Craftsman 580327112 User Manual 5000 WATT A C GENERATOR Manuals And Guides 98100016
CRAFTSMAN Generator Manual 98100016 CRAFTSMAN Generator Owner's Manual, CRAFTSMAN Generator installation guides
User Manual: Craftsman 580327112 580327112 CRAFTSMAN 5000 WATT A-C GENERATOR - Manuals and Guides View the owners manual for your CRAFTSMAN 5000 WATT A-C GENERATOR #580327112. Home:Tool Parts:Craftsman Parts:Craftsman 5000 WATT A-C GENERATOR Manual
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SE/AR_ Owner's Manual C OMPANION I 5000 Watt A-C Generator Model No. 580.327112 CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. HOURS: SEARS, Part No. B3051 .Draft 0 (7/23/98) ROEBUCK and CO., Hoffman Mon.- Fri. 8 a.m. to 5 p.m. (CST) Estates, IL 60179 U.S.A. WARRANTY ............................... 2 TROUBLESHOOTING ....................... 13 SAFETY RULES ............................ 3 WIRING DIAGRAM ......................... 15 ASSEMBLY ................................ 4 REPLACEMENT PARTS .................. 16-22 EMISSIONS WARRANTY 24-25 OPERATION ......................... t.y_3_ PRODUCT SPECIFICATIONS .......... MAINTENANCE STORAGE -..; '' {'__i' "_.":.":.":', ._., ._. ,'T_:',. .:: .:-::-:-:::-:' ::":":_ L'iMi'TED ONE YEAR _J " ,.10 ................. HOW TO ORDER PARTS ............ BACK PAGE :_i 'Jl'O.:li .... _!!i:i;.12 WARRANTY FOR COMPANION GENERATORS SEARS warrants tO the Original purcl_aser that the alternator and engine for its portable generator will be free from defects in materials or workmanship for the items and period set forth below from the date of original purchase. This warranty is not transferable. CONSUMER* COMMERCIAL* Alternator Engine 1 year 1 year 90 Days 90 Days "NOTE: For the purpose of this warranty "Consumer Use" means personal residential householdand emergency use by original purchaser, not to be used as a primary source of power. "Commercial Use" means all other uses, including rental, construction, commercial, and income producing purposes. Once a generator has experienced commercial use, it shall thereafter be considered a commercial use generator for the purpose of this warranty. During said warranty period, SEARS will, at its option, repair or replace any part which, upon examination by SEARS, is found to be defective under normal use and service**. Starting batteries are not warranted by SEARS. All transportation costs under warranty, including return to the factory if necessary, are to be borne by the purchaser and prepaid by him. This warranty does not cover normal maintenance and service and does not apply to a generator set, alternator or engine, or parts which have been subjected to improper or unauthorized installation or alteration, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in SEARS's judgment, to adversely affect its performance and reliability. ** NORMAL WEAR: As with all mechanical devices, engines need periodic parts service and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part or engine. THERE IS NO OTHER EXPRESS WARRANTY. SEARS HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED. Some provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the abovelimitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state. For service, see your nearest SEARS authorized warranty service facility. Warranty service can be performed only by a SEARS authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original purchase date must be )resented. SEARS, ROEBUCK and CO., DI817WA, 2 Hoffman Estates, IL 60179 U.S.A. CAUTION: Always disconnect spark plug wire and place the wire where it cannot contact the spark plug. To prevent accidental starting when setting up, transporting, adjusting or making repairs to your Generator. A DANGER: This generator is designed for outdoor use only. Do not use this generator inside any building or enclosure including the generator compartment of a recreational vehicle (RV). Fire or an explosion may result. No user performed modifications, including venting of exhaust and/or cooling ventilation, will eliminate the danger. Also, allow at least two feet of clearance on all sides of the generator even while operating the unit outdoors. • Gasoline is highly FLAMMABLE and itsvapors are EXPLOSIVE. Do not permit smoking,open flames, sparks or heat in the vicinity while handling gasoline. Avoid spillinggasoline on a hot engine. Comply with all laws regulatingstorage and handlingof gasoline. • Never add fuel while unit is running. • Do not overfillthe fuel tank. Always allow room for fuel expansion. If tank is overfilled,fuel can overflow onto a hot engine and cause FIRE or an EXPLOSION. • Never store generator with fuel in tank where gasoline vapors might reach an open flame or spark or pilot light (as on a furnace, water heater or clothes dryer). FIRE or an EXPLOSION might result. • Generator exhaust gases contain DEADLY carbon monoxidegas. Operate this equipment only in the open air where adequate ventilation is available. • The engine-generator requires an adequate flow of coolingair for its continued proper operation. Never operate the unit inside any room or enclosure where the free flow of cooling air into and out of the unit might be obstructed.Allow at least2 feet of clearance on all sides of generator, even while operatingunit outdoors,or you coulddamage the unit. • Never start, or stop, the engine-generator with electrical loads connected to receptacles with the connected devices tumed ON. Start the engine and let it stabilize before connectingelectrical loads. Disconnect all electrical loads before shuttingdown the generator. • Do not insert any object through coolingslots of the engine-generator. • Never operate generator (a) in rain; (b) in any enclosed compartment; (c) if connected electrical devices overheat; (d) if electrical output is lost; (e) if engine or generatorsparks; (f) if flames or smoke are observed while unit is running;(g) if unitvibrates excessively. CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. • The generator produces dangerously high voltage that can cause extremely hazardous electrical shock. Avoid contact with bare wires, terminals, etc. Never permit any unqualified person to operate or service the generator. • Never handle any kind of electrical cord or device while standing in water, while barefoot or while hands or feet are wet. • The National Electric Code requires the frame and external electrically conductive parts of generator be properlyconnected to an approved earth ground. Local electrical codes may also require proper groundingof the generator. Consult with a local electricianfor grounding requirements in your area. • Use a ground fault circuit interrupter in any damp or highlyconductivearea (such as metal decking or steel work). • Do not use any worn, bare, frayed or otherwise damaged electrical cord sets with the generator. • Operate generator only on level surfaces and where it will not be exposed to excessive moisture,dirt, dust or corrosivevapors. Note: If you equipthe engine with a sparkarrestormuffler, the spark arrestormustbe maintainedin effectiveworking order bythe owner/operator. In the State of Califomiaa spark arrestoris requiredby law (Section4442 of the CaliforniaPublicResourcesCode). Other states may have similarlaws. Federal lawsapply on federal lands.The sparkarrestorpart numberfor this unitis pin 34479A. A LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS "ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED." Your A(3 generator requiressome assembly and is ready for use after it has been properly serviced with the recommended oil and fuel. If you have any problems with the assembly of your generator, please call the generator helpline at 1-800222-3136 Important: Any attempt to run the engine before it has been serviced with the recommended oil will resultin an engine failure. Carefully open the top flaps of the shippingcarton. • • Cut down comers at one end of carton from top to bottom and lay that side of carton down fiat. Remove all packing material, carton fillers,etc. • Remove the generator from the shippingcarton. CARTON CONTENTS Check all contents. If any parts are missing or damaged, call the Generator Helpline at 1-800-222-3136. TO REMOVE THE GENERATOR FROM CARTON • The main unit • Owner's manual • • Engine oil Set the carton on a rigidflat surface with =THIS SIDE UP" arrows pointing upward. CORD SETS AND CONNECTOR PLUGS 120 Volt Duplex Receptacle Use only high quality, well-insulated, extension cords with the generator's 120-volt duplex electrical receptacles. Each receptacle is protected against overload by a pushto-reset circuitbreaker. Use each receptacle to operate 120 volts, single phase 60 Hz, A C electrical loads requiring up to 2400 watts (2.4 kW) at 20 amps of current. Keep extension cords as short as possible, preferably less than 15 feet long to prevent voltage drop and possible overheating of wires. 120/240 Volt, 20 AMP Receptacle This receptacle is a NEMA L14-20R and is protected by a push-to-reset circuit breaker. A NEMA L14-20P mating connector plug is required to use this receptacle receptacle. Connect a suitable 4-wire cord set to the plug and to the desired load. The cord set should be rated for 250 volts at 30 amps. Ire Cord Set (Neutral) A CAUTION! Although each receptacle is rated for 120 volts at 20 amps (2400 watts or 2.4 kW), the generator is rated for a total of 5000 watts. Powering loads that exceed the wattage capacity of the generator can damage it or cause serious injuries. The total of loads with 120 volts powered through these receptacles should not exceed 20 amps. Check the ratings of all extension cords before you use them. Extensioncord sets used should be rated 125 volts at 20 ac amps or greater for most electrical devices. Some devices, however, may not require this type of extension cord. Check the owner's manuals of those devices for the manufacturer's recommendations. X (Hot) Y (Hot) 1201240 VOLTS PLUG A (Green) CAUTION! Although this receptacle is rated for 240 volts at 20 amps (4800 watts or 4.8 kwh, the generator is rated for a total of 5000 watts (5.0 kW). Powering loads that exceed the wattage capacity of the generator can damage it or cause serious injuries. Loads with 240 volts powered through this receptacle should not exceed 20 amps. KNOW YOUR GENERATOR Read the owner's manual and safety rules before operating your generator. Compare the illustrationswith your Generator to familiarize yourself with the locationsof vadous controls and adjustments. Fuel Tank Muffler Air Cleaner Oil Fill Cap 120/240-Volt AC, 20 AMP Locking Receptacle / 120-Volt AC, 20 AMP Duplex Receptacle Oil Drain Plug Circuit Breakers 120 Volt, 20 AMP, Duplex Receptacles -- May be used to supply electrical power for the operation of 120 volts at 20 amps ac, single phase, 60 Hz, AC electrical lighting, appliance, tool and motor loads. 120/240 Volt, 20 AMP, Locking Receptacle -- May be used to supply electrical power for the operationof 120 and/or 240 volts at 20 amps AC, single phase, 60 Hz, AC electrical lighting, appliance, tool and motor loads. Air Cleaner -- Filters intake air as it is drawn through the engine. Choke Lever- Used when starting a cold engine. Circuit Breakers (AC) -- Each receptacle is provided with a circuit breaker to protectthe generator against electrical overload. Breakers are "pushto reset" type. Fuel Tank -- Tank holds 5 U.S. gallons of unleaded gasoline. Muffler -- Muffler lowers engine noise. Oil Drain Plug -- Drain engine oil here. Oil Fill Cap -- Fill engine with oil here. HOW TO USE YOUR GENERATOR If you have any problemsoperating your Generator, please call the Generator helpline at 1-800-222o3136. GROUNDING THE GENERATOR. The National Electrical Code requires that the frame and extemal electricallyconductiveparts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper groundingof the unit. For that purpose, a groundinglug is provided on the base of the cradle. THE Clean area around oil fill and remove oil fillcap • Wipe cap dean. • Pour oil into oil fill opening until oil reaches the point of overflowing. Do not overfill! • Clean area around fuel fill cap, remove cap. • Add unleaded regular gasoline, slowlyto fuel tank. Be careful not to overfill.Allow about 1/4" of tank space for fuel expansion. • Install fuel cap and wipe up any spilled gasoline. WARNING: Never start or stop engine with electrical devices plugged into the panel receptacles and turned on. GENERATOR _ CAUTION: Do not overfill the fuel tank. Always leave room for expansion. TO START THE ENGINE Unplug all electrical loads from generator receptacles before starting the engine. NOTE: When adding oil to the engine crankcase in the future, use only high quality detergent oil rated with API service classificationSF or SG or higher rated SAE 30 weight. Use no special additives. Select the oil'sviscosity grade according to your expected operating temperature. 32°F A Use regular UNLEADED gasoline with the Generator engine. Do not use premium gasoline. Do not mix oil with gasoline. Add Engine Oil -<----- WARNING NEVER fill fuel tank indoors. NEVER fill fuel tank when engine is running or hot. DO NOT light a cigarette or smoke when filling the fuel tank. • To operate the engine you will need to do the following: colder A IMPORTANT: It is importantto prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage. Also, experience indicatesthat alcohol-blendedfuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. See "Storage"on page 12. Never use engine or carburetor cleaner productsin the fuel tank or permanent damage may occur. Proper groundingof generator will help prevent electrical shock in the event of a ground fault condition in the generator or in connected electrical devices. Proper grounding also helps dissipate static electricity,which often buildsup in ungrounded devices. STARTING Place generator on a level surface. • Add Gasoline Generally, connecting a No. 12 AWG (American Wire Gauge) stranded copper wire to the grounding lug and to an earth-driven copper or brass grounding rod (electrode) provides adequate protection against electrical shock. However, local codes may vary widely. Consult with a • local electrician for grounding requirements in your area. BEFORE • • , Make sure the unit is in a level position. Open the fuel shut--offvalve. I | warmer J..d.._ Fuel Tank I 5W30 SAE 30 Turn Clockwise to "OFF" Position Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumptionwhen used above 32°F. Check your engine oil level more frequently to avoid possibledamage from runninglow on oil. 6 I I • Move the choke lever to the "Choke" I STOPPING position. RUN THE ENGINE • Unplug all electrical loads from generator panel receptacles. Never start or stop engine with electrical devices plugged in and turned on. • Let engine run at no-load for several minutesto stabilize the internal temperatures of engine and generator. ° ° Move engine control switch to "Off" Position. Close the fuel shut-off valve CONNECTING t÷t Set the engine controlswitch to the On position. ELECTRICAL • Let engine stabilize and warm up for a few minutes after starting. • Plug in and turn on the desired 120 and/or 240 volts, single phase, 60 Hertz, A C electrical loads. • Do not connect 240 volts to the 120 volt duplex receptacles • Do not connect 3-phase loads to the receptacles. • Do not connect any 50Hz loads to the receptacles. • DO NOT OVERLOAD THE GENERATOR. Add up the rated watts (or amps) of all loads to be connected at one time. This total should not be greater than the rated wattage/amperage capacity of the generator. See Don't Overload the Generator on Page 9. LOW OIL LEVEL SHUTDOWN • • If the system senses a low oil level during operation,the engine shuts down. If the engine shuts down by itself and it has enough gasoline in the fuel tank, check oil level. When engine starts, move choke lever to "Run" position. Restarting Note: If engine fails to start after 3 pulls, move the choke lever to "RUN" and pull starter rope again. If you attempt to restart the engine after such a shutdown and have not corrected the engine oil level, the engine will not start. Check the oil and refill accordingto the instructionson page 7. Note: If the engine fails to start after three (3) pulls, check for proper oil level in crankcase. Unit is equipped with a low oil shutdown system. Note: If engine fires, but does not continue to run, move choke lever to "Choke" and repeat starting instructions. CAUTION! engine indoors in enclosed Never poorly run ventilated areas. or Engine exhaust contains carbon monoxide, an odorless and deadly gas. ,_ WARNING! Temperature of muffler and nearby areas may exceed 150°F (65°C). Avoid these areas. SYSTEM Sensing Low Pressure Manual Start: Grasp starter grip and pull slowly until you feel some resistance. Then pull cord out with rapid full arm stroke. Let rope retum slowly. Do not let rope "snapback" against starter. ,_ LOADS 7 DON'T OVERLOAD THE GENERATOR .. Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices. Observe the following, to prevent overloading the unit: , Add up the total wattage of all electrical devices to be connected at one time. This total should NOT be greater than the generator's wattage capacity. * The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances and motors can usually be found on a data plate or decal affixed to the device. • If the appliance, tool or motor does not give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts). WATTAGE Electrical REFERENCE Some electric motors, such as inductiontypes, require about two and a half times more watts of power for startingthan for running. This surge of power lasts only a few seconds when starting such motors. Make sure you allow for this high starting wattage when selecting electrical devices to connect to your generator. First, figure the watts needed to start the largest motor. Add to that figure the running watts of all other connected loads. The Wattage Reference Guide below is provided to assist you in determininghow many items your generator can operate at one time. GUIDE Device Running Watts Electrical Device Running Watts Impact Wrench ................................................ 500 *Air Conditioner (12,000 Btu) ....................... 1700 Battery Charger (20 amp) .............................. 500 *Jet Pump ...................................................... Belt Sander (3") ........................................... 1000 Lawn Mower ................................................. Chain Saw .................................................... 1200 Light Bulb ....................................................... 100 Microwave 700 Circular Saw (6-12/") ........................ 800 to 1000 800 1200 Oven ............................................ Coffee Maker ............................................... 1000 *Milk Cooler .................................................. *Compressor (1 HP) .................................... 2000 Oil Burner on Furnace ................................... *Compressor (3/4 HP) ................................. 1800 Oil Fired Space Heater (140,000 *Compressor (1/2 HP) ................................. 1400 Oil Fired Space Heater (85,000 Btu) ............. 225 Curling Iron .................................................... 700 Oil Fired Space Heater (30,000 Btu) ............. 150 *Freezer ......................................................... 500 *Paint Sprayer, Airless (1/3 HP) .................... 600 Disc Sander (9") ........................................... 1200 Paint Sprayer, Airless (handheld) .................. 150 Edge Trimmer ................................................ 500 1100 300 Btu) ........... 400 Radio .................................................... 50 to 200 Electric Nail Gun .......................................... 1200 *Refrigerator ................................................... 600 Electric Range (one element) ...................... 1500 Slow Cooker ................................................... 200 Electric Skillet ............................................... 1250 *Submersible Pump (1-1/2 HP) .................... 2800 *Furnace 1200 *Submersible Pump (1 HP) .......................... 2000 Hair Dryer ..................................................... 1200 *Submersible Pump (1/2 HP) ....................... 1500 Hand Drill (1") .............................................. 1100 Sump Pump .................................................. Fan (1/3 HP) ................................. Hand Drill (1/2") ................................ 750 to 1000 *Table Saw (10") ............................. 600 1750 to 2000 Hand Drill (3/8") ............................................. 500 Television ............................................ 200 to 500 Hand Drill (1/4") ............................................. 250 Weed Trimmer ............................................... Hedge Trimmer .............................................. 450 * Allow 2-1/2 times the listed watts for starting these devices. 500 Maintenance Schedule Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below. Every 5 Hours or Ually Maintenance Operation Check oil level 25 Hours or Every Season 50 Hours or Every Season 100 Hours or Every Season X Change oil_: Service air pre-cleaner Service air cleaner cartridge Clean cooling system X Replace spark plug X Prepare unit for storage Prepare unit for storage if it s to remain idle for more than 30 days Change oil after first 5 hours of operationthen after every 25 hours or every season. " Change oil sooner when operating under heavy load or in high temperatures. ** Clean more often under dirty or dusty conditions. PRODUCT SPECIFICATIONS Generator Specifications Rated Maximum Power ......... Surge Power ......... ....... Rated Voltage ............... Rated Maximum Current 5000 Watts (5.0 kW) 6250 Watts (6.25 kW) 120/240 Volts AC at 240 volts ................. Rated Maximum Current 20.8 AC Amperes at 120 Volts ................ Rated Frequency ............ Phase ..................... 41.7 AC Amperes 60 Hz at 3600 rpm Single Phase Engine Specifications Rated Horsepower ........... Spark Plug Type: ................ Set Gap To: ........... Gasoline Capacity ............ Oil Summer ............. Winter .............. GENERAL 10 at 3600 rpm Champion RC14YC or Equivalent 0.030inch (0.76mm) 5 U.S. gallons SAE 30 (10W-30) SAE 5W-20 or 5W-30 RECOMMENDATIONS The warranty of the Generator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain Generator as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your Generator. All adjustments in the Service and Adjustmentssection of this manual should be made at least once each season. Follow the requirements in the "Maintenance Schedule" chart above. Note: Once a year you should clean or replace the spark plug and replace the air filter. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer. GENERATOR MAINTENANCE Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environmentwhere it will not be exposed to excessive dust, dirt, moisture or any corrosivevapors. Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign material. Check the cleanlinessof the generator frequently and clean when dust, dirt, oil, moisture or other foreign substances are visible on its exterior surface. Note: We DO NOT recommend using a garden hose to clean generator. Water can enter the engine fuel system and cause problems. In addition, if water enters the generator through cooling air slots, some of the water will be retained in voids and cracks of the rotor and stator winding insulation. Water and dirt buildup on the generator internal windingswill eventually decrease the insulation resistance of these windings. A ! AUTION:theNever Insert any tool I through air cooling slots,object even or if the engine is not running. Toclean.theGenerator• .... Use a damp clotht0 Wipeexterior surfaces Clean. • A soft, bristle brush may be used to loosen caked on dirt, oil, etc. • A vacuum cleaner may be used to pick up loose dirt and debris. " SERVICE AIR .... CLEANER"' _ Your engine will not run properly and may be damaged if you run it using a dirtyair cleaner. Clean or replace the foam pre-cleaner every 25 hours of operation. Service cartridgeevery 100 hours of operation or once a year, whichever comes first. Clean or replace more often if operating under dusty or dirty conditions. Replacements are available at your local Sears Authorized Service Center. Low pressure air (not to exceed 25 psi) may be used to blow away dirt. Inspect cooling air slots and openings on the generator. These openings must be kept clean and unobstructed. ENGINE MAINTENANCE A DANGER: When working on the generator ALWAYS disconnect spark plug wire from spark plug and keep it away from spark plug. Checking Oil Level Oil level should be checked prior to each use or at least every 5 hours of operation. Keep oil level maintained. Changing Engine Oil Change oil after first 5 hours of operation. Change oil every 25 hours thereafter. If you are using your generator under extremely dirty or dusty conditions, or in extremely hot weather, change oil more often. To service foam pre-cleaner: • The cover is attached to the air cleaner housing by two screws. • Carefully remove air cleaner assembly from inside of cover and disassemble. Change oil while engine is still warm from running, as follows: • Wash in liquid detergent and water. • • Clean area around oil drain plug. Remove oil drain plug and oil fill plug and drain 0il completely into a suitable container. • • Squeeze (don't twist) pre-cleaner in a clean, dry cloth. Saturate pre-cleaner in engine oil. Squeeze in a clean absorbent cloth to remove all excess oil. • When oil has completely drained, Install oil drain plug and tighten securely. • Fill oil sump with recommended oil. (See "Before Starting the Engine" on page 7 for oil recommendations) Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better. See "Specifications" for proper spark plug. Clean area around spark plug. • Remove and inspect spark plug. • Replace spark plug if electrodes are pitted, burnedor porcelain is cracked. • Check electrode gap with wire feeler gauge and set spark plug gap to 0.030 inch (0.76ram) if necessary. Replace pre-cleaner if very dirty or damaged. To service cartridge, clean by tapping gently on a flat surface. Replace if very dirty or damaged. Do not oil cartridge. Note: Do not use petroleumsolventssuch as kerosene, or pressurized air to clean cartridge. • Install the oil fill plug and tighten securely. • Wipe up any spilled oil. CLEAN/REPLACE SPARK PLUG • • • 10 • Reassemble retainer on pre-cleaner and cartridge (screen side of pre-cleaner toward cartridge pleats). Install this assembly in cover. • Insert tabs on cover into slots in base. Tighten cover screws securely. KEEP ENGINE AND PARTSCLEAN With a brush or cloth, remove debris from debris guard or rotatingscreen daily or more often if needed to prevent engine damage caused by overheating. Do not clean with a forceful spray of water because water could contaminate the fuel system. Keep governor linkage, springs, and controlsfree of debris. Debris or chaff may clog the air cooling system, especially after prolonged operation. Remove blower housing and clean area shown to prevent overheating and engine damage. CLEAN OUT DEBRIS AND CHAFF GENERAL • Run engine until engine stops from lack of fuel. CHANGE OIL The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unitfor more than 30 days, use the following informationas a guide to prepare it for storage. LONG TERM STORAGE A While engine is still warm, drain oil from crankcase. Refill with recommended grade. OIL CYLINDER BORE • INSTRUCTIONS WARNING: NEVER store engine with fuel in tank indoors or in enclosed, poorly ventilated areas where fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer or other gas appliance. Remove spark plug and pour about 1/2 ounce (15ml) of engine oil into the cylinder. Cover spark plug hole with rag. Crank slowlyto distributeoil. IA CAUTION' Av°id spray fr°mslowly. spark plug hole when cranking engine • Install spark plug. Do not connect spark piug wire. GENERATOR: It is importantto prevent gum depositsfrom formingin essential fuel system parts such as the carburetor,fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids duringstorage. Acidic gas can damage the fuel system of an engine while in storage. • Clean the generator as outlined on Page 10 ("To Clean the Generator"). • Check that cooling air slots and openings on generator are open and unobstructed. • Do not store gasoline from one season to another. To avoid engine problems, the fuel system shouldbe emptied before storage of 30 days or longer. Follow these instructions: • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your unit indoors and cover it to give protection from dust and dirt. BE SURE TO EMPTY THE FUEL TANK. PROTECT A • I OTHER STORAGE TIPS: FUEL SYSTEM Cover your unit with a suitable protective cover that does not retain moisture. WARNING: Drain fuel into approved container outdoors, away from open flame. Be sure engine is cool. Do not smoke. • Store generator in clean, dry area. I A Remove all gasoline from the fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. I] while engine and exhaust area are warm. DANGER:NEVERcoveryourGenerator i PROBLEM Engineisrunning,butno ACoutputisavailable. Engineruns goodat no-loadbut "bogs down"whenloadsare connected CORRECTION CAUSE 1.Oneof thecircuitbreakers isopen. 2.Faultin generator. 3.Poorconnection or defective cordseL 4.connecteddeviceisbad. 1. Resetcircuitbreaker. 2. ContactSearsServiceFacility. 3. Checkandrepair. 1.Shortcircuitina connectedload. 1. Disconnect shortedelectrical load. 2. ContactSearsServiceFacility. 3. See=Don_Overloadthe Generator" 4. ContactSearsServiceFacility. 2.Enginespeedis tooslow. 3.Generator isoverloaded. 4.Shortedgeneratorcircuit. Enginewillnot start; or starts and runs rough. 1.Run/StopSwitchset to STOP. 2.Dirty aircleaner 3.Outof gasoline. 4.Stalegasoline. 5.Sparkplug wirenot connected to sparkplug. 6.Badspark plug. 7.Waterin gasoline. 8.overchoking. 9.Lowoillevel 10.Excessivelyrichfuel mixture. 11.Intakevalvestuck open or closed. 12.Enginehaslost compression. 4. Connectanotherdevicethat is in good condition. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Setswitchto RUN. Cleanor replaceair cleaner. RIIfuel tank. Draingas tank;fill withfresh fuel. Connectwireto spark plug. Replacespark plug. Draingastank;fill withfresh fuel. Openchokefully andcrankengine. RII crankcase to properlevel. ContactSearsServiceFacility. ContactSearsServiceFacility. ContactSearsServiceFacility. Engineshuts downduringoperation 1.Outof gasoline. 2iow oil level. 1. Fillfueltank. 2. Fillcrankcase to properlevel. Enginelackspower. 1.Loadis too high. 2.Dirtyair filter. 1. See =Don'tOverloadthe Generator" 2. Replaceair filter. Engine=hunts"or falters. 1.Chokeis openedtoo soon. 1. Movechoketo halfwaypositionuntil engineruns smoothly. . ContactSearsServiceFacility. 2.Carburetoris runningtoo rich or too lean. ]2 CRAFTSMAN 5000 Watt AC Generator 580.327112 Wiring Diagram r__L_ _d I_ _/ i Ii n,'o o _glll II II _________J ÷ ,_ r U L_-_ cJ <{ o 13 I CRAFTSMAN 5000 Watt AC Generator 580,327112 Main Unit -- Exploded View 44 _ 66 59 • X " (STOP SVITCH 900 51 38= 55 tO,, 13 15 35 14 II 49 2 25 21 -36 TO • A • 26 22 14 TERMINAL) CRAFTSMAN Main UnitITEM 900 5000 Watt AC Generator 580.327112 Parts List PART NO. 91011 Q_. 1 2 4 5 91020B 143-53621 86292 1 1 1 6 7 8 10 11 12 75475 70642 22129 38150 93585J 66365G 4 2 8 4 1 1 13 14 15 16 19 91844 65791 47480 81917 86308C 1 1 1 1 4 20 21 22264 66849 4 2 22 86494 1 23 68759 1 24 94396B 1 25 95600 1 26 91825 1 27 28 67451 23365 1 4 29 30 51715 74908 4 4 31 26850 2 32 84242 2 33 86307 4 34 67022 1 35 36 52858 22769 6 1 DESCRIPTION ENGINE, Briggs & Stratton 10 Hp ASSEMBLY, Cradle WIRE, Ground CAPSCREW, #10 Self Driller SCREW, M4-0.7 x 10ram MOUNT, Vibration WASHER, M8 Lock WASHER, No. 8 Flat ASSEMBLY, Stator HOUSING, Engine Adapter ASSEMBLY, Rotor BEARING, Ball BOLT, Rotor 5/16"-24 x 7" PIN, M4 x 10 Roll BOLT, Stator M6-1.00 x 130ram WASHER, No. 8 Lock SCREW, M5- .80 x 16ram Taptite SCREW, M6 x 16mm Wing RECEPTACLE, 120Volts AC, 20AMP BREAKER, Circuit20AMP PANEL, Control Sheet Metal ASSEM, Brush & Bridge Rectifier WASHER, Flat (Special) WASHER, No.8 Shakeproof NUT, M4-0.7 Hex SCREW, M5- 0.80 x 10ram WASHER, Shakeproof 1/4" GROMMET, Rear Bearing Carrier CAPSCREW, Hx Hd.5116" x 3/4" GROMMET, Bearing Carrier NUT, M8-1.25 Hex WASHER, No. 10 Shakeproof ITEM 37 38 PAFITNO. 22145 68867 QTY. 2 1 39 76222 2 40 41 48031C 83465 2 4 44 78831B 4 46 47 48 49 50 51 52 53 54 55 90878 82857 25244 66825C 77374 78299 80270 77395 78951 56892 1 2 2 1 1 1 1 4 1 2 56 88977 1 57 58 91841 91842 1 1 59 32713 2 60 61 22471 .... 23365 2 1 62 63 64 B3050 98247 94396A 1 1 1 65 66 92982 93826 1 1 DESCRIPTION WASHER, M8 Flat OUTLET, 120/240 Volt Twistlock SCREW, Pan Head-M8 x 40ram CLAMP, 1/4" Hose GROMMET, Mounting Tank CAPSCW., Hx Hd.-M61.0 x 60mm CAP, Fuel Tank MOUNT, Vibration NUT, 5/16" - 18 Hex BEARING, Rear Carder TANK, Fuel BUSHING, Plastic Tank VALVE, Plastic Tank NUT, M6 Hex Lock SHIELD, Heat SCREW, Crimptite #10-24 x 3/8" SWITCH, Low Oil ShutDown (LOS) GASKET WIRE, Low Oil ShutDown SCREW, No. 10-32 x 3/4" Taptite NUT, No. 8-32 WASHER, No. 8 Shakeproof DECAL, Panel Cradle DECAL, Control Panel BREAKER, Circuit 15 AMP DECAL, Danger DECAL, Operating Instructions Parts Not Illusbated B3051 1 Owner'sManual B3061 2 2007_EngineOil Optional Accessories Not Illustrated 09-32684 Wheel I_t O9-32688 Cord Wrap I_t O9-32686 120/240V 20A Rug ]5 CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggs and Stratton 4 Cycle Engine 19G412-1129-E1 z 7 3O6 13 552 5 10 I 1058 OWNER'S REF. NO. PART NO. 495631 MANUAL J[ 1019 LABEL REF. NO. DESCRIPTION Cylinder Assembly (Includes OIL GARD® Cover) 2 3 5 7 8 495657 *391085 214347 _272163 495736 9 10 11 *27803 94621 280225 11A 231900 Bushing Seal-Oil Head-Cylinder Gasket-Cylinder Hd. Breather Assembly (Used After Code Date 95010100). Gasket-Breather Scfew-Sem Tube-Breather (Used After Code Date 95010100). Tube-Breather (Used Before Code Date 94111100). KIT PART NO. I 9r REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR DESCRIPTION 13 94565 13A 94733 14 93723 15 33 94239 390419 Screw-Cylinder Head (3-9/16" Long) Stud-Cylinder Head Used in Position # 5 & #6. Screw-Cylinder Head (3" Long) Plug-Oil Drain Valve-Exhaust 34 261055 (Indudes Fief. 42) Valve-Intake 35 65906 36 26828 40 41 42 306 307 308 221596 292260 494553 496797 94386 225055 Spring--Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Retainer-Valve Keeper-Valve Shield--Cylinder Screw-Sell' Tapping Cover-Cylinder Head INSTRUCTION REF. NO. 337 354A 383 529 552 635 869 871 MANUAL. PART NO. 496018 94726 89838 281367 DESCRIPTION Plug-Spark Nut-Hex. Wrench-Spark Plug Grommet (Used Before Code Date 94111100). 491986 Bushing--Gov. Crank 66538 Boot-Spark Plug 211661 Seat-Valve 261961 Bushing-Guide (Exhaust) 1019 1058 491181 272848 Note 231218 BushingGuide (Intake) Label Kit Owner's Manual , Included in Gasket Set-Part No. 497070. • Included in Carburetor Kit-See Rel. No. 121. 4, Included in Carburetor Gasket Set-Part No. 497069. 0432-2 Assemblies include all parts shown in frames. ]5 25 CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggsand Stratton 4 Cycle Engine19G412-1129-E1 26 219 _:_186 12 3 f If'_\\ 230 592 REF. NO. 3 12 16 PART NO. *391086 *271701 DESCRIPTION Seal-Oil Gasket-Crankcase (.015" Thick) ,27876 GasketCrankcase (.005" Thick) ,27877 GasketCrankcase (.009" Thick) 495832 Crankshaft Note REF. NO. 25 PART NO. 391673 18 19 21 22 496984 295964 66768 93585 Bushing Plug-Oil Fill Screw-Sem REF. NO. Piston Assy. (Standard) 391674 Piston Assy. (.010" O.S.) 391675 Piston Assy. (.02o-o.s.) 26 393881 391676 Piston Assy. (.030" O.S.) Ring Set (Standard) 299743 Ring Set (Std.. Chrome) 393882 Ring Set For "13ruing Gear Retaining Device. Order Part No. 94388 Key. 495790 Crankshaft Used on Type No(s). 0068, 0129, 0131, 0169. Cover-Crankcase DESCRIPTION (.OlO-O.S.) 393883 Ring Set (.020" O.S.) 393884 Ring Set (.030"O.S.) 27 28 68546 Lock-Piston Pin 295840 Pin-Piston (Standard) 295841 Pin-Piston 29 390401 (.005"O.S.) Rod-Connecting * Included in Gasket Set-Part No. 497070. • Included in Carburetor Kit-See Ref. No. 121. € Included in Carburetor Gasket Set-Part No. 497069. 0432-3 Assemblies include all parts shown in frames. 17 30 PART NO. DESCRIPTION Note 390773 Rod-Conn. (.020" Undersize) 222113 Dipper-Connecting Rod 32 45 46 84 186 202 219 220 227 94670 260933 211689 9'1488 67218 263049 497037 221551 496254 Screw-Conn. Rod Tappet-Valve Gear-Cam 23O 232 562 592 614 616 623 624 741 94742 26302O 92613 231082 93306 496818 231520 497207 262479 WasHer-Thrust Plug-Pipe Connector-Fuel Line Link Gear--Governor Washer-Thrust Lever-Governor Spring-Link Bolt-Carriage Nut-Hex. Pin-Cotter Crank-Governc¢ •Screw-Shoulder Lever-Linkage Gear-'13ming CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggs and Stratton 4 Cycle Engine 19G412-1129-E1 REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 95 987 52 REF. NO. PART NO. 51 e,,272708 52 ,272707 53 94778 93 t281346 95 e94098 98 495800 104 t231789 105 D231935 106 e231856 108 224666 116 494383 123 94616 125 497844 127 130 131 * • . Gasket-Intake Gasket-Intake Stud-Carb. Mtg. Bushing-Shaft Screw-Round Head Screw-Idle Adjust Pin-Float Hinge Valve-Needle Seat-Inlet Valve-Choke Valve-Needle Screw-Torx®Hex. Carburetor (Used After Code Date 94083100)o Note 497164 Carburetor (Used Before Code Dale 94090100). • Plug-Welch (Sold in Kit Only) 224539 Valve-Throttle 497846 Shaft-Throttle (Used After Code Date 94083100). Included Included Included 0432-4 REEF. NO. DESCRIPTION PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION 497198 Nozzle-Carb. 147 133 494381 137 o,281165 138 e+281164 141 497160 142 e497564 o497472 Roat-C_,buretor Gasket-Float Bowl Washer Shaft-Choke Nozzle-Carburetor (Used Afler Code Date 94062300). Note 497848 Nozzle-Carb. 164 186A (High Altitude) Include(s): 281164 Washer (Used After Code Date 94062300). e497197 Nozzle-Carb. (Used Before Code Date 94062400). in Gasket Set-Part No. 497070. in Carburetor Kit-See Ref. No. 121. in Carburetor Gasket Set-Part No. 497069. Assemblies include all parts shown in frames. ]8 618 634 955 965 975 987 (High Altitude) Include(s): 281164 Washer (Used Before Code Date 94062400). Jet-Pilot (Used After Code Date 94072400). Note e231794 Jet-Pilot 214170 (Used Before Code Date 94072500). Manifold-Intake 493496 Elbow-Fuel Pipe e262803 Spring •2.81168 Seal-Choke Shaft 94642 Screw-Bowl Mtg. 94010 Nut-Hex. 494379 Bowl-Float e281166 Seal-Throttle Shaft CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggs and Stratton 4 Cycle Engine 19G412-1129-E1 63 @1 REF. NO. * • • PART NO. 55 393576 56 57 58 295871 490179 65884 59 60 490653 490652 REF. NO. DESCRIPTION PART NO. DESCRIPTION Housing-Rewind Starter Pulley-Starter Swing-Rewind Starter Rope-Starter 63 64 260414 230543 65 66 94128 399671 Screw-Sem Clutch-StaRer (63"Long) 67 68 394897 63770 Housing-Clutch Bali-Starter Clutch Insert-Starter Handle Grip-Starter Rope REF. NO. 70 Spring-Ratchet Adopter-Ratchet Spr_j 71 373 608 655 1018 Included in Gasket Set-Part No. 497070. Included in Carburetor Kit-See Ref. No. 121. Included in Carburetor Gasket Set-Part No. 497069. 0432-5 Assemblies include all parts shown ]9 in frames. PART NO. DESCRIPTION 298799 Ratchet-Rewind Starter 394506 Washer-Retainer 92987 Nut-Hex. 390391 Starter-Rewind 222598 490617 Anchor-Spring Spacer CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggsand Stratton4 Cycle Engine 19G412-1129-E1 201 ° 17sAi 209 209A • _271 269_'__ _ 268 RER NO. PART NO. 75A 98A 165 201 201A 209 209A 222 232A 258 268 495659 493280 94692 263051 262970 263054 260723 497076 262959 94620 65616 DESCRIPTION Kit-Washer Swing-Speed Adj. Nut-Wing Link Link Spring--Governor Spdng-Govemor Plate-Control Spring-Link Screw-_elf Tapping Casing-Control Wire (72" Long) REF. NO. PART NO. DESCRIPTION REF. NO. Note If Longer Casing is Required, Specify Length in Inches; if Shorter Casing is Needed, Cut to Required Length. 26633 W'_e-Control 269 (78" Long) Note / If Longer Wire is Required. Specify Length in Inches; if . Included in Gasket Set-Part No. 497070. • Included in Carburetor Kit-See Ref. No. 121. . Included in Carburetor Gasket Set-Part No. 497069. 0432-6 Assemblies include all parts shown in frames. 2O PART NO. 27O DESCRIPTION Shorter Wire is 270 271 333 334 353 354 356 520 851 985 63426 290568 492341 94731 92791 90576 491391 93722 493880 396525 Needed, Cut to Required Length. Locknut-Casing Lever-Control Armature-Magneto Screw-.Hex. Washer-I.,ock Nut-Hex. Wire--Stop Terminal Terminal-Cable Insulator CRAFTSMAN 5000 Watt AC Generator 580,327112 Briggs and Stratton 4 CycleEngine19G412-1129-E1 24 \ _305 423 23 304 75 _ REF NO PART NO 23 298260 Flywheel 24 37 38 222698 222475 94811 Key-Flywheel Guard-Flywheel Screw-Hex Head 73 74 75 224874 93758 224061 Screen-Rotating Screw-Self Tapping Washer-Flywheel Included • Included _, Included 0432-7 DESCRIPTION RER NO 2OO 3O4 PART NO 221760 491596 73 DESCRIPT_N Guide-Air Housing-Blower Note 491592 HousingBlower Used on Type No(s). 0169, REF NO 305 363 423 575 726 727 in Gasket Set-Part No. 497070. in Carburetor Kit-See Ref. No. 121. in Carburetor Gasket Set-Part No. 497069. Assemblies include all parts shown in frames. 21 PART NO 94786 19203 94625 396691 392134 395405 DESCRIPTION Screw-Hex Puller-Rywheel Screw-Hex Head Switch-Rotary Stop Gear-Ring Cover-Starter CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggs and Stratton 4 Cycle Engine 19G412-1129-E1 843 969 529A_ 258 _1_ 163 445 RER NO. PART NO. 53A 94706 81 " 222263 163 *272706 258 94620 300 391370 346 445 467 . • 93705 496077 280715 DESCRIPTION Screw--Sem Lock-Muffler Screw Gasket-Air Cleaner Screw-Self Tapping Muffler-Exhaust REF. NO. PART NO. 529A 613 642 843 864 883 966 281368 94042 281357 280149 497140 *272309 497669 Screw-Sem Rlter-Air Knob 159 642 REF. NO. DESCRIPTION Grommet Screw-Muffler Cover-Air Cleaner Sleeve-Lever Adapter-Muffler Gasket-Exhaust Base-Air Cleaner 969 994 (Used After Code Date 95010100), Induded in Gasket Set-Part No. 497070. Included in Carburetor Kit-See Ref. No. 121. Induded in Carburetor Gasket Seb-Part No. 497069. 0432-8 Assemblies include all parts shown 22 in frames. PART NO. DESCRIPTION Note 496247 Base-Air Cleaner (Used Before Code Date 95010200). 94777 Screw-Air Cleaner 391913 Arrester-Spark CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggsand Stratton 4 Cycle Engine19G412-1129-E1 G 978 982 957 _P 601 959 387 188 REF. NO. 116 187 PART NO. 280203 393815 _,_ REF. NO. DESCRIPTION Seal-O-Ring Line-Fuel (11" Long, Cut to Suit) Note 296004 Line-Fuel 187A 188 240 346 353 354 385 497029 94627 394358 93705 92791 90576 94789 (28" Long, Cut to Suit) Line-Fuel Screw-Sere Filter-Fuel Screw-Sere Lockwasher Nut-Hex. Screw-Hex. Head 188 PART NO. REF. NO. DESCRIPTION 387 601 729 918 496257 93053 223528 497547 Pump-Fuel Clamp-Hose Clip-Wire Line 948 956 398661 493337 Harness-Wiring Tank-Fuel 957 958 959 493988 399517 495664 Cap-Fuel Tank Valve-Shut-Off Bracket-Fuel Tank Include(s): 94733 Stud-Cyl. Hd, 94726 Nut-Hex. 960 961 978 979 980 982 982A 983 984 * Included in Gasket Set-Part No. 497070. o Included in Carburetor Kit-See Ref. No. 121. _, Included in Carburetor Gasket Set-Part No. 497069. 0432-9 Assemblies include all aarts 23 shown in frames. PART NO. DESCRIPTION 492990 94095 _271736 494807 398182 94657 94658 Bracket-Fuel Tank Screw-Hex. Head Gasket Cover-OIL GARD® OIL GARD® Kit Screw-Hex. Head Screw-Hex. Head 398660 223773 Light-Indicator Bracket-Light CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggs and Stratton 4 Cycle Engine 19G412-1129-E1 ii 127 138 106 987 95 93 3 978 e (D 137 6 1!5 14_7 634 142_ cD 618 121 CARBURETOR O138 O137 977 CARBURETOR RER NO. PART NO. 883 KIT 358 GASKET GASKET SET RER NO. DESCRIPTION 3 ,391086 Seal-Oil 7 9 12 .272163 .27803 .271701 Gasket--Cylinder Hd. Gasket-Breather Gasket-Crankcase (.015" Thick) .27876 GasketCrankcase PART NO. 127 • 137 e.281165 138 e.281164 142 o497564 93 95 e281348 o94098 Bushing-Shaft Screw-Round Head 104 105 106 121 'e231789 e231935 0231856 497849 (Used Before Code Date 94062400). Rug-Welch (Sold in Kit Only) Gasket-Roar Bowl Washer Nozzle-Carburetor (Used After Code Date 94062300). Note 497848 NozzJe-Carb. (High A)'Jtude) Include(s): 281164 Washer (.oo9-Thk:k) Gasket-Intake Gasket-Intake Pin-FloatHinge Valve-Needle Seat-inlet Carburetor Kit (Used After Code Date 94062300). Assemblies Include (High Altitude) Include(s): 281164 Washer (Used Before Code 147 Date 94062400). 1,497472 Jet-Pilot (Used After Code Date 94072400). Note e231794 Jet-Pilot {Used After Code Date 94062300). *272706 497070 o282803 e281168 e497197 Nozzle-Cart). (Used Before Code Date 94062400). 883 977 978 987 *272309 487069 *271736 e2.81166 all parts shown 24 in frames. DESCRIPTION 497198 Nozzle-Carb. 163 358 618 634 . Included in Gasket Set-Part No. 497070. • Included in Carburetor Kit-See Ref. No. 121. • Included in Carburetor Gasket Set-Part No. 497069. 0432-12 PART NO. _. Note 497166 Carburetor Kit (.005" Thick) .27877 GasketCrankcase 51 e,272708 52 .272707 RER NO. DESCR IPTION SET (Used Before Code Date 94072500). Gasket-Air Cleaner Gasket Set Spring-Choke Return Seal-Choke Shaft Gasket-Exhaust Carburetor Gasket Set Gasket-Oil Switch Seal-Throttle Shaft 25 For California residents only when seeking service in California. California Emission Control Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board ("CARB") and Sears Roebuck and Co., USA, are pleased to explain the Emission Control System Warranty on your 1995 and later lawn and garden equipment engine. In California new utility and lawn and garden equipment engines must be designed, built and equipped to meet the State's stringent anti-smog standards. Sears must warrant the emission control system on your lawn and garden equipment engine for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your lawn and garden equipment engine. Your emission control system includes parts such as the carburetor and the ignition system. Where a warrantable condition exists, Sears will repair your lawn and garden equipment engine at no cost to you. Expenses covered under under warranty include diagnosis, parts, and labor. Manufacturer's Warranty Coverage The 1995 and later utility and lawn and garden equipment engines are warranted for two years. If any emission related part on your engine (as listed below) is defective, the part will be repaired or replaced by Sears. Owner's Warranty Responsibilities As the lawn and garden equipment engine owner, you are responsible for the performance of the required maintenance listed in your owners manual. Sears recommends that you retain all receipts covering maintenance on your lawn and garden equipment engine, but Sears cannot deny warranty solely due for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the lawn and garden equipment engine owner, you should be aware that Sears may deny you warranty coverage if your lawn and garden equipment engine or a part of it has failed due to abuse, neglect, improper maintenance, unapproved modifications, or the use of parts not made or approved by the original equipment manufacturer. You are responsible for presenting your lawn and garden equipment engine to a Sears authorized repair center as soon as a problem exists. Warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Sears at 1-800-473-7247. Warranty Commencement Date The warranty period begins on the date the lawn and garden equipment engine is delivered. Length of Coverage Sears warrants to the initial owner and each subsequent purchaser that the engine is free from defects in materials and workmanship which cause the failure of a warranted part for a period of two years. 26 What is Covered Repair or Replacement of Parts • Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Sears servicing center. • If you have any questions regarding your warranty rights and responsibilities, your should contact your nearest authorized service center or call Sears at 1-800-473-7247. Warranty Period Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of =repair or replace as necessary" shall be warranted for 2 years. Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part. Diagnosis The owner shall not be charged for diagnostic labor which leads to the determination that t warranted part is defective if the diagnostic work is performed at an approved Sears servicing center. Consequential Damages Sears may be liable for damages to other engine components caused by the failure of a warranted part still under warranty. What is Not Covered All failures caused by abuse, neglect, or improper maintenance are not covered. Add-on or Modified Parts The use of add-on or modified parts can be grounds for disallowing a warranty claim. Sears is not liable to cover failures of warranted parts caused by the use of add-on or modified parts: How to File a Claim If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Sears at 1-800-473-7247. Where to Get Warranty Service Warranty services or repairs shall be provided at all Sears authorized service centers. Maintenance, Replacement and Repair of Emission Related Parts Any Sears approved replacement part used in the performance of any warranty maintenance or repair on emission related parts will be provided without charge to the owner if the part it under warranty. Emission Control Warranty Parts List 1. Carburetor Assembly 2. Ignition System a. Spark Plug, covered up to maintenance b. Ignition Module schedule, 3. Crankcase Breather Tube 4. Exhaust Manifold 27 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOM E_"(1-800-469-4663) Para pedir servicio de reparaci6n a domicilio - 1-800-676-5811 In Canada for all your service and parts needs call - 1-800-665-4455 Au Canada pour tout le service ou les pi_ces For the repair or replacement parts you need: Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For the location of a Sears Parts and Repair Center in your area: Call 24 hoursa day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement: Call 9 am- 5 pm, Monday-Saturday 1-800-827-6655 S£ :IS HomeCentraF The ServiceSideof Sears"
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