Craftsman 536270211 User Manual REAR ENGINE RIDING MOWER Manuals And Guides 1106028L

User Manual: Craftsman 536270211 536270211 CRAFTSMAN REAR ENGINE RIDING MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN REAR ENGINE RIDING MOWER #536270211. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman REAR ENGINE RIDING MOWER Manual

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owner's
manual

Model No.
536.270211

£RRFTSMRN
CAUTION:
Read And Follow
All Safety Rules
And Instructions
Before Operating
This Equipment.

13.5 HP. ELECTRIC START
30" MOWER / MULCHER
5 SPEED
REAR ENGINE RIDER
•
•
•
°

F-99636

Assembly
Operation
Customer Responsibilities
ServiceAnd Adjustment

Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.

Printed
in US A

TABLE OF CONTENTS
WARRANTY .........................................
CUSTOMER RESPONSIBILITIES

......................

........

:;'i: ........

,i :i'ii ;i

CHECK THE TIRES...,
•;'i..., .........
, ;. ; • ..........
HOW TO REMOVE AND INSTALL THE BLADE ...........
HOW TO SHARPEN THE BLADE ..........................

7
8
9

HOW TO ADJUST THE ATTACHMENT CLUTCH .............
HOW TO CHECK AND ADJUST THE DRIVE BRAKE .........
HOW TO CHECK AND ADJUST THE CLUTCH ..............

20
21
21

HOW TO REMOVE THE SIDE PANEL
BATTERY SERVICE

22
22
22
23
24

CHECK THE TIRES;_.;.,.:,.,:_..:.,I:..I.I:.;:.,..I:.,.....
CHECKTHEDR!VEBRAKE;,:._;,I::;_,..,I_;.,..
CHECK THE;:BELTS:I:;:, ;:i:.:.:; ..._:_ _ .._... !;..i;,,

19 : : :WHERE TO LUBRICATE
:.:..:...:.,.;
...............
; .....
9:
::: : HOW TO CHECK THE OIL i .....
.... _._ .......
.;:..,,i:,,
: 9
:: HOW TO CHANGE THE OIL ......................
.........

, ......
.. :.,...,

: "oWTo
CHARGE
TH; 'B' , 'F;;'IIIIIIIIIIIIIIIIIII'.IIIII

i::::_

..............

USE THE SHiFTLEVER

HOW
HOW
HOW
HOW
HOW

SET THE PARKING BRAKE :i"; _' ................
CHANGE THECUTTING HEIGHT .................
STOP THE UNIT. :i ..............................
TRANSPORT THE UNIT ..........................
OPERATE WITH THE MOWER HOUSING ..........

.i:::

'.:::iii!:

12 ........ HOW TO REMOVE THE MOWER HOUSING
13
13
13
13
14

HOW TO OPERATE THE UNIT ON HILLS ...................
BEFORE STARTING THE ENGINE .........................
HOW TO START THE ENGINE .............................

14
15
15

HOW TO START WITH A WEAK BATTERY .................
HOW TO CHANGE THE MULCHER PLATE .................

15
16

OPERATING TIPS ........................................
MOWING AND BAGGING TIPS ............................
MULCHING TIPS
...... . .......
;:.,,;;

.......

;:,:

26
27
27

................

HOW TO INSTALL THE MOWER HOUSING .................
HOW TO LEVEL THE MOWER HOUSING ...................
HOW TO REPLACE THE MOTION DRIVE BELT .............

28
29
3O
31
31
31
31
32

HOW TO REPLACE THE MOWER DRIVE BELT .............
HOW TO REPLACE THE FUSE .:. .... ::il. :----. *...........
HOW TO SET THE CUTTING HEIGHT ......................
HOW TO CLEAN THE MOWER HOUSING .........
, ........
FRONT WHEEL ALIGNMENT ..............................

17
17
._, ::::17

STORAGE (OVER 30 DAYS) ...............................
TROUBLE SHOOTING
CHART ........................

SLOPE

GUIDE

INDEX

..............................................

.......................................

35
36

:REPAIR:PARTS

LIMITED TWO YEAR wARRANTY

ON ELECTRIC

....

24
24
24
25
25

HOW TO CHECK THE SPARK PLUG .......................
!2 :::: SERVICE AND ADJUSTMENT
.........................

THE ATTACHMENT CLUTCH

HOWTO
TO
TO
TO
TO
TO

......................

_t0
: HOW T0 CLEAN THE COOLING SYSTEM...
............
10
HOW TO CHECK THE MUFFLER ..... . :.., : ...... _ ........
11, _ : HOW TO CLEAN THE AIR FILTERS . I:. ..........
i,i ........

:::LocATION oFcoNTROLs
__i :.i..; ._,,, !, ,:,,..:ii_ i !.._ ......
HOW TOUSE THE ;THROTTLE CONTROL:.
i. _!, ..
HOW ToUsE

18
19
19

,:,, ..
...

HOW TO INSTALL THE SEAT:;::.
: ::;.::_ ::.: ::. _.. _.. _... :.
CHECK THE LEVEL OF THE MOWER HOUSING .... ; .......
OPERATION;_I;_;;._!::_.:_:.IiI!!:;_I_....:_..;....:...;..

......................

MAINTENANCE FREE BATTERY ,_., ..i;i; ._
_;,__,:;_, ._ • •,
HOW TO ASSEMBLE THE STEERING WHEEL i, _. _., _....,..

HOW
TOASSEMBLE
THE
HUB
CAPS

RESPONSIBILITIES

MAINTENANCE CHART ; ............

3
3
4
5
6

RESPONSIBILITY OF THE OWNER .......
::: ........
:;::
ACCESSORIES AND ATTACHMENTS ;..: ;_:: !. i:i...:.. :.
: ASSEMBLY

CUSTOMER

i i.....

....:

START

....

RIDING

....

_
I!

EQUIPMENT

........ ....

H !

Fortwo(2)yearsfremthedateotpurchase,if thi_ri_ingequipmentis _a=_tained,
_ub_ioated
and tunedupaccordingtothe

I_:iil]

instructions

in the owner's

workmanshiP-i
This warranty

manuaI,

Sears will repair

i .... :

or replace,

: :

does not cover

free of charge

any parts found to be defective

: :

: ::

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps or giass
Repairs necessary because of operator abuse, negligence,
improper :storage or acc dent orthe failure:to maintain

Riding equipment

to the instructions

used for commercial

contained

inthe owner's

spark plugs, air cleaners

manual,

or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

ti:it

according

normal use, such as blades,

Expendable

equipment

worn during

•

items which become

in material

li:!t

and belts.

[:]

H
I:::I

the

ti]

....

t:!:!I

liil]
I]

For 90 days from the date of purchase,

if any battery :included

workmanship

and our testing determines

the battery

WARRANTY

SERVICE

CENTER/DEPARTMENT

IS AVAILABLE

This warranty gives you specific

F-99636

..............................................

THE RIDING
i

Sears will replace

EQUIPMENT

:::

proves defective

:....

the battery

TO THE NEAREST

in material

and Coo, DI871WA,

......

Hoffman

_1
Ii t

SEARS SERVICE/_l!:il

Estates,

at no charge

legal rights, and you may also have other rights which may vary from state to state

Sears, Roebuck

.....

will not hold a charge,

BY RETURNING

IN THE UNITED STATES.

with this riding equipment

illinois

60179

..........................................................................

l_:ili!_t

Congratulations on your purchase of a Sears Rider it has been
designed, engineered and manufactured to give you the best
possible dependability and performance

NOTE: This unit is equipped with an internal combustion engine and
must not be used on or near any unimproved forest-covered,
brush-covered or grass-covered land unless the engine's exhaust
system is equipped with a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is used, it must be
maintained in effective working order by the operator.

If you experience any problems you cannot easily remedy, please
see your nearest Sears Service Department. We have competent,
well trained technicians and the proper tools to service or repair this
unit.

fn the State of California, the above is required by law (Section 4442
of the California Public Resources Code) Other states may have
similar laws. Federal laws apply on federal lands. See an Authorized
Service Center for a spark arrester for the muffler.

Please read and keep this manual. The instructions will enable you
to assemble and maintain your unit propedy Always observe the
"Safety Rules".

CUSTOMER

RESPONSIBILITIES

•

Carefully read and follow the rules for safe operation
the unit.

•

Follow all the assembly instructions. Carefully adjust the unit.

Know how tooperate all standard and accessary equipment on
the unit, Make sure the operator can correctly operate the unit.
operate the unit only with guards, shields and other safety
items in place and working correctly.

•

Inspect

•

Complete all maintenance on the unit. Service the unit only with
authorized or approved replacement parts

•

See the Maintenance Chart.

....

.........

MAINTENANCE

AGREEMENT

A Sears Maintenance Agreement is available on this unit See the
nearest Sears Store for information.

PRODUCT SPECIFICATIONS
Engine

......................

13.5 HP

Charging System .........

3 amperes at 3600 rpm

Fuel Tank Size ...........

1 gallon

Type of Fuel .............

Unleaded Regular

Oil Capacity

32 ounces (1 quart)

.........

Rear Engine Rider
Record in the space below the serial number and the date
of purchase of this unit.
The model number and serial number are found on a decal
attached to the rear of the frame.
Model Number: 536,270211

Oil Type .................

Above 32 degrees SAE 30
Serial Number:

Below 32 degrees SAE 5W30
Spark Plug (Gap 0.030") o, Champion RJ4C
Tire Air Pressure .........

Front 22 psi (See tire sidewall)

Tire Air Pressure .........

Rear 14 psi (See tire sidewall)

All Gear Transaxle ........

5 forward speeds and 1 reverse

Ground Speed Range .....

Forward 4 3 mph

..........
Tilt Seat.

Date of Purchase:
Keep these numbers for future reference

Reverse 2 1 mph
_...............

T_ltsforward to access the battery.

Mower Housing

..........

Full-floatingsuspension,oneblade

Cutting Height

......

8 positions from 14/2to 4 inches.

Blade Nut Torque .........
F-99636

30 foot-pounds (ft-lbs)
3

OWNER'S INFORMATION
SAFETY RULES
Safe Operation Practices for Ride-on Mowers
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury :or death.

•.,
"-eneral
oper-'*ion
=L

......

1. Read, understand andfollow all instructionsinthe instructionBook,on the machine, the engineandwith any attachmentsbefore starting
2. Only a! ow responsibleadults, who are familiar with the instructions,to operate the machine
3. Clear the area:of objects such as r0cksl toysi:wire_etc which could be picked up and thrown by the blade
4. Be sure the area is clear of other people before mowing Stop the machine if anyone enters the area.
5. Nevercarry passengers. :
:: ....
6. Turn offpower to the blades or any attachments before backing up. Do not mow in reverse unlessabsolutely necessary Always look
down and behind before and while backing.
7. Be aware ofthe mowerdischarge directionand do notpointitat anyone. Do notoperate the mowerwithouteither the entire grassbagger
or the mower guard in place_
:
:
8. Slow down before turning :
9. Never leave a machine unattended with the engine running.Always turn off the blade(s), set the parking brake, stop the engine and
remove the key before dismounting
10 Turn offpower to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing
11. Stop the engine before removing the grass bagger or uncloggingthe chute.
12 Mow only in daylight or good artificial light
t3. Do not operate the machine while underthe influence of alcohol or drugs or when very tired
14. Watch for trafficwhen operating near or crossingroadways.
' 15. Use extra caution when loadingor unloadingthe machine into a trailer or truck.
16. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect youreyes from foreign objects that can be
thrown from the unit. Always wear eye protectionwhen you make an adjustment or repair to the machine
17. Use care when pullingloads or using heavy equipment
a. Use only approved drawbar hitch points
b. Limit loads to those you can safely control
c. Do not turn sharply. Use care when backing.
d. Use counterweightsor wheel weights when suggested in the Instruction Book
18. Do not operate this machine if you are takingdrugs or other medication which can cause drowsiness or affect yourability to operate
this machine.
19 Do not use thismachine if you are mentally or physically unable to operate this machine safely

!1. Slope operation
Slopes and rough terrain are major factors related to loss-of-control and tip-over accidents, which can result in severe injury
or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See
the "Slope Guide" in the back of this book to check for safe operation.

DO
1.
2.
3.
4.
5.
6
7.

Mow up and down slopes, not across.
Remove obstacles such as rocks, limbs, etc...
Watch for hoIes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass baggers or other attachments they can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope

DO NOT
1.
2.
3
4.
5.

Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible
Do not mow drop-offs, ditches or embankments A wheel over the edge or an edge caving in could cause a sudden overturn and an
injury or death
Do not mow on wet grass Reduced traction could cause sliding
Do not try to stabilize the machine by putting your foot on the ground
Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees)

I!i. Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and
the mowing activity. NEVER assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in the watchful care of another responsible adult
2
Be alert and turn the engine off if chi|dren enter the area
3. Before and when backing, took behind and down for small children.
F-99636

OWNER'S INFORMATION
4
5.
6.

Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe
operation of the machine
Never alfow children to operate the machine. Instruct children in the potential dangers of the machine
Use extra care when approaching blind comers, shrubs, trees or other objects that may obscure vision.

IV. Service
1.

Use extra care when handlinggasotine and other fuels Fuets are flammable and the vapors are explosive
a Use only an approved container.
b Never remove the gas cap or add fuel with the engine running Atlow the engine to cool for several minutes before refueling Do
not smoke.
....
_ :
, : :
c. Never refuel the machine indoors,
d Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.
2,
Never start or run the engine inside a closed area
3. Keep all nuts and bolts, especially the blade attachment nuts tight Frequently Check the blade(s) for wear or damage such as cracks
and nicks A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service
dealer. For safety, replace the blade every two years. Keep the equipment in good condition
4
Never tamper with the safety devices, Check their proper operation regularly.
5
To reduce fire hazards, keep the machine free of grass, leaves or other debris build-up Clean up oil or fuel spills Allow the machine
to cool before stodng.
6
Stop and inspect the equipment ff you strike an object Repair, if necessary, before restarting.
7
Never make adjustments or repairs with the engine running The carburetor can be adjusted with the engine running. Do not change
the engine governor settings or over-speed the engine.
8.
Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be
thrown Forstorage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recommended parts when necessary
9.
Mower b ade(s) are sharp and can cut. Wrap the b ade(s) or wear g oves and use extra caution when servicing them or the blade housing
area.
10. Check the brake operation frequently. Adjust and service as required ........
11. Wa_ for all movement to stop before servicing any part of the unit.

RESPONSIBILITY
Environmental

OF THE OWNER

Awareness

•
•
•
•
•
•

Do not fill the engine's fuel tank completely full.
Drain fuel for off-season storage .....
Use only unleaded gasoline.
:
Service the air cleaner regularly.
Change oil regularly Use 30W oil in summer.
Tune-up the engine regularly

•

Keep equipment in efficient operating condition.
Dispose of used engine oil properly

precautions.
symbol
indicates:
"Attention!
Look for this This
symbol
to indicate
important
safety
Become Alert! Your Safety Is At Risk,"
H

F-99636

ACCESSORIES

AND ATTACHMENTS
i

ACCESSORIES

AND ATTACHMENTS

These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets,
catalog and service centers Most Sears stores can order these items for you when you provide the mode_ number of your riding mower

ENGINE
SPARKPLUG

MUFFLER

AIR FILTER

ENGINE OIL

STABILIZER

PERFORMANCE
Sears offersa wide variety of attachments that fit your ridingmower. Many of these are listed below with brief explanations of how they can
help you. This list was current at the time of publication, however, it may change in future years- more attachments may be added, changes
may be mode in these attachments, or some may no longer be available or fit your modei Contact your nearest Sears store for the
accessories and attachments that are available for your unit.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
GRASS BAGGER lets you collect grass clippingsand leaves for a
healthier, neater lookinglawn. Two Grass containers hold33 galfon
disposable plasticbags and offers7 bushel capacity.

CORING AERATOR takes small plugs out of soil to allow moisture
and nutrientsto reach grass roots 36-inch swath 24 hardened
2.5-inch steel coringtips. 150-|b we ght tray ......

LAWN SWEEPERS ]et you collect grass clippings and leaves

AERATOR promotesdeep root growth for a healthy lawn Tapered
2.5-inch steel spikes mounted on 10-_nch diameter disc puncture
holes in soil at close intervals to let moisture soak in Steel weight
tray for increased penetration

LAWN VACS for powerful collection of heavy grass clippings and
leaves. Wand attachment to pickup debris in hard-to-reach places.
CARTS make hauling easy Variety of sizes available.

MULCH RAKFJDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup Twenty spring tine
teeth Useful to prepare bare areas for seeding. Available for front
or rear mounting.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to 390-|bs of weight Rounded
edges prevent harm to turf. Adjustab e scraper automatically cleans
drum

SPRAYERS use 12.Vott DC electric motor that connects to the
riding mower battery or other 12-volt source Includes booms for
automatic sprayLng when pulling, and hand held wand for spot
spraying Wand has adjustable spray pattern For applying
herbicides,insecticides,fungicidesand tiquid fertilizers

SPREADER/SEEDERS make seeding, fertilizing and weed killing
easy Broadcast spreaders are also useful for granular deicers and
sand

NOTE: Do not use pull-behind attachments on slopes that are greater than 10 degrees,

F-99636

ASSEMBLY
PREPARATION

Phillips screwdriver

The unit is completely assembled except for the items shown in
Figure 1, These items are in the carton along with a parts bag The
parts bag contains the fasteners needed to complete the assembly
of the unit. Find and remove these items Do not discard any parts
or material until the unit is assembled

6
7

Low Tire pressure gauge
Knife

Socket Set (Optional)

HOW TO REMOVE FROM THE CARTON
To remove the un!t from the carton, follow the instructions below.
1
Open the top 0{ the carton
: ' :
2
Remove the wood frame at the top of the carton
3
Cut each corner of the carton from the top to the bottom with a
knife Lower the sides of the carton to the ground.
4.

SteeringWheel

Move the shift lever to the neutral (N) position.
NOTE: See the Operation section, page 11, for the location
of the controls.

If the parking brake is engaged, completely
clutch/brake pedal to release the brake
Move the lift lever to the highest position.

push the

CAUTION: Check the bottom of the carton for staples,
Remove any staples that are in the path of the tires,
7.

Seat Bracket

From the back of the riding mower, carefully pull the riding mower backwards off the wood frame

TOOLS YOU NEED TO ASSEMBLE
1

Adjustable wrench (2 required)

2
3.

Open end wrench 1/2" -9/16"
Open end wrench 7/16"-'{/2"

Blade type screwdriver

THE UNIT
Parts Bag
Owner's Manual
Figure 1

MOWER

PARTS

BAG - CONTENTS

The fasteners and other loose parts are shown below The fasteners are shown at full size The quantity is shown in brackets ().
On some models, all of the fasteners are not required
%

2x_53
lx102
(I) Hex Bolt
5/16"-18x1_/2 "
STD523115

lx45
(2) Hex Bolt

_/le"-18x5i¢'
STD523106

I x38
(2) HexBolt
114"20x518°
STD523106
F-99636

(3) Carriage Bolt
STD533107

18x1_6
(2) Lockwasher
STD551131

54"148

(1) Cover, Battery
Terminal

15x88
(4) FlangeNut
51t6_-18
STD541431

Q
15x66
(2) Locknut
V4%-20

STD541425

91275
(2) Ignition Key

ASSEMBLY
MAINTENANCE

FREE

BA'I-rERY

IMPORTANT: Before you attach the battery cables to the
battery, check the battery date. The battery date tells if the
battery must be charged.
1.

Check the battery date on top of the battery (Figure 2)

If the battery is put into service before the battery date, the
battery cables can be attached without charging the battery
See "How To Install The Battery Cables".

HOW TO INSTALL

FREE BATTERY

Remove the battery. See "How To Remove The Battery" in the
Customer Responsibilities section.

Remove

Use a 12 volt battery charger to charge the battery Charge at
a rate of 6 amperes for one hour. If you do not have a battery
charger,

the protective

service center charge the battery.

, x°o

Remove the protective caps from the battery terminals

If equipped, slide the terminal cover onto the red cable
(Figure 2) Fasten the red cable to the positive (+) terminal
with the fasteners as shown Push the terminal cover onto the
battery terminal

Fasten the black cable to the negative (-) terminal with the
fasteners as shown.

caps from the battery terminals.

have an authonzed

the
positive To
(+)prevent
terminalsparks,
before fasten
you connect
black
WARNING:
the redthe
cable
to
cable.

IA!!!!!!!!!!
1,

CABLES

Use the fasteners shown below to install the battery cables The
fasteners are shown at ful! size

smoke.
KeepWhen
the battery
away from
sparks.
WARNING:
you charge
the any
battery,
do The
not
fumes from the battery acid can cause an explosion.

THE BATTERY

NOTE: Before you attach the battery cables, make sure the
battery is fully charged. This will extend the life of the battery
and provide the necessary power to start the engine.

If the battery is put into service after the battery date, the
battery must be charged. See "How To Charge The
Maintenance Free Battery",

HOW TO CHARGE THE MAINTENANCE

Install the battery See "How To Install The Battery* in the
Customer Responsibilities section ....

Positive (+)
Terminal

Battery [

Black Cable

Battery

Terminal

A
A

Red
CaNe

Battery Clamp

Figure 2

F-99636

illll

ii,i

ASSEMBLY
HOW TO ASSEMBLE

THE STEERING WHEEL

Use the fasteners shown below to instatlthe steering wheel, The
fasteners are shown at full size.

(B)

(A)
lx102

15x88

Make sure the front wheels point forward

Some models have an optional bellows, Slide the bellows
over the steering post. Make sure the collar of the bellows is
on top (Figure 3)

SteeringWheel

B
Bellows
(Optional)

Steering Post

Attach the steering wheel to the steering post with the fasteners Tighten the fasteners.

Figure 3

CHECK THE TIRES
Belt Guides_

MotionDrive Belt

Check the air pressure in the tires Tires with too much air pressure
will cause the unit to ride rough Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
(PSD is as follows,
i ....
Front Tires
Rear Tires

CHECK
The
1
2
3.
4

THE DRIVE

Belt Guide
Mower DriveBelt

:22 PS1(1.5 BAR)
14 PSI (1 BAR)

Transaxte Pulley
Idler Pulley

BRAKE

drive brake Can be easily checked as follows.
Set the parking brake. See page 13.
Move the shift lever to the neutral (N) position
Push the unit
If the rear wheels rotate, adjust the drive brake See "How To
Check And Adjust The Drive Brake" in the Customer
Responsibilities section.

CHECK

THE

BELTS

Check the routing of the belts. Make sure the belts are not twisted
Make sure the belts are inside all the belt guides (Figure 4).
:

F-99636

i :¸

•

ASSEMBLY
i

HOW TO INSTALL THE SEAT

Use the fasteners shown belowto install the seat. The fasteners are
shown at full size:
:_
....
:

Seat Hinge

'_lx45

::::

.....
2x53

....

:i{B)
i::18x16

(D)
15x88

Set the seat bracket on the seat support (Figure 5) Pull the
wire harness between the seat hinge and the seat bracket.

Fasten the seat bracket to the seat support with the fasteners. Do nottighten the fasteners
.....

Carefully remove the protective sleeve and the plastic bag from
the seat, Do not damage the wire attached to the bottom of the
seat.

....

Seat Bracket

Figure 5

Seat

Atign the holes in the seat hinge to the holes in the seat
(Figure 6). Fasten the seat to the seat hinge with the fasteners
as shown. Tighten the fasteners.
Check the operatingposition of the seat. :If:the seat needs to
be adjusted, slide the seat bracket forward or backward along
the seat adjusting holes as shown To keep the seat straight,
tighten the rear nut and then tighten the two front nuts
Fasten the connector to the wire harness. Make sure the tab
on the connector locks into the wire harness.

fasten the connector to the wire harness. If the
WARNING: For correct and safe operation of the unit,
connector is not attached, the engine will stop when
the attachment clutch is engaged.

Adjustin_°_les

gure 6

CHECK THE LEVEL OF THE MOWER HOUSING
housing does not cut level, see the instructionson "How To Level
The Mower Housing" in the Service And Adjustment section of this
instruction book.

NOTE: After the unit is fully assembled, read the Operation
section.
The level of cut was set at the factory To check the level of cut, mow
a short distance and look at the area that was cut If the mower

F-99636

OPERATION

Clutch
Clutch / Brake
Pedaf

Throttle Control
Lever

Shift Lever

Lift Lever
Ignition

Switch

ParkingBrake
Lever

.....
[111

,m
I

Figure 7

The operation of any lawn mower can result in foreign objects thrown in the eyes, which can result in severe eye
damage. Always wear safety glasses or eye shields before starting your lawn mower and while mowing. We recommend the Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or
Catalog Stores.

LOCATION

OF CONTROLS

ATFACHMENT
CLUTCH:
Use the attachment clutch to
start and stop the rotation of the blade,

PARKING
BRAKE LEVER: Use the parking brake lever
to engage the brake when you leave the unit

CLUTCH / BRAKE PEDAL: The pedal has two functions
The first function is a clutch. The second function is a brake

SHIFT LEVER:

Use the shift lever to change the speed of the

unit.

IG NITION

SWITCH:

Use the ignitionswitch to start and stop

the engine

THROTTLE

LIFT LEVER:
F-99636

Use the lift lever to change the height of cut

CONTROL

LEVER:

Usethe throttle controt

lever to increase or decrease the speed of the engine
11

OPERATION
2

Move the attachment clutch to the ENGAGE position to rotate the blade(s),

The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control
to the FAST position For maximum charging of the battery and
also for acooler running engine, operate the engine inthe FAST
position

Move the attachment clutch to the DISENGAGE position to
stop the blade(s) Before you leave the operator's position,
make sure the blade(s) has stopped rotating

4,.

Before you ride the unit across a sidewalk or a road, move the
attachment clutch to the DISENGAGE position.

For transport and to tow pull behind attachments, move the
throttle control to the SLOW position.

The engine governor isset at the factory for maximum performance Do not adjust the governor to increase the speed of the
engine

HOW TO USE THE THRO'I-rLE

CONTROL

Use the throttle control to increase or decrease the speed of the
engine

from
the blade,
deflector
opening,
WARNING:
Always
keep your
handsand
andthe
feetmower
away
housing when the engine runs.

HOW TO USE THE A'I'rACHMENT CLUTCH

AttachmentClutch

_._

Note: If the engine stops when you engage the blade(s), the
seat switch is not activated. Make sure you sit in the middle of
the seat. Also, make sure the wire is connected to the seat
switch.
The attachment clutch isnext to the steering wheel (Figure 8). Use
the attachment clutch to engage the blade(s)
!.

Disengage_Position /_

Before you start the engine, make sure the attachment clutch
is in the DISENGAGE position

Figure 8

HOW TO USE THE SHIFT LEVER
To change the forward speed or the direction of the unit, fotlowthe
steps below
CAUTION: Before you move the shift lever, completely push
the clutchlbrake pedal forward to stop the unit. If the u nit is not
stopped, the gearbox can be damaged,
1.

Completely push the clutch/brake pedal forward to stop the
unit Keep your foot on the pedal

Move the throttle control lever to the SLOW position

To move the shift lever to neutral (N) from a forward gear, pull
the shift lever back and then move to the right (Figure 9)

To move the shift lever to a forward gear from neutral (N), pul!
the shift lever to the left and then push the shift lever forward.

Slowly release the clutch/brake pedal. Do not keep your foot on
the pedal.

Move the throttle control to the FAST position

To move the shift lever to reverse,stop the unit Move the shift
lever back to reverse (R)

NOTE: Belt noise can occur when the clutch is engaged. This
noise is normal and does not affect the operation of the unit.

FUNCTION

SHIFTLEVER THROTTLE
5 Speeds
1

Trimming
Bagging Grass

1 or2

Mulching Grass

1 or2

Normal Mowing

2or3

Easy Mowing

3or4

FAST

i FAST

Shift Lever

II
Illll
m
m

SLOW

THROTTLE

SLOW - FAUST

Transpo_

C.OKEI lib

Pull Behind
Attachments

2or3

THROTTLE

Figure 9
i

F-99636

OPERATION
HOW TO SET THE PARKING BRAKE
1
2
3.

Completely push the clutch/brake pedal forward
Lift the parking brake lever (Figure !0)
Remove yourfoot from the clutch/brake pedal and then release
the parking brake lever Make sure the parking brake will hold
the unit

To release the parking brake, completely push the clutch!brake
pedal forward The parking brake will automatically release
WARNING: Before you leave the operator's

Parking Brake
Lever
Lift Lever

position,

parkingthebrake.
Move
attachment
ctutch Set
to the
move
shift lever
to the
the neutral
(N) position.
the
DISENGAGE position. Stop the engine and remove
the ignition key.

HOW

TO CHANGE

THE

CUTTING

HEIGHT

To change the cutting height, raise or lower the lift lever as follows.
1
Move the lift lever forward to lower the mower housing and
back to raise the mower housing
2
When you ride on a sidewalk or road, move the lift lever to the
highest position and move the attachment clutch to the DISENGAGE position.

HOW

Figure 10

TO STOP THE UNIT

Completely push the clutch/brake pedal forward to stop the
unit. Keep yourfoot on the pedal

Move the attachment clutch to the DISENGAGE position.

Move the shift lever to the NEUTRAL position

Set the parking brake.

HOW TO TRANSPORT

,_
5.

Move the throttle control to the SLOW position

To stop the engine, turntheignit]onkeytotheOFFposition
move the key.

Re-

THE UNIT

To transport the unit, follow the steps below
1. Move the attachment clutch to the DISENGAGE position
2
Raise the lift lever to the highest position

F-99636

WARNING:
Make sure the parking brake will hold the
unit.

Move the throttle control to a position between SLOW and
FAST.

To go faster, move the shtft lever to a faster speed

OPERATION
HOWTO OPERATEWITH THE MOWERHOUSING
6

WARNING: The deflector is a safety device. Do not remove the deflector. The deflector forces the dis,_

NOTE: When you mow in heavy grass or mow with a
bagger, put the shift lever in the slowest speed.

charged
toward
the ground.
Always keep
the
deflector material
in the down
position.
If the deflector
is damaged, replace the deflector with an original equipment
part from an authorized service center.

Start the engine.

Move the lift lever to a height of cut position In high or thick
grass, cut the grass in the highest position first and then lower
the mower housing to a lower position.

Move the throttle control to the SLOW position.

Move the attachment clutch to the ENGAGE position.

Push the clutch!brake pedal completely forward.

Move the shift lever to one of the speed settings

Slowly release the clutch/brake pedal

Move the throttle control to the FAST position. If you need to go
faster or slower, stop the unit and move the shift lever to another
speed setting.

Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing
does not cut level, see the instructions on "How To Level The
Mower Housing" in the Service And Adjustment section.

WARNING:
better control of the unit, always
select a safe For
speed.

To start again, make sure the shift lever is in the slowest speed.
Move the throttle control to the SLOW position Slowly release
the pedal.

If you must stop or start on a hill, always have enough space
for the unit to roll when you release the brake and engage the
clutch.

Be very careful when you change directions on a hill When on
a slope or in a turn on a hill, move the throttle control to the
SLOW position to help prevent an accident.

HOW TO OPERATE THE UNIT ON HILLS

steep to back straight up. Never ride the unit across
WARNING:
Dothe
not "Slope
ride up Guide"
or downinslopes
that are
too
a slope. See
the back
of this
book for information on how to check slopes.

Before you dde up or down a hill, move the shift lever to the
slowest speed.

Do not stop or change speed settings on a hil!. If you must stop,
quickly push the clutch/b rake pedal forward and set the parking
brake

F-99636

OPERATION
BEFORE

STARTING

THE

ENGINE

CAUTION: A mixture of alcohol (ethanol or methanol) and
gasoline (called gasohol), will attract moisture and cause acid
deposits during storage. While the unit is in storage, the acids
in the fuel can damage the fuel system.

CHECK THE OIL
NOTE: The engine was shipped from the factory filled with SAE
30 weight oil. Check the level of the oil. Add oil as needed.
1 Make sure the unit is level

To prevent engine problems with the fuel system, empty the fuel
system before storage of 30 days or longer as follows.

NOTE: Do not check the level of the oil while the engine
runs.
2
3.

Clean the area around the dipstick Remove the dipstick. Wipe
the oil from the dipstick
Insert the dipstick into the oil fill tube. Turn the dipstick clockwise until it is tight. Remove the dipstick. Check the oil level on
the dipstick. The oil level must reach the FULL mark on the
dipstick,
If necessary, add oil until the oil reaches the FULL mark on the
dipstick The quantity of oil needed from ADD to FULL is shown
on the dipstick. Do not add too much oil.

Start the engine Let the engine run until the fuel lines and the
carburetor are empty.

After storage, make sure you use fresh fuel. See the storage
instructionsfor additional information

Never use engine cleaner or carburetor cleaner in the fuel tank
or permanent damage can occur.

The factory settings for the carburetor are for most conditions. Ifthe
engine is operated under the following conditions, you can adjust
the carburetor mixture. See =How To Adjust The Carburetor _ in the
Service And Adjustment section

Do not smoke
add gasoline
when you
are inside
when adding
gasoline
to the an
fuelenclotank.
sure. Before you add gasoline, stop the engine and
let the engine cool for several minutes.

Fill the fuel tank with regular
unleaded gasoline.
Do not use
premium
unleaded
gasoline
Make sure the gasoline is fresh
and clean. Leaded gasoline will
increase
deposits
and shorten
the tife of the valves.

Drain the fuel tank

CARBURETOR

ADD GASOLINE
WARNING: Always use a safety gasoline container.
A

The engine has a loss o| power or does not run smooth

Fuel Tank

A change from summer to winter operation.
-

A 40 degree change in the operation temperature The carbu reter was adjusted at 80 degrees at the factory.

The engine is operated above 4,000 feet.
III

HOW TO START THE ENGINE
WARNING: The electrical system has an operator
presence system that includes a sensor switch
trical
system
if the
operator
sitting on the
This
mounted
in the
seat.
These is
components
tellseat.
the elecsystem will stop the engine when the operator leaves
the seat if the attachment clutch is engaged. For your
protection, always make sure this system operates
correctly.

2
3

Move the shift lever to the neutral (N) position.
Make sure the attachment clutch is in the DISENGAGE position.

Move the throttle control completely forward to the CHOKE or
FAST position Somemodelshaveaseparatechokeknob
Pull
the choke knob to the full CHOKE position.
Turn the ignition key to the START position. Release the key
when the engine starts.
NOTE: If the engine does not start after four or five tries,
move the throttle control to the FAST position. Again try to
start the engine. If the engine will not start, see the
TROUBLE SHOOTING CHART.
Slowly move the throttle control to the SLOW position,
Let a cold engine run for several minutes. Begin workwhen the
engine is warm To start a hot engine, move the throttle control
to a position between FAST and SLOW.

NOTE: The engine will not start unless you depress the
clutch/brake pedal, move the shift lever to the neutral (N)
position, and move the attachment clutch to the DISENGAGE
position.

6
7.

Sit in the middle of the seat Push the clutch/brake pedal completely forward Keep your foot on the pedal.
I

Jllll

I1[111[

[

HOW TO START WITH A WEAK BATTERY

NOTE: The unit is equipped with a 12 volt negative to ground
system. Also, the other vehicle must have a 12 volt negative to
ground system.

F-99636

IIII

III

II III

III

NOTE: If the seat is raised when starting the engine, move the
attachment clutch to the DISENGAGED position and engage
the parking brake.

If the battery is too weak to start the engine, the battery needs to be
charged. If =Jumper Cables" are used to start the engine in an
emergency, follow the procedure below.

I IIIIII I

1
2

Put a wet cloth over the vent caps of each battery
Connect each end of the RED "Jumper Cable" to the positive
(+) terminals of each battery Make sure you do not touch the
chassis with the cables.

Connect one end of the BLACK"Jumper Cable" to the negative
(-) terminal of the charged battery
Connect the other end of the BLACK "Jumper Cable" to the
mower's engine block,
Start the engine that has the weak battery last Allow the engine
to run.

WARNING: Do not smeke. The fumes from the battery

from
any flames
or explosion,
sparks. To prevent
acid can
cause an
Keep thesparks,
batteryfasten
away
the red "Jumper cable" to the positive (+) terminal before connecting the black "Jumper cable".

5
6
15

To disconnect the"Jumper Cables", reverse the above steps

OPERATION
HOW

TO CHANGE

THE

MULCHER

PLATE

Lift the mulcher plate away from the mower
(Figure I3)

housing

connect
theTo
wire
from the
sure disthe
WARNING:
prevent
the spark
engineplug.
fromMake
starting,
attachment clutch is in the DISENGAGE position.

The mulcher plate lets you mulch the grass for a clean, fine cut. To
discharge the grass out the side or into a grass bagger, remove the
mulcher plate as follows

Deflector

How To Remove The Mulcher Plate
1.

Raise the deflector. Remove the two wingnuts B and two carriage bolts A (Figure 11)
\
\

\
Mutcher Plate

Mufchef

Plate

Figure 13

4.
2.

Slide the mulcher plate toward the front (Figure 12). Make
sure the tabs on the mufcher plate are not locked behind the
nuts.

IMPORTANT: There are several different types of grass. Some
types of grass are more difficult to cut. If you remove the
mulcher plate and the grass does not discharge correctly,
replace the blade with a standard blade. The part number of the
standard blade is 56212E701.

To remove, slide forward
To install, slide backward

Attach wingnuts B and carriage bolts A to the mulcher plate
for future use.

Nut

How To Install The Mulcher Plate

Mulcher Plate
Figure 12

F-99636

Remove wingnuts B and carriage bolts A from the mulcher
plate.

Raise the deflector. Slidethe mulcher plate under the deflector (Figure 13).

Push the mulcher plate to the rear. (Figure 12). Make sure the
two tabs on the mulcher plate are lockedaround the two nuts
for the deflector bracket

Fasten the mulcher plate with two wingnuts A and two cardage bolts B (Figure 11).

OPERATION
OPERATING
1.

TIPS

Check the attachment clutch for correct adjustment. For the
blade(s) to disengage correctly, the adjustment must be correct

Before you make an inspection,adjustment (except for the carburetor) or repair, make sure the wire from the spark plug is disconnected.

Make sure the seat switch wire is connected. If the wire is not
connected, the engine will not start.

For longer life of the battery, charge the battery every three
months

Use the shift lever to change the ground speed, notthe throttle
control.

Belt noise can occur when the blade or clutch isengaged This
noise is normal and does not affect the operation of the unit.

For a lawn to look better, check the cutting level of the mower
housing. See "How To Level The Mower Housing" in the Service And Adjustment section.

10.

For better engine performance
and an even discharge of the
cut grass, always operate the engine with the throttle in FAST
position.

For the mower housing to cut level, make sure the tires have
the correct amount of air pressure (PSI)

11_ When you use a bagger, operate the engine with the throttle
FAST position and the shift lever in first or second gear

Every time you use the unit, check the blade. If the blade is bent
or damaged, immediately replace the blade. Also, make sure
the nut for the blade is tight.

Before you use the unit, check the oil in the engine and add oil
if necessary
3.

If the engine will not start, first make sure the wire is attached
to the spark plug.
Make sure all the belts are inside all the belt guides See the instructions on how to remove and install the motion drive and
mower drive belts.

MOWING AND BAGGING TIPS

12.

Keep the blade(s) sharpened.
of the grass to turn brown

Do not cut or bag grass that is wet Wet grass wil not discharge
correctly Let the grass dry before cutting.

Use the left side of the mower housing to trim near an object

Discharge the cut grass onto the mowed area. The result is a
more even discharge of cut grass

When you mow large areas, start by turning to the right so that
the cut grass will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite dkection making left turns until finished (Figure 14).

If the grass is very high, cut two times to decrease the load on
the engine. First cut with the mower housing in the higbest position and then lower the mower housing for the second cut

13.

For better cutting performance
shift lever in one of the slower

and a quality cut, mow with the
speeds.

After each use, clean the bottom and top of the mower housing
for better performance.
prevent a fire

Wom blades will cause the ends

Also, a clean mower

housing

will help

• IIIml

MULCHING

J
Figure 14

IIII

TIPS

When you use a mutcher attachment, the grass is cut into very small
pieces These small pieces will quickfy break down. Because the
nutrients are returned to the soil, the lawn will need less fertilizer Too
correctly mulch the grass, follow the steps below.
1.

Set the throttle in the FAST position Operate the mower at a
slower ground speed. If ground speed is too fast, the grass will
not have an even cut.

Set the height of the mower housing so that only the top third
of the grass is cut. If the grass is too high, set the height of the
mower housing to the maximum height Then, lower the mower
housing for the second cut Also, instead of using the full width
of the mower housing, mulch at half the w=dth

Clean the bottom of the mower housing Grass and other debris
can keep the mower from working correctly

Keep a sharp edge on the blade A blade that is not sharp will
cause the ends of the grass to become brown

If the grass grows fast, mulch more often.

If an area needs improvement, mulch a second time.

3. Make sure the grass is dry. Wet grass is difficult to cut
F-99636

CUSTOMER

RESPONSIBILITIES

MAINTENANCE
II

PROCEDURE

EACH
USE

CHART
i ii

IIII

FIRST
2
HOURS

EVERY
25
HOURS

Blade, Inspect and Sharpen

Attachment Clutch, Check

Brake, Check

Clutch, Check

EVERY
50
HOURS

EVERY
100
HOURS

BEFORE
STORAGE

.......

Tire.s, Check

Battery, Check and Charge

Battery, Clean
!Lubrication
Oil, Check

Cooling System, Clean

4
4

E
N
G

Oil, Change
Air Filter, Clean

Muffler, Check

Spark Piug, Check

...........

Fuel Filter, Replace (RemoteFuelTanksOnly)

Spark Plug, Replace

GENERAL

RECOMMENDATIONS

The owner's responsibility is to maintain this product This will
extend the life of the product and is also necessary to maintain
warranty coverage.

Check the spark plug, drive brake, lubricate the unit, and clean
the air filter once a year.

WARNING: Before you make an inspection, adjust_

Check the fasteners Make sure al! fasteners are tight.

CHECK

THE TIRES

Check the air pressure in the tires Tires with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
(PSI) is as follows Semi-pneumatic front tires do not require air.
Front Tires
RearTires
F-99636

22 PSt (1.5 BAR)
14 PSI (1 BAR)

Follow the Customer Responsibility and the Service And Adjustment section to keep the unit in good operating condition.

ment,
repair
to thethe
unit,wire
disconnect
wireplug
to the
spark or
plug.
Remove
from thethe
spark
to
prevent the engine from starting by accident.

CUSTOMER

RESPONSIBILITIES

INSPECT BLADE

Tighten the nut that holds the blade to a torque of 30 foot
pounds (41,5 N-m)
10 Install the mower housing See "How To Install The Mower
Housing".

WARNING= Before you inspect or remove the blade,
disconnect the wire to the spark plug. If the blade bits
an
stop has
the sharp
engine.
Check
the unit
damage.object,
The blade
edges.
When
you for
hold
the
blade, use gloves or cloth material to protect your
bands.
If you keep the blade sharp and inspect the blade for damage, the
blade wilf cut better and be more safe to operate Frequently check
the blade for excessive wear, cracks, or other damage. Frequently
check the nut that holds the blade. Keep the nut tight If the blade
hits an object, stop the engine. Disconnect the wire to the spark plug
See if the blade is bent or damaged Check the blade adapter for
damage. Before you operate the unit, replace damaged parts with
original equipment parts See the authorized service center in your
area_Every three years, have an authorized service person inspect
the blade or replace the old blade with an original equipment part

HOW
!
2
3.

TO REMOVE

AND

INSTALL

THE

Blade

A&_pt1

er_

Blade

I
BellevilleWasher
(Outsiderim must be
againstthe blade )

//
_/

Nut
Figure 16

BLADE

HOW TO SHARPEN

Remove the mower housing See the instructionson "How To
Remove The Mower Housing".
Use a piece of wood to keep the blade from rotating
Remove the nut that holds the blade (Figure 15).

THE BLADE

WARNING: Vibration can be caused if the blade is
,_not

correctly
if the
blade can
is damaged.
A
blade
that is balanced
damaged orwith
cracks
break and
cause an accident.

Keep a sharp edge on the blade A blade that is not sharp will cause
the tips of the grass to become brown.
1. Sharpen the blade two times a year or every 25 hours
2
Remove the blade according to the instructions in "How To Remove And Install The Blade".
Hi-Lift
Edge Up

Mandrel

4.
5

Blade Adapter
Blade

Figure

5
6

Check the blade and the blade adapter according to the instructions for "Inspect Blade". Replace a badly worn or damaged blade with an original equipment blade See an
authorized service center in your area
Clean thetop and bottom ofthe mower housing Remove atlthe
grass and debris
Mount the blade and blade adapter on the mandrel
(Figure t5)

Mount the blade so that the hi-lift edges are up. If the blade
is upside down, the blade will not cut correctly and can cause
an accident.

Fasten the blade with the original washers and nut. Make sure
the outside rim of the Belleville washer is against the blade
(Figure 16)

,_
F-99636

Clean the blade with a brush, soap and water Check the
blade. Look for cracks, nicks, or other damage. Replace a
badly worn or damaged blade with an original equipment blade.
See an authorized service center in your area.
Sharpen the blade with a file (Figure 17). Make sure you keep
the original bevel angle.
Make sure the blade is balanced Use a screwdriver and hold
the blade parallel to the ground (Figure 17). A blade that is
balanced will stay parallel to the ground. Ifthe blade is not balanced, the heavy end will rotate toward the ground Sharpen
the heavy end until the blade is balanced.
A new blade will cut better than a badly worn blade. Every three
years, have an authorized service person inspect the blade or
replace the old blade with an original equipment blade
Assemble the blade according to the instructions"How To Remove And Install The Blade"

Blade

Screwddv__

WARNING=
Always
thecan
nutcause
tight that
holds the
blade. A loose
nut orkeep
blade
an accident.
19

Bladeis balanced
I
when parallelto the ground I
Ground

[

Figure17

CUSTOMER
HOW TO ADJUST THE ATI'ACHMENT
,_

RESPONSIBILITIES

CLUTCH

AttachmentClutch
EngagePostion

Stop the engine. Disconnect the wire from the spark plug

Before you adjust the attachment clutch, check and level the
mower housing. See "How To Level The Mower Housing"
Make sure the mower housing is level before go to the next
step.

Set the height of the mower housing in the lowest position.

Move the attachment
(Figure 18).

Check the attachment clutch. Before the attachment clutch
engages, there must be 1/8" to 3/8" (3ram to 9mm) of free
movement.

If an adjustment is needed, disconnect the clevis from the
pivot rod and bracket assembly (Figure 19). Turn the clevis
clockwise to decrease the free movement of the attachment
clutch. Turn the clevis counterclockwise to increase the free
movement.

"x,,.._

WARNING:
prevent
an injury, the attachment
clutch must To
operate
correctly.

clutch to the DISENGAGE position

Free Movement
1/8"-3/8" (3mm- 9ram)

Connect the clevis to the pivot rod and bracket assembly
Move the attachment
clutch to the DISENGAGE
position
Check the free movement of the attachment
clutch

Move the attachment clutch to the ENGAGE position. Check
the pad for the blade brake If the pad is excessively worn or
damaged, replace the brake pad assembly. Correct
replacement parts and assistance are available from an
authorized service center

Figure 18

10.

Attach the wire to the spark plug. Mow for a short distance and
again check the operation of the attachment clutch

11.

When you move the attachment clutch to the DISENGAGE
position, all movement will stop within five seconds if the adjustmentis correct If there is movement of the bett orthe blade
continue to rotate, engage and disengage the attachment
clutch five times to remove any excess rubber from a new
mower drive belt. If there is still blade rotation from the
DISENGAGED position, again adjust the attachment clutch
beginning with the first step tf you need assistance, take the
unitto an authorized service center.

12.

if you replace the mower drive belt, adjust the attachment
clutch.

Check the operation of the blade brake Rotate the pulley with
your hand Make sure that the blade brake pad presses tightly
against the pulley
9.

p'.

Blade Brake

Clevis Pin

Mower DrLve Belt

PivotRodand
BracketAssembly
Cotter P_n

Figure 19

F-99636

CUSTOMER

RESPONSIBILITIES

HOW TO CHECK AND ADJUST THE DRIVE BRAKE

HOWTO CHECKAND ADJUSTTHE CLUTCH

If the motion drive belt is loose, the clutch will slip when, (1) going
up a hill, (2) pulling a heavy load, or (3) the unit wilt not move forward
Check the clearance at the rear of the pedal lever (Figure 21) If the
motion drive belt is loose, the clearance wilt be less than 1/2 inch
and the clutch will slip. Adjust the clutch as follows
I.
Disconnect the adjustable
nut from the idler bracket
(Figure 21).
2. Turn the adjustable nut clockwise to increase the fength of
the clutch rod. This adjustment will increase the clearance at
the pedal.
3
Connect the adjustable nut to the idler bracket with the
washer and cotter pin Check the clearance at the pedal
There must be 1/2 to 5/8 inch clearance at the back of the
pedal
4. After making an adjustmentto the pedal, check the brake rod
as described inthe instructions,"How To Check And Adjust The
Drive Brake".

2.
3.
4
5.

6.
7.

Before you adjust the brake, check the clutch adjustment See
the instructions on "How To Check And Adjust The Clutch"
Make sure the shift lever is in the neutral (N) position.
Disconnect the adjustable
nut from the brake arm
(Figure 21),
Push the brake arm forward and hold in position.
With the brake arm forward, rotate the adjustable nut
counterclockwise on the brake rod until the adjustable nut
is in line with hole in the brake arm.
NOTE: If the adjustable nut will not line up with the hole in
the brake arm, go to step 6. If the adjustable nut does line
up with the hole in the brake arm, go to step 12.
Pull the brake arm to the rear of the unit.
The brake adjustment of the transaxle is located on the
underside of the transaxle (Figure 20) Use one wrench to hold
the brake stud and another wrench to hold the hex nut.
Loosen the hex nut approximately2 turns.
Turn the brake stud clockwise 1/2 turn. Try to push the unit. if
the unit roils, again turn the brake stud clockwise 1/2 turn.
Continue this adjustment until you feel resistance from the
brake when you push the unit.
Turn the brake stud countemtockwiseoneturn. Then, holdthe
brake stud with one wrench while you tightenthe hex nut with
another wrench

t 2. Connect the adjustable nut to the brake arm with the washer
and cotter pin.
13 Apply the parking brake Try to push the unit If the rear wheels
do notturn, the brake iscorrectlyadjusted. Release the parking
brake. Push the unit to see if the wheels will freely roll
,_

4%1

10 Push the brake arm forward and hotd in position.
11. With the brake arm forward, rotate the adjustable nut
clockwise until the adjustable nut is in line with the hole in the
brake arm

t,,,-_

Transaxle

Brake Stud
(TurnClockwise)

WARNING:
If you
correctly adjust
drive
brake, take the
unitcannot
to an Authorized
ServicetheCenter.

i
VIEW FROM UNDERSIDE

Figure20J

Adjustable Nut (To increase the operation
the brake, turn counterc[ockwise )
Brake Arm
Cotter Pin

Nut
clearance,turn clockwise
)

]"_
Washer

Brake Rod

1/2" to 5/8"
(13ram to 16ram)
Cleat
Pedal

idler Bracket
\

Cotter Pin

CtutchRod

Figure 21
F-99636

CUSTOMER

RESPONSIBILITIES

HOW TO REMOVE THE SIDE PANEL

To help service the engine or the battery, each side panel can be
easily removed.

Remove the black cable from the negative (-)
(Figure 24)

Remove the red cable from the positive (+) terminal.

Remove the battery clamp from the battery.

Remove the battery from the unit.

Remove the screws that hold the back of the side panel
(Figure 22)

Remove the large screws that hold the front of the side panel
(Figure 23).

Slideet;aenSjlde
panel back approximately oneinch Remove the

Positive (+)
Terminal
Date Code

terminal

_-...__.

Nut
BlackCable

Terminal Cover

Bolt

Battery Clamp
Figure 24

HOW TO CHARGE THE BATTERY

Side Panel

Screws

smoke.
KeepWhen
the battery
away from
sparks.
WARNING:
you charge
the any
battery,
do The
not
fumes from the battery acid can cause an explosion.

For longer life of the battery, charge the battery every three
months

Before you charge the battery, remove the battery.

To charge the battery, use a 12 voltbattery charger Charge at
a rate of 3 amperes for 2 to 3 hours.

Install the battery. See "How To Install The Battery _ in the
Assembly section,

Figure 23

HOW TO CLEAN THE BATTERY

BATTERY SERVICE
HOW TO REMOVE

THE BATTERY

Remove the battery

Wash the battery with a solution of one gallon of water and four
tablespoons of baking soda (sodium bicarbonate). Make sure
the solution does not get into the battery cells.

Clean the terminals
brush.

install the battery
Assembly section.

To prevent corros=on, apply grease to the battery terminals.

To charge or clean the battery, remove the battery from the unit as
follows.
WARNING: To prevent sparks, disconnect the black
battery cable from the negative (-) terminal before you
,_

F-99636

disconnect The
the battery
red cable.
WARNING:
contains sulfuric acid which is
harmful to the skin, eyes and clothing. If the acid gets
on the body or clothing, wash with water.

and the ends of the cables with a wire

See "How To Insta]t The Battery" in the

CUSTOMER

RESPONSIBILITIES

WHERE TO LUBRICATE
Lubricate the areas shown with engine oil.
-'_

Apply grease with a brush to the areas shown.

NOTE: Apply grease to the steering gear assembly,
CAUTION: If the unit is operated in dry areas that have sand,
use a dry graphite spray to lubricate the unit, Do not lubricate
the nylon bearings for the front wheels. Oil or grease will
damage the bearings.

II
Shift Lever

Figure 25

F-99636

CUSTOMER

RESPONSIBILITIES

ENGINE
HOW

HOW

TO CHECK

THE

OIL

NOTE: Do not drain the oil from a cold engine. Before you drain
the oil, let the engine run for several minutes. Make sure you do
not get oil on the belts.

THE OIL

NOTE: Do not check the level of the oil while the engine runs.
1.

Make sure the unit is level.

Clean the area around the dipstick (Figure 26). Remove the
dipstick. Wipe the oil from the dipstick.

Insert the dipstick into the oilfi![ tube. Turn the dipstick clockwise until it istight. Remove the dipstick. Check the oil level on
the dipstick. The oil level must reach the FULL mark on the
dipstick.

TO CHANGE

Remove the oil drain cap. Drain the oil completely from the
engine. Instalt and tighten the oil drain cap

Only use a high quality detergent oil rated with API service
classification
SG Select the oil's SAE viscosity grade
according to the expected operating temperature using the
temperature chart below:
Required

If necessary, add oil until the oil reaches the FULL mark on the
dipstick The quantity of oil needed from ADD to FULL is
shown on the dipstick Do not add too much oil.

Air Screen

SAE viscosity

<
•

grades

c, 3o

TEMPERATURE

1'o
RANGE

.....

•

ANTICIPATED

1_
BEFORE

_;0
NEXT

OIL

CHANGE

Dipstick

NOTE: Although multi-viscosity
oils (5W30, !0W30, etc.)
improve starting in cold weather, these multi-viscosity oils will
result in increased oil consumption when used above 320 F.
Check the engine oil level more frequently to avoid possible
engine damage from running low on oil.

Clean the area around the dipstick Remove the dipstick.
Slowly pour approximately 32 ounces (1 quart) of oil into the
oil extension tube.
4.

Oil Dram Cap_

HOW

TO CLEAN

Engine Shroud
Figure 26

THE COOLING

insertthe dipstick intothe oil extensiontube Turn the dipstick
in a clockwise direction until it is tight. Remove the dipstick
Check the oil level on the dipstick. The oil level must reach the
FULL mark on the dipstick,

SYSTEM

The engine is air cooled The air that cools the engine enters through
the air screen on top of the engine. Clean the engine every 100
hours or every year as follows

Remove any grass, dzrtor debns from the air screen with a
cloth or brush

laspect the edge of the engine shroud for grass or debris.
Remove any grass or debris visible at the bottom edge of the
engine shroud

HOW TO CHECK THE MUFFLER
Check the muffler every 56 hours. Make sure the muffler is correctly
mounted and is not Ioose If the muffler is wom or burnt, replace with
a new muffler A worn muffler is a fire hazard and can damage the
engine
24
F-99636

If you mount a spark arrester to the muffler, also check the spark
arrester when you check the muffler. If the spark arrester is worn or
damaged, replace it with a new spark arrester See your nearest
authorized service center for a spark attester

CUSTOMER

RESPONSIBILITIES

HOW TO CLEAN THE AIR FILTERS
Some engines have two filters, an outer foam filter around an inner
paper filter Clean the air filters every 50 hours tf you operate in
dirty conditions, service more often

11. Assemble the air filters with the two nuts
12. Install the cover Fasten the cover with the two wingnuts

NOTE: Never run the engine with the air filters removed. The air
filters witl help protect the engine against wear. For the correct
replacement filter, see the parts list for the engine.
Wingnut

Remove the two wlngnuts from the cover (Figure 27)

Remove the cover from the air cleaner

Remove the two nuts from the filters.

Remove the air filters.

Clean the inside of the base and the cover with a cloth.

Remove the foam filter from the paper filter.

If equipped,wash the foam filter in a detergent and water solution. To remove the water solution, tightly roll the foam filter in
a dry cloth. Remove the foam filter from the cloth Completely
dry the foam filter

Cover

Nut

Foam Filter

Base

CAUTION: Do not wash the filters in gasoline or other
solvents that will burn.
8.

Evenly apply SAE 30W oil to the dry foam filter

To clean the paper filter, lightly tap the paper filter against a
hard flat surface
Figure 27

10. If the paper filter is very dirty, replace the paper filter

]

HOW TO CHECK

]]

THE

SPARK

PLUG

Check the gap of the spark plug with a feeler gauge
(Figure 28). The correct gap is 0.030".

For easy starting and good performance, replace the spark
plug every two years.

Feeler Gauge
0 030"

Spark Ptug

F-99636

Figure 28

SERVICE AND ADJUSTMENT
HOW TO ADJUST THE THROTrLE

CONTROL
CHOKE

For the best engine performance, set the throttle control as follows
1

Move the throttle control to the FAST position (Figure 29).

Loosen the clamp screw so that the throttle control cable
can move in the cable clamp (Figure 30) Do not remove the
cable clamp or disconnect the throttle control cable from the
engine control lever.

FAST

Throttle Control

SLOW
Figure 29

Move the engine control lever until the stot in the lever is
aligned (lines up) with the hole in the control bracket as
shown.

Engine Control Lever - FAST position
(Skitin leveralignedwithholein bracket)

Tighten the clamp screw. Move the throttle control to the
SLOW positionand then back to the FAST position.Check the
atignment of the throttle control lever See step 3.

Throttte Control
Cable

The throttle control is now set at the correct speed When the
throttle
control is at the FAST position, the engine speed is
3400 + or - 100 RPM. When the throttle
control is in the
SLOW position,

the engine speed is 2150 + or-

Cable Clamp
Clamp Screw

100 RPM.

IMPORTANT; Do not change the engine governor. If the engine
governor needs an adjustment, go to the nearest Authorized
Service Center. They have the equipment and experience to
make the adjustment.

F-99636

Control Bracket
Figure 30

SERVICE AND ADJUSTMENT
HOW TO REMOVE THE MOWER HOUSING

HOW TO INSTALL THE MOWER HOUSING

1.
2

Move the lift lever to the middle position

Move the attachment
(Figure 31 )

Completely turn the steering wheelto the right. Push the mower
housing under the left side of the unit.

Slide the mower drive belt between the stack pulley and the
belt guide Put the mower drive belt around the stack pulley
Make sure the "V" side of the mower drive belt is against the
stack pulley. Also, make sure the mower drive belt is not
twisted.

clutch

to the DISENGAGE position

Disconnect the blade drive link from the pivot rod and bracket assembly See illustration "C".

Remove the hair pins from the adjuster plates
tions "A" and "B".

Move the mower housing to the left until the right side adjuster
plate separates from the hanger. See illustration "A".

Attach the mower housing to the front hanger with the long
pin. Fasten with the washer and hair pin. See illustration "D"

Move the mower housing to the rightuntit the left side adjuster
plate separates from the hanger. See illustration "B".

Attach the adjuster plates to the hangers with the hair pins
See illustrations"A" and "B"

Remove the long pin from the front hanger. See illustration

Connect the blade drive link to the pivot rod and bracket
assembly with the fasteners. See illustration "C'.

Move the attachment clutch to the ENGAGE position Make
sure the mower drive belt is inside all the belt guides.

Make sure the mower housing is level See the instructions on
"How To Level The Mower Housing".

Check the operation of the attachment clutch. See the instructions on "How To Adjust The Attachment Clutch".

lIg_

See illustra-

Remove the mower drive belt fromthe stack pulley. Slide the
mower drive belt between the stack pulley and the belt
guide
9.

Completely turn the steering wheel to the right. Pull the mower
housing away from the left side of the unit.

Stack Pulley

Attachment

Clutch

t
Blade

Drive

Link

Belt Guide

Long Pin
/"

Lift Lever

Hair Pin

Hanger
Mower DnveBelt

Adj

/__1

Hanger

Front Hanger
F-99636

c B'_lade DnveLink

SERVICE AND ADJUSTMENT
HOW TO LEVEL THE MOWER HOUSING

If the mower housing is level, the blade wiltcut easier and the lawn
will look better.

WARNING: Before you make an inspection, adjust_iL

ment,
repair
to the the
unit,spark
disconnect
the to
wire
to the
spark or
plug.
Remove
plug wire
prevent
the engine from starting by accident.

Make sure the unit is on a hard level surface

Check the air pressure in the tires. If the air pressure is mcorrect, the mower housing will not cut level Make sure the rear
tires are inflated to 14 psi. (1 BAR) and the front tires to 22 psi.
(1.5 BAR)
Move the lever for the attachment clutch to the ENGAGE position Move the lift lever to the middle position
There are two adjustment procedures below that will levet the
mower housing

3.
4.

THE

Disconnect one or both adjuster plates from the hangers
(Figure 33)
The higher number holes in the adjuster plates will raise the
height of the mower housing The lower number holes will lower
the mower housing
Connect the adjuster plates to the hangers in the holes that
will level the mower housing. Fasten the adjuster plates with
the hair pins
Check the housing for the correct adjustment If necessary, repeat the adjustment

Hanger

SIDE TO SIDE ADJUSTMENT

There are measuring points on the mower housing indicated by
small round dimples A, B, C, and D shown in Figure 32. To
determine if an adjustment is needed, use a ruler and measure the
distance from the level surface to the bottom of the mower housing
at points C and D. in correct adjustment, the mower housing at
points C and D must be within 1/4" (6 mm) of the same height If the
difference in the measurement is more than 1/4" (6 mm), adjust as
follows.

Hair Pin

i///

AdjusterPlate

THE

J.m/

TO BACK

ADJUSTMENT

To determine if an adjustment is needed, use a ruler and measure
the distance from the level surface to the bottom of the mower
housing at points A and B. In correct adjustment, the front of the
mower housing at pointA wiltbe 1/8" to 3/8" (3mm to 9ram) lower
than the back of the mower housing at point B. Adjust as follows.

SIDE VIEW
,
bottom
of the mower housing

FRONT

Figure 33

1.
2.

LEVELSURFACE

3
4.
5.

Loosen the jam nut (Figure 34).
Turn the Iocknut clockwise to raise the front of the mower
housing Turn the Iocknut counterclockwiseto lower the front
of the mower housing
Check the housing for the correct adjustment if necessary, repeat the adjustment
Tighten the jam nut
Connect the wire to the spark plug.

Suspens=on Bracket

Suspension Rod

Adjusting Clevis
Jam Nut

Counterclockwise

Locknut
Figure 32
F-99636

Figure 34
28

SERVICE AND ADJUSTMENT
HOW TO REPLACE THE MOTION DRIVE BELT
2

Slide the motion drive belt between the belt retainer and idler
pulley Make sure the ftat side of the motion drive belt is against
the idler pulley. Also, make sure the belt is not twisted

Install the motion drive belt around the drive pulley

Make sure the motion drive belt is inside all the belt guides

Try to pull the motion drive belt off the drive pulley If the belt
guides are too close to the drive pulley, loosen the belt
guides (Figure 36)

Make sure all the belt guides are tight

Before you use the unit, check the adjustment of the clutch See
the instructions "How To Check And Adjust The Clutch".

4.
5.

Remove the motion drive belt from the idler pulley
Pull the motion drive belt toward the front of the unit.

install the mower housing See the instructions"How To install
The Mower Housing"

Remove the motion drive belt from the stack pulley. If
necessary, loosen the belt guide at the stack pulley. A correct
replacement part or assistance is available from an authorized
service center in your area

REMOVAL
1.

Remove the mower housing See the instructions on "How To
Remove The Mower Housing"

Completely push the clutch/brake pedal forward and engage
the parking brake.

INSTALLATION
1

Slide the motion drive belt between the stack pulley and the
belt guide, install the motion drive belt on the top pulley of the
stack pulley. Make sure the "V" side of the belt is against the
pulley (Figure 35).

Pulley
F_gure 35

Stack Pulley

Loosen

Belt Guide

BeltRetainel
Belt Guide

Drive PuIley

O
Figure 36

F-99636

SERVICE
HOW

TO REPLACE

THE

MOWER

AND ADJUSTMENT

DRIVE

BELT

REMOVAL
1

Move the lift lever to the lowest position.

Slide the mower drive belt between the stack pulley and the
belt guide. Remove the mower drive belt from the stack pulley

Pull the belt retainer away from the idler pulley and remove
the mower drive belt (Figure 38).

Slide the mower drive belt between the mandrel pulley and
the belt guides

Pull the belt retainer away from the idler pulley. Put the
mower drive belt around the idler pulley

Make sure the mower drive belt is inside all the belt guides
Also make sure the mower drive belt is not twisted.

Slide the mower drive belt between the stack pulley and the
belt guide. Install the mower drive belt around the the stack
pulley

Before you mow, check the attachment clutch See the instructions on =How To Adjust The Attachment Clutch".

NOTE: Replace the mower drive belt with an original
equipment belt from an authorized service center.
INSTALLATION
1.

Pull the belt guides away from the mandrel pulley Slide the
belt between the belt guides and the mandrel pulley.

Make sure the =V" s=deof the mower drive belt is against the
mandrel pulley (Figure 37).

Pulley
Figure37

@
Belt Retainer

Idler Pulley

Mower Ddve Belt
Figure 38
F-99636

SERVICE AND ADJUSTMENT
HOW TO REPLACE THE FUSE
If the fuse is blown, the engine will not start The location of the fuse
is next to the battery Remove the fuse and replace with a 15 amp
automotive fuse (Figure 39)

15 amp

AutomoUveFuse
Figure39

HOW TO SET THE CUTTING HEIGHT
The cutting height is set at the factory from tl/2 to 4 inches. To lower
or raise the cutting height, make an adjustment to the lifter rod as
follows.
1_

Move the lift lever to the lowest position

Disconnect the lifter rod from the lifter arm (Figure 40).

Turn the lifter rod clockwise to lower or counterclockwise to
raise the cutting height

Attach the lifter rod to the lifter arm.

Move the lift leverto the highest position. Make sure the pulleys
or belt do not touch the bottom of the frame

Hair Pin

""----

Ufter Rod

Wash

Figure 40

HOW TO CLEAN THE MOWER HOUSING
,_

stop
the engine
and you
disconnect
the mower
wire to the
spark
WARNING:
Before
clean the
housing,
plug.

Grass and other debris on top of the mower housing can keep the
belt from working correctly For safety and correct operation,
frequently clean the top of the mower housing Remove grass and
debris from around the pulleys and other moving parts

Clean the top of the mower housing.

Move the lever for the attachment clutch to the DISENGAGE
position.

Again clean the top of the mower housing

After you cut the grass, clean the bottom of the mower housing.

FRONT

WHEEL

ALIGNMENT

The alignment of the front wheels cannot be adjusted Ifthe steering
is damaged and the alignment has changed, see your nearest
Move the lever for the attachment clutch to the ENGAGE posiauthorized service center
tion.
F-99636
31

SERVICE AND ADJUSTMENT
prevent engine problems with the fuel system, empty the fuel
system before storage of 30 days or longer.

STORAGE (over 30 days)
At the end of each year, prepare the unit for storage as follows

NOTE: Fuel stabilizer (like STA-BtL)
is an acceptable
alternative in reducing the formaUon of fuel gum in the fuel tank
and the gasoline storage container. Always follow the mix ratio
located on the container of stabilizer. Ru n the engine at least 10
minutes after adding the stabilizer to allow the stabilizer to
reach the carburetor. Do not drain the fuel tank and carburetor
if stabilizer is used.

GENERALINSPECTION
1.

Inspect the belts. If the belts are damaged or worn, replace with
replacement belts from the factory See the belt replacement
instructions in the Service And Adjustment section.

Make sure all nuts, bolts and screws are tight, inspect moving
parts for damage, breakage and wear Replace if necessary.

MOWER
1.

If you do not use a stabilizer, do the following:

HOUSING

Clean the mower housing See "How To Clean The Mower
Housing".

LUBRICATE

Startthe engine.

Run the engine until the fuel tank and the carburetor are out of
fuei and the engine stops.

Do not leave fueiin the fueltankor the carburetor The fueican
damage the function of the fuel system. Some models have a
fuel drain (Figure 41) Hold a ctoth under the fuel drain Push
the fuel drain until the carburetor is empty.

After storage, make sure you use fresh fuel.

THE UNIT

See the =Where To Lubricate"
Responsibilities section.

instructions in the Customer

THE ENGINE
1.

Clean the dirt and grass from the engine.

Change the oil. See the instructions, "How To Change The Oil".

Check the air screen. See the instructions, "How To Clean The
Cooling System".

Check the spark plug. See the instructions, "How To Check The
Spark Plug".

/
Fuel Drain
Figure 41

THE FUELSYSTEM
THE BATTERY
,_

ing
or near aDo
fire.
not the
smoke
because
thea fumes
WARNING:
notDo
drain
gasoline
inside
buildfrom the fuel can cause an explosion.

CAUTION: During storage, it is important to prevent deposits
from occurring in fuel system parts like the carburetor, fuel
filter, fuel line and the fuel tank. Alcohol gasoline mixtures
(called gasohol or using ethanol or methanol) attract moisture
causing acid deposits during storage. While the unit is in
storage, the acids in the fuel can damage the fuel system. To

F-99636

Remove the battery

Clean the battery terminals of any deposits

Charge the battery. See the instructions on "How To Check And
Charge The Battery".

Store the battery in a cool, dry place

NOTE: After a tong time in storage, charge the battery.

TROUBLE

SHOOTING

CHART

PROBLEM: The engine will not start.
1
Follow the steps, =HowTo Start The Engine" in this book

PROBLEM: A hot engine causes a decrease
1. Clean the air screen

Electric-Start Models Clean the battery terminals 33ghten the
cables

Check the oil

Check for a loose wire Tighten the limit switches. (See the wiring diagram.)
Drain the fuel tank Clean the fuel fine Replace the fuel filter.
Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key to the ON position.Try to start the engine several times install the spark plug
Replace the spark plug
Adjust the carburetor

3
4

Adjust the carburetor
Replace the fuel filter

4
5.

6.
7.

PROBLEM: The engine will not turn over.
t.
Follow the steps, "Hew To Start The Engine" in this book.
2
Electric-Start Models: Check the level of the acid in the battery
tf needed, add water. Charge the battery
3. Replace the fuse.
4
Check the wiring harness for damage or a loose connection
Repair the damaged wire
5. Electric-Start Models replace the solenoid. Recoil-Start Models: replace the module.
PROBLEM: The engine is difficult
1
Adjust the carburetor
2
Replace the spark plug
3
Replace the fuel filter
PROBLEM: The engine
loss of power.
1
Check the oil.
2. Clean the air filter.
3
Clean the air screen.
4
5.
6
7.

or has a

Replace the spark plug
The engine is working too hard. Use a lower gear
Adjust the carburetor
Replace the fuel filter

PROBLEM:
The engine does
speed.
1
Replace the spark piug
2
Adjust the throttle control
3. Clean the air filter.

not run smooth

PROBLEM: Excessive vibration,
1. Replace the blade
2
Check for loose engine botts.
3
Decrease the air pressure in the tires
4.
5.

Adjust the carburetor
Check for a damaged belt or damaged pulley Replace the
damaged parts.

PROBLEM: The grass does not discharge correctly.
t.
2.
3.
4.
5.

Stop the engine Clean the mower housing
Raise the height of cut.
Replace or sharpen the blade(s).
Move the shift lever to a slower speed.
Move the throttle control to the FAST position.

Replace the spring for the blade idler.

PROBLEM: The mower housing does not cut level.
t. Check the air pressure in the tires
2. Adjust the level of the mower housing
3. Check the front axle If the frontaxle does not freelypivot, loosen the axle bolt(s).

to start.

does not run smooth

in power,

at fast

Replace the fuel filter

PROBLEM:
The engine stops when the blades
are
engaged.
I.
Toactivate the seat sensor, always sit inthe middle of the seat
2
Check the wiring harness for damage or a loose connection.
Repair the damaged wire.
PROBLEM: On slopes, the engine stops.
1. Mow up and down slopes Never mow across a slope
2
To activate the seat sensor, always sit in the middle of the seat
PROBLEM: The engine will not idle.
1
Replace the spark plug.
2
Clean the air filter
3
Adjust the carburetor
4
Adjust the throttle control
5
Drain the fuel tank Clean the fuel line Replace the fuel filter
33
F-99636

PROBLEM: The mower blades will not rotate.
1. Check the mower drive belt Make sure the belt is installedcorrectTy.
2, Replace the mower drive belt
PROBLEM: The unit will not move when the clutch is
engaged.
1. Check the motion drive belt Make sure the belt is installed
correctly.
2. Adjust the clutch
3. Replace the motion drive belt
PROBLEM: The unit moves slower
clutch is engaged.
1. Adjust the clutch
2. Replace the motion drive belt.

or stops when the

PROBLEM: When the clutch/brake pedal is released, belt
noise can be heard.
1. Temporarybelt noisedoes notchangethe operation ofthe unit.
tt belt noise is continuous, check the routing of the belt Make
sure the belt is inside all belt guides.
2
If the noise is continuous, adjust the clutch.
PROBLEM: The rear wheels spin over uneven terrain.
1. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).
PROBLEM: The transaxle is difficult to shift between
gears with the engine running and the clutch depressed.
1. Check the clutch adjustment to make sure the belt stops when
the clutch pedal is depressed with the transaxle in (N) neutral
2
Check the belt guides around the transaxle drive pulley Make
sure the belt guides do not touch the pulley

Operate a walk-behind mower
across the face of slopes,
never up or down slopes.

I
GO
4:=

[

10 DEGREES

15 DEGREES

Operate a riding mower
up or down slopes, never
across the face of slopes.

On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the
slope. If you can back up the slope, it is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guide
and do not mow a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind
or rear mounted attachment,
do not operate the unit on a slope that is greater than 10 degrees.
A 15 degree slope is a hill that increases
A 10 degree slope is a hill that increases

in height at approximately
in height at approximately

2.5 feet in 10 feet.
1.7 feet in 10 feet.

slopes.
Operate
riding
mowerand
upavoid
or down
slopes,
never
across the face
of slopes.
Operate a walk-behind
acrossin mowing
the face on
Use
extreme
carea at
all times,
sudden
turns
or maneuvers.
Follow
other instructions
in this manualmower
for safety
of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.

.....................................

c'u__#_ _(; OS'E'SZ_P_
&_16E"....................................

INDEX

Adjustments
Attachment Clutch, 20
Clutch, 21
Drive Brake, 21
Mower Housing
Cutting Height, 31
Level, 28
Air Screen, 24
Attachment Clutch
Adjust, 20
Location, 11
Operation, 12
Attachments, 6

Drive Brake
Adjust, 21
Check, 21

E
Engine
Cooling System, 24
Fuel, 15
Lubrication, 24
Muffler, 24
Oil, 15, 24
Spark Arrester, 24
Starting, 15
Throttle Control, 12

Battery

Filter, Air, 25

Charge, 22
Check, 8
Check Acid Level, 22
Clean, 22
Emergency
Start, !5
Install, 8
Removal, 8, 22
Belt
Motion

Type, 15
Operation
Attachment Clutch, 11, 12
Clutch / Brake Pedal, 11
Emergency Start, 15
Ignition Switch, 11
Lift Lever, 11, 13
Location Of Controls, 11
Mower Housing, 14
Mowing And Bagging, 17
Mulching, 17
Operate On Hills, 14
Parking Brake, 11, 13
Shift Lever, tl, 12
Start The Engine, 15
Stop The Unit, 13
Throttle Control, 1t, 12
Transport, 13

Fuel, Type,

Ignition

Switch,

Parking Brake
Location, 11
Operation, 13

Location,

Adjust, 21
Replace, 29
Routing, 9
Mower Drive

Location, 11
Operation, 13
Lubrication
Engine, 24
Mower, 23

M
19

C
Clutch
Adjust, 21
Check, 21
Clutch / Brake Pedal, Location, 11
Customer Responsibilities
Attachment Clutch, 20
Battery
Charge, 22
Check Acid, 22
Clean, 22
Blade, 19
Clutch, 21
Drive Brake, 2t
Filter, Air, 25
Lubrication, 23
Maintenance Chart, 18
Muffler, 24
Spark Plug, 25
Cutting Height
Adjust, 28, 31
Change, 13
F-99636

S
Seat, Install, 10

Lift Lever

Adjust, 20
Replace, 30
Routing, 9
Blade

Safety Rules, American National
Standard Institute, 4-5

Drive

Inspect, 19
Remove And Install,
Sharpen, 19

Fuse, 31

Maintenance Chart, 18
Motion Drive Belt
Adjust, 21
Replace. 29
Mower Drive Belt
Adjust, 20
Replace, 30
Mower Housing
Clean, 31
Cutting Height, 13, 31
Install, 27
Level Adjustment, 28
Operation, 14
Remove, 27
Muffler, 24
Spark Arrester, 24
Mulcher
Install, 16
Operation, 17
Remove, 16

Service And Adjustment
Belt
Motion Ddve, 29
Mower Drive, 30
Fuse, 31
Mower Housing
Clean, 31
Cutting Height, 31
Instal[, 27
Level, 28
Remove, 27
Storage, 32
Shift Lever
Location, 11
Operation, 12
Side Panel, 22
Slope Guide, 34
Spark Attester, 24
Spark Plug, 25
Steering Wheel, 9
Storage, 32

T
Throttle Control
Location, 11
Operation, 12
Tire Pressure, 9, 18, 28
Trouble Shooting Chart, 33

Oil
Change, 24
Check, 15, 24
35

Wheel Alignment, 31

MODEL 536.270211

REPAIR PARTS
BODY CHASSIS

36
17

22
34,

31
16 35_
5O

//
\

/
/

t
11

62
63

F-99636

REPAIR PARTS
BODY CHASSIS

MODEL 536.270211
Key
No.

Description

Part No.

Key
No.

Mfg. No.

Description

Part No.

Seat

92387

Screw

26x250

Hinge,Seat

56516E700

Support,Body

56122E700

Retainer

28x64

Belt,Shoulder

9x29

Lockwasher

STD551131

Lockwasher

STD551231

Screw

26x49

18x16
lx45

Bert, Hex

STD523t06

Plate,Seat Switch

91963Z

Locknut,Range

STD541437

Spring,Compression

164x26

ClampAssembly,Battery

54800Z

G[ide,Seat Spring

91822

Washer

STD551025

Bolt, Shoulder

9x38

Support,SteeringColumn

56240E700

Spring, Seat

91964

Mat,Left

54795

Locknut,Flange

STD541431

Mat,Right

54796

Bracket, Seat Pivot

56518E700

Frame

56612E549

Cap, Push On

28x23

Screw

6x74

Rod, Seat Hinge

56537Z

Locknut

STD54t425

Support,Seat

56519E700

Screw

26x249

Engine,Craftsman
Model143.981300

Bolt, Carriage

STD533107

Bolt,EngineMount

25x7

17
18

Panel, Right Side

54764E549

Cap,Fuel

92317

Panel, Left Side

54763E549

Tank,Fuel

55805

Cover,SteeringColumn

94353

Screw,Hex

26x213

Bracket, Panel

54747E549

Clamp,Hose

23717

Screw,Tapping

26x270

Line,Fuel

91022

22
23

Panel,Control

94351

Bracket,RemoteTank(Front) 94940

Screw

STD610803

Clamp,GasLine

91174

Throttle Control

56247

Filter,Fuel

56002

Console

56405E549

Panel,Rear

54782E549

Cap, Front Console

56407E549

Bracket,RemoteTank(Rear) 94941

Cover, Lower Console

94352

Owner'sManual(English)

F-99636

28
29

Retainer

28x52

Owner'sManual(Spanish)

F-99636 SP

J-Nut

28x18

Decal RightPanel

44x7970

Panel,Front

56235E549

Decal LeftPanel

44x7969

3I
32

Screw,Southco

91330

DecalShift

44x4741

Panel, LeftAccess

56406E549

Decal FrontConsole

44x7973

Bearing, SteeringPost

56022

Decal Clutch/Brake

44x1627

34
35

Bracket,Cover Mounting

56233E700

15x88

2x53

26x201

Decal FrontConsoleWarning 44x7325

* NOTE:Seepages50 - 55for replacement
parts.

F-99636

Mfg. No.

19x6

15x84

17x38Z

15x66

\
_4
_..

_ro

\
_6

->
I

/AO

29
't59
5
%

'tO

>_77_

_@9635

• it-"

REPAIR PARTS
MOTION DRIVE

MODEL 536.270211
Key
No.

Description

Part No.

Locknut,
Flange

STD541431

Guide,Belt

Mfg. No.
15x88

Key
No.

Description

Part No.

Mfg. No.

Unk,Parking Brake

56565Z

93349

Spring, Extension

165x107

Shifter
Assembly

56610E700

Pin,Cotter

STD560907

30x50

Locknut,
Flange

STD541437

Washer

STD551031

17x46Z

Screw

26x267

Rod, Clutch

5653tZ

Grip,ShiftLever

56161

Stop, Parking Brake

56227E700

HexNut

15x79

Grommet

56623

Spring,Extension

165x100

Guide, Belt

56215Z

Pin,Cotter

STD560907

30x20

Screw

26x49

Washer

STD551037

17x53Z

Pulley Assembly,Stack

92504Z

Bolt,Hex

STD522506

lx38

Bolt, Hex

STD523715

lx111

Plate,Index

56595E700

Ring, Retainer

STD582062

11x7

Gate,Shift

56606E700

Pulley, Drive

56562

Brace,ShiftGate

56529E700

Belt, Motion Drive

37x65

Locknut,Flange

STD541425

Pulley,Idler

56526

Washer

t7x170

15x84

15x89

Support,Seat

56519E549

Grip,ParkingBrake

55873

Lockwasher

STD551243

Pedal

56409E549

Bolt, Hex

lx140

Bracket, Idler

56520E700

Spring,Torsion

166x18

FrameAssembly

56612E549

Bolt,Shoulder

9x42

Bolt,Hex

Ix124

Spring,Extension

165x81

Locknut,Hex

STD541431

Washer

17x148

Bolt,Hex

lx145

Lockwasher

STD551125

Washer

17x36Z

Transaxle, Dana Model 4450-1

Yoke,Brake

56500Z

Bolt, Carriage

STD533107

Nut,Adjusting

21920

Bracket,Transaxle

56503E700

Yoke,Shift

56505Z

Bolt, Hex

lx139

Washer

STD551031

Washer

t7x160

Rod,Shift

56591Z

Key, Square

56534

Washer,Hardened

17x!74HT

Wheel &Tire Assembly

92308-601

Rod,Broke

56530Z

Washer

17xt95

Rod,ParkingBrake

56410Z

E-Ring

STD581075

Spring,Extension

t65x85

Valve Stem **

24373

Lever,Pedal

56511E700

Tire Only**

24393

Plate,LeftSuspension

56224E700

HubCap, Optional

94618

Plate,RightSuspension

56023E700

18x32

t7x47Z

* See pages 48 - 49 for replacementparts.
** IncludedwithKey No. 70.
F-99636

19x35

15x43

:_
2x53

11x3

MODEL 536.270211

REPAIR PARTS
STEERING

\
10
13

32
17
26

37
40

41
F-99636

REPAIR PARTS
STEERING

MODEL 536.270211

Key
No.

* Included withKey No. 40.
F-99636

Part No.

Description

Mfg. No.

Steering
Wheel

54783

Bellows,
Steering
Post

54789

Bolt,Hex

STD523115

lx102

Locknut,
Flange

STD541431

15x88

Post,Steering

56417C

Nut,Hex

STD541531

15x90

Bolt,Carriage

STD533107

2x64

Screw

26x249

Plate,LeftSuspension

56224E700

Plate,RightSuspension

56023E700

Bolt,Hex

STD623725

Support,FrontAxle

56231E700

Pin,Cotter

STD561220

Bearing,Spindle

55003

Adapter,SteeringPost

56416

Gear,Pinion

56418

AxleAssembly,
Front

56223E549

HangerAssembly,FrontAxle

56230E700

Bearing

55168

SectorAssembly

56236E700

Rod,DragUnk

56625E700

BallJoint,Steering

21031

Nut,Hex

15x61

Lecknut,Ftange

STD541537

Washer

17x87

Washer

STD551037

17x53

Pin,Cotter

STD560907

30x20

SpindleAssembly,Left

55039E549

Rod,Tie

55026E700

SpindleAssembly,Right

55038E549

Bearing,Wheel*

56105

TireOnly*

55700

ValveStem*

24373

Wheel& TireAssembly

92303-601

Washer

17×197

HubCap

94648

1x69

30x49

15x87

REPAIR PARTS
MOWER HOUSING SUSPENSION

MODEL 536.270211

/
/
/
/
/
//

/
/

j¢

" 17

/
/_

/
/

\
23

20
1

25
22

24
_

39
1

42
F-99636

MODEL 536.270211

REPAIR PARTS
MOWER HOUSING SUSPENSION

Key
No.

F-99636

Description

Part No.

Mfg. No.

1
2

Locknut,Flange
Washer

STD541437

15x84

STD551037

17x53

Pin,Cotter

STD560907

30x20

Screw

26x249

Bolt,Shoulder

9x9Z

Nut,Adjusting

21920

Grip,BladeControl

54786

LeverAssembly,Lilt

56031E700

Grip,LiftLever

56161

Attachment,
Clutch

55928Z

11
12

Bolt,Hex
Locknut

STD522510

lx76

STD541425

15x66

Locknut,
Flange

STD541425

15x89

Cam,BladeControl

55853

15
16

Plate,LeftSuspension
Screw

56224E700

Locknut,Flange

STD541431

15x88

Bo_t,Carriage

STD533t07

2x64

Strut,Frame

55326E700

Plate,Mounting

55270E700

RodAssembly,
RearSuspension

55346E700

22
23

Bolt,Shoulder
Pin,Hair

9x4

Plate,Adjusting

55344E700

Rod,Lifter

24839E700

Rod,Suspension

55957E700

Clevis

24471Z

Nut,Hex

15x2

30
3I

Link,BladeDrive
Washer

55271Z

RodandArmAssembly

55930E700

Spring,Extension

165x67

26x249

31x4

17x48

Unk,FrontDeck

55179E700

Bracket,FrontSuspension

55139E700

Lever,Pedal

5651IE700

Washer

17x122

Clevis

55298

Locknut,Hex

15x73

Bolt,Shoulder

9x17

Plate,RightSuspension

56023E700

Bolt,Hex

STD523106

Plate,Index

56595E700
43

lx45

MODEL 536.270211

REPAIR PARTS
MOWER HOUSING

15
16

\
14

21
18

\
29
27
26

F-99636

REPAIR PARTS
MOWER HOUSING

MODEL 536.270211

Key
No.

Description

Part No.

Mfg. No.

Key
No.

Description

Part No.

Mfg. No.

Belt,MowerDrive

37x57

Spring,Torsional

166x4

Pulley,Splined

91951

PushOn Cap

28x23

Lockwasher

18x33

Rod

21197Z

Locknut,Hex

15x100

Hinge,ChuteDeflector

56213E701

Nut,Hex

STD54t 45O

Washer

17x91 Z

Pulley,Idler

69041O

Spring,Extension

165x68

Bracket,UpperIdler

55921E701

Spacer

690369

Spacer

55895Z

Bracket,Front

55916E701

Assembly,
BladeIdler

55979E701

S£_,[ew

26x216

Locknut,Flange

STD541431

Bolt,Hex

STD523117

Pin,Clevis

29x99

Deflector,Chute

55971

Clevis

24471Z

Mandrel

91921

Bolt,Hex

STD523106

lx45

Adapter,Blade

92466

Pin,Hair

STD624003

31x6

Washer,Beifeville

17x166

Guide,Belt

55977E701

Washer,Hardened

17x165

Bracket,LowerIdler

55920E701

Nut,Hex

15x100

Bolt,Carriage

STD533107

2x53Z

Pin,Pull

90828Z

Nut,Ffange

STD541031

15x79

Washer

STD551050

17x67Z

Guide,Belt

55894E701

Pin,Hair

STD624005

31x4

Spacer

91925

Housing,Blade

56059E701

Bolt,Hex

STD525015

Blade,Mutcher

56210E701

Housing,Mandrel

55962E70I

MowerHousing,Complete

403343

Guide,Beft

55956Z

Plate,Mulcher

56211E701

Bracket,Hanger

55974E701

Bolt,Carriage

STD533107

Spring,Compression

164xl

Wingnut

14x86

Nut,Hex

STD541431

Blade,Standard

56212E701

F-99636

15x41

15x88

1x127

1-47

15x43Z
45

lx75

2x64

ORANGE

POS

,s)

YELLOW
YELLOW I

/
9
RED

FUNCTION

CIRCUIT

(MAKE)

OFF

M+G

RUN

NONE

START

B+S

O
m
r

REPAIR PARTS
ELECTRICAL SYSTEM

MODEL 536.270211

Key
No.

F-99636

Pad No.

Description

Mfg. No.

Switch, Seat Sensor

91031

Locknut

STD541425

15x66

Bolt, Hex

STD522506

lx38

Battery (Type U1-L5)

92196

Cable, Battery Ground (Black)

24x3

Screw

26x249

Cable, Positive Battery (Red)

24x24

Cap, Ignition Switch

91488

Solenoid

94613

Nut, Ignition Switch

91489

Switch, Ignition

21064

Key, Ignition

91275

Harness,Wire

250x84

Fuse

54212

Holder,Fuse

407078

Switch,Attachment Clutch

91032

Screw

26x2.33

Switch, Limit

24273

Cover,Terminal

54148

Tray,Battery

91896

Strap,"Se

32618

Clamp

91565

Tube,Battery Drain

91584

-I3

'43

ill

I""
tJ!'1

0')

k_
",4

18
29

21
/
/

23
24

/
/

42
28

/
I3

//*
//

Z'O

/
27

,,1__ "lg

MODEL 536.270211

Key
No.
1

3975

Key
No.
30

Description
Washer, Plain .505 x .942 x .0_0

Part No.
*3886

Screw,Tapping
1f4-29x .734(14req.)

1919

Washer,Plain .505 x .942x .015

*3887

3
4

Ball,Detent(2 req.)
Spring,Detent(2req.)

t151

Washer, Plain .505 x 342 x .020

"388B

3626

Washer,Plain .505x .942x .026

*3889

Screw,Set(2 req.)

3623

Washer, Plain .505 x .942 x .030

.3121

6
7

Ring,Retainer
Washer,Plain.632x 1.00x .031

1099

Washer, Plain .505 x .942 x .040

*3890

"1082

Washer, Plain .505 x .942 x .060

*3892

Description
Housing,Upper

Part No.

7
7

Washer,Plain.632x 1.00x .036
Washer,Plain.632x 1.00x .041

"1424

Gear, Spur-t0T

3933

"1068

Washer, Plain 1.01 x t.50 x .06I

.396t

Washer,Plain.632x t .00x .046

"1425

Washer, Plain 1.01 x 1.50 x .075

*3993

7
7
7

Washer,Plain.632x 1.00x .050
Washer,
Plain.632x 1.00x .060
Washer,Plain.632x 1.00x .082

"1358

Washer, Plain 1.0t x 1.50 x .090

*3994

"1145

Bearing, Flange (2 req.)

3937

"t319

Disc, Brake

3990

6
9

Washer,Plain.632x 1.38x .046(2 req.)
Key,Woodruff,#9

3876

Collar, Clutch

3959

1374

Key, Cfutch (2 req.)

3996

10
11

AssemblyKit,InputShaft
Pinion,Bevel13T

4513

Shaft, Drive

3997

3936

Ring, Retainer

3958

12
13
14

Ring,Retainer
Seal,Felt (2req.)
Axle,L.H.

3956

Gear, Spur-20"1-

3949

3191

Gear, Spur -32t-

3948

3939

Gear, Spur -261

3947

15
15

Washer,Plain.758x 1.25x .020
Washer,Plain.758x 125 x .025

*3408

Gear, Spur -22T

3946

*3732

Gear, Spur -21T

3945

15
15

Washer,Plain.758x 1.25x .031
Washer,Plain.758x 1.25x .035

"3184

Gear, Bevel, Comb. 39 & 18T

3938

*3733

Washer, Plain 1.01 x 1.50 x .061

3961

Washer,Plain.758x 1.25x .040

"3198

Housing, Lower

3974

Washer,Plain.758x 1.25x .045
Washer,Plain.758x 1.25x .050

*3734

Shaft, B_ake

5003

*3735

V-Ring (2 req.)

3789

3780

15
15

REPAIR PARTS
5 SPEED TRANSAXLE
DANA MODEL: 4450-1

16
17
18

Gear,Miter-15T{2 req.)
Ring,Retainer(2 req.)
Gear,Spur-39T

Spacer(2 req.)

5036

3656

Puck, Friction (2 req.)

5034

3934

Stud, Adjustment -Brake

3998

Shaft,Cross

3919

Cam, Adjustment-Slotted

5000

Gear,Miter-15T(2 req.)

3781

Cam, Adjustment -Brake

3999

21
22

Washer,Plain.758x 1.25x .062(2 req.)
Axle,R.H.

3180

Assembly, Shifter

4449

3940

Screw,Tap 1/4 -18 x .875

3396

Gear,Spur-12T

3953

Shaft, Idler

3987

24
25

Gear,Spur-17-1
Gear,Spur-21T

3951

Washer, Plain .505 x .942 x .015

3887

3941

Assembly, Gear Spur -10T

4492

Gear,Spur-23T

3942

Washer, Plain .325 × .750 x .059

3906

27
28

Gear,Spur-25T
Washer,Plain.758x 1.88x .062

3943

Locknut 5/!6 -24

3847

3955

Grease

4300

Bearing,Flange

3991

Use in variouscombinations
to maintainproperclearances.

**
Order Key Number 10.
F-99636

MODEL 536.270211

ENGINE 143.981300
347

263

308A

135

153

266

155

F-99636

REPAIR PARTS

MODEL 536.270211

ENGINE 143.981300 REPAIR PARTS

400

F-99636

MODEL 536.270211
Key No.

Description

ENGINE 143.981300 REPAIR PARTS
Part No.

Key No.

Description

Part No.

Cylinder (Incl. 2 & 20)

35943A

Ground,

Dowel Pin

27652

Mounting

Washer

28277

Governor Rod

35324

Mounting Flange
(Incl. 72, 75 & 80)

35711A

15
16

Governor Lever

36284A

Oil Drain Plug

31927

Governor Lever Clamp

29916

Oil Seal

35319

Screw, 8-32 x 5/16"

651O28

Governor,

Extension Spring

35945

Washer

Oil Seal

35319

Governor

Gear Ass'y.

35321

Blower Housing Baffle

36460

Governor

Spool

35322

Screw, 1/4-20 x 5/8"

650561

Retaining

Ring

29193

Lock Nut, 8-32

30322

Screw, 1/4-20 x 1-3/16"

650833

Crankshaft

35336B

Spacer

31707A

Counterbalance, Gear

35327

Flywheel Key

32589

Flywheel (W/Ring Gear)

611093

Lock Washer

650880

Flywheel Nut

650881

Terminal

33356

Flange Gasket

Shaft

35317

35712
35479

Screw, 10-32 x 3/4"

29826

Lock Washer

29918

Lock Nut, 10-32

29216

Retaining, Ring

29642

100

Solid State Ignition

35135

Piston, Pin & Ring Set (Std.)

35776A

101

Spark Plug Cover

610118

Piston, Pin & Ring Set (.010" OS)

35777A

102

Solid State Mounting

103

Screw, TorxT-15,

110

Ground Wire

35183

119

Cylinder Head Gasket

35946

120

Cylinder Head

35948

123

Intake Pipe Brace

35288

124

Screw

65t 031

! 25

Exhaust Valve (Std.)

35308

125

Exhaust Valve (1/32" OS)

35433

126

Intake Valve (Std.)

35309

126

Intake Valve (1/32" OS)

35432

127

Washer

650691

128

Bellevilte Washer

650690

130

Screw, 5/16-I8

135

Resistor Spark Plug (RJ4C)

34645

150

Valve Spring

33507

15!

Valve Spring Keeper

33508

153

Push Rod Guide

35949

154

Rocker Arm Stud

650945

155

Rocker Arm

35950

156

Lock Washer

650890

Piston, Pin & Ring Set (.020" OS)

35778A

Piston & Pin Ass'y. (Std.) (Incl. 43)

35773A

Piston & Pin Ass'y. (.010" OS)
(Incl. 43)

35774A

Piston & Pin Assly. (.020" OS)
(Incl. 43)

35775A

Ring Set (Std.)

35779

Ring Set (.0t0" OS)

35780

Ring Set (.020" OS)

35781

Piston Pin Retaining Ring

35772

Connecting Rod Ass'y. (Incl. 47)

36895

Connecting, Rod Bolt

651033

Valve Lifter

35313

Camshaft

35939

Counterbalance Weight

35315A

Oil Pump Ass'y.

31356

Blower Housing Extension

35316A

Screw, 8-32 x 3/8"

650760

Grommet

28545

Screw, 10-24 x 1/2"

650128

Screw, Torx T-30

65099O

F-99636

Stud

10-24 x t5/16"

x 2-1/2"

651024
651007

650946

MODEL 536.270211

ENGINE 143.981300

REPAIR PARTS

157

Lock Nut, 5/16-24

650947

265

Cylinder Head Cover

35959

158

Push Rod

35951

266

Screw, 5/16-18 x 1-1/4"

650876

159

Rocker Arm Cover Gasket

35952

269

Exhaust

Manifold

35762

160

Rocker Arm Housing

35953A

270

Exhaust

Manifold

36839

16 t

Screw, Torx T-30,

270A

Exhaust

Port Liner

35829A

169

Valve Cover Gasket

27896A

271

Locking Plate

35293

170

Breather

28423

275

Muffler & Manifold

36542

171

Breather Element

28424

276

Locking Plate

35348

172

Valve Cover

28425

277

Screw, 5/16-18

173

Breather

35350

290

Fuel Line (13.00 _)

30705

174

Screw, 10-24 x 1/2"

650128

292

Fuel Line Clamp

26460

180

Blower Housing Extension

35954

296

Fuel Filter (Incl. 292)

34279B

181

Screw, 10-24 x 9/16"

30200

305

Oil Fill Tube

35574

182

Screw, 1/4-20

650517

307

"O'. Ring

35499

184

Carburetor

33263

308

Fill Tube Clip

33997

185

Intake Pipe

35955

308A

Fill Tube Clip

35437

186

Governor Link

36285

310

Dipstick

35576

186A

Choke Link

35957

314

Screw, 1/4-20

200

Control Bracket (Incl. 203 & 204)

35956

315

611116

203

Compression

36482

Alternator Coil (3 Amp)
(Incl. 321-323)

204

Screw, 6-32 x 21/32"

650777

321

Diode

611161

209

Screw, 10-32 x 7/16"

650902

322

Connector

210

Conduit Clip

27793

323

Terminal

611118

211

Screw, t 0-32 x 3/8"

28942

325

Wire Clip

34246

Bushing

36288

326

Blower

36210

337

Deflector

347

Screw, 10-32

361

Screw, Torx T-30

650990

363

Spring

34148

370

Instruction Decal

36261

370G

Instruction

Decat

35274

380

Carburetor

(Incl. 184)

640115

212A

1/4-20

x 1/2"

Body

Tube

x 27/32"

To Intake Pipe Gasket

Spring

30063

223

Screw, Torx

650971

224

Intake Pipe Gasket

35958

234

Nut & Lockwasher,

237

Air Cleaner Adapter

35286

238

Screw

650875

239

Air Cleaner Gasket

33629

240

Air Cleaner Body (Incl. 239)

35960

245

Air Cleaner Filter (Incl. 234)

35403

!/4-20

650825

245A

Air Cleaner Filter

35404

250

Air Cleaner Cover

35961

251

Wing Nut, 1/4-20

650886

260

Blower Housing

262

Screw, Torx T-30,

263

Trim Ring

264

Screw, 5/16-18

264A

F-99636

x 1/2"

x 5/8"

Screw, Torx T-30,

1/4-20

650273
x 1/2"

30063

x 3/4"

Body

Housing Plug

650877

650873

611117

36407
x 9/16"

650949

Cup and Screen

35962

394

Washer

650948

395

Electric Starter Motor (12 Volt)

36680

400

Gasket
33263
35317
35352

35947

414

Screen Kit (Optional)

35352

900

Replacement

Engine, None

900

Replacement
from 71-999

SB 752321, order

30063
35963

x 4-1/2"

393

35964
1/4-20

Gasket

Set: Includes 27896 (2),
(1), 33629 (2), 34265 (1),
(1), 35762 (2), 35946 (1),
(1), 35958 (1).

MODEL 536.270211
Key No.

Part No.

Description
(IncLIA,184

ENGINE 143.981300

of Engine

640115

Carburetor
Parts List)

Throttle Shaft & Lever Assembly

632649

Bushing

36288

Throttle

Dust Seal Washer

631184

Dust Seal

631183

Throttle

632517

Shutter Screw

650506

Choke Shaft & Lever Assembly

632472

Choke Return Spring

632473

Dust Seal Washer

631184

Dust Seat

631183

Choke Shutter

632429A

Fuel Fitting

632527

Throttle
Screw

651025

Tension Spring

Idle Restrictor

Screw

640018

20A

Idle Restrictor

Screw Cap

64OO53

Return Spring

Shutter

Crack Screw / Idle Speed

Key No.

REPAIR PARTS

Description

Part No.

Welch Plug, Idle Mixture Well

630748

Welch Plug, Atmospheric

631027

Vent

632685

CARBURETOR

630766

I
I
3t

Float Bowl

631867

Float Shaft

63I 024

Float

632019

€_-37

Float Bowl "O" Ring

631028

Inlet Needle, Seat, & Clip

631021

Spring Clip

631022

Main Nozzle Tube

640005

"O" Ring, Main Nozzle Tube

632547

High Speed Bowl Nut

640116

Bowl Nut Washer

27110

25 "_

F-99636

ENGINE 143.981300 REPAIR PARTS

MODEL 536.270211

ELECTRIC STARTER

3
t

Key
No,

F-99636

Description

Part No.

Electric Starter

36680

Dust Cover

33451

Retainer Ring

33842

Spring Retainer

33430

Anti-drift Spring

33854

Gear

33432

Nut & Retainer

35893

Lock Nut

33450

Drive End Cap Assiy.

35894

Armature

35895

Housing Ass'y

36699

Brush & Spring Kit

35896

Thrust Washer

35897

Bolt, 10-32 X 4-11/64"

35898

16
17

End Cap & Brush Card Ass'y. (Inc1.12,14,17,18)
Washer

35899
650168

Nut

65O864

Screw, Torx T-30, 1/4-20 x 15/32"
55

650990

REPAIR PARTS
ELECTRICAL SCHEMATIC

MODEL 536.270211
BATFERY

RED
,,

III I

BLACK
=

12V

STARTER

RED

FUSE 15 AMP
RED r
t
ORANGE
i HIIIIII |

IGNITION
SWITCH

ATTACHMENT
INTERLOCK SWITCH
(DISENGAGED)

PARK BRAKE
INTERLOCK SWITCH
(BRAKE ENGAGED)

r-t-1

•

I0-_

r-t-l

lo_-c ,,

_°__o,_) o_,_
L____
o0,.o_
L___
_O_,°O_

)-'J
M "_)

YELLOW_a
'
_

r ........
0--'('SOLID STATE

]-/

S_=
!"

........

',r

IGNmON ,I
J v

Fo
-_.-,
u ......

/_
/

•
"

SPARK
PLUG
_

F---I

BLK

r---"l

SEAT SWITCH

L--J
BLK L__J
N,C. CONNECTOR
(CLOSED IF UNPLUGED
FROM SEAT SWITCH)
F.....

t
RED

RECTIFIER
(DIODE)

CHARGING COIL
1

"_
5 AMPS AT 3600 RPM
CHASSIS
GROUND

FUNCTION
|11 |

Start

B+S

POSITION
2

Run

B÷L

off

G+M

1
F-99636

CIRCUIT

11 HI

NOTES

F-99636

NOTES

F-99636

NOTES

F-99636

SE/A/ S

CRRFTSMRN

owner's
manual

13.5 HP. ELECTRIC START
30" MOWER / MULCHER
5 SPEED
REAR ENGINE RIDER
The Model Number for the mower is found on a decal attached to the back of
the frame The Model Number for the engine is found on the blower housing
above the spark plug Always give the Model Number when you call for service
or order repair parts for your unit

Model No.
536,270211

Repair parts can be ordered from any Sears Service Center/Department and
most Sears Stores.

WHEN ORDERING REPAIR
INFORMATION
AS SHOWN

•

PRODUCT-

•

MODEL NUMBER-

•ENGtNE
•

PARTS, ALWAYS
IN THIS LIST

HAVE THE FOLLOWING

REAR ENGINE RIDER

MODELNO

536.270211
143 981300

PART NUMBER

• PART DESCRIPTION

To Call Toll Free
For Service
1-800-4-REPAIR
(1-800-473-7247)

For Parts
1-800-366-PART
(1-800-366-7278)

F-99636

Your Sears merchandise has added vatue when you consider Sears has service units
nationwide staffed with Sears trained technicians Sears technicians have the necessary
parts, tools and equipment to meet the Sears pledge, '_/e Service What We SelF".

Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.

Printed
inU S A

Source Exif Data:

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Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Sat Mar 29 00:30:32 2014
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Craftsman 536270211 User Manual REAR ENGINE RIDING MOWER Manuals And Guides 1106028L

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