The pedal has two functions. The first function is a clutch. The

second function is a brake. Push the pedal completely forward to

stop the unit,

HOW TO USE THE LIFT LEVER

The lift lever is on the rightside of the unit,To change the height of

cut, raise or lower the lift lever, When you ride on a sidewalk or a

road, move the lift fever to the HI position.

HOW TO SET THE PARKING BRAKE

1. Push the clutch/brake pedal completely forward. Hold the

clutclVbrakepedalin the down position.Toengagethe parking

brake, raise the parking brake lever and then release the

clutch/brake pedal.

2. To release the parking brake, depress the clutch/brake pedal.

The parking brake .will automatically disengage.

WARNING: Before you leave the operator's

position, move the shift lever to the neutral (N)

position. Set the parking brake. Move the blade

engagement control to the DISENGAGE

position. Stop the engine and remove the

ignition key.

HOW TO USE THE THROTTLE CONTROL

Use the throttle control to increase or decrease the speed of the

engine. Tostart a cold engine, move thetever to the left and into the

START or CHOKE position. For normal operations, move the fever

to the FAST position, The engine governor is set at the factory for

maximum performance. Do not adjust the governor to increase the

speed of the engine.

OPERATION

HOW TO USE THE SHIFT LEVER

To changethe forward speed or the direction of the unit, follow the

steps below:

t. Fully apply the clutch/brake pedal.

WARNING: Before you move the shift lever ir_or

out of NEUTRAL or REVERSE, fully apply the

clutch/brake pedal.

FUNC IONjS.IFTLEVER

Trimming 1

o0 ,oo lor2

Move the shift lever to FIRST or to REVERSE.

Slowly release the clutch!brake pedal, Do not ride with your

foot on the c[utchibrake pedal,

While the unit moves forward, you can select any forward

speed, Just move the shift lever to the next faster or next

slower speed. You do not have to use the clutch/brake

pedal.

The shift lever positionsfor operation of your unit are shown

in the chart below.

Normal mowing

Light mowing

3or4

5or6

7or8

Transpo_

Pull Behind 3or4

Attachments

THROTTLE

==z

FAST

SLOW-FAST

HOW TO STOP THE UNIT

1. Push the pedal completely forward to stop the unit, Keep

your foot on the pedal.

2. Move the blade engagement control to the DISENGAGE

position.

3. Move the shift lever to the NEUTRAL position.

4, Set the perking brake.

WARNING: Make sure the parking brake will

hold the unit.

F-88516 12

Shift

Lever

5. Move the throttle control to the SLOW position.

6. To stop the engine, turn the ignition key to the OFF position.

Remove the key.

HOW TO START THE ENGINE

WARNING: The electrical system has an

operator presence system that includes asensor

switch mounted in the seat, These components

tell the electrical system ifthe operator is sitting

on the seat, For your protection, always make

sure this system operates correctly, This system

will stop the engine when the operator leaves

the seat if the blade engagement control is

engaged,

1. Check the oil.

2. Fill the fuel tank with regular unleaded gasoline. Make sure

the gasoline is clean. Leaded gasoline will increase deposits

and shorten the life of the valves.

NOTE: Do not use gasbhol or methanol. Do not use

premium unleaded gasoline.

WARNING: Always use a safety gasoline

container, Do not smoke when adding gasoline

to the fuel tank, When inside an enclosure, do

not add gasoline. Before you add gasoline, stop

the engine and let the engine coot for several

minutes,

3. Sit in the seat. Push the clutch/_orake pedal completely for-

ward. Keep your foot on the pedal.

4, Move the shift lever to the neutral (N) position.

5. Make sure the blade engagement control is in the DIS-

ENGAGE position.

6. Move the throttle control to the CHOKE position.

7, Turn the ignition key to the START position. Release the key

when the engine starts.

NOTE: If the engine does not start after four or five tries,

move the throttle control to the FAST position. Again try

to start the engine, if the engine w!!! not start, see the

TROUBLE SHOOTING CHART,

8, Slowly move the throttle control to the SLOW position,

9. Let a cold engine run for several minutes. Begin work when

the engine is warm. To start a hot engine, move the throttle

control to a position between FAST and SLOW.

OPERATION

HOW TO OPERATE WITH

THE MOWER HOUSING

,WARNING: The deflector is a safety device. Do

not remove the deflector. The deflector forces

the discharged material toward the ground.

Always keep the deflector in the down position.

If the deflector is damaged, replace it with a

factory replacement part.

1. Start the engine.

2. Move the lift lever to aheight of cut position, in high or thick

grass, cut the grass in the high position first and then lower

the lift lever to a lower position,

3. Move the throttle control to the SLOW position.

4, Move the blade engagement controlto the ENGAGE position.

5. Push the clutch/brake pedal completely forward.

6. Move the shift lever to the first speed setting.

IMPORTANT: When you mow in heavy grass or mow

with a bagger, put the shift lever in the slowest speed.

7, Slowly release the clutch/brake pedal.

8. Move the throttle controlto the FAST position, if you need to

go faster or slower, move the shift lever to another speed

setting.

HOW TO OPERATE THE UNIT ON HILLS

WARNING; Do not ride up or down slopes that

are too steep to back straight up. Never ride the

unit across a slope, See the "Slope Guide" inthe

back of this book for information on how to

check slopes.

1. Before you ride upor down a hill, move the shift lever to the

slowest speed,

2. Do not stop or change speed settings on a hill. If you must

stop, quickly pushthe clutch/brake pedalforward and set the

parking brake.

3. To start again, make sure the shift feveristhe slowest speed.

Move the throttle control to the SLOW position. Slowly

release the pedal,

4. ifyou must stop or start on a hilt, always have enough space

for the unit to roll when you release the brake and engage

the clutch.

5. Bevery careful when you changedirections on a hill. To help

prevent an accident, move the throttle control to the slow

position on aslope and in a turn,

WARNING: For better control of the unit, always

select a safe speed,

MAINTENANCE

Use the following maintenance section to keep your unit in good

operating condition,

WARNING: Before you make an inspection,

adjustment (except carburetor), or repair, dis-

connect the wire from the spark plug.

HOW TO REMOVE THE SIDE PANEL

To help service and clean the engine or the transmission, the rear

side panels can be easily removed.

t, Remove the large screws that hold the' front of the side

panel.

2. Slide the side panel back app,__.ximately one inch, Remove

the side panel,

i lilt, i,i .....

Slide Backto Remove

O-461 t-_

F-885t6

MAINTENANCE

FIRST 2HOURS (after 2 mowings)

HOW TO CHANGE THE OIL

NOTE: Drain the oil when the engine is warm. Be careful, do not

get oil on the belts, ap

1. Put the plastic drain tube into the otI drain valve, Put the

other end of the drain tube into a container as shown. Turn

the oil drain valve counterclockwise to open the valve. Drain

the oil completely from the engine. Turn the oil drain valve

clockwise to close the valve. Remove the plastic drain tube.

2. UseaSD, SE,orSFdetergentgradeoi!.Detergentollhelpsto

clean the engine. Nothing must be added to the oil.

3, Before you change the oil, use the temperature chart below

to select the viscosity grade of the oit to use.

-20 ° 0° 32° 40 ° 60° 80° 100 °

Temperature range before the next oil change. All oils must be

A,P,I. service grade SD, SE, or SF,

Recommended SAE viscosity grades

CAUTION: To protect the starting system, use SAE 5W30 oil

when the temperature is below 32 °F.

4. Clean the area around the dipstick. Remove the dipstick,

Slowly pour approximately 3 pints (1,4 liters) of oil into the

oil extension tube.

5. insert the dipstick into the oil extension tube, Turn the

dipstick in a clockwise direction until it is tight. Remove the

dipstick, Check the oil level on the dipstick. The oil level must

reach the FULL mark on the dipstick.

EVERY 5HOURS (every 5 mowings)

HOW TO CHECK THE OIL

IMPORTANT: Do not check the level of the oil when the

engine runs.

1. Stop the engine. Wait several minutes to let the oil drain,

Make sure the unit is level,

2. Clean the area around the dipstick. Remove the dipstick,

Wipe the oil from the dipstick,

3, Insert the dipstickinto the oil fill tube, Turn the dipstick clock-

wise until it is tight. Remove the dipstick. Check the oil level

on the dipstick. The oil level must reach the FULL mark on

the dipstick.

4. tf necessary, add oil until the oil reaches the FULL mark on

the dipstick. Do not add too much oil

Dipstick

Plastic Tube

Container

\.,

OIL

F-88S_614

MAINTENANCE

EVERY 25 HOURS (twice a year)

HOW TO CHECK AND ADJUST

THE BLADE ENGAGEMENT CONTROL

WARNING: To prevent an injury, the blade

engagement control must operate correctly.

1. Stop the engine. Disconnect the wire from the spark plug.

2. Before you adjust the blade engagement control lever, check

and level the mower housing, See "How To Level The

Mower Housing".

3, Set the height of the mower housing in the lowest position.

4. Move the blade engagement control to the DISENGAGE

position.

5, Check the blade engagement control lever. Before the blade

engagement control engages, there must be I/8" to 3/8"

(3mm to 9ram) of free movement.

6, If an adjustment is needed, disconnect the clevis from the

pivot rod and bracket assembly. Turn the clevis clockwise to

decrease the free movement of the blade engagement

control. Turn the clevis counterclockwise to increase the

free movement.

7, Connect the clevis to the pivot rod and bracket assembly.

Move the blade engagement control to the DISENGAGE

position. Checkthe free movement of the blade engagement

control,

ii,i i1_ i i¸ i,, . ....

Position ' +;_.

L% -Oom.,o.o,y

To .

Disengaged

Position

D4s_o _1/8" (3ram) - 3/8" (9,re,m) .....

Pivot Rod

And Bracket

Assembly

Clevis

Clockwise

D-4755

8, Check the operation of the blade brake. Rotate the pulley

with your hand. Make sure that the blade brake pad presses

tightly against the pulley.

9. Move the blade engagement control to the ENGAGE posi-

tion, Check the blade brake pad. If the blade brake pad is

excessively worn or damaged, replace the blade brake pad

assembly. Correct replacement parts and assistance are

available from an authorized service center,

10. Mow for a short distance and again check the operation of

the blade engagement control.

11, When you move the blade engagement control to the DIS-

ENGAGE position, all movement will stop within five

seconds if the adjustment is correct. If all movement does

not stop, again adjust the blade engagement control begin-

ning with the first step, If you need assistance, take the unit

to an authorized service center.

12. Ifyou replace the mower drive belt, adjust the blade engage-

ment control lever,

F_88516

PadAgainstPulley

With BladeControl

in DfSENGAGE

BrakePad

Away From Pulley

With Blade Control

! i i In ENGAGEposition

ill

I i II

D-5298

........ :==::___ j

SVERV2S

MAINTENANCE

HOURS (twice a year)

BLADE SERVICE _p

_[b WARNING: Before you inspect the blade, dis-

connect the wire to the spark plug. if the blade

hits an object, stop the engine. Disconnect the

wire to the spark plug. Check the unit for

damage,

Frequently check the blade for excessive wear. cracks, or other

damage, Frequently check the nut that holds the blade. Keep the

nut tight. If the blade hits an object, stop the engine, Disconnect the

wire to the spark plug. See if the blade is bent or damaged. Before

you operate the unit, replace damaged parts with factory replace-

ment parts. Everythree years, have an authorized Service person

inspect the blade or replace the old blade with a factory replace-

ment blade,

Keep a sharp edge on the blade. A blade that is not sharp will cause

the ends of the grass to become brown.

HOW TO REMOVE AND INSTALL THE BLADE

WARNING: Before you remove the blade, dis-

connect the wire to the spark plug. The blade

has sharp edges. When you hold the blade, use

gloves or cloth material to protect your hands.

1. Remove the mower housing. See the instructions on "How

To Remove The Mower Housing".

2. Use a piece of wood to keep the blade from rotating.

3. Remove the nut that holds the blade.

4. Check the blade according to the "Blade Service" instruc-

tions. Replace a badly worn or damaged blade with a factory

replacement blade,

5. Clean the top and bottom of the mower housing. Remove nil

the grass and debris.

6. Mount the blade so that the hi-lift edges are up as shown, If

the blade is upside down, the blade will not cut correctly and

can cause an accident.

7, Fasten the blade with the original washers and nut, Make

sure the outside rim of the belleville washer is against the

blade as shown,

8. Tighten the nut that holds the blade to a torque of 30 foot

pounds (41,5Nm),

WARNING: Always keep the nut tight that holds

the blade, A loose nut or blade can cause an

accident.

Mandrel

Blade

Hi-Lift Edge Up

D-4607-t

F-88516 16

MAINTENANCE

EVERY HOURS (twice a year)

HOW TO SHARPEN THE BLADE

WARNING: Vibration can be caused if tile blade

is not correctly balanced or if the blade is

damaged. A blade that is damaged with cracks

can break and cause an accident,

1. Sharpen the blade two times a year or every 25 hours.

2, Remove the blade according to the instructions in "HowTo

Remove The Blade",

3, Clean the blade with a brush, soap, and water. Check the

blade. Look for cracks, nicks, or other damage. If the blade is

bent, badly worn, or damaged, replace with a factory

replacement blade.

4, Sharpen the blade with afile. Make su reyou keep the original

bevel angle.

5. Make sure the blade is balanced. Use a screwdriver and hold

the blade parallel to the ground as shown. A blade that is

balanced will stay parallel to the ground, If the blade is not

balanced, the heavy end will rotate toward the ground.Sharpen

the heaw end until the blade is balanced,

6. A new blade will cut batter than a badly worn blade. Every

three years, have an authorized service person inspect the

blade or replace the old blade with a factory replacement

blade.

D-3509-1

Ground

O-4169-1

CHECK THE TIRES

Check the air pressure inthe tires,Tires with too much air pressure

will cause the unit to ride rough. Also, the wrong air pressure wil!

keep the mower housing from cutting level. The correct air

•pressure is shown on the side of the tiles. If the air pressure is not

shown, inflate the tires from t0 to 12 PSI (0.7 to 0.85 kg/cm2).

F-88516

MAINTENANCE

EVERY 50 HOURS (once a year)

WHERE TO LUBRICATE

_.. Lubricate the areas shown with engine _1,

_8'_ Apply grease with a brush to the areas shown.

IMPORTANT: If the unit is operated in dry areas that have

sand, use a dry graphite spray to lubricate the unit.

HOW TO CHECK THE MUFFLER

Check the muffler every 50 hours. Make surethe muffler ls correctly

mounted and is not loose. If the muffler is worn or burnt, replace

with a new muffler. Aworn muffler is a fire hazard and also can

damage the engine.

If you mount a spark arrestor to the muffler, also check the spark

arrestor every 50 hours. If the spark arrestor is worn or damaged,

replace it with a new spark arrestor.

HOW TO CLEAN AND CHECK

•THE BATTERY

1; Remove the black cable from the negative (--) terminal.

2. Remove the red cable from the positive (+) terminal.

3. Remove the battery clamp from the battery.

4. Remove the battery from the unit.

5. Wash the battery with a solution of one gallon of water and

four tablespoons of baking soda (sodiumbicarbonate). Make

sure the solution does not get into the battery cells.

6. Clean the terminals and the ends of the cables with a

wire brush.

7. Install the battery. See "How To InstalI The Battery".

8. Check the level of the battery acid. The battery acid must

touch the bottom of the vent. If the battery acid has fallen

below the correct level,add water to the correct level. Do not

add battery acid to a charged battery or the result can be

an explosion.

IMPORTANT: The battery will be damaged if the battery acid is

not kept at the correct level,

D-4729-!

oLoJ

Front Drive Chain

Drive Chain

HOW TO CHECK THE SPARK PLUG

1. Check the gap of the spark plug with a feeler gauge. The

correct gap is 0.030".

2. For easy starting and good performance, replace the spark

plug every two years.

F-88516 18

MAINTENANCE

EVERY 50 HOURS (once a year)

HOW TO CLEAN THE AIR FILTERS

The engine has two filters, an outer foam filter around an inner

paper fiiter. Clean the alr filters every 50 hours, tf you operate in

dirty conditions, service more often,

NOTE; Never runthe engine with the air filters removed. The air

filters will help protect the engine against wear. Forthe correct

replacement filter, see the parts list for the engine,

1. Remove the cover screws from the cover.

2. Remove the cover from the air cleaner.

3. Remove the filters,

4, Clean the inside of the base and the cover with a cloth,

5, Remove the foam filter from the paper filter,

6, Wash the foam filter in a detergent and water solution. To

remove the water solution, tightly roll the foam fitter in a dry

cloth. Remove the foam filter from the cloth. Completely dry

the foam filter.

CAUTION: Do not wash the filters in gasoline or other

solvents that will burn.

7. Evenly apply S.A,E. 30W oil to the dry foam filter.

8. To clean the paper filter, lightly tap the paper filter against a

hard flat surface.

9. If the paper filter is very dirty, replace the filter or wash the

paper filter in adetergent and warm water solution. Use a

detergent that has low suds or no suds.

10. Wash the paper filterwith water flowing from the inside out

until the water is clear.

11 Before you assemble, let the paper filter completely dry inthe

air. Do not put oil on the paper filter,

12, Assemble the air filters.

13, install the cover. Fasten the cover with the cover screws.

HOW TO CHANGE THE OIL

NOTE: Drain the oil when the engine iswarm. Be careful, do not

get oil on the belts.

1. Put the plastic drain tube into the oil drain valve, Put the

other end of the drain tube into a container as shown, Turn

the oil drain valve counterclockwise to open the valve, Drain

the oil completely from the engine, Turn the oil drain valve

clockwise to close the valve, Remove the plastic drain tube,

2. Use a SD, SE,or SFdetergent grade oil, Detergent oil helps to

clean the engine. Nothing must be added to the oil.

3. Before you change the oil, use the temperature chart below

to select the viscosity grade of the oil to use.

Temperature range before the next oil change, All oils must be

A.P.I. service grade SD. SE. or SF.

Recommended SAE viscosity grades

! r

32 °40 ° 60 ° 80 ° 100 °-20 o 0 o

CAUTION: To protect the starting system, use SAE 5W30 oil

when the temperature is below 32 °F. 19

F-885t6

Cover Screws

Cove r

Fear Filter

O-4771 |

8aBe

Dipstick

Oil Drain .,

Valve "_

Container

F-4620

4, Clean the area around the dipstick, Remove the dipstick.

S|owly pour approximately 3 pints (1.4 liters) of oil into the

oil extension tube,

5. Insert the dipstick into the oil extension tube, Turn the

dipstick in a clockwise direction untit it is tight. Remove the

dipstick. Check the oil level on the dipstick, The oil level must

reach the FULL mark on the dipstick.

REPAIR AND ADJUSTMENT

HOW TO REMOVE THE MOWER HOUSING

1, Move the rift lever to the MIDDLE position.

2, Move the blade engagement control lever to the DIS-

ENGAGE position,

3, Disconnect the blade drive tink from the pivot md_nd

bracket assembly, See illustration "C" below,

4. Remove the hair pins that hold the hangers to the adjuster

plates. See illustrations "A" and "B" below,

5, Move the mower housing to the left until the right side

hanger separates from the adjuster plate, Then, move the

mower housing to the right until the left side hanger

separates from the adjuster plate.

6. Remove the long ptnfrom the front suspension bracket. See

illustration "D" below,

7. Remove the mower drNe belt from the stack pulley. Slide the

mower drive belt between the stack pulley and the belt

guide,

8, Completely turn the steering wheel to the right, Pult the

mower housing away from the left side of the unit.

HOW TO INSTALL THE MOWER HOUSING

1, Completely turn the steering wheel to the right, Push the

mower housing under the left side of the unit,

2. Slide the mower drive belt between the stack pulley and the

belt guide. Put the mower drive belt around thestack puliey,

Make sure the "V" side of the mower drive belt isagainst the

stack pulley. Make sure the drive belt is not twisted.

3. Attach the mower housing to the front suspension bracket

with the long pin. Fasten with the washer and hair pin. See

illustration "D" below,

4. Attach the rear hangers to the adjuster plates. Fasten with

the hair pins. See illustrations "A" and "B" below,

5, •Connect the blade drive link to the pivot rod and bracket

assembly, Fastenwith aclevispin and a hair pin. See illustra-

tion "C" below.

6. Move the blade engagement control lever to the ENGAGE

position, Make sure the mower drive belt is inside all the

belt guides.

7, Check the operation of the blade engagement control lever.

See the instructions on "How To Adjust The Blade Engage-

ment Control Lever."

8. Make sure the mower housing is level. See the instructions

"How To Level The Mower Houslng" in the maintenance

section of this book,

Stack Pul!

Beit

Driw

Link

Engagement Control

Adjuster Plato

Hanger B

Height of Cut

Lever

PullPin

Mower Drive Bel

uster Plate

D.4746-1

F-88516 2O

Front

Suspension

Bracket

Pivot Rod and _,_

BracketAssembly "_ C

REPAIR AND ADJUSTMENT

HOW TO REPLACE

THE MOWER DRIVE BELT

1, Move the lift lever into the low cut position.

2. Slide the mower drive belt between the stack pulley and the

belt guide. Remove the mower drive belt from the stack

pulley,

3. Pull the belt guide away from the idler pulley, Remove the

belt from the idler pulley.

4. While you push the belt guides away from the mandrel

pulley, remove the mower drive belt from the pulley,

5. install the new mower drive belt,

IMPORTANT: Replace the mower drive belt with a

factory replacement belt.

6. Make sure the "V" side of the mower drive belt is against the

mandrel pulley. Also make sure the mower drive belt is

not twisted,

7. Pull the belt guide away fromthe idler pulley, Putthe mower

drive belt around the idler pulley. Make sure the "V" side of

the mower ddve belt is against the pulley. Also make surethe

mower drive belt is not twisted°

8. Make sure the mower drive belt is inside all the belt guTdes.

WAR NING: If the mower drive belt is outside of

a belt guide when the blade engagement control

lever is in the DISENGAGE position, the blade

can continue to rotate and damage the mower

drive belt. Before you operate the mower, make

sure the mower drive belt is inside all the belt

guides.

9, Before you mow, check the blade engagement control lever.

See the instructions on "How To Adjust The Blade Engage-

ment Control Lever".

HOW TO REPLACE THE MOTION

DRIVE BELT

t. Remove the mower housing, See the instructions on "How

To Remove The Mower Housing".

2. Slide the motion drive belt off the idler putley.

3. Remove the motion drive belt from the drive pulley.

4. At the stack pulley, remove the motion drive belt from the

upper pulley.

5. Remove the motion drive belt from the stack pulley as

foliows. Pull the motion drive belt completely toward the

rear, Slide the motion drivebelt between the stack pulleyand

the belt guide.

6. InstaII the new motion drive belt around the top pulley of the

stack pulley.

IMPORTANT: Replace the motion drive belt with a factory

replacement belt,

7, Make sure the "V" sideof the motion drive belt is against the

stack pulley.

8,, Put the motion drive belt around the drive pulley,

9, Put the motion drive belt around the idler pulley as shown.

Make sure the "V" side of the motion drive belt is against the

idler pulley, Also, make sure the belt is not twisted,

10. Instafl the mower housing. See the instructions on "How To

Install The Mower Housing",

F-88516

Motion

Drive

D-4729-1

Idler

REPAIR AND ADJUSTMENT

HOW TO LEVEL THE MOWER HOUSING

WARNING: Before you make an inspection.

adjustment, or repair to the unit, disconnect the

wire to the spark plug. Remove the spark plug

wire to prevent the engine from starting_by

accident,

I. Make sure the unit is on a hard level surface.

2. Check the air pressure in the tires. If the air pressure is

incorrect, the mower housing will not cut level Make sure

the tires are inflated to the pressure shown on the side of the

tire, If the air pressure is not shown, inflate the tires from 10

to 12 psi.

3, Move the lever for the blade engagement centre] to the

ENGAGE position. Move the lever for the height of cut to the

middle position,

4, There are two adjustment procedures below that will level

the blade housing,

THE SiDE TO SIDE ADJUSTMENT

Use aruler and measure the distance from the ieve] surface to the

bottom of the mower housing. Measure the distances at the bot-

tom of the mower housing under the two side "X" marks, The "X"

marks are on the top of the mower housing as shown in the illustra-

tion, The measurements must be within _" of the same height, tf

the measurements are more than '_", adjust as follows,

1. Disconnect one or both of the hangers from the adjuster

plates.

2, The higher numbers on the side of the adjuster plates will

raise the height of the mower housing. The lower numbers

will lower the mower housing.

3. Connect the hangers into the hole of the adjuster plates that

will level the mower housing, Fasten the hangers to the

adjuster plates with the hair pins.

4. Check the measurements at each side of the mower housing,

See the above instructions.

THE FRONT TO BACK ADJUSTMENT

Use aruler and measure the distance from the level surface to the

bottom of the mower housing. Measure the distances at the bot-

tom of the mower housing under the front'X"mark and the rear"X"

mark, The "X" marks are on the top of the mower housing as shown

in the illustration, The front measurement must be V,="lower than

the rear measurement. Adjust as follows,

1. Loosen the jam nut from the suspension rod, Turn the lock-

nut clockwise to raise the front of the mower housing, Turn

the !ocknut counterclockwise to lower the front of the mower

housing.

2, Check the front and rear measurements for the correct

adjustment, Tighten the jam nut as shown.

"X" Mark

D-4747

Mark

LevelSurface /_

l lll. HH.."H :"_ ".H I

Hair

0-4605-2 Adjuster Plate

Suspension Rod

Suspension

Bracket

Jam Nut

D_4370-2 Adjusting ounterciockwise

F-88516

REPAIR AND ADJUSTMENT

HOW TO SERVICE THE FRICTION DRIVE

How To Replace The Drive Disc

NOTE: It is not necessary to disassemble the friction drive system

to replace the drive disc.

1. Engage the parking brake.

2. Move the shift lever to the fastest speed position.

3. Disconnect the spring from the carriage arm.

4. Set the mower housing in the lowest helght of cut position.

5. To keep the drive disc from rotating, put a large screwdriver

under the drive discbetween the fins and the frame chassis.

6. Use a 9/t 6 inch socket wrench to remove the nut that holds

the drive disc in place.

7. Remove the motion drive belt from the belt idler. See the

drawing. Insert (A) below.

8. Pull on the motion drive pulley until the drive disc separates

from the shaft.

9. Remove the old drive disc. Lift the motion drive pulley into

position. Align the shim washer and the special (double DID)

washer on the shaft.

10. Replace the drive disc. Fasten the hex nut to the shaft. To

keep the drive disc from turning, put a screwdriver under the

drive disc between the fins and the frame chassis.

11. Use a 9/16 inch socket wrench and tighten the nut to a tor-

que of 18 foot pounds. Remove the screwdriver.

12. Attach the spring to the carriage arm.

Drive Disc

BLocknut

.___ pecial Washer

(Double DID)

Shim Washer

Shaft

Carriage Arm

D-4664-1_

F-88516

0x Nut

'"After the parts are assembled

to 16-18 foot pounds.

Drive Disc

Spring

Motion I A

|let

Motion

Drive

Spring for

Belt idler

D-4729-_

REPAIR AND ADJUSTMENT

How To Replace The Friction Disc

1. Move the shift lever to aforward speed position.

2, Disconnect the spring from the carriage arm,

3. Move the shift lever to the NEUTRAL position.

4, Use ascrewdriver and remove the E-ring from the carnage

rod,

5. Loosen the setscrew at the carriage arm,

6. Remove the carriage arm from the hex shaft and the

carriage rod,

7. Use a 1/2 inch wrench to remove the three screws from the

friction disc.

8. Remove the friction disc. Use a factory replacement part to

replace the friction disc. Use the three screws to fasten the

new discin place, Tighten the screws to a torque of 36 to 40

inch pounds.

9. Slide the carriage arm on to the hex shaft and the carriage

rod.

10, Fasten the E-ring on the carriage rod.

11, Tighten the setscrew on the carriage arm to a torque of 8 to

t0foot pounds,

12, Move the shift lever to a forward speed position,

13. Attach the spring to the carriage arm,

How To Adjust The Index Bracket

1. Engage the parking brake.

2_ Move the shift lever to the slowest speed position.

3, Tiltthe seat forward. Check the distance between the neutral

arm and the neutral bracket. The distance must be approx-

imately !/16 inch as shown. If the distance is not correct,

adjust as follows,

4. Loosen the two nuts on the index bracket,

5. To find the location for the index bracket, hold a 1/8 inch

shim ore screwdriverbetween the neutral arm andthe neutral

bracket asshown. Move the indexbracket sothat the neutral

arm ls tight against the shim, but keep the shift lever in the

slowest speed position.

6, Tighten the two nuts on the index bracket,

7, Move the shift lever to the NEUTRAL position. Make surethe

neutral arm sets _nthe notch of the neutral bracket.

8. Move the shift lever to the slowest speed position, Checkthe

distance between the neutral arm and the bracket. The dis-

tance must be approximately 1/16 to 1/8 inch.

F-88516

13-4602

Index

Bracket

D-4626-1

_4602

Neutral

Neutral Bracket

REPAIR AND ADJUSTMENT

How To Adjust The Brake

1, Move the shift lever to any speed setting.

2, Release the parking brake,

3. Check the distance between the brake pad and the brake

drum, The distance must be approximately 3/16 to 1/4 inch.

If the distance is not correct, adjust as follows,

4. Move the mower housing to the lowest height of cut for more

work clearance.

5. Disconnect the adjustable nut from the brake rod,

6. To reduce the distance between the brake pad and the brake

drum, turn the adjustable nut clockwise. To increase the dis-

tance, turn the adjustable nut counterclockwise,

D_4609-2

©©

Brake Pad

C-4609-2

3/16 to 1/4"

Brake Rod

Washer

Parking Brake

Brake Link

Clockwise

Brake Rod

Adjustable Nut

Hair Pin

F-885t6

REPAIR AND ADJUSTMENT

How To Check The Front Drive Chain

Put the rider mower on a level surface, Stop the engine, Push the

clutch/brake pedal forward, Move the shift lever to any forward

speed. Release the clutch/brake pedal. Look at the distance

between the top and bottom halves of the front drive chain, l_Pthe

distance is V4" or less, the drive chain must be adjusted as

follows.

1. Make sure the brake is correctly adjusted. See the instruc-

tions on "How To Adjust The Brake",

2. Move the shift lever to the NEUTRAL position.

3. Disconnect the spring from the chain idlers,

4. Engage the parking brake.

5. Loosen the three nuts on the chain bridge.

6. To adjust the chain, slide the chain bridge back. Hold the

bridge in place. Tighten the three nuts to hold the bridge

in place,

7. Check the front drive chain: Make sure the chain has no more

than 3/16 inch of movement as shown.

8, Connect the spring to the chain idlers,

9, After the front drive chain is adjusted, the rear drive chain

must be adjusted. See the instructions on "How To Adjust

The Rear Drive Chain".

Chain idlers

Front Drive Chain

If distance is V4"or less,

adjust the drive chain.

D-4603-t

WARNING: Before you tighten the front chain,engage the parking brake,

Chain Bridge

Nut

Front Drive Chain

Drive Chain

/MountingBracket

F-88516

REPAIRS AND ADJUSTMENTS

How To Check The Rear Drive Chain

Engage the parking brake, Push the unit forward. This causes the

loose part of the chain to be on top between the two sprockets,The

top part of the rear chainmust have 1/4 to 3/8 inch of movement as

shown. If the movement is more than 3/8 inch, adjust as follows,

1. Engage the parking brake.

2. Loosen the three nuts on each axle bracket at the rear

wheels.

3. Pull the right axle bracket toward the back ofthe unit until the

chain is tight.

4. Hold the right axle bracket inprace. Tighten one of the nuts to

hold the axle bracket in place.

5. Look at the side of the frame above the axle. Find the index

notches. These index notches are ameasurement of the

location of the axle brackets. Make sure the position of the

axle bracket on the left side of the unit is like the right side. If

the position is the same, tighten one of the nuts on the

left side.

6. Check the tension of the chain. Make sure the chain has no

more than 1/4 to 3/8 inch of movement as shown.

7, Tighten the other two nuts at each axle bracket,

WARNING: Do not wear clothing that is loose.

Loose clothing can get into the moving parts,

Notches on Frame

(Top View)

1/4" to 3/8"

Index Notches

Rear DHve Chain

\AxleBrac

D-4601-2

F-88516

REPAIR AND ADJUSTMENT

How To Replace The Bearings

In The Carriage Arms

NOTE: The Bearings are pressed into the carriage arms.

_. Remove the carriage arms,

2. Put the carriage arm on a vise or between two blocks of

wood, Allow enough clearance around the surface of the

bearing so that the bearing can be removed,

WARNING: For your protection, use safety eye

glasses.

3. Puta punchagainstthe top side of the bearing. Useahammer

and hit the punch until the bearing releases from the

carriage arm.

CAUTION: Do not use ahammer to put the new bearing

into place. You will damage the bearing.

,Set the new bearing in the ca rriagearm. Put the carriage arm

and bearing, with a piece of wood against the bearing, into a

vise. Tighten the vise to press the bearing into the

cardage arm.

Bearing

Carriage Arm

F-88516

REPAIRS AND ADJUSTMENTS

HOW TO/_DJUST THE CARBURETOR

The carburetor was adjusted at the factory for most conditions.

Differences in fuel, temperature and work load will require a adjust-

ment follows.

1. Remove the side panel. See the instructions on "How To

Remove AThe Side Panel".

2. Turn the needle valve clockwise until it just closes. Turn the

idle valve until it just closes,

CAUTION: If you turn the valves until they are tight, you

can damage the valves,

3. Turn the needle valve 1-!/2 turns counterclockwise. Turn

the idlevalve 1-1/4 turns counterclockwise. This first adjust-

ment will permit the engine to start and get warm so that a

last adjustment can be done.

4. Move the throttle control to the FAST position. Turn the

needle valve clockwise until .the engine starts missing (lean

mixture). Then turn the needle valve counterclockwise past

the smooth operating position (rich mixture).

5. Turn the needle valve to aposition between rich and lean so

that the engine can run smooth. (3400 + 100 RPM).

6. Adjust the RPM. Move the throttle control to the SLOW

position.Turn the idle speedscrew until afast idle is obtained

(1750__+200 RPM), Turn the idle valve clockwise (lean) and

counterclockwise (rich) until the engine idles smoothly,

Then, turn the idle speed screw so that the engine idles at

1750 + 200 RPM).

7. Move the throttle controt to the FAST position, If the engine

does not accelerate correctly, adjust the carburetor to a

rich mixture.

HOW TO ADJUST THE THROTTLE

CONTROL

1, Move the throttle control to the FAST position•

2. Loosen screw (C) that holds the throttle cable in position.

3. Pull the throttle cable up until the lever (E) touches link

(F) as shown•

4• Tighten screw (C). Move the throttle control to the STOP

position.

HOW TO REPLACE THE LIGHT BULB

1. Remove the two screws from the headlight assembly.

2• Remove the headlight assembly. Press in the sides of the

lightsocket. Remove the lightsocket from the bezel. Turn the

light bulb counterclockwise and remove the bulb.

3. install a new light bulb.

4. Fasten the headlight assembly with the two screws as

shown.

F-88516

/dJeValve

(Located under

the, )

Idle Speed

Screw

Needle Valve

D-524t

Throttle Contrrot

Cable

_ FAST POSITRON

D-524t

L .....

Screws

Headlight Assembly

Console Light Socket

D-4604

REPAIRS AND ADJUSTMENTS

HOW TO START WITH A WEAK BATTERY

if the battery istoo weak to start the engine, the battery needs to be

charged, If "Jumper Cables" are used to start the engine in an

emergency, follow the procedure below,

NOTE:The unit is equipped with a 12 volt negative to ground system.

Also, the other vehicle must have a !2 volt negative to ground

system.

WARNING: Do not smoke, The fumes from the

battery acid can cause an explosion. Keep the

battery away from anyflames or sparks, To pre-

vent sparks, fasten the red jumper cable to the

positive (+.) terminal before connecting the

black jumper cable.

1, Put a wet cloth over the vent caps of each battery.

2. Connect each end of.the_RED"Jumper Cable" to the positive

(+) terminals of each battery. Make sure you do not touch the

chassis with the :cables,

3. Connect one end of the BLACK "Jumper Cable" to the

negative (-) terminal of the charged batter,/,

4. Connect the other end of the BLACK "Jumper Cable" to the

engine block,

5. Start the engine that has the weak battery last. Allow the

engine to run.

6. To disconnect the "Jumper Cables", reverse the above

steps.

STORAGE

If the unit is not used for over 30 days, prepare the unit for storage

as follows,

THE ENGINE

1. Run the engine until the engine is warm.

2. Stop the engine.

3. Change the oil

4, Clean the air filter,

THE FUEL SYSTEM

WARNING: Always use a safety gasoline

container. Do not smoke when adding gasoline

to the engine. When inside an enclosure, do not

fill with gasoline. Before you add gasoline, stop

the engine. Let the engine cool for several

minutes,

Agasoline stabilizer (Sta-Bil) must be added to the gasoline when

the unit is put instorage.Agasoline stabilizer will prevent deposits

from stopping up the carburetor.

(Over 30 Days)

THE BATTERY

1. Completely charge the battery', See the instructions on "How

To Prepare And Charge The Battery",

2, Clean the battery terminals and the top of the battery of

any deposits.

3. Do not remove the battery from the unit.

NOTE: After a long period of time in storage, the battery must

be charged,

CLEAN THE UNIT

1, Clean the dirt and grass from the engine.

2. Clean the mower housing.

3. Use wax to protect the paint,

LUBRICATE THE UNIT

See the "Lubrication" instructions in this book,

F-88516

TROUBLE SHOOTING CHART

(Recoil-Start And Eiectric Models)

Problem Cause/Repair

The engine will not start. I, Turnthe ignition key to the ON position.

2, Fill the fuel tank with clean gasoline,

3. Connect the wire to the spark plug,

4, Make sure the CHOKE is activated.

5. Move blade engagement control to the

DISENGAGE position.

6. Push the pedal forward. Mo_'e the shift

lever to the NEUTRAL position,

7, Remove and dry the spark plug, Move

the throttle to the OFF or SLOW posi-

tion. Turn the fgnitlon key several times

tothe START position, Install the

spark plug.

Replace the fuse,

9. Replace the spark plug,

10. Tighten the limit switch. Check for a

loose wire, See the wldng diagram.

11. Adjust the carburetor,

12. Drain the fuel tank. Clean the fuel line,

Replace the fuel filter.

13. Checkthe wiring harnessfor damage or

looseconnections.Repairdamaged wire,

14. Add water and charge the battery,

15_ Clean the batter,/terminals or tighten

the battery cable.

16. On electric-starts, replace the solenoid,

17. On recoil-starts, replace the module.

The engine stops when the 1. Checkthe wiring harnessfor damage or 2, Connect the wire to the sensor in the

blades are engaged, looseconnections. Repairdamaged wire. seat.

The engine is'difficult to start t.

and the performance is bad.

The engine does not run

smooth at fast speed.

Connect and "tighten the wire to the

spark plug.

Clean the air filter.

C_eanthe air screen.

Drain the fuel tank, Replace the fuel

filter. Fill with clean gasoline.

On slopes, the engine stops.

1, Replace the spark plug.

2. Adjust the throttle control.

• 3.

1. Mow up and down slopes. Never mow 2.

across a slope.

1. Replace the spark plug,

2. Clean the air filter.

3. Adjust the carburetor.

The engine will not idle,

Add oil.

Adjust the carburetor.

Move the throttle control to FAST.Try to

start the engine to clear out excess

fuel,

Replace the spark plug.

Clean the air filter,

To activate the seat sensor, always sit in

the middle of the seat.

4. Adjust the throttle control

5. Drain the fuel tank. Clean the fuel line.

Replace the fuel filter.

A hot engine causes a reduction 1, Clean air screen. 3. Adjust the carburetor.

of power, I. "2. Add oil.

Excessive vibration. 4.

;1, Replace the blade.

2, Tighten the engine bolts.

3, Decrease the air pressure in the tires.

Correct air pressure on side of tire.

Stop the engine. Clean the mower

housing.

Replace or sharpen the blade.

Check the air pressure in the tires.

Correct air pressure on sidle of tire,

Raise the height of cut,

1, Adjust the clutch.

The grass does not

discharge correctly.

t. Replace the motion drive belt.

The height of cut is not level

or the performance is bad,

The unit wil! not move when

the clutch is engaged,

The unit moves slow or stops

when the clutch is engaged,

1=-88516 31

Adjust the carburetor.

Check for adamaged belt or damaged

pulley,

3. Move the shift lever to a slower speed.

4. Move the throttle control to the FAST

position.

4. Clean the mower housing,

5. Adjust the level of the mower housing.

6. Adjust the blade engagement control,

7. Replace the blade idler spring.

2, Replace the motion drive belt,

MODEL NO. 502.254152 ELECTRICAL SCHEMATIC

Battery

Red .

Red

2Turns Clockwise(""}

FromTheSolenoid

Amm ete r

, Fuse

Red

50 Amp

Red

I Igniil°n

_ Swi fch

O S(_

Red

Inductive type, wire coiled

as seenfromback of control

panel. Lights will not register

on a_eter,

Igni I i or_ 5wi f

P0sifton Clrcui!

Off M-G

On fl-L

Stert B-S

e# 12V

BIdck

Black

Yellow

So l enoid Starter

I ....o

f .... t

II I

.... /._d

Black

Seat

Swi fch

seal unoccupied)

AIIoc_en! Tronmlssion

Interlock_Itch InferlockSvifch

Ldlsengaged] Lnoutral |

1'--+ -I

I(IYel low

,Block

__:)_ Yel low

.N.C.Conne_ior

(closedif unplugged

frm Seat_I fchj

Spark Plug

o_Solid Sfafe_

Ignition

Headt ighf 2. ;2 Amp

Red -o_

Light

Switch

Charging

Coil

Recf i f i er

(Diode)

°-K}_XX,\ 3 Amps, 20 Vac(Min.)

at Max. RPM

Chassis

Ground

•F-88516 3 2

MODEL NO. 502.254152 REPLACEMENT PARTS

PICTORIAL WIRING DIAGRAM

/21

FUSE

26 STARTER

D-4637-5

KEY PART

NO, DESCRIPTION . NO,

1 Cable, Battery 24x24

2 Solenoid 24285

3 Screw 26x233

4 Nut, Locknut ¼"-20 STD541425

5Battery Type: UI-7R 56033

-- Electrolyte (Batter,/Acid) "90665

6 Bolt, Hex V4"-20x%" STD522506

7 Cover, Battery Terminal 54148

8 Cable, Ground Battery 24x3

9Ammeter 90729

10 Limit Switch 24273

11 Fuse, 15 AMP 54212

12 Tray, Batter/ 55792

13 Limit Switch 91032

* Part is not shown.

F-88516

MFG.

NO.

15x66

lx38

KEY

NO, DESCRIPTION

14 Wiring Harness

15 Switch, Ignition

16 Key Only

17 Light Switch

18 Light Socket

19 Light Bulb

20 Solenoid Cap

21 Washer, Shakeproof

22 Nut, Hex

23 Switch, Seat Sensor

24 Cap, Switch

26 Tie, Wire

27 Clamp, Wire

28 Cover, Seat Switch

29 Screw

-- Owner's Manual _

PART

NO,

250x5

21064

91275

90647

90155

90084

90565

19x40

91489

9t031SE

91488

32618

21980

56062

STD610803

F-88516

MFG.

NO.

26x 159

MODEL NO. 502.254152

1_4648-4

REPLACEMENT PARTS

BODY AND CHASSIS

3O 28

F-88516

64 65

MODEL NO. 502.254152 REPLACEMENT PARTS

BODY AND CHASSIS

KEY PART MFG.

NO. DESCRIPTION NO. NO. KEY PART MFG.

NO. DESCRIPTION NO, NO,

1 Seat 91451 42 Screw 91330

2Seat Mount 55359E601 43 J-Nut V4"-20 28x18

3"Washer STD551031 17x47Z 44 Locknut5/16"-18 STD541431 15x88

4 Lockwasher 18x16 45 Grommet 21268

5 Bolt, Hex 5/t6"-20x% '_ STD523106 Ix45 46 Bracket, 55358E601

6 Locknut %"-16 STD541437 15x84 47 Panel, Front 55392E601

7 Spring, Seat 164x17 48 U-Nut ¼"-20 28x20

8 Screw 26x49 49 Support, Console 55350E701

9 Retainer, Seat Spring 90014 50 Clamp, Battery 55253Z

10 Hanger, Seat Spring 55062 5t Support, Body 55360

11 Support, Seat 55366 52 Mat, Left 55103

12 Bolt, Hex ¼"-20x%" STD522506 lx38 53 Mat, Right 55102

13 Locknut 5/16"-18 15x76 54 Cover, Battery Clamp 55804

14 Strut, Index Bracket 55617E601 55 Frame Channel 55946

15 Bolt, Shoulder 9x29 56 Screw 26x213

16 Panel, Control 55823E701 57 Screw, Hex Head 6x74

17 Screw ¼" Type AB xV2" 26x238 58 Washer, Shakeproof STD551231 19x6

18 Cover, Upper Console 55414 59 Bolt, Engine Mount 25x6

19 Screw 26x161 60 'v_asher, Shakeproof t9x8

20 Console, Upper 55413 61 Bolt, Hex 5/16"-18x3% 'r lx118

2t Screw STD610803 26x159 62 Muffler 56029

22 Bushing 55717 63 Engine, Briggs & Stratton

23 Bearing, Steering Post 56022 Model 5oo.2537o7-o213-ot + 55811PA

24 Console 70231SE 64 Fitting, Oil Drain 55704

25 Screw 26x201 65 Hose, Oil Drain 55705

26 Reflector 55351C 68 Screw, HX #10-24x,&" 4x2OZ

27 Lens 55428 69 Nut #10-24 15x81Z

28 Bezel 55422 70 Screw ¼"-AB x%" 26x239

29 Screw 26x214 71 Bolt, Shoulder 9x30

30 Bulkhead 55349E701 72 Cap, Fuel Tank 55988

31 Throttle Control 55424 73 Tank, Fuel 55805

32 Locknut ¼"-20 STD541425 15x82 74 Bracket, Fuel Tank 55806E701

33 Bracket, Index 5543OE6Ot 75 Filter, Fuel + ......

35 Receiver 55487 76 Clamp, Hose 23713

36 Retainer, Stud 55485 77 Hose, Fuel Line 91022

37 Panel, Access 56067E601 78 Cover, Seat Spring 20107

38 Stud 55486 79 Hose Clamp 91174

39 Body, Rear 70240 80 Screw STD611OO5 26x235

40 Plate, Index 55365 8! Rod, Hinge 56066Z

41 Receptacle 28x52 82 Pin, Cotter STD560907 3Ox50

+ See replacement parts page 47 for component parts.

F-885t 635

MODEL NO. 502.254152 PARTS

DRIVE SYSTEM

D_4702-3

51 \

33\

18,,.

26 25

54 /

/35

58 6 "/I

F-88516 36

MODEL NO. 502.254152 REPLACEMENT PARTS

DRIVE SYSTEM

KEY

NO. DESCRIPTION

1Bolt, Carriage

2Drive Assembly, Friction _

3 Chain, Roller

4 Link, Master

5 . Sprocket Assembly

6 Pin, Cotter

8 Locknut 5/16"-18

9 Bott, Shoulder

10 Bridge

11 Washer, Shakeproof

12 Washer

13 Pin, Hair

14 Locknut %"-16

15 Pedal

17 Spring, Brake Arm

18 Spring, Drive Idler

19 Locknut 5/16"-18

20 idler Arm Assembly

21 Bolt, Shoulder

22 Key, Square

23 Pulley, Motion Drive

24 Locknut 3/8"-16

25 Pulley, Idler

26 Belt, Motion Drive

27 Pulley, Stack

28 Washer, Shakeproof

29 Bolt, Hex 7/16"-20x1"

30 Guide, Belt

3 t Screw

32 Bearing, Flange

33 Bracket, Rear Axle

34 Differential Peerless Model No. 100-029A +

35 Lever Assembly

_36 Link, Spring Wire

37 Rod, Brake

38 Nut, Adjuster

39 Chain, Roller

40 Link, Master

41 Sprocket and Guard Assembly

42 Nut, Hex 5/16"-18

43 Washer

44 Valve Stem and Cap

45 Tire Only

46 Wheel Only

47 Key, Square

49 Retainer Ring

50 Washer

51 Hub Cap

54 Rod, Parking Brake

55 Grip, Parking Brake

56 Pin, Cotter

57 Link, Parking Brake

58 Washer

59 Stop, Parking Brake

60 Pin, Clevis

PART MFG.

NO, NO.

STD533107 2x53Z

55650-701

55839

55556PA

56018

STD560907 30x20

STD541431 15x88

9x25

55838E601

STD551231 19x6

STD551037 17x53Z

STD624003 3tx6

STD541437 15x84

55825

165x58

165x43

STD541431 15x76

55512Z

9x30

55634

55100

t5x98

91178

37x51

55961Z

STD551243 19x35

lx80

55982Z

26x49

55597

55065E60t

55872

55656

5C890

55664Z

21920

55666

407059

55915

STD541031 15x79Z

17x115Z

24373

90589

91523

STD580105 21553

STD581075 11x3

ST0551050 17x103

24582

55822Z

55873

STD560907 30x50

55821Z

17x36Z

55820

29x95

See replacement parts page 44 for component parts.

+ See replacement parts page 46 for component parts.

F-88516 37

MODEL NO. 502.254152

0-4608-3

REPLACEMENT PARTS

STEERING SYSTEM

44 43

!5,

24_,

7 %j18

92O

F-88516 38

MODEL NO. 502.254152

KEY

NO.

DESCRIPTION

Cap, Steering Wheel

Steering Wheel

Hex Bolt 5/16" -18xl ½"

Locknut, Flange 5/16" -13

Steering Post

Washer

Carriage Boit 5/16"-18x3/4 ''

Screw, Tapping

Suspension Plate, Left

Hex Nut, Flange 5/16'_-18

Suspension Plate, Right

Locknut, Flange 3/8,,-24

Front Axle Support Assembly'

.Cotter Pin

Spindle Bearing

Front Axle Hanger Ass_emblys

Front Axle Assembly

Pinion Gear

Sector Assembly

Drag Link

Hex Nut %" -24

Steering Ball Joint

Washer

Cotter Pin

Hex Bolt %" -24x2%"

Left Spindle Assembly

Tie Rod

Right Spindle Assembly

Bearing, Flanged *

Wheel Only

Tire Only

Valve Stem and Cap

Washer

Hub Cap

Bearing

Washer

Bushing,Nylon

Bolt, Hex %'-16x_/4"

Washer, Shakeproof

Washer

Adapter, Steering Wheel

Locknut 5/16"-18

Bolt, Contour 5/16"-18xl '/4"

Bellows, Steering Post

Washer, Formed

The part is also included with Key No. 31.

REPLACEMENT PARTS

STEERING SYSTEM

PART MFG.

NO. NO.

55919

55909

STD523115 lx102

STD541431 15x88

91444C

17x132

STD533107 2x64

26x49

55384

STD541031 15x79

56023

STD541537 15x87

55937

STD56,12.20_3Ox49

55D03'

55655,

5502_

56057

55746

55046D

!5x61

21031

STD55t037 17x53Z

STD560907 30x20

STD623725 lx69

55381

b5026D

55380

55598

91527

55386

24373

24583

24582

55168

17x100

55547

STD523707 lx85

19x39

20094Z

55911

STD54143! 15x76

6x90

55410

t7x161

F-88516 39

MODEL NO. 502.254152 MOWER HOUSING SUSPENSION

D-4529-5 /

Q41

3"1

31 12

_,_3435

35 A

12 ""_ 27

Fo88516 40

MODEL NO. 502.254152 MOWER HOUSING SUSPENSION

KEY

NO. DESCRIPTION

1 Grip, Blade Control Lever

2 Lever, Blade Control

3 . Locknut, Flange ¼" -20

4 Bolt, Hex ¼"-20

5 Cap, Lifter Lever Knob

6 Washer

7 Cam, PTO

8 Grip, Knob

9 Lever Assembly, Lifter

10 Screw 5/16"-18xt½"

12 Locknut, Flange 3/s'"-16

13 Plate, Index

14 Screw

15 Bolt, Shoulder 3/8"-16

16 Nut, Adjuster

17 Washer

18 Pin, Cotter

19 Nut, Hex Flange 5/16" -18

20 Washer

21 Lever Assembly

22 Rod & Arm Assembly

23 Spring, Extension

24 Link, Front Deck

25 Bracket, Front Suspension

26 Clevis

27 Bolt, Shoulder 3/8"-16

28 Nut, Hex Jam 3/8"_16

29 Rod Assembly

30 Link

31 Bolt, Shoulder

32 Clevis, Adjuster

33 Nut, Hex 5/16"-18

34 Hairpin

35 Plate, Adjuster

36 Plate, Mounting

37 Rod Assembly, Suspension

38 Bolt, Carriage

39 Rod, Lifter

40 Washer

41 Strut, Frame

42 Bolt, Hex 5/16"-18x%"

43 Locknut, Hex ¼"-20

PART MFG.

NO. NO.

55449

55928Z

STD54t425 15x89

STD522510 lx76

55440

STD551050 17x67Z

55853

55439

56031

3x149

STD54143t 15x84

55365

26x49

9x9Z

21920

STD551037 17x53Z

STD560907 30x20

STD541431 15x88

17x48

55656

55930D

165x67

55179D

55139

55298

9x17

STD541237 15x73

55957

55271Z

9x4Z

24471Z

STD541031 15x2

STD624005 31x4

55344

-55270

55346

STD533107 2x64

24839D

17x122Z

55326

STD523106 lx45

STD541425 15x66

F_88516 41

MODEL NO. 502.254152 MOWER HOUSING

BOTTOM HALF

17"'q

\43

41 {._42

D-4745

F-88516 42

MODEL NO. 502_;2_5_]ii52;i..........................

NO. DESCRIPTION

;: 1Belt, Mower Drive

2Pulley, Splined

3 Lockwasher

4Locknut 9/16x18

5 Nut, Hex

6 Pulley, idler

7 Bracket, Upper Idler

8 Spacer

9 Assembly, Blade Idler

10 Locknut, Flange

11 Pin, Clevis

12 Clevis

13 Bolt, Hex

14 Pin,. Hair

15 Guide, Belt

16 Bracket, Lower Idler

17 Bolt, Carriage *"

18 Nut, Flange *

19 Guide, Belt

20 Spacer

21 Bolt, Hex

22 Housing, Mandrel

23 Guide, Belt

24 Bracket, Hanger*

25 Spring, Compression

,26 Nut, Hex*

27 Spring, Torsional

28 Push On Cap.

29 Rod

30 Bracket, Chute Deflector*

32 Spring, Extension

33 Housing, Blade

34 Bracket, Front *

35 Screw

36 Bolt, Hex 5/16"-18x7/8"

37 Deflector, Chute

38 Mandrel

39 Blade

40 'Washer, Belteville

41 Washer, Hardened

42 Nut, Hex 9/16"-18

43 Pin, Pull

44 Washer

45 Pin, Hair

-- Mower Housing, Complete

* These parts are included with key no, 33.

MOWER HOUSING

BOTTOM HALF

PART MFG.

NO. NO.

37x57

55452

18x33

15x101

STD541450 15x41

91178

55921E601

55895

55979

8TD541431 15x88

29x99

24471Z

STD523106 lx45

STD624003 3 lx6

55977

55920E601

STD533!07 2x53Z

S.TD54103 t' 1.'5X79Z

55894

55273Z

STD525015 lx127

55962

55956Z

55974

164xl

STD541431 15x43Z

166x4

28x23

21197Z

55963

t65x68

56065E601

55916

26x216

STD523117 lx75

55971

55445

56060HT

17x155

t7x154

15x100

90828Z

STD551050 17x67Z

STD624005 31x4

403224

F-885I6 43

MODEL NO. 502.254152

(.O

REPLACEMENT PARTS

TRANSMISSION

D4600-2 (O

cox

c,q

I/_ w

F-88616 44

MODEL NO, 5a2_2_!5_:= REPLACEMENT PARTS

TRANSMISSION

KEY

NO. DESCRIPT|(3N!

1 Locknut%_f_] 6

2Disc,

3Washer_ThruSt _:

4 Washe(:_i ii_'........

5 Locknut ¼"-20

6 Yoke, Left

7 Yoke, Right

8 Bolt, Hex ¼"-20x1¼"

9 Lever, Shift

10 Spring, Extension

11 Shift Rod Assembly

12 Bearing, Flanged

13 Washer

14 Pin, Cotter

15 Bearing, Flanged

16 Ring, Retainer

17 Locknut %"-16

18 Rod, Cardage

t9 Washer, Curved Spring

20 Arm, Actuator

21 Bolt, Shoulder

22 Support, Cardage

23 Pin, Cotter

24 Washer

25 Roller

26 Idler Assembly, Left

27 Idler Assembly, Right

28 Ring, Retainer

29 Sprocket,//35 9 Tooth

30 Bearing, Flanged

31 Spdng, Extension

32 Rod, Brake Stop

33 Ring, Retainer

34 Mandrel

PART MFG.

NO. NO.

15x98

55500

17x 147Z

17x 149

STD541425 15x89

55578Z

55588Z

STD522512 lx94

55476Z

165x71

557!1Z

55549

17x36Z

30x50

55548

1lx8

STD541437 15x84Z

55559

20xt

55643

9x30

55562E701

STD560907 30x20

STD551037 17x53Z

55570

55514Z

55513Z

11x18

55543

55651

165x27

56021

11x!3

55635

KEY

NO. DESCRIPTION

35 Locknut 5/16"-18

36 Housing, Bearing *

37 Screw, Set

38 Carriage Arm

39 Bail Bearing Assmbly

40 Ring, Retainer

41 Hex Shaft Assembly

42 Brake Arm Assembly

43 Bearing, Flanged

44 Bushing, F{anged

45 Pivot Rod Assembly

46 Washer, Curved Spring

47 Washer

48 Screw

49 Bracket, Neutral

50 Linkage, Shifter

51 Ring, Retainer

52 Screw

53 Retainer, Bearing

54 Ball Bearing Assembly

55 Washer

56 Arm, Neutral

57 Clip, Carrier Arm

58 Arm, Carrier

59 Hub, Friction Disc

60 Disc, Friction

61 Screw

62 Spring

63 Grip, Inner

64 Switch, Limit

65 Screw

66 Grip, Outer-

67 Spacer

PART MFG.

NO. NO.

STD541431 15x88

55596

22x57

55638

55639

11x17

56020

55889

55547

55546

55569Z

20x2

STD551037 17x53Z

26x49

55607Z

55526Z

11x12

26x174

55509Z

55541

STD551031 17x47Z

55606Z

55658Z

55608Z

55501

55550

26x207

165x46

20476

24273

26x233

55449

115x2Z

* This part includes Key Number 34,

F-88516 45

MODEL NO. 143.100-029A REPLACEMENT PARTS

PEERLESS DIFFERENTIAL

KEY PART

NO. DESCRIPTION NO.

1 .Housing, Differential carrier (lncl, No. 13) 774345

1A Housing, Differential carrier (Incl. No. t3) 774344

2 Axle (8-11/64" long) 774532A

3 Axle (19-3/32" long) 774531A

4 Gear, Bevel 778067

5 Gear, Pinion 778068

6Pin, Drive 786040

7 Washer, Thrust 780096

8 Washer 780001

10 Ring, Snap 792018

11 Screw, Hex 5/16"-18x3%" 792041

13 Bushing 780077

14 Washer 792061

F-88516 46

BRIGGS & STRATTON ENGINE

MODEL 500.253707-0213-01

305

334

337 ,_

635

552

BUSH,

"_SPECIAL

356

201

232

6,15

SEEREPAIR

MA_

Assemblies include all parts shown in frames,

230

161 757

219

525

524

F-88516 47

SEARS RIDING MOWER

MODEL 502.254152

BRIGGS & STRATrON ENGINE

MODEL 500.253707-0213-01

534

643

534A

[887

877

t:-88516

Assemblies include all parts shown in frames.

BRIGGS & STRATTON ENGINE

MODEL 500.253707-0213-01

310 _ _HoU ,NG_LENGTH-_

Assemblies include all parts shown in frames.

F-88516 49

SEARS RIDING MOWER

MODEL 502.254152

KEY

NO,

PART

NO.

395705

391086

212914

*271075

391406

*27803

93394

280100

*270808.

2709 t 5

*270916

93723

91084

392299

Note:

391784

291675

93585

391988

222698

394661

394662

394663

394664

PISTON RING SETS:

Note:

26 394665

391781

391782

391783

27 260924

28 299691

391286

29 391775

Note:

31 222299

32 92909

33 261185

34 261462

35 65906

36 26828

40 221 596

41 292260

DESCRIPTION

Cylinder Assembly

Seal_Oil

Head - Cylinder

Gasket-- Cylinder He_d

Breather Assembly

Gasket-- Valve Cover

Screw- Sere

Tube--Breather

Gasket--Crankcase-

Cover- 1/64" thick

Gasket--Crankcase-

Cover- .005" thick

Gasket--Crankcase-

Cover- ,009" thick

Screw- Cylinder Head

(3" .long)

iPlug- Oil Drain

Crankshaft

To replace Crankshaft Gear Pin

Order'Part No. 230978

Sump- Oil

Seal=Oil

Screw-Sump Mounting Sere

Flywheel and Ring

Gear Assy. -- Magneto

Key-Flywheel

Piston Assy.-- Std.

Piston Assembly-

.01 O" O.S.

Piston Assembty-

°020" O.S.

Piston Assembly-

.030" O.S.

For Chrome Piston Ring

Set- Standard Size-

Order No. 392331.

BRIGGS & STRA'R'ON ENGINE

MODEL 500.253707-0213-01

Ring Set- Piston- Std, t 41

Ring Set-Piston-.010" O.S. 142

Ring Set-Piston-.O20" O.S. 147

Ring Set-Piston--.030" O.S.

Lock- Piston Pin

Pin Assembly-Piston-

Standard

Pin Assembty-Piston-

,005" O,S.

Rod Assembly-Connecting

For Connecting Rod

with .O20" undersize

Crankpin Bore-Order

No. 393712.

Lock-Conn. Rod Screw 186

Screw-Conn, Rod 1 87

Valve- Exhaust

Valve- Intake

Spring-Intake Valve 201

Spring- Exhaust Valve 209

Retainer-Intake Valve 216

Rotocoil- Exhaust Valve

KEY PART

NO. NO,

42 93630

45 261183

46 212897

52 *270872

75 220865

78 93805

94 t292681

95 93499

98 91920

99 26157

t0t 93043

t04 t230896

108 222010

118 t396568

121 394698

123 93357

125 396501

126 396574

127 t221997

128 211960

130 222858

131 391512

132 211712

133 299707

134 t299096

136 221995

137 t270511

138 t222014

390684

t299740

t231323

DESCRIPTION

Retainer-Exhaust

Valve Rotocoil (2)

Tappet- Valve

Gear- Cam

Gasket-Carburetor

Mounting

Washer- Spring Sealing

Screw-Sere

Valve Assembly

Carburetor Idle

Screw--Throttle Valve

Choke Valve Mtg, Sere

Screw-Machine Fill,

Spring-Throttle Adjustment

Pin-Throttle Stop

Pin-Float Hinge

Valve--Choke

Valve_Needle

Carburetor Overhall Kit

Screw-Carburetor Mtg,

Carburetor Assembly

Body Assembly

Carburetor

(Two 271 O 13 Foam

Washers Included in

AIt Ref. 126)

Plug-Welch

Venturi-Carburetor

Valve-Throttle

Shaft and Lever-

Throttle

Stop-Throttle

Float-Carburetor

Valve-Fuel Inlet

Bowl-Float

Gasket-Float Bowl

Washer-Float Bowl

Shaft and Lever-Choke

Nozzle-Carburetor

Screw-Nozzle

67218

299146

261609

261306

261610

Connector-Fuel Pipe

Line-Fuel (28" long)

(Cut to Suit)

Link-Governor

Spring-Gov.

Link-Choke

F-88516 50

21£

222

225

230

232

265

284

303

304

305

306

307

308

309

310

311

319

332

333

334

337

351

352

353

354

355

356

358

363

383

422

423

455

468

482

520

523

524

525

534

534f

535

536

537

544

552

562

396199

231058

391733

222450

260584

221535

93804"

91308

391556

93158

222744

93163

222725

394805

94003

395538

395326

92264

395492

93381

298809

91920

66068

92791

90576

66554

299500

393411

19203

89838

222502

93964

222561

222562

93621

93722

391841

68838

280134

93323

93622

270843

391786

270853

392747

231055

92613

DESCRIPTION

Oil Slinger, Gov. Gear

and Bracket Assembly :_:

Ptate-Gov. Control

Crank-Governor (1/4 _; dia): :i'

Lever Ass, y.-Governor

(For 1i4!_:idiai Crank) _..

Washei:-iG_Vi_Crank ( 1/4" I.D.)

spri6g_G:_'mor Link

:Scre'w_iamp Mtg.

E l:)o:_Muffler 90 o Street

Housing-Blower

Screw-Blower Housing

Mounting Sem

Shield-Cylinder

Screw-Cylinder Shield

Mounting Sem

Cover-Cylinder,Head

Motor-Starting (t 2 Volt)

See Chart on Page 5 for

Replacement Parts for

Starting Motors.

Thru Bolt Assembly

Brush Assembly

Armature +Assy.

(Less Trigger Coil)

Nut-Hex

Armature Group

Screw-Armature

Mounting Sem

Plug-Spark

(t-t/2" high)

BRIGGS &STRATTON ENGINE

MODEL 500.253707-0213-01

::PART,

:NO: : ..

:23_O82

1193053

93306

93307

261116

270382

66538

280118

93496

222311

93572

392134

395405

93535

261196

212359

391373_

298909

93875

394856

395537

393825

270920

392067

221798

261463

210940

291961

Note:

DESCRIPTION

Nut-Hex 10-24

Clamp-Fuel Pipe

Cotter-Hair Pin

Retainer-E-Ring

Spring-Choke Return

Washer-Choke Shaft"

Elbow-Spark Plug

Support-Air Cleaner Element

Screw-Sem

Bracket-Carburetor

Screw

Gear-Ring (includes

Mounting Parts)

Cover-Starter

(Ihcludes Mounting Screws)

Screw-Sem

Gear-_iming:

:Link-Counterweight

iCounterweight Assy.

Pin'-COunterweihgt (1)

Screw-Counterweight (1)

End Cap Assembly Drive

End Cap Assembly Commutator

Housing Assembly

Seat-Oil Filler Cap

Filler Group-Oil

Terminal-Ignition Cable

Seat-Intake Valve (StandaYd)

Seat-Exhaust Valve (Standard)

Guide-Exhaust Valve

231 218 Guide-Exhaust Valve

(Brass) See Repair Manual.

877 393814 Diode and Connector

Assy. (D.C)

887 391529 Stator Assembly-

Alternator (D.C.)

897 394970 Trigger Coil

tlncluded in Carburetor Overhaul

Kit-Part No. 394698.

t lncluded in Carburetor Overhaul

Kit-Part No, 394698.

*Includes Brush Set

_ _lncludes #391135 Clutch Assembly (Ref. No, 513

#280104 Gear (Ref. No. 783)

:#391462 Retainer and Pin-(Ref, No. 773)

#93754 Rool Pin (Ref, No, 896)

NOTES

F-885"16

NOTES i_

F-88516

NOTES

F-88516 54

0'_

§.

0 _ r-

< o_ _

N _ m

3" E' :_p

"_ O. _' -._

.... m,NN

c ::g!i:Ni:_:

toO.

i O

, 0

F-88S16 55

ovvne

Model No°

502.2541 52

How to Order

Repair Parts

The Model Number is found under the seat on a plate attached to the seat sup- '

port. Arways give the Model Number when you call for service or order repair

parts for your unit.

Repair parts can be ordered from any Sears Service Center/Departments and

most Sears Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS HAVE THE FOLLOWING

INFORMATION AS SHOWN IN THIS LIST.

1. PART NUMBER

2. PART DESCRIPTION

3. MODEL NUMBER

4. NAME OF ITEM

5. ENGINE MODEL NUMBER

Your Sears merchandise has added value when you consider Sears has service

units nationwide staffed with Sears trained technicians. Sears technicians have

the necessaryParts, tools, and equipment to meet the Sears pledge, "We Service

What We Sell",

F-88516 Sears, Roebuck and Co., Chicago, IL, 80684 U.S.A.

Craftsman 502254152 User Manual 11 HP REAR ENGINE RIDER Manuals And Guides L1004284

CRAFTSMAN Lawn, Tractor Manual L1004284 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

Navigation menu

Versions of this User Manual:

Views

Navigation