Craftsman 536292521 User Manual CULTIVATOR Manuals And Guides L0103152
CRAFTSMAN Cultivator Manual L0103152 CRAFTSMAN Cultivator Owner's Manual, CRAFTSMAN Cultivator installation guides
User Manual: Craftsman 536292521 536292521 CRAFTSMAN CULTIVATOR - Manuals and Guides View the owners manual for your CRAFTSMAN CULTIVATOR #536292521. Home:Farm Equipment Parts:Craftsman Parts:Craftsman CULTIVATOR Manual
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49.2cc 2-cycle 2.0HP 10 Inch Tines CULTIVATOR MODEL NO. 536.292521 Caution: Read and follow all Safety Rules and Operating Instructions before first use of this product. SEARS, F-001300M ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A. TABLE OF CONTENTS WARRANTY STATEMENT ..... SAFETY RULES .............. INTERNATIONAL SYMBOLS,,. ASSEMBLY .................. OPERATION ................. MAINTENANCE .............. 2 3 5 6 8 13 WARRANTY LIMITED ONE-YEAR WARRANTY SERVICE AND ADJUSTMENT .. 16 TROUBLE SHOOTING CHART., 19 REPAIR PARTS ............... 20 ENGINE REPAIR PARTS ....... 25 SPANISH (ESPAI_IOL) .......... 31 PARTS ORDERING/SERVICE .. BACK COVER STATEMENT ON CRAFTSMAN CULTIVATOR For one year from the date of purchase, when this Craftsman Cultivator is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair, free of charge, any defect in material or workmanship. This warranty excludes tiRe(s), spark plug, and air cteaner which are expendable parts and become worn during normal use. If this Craftsman Cultivator is used for commercial or rental purposes, this warranty applies for onIy 90 days from the date of purchase. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN CULTIVATOR TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D817WA, Hoftman Estates. IL 60179 IMPORTANT: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark attester meeting applicable local or state laws (if any). If a spark attester is used, it must be maintained in effective working order by the operator. In the State of California the above is required by iaw (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See a Sears Authorized Service Center for a spark arrester for the muffler. F=001300M 2 IMPORTANT Safe Operation Practices for Cultivator WARNING: It means'. "Attention! Look for this Become symbol Alert. to point Your out Safety important |s Involved. safety precautions. _IL ARNING: To prevent accidental starting when setting-up, transporting, adjusting or making repairs, always disconnect spark plug wire and put wire where it cannot contact the spark plug. IMPORTANT: Safety standards require operator presence contro% to minimize the risk of injury. Your cultivator is equipped with such controls. Do not attempt to defeat the function of the operator presence control under any circumstances. Before Use • Read the owner's manual carefully. Be thoroughly familiar with the controls and the proper use of the cultivator. Know how to stop the cultivator and disengage the controls quickly. • Do not operate the cultivator without wearing adequate outer garments. Wear footwear that wiil improve footing on slippery surfaces. • Keep the area of operation dear of al persons, particulady small children and pets. • Thoroughly inspect the area where the cultivator is to be used and remove all foreign objects. Fuel Safety • Handle fuel with care; it is highly flammable. • Use an approved container. • Check fuel supply before each use, allowing space for expansion as the heat of the engine and/or sun can cause rue} to expand. • Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. Replace fuel tank cap securely and wipe up spilled fuel. • Never remove the fuel tank cap or add fuel to a running or hot engine. F_O01300M • Never store fuel or cultivator with fuel in the tank inside a building where fumes may reach an open flame. Operating Safety • Never allow children or young teenagers to operate the cultivator. Keep them away while it is operating. Never allow adults to operate the cultivator without proper instruction. • Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your abi{ity to operate this machine. • Do not use this machine if you ate mentally or physically unable to operate this machine safely. • Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect your eyes from foreign objects that may be thrown from the cultivator. • Do not put hands or feet near or under rotating parts. • Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. • Esercise caution to avoid slipping or falling. • Never operate the cultivator without proper guards, plates, or other safety protective devices in place. • Never operate the cultivator at high transport speeds on slippery surfaces. Look behind and use care when backing. • Never allow bystanders near the cultivator. • Keep children and pets away while operating. • Never operate the cultivator without good visibility or Iight. • Do not run the engine indoors. The exhaust fumes are dangerous, containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS. IMPORTANT • Take all possible precautions when leaving the cultivator unattended. Stop the engine, and keep the wire away from the plug to prevent accidental starting. Thoroughly in- , spect the cultivator for any damage, and repair the damage before restarting and operating it. Do not overload the cultivator capacity by attempting to till too deep at too fast a rate. If cultivator should start to vibrate abnormally, stop engine and check immediately for the cause. Vibration is generally a warning of trouble. Safe Storage • Always refer to the owner's manual instructions for important details if the cultivator is to be stored for an extended period. • Never store the cultivator with fuel in the Stop the engine whenever you leave the operating position. Also, disconnect the spark plug wire before unclogging the tines and when making any repairs, adjustments, or inspections. fuel tank inside a building where ignition sources are present such as water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure. • Keep the cultivator in safe working condition. Check all fasteners at frequent intervals for proper tightness. Repair / Adjustments When cleaning, repairing, or inspecting, shut offthe engine and make certain all moving parts have stopped. Never attempt to make any adjustments while the engine is running except when specifically recommended by the manufacturer Safety • After striking a foreign object, stop the engine. Remove the wire from the spark plug, F=001300M 4 IMPORTANT INTERNATIONAL SYMBOLS IMPORTANT: Many of the following symbols are located on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each symbol. Control And Operating Symbols Slow Fast Fuel Oil Half Choke Choke OFF A Full Choke Safety Warning Symbols WARNING Thrown Objects. Keep Bystanders Away. IMPORTANT Read Owner's Manual Before Operating This Machine. F-OO1300M WARNING Rotating Parts. Stop Engine. Disconnect Spark Wire Before Making Adjustments. Wear WARNING Eye Protection 5 WARNING STOP ASSEMBLY ASSEMBLY PARTS PACKED SEPARATELY IN CARTON 1 - Owner's Manual (not shown) 1 - 5.2 oz. 2-cycle Oil f - 5.2 oz. 2-cycle Oil glasses or eye shields while asWARNING: Always wear safety sembling the cultivator. Figure 1 shows the cultivator completely assembled. References to the right or left side of the cultivator are from the viewpoint of the operatot's position behind the unit. HOW TO REMOVE THE CULTIVATOR FROM THE CARTON 1. Removethe bottle of oil from the carton. 2. Remove the packing material positioned around the unit. 3. Lift the cultivator out of the carton and place on a hard level surface. Figure 1 HOW TO RAISE THE HANDLE 1. 2. Loosen the knobs (see Figure 2). Tilt the cultivator forward and rotate the upper handle to the upright position. Make sure the throttle cable is not caught between the handles. Handle Knobs Tighten the knobs. NOTE: To tighten the knobs, hold the curved carriage bolt head against the outside of the lower handle as you tighten the knobs. Figure 2 F=001300M 6 ASSEMBLY _." CHECKLIST For the best performance and satisfaction from this quality product, please review the following checklist before you operate the cultivator: v" All assembly instructions completed. have been v" Check carton. Make sure no loose parts remain in the carton. v" All fasteners have been properly tightened. As you learn how to use the cultivator', pay extra attention to the following important items: v'_" Fuel tank is filled with a fresh, clean, fuel mixture. v'_" Become familiar and understand the function of all controls. Before you start the engine, operate all controls. F=001300M 7 OPERATION KNOW YOUR CULTIVATOR READ THE OWNER'S MANUAL AND ALL SAFETY RULES BEFORE YOU OPERATE the cultivator. To familiarize yourself with the Iocation of the controls, compare the illustrations with our cultivator'. Save this manual for future reference. ON / OFF Switch Recoil Starter Handle / Throttle Control Lever Upper Handle Lower Handle Choke Control Fuel Cap Tine Shield Assembly_ Tines Figure 3 Throttle Control i Controls the engine speed and the tine rotation. The cultivator is Recoil Starter Handle - The engine is equipped with an easy pull recoil starter. equipped with a centrifugal clutch that engages the tine drive system when the engine speed is increased. Depth Choke Control Lever - Use to assist when starting a cold engine. to adjust the depth of cut. Also use to help control the direction and speed of the cultivator. Switch - Mount with the wheels up - The ON position al- lows the engine to start. The OFF position stops the engine and keeps the engine from starting. Transport Wheels Mount with the wheels down when transporting the cultivator. i ON / OFF Stake EYE PROTECTION Always wear safety glasses. If you wear eye glasses, put a Wide Vision Safety Mask over your eye glasses. F-001300M the cultivator can result in forWARNING: Debris thrown from eign objects being thrown into the eyes, which can cause severe eye damage. Always wear safety glasses or eye shields when operating the cultivator. OPERATION HOW TO USE THE CULTIVATOR How To Stop The Cultivator 1. 2. Release the throttle control to stop the tines. Depth Stake Move the ON/OFF switch, on the engine, to the OFF position. Clevis Pin How To Set The Depth Use the depth stake to control the tilling depth and the forward speed. Set the depth stake to the desired tilling position as follows: 1. Remove the hairpin and the clevis pin from the depth stake (see Figure 4). 2. Adjust the depth stake upward to dig shallower or downward to dig deeper. 3. Reinstall the clevis pin and hairpin. Depth Stake Bracket Figure 4 How To Operate The Cultivator 1. Start the engine. 5. 2. Tilt the unit back on the depth stake until the tines are offthe ground. Squeeze the throttle control all the way up against the hand grip. The engine is governor controlled and must be run at full throttle Avoid tilling soil that is too dry as it will pulverize and produce a dust that will not hold water'. Also, tilling soil that is too wet will be hard on the machine and produce unsatisfactory clods. 6. Lowering cultivator the depth er and till while tilling. 3. Hold the handle firmly and slowly tilt the unit forward to begin the tilling action. 4. As the tines begin to make contact with the ground, hold back on the handles so that the tines will dig into the soiI and not ride forward over the ground. F-001300M the depth stake will slow the and make it till deeper'. Raising stake will allow it to move fastmore shallow. See "How To Set The Depth". _ 9 ARNING: Keep away from the rotating tines. Rotating tines can cause injury. OPERATION BEFORE STARTING THE ENGINE How To Prepare A _when The IMPORTANT: Do not use outboard mo- Engine tor oil or multi-viscosity 10W-30 or 10W-40. WARNING: Always use a safety fuel container. Do not smoke adding the fuel mixture to the engine. When inside an enclosure, do not fill the fuel tank. Before you add the fuel mixture, stop the engine. Let the engine cool for several minutes. 3. install the fuel cap onto the gasoline container. Vigorously shake the gasoline container to mix the oil with the gasoline. 4. Add an additional three (3) U.S. quarts of gasoline to the gallon container. Again shake the gasoline container. 5. This completes the gasoline mixing procedure. The gasoline can now be added to the fuel tank. How To Mix The Fuel Mixture The two cycle engine, used on this cultivator, requires a mixture of gasoline and oil for lubrication of the bearings and other moving parts. The correct fuel mixture ratio is 24:1 (5.2 oz. oil per one gallon of gas - see the Fuel Mixture Chart). Gasoline and oil must be pre-mixed in a clean gasoline container. Always use fresh, clean, unleaded gasoline. oils,such as FUEL MIXTURE CHART (mixture U.S. Mix gasoline and oil as follows: 1. Pour one (1) U.S. quart of fresh, clean, unleaded automotive gasoline into a one gallon size gasoline container. 2. Add 5.3 ounces of clean, high quality, two-cycle oil to the gasoline container. 24:1) Sl. (Metric GAS OIL GAS OIL 1 Gal. 5.2 oz. 4 Liters .167 L 2 Gal. 11 oz. 8 Liters .333 L 5 Gal. 27 oz. 20 Liters .833 L Do not fill the fuel tank with gasoline that does not have oil mixed in it. Shake the gasoline container before each filling of the fuel tank. Ol, (5.2 ozI Add more gas (3 U. S. Quarts) Shake Can + + 1 U.S. Gallon container '_ F-001300M 10 / OPERATION HOW TO START THE ENGINE Before you start the engine, make sure that you have read and understand all the instructions on the preceding pages. 1. 7. Pull the starter handle with rapid, full arm strokes until the engine starts. 8. When the engine starts, move the choke Iever to the HALF CHOKE position. When the engine runs smoothly, move the choke lever to the NO CHOKE position. Fill the fuel tank to 1/2 inch below the bottom of the fill neck. Reinstall the fuel tank cap securely. AIways use fresh fuel. Never use fuel that could be stale from iong periods of storage. 2. Move the on-off switch to the ON position (see Figure 5). 3. Move the choke controI to the FULL CHOKE position (ali the way down). NOTE: If the tines do not stop when the throttle control is released, adjust the carburetor idle speed. See "How To Adjust The Carburetor" in the Service And Adjustments. g. NOTE: Do not choke a hot or warm engine. 4. the OFF position. 10. If the engine becomes flooded remove and dry the spark plug. See "Spark Plug Maintenance" in the Maintenance sec- Tilt the cultivator back on the depth stake or transport wheels to raise the tines off the ground. 5. Hold the upper handle firmly to stabiiize the cultivator. 6. Hold the starter handle and pull slowly until you feel engine drag. Slowly return the starter handle to the original position. ON / OFF Switch To stop the engine, release the throttle control and move the on-off switch to tion of this manual. Then, pull the starter rope with the choke lever in the NO CHOKE position. rounding hot surafWARNING: areas The become muffler and ter running the engine. Avoid these areas. Recoil Starter Handle Air Cleaner Figure 5 F-001300M 11 OPERATION CULTIVATING TIPS Tilling is digging in, turning over and breaking up packed soil before planting. Loose unpacked soil helps root growth. Best tilling depth is 4 to 6 inches. A tiller wiII also clear the soil of unwanted vegetation. The decomposition of this vegetation matter enriches the soil. Depending on the climate (rainfall and wind), it may be advisable to tilI the soil at the end of If the cultivator stops forward motion and tries to dig deeper than necessary, move the handles from side to side to start forward motion. Cultivating is loosening or digging around growing plants which allows the plants to flourish. the growing season to further condition the soil. When using the cultivator to remove weeds, it is best to cultivate no deeper than 1-1/2 inches. Cultivating deeper will only pull to the surface ungerminated weed seeds. Raising the depth stake wilI allow it to move faster and till more shallow. Avoid tilling soil that is too dry as it will pulverize and produce a dust that will not hold water. Also, tilling soil that is too wet will be hard on the machine and produce unsatisfactory clods. When cultivating around piants or close areas, you may want to remove the outside tines. See "Tine Replacement" in the Service/Adjustments section. Better growth will be obtained if an area is tilled properly and used soon after tilling to preserve the moisture content. The depth stake (on the back of the cultivato o serves a dual purpose. It helps regulate the depth of the cut and also acts as a brake to help the operator control the speed of the cultivator. manual. Know location and WARNING: Read the Owner's functions of all controls. Keep all safety devices and shields in place. Never allow children or uninstructed Lowering cultivator the depth er and till adults to operate cultivator. Shut off engine before unclogging tines or making repairs. Keep bystanders away from machine. Keep away from rotating parts and tines. They can cause injury. F-OO1300M the depth stake will slow the and make it till deeper'. Raising stake will allow it to move fastmore shallow. 12 MAINTENANCE CUSTOMER RESPONSIBILITIES SERVICE RECORDS Fill in dates as you complete regular service. After Before First Every Each 2 25 Use Hours Hours Tighten AI] Screws and Nuts I I N/ Every Before 75 Before Each SERVICE Hours Storage Season DATES I .... N/ I I I Lubricate Tine Shaft Check Spark Plug Clean and Oil Air Cleaner Filter I ' • ' N I i _] • i • Clean Cylinder Exhaust Ports Drain Fuel " " " " PRODUCT SPECIFICATIONS Model No.: 536.292521 2 Displacement: 3.0 cu. in. (49.2 cc.) Gasoline Capacity: 20 oz. Champion RCJ-6Y Spark Plug Gap: 0.035 inch Idle RPM: 1700-3000 F-OO1300M " " The warranty on this cultivator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the cultivator as instructed in this manual. Some adjustments must be made periodically to properly maintain your cultivator. Fuel/Oil Mix Ratio: 24:1 Oil To Gas (5.3 oz. oil to 1 gal. gas (use unleaded regular) Spark Plug: _/ GENERAL RECOMMENDATIONS Date Of Purchase: Horse Power: " All adjustments in the Service and Adjustments section of this manual must be checked at least once each season. 13 MAINTENANCE LUBRICATION Every 25 hours and/or at the beginning of each season, make sure the gear box is filled with lubricant (see Figure 6). Tubes of gear lubricant are available from most automotive supply stores. Use portable tool grease such as Lubriplate 630AA (Product No. 06787, 1-3/4 oz. tube) or Lubdplate GR-132 (Product No. 15892, 10 oz. tube). if it is damaged (see the Repair Parts section in this manual). 6. Clean and lubricate the tine shaft with a few drops of oil. 7. Reinstall the left side tines. 8. Remove the right side tines. Check the felt washer for damage. Clean and oil the tine shaft. Reinstall the right side tines. After cleaning and before storage, apply oil to the tine shaft (see Figure 6). _1_ Air Vent Screw sion to coolAllow beforethe filling with ARNING: transmisgrease. -% 1. Remove both left side tines. See "How To Replace The Tines" in the Service and Adjustments section. 2. Remove the air vent screw (see Figure 6). 3. Mount a grease gun onto the grease fitting. Fill the transmission until the grease begins to come out of the air vent screw hole. 4. Reinstall the air vent screw. 5. Check the condition of the felt washer Grease Fitting Figure 6 (see Figure 6). Replace the felt washer HOW TO CLEAN THE TINES 5. Always remove dirt and debris from the cultivator after each use. Remove any string, wire or vegetation that may become lodged in the mechanism and stop the tines from rotating. f. Connect the spark plug wire to the spark plug. Release the throttle control and move the on-off switch to the OFF position. Disconnect the spark plug wire from the spark plug. 2. While wearing gloves, remove the hairpins and clevis pins that secure the tine assemblies to the shaft (see Figure 7). Remove the tines from the shaft. 3. Remove any lodged debris from the shaft and tines. Clean and lubricate the tine shaft with a few drops of oil. 4. Reassemble Hair Pins the tines on the shaft and secure with a clevis pin and hairpin. F_001300M 14 Tines Figure 7 MAINTENANCE SPARK PLUG 3. Check the spark plug every 25 hours. Replace the spark plug if the electrodes are pitted or burned or if the porcelain is cracked. 1. Make sure the spark plug is clean. Clean the spark plug by carefully scraping the electrodes (do not sand blast or use a wire brush). 2. Check the spark plug gap with a feeler gauge. See "Product Specifications" for the correct spark plug gap and replacement spark plug. Feeler Gauge 0.035" Spark Plug Figure 8 HOW TO CLEAN THE AIR FILTER 6. filter every 25 hours. Clean more often in dusty conditions. Remove and clean the air filter as follows: any excess oil. 7. 2. Remove the screws from the air filter cover (see Figure 9). Remove the air filter cover and the air filter. 3. Wipe the cover and the inside of the air filter housing with a clean cloth. 4. Clean the air filter in a solution of water Put the clean air filter into the air filter housing. CAUTION: Never run the engine without the air filter installed. An air filter clogged with dust can result in loss of engine power and can cause excessive wear or damage to the engine. If the air filter is clogged, clean or replace immediately. Disconnect the spark plug wire from the spark plug. Cover the outside of the air filter with oil. Use the same type of oil as used to make the fuel mixture. Lightly squeeze the air filter to distribute and remove The engine uses a foam air filter that can be cleaned and reused. Clean and oil the air 1. Before installing the spark plug, coat the threads lightly with oil for easy removal. Tighten the spark ptug to a torque of 15 foot-pounds. 8. Install the air filter cover and secure with the screws as shown. 9. Connect the spark plug wire to the spark plug. Air Fiiter and household detergent. Rinse thoroughtly in clean water. 5. Screw Filter Housing Wrap the air filter in a dry clean cloth. Squeeze out (do not twist) all solution until dry. CYLINDER EXHAUST Figure 9 PORTS Clean the cylinder exhaust ports after every 75 hours of operation. For this procedure, we recommend that you take your unit to a Sears Service Center. F-001300M 15 SERVICE AND ADJUSTMENT HOW TO REMOVE AND INSTALL THE TINES Tine Installation References to the right or left side of the cultivator are from the viewpoint of the operator's position behind the unit. 1. Clean and lubricate the tine shaft with a few drops of oil. All four tines are different and cannot be in2. terchanged. The tines must be correctly installed or the cultivator will not function propedy. Place the inside tine on the tine shaft and reinstall the clevis 3. To till around plants or in small areas, the outside tines can be removed to reduce the tilIing width to approximately 7 inches. pin and hairpin. When the tines are properly installed, the Ietter R will be visible on the outside of the right tine (see Figure 11). The letter L will be visible on the outside of the left tine. sharpening and will become WARNING: The tines are self quite sharp from use. Handle carefully. Oil Drain Plug The tines will all wear evenly. If the tines are being replaced because of wear, we recommend that all four tines be replaced at the same time. To replace the tines, do the following: Tine Removal 1. Put the on-off switch in the OFF position. 2. Disconnect the spark plug wire from the spark plug. 3. While wearing gloves, remove the hairpins and clevis pins that secure the tine assemblies to the shaft (see Figure 10). Remove the tines from one side of the unit. ,4 r_ 4. _- "_mP'-,_,Figure 11 Mount the outside tine on the tine shaft and fasten with the clevis pin and hairpin (see Figure 10). 5. The cutting tips on the outside tines all bend in toward the inside tine. When assembled correctly, the letter R on the right side, or L on the left side, will be visible from the outside of the unit. 6. Repeat the above steps on the opposite side of the unit. NOTE: Make sure the tines are installed on the correct side of the unit. Hair Pins F-001300M Tines Figure 10 16 SERVICE AND ADJUSTMENT HOW TO ADJUST THE CARBURETOR A dirty air cleaner will cause the engine to run improperly or to smoke excessively. Before adjusting the carburetor, make sure the air cleaner is dean. Never make unnecessary adjustments to the carburetor'. The carburetor was set at the factory to operate efficiently under most applications. However, if adjustments are required, we recommend you contact your nearest Sears Service Center. If you feel that you are competent to make carburetor adjustment proceed as foIlows. 8. Turn the mixture adjusting screw clockwise until it is halfway between the first _osition and the second position. 9. Check the engine idle speed. Start the engine and release the throttle control. If the tines do not turn with the throttle controI is released, the idle speed is correct. If the tines turn with the throttle control is released, adjust the engine idle speed as follows. 10. Have someone tilt the cultivator back on its depth stake so that the tines are off the ground. when makingUse adjustments that WARNING: extreme care require the engine to be running. Keep hands, feet, hair and loose clothing away from all moving parts. _lb 11. Start the engine. 1. 12. With the throttle in the released (idle position), turn the idle speed adjustment screw counterclockwise until the tines stop rotating. Turn the mixture adjustment screw clockwise to until closed (see Figure 12). IMPORTANT: To prevent damage to the carburetor or to the adjusting screw, tighten the adjustment screws with your fingers. 2. Turn the mixture adjustment counterclockwise one turn. 3. Start the engine and let it warm up for approximately 3 to 5 minutes. Do not adjust the carburetor when the engine is cold. 4. If the engine runs erratically or stops after the choke lever is moved to the nor is set atThe the engine factory. goverDo not WARNING: change the governor setting. Over speeding the engine above the factory setting can be dangerous. If you think the engine governor needs an adjustment, contact your nearest Sears Service Center. _lb screw CHOKE OFF position, then open the mixture adjustment screw an additional 1/8 turn counterclockwise. 5. With the engine running, release the throttle control (idle position) to make the mixture adjustments. 6. Slowly turn the mixture adjustment screw clockwise until the engine begins to run erratically. Note this position. 7. Idle Speed Adjustment Screw Then, slowly turn the mixture adjustment screw countercIockwise until the engine again begins to run erraticaliy. Note this position. F-001300M Mixture Adjustment Screw Engine Shown With Air Filter Removed Figure 12 17 SERVICE AND ADJUSTMENT STORAGE Cover the cultivator with a suitable protective cover that does not retain mois- tivator indoors with fuel in the ARNING: Never store the culfuel tank. Never store in an en- _lb ture. Do not use plastic. closed, poorly ventilated area where fumes could reach an open flame, a spark or a pilot light as on a furnace, water heater or clothes dryer. IMPORTANT: Never cover the cultivator while the engine and exhaust areas are still warm. NOTE: A yearly checkup or tune-up by a Sears Service Center is a good way to make sure that your cultivator will provide maximum performance for the next season. oline while inside building,gasARNING: Do nota remove near a fire, or while you smoke. Gasoline fumes can cause an explosion or a fire. _lb When the cultivator is put in storage for thirty days or more, follow the steps below to make sure the cultivator is in good condition the following season. Engine IMPORTANT: It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel filter, fuel hose, and tank during storage. Also, using alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. Cultivator Completely dean the cultivator. Remove the tines. Clean and apply oil to the tine shafts. Mount the tines onto the tine shafts. See "How To Remove And Install The Tines" in the Service And Adjustments section. To prevent engine damage when the cultivator is in storage for 30 days or more, follow the steps below: Loosen the knobs that secure the upper handle to the lower handle. Carefully fold the upper handle. Make sure the throttle cable is not bent. Tighten the knobs. Let the engine run until it is out of gasoline. The cross piece of the upper handle (between the lower handles) can now be used as a carry handle. To store the cultivator up off the floor and out of the way, the cross piece can also be hooked over a wall hook. Slowly pull the starter handle until you feel resistance due to compression in the cylinder, then stop. Slowly release the starter rope. This position will close both the intake and the exhaust ports and help prevent corrosion of the piston and cylinder. Put the cultivator in a building that has good ventilation. F-OO1300M 18 TROUBLE SHOOTING CHART TROUBLE CAUSE CORRECTION Engine difficult to start Stale fuel mixture Drain fuel tank. FilI with fi'esh fuel mixture. Too much oil in fuel mixture Check fuel mixture chart and mix fresh fuel. Dirt in fuel tank or out of fuel Clean fuel tank. Carburetor out of adjustment See Carburetor Adjustment section. Fouled spark plug Clean and set spark plug gap. Engine will not run at full speed Dirty air filter Clean and oil air filter. Engine speed does not increase properly Debris interfering with throttle linkage Clean dirt and debris of top of carburetor. Engine smokes excessively Plugged air filter Clean and oil air filter. Too much oil in fuel mixture Check fuel mix chart and mix fresh fuel. Tines continue to rotate when throttle control is released Carburetor out of adjustment Adjust carburetor idle speed. See "How To Adjust The Carburetor" in the Maintenance section. Tines will not turn Debris lodged in tine Remove debris. See "How To Clean The Tines" in the Maintenance section. Unit does not till properly Incorrect tine instalIation Check the tines for proper installation. See "How To Remove And Install The Tines" in the Service And Adjustments section. or Engine runs erratically or F=001300M 19 CRAFTSMAN 536.292521 REPAIR PARTS 10 323392C KEY NO. DESCRIPTION KEY NO. DESCRIPTION PARTNO. PARTNO. 10 Engine 143.002072 2.0HP 14 Screw 180042 11 Flat washer 56694 17 Cable, Throttle 319306 12 Rotor 335350 -- Instruction Manual F-OO1300M 13 Washer 120380 F=OO1300M 20 CRAFTSMAN 536.292521 REPAIR PARTS 310 300 318848C F-OO1300M KEY NO. DESCRIPTION PARTNO. 300 Transmission 740061 310 Bracket, Depth Rod 340550 311 Screw, 1/4-20xl.25 180024 312 Nut, 1/4-20 782585 21 CRAFTSMAN 536.292521 REPAIR PARTS 482 4814_ 496 496 318849c KEY NO. DESCRIPTION PARTNO. 309073-848 493 Tine Assy. Inner RH 56156_53 273869 494 Tine Assy. Outer RH 56154-853 Flat washer 120392 495 Clevis Pin 56123 483 Nut, 46931 496 Hair Pin 56180 490 Washer, 56158 -- Decal, Caution 320711 491 Tine Assy. Inner LH 56157-853 -- Decal, Tine Shield 712457 492 Tine Assy. Outer LH 56155_53 KEY NO. DESCRIPTION 480 Shield, Tine 481 Screw, 1/4-20x5.00 482 F=001300M PART NO. 1/4-20 Felt 22 CRAFTSMAN 536.292521 REPAIR PARTS 66O J 662 661 663 318852G F=OO1300M KEY NO. DESCRIPTION PARTNO. 650 Wheel Support Assy. 330799-853 660 Clevis Pin 333635 661 Hair Pin 56180 662 Tire & Rim 339277 663 Push On Nut 73664 23 CRAFTSMAN 536.292521 REPAIR PARTS 947 930 [5 944 932 941 934 319375C F=001300M KEY NO. DESCRIPTION PARTNO. 930 Upper Handle 56237-853 932 Lower Handle LH 339398-853 934 Lower Handle RH 339399-853 941 Bolt 5/16-18xl 56199 942 Formed Washer 943 Flat washer 120393 944 T Knob 57171 945 Nut, 5116-18 120376 946 Hand Grip 56778 947 Screw, 10-16xl.50 426635 948 Cable Tie 712267 -- Decal, Caution (Starting) 24 305828 .63 783000 CRAFTSMAN 143.002072 REPAIR PARTS 7250 243 101\ 331 110 f _210 184 177 _/178 F-OO1300M 25 CRAFTSMAN KEY NO. 1 PART NO, 143.002072 REPAIR PARTS DESCRIPTION KEY NO. PART NO. 0 RPM High 5000 to 5400 93 650849 Flywheel Nut 0 RPM Low 1700 to 3000 100 611056 Solid State Ignition (Incl. 101) 250303 Cylinder(Incl. 187 & 187A) 101 610118 Spark Plug Cover DESCRIPTION 119, 184, 3 650888 Screw, T-30 103 651007 Screw, T-15 13 270288A Crankcase Ass'y. (incl. 20, 44 & 69) 110 611135 Ground Wire 119 510349 Cylinder Head Gasket 13A 270298 Crankcase 135 611049 16B 490324 Air Vane Resistor Spark Plug (RCJ8Y) 16C 650986 Screw, T-8, 3-48 x 7/32" 177 650858 Carburetor 19 570716 Governor Spring 178 650580 Lock Nut, 10-24 20 510328 Oil Seal 184 510327B Carburetor Gasket 30 290664 Crankshaft 187 570648A Spacer 39 310285A Piston & Rod Assy. (Incl. 42) 187A 570698A Air Baffle (incl. 184 & 187) 200 570700 Speed Control Body 42 310275 Ring Set 203 570701 Compression 44 530163 Cartridge 204 651042 Screw, T-15, 8-32 x 1" 69 510348 "Q" Ring 209 651042 Screw, T-15, 8-32 x 1" 77 530110 Ball Bearing 210 27793 Conduit Clip 78 510319 Oil Seal 211 651047 Screw, T-15 79 650844 Screw, 1/4_20 x 3/4" 216 570712 R.RM. Adjusting Lever 89 611054 Flywheel Key 230 570649A "Q" Ring 90 611180 Flywheel 243 650955 Screw, 10=32 x 29/32" 91 590691 Pawl Spring 243A 650964 Thread Insert 91A 590692 Starter Pawl 245 450252 Air Filter (Poly) 91B 650985 Screw, 12-24 x 11/64" 245A 450255 Air Filter (Flocked) 92 650848 Belleville Washer F-001300M Cover Mounting Stud Spring Bearing 26 CRAFTSMAN 143.002072 REPAIR PARTS 250 450253 Air Cleaner Cover 301 410280 Fuei Cap 257 650867 Screw, 10-24 x 1/2" 326 570659 Blower Housing Plug 258 350435 Blower Housing Base 331 610650B Toggle Switch 261 650850 Screw, 8-32 x 1-9/16" 370C 550239 Choke Decal 262 650939 Stud 370D 35977 Caution Decal 274 510347 Exhaust Gasket 370G 550228 Instruction Decai 275 390322 Muffler (incl. 274 & 277) 370Q 550247 Emissions 277 650938 Screw, 1/4-20 x 2.409" 380 640231 Carburetor (Incl. 184) 290 410246A Fuel Line 391 590690 Recoil Starter Ass'y. 292 410253 Fuel Line Clamp 520 0 Clutch (Supplied by OEM) 297 27261 Washer 900 0 298 650954 Lock Nut, 8-32 Replacement Engine 710580, order from 71-999 300 410277A FuelTank (Incl. 290, 292, 298, 301 & 3700) 900 0 Replacement S/B 710542B, order from 71-999 F-OO1300M 27 Decal CRAFTSMAN 143.002072 60 REPAIR PARTS _-'_. 152 iS0 F-OO1300M 28 CRAFTSMAN KEY NO. F-OO1300M 143.002072 REPAIR PARTS PART NO. DESCRIPTION o 640231 Carburetor" (Incl. 184 of Engine Parts List) 1 640232 Throttle Shaft & Lever Ass'y. 2 640233 Throttle Return Spring 3 640234 Dust Seal Retainer 3B 640236 Spacer 4 640237 Dust Seal Washer 5 640238 Dust Seal 6 640239 Throttle Shutter 7 640235 Screw, Throttle Shutter & Dust Seal Retainer 17 640240 Idle Speed Screw 27 640241 Hinge Pin 28 640242 Metering Lever 30 640243 Inlet Needle 31 640244 Metering Lever Spring 34 640245 Screw, Metering Lever Pin 4O 640246 High Speed Jet 40A 640247 High Speed Jet Sealer Cap 50 640248 Diaphragm (Included in Gasket Set) 51 640249 Cover Gasket (Included in Gasket Set) 52 640250 Cover 53 640251 Cover Screw 60 640256 Repair kit (Incl. Items Marked PK in Notes) Incl. (I) each of part #'s 640242, 640243, 640257 62 640252 Pump Diaphragm (Incl. in Gasket Set) 63 640253 Pump Gasket (Included in Gasket Set) 64 640255 Pump Cover 65 640254 Pump Cover Screw 70 640257 Gasket Set Incl. (1) each of part #'s 640248, 640249, 640252, 640253 29 CRAFTSMAN 143.002072 13 F-001300M REPAIR PARTS 12 KEY NO. 0 PART NO. 590690 Rewind Starter & Housing Ass'y. 1 650987 Retainer Screw, 10-24 x 1-3/8" 3 650985 Pawl Screw, 12-24 x 11/64" 4 650147 Washer 5 590691 Pawl Spring 6 590692 Pawl 8 590693 Pulley 9 590562 Rewind Spring 12 590639 Starter Rope (#4 rope, 71" long) 13 590452 Starter Handle 30 DESCRIPTION For the repair or replacement parts you need delivered directly to your home Call 7am-7pm, 7days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7days a week 1-800-4-REPAIR (1-800-473-7247) Para pedir servicio de reparacibn domicilio1-800-676-5811 a For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7days a week gggggg 1-800-488-1222 For information on purchasing a Sears Maintenance agreement or to inquire about an existing Agreement Call 9am-5pm, Monday-Saturday 1-800-827-6655 When requesting service parts, always provide the mation: • Product Type • Part • Model Number • Part or ordering following inforNumber Description America's Repair Specialists Printed in U.S.A.
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