Craftsman 536886440 User Manual 5HP SNOW THROWER Manuals And Guides L0010540
CRAFTSMAN Snowthrower, Gas Manual L0010540 CRAFTSMAN Snowthrower, Gas Owner's Manual, CRAFTSMAN Snowthrower, Gas installation guides
53688644 015de305-9c20-4ac7-9cd0-f9826f7c9dd3 Craftsman Snow Blower 536.88644 User Guide |
User Manual: Craftsman 536886440 536886440 CRAFTSMAN CRAFTSMAN 5HP SNOW THROWER - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 5HP SNOW THROWER #536886440. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN 5HP SNOW THROWER Manual
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ICRRFTSMRN®I 5 Horsepower 24 Inch Dual Stage 120V. Electric Start SNOW THROWER MODEL NO. 536.886440 Caution: Read and follow all Safety Rules and Operating Instructions before first use of this product. SEARS, ROEBUCK F-001087J AND CO., Hoffman Estates, IL 60179 U.S.A. WARRANTY STATEMENT ...... SAFETY RULES ............... INTERNATIONAL SYMBOLS .... ASSEMBLY ................... OPERATION .................. MAINTENANCE ............... SERVICE AND ADJUSTMENT .. LIMITED 2 2 4 6 11 17 20 "13NO--YEAR WARRANTY STORAGE .................... 28 TROUBLE SHOOTING CHART .. 29 REPAIR PARTS ............... 30 ENGINE REPAIR PARTS ....... 46 SPANISH (ESPANOL) .......... 55 PARTS ORDERING/SERVICE., BACK COVER ON CRAFTSMAN SNOW THROWER For two years from the date of purchase, when this Craftsman Snow thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Craftsman will repair, free of charge, any defect in material or workmanship. If this Craftsman Snow thrower is used for commercial plies for only 90 days from the date of purchase. or rental purposes, this warranty ap- This warranty does not cover the following: • Items which become worn during normal use, such as spark plugs, drive belts and shear pil_s. • Repair necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWERTO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D817WA, Hoffman Estates. IL 60179 LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS-ATrENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. nect the spark plug wire WARNING: Always disconand place it where it cannot make contact with spark plug to prevent accidental starting during: Preparation, Maintenance, or Storage of your snow thrower. ,_ Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive WASH HANDS AFTER HANDLING. F-001087J harm. 2 IMPORTANT: Safety standards require operator presence controls to minimize the risk of injury. Your snow thrower is equipped with such controls. Do not attempt to defeat the function of the operator presence control under any circumstances. TRAINING , 1. Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly. 2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction. 3. Keep the area of operation clear of all persons, particularly small children and pets. 4. OPERATION 1. 2. Exercise caution to avoid slipping or falling especially when operating in reverse. PREPARATION 1. 3. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects. 2. 4. Disengage all clutches before starting the engine (motor). Do not operate the equipment without weadng adequate winter outer garments. Wear foetwear that will improve footing on slippery surfaces. 3. 4. 5. c. d. e. Never remove fuel tank cap or add fuel to a running engine (motor) or hot engine (motor). Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. Replace fuel cap securely and wipe up spilled fuel. Never store fuel or snow thrower with fuel in the tank inside of a building where fumes may reach an open flame or spark. Check lowing of the cause . 6. 7. . fuel supply before each use, alspace for expansion as the heat engine (motor) and/or sun can fuel to expand. For all units with electric starting motors use electric starting extension cords certified CSAiUL. Use only with a receptacle that has been installed in accordance with local inspection authodties. Adjust the snow thrower height to clear gravel or crushed rook surface. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer). Let engine (motor) and snow thrower adjust to outdoor temperatures before starting to clear snow. F-O01087J Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine. Do not use this machine if you are mentally or physically unable to operate this machine safely. Do not put hands or feet near or under rotating pads. Keep clear of the discharge opening at all times. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly inspect snow thrower for any damage, and repair the damage before restarting and operating the snow thrower. 6. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble. 7. Stop the engine (motor) whenever you leave the operating position, before unclogging the auger/impeller housing or discharge chute and when making any repairs, adjustments, or inspections. 8. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped and all controls are disengaged. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. 9. Take all possible precautions when leaving the snow thrower unattended. Disengage the auger/ impeller, stop engine (motor), and remove key. 10. Do not run the engine (motor) indoors, except when starting the engine (motor) and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS). 11. Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes. 12. Never operate the snow thrower without proper guards, plates or other safety protective devices in place. Handle fuel with care; it is highly flammable. a. Use an approved fuel container. b. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the snow thrower. 3 13. Neveroperate the snow thrower near enclosures, automobiles, window wells, drop--offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away. MAINTENANCE 14. Do not overload the machine capacity by attempting to clear snow at too fast a rate. 2. 15. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing up. 16. Never direct discharge at bystanders allow anyone in front of the unit. or 3. 17. Disengage power to the collectodimpeller when snow thrower is transported or not in use. 4. 1. AND STORAGE Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition. Never store the snow thrower with fuel in the tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine (motor) to cool before storing in any enclosure. Always refer to operator's guide instructions for important details if the snow thrower is to be stored for an extended period. Maintain or replace safety and instruction labels, as necessary. Run the snow thrower a few minutes after throwing snow to prevent freeze-up of the auger/impeller. 18. Use only attachments and accessories approved by the manufacturer of the snow thrower (such as tire chains, electdc start kits, ect.). 5. 19. Never operate the snow thrower without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk;never run. _ 20. Do not over-reach. Keep proper footing and balance at all times. WARNING: This snow driveways thrower is for use on sidewalks, and other ground level surfaces. Caution should be exercised while using on steep sloping surfaces. DO NOT USE SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of resi- 21. Do not attempt to use snow thrower on a roof. dences, garages, porches structures or buildings. or other such IMPORTANT: Many of the following symbols are located on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each symbol. Control And Operating Slow Symbols Fast Electric Start Engine Start I Engine Off Engine Stop Engine Run H N On Choke Off Choke On Neutral ®Q Throttle F-001087J Primer Button Ignition Key 4 Ignition Off Ignition On Drive Clutch Forward Push To Engage Electric Starter Reverse Auger Clutch Auger Collector Fuel Oil DOWN Discharge UP Discharge LEFT Weight Transfer Lift Handle To Engage Weight Transfer Depress Pedal To Disengage Discharge Transmission Engage Fuel Oil Mixture Discharge RIGHT Ignition Key Insert To Run, Pull Out To Stop. SafetyWarningSymbols A A DANGER Thrown Objects. Keep Bystanders Away. DANGER Thrown Objects. Keep Bystanders Away. IMPORTANT Read Owner's Manual Before Operating This Machine. DANGER Avoid Injury From Rotating Auger. Keep Hands, Feet And Clothing Away. WARNING Hot Surface F-OO1087J STOP 5 WARNING DANGER Stop The Engine Before Unclogging Discharge Chute! Contents of Parts Bag (actual 1 - Owner's size) Manual (not shown) 1 - Packet of Fuel Stabilizer (not shown) 1 - Warranty Card (not shown) 2 - Parts bags (not shown) *Non-Assembly Parts, found in toolbox located on belt cover 1- Screw, 5/16--18 x 2 in 1-Split Lockwasher 1-Flatwasher 11/321n. 1- Nut, 5/16-18 3- 5/16-18 Carriage Bolts 3- 5/1 6-18 Nylon Hex Nuts 3- 11/32 Flatwashers 1 - Shift Lever Knob (not actual size) 1 - 1/4-20 Hex Jam Nut "2- Shear Pins _1-Sta_e._ F-OOlO87J 6 (not actuarlCord) Parts packed separately in carton (not shown full size) 2- Ignition Keys (Attached to engine in plastic bag) 1-Snow Chute Assembly IIIIIII I Figure 2 shows the snow thrower completely assembled. References to the right or left hand side of the snow thrower are from the viewpoint of the operator's position behind the unit. _ satety ARNING: glasses Always or eye wear shields while assembling snow thrower. TOOLS REQUIRED ASSEMBLY FOR Auger Drive Lever 1 - Knife to cut carton 1 - 1/2 inch wrenches (or adjustable wrenches) 1 - 9/16 inch wrenches (or adjustable wrenches) 1 - 3/4 inch wrenches (or adjustable wrenches) 1 - Pliers (to spread cotter pin) 1 - Screwdriver 1 - Measuring I • Traction Drive Lever Clutch Cable Shifter Lever Crank Assembly Chute Deflector tape or ruler Figure 1 shows the snow thrower in the shipping position. Height Adjust Skid Figure 1 F-001087J 7 Figure 2 TO REMOVE SNOW THROWER FROM CARTON 1. Locate all parts packed separately and remove from the carton. NOTE: Place fuel stabilizer in a safe place until needed for storage. 2. Remove and discard the packing materialfrom around the snow thrower. 3. Cut down all four corners of the carton and lay the panels flat. 4. Roll snow thrower off the carton by pulling on the lower handle. CAUTION: DO NOT back over cables. . 6. NOTE: If the cables have become disconnected form the clutch levers, reinstall the cables as shown in Figure 4. NOTE: Position cable through slots on shifter plate. Clutch Lever Remove the packing material from handle assembly. Cut ties securing the clutch control cables to the lower handle and lay cable back away from the motor frame. "Z" Fitting Control Cable _,, TO ASSEMBLE THE HANDLE AND CRANK ASSEMBLY 1. Cut tie holding shift rod to lower har_dle and move shifter to the first forward gear. 2. Figure 4 Loosen, but do not remove, the screws, flatwashers, Iockwashers, and hex nuts in the upper holes of the lower handle. See Figure 3. 4. Install hardware supplied in the parts bag (screw, flatwasher, lockwasher, and hex nut) into bottom hole on right hand side of handles. DO NOT tighten until all bolts are in place. 5. Locate crank assembly removed earlier and remove the nylon locknut and flatwasher from the eye bolt assembly. See Figure 5. Right Hand Side Of Upper Handle_ Loosen, but do not remove Left Hand Side Of, Upper Handle 11/32" Flatwasher 5/16" Hex 5/16" Screw Crank 5/16" Split Lockwasher y NOTE: Make sure the cables are not caught between the upper and lower handle. Eye Bolt Locknut 3/8" Flatwasher 3/8" Flatwasher Figure 5 Raise the upper handle into operating position. Upper handle should be to the outside of the lower handle. F--001087J 3/8" Nylon \ Figure 3 3. f . 8 Reinstall flatwasher and adaptor. Install eye bolt through lower hole on the left hand side of the handle. 7. Install the 3/8" flatwasher and the 3/8" nylon Iocknut loosely on the pin. Spread ends of cotter pin to lock in place. 11. Tighten nut on eye bolt. Make sure eye bolt is properly aligned and the crank can freely rotate. 12. Tighten all handle bolts. eye bolt. . g. Carefully remove cotter pin, clevis pin and universal joint pin from yoke end of crank rod assembly. See Figure 6. Cotter Pin Place universal joint into end of worm gear lining up large holes. Insert universal joint pin (ensure opening in pin is in line with small openings in universal joint). Clevis Pin Crank Rod Asse_y 10. Place yoke end of crank rod around universal joint, lining up openings. Insert clevis pin through assembly and secure with cotter TO INSTALL SHIFTER Universal Joint Pin Figure 6 KNOB 1. Thread the 1/2-13 hex jam nut found in parts bag onto the threaded end of the shifter lever. See Figure 7. 2. Thread the shifter lever knob onto the threaded end of the shifter lever until it is snug against the hex jam nut and the lip is pointed away from the engine. Tighten the hex jam nut against the bottom of the shifter lever knob to lock in position. Auger Drive Traction Drive Spring (Long) \ Figure 8 Knob Hex Jam Speed Lever Figure 7 NOTE: If the cables have become disconnected, reinstall springs as shown in Figure 8. F-001087J Spring (Short) 9 SNOW CHUTE ASSEMBLY 6. 1. Turn crank assembly counterclockwise until it stop. 2. Position snow chute on inside of snow chute flange and align the three holes in the snow chute with holes on snow chute flange. (See Figure 9) Turn crank assembly clockwise and make sure all carriage bolts are tight. Snow Chute \ Flatwasher Place three 5/16-18 carriage bolts from inside of chute as shown in Figure 9. (hardware is found in parts bag). 4. Place three 5/16-18 flatwashers and three 5/16-18 nuts on outside of flange. 5. Tighten all four carriage bolts securely. _3J_ 3. Nut NOTE: DO NOT overtighten carriage bolts. HOW TO SET THE SKID Figure 9 HEIGHT Your snow thrower is equipped with height adjust skids on the outside of the auger housing. To adjust the skid height for different conditions, see To Adjust Skid Height paragraph in the Service And Adjustment section. _" CHECKLIST While learning how to use your snow thrower, pay extra attention to the following important items: Before you operate your new snow thrower, to ensure that you receive the best performance and satisfaction from this quality product, please review the following checklist: P" All assembly completed. instructions have been P" The discharge chute rotates freely. v" No remaining loose parts in carton. F--001087J Engine oil is at proper level. Make sure gas tank is filled properly with clean, fresh, unleaded gasoline. _" Become familiar with all controls- _' their location and function. Operate controls before starting engine. 10 KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Electric Start Button nition Primer Bu -- Auger__ Drive Lever (right hand) Traction Drive Lever (left hand) , Remote Chute Control Lever Switch Box Assembly Deflector Discharge Chute Choke Control Recoil Throttle Control Starter Handle Height Adjust Skid Figure 10 Auger Drive Lever - Starts and stops the auger and impeller (snow gathering and throwing) Traction Drive Lever - Propels the snow thrower forward and in reverse. Choke Control engine. - Used to start a cold Speed Shifter Lever - Selects the speed of the snow thrower (6 speeds forward and 2 speeds reverse). Crank Assembly - Changes the direction of snowthrowingthroughthe dischargechute. Chute Deflector - Changes the distance the snow is thrown. Remote Chute Control Lever - Push forward to discharge snow high and far. Pull remote lever back to discharge snow down. Primer Button - Injects fuel directly into the carburetor manifold for fast starts in cold weather. Throttle speed. Control - Controls the engine Discharge Chute - Changes the height and direction the snow is thrown. Electric Start Button - (if so equipped) Used to start the engine using the 120 V electric starter. Height Adjust Skid - Adjusts the ground clearance of the auger housing. Ignition Key - Must be inserted to start the engine. Recoil Starter Handle - Starts the engine manually. Shear Pin -Shear pins are designed to break (to protect the machine) if an obiect becomes lodged in the aguer housing. Toolbox --spare shear pins and spacers are located in toolbox. F--001087J 11 The operation of any snow thrower can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating the snow thrower. We recommend standard safety glasses or a wide vision safety mask for over your glasses. Manual before ARNING: Readoperating Owner's machine. Never direct discharge toward bystanders stop the engine before unclogging discharge chute or auger housing and before leaving the machine. _ TO STOP YOUR SNOW THROWER . . 3. To stop throwing snow, release the aug_r drive lever. See Figure 10. To stop the wheels, release the traction drive lever. the speed you desire by moving the speed shifter lever left into the appropriate notches on the shift lever plate: Speeds 1,2 - Wet, Heavy Speed 3 - Light Speed 4 - Very Light Speed 5,6 - Transport only 2. Engage the traction drive lever (left hand). As the snow thrower starts to move, maintain a firm hold on the handles, and guide the snow thrower along the clearing path. Do not attempt to push the snow thrower. 3. To move the snow thrower backward, move the speed shifter lever right into first or second reverse and engage the traction drive lever (left hand). IMPORTANT: Do not move the speed shifter lever while the traction lever is down. To stop the engine, push the throttle control lever to off and pull out the ignition key. TO THROW SNOW 1. Push down the auger driver lever (right hand). 2. Release to stop throwing snow. TO CONTROL SNOW DISCHARGE 1. Turn the chute control rod to set the direction of the snow throwing. 2. Loosen the wing knob on the chute deflector and move the deflector to set the distance. Move the deflector (Up) for more distance, (Down) for less distance. Then tighten the wing knob (See Figure 11). TO USE WHEEL LOCKOUT PIN The left hand wheel is secured to the axle with a klick pin. This unit was shipped with this klick pin in the locked position (through wheel hole). See Figure 12. . Klick Pin Locked Position Figure 11 2-Wheel HOW TO MOVE BACKWARD FORWARD 1. To shift, release the traction drive lever (left hand) and move the speed shifter lever to the speed you desire. Ground speed is determined by snow conditions. Select F-O01087J Drive Figure 12 AND . 12 For ease of maneuverability in light snow conditions, disconnect the klick pin from the wheel locked position and push into the single wheel drive position (unlocked axle hole only). See Figure 13. Klick Pin /Dipstick Unlocked Position ,, i _. NOTE: Oil level must be between full and Add mark Figure 13 Single Wheel Drive Figure 14 NOTE: Make sure that the klick pin is in the single wheel drive position of the axle only and not through the locked position. BEFORE STARTING 4. Tighten the fill cap/dipstick securely each time you check the oil level. NOTE: For extreme cold operating conditions of 0°F and below, use a partial synthetic 0W30 motor oil for easier starting. THE ENGINE Before you service or start the engine, familiarize yourself with the snow thrower. Be sure you understand the function and location of all control_. . 2. . 4. NOTE: S.A.E. 5W30 motor oil may be used to make starting easier in areas where temperature is consistently 20°F. or lower. FILL GAS: NOTICE: ENGINES WHICH ARE CERTIFIED TO COMPLY WITH CALIFORNIA AND US EPA EMISSION REGULATIONS FOR ULGE ENGINES: Are certified to operate on regular unleaded gasoline. Include the following emission control system(s): EM, TWC (if so equipped). Include any user adjustable features-therefore no other adjustments are needed. Check the tension of clutch cable before starting the engine. See To Adjust The Control Cable paragraph in the Service & Adjustments section of this manual. Be sure that all fasteners are tight. Make sure the height adjust skids are properly adjusted. See To Adjust Skid Height paragraph in the Service & Adjustments section of this manual. 5. Check tire pressure (14-17 pounds). Do not exceed maximum amount of pressure. dicates that alcohol blended ARNING: Experiences infuels (called gasohol or those using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage, Acidic gas can damage the fuel system of an engine while in storage. NOTE: To avoid engine problems, the fuel system must be emptied before storage for 30 days or longer. Start the engine and let it run until the fuel lines and carburetor are empty. Use the carburetor bowl drain to empty residual gasoline from the float chamber. Use fresh fuel next season. See the Stor_ CHECK THE OIL: NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed. 1. Make sure the unit is level. NOTE: Do not check the level of the oil while the engine runs. 2. Remove the oil fill cap/dipstick. Check the oil. 3. If necessary, add oil until the oil reaches the FULL mark on the oil fill cap/dipstick (see Figure 14). Do not add too much oil. F-001087J age section in this manual for additional information. 13 Never use engine or carburetor cleaner ing the engine, be certain that you have read the following information, products in the fuel tank or permanent damage may occur. 1. Fill the fuel tank only with a fresh, clean, unleaded regular, unleaded premium, or reformulated automotive gasoline. DO NOT use leaded gasoline. Make sure that the container you pour the gasoline from is clean and free from rust or other foreign particles. Never use gasoline that may be stale from long periods of storage in the container. ,_ equipped three-wire WARNING: with Thea starter is power cord and plug and is designed to operate on 120 volt AC household current.It must be properly grounded at all times to avoid the possibility of electrical shock which may be injurious to operator. Follow all instructions carefully as set forth in the "To Start Engine" section. Determine that your house wiring is a three-wire grounded system. Ask a licensed electrician if you are not sure. If your house wire system is not a three-wire system, do not use this electric starter under any conditions. If your system is grounded and a three-hole receptacle is not available at the point your starter will normally be used, one should be installed by a licensed electrician. when connecting 120 volt AC "Power Cord", always connect the cord to the Switch Box" on the engine first, then plug the other end into the three-hole grounded receptacle. When disconnecting "Power cord", always unplug the end in the threehole grounded receptacle first. COLD START ,_ mable. Always use caution WARNING: Gasoline is flamwhen handling or storing gasoline. Do not fill fuel tank while snow thrower is running, when it is hot, or when snow thrower is in an enclosed area. Keep away from open flame or an electrical spark and do not smoke while filling the fuel tank. Never fill the tank completely. Fill the tank to within 1/4"-1/2" from the top to provide space for expansion of fuel. Always fill fuel tank outdoors and use a funnel or spout to prevent spilling. Make sure to wipe up any spilled fuel before stating the engine. Store gasoline in a clean, approved container and keep the cap in place on the container. 1. TO STOP ENGINE To stop engine, move the throttle control lever to "STOP" position and remove key. Keep the key in a safe place. The engine will not start without the key. TO START ENGINE (electric starter, if equipped) Be sure that the engine has sufficient oil. The snow thrower engine is equipped with a 120 volt A.C. electric starter and recoil starter. Before startF-001087J 14 Be sure auger drive and traction drive levers are in the disengaged (RELEASED) position. 2. Move throttle control to"FAST' position. 3. Remove the keys form the plastic bag. Insert one key into ignition slot. Make sure it snaps into place. Do not turn key. Keep the second key in a safe place. 4. Rotate choke knob clockwise to the choke ON position. 5. Connect the power cord to the switch box on the engine. 6. Plug other end of power cord into a three-hole, grounded 120 VOLT, AC receptacle. (See WARNING in this section). COLD START Push the primer button while covering the vent hole as follows: Remove finger from primer button between primes. . Do not prime if temperature 50 ° F (10 ° C). above Push two time if temperature F (10 ° C) to 15°F (-10 ° C). Push four times if temperature below 15° F (-10 ° C). Be sure auger drive and traction drive levers are in the disengaged (RELEASED) position. Move throttle control to"FAST' position. , * 3. Remove the keys form the plastic bag. Insert one key into ignition slot. Make sure it snaps into place. Do not turn key. Keep the second key in a safe place. 4. Rotate choke knob clockwise to the choke ON position. 5. Push the primer button while covering the vent hole as follows: Remove finger from primer button between primes. Do not prime if temperature above 50 ° F (10 ° C). Push two time if temperature is 50 ° F (10 ° C) to 15°F (-10 ° C). Push four times if temperature is below 15° F (-10 ° C). is 50 ° is 8. Push down on the starter button until the engine starts. Do not crank for more than 10 seconds at a time. This electric starter is thermally protected. If overheated it will stop automatically and can be restarted only when it has cooled to a safe temperature (a wait of about 5 to 10 minutes is required). 9. When t_e engine starts, release the starter button and move choke lever to "1/2 choke" position. When engine runs smoothly, move choke lever to "No Choke" Position. 6. 10. Disconnect power cord from receptacle, first, and then from switch box. NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below 0°K , 11. Run engine at full throttle "FAST' when throwing snow. Pull the starter handle rapidly. Do not allow the handle to snap back, but allow it to rewind slowly while keeping a firm hold on the starter handle. As the choke When choke tion. engine warms up, move lever to "1/2 choke" position. engine runs smoothly, move lever to "No Choke" Posi- NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below 0°F. WARM START If restarting a warm engine after a short shutdown, leave choke at "OFF" and do not push the primer button. If the engine fails to start, follow the Cold Start instructions. 8. Run engine at full throttle "FAST' when throwing snow. WARM START (recoil starter) If restarting a warm engine after a short shutdown, leave choke at "OFF" and do not push the primer button. If the engine fails to start, follow the Cold Start instructions. Be sure that the engine has sufficient oil. The snow thrower engine is equipped with a recoil starter. Before starting the engine, be certain that you have read the following information. FROZEN STARTER If the starter is frozen and will not turn engine: 1. Pull as much rope out of the starter as possible. TO START ENGINE F--001087J 15 2. Release the starter handle and let it snap back against the starter. if the engine still fails to start, repeat the two previous steps until the engine starts. Then continue with the directions for cold start. Disconnect spark plug wire. Do not place your hands in the auger or discharge chute. Use a pry bar. SNOW THROWING TIPS 1. For maximum snow thrower efficiency in removing snow, adjust ground speed, NEVER the throttle. Go slower in deep, freezing or wet snow. If the wheels slips, reduce forward speed. The engine is designed to deliver maximum performance at full throttle and should be run at this power setting at all times. 2. Most efficient snow throwing is accomplished when the snow is removed immediately after if falls. To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow removal job. 1. With the engine running, pull the starter rope hard with a continuous full arm stroke three or four times. Pulling of starter rope will produce a loud clattering sound. This is not harmful to the engine or starter. 2. With the engine not running, wipe all snow and moisture from the carburetor cover in area of control levers. Also move throttle control, choke conftol, and starter handle several times. 3. 4. For complete snow removal, slightly overlap each path previously taken. The snow should be discharged down wind whenever possible. 5. For normal usage, set the skids so that the scraper bar is 1/8" above the skids. For extremely hardpacked snow surfaces, adjust the skids upward so that the scraper bar touches the ground. 6. On gravel or crushed rock surfaces, set the skids at 1-1/4" below the scraper bar. See To Adjust Skid Height paragraph in the Service & Adjustments section of this manual. Rocks and gravel must not be picked up and thrown by the machine. gine indoors Never or in run enclosed, A ARNING: enpoorly ventilated areas. Engine exhaust contains CARBON MONOXIDE, AN ODORLESS AND DEADLY GAS. Keep hands, feet, hair and loose clothing away from any moving parts on engine and snow thrower. The temperature of muffler and nearby areas may exceed 150°R Avoid these areas. DO NOT allow children or young teenagers to operate or be near snow thrower while it is operating. 7. After the snow throwing job has been completed, allow the engine to idle for a few minutes, which will melt snow and accumulated ice off the engine. 8. Clean the snow thrower thoroughly after each use. 9. Remove ice and snow accumulation and all debris from the entire snow thrower, and flush with water (if possible) to remove all salt or other chemicals. Wipe snow thrower dry. to ARNING: remove any that may Do item not attempt become lodged in auger without taking the following precautions: A • • Release auger drive lever. Move throttle lever to stop position. • Remove (do not turn) ignition key. F-001087J 16 CUSTOMER RESPONSIBILITIES SERVICERECORDS Fill in dates as you completeregular service, Before Each Use Check Engine Oil Level _J Often Every 5 Hours Every 10 Hours Every 25 Hours Each Before Season Storage SERVICE DATES Change Engine Oil "nghten All Screws and Nuts _/ _j Check Spark Plug Lubricate All Pivot Points .j I Lubricate Disc Drive Plate Zerk (See Maintenance) Check Fuel t Drain Fuel Check Cable Adjustment (See Cable Adjustment) Adjust Drive Belt GENERAL RECOMMENDATIONS • The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the snow thrower as instructed in this manual. If any parts are worn or damaged, replace immediately. LUBRICATION CHART Lubricate Disc Drive Plate Zerk With a Hi Temp EP. Moly \ Grease. Some adjustments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. AFTER EACH USE • • Check for any loose or damaged parts. _ghten any loose fasteners, • Check and maintain the auger. • Check controls to make sure they are functioning properly. F-001087J Figure 15 17 PRODUCT SPECIFICATIONS HORSEPOWER 11.0 HP DISPLACEMENT 21.82 cu. in. GASOLINE CAPACITY 4 quarts (unleaded) OIL CAPACITY 5W30 prevent rubber friction wheel contacting the drive disc plate. 6. To grease zerk, use a hand grease gun, lubricate with a Hi Temp EP Moly grease. Fill zerk only until grease becomes visible below bearing assembly located under grease zerk. DO NOT over fill. CAUTION: DO NOT allow grease to come in contract with the disc drive plate or friction wheel or damage will result. (20 oz capacity) SPARK PLUG: VALVE CLEARANCE: Champion RJ19LM (Gap .030 in.) or equivalent IMPORTANT: Remove coin and ensure that a gap exists between friction wheel and disc drive plate. NOTE: Clean all excess grease found on friction disc hub. Intake: .010 In. Exhaust: .010 in. Sprockets Hex Shaft and Sprockets (Require No Lubrication SNOW THROWER AS REQUIRED Friction The following adjustment should be preformed more than once each season. Disc Drive Plate 1. Auger drive belt should be adjusted after the first 2 to 4 hours of use, again about mid-season and twice each season thereafter (See to Adjust Belts paragraph in the Service and Adjustment section). LUBRICATION-EVERY \ 25 HOURS Friction E_Wheel Lubricate Disc Drive Plate every twenty-five (25) hours and at the end of the season and/or before storage. Coin or Shim Point at which grease should be visible Gap Between Friction Wheel and Disc Drive Plate To Lubricate 1. Position speed selector lever in first gear. 2. Stand the snow thrower up on the auger housing end. 3. Remove the bottom panel. Grease Zerk LUBRICATION-NOT 1. Figure 16 REQUIRED Hex Shaft and SprocketsHex shaft and sprockets require no lubrication. All bearings and bushings are lifetime lubricated and require no maintenance. See Figure 16. NOTE: Any greasing or oiling of the above components can cause contamination of the friction wheel. If the disc 4. Turn disc drive plate clockwise by hand until grease zerk is cleady visible at front center, See Figure 16. 5. Place a coin or (a shim of equal thickness) between the rubber friction wheel and disc drive plate to F-001087J Bearing Assembly 18 drive plate or friction wheel come in contact with grease or oil, damage to the friction wheel will result. Should grease or oil come in contact with the disc drive plate or friction wheel, be sure to clean the plate and wheel thoroughly. NOTE: For storage, the hex shaft and sprockets should be wiped with 5W30 motor oil to prevent rusting. 2. Auger Gear Box - The auger gear box is lubricated at the factory and should not require additional lubrication. If for some reason the lubricant should leak out, have auger gear case checked by a competent repairman. TO CHANGE ENGINE OIL 1. 2. Position the snow thrower so that the oil drain plug is at the lowest point on the engine. Remove the oil drain plug and the oil fill cap/dipstick. Drain the oil into a suitable container. NOTE: The oil will drain more freely when the engine is warm. 3. 4. After draining all the oil, reinstall the oil drain plug securely. Fill the engine crankcase with S.A.E. 5W30 motor oil, pouring slowly. DO NOT OVERFILL. SPARK PLUG Check the spark plug every twentyfive (25) hours. Replace the spark plug if the electrodes are pitted or burned or if the porcelain is cracked. ENGINE LUBRICATION Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. See Figure 17. Add S.A.E. 5W30 motor oil as needed. "13ghten fill cap/dipstick securely each time you check the oil level. 1. Make sure the spark plug is clean. Clean the spark plug by carefully scraping the electrodes (do not sand blast or use a wire brush). 2. Check the spark plug gap with a feeler gauge and reset gap to 0,30" if necessary. See Figure 18. 3. Before installing the spark plug, coat the threads lightly with oil for easy removal. Tighten the spark plug to a torque of 15 foot-pounds. Oil Fill Cap/Dipstick Feeler Gauge 0.030" Figure 17 Change the oil every twenty-five (25) hours or at least once a year if the snow thrower is not used for twentyfive (25) hours. F-001087J Spark Plug Figure 18 19 raise the adjustable skids. Tighten the mounting nuts. See Figure 19. NOTE: For rocky or uneven surfaces, raise the front of the snow thrower by moving the skids down. nect the spark plug disconwire and _lb ARNING: Always place it where it cannot make contact with spark plug to prevent accidental starting when making any adjustments or repairs. maintain proper groundto WARNING: Be certain clearance for your particular area to be cleared. Objects such as gravel, rocks or other debris, if struck by the impeller, may be thrown with sufficient force to cause ,_ TO ADJUST SKID HEIGHT This snow thrower is equipped with two height adjustment skids, located on the outside of the auger housing. See Figure 19. These skids elevate the front of the snow thrower. Mountinq personal injury, property damage or damage to the snow thrower. TO ADJUST Nuts SCRAPER BAR After considerable use, the metal scraper bar will have a definite wear pattern. The scraper bar in conjunction with the skids should always be adjusted to allow 1/8" between the scraper bar and the sidewalk or area to be cleaned. 1. Auger Housing Height Adjust Skid Figure 19 . For normal hard surfaces, such as a paved driveway or walk, adjust the skids as follows. 1. Position the snow thrower on a level surface. 2. 3. Make sure both tires are equally inflated. Proper tire pressure is 14 to 17 PSI. See side of tire for maximum inflation. Do not exceed sidewall maximum pressure on tire. Make sure both tires are equally inflated. Proper tire pressure is 14 to 17 PSI. See side of tire for maximum inflation. Do not exceed sidewall maximum pressure on tire. Loosen the carriage bolts and nuts securing the scraper bar to the auger housing. 4. Adjust the scraper bar to the proper position. 5. Tighten the carriage bolts and nuts, making sure that the scraper bar is parallel with the working surface. 3. Place the extra shear bolts supplied (found in parts bag) under each end of the scraper bar next to the adjustable skids. 4. Loosen the mounting nuts that hold the adjustable skids. To bring the front of the snow thrower down, F-001087J Position the snow thrower on a level surface. . 20 For extended operation, the scraper bar may be reversed. If the scraper bar must be replaced due to wear, remove the carriage bolts and nuts and install a new scraper bar. HOW TO CHECK AND ADJUST THE CABLES Spring, Square End Locknut The cables are adjusted at the factory and no adjustment should be necessary. If the cables have become stretched or are sagging adjustment will be necessary. To check for correct adjustment,disconnect the Z-fitting at the drive lever, move the drive lever to the full forward position, just contacting the plastic bumper. The control cables are correctly adjusted when the center of the "Z" fitting is between the center and top of the hole in the drive lever and there in no droop in the cable. See Figure 20. ==_ 5. Pull the cable back through the spring and connect the cable. Do the same for the other drive lever cable, if needed. NOTE: Whenever the traction drive or auger belts are adjusted or replaced, the cables will need to be adjusted. TO ADJUST Drive Lever Remove gas from gas tank. snow thrower on end. 2. Disconnect the "Z" fitting drive lever. 3. . BELTS Belts stretch during normal use. If you need to adjust the belts due to wear or stretch, proceed as follows: How To Adjust The Auger Drive Belt if your snow thrower will not discharge snow, check the control cable adjustment. If it is correct, then check the condition of the auger drive belt. It may be loose or damaged. If it is damaged, replace it, See To Replace Belts paragraph in this section. If the auger drive belt is loose, adjust as follows: Figure 20 . Figure 21 1. 2. Stand Disconnect the spark plug wire. Remove the belt cover. See Figure 22. from Pull spring cover up to expose spring. Push the cable through the spring to expose the threaded portion of the cable. See Figure 21. Belt Cover Flatwasher Hold the square end of the threaded portion with pliers and adjust the Iocknut in or out until the excess slack is removed. F-001087J Self Tapping Screw 21 Figure 22 Traction Drive Belt TO REPLACE Auger Drive Belt The drive belts on this snow thrower are of special construction and should be replaced with original equipment belts available from your nearest Craftsman Store. A distributor's list is supplied in the parts manual. You will need the assistance of a second person while replacing the belts. Guide Drive Pulley Idler Pulley BELTS Loosen this nut How To Remove The Auger Drive Belt If the auger drive belt is damaged, the snow thrower will not discharge snow. Replace the damaged belt as follows. Figure 23 3. Loosen the nut on the idler pulley and move the pulley toward the belt about 1/8". See Figure 23. 1. Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing. 4. Tighten the nut. 5. Press the auger drive lever. Check the _ension on the belt (opposite auger idler pulley). The belt should deflect about 1/2" with moderate pressure (See Figure 24). Auger idler Pulley _. _k"-_"-D rive _ a "__o 0 " ;_". " _ Pulley t1/2 ;.: Inch • Engaged ._.__D;_; outdoors, away from or WARNING: Drain thefire gasoline flame. ,_ 2. 3. Disconnect the spark plug wire. Remove the screw from the belt cover. Remove the belt cover. See Figure 22. 4. Remove the bolts on each side of the motor mount frame. See Figure 25. 5. Loosen the bolts on each side of the motor mount frame. The auger housing and the motor mount frame will separate, hinged by the bolts. flectlon Panel Bottom Figure 24 Mount ...._-K_ NOTE: If the adjustment repeat the adjustment. is not correct, 6. Replace the belt cover. 7. Check the clutch control cable adjustment. 8. Reconnect 1_/' Auger Housing Frame _" _ Remove top bolt (each L side) / % the spark plug wire. Loosen bottom (Each Side) Traction Drive Belt 6. The traction drive belt has constant spring pressure and does not require adjustment. Replace the traction drive belt if it is slipping. See To Replace Belts paragraph in this section. 7. F-001087J 22 Figure 25 Loosen the belt guide. Pull the belt guide away from the auger drive pulley. See Figure 23. Loosen the nut on the idler pulley. Pull the idler pulley away from the auger drive belt. Remove the old auger drive belt. Replace the auger drive belt with an original factory replacement belt available from an authorized service center. . 9. 4. Pull the traction drive idler pulley away from the traction drive belt. See Figure 26. Traction Drive Belt Auger Drive Belt Install the new auger drive belt onto the auger drive pulley and onto the drive pulley. Traction Drive Pulley Belt Guide 10. Adjust the auger drive belt. See "How To Adjust The Auger Drive Belt" in the Service And Adjustment section. Auger Drive Pulley Traction Drive Idler Pulley 11. Adjust the belt guide. See "How To Adjust The Belt Guide" in the Service And Adjustment section. 12. Install the bolts on each side of the motor mount frame. See Figure 25. Engine Pulley Figure 26 Remove the old traction drive belt from the traction drive pulley and from the en ine pulley. Replace the traction drive belt with an original factory replacement belt available from an authorized service center. . 13. Tighter_the bolts on each side of the motor mount frame. 14. Install the belt cover. Tighten the screw. See Figure 22. 15. Check the adjustment of the cables. See "How To Check And Adjust The Cables" in the Service And Adjustment section. . . 16. Connect the spark plug wire. How To Remove Belt the Traction Drive . If the snow thrower will not move forward, check the traction drive belt for wear or damage. If the traction drive belt is worn or damaged, replace the belt as follows. g. Disconnect 3. Remove the auger drive belt. See "How To Remove The Auger Drive Belt" in the Maintenance section. F-001087J Install and adjust the auger drive belt. See "How To Remove The Auger Drive Belt" in the Service And Adjustment section. Adjust the belt guide. See "How To Adjust The Belt Guide" in the Service And Adjustment section. 11. 13ghten the bolts on each side of the motor mount frame. 12. Install the belt cover. Tighten screw. See Figure 22. outdoors, from or WARNING: away Drain thefire gasoline flame. 2, Install the new traction drive belt onto the traction drive pulley and onto the engine pulley. Make sure the traction drive idler pulley is properly aligned with the traction drive belt. 10. Install the bolts on each side of the motor mount frame. See Figure 25. 1. Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing. ,_ Auger Idler Pulley 13. Check the adjustment of the cables. See "How To Check And Adjust The Cables" in the Service And Adjustment section. the spark plug wire. 14. Connect the spark plug wire. 23 A HOW TO ADJUST THE BELT GUIDE 1. Disconnect spark plug wire, 2. Remove the screw. Remove the belt cover. See Figure 22. 3. Engage the auger drive lever. 4. Measure the distance between the belt guide and auger drive belt. The correct distance is 1/8 inch (3.175 mm). See Figure 27. _ WARNING: 2. 3. Disconnect the spark plug wire. Remove the bolts on each side of the bottom panel. See Figure 28. 4. Loosen the bolts on each side of the bottom panel. 5. Remove the bottom panel. Remove Top Bolt (each side) Belt Guide Mount ....----_ Frame I_ _ Loosen bottom (Each Side) Figure 27 . 6. Auger o Figure 28 6. Position the shift speed lever in the first forward gear. 7. Note the position of the friction wheel on the disc,drive plate (See Figure 29). In the correct position, the right outer side of the disc drive plate must be three inches (7.62cm.) from the center of the friction wheel. If the friction wheel is not in the correct position, adjust as follows. If an adjustment is necessary, loosen the mounting bolt for the belt guide. Move the belt guide to the correct position. Tighten the mounting bolt for the belt guide. Install the belt cover. Tighten the screw. See Figure 22. 7. Connect the spark plug wire. Friction Wheel HOW TO ADJUST OR REPLACE THE FRICTION WHEEL Drive Plate How To Check The Friction Wheel If the snow thrower will not move forward, check the traction drive belt, the traction drive cable or the friction wheel. If the friction wheel is worn or damaged, it must be replaced. See "How To Replace the Friction Wheel" in this section. If the friction wheel is not worn or damaged, check as follows. \ Figure 29 How To Adjust The Friction Wheel 1. Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing. F-001087J Drain the gasoline outdoors, away from fire or flame. 1, Loosen the bolts on the speed control rod to optain the correct 24 position for the friction wheel. See Figure 30. Friction Wh Hub II Bolt Loosen Bolts Hex Nut Shaft Lev( 7. Figure 30 2. Install the bottom Figure 28. panel. See 3. Tighten the bolts on each side of the bottom panel. 4. Install the bolts on each side of the bottom panel. Figure 31 Remove the four bolts that hold the bearing plates on each side of the hex shaft. See Figure 32. NOTE: Take special note of the position of the washers and retaining ring on the hex shaft and the sprocket assembly. Friction Wheel Bearing Plate How To Replace The Friction Wheel Hex Shaft _g Plate If the friction wheel is worn or damaged, the snow thrower will not move forward. The friction wheel must be replaced as follows. Figure 32 8. Remove the bearing plate from the right side. Do not remove the hex shaft. Leave the hex shaft in position. Carefully raise hex shaft just enough to allow the friction wheel to be removed. 9. Remove the friction wheel from the hub. Slip the friction wheel toward the right off the hex shaft. See Figure 31. 10. Assemble the new friction wheel onto hub with the fasteners removed earlier. 11. Install the bearing plate onto the right side. Make sure the hex shaft is engaged with both bearing plates and that the washers and retaining ring are installed in the original position. See Figure 32. 1. Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing. outdoors, from or ARNING: away Drain thefire gasoline flame. _IL 2. Disconnect the spark plug wire. 3. Remove the top bolts on each side of the bottom panel. See Figure 28. 4. Loosen the bottom bolts on each side of the bottom panel. 5. Remove the bottom panel. 6. Remove the three fasteners that hold the friction wheel to the hub. See Figure 31. F-001087J 25 12. Fasten the bearing plates using the four bolts removed earlier. _ar 13. Make sure the hex shaft turns freely. _-" Pin P! spalcer 14. Check the adjustment of the friction wheel. See "How To Adjust The Friction Wheel" in this section. 15. Make sure the friction wheel and the disc drive plate are free from grease or oi!. 16. Install the bottom Figure 28. _F igure 33 TO ADJUST THE CARBURETOR panel. See If you think your carburetor needs adjusting, see your nearest Craftsman Store. Engine performance should not be affected at altitudes up to 7,000 feet. For operation at higher elevations, contact your nearest Craftsman Store. 17. Tighten the bottom bolts on each side of the bottom panel. 18. Install the top bolts on each side of the bottom panel. 19. Correct IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Over-speeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest Craftsman Store, which has the proper equipment and experience to make any necessary adjustments. the spark plug wire. HOW TO REPLACE SHEAR BOLT THE AUGER The augers are secured to the auger shaft with special shear bolts. These shear bolts are designed to break and protect the machine if an object becomes lodged in the auger housing. Do not use a harder bolt as the protection provided by the shear bolt will be lost. TO ADJUST OR REPLACE THE SPARK PLUG NOTE: This spark ignition system meets all requirements of the Canadian Interference-Causing Equipment Regulations. protect the machine, useand only ARNING: For safety to original equipment shear bolts. _ To replace a broken shear bolt, proceed as follows. Extra shear bolts were provided in the assembly parts bag. NOTE: This engine complies with all current Australian and New Zealand limitations regarding electromagnetic interference. 1. Move the throttle control to the stop position. Disengage all controls. 2. , 4. If you have difficulty starting the snow thrower, adjust or replace the spark plug. Replace the spark plug is the electrodes are pitted or bumed or if the porcelain is cracked. Follow the instructions below. Disconnect the spark plug wire. Make sure all moving parts have stopped. Align the hole in the auger with the hole in the auger shaft, install the new shear pin and spacer. See Figure 33. To adjust: 1. Clean spark plug by carefully scraping the electrodes (Do not sand blast or use a wire brush). Connect the spark plug wire. F-001087J 26 2. Be sure spark plug is clean and . free of foreign material. Check electrodes gap with a wire feeler gauge and reset gap to 0.030" if necessary. See Figure 34. 5. To Replace: . If a torque wrench is available, torque the plug to 18 to 23 foot pounds. Feeler Gauge 0.030" 1. If you need a new spark plug, use only the proper replacement spark plug. 2. Firmly tighten the spark plug in the engine. Set the gap to 0.030 inches. Before installing the spark plug, lightly coat the spark plug threads with oil or grease to insure easy removal. F-001087J Spark Plug Figure 34 27 snow throwerNever indoors in _ ARNING: store oryour an enclosed, poorly ventilated area. If gasoline remains in the tank, fumes may reach an open flame, spark or pilot light from a furnace, water heater, clothes dryer, cigarette, etc. . To remove gasoline, run the engine until the fuel tank is empty and the engine stops. . If you do not remove the gasoline, use fuel stabilizer supplied with unit or purchase Craftsman Fuel Stabilizer No. 3550. Add fuel stabilizer to any gasoline left in the tank to minimize gum deposits and acids. If the fuel tank is almost empty, mix stabilizer with fresh gasoline in a separate container and add some to the fuel tank. NOTE: To prevent engine damage (if snow thrower is not used for more than 30 days) follow the steps below. SNOW THROWER 1. Thoroughly clean the snow thrower. . 2. Lubricate all lubrication points. See the Maintenance section. , Be sure that all nuts, bolts and screws are securely fastened. Inspect all visible moving parts for damage, breakage and wear. Replace if necessary. . 5. 4. Touch up all rusted or chipped paint surfaces; sand lightly before painting. . Cover the bare metal parts of the blower housing auger and the impeller with rust preventative, such as a spray lubricant. NOTE: A yearly checkup or tune-up by a Sears service center is a good way of ensuring that your snow thrower will provide maximum performance for the next season. Always follow the instruction on the stabilizer container. After the stabilizer is added to the fuel tank, run the engine at least ten minutes to allow the mixture to reach the carburetor. Change the engine oil. Lubricate the piston/cylinder area. First, remove the spark plug and squirt a few drops of clean engine oil into the spark plug hole. Next, cover the spark plug hole with a rag to absorb oil spray. Then, pull two or three times on the recoil starter rope to rotate the engine. Finally, install the spark plug and attach the spark plug wire. OTHER 1. If possible, store your snow thrower indoors and cover it to give protection from dust and dirt. ENGINE _ line outdoors, away ARNING: Drain thefrom gasofire or flame. Gasoline must be removed or treated to prevent gum deposits from forming in the fuel tank, filter, hose, and carburetor during storage. Also, during storage alcohol blended gasoline that uses ethanol or methanol (sometimes called gasohol) attracts water. It acts on the gasoline to form acids which damage the engine. F-001087J 2. If the machine must be stored outdoors, block up the snow thrower to be sure the entire machine is off the ground. 3. Cover the snow thrower with a suitable protective cover that does not retain moisture. Do not use plastic. IMPORTANT: Never cover snow thrower while engine and exhaust areas are still warm. 28 TROUBLE CAUSE CORRECTION Difficult starting Defective spark plug. Replace spark plug. Water or dirt in fuel system. Use carburetor bowl drain to flush and refill with fresh fuel. Engine runs erratic Blocked fuel line, empty gas tank, or stale gasoline Clean fuel line; check fuel supply; add fresh gasoline Engine stalls Unit running on CHOKE. Set choke lever to RUN )osition. Engine runs erratic; Loss of power Water or dirt in fuel system. Use carburetor bowl drain to flush and refill with fresh fuel. Excessive vibration Loose parts: damaged impeller Stop engine immediately and disconnect spark plug wire. Tighten all bolts and make all necessary repairs. If vibration continues, have the unit serviced by a Craftsman service repairman. Unit fails to propel itself Drive belt loose or damaged. Replace drive belt. Incorrect adjustment traction drive cable Adjust traction drive cable. Unit fails to discharge snow F-001087J of Worn or damaged friction wheel. Replace friction wheel. Auger drive belt loose or damaged. Adjust auger drive belt; replace if damaged. Auger control cable not adjusted correctly. Adjust auger control cable. Shear bolt broken Replace shear bolt Discharge chute clogged. Stop engine immediately and disconnect spark plug wire. Clean discharge chute and inside of auger housing. Foreign object lodged in auger Stop engine immediately and disconnect spark plug wire. Remove object from auger. 29 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 FRAME ASSEMBLY ENGINE MOUNTS TO FRONT HOLES ON THE FRAME 1213 14 45 53 59 60 69 326928 Key No. Part No. 10 Model 143.015005 ENGINE 12 SCREW, 5/16-18 WASHER, SPTLK .31X.58X.08 710024 71060 GUIDE, ROD BELT PLASTIC WASHER 3949 6711 WASHER, SPTLK .31X.58X.08 71060 SCREW, 5/16-24X SPACER 910828 762291 13 41 42 43 44 45 53 54 57 58 59 60 63 67 68 69 F-001087J Description 1.00 PULLEY, HALF 579854 WASHER, FLAT .752X.91X.02 BELT, V 3L 33.13LG FLATWASH ER .765X1.12X.06 579861 579932 SPACER, SLEEVE PULLEY, ENGINE 586251 586253 BELT, V 4L35.6 LG 581264 50677 WASHER, FLAT .375Xl .25X. 104 WASHER,HVSPTLK .381D SCREW, 3/8-24Xl .00 OWNER'S MANUAL 712120 71063 71015 F-001087J 30 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 ELECTRIC START ASSEMBLY 319051 Key No. F-O01087J Description Part No. 6 MOTOR, STARTER 330783 7 SCREW 762226 8 SCREW 6217 9 CORD, STARTER 6219 31 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 FRAME ASSEMBLY 108 111 109 -140 I 91 90 88 148 11 88 91 111 344688 Key No. F-001087J Pa_ No. Description 80 FRAME ASSY 761702-833 88 SCREW, 5/16--18X .50 780055 90 COVER, BOTTOM 583031-853 91 SCREW, 103 IDLER ASSEMBLY 762295 105 1/4-20X .63 310169 PIN, HAIR .38DIAX1.64LG 711682 106 PIN, KLIK 3/16" DIA 761761 108 ASSY., SPRING ATTACH 761766 109 BEARING, 53703 110 BOLT, 3/8-16Xl 111 WASHER, 140 LEVER, IDLER ARM TRACTION 761701 141 BOLT, .625X.135 HHSH 5/16-18 329989 145 IDLER SPRING TRACTION 53704 146 SCREW, 3/8-16Xl 148 FL. .25 CARR. 585781 FLAT 711617 DRIVE .25 761760 PULLEY, IDLER 50793 149 NUT, 3/8-16 590 160 COVER, BELT 760478 161 SCREW, 1/4-20X 162 WASHER, 163 LID, BELT COVER 760539 199 SPRING, IDLER AUGER DRIVE 32 760988 .63 FLAT 310169 71067 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 GEAR CASE ASSEMBLY -341 3O5 3O6 327 3O4 310 303 32O 312 311 313996 Key No. F-001087J Description Part No. 300 CASE, GEAR, RH 10577 301 303 CASE, GEAR, LH SCREW,1/4-20X.75 10576 710025 304 305 NUT, I/4-20 NUT, 1/4-20 HEXKEPS 302635 303008 306 SCREW, 3/8-16X.50 9344 310 311 SEAL, OIL BEARING, FL 9566 50304 312 WASHER, FLAT 313 314 315 SHAFT, AUGER OUTPUT GASKET, GEAR BOX WORM GEAR 48275 340286 316 KEY, WOODRUFF 320 BRNG, FL 50221 321 SHAFT, AUGER INPUT 322 323 COLLAR, THRUST PIN, SPRING 583125 580295 454565 324 325 WASHER, FLAT BRNG, ROLL 48275 50684 326 BRNG, FL 327 340 SEAL, OIL IMPELLER 50304 9566 341 -- PIN, SPRING 10oz TUBE LUBRIPLATE #61 51279 51405 431787 760194-853 454565 333431 33 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 DRIVE COMPONENTS 192 191 190 191 \ \ 195 196 193 215 223 256 277 \ 217 221 222 °° 223 -- 271 225 222 243 226 255 249 224 229 250 246 276 240 278 235 275 244 270 245 230 313995 REV P F-001087J 34 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 DRIVE COMPONENTS Key No. Part No. LEVER, ASSY TRACTION 191 BEARING, 192 RING, RET E 20864 193 SPRING, RETURN 53818 195 LEVER, SPRING 579937 196 SCREW, 198 NUT, 1/4-20 REGHEXCTRLK 73826 210 DISC, ASSY 583163-853 211 ZERK, GREASE 583206 215 SHAFT, HEX TRACTION 583155 216 BEARING, TRUNION 85501 217 FLATWASHER, 71074 221 RING, RETEX 222 FLATWASHER, 223 BEARING, BALL 43846 224 KEY, SQUARE 71371 225 PULLEY, V3L 6.50X .56 580961 226 WASHER, WAVE 580965 227 FLATWASHER, 228 WASHER, SPLIT .26X.50X.06 229 SCREW, 1/4-20X 230 BEARING 231 SCREW, 5/16-18X 235 WAS HE R,. 502X .75X.0605 579858 240 HEX, ASSY#40-8T 579897 243 RING, RETEX 244 FLATWASHER, 245 BEARING, TRUNION 337029 246 WHEEL, ASSY FRICTION 53830 247 SCREW, 1/4-20X 11871 249 NUT, 1/4.20 HEXKEPS 303008 250 WASHER,.502X 579858 255 BEARING 256 SCREW, 5/1 6-18X 27O BEARING CLUTCH FLANGE 1/4-20X 761820 53703 .63 11871 .53 X1.00X.063 73811 .680X1.12X.060 .281X1.00X.063 .75 H HC & RETAINER 580969 712123 71059 1x176 334163 .50 780055 W/PBRG 783002 .53 X1.00X.063 .63 .75X.0605 & RETAINER 71074 334163 .50 780055 & RETAINER 334163 271 SCREW, 5/1 6-18X .50 780055 275 JACK, ASSY#41-36/8T 761691 278 BEARING 334163 277 SCREW 780055 278 CHAIN ROLLER 579867 m F-001087J Description 190 & RETAINER LINK, CHAIN MASTER 760504 35 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 AUGER HOUSING ASSEMBLY KEY# 500 IS A WELDMENT AND iNCLUDES TWO SIDE PANELS 5OO REF, 5OO 339972 F-OO1087J 36 CRAFTSMAN 24" 5HP SNOW THROWER AUGER Key No. HOUSING 536.886440 ASSEMBLY Description Part No. 48O PULLEY, 4L 6.12X .67 762146 481 SCREW, 5/16-18X.63 577400 482 KEY, SQUARE 71371 485 SPACER, SLEEVE .676Xl .00X.53 334514 490 RETAINER, BALL BRNG 582960 491 BEARING, BALL 43846 493 SCREW, 5/1 6-18X .75 313676 499 NUT, 5/16-18 710026 50O HOUSING, ASSY 761743--848 "502 FASTENER, 309235 510 BLADE, SCRAPER 511 BOLT, 1/4-20X.75 340714 514 NUT, 1/4-20 780285 520 AUGER, ASSY, LH 340518-853 521 AUGER, ASSY, RH 340523-853 522 SCREW, 1/4-20Xl.75 523 SPACER, SLEEVE 524 NUT, 1/4-20 REGHEXCTRLK 525 BEARING,FLANGE 9517 526 NUT, 5/16-18 711862 527 SCREW, 5/16-18X 540 SKID, HEIGHT ADJUST 301380-853 541 BOLT, 5/16-18 340720 544 NUT, 5/16-18 * When ordering replacement F-001087J HEXWDFLLK RATCHET 581397-853 22" 3943 9357 .75 X .75 710026 REGHEX parts, order Shear Pin part number 760875. 37 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 DISCHARGE CHUTE ASSEMBLY 593 597 594 596 595 REF. KEY# 600 600 m 608- 337160 F-OO1087J 38 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 DISCHARGE Key No. CHUTE ASSEMBLY Description 582 BOLT, 5/16-18 583 WASHER, 584 NUT, 5/16-18 71038 588 WASHER, PLASTIC 6711 592 WASHER, PLASTIC 12021 593 WASHER, 6711 594 FLATWASHER 595 WASHER, SPLITLOCK 71060 596 FLATWASHER 71071 597 KNOB, T 2/BLADE W/NUT 57171 598 NUT, 5/16-18 71037 599 CARR. BOLT, 5/16-18X1.00 3316 600 CHUTE 760990-853 600-1 CHUTE, LOWER 760989 600-2 CHUTE, UPPER 11780 600-3 HINGE 305216 F-001087J X.75 Part No. 340720 PLASTIC 12021 PLASTIC .349X.69X.066 .349X.69X.066 REGHEX X1.00 71071 601 BOLT, 5/16-18 586280 602 WASHER, FLAT .349 X.69 X.066 71071 603 NUT, 5/16-18 71038 604 FLAP, CHUTE 760268 605 POP, RIVET 760987 606 CHUTE COLLAR 585214-853 607 SCREW, 1/4-20X.75 302628 608 WASHER, 71067 609 NUT, 1/4-20 HEX NYLOCK 780029 610 RETAINER, RING INNER 337227 611 RETAINER, RING OUTER 585193 HEXNYL FLAT .281X.63X.065 39 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 HANDLE ASSEMBLY 731 720 ;733 734 728 725 724 725 755- 753- I 339622 F-OO1087J 40 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 HANDLE Key No. F--O01087J ASSEMBLY Description Part No. 720 HANDLE, UPPER 9552-853 724 SCR EW, 5/16-18X2.75 11234 725 WASHER, FLAT .349X.69X.066 71071 726 WASHER, SPTLK .31X.58X.08 71060 727 NUT, 5/16-18 71037 728 STOP, RED PLASTIC 11261 73O SET OF CLUTCH HANDLE LH & RH 334195 731 SET OF CLUTCH HANDLE LH & RH 334195 733 PIN, CLUTCH HANDLE 4140 734 NUT, PUSH ON CAP 3535 739 BUMPER, RECTANGLE 4049 740 CABLE, CLUTCH 28.44L 1579 741 CABLE, AUGER CLUTCH 761590 743 TENSION SPRING 579869 744 SPRING, AUGER CLUTCH 1673 745 NUT, 1/4-20 780029 746 BOOT, CLUTCH SPRING 308146 750 HANDLE, LOWER 339541-853 751 SCREW, 5/1 6-18 X1.0O 313053 752 WASHER, 71060 753 NUT, 5/16-18 754 PUSHNUT, 5/16 BOLT RETAINER 309436 755 BRKT, GEAR SELECTOR 337407-853 756 SCREW, 5/1 6-18X2.00 6751 757 SCREW, .25X.75X.51 300303 REGHEX SPTLK REGHEX 71037 41 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 WHEEL ASSEMBLY 678 673 671 655 650 678 673 318542 Key No. F-001087J Description Part No. 650 SHAFT, AXLE 580883 652 SPRKT & HUB 583012 653 SCREW, 73839 654 NUT, 1/4-20 HEX NYLOCK 780029 655 BRNG, FL 581730 656 CHAIN, ROLLER 579867 LINK, CHAIN MASTER 760504 671 FLA'I'WASH ER .765X1.12X.06 712120 673 BUSHING, WHEEL 585591 675 TIRE & RIM 318504 676 SCREW, 1/4-20X1.75 677 NUT, 1/4-20 678 RING, RE-I- 239 679 PIN, KLIK .25 X 1.38 DIA 73842 1/4-20X2.25 HH HEX NYLOCK 42 577015 780029 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 SHIFT YOKE ASSEMBLY 790-- 791 801 792 8 812 319053 Key No. F-O01087J Description Part No. 790 ROD, SHIFT 581631-853 791 SCREW, 1/4-20X.75 302628 792 NUT, 1/4-20 REGHEXCTRLK 73826 795 NUT, 1/2-13 HEXJAM 318486 796 KNOB, SHIFT 304438 800 LEVER, SPRING SHIFT 760564 801 SCREW, 1/4-20X.75 302628 802 NUT, 1/4--20 REGHEXCTRLK 73826 811 BEARING, FLANGED 579944 812 ROD, ASSY. YOKE 581795 813 NUT, 3/8-16 HEXCTRLK 71111 43 CRAFTSMAN 24" 5HP SNOW THROWER 536.886440 CHUTE CONTROL ROD ASSEMBLY 856 _855 854 862 855 850 860 863 P t 867 863 1 864 873 _ 866 874 334215 Key No. F-001087J Description Part No. 850 CRANK, ASSY CHUTE 585426 854 HANDLE, CHUTE CRANK 307399 855 FLATWASHER 309312 856 E RING 578159 860 EYE BOLT 3/8-16X6.00 581618 861 GROMMET, 148 862 BOOT 863 NUT, 3/8-16 864 FLATWASHER 865 ADAPTER, 866 FLATWASH ER .406X.81X.066 71072 867 NUT, 3/8-16 71046 870 BRACKET, WORM MTG 585195 871 WORM, GEAR CHUTE ROTATION 585196 872 BLOCK, UNIVERSAL 578063 873 CLEVIS PIN .39X.70X.05 EYE BOLT 308145 HEXJAM 71045 .406X.81X.066 BOOT TO HANDLE HEXNYL 874 PIN, UNIVERSAL 875 COFFER PIVOT 71072 309344 578309 JOINT 578060 PIN 579493 44 CRAFTSMAN 24" 5HP SNOW THROWER DECALS 536.886440 VIEW FROM HOUSING REAR -830 828 I [] VIEW FROM AUGER FRAME REAR 344409 Key No. F-001087J Description Part No. 821 MODEL PLATE 823 824 DECAL DANGER CHUTE HAND DECAL DANGER & FOOT 761916 761776 827 828 48X250 761079 829 DECAL 5/24 CRAFTSMAN DECAL DANGER STRIPE DECAL DRIVE CLUTCH (SYMBOL) 830 DECAL 3903 831 833 DECAL DECAL AUGER CLUTCH (SYMBOL) GEAR SELECTOR TOOLBOX INFO 45 3902 340047 760983 CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.015005 I "135 '" _342A I 396 .-101 277 262 370D. 287 390 329' F-001087J 46 370K CRAFTSMAN KEY NO. 4-CYCLE ENGINE MODEL NUMBER 143.015005 KEY PART DESCRIPTION NO. NO. o RPM High 3550 to 3850 49 32654 Oil Dipper o RPM Low 1850 to 2150 50 33158 Camshaft (BCR) 36469A Cylinder 60 29745 Blower Housing Extension (Incl. 2, 20, 72 & 125) 64 30063 Screw 64A 8345 Washer 65 650128 Screw, 10-24 x 1/2" 69 27677A Cylinder Cover Gasket 70 34674C Cylinder Cover (Incl. 75 thru 83) PART NO. DESCRIPTION 2 26727 Dowel Pin 4 0 Oil Drain Extension (Purchase Local) 5 30969 Extension Cap 14 28277 Washer 15 31334 Governor Rod 75 27897 Oil Seal 16 31510 Governor Lever 80 30574A Governor Shaft 17 31335 Governor 81 30590A Washer 18 651018 Screw 82 30591 19 31426 Throttle Spring Governor Gear Ass'y. (IncL 81) 20 32600 Oil Seal 83 30588A Governor Spool 25 36552 Blower Housing Baffle (Incl. 262) 86 89 650488 610961 Screw, 1/4--20 x 1-1/4" 25A 35883 Baffle Extension 90 611199 Flywheel (W/Ring Gear) 26 650802 Screw, 1/4--20 x 5/8" 92 650815 Belleville Washer 26A 650926 Screw, 8-32 x 21/64" 93 650816 Flywheel Nut 30 37245 Crankshaft 100 34443B Solid State Ignition 40 36073 Piston, Pin & Ring Set (Std.) 101 610118 Spark Plug Cover 40 36074 102 651024 Solid State Mounting Stud Piston, Pin & Ring Set (.010" OS) 103 651007 Screw 110 35182 Ground Wire 110A 36874 Ground Wire 119 36443 Cylinder Head Gasket 120 36441 Cylinder Head (Incl. 131 ) 125 36471 Exhaust Valve (Std.) (Incl. 151) 125 36472 Exhaust Valve (1/32" OS) (IncI, 151) 126 32644A Intake Valve (Std.) (Incl. 151) 40 36075 Lever Clamp Piston, Pin & Ring Set (.020" OS) 41 36070 Piston & Pin Ass'y. (Std.) (Incl. 43) 41 36071 Piston & Pin Ass'y. (.010" OS) (Incl. 43) 41 36072 Piston & Pin Ass'y. (.020" OS) (Incl. 43) Flywheel Key 42 36076 Ring Set (Std.) 42 36077 Ring Set (.010" OS) 42 36078 Ring Set (.020" OS) 127 650691 Washer 43 20381 Piston Pin Retaining Ring 130 6021A Screw, 5/16-18 x 1-1/2" 45 32875A Connecting Rod Ass'y. (Incl. 46 & 49) 130A 650694A Screw, 5/16-18 32610A Connecting 130B 650818 Screw, 5/16-18 x 1-1/2" 46 48 27241 Valve Lifter 135 35395 Spark Plug (RJ19LM) F-O01087J Rod Bolt 47 x 2" CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 300 35584 143.015005 150 31672 Valve Spring Fuel Tank 151 31673 Valve Spring Cap 169 27234A Valve Cover Gasket 301 35355 Fuel Cap 170 27666 Breather Body 305 35554 Oil Fill Tube 171 31410 Breather Element 307 35499 "O" Ring 172 34146 Valve Cover 308 35539 Fill Tube Clip 173 35350 Breather Tube 310 35556 Dipstick 174 650783 Screw, 10-24 x 3/4" 313 34080 Spacer 178 29752 Nut & Lock Washer 328 35062 Ignition Key 181 650870 Screw, 1/4-28 x 1-11/16" 182 6201 Screw, 1/4-28 x 7/8" 329 335 610973 35072 Terminal Carburetor Cover 183 34583A Choke Bracket 338 650257 Screw, 8-32 x 5/16" 184 26756 Gasket 340 36247 Fuel Tank Bracket 185 33691 Intake Pipe 342 30063 Screw, Torx T-30 186 32698 Governor 342A 650675 Washer 200 36677 Control Bracket 345 33344 Heat Baffle (Incl. 203 thru 209A) 350 570682A Primer Ass'y. 351 32180C Primer Line (Incl. 292 & 301) Link 203 31342 Compression 204 651029 Screw, Torx T-10 355 590574 Starter Handle 206 610973 Terminal 364 33333 Carburetor Cover Bracket 209 650139 Screw, 8-32 x 3/4" 365 650735 Screw, 10-24 x 3/8" 209A 30322 Lock Nut, 8-32 370A 36261 Lubrication Decal 215 35440 Control Knob 370C 36501 Primer Decal 219 34582 Choke Rod 370D 35282 Caution Decal 220 35438 Choke Knob 370K 36695 Starter Decal 222 28820 Screw, 10-32 x 1/2" 370R 35878 Warning Decal 223 650664 Screw, 1/4-20 x 1-19/32" 380 640084A Carburetor (incl. 184) 224 33673A Intake Pipe Gasket 390 590742 Rewind Starter 260 35656A Blower Housing 396 33290E 282 650737 Screw, 1/4-20 x 1/2" Electric Starter Motor (110 Volt) (Optional) 267 34212 Hold Down Bracket 400 36444 268 30200 Screw, 10-24 x 9/16" 274 33670A Exhaust Gasket 275 35771A Muffler (Incl. 274) 277 650327 Screw, 1/4-20 x 2-27/64" Gasket Set (Incl. Items Marked PK in Notes) Incl. part #'s 26756 (1), 27234A (2), 27272A (1), 27677A (1), 29673 (1), 36443 (1), 33670A (1), 33673A (1) 285 36467A Starter Cup 900 0 Replacement NONE 287 650926 Screw, 8-32 x 21/64" 900 0 290 30705 Fuel Line 292 26460 Fuel Line Clamp Replacement S/B 754273B, order from 71-999 298 650665 Screw, 1/4-15 x 3/4" F-001087J Spring 48 Engine CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.015005 _14 11 13 lill F-001087J Ill -7 KEY NO. PART NO. O 590742 Rewind Starter 3 590740 Retainer 6 590616 Starter Dog 7 590617 Dog Spring 8 590645A 11 590647 Starter Housing Ass'y 12 590535 Starter Rope (Length 98" x 9/64" dia.) 13 590574 Mitten Grip Handle (Not included w/starter) 14 590760 Spring Clip DESCRIPTION Pulley & Rewind Spring Ass'y 49 CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 25 13 \ IOA 5A F--OO1087J 50 15 143.015005 CRAFTSMAN F-OOfO87J 4-CYCLE ENGINE MODEL NUMBER 143.015005 KEY NO. PART NO. 0 33290E Electric Starter (110 Volt) 2 31749 Retainer Ring 3 33522 Spring Retainer 4 33769 Anti-drift Spring 5A 37332 Nut & Gear (Incl. 2) 6 35461 Drive End Cap Ass'y. (Incl. 7) 7 35450 "O" Ring 8 35912 Armature 9 0 Housing Ass'y. (Must Purchase Complete Motor) 10A 35452A Brush & Spring Card Ass'y. 13 590500 Thrust Washer 14 33441 Ground Screw 15 35453 Commutator 16 35454 Switch Box Ass'y. 19 35911 Thrust Washer 24 35462 Case Bolt 25 35456 Grounding Screw 26 650819 Screw, 6-32 x 2-1/2" 26 651032 Screw, 12-16 x 5/8" 29 32450B Extension 30 650759 Screw, Torx T-30, DESCRIPTION 51 End Cap Ass'y. (Incl. 7) Cord (10' 6") 1/4-20 x 23/32" CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 16 I I 3o 25 F-OO1087J 52 143.015005 CRAFTSMAN 4-CYCLE KEY NO. F-OOlO87J ENGINE MODEL PART NO. NUMBER 143.015005 DESCRIPTION o 640084A Carburetor (Incl. 184 of Engine Parts List) 1 631615 Throttle Shaft & Lever Assembly 2 631767 Throttle Return Spring 6 640070 Throttle Shutter 7 650506 Shutter Screw 10 632108 Choke Shaft & Lever Assembly 14 631890 Choke Shutter 15 630735 Choke Positioning Spring 16 631807 Fuel Fitting 17 651025 Throttle Crack Screw/Idle Speed Screw 18 630766 Tension Spring 20 640027 Idle Restrictor Screw 20A 640053 Idle Restrictor Screw Cap 25 631951 Float Bowl Ass'y (Incl. 32 & 33) 27 631024 F_oat Shaft 28 632019 Float 29 631028 Float Bowl "0" Ring 30 631021 Inlet Needle, Seat & Clip (Incl. 31) 31 631022 Spring Clip 32 27136A Bowl Drain Assembly 33 27554 Drain Plunger Gasket 36 632745 Main Nozzle Tube 37 632547 "0" Ring, Main Nozzle Tube 40 640183 High Speed Bowl Nut 44 27110A Bowl Nut Washer 47 630748 Welch Plug, Idle Mixture Well 48 631027 Welch Plug, Atmospheric 60 632760 Repair kit (Incl. Items Marked PK in Notes) 53 Vent For the repair or replacement parts you need delivered directly to your home Call 7am-7pm, 7days a week 1-800-366-PART (1-800--366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7days a week 1-800-4-REPAIR (1-800-473-7247) Para pedir servicio de reparaci6n a domicilio- 1-800-676-5811 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7days a week IDHHHH H||i| 1--800-488-1222 For information on purchasing a Sears Maintenance agreement or to inquire about an existing Agreement Call 9am-5pm, Monday-Saturday 1-800-827-6655 When requesting service parts, always provide the mation: • Product Type • Part • Model Number • Part or ordering following inforNumber Description ,SE,4 S America's Repair Specialists Printed inU.S.A.
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