Craftsman 580327112 User Manual 5000 WATT A C GENERATOR Manuals And Guides 98100016

CRAFTSMAN Generator Manual 98100016 CRAFTSMAN Generator Owner's Manual, CRAFTSMAN Generator installation guides

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SE/AR_ Owner's Manual

C OMPANION I

5000 Watt

A-C Generator

Model No.

580.327112

CAUTION: Before using this

product, read this manual and

follow all Safety Rules and

Operating Instructions.

HOURS: Mon.- Fri. 8 a.m. to 5 p.m. (CST)

SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.

Part No. B3051 .Draft 0 (7/23/98)

WARRANTY ............................... 2

SAFETY RULES ............................ 3

TROUBLESHOOTING ....................... 13

WIRING DIAGRAM ......................... 15

ASSEMBLY ................................ 4REPLACEMENT PARTS .................. 16-22

OPERATION ......................... t.y_3_ _JEMISSIONS WARRANTY ................. 24-25

PRODUCT SPECIFICATIONS .......... {'__i' " ,.10 HOW TO ORDER PARTS ............ BACK PAGE

MAINTENANCE "_.":.":.":',._., ._. ,'T_:',. :_i 'Jl'O.:li

STORAGE -..; .:: .:-::-:-:::-:' ::":":_ .... _!!i:i;.12

'' L'iMi'TED ONE YEAR WARRANTY FOR COMPANION GENERATORS

SEARS warrants tO the Originalpurcl_aser that the alternator and engine for its portable generator will

be free from defects in materials or workmanship for the items and period set forth below from the

date of original purchase. This warranty is not transferable.

CONSUMER* COMMERCIAL*

Alternator 1 year 90 Days

Engine 1year 90 Days

"NOTE: For the purpose of this warranty "Consumer Use" means personal residential householdand

emergency use by original purchaser, not to be used as a primary source of power. "Commercial Use"

means all other uses, including rental, construction,commercial, and income producingpurposes. Once

agenerator has experienced commercial use, it shall thereafter be considered a commercial use

generator for the purpose of this warranty.

During said warranty period, SEARS will, at its option, repair or replace any part which, upon

examination by SEARS, is found to be defective under normal use and service**. Starting batteries

are not warranted by SEARS. All transportation costs under warranty, including return to the factory if

necessary, are to be borne by the purchaser and prepaid by him. This warranty does not cover

normal maintenance and service and does not apply to a generator set, alternator or engine, or parts

which have been subjected to improper or unauthorized installation or alteration, misuse, negligence,

accident, overloading, overspeeding, improper maintenance, repair or storage so as, in SEARS's

judgment, to adversely affect its performance and reliability.

** NORMAL WEAR: As with all mechanical devices, engines need periodic parts service and

replacement to perform well. This warranty will not cover repair when normal use has exhausted the

life of a part or engine.

THERE IS NO OTHER EXPRESS WARRANTY. SEARS HEREBY DISCLAIMS ANY AND ALL

IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE

DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO

THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR

CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES

IS EXCLUDED. Some provinces do not allow limitations on how long an implied warranty lasts, or

the exclusion or limitationof incidental or consequential damages, so the abovelimitations or

exclusions may not apply to you. This warranty gives you specific legal rights and you may also have

other rights,which vary from state to state.

For service, see your nearest SEARS authorized warranty service facility. Warranty service can be

performed only by a SEARS authorized service facility. This warranty will not apply to service at any

other facility. At the time of requesting warranty service, evidence of original purchase date must be

)resented.

SEARS, ROEBUCK and CO., DI817WA, Hoffman Estates, IL 60179 U.S.A.

CAUTION: Always disconnect spark plug

wire and place the wire where it cannot

contact the spark plug. To prevent

accidental starting when setting up,

transporting, adjusting or making repairs

to your Generator.

ADANGER: This generator is designed for

outdoor use only. Do not use this

generator inside any building or

enclosure including the generator

compartment of a recreational vehicle

(RV). Fire or an explosion may result. No

user performed modifications, including

venting of exhaust and/or cooling

ventilation, will eliminate the danger.

Also, allow at least two feet of clearance

on all sides of the generator even while

operating the unit outdoors.

CAUTION: Before using this product,

read this manual and follow all Safety

Rules and Operating Instructions.

•The generator produces dangerously highvoltage

that can cause extremely hazardous electricalshock.

Avoidcontact with bare wires, terminals, etc. Never

permit any unqualified person to operate or service

the generator.

• Never handle any kind of electrical cord or device

while standing in water, while barefoot or while hands

or feet are wet.

• The National Electric Code requires the frame and

external electrically conductive parts of generator be

properlyconnected to an approved earth ground.

Local electrical codes may also require proper

groundingof the generator. Consult with a local

electricianfor grounding requirements inyour area.

• Use a ground fault circuitinterrupter in any damp or

highlyconductivearea (such as metal deckingor

steel work).

•Do not use any worn, bare, frayed or otherwisedam-

aged electrical cord sets with the generator.

•Operate generator only on level surfaces and where

it will not be exposed to excessive moisture,dirt, dust

or corrosivevapors.

•Gasoline is highly FLAMMABLE and itsvapors are

EXPLOSIVE. Do not permit smoking,open flames,

sparks or heat in the vicinitywhile handling gasoline.

Avoid spillinggasoline on a hot engine. Complywith

all laws regulatingstorage and handlingof gasoline.

•Never add fuel while unit is running.

•Do not overfillthe fuel tank. Alwaysallow room for

fuel expansion. If tank is overfilled,fuel can overflow

onto a hotengine and cause FIRE or an EXPLO-

SION.

•Never store generator with fuel in tank where gaso-

line vapors might reach an open flame or spark or

pilotlight (as on a furnace, water heater or clothes

dryer). FIRE oran EXPLOSION might result.

•Generator exhaust gases contain DEADLY carbon

monoxidegas. Operate this equipment only in the

open air where adequate ventilationis available.

•The engine-generator requires an adequate flow of

coolingair for its continuedproper operation. Never

operate the unit insideany room or enclosure where

the free flow of cooling air into and out of the unit

might be obstructed.Allowat least2 feet of clearance

onall sidesof generator,even while operatingunit out-

doors,oryou coulddamage the unit.

• Never start, or stop, the engine-generator with electri-

cal loads connected to receptacles with the connect-

ed devices tumed ON. Start the engine and let it sta-

bilize before connectingelectrical loads. Disconnect

all electricalloads before shuttingdown the genera-

tor.

•Do not insert any object through coolingslots of the

engine-generator.

•Never operate generator (a) in rain; (b) in any

enclosed compartment;(c) if connected electrical

devices overheat; (d) if electrical outputis lost;(e) if

engine or generatorsparks; (f) if flames or smoke are

observed while unit is running;(g) if unitvibrates

excessively.

Note: If you equipthe enginewitha sparkarrestormuffler,

the sparkarrestormustbe maintainedin effectiveworking

orderbythe owner/operator.

In the State of Califomiaa sparkarrestoris requiredby law

(Section4442 of the CaliforniaPublicResourcesCode).

Otherstatesmay have similarlaws. Federallawsapply on

federal lands.The sparkarrestorpart numberfor thisunitis

pin 34479A.

ALOOK FOR THIS SYMBOL TO POINT OUT

IMPORTANT SAFETY PRECAUTIONS. IT

MEANS "ATTENTION!!! BECOME

ALERT!!! YOUR SAFETY IS INVOLVED."

Your A(3 generator requiressome assembly and is ready

for use after it has been properly serviced withthe rec-

ommended oil and fuel.

If you have any problems with the assembly of your

generator, please call the generator helpline at 1-800-

222-3136

Important: Any attempt to run the engine before it has

been serviced with the recommended oil will resultin an

engine failure.

TO REMOVE THE GENERATOR FROM

CARTON

•Set the carton on arigidflat surface with =THISSIDE

UP" arrows pointing upward.

Carefully open the top flapsof the shippingcarton.

•Cut down comers at one end of carton from topto

bottom and lay that side of carton down fiat.

•Remove all packing material, carton fillers,etc.

•Remove the generator from the shippingcarton.

CARTON CONTENTS

Check all contents. If any partsare missingor damaged,

call the Generator Helplineat 1-800-222-3136.

•The main unit

•Owner's manual

•Engine oil

CORD SETS AND CONNECTOR PLUGS

120 Volt Duplex Receptacle

Use only highquality, well-insulated, extensioncords with

the generator's120-volt duplex electricalreceptacles.

Each receptacle is protected against overload by a push-

to-reset circuitbreaker. Use each receptacle to operate

120 volts, single phase 60 Hz, A C electricalloads requir-

ing upto 2400 watts (2.4 kW) at 20 amps of current.

ACAUTION! Although each receptacle is

rated for 120 volts at 20 amps (2400 watts

or 2.4 kW), the generator is rated for a

total of 5000 watts. Powering loads that

exceed the wattage capacity of the

generator can damage it or cause serious

injuries. The total of loads with 120 volts

powered through these receptacles

should not exceed 20 amps.

Check the ratings of all extension cords before you use

them. Extensioncord sets used should be rated 125 volts

at 20 ac amps or greater for most electricaldevices.

Some devices, however, may not require thistype of

extension cord. Check the owner's manuals of those

devices for the manufacturer's recommendations.

Keep extensioncords as short as possible,preferably

less than 15 feet long to prevent voltage drop and possi-

ble overheating of wires.

120/240 Volt, 20 AMP Receptacle

This receptacle is a NEMA L14-20R and is protected by a

push-to-reset circuitbreaker. A NEMA L14-20P mating

connector plug is required to use this receptacle recepta-

cle. Connect a suitable4-wire cord set to the plugand to

the desired load. The cord set should be rated for 250

volts at 30 amps. Ire Cord Set

(Neutral)

Y(Hot) X (Hot)

1201240 VOLTS PLUG (Green)

ACAUTION! Although this receptacle is

rated for 240 volts at 20 amps (4800 watts

or 4.8 kwh, the generator is rated for a

total of 5000 watts (5.0 kW). Powering

loads that exceed the wattage capacity of

the generator can damage it or cause

serious injuries. Loads with 240 volts

powered through this receptacle should

not exceed 20 amps.

KNOW YOUR GENERATOR

Read the owner's manual and safety rules before operating your generator. Compare the illustrationswithyour

Generatorto familiarize yourselfwith the locationsof vadous controls and adjustments.

Fuel Tank

120/240-Volt AC, 20 AMP

Locking Receptacle /

120-Volt AC, 20 AMP

Duplex Receptacle Circuit Breakers

Muffler

Air Cleaner

Oil Fill Cap

Oil Drain Plug

120 Volt, 20 AMP, Duplex Receptacles -- May be used

to supplyelectrical power forthe operationof 120 volts at

20 amps ac, single phase, 60 Hz, AC electricallighting,

appliance, tool and motor loads.

120/240 Volt, 20 AMP, Locking Receptacle -- May be

used to supplyelectrical power for the operationof 120

and/or 240 volts at 20 amps AC, single phase, 60 Hz, AC

electrical lighting,appliance, tool and motor loads.

Air Cleaner -- Filtersintake air as it is drawn throughthe

engine.

Choke Lever- Used when startinga cold engine.

Circuit Breakers (AC) -- Each receptacle is provided

with a circuitbreaker to protectthe generator against

electrical overload. Breakers are "pushto reset"type.

Fuel Tank -- Tank holds 5 U.S. gallons of unleaded

gasoline.

Muffler -- Muffler lowers engine noise.

Oil Drain Plug -- Drainengine oil here.

Oil Fill Cap -- Fill engine with oil here.

HOW TO USE YOUR GENERATOR

If you have any problemsoperating your Generator,

please call the Generator helplineat 1-800-222o3136.

GROUNDING THE GENERATOR.

The National ElectricalCode requires that the frame and

extemal electricallyconductiveparts of this generator be

properlyconnected to an approved earth ground. Local

electrical codes may also require proper groundingof the

unit. For that purpose,a groundinglug is providedon the

base of the cradle.

•Place generator on a level surface.

•Clean area around oil fill and remove oil fillcap

•Wipe cap dean.

• Pour oil into oil fill opening untiloil reaches the point

of overflowing. Do not overfill!

Add Gasoline

WARNING NEVER fill fuel tank indoors.

NEVER fill fuel tank when engine is

running or hot. DO NOT light a cigarette

or smoke when filling the fuel tank.

CAUTION: Do not overfill the fuel tank.

Always leave room for expansion.

Generally, connectinga No. 12 AWG (American Wire

Gauge) stranded copper wire to the grounding lug and to

an earth-drivencopper or brass grounding rod (electrode)

provides adequate protectionagainst electrical shock.

However, local codes may vary widely. Consult with a

• local electrician for grounding requirements in your area.

Proper groundingof generator will help prevent electrical

shock in the event of a groundfault condition inthe gen-

erator or in connected electricaldevices. Proper ground-

ing also helps dissipatestatic electricity,which often

buildsup in ungrounded devices.

BEFORE STARTING THE GENERATOR

To operate the engine you will need to do the following:

•Use regular UNLEADED gasoline withthe Generator

engine. Do not use premiumgasoline. Do not mix oil

with gasoline.

•Clean area around fuel fill cap, remove cap.

•Add unleaded regular gasoline,slowlyto fuel tank. Be

careful not to overfill.Allow about 1/4" of tank space

for fuel expansion.

•Installfuel cap and wipe up any spilled gasoline.

IMPORTANT: It is importantto prevent gum deposits

from forming in essential fuel system partssuch as the

carburetor, fuel filter, fuel hose or tank duringstorage.

Also, experience indicatesthat alcohol-blendedfuels

(called gasohol, ethanolor methanol) can attract moisture

which leads to separation and formation of acids during

storage.Acidic gas can damage the fuel systemof an

engine while in storage. To avoid engine problems,the

fuel system should be emptied before storage of 30 days

or longer. See "Storage"on page 12. Never use engine

or carburetor cleaner productsin the fuel tank or perma-

nent damage may occur.

TO START THE ENGINE

WARNING: Never start or stop engine I

with electrical devices plugged into the I

panel receptacles and turned on.

Add Engine Oil

NOTE: When adding oil to the engine crankcase in the

future, use only high quality detergent oil rated with API •

service classificationSF or SG or higher rated SAE 30 ,

weight. Use no special additives. Select the oil'sviscosity

grade accordingto your expected operating temperature. I

colder -<----- 32°F _warmer |

5W30 SAE 30

Although multi-viscosity oils (5W30, 10W30, etc.) improve

startingin cold weather, these multi-viscosity oils will

result in increased oil consumptionwhen used above

32°F. Check your engine oil level more frequently to

avoid possibledamage from runninglow on oil.

Unplug all electrical loads from generator receptacles

before starting the engine.

Make sure the unit is in a level position.

Open the fuel shut--offvalve.

J..d.._ Fuel Tank

Turn Clockwise to

"OFF" Position

•Move the choke lever to the "Choke" position.

IRUN

t÷t

Set the engine controlswitchto the On position.

•Manual Start: Grasp starter grip and pull slowlyuntil

you feel some resistance.Then pullcord outwith

rapid full arm stroke. Let rope retum slowly. Do not let

rope "snapback" against starter.

•When engine starts, move choke lever to "Run"

position.

Note: If engine fails to start after 3 pulls, move the

choke lever to "RUN" and pull starter rope again.

Note: If the engine fails to start after three (3) pulls,

check for proper oil level in crankcase. Unit is equipped

with a lowoil shutdown system.

Note: If engine fires, but does not continue to run, move

choke lever to "Choke" and repeat startinginstructions.

,_ CAUTION! Never run engine indoors or

in enclosed poorly ventilated areas.

Engine exhaust contains carbon

monoxide, an odorless and deadly gas.

,_ WARNING! Temperature of muffler and

nearby areas may exceed 150°F (65°C).

Avoid these areas.

STOPPING THE ENGINE

• Unplug all electrical loads from generator panel recep-

tacles. Never start or stop engine with electrical

devices plugged inand turned on.

•Let engine run at no-load for several minutesto

stabilize the internal temperatures of engine and

generator.

°Move engine control switchto "Off" Position.

°Close the fuel shut-off valve

CONNECTING ELECTRICAL LOADS

•Let engine stabilize and warm up for a few minutes

after starting.

•Plug in and turn on the desired 120 and/or 240 volts,

single phase, 60 Hertz, A C electrical loads.

• Do not connect 240 volts to the 120 volt duplex

receptacles

•Do not connect 3-phase loads to the receptacles.

•Do not connect any 50Hz loads to the receptacles.

•DO NOT OVERLOAD THE GENERATOR. Add up

the rated watts (or amps) of all loads to be connected

at one time. This total should not be greater than the

rated wattage/amperage capacityof the generator.

See Don't Overload the Generator on Page 9.

LOW OIL LEVEL SHUTDOWN SYSTEM

Sensing Low Pressure

If the system senses a low oil levelduring operation,the

engine shuts down. If the engine shuts down by itselfand

it has enough gasoline in the fuel tank, check oil level.

Restarting

If you attempt to restartthe engine after such a shutdown

and have not corrected the engine oil level, the engine

will not start. Check the oil and refill accordingto the

instructionson page 7.

DON'T OVERLOAD THE GENERATOR ..

Overloading a generator in excess of its rated wattage

capacity can result in damage to the generator and to

connected electricaldevices. Observe the following, to

prevent overloadingthe unit:

,Add up the total wattage of all electricaldevices to be

connected at one time. This total should NOT be

greater than the generator's wattage capacity.

*The rated wattage of lights can be taken from light

bulbs. The rated wattage of tools, appliances and

motors can usually be found on a data plate or decal

affixed to the device.

•If the appliance, tool or motor does not give wattage,

multiply volts times ampere ratingto determinewatts

(voltsx amps = watts).

Some electric motors,such as inductiontypes,

require about two and a half times more watts of

power for startingthan for running. This surge of

power lasts only a few seconds when startingsuch

motors. Make sure you allow for this highstarting

wattage when selectingelectricaldevicesto connect

to your generator. First,figurethe watts needed to

start the largest motor. Add to that figure the running

watts of all other connectedloads.

The Wattage Reference Guide below is provided to

assist you in determininghow many items your generator

can operate at one time.

WATTAGE REFERENCE GUIDE

Electrical Device Running

Watts

*Air Conditioner (12,000 Btu) ....................... 1700

Battery Charger (20 amp) .............................. 500

Belt Sander (3") ........................................... 1000

Chain Saw .................................................... 1200

Circular Saw (6-12/") ........................ 800 to 1000

Coffee Maker ............................................... 1000

*Compressor (1 HP) .................................... 2000

*Compressor (3/4 HP) ................................. 1800

*Compressor (1/2 HP) ................................. 1400

Curling Iron .................................................... 700

*Freezer ......................................................... 500

Disc Sander (9") ........................................... 1200

Edge Trimmer ................................................ 500

Electric Nail Gun .......................................... 1200

Electric Range (one element) ...................... 1500

Electric Skillet ............................................... 1250

*Furnace Fan (1/3 HP) ................................. 1200

Hair Dryer ..................................................... 1200

Hand Drill (1") .............................................. 1100

Hand Drill (1/2") ................................ 750 to 1000

Hand Drill (3/8") ............................................. 500

Hand Drill (1/4") ............................................. 250

Hedge Trimmer .............................................. 450

Electrical Device Running

Watts

Impact Wrench ................................................ 500

*Jet Pump ...................................................... 800

Lawn Mower ................................................. 1200

Light Bulb ....................................................... 100

Microwave Oven ............................................ 700

*Milk Cooler .................................................. 1100

Oil Burner on Furnace ................................... 300

Oil Fired Space Heater (140,000 Btu) ........... 400

Oil Fired Space Heater (85,000 Btu) ............. 225

Oil Fired Space Heater (30,000 Btu) ............. 150

*Paint Sprayer, Airless (1/3 HP) .................... 600

Paint Sprayer, Airless (handheld) .................. 150

Radio .................................................... 50 to 200

*Refrigerator ................................................... 600

Slow Cooker ................................................... 200

*Submersible Pump (1-1/2 HP) .................... 2800

*Submersible Pump (1 HP) .......................... 2000

*Submersible Pump (1/2 HP) ....................... 1500

Sump Pump .................................................. 600

*Table Saw (10") ............................. 1750 to 2000

Television ............................................ 200 to 500

Weed Trimmer ............................................... 500

*Allow 2-1/2 times the listed watts for starting

these devices.

Maintenance Schedule

Follow the hourly or calendar intervals, whichever occurs first.

More frequent service is required when operating in adverse conditions noted below.

Maintenance Operation

Check oil level

Change oil_:

Service air pre-cleaner

Service air cleaner cartridge

Clean coolingsystem

Replace spark plug

Prepare unit for storage

Every 5 Hours

or Ually

25 Hours or 50 Hours or 100 Hours or

Every Season Every Season Every Season

Generator Specifications

Rated Maximum Power ......... 5000 Watts (5.0 kW)

Surge Power ......... ....... 6250 Watts (6.25 kW)

Rated Voltage ............... 120/240 Volts AC

Rated Maximum Current

at 240 volts ................. 20.8 AC Amperes

Rated Maximum Current

at 120 Volts ................ 41.7 AC Amperes

Rated Frequency ............ 60 Hz at 3600 rpm

Phase ..................... Single Phase

Engine Specifications

Rated Horsepower ........... 10 at 3600 rpm

Spark Plug

Type: ................ Champion RC14YC or

Equivalent

Set Gap To: ........... 0.030inch (0.76mm)

Prepare unit for storage if it s to remain idle for more than

30 days

Change oil after first 5hours of operationthen after every 25 hours or every season.

"Change oil sooner when operating under heavy load or in high temperatures.

** Clean more often under dirty or dusty conditions.

PRODUCT SPECIFICATIONS All adjustments in the Service and Adjustmentssection of

this manual should be made at least once each season.

Follow the requirementsin the "Maintenance Schedule"

chartabove.

Note: Once a year you should clean or replace the spark

plugand replace the air filter. A new spark plug and

clean air filter assure proper fuel-air mixture and help

your engine run better and last longer.

GENERATOR MAINTENANCE

Generator maintenance consists of keeping the unit

clean and dry. Operate and store the unit in a clean dry

environmentwhere it will not be exposed to excessive

dust, dirt, moistureor any corrosivevapors. Cooling air

slots in the generator must not become clogged with

snow, leaves, or any other foreign material.

Check the cleanlinessof the generator frequently and

clean when dust, dirt, oil, moistureor other foreign sub-

stances are visibleon its exterior surface.

Gasoline Capacity ............ 5 U.S. gallons

Oil

Summer ............. SAE 30 (10W-30)

Winter .............. SAE 5W-20 or 5W-30

GENERAL RECOMMENDATIONS

The warranty of the Generator does not cover items that

have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must main-

tain Generator as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your Generator.

Note: We DO NOT recommend using a garden hose to

clean generator. Water can enter the engine fuel system

and cause problems. In addition, if water enters the gen-

erator throughcoolingair slots, some of the water will be

retained in voids and cracksof the rotorand stator wind-

ing insulation. Water and dirt buildup on the generator

internal windingswill eventually decrease the insulation

resistance of these windings.

A AUTION: Never Insert any object or tool I

through the air cooling slots, even if the !

engine is not running.

Toclean.theGenerator- ....

•Use a damp clotht0 Wipeexterior surfacesClean.

•A soft, bristlebrush may be used to loosen caked on

dirt, oil, etc.

•A vacuum cleaner may be used to pickup loose dirt

and debris.

Low pressure air (not to exceed 25 psi) may be used

to blow away dirt. Inspect cooling air slots and open-

ings on the generator. These openings must be kept

clean and unobstructed.

ENGINE MAINTENANCE

ADANGER: When working on the

generator ALWAYS disconnect spark

plug wire from spark plug and keep it

away from spark plug.

Checking Oil Level

Oil level should be checked prior to each use or at least

every 5 hours of operation. Keep oil level maintained.

Changing Engine Oil

Change oil after first 5 hours of operation. Change oil

every 25 hours thereafter. If you are using your generator •

under extremely dirty or dusty conditions,or in extremely

hot weather, change oil more often. •

Change oil while engine is still warm from running,as fol-

lows:

•Clean area around oil drain plug.

•Remove oil drain plug and oil fill plug and drain 0il

completely into a suitable container.

• When oil has completely drained, Install oil drain plug

and tightensecurely.

• Fill oil sumpwith recommended oil. (See "Before

Startingthe Engine" on page 7 for oil recommenda-

tions)

• Install the oil fill plug and tighten securely.

• Wipe up any spilled oil.

CLEAN/REPLACE SPARK PLUG

Change the spark plug every 100 hoursof operation or

once each year, whichever comes first. This will help

your engine to start easier and run better. See

"Specifications" for proper spark plug.

• Clean area around spark plug.

•Remove and inspect spark plug.

• Replace spark plug if electrodes are pitted, burnedor

porcelain is cracked.

•Check electrode gap with wire feeler gauge and set

spark plug gap to 0.030 inch (0.76ram) if necessary.

"SERVICE AIR.... CLEANER"'_

Your engine will not run properlyand may be damaged if

you run it using a dirtyair cleaner.

Clean or replace the foam pre-cleaner every 25 hours of

operation. Service cartridgeevery 100 hoursof operation

or once a year, whichevercomes first. Clean or replace

more often if operatingunder dustyor dirty conditions.

Replacements are availableat your local Sears

Authorized Service Center.

service foam pre-cleaner:

The cover is attachedto the air cleaner housingby

two screws.

Carefully remove air cleaner assemblyfrom insideof

cover and disassemble.

•Wash in liquiddetergentand water.

•Squeeze (don'ttwist) pre-cleaner in a clean, dry cloth.

•Saturate pre-cleanerin engine oil. Squeeze in a clean

absorbent cloth to remove all excess oil.

•Replace pre-cleaner if very dirty or damaged.

•To service cartridge, clean by tapping gently on a

flat surface. Replace if very dirty or damaged. Do not

oil cartridge.

Note: Do not use petroleumsolventssuch as kerosene,

or pressurized air to clean cartridge.

• Reassemble retaineron pre-cleaner and cartridge

(screen side of pre-cleaner toward cartridge pleats).

Install this assembly in cover.

•Insert tabs on cover into slots in base. Tighten cover

screws securely.

KEEP ENGINE AND PARTSCLEAN

With a brushor cloth, remove debris from debrisguard or

rotatingscreen daily or more often if needed to prevent

engine damage caused by overheating. Do not clean with

aforceful spray of water because water couldcontami-

nate the fuel system.

Keep governor linkage, springs, and controlsfree of

debris. Debris or chaff may clog the air coolingsystem,

especiallyafter prolonged operation. Remove blower

housingand clean area shown to prevent overheating

and engine damage.

CLEAN

OUT

DEBRIS

AND

CHAFF

GENERAL

The generator should be started at least once every

seven days and allowed to run at least 30 minutes. If this

cannot be done and you must store the unitfor more

than 30 days, use the following informationas a guide to

prepare it for storage.

LONG TERM STORAGE INSTRUCTIONS

AWARNING: NEVER store engine with fuel

in tank indoors or in enclosed, poorly

ventilated areas where fumes may reach

an open flame, spark or pilot light as on a

furnace, water heater, clothes dryer or

other gas appliance.

It is importantto prevent gum depositsfrom formingin

essential fuel system parts such as the carburetor,fuel

filter, fuel hose or tank during storage. Also, experience

indicatesthat alcohol-blendedfuels (called gasohol,

ethanol or methanol) can attract moisturewhich leads to

separation and formation of acids duringstorage. Acidic

gas can damage the fuel system of an engine while in

storage.

To avoid engine problems, the fuel system shouldbe

emptied before storage of 30 days or longer. Follow

these instructions:

PROTECT FUEL SYSTEM

AWARNING: Drain fuel into approved

container outdoors, away from open

flame. Be sure engine is cool. Do not

smoke.

•Remove all gasoline from the fuel tank to prevent gum

deposits from forming on these parts and causing

possible malfunction of engine.

•Run engine until engine stops from lack of fuel.

CHANGE OIL

While engine is still warm, drain oil from crankcase. Refill

with recommended grade.

OIL CYLINDER BORE

•Remove spark plug and pour about 1/2 ounce (15ml)

of engine oil into the cylinder. Cover spark plug hole

with rag. Crank slowlyto distributeoil.

IA CAUTION' Av°id spray fr°m spark plug I

hole when cranking engine slowly.

•Installspark plug. Do not connect spark piug wire.

GENERATOR:

• Clean the generator as outlined on Page 10 ("To

Clean the Generator").

•Check that cooling air slots and openingson genera-

tor are open and unobstructed.

OTHER STORAGE TIPS:

• Do notstore gasoline from one season to another.

•Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

•If possible,store your unit indoors and cover it to give

protectionfrom dust and dirt. BE SURE TO EMPTY

THE FUEL TANK.

Cover your unit with a suitable protective coverthat

does not retain moisture.

• Store generator in clean, dry area.

IADANGER:NEVERcoveryourGenerator i

while engine and exhaust area are warm.

PROBLEM

Engineisrunning,butno

ACoutputisavailable.

Engineruns goodat no-loadbut "bogs

down"whenloadsare connected

Enginewillnot start;or starts

andruns rough.

CAUSE

1.Oneof thecircuitbreakersisopen.

2.Faultingenerator.

3.Poorconnectionordefective

cordseL

4.connecteddeviceisbad.

1.Shortcircuitinaconnectedload.

2.Enginespeedis tooslow.

3.Generatorisoverloaded.

4.Shortedgeneratorcircuit.

1.Run/StopSwitchsetto STOP.

2.Dirtyaircleaner

3.Outof gasoline.

4.Stalegasoline.

5.Sparkplugwirenot connected

to sparkplug.

6.Badsparkplug.

7.Waterin gasoline.

8.overchoking.

9.Lowoillevel

10.Excessivelyrichfuel mixture.

11.Intakevalvestuckopenor closed.

12.Enginehaslostcompression.

CORRECTION

1. Resetcircuitbreaker.

2. ContactSearsServiceFacility.

3. Checkandrepair.

4. Connectanotherdevicethat

is ingoodcondition.

1. Disconnectshortedelectrical

load.

2. ContactSearsServiceFacility.

3. See=Don_Overloadthe

Generator"

4. ContactSearsServiceFacility.

1. Setswitchto RUN.

2. Cleanor replaceaircleaner.

3. RIIfuel tank.

4. Draingas tank;fill withfreshfuel.

5. Connectwireto sparkplug.

6. Replacesparkplug.

7. Draingastank;fill withfreshfuel.

8. Openchokefully andcrankengine.

9. RII crankcaseto properlevel.

10. ContactSearsServiceFacility.

11. ContactSearsServiceFacility.

12. ContactSearsServiceFacility.

Engineshuts downduringoperation 1.Outof gasoline. 1. Fillfueltank.

2iow oil level. 2. Fillcrankcaseto properlevel.

Enginelackspower. 1.Loadis too high. 1. See=Don'tOverloadthe Generator"

2.Dirtyairfilter. 2. Replaceairfilter.

Engine=hunts"or falters. 1.

1.Chokeis openedtoo soon.

2.Carburetoris runningtoo rich

ortoo lean.

Movechoketo halfwaypositionuntil

engineruns smoothly.

ContactSearsServiceFacility.

CRAFTSMAN 5000 Watt AC Generator 580.327112

Wiring Diagram

r_-

_L_ i

_d _/ Ii

I_ n,'o

o_glll II II

_________J

,_ r U L_-_

÷I

CRAFTSMAN 5000 Watt AC Generator 580,327112

Main Unit -- Exploded View

44 _66

•X "(STOP SVITCH TERMINAL)

900

38= tO,,

51 55

21 26

-36 TO • A•

CRAFTSMAN 5000 Watt AC Generator 580.327112

Main Unit- Parts List

ITEM PART NO. Q_. DESCRIPTION

900 91011 1 ENGINE, Briggs &

Stratton 10 Hp

2 91020B 1 ASSEMBLY, Cradle

4 143-53621 1 WIRE, Ground

5 86292 1 CAPSCREW, #10 Self

Driller

6 75475 4 SCREW, M4-0.7 x 10ram

7 70642 2 MOUNT, Vibration

8 22129 8 WASHER, M8 Lock

10 38150 4 WASHER, No. 8 Flat

11 93585J 1 ASSEMBLY, Stator

12 66365G 1 HOUSING, Engine

Adapter

13 91844 1 ASSEMBLY, Rotor

14 65791 1 BEARING, Ball

15 47480 1 BOLT, Rotor 5/16"-24 x 7"

16 81917 1 PIN, M4 x 10 Roll

19 86308C 4 BOLT, Stator M6-1.00 x

130ram

20 22264 4 WASHER, No. 8 Lock

21 66849 2 SCREW, M5- .80 x 16ram

Taptite

22 86494 1 SCREW, M6 x 16mm

Wing

23 68759 1 RECEPTACLE, 120Volts

AC, 20AMP

24 94396B 1 BREAKER, Circuit-

20AMP

25 95600 1 PANEL, Control Sheet

Metal

26 91825 1 ASSEM, Brush & Bridge

Rectifier

27 67451 1 WASHER, Flat (Special)

28 23365 4 WASHER, No.8

Shakeproof

29 51715 4 NUT, M4-0.7 Hex

30 74908 4 SCREW, M5- 0.80 x

10ram

31 26850 2 WASHER, Shakeproof -

1/4"

32 84242 2 GROMMET, Rear Bearing

Carrier

33 86307 4 CAPSCREW, Hx Hd.-

5116" x 3/4"

34 67022 1 GROMMET, Bearing

Carrier

35 52858 6 NUT, M8-1.25 Hex

36 22769 1 WASHER, No. 10

Shakeproof

ITEM PAFITNO. QTY. DESCRIPTION

37 22145 2 WASHER, M8 Flat

38 68867 1 OUTLET, 120/240 Volt -

Twistlock

39 76222 2 SCREW, Pan Head-M8 x

40ram

40 48031C 2 CLAMP, 1/4" Hose

41 83465 4 GROMMET, Mounting

Tank

44 78831B 4 CAPSCW., Hx Hd.-M6-

1.0 x 60mm

46 90878 1 CAP, Fuel Tank

47 82857 2 MOUNT, Vibration

48 25244 2 NUT, 5/16" - 18 Hex

49 66825C 1 BEARING, Rear Carder

50 77374 1 TANK, Fuel

51 78299 1 BUSHING, Plastic Tank

52 80270 1 VALVE, Plastic Tank

53 77395 4 NUT, M6 Hex Lock

54 78951 1 SHIELD, Heat

55 56892 2 SCREW, Crimptite #10-24

x 3/8"

56 88977 1 SWITCH, Low Oil Shut-

Down (LOS)

57 91841 1 GASKET

58 91842 1 WIRE, Low Oil Shut-

Down

59 32713 2 SCREW, No. 10-32 x 3/4"

Taptite

60 22471 .... 2 NUT, No. 8-32

61 23365 1 WASHER, No. 8

Shakeproof

62 B3050 1 DECAL, Panel Cradle

63 98247 1 DECAL, Control Panel

64 94396A 1 BREAKER, Circuit 15

AMP

65 92982 1 DECAL, Danger

66 93826 1 DECAL, Operating

Instructions

Parts Not Illusbated

B3051 1 Owner'sManual

B3061 2 2007_EngineOil

Optional Accessories Not Illustrated

09-32684 Wheel I_t

O9-32688 Cord Wrap I_t

O9-32686 120/240V 20A Rug

CRAFTSMAN 5000 Watt AC Generator 580.327112

Briggsand Stratton 4 Cycle Engine 19G412-1129-E1

3O6

552

I1058 OWNER'S MANUAL J[ 1019 LABEL KIT I9r REQUIRESSPECIALTOOLS TO INSTALL.

SEE REPAIR INSTRUCTION MANUAL.

REF. PART

NO. NO. DESCRIPTION

495631 Cylinder Assembly

(Includes OIL GARD®

Cover)

495657 Bushing

*391085 Seal-Oil

214347 Head-Cylinder

_272163 Gasket-Cylinder Hd.

495736 Breather Assembly

(Used After Code Date

95010100).

REF. PART

NO. NO. DESCRIPTION

13 94565 Screw-Cylinder Head

(3-9/16" Long)

13A 94733 Stud-Cylinder Head

Used in Position #5 &

#6.

14 93723 Screw-Cylinder Head

(3" Long)

15 94239 Plug-Oil Drain

33 390419 Valve-Exhaust

(Indudes Fief. 42)

34 261055 Valve-Intake

35 65906 Spring--Valve

(Intake)

36 26828 Spring-Valve

(Exhaust)

40 221596 Retainer-Valve

41 292260 Retainer-Valve

42 494553 Keeper-Valve

306 496797 Shield--Cylinder

REF. PART

NO. NO. DESCRIPTION

337 496018

354A 94726

383 89838

529 281367

552 491986

635 66538

869 211661

871 261961

1019 491181

1058 272848

307 94386 Screw-Sell' Tapping

308 225055 Cover-Cylinder Head

9 *27803 Gasket-Breather

10 94621 Scfew-Sem

11 280225 Tube-Breather

(Used After Code Date

95010100).

11A 231900 Tube-Breather

(Used Before Code

Date 94111100).

Plug-Spark

Nut-Hex.

Wrench-Spark Plug

Grommet

(Used Before Code

Date 94111100).

Bushing--Gov. Crank

Boot-Spark Plug

Seat-Valve

Bushing-Guide

(Exhaust)

Note

231218 Bushing-

Guide

(Intake)

Label Kit

Owner's Manual

, Included in Gasket Set-Part No. 497070.

• Included in Carburetor Kit-See Rel. No. 121.

4, Included in Carburetor Gasket Set-Part No. 497069.

0432-2 Assemblies include all parts shown in frames. 25

CRAFTSMAN 5000 Watt AC Generator 580.327112

Briggsand Stratton 4 Cycle Engine19G412-1129-E1

592

230

219

_:_186

fIf'_\\

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

25 3916733 *391086

12 *271701

16 495832

18 496984

19 295964

21 66768

22 93585

Seal-Oil

Gasket-Crankcase

(.015" Thick)

,27876 Gasket-

Crankcase

(.005" Thick)

,27877 Gasket-

Crankcase

(.009" Thick)

Crankshaft

Note

For "13ruingGear

Retaining Device.

Order Part No.

94388 Key.

495790 Crankshaft

Used on Type No(s).

0068, 0129, 0131,

0169.

Cover-Crankcase

Bushing

Plug-Oil Fill

Screw-Sem

26 393881

27 68546

28 295840

29 390401

Piston Assy.

(Standard)

391674 Piston Assy.

(.010" O.S.)

391675 Piston Assy.

(.02o-o.s.)

391676 Piston Assy.

(.030" O.S.)

Ring Set

(Standard)

299743 Ring Set

(Std.. Chrome)

393882 Ring Set

(.OlO-O.S.)

393883 Ring Set

(.020" O.S.)

393884 Ring Set

(.030"O.S.)

Lock-Piston Pin

Pin-Piston

(Standard)

295841 Pin-Piston

(.005"O.S.)

Rod-Connecting

30 222113

32 94670

45 260933

46 211689

84 9'1488

186 67218

202 263049

219 497037

220 221551

227 496254

23O

232

562

592

614

616

623

624

741

94742

26302O

92613

231082

93306

496818

231520

497207

262479

Note

390773 Rod-Conn.

(.020" Undersize)

Dipper-Connecting

Rod

Screw-Conn. Rod

Tappet-Valve

Gear-Cam

Plug-Pipe

Connector-Fuel Line

Link

Gear--Governor

Washer-Thrust

Lever-Governor

WasHer-Thrust

Spring-Link

Bolt-Carriage

Nut-Hex.

Pin-Cotter

Crank-Governc¢

•Screw-Shoulder

Lever-Linkage

Gear-'13ming

* Included inGasket Set-Part No. 497070.

• Included in Carburetor Kit-See Ref. No. 121.

€Included in Carburetor Gasket Set-Part No. 497069.

0432-3 Assemblies include all parts shown in frames.

CRAFTSMAN 5000 Watt AC Generator 580.327112

BriggsandStratton 4 Cycle Engine 19G412-1129-E1

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

95 987

REF. PART

NO. NO. DESCRIPTION

51 e,,272708 Gasket-Intake

52 ,272707 Gasket-Intake

53 94778 Stud-Carb. Mtg.

93 t281346 Bushing-Shaft

95 e94098 Screw-Round Head

98 495800 Screw-Idle Adjust

104 t231789 Pin-Float Hinge

105 D231935 Valve-Needle

106 e231856 Seat-Inlet

108 224666 Valve-Choke

116 494383 Valve-Needle

123 94616 Screw-Torx®Hex.

125 497844 Carburetor

(Used After Code Date

94083100)o

Note

497164 Carburetor

(Used Before Code

Dale 94090100).

127 • Plug-Welch

(Sold in Kit Only)

130 224539 Valve-Throttle

131 497846 Shaft-Throttle

(Used After Code Date

94083100).

REEF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

497198 Nozzle-Carb.

(High Altitude)

Include(s):

281164 Washer

(Used Before Code

Date 94062400).

147 o497472 Jet-Pilot

133 494381 Roat-C_,buretor (Used After Code Date

137 o,281165 Gasket-Float Bowl 94072400).

138 e+281164 Washer Note

141 497160 Shaft-Choke e231794 Jet-Pilot

142 e497564 Nozzle-Carburetor (Used Before Code

(Used Afler Code Date Date 94072500).

94062300). 164 214170 Manifold-Intake

Note

497848 Nozzle-Carb. 186A 493496 Elbow-Fuel Pipe

(High Altitude) 618 e262803 Spring

Include(s): 634 •2.81168 Seal-Choke Shaft

281164 Washer 955 94642 Screw-Bowl Mtg.

(Used After Code Date 965 94010 Nut-Hex.

94062300). 975 494379 Bowl-Float

987 e281166 Seal-Throttle Shaft

e497197 Nozzle-Carb.

(Used Before Code

Date 94062400).

*Included in Gasket Set-Part No. 497070.

• Included in Carburetor Kit-See Ref. No. 121.

. Included in Carburetor Gasket Set-Part No. 497069.

0432-4 Assemblies include all parts shown in frames.

CRAFTSMAN 5000 Watt AC Generator 580.327112

BriggsandStratton 4 Cycle Engine 19G412-1129-E1

REF. PART

NO. NO. DESCRIPTION

55 393576 Housing-Rewind

Starter

56 295871 Pulley-Starter

57 490179 Swing-Rewind Starter

58 65884 Rope-Starter

(63"Long)

59 490653 Insert-Starter Handle

60 490652 Grip-Starter Rope

REF.

NO. PART

NO. DESCRIPTION

63 260414 Spring-Ratchet

64 230543 Adopter-Ratchet

Spr_j

65 94128 Screw-Sem

66 399671 Clutch-StaRer

67 394897 Housing-Clutch

68 63770 Bali-Starter Clutch

REF. PART

NO. NO. DESCRIPTION

70 298799 Ratchet-Rewind

Starter

71 394506 Washer-Retainer

373 92987 Nut-Hex.

608 390391 Starter-Rewind

655 222598 Anchor-Spring

1018 490617 Spacer

* Included in Gasket Set-Part No. 497070.

• Included in Carburetor Kit-See Ref. No. 121.

•Included in Carburetor Gasket Set-Part No. 497069.

0432-5 Assemblies include all parts shown in frames.

CRAFTSMAN 5000 Watt AC Generator 580.327112

Briggsand Stratton4 CycleEngine 19G412-1129-E1

201

°17sAi

•

209 209A

_271 269_'__ _

268 27O

RER PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

75A 495659 Kit-Washer

98A 493280 Swing-Speed Adj.

165 94692 Nut-Wing

201 263051 Link

201A 262970 Link

209 263054 Spring--Governor

209A 260723 Spdng-Govemor

222 497076 Plate-Control

232A 262959 Spring-Link

258 94620 Screw-_elf Tapping

268 65616 Casing-Control Wire

(72" Long)

269 26633

Note

If Longer Casing is

Required, Specify

Length in Inches; if

Shorter Casing is

Needed, Cut to

Required Length.

W'_e-Control

(78" Long)

Note /

If Longer Wire is

Required. Specify

Length in Inches; if

Shorter Wire is

Needed, Cut to

Required Length.

270 63426 Locknut-Casing

271 290568 Lever-Control

333 492341 Armature-Magneto

334 94731 Screw-.Hex.

353 92791 Washer-I.,ock

354 90576 Nut-Hex.

356 491391 Wire--Stop

520 93722 Terminal

851 493880 Terminal-Cable

985 396525 Insulator

. Included in Gasket Set-Part No. 497070.

• Included in Carburetor Kit-See Ref. No. 121.

.Included in Carburetor Gasket Set-Part No. 497069.

0432-6 Assemblies include all parts shown in frames.

CRAFTSMAN 5000 Watt AC Generator 580,327112

BriggsandStratton 4 CycleEngine19G412-1129-E1

_305

304

423

_73

REF PART RER PART REF PART

NO NO DESCRIPTION NO NO DESCRIPT_N NO NO DESCRIPTION

23 298260 Flywheel

24 222698 Key-Flywheel

37 222475 Guard-Flywheel

38 94811 Screw-Hex Head

73 224874 Screen-Rotating

74 93758 Screw-Self Tapping

75 224061 Washer-Flywheel

2OO

3O4

221760 Guide-Air

491596 Housing-Blower

Note

491592 Housing-

Blower

Used on Type No(s).

0169,

305 94786 Screw-Hex

363 19203 Puller-Rywheel

423 94625 Screw-Hex Head

575 396691 Switch-Rotary Stop

726 392134 Gear-Ring

727 395405 Cover-Starter

Included in Gasket Set-Part No. 497070.

• Included in Carburetor Kit-See Ref. No. 121.

_, Included in Carburetor Gasket Set-Part No. 497069.

0432-7 Assemblies include all parts shown in frames.

CRAFTSMAN 5000 Watt AC Generator 580.327112

Briggsand Stratton 4 Cycle Engine 19G412-1129-E1

529A_

258 _1_

843

163

969

445 159 642

RER PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

53A 94706 Screw--Sem

81 " 222263 Lock-Muffler Screw

163 *272706 Gasket-Air Cleaner

258 94620 Screw-Self Tapping

300 391370 Muffler-Exhaust

346 93705 Screw-Sem

445 496077 Rlter-Air

467 280715 Knob

529A 281368 Grommet

613 94042 Screw-Muffler

642 281357 Cover-Air Cleaner

843 280149 Sleeve-Lever

864 497140 Adapter-Muffler

883 *272309 Gasket-Exhaust

966 497669 Base-Air Cleaner

(Used After Code Date

95010100),

969

994

Note

496247 Base-Air

Cleaner

(Used Before Code

Date 95010200).

94777 Screw-Air Cleaner

391913 Arrester-Spark

. Induded in Gasket Set-Part No. 497070.

•Included in Carburetor Kit-See Ref. No. 121.

Induded in Carburetor Gasket Seb-Part No. 497069.

0432-8 Assemblies include all parts shown in frames.

CRAFTSMAN 5000 Watt AC Generator 580.327112

Briggsand Stratton 4 Cycle Engine19G412-1129-E1

957

959 387

188 _,_ 188

601

982

978

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

116 280203 Seal-O-Ring

187 393815 Line-Fuel

(11" Long, Cut to Suit)

Note

296004 Line-Fuel

(28" Long, Cut to Suit)

187A 497029 Line-Fuel

188 94627 Screw-Sere

240 394358 Filter-Fuel

346 93705 Screw-Sere

353 92791 Lockwasher

354 90576 Nut-Hex.

385 94789 Screw-Hex. Head

387 496257 Pump-Fuel

601 93053 Clamp-Hose

729 223528 Clip-Wire

918 497547 Line

948 398661 Harness-Wiring

956 493337 Tank-Fuel

957 493988 Cap-Fuel Tank

958 399517 Valve-Shut-Off

959 495664 Bracket-Fuel Tank

Include(s):

94733 Stud-Cyl. Hd,

94726 Nut-Hex.

960

961

978

979

980

982

982A

983

984

492990 Bracket-Fuel Tank

94095 Screw-Hex. Head

_271736 Gasket

494807 Cover-OIL GARD®

398182 OIL GARD® Kit

94657 Screw-Hex. Head

94658 Screw-Hex. Head

398660 Light-Indicator

223773 Bracket-Light

* Included in Gasket Set-Part No. 497070.

oIncluded in Carburetor Kit-See Ref. No. 121.

_, Included in Carburetor Gasket Set-Part No. 497069.

0432-9 Assemblies include all aarts shown in frames.

CRAFTSMAN 5000 Watt AC Generator 580.327112

Briggsand Stratton 4 Cycle Engine 19G412-1129-E1

127 138

137

106 987

1!5 14_7 142_

95 93

6634

cD 618

121 CARBURETOR KIT

O137 O138

977 CARBURETOR GASKET SET

3 978

883

358 GASKET SET

RER PART

NO. NO. DESCRIPTION

3 ,391086 Seal-Oil

7 .272163 Gasket--Cylinder Hd.

9.27803 Gasket-Breather

12 .271701 Gasket-Crankcase

(.015" Thick)

.27876 Gasket-

Crankcase

(.005" Thick)

.27877 Gasket-

Crankcase

(.oo9-Thk:k)

51 e,272708 Gasket-Intake

52 .272707 Gasket-Intake

93 e281348 Bushing-Shaft

95 o94098 Screw-Round Head

104 'e231789 Pin-FloatHinge

105 e231935 Valve-Needle

106 0231856 Seat-inlet

121 497849 Carburetor Kit

(Used After Code Date

94062300).

RER PART

NO. NO.

127 •

137 e.281165

138 e.281164

142 o497564

DESCR IPTION

_. Note

497166 Carburetor Kit

(Used Before Code

Date 94062400).

Rug-Welch

(Sold in Kit Only)

Gasket-Roar Bowl

Washer

Nozzle-Carburetor

(Used After Code Date

94062300).

Note

497848 NozzJe-Carb.

(High A)'Jtude)

Include(s):

281164 Washer

{Used After Code Date

94062300).

e497197 Nozzle-Cart).

(Used Before Code

Date 94062400).

RER PART

NO. NO.

147 1,497472

163 *272706

358 497070

618 o282803

634 e281168

883 *272309

977 487069

978 *271736

987 e2.81166

DESCRIPTION

497198 Nozzle-Carb.

(High Altitude)

Include(s):

281164 Washer

(Used Before Code

Date 94062400).

Jet-Pilot

(Used After Code Date

94072400).

Note

e231794 Jet-Pilot

(Used Before Code

Date 94072500).

Gasket-Air Cleaner

Gasket Set

Spring-Choke Return

Seal-Choke Shaft

Gasket-Exhaust

Carburetor Gasket Set

Gasket-Oil Switch

Seal-Throttle Shaft

. Included in Gasket Set-Part No. 497070.

• Included in Carburetor Kit-See Ref. No. 121.

• Included in Carburetor Gasket Set-Part No. 497069.

0432-12 Assemblies Include all parts shown in frames.

For California residents only when seeking service in California.

California Emission Control Warranty Statement

Your Warranty Rights and Obligations

The California Air Resources Board ("CARB") and Sears Roebuck and Co., USA, are pleased to explain the

Emission Control System Warranty on your 1995 and later lawn and garden equipment engine. In California

new utility and lawn and garden equipment engines must be designed, built and equipped to meet the State's

stringent anti-smog standards. Sears must warrant the emission control system on your lawn and garden

equipment engine for the periods of time listed below provided there has been no abuse, neglect, or improper

maintenance of your lawn and garden equipment engine.

Your emission control system includes parts such as the carburetor and the ignition system.

Where a warrantable condition exists, Sears will repair your lawn and garden equipment engine at no cost to

you. Expenses covered under under warranty include diagnosis, parts, and labor.

Manufacturer's Warranty Coverage

The 1995 and later utility and lawn and garden equipment engines are warranted for two years. If any emis-

sion related part on your engine (as listed below) is defective, the part will be repaired or replaced by Sears.

Owner's Warranty Responsibilities

As the lawn and garden equipment engine owner, you are responsible for the performance of the required

maintenance listed in your owners manual. Sears recommends that you retain all receipts covering mainte-

nance on your lawn and garden equipment engine, but Sears cannot deny warranty solely due for the lack of

receipts or for your failure to ensure the performance of all scheduled maintenance.

As the lawn and garden equipment engine owner, you should be aware that Sears may deny you warranty

coverage if your lawn and garden equipment engine or a part of it has failed due to abuse, neglect, improper

maintenance, unapproved modifications, or the use of parts not made or approved by the original equipment

manufacturer.

You are responsible for presenting your lawn and garden equipment engine to aSears authorized repair cen-

ter as soon as a problem exists. Warranty repairs should be completed in a reasonable amount of time, not to

exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest

authorized service center or call Sears at 1-800-473-7247.

Warranty Commencement Date

The warranty period begins on the date the lawn and garden equipment engine is delivered.

Length of Coverage

Sears warrants to the initial owner and each subsequent purchaser that the engine is free from defects in

materials and workmanship which cause the failure of a warranted part for a period of two years.

What is Covered

Repair or Replacement of Parts

•Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Sears servicing

center.

•If you have any questions regarding your warranty rights and responsibilities, your should contact your nearest autho-

rized service center or call Sears at 1-800-473-7247.

Warranty Period

Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regu-

lar inspection to the effect of =repair or replace as necessary" shall be warranted for 2 years. Any warranted part which is

scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled

replacement point for that part.

Diagnosis

The owner shall not be charged for diagnostic labor which leads to the determination that t warranted part is defective if

the diagnostic work is performed at an approved Sears servicing center.

Consequential Damages

Sears may be liable for damages to other engine components caused by the failure of a warranted part still under warran-

ty.

What is Not Covered

All failures caused by abuse, neglect, or improper maintenance are not covered.

Add-on or Modified Parts

The use of add-on or modified parts can be grounds for disallowing a warranty claim. Sears is not liable to cover failures

of warranted parts caused by the use of add-on or modified parts:

How to File a Claim

If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized

service center or call Sears at 1-800-473-7247.

Where to Get Warranty Service

Warranty services or repairs shall be provided at all Sears authorized service centers.

Maintenance, Replacement and Repair of Emission Related Parts

Any Sears approved replacement part used in the performance of any warranty maintenance or repair on emission related

parts will be provided without charge to the owner if the part it under warranty.

Emission Control Warranty Parts List

1. Carburetor Assembly

2. Ignition System

a. Spark Plug, covered up to maintenance schedule,

b. Ignition Module

3. Crankcase Breather Tube

4. Exhaust Manifold

For in-home major brand repair service:

Call 24 hours a day, 7 days a week

1-800-4-MY-HOM E_"(1-800-469-4663)

Para pedir servicio de reparaci6n a domicilio - 1-800-676-5811

In Canada for all your service and parts needs call - 1-800-665-4455

Au Canada pour tout le service ou les pi_ces

For the repair or replacement parts you need:

Call 7 am - 7 pm, 7 days a week

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio - 1-800-659-7084

For the location of a Sears Parts and Repair Center in your area:

Call 24 hoursa day, 7 daysa week

1-800-488-1222

For information on purchasing a Sears Maintenance Agreement

or to inquire about an existing Agreement:

Call 9 am- 5 pm, Monday-Saturday

1-800-827-6655

S£ :IS

HomeCentraF

The ServiceSideof Sears"

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