Craftsman 536270211 User Manual REAR ENGINE RIDING MOWER Manuals And Guides 1106028L

User Manual: Craftsman 536270211 536270211 CRAFTSMAN REAR ENGINE RIDING MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN REAR ENGINE RIDING MOWER #536270211. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman REAR ENGINE RIDING MOWER Manual

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Page Count: 60

,,m,.i,

owner's

manual

Model No.

536.270211

CAUTION:

Read And Follow

All Safety Rules

And Instructions

Before Operating

This Equipment.

£RRFTSMRN

13.5 HP. ELECTRIC START

30" MOWER /MULCHER

5 SPEED

REAR ENGINE RIDER

•Assembly

•Operation

•Customer Responsibilities

°ServiceAnd Adjustment

F-99636 Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A. PrintedinUSA

TABLE OF CONTENTS

WARRANTY ......................................... 2

CUSTOMER RESPONSIBILITIES ...................... 3

RESPONSIBILITY OF THE OWNER ....... ::: ........ :;:: 5

ACCESSORIES AND ATTACHMENTS ;..: ;_:: !. i:i...:.. :. 6

:ASSEMBLY ........ :;'i: ........ ,i:i'ii ;i 7

CUSTOMER RESPONSIBILITIES ......................

MAINTENANCE CHART ; ............

CHECK THE TIRES..., •;'i..., ......... ,;. ; • .......... ,:,, ..

HOW TO REMOVE AND INSTALL THE BLADE ........... ...

HOW TO SHARPEN THE BLADE ..........................

HOW TO ADJUST THE ATTACHMENT CLUTCH .............

HOW TO CHECK AND ADJUST THE DRIVE BRAKE .........

HOW TO CHECK AND ADJUST THE CLUTCH ..............

MAINTENANCE FREE BATTERY ,_., ..i;i; ._ _;,__,:;_, ._ • •, i8 HOW TO REMOVE THE SIDE PANEL ......................

HOW TO ASSEMBLE THE STEERING WHEEL i, _. _., _....,.. 9 iBATTERY SERVICE

HOWTOASSEMBLETHEHUBCAPS : "oWToCHARGETH; 'B' , 'F;;'IIIIIIIIIIIIIIIIIII'.IIIII

CHECK THE TIRES;_.;.,.:,.,:_..:.,I:..I.I:.;:.,..I:.,..... 19 : : :WHERE TO LUBRICATE :.:..:...:.,.; ............... ;.....

CHECKTHEDR!VEBRAKE;,:._;,I::;_,..,I_;.,.. ,...... 9: ::: : HOW TO CHECK THE OIL i ..... .... _._ ....... .;:..,,i:,,

CHECK THE;:BELTS:I:;:, ;:i:.:.:;..._:_ _.._... !;..i;,, .. :.,..., :9:: HOW TO CHANGE THE OIL ...................... .........

:HOW TO INSTALL THE SEAT:;::. :::;.::_ ::.: ::. _.. _.. _... :. _t0 :HOW T0 CLEAN THE COOLING SYSTEM... ............

CHECK THE LEVEL OF THE MOWER HOUSING .... ; ....... 10 HOW TO CHECK THE MUFFLER ..... .:.., : ...... _ ........

OPERATION;_I;_;;._!::_.:_:.IiI!!:;_I_....:_..;....:...;.. 11, _ : HOW TO CLEAN THE AIR FILTERS .I:. .......... i,i ........

:::LocATION oFcoNTROLs __i :.i..; ._,,, !, ,:,,..:ii_ i !.._ ...... HOW TO CHECK THE SPARK PLUG .......................

HOW TOUSE THE ;THROTTLE CONTROL:. i. _!, .. !2 :::: SERVICE AND ADJUSTMENT .........................

HOW ToUsE THE ATTACHMENT CLUTCH ..............

:: HOWTO USE THE SHiFTLEVER i::::_ .i::: '.:::iii!: i_ : 12 ........ HOW TO REMOVE THE MOWER HOUSING ................

HOW TO SET THE PARKING BRAKE :i"; _' ................ 13 HOW TO INSTALL THE MOWER HOUSING .................

HOW TO CHANGE THECUTTING HEIGHT ................. 13

HOW TO STOP THE UNIT. :i .............................. 13

HOW TO TRANSPORT THE UNIT .......................... 13

HOW TO OPERATE WITH THE MOWER HOUSING .......... 14

HOW TO OPERATE THE UNIT ON HILLS ................... 14

BEFORE STARTING THE ENGINE ......................... 15

HOW TO START THE ENGINE ............................. 15

HOW TO START WITH A WEAK BATTERY ................. 15

HOW TO CHANGE THE MULCHER PLATE ................. 16

OPERATING TIPS ........................................ 17

MOWING AND BAGGING TIPS ............................ 17

MULCHING TIPS

HOW TO LEVEL THE MOWER HOUSING ...................

HOW TO REPLACE THE MOTION DRIVE BELT .............

HOW TO REPLACE THE MOWER DRIVE BELT .............

HOW TO REPLACE THE FUSE .:. .... ::il. :----. *...........

HOW TO SET THE CUTTING HEIGHT ......................

HOW TO CLEAN THE MOWER HOUSING ......... ,........

FRONT WHEEL ALIGNMENT ..............................

STORAGE (OVER 30 DAYS) ...............................

TROUBLE SHOOTING CHART ........................

SLOPE GUIDE .......................................

INDEX ..............................................

...... ........ ;:.,,;; ;:,: ._, ::::17 :REPAIR:PARTS

..... F-99636 .............................................. ...... 2 ..........................................................................

....... LIMITED TWO YEAR wARRANTY _

ON ELECTRIC START RIDING EQUIPMENT H

.... i i..... ....: .... .... : ........ .... H !

Fortwo(2)yearsfremthedateotpurchase,ifthi_ri_ingequipmentis_a=_tained,_ub_ioatedandtunedupaccordingtothe I_:iil]

instructions in the owner's manuaI, Sears will repair or replace, free of charge any parts found to be defective in material or H

workmanshiP-i i .... ::::: : : : :: : :: ti:it

This warranty does not cover i : : : li:!t

•Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts. [:]

:Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps or giass H

Repairs necessary because of operator abuse, negligence, improper :storage or acc dent orthe failure:to maintain the I:::I

•equipment according to the instructions contained inthe owner's manual, :: ti]

Riding equipment used for commercial or rental purposes. ' :: : .... t:!:!I

LIMITED 90 DAY WARRANTY ON BATTERY : liil]

For 90 days from the date of purchase, if any battery :included with this riding equipment proves defective in material or _1

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge Ii t

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE/_l!:il

CENTER/DEPARTMENT IN THE UNITED STATES. :: i::: :.... :H

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state l_:ili!_t

Sears, Roebuck and Coo, DI871WA, Hoffman Estates, illinois 60179 i

Congratulations on your purchase of a Sears Rider it has been

designed, engineered and manufactured to give you the best

possible dependability and performance

If you experience any problems you cannot easily remedy, please

see your nearest Sears Service Department. We have competent,

well trained technicians and the proper tools to service or repair this

unit.

Please read and keep this manual. The instructions will enable you

to assemble and maintain your unit propedy Always observe the

"Safety Rules".

NOTE: This unit is equipped with an internal combustion engine and

must not be used on or near any unimproved forest-covered,

brush-covered or grass-covered land unless the engine's exhaust

system is equipped with a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is used, it must be

maintained in effective working order by the operator.

fn the State of California, the above is required by law (Section 4442

of the California Public Resources Code) Other states may have

similar laws. Federal laws apply on federal lands. See anAuthorized

Service Center for a spark arrester for the muffler.

CUSTOMER RESPONSIBILITIES

• Carefully read and follow the rules for safe operation Inspect

the unit.

•Follow all the assembly instructions. Carefully adjust the unit.

-Know how tooperate all standard and accessary equipment on

the unit, Make sure the operator can correctly operate the unit.

• operate the unit only with guards, shields and other safety .... .........

items in place and working correctly.

• Complete all maintenance onthe unit. Service the unit only with

authorized or approved replacement parts MAINTENANCE AGREEMENT

• See the Maintenance Chart. A Sears Maintenance Agreement is available on this unit See the

nearest Sears Store for information.

PRODUCT SPECIFICATIONS

Engine ...................... 13.5 HP

Charging System ......... 3 amperes at 3600 rpm

Fuel Tank Size ........... 1 gallon

Type of Fuel ............. Unleaded Regular

Oil Capacity ......... 32 ounces (1 quart)

Oil Type .................

Spark Plug (Gap 0.030") o,

Tire Air Pressure .........

Above 32 degrees SAE 30

Below 32 degrees SAE 5W30

Champion RJ4C

Front 22 psi (See tire sidewall)

Tire Air Pressure ......... Rear 14 psi (See tire sidewall)

All Gear Transaxle ........ 5 forward speeds and 1 reverse

Ground Speed Range ..... Forward 4 3 mph

.......... Reverse 2 1 mph

Tilt Seat. _............... T_ltsforward to access the battery.

Mower Housing .......... Full-floatingsuspension,oneblade

Cutting Height ...... 8 positions from 14/2to 4 inches.

Blade Nut Torque ......... 30 foot-pounds (ft-lbs)

F-99636 3

Rear Engine Rider

Record in the space below the serial number and the date

of purchase of this unit.

The model number and serial number are found on a decal

attached to the rear of the frame.

Model Number: 536,270211

Serial Number:

Date of Purchase:

Keep these numbers for future reference

OWNER'S INFORMATION

SAFETY RULES

Safe Operation Practices for Ride-on Mowers

WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the

following safety instructions could result in serious injury :or death.

•., =L"-eneral oper-'*ion ......

1. Read, understand andfollow allinstructionsinthe instructionBook,on the machine, the engineandwithany attachmentsbefore starting

2. Only a!ow responsibleadults, who are familiar with the instructions,to operate the machine

3. Clear the area:of objects such as r0cksl toysi:wire_etc which could be picked up and thrown by the blade

4. Be sure the area is clear of other peoplebefore mowing Stopthe machine ifanyone entersthe area.

5. Nevercarry passengers. : :: ....

6. Turn offpower to the blades or any attachments before backing up. Do not mow in reverse unlessabsolutely necessary Always look

down and behind before and while backing.

7. Be aware ofthe mowerdischargedirectionand do notpointitat anyone. Do notoperatethe mowerwithouteither theentire grassbagger

or the mower guard inplace_ : :

8. Slow down before turning :

9. Never leave a machine unattended withthe engine running.Always turn off the blade(s), set the parkingbrake, stop the engine and

remove the key before dismounting

10 Turn offpower to attachment(s) when transportingor not in use. Turn off the blade(s) when not mowing

11. Stop the engine before removingthe grass bagger or uncloggingthe chute.

12 Mow only indaylight or good artificial light

t3. Do not operatethe machine while underthe influenceof alcoholor drugs or when very tired

14. Watch for trafficwhen operating near or crossingroadways.

'15. Use extra caution when loadingor unloadingthe machine into a trailer ortruck.

16. Always wear goggles, safety glasses, or an eye shieldwhen you operate the unit to protectyoureyes from foreignobjects that can be

thrown from the unit.Always wear eye protectionwhen you make an adjustment or repair to the machine

17. Use care when pullingloads or using heavy equipment

a. Use only approved drawbar hitchpoints

b. Limitloads to those you can safely control

c. Do not turn sharply. Use care when backing.

d. Use counterweightsor wheel weightswhen suggested in the Instruction Book

18. Do not operate this machine if you are takingdrugs or other medication which can cause drowsinessor affect yourability to operate

this machine.

19 Do not use thismachine if you are mentally or physically unable to operate this machine safely

!1. Slope operation

Slopes and rough terrain are major factors related to loss-of-control and tip-over accidents, which can result in severe injury

or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See

the "Slope Guide" in the back of this book to check for safe operation.

1. Mow up and down slopes, not across.

2. Remove obstacles such as rocks, limbs, etc...

3. Watch for hoIes, rutsor bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

4. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

5. Use extra care with grass baggers or other attachments they can change the stability of the machine.

6 Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

7. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope

DO NOT

1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible

2. Do not mow drop-offs, ditches or embankments A wheel over the edge or an edge caving in could cause a sudden overturn and an

injury or death

3Do not mow on wet grass Reduced traction could cause sliding

4. Do not try to stabilize the machine by putting your foot on the ground

5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees)

I!i. Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and

the mowing activity. NEVER assume that children will remain where you last saw them.

1. Keep children out of the mowing area and in the watchful care of another responsible adult

2 Be alert and turn the engine off if chi|dren enter the area

3. Before and when backing, took behind and down for small children.

F-99636

OWNER'S INFORMATION

4 Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe

operation of the machine

5. Never alfow children to operate the machine. Instruct children in the potential dangers of the machine

6. Use extra care when approaching blind comers, shrubs, trees or other objects that may obscure vision.

i 2,

! 3.

: 4

IV.

10.

11.

Service

Use extra care when handlinggasotine and otherfuels Fuets are flammable and the vapors are explosive

a Use only an approved container.

b Never remove the gas cap or add fuel with the engine running Atlow the engine to cool for several minutes before refueling Do

not smoke. .... _ : , : :

c. Never refuelthe machine indoors,

d Never store the machine withfuel in the tank or fuel container inside where there is an open flame, such as a water heater.

Never start or run the engine inside a closed area

Keep all nuts and bolts, especially the blade attachment nuts tight Frequently Check the blade(s) for wear or damage such as cracks

and nicks A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service

dealer. For safety, replace the blade every two years. Keep the equipment in good condition

Never tamper with the safety devices, Check their proper operation regularly.

To reduce fire hazards, keep the machine free of grass, leaves or other debris build-up Clean up oil or fuel spills Allow the machine

to cool before stodng.

Stop and inspect the equipment ff you strike an object Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running The carburetor can be adjusted with the engine running. Do not change

the engine governor settings or over-speed the engine.

Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be

thrown Forstorage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recom-

mended parts when necessary

Mower b ade(s) are sharp and can cut. Wrap the b ade(s) or wear g oves and use extra caution when servicing them or the blade housing

area.

Check the brake operation frequently. Adjust and service as required ........

Wa_ for all movement to stop before servicing any part of the unit.

RESPONSIBILITY OF THE OWNER

Environmental Awareness

•Do not fill the engine's fuel tank completely full.

•Drain fuel for off-season storage .....

• Use only unleaded gasoline. :

• Service the air cleaner regularly.

• Change oil regularly Use 30W oil in summer.

• Tune-up the engine regularly

• Keep equipment in efficient operating condition.

Dispose of used engine oil properly

Look for this symbol to indicate important safety

precautions. This symbol indicates: "Attention!

Become Alert! Your Safety Is At Risk,"

F-99636 5

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available when the unit was purchased. They are also available at most Sears retailoutlets,

catalog and service centers Most Sears stores can order these itemsfor you when you provide the mode_ number of your riding mower

ENGINE

SPARKPLUG MUFFLER AIR FILTER ENGINE OIL STABILIZER

PERFORMANCE

Sears offersa wide variety of attachmentsthat fit your ridingmower. Many of these are listed below withbrief explanations of howthey can

help you. This list was current at the time of publication, however, itmay change in future years- more attachments may be added, changes

may be mode in these attachments, or some may no longer be available or fit your modei Contact your nearest Sears store for the

accessories and attachments that are available for your unit.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching

GRASS BAGGER lets you collect grass clippingsand leaves for a CORING AERATOR takes small plugs out of soil to allow moisture

healthier, neater lookinglawn.Two Grass containers hold33 galfon and nutrientsto reach grass roots 36-inch swath 24 hardened

disposable plasticbags and offers7 bushel capacity. 2.5-inch steel coringtips. 150-|b we ght tray ......

LAWN SWEEPERS ]et you collect grass clippings and leaves

LAWN VACS for powerful collection of heavy grass clippings and

leaves. Wand attachment to pickup debris in hard-to-reach places.

AERATOR promotesdeep root growth for ahealthylawn Tapered

2.5-inch steel spikes mounted on 10-_nch diameter disc puncture

holes in soil at close intervals to let moisture soak in Steel weight

tray for increased penetration

CARTS make hauling easy Variety of sizes available.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds up to 390-|bs of weight Rounded

edges prevent harm to turf. Adjustab escraper automatically cleans

drum

SPREADER/SEEDERS make seeding, fertilizing and weed killing

easy Broadcast spreaders are also useful for granular deicers and

sand

MULCH RAKFJDETHATCHER loosens soil and flips thatchand

matted leaves to lawn surface for easy pickup Twenty spring tine

teeth Useful to prepare bare areas for seeding. Available for front

or rear mounting.

SPRAYERS use 12.Vott DC electric motor that connects to the

riding mower battery or other 12-volt source Includes booms for

automatic sprayLng when pulling, and hand held wand for spot

spraying Wand has adjustable spray pattern For applying

herbicides,insecticides,fungicidesand tiquid fertilizers

NOTE: Do not use pull-behind attachments on slopes that are greater than 10 degrees,

F-99636 6

PREPARATION

The unit is completely assembled except for the items shown in

Figure 1, These items are in the carton along with a parts bag The

parts bag contains the fasteners needed to complete the assembly

of the unit. Find and remove these items Do not discard any parts

or material until the unit is assembled

HOW TO REMOVE FROM THE CARTON

To remove the un!t fromthe carton, follow the instructions below.

1 Open the top 0{ the carton : ' :

2 Remove the wood frame at the top of the carton

3 Cut each corner of the carton from the top to the bottom with a

knife Lower the sides of the carton to the ground.

4. Move the shift lever to the neutral (N) position.

NOTE: See the Operation section, page 11,for the location

of the controls.

ASSEMBLY

5If the parking brake is engaged, completely push the

clutch/brake pedal to release the brake

Move the lift lever to the highest position.

CAUTION: Check the bottom of the carton for staples,

Remove any staples that are in the path of the tires,

From the back of theriding mower, carefully pull the riding mow-

er backwards off the wood frame

TOOLS YOU NEED TO ASSEMBLE THE UNIT

1 Adjustable wrench (2 required)

2 Open end wrench 1/2" -9/16"

3. Open end wrench 7/16"-'{/2"

4. Blade type screwdriver

5. Phillips screwdriver

6 Low Tire pressure gauge

7 Knife

8 Socket Set (Optional)

SteeringWheel --

Seat Bracket

Parts Bag Owner's Manual

Figure 1

MOWER PARTS BAG - CONTENTS

The fasteners and other loose parts are shown below The fasteners are shown at full size The quantity is shown in brackets ().

On some models, all of the fasteners are not required

lx102

(I) Hex Bolt

5/16"-18x1_/2 "

STD523115

lx45

(2) Hex Bolt

_/le"-18x5i¢'

STD523106

I x38

(2)HexBolt

114"20x518°

STD523106

F-99636

2x_53 "18x1_6

(3) Carriage Bolt (2) Lockwasher

STD533107 STD551131

15x88

(4)FlangeNut

51t6_-18

STD541431

15x66

(2)Locknut

V4%-20

STD541425

54"148

(1) Cover, Battery

Terminal

91275

(2) Ignition Key

ASSEMBLY

MAINTENANCE FREE BA'I-rERY

IMPORTANT: Before you attach the battery cables to the

battery, check the battery date. The battery date tells if the

battery must be charged.

1. Check the battery date on top of the battery (Figure 2)

2. If the battery is put into service before the battery date, the

battery cables can be attached without charging the battery

See "How To Install The Battery Cables".

3 If the battery is put into service after the battery date, the

battery must be charged. See "How To Charge The

Maintenance Free Battery",

HOW TO CHARGE THE MAINTENANCE FREE BATTERY

,_ WARNING: When you charge the battery, do not

smoke. Keep the battery away from any sparks. The

fumes from the battery acid can cause an explosion.

1. Remove the battery. See "How To Remove The Battery" in the

Customer Responsibilities section.

2. Remove the protective caps from the battery terminals.

3. Use a 12 volt battery charger to charge the battery Charge at

arate of 6 amperes for one hour. If you do not have a battery

charger, have an authonzed service center charge the battery.

4 Install the battery See "How To Install The Battery* in the

Customer Responsibilities section ....

HOW TO INSTALL THE BATTERY CABLES

_WARNING: To prevent sparks, fasten the red cable to

the positive (+) terminal before you connect the black

cable.

NOTE: Before you attach the battery cables, make sure the

battery is fully charged. This will extend the life of the battery

and provide the necessary power to start the engine.

Use the fasteners shown below to install the battery cables The

fasteners are shown at ful! size

IA!!!!!!!!!! , x°o

Remove the protective caps from the battery terminals

If equipped, slide the terminal cover onto the red cable

(Figure 2) Fasten the red cable to the positive (+) terminal

with the fasteners as shown Push the terminal cover onto the

battery terminal

Fasten the black cable to the negative (-) terminal with the

fasteners as shown.

Z i

Battery [

Positive (+)

Terminal B

Black Cable

Battery

Terminal

Red

CaNe

Battery Clamp

Figure 2

F-99636 8

illll ii,i i

ASSEMBLY

HOW TO ASSEMBLE THE STEERING WHEEL

Use the fasteners shown below to instatlthe steering wheel, The

fasteners are shown at full size.

(A)

lx102

1 Make sure the front wheels point forward

(B)

15x88

2 Some models have an optional bellows, Slide the bellows

overthe steering post. Make sure the collar of the bellows is

on top (Figure 3)

3Attach the steering wheel to thesteering post withthefasten-

ers Tighten the fasteners.

SteeringWheel

Steering Post

Bellows

(Optional)

Figure 3

CHECK THE TIRES

Check the airpressure inthe tires Tires withtoo much air pressure

will cause the unit to ride rough Also, the wrong air pressure will

keep the mower housing from cutting level. The correct air pressure

(PSD is as follows, i ....

Front Tires : :22 PS1(1.5 BAR)

Rear Tires 14 PSI (1 BAR)

CHECK THE DRIVE BRAKE

The drive brake Can be easily checked as follows.

1 Set the parking brake. See page 13.

2 Move the shift lever to the neutral (N) position

3. Push the unit

4If the rear wheels rotate, adjust the drive brake See "How To

Check And Adjust The Drive Brake" in the Customer

Responsibilities section.

CHECK THE BELTS

Check the routing of the belts. Make sure the belts are not twisted

Make sure the belts are inside all the belt guides (Figure 4).

Belt Guides_ MotionDrive Belt

BeltGuide

MowerDriveBelt

Transaxte Pulley

Idler Pulley

:i :¸ i • •

F-99636 9

HOW TO INSTALL THE SEAT

ASSEMBLY

Use the fasteners shown belowto install theseat. The fasteners are

shown at full size: :_ .... :

:i{B)

'_lx45 :::: ;: i::18x16

..... (D)

2x53 .... 15x88

1 Set the seat bracket on the seat support (Figure 5) Pull the

wire harness between the seat hinge and the seat bracket.

2Fastenthe seat bracket to the seat support withthe fasten-

.... ers. Do nottighten the fasteners .....

Seat Hinge

Seat Bracket

i i i ,i

Figure 5

3. Carefully remove the protective sleeve and the plastic bag from

the seat, Do not damage the wire attached to the bottom of the

seat.

Atign the holes in the seat hinge to the holes in the seat

(Figure 6). Fasten the seat to the seat hinge withthe fasteners

as shown. Tighten the fasteners.

Check the operatingposition of the seat. :If:the seat needs to

be adjusted, slide the seat bracket forward orbackward along

the seat adjusting holes as shown To keep the seat straight,

tighten the rear nut and then tighten the two front nuts

Fasten the connector to the wire harness. Make sure the tab

on the connector locks into the wire harness.

WARNING: For correct and safe operation of the unit,

fasten the connector to the wire harness. If the

connector is not attached, the engine will stop when

the attachment clutch is engaged.

Seat

Adjustin_°_les "_ gure 6

CHECK THE LEVEL OF THE MOWER HOUSING

NOTE: After the unit is fully assembled, read the Operation

section.

The level of cut wasset at thefactory To check the level of cut, mow

a short distance and look at the area that was cut If the mower

housing does not cut level, see the instructionson "How To Level

The Mower Housing" in the Service And Adjustment section of this

instruction book.

F-99636 t 0

OPERATION

Clutch /Brake

Pedaf

Clutch

ParkingBrake

Ignition Switch Lever

Ik _ . ' ..... ,m

[111 I

Throttle Control

Lever

Lift Lever

Shift Lever

Figure 7

The operation of any lawn mower can result in foreign objects thrown in the eyes, which can result in severe eye

damage. Always wear safety glasses or eye shields before starting your lawn mower and while mowing. We recom-

mend the Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or

Catalog Stores.

LOCATION OF CONTROLS

ATFACHMENT CLUTCH: Use the attachment clutch to PARKING BRAKE LEVER: Use the parking brake lever

start and stop the rotation of the blade, to engage the brake when you leave the unit

CLUTCH /BRAKE PEDAL: The pedal has two functions

The firstfunction is a clutch. The second function is a brake

IGNITION SWITCH: Use the ignitionswitch to start and stop

the engine

LIFT LEVER: Use the lift lever to change the height of cut

F-99636

SHIFT LEVER: Use the shift lever to change the speed of the

unit.

THROTTLE CONTROL LEVER: Usethe throttle controt

lever to increase or decrease the speed of the engine

OPERATION

HOW TO USE THE THRO'I-rLE CONTROL 2

Use the throttle control to increase or decrease the speed of the

engine

The FAST position is marked witha detent. For normal opera-

tion and when using a grass bagger, move the throttle control

to the FAST position For maximum charging of the battery and

also for acooler running engine, operate the engine inthe FAST

position

2 For transport and to tow pull behind attachments, move the

throttle control to the SLOW position.

4,.

Move the attachment clutch to the ENGAGE position to ro-

tate the blade(s),

Move the attachment clutch to the DISENGAGE position to

stop the blade(s) Before you leave the operator's position,

make sure the blade(s) has stopped rotating

Before you ride the unit across a sidewalk or a road, move the

attachment clutch to the DISENGAGE position.

_WARNING: Always keep your hands and feet away

from the blade, deflector opening, and the mower

housing when the engine runs.

3 The engine governor isset at the factory for maximum perform-

ance Do not adjust the governor to increase the speed of the

engine

HOW TO USE THE A'I'rACHMENT CLUTCH

Note: If the engine stops when you engage the blade(s), the

seat switch is not activated. Make sure you sit in the middle of

the seat. Also, make sure the wire is connected to the seat

switch.

The attachment clutch isnext to the steering wheel (Figure 8). Use

the attachment clutch to engage the blade(s)

!. Before you start the engine, make sure the attachment clutch

is in the DISENGAGE position

AttachmentClutch _._

Disengage_Position /_

Figure 8

HOW TO USE THE SHIFT LEVER

To change the forward speed orthe direction of the unit, fotlowthe

steps below

CAUTION: Before you move the shift lever, completely push

the clutchlbrake pedal forward to stop the unit. If the unit is not

stopped, the gearbox can be damaged,

1. Completely push the clutch/brake pedal forward to stop the

unit Keep your foot on the pedal

Move the throttle control lever to the SLOW position

To move the shift lever to neutral (N) from a forward gear, pull

the shift lever back and then move to the right (Figure 9)

To move the shift lever to a forward gear from neutral (N), pul!

the shift lever to the left and then push the shift lever forward.

Slowly release the clutch/brake pedal. Do not keep your foot on

the pedal.

ShiftLever

Figure 9

6 Move the throttle control to the FAST position

7 To move the shift lever to reverse,stop the unit Move the shift

lever back to reverse (R)

NOTE: Belt noise can occur when the clutch is engaged. This

noise is normal and does not affect the operation of the unit.

- FUNCTION

Trimming

Bagging Grass

Mulching Grass

Normal Mowing

Easy Mowing

Transpo_

Pull Behind

Attachments

SHIFTLEVER

5 Speeds

1 or2

2or3

3or4

2or3

THROTTLE

FAST

iFAST

Illll

SLOW

THROTTLE

SLOW -FAUST

C.OKEI lib

THROTTLE

F-99636 12

OPERATION

HOW TO SET THE PARKING BRAKE

1 Completely push the clutch/brake pedal forward

2 Lift the parking brake lever (Figure !0)

3. Remove yourfoot from the clutch/brake pedal and then release

the parking brake lever Make sure the parking brake will hold

the unit

4 To release the parking brake, completely push the clutch!brake

pedal forward The parking brake will automaticallyrelease

WARNING: Before you leave the operator's position,

,_ move the shift lever to the neutral (N) position. Set the

parking brake. Move the attachment ctutch to the

DISENGAGE position. Stop the engine and remove

the ignition key.

HOW TO CHANGE THE CUTTING HEIGHT

To change the cutting height, raise or lower the lift lever as follows.

1 Move the lift lever forward to lower the mower housing and

back to raise the mower housing

2 When you ride on a sidewalk or road, move the lift lever to the

highest position and move the attachment clutch tothe DISEN-

GAGE position.

Parking Brake

Lever

Lift Lever

Figure 10

HOW TO STOP THE UNIT

1. Completely push the clutch/brake pedal forward to stop the

unit. Keep yourfoot onthe pedal

2 Move the attachment clutch to the DISENGAGE position.

3 Move the shift lever to the NEUTRAL position

4. Set the parking brake.

,_ WARNING: Make sure the parking brake will hold the

unit.

5. Move the throttle control to the SLOW position

6. To stop the engine, turntheignit]onkeytotheOFFposition Re-

move the key.

HOW TO TRANSPORT THE UNIT

To transport the unit, follow the steps below

1. Move the attachment clutch to the DISENGAGE position

2 Raise the lift lever to the highest position

Move the throttle control to a position between SLOW and

FAST.

To go faster, move the shtft lever to a faster speed

F-99636 !3

OPERATION

HOWTO OPERATEWITHTHE MOWERHOUSING

WARNING: The deflector is a safety device. Do not re-

move the deflector. The deflector forces the dis-

,_ charged material toward the ground. Always keep the

deflector in the down position. If the deflector is dam-

aged, replace thedeflector with an original equipment

part from an authorized service center.

t Start the engine.

2. Move the lift lever to a height of cut position In high or thick

grass, cut the grass in the highest positionfirst and then lower

the mower housing to a lower position.

3 Move the throttle control to the SLOW position.

4. Move the attachment clutch to the ENGAGE position.

5. Push the clutch!brake pedal completely forward.

6 Move the shift lever to one of the speed settings

NOTE: When you mow in heavy grass or mow with a

bagger, put the shift lever in the slowest speed.

Slowly release the clutch/brake pedal

Move the throttle control to the FAST position. If you need to go

faster or slower, stop the unit and move the shift lever to another

speed setting.

Make sure the level of cut is still correct. After you mow a short

distance, look at the area that was cut. If the mower housing

does not cut level, see the instructions on "How To Level The

Mower Housing" in the Service And Adjustment section.

,_ WARNING: For better control of the unit, always

select a safe speed.

HOW TO OPERATE THE UNIT ON HILLS

,_ WARNING: Do not ride up or down slopes that are too

steep to back straight up. Never ride the unit across

a slope. See the "Slope Guide" in the back of this

book for information on how to check slopes.

1. Before you dde up or down a hill, move the shift lever to the

slowest speed.

2 Do not stop or change speed settings on a hil!. If you must stop,

quickly push the clutch/b rake pedal forward and set the parking

brake

3. To start again, make sure the shift lever isinthe slowest speed.

Move the throttle control to the SLOW position Slowly release

the pedal.

4. If you must stop or start on a hill, always have enough space

for the unit to roll when you release the brake and engage the

clutch.

5. Be very careful when you change directions on a hill When on

a slope or in a turn on a hill, move the throttle control to the

SLOW position to help prevent an accident.

F-99636 14

OPERATION

BEFORE STARTING THE ENGINE

CHECK THE OIL

NOTE: The engine was shipped from the factory filled with SAE

30 weight oil. Check the level of the oil. Add oil as needed.

1Make sure the unit is level

NOTE: Do not check the level of the oil while the engine

runs.

2 Clean the area around the dipstick Remove the dipstick. Wipe

the oil from the dipstick

3. Insert the dipstick into the oil fill tube. Turn the dipstick clock-

wise until it is tight. Remove the dipstick. Check the oil level on

the dipstick. The oil level must reach the FULL mark on the

dipstick,

4. If necessary, add oil until the oil reaches the FULL mark on the

dipstick The quantity of oil needed from ADD to FULL is shown

on the dipstick. Do not add too much oil.

ADD GASOLINE

WARNING: Always use a safety gasoline container.

A Do not smoke when adding gasoline to the fuel tank.

Do not add gasoline when you are inside an enclo-

sure. Before you add gasoline, stop the engine and

let the engine cool for several minutes.

CAUTION: A mixture of alcohol (ethanol or methanol) and

gasoline (called gasohol), will attract moisture and cause acid

deposits during storage. While the unit is in storage, the acids

in the fuel can damage the fuel system.

To prevent engine problems with the fuel system, empty the fuel

system before storage of 30 days or longer as follows.

1. Drain the fuel tank

2. Start the engine Let the engine run until the fuel lines and the

carburetor are empty.

3. After storage, make sure you use fresh fuel. See the storage

instructionsfor additional information

4 Never use engine cleaner or carburetor cleaner in the fuel tank

or permanent damage can occur.

CARBURETOR

The factory settings for the carburetor are for most conditions. Ifthe

engine is operated under the following conditions, you can adjust

the carburetor mixture. See =How To Adjust The Carburetor _ in the

Service And Adjustment section

Fill the fuel tank with regular

unleaded gasoline. Do not use

premium unleaded gasoline

Make sure the gasoline is fresh

and clean. Leaded gasoline will

increase deposits and shorten

the tife of the valves.

Fuel Tank

- 3.

HOW TO START THE ENGINE

WARNING: The electrical system has an operator

presence system that includes a sensor switch

mounted in the seat. These components tell the elec-

trical system if the operator is sitting on the seat. This

system will stop the engine when the operator leaves

the seat if the attachment clutch is engaged. For your

protection, always make sure this system operates

correctly.

NOTE: The engine will not start unless you depress the

clutch/brake pedal, move the shift lever to the neutral (N)

position, and move the attachment clutch to the DISENGAGE

position.

1. Sit in the middle of the seat Push the clutch/brake pedal com-

pletely forward Keep your foot on the pedal.

IJllll 1 I1[111[ [ IIII I

HOW TO START WITH A WEAK BATTERY

If the battery is too weak to start the engine, the battery needs to be

charged. If =Jumper Cables" are used to start the engine in an

emergency, follow the procedure below.

NOTE: The unit is equipped with a 12 volt negative to ground

system. Also, the other vehicle must have a 12 volt negative to

ground system.

WARNING: Do not smeke. The fumes from the battery

A acid can cause an explosion, Keep the battery away

from any flames or sparks. To prevent sparks, fasten

the red "Jumper cable" to the positive (+) terminal be-

fore connecting the black "Jumper cable".

F-99636 15

The engine has a loss o| power or does not run smooth

A change from summer to winter operation.

A 40degree change intheoperation temperature The carbu re-

ter was adjusted at 80 degrees at the factory.

The engine is operated above 4,000 feet.

III I IIIIII I

2Move the shift lever to the neutral (N) position.

3 Make sure the attachment clutch is in the DISENGAGE posi-

tion.

4 Move the throttle control completely forward to the CHOKE or

FAST position Somemodelshaveaseparatechokeknob Pull

the choke knob to the full CHOKE position.

5. Turn the ignitionkey to the START position. Release the key

when the engine starts.

NOTE: If the engine does not start after four or five tries,

move the throttle control to the FAST position. Again try to

start the engine. If the engine will not start, see the

TROUBLE SHOOTING CHART.

6 Slowly move the throttle control to the SLOW position,

7. Let acold engine run for several minutes. Begin workwhen the

engine iswarm To start a hot engine, move the throttle control

to a position between FAST and SLOW.

J I III I II III III

NOTE: If the seat is raised when starting the engine, move the

attachment clutch to the DISENGAGED position and engage

the parking brake.

1 Put a wet cloth overthe vent caps of each battery

2 Connect each end of the RED "Jumper Cable" to the positive

(+) terminals of each battery Make sure you do not touch the

chassis with the cables.

3 Connect one end of the BLACK"Jumper Cable" to the negative

(-) terminal of the charged battery

4 Connect the other end of the BLACK "Jumper Cable" to the

mower's engine block,

5 Start the engine that has the weak battery last Allow the engine

to run.

6 To disconnect the"Jumper Cables", reverse the above steps

OPERATION

HOW TO CHANGE THE MULCHER PLATE 3.

,_ WARNING: To prevent the engine from starting, dis-

connect the wire from the spark plug. Make sure the

attachment clutch is in the DISENGAGE position.

The mulcher plate lets you mulch the grass for a clean, fine cut. To

discharge the grass out the side or into a grass bagger, remove the

mulcher plate as follows

How To Remove The Mulcher Plate

1. Raise the deflector. Remove the two wingnutsB and twocar-

riage boltsA (Figure 11)

Mufchef Plate

Slide the mulcher plate toward the front (Figure 12). Make

sure the tabs on the mufcher plate are not locked behind the

nuts.

To remove, slide forward

\To install, slide backward

Nut

Mulcher Plate

Figure 12

Lift the mulcher plate away from the mower housing

(Figure I3)

Deflector

Mutcher Plate

Figure 13

4. Attach wingnuts Band carriage bolts Ato the mulcher plate

for future use.

IMPORTANT: There are several different types of grass. Some

types of grass are more difficult to cut. If you remove the

mulcher plate and the grass does not discharge correctly,

replace the blade with a standard blade. The part number of the

standard blade is 56212E701.

How To Install The Mulcher Plate

1Remove wingnuts B and carriage bolts A from the mulcher

plate.

2. Raise the deflector. Slidethe mulcher plate under thedeflec-

tor (Figure 13).

3. Push the mulcher plate to the rear. (Figure 12). Make sure the

two tabs on the mulcher plate are lockedaround the two nuts

for the deflector bracket

4. Fasten the mulcher plate with two wingnuts Aand two car-

dage bolts B (Figure 11).

F-99636 16

OPERATION

OPERATING TIPS

1. Check the attachment clutch for correct adjustment. For the 5.

blade(s) to disengage correctly, the adjustment must be cor-

rect

Before you use the unit, check the oil inthe engine and add oil

if necessary

If the engine will not start, first make sure the wire is attached

to the spark plug.

Make sure all the belts are inside all the belt guides See the in-

structions on how to remove and install the motion drive and

mower drive belts.

Before you make an inspection,adjustment (except for the car-

buretor) or repair, make sure the wire from the spark plug is dis-

connected.

Make sure the seat switch wire is connected. If the wire is not

connected, the engine will not start.

For longer life of the battery, charge the battery every three

months

Use the shift lever to change the ground speed, notthe throttle

control.

Belt noisecan occur when the blade or clutch isengaged This

noiseis normal and does not affect the operation of the unit.

MOWING AND BAGGING TIPS

For a lawn to look better, check the cutting level of the mower

housing. See "How To Level The Mower Housing" in the Ser-

vice And Adjustment section.

For the mower housing to cut level, make sure the tires have

the correct amount of air pressure (PSI)

Every time you use the unit, check the blade. If the blade is bent

or damaged, immediately replace the blade. Also, make sure

the nut for the blade is tight.

Keep the blade(s) sharpened. Wom blades will cause the ends

of the grass to turn brown

10. For better engine performance and an even discharge of the

cut grass, always operate the engine with the throttle in FAST

position.

11_ When you use a bagger, operate the engine with the throttle in

FAST position and the shift lever in first or second gear

12. For better cutting performance and a quality cut, mow with the

shift lever in one of the slower speeds.

13. After each use, clean the bottom and top of the mower housing

for better performance. Also, a clean mower housing will help

prevent a fire

5. Do not cut or bag grass that is wet Wet grass wil not discharge

correctly Let the grass dry before cutting.

6. Use the left side of the mower housing to trim near an object

7. Discharge the cut grass onto the mowed area. The result is a

more even discharge of cut grass

8 When you mow large areas, start by turning to the right so that

the cut grass will discharge away from shrubs, fences, drive-

ways, etc. After one or two rounds, mow in the opposite dkec-

tion making left turns until finished (Figure 14).

9. If the grass is very high, cut two times to decrease the load on

the engine. First cut with the mower housing inthe higbest posi-

tion and then lower the mower housing for the second cut

• IIIml II IIII

Figure 14

MULCHING TIPS

When you use a mutcher attachment, the grass iscut into very small 4

pieces These small pieces will quickfy break down. Because the

nutrients are returned to the soil, the lawn will need less fertilizer Too

correctly mulch the grass, follow the steps below.

1. Set the throttle in the FAST position Operate the mower at a

slower ground speed. If ground speed is too fast, the grass will

not have an even cut. 5.

2 Keep a sharp edge on the blade A blade that is not sharp will

cause the ends of the grass to become brown 6.

3. Make sure the grass is dry. Wet grass is difficult to cut 7

F-99636 17

Set the height of the mower housing so that only the top third

of the grass is cut. If the grass is too high, set the height of the

mower housing to the maximum height Then, lower the mower

housing for the second cut Also, instead of using the full width

of the mower housing, mulch at half the w=dth

Clean the bottom of the mower housing Grass and other debris

can keep the mower from working correctly

If the grass grows fast, mulch more often.

If an area needs improvement, mulch a second time.

CUSTOMER RESPONSIBILITIES

PROCEDURE

Blade, Inspect and Sharpen

Attachment Clutch, Check

Battery, Check and Charge

MBrake, Check

iO Clutch, Check

W .......

ETire.s, Check

Battery, Clean

!Lubrication

MAINTENANCE CHART

II IIII

FIRST EVERY

EACH 2 25

USE HOURS HOURS

EVERY

HOURS

iii

EVERY

100

HOURS

Oil, Check

Cooling System, Clean

EOil, Change

GAir Filter,Clean

IMuffler, Check

NSpark Piug, Check

E...........

Fuel Filter, Replace (RemoteFuelTanksOnly)

Spark Plug, Replace

4 4

BEFORE

STORAGE

,, , J

GENERAL RECOMMENDATIONS

1. The owner's responsibility is to maintain this product This will

extend the life of the product and is also necessary to maintain

warranty coverage.

2. Check the spark plug, drive brake, lubricate the unit, and clean

the air filter once a year.

3 Check the fasteners Make sure al! fasteners are tight.

4. Follow the Customer Responsibility and the Service And Ad-

justment section to keep the unit in good operating condition.

WARNING: Before you make an inspection, adjust-

_ment, or repair to the unit, disconnect the wire to the

spark plug. Remove the wire from the spark plug to

prevent the engine from starting by accident.

CHECK THE TIRES

Check the air pressurein the tires Tires withtoo much air pressure

will cause the unit to ride rough. Also, the wrong air pressure will

keep the mower housing from cutting level. The correct air pressure

(PSI) is as follows Semi-pneumatic front tires do not require air.

Front Tires 22 PSt (1.5 BAR)

RearTires 14 PSI (1 BAR)

F-99636 18

CUSTOMER RESPONSIBILITIES

INSPECT BLADE

WARNING= Before you inspect or remove the blade,

disconnect the wire to the spark plug. If the blade bits

an object, stop the engine. Check the unit for dam-

age. The blade has sharp edges. When you hold the

blade, use gloves or cloth material to protect your

bands.

If you keep the blade sharp and inspectthe blade for damage, the

blade wilf cut better and be more safe to operate Frequently check

the blade for excessive wear, cracks, or other damage. Frequently

check the nut that holds the blade. Keep the nut tight If the blade

hits an object, stop the engine. Disconnect the wire to the spark plug

See if the blade is bent or damaged Check the blade adapter for

damage. Before you operate the unit, replace damaged parts with

original equipment parts See the authorized service center in your

area_Every three years, have an authorized service person inspect

the blade or replace the old blade with an original equipment part

HOW TO REMOVE AND INSTALL THE BLADE

! Remove the mower housing See the instructionson "How To

Remove The Mower Housing".

2 Use a piece of wood to keep the blade from rotating

3. Remove the nut that holds the blade (Figure 15).

Hi-Lift

Edge Up

Mandrel

Blade Adapter

Blade

Figure 15

4. Check the blade and the blade adapter according to the in-

structions for "Inspect Blade". Replace a badly worn or dam-

aged blade with an original equipment blade See an

authorized service center in your area

5 Clean thetop and bottom ofthe mower housing Remove atlthe

grass and debris

6 Mount the blade and blade adapter on the mandrel

(Figure t5)

7 Mount the blade so that the hi-lift edges are up. If the blade

is upside down, the blade will not cut correctly and can cause

an accident.

8 Fasten theblade withthe original washers and nut. Make sure

the outside rim of the Belleville washer is against the blade

(Figure 16)

,_ WARNING= Always keep the nut tight that holds the

blade. A loose nut or blade can cause an accident.

9 Tighten the nut that holds the blade to a torque of 30 foot

pounds (41,5 N-m)

10 Install the mower housing See "How To Install The Mower

Housing".

A&_pt1 1

er_ Blade

Blade

BellevilleWasher // Nut

(Outsiderimmust be _/

againstthe blade ) I Figure 16

HOW TO SHARPEN THE BLADE

WARNING: Vibration can be caused if the blade is

,_not correctly balanced or if the blade is damaged. A

blade that is damaged with cracks can break and

cause an accident.

Keep a sharp edge on the blade A blade that is not sharp will cause

the tips of the grass to become brown.

1. Sharpen the blade two times a year or every 25 hours

2 Remove the blade according to the instructions in "How To Re-

move And Install The Blade".

3. Clean the blade with a brush, soap and water Check the

blade. Look for cracks, nicks, or other damage. Replace a

badly worn or damaged blade with an original equipment blade.

See an authorized service center in your area.

4. Sharpen the blade with a file (Figure 17). Make sure you keep

the original bevel angle.

5 Make sure the blade is balanced Use a screwdriver and hold

the blade parallel to the ground (Figure 17). A blade that is

balanced will stay parallel to the ground. Ifthe blade is not bal-

anced, the heavy end will rotate toward the ground Sharpen

the heavy end until the blade is balanced.

6. A new blade will cut better than a badly worn blade. Every three

years, have an authorized service person inspect the blade or

replace the old blade with an original equipment blade

7. Assemble the blade according to the instructions"How To Re-

move And Install The Blade"

Blade

Screwddv__ ["/

IBladeis balanced I

whenparallelto the ground I

Ground Figure17

F-99636 19

CUSTOMER RESPONSIBILITIES

HOW TO ADJUST THE ATI'ACHMENT CLUTCH

,_ WARNING: To prevent an injury, the attachment

clutch must operate correctly.

1 Stop the engine. Disconnect the wire from the spark plug

2. Before you adjust the attachment clutch, check and level the

mower housing. See "How To Level The Mower Housing"

Make sure the mower housing is level before go to the next

step.

3. Set the height of the mower housing in the lowest position.

4. Move the attachment clutch to the DISENGAGE position

(Figure 18).

5. Check the attachment clutch. Before the attachment clutch

engages, there must be 1/8" to 3/8" (3ram to 9mm) of free

movement.

6If an adjustment is needed, disconnect the clevis from the

pivot rod and bracket assembly (Figure 19). Turn the clevis

clockwise to decrease the free movement of the attachment

clutch. Turn the clevis counterclockwise to increase the free

movement.

7. Connect the clevis to the pivot rod and bracket assembly

Move the attachment clutch to the DISENGAGE position

Check the free movement of the attachment clutch

Check the operation of the blade brake Rotate the pulley with

your hand Make sure that the blade brake pad presses tightly

against the pulley

Move theattachment clutch to theENGAGE position. Check

the pad for the blade brake If the pad is excessively worn or

damaged, replace the brake pad assembly. Correct

replacement parts and assistance are available from an

authorized service center

10.

11.

12.

AttachmentClutch

EngagePostion

"x,,.._ p'.

Free Movement

1/8"-3/8" (3mm- 9ram) Figure 18

Attach the wire to the spark plug. Mow for a short distance and

again check the operation of the attachment clutch

When you move the attachment clutch to the DISENGAGE

position, all movement will stop within five seconds if the ad-

justmentis correct If there is movement of the bett orthe blade

continue to rotate, engage and disengage the attachment

clutch five times to remove any excess rubber from a new

mower drive belt. If there is still blade rotation from the

DISENGAGED position, again adjust the attachment clutch

beginning withthe first step tf you need assistance, take the

unitto an authorized service center.

if you replace the mower drive belt, adjust the attachment

clutch.

Blade Brake Clevis Pin

Mower DrLve Belt

PivotRodand

BracketAssembly

Cotter P_n

Figure 19

F-99636 20

CUSTOMER RESPONSIBILITIES

HOWTO CHECKANDADJUSTTHE CLUTCH

HOW TO CHECK AND ADJUST THE DRIVE BRAKE

I. Before you adjust the brake, check the clutch adjustment See

the instructions on "How To Check And Adjust The Clutch"

2. Make sure the shift lever is in the neutral (N) position.

3. Disconnect the adjustable nut from the brake arm

(Figure 21),

4 Push the brake arm forward and hold in position.

5. With the brake arm forward, rotate the adjustable nut

counterclockwise on the brake rod until the adjustable nut

is in line with hole in the brake arm.

NOTE: If the adjustable nut will not line up with the hole in

the brake arm, go to step 6. If the adjustable nut does line

up with the hole in the brake arm, go to step 12.

6. Pull the brake arm to the rear of the unit.

7. The brake adjustment of the transaxle is located on the

underside of the transaxle (Figure 20) Use one wrenchto hold

the brake stud and another wrench to hold the hex nut.

Loosen the hex nut approximately2turns.

8 Turn the brake stud clockwise 1/2 turn. Try to push the unit. if

the unit roils, again turn the brake stud clockwise 1/2 turn.

Continue this adjustment until you feel resistance from the

brake when you push the unit.

9. Turn the brake stud countemtockwiseoneturn. Then, holdthe

brake stud with one wrenchwhileyou tightenthe hex nut with

another wrench

10 Push the brake arm forward and hotd in position.

11. With the brake arm forward, rotate the adjustable nut

clockwise until the adjustable nut is in linewith the hole inthe

brake arm

t 2. Connect the adjustable nut to the brake arm with the washer

and cotter pin.

13 Apply the parking brake Try to pushthe unit If the rear wheels

donotturn,the brake iscorrectlyadjusted.Release theparking

brake. Push the unit to see if the wheels willfreely roll

,_ WARNING: If you cannot correctly adjust the drive

brake, take the unit to an Authorized Service Center.

If the motion drive belt is loose,the clutch willslip when, (1) going

upa hill, (2) pulling a heavy load, or (3) the unitwilt not move forward

Check the clearance at the rear of the pedal lever (Figure 21) If the

motion drive belt is loose, the clearance wilt be less than 1/2 inch

and the clutch will slip. Adjust the clutch as follows

I. Disconnect the adjustable nut from the idler bracket

(Figure 21).

2. Turn the adjustable nut clockwise to increase the fength of

the clutch rod. This adjustment will increase the clearance at

the pedal.

3 Connect the adjustable nut to the idler bracket with the

washer and cotter pin Check the clearance at the pedal

There must be 1/2 to 5/8 inch clearance at the back of the

pedal

4. After makingan adjustmenttothe pedal, check the brake rod

asdescribed inthe instructions,"How To Check And Adjust The

Drive Brake".

_ t,,,-_ Transaxle 1

4%1

"% i

BrakeStud

(TurnClockwise)

VIEW FROM UNDERSIDE Figure20J

Adjustable Nut (To increase the operation

the brake, turn counterc[ockwise )

Brake Arm

Cotter Pin

Nut

clearance,turnclockwise)

]"_ idler Bracket

Washer \

Cotter Pin /

CtutchRod

Brake Rod

1/2" to 5/8"

(13ram to 16ram)

Cleat

Pedal

Figure 21

F-99636 21

CUSTOMER RESPONSIBILITIES

HOW TO REMOVE THE SIDE PANEL 1.

To help service the engine or the battery, each side panel can be

easily removed.

1. Remove the screws that hold the back of the side panel

(Figure 22)

2. Remove the large screws that hold thefront of the side panel

(Figure 23).

3 Slideet;aenSjldepanel back approximately oneinch Remove the

Remove the black cable from the negative (-) terminal

(Figure 24)

2. Remove the red cable from the positive (+) terminal.

3. Remove the battery clamp from the battery.

4 Remove the battery from the unit.

Positive (+) _-...__.

Terminal Nut

DateCode BlackCable

Terminal Cover

HOW TO CHARGE THE BATTERY

Bolt

Battery Clamp

Figure 24

Side Panel

Screws

Figure 23

,_ WARNING: When you charge the battery, do not

smoke. Keep the battery away from any sparks. The

fumes from the battery acid can cause an explosion.

1. For longer life of the battery, charge the battery every three

months

2. Before you charge the battery, remove the battery.

3. To charge the battery, use a 12 voltbattery charger Charge at

a rate of 3 amperes for 2 to 3 hours.

4 Install the battery. See "How To Install The Battery _ in the

Assembly section,

BATTERY SERVICE

HOW TO REMOVE THE BATTERY

To charge orclean the battery, remove the battery from the unit as

follows.

WARNING: To prevent sparks, disconnect the black

battery cable from the negative (-) terminal before you

,_ disconnect the red cable.

WARNING: The battery contains sulfuric acid which is

harmful to the skin, eyes and clothing. If the acid gets

on the body or clothing, wash with water.

F-99636 22

HOW TO CLEAN THE BATTERY

1. Remove the battery

2. Wash the battery with a solution of one gallon of water and four

tablespoons of baking soda (sodium bicarbonate). Make sure

the solution does not get into the battery cells.

3. Clean the terminals and the ends of the cables with a wire

brush.

4 install the battery See "How To Insta]t The Battery" in the

Assembly section.

5 To prevent corros=on,apply grease to the battery terminals.

CUSTOMER RESPONSIBILITIES

WHERE TO LUBRICATE

Lubricatethe areas shown with engine oil.

-'_ Apply grease with a brush to the areas shown.

NOTE: Apply grease to the steering gear assembly,

CAUTION: If the unit is operated in dry areas that have sand,

use a dry graphite spray to lubricate the unit, Do not lubricate

the nylon bearings for the front wheels. Oil or grease will

damage the bearings.

II ShiftLever

Figure 25

F-99636 23

CUSTOMER RESPONSIBILITIES

ENGINE HOW TO CHANGE THE OIL

HOW TO CHECK THE OIL

NOTE: Do not check the level of the oil while the engine runs.

1. Make sure the unit is level.

2. Clean the area around the dipstick (Figure 26). Remove the

dipstick. Wipe the oil from the dipstick.

3. Insert the dipstick into the oilfi![ tube. Turn the dipstick clock-

wise until it istight. Remove the dipstick. Check the oil level on

the dipstick. The oil level must reach the FULL mark on the

dipstick.

4. If necessary, add oil until the oil reaches the FULL mark on the

dipstick The quantity of oil needed from ADD to FULL is

shown on the dipstick Do not add too much oil.

Air Screen

Dipstick

Oil Dram Cap_ Engine Shroud

Figure 26

NOTE: Do not drain the oil from a cold engine. Before you drain

the oil, let the engine run for several minutes. Make sure you do

not get oil on the belts.

Remove the oil drain cap. Drain the oil completely from the

engine. Instalt and tighten the oil drain cap

Only use a high quality detergent oil rated with API service

classification SG Select the oil's SAE viscosity grade

according to the expected operating temperature using the

temperature chart below:

Required SAE viscosity grades

•..... • II

c, 3o 2_ 1'o o1_ _;0 _

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, !0W30, etc.)

improve starting in cold weather, these multi-viscosity oils will

result in increased oil consumption when used above 320 F.

Check the engine oil level more frequently to avoid possible

engine damage from running low on oil.

Clean the area around the dipstick Remove the dipstick.

Slowly pour approximately 32 ounces (1 quart) of oil into the

oil extension tube.

insertthedipstick intothe oil extensiontube Turn the dipstick

in a clockwise direction until it is tight. Remove the dipstick

Check the oil level on the dipstick. The oil level must reach the

FULL mark on the dipstick,

HOW TO CLEAN THE COOLING SYSTEM

The engine is aircooled The air that cools the engine enters through 1.

the air screen on top of the engine. Clean the engine every 100

hours or every year as follows 2.

Remove any grass, dzrtor debns from the air screen with a

cloth or brush

laspect the edge of the engine shroud for grass or debris.

Remove any grass or debris visible at the bottom edge of the

engine shroud

HOW TO CHECK THE MUFFLER

Check the muffler every 56 hours. Make sure the muffler is correctly

mounted and isnot Ioose If the muffler is wom or burnt, replace with

a new muffler A worn muffler is a fire hazard and can damage the

engine

F-99636 24

If you mount a spark arrester to the muffler, also check the spark

arrester when you check the muffler. If the spark arrester is worn or

damaged, replace it with a new spark arrester See your nearest

authorized service center for a spark attester

CUSTOMER RESPONSIBILITIES

HOW TO CLEAN THE AIR FILTERS

Some engines have two filters, an outer foam filter around an inner

paper filter Clean the air filters every 50 hours tf you operate in

dirty conditions, service more often

NOTE: Never run the engine with the air filters removed. The air

filters witl help protect the engine against wear. For the correct

replacement filter, see the parts list for the engine.

1. Remove the two wlngnuts from the cover (Figure 27)

2. Remove the cover from the air cleaner

3. Remove the two nuts from the filters.

4. Remove the air filters.

5. Clean the inside of the base and the cover with a cloth.

6. Remove the foam filter from the paper filter.

7. If equipped,wash the foam filter in a detergent and water solu-

tion. To remove the water solution, tightly roll the foam filter in

a dry cloth. Remove the foam filter from the cloth Completely

dry the foam filter

CAUTION: Do not wash the filters in gasoline or other

solvents that will burn.

8. Evenly apply SAE 30W oil to the dry foam filter

9. To clean the paper filter, lightly tap the paper filter against a

hard flat surface

10. If the paper filter is very dirty, replace the paper filter

11. Assemble the air filters with the two nuts

12. Installthe cover Fastenthe cover with the two wingnuts

Wingnut

Cover

Foam Filter

Nut

Base

Figure 27

] I ]]

HOW TO CHECK THE SPARK PLUG

Check the gap of the spark plug with a feeler gauge

(Figure 28). The correct gap is 0.030".

For easy starting and good performance, replace the spark

plug every two years.

Feeler Gauge

0 030"

Spark Ptug Figure 28

F-99636 25

SERVICE AND ADJUSTMENT

HOW TO ADJUST THE THROTrLE CONTROL

For the best engine performance, set the throttle control as follows

1 Move the throttle control to the FAST position (Figure 29).

2. Loosen the clamp screw so that the throttle control cable

can move in the cable clamp (Figure 30) Do not remove the

cable clamp or disconnect the throttle control cable from the

engine control lever.

3. Move the engine control lever until the stot in the lever is

aligned (lines up) with the hole in the control bracket as

shown.

4. Tighten the clamp screw. Move the throttle control to the

SLOW positionand then back to the FAST position.Check the

atignment of thethrottle control lever See step 3.

The throttle control is now set at the correct speed When the

throttle control is at the FAST position, the engine speed is

3400 + or - 100 RPM. When the throttle control is in the

SLOW position, the engine speed is 2150 + or- 100 RPM.

IMPORTANT; Do not change the engine governor. If the engine

governor needs an adjustment, go to the nearest Authorized

Service Center. They have the equipment and experience to

make the adjustment.

ThrottleControl

CHOKE

FAST

SLOW Figure 29

Engine Control Lever - FAST position

(Skitin leveralignedwithholein bracket)

Throttte Control

Cable

Cable Clamp

Clamp Screw

Control Bracket

Figure 30

F-99636 26

SERVICE AND ADJUSTMENT

HOW TO REMOVE THE MOWER HOUSING

1. Move the lift lever to the middle position

Move the attachment clutch to the DISENGAGE position

(Figure 31 )

Disconnect the blade drive link from the pivot rod and brack-

et assembly See illustration "C".

Remove the hair pins from the adjuster plates See illustra-

tions "A" and "B".

Move the mower housing to the left until the right side adjuster

plate separates from the hanger. See illustration "A".

Move the mower housing to the rightuntit the left side adjuster

plate separates from the hanger. See illustration "B".

Remove the long pin from the front hanger. See illustration

lIg_ -

Remove the mower drive belt fromthe stack pulley. Slide the

mower drive belt between the stack pulley and the belt

guide

Completely turn the steering wheel to the right. Pull the mower

housing away from the left side of the unit.

HOW TO INSTALL THE MOWER HOUSING

1. Completely turn the steering wheelto the right. Push the mower

housing under the left side of the unit.

2 Slide the mower drive belt between the stack pulley and the

belt guide Put the mower drive belt around the stack pulley

Make sure the "V" side of the mower drive belt is against the

stack pulley. Also, make sure the mower drive belt is not

twisted.

3. Attach the mower housing to the front hanger with the long

pin. Fasten with the washer and hair pin. See illustration "D"

4 Attach the adjuster plates to the hangers with the hair pins

See illustrations"A" and "B"

5 Connect the blade drive link to the pivot rod and bracket

assembly with the fasteners. See illustration "C'.

6. Move the attachment clutch to the ENGAGE position Make

sure the mower drive belt is inside all the belt guides.

7. Make sure the mower housing is level See the instructions on

"How To Level The Mower Housing".

8 Check the operation of the attachment clutch. See the instruc-

tions on "How To Adjust The Attachment Clutch".

StackPulley

BeltGuide

Hanger

Hair Pin

MowerDnveBelt

Lift Lever

Blade Drive Link

Attachment Clutch

LongPin

Adj

Hanger

Front Hanger

/__1 c B'_lade DnveLink

F-99636 27

SERVICE AND ADJUSTMENT

HOW TO LEVEL THE MOWER HOUSING 1.

If the mower housing is level, the blade wiltcut easier and the lawn

will look better.

WARNING: Before you make an inspection, adjust-

_iL ment, or repair to the unit, disconnect the wire to the

spark plug. Remove the spark plug wire to prevent

the engine from starting by accident.

1. Make sure the unit is on a hard level surface

2. Check the air pressure in the tires. If the air pressure is mcor-

rect, the mower housing will not cut level Make sure the rear

tires are inflated to 14 psi. (1 BAR) and the front tires to 22 psi.

(1.5 BAR)

3. Move the lever for the attachment clutch to the ENGAGE posi-

tion Move the lift lever to the middle position

4. There are two adjustment procedures below that will levet the

mower housing

THE SIDE TO SIDE ADJUSTMENT

There are measuring points on the mower housing indicated by

small round dimples A, B, C, and D shown in Figure 32. To

determine if an adjustment is needed, use a ruler and measure the

distance from the level surface to the bottom of the mower housing

at points C and D. in correct adjustment, the mower housing at

points C and D must be within 1/4" (6 mm) of the same height If the

difference in the measurement is more than 1/4" (6 mm), adjust as

follows.

SIDE VIEW

, _,

bottom

J.m/ of the mower housing

LEVELSURFACE

Figure 32

Disconnect one or both adjuster plates from the hangers

(Figure 33)

The higher number holes in the adjuster plates will raise the

height of the mower housing The lowernumber holes will lower

the mower housing

Connect the adjuster plates to the hangers in the holes that

will level the mower housing. Fasten the adjuster plates with

the hair pins

Check the housing for the correct adjustment If necessary, re-

peat the adjustment

\. Hanger

Hair Pin

i///

AdjusterPlate Figure 33

THE FRONT TO BACK ADJUSTMENT

To determine if an adjustment is needed, use aruler and measure

the distance from the level surface to the bottom of the mower

housing at points A and B. In correct adjustment,the front of the

mower housingat pointA wiltbe 1/8" to 3/8" (3mm to 9ram) lower

than the back of the mower housingat point B. Adjust as follows.

1. Loosen the jam nut (Figure 34).

2. Turn the Iocknut clockwise to raise the front of the mower

housing Turn the Iocknut counterclockwiseto lowerthe front

of the mower housing

3 Check the housing for the correct adjustment if necessary, re-

peat the adjustment

4. Tighten the jam nut

5. Connect the wire to the spark plug.

Suspens=on Bracket

Suspension Rod

Adjusting Clevis Counterclockwise

Jam Nut

Locknut

Figure 34

F-99636 28

SERVICE AND ADJUSTMENT

HOW TO REPLACE THE MOTION DRIVE BELT

REMOVAL

1. Remove the mower housing See the instructions on "How To

Remove The Mower Housing"

2. Completely push the clutch/brake pedal forward and engage

the parking brake.

3. Try to pull the motion drive belt off the drive pulley If the belt

guides are too close to the drive pulley, loosen the belt

guides (Figure 36)

4. Remove the motion drive belt from the idler pulley

5. Pull the motion drive belt toward the front of the unit.

6. Remove the motion drive belt from the stack pulley. If

necessary, loosen the belt guide at the stack pulley. A correct

replacement part or assistance is available from an authorized

service center in your area

INSTALLATION

1 Slide the motion drive belt between the stack pulley and the

belt guide, install the motion drive belt on the top pulleyof the

stack pulley. Make sure the "V" side of the belt is against the

pulley (Figure 35).

2 Slide the motion drive belt between the belt retainer and idler

pulley Make sure the ftat side of the motion drive belt is against

the idler pulley. Also, make sure the belt is not twisted

3 Install the motion drive belt around the drive pulley

4. Make sure the motion drive belt is inside all the belt guides

5. Make sure all the belt guides are tight

6 Before you usethe unit, check the adjustment of theclutch See

the instructions "How To Check And Adjust The Clutch".

7 install the mower housing See the instructions"How To install

The Mower Housing"

j Pulley

F_gure35

Stack Pulley

Loosen

BeltGuide

BeltRetainel

Belt Guide

Drive PuIley O

Figure 36

F-99636 29

SERVICE AND ADJUSTMENT

HOW TO REPLACE THE MOWER DRIVE BELT

REMOVAL 3

1 Move the lift lever to the lowest position.

2 Slide the mower drive belt between the stack pulley and the

belt guide. Remove the mower drive belt from the stack pulley

3. Pull the belt retainer away from the idler pulley and remove

the mower drive belt (Figure 38).

4. Slide the mower drive belt between the mandrel pulley and 6

the belt guides

originalNOTE: Replace the mower drive belt with an

equipment belt from an authorized service center.

INSTALLATION

1. Pull the belt guides away from the mandrel pulley Slide the

belt between the belt guides and the mandrel pulley.

2, Make sure the =V" s=deof the mower drive belt is against the

mandrel pulley (Figure 37).

Pull the belt retainer away from the idler pulley. Put the

mower drive belt around the idler pulley

Make sure the mower drive belt is inside all the belt guides

Also make sure the mower drive belt is not twisted.

Slide the mower drive belt between the stack pulley and the

belt guide. Install the mower drive belt around the the stack

pulley

Before you mow, check the attachment clutch See the instruc-

tions on =How To Adjust The Attachment Clutch".

_ Pulley

Figure37

Belt Retainer

Mower Ddve Belt

Idler Pulley

Figure 38

F-99636 30

SERVICE AND ADJUSTMENT

HOW TO REPLACE THE FUSE

If the fuse is blown, the engine will not start The location of the fuse

is next to the battery Remove the fuse and replace with a 15 amp

automotive fuse (Figure 39) 15amp

_ AutomoUveFuse

Figure39

HOW TO SET THE CUTTING HEIGHT

The cutting height is set at thefactory from tl/2 to 4 inches. To lower

or raise the cutting height, make an adjustment to the lifter rod as

follows.

1_ Move the lift lever to the lowest position

2. Disconnect the lifter rod from the lifter arm (Figure 40).

3. Turn the lifter rod clockwise to lower or counterclockwise to

raise the cutting height

4. Attach the lifter rod to the lifter arm.

5. Move the lift leverto the highest position. Make sure the pulleys

or belt do not touch the bottom of the frame

Hair Pin ""----

Wash Ufter Rod

Figure 40

HOW TO CLEAN THE MOWER HOUSING

,_ WARNING: Before you clean the mower housing,

stop the engine and disconnect the wire to the spark

plug.

Grass and other debris on top of the mower housing can keep the

belt from working correctly For safety and correct operation,

frequently clean the top of the mower housing Remove grass and

debris from around the pulleys and other moving parts

1. Move the lever for the attachment clutch to the ENGAGE posi-

tion.

F-99636 31

2. Clean the top of the mower housing.

3. Move the lever for the attachment clutch to the DISENGAGE

position.

4. Again clean the top of the mower housing

5. After you cutthe grass, clean the bottom ofthe mower housing.

FRONT WHEEL ALIGNMENT

The alignment of the front wheels cannot be adjusted Ifthe steering

is damaged and the alignment has changed, see your nearest

authorized service center

SERVICE AND ADJUSTMENT

STORAGE (over 30 days)

At the end of each year, prepare the unit for storage as follows

GENERALINSPECTION

1. Inspect the belts. If the belts are damaged orworn, replace with

replacement belts from the factory See the belt replacement

instructions in the Service And Adjustment section.

2 Make sure all nuts, bolts and screws are tight, inspect moving

parts for damage, breakage and wear Replace if necessary.

MOWER HOUSING

1. Clean the mower housing See "How To Clean The Mower

Housing".

LUBRICATE THE UNIT

See the =Where To Lubricate" instructions in the Customer

Responsibilities section.

THE ENGINE

1. Clean the dirt and grass from the engine.

2. Change the oil. See the instructions, "How To Change The Oil".

3. Check the air screen. See the instructions, "How To Clean The

Cooling System".

4 Check the spark plug. See the instructions, "How To Check The

Spark Plug".

prevent engine problems with the fuel system, empty the fuel

system before storage of 30 days or longer.

NOTE: Fuel stabilizer (like STA-BtL) is an acceptable

alternative in reducing theformaUon of fuel gum inthe fuel tank

and the gasoline storage container. Always follow the mix ratio

located on the container of stabilizer. Ru nthe engine at least 10

minutes after adding the stabilizer to allow the stabilizer to

reach the carburetor. Do not drain the fuel tank and carburetor

if stabilizer is used.

If you do not use a stabilizer, do the following:

1. Startthe engine.

2. Run the engine until the fuel tank and the carburetor are out of

fuei and the engine stops.

3 Do not leave fueiin the fueltankor the carburetor The fueican

damage the function of the fuel system. Some models have a

fuel drain (Figure 41) Hold a ctoth under the fuel drain Push

the fuel drain until the carburetor is empty.

4. After storage, make sure you use fresh fuel.

Fuel Drain Figure 41

THE FUELSYSTEM

,_ WARNING: Do not drain the gasoline inside a build-

ing or near a fire. Do not smoke because the fumes

from the fuel can cause an explosion.

CAUTION: During storage, it is important to prevent deposits

from occurring in fuel system parts like the carburetor, fuel

filter, fuel line and the fuel tank. Alcohol gasoline mixtures

(called gasohol or using ethanol or methanol) attract moisture

causing acid deposits during storage. While the unit is in

storage, the acids in the fuel can damage the fuel system. To

THE BATTERY

1 Remove the battery

2 Clean the battery terminals of any deposits

3. Charge the battery. See the instructions on "How To Check And

Charge The Battery".

4. Store the battery in a cool, dry place

NOTE: After a tong time in storage, charge the battery.

F-99636 32

TROUBLE SHOOTING CHART

PROBLEM: The engine will not start.

1 Follow the steps, =HowTo Start The Engine" in this book

2 Electric-Start Models Clean the battery terminals 33ghtenthe

cables

3 Check for a loose wire Tighten the limit switches. (See the wir-

ing diagram.)

4 Drain the fuel tank Clean the fuel fine Replace the fuel filter.

5. Remove the spark plug(s). Move the throttle to the SLOW posi-

tion. Turn the ignition key to the ON position.Try to start the en-

gine several times install the spark plug

6. Replace the spark plug

7. Adjust the carburetor

PROBLEM: The engine will not turn over.

t. Follow the steps, "Hew To Start The Engine" inthis book.

2 Electric-Start Models: Check the level of the acid in the battery

tf needed, add water. Charge the battery

3. Replace the fuse.

4 Check the wiring harness for damage or a loose connection

Repair the damaged wire

5. Electric-Start Models replace the solenoid. Recoil-Start Mod-

els: replace the module.

PROBLEM: The engine is difficult to start.

1 Adjust the carburetor

2 Replace the spark plug

3 Replace the fuel filter

PROBLEM: The engine does not run smooth or has a

loss of power.

1Check the oil.

2. Clean the air filter.

3 Clean the air screen.

4 Replace the spark plug

5. The engine is working too hard. Use a lower gear

6 Adjust the carburetor

7. Replace the fuel filter

PROBLEM: The engine does not run smooth at fast

speed.

1 Replace the spark piug

2 Adjust the throttle control

3. Clean the air filter.

4. Replace the fuel filter

PROBLEM: The engine stops when the blades are

engaged.

I. Toactivate the seat sensor, always sit inthe middle of the seat

2 Check the wiring harness for damage or a loose connection.

Repair the damaged wire.

PROBLEM: On slopes, the engine stops.

1. Mow up and down slopes Never mow across a slope

2 To activatethe seat sensor, always sit in the middle of the seat

PROBLEM: The engine will not idle.

1 Replace the spark plug.

2 Clean the air filter

3 Adjust the carburetor

4 Adjust the throttle control

5 Drain the fuel tank Clean the fuel line Replace the fuel filter

F-99636

PROBLEM: A hot engine causes adecrease in power,

1. Clean the air screen

2 Check the oil

3 Adjust the carburetor

4Replace the fuel filter

PROBLEM: Excessive vibration,

1. Replace the blade

2 Check for looseengine botts.

3Decrease the air pressure in the tires

4. Adjust the carburetor

5. Check for a damaged belt or damaged pulley Replace the

damaged parts.

PROBLEM: The grass does not discharge correctly.

t. Stop the engine Clean the mower housing

2. Raise the height of cut.

3. Replace or sharpen the blade(s).

4. Move the shift lever to a slower speed.

5. Move the throttle control to the FAST position.

6. Replace the spring for the blade idler.

PROBLEM: The mower housing does not cut level.

t. Check the air pressurein the tires

2. Adjust the levelof the mower housing

3. Check thefront axle If the frontaxle does not freelypivot, loos-

en the axle bolt(s).

PROBLEM: The mower blades will not rotate.

1. Check the mowerdrive belt Make sure the belt is installedcor-

rectTy.

2, Replace the mower drive belt

PROBLEM: The unit will not move when the clutch is

engaged.

1. Check the motion drive belt Make sure the belt is installed

correctly.

2. Adjust the clutch

3. Replace the motion drive belt

PROBLEM: The unit moves slower or stops when the

clutch is engaged.

1. Adjust the clutch

2. Replace the motion drive belt.

PROBLEM: When the clutch/brake pedal is released, belt

noise can be heard.

1. Temporarybelt noisedoes notchangethe operation ofthe unit.

tt belt noise is continuous, check the routing of the belt Make

sure the belt is inside all belt guides.

2If the noise is continuous, adjust the clutch.

PROBLEM: The rear wheels spin over uneven terrain.

1. Check the front axle. If the front axle does not freely pivot, loos-

en the axle bolt(s).

PROBLEM: The transaxle is difficult to shift between

gears with the engine running and the clutch depressed.

1. Check the clutch adjustment to make sure the belt stops when

the clutch pedal is depressed with the transaxle in (N) neutral

2 Check the belt guides around the transaxle drive pulley Make

sure the belt guides do not touch the pulley

4:=

[

Operate a walk-behind mower

across the face of slopes,

never up or down slopes.

10 DEGREES 15 DEGREES

Operate a riding mower

up or down slopes, never

across the face of slopes.

On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the

slope. If you can back up the slope, it is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guide

and do not mow a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind or rear mounted attachment,

do not operate the unit on a slope that is greater than 10 degrees.

A 15 degree slope is a hill that increases in height at approximately 2.5 feet in 10 feet.

A 10 degree slope is a hill that increases in height at approximately 1.7 feet in 10 feet.

Use extreme care at all times, and avoid sudden turns or maneuvers. Follow other instructions in this manual for safety in mowing on

slopes. Operate ariding mower up or down slopes, never across the face of slopes. Operate awalk-behind mower across the face

of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.

..................................... c'u__#_ _(;OS'E'SZ_P_&_16E"....................................

INDEX

Adjustments

Attachment Clutch, 20

Clutch, 21

Drive Brake, 21

Mower Housing

Cutting Height, 31

Level, 28

Air Screen, 24

Attachment Clutch

Adjust, 20

Location, 11

Operation, 12

Attachments, 6

Battery

Charge, 22

Check, 8

Check Acid Level, 22

Clean, 22

Emergency Start, !5

Install, 8

Removal, 8, 22

Belt

Motion Drive

Adjust, 21

Replace, 29

Routing, 9

Mower Drive

Adjust, 20

Replace, 30

Routing, 9

Blade

Inspect, 19

Remove And Install, 19

Sharpen, 19

Clutch

Adjust, 21

Check, 21

Clutch /Brake Pedal, Location, 11

Customer Responsibilities

Attachment Clutch, 20

Battery

Charge, 22

Check Acid, 22

Clean, 22

Blade, 19

Clutch, 21

Drive Brake, 2t

Filter, Air, 25

Lubrication, 23

Maintenance Chart, 18

Muffler, 24

Spark Plug, 25

Cutting Height

Adjust, 28, 31

Change, 13

F-99636

Drive Brake

Adjust, 21

Check, 21

Engine

Cooling System, 24

Fuel, 15

Lubrication, 24

Muffler, 24

Oil, 15, 24

Spark Arrester, 24

Starting, 15

Throttle Control, 12

Filter, Air, 25

Fuel, Type, 15

Fuse, 31

Ignition Switch, Location, 11

Lift Lever

Location, 11

Operation, 13

Lubrication

Engine, 24

Mower, 23

Maintenance Chart, 18

Motion Drive Belt

Adjust, 21

Replace. 29

Mower Drive Belt

Adjust, 20

Replace, 30

Mower Housing

Clean, 31

Cutting Height, 13, 31

Install, 27

Level Adjustment, 28

Operation, 14

Remove, 27

Muffler, 24

Spark Arrester, 24

Mulcher

Install, 16

Operation, 17

Remove, 16

Oil

Change, 24

Check, 15, 24 35

Type, 15

Operation

Attachment Clutch, 11, 12

Clutch /Brake Pedal, 11

Emergency Start, 15

Ignition Switch, 11

Lift Lever, 11, 13

Location Of Controls, 11

Mower Housing, 14

Mowing And Bagging, 17

Mulching, 17

Operate On Hills, 14

Parking Brake, 11, 13

Shift Lever, tl, 12

Start The Engine, 15

Stop The Unit, 13

Throttle Control, 1t, 12

Transport, 13

Parking Brake

Location, 11

Operation, 13

Safety Rules, American National

Standard Institute, 4-5

Seat, Install, 10

Service And Adjustment

Belt

Motion Ddve, 29

Mower Drive, 30

Fuse, 31

Mower Housing

Clean, 31

Cutting Height, 31

Instal[, 27

Level, 28

Remove, 27

Storage, 32

Shift Lever

Location, 11

Operation, 12

Side Panel, 22

Slope Guide, 34

Spark Attester, 24

Spark Plug, 25

Steering Wheel, 9

Storage, 32

Throttle Control

Location, 11

Operation, 12

Tire Pressure, 9, 18, 28

Trouble Shooting Chart, 33

Wheel Alignment, 31

MODEL 536.270211 REPAIR PARTS

BODY CHASSIS

14 13

36 8

28 \

22 27

_, 32

34,

16 35_ // /

// \/22

65 62

F-99636

MODEL 536.270211

Key

No. Description Part No.

1Seat 92387

2Hinge,Seat 56516E700

3Retainer 28x64

4Lockwasher STD551131

5 Bert,Hex STD523t06

6 Plate,Seat Switch 91963Z

7 Spring,Compression 164x26

8 G[ide,Seat Spring 91822

9 Bolt,Shoulder 9x38

10 Spring, Seat 91964

11 Locknut,Flange STD541431

12 Bracket, Seat Pivot 56518E700

13 Cap, Push On 28x23

14 Rod,Seat Hinge 56537Z

!5 Support,Seat 56519E700

16 Screw 26x249

17 Bolt,Carriage STD533107

18 Panel, Right Side 54764E549

19 Panel, Left Side 54763E549

20 Cover,SteeringColumn 94353

2t Bracket, Panel 54747E549

22 Screw,Tapping 26x270

23 Panel,Control 94351

24 Screw STD610803

25 Throttle Control 56247

26 Console 56405E549

27 Cap, Front Console 56407E549

28 Cover, Lower Console 94352

29 Retainer 28x52

30 J-Nut 28x18

3I Panel,Front 56235E549

32 Screw,Southco 91330

33 Panel, LeftAccess 56406E549

34 Bearing,SteeringPost 56022

35 Bracket,Cover Mounting 56233E700

* NOTE:Seepages50- 55for replacementparts.

Mfg. No.

18x16

lx45

15x88

2x53

26x201

REPAIR PARTS

BODY CHASSIS

Key

No. Description

36 Screw

37 Support,Body

38 Belt,Shoulder

39 Lockwasher

40 Screw

41 Locknut,Range

42 ClampAssembly,Battery

43 Washer

44 Support,SteeringColumn

45 Mat,Left

46 Mat,Right

47 Frame

48 Screw

49 Locknut

50 Engine,Craftsman

Model143.981300

51 Bolt,EngineMount

56 Cap,Fuel

57 Tank,Fuel

58 Screw,Hex

59 Clamp,Hose

60 Line,Fuel

61 Bracket,RemoteTank(Front)

62 Clamp,GasLine

63 Filter,Fuel

64 Panel,Rear

65 Bracket,RemoteTank(Rear)

- Owner'sManual(English)

- Owner'sManual(Spanish)

- Decal RightPanel

Decal

LeftPanel

Shift

FrontConsole

Clutch/Brake

FrontConsoleWarning

Part No. Mfg. No.

26x250

56122E700

9x29

STD551231 19x6

26x49

STD541437 15x84

54800Z

STD551025 17x38Z

56240E700

54795

54796

56612E549

6x74

STD54t425 15x66

25x7

92317

55805

26x213

23717

91022

94940

91174

56002

54782E549

94941

F-99636

F-99636 SP

44x7970

44x7969

44x4741

44x7973

44x1627

44x7325

F-99636 37

, \

't59

_.. _ro

>_77_ • it-"

'tO

/AO

_@9635

MODEL 536.270211

Key

No. Description

1Locknut,Flange

3 Guide,Belt

4ShifterAssembly

5Locknut,Flange

6 Screw

7 Grip,ShiftLever

8 HexNut

9 Spring,Extension

t0 Pin,Cotter

11 Washer

12 Bolt,Hex

13 Plate,Index

14 Gate,Shift

15 Brace,ShiftGate

16 Locknut,Flange

17 Support,Seat

18 Grip,ParkingBrake

20 Pedal

21 Spring,Torsion

22 FrameAssembly

23 Bolt,Hex

25 Bolt,Hex

26 Lockwasher

27 Washer

28 Yoke,Brake

29 Nut,Adjusting

30 Yoke,Shift

31 Washer

32 Rod,Shift

33 Washer,Hardened

34 Rod,Broke

35 Rod,ParkingBrake

36 Spring,Extension

37 Lever,Pedal

38 Plate,LeftSuspension

39 Plate,RightSuspension

Part No.

STD541431

93349

56610E700

STD541437

26x267

56161

15x79

165x100

STD560907

STD551037

STD522506

56595E700

56606E700

56529E700

STD541425

56519E549

55873

56409E549

166x18

56612E549

Ix124

lx145

STD551125

17x36Z

56500Z

21920

56505Z

STD551031

56591Z

17x!74HT

56530Z

56410Z

t65x85

56511E700

56224E700

56023E700

Mfg. No.

15x88

15x84

30x20

17x53Z

lx38

15x89

18x32

t7x47Z

REPAIR PARTS

MOTION DRIVE

Key

No. Description Part No. Mfg. No.

40 Unk,Parking Brake 56565Z

41 Spring, Extension 165x107

42 Pin,Cotter STD560907 30x50

43 Washer STD551031 17x46Z

44 Rod,Clutch 5653tZ

45 Stop, ParkingBrake 56227E700

47 Grommet 56623

48 Guide, Belt 56215Z

49 Screw 26x49

50 PulleyAssembly,Stack 92504Z

51 Bolt,Hex STD523715 lx111

52 Ring, Retainer STD582062 11x7

53 Pulley,Drive 56562

54 Belt, MotionDrive 37x65

55 Pulley,Idler 56526

56 Washer t7x170

57 Lockwasher STD551243 19x35

58 Bolt,Hex lx140

59 Bracket, Idler 56520E700

60 Bolt,Shoulder 9x42

61 Spring,Extension 165x81

62 Locknut,Hex STD541431 15x43

63 Washer 17x148

64 Transaxle, Dana Model4450-1 :_

65 Bolt, Carriage STD533107 2x53

66 Bracket,Transaxle 56503E700

67 Bolt,Hex lx139

68 Washer t7x160

69 Key,Square 56534

70 Wheel &TireAssembly 92308-601

71 Washer 17xt95

72 E-Ring STD581075 11x3

73 Valve Stem ** 24373

74 TireOnly** 24393

75 HubCap, Optional 94618

*See pages48 -49 for replacementparts.

** IncludedwithKeyNo. 70.

F-99636 39

MODEL 536.270211

13 14

REPAIR PARTS

STEERING

F-99636 40

MODEL 536.270211 REPAIR PARTS

STEERING

Key

No. Description

1 SteeringWheel

2 Bellows,SteeringPost

3Bolt,Hex

4 Locknut,Flange

5 Post,Steering

6Nut,Hex

9 Bolt,Carriage

10 Screw

11 Plate,LeftSuspension

13 Plate,RightSuspension

14 Bolt,Hex

15 Support,FrontAxle

16 Pin,Cotter

17 Bearing,Spindle

18 Adapter,SteeringPost

19 Gear,Pinion

20 AxleAssembly,Front

21 HangerAssembly,FrontAxle

22 Bearing

23 SectorAssembly

24 Rod,DragUnk

25 BallJoint,Steering

26 Nut,Hex

27 Lecknut,Ftange

28 Washer

30 Washer

32 Pin,Cotter

34 SpindleAssembly,Left

35 Rod,Tie

36 SpindleAssembly,Right

37 Bearing,Wheel*

38 TireOnly*

39 ValveStem*

40 Wheel&TireAssembly

41 Washer

42 HubCap

Part No.

54783

54789

STD523115

STD541431

56417C

STD541531

STD533107

26x249

56224E700

56023E700

STD623725

56231E700

STD561220

55003

56416

56418

56223E549

56230E700

55168

56236E700

56625E700

21031

15x61

STD541537

17x87

STD551037

STD560907

55039E549

55026E700

55038E549

56105

55700

24373

92303-601

17×197

94648

Mfg. No.

lx102

15x88

15x90

2x64

1x69

30x49

15x87

17x53

30x20

*Included withKey No. 40.

F-99636 41

MODEL 536.270211 REPAIR PARTS

MOWER HOUSING SUSPENSION

/ // j¢

/" 17

/ /

,/1 21

/ , \

/_ / 5

25 -\ 24

22 _ 23

24 22

140

F-99636

MODEL 536.270211 REPAIR PARTS

MOWER HOUSING SUSPENSION

F-99636

Key

No. Description

1 Locknut,Flange

2 Washer

3Pin,Cotter

4Screw

5 Bolt,Shoulder

6 Nut,Adjusting

7 Grip,BladeControl

6 LeverAssembly,Lilt

9 Grip,LiftLever

10 Attachment,Clutch

11 Bolt,Hex

12 Locknut

13 Locknut,Flange

14 Cam,BladeControl

15 Plate,LeftSuspension

16 Screw

17 Locknut,Flange

18 Bo_t,Carriage

19 Strut,Frame

20 Plate,Mounting

21 RodAssembly,RearSuspension

22 Bolt,Shoulder

23 Pin,Hair

24 Plate,Adjusting

25 Rod,Lifter

27 Rod,Suspension

28 Clevis

29 Nut,Hex

30 Link,BladeDrive

3I Washer

32 RodandArmAssembly

33 Spring,Extension

34 Unk,FrontDeck

35 Bracket,FrontSuspension

36 Lever,Pedal

37 Washer

38 Clevis

39 Locknut,Hex

40 Bolt,Shoulder

41 Plate,RightSuspension

42 Bolt,Hex

43 Plate,Index 43

Part No. Mfg. No.

STD541437 15x84

STD551037 17x53

STD560907 30x20

26x249

9x9Z

21920

54786

56031E700

56161

55928Z

STD522510 lx76

STD541425 15x66

STD541425 15x89

55853

56224E700

26x249

STD541431 15x88

STD533t07 2x64

55326E700

55270E700

55346E700

9x4

31x4

55344E700

24839E700

55957E700

24471Z

15x2

55271Z

17x48

55930E700

165x67

55179E700

55139E700

5651IE700

17x122

55298

15x73

9x17

56023E700

STD523106 lx45

56595E700

MODEL 536.270211 REPAIR PARTS

MOWER HOUSING

F-99636

MODEL 536.270211 REPAIR PARTS

MOWER HOUSING

Key

No. Description

1 Belt,MowerDrive

2 Pulley,Splined

3Lockwasher

4 Locknut,Hex

5 Nut,Hex

6 Pulley,Idler

7 Bracket,UpperIdler

8 Spacer

9 Assembly,BladeIdler

10 Locknut,Flange

11 Pin,Clevis

12 Clevis

13 Bolt,Hex

14 Pin,Hair

15 Guide,Belt

16 Bracket,LowerIdler

17 Bolt,Carriage

18 Nut,Ffange

19 Guide,Belt

20 Spacer

21 Bolt,Hex

22 Housing,Mandrel

23 Guide,Beft

24 Bracket,Hanger

25 Spring,Compression

26 Nut,Hex

F-99636

Part No.

37x57

91951

18x33

15x100

STD54t 45O

69041O

55921E701

55895Z

55979E701

STD541431

29x99

24471Z

STD523106

STD624003

55977E701

55920E701

STD533107

STD541031

55894E701

91925

STD525015

55962E70I

55956Z

55974E701

164xl

STD541431

Mfg. No.

15x41

15x88

lx45

31x6

2x53Z

15x79

1x127

15x43Z

Key

No.

1-47

Description

Spring,Torsional

PushOnCap

Rod

Hinge,ChuteDeflector

Washer

Spring,Extension

Spacer

Bracket,Front

S£_,[ew

Bolt,Hex

Deflector,Chute

Mandrel

Adapter,Blade

Washer,Beifeville

Washer,Hardened

Nut,Hex

Pin,Pull

Washer

Pin,Hair

Housing,Blade

Blade,Mutcher

MowerHousing,Complete

Plate,Mulcher

Bolt,Carriage

Wingnut

Blade,Standard

Part No. Mfg. No.

166x4

28x23

21197Z

56213E701

17x91Z

165x68

690369

55916E701

26x216

STD523117 lx75

55971

91921

92466

17x166

17x165

15x100

90828Z

STD551050 17x67Z

STD624005 31x4

56059E701

56210E701

403343

56211E701

STD533107 2x64

14x86

56212E701

YELLOW

ORANGE

,s)

YELLOW I

POS FUNCTION CIRCUIT (MAKE)

1 OFF M+G

2 RUN NONE

3 START B+S

RED

MODEL 536.270211 REPAIR PARTS

ELECTRICAL SYSTEM

Key

No. Description

1 Switch,Seat Sensor

2Locknut

3 Bolt,Hex

4 Battery (Type U1-L5)

5 Cable, Battery Ground (Black)

6 Screw

7Cable,PositiveBattery (Red)

8 Cap,Ignition Switch

9 Solenoid

10 Nut, Ignition Switch

12 Switch,Ignition

t3 Key,Ignition

14 Harness,Wire

15 Fuse

t6 Holder,Fuse

17 Switch,Attachment Clutch

t8 Screw

19 Switch,Limit

22 Cover,Terminal

23 Tray,Battery

24 Strap,"Se

25 Clamp

26 Tube,Battery Drain

Pad No.

91031

STD541425

STD522506

92196

24x3

26x249

24x24

91488

94613

91489

21064

91275

250x84

54212

407078

91032

26x2.33

24273

54148

91896

32618

91565

91584

Mfg. No.

15x66

lx38

F-99636 47

-I3

'43

29 18

/23

/ /

/I3

//*

ill

I""

tJ!'1

0')

",4

Z'O

,,1__ "lg

MODEL 536.270211

Key

No. Description

1 Housing,Upper

2Screw,Tapping1f4-29x .734(14req.)

3Ball,Detent(2req.)

4Spring,Detent(2req.)

5 Screw,Set(2req.)

6 Ring,Retainer

7 Washer,Plain.632x 1.00x .031

7Washer,Plain.632x 1.00x .036

7Washer,Plain.632x1.00x.041

7 Washer,Plain.632x t .00x .046

7 Washer,Plain.632x 1.00x .050

7Washer,Plain.632x 1.00x .060

7 Washer,Plain.632x 1.00x .082

6 Washer,Plain.632x 1.38x .046(2req.)

9Key,Woodruff,#9

10 AssemblyKit,InputShaft

11 Pinion,Bevel13T

12 Ring,Retainer

13 Seal,Felt(2req.)

14 Axle,L.H.

15 Washer,Plain.758x 1.25x .020

15 Washer,Plain.758x 125 x.025

15 Washer,Plain.758x 1.25x .031

15 Washer,Plain.758x 1.25x .035

15 Washer,Plain.758x 1.25x .040

15 Washer,Plain.758x 1.25x .045

15 Washer,Plain.758x 1.25x .050

16 Gear,Miter-15T{2 req.)

17 Ring,Retainer(2req.)

18 Gear,Spur-39T

19 Shaft,Cross

20 Gear,Miter-15T(2 req.)

21 Washer,Plain.758x 1.25x .062(2req.)

22 Axle,R.H.

23 Gear,Spur-12T

24 Gear,Spur-17-1

25 Gear,Spur-21T

26 Gear,Spur-23T

27 Gear,Spur-25T

28 Washer,Plain.758x 1.88x .062

29 Bearing,Flange

Part No.

3975

1919

t151

3626

3623

1099

"1082

"1424

"1068

"1425

"1358

"1145

"t319

3876

1374

4513

3936

3956

3191

3939

*3408

*3732

"3184

*3733

"3198

*3734

*3735

3780

3656

3934

3919

3781

3180

3940

3953

3951

3941

3942

3943

3955

3991

*Use in variouscombinationsto maintainproperclearances.

** Order KeyNumber 10.

F-99636 49

REPAIR PARTS

5 SPEED TRANSAXLE

DANA MODEL: 4450-1

Key

No. Description Part No.

30 Washer, Plain.505 x .942 x.0_0*3886

30 Washer,Plain.505 x.942x.015 *3887

30 Washer, Plain.505 x 342 x.020 "388B

30 Washer,Plain .505x .942x .026 *3889

30 Washer, Plain.505 x .942 x .030 .3121

30 Washer,Plain .505 x.942 x .040 *3890

30 Washer,Plain .505 x .942 x .060 *3892

31 Gear, Spur-t0T 3933

32 Washer, Plain1.01 x t.50 x.06I .396t

32 Washer, Plain1.01 x 1.50 x .075 *3993

32 Washer, Plain 1.0t x 1.50 x .090 *3994

33 Bearing,Flange (2 req.) 3937

34 Disc, Brake 3990

35 Collar,Clutch 3959

36 Key,Cfutch (2req.) 3996

37 Shaft, Drive 3997

38 Ring, Retainer 3958

39 Gear, Spur-20"1- 3949

40 Gear, Spur -32t- 3948

41 Gear, Spur -261 3947

42 Gear, Spur -22T 3946

43 Gear, Spur -21T 3945

44 Gear,Bevel, Comb. 39 & 18T 3938

45 Washer, Plain1.01 x 1.50 x .061 3961

46 Housing, Lower 3974

47 Shaft,B_ake 5003

48 V-Ring (2 req.) 3789

49 Spacer(2 req.) 5036

50 Puck,Friction (2req.) 5034

51 Stud, Adjustment -Brake 3998

52 Cam, Adjustment-Slotted 5000

53 Cam, Adjustment -Brake 3999

54 Assembly,Shifter 4449

55 Screw,Tap 1/4 -18 x.875 3396

56 Shaft, Idler 3987

57 Washer,Plain .505 x.942 x .015 3887

58 Assembly,Gear Spur -10T 4492

59 Washer,Plain .325 × .750 x.059 3906

60 Locknut 5/!6 -24 3847

61 Grease 4300

MODEL 536.270211 ENGINE 143.981300 REPAIR PARTS

347

263

308A

135

155 153 266

F-99636 50

MODEL 536.270211 ENGINE 143.981300 REPAIR PARTS

400

F-99636 51

MODEL 536.270211 ENGINE 143.981300 REPAIR PARTS

Key No.

F-99636

Description

Cylinder (Incl. 2 & 20)

Dowel Pin

Washer

Governor Rod

Governor Lever

Governor Lever Clamp

Screw, 8-32 x 5/16"

Extension Spring

Oil Seal

Blower Housing Baffle

Screw, 1/4-20 x 5/8"

Lock Nut, 8-32

Crankshaft

Counterbalance, Gear

Screw, 10-32 x 3/4"

Lock Washer

Lock Nut, 10-32

Retaining, Ring

Piston, Pin & Ring Set (Std.)

Piston, Pin & Ring Set (.010" OS)

Piston, Pin & Ring Set (.020" OS)

Piston & Pin Ass'y. (Std.) (Incl. 43)

Piston & Pin Ass'y. (.010" OS)

(Incl. 43)

Piston & Pin Assly. (.020" OS)

(Incl. 43)

Ring Set (Std.)

Ring Set (.0t0" OS)

Ring Set (.020" OS)

Piston Pin Retaining Ring

Connecting Rod Ass'y. (Incl. 47)

Connecting, Rod Bolt

Valve Lifter

Camshaft

Counterbalance Weight

Oil Pump Ass'y.

Blower Housing Extension

Screw, 8-32 x 3/8"

Grommet

Screw, 10-24 x 1/2"

Screw, Torx T-30

Part No.

35943A

27652

28277

35324

36284A

29916

651O28

35945

35319

36460

650561

30322

35336B

35327

29826

29918

29216

29642

35776A

35777A

35778A

35773A

35774A

35775A

35779

35780

35781

35772

36895

651033

35313

35939

35315A

31356

35316A

650760

28545

650128

65099O

Key No. Description Part No.

68 Ground, Terminal 33356

69 Mounting Flange Gasket 35317

70 Mounting Flange 35711A

(Incl. 72, 75 & 80)

72 Oil Drain Plug 31927

75 Oil Seal 35319

80 Governor, Shaft 35712

81 Washer 35479

82 Governor Gear Ass'y. 35321

83 Governor Spool 35322

84 Retaining Ring 29193

86 Screw, 1/4-20 x 1-3/16" 650833

88 Spacer 31707A

89 Flywheel Key 32589

90 Flywheel (W/Ring Gear) 611093

92 Lock Washer 650880

93 Flywheel Nut 650881

100 Solid State Ignition 35135

101 Spark Plug Cover 610118

102 Solid State Mounting Stud 651024

103 Screw, TorxT-15, 10-24 x t5/16" 651007

110 Ground Wire 35183

119 Cylinder Head Gasket 35946

120 Cylinder Head 35948

123 Intake Pipe Brace 35288

124 Screw 65t 031

! 25 Exhaust Valve (Std.) 35308

125 Exhaust Valve (1/32" OS) 35433

126 Intake Valve (Std.) 35309

126 Intake Valve (1/32" OS) 35432

127 Washer 650691

128 Bellevilte Washer 650690

130 Screw, 5/16-I8 x 2-1/2" 650946

135 Resistor Spark Plug (RJ4C) 34645

150 Valve Spring 33507

15! Valve Spring Keeper 33508

153 Push Rod Guide 35949

154 Rocker Arm Stud 650945

155 Rocker Arm 35950

156 Lock Washer 650890

MODEL 536.270211 ENGINE 143.981300 REPAIR PARTS

157 Lock Nut, 5/16-24 650947

158 Push Rod 35951

159 Rocker Arm Cover Gasket 35952

160 Rocker Arm Housing 35953A

16 t Screw, Torx T-30, 1/4-20 x 1/2" 30063

169 Valve Cover Gasket 27896A

170 Breather Body 28423

171 Breather Element 28424

172 Valve Cover 28425

173 Breather Tube 35350

174 Screw, 10-24 x 1/2" 650128

180 Blower Housing Extension 35954

181 Screw, 10-24 x 9/16" 30200

182 Screw, 1/4-20 x 27/32" 650517

184 Carburetor To Intake Pipe Gasket 33263

185 Intake Pipe 35955

186 Governor Link 36285

186A Choke Link 35957

200 Control Bracket (Incl. 203 & 204) 35956

203 Compression Spring 36482

204 Screw, 6-32 x 21/32" 650777

209 Screw, 10-32 x 7/16" 650902

210 Conduit Clip 27793

211 Screw, t 0-32 x 3/8" 28942

212A Bushing 36288

223 Screw, Torx 650971

224 Intake Pipe Gasket 35958

234 Nut & Lockwasher, !/4-20 650825

237 Air Cleaner Adapter 35286

238 Screw 650875

239 Air Cleaner Gasket 33629

240 Air Cleaner Body (Incl. 239) 35960

245 Air Cleaner Filter (Incl. 234) 35403

245A Air Cleaner Filter 35404

250 Air Cleaner Cover 35961

251 Wing Nut, 1/4-20 650886

260 Blower Housing 35964

262 Screw, Torx T-30, 1/4-20 x 1/2" 30063

263 Trim Ring 35963

264 Screw, 5/16-18 x 5/8" 650273

264A Screw, Torx T-30, 1/4-20 x 1/2" 30063

265 Cylinder Head Cover

266 Screw, 5/16-18 x 1-1/4"

35959

650876

269 Exhaust Manifold Gasket 35762

270 Exhaust Manifold 36839

270A Exhaust Port Liner 35829A

271 Locking Plate 35293

275 Muffler & Manifold 36542

276 Locking Plate 35348

277 Screw, 5/16-18 x 4-1/2" 650877

290 Fuel Line (13.00 _) 30705

292 Fuel Line Clamp 26460

296 Fuel Filter (Incl. 292) 34279B

305 Oil Fill Tube 35574

307 "O'. Ring 35499

308 Fill Tube Clip 33997

308A Fill Tube Clip 35437

310 Dipstick 35576

314 Screw, 1/4-20 x 3/4" 650873

315 Alternator Coil (3 Amp) 611116

(Incl. 321-323)

321 Diode 611161

322 Connector Body 611117

323 Terminal 611118

325 Wire Clip 34246

326 Blower Housing Plug 36210

337 Deflector 36407

347 Screw, 10-32 x 9/16" 650949

361 Screw, Torx T-30 650990

363 Spring 34148

370 Instruction Decal 36261

370G Instruction Decat 35274

380 Carburetor (Incl. 184) 640115

393 Cup and Screen 35962

394 Washer 650948

395 Electric Starter Motor (12 Volt) 36680

400 Gasket Set: Includes 27896 (2), 35947

33263 (1), 33629 (2), 34265 (1),

35317 (1), 35762 (2), 35946 (1),

35352 (1), 35958 (1).

414 Screen Kit (Optional) 35352

900 Replacement Engine, None 0

900 Replacement SB 752321, order 0

from 71-999

F-99636 53

MODEL 536.270211

Key No. Description

0 Carburetor (IncLIA,184 of Engine

Parts List)

1 Throttle Shaft & Lever Assembly

1A Bushing

2 Throttle Return Spring

4 Dust Seal Washer

5 Dust Seal

6 Throttle Shutter

7 Shutter Screw

10 Choke Shaft & Lever Assembly

11 Choke Return Spring

12 Dust Seal Washer

13 Dust Seat

14 Choke Shutter

16 Fuel Fitting

17 Throttle Crack Screw /Idle Speed

Screw

18 Tension Spring

20 Idle Restrictor Screw

20A Idle Restrictor Screw Cap

25 Float Bowl

27 Float Shaft

28 Float

29 Float Bowl "O" Ring

30 Inlet Needle, Seat, & Clip

31 Spring Clip

36 Main Nozzle Tube

37 "O" Ring, Main Nozzle Tube

40 High Speed Bowl Nut

44 Bowl Nut Washer

ENGINE 143.981300 REPAIR PARTS

Part No.

640115

632649

36288

632685

631184

631183

632517

650506

632472

632473

631184

631183

632429A

632527

651025

630766

640018

64OO53

631867

63I 024

632019

631028

631021

631022

640005

632547

640116

27110

Key No. Description Part No.

47 Welch Plug, Idle Mixture Well 630748

48 Welch Plug, Atmospheric Vent 631027

CARBURETOR

€_-37

25 "_ 3_

F-99636 54

MODEL 536.270211 ENGINE 143.981300 REPAIR PARTS

yELECTRIC STARTER

F-99636

Key

No,

Description Part No.

Electric Starter 36680

Dust Cover 33451

Retainer Ring 33842

Spring Retainer 33430

Anti-drift Spring 33854

Gear 33432

Nut & Retainer 35893

Lock Nut 33450

Drive End Cap Assiy. 35894

Armature 35895

Housing Ass'y 36699

Brush & Spring Kit 35896

Thrust Washer 35897

Bolt, 10-32 X 4-11/64" 35898

End Cap & Brush Card Ass'y. (Inc1.12,14,17,18) 35899

Washer 650168

Nut 65O864

Screw, Torx T-30, 1/4-20 x 15/32" 650990

MODEL 536.270211 REPAIR PARTS

ELECTRICAL SCHEMATIC

BATFERY

RED

,, III IIBLACK =

FUSE 15 AMP

RED r t

RED

12V STARTER

ORANGEiHIIIIII |

ATTACHMENT PARK BRAKE

IGNITION _INTERLOCK SWITCH INTERLOCK SWITCH

SWITCH (DISENGAGED) (BRAKE ENGAGED)

i r-t-1 r-t-l

•I0-_ i lo_-c ,,

_°__o,_) o_,_L____o0,.o_L____O_,°O_

)-'J YELLOW_a r ........

M"_)'_ 0--'('- SOLID STATE ',r

]IIGNmON ,I -Fo -_

-- L J v , .-- •

/ V ........ u...... "

S_= /_ SPARKPLUG

!" /_F---I BLK r---"l

>" !SEAT SWITCH

L--J BLK L__J

N,C. CONNECTOR

(CLOSED IF UNPLUGED

FROM SEAT SWITCH) CHARGING COIL

..... t E 1

RED L J

RECTIFIER "_

(DIODE) 5 AMPS AT 3600 RPM

POSITION

|11 | 3

FUNCTION

11 HI

Start

Run

off

CIRCUIT

B+S

B÷L

G+M

CHASSIS

GROUND

F-99636 56

NOTES

F-99636 57

NOTES

F-99636 58

NOTES

F-99636 59

SE/A/ S

owner's

manual

Model No.

536,270211

To Call Toll Free

For Service

1-800-4-REPAIR

(1-800-473-7247)

For Parts

1-800-366-PART

(1-800-366-7278)

CRRFTSMRN

13.5 HP. ELECTRIC START

30" MOWER /MULCHER

5 SPEED

REAR ENGINE RIDER

The Model Number for the mower is found on a decal attached to the back of

the frame The Model Number for the engine is found on the blower housing

above the spark plug Always give the Model Number when you call for service

or order repair parts for your unit

Repair parts can be ordered from any Sears Service Center/Department and

most Sears Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS HAVE THE FOLLOWING

INFORMATION AS SHOWN IN THIS LIST

• PRODUCT- REAR ENGINE RIDER

• MODEL NUMBER- 536.270211

•ENGtNE MODELNO 143 981300

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added vatue when you consider Sears has service units

nationwide staffed with Sears trained technicians Sears technicians have the necessary

parts, tools and equipment to meet the Sears pledge, '_/e Service What We SelF".

F-99636 Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A. PrintedinU SA

Craftsman 536270211 User Manual REAR ENGINE RIDING MOWER Manuals And Guides 1106028L

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