Craftsman 502255193 User Manual TRACTOR Manuals And Guides L0804430

CRAFTSMAN Lawn, Tractor Manual L0804430 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 502255193 502255193 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #502255193. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

Open the PDF directly: View PDF PDF.
Page Count: 68

DownloadCraftsman 502255193 User Manual  TRACTOR - Manuals And Guides L0804430
Open PDF In BrowserView PDF
o_vne

1
Model

No.

502.255193

, ,i i iil,ii

12 HP. LECTRIC START
40" MOWER
SPEED
LAWN TRACTOR

CAUTION:
Read And Follow
All Safety Rules
And Instructions
Operating

This

Equipment.

Before

® Assembly
o Operation
e Maintenance
e Service
® Repair

F-91726

12-01-90

and Adjustment
Parts

Sears, Roebuck and Co, Chicago, IL 60684

UoS.A.

Printed
inUSA

SAFETY
Safe Operation
As Recommended

RULES

Practices

by American

for Riding
National

Vehicles

Standards

Institute

This cutting machine is capable of amputating
hands and feet and throwing objects. Failure to observe
safety instructions
could result in serious injury or death to the operator or bystanders.

GENERAL
1o

the following

OPERATION:

Read, understand,

and follow

all instructions

in the instruction

Book, on the machine,

on the engine,

and with any attachments

before starting_
2

Only aliow responsible

adults familiar

3..

Clear the area of objects

4o

Be sure the area is clear of other people

5.

Never carry passengers.

6.

Disengage

all attachment

7,_

Disengage

power

8.

such as rocks, toys, wire,

ctutches

to the mower

look down and behind

before

the mower

not operate

the mower

without

9.

Slow

before

100

Never leave a machine
remove

unattended

Disengage

12.

Stop the engine before

13.

Mow

14.

Do not operate

15,.

Watch

Use extra
Always
from

/

18,

power

to start the engine_

up. Do not mow

in reverse

untess absolutely

necessary.

Always

at anyone

or at places where people may bee Do

backing.

the entire grass bagger

orgood

when

caution

the unit, Aiways

artificial

loading

glasses
wear

puliing

loads

ao

Use oniy approved

transporting

the grass bagger

while

operating

when

wear safety

when

removing

the machine

Use care when

before attempting

before backing

from the mower

or the mower

with the engine running, Always

to attachment(s)

only in daylight

17,.

if anyone enters the area°

guard

in place,

disengage

the blade(s),

set the parking

brake, stop the engine and

dismounting

1 1,

16.

by the b|adav

Stop the machine

discharge_ Do not point discharge

either

the machine.

turning.

the key before

for traffic

and shift into Neutral

and while

to operate

etc_ which could be picked up and thrown

before mowing.

or any attachments

Be aware of the directlon
down

with the instructions

or not {n use,, Disengage
or unclogging

the influence

near or crossing

not mowing°

or unloading

of alcohol

or drugs

the machine

when

using

a trailer

you operate

eye protection

you make an adjustment

when

or using heavy

or when

very tired,,

roadways,

or an eye shield when

hitch

when

light,

under

drawbar

the blade(s)

the chute.

or truck

for transporting.

the unit to protect your eyes from foreign
or repair

objects

that can be thrown

to the machine,

equipment°

points.

b.,

Limit loads

c.

Do not turn sharply,.

to those you can safely
Use care when

d.

Use counterweights

or wheel

control
backing.

weights

when

suggested

in the Instruction

Book.

CHILDREN:
Tragic accidents can occur if the operator is not alert to the presence of children, Children are often attracted to the machine and the
mowing activity. Never assume that children will remain where you last saw them,
1.

Keep children

2,

Be alert

out of the mowing

and turn the engine

3

Before

4.

Never carry
machine,

children

or any passengers

5,

Never

children

to operate

6

Use extra care when

F-91726

and when

allow

backing,

area and in the watchful

off if children

look behind

approaching

enter

and down
They

the machine_
blind

care of an adult

for small children,
may fall off and

Instruct

corners,

other than the operator.

the area.

shrubs,

chitdren

be seriously

in the dangers

trees or other

2

objects

injured

or interfere

with

of the machine
that

may obscure

vision.

the safe operation

of the

SAFETY

RULES - continued

SLOPE OPERATION:
Slopes and rough terrain are major factors related to loss of control and tip over accidents which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the slope or if you feet uneasy on the slope, do not mow ito See the "Slope
Guide" in the back of this book to check for safe operation,

DO
1.

Mow

up and down

2o

Remove

slopes, not across.

3

Watch

4.

Use slow

5,,

Follow

6.

Use extra

7.

Keep all movement

8

Avoid

1o

Do not turn on slopes

Z,

Do not mow

obstacles

such

for holes,

as rocks,

speed,

Choose

care with

etCo..

Uneven

a low enough

the manufacturer's

starting

limbs,

ruts or bumps°

terrain

recommendations

grass baggers

or other

on the slopes

slow

or stopping

on a slope.

could

overturn

gear so that you will
for wheel

weights

attachments,

and gradual.,

the machine.,

or counterweights

they can change

Do not make sudden

If tires lose traction,

Tall grass can hide obstacles

not have to stop or shift

disengage

while

on the slope°

to improve

the stability
changes

the blades

stability.

of the machine.

in speed or direction
and proceed

slowly

straight

down

the slope,

DO NOT

injury

unless

near drop-offs,

absolutely

ditches

necessary,

then only turn slowly

or embankments.

and gradually

downhill,

A wheel over the edge or an edge caving

if possible,

in could cause a sudden

overturn

and an

or death.

3.

Do not mow

4.

Do not try to stabilize

on wet

grass.

5,

Do not use a grass bagger

Reduced

the machine

traction

could

by putting

or other

cause sliding.

your foot

rear mounted

on the ground.

accessories

on steep

slopes

(greater

than

10 °}

SERVICE:
1,

Use extra care when
a

Use only

b

Never remove

handling

an approved

gasoline

and other fuels,

Fuels are flammable

and the vapors

are explosive,

container,,

the gas cap or add fuel with the engine

running,

Allow

the engine to cool for several

minutes

before

refueling

Do

not smoke.
c,

Never

refuel

the machine

d°

Never

store

the

indoors

machine

with

fuel in the

tank or fuel

container

inside

where

there

is an open

flame,

such

as a water

heater,
2.

Never

3o

Keep all nuts and bolts,

start

and nicks

or run the engine

4,

Never tamper

5.

To reduce

years.

with

Stop

Never make adjustments

and inspect

Mower

blade(s)

housing

area.

Check
Wait

in good

Check their

replaced

a factory

for wear or damage

reptacement

such as cracks

blade. For safety,

replace

the

condition
proper

operation

regularly,

settings

parts

the brake

when

are sharp

operation

for all movement

or overspeed

are subject

always

an object,

Repair,

if necessary,

with the engine running,, The carburetor

Clean uP oil or fuel sPilfage

Allow

the machine

to

make

before

re-starting

can be adjusted

with the engine

running,

Do not change

the engine,.

to wear, damage

sure the grass

and deterioration,

bag is empty

which

Frequently

could

check

expose

moving

components

parts or allow

and replace

with

objects

to be

manufacturer's

necessary
and can cut

frequently,

to stop before

Wrap

the blade(s)

or wear

Adjust

and service

as required,

servicing

gloves

and use extra

caution

when

any part of the uniL

Look for this symbol
precautions,.
Become

F-91726

check the blade(s)

with

free of grass, leaves or other debris build-up

if you strike

or repairs

components

For storage,

recommended

11

the equipment

governor

Grass bagger

10,

nuts tight. Frequently

storing

7.

9,

devices.

keep the machine

6,

the engine

area

must be immediately

Keep the equipment

the safety

fire hazards

cool before

thrown,

an enclosed

the blade attachment

A blade that is bent or damaged

blade every two

8

inside

especially

This

Alert!

3

to indicate

symbol

Your

Safety

important

indicates:

safety

"Attention!

Is At Risks _

servicing

them

or the blade

Congratulations
on your

purchase

of a Sears Tractor.

designed, engineered and manufactured
ible dependability
and performance.

to give you the best poss-

If you experience

any problem

you cannot

see your nearest

Sears Service

Department.

well trained
this unit.

technicians

and the proper

Please read and retain this manual.
to assemble and maintain
"Safety
Rules".

CUSTOMER

easily

remedy,

tools

to service

please
or repair

The instructions will enable you
Always

observe

the

RESPONSIBILITIES

Carefully
the unit

•

Follow all the assembly
unit.

=

Know

how to operate

the

unit°

operate

all standard

Make

sure

that

Correctly

adjust

and accessory

the

operator

the

correctly

the unit.

Operate the unit only with guards, shields, and other safety
items in place and working correctly..

t

Complete
with

all maintenance

authorized

on the unit. Service

or approved

This unit is equipped

replacement

with

an internal

brush-covered

is equipped

or state

laws

maintained
in the
4442

or grass-covered

State

with

(if any).. If a spark

in effective
of California

of the California

have similar
Authorized

working

laws_ Federal
Service

Center

MAINTENANCE
A Sears Maintenance
nearest Sears Store

be

laws

apply

on federal

(Section

states

Model

may

lands., See an

Serial

for the muffler.

AGREEMENT

to the back of the frame
Number:

502.255193

Number:

on this unit

See the

Keep these numbers

for future

i,,111, ,, i,

reference.

ii

TWO YEAR WARRANTY

START

RIDING

EQUIPMENT

AND GRASS BAGGER ATrACHMENT

the date of purchase,

when this

riding equipment

and grass bagger

excludes

blade(s),

and the date

Date of Purchase:

Agreement
is available
for information..

blade adapter(s),

instructions
equipment

attachment

are maintained,

lubricated,

and

in the Owner's Manual, Sears will repair free of charge any defect in
and grass bagger attachment°

spark plug(s), air cleaner, and belt(s), which are expendable

arrd become

worn during

does not cover:

- tire replacement

or repair

caused

by punctures

from outside

- repairs necessary because of operator' abuse or negligence,
instructions
contained
in the Owner's Manual; and
- riding

TRACTOR
the serial number

The model number and serial number are found on a decal
attached

by law

tuned up according to the operating and maintenance
material or workmanship
in this electric start riding

This warranty

Record in the space below
of purchase of this unit.

loca|

it must

LIMITED

This warranty
normal use.

LAWN

exhaust

applicable

Code). Other

for a spark attester

..........................

forest-covered,

is used,

is required

Resources

ON ELECTRIC
For two years from

iiiiii

engine

order by the operator:

the above

Public

meeting

arrester

30 foot pounds
4 bushels

parts.

land unless the englne's

a spark arrester

Blade Nut Torque
Grass Bagger Size

the unit only

combustion

and must not be used on or near any unimproved
system

Tilt Seat
The seat tilts forward for easy access to the battery.
Mower Housing
The full=floating suspension and twin blades
give an even cut,,The lift lever has six height positions from 2 to
4 inches,

equipment

can

=

NOTE:

Tire Air Pressure
Front and Rear 12 psi
All Gear Transaxle
Six forward speeds and one reverse.,
Ground Speed
Forward 0-5,4 MPH.
Reverse 0-1 _6 MPH.

read and foilow the rules for safe operation.. Inspect
instructions_

SPECIFICATIONS

Briggs & Stratton Engine
12 HP,.
Charging System
3 amperes at 3600 rpmr.
Fuel Tank Size
1 gaIIon
Type Of Fuel
Unleaded Regular
Oil Capacity
3 pints
Oil Type
Above 32 °
SAE 30 or 10W30
Below 32 °
SAE 5W30
Spark Plug (Gap 0,.030")
Champion J 19LM
Sears 71-33312
STD361458

We have competent,

your unit properly.

o

on

PRODUCT

It has been

equipment

and grass bagger

attachment

FULL 90-DAY

objects
including

used for commercial

WARRANTY

(such as nails, thorns,
the failure
or rental

to maintain

stumps,

or glass);

the equipment

and
according

to

purposesv

ON BATTERY

For 90 days from the date of purchase, if any battery included with this riding equipment
proves defective in material
and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge.

or workmanship

WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT tN THE UNITED
STATES, This warranty applies only while this product is in use in the United States_
This warranty

gives you specific

legal

Sears. Roebuck and Coo, D/731CR-W,

F-91726

rights, and you may also have other rights
Sears Tower, Chicago, IL

60684

4

which

vary from state to state.

i

i

TABLE

OF CONTENTS

SAFETY RULES ...............................................
2-3
CUSTOMER RESPONSIBILITIES
.........................
4
PRODUCT SPECIFICATIONS
...............................
4
WARRANTY
......................................................
4
TABLE OF CONTENTS
.......................................
5
INDEX ...............................................................
5
TRACTOR ATTACHMENTS
................................
6
ASSEMBLY
..................................................
7-20
OPERATION
...............................................
21-26

MAINTENANCE
..........................................
SERVICE AND ADJUSTMENT
......................
STORAGE ........................................................
TROUBLE SHOOTING CHART ..........................
ELECTRICAL SCHEMATIC
................................
REPAIR PARTS, MOWER ............................
REPAIR PARTS, GRASS BAGGER ...............

27-34
35-41
41
42
43
44-57
58-59

REPAIR PARTS, TRANSAXLE
.....................
REPAIR PARTS, ENGINE .............................

60-61
62-66

PARTS ORDERING/SERVICE

................

Back Page

iNDEX
F

A

......................................................................

P
Parking Brake
21, 22
Parts Bag, Grass Bagger ...........................
11 - 12
Parts Bag, Lawn Tractor .........................................
7
............................

........................

R

........................................................

....

...........................................................

Filter Air .................................................................
34
Adjustments:
Filter Fuel
34
Blade Engagement Control 29 .....................
Fuel
25
Brake, Drive
30
Carburetor ....................................................................
35
Fuel System Storage ...............................................
41
Fuse ..........................................................
4t, 43, 54
Clutch .........................................................................
30

G
Mower Housing Level ......................................
38
Throttle Control Cable ................................ 35
Grass Bagger:
Assembly ............................................................
13 20
Assembly
7 - 20
Operation ..................................................................
24
Attachments ...................................................................
6
B
Service and Adjustment ................................
40

Replace Motion Drive Belt
38
Replace Mower Drive Belt .................................
37
..............................

S

Safety Rules .......................................................
2 -3
Seat, Install ...............................................................
9
Service and Adjustments .........................35 - 40
I
Battery, Emergency Start ...............................
40
Bagging Tips ...................................................................
26
Carburetor ........................................................
35
Ignition Switch .........................................................
21
Battery:
L
Fuel Filter
34
Charge ..............................................................................
8
Fuse ....................................................................
41
Lift Lever
21 23
Clean and Check .............................................
32
Level Mower Housing .......................................
38
Lights
21 40
Emergency Start
41
Lubrication ...................................................................
27
Light Bulb, Replace
40
Install .......................................................................
20
Motion Drive Belt ................................................
38
M
Storage ............................................................................
41
Mower Ddve Belt ..................................................
37
Maintenance .....................................................
27 34
Belt:
Air Filter
34
Mower Housing, Install ......................................
36
Motion Drive, Adjust
30
Mower Housing, Remove ............................36
Battery .................................................................
32
Motion Drive, Replace
38
Blade ...........................................................................
28
Sharpen Blade ..............................................................
28
Mower Drive, Adjust ......................................
29
Shift Lever ................................................
21, 22 31
Blade Engagement Control .............................
29
Mower Drive, Replace ...........................
37
Brake
30
Shift Gate, Adjust ..............................................31
Rooting, Check ................................................
10
Clutch ......................................................................
30
Slope Guide
67
Blade, Remove and Install .......................................
28
Spark Arrestor .............................................. 4 34
Engine 011
33
Blade, Sharpen ........................................................
28
Lubrication .........................................................
27
Spark Plug ...........................................................................
34
Blade Engagement Control:
Specifications, Product ............................................
4
Muffler, Check
34
Adjust
29
Speed Control Chart .............................................
22
Spark Arrestor ...........................................4 34
Operatlon
23
Spark Plug
34
Start Engine .....................................................................
25
Brake, Check and Adjust Drive .............................
30
Tires
32
Steering Whee! ..........................................................
9
Brake Pedal, Operation .................................. 21
C
Maintenance Schedule ................................... 27
Stop Unit ..................................................................
22
Storage
41
Mower Housing
Carburetor Adjust .................................................
35
T
Clean ......................................................................
40
Charge Battery ................................................................
8
Throttle Control .....................................................
23
Level Adjustment ...............................................
39
Clutch/Brake Pedal ............................................21
Throttle Control Cable Adjust ..........................
35
Remove and Install .........................................
36
Controls .........................................................................
21
Tire Pressure
10, 32
Cutting Height ......................................................23
Mowing and Bagging _t_ps ...............................26
E
Trouble Shooting Chart ......................................
42
W
Oih
Electrical Schematic
43
Check ..............................................................33
Warranty ........................................................
4
Engine:
Wheel Align Front ....................................... 41
Carburetor .....................................................35
Change ...................................................
33
Wiring Schematic .......................................... 43
Operating Tips ................................................... 26
Oil, Change ................................................ 33
Operation ............................................................
21 - 26
Oil Level, Check
33
Grass Bagger .................................................24
Oil Type ...............................................................
33
LiftLever .......................................
21, 23
Operation Speed Chart .................................
22
Mower Housing ............................................23
Starting ....................................................... 25
Operation On Hills ...................................... 23
Stopping ................................................... 22
Parking Brake .................................... 2I, 22
Storage ...........................................................41
Shift Lever .............................
21 22
Throttle Control ..........................
21, 35
Start Engine ...................................
25
Trouble Shooting Chart ..................
42
Stop The Unit .....................................
22
....

......................................................................

.....................................

........................................................

............................

.........................................

............................................

......................................................................

.......................................................

..........................................

..........................................

.........

.......................................................................

...................................................

..............................................................

.......

................................................

....................................................................

................................................................

............................................................

..........................................................................

................................

....................................

....................................

........................................

.....................................

v

F 91726

5

4,

ii

TRACTOR
Attachments

That

illl

iiiiiillllllllllll

ATTACH
Add

Craftsman

to the
Lawn

M ENTS

Usefulness

of Your

Tractor

Sears offers a wide variety of attachments that fit your iawn tractor Many of these are listed below with brief explanations of how they can
help you°This list was current at the time of publication; however, it may change in future years- more attachments may be added, changes
may be made in these attachments, or some may no longer be available_
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching
and detaching° You may order these attachments at most Sears retail stores, catalog sales offices and thru the catalog,
PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater-looking lawn. Two Permanex containers hold
33-gallon plastic bags.
LAWN SWEEPERS let you collect grass clippings and leaves_ Select from these:
=
=
=
=

30-in,
32-in_
32=in
38-in,

Path with a capacity of
Path with a capacity of
High Performance Path
High Performance Path

9.0 cu. ft,
10_0 cu_ ft_
with a capacity of 10=0 cu=ft.
with a capacity of 12_5 cuoft_

LAWN MAC for powerful collection of heavy grass clippings and leaves Accepts optional wand attachment to pick up debris in
hard-to-reach places Has a 3hp. engine with 12 bushel capacity° Requires a Chute Adapter.
CARTS make hauling easy. Choose from these:
=
=
=
=
=

4 cubic foot Dump Cart with a capacity of 400 Ib,
10 cubic foot Hauling Cart with a capacity of 1,000 {b=
I0 cubic foot Dump Cart with a capacity of t,000 ib.
14 cubic foot Dump Cart with a capacity of 1,250 Ib=
17 cubic foot Dump Cart with a capacity of t,500 Ibo

ROLLER for smoother lawn surface. 36-1nch wide, 1B-inch diameter water-tight drum holds up to 390 Iboof weight. Rounded edges prevent
harm to turf_ Adjustable scraper automatlcally cleans drum°
SPREADER/SEEDERS
=
=
o
=

make seeding, fertilizing, and weed killing easy. Broadcast spreaders also useful for granular de-lcers and sand°
Drop type, 36-inch. 12-1nch semi-pneumatic wheels. I00 lb=capacity steel hopper.
Broadcasts a 4 to 12 foot swath 70 lb. capacity steel hooper= Non-corrosive spreading
spinner.. Nylon gear box. Stainless steel shaft_
Broadcasts t0 to 12 foot swath. 160 lb_ capacity (covers 40,000 sq. ft°) No-rust
polypropylene hopper and impeller. Vinyl hopper cover.
Broadcasts t 0 to 12 foot swath. 100 Ibo capacity_ No-rust polypropylene hopper and
impeller, Vinyl hopper cover.

AERATOR promotes deep root growth for a healthy lawn. Tapered 2_5-inch steel spikes mounted on 10-inch dia meter discs puncture holes
in soil at close intervals to let moisture soak in. Steel weight box for increased penetration_
CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots., 36-inch swath. 24 hardened steel
coring tips. 150 lb capacity weight tray.
DETHATCHER loosens and flips thatch and matted leaves to lawn surface for easy pick up. Twenty spring steel tines (t 0 pairs) dethatch
40-inch swath. Useful to prepare bare areas for reseeding and for seed bed preparation after tilling. Rear mount
DETHATCHER loosens and lifts thatch to fawn surface for easy pick up (with bagger, sweeper or vac). Ten spring steel tines, each with two
"teeth", dethatch 3B-inch path_ Front mount_
TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water repellent, extremely breathable, lightweight, soft, non
abrasive, pliable over a wide temperature range, durable, stain-tear-and puncture-resistant, wilf not shdnk or stretchL
SEAT COVER is dense polyester shag, machine washable. Provides cooler, more comfortable
longer lifeo

ride in the summer heat. Protects seat for

SPRAYERS uses 12-volt DC electric motor that connects to tractor battery or other 12 volt source, Includes booms for automatic spraying
when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern_ For applying herbicides, insecticides, fungicides,
and liquid fertilizers.
'_
=

50 psi maximum pressure with 12 foot wand length
25 psi maximum pressure with 10 foot wand length

SNOW BLADE for snow removal only. t 4-inch high, 42-inch wide blade clears 38-inch path when angled left or right, Raises, lowers with
side lever_ Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains, wheel weights.)
SNOW THROWER has 40-inch swath. Dru m-type auger handles powdery and wetJheavy snow_ Mounts easily with simple pin arrangement,
Discharge chute adjusts to 210 ° arc from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.
(Use wlth tire chains, rear wheel weights)
CART-N-VAC

Large 12 bushel capaclty. Converts to 4 cuo ft. hauling cart. Load capacity 250 lbs.

TIRE CHAINS ere heavy duty; closely-spaced extra-large cross links give smooth rlde, outstanding traction_
WHEEL WEIGHTS for rear wheels provide needed traction for snow removal. In pairs. (30 Ibs ea )

NOTE: Do not use pull-behind attachments
F-91726

on slopes that are greater than 10 degrees,
6

ASSEMBLY
i

,,,,,,,

,u ,,,,,,,,,

i,,,

u

...................,

, i ,,,,,,,,,,,,,,

i,

,, ,,, ,,,

PREPARATION
Before being put in the carton,
carton

was

made to protect

The unit is comptetety

the unit was carefu[iy
the unit during

assembled

except

inspected

The

shipment,

for the items shown

on

this page These items are in the carton with a parts bag which
contains the fasteners to assemble the unit Find and remove these
items,, The fasteners

are shown

Bellows

on the next page,
Owner's Manual

HOW

TO REMOVE

To remove

FROM

THE CARTON

the unit from the carton, follow

1.

Open the top of the carton,,

2.

Remove

the wood

3,,

Remove

the boxes

Remove
sleeve.

frame

the instructions below,.

at the top of the carton_

labeled

(A) and

(B) from

the seat,, NOTE: the seat is covered
Remove

connector

tube

the Grass Bagger

Cover,

and the protective

pad,

the

carton,.

with a protective
the outer

tube, the

4.,

The items shown at the right are in a small unmarked
box.
Remove and check each item Remove the small box°

5.

Cut each corner of the carton
a knife,
NOTE:
See the
the controls,,

Operation

from the top to the bottom
section

6o

Move

7,

Move the lift lever to the HIGH position

the shift lever to the NEUTRAL

for

the

with

location

of

position

TOOLS YOU NEED TO ASSEMBLE
1. Adjustable wrench (2 required)
2. Open end wrench 1/2" - 9/16"
3, Open end wrench 7/16" - 1/2"
4. Blade type screwdriver

CAUTION:
Check the bottom
of the carton for staples,,
Remove any staples that are in the path of the tires.
9,

From the back of the unit, carefully
off the wood frame,

pull the unit backwards

___. PARTS

BAG - contents

The fasteners and other loose parts are shown below,, The fasteners

® @ ©

for Lawn Tractor

THE UNIT
5 Phillips screwdriver
6, Low Tire pressure gauge
7o Knife
8 Socket Set (Optional)

........

are shown at full size with the quantities

in brackets

{ ),

@

(2) Locknut

(1) Flange Hax Nut

(2) Lockwasher

For Battery Terminals
1/_'2B

For Steering Wheel
5/t 6"-24

For Seat
I.Do 5116"

15×66

15x90

18xl 6

[Not shown rut}slzti)
(4) Hub Cap
24582

(2) Ignition Key
91275

(Notshawn full
Size)
(1) Battery
91941

Clip

12) He× Bolt
For Battery

Termlnais

V_"-20x%"
1 x38

F-91726

{2} HBx Bolt
For Seat

(t) Hex Bolt
For Steering

5116"_18x_ls "
tx45

B/16'L24x1
lx66

7

_J_

Wheel
¥0"

(1) Screw
For Battery Clip
26x 184

ASSEMBLY
ii

HOW TO PREPARE AND
CHARGE THE BATTERY

ii

Remove and discard

NOTE; Before you install the battery, add the battery acid
the meta_

(Electrolyte) and charge the battery° Battery acid will damage
paint and parts,
WARNING:

Vent Cap

Read the instructions included with

the battery acid container. Protect your hands
_

1.

nd eyes
fromyou.
the battery acid_ Use clothing that
will
protect
If the vent caps are not installed
vent

caps

included

from

with

the

If metal

bag

Read

remove

the

the

instructions
Battery

the vent caps_ Your unit will have one or the

other types of batteries
2_

on the battery,

plastic

tape covers

the vents. Discard

as shown.

the vents,
the metal

remove

the metal tape from

tape.
ii ...................

3.

Pour battery
touches
battery

acid into each battery

the bottom

the battery
4.

Wait

of the vent as shown.

acid above

much battery

the bottom

you charge

20 to 30 minutes

battery

5o

The

the

level

of

described
battery

battery

Discard

with

the battery

Add baking
more
the

solution

Destroy

the container

with

drop

vent

battery

below

the

Correct
Liquid
Level

acid until the correct

any battery

and any battery

soda and mix together

Discard

you can continue

Fill the container

soda

Vent

Install the vent caps_ Wash the

acid container

baking

tf you add too

acid will flow from

water to remove

was not used as follows.

Add

can

in step 3, Add more

top of the battery
6.

acid

acid level is reached.

until

using

the

acid that

half full with watery

the solution

and wash

acid._

a piece
does

container

DANGER

of wood,
not

with

BATTERY

foam.

CAUSE

8o

To prevent accidents, neutralize the battery acid that was not used To

The fumes

neutralize, fill the container half full with water Add baking soda and
mix using a piece of wood until the solution does not foam, Discard the
solution and wash the container with water Destroy the container

from

the battery

charger

a rate of 6 amperes

for 1 hour,

the battery

acid can cause

an

to charge the battery.

is charged,

check

Charge

Do not

add battery

battery

can be

to a charged

External = Wash the area with water, then wash with a solution of
water and sodium bicarbonate

the level of the battery

acid falls, add water.

acid

ANTIDOTE:

at

acid. If the level of the battery

The engine has a 3 amperes

charging

start the engine or frequently
the battery
battery,

BURNS

WARNING;
smoke,
KeepWhen
the battery
you chargethe
away from
battery,
any sparks_
do not

or the result

Internal = Drink large amounts of water milk, or milk of magnesia
Drink water mixed with the whites of eggs_ Call a Doctor
immediately

an explosion.
9.

WILL

Contains sulphuric acid.
Do not let the battery acid come in contact with the skin, the eyes. or the
clothing

Use a 12 volt battery

After

ACID
SEVERE

water..

explosion.

7,

VIEW

you put the vent caps on the

battery° While you wait for the battery,
of the unit°

CUT AWAY

the battery.

before

the assembfy

acid

Do not add the

of the vent.

acid, the excessive

when

cell until the battery

will not stay fully

charge

the battery

system

use the headlight
charged.
every three

Eyes - Flush with water for t5
medical help

If you frequently

minutes

and then get immediate

(if equipped),

For longer

life of the

- KEEP AWAY

months.

POISION
FROM

CHILDREN

D-5213

F-91726

8

ASSEMBLY
_OW TO ASSEMBLE
rilE STEERRNG WHEEL
Jse the fasteners shown below to install
;asteners are shown at full size

the steering

wheeE The

@

S1eedng

B

ix66

B

t 5×90

Bellows
1

Make sure the front wheels

point forward.

Slide the bellows

over the steering post. Make sure the collar of the bellows
on top. Push on the top of the bellows.
2,,

Attach

the

fasteners

HOW

steering

wheel

as shown

to the

Tighten

TO INSTALL

Use the fasteners shown
shown at full size°

steering

post

is

with

the

the seat, The fasteners

are

e 5699

the fasteners

THE SEAT

below to install

(A)

Ix45

(8)
18×16

1.

Carefully

remove

the protective

from the seat, Do not
bottom of the seat.
2.

3,

Align

the holes

Fasten

the

shown

Tighten

in the

seat

to the

sleeve and the

damage
seat hinge
seat

the

wire

plastic

attached

to the holes

hinge

with

the

to

bag
the

in the seat..
fasteners

as

the fasteners

Check the operating

position

Seat

of the seat. If the seat needs to

be adjusted, loosen the seat adjusting nuts on the seat hinge.
Slide the seat forward or backward along the adjusting holes
as shown.To

keep the seat straight,

align the rear edge of the

seat hinge with the marks on the top of the console_ Tighten
the hex nuts.
4"

Connect

the wire

harness.

Make sure the tab part of the connector,

seat switch
connector,

from

sensor,

the seat switch

sensor

to the wire

Jocks into the latch of the wire

from

the

harness

WARNING:
For correct and safe operation ofthe
unit, connect
the wire from the seat switch
sensor

F-91726

to the wire

harness.

9

Steering Posl

Wheel

= == =l= H =l=l,====,l,l,l,l,l==l,l=ll=l===

ASSEMBLY
= 111i= iH ,lliHi,i,ll

HOW

TO ATTACH

CHECK THE DRIVE

THE HUB CAPS

BRAKE

The drive brake can be easily checked as foHows_ Set the parking
brake Move the shift lever to the neutral (N) position Push the unit.

Push each hub cap onto the center' hub of each wheel, Make sure
the washer holds the hub cap in place_

If the rear wheels rotate, adjust the drive brake. Seo "How To Chock
And Adjust

CHECK

The Drive Brako'_

THE TIRES
CHECK THE LEVEL OF
THE MOWER HOUSING

Check the air pressure in the tireSr.Tires with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level, The correct air
pressure (PSI) is 12 PSI (0,B5 kg/cm2),

The lever of cut was set at the factory,, After the u nit is fully assemble,
completely
read the Operation
Section.
Make sure the level of cut is set at the height you like for your lawn,.

CHECK

THE BELTS

Check the operation
of the mower housing° Mow a short distance
and look at the area that was cut. If the mower housing does not cut

Check the routing of the belts.
Make

sure the belts

Make sure the belts are not twisted.

are inside

level, see the instructions

on "How

To Level The Mower

Housing"_

all the belt guides_

HOW
SHIFT

TO CHECK

THE ALIGNMENT

OF THE

GATE

Follow the instructions
The Shift
_nstructions,

in the Operation

Lever"., If it is difficult
"How

To Check

Section

to change

And Adjust

on "How

To Use

gears, first check the

The Clutch". Then, adjust

the shift gate.. See the irrstructions, "How To Check And Adjust The
Shift Gate",

Belt Guides

Blade Drive
Pulley

Transaxle Pulley

Belt Guides
idler Pulley
Mower Drive
Belt

Stack
Pulley

Idler Put{ey
Belt Guides

F-91726

t 0

iMPORTANT:

Remove

and identify

the contents
CONTENTS

of each box as shown

OF BOX

below:

A

Containers

Weight Bracket

Hin_

Frame

Mount

Bracket

_L=_

CONTENTS

OF BOX

B

Window

Parts Bag

(In paper bag_

Extension Tube
and Plate Assembly
Fr°ntWi_"

(2) Plastic Bags
(Not shown)

\
Channel

Elbow

D-81_8

F_91726

I 1

PARTS

BAG - conterlts

for Grass Bagger

The fasteners and other loose parts are shown below. The fasteners are shown full size with the quantities
NOTE:

Some

of the fasteners

will

not be required

for your modoLi_.,

in brackets ().

..,..

_,_"-20 x ½"

(5)Bolt,Special

3

For Outer Tuba (3)
(2) Bolt, Carriage
For Extension Tube
5/16"-18 x ¾"
2x64

(1) Screw
For Rubber Latch
1/_-20 x 1 _

ForFor
Cover
Hinge
Handle
(1) (4)

L4x24

For Center Tube (2)
5/16"-24 x 1% _
6x93

@

(1) Bolt, Hex
For Frame Bracket
½"-13 x t¼_
lx125

(2) Bolt, Hax
For Frame Bracket
5/t6"-1B x 1 _
I x84

4x71

(1_)

(4) Bolt, Carriage
For Front Weight
5/16_-18 x ¾_

#10-t6 x ½" AB
For Window
26x246

2x74

(2) Hex Nut, Flanged
For Latch Pin (1)
For Rubber Latch (1)
¼"-20

@

15x89

For Window

Q
(t) Locknut
For Frame Bracket

(4) Locknut, Flange
For Front Weight
5/16"-18
15x88

151Washer

121 Washer

(Not ShownFullSize)

For Frame Bracket
LD. °39"
17x51

(I) Handle, Plastic
For Cover
54537

;;

(Not
Full Size}

15x109
121 Nut -Flange, Hex
For Frame Bracket
5116"-18
15xl 08

(2) Nut, Wing
For Extension Tube
5/16'_18

@

{Not Shown

#10-24

(4) Nut, Jam
For Front Weight
5/16"-t8

_;_143

For Outer Tube (3)
For Center Tube (2)
18xl 5

For Cover Handle (2)
For Window Ctip (1)
#10-24 X %"
4x21

Clip (1)

15x81

For cover Hinge [4)
For Handle (2)
¼"-20
15x66

131 Screw

(3) Nut, Hax
For Cover Handle (2)

(6) LocknQ
(1) Bolt, Carriage
For Latch Pin
1/4"-20 x s/a"
2x39

Screw

For Elbow
¼" x ¾" AB
26x239

14x83

ShownFull
Size)

(1) Plug, Weight
24863

_
(Not ShownFull
Size)
(3) Cap
For Outer Tube (2)
For Center Tube (1)

54695
(1) Latch, Rubber
{Not Shown

Futl Size|

(1) Pin, Latch
54563

2
(Not Showni_[t Size)
(1) Pin, Hinge
54407Z

For Connector Tube
54416E7011

ForCover Hinge
31x6

(Not shown actual size)
(8} Fastener, Plastic
For Containers (4 each)
193xl

F-91726

151Nut, Hex
For Outer Tube (3)
For Center Tube (2) 5/16"-24
16X32

{NotShownFullSizel
(1) Clip, Window
54571Z

12

(NotShownFullSize}
(1) Bracket
For Extension Tube
54566

(1) Expansion Nut
For Window
28x56

ASSEMBLY
HOW

TO ASSEMBLE

Assemble

the front weight

THE FRONT

support

with

WEIGHT

the fasteners

shown

full

size below,

©
1,

(B)

(A)

(c)

15x 109

2x74

15x88

Assemble
the tractor

the four carriage
as shown,,

bolts

C_

.3_

Weight

Support

(A) and four jam nuts (B) to

Make sure jam nuts (B) are tight°

2,

Fit the front weight

3o

the plug on top as shown,
Set the weight and weight support

into the weight

support

with the hole for

in position

on the carriage

bolts you assembled
in Step 1- Fasten the weight
support
with the four Iocknuts (C} as shown, Make sure Iocknuts (C}
4_

are tight,
Fill the front weight

with

sand,, Install the plug in the front

weight.

on a slope
WARNING:
even.

or where the lawn is rough or not
Use the front weight when you mow

WARNING: Do not ride up or down slopes that
are too steep to back straight up. Never ride the
unit across a slope. See the "Slope Guide" in the
back of this book for information on how to
check slopes_

F-91726

O-e130

13

Weight

Support

iii

iiiiiii1,,111

ASSEMBLY
H =l= =H,N

::::::::::::::::::::::::::::::::

HOW TO MOUNT
THE FRAME ASSEMBLY
Remove and discard the two self=tapping screws from the
rear of the framer Use these two holes to mount

the

frame bracket_
2.

Frame Bracket

Attach the bottom of the frame bracket to the frame with hex

,

bolt (A} and Iocknut (B) Do not tighten at this t_me=

(A)
lx125

(A)
0-8t19

15x41
(D)
17x51

__

(E)
15x108
Channel

3_

Attach the back of the frame bracket to the frame with bolts
(C), washers (D) and flange nuts (E)._Make sure botts (C) and
flange nuts (E) are tight.
NOTE: For easier assembly, use a ratchet and socket to
"U" Shape

tighten bolts (C).
4_

Tighten bolt (A) and Iocknut (B}.

5..

Slide the channel in to the "U" shape opening in the top oftha

Opening \

frame bracket as shown,

D-8_20

F-91726

14

Frame Bracket

From the right side of the unit, install

6,

the channel
channe_
Mount

7_

as shown,

Rotate

the channel

the channel

pin throug

(F)

h

pin to lock the

in place,
the outer tube to the channel

as shown,

Make sure the

holes on one end of the outer tube are on the right side of the
unit, Use the fasteners
fasteners

shown

full size below

Make sure the

(G)

are tight_

CAUTION:

If the fasteners

are tightened

outer tube

can be damaged.

© @

IF)

(G)

6xg3

t8x 15

too much,

the

(H)
15x32

Make

sure

these

holes are to the
right side of the
unit

Channel Pin

Rotate
Channel Pin
Counterclockwise
e-8!21

8

Mount

the center tube to the channel

the fasteners
CAU'flON:

9.

as shown

Make sure

are tight,
If the

fasteners

are tightened

center

tube

Attach

the caps to the end of the tubes

too

much,

the

can be damaged,
as shown

Channel
Center Tube

(F)

(F}
6x93

G Q
(G)
! 8x 15
F-91726

(H)
15x32
15

IIIHII=I=IIIll i= i

ASSEMBLY
HOW
1o

TO MOUNT

Assemble

THE COVER

the hinge

to the cover with the fasteners

full size below,. Push tire hinge toward
Make sure the screws
hinge,, Tighten
2

Attach

are at the bottom

the fasteners

(a)
4x24

(c)

(D)

4x21

15x81
nut (F) into the slot in the cover as shown,,

the window

to the cover with the fasteners

as shown°

Make sure the cover fits between

the plastic

cover,

Push on each side of the

at the end of the window°

window

until

Fasten

with

the two
screw

on the inside

window

clip with
screw

plastic

channel.
with

flange

are locked

Align

the hole in the cover°

and the

in position°

Put the window

of the window,.

clip

in

the hole in the

Fasten

the window

(C) and nut (D) as shown,

Set the cover in the operating
tube assembly

tabs

(E) as shown,

position

clip with
4.

15x66

Push expansion
Mount

as shown.

the fasteners,

_(A)

3_

of the holes in the

the fasteners.

the handle to the cover with

Tighten

shown

the top of the cover,,

as shown.

position

D-S124

on the top of the outer

Align the holes in the hinge and the

Fasten the cover and hinge assembly
hinge pin and hair pin shown

to the channel

full size below.

),

W_ndow

Plastic Tab

31x6
Pfastic Flange

(El
26_.46

IF)
28x56

O

(H)
54407Z

F-9t726

(H)

!6

................................

i,, ,lui un,lllli,l_Jii

ASSEMBLY
HOW
1,,

TO MOUNT

Assembfe

latch

fasteners

shown

THE EXTENSION

pin (A)

to

the

TUBE

extension

tube

with

the

below

A

54563

15x89

2x39

A

B

C

2,

Move the lift lever to the highest cut position,

3.

Disconnect
the wire to the spark plug. Raise the deflector,
Rotate the blade away from the discharge openir;g, Remove
the carriage
shown.,

bolt and

Iocknut

from

the

mower

housing

as
Deflector
Bracket

D-B126

_
4,

Slide

the extension

tube

under

shown_ Fasten the extension
housing
5-

Mower Housing

has of
sharp
edges_ Always
b eARNING:
careful ofThe
the blade
position
the blade.

with

the bolt (D) and wing

sure the wing nut is tight,
ff not assembled
to the extension
position at the back of the
extension tube and the bracket
as shown.

Make

the deflector

bracket

as

tube to the front of the mower

sure the wing

nut (E) as shown.
tube,

Extension Tube

Make

put the bracket

in

extension
tube_ Fasten the
with bolt (D) and wing nut (E)
nut is tlght,,

Deflector
Bracket

2x64
D

14x83
E

a-8151-2

F-91726

17

ASSEMBLY
HOW TO MOUNT
THE CONNECTOR
Mount

the

connector

TUBE

tube

with

the

fasteners

shown

full

size

1

below,,

Assemble

the handle

tube

the fasteners

with

screwdriver

15x89

and tighten

the

3,

Fasten the elbow

4x24
4,
5_

cover,

(E)

the

in the hole of cover

NOTE: To help the elbow

with

the hole

in the

tube with the self=tapping

screw

until

the head

of the

put wax or polish
efbow

7

rubber latch is aligned whh
Slide the bottom
end of
tube

and

you open

or close the

on the elbow,

Rotate

extension

the

as shown,,
slide when

6.

15x66

connector

tube

assembly

the latch pin
the connector

Lock in place with

tube

the rubber

until

the

over

the

latch,

Elbow

hole in
with hole in elbow

Conoector
Tube

Slide elbow into
hole in cover_
Lock in piece
whh rubber latch
D-8133

CoRRecter

Tube_

Handle,

Rubber Latch

(D)
D-S129-f

F-91726

18

a

Move the lift lever to the lowest cut position_
Hold tire handle on the connector
tube,, Put the end of the
elbow

4x71

tube

to the connector

as shown
Tighten
touches the elbow,

with

Iocknuts,

Atign the hole in the connector
elbow as shown_
screw
screw

latch to the connector'

as shown,_ Hoid the screws

2,

(B)
26x239

and the rubber

ASSEMBLY
HOW

TO ASSEMBLE

THE CONTAINERS

NOTE: There is only one way that these containers can be put
together. Carefully read and follow the instructions below_,
1

Separate

the six container

have 2 tops, 2 middle
2,

Look

for a number

numbers
3.

into two

on

one

side

groups

pieces

of each

You will

top

piece

The

for the two top pieces are I arid 3. Set the two top
with

Look for two

on one side of each middle

piece

numbers

the numbers

the flange

has the numbers

piece has the numbers

piece_ One

1 and 2, The other

3 and 4. Match

1 and 2 with

part up as shown,

top piece

the middle

middle

piece with

1. Set the middle

piece

inside the matching
top piece as shown
Match the middle piece with numbers 3 and 4 with top piece
3 as shown
piece

Set the middle

piece

inside

the matching

top

as shown,,

5,

Look for a number

6,

numbers for the two bottom pieces are 2 and 4o
Match bottom piece 2 with the top piece 1 and middle piece1
that

on one side

has the numbers

piece inside
7

Match bottom

of each bottom

piece

1 and 2. Set the matching

the middle

piece

bottom

piece 4 with the top piece 3 and middle piece
bottom
TOP PIECES

Put one foot inside the three pieces and lift the top piece until
the three pieces connect

together

of each piece are locked
9,

The

as shown

that has the numbers
3 and 4, Set the matching
piece inside the middle piece as shown_
8,

PIECES

as shown,

pieces on the ground
middle

4.

pieces

and 2 bottoms

BOTTOM

D_8177

Make sure all four corners

i

together.,

Fasten the top and middle

Flange
of Top

GROUND

pieces of each container

together

using four fasteners for each container
Push each fastener
into the hole in each side of the container
from the inside
as shown,

Fasteners
(No_ shown

_ctua!

s_ze}

BOTTOM PIECE
MIDDLE PIECE
TOP PIECE

F-91726

19

i

ASSEMBLY
i

HOW
1

TO ATTACH

Tilt the

seat forward

Two

3,.
4,

plastic

bag

Hold

linings,

included

with

optiona]

accessories

the handle

not shown

that

on the back

of the

in the illustration,

The plastic

are

bag linings

can be used for easy removal

Put the plastic bag linings in to the containers
Slide the containers
on to the frame tubes as shown

5,

are
of

Make

is to the rear' as si_own

Lower the cover Pull back on the handle and push the cover
the grass,,
down unti_ it locks into place

IMPORTANT:
For the grass bagger to work
must be in the down position,.

FINAL
1,

correctly,

I

the cover

ASSEMBLY

The grass bagger

has two containers.

For easy removal of the

grass, use a plastic lining inside the container
following

Check

2+

Use one ofthe

sizes°

e

33 gallons

e

4 bushels

e

145 litres

the fasteners°

0-8131

;_

Make

sure that

alt bolts

and nuts are

TO INSTALL

THE BATTERY

Use the fasteners shown below
are shown at full size,

(A)
lx38

1o

to install the battery,

The fasteners

(B)

(C)

t 5x66

26x184

Tilt the seat forward Install the battery tray_ Make sure the
drain on the bottom ofthe battery tray goes through the hote
in the frame as shown,
Set the battery in the battery tray, Make sure the battery
terminals are toward the front of the unit,
NOTE: Make sure the battery fits under the tabs at the
back of the unit.
Fasten the battery clip in the slot in the frame,, Attach the
battery clip with the fastener as shown,

2,,

3°

cable
to theTopositive
terminal
before
WARNING:
prevent(+)sparks,
fasten
the you
red
connect the black cable,

_

4.

Fasten the red cable
fasteners as shown_

to the positive

(+) terminal

5,

Fasten the black cable to the negative
fasteners as shown,

(--) terminal

F-91726

with

Caution
to

tight,,

HOW

i

and lift to raise the cover

the grass bagger

sure the "CAUTION"

illll

THE CONTAINERS

cover,, Pull back on the handle
2

lllll

the

with the

2O

rear

i

,

,

OPERATION
KNOW

THE

PRODUCT

Before you operate the unit, read this instruction
When

you read this instruction

follow

the operating

Position

book° If you understand

book, compare

instructions

the illustrations

and the safety

rules

the unit and how the unit operates,

to the unit. Learn the location

Keep this

instruction

book for future

you will get the best performance.

of the controls.

To help prevent an accident,

reference

w _en Enga(

Button

!

Parking Brake Lever

Clutch/Brake

lgnitloniLight

Pedaf

Switch,

Blade Engagement

Control

O

Q
Position when Disengaged

ill

ill,ii

u i

i

ii ii

ii

MEETS
Sears Mowers
Commission,,

conform

i illlUHlll

BLADE

to the safety

i Hu,

.ll

ENGAGEMENT

lever to start

standards

and stop

CONTROL
the rotation

LEVER:

UUlmlIHH

National

Use the control

SWITCH:

The switch

PARKING

The first

has two funct}ons

The second

Standards

when

IGNIT|ON/LIGHT

function

ii ,i,,ll

i ,, illUll,,i

,,i

i

Institute,

and the US

Consumer

Product

Safety

I I III,H

of the blade

the engine

ii

REQUIREMENTS

'llHJl

PEDAL:
The pedal has two functions
The second function is a brake

is for starting

ii

of the American

CLUTCH/BRAKE
function
is a clutch

first function

i ,llllll,lll,ii

CPSC SAFETY

BRAKE:

you leave

LIFT
LEVER:
attachment

The

SHIFT
unit

is to

Use the parking

brake

to engage

the brake

the unit

Use

the

lift

lever

to

change

the

height

of

the

LEVER: Use the sh_ft lever to change the speed of the

turn on the headlight

THROTTLE
CONTROL
LEVER: Use the throttle control to
increase or decrease the speed of the engine

F191726

2t

OPERATBON
The operation
foreign

thrown

result

in severe

safety

glasses

your

lawn

eye

the
spectacles

available

at Sears

TO USE THE

can result

eyes,

damage°
shields

and

Wide

over the

mower

in the

or eye

mower

recommend

HOW

of any lawn

objects

Retail

wear

Safety

Completely

for

3,

Remove

your

t

from

release the paddng
will hold the unit,

I

To

release

the

clutch/brake
automatically

parking

FUNCTION
pedal

and

brake,

completely

The

brake

Trimming
Snow

the

control

HOW
1,

unit
2

brake.

Move

the blade

to the DISENGAGE

position.

and remove

the ignition

Bagging

the

blade

forward

grass

,,! or 2
mowing

to stop the

3.,

Move

4_

Set the parking brake,.

5.

Move the throttle

&

To stop the engine,
Remove

control

to the

Light

DISENGAGE

mowing

lever to the NEUTRAL
control

position,,

to the SLOW

turn the ignition

Snow

TO US[ = TH[= SHIFT

HOW

TO CHANGE

1.

the direction

Completely

CHOKE

key to the OFF position,

"°7"
Attachments

L[=V[=R

push the clutch/brake

the steps

HOW

below:

pedal _orward

I.

3

depress
Before

the
you clutch/brake
change directions
pedal,,

of

Make

sure the shift

Slowly release the clutch!brake
foot on the clutch/brake
pedal

F-91726

2 or3

TO USE THE SHIFT-ON-THE-GO

While the unit moves forward,
you can select any forward.
speed Just move the shift lever to the next faster or next

lever engages
pedal

2,

into the shift

Do not ride with

speed,

You

do

not

have

to use the

clutch/brake

pedal

Pull the shift lever toward the seat until the lever disengages
from the shift gate_ Move
the shift lever to FIRST or
REVERSE,
gate

6

SLOW-F_:r

slower

2.

""

DIRECTIONS

of the unit, follow

WARNING:
travel,
fully

O5

position,

the key,

HOW

4or5

Blade

Pull Behind

To change

,2o!3

on the pedal.

engagement

position.
the shift

i --

key.

Normal

pedal completely

Keep your foot

Move

mm

CHOKE

TO STOP THE UNIT

Push the clutch!brake

I

Thrower

:z

Set the parking

Stop the engine

THROTTLE

will

WARNING:
Before
you leave
the operator's
position, move the shift lever to the neutral
(N)
engagement

LEVER

,, =,,,,u

brake

push

parking

SHIFT

then

Make sure the parking

pedal
forward.
release,

position+

i J

e-5732

pedal forward.

the clutch!brake

brake lever

Ga

I

brake lever_
foot

Shift

!

Stores.

MOWER

push the clutch/brake

Lift the perking

tShlftLever

glasses.

HOW TO SET THE PARKING BRAKE
2

i[

We

Mask

safety

or Catalog

1

starting

mowing.

or standard

in

can

Always
before

while

Vision

which

The shift lever positions
in the chart

for operation

of your unit are shown

NOTE: Belt noise can occur when the clutch is engaged_ This
noise is normal and does not affect the operation of the unit°

your

22

OPEBATnON
i

HOW

TO USE THE THROTTLE

Use the throttle

control

engine_
1
To start

a cold

CHOKE
2,

The

to increase
engine,

position

lever

HOW TO OPERATE WITH
THE MOWER HOUSING

the speed of tile
to the

For transport
throttle

with

a detent,

using a grass bagger,

For maximum

also for a cooler
FAST position,

The

the

is marked

and when

the FAST position

4,,

CONTROL

or decrease

move

,

START

WARNING: The deflector is a safety device,, Do
not remove the deflector° The deflector forces
the discharged material toward the ground.
Always keep the deflector in the down position.
If the deflector is damaged, replace it with a
factory replacement part.

or

position

FAST

operations

3,

ii

running

charging

engine,

For normal

move the lever to
of the battery

aperate

the engine

and to tow pull behind attachments,

control

engine

to the needed

governor

performance,,

move the

speed,

is set at the

Do not

and
in the

adjust

factory

for

the governor

to

TO CHANGE

THE CUTTING

HEIGHT

button

the

forward

to release the lever. Move

to lower the mower

can be set from

2 to 4 inches

you ride on a sidewalk

or a road, move the lift lever to the hightest

position

the

and

DISENGAGE

move

blade

engagement

control

to

to a lower

5o

position,
Push the clutch/brake

6o

Move the shift lever to one of the speed
When

bagger,

control to the SLOW position°
engagement
Control
to the
pedal

you mow

put the shift

completely

in heavy

lever

Slowly

Move the throttte control to the FAST position

the

move

of the blade engagement

Use the blade engagement
the blade
1

Make sure the level of cut, set at the factory,
If the mower

ENGAGEMENT

on "How
section.

speed

housing

is still correct,

look at the area that was cut.

does not cut level, see the instructions

To Lever The Mower

Housing"

in the maintenance

control in the illustration.

control to start and stop the rotation

WARNING: For better control of the unit, always
select a safe speed.

of

position

Move the control
the blade°
Note:

If the

lever to the ENGAGE

engine

stops

when

position

you engage

to rotate

the blade{s),

HOW

TO OPERATE

Move the control lever to the DISENGAGE position to stop
the rotary blade. Before you feave the operatoKs position,
make sure the blade has stopped

4,

Ifyouneedto

lever to another

setting,

the seat switch is not activated.
Make sure you sit in the
middle of the seat. Also, make sure the wire is connected
to the seat switch,
3

a

Before you start the engine, make sure the centre! lever is in
the DISENGAGE

2,

with

speed,

pedal.

the shift

After you mow a short distance,

See the location

or mow

B°

9

BLADE

settings°

grass

in the slowest

release the clutch/brake

ENGAGE

forward,

7°

go faster or slower,

position

HOW TO USE THE
CONTROL

position°

Move the throttle
Move
the blade

lever
When

housing

in high or thick

first and then lower

3.
4°

NOTE:

housing and back to raise the mower

housing. The cutting height

the engine_

the mower

the

Push the

of the lever

Move the lift Iever to a height of cut position,

maximum

increase

To change the cutting height, raise or lower the lift lever
on top

Start

grass, cut the grass in the high position

speed of the engine

HOW

1
2+

Before
controI

lever to the DISENGAGE

or a road,

move

the

position,,

WARNING: Always keep your hands and feet
away from the blade, deflector opening, and the
mower housing when the engine runs,

HOW

TO TRANSPORT

To transport

the unit, follow

1.

the

Move

blade

14

the steps

2+

Do not stop or change
parking

3+
to the

DISENGAGE

Raise the lift lever to the HI position.

3,,

Move the throttle
and FAST

4

To go faster,

control

move the shift

to

a position

4+
between

lever to a faster

SLOW
5

23

settings

on a hill

If you must

ke pedal forward

and set the

brake,
speed,
Slowly

the pedal

If you must stop or eta rt on a hill. always
you release

have enough

the brake

space

and engage

Be very careful when you change directions
on a hill, When
on a slope or in a turn on a hilt, move the throttle control to the
SLOW

F-91726

speed

push the clutch/bra

for the unit to roll when
the clutch.

speed

lever to the

To start again, make sure the shift lever is the slowest
Move the throttle
control
to the SLOW position,
release

position.
2

a hill, move the shift

speed.

stop, quickly

below,
control

Before you ride up or down
slowest

THE UNIT

engagement

ON HILLS

WARNING: Do not ride up or down slopes that
are too steep to back straight up. Never ride the
unit across a slope. See the "Slope Guide" in the
back of this book for information on how to
check slopes,

rotating,,

you ride the unit on a sidewalk

THE UNIT

position

to help prevent

an accident.

HOW TO USE THE GRASS

BAGGER

WARNING: Do not ride up or down slopes that
are too steep to back straight up. Never tide the
unit across a slope.. See the "Slope Guide" in the
back of this book for information on how to
check slopes..
To operate the unit with the grass bagger,
control

follow

1,

Put the throttte

2,

Put the shift

lever in FIRST (1) position

3,

If the height

of the grass is more

move the mower
grass.. Lower'
cutting

than 3-1/2

to the highest

the mower

width

I

the steps below.

in FAST position

housing

You also can mow

le

housing

high thick

of the mower

inches

position

(9 cm),

and cut the

Contalners

and cut the grass again

grass at 1/2 to 2/3 of the full
housing

IMPORTANT: Do not cut wet grass. Wet grass will not
discharge correctly in to the bagger.
4

Look at the wlndow(s)

in the cover, When the containers

full,

to fill the

grass

will

begin

cover

which

are

can be seen

Frame Tubes

t

J

through the window(s}, As soon as grass can be seen, empty
the containers
as follows,
5
6

Move the blade control lever to the DISENGAGE
Put the shift lever in NEUTRAL (N) position,

7

Engage the parking

8
9

Stop the engine.
Raise the cover,

10o

Remove

position,

Frame_tTubea
D-S13_

brake_

Pull the handle

the containers

from

back and lift the cover

the frame,

The connector

tube

is made of clear pEastic, if the connector

becomes

with

grass,

and the

extension

remove

tube_ Before

and clean the connector

you remove

the connector

tube
tube
tube,

stop the unit as follows_
1,

Put the blade control

2_

Put the shift

3.

Engaged

4.

Stop the engine.

F-91726

__C

a
ution
to rear

WARNING:
Check the condition of the grass
bagger and the connector tube for wear or
deterioration, tf worn or damaged, replace the
parts only with approved factory replacement
parts. For replacement parts, see the parts list in
this book.

filled

_

lever in the DISENGAGE

lever in neutral

the parking

position

position..

brake.

24

OPERATRON
BEFORE STARTING

THE ENGINE

HOW

TO START

WARNING:
The electrical system has an
operator presence system that includes a sensor
switch mounted in the seat. These components
tell the electrical system if the operator is sitting
on the seat° For your protection, always make
sure this system operates correctly. This system
will stop the engine when the operator leaves
the seat if the blade engagement control is
engaged.

CHECK OIL - Add as needed
NOTE;
runs.

Do

1,

Make

2.

Clean
Wipe

3_

Insert

not

check

the

level

of the

oil while

the dipstick,

Remove

the

engine

sure the unit is level,
the

area around

the oil from
until

the dipstick,

the dipstick.

the dipstick

clockwise

into

the oil

it is tight,

fill tube

Remove

Turn

the dipstick

the dipstick,

Check

the oil

NOTE: The engine will not start un!ess you depress the
clutch/brake pedal, move the shift lever to the NEUTRAL
position, and move the blade engagement control to the
DISENGAGED position°

level on the dipstick., The oil level must reach the FULL mark
on the dipstick.
4,,

If necessary,

add oil until

the oil reaches

the FULL mark on

the dipstick
The quantity of oil needed from ADD to FULL is
shown on the dipstick_ Do not add too much oil,

t_

Fill the fuel tank

2.
3,

with

regular

unleaded

gasoline.,

is fresh and clean_ Leaded gasoline

and shorten

the life of the valves.

Make

sure the

gasoline

A mixture
(called

Do not use premium

unleaded

of alcohol

gasoholl,

(ethanol

will attract

or methanol)

moisture

and cause

deposits during storage. While the unit is in storage,
in the fuel can damage the fuel system,,
To prevent

engine

problems

fuel system

before

storage

tank° Start the engine.
the

carburetor

with

the

fuel

of 30 days

Let the engine

are empty.

After

system,

or longer°
run until

storage,

make

instructions

for additional

or carburetor

cleaner

cleaner

damage

settings

the
7,

you use

information°

in the fuel tank

If

section,

1.

The engine

2

A change

3

A 40 ° change

in the operation

was adjusted

at 80 ° at the factory

4.

The engine

F-91726

has a loss of power
from

summer

is operated

or does not run smooth_

to winter

above

operation

temperature.
4,000

After

the

Before
minutes
position

the engine is operated
under the following
conditions,
you can
adjust the carburetor
mixture. See "How To Adjust The Ca rburetor"
in the maintenance

tf the engine

engine

CHOKE to a needed

the fuel

are for most conditions

control

Completely

push

the

to the CHOKE position,

does not start

control

The carburetor

feet

25

you

begin

after

four or five

to the FAST position°

to start the engine°
If the engine
TROUBLE
SHOOTING
CHART°

can occur.

for the carburetor

the throttle

move the throttle

CARBURETOR
factory

seat.

Keep your foot on the pedal

the shift lever to the NEUTRAL (N) position
the blade engagement
control
to the DISENGAGE

NOTE:

WARNING:
Always use a safety gasoline
container. Do not smoke when adding gasoline
to the fuel tank. Do not add gasoline when you
are inside an enclosure,, Before you add
gasoline, stop the engine and let the engine coot
for several minutes.

The

the

Turn the ignition key to the START position, Release the key
when the engine starts,

6,

sure

of

pedal forward,

Move

acid

empty

Move
Move

middle

5o

the acids

Drain

Never

or permanent

the

4.,

and

the fuel lines and

fresh fuel. See the storage
use engine

in

position.

will increase deposits

gasoline,
CAUTION:

Sit

clutch/brake

ADD GASOLINE

gasoline

THE ENGINE

starts,

move

the

will not

start,

throttle

tries,

Again

try

see the

control

from

speed,
work,

let a cold

engine

run for several

To start a hot engine, move the throttle
between
FAST and SLOW

control

to a

OPERATION
OPERATING
1.

2,

TIPS

Check the blade engagement

control

For the blade(s)
be correct

correctly,

to disengage

for correct

adjustment.

the adjustment

5,

must

Before

you make an inspection,

carburetor)
or repair,
is disconnected_

Before you use the unit, check the oil in the engine and add oil

6_

if necessary

Make sure the seat switch
connected,

the engine

wire is connected,

If the engine will not start, first make sure the wire is attached
to the spark plug,,

7,

For longer
tlfe of the
three month&

4,

Make sure all the belts are inside alf the belt guides_ See the
instructions
on how to remove and install the motion dt'ive

8.

Use the shift lever
throttle
control

and mower

9

Belt noise

can occur

when

This noise
the unit_

is normal

and

MOWING
1

AND

For a lawn

BAGGING

to look better,,

mower housing,,
the maintenance
2o

For the mower
the correct

3,

belts,

See "How
section_
housing

amount

check

the cutting

leveF of the

To Level The Mower

Housing"

9

in

Keep the

of air pressure

blade(s)

sharpened.

(PS!},

10

the blade

replace

If the blade is

the blade

Also, make
11o

Worn

blades

will

cause

6,

Do not

cut or bag

discharge

correctly

Use the left

side

grass

that

the

Wet

grass will not

Let the grass dry before
of the mower

housing

13
near an

object.
7..

Discharge

the cut grass onto the mowed

more even discharge
8.

When
that

you mow

are& The result is a

of cut grass.

large areas, start

the cut grass will discharge

by turning
away

from

driveways,
etc_ After one or two rounds, mow
direction
making left turns until finished,

F-91726

charge

If the wire is not

the

the ground

the blade

battery
speed,

or clutch

does not affect

every
not

the

is engaged

the

operation

to the right
shrubs,

engine

For better

so

fences,

in the opposite

26

position
cutting

the

performance
operate

to decrease

the mower

lower

you use a bagger,

the shift

cutting,

to trim

When

in FAST
12,,

is wet.

For better

then

cut grass, always
FAST position,,

ends of the grass to turn brown,
5.

to change

First cut with

position
and
second cut,.

sure the nut for the blade is tight,
4,

battery_

If the grass is very high, cut two times
the engine

to cut level, make sure the tkes have

immediately

for the

of

TIPS

Every time you use the unit, check
bent or damaged,

(except

will not start

3,

drive

adjustment

make sure the wire from the spark plug

the

operate

the load on

housing

mower

in the HIGH

housing

for

and an even discharge
engine

with

the engine

the

of the

throttle

lever in first or second

performance

and a quality

cut, mow

gear,
with

speed gears.

After each use, clean the bottom

and top of the mower

for better performance.
help prevent a fire,

a clean

Also,

in

with the throttle

and the shift

lever in one of the slower

the

mower

housing

housing

will

MAINTENANCE

Blade,

Inspect

FIRST
2
HOURS

EACH
USE

PROCEDURE

SCHEDULE
EVERY
25
HOURS

B!ade Engagement

_

Brake,

T

Clutch,

O

Shift

Control,

Check

X

Check

X

Lever, Check

X

Tires, Check
Check

& Char_3e

_ Battery, Ctean
Lubrication
1

Coolin 9 System,

i_

Oil, Chan£1e
Air Filter,
Muffler,

X

,

Clean .........

Fuel Filter,

RECOMMENDATIONS

1.,

owner's
which

responsibility

extends

to correctly

the iife of the product

maintaln

coverage

Once a year you must check the spark plug,
lubricate the unit, and clean the air filter.

3_

Check

the fasteners

4.,

Follow

the Maintenance

Section

to keep your

unit in good

(except
carburetor),
Before
you make
an
the wire from the spark

or
repair,
inspection.
plugo

condition.

Lubricate

Apply

Apply
grease

the areas shown

grease
to the

with

a brush

C

steering

with

engine

oil.

to the areas shown,

gear assembly.

NOTE: If the unit is operated
in dry areas that
dry graphite spray to lubricate
the unit.

have sand,

CAUTION:
Do not lubricate
the nylon bearings
wheeiso Oil or grease will damage the bearings,,

F-91726

brake,

TO LUBRICATE

'=='_li_
NOTE;

drive

and make sure they are tight.

adjustment
WARNING;
disconnect

WHERE

C

this

and to maintain

2.

operating

X

X

X

X

X

X

X

X

X

MOWER

warranty

X

X

Replace

GENERAL
product

X

X

Plut3, Replace

It is the

X

X

Plug, Check

Spark

X

X

Clean

Check

Spark

X

X

Oil, Check

G

E

BEFORE
STORAGE

X

Check

......
Battery,

EVERY
100
HOURS

X

& Sharpen

RT

EVERY
50
HOURS

use a

for the front

27

STORAGE
DATES

MAINTENANCE
_NSPECT

BLADE

WARNING:
Before you inspect
or remove
the
blade, disconnect
the wire to the spark plug, If
the blade hits an object, stop the engine° Check
the unit for damage
The blade has sharp edges,.
When you hold the blade, use gloves
or cloth
material
to protect
your hands,.
If you keep the blade sharp and inspect the blade for damage, the
blade will cut better and be safer to operate, Frequently
check the
blade for excessive
wear
cracks, or other damage
Frequently
check the nut that holds the blade_ Keep the nut tight If the blade
hits an object, stop the engine
Disconnect
the wire to the spark
plug, See if the blade is bent or damaged
Check the blade adapte_
for damage
Before you operate the unit, replace damaged
parts
with a replacement
part from the factory
Every three years, have
an authorized
service person inspect the blade or replace the old
blade with a replacement
blade from the factory

\,
Mandrel

Blade

Adapter
Blade

Hi-Lift

Edge Up

HOW TO REMOVE AND INSTALL THE BLADE
1
2,
3
4,

5
6,
7

8,

9
10

Remove the mower housing,_ See the instructions on "How
To Remove The Mower Housing".
Use a piece of wood to keep the blade from rotating
Remove the nut that holds the blade.
Check the blade and the blade adapter
according
to the
instructions
for "Blade Service"
Replace a badly worn or
damaged blade with a replacement
blade from the factory
Clean the top and bottom of the mower housing, Remove all
the grass and debris.
Mount the blade and blade adapter on the mandrel as shown.
Mount the blade so that the hHfft edges are up as shown
If
the blade is upside down, the blade will not cut cot rectly and
can cause an accident

Blade

t

HOW TO SHARPEN

Always
A loose

,
)

I

Betleville Washe_'
Washer

Fasten the blade with the odginat washers
and nut, Make
sure the outside rim of the belleville
washer is against the
blade as shown,.
Tighten the nut that holds the blade to a torque of 30 foot
pounds (41 5N-m)
Connect the wire to the spark plug,
WARN1NG:
the blade_
accident=,

/

I

Nut
D 41563

keep the nut tight that holds
nut or blade can cause an

THE BLADE

,&

WARNING:
Vibration
can be caused if the blade
is not correctly balanced or if the blade is damaged.
A blade that is damaged with cracks can break
and cause an accident_
Keep a sharp edge on the blade A blade that is not sharp will cause
the tips of the grass to become brown.
1.
Sharpen the blade two times a year or every 25 hours,
2
Remove the biade according
to the instructions
in "How To
Remove And Instalt The Blade",
3
Clean the blade with a brush soap and water
Check the
bfade Look fo_ cracks, nicks, or other damage
Replace a
badly worn or damaged blade with a replacement blade from
the factory
4
Sharpen the blade with a file Make sure you keep the original
bevel angle.
5
Make sure the blade is balanced
Use a screwdriver
and hold
the blade paralleJ to the ground as shown
A blade that is
balanced
will stay parallel to the ground
if the blade is not
balanced,
the heavy end will rotate toward
the ground
Sharpen the heavy end until the bfade is balanced,
6
A new blade witl cut better than a badly worn blade Every
three years, have an authorized
service person inspect the
blade or repiace the old blade with a replacement
blade from
the factory
7
Assembie the blade according
to the instructions
"How To
Remove And Instafl The Blade"
F-91726

D_4169-1

Ground

28

, lure ,u

mH..HH

,.,..,

MAUNTENANCE
HOW TO CHECK AND ADJUST
THE BLADE ENGAGEMENT
CONTROL
WARNING:
engagement
1

Stop

2

Before you adjust the blade engagement
control lever, check
and level the mower
housing.
See "How
To Level The

3
4

5..

the engine..

Completely

To prevent
an injury, the blade
control must operate correctly..

Disconnect

the wire

from

the spark

Engaged
Position

pEug..

Mower Housing"
Set the height of the mower housing in the lowest position.
Move the blade engagement
control to the ENGAGE position..
(_heck the blade drive spring.. The end of the plastic indicator
must be aligned with the last coil of the blade drive spring
(+ 1/B inch / 3 mm)_
If the plastic indicator is more than 1/8 inch (3 mm) from the
last sprihg coil, an adjustment
is needed. Move the blade
engagement
control to the DISENGAGE position. Disconnect
the blade control
rod from the pivot bracket_ Turn the
adjustable
nut clockwise
tO increase the length of the coils
Turn the adjustable
nut counterclockwise
to decrease the

6

length of the coils,
Connect the blade control

rod tO the pivot bracket.

blade engagement
control to the ENGAGE
the adjustment
of the brade drive spring..
7

8.1

Disengaged
Position

Move the

position

Check

Move the blade engagement
control
to the DISENGAGE
position., Check the operation
of the blade brake. Rotate the
pulley with your hand Make sure the blade brake pads press
tightly against the pulleys.
Move the blade engagement
control to the ENGAGE position_
Check the blade brake pads If the blade brake pads are
excessively
worn or damaged,
replace the blade brake
assemblies.. Correct replacement
parts and assistance
available from an authorized
service center

Attach the wire to the spark plug. Mow for a short distance
and again check the operation
of the blade engagement
control.

10.

When
you move the blade engagement
control
to the
DISENGAGE
position,
all movement
will stop within five
seconds if the adjustment
is correct. If all movement
does
not stop,
again
adjust
the blade
engagement
beginning
with the first step If you need assistance,
unit to an authorized
service center..
lfyou replace ti_e mower
control lever..

Blade Engagement
Control
Lever

pad
are

9

11.

Completely

Blade Control Rod

control
take the

(_

drive belt, adjust the blade engagement

Plastle,ndicater
Brake Pad
Against Pulley

Adjustable
Pivot
Blade Brake Pad

D-5707-t

Blade Drive
Spring
F-91726

--

29

Mower

Drive Belt

J

MAnNTENANCE
HOW TO CHECK AND
THE DRIVE BRAKE

ADJUST

Completely

pedal forward,,

brake

push the clutch/brake

Movethe

If the rear wheels
the drive brake

rotate,

adjust

Push the unlt.
the brake pads

2

gearbox
Make sure the parking

location

of

tile

brake

is on

brake

the

right

rear wheels

do not turn when

the parking

side

is set and the shift

(N), Turn the hex nut in a clockwise

Release

Adjust
Brake Arm

The

3

or replace

as follows

1

neutral

Set the parking

shlfttevertotheneutral(N)position,

of

the

lever is in

direction

the unit is pushed

untit the
forward,

brake and push the unite if the unit does

not roll, turn the hex nut in a counterclockwise

direction

until

the unit rolls,
4

Set the parking brake. Push the unit. If the rear wheels do not
turn, the brake is correctly
adjusted
Release the parking
brake

WARNING:
if you cannot correctly adjust the
drive brake, replace the brake pads, Correct
replacement parts and assistance are available
from an authorized service center,

HOW TO CHECK
THE CLUTCH

D-5720

AND ADJUST
Adjustable

If the unit will not move when

the clutch

slips when going uphill or when pulling

is engaged

Nut

or if the belt

a toad, the motion

drive belt

is loose. Check the clearance between the rear of the pedal and the
back of the hole as shown_ If there is more or less than the clearance
shown

in the illustration,

adjust

the pedal

the adjustable

nut from

1=

Disconnect
shown

2.,

Turn the adjustable

nut clockwise

the clutch rod_ This adjustment
the pedal
3

Assemble

the adjustable

the clearance
4

After making
as described
Adjust

to decrease

will decrease

as

the lengtil

of

the clearance

at
Assembly

nut to the lever assembly

Check

at the pedal

The Drive

Brake,"

Also,

instructions

If the belt is loose after the clutch
belt has stretched

and must

NOTE:
Replace
the
replacement
belt.

F-91726

the lever assembly

an adjustment
to the pedal, check the brake rod
in the instructions
on "How To Check And

shift lever, See the
Shift Lever"
5

as follows,

motion

check the adjustment
on "How

of the

To Adjust

has been adjusted,

The

To decrease the
clearance t.urn
clockwlse

then the

be replaced,,
drive

belt

D-5724

with

a factory

30

3/16" (4,7ram)
Clearance

5AAtNTENANCE
HOW

TO ADJUST

NOTE: To help show
in the illustration,
t.
2

THE SHOFT LEVER

the shif_ gate, the shift

Move the shift lever to the NEUTRAL
the shift

cover away

Carefully

push the shift lever towards

the spring

begin

cover
position

If the

t/8"

distance

incorrect,

Carefufly

the seat until

Measure

the distance

the shift lever and the shift gate as shown
3,

was removed
Shift Lever

pull

so that you can see the shift gate

to extend,

be approximately

Shift Cover

to 3/16"

between

disconnect

the

(3mm
shift

The distance

must

Shift Gate

to 5ram)

lever

the adjustable

you feel
between

and

the

gate

nut at the shift

is

lever

as shown
4.

Check and adjust the clutch/brake
How To Check

5.

Turn

the

and Adjust

adjustable

nut

decrease the distance
counterclockwise
to
6,

pedal

See the instructions

The Clutch
at

the

shift

lever

clockwise

adjustable
nut to the shift tever,,
Check the dista nce between the shift lever and the gate
Step 2, If the distance

is incorrect,

HOW TO CHECK AND
THE SHIFT GATE
If it is difficuit

to change

to

between the shift lever and the gate or
increase the distance,
Connect
the

gears,

repeat

Steps

Cotter

REAR

the shift

Set the parking

brake

2,

Loosen

bolts

3.
4,,

Move the shift lever to the REVERSE position
Make sure the shift indicator
is in the center of the reverse
notch in the shift gate
you tighten
Then,

6,

Move the shift

tighten

the front

gate as shown

_,!

Push on the top of the shift gate while

.....

bolt

lever to the NEUTRAL

Release

the

brake, Push the unit to make sure the rear wheels

pos_tlon

will

NEUTRAL

Shift Gate

t

1/8" - 3/16"
(3mm

F-91726

FRONT

Shift Lever
in
I
Shift
|ndicat(

the rear bolt

5,

parking
turn.

at the shift

Nut

gate as follows:

1

the two

Washer
Adjustable

D-5733

3 and 5

ADJUST

adjust

Pin

See

3 1

- 5ram)

D-5732

MAINTENANCE
_JL_L_

BATTERY
CUT AWAY
To charge
as follows

or clean

the battery,

remove

the battery

from

VIEW
Vent

the unit

Correct

WARNING: To prevent sparks, disconnect the
black battery cable from the negative (--)
terminal before you disconnect the red cable..

Liquid
Level

WARNING: The battery contains sulphuric acid
which is harmful to the skin, eyes and clothing. If
the acid gets on your body or clothing, wash
with water immediately,
1

Remove

the black

2,

Remove

the red cable from

cable from

3

Remove

the battery

clamp

4.

Remove

the battery

from

the negative
the positive

from

(--) terminal,

(+) terminal

the battery

the unit

HOW TO CHECK AND
CHARGE THE BATTERY
WARNING: When you charge the battery, do not
smoke, Keep the battery away from any sparks°
The fumes from the battery acid can cause an
explosion,
1,

y Clip

The battery will be damaged If the battery acid is not kept at
the correct level, Check the level of the battery acid The battery
acid must touch the bottom
fallen

below the correct

Do not add battery

of the vent. If the battery

level, add water

acid to a charged

acid has

to the correct

battery

0=5725

level

or the result can

be an explosion_
2.

The engine has a 3 amperes
start the engine
wilt

not

stay

charging

or' frequently

fully

charged.

system. If you frequently

use the headlight,
For longer

charge

the battery

every three

months.

3

Before

you charge

the battery,

remove

4.

Use a 12 volt battery

charger

a rate of 3 amperes
charged,
battery
5.

Install

battery

for 2 to 3 hours,

After

Charge

at

the battery

is

acid, If the level of the

add water,

Do not add battery
can be an explosion

See "How

battery,

the battery,

or the result

the battery°

assembly

the battery

of the

to charge the battery.

check the level of the battery
acid falls,

charged

life

To Install

acid

The Battery"

to a
in the

section.

CHECK THE TIRES

HOW TO CLEAN THE BATTERY
t _

Remove

2

Wash

the battery

the battery

four tablespoons
3

of one gallon

soda (sodium

of water and

bicarbonateL

Install

the battery,

To prevent

F-91726

See "How

To Install

The Battery"

Make

keep

apply grease

to the battery

the

mower

pressure (PSI)is
a

in the

section°
corrosion,

in the tires,, Tires with too much air pressure

will cause the unit to ride rough,, Also, the wrong

brush.

assembly
5,

of baking

Check the air pressure

the unit,

a solution

sure the solution does not get into the battery cells°
Clean the terminals
and the ends of the cables with
wire

4,

from

with

terminals,

32

housing

from

12 PSI (0,85

cutting

kgicm2)

air pressure

level,. The

correct

will
air'

MAINTENANCE
i ii Hi

,ll

ill

lllil liiNil

i

i =

=

IENGONE
HOW

TO CHECK

THE OIL

NOTE: Do not check the le;vel of the oil while the engine
runs.

1.

Make sure the unit is level.

2_

Clean the area around the dipstick, Remove the dipstick_
Wipe the oil from the dipstick°
Insert the dipstick into the oil fill tube. Turn the dipstick
clockwise until it is tight, Remove the dipstick. Check the oil
level on the dlpstick. The oil level must reach the FULL mark
on the dipstick_
If necessary, add oil untit the oil reaches the FULL mark on
the dipstick. The quantity of oil needed from ADD to FULL is
shown on the dipstick_ Do not add too much oil

3o

4,

HOW

TO CHANGE

THE OIL

NOTE: Do not drain the oil from a cold engine. Before you drain
the oil, let the engine run for several minutes. Make sure you do
not get oil on the belts.
1.
2
3.,

Draln Cap

Remove the oil drain cap, Drain the oil completely from the
engine. Install and tighten the oll drain cap,
Use a SD, SE or SF detergent grade oi!, Detergent oil helps to
clean the engine Noth!ng must be added to the oli.
BEfore you change the oil, use the temperature chart below
to select the viscosity grade of the oil to use.

HOW TO CLEAN
THE ENGINE COOLING

Temperature range before the next oil change° Oil must be a
SD. SE or SF grade oil,
Required SAE viscosity grades

The engine on this unit is air cooled. The air that cools the
engine enters through the air screen on top of the engine.
Remove any grass, dirt or debris from the air screen with a
clotl_ or brush.

!11
2.

Inspect the edge of the engine shroud for grass or debris,
Remove any grass or debris v!sible at the bottom edge of the
engine shroud.
i1,,i

-20 °

0o

32 ° 40 °

60 °

SYSTEM

80 °

,11

iillPlll, i,

100°

D=4SS2-1

CAUTION: To protect the starting system, use SAE 5W30 oil
when the temperature is less than 32 °F.
4

Clean

the

area around

the

Slowly pour approximately
oil extension tube
5

Insert

the

dipstick

dipstick

_n a clockwise

dipstick

Check

reach

dipstick,
3 pints

into the
direction

Remove
(1 4 liters)

oil extension

the dipstick.
of oil into the

tube., Turn

until it is tight

Remove

the
the

the oil level on the dipstick The oil level must

the FULL mark

on the dipstick,

Clean grassand dcbris
from bottom edge of shroud
l=....................

F-91726

33

MAgNTENANCE
,=,,,J,
iLiJ ,,,

HOW

TO CLEAN

Some engines

N

H ii

iHi

ii

ii

=

THE AIR FILTERS

have two filters,

an outer foam filter around

paper filter. Clean the air filters every 50 hours.
dirty conditions,
service more often

an inner

If you operate

in

NOTE: Never run the engine with the air filters re moved_ The a ir
filters will help protect the engine against wear° For the correct
replacement filter, see the parts list for the engine°
1,
2

Remove the two wingnuts
from the cover,
Remove the cover from the air cleaner°

3o

Remove

the two

4_

Remove

the filters°

5,,

Clean the inside

6.

Remove
filter_

7o

the

nuts from

of the base and the cover

foam

If equipped,

filter,

wash

(if equipped

the foam

solution. To remove
filter in a dry cloth
Completely

the filterso

filter

and water

30W

in gasoline or other

Evenly apply

9

To clean the paper filter,
hard flat surface,,

10°
11_

If the paper filter is very dirty, replace the filter,,
Assemble
the air filters with the two nuts

12,

Install

Check the muffler

paper

filter

8

oil to the dry foam
lightly

filter

tap the paper filter against

Fasten the cover with

HOW TO CHECK

the

in a detergent

CAUTION: Do not wash the filters
solvents that will burn.

the cover.

a cloth.

the water solution, tightly roll the foam
Remove the foam filter from the cloth,.

dry the foam

S, AE

with

), from

the two

a

wingnuts.

THE MUFFLER

every 50 hours. Make sure the muffler

is correctly

mounted
and is not loose, If the muffler is worn or burnt, replace
with a new muffler. A worn muffler is a fire hazard and also can
damage

the engine

If you mount

a spark arrestor

to the muffler,

also check

arrestor when you check the muffler:, If the spark arrestor
damaged,
replace it with a new spark arrestor.

HOW
1.
2,

TO CHECK THE SPARK

the spark
is worn or

PLUG

Check the gap of the spark plug with a feeler gauge. The
correct gap is 0,030",
For easy starting and good performance, replace the spark
plug every two years,

CHECK THE FUEL FILTER

=I,HI,==,= = ==

NOTE: Before you replace the fuel filter or the fuel line, the fuel
tank must be empty°
If the fuel filter
performance°

is ditty,

Remove

new filter,, Use a factory

F-91726

the engine

will run rough and have

the old filter. Replace
replacement

the old filter

iess

with

a

part

0=5431

34

=

HOW

TO ADJUST

The factory

settings

THE CARBURETOR

for the carburetor

the engine is operated
under
adjust the carburetor
mixture.

are for most conditions,

the following

1o

The engine

2.

A change

has a loss of power

3.

A 40 ° change

4,

was adjusted
at 80 ° at the factory
The engine is operated above 4,000

from

if an adjustment
1.,

summer

is needed,

Turn the needle

follow

operation

temperature.

The carburetor

feet

the steps below

valve clockwise

idle valve until

if

you can

or does not run smooth.

to winter

in the operation

conditions,

until it just closes

Idfe Speed
Screw

Turn the

it just closes.

CAUTION: If you turn the valves until they are tight, you
can damage the valves,
2

Turn the needle

valve

1~1/2

turns

the

I-1/4

turns

counterclockwise.,

idle

valve

adjustment
that
3.

the engine

a last adjustment
clockwise

mixture).

to start

Turn
This

Needle Valve

first

and get warm

11

so

can be done.,

untll

the

engine

Turn the needle

starts

missing

(lean

Then turn the needle valve counterclockwise

past

the smooth operating
position
(rich mixture).,
Turn the needle valve to a position between
rich and Iean so
that

5.

permit

Move the throttle control to the FAST position
valve

4.

will

counterclockwise

the engine

Adjust

the

can run smooth.

RPM,

Move

the

(3400

throttle

+ 100

control

FIPM),r

to the

SLOW

position. Tu rn the idle speed screw until a fast idle is obtaine d
(1750 + 200 RPM),. Turn the idle valve clockwise
{Teen) and
counterclockwise
Then,
1750
6o

(rich)

until

the

turn the idle speed screw
_+ 200 RPM),

Move the throttle

control

does not accelerate
rich mixture.

engine

idles

to the FAST position_

correctly,

smoothly,

so that the engine

adjust

idles at

If the engine

the carburetor

to a

HOW TO ADJUST
THE THROTTLE
CONTROL
If the engine is difficult to start or will not run at 3500
position, then adjust the throttle
! ,,

Move the throttle

2.

Loosen

3.

Pull

screw

the throttle

control

control

to the FAST position.

{C) that holds
cable

RPM in FAST

as follows:

the throttle

up until

the

cable in position.

lever

(E) touches

link

(F) as shown,
4o

Tighten

screw

position

and then back to the FAST position.

(E} touches

(C)

Move

the throttle

control

to the SLOW
Make sure lever

link (F) as shown.

NOTE: Do not change the engine governor° If the engine governor
needs an adjustment, go to the nearest Sears Service Center_
They have the equipment
and experience to make the
adjustment°

F-91726

35

SERVICE AND ADJUSTMENT
.,I,,,,,,,,,UUl1' J

HOW

TO REMOVE

1-

Move

2_

Move
the
DISENGAGE

3-

the hair pins and

Remove

7,.

Remove

the mower

&

Pull the
unit,,

mower

1.

2_

lever

to

4.

the

from

hanger

from

TO INSTALL

the stack pulley

the suspension

6.

Attach

"A"

from

the

axle

support._

from

rod.

7,

side

See

Attach

the right and,the

plate to the lifter

and

hair

pins,

! 0,.

Push the mower housing under the right side of the unit.
Put the mower drive belt around the stack pulley,,Make sure
the "V" side of the mower drive belt is against the stack
pulley_Also, make sure the mower drive belt is not twisted.

and

hair

pins,.-See

control to the ENGAGE posi=
drive belt is inside all the belt

Make

sure the mower

housing

To Level The Mower

is level

See the instructions

Housing"

Check the operation
of the blade engagement
control° See
the instructions on "How To Check And Adjust The Blade
Engagement

Control".

Blade Engagement
Control
Lever

Assembly

D

Rod

BeEt Gulde

D=5705

F-91726

See

left adjusting rods to the suspension

Move the blade engagement
tion. Make sure the mower

on "How

HOUSING

Lifter

with

guides

of the
9.

THE MOWER

link and the adjuster

brackets,
Fasten with
the washers
illustrations "C" and "D" below_

the stack pulley,
the dght

the suspension

assembly,
Fasten with
the washers
illustrations "A" and "B" below.

and "B"

8.
away

drive belt is between

Fasten the control rod to the blade engagement
c0ntrol
the washer and hair pin. See illustration
"E" below.

from the blade control

drive belt from

housing

Make sure the mower

5,,

p!ateo See illustrations

the front
"F" below°

with the hanger
See illustration

the adjusting

"E" belowo

Disconnect
illustration

Attach the front hanger to the axle support
rod. Fasten with the fasteners
as shown.

and the belt guide.

the washers

the hair pin and washer

6.

HOW

3.

Un

"F" beEow,.

control

the hair pins and the washers

See illustration

HOUSING

"C" and "D" below,,

link and the adjuster
below.
5

Iml

position,

blade
engagement
position.

rods. See illustrations
Remove

,1

THE MOWER

the lift lever to the lowest

Remove

4.

=l, n

Mower Orive
Be_t
36

SERVICE AND ADJUSTMENT
HOW

TO REPLACE

MOWER
1

DRIVE

Remove

2,

4,

away from

the idler pulley

on "How

away from

remove

the mower

drive belt,

Remove

the mower

drive belt from

NOTE:

Replace

the

Put the belt around

8,

Make sure the "V" side of the mower

and remove

mandrel

mower

the right

drive

the left mandrel
belt

with

drive belt, Pull the belt retainer
pulley°

Put the beh around

away from

the idler putley,

the

drive belt is under the end of the cross

Make sure the mower

11

Install

the mower

Install

The Mower

Before

you mow,

12o

mandrel

drive belt is against

as shown,

10,

a factory

Install the new mower

putley

link rod as shown

pulley.

from

pulleys

the left mandrel

Make sure the mower

mandreE pulley and

belto

the right

7,

9

Pull the belt retainer

mandrel
6,

See the instructions

Housing'L

drive bett_

replacement
5,

housing,

The Mower

Pull the belt retainer
the mower

3,

BELT

the mower

To Remove

THE

away

the instructions

the right

Engagement

drive belt is inside alt the beft guides.

housing

See the instructions

on "How

To

Housing".
check

the blade engagement

on "How

To Check

control,

And Adjust

See

The Blade

Cent rol'L

pulley,

Pull the belt retainer
side of the mower

drive belt around

Put the flat

the idler pulley

Belt Guide

Left Mandrel
Pulley

Cross Link Rod
Belt Retainer

Belt Guide
Right Mandrel

\

Pulley
Belt Retainer

Belt Guide

Idler Pulley
Mower

Drive

Bert

D-5707-1

F_91726

37

SERVICE

AND

ADJUSTMENT

HOW 70 REPLACE
THE MOTION
DRRVE BELT
Motion

1•

Remove

the mower

To Remove
2o

Completely
parking

housing,

The Mower
push

See the instructions

Housing"

the

in this

pedal

forward

on "How

instruction
and

book

engage

Drive

the

brake,

Loosen The"
Belt Guides

3o

Remove

the idler pulley

4o

Loosen

5o

Remove the bett from the drive pulley

6,

Remove the two screws

the belt guides

Remove

the support

7o

Disconnect

8o

Remove

Pulte,

that

are arqund

the drive pulley,
and the stack pulley,.

fi'om the support

bracket

as shown.

bracket

the shifter

link as shown.
Screws_

the motion

replacement
9°

drive belt

belt from

Reptace the drive belt with

Support Bracket

Install

the motion

drive belt on the top

Make

that

the

pulley

of the stack

"V _' side of the belt

is against

the pulley,
10.

Install

11.

Tighten

"_

the factory,

pulley.

sure

a

the end of the belt around
the belt guides

that

the drive

are around

,<

pulley

the drive pulley

as

Belt Guides

shown,
12_

Put the bett around the idler pulleyo Assemble
Fasten the pulley with
the belt is against

the hex nut

the idler pulley,

Make sure the fiat side of

the idler pulley as shown.

Also, make sure

the belt is not twisted°
13,

Connect

the shifter link as shown

14,

Assemble

the support bracket.

Fasten with the two screws

as shown.
15_

16.

Make

sure

guides

as shown.

motion

drive

belt

is inside

all

the

Before you use the unit, check the pedal adjustment
instructions

t7.

the

on "How

Install

the mower

Install

The Mower

To Check

housing°
Housing"

And Adjust

{)-5734

See the

The Clutch",.

See the instructions
in this instruction

belt

on "How

To

Motion Drive Belt

book°

Stack Putle_
Stack Pulley
Belt Guides
D_5723

F_91726

38

SERVICE
HOW

TO LEVEL THE MOWER

If the mower
housing
lawn will look better.

is level,

WARNING:
adjustment,
wlre

1,

Make

2

Check

spark

wilt cut easier

plug_ Remove

prevent

the

air pressure
the mower

the

engine

Move

the

the

and the

spark

from

position

height

There

are two

the mower

tires., ff the
will

to 12 psi

lever for the

DISENGAGE
cutting

in the

housing

the tires are inflated

4

HOUSaNG

plug

starting

by

sure the unit is on a hard {evet surface

incorrect,
3

ADJUSTMENT

Before
you make
an inspection,
or repair to the unit, disconnect the

to the

wire
to
accident,,

the blade

AND

(085

blade

Move

air pressure

not cut level

is

Make sure

kg/cm2),

engagement

control

to the

the lift lever to the number

"4"

position.
adjustment

procedures

below

that

will

fevel

A

housing

THE FRONT TO BACK ADJUSTMENT
Use a ruler and measure
bottom

of

indicated

the

adjustment,

wilt be from

housing
Disconnect
as shown.

2,.

Turn

the front

the fevei surface
from

the

housing

to the

locations

(or X marks) at points

of the mower

at point

B and D
at point

B

D.

both adiuster

the

adjustable

rods from

nut

the adjuster

clockwise

counterclockwise

to raise the front

Connect

adjuster

Check

the left
the

adjustable
4

from
Measure

0" to 1/2" (0 mm to 12 ram) higher than the back of the

1

3.,

housing

by the smaN rou nd dimples

In correct
mower

the distance

mower

Repeat
round

the

housing

for the correct
the washer

above

steps

the

adjuster

front

or

housing

7 djusterRod
Br,c.,

rod bracket.

adjustment.

Fasten

D

the

and hair pin

for the

(or X marks)

lower

of the mower

rod to the

nut with

dimples

to

D_5722_1

rod brackets

right

side using

at points

the small

A and C,
Adju

THE SIDE TO SIDE ADJUSTMENT
Use a ruler and measure
bottom

of

the

the distance

mower

housing

indicated

by the small round dimples

In correct

adjustment,

be within

I/4"

measurement
1

the mower

from

Disconnect

than

1/4" (6 mm),

the adjuster

plate

from

the

at points

from

A and B

A and B must

If the difference
adjust
the

to the

locations

(or X marks) at points

housing

(6 ram) of the same height
is more

the level surface

Measure

in the

as follows,
mower

housing

as

shown,
2

Move the adjuster

plate to the front to raise or to the back to

!ower the [eft side of the mower
3

plate.,
Check

the housing

repeat

the adjustment,

housing,

for the correct

Connect the adjuster

adjustment.,

If necessary,

D-57 _1

F-91726

39

Adjuster

Plate

SERVnCE AND ADJUSTMENT
HOW

TO REPLACE

THE LIGHT

1,

Raise the tractor

2.

Pull the tight socket

3

Pull the light bulb from

the socket

4

Install

Push the socket

HOW

a new

hood,

light

from

bulb

TO CLEAN

the bezel.
into the bezel.

THE MOWER

HOUSING

stop the engine and disconnect the wire to the
WARNING: Before you clean the mower housing.
spark plug.

_

Grass and other debris 0n top of the mower
belt,from
1,

BULB

working

Move

correctly.

the

ENGAGE

lever

for the

blade

Clean the top of the mower

3.

Move

the

lever for the

DISENGAGE
Again

5.

After

engagement

as follows=

control

to the

control

to the

of the

mower

housingv

blade

engagement

position.

clean the top of the mower
you

can keep the

housing

position°

2,,

4,,

housing

Clean the mower'

out the

grass,

clean

housing_
the bottom

D-5748

housing°

,H. i

HOW

TO CLEAN

THE UNIT

Push Cover Here
To Remove Wi

WARNING: Before you clean the grass bagger or
the top of the mower housing, stop the engine_
Disconnect the wire to the spark plug.
For good
follows,,
1

clean

the

tube, the connector

grass

bagger

as

tube, and the elbow

soap and water

To clean the wlndow(s),
window(s).

3.

frequently

Clean the extension
with

2_

performance,

W_ndow

To release

first remove
the window

the screws

that hold the

tabs, press on the cover

directly above the window
tabs. Clean the window(s}
with
soap and water.
For correct operation
of the belt drive system, clean the top
and the bottom of the mower housing as follows.

4,

Put the blade

5

Remove

6.

housing°
Put the blade control

7_

Remove

8_

Clean the bottom

F-91726

control

grass

and

grass from

lever in the ENGAGE
debris

from

the

top

of the

lever in the DISENGAGE
the top of the mower'

of the mower

Elbow

position
mower

position.

housing.

housing,

40

SERVICE
HOW
Ifthe

TO START

batter,/is

WITH

A WEAK

too weak to start the engine,

BATTERY

the battery

charged
If ",Jumper Cables"
are used to start
emergency,
follow the procedure
below,
NOTE:

The unit

system.
ground

is equipped

Also, the other
system°

with

vehicle

WARNING:

a 12 volt

must

1

Put a wet
Connect

4,

cloth

5.

one

(--) terminal

Start

the

the

end

the other

red jumper

before

cable

connecting

FRONT

WHEEL

ALIGNMENT

The alignment of the front wheels cannot be adjusted
tf the steering
is damaged and the alignment
has changed, see your nearest Sears
Service Center

to
the

the vent caps of each battery_

of each battery
the cables

negative

of the

Cable" to the positive

Make sure you do not touch the
BLACK

_tJumper

of the charged

battery.

end of the BLACK

"Jumper

Cable"
Cable"

to

the

to the

block,
the engine

engine
6.

over

Connect

engine

from

sparks,

each end of the RED "Jumper

Connect

The fumes

to

prevent

fasten

THE FUSE

to ground
negative

acid can cause an explosion,
Keep the
away
from
any flames
or sparks., To

(+) terminals
chassis with
3

negative

TO REPLACE

If the fuse is blown, the engine will not start, The location of the fuse
is next to the battery. Remove the fuse and replace with a 15 amp.
Automotive
fuse

in an

battery
battery

the positive
(+} terminal
black jumper
cable.

2

HOW

needs to be

the engine

have a 12 volt

Do not smoke.

AND ADJUSTMENT

that

has the weak

battery

tast_ Allow

the

to run.

To disconnect

the "Jumper

,IIHI

Cables". reverse the above steps,

,nlllll

II

I I iin

STORAGE
At the end of each year,

prepare

the unit for storage

(Over 30 Days)
THE FUEL SYSTEM

as follows,

MOWER

WARNING; Do not drain the gasoline inside a
building or near a fire. Do not smoke or the
fumes from the fuel can cause an explosion.

Ct.EAN THE UNIT
1,

Clean the mower

2_

Wash

housing.

See "How

CAUTION: During storage, it is important to prevent deposits
from occuring in fuel system parts like the carburetor, fuel
filter, fuel hose and the fuel tank. Alcohol gasoline mixtures
(called gasohol or using ethanol or methanol) attract moisture
causing acid deposits during storage° While the unit is in
storage, the acids in the fuel can damage the fuel system° To
prevent engine problems with the fuel system, empty the fuel
system before storage of 30 days or longer.

To Clean The Mower

Housing",,
the unit

LUBRICATE

in ,ll

Use wax to protect

the unit

THE UNIT

See the "Lubrication" instructionsin this book,,

1.
2o

ENGINE

Start the engine.
Run the engine until

the fuel tank and the carburetor

of fuel and the engine stops.
or the carburetor°
fuel system,,

1

Clean the dirt and grass from

2

Change
Oil".

3

Check
Plug"

the engine

the oil., See the instructions.

"How

To Change

3

The

After

storage,

The fuel can damage

make

are out

Do not leave fuel in the fuel tank
the function

of the

sure you use fresh fuel

BATTERY
the

spark

plug

See

"How

To

Check

The

Spark

1.

Completely

charge

the battery.r

To Check And Charge
2

Clean the battery

See the instructions,

"How

The Battery".

terminals

of any deposits

See "How

To

Clean The Battery "
NOTE:
_91726

41

After

be charged°

a long period

of time

in storage,

the battery

must

TROUBLE

SHOOTING

(Recoil-Start
PROBLEM:

The engine

1.
2
3

the steps, How To Start The Engine in this book.
the battery terminals
Tighten the cables
for a loose wire_ Tighten the limit switches.
(See tire
diagram..)
the fuel tank. Clean the fuel tineo Replace the fuel

Follow
Clean
Check
wiring
Drain
filter

4.

will

And

not start.

Models)

PROBLEM:
A hot engine
1..
Clean the air screen
2..
Check the oil
3
4.

Remove

the spark plug(s}

Move the throttle

to the SLOW

6..
7

position
Turn the ignition key to the ON position. Try to star_
the engine several times.. Install the spark plug..
Replace the spark plug
Adjust the carburetor°

PROBLEM: The engine will hot turn over.
l.
Follow the steps, How To Start The Engine in this book.
2,,
Check the level of the acid in the battery° If needed, add
water, Charge tile battery,
3.
Replace the fuse,
4
Check the wiring harness for damage or a loose connection
Repair the damaged wire_
5.
Electric-Start Models: replace the solenoid
Recoil-Start Models: replace the module,

2
3

Check for loose engine botts_
Decrease the air pressure in the tires

4
5

Adjust the carburetor..
Check for a damaged
damaged
parts

Replace

PROBLEM:

the blade

the spring

installed

belt or damaged

pulley.

Replace

the

for the blade idler.

will

not

move

drive belt..
drive
belt

when

Make

the

sure

clutch

the

belt

is

is

is

correctly..

PROBLEM: When the clutch/brake pedal is released, belt noise
can be heard,
1.
Temporary belt noise does not change the operation of the
unit. If belt noise is continuous, check the routing of the belt,,
Make sure the beit is inside all bait guides.
2,,
If the noise is continuous, adjust the clutch.,
PROBLEM: The rear wheels spin over' uneven terrain,
1.
Check the front axle. if the front axle does not freely pivot,
loosen the two axle bolts.

the carburetor,.
the

unit

belt

PROBLEM: The unit moves slower or stops when the ct_ch
is engaged,
1_
Repface the motion drive belto
2.
Adjust the clutch

PROBLEM:
The engine will not idle,
1
Replace the spark plug.
2o
Clean the air filter,

Replace

The

engaged,.
1 ..
Adjust the clutch.
2..
Replace the motion
3.
Check the motion

PROBLEM: On slopes, the engine stops,
1.
Mow up and down slopes,, Never mow across a slopeo
2..
To activate the seat sensor, always sit in the middle of
the seat

the fuel line.

vibration.

Replace

PROBLEM: The mower blades will not rotate.
1o
Check the mower drive belt Make sure the
installed correctly°
2.
Replace the mower drive belt.

PROBLEM: The engine stops when the
blades are engaged.
1.
To activate the seat sensor, always sit in the middle of
the seat.
2,
Check the wiring harness for damage or a loose connection.
Repair the damaged wire.

Adjust the throttle
control,
Drain the fuel tank.. Clean
filter

in power°

PROBLEM: The mower housing does not cut level.
I_
Check the air pressure in the tiros.
2.
Adjust the level of the mower housing.
3.
Check the front axle, If the front axle does not freely pivot,
loosen the two axle bolts.

PROBLEM: The engine does not run smooth at fast speed.
1o
Replace the spark plug,
2
Adjust the throttle control.
3.
Clean the air filter,
4,
Replace the fuel filter.

Adjust

Excessive

1

6.

PROBLEM: The engine does not run smooth or has a loss of
power.
1.
Check the oil.
2
Clean the air filter.
3.
Clean the air screen.
4.
Replace the spark plUgr
5,
The engine is working to hard,,Use a lower gear.
6.
Adjust the carburetor.
7.
Replace the fuel filter,

4.
5o

a decrease

PROBLEM:
The grass does not discharge
correctly.
1 ..
Stop the engine_ Clean the mower housing.
2_
Raise the height of cut
3.
Replace or sharpen the blade(s).
4
Move the shift lever to a slower speed..
5
Move the throttle
control to the FAST position.

PROBLEM: The engine is difficult to start.
1,
Adjust the carburetor,
2.
Replace the spark plug.
3
Replace the fuel filter,

3o

causes

Adjust the carburetor
Reptace the fuel filter..

PROBLEM:

5.

F-91726

Electric

CHART

fuel

42

MODEL

NO.

502.255193

ELECTRICAL

SCHEMATIC

BATTERY

BLACK

RED
+

12V

RED

SOLENOID

t

r
t
I
I

I

FUSE

I

_/

--

15 AMP

STARTER

,,

|I

BLACK

SEAT SWITCH
(SEAT UNOCCUPIED

RED
IGNITION

[

CLUTCH
INTERLOCK

ATTACHMENT

PEDAL
SWITCH

INTERLOCK

SWITCH

BLAcK(CLUTCHo_ENGAGED)o
BLACK (DISENGAGED)!_,r
- _ -_
BLK.

BLK.

B
YELLOW

L

;L__O_4YELLOW

_ ,_ N EC-_--R
YLW.
N'C i"_0N
(CLOSED IF UNPLUGGED

SOLID STATE
IGNITION

YELLOW?

_

SPARK

PLUG

FROM0 SEAT
@- SWITCH)

YELLOW
HEADLIGHT

2.2

AMP

RED
--_)0

HEADLIGHT

2.2

AMP

RECTIFIER
(DIODE)

CHARGING

COIL

BLACK

249x6

3 AMPS, 20 VAC(MIN.)
AT MAX, RPM

F-91726

POS..

FUNCTION

CIRCUIT

4
3
2
1

START
RUN
RUN LIGHTS
OFF
43

B
ALL
B
G

+ S
OPEN
+ L
+ M

#--7
CHASSIS
GROUND

MODEL

NO.

502.255193

REPAIR
PARTS
CHASStS
& HOOD
32

31
D-5736

t5

37

t2
13

38

14

34 35

y

45

17
_39

44
40

16

18

20

22

F-91726

/

44

41
/
#

46
52

MODEL

NO.

KEY
NO.

REPAIR
PARTS
CHASSIS
& HOOD

502.255193

DESCRIPTION

1

Seat

2

Plate Assembly,

Switch

PART

KEY

NO.

NO.

DESCRIPTION

PART

MFG.

NO,

NO,

56542

33

Panel, Left

91779E60t

91963Z

34

Panel, Right

91778E601

35

Clip, CabIe

92013

3

Spring,

Compression

164x25

4

Spring,

Seat

91964

36

Dash Assembly

91858E601

5

Glide, Spring

91822

37

Bearing

91759

6

Bolt, Shoulder

9x38

38

Cable

92087

7

Support,

91728E700

39

U-Fastener

28x59

8

Leckwasher

STD551131

18x16

40

Rod, Hinge

91980Z

9

Bolt, Hex

STD523_06

Ix45

41

Washer

17x143

10

Locknut,

Flange

STD541431

15x88

42

Spring,

Pivot

91729E700

43

Bracket,

Seat

Hood
Hood Mount

91979
91978

11

Bracket,

12

Rod, Pivot

91730E700

44

Screw

26x253

13

Cap, Push On

28x23

45

Nut, Speed

28x61

14

Cap, Console

91704E601

46

Shield, Heat

92005Z

Screw, Tap

26x250

47

Screw

26x252

16 Cover, Shift

91905

17

Fender, Apron

91724E601

48
49

Support,
Frame

18

Bolt, Hex

STD522506

15

Grille

9!723E6Ot
91700E60t

50

Mat

92058

19 Washer

17x38Z

51

Fender, Right

9t894E601

20

Gate, Shift

91892Z

52

Grille

92168SE

2t

Screw

26x214

53

Lens

91850

22

Tray, Battery

91895

54

Screw
Instruction

Book

F-91726

1x38

26x220

23

Fender, Left

91715E601

-

24

Clip, Battery

91941

-

Decal, Left Hood

44x1081

25

Screw

26xt84

--

Decal, Left Front Hood

44x1063

26

Locknut

STD541425

--

Decal, Right Hood

44x1080

27

Strut, Console

91910E601

--

Decal, Console Panel

44xt095

28

Screw

26x249

--

Decal, Top Console

44x656

29

Channel

91857E601

--

Decal, Right Fender

44x1168

30

Console

9t731E601

--

Decal, Fender Apron

44x1065

31

Trim, Edge

21765

-

Decal, Right Channel

44xi082

32

Hood Assembly

92089E601

--

Decal, Left Channel

44x1165

F-91726

Assembly

15x66

45

MODEL

NO.

502.255193

1

REPAIR
MOTION

PARTS
DRmVE

2
8
16

I_5701

5 58

•14 17

oJ

22
21

25
19

32

31

3O

27

29

5

28

53
45
51

59\
57
F-91726

54

46

MODEL

NO.

KEY
NO,

DESCRIPTION

REPAaR PARTS
_,qOTnON DRDVE

502.255393

PART
NO,

IVlFG.
NO.

1

Grip

2
3
4

Bolt, Shoulder

9x39

5

Pin, Cotter

STD560907

30x20

6

Washer

STD55t031

17x47Z

7

Nut, Adjustable

21920

8

Shifter

9

Guide, Belt

10

Locknut,

STD541437

11

Screw

KEY
NO,

PART
NOv

DESCRIPTION

rvlFG,
NO,

92055

32

Rod, Clutch

Grip, Inner

20476

33

Washer

17x148

Handle,

9203tZ

34

Yoke, Shift

92041Z

35

Bolt, Hex

lx82

36

Lockwasher

STD551125

37

Washer

17x146Z

38

Pilot, Support

91889

92044E700

39

Bracket Assembly,

91754

40

Spring,

41

Ring, Retainer

42

Pulley, Motion

43

Pulley, Backside

44

Key, Woodruff

45

Transaxle,

Shift

Assembly

Flange

12 Link, Clutch

91877

14

STD541537

Locknut,

Flange

15 Washer
16

Shifter

17

Screw

18

Bracket,

15x84

26x249

15x87

17x45
Link Assembly

Support

92085

91808Z

Motion

Peerless

Idler

Drive

92029Z
165x76
STD582062

Drive
Idler

91179
STD580025
*_

92216

46

Bolt, Carriage

STD533

9 t 899Z

47

Support,

91804E700

Transaxle

t07

19

Nut, Flange

STD541031

48

Screw

20

Bolt, Hex

lx124

49

Locknut,

21

Grip

91079

50

22

Rod, Control

91727E700

51

23

Screw

26x214

52

Spacer, Transaxle

24

Guide,

91825E700

53

Tire (Incl'd with

25

Frame

91700E601

--

Tube (Incl'd with Key 54)

407049

26

Clutch

21544

54

Wheel

91504E601

27

Lever Assembly

91862E700

55

Stem, Valve (Incl'd

28

Belt, Motion

37x61

29

Bracket,

30

Latch,

3 t

Spring,

* When

Bracket
and Brake Pedal

Drive

Support
Park Brake
Brake Extension

2x64

26x216
Flange

STD54t431

15x88

Key, Square

STD580105

21553

Washer

17x 160
9 I757E700
Key 54)*

and Tire Assembly
with

90586

24373

Key 54)

91713E700

56

Washer

17xl

9t712Z

57

E-Ring

STD581075

t Ix3

t65x82

58
59

Washer
Hub Cap

STD551037
24582

17x53Z

you order a tire, make sure to give the brand name of the tire so that the tread pattern

** For repair parts, see the transaxte

F-91726

20697

143930-011

26x249

! 5x79Z

1 lx7

91807

#9

Complete
No

t8x32

parts list page.

47

15

on the tire will match.

MODEL

NO,

502.255193

REPAIR PARTS
STEERING

D-5699-3

0
10
I

27

29

25
22
1

24

38

\
30

F=91726

29

28

4.8

MODEL

NO.

REPAmR PARTS
STEERaNG

502.255193

KEY
NO.

* When

you order

F-91726

Steering

MFG.
NO.

1

Wheel,

2

Nut, Hex

STD541531

15x90

3

Bolt, Hex

STD623115

lx66

4

Shaft,

91860Z

5
6

Bolt, Hex
Screw

7

Bracket,

8

Gear, Pinion

402075

9

Bearing

9t756

10

Bolt, Hex **

STD523110

t x84

1!

Locknut,

STD541537

15x87

13

Gear, Sector

402075

14

Bracket,

91708E700

15

Link, Drag

16

Bolt, Hex

1x138

17

Support

91702E700

18

Rod, Tie

90038E700

19

Pin, Cotter

STD561220

30x49

20
21

Bearing
Washer

90035
STD551043

17x57

22
23

Pin, Cotter
Washer

STD560907
17xt 13

24

Spindle

Assembly,

Right

91828E700

25

Spindle

Assembly,

Axle & Left

9t827E700

26

Support,

27

Tire (Incrd

-28

Tube (lncrd with Key 31)
Stem, Valve (Incl'd with Key 31)

407047
24373

29
30

Bearing,
Washer

91334
17xl 15

31

Wheel

32

Bearing **

92097

33
36

Locknut, Flange **
Washer**

15xl 13
17x83

37

Bellows,

38

Hub Cap

when

92077

Steering

STD623112
26x249
Sector

**

lx74

91716E700

**
Flange
Sector **

91749E700

-Rear, Axle

Front Axle

Wheel

(Incrd

90591

with Key 31)

and Tire Assembly

Steering

30x20

9 t 701E700

with Key 31)*

a tire, make sure to give the brand

** These parts are included

PART
NO.

DESCRIPTION

90593E601

Post

91298
24582

name of the tire so that the tread pattern

you order part number

402075

49

(key number

8 or 13).

on the tire will match

MODEL

NO.

502.255193

REPAIR
PARTS
MOWER
SUSPENSION

D-5698

3

/

6

13

/

11
\
10

o

\

\

18
12
21

15

22

_%
/
13

26

\

3o
27

F-91726

!

13

50

k
t3

20

MODEL

F_91726

NO.

REPAIR PARTS
MOWER
SUSPENSION

502.255193

KEY

PART

iViFG.

NO. DESCRIPTION

NO.

NO.

1
2

Grip
Lever, Blade Control

92055

3

Bolt, Hex

25x3

4

Locknut, Hex

STD541425

5

Lever Assembly,

91917E700

6

Bolt, Carriage

STD533107

7

Spring, Torsion

166x32

8

Bracket,

92066E700

9

Nut, Flange

10

Nut, Adjusting

1I
12

Bracket,
Washer

91781Z

Switch

Left Rear Hanger

STD54t031

15x67
2x53

15x79

92131

Adjuster

92133E700

Rod

STD551037

t7x124
31x4

STD551050

17x67

13
14

Pin, Hair
Washer

STD624005

15

Pin, Pull

90827Z

17

Lever, Lower

18

Rod, Blade Control

91795Z

19
20

Plate, Adjuster
Washer

91741E700

21

Bracket,

92033E700

22

Lifter

91787E700

Blade Control

STD551050

Pivot

17x103

92065E700

Assembly

23

Knob, Steel

91261

24

Grip

91398

25

Spring,

164x21

Compression

26
27

Handle Assembly
Screw

91823E700

28
29

Link, Suspension
Washer

92064E700

30

Washer

17x91Z

31

Cover, Lift Lever

92157

32

Screw

26x238

33

Nut, Adjusting

21920

26x49
STD551031

51

17x47Z

MODEL

NO.

502.255193

REPAIR PARTS
MOWER
HOUSING

D,-5697-t

I
45

9

9

/

12 /

/
16

t9

29
,23

19
26

23

31

35

41

3 37

37

F-91726

MODEL

NO.

REPAIR PARTS
MOWER
HOUSING

502.255193

PART
NO.

KEY
NO. DESCRIPTION

iVIFG,
NO.

KEY
NO. DESCRIPTION

PART
NO.

NIFG.
NO.

1

Nut, Hex

15xlO1

3I

Guide, Belt

9t797E700

2

LOckwasher

18x33

32

Bracket Assy.,o Left Lifter

91813E700

3

Pulley, Jackshaft

91943

33

Spring,

165x72

4

Locknut,

STD541437

34

Bracket,

5

Spacer

91903

35

Plate

91770E700

6

Belt, Blade Drive

37x62

36

Washer

STD551043

17x57

7

Pultey, Idter

91801

37

Bolt, Carriage

STD533t07

2x53

B

Pin, Cotter

STD560907

30x20

38

Deflector

9

Locknut,

STD541431

15x88

39

Spring, Torsion

166x4

STD551031

17x46Z

40

Bracket,

Hinge

91765E700

92186E700

41

Bracket,

Front Hanger

9!875E700

92187 E700

42

Rod, Deflector

91767Z

166x27

43

Cap, Push On

28x23

25x6

44

Rod, Hanger

91739Z

92072E700

45

Washer

17x124

46

Hanger,

47

Screw

25x4

48

Guide, Belt

92095E700

49

Bolt, Hex

STD523110
90905

Flange

Range

10 Washer
11

Brake Assembly,

Right

12

Brake Assembly,

Left

13

Spring,

14

Bolt, Hex

15

Bracket Assembly,

16

Rod, Brake

91745Z

!7

Rod, Cross Link

92183Z

Torsion
Brake

18 Pin, Hair

STD624005

t9

92131

Nut, Adjustable

15x84

3 Ix4

Extension

91743E700

Pivot

Assembly,

Chute

91982SE

92119E700

Front

Rod, Adjuster

91872Z

50

Housing,

21

Nut, Adjustable

21920

51

Jackshaft

22

Link, Suspension

92064E700

52

Adapter,

23

Washer

STD551050

53

Blade (2 required)

9187tE700

54

Washer,

17x166

55

Washer

17x165

92033E700

56

Nut, Hex

15x100

9x39

57

Locknut,

92032E700

58

Indicator,

Plastic

t-59

Complete

Mower

20

24

Bracket Assy_, Right Lifter

92194E700

25

Nut, Flange

STD541031

26

Bracket,

Pivot

27

Bolt, Carriage

28

Arm Assembly,

29

Plate, Adjuster

9!741E700

30

Cover, Pulley

91792E700

F-91726

Idler

t 7xI 03

15x79

53

Jackshaft

tx84

91922
91926

Blade
Belleville

STD541425

Flange

92163
Housing

403229

15x82

MODEL

NO.

REPAIR

502.255193
o

D-5749

N3_19

ILl

I-

\
oo

731

G3_

M07731

03

M3V7'8

I"

F-91726

54

PARTS
WiRiNG

MODEL

NO.

REPAIR

502.255193

II1

E

_o

_

03 _.0 03 03 t._J"r

F-9!726

55

PARTS
WIRING

_ODEL

NO.

REPAIR PARTS
ENGINE
MOUNT

502.255193

3
4
I0

13
20
21

oo

17

t9
F-91726

56

12

MODEL

NO.

502.255193

REPAIR PARTS
ENGINE MOUNT

KEY
NOo
1

Fuel Cap

55988

2

Fuel Tank

91869

3

Hose Clamp

91174

4

Fuel Line

92160

5

Hose Clamp

23713

6

Screw

26x214

7

Screw

STD610803

8

Throttle

9

Engine Briggs & Stratton
Model:

Control

NIFG.
NO.

26x201

91983
*

92099PA

281707-O428-01

10

Bolt, Hex

lx134

11

Shield, Muffler

12

Muffler

Heat

91271

13

Gasket

91309

14

Washer

STD551237

15

Bolt, Engine Mount

25x7

91277

16

Stack Pulley Assembly

92246Z

17

Washer

17x170

18

Lockwasher

STD551243

19

Bolt, Hex

lx140

20

Tube, Oil Drain

24066

21

Cap, Oil Drain

21651

* For repair parts, see the engine

F-91726

PART
NO.

DESCRIPTION

57

parts list pages.

19x8

19x35

MODEL

NO.

REPAIR PARTS
GRASS
BAGGER

502.255193

11
8

t0

)
14

21
D-8t76

20

1

/
2

18
9

25 2

22

26

33
34

40
41

F-91726

58

39
I

MODEL

NO.

502.255193

REPAIR PARTS
GRASS
BAGGER

KEY
NO. DESCRIPTION

PART
NO.

I
2
3
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
48
49
51
53

Fastener (Included with key noo 2)
Containers (Quantity of 2 included)
Window Clip
Locknut, Hex
Handle, Plastic
Screw
Cover
Screw
Window
Nut, Expansion
Screw
Nut, Keps
Hinge, Cover
Cap, End
Pin, Hinge Cover
Tube, Center
Pin, Hair
Tube, Outer
Bolt, Special
Lockwasher
Nut, Hex
Channel Assembly
Pin, Channel
Elbow
Screw
Bolt, Hex
Bolt, Hex
Washer
Bracket, Frame
Locknut, Flange
Nut, Stover Hex
Plug, Weight
Weight, Front
Support, Front Weight
Bolt, Carriage
Nut, Jam
Locknut, Flange
Locknut, Flange
Latch, Rubber
Handle, Connector Tube
Screw
Tube, Connector
Tube, Extension
Bolt, Carriage
Screw
Nut, Wing
Pin, Latch (Square Hole)
Bracket

--

Bag, Assembly

193xl
54727SE
54571Z
STD5414t0
54537
STD511007
91968
26x246
54557
28x56
STD512505
STD541425
54398E700
24862
54407Z
544t2E700
STD624003
544t0E700
6x93
STD551131
STD541131
54422E700
54408Z
91944
26x239
STD5231t0
STD525012
17x51Z
91961E700
15xi08
STD541450
24863
55441
54552E700
2x74
STD541231
STD541431
STD541425
54695
54416E701
STD512510
91967
54564SE
STD533107
4x70
STD54163!
54563
54566
91966

Hardware

* These parts are included when ordering key number

F-9172S

MFG.
NO.

59

15x8 t
4x21

4x24
15x66

31x6

t8x15
15x32

I x84
lx125

t 5x41

15x109
t 5x88
15x89

4x71

2x64
14x83

64

MODEL

NO,

REPAIR

502.255193

SiX SPEED
_.PEERLESS

MODEL

PARTS

TRANSAXLE
NO.

930-011

E

I

8

/
7
3_

9
6

8
5
49
31
35

77
34

76
62

30

_970

23

34

47

33

13
26

16

F-91726

60

43

MODEL

NO.

502.255193

REPAIR
PEERLESS

KEY
NO.

PARTS

SIX SPEED TRANSAXLE
MODEL
NO. 930-011

PART
NO.

KEY
NO.

Cover, Transaxle

772108

41

Lever, Brake

2

Bearing, Needle

780086

42

Screw,

3

Case, Transaxle

770102

43

Nut, Lock 5/16-24

792075

4

Shaft, Counter

776260

44

Holder,

790025

5

Shaft Pinion Assembly, Output

776219

45

Shaft,

Brake (2 keyed)

776315

6

Gear, Output

778139

46

Shaft,

Input

776135

7

Gear, Spur (15 teeth)

778272

47

Axle ( 12-3/8"

1

DESCRIPTION

PART
NO.

DESCRIPTION

790060

Flanged Hex hd.. ¼-2Oxl

V4

Brake Pad

Long)

792073

774638

8

Key, Shifter

792136

48

Axle ( t7"

9

Collar,

784352

49

Gear, S }ur (37 teeth)

778191

10

Rod & Fork Assembly,

Shifter
Shift

Long)

774837

784358

50

Gear

S )ur (35 teeth)

778125

t 1 Gear, Bevel (42 teeth)

778229

51

Gear

S)ur

(30 teeth)

778124A

12

Bevel Pinion,

778113A

52

Gear

S]ur

(25 teeth)

778123A

t3

Gear, Bevel

778221

53

Gear

S _ur (22 teeth)

778122A

53A Gear

Input

14 Gear, Bevel Pinion

778068

S )ur ( 19 teeth)

778209

!5

Gear, Ring

778260

54

Gear

S _ur (12 teeth)

778230

17

Pin, Drive

786139

55

Gear

Spur ( 15 teeth)

778151

18

Spacer

786102

56

Gear

Spur (20 teeth)

778126A

20

Ball, Steel (5/16"

792077

57

Gear

Spur (25 teeth)

778127A

2!

Set Screw 3/a- 16x3/e

792078

58

Gear

Spur (28 teeth)

778128A

22

Spring

792079

59

Gear

Spur (31 teeth)

778163

23

Ring, Felt

788061

60

Chain, Roller (No.. 41 chain, 24 Links)

786081

25

Screw,

792073

61

Sprocket

(9 teeth)

786082

26

Ring, Retainer

792125

62

Sprocket

(18 teeth)

786123

diao)

Flange Hex Hd. ¼-20xt
(Pkg of 2)

¼

27

Ring, Retainer

792035

65

Washer,

Thrust

780109

28

Ring, Retainer

788040

68

Bracket,

Brake Lever

786086

29

Washer,

Thrust

780072

69

Washer,

Thrust

780051

30

Washer,

Thrust

780108

70

Spacer

786118

31

Washer

780001

72

Plug, Threaded

792074

32

"0"

792001

75

Disk

786116

33

Seal, Square

788051

76

Washer,

Thrust

780090

34

Bushing,

Flanged

780105A

77

Ring, Retaining

788075

35

Bushing,

Flanged

7801!8A

36

Disk, Brake

790003

37

Plate,

790007

38

Pad, Brake

790006

39

Pin, Dowel

786026

40

Washer,

792076

F-9 t726

Ring
Cut

Brake Pad

Flat

6 1

ENGINE
BRIGGS

PARTS iLLUSTRATION
& STRA'R'ON
- MODEL

12 HP.
281707-O428-O1

_

_353

520

_)354

305

66,3
232
_1564

307

_5

230

634A

,___._62

1I
757

]1019lABEl.KITI

1021 1020

[___58
GAs_ETI

74]

SET
219
46

36

26

524
*SPECIAL
TOOLS
TO INSTALL,.

REQUIRED

Assemblies
F-91726

include

SEE REPAIR
MANUAL

all parts shown
62

INSTRUCTION

in frames

!

ENGINE
BRIGGS

PARTS ILLUSTRATION
& STRATTON
- MODEL

12 HP.
281707-0428-01

877

482

_5

121 CARBURETOR
634

OVERHAUL

KIT

98,

!
131

33

104

95

123

216

Assemblies
F_91726

include

all parts shown
63

in frames

ENGINE
BRIGGS

PARTS iLLUSTRATiON
& STRATTON
- MODEL

12 HP.
281707-0428-01

310

i

513

896

F

Housing

_=== O__

Length --_

803

801
NOTE:
To identify Briggs & Stratton manufactured
starter motors, measure the housing length,.

Assemblies
F-91726

include all parts shown
64

in frames.

ENGINE PARTS LIST
BRIGGS & STRATFON

12 HP.
- MODEL

281707-0428-01

DESCRIPTION

MFG.
PART
NO.

1

Cylinder

Assembly

490450

2

Bearing,

Cylinder

399265

KEY
NO.

NOTE: Requires
for instatlation_

special

MFG.
PART
NO.

KEY
NOo DESCRIPTION

tools

32
33

Screw -Connecting
Valve -Exhaust

34

Valve -Intake

35

Spring

-Intake

92909

Rod

262246
262247
65906

Valve

3

Seal -Oil

391086

36

Spring

-Exhaust

Valve

5

Head -Cylinder

491491

7

Gasket

*271866

37
40

Guard -Flywheel
Retainer -Intake

Valve

8
9

Breather Assembly
Gasket -Valve Cover

3914O6

41

Rotocoil

-Exhaust

Valve

*27803

42

Retainer

-Exhaust

Valve

10

Screw

-Sere

93394

11

Tube

-Breather

45
46

Tappet _Valve
Gear -Cam

12

Gasket
Gasket

=Crankcase
-Crankcase

Cover
Cover

1/64"
0,005"

*271996

52
78

Gasket -Carburetor
Screw -Sere

Gasket

-Crankcase

Cover

0,009"

*271997
93723

94
95

Valve Assy, -Carburetor
Idle
Screw -Throttle
& Choke Valve

93499

91084

98

Screw

_Machine

8-32x5/8"

91920

*490466

99

Spring

-Throttle

Adjustment

26157

_Cylinder

13

Screw

15
16

Plug -Oil Drain
Crankshaft

Head

-Cylinder

Head (3")

NOTE: To Replace
Woodruff

280100
*271916

Crankshaft

Key, Order

223752
221596
292260
(2)

93630
262248
212897

101

Pin -Throttle

490452

104
108

Pin _Float Hinge
Valve Choke

291675

118

Valve

94305

121

Carburetor

492326

123

Screw

222698
394661

125

Carburetor

126

Body

94196.

26828

Mounting

"270872
93805
+292681

93043

Stop

+ 230896
222010

18
20

Base -Engine
Seal -Oil

22

Screw

23

Flywheel

24

Key -Flywheel

25

Piston

Assembly

-Standard

Piston

Assembly

-0010"

OS

394662

Piston
Piston

Assembly
Assembly

-0020"
-0030"

OS
O S

394663

127
!28

Plug-Welch
Venturi -Curburetor

211960

394664

130

Valve

-Throttle

222433

131

Shaft

and Lever _Throttle

491006

132
133

Stop -Throttle
Float -Carburetor

394665

134

Valve

-Base

PISTON

Mounting

Sere

& Ring Gear Assy

RING

SET:

NOTE: For Chrome Ring Set _
Standard
Size- Order 392331
26

-Needle

+ 396568

Overhaul

93357

-Carburetor

491031
490473

Assembly

Assembly

394698

Mtg,

-Carburetor

-Fuel

Kit

+221997

211712
299707

Inlet

+ 394681

Ring Set -Piston

-Std

Ring Set -Piston

_0.010"

0 S

391781

136

Bow1 *Float

Ring Set -Piston

-0,020"

OS

391782

137

Gasket

O S,

391783

138

Washer

27

Ring Set -Piston -0,030"
Lock -Piston Pin

260924

141

Shaft

28

Pin Assembly

299691
391286

142

Nozzle

-Carburetor

147

Screw

-Nozzle

490348

171

Nut, Air Cleaner

Mtg

231532

186
187

Connector
Line -Fuel

Pipe

67218
66608

188
201

Screw _Sem (3/4"
Link -Governor

209
216

Spring -Governor
Link-Choke

Pin Assy
29

-Piston

-Piston

Rod Assembly

Crankpin

F-91726

Lock

Bore

-Connecting

OS

-Connecting

NOTE; For Connecting
with 0 020"
undersize

31

Std

0,005"

-Order

Rod
490469

Rod Screw

222299

65

221995

-Float Bowl
-Roat

+ 270511

Bowl

+ 222014

and Lever _Choke

-Fuel

390684
+ 299740
+ 231323

long)

93535
262348
260695
261610

ENGINE
BRIGGS

PARTS LIST
& STRATTON

12 HP.
- MODEL

281707-0428-01

DESCRIPTION

IV1FG.
PART
NO,

KEY
NO.

DESCRIPTION

219
222

Oil Slinger, Gov. Gear & Bkt.
Plate -Governor
Control

490815
491594

544
549

Armature
Assembly
Washer -Air Cleaner

390837

224

Screw

-Air Cleaner

94018

552

231597

225

Crank

-Governor

231058

562

Bushing -Governor Crank
Bolt -Governor
Lever'

227
230

Lever Assy Governor
Washer =Governor Crank

490927
222450

592
601

Nut -Hex.

231082

232
240

Spring -Governor
Filter -Fuel

260584
298090

614
615

265

Clamp

-Casing

221535

618

284

Screw

-Clamp

304

Housing

305

Screw

-Blower

306

Shield

-Cylinder

307

Screw

-Cylinder

Shield

308

Cover

-Cylinder

Head

309

Motor

-Starting

(12 Volt)

310

KEY
NO,

Sere

(1/4"

dia,)

Link

Mtgo

93572

-Blower
Housing

Mtgo

634

Clamp
Cotter

MFG.
PART
NO.

94249
92613

No 10-24

93053

-Fuel Pipe
-Hair Pin

Retainer,

93306
93307

E-Ring

261116

Spring -Choke Return
Washer -Choke Shaft

490689

634A

Seal -Oil

93158

634B

Washer

270382
491323

-Throttle

Shaft

Seal

271853
66538

662

Etbow -Spark Plug
Screw -Sere
Bracket -Carburetor

394805

663

Screw

93572

Thru Bolt Assembly

94003

668

Spacer

280848

311
332

Brush Assembly
Nut -Hex

395538
92284

726
727

Gear-Ring
(lncf Mtg Parts)
Cover -Starter
(lncl Screws)

392134

333
334

Armature
-Magneto
Screw-Armature
Mtg

492341
93381

728
741

Screw

93535

337
346

Plug -Spark
Screw -Hex

802592
93705

757
758

Link -Counterweight
Counterweight

353

Washer-Lock

92791

759

Pin -Counterweight

354

Nut-Hex

90576

761

Screw

356

Wire

398808

801

Drive, End Cap Assy

358

Gasket

490525

802

Commutator,

363

Puller

19203

803

Housing

383

Wrench

422
423

Clamp
Screw

445

Cartridge

455
467

Mtg

Head
Shakeproof

No.8-32

-Ground
Set
-Flywheel

223715

635

93163

657

491490

93496
222311

-Carburetor

-Sere

262135

Gear -Timing

212359
399891

Assembly

298909

(1)

-Counterweight

{1 )

Assy

(3-21/32"

Long)

Seal -Oil

223721
93984

847
851

Fill Group

=Air Cleaner

399806

869

Seat -Intake

Cup -Screen Mounting
Knob -Air Cleaner

222561
212706

870
871

Seat -Exhaust Valve (Standard)
Guide -Exhaust Valve

-Oil Fill Tube
-Sere

468
482

Screen -Fiush
Screw -Sem

Rotating

510

Drive Assembly

5t3

lnclo Keys 513, 783,876,
Clutch Assembly

Fill Cap

393825
490474

-Oil
-Ignition

Cable

Valve

NOTE: Guide

222562
93621

-Intake

(Standard)

221798
261463
210940
261961

Valve

(Brass) 231218

490421
896

See Repair Manual
Cover -Air Cleaner

223700
490332

398003

872
875

93722

877

490327
68838

Diode & Connector
(Dual Circuit)

887

Stator Assembly
Alternator
(DC)

391529
398525

Body -Air

Cleaner'

520

Terminal

523
524

Cap and Dipstick
Seal -Filler Tube

525

Tube

534

Stud -Air Cleaner

94248

985

Insulator

Stud -Air

Cleaner

94246

987

Seal Throttle

-Air Cleaner

270853

1005
1006

Fan -Flywheel
Retainer -Fan

280687

1019

Label Kit

491155

1020

Eccentric

1021

Pin -Eccentric

534A
537

* Included
+ Included

F_91726

Gasket

-Spade

Terminal

395537
270920

842

Plug

93875
394857

End Cap Assy

89838

-Spark

490324

-Oil

-Oil Filler

in Gasket

280741

Set -Part

in Carburetor

No

Overhaul

490525
Kit _Part No

394698

66

Assembly
Shaft

-Crankshaft

Assy
393814

398970
223726
262243
94160

"4
0
O
o

, ; :

g

4)
e
0
e
0
e
el

:
0

:
a
g
e
0
O
0
e_

r=,

0

m

I

m

F-91726

67

®

2 HP. ELECTRIC
40" MOWER
6 SPEED
LAWN TRACTOR
The Model
frame.

Number

The Model

for the mower
Number

is found

for the engine

spark plug. Always give the Model
parts for your unit.

Repair parts can be ordered
Sears Steres,

from

Number

START

on a decal

is found
when

attached

on the blower

to the back
housing

you call for service

any Sears Service

Center/Departments

of the

above the

or' order

repair

and most

WHEN ORDERING REPAIR PARTS, ALWAYS HAVETHE FOLLOWING INFORMATION
AS SHOWN IN THIS LIST.

=

PRODUCT

o

MODEL

NUMBER

- [_WN

TRACTOR

6

ENGINE

MODEL

=

PART NUMBER

•

PART DESCRIPTION

- 502.255193
NO.-

281707-0428-01

How to Order
Repair Parts

Your' Sears merchandise has added value when you consider Sears has service units
nationwide
staffed
with Sears trained
technicians,
Sears technicians
have the
necessary
We Sell",

parts, tools,

and equipment

to meet

the Sears pledge,

"We

Service

....

F-91726

12-01-90

Sears, Roebuck and Co., Chicago, IL. 60684
,,1

U..S.A_

What

i- =l,,

!

PrTntedin USA



Source Exif Data:
File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 68
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 4, 0, 0, 13
Create Date                     : Mon Jul 21 02:30:21 2008
Author                          : 
Title                           : 
Subject                         : 
EXIF Metadata provided by EXIF.tools

Navigation menu