Craftsman 580328310 User Manual PORTABLE AC GENERATOR Manuals And Guides L0503231

CRAFTSMAN Generator Manual L0503231 CRAFTSMAN Generator Owner's Manual, CRAFTSMAN Generator installation guides

User Manual: Craftsman 580328310 580328310 CRAFTSMAN PORTABLE AC GENERATOR - Manuals and Guides View the owners manual for your CRAFTSMAN PORTABLE AC GENERATOR #580328310. Home:Tool Parts:Craftsman Parts:Craftsman PORTABLE AC GENERATOR Manual

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Owner's

Manual
®

Start

AC
Model No,
580.328310

CUSTOMER
GENERATOR
NELPLINE

HOURS:

Non. - Fri. 8 a.m. to 5 p.m. (CT)

CAUTtON

PRECAUC_0N

Before using this product, read this

Antes de utilizar el producto, lea este

manual and follow all Safety Rules and

manual y siga todas las Reglas de

Operating instructions.

Seguridad e Instrucciones de Uso.

Sears,

Roebuck

Visit our Craftsman
Part No. 194591GS

and Co.,

Hoffman

Estates,

_L 60179

o
o
o
o
o

Safety
Assembly
Operation
Maintenance
Parts

o Espa_oN

U.S.A.

websJte: www.craftsman.com

Draft 1 (02/24/2005)

WARRANTY
SAFETY

....................................

RULES

FEATURES

AND

ASSEMBLY
OPERATION

STORAGE

CONTROLS

3-4

......................

TROUBLESHOOTING
SCHEMATIC
WIRING

...................................

6-8

.................................

9-15

EMISSION

ESPAIqOL

SPECIFICATIONS
MAINTENANCE

...............................

...............................
..............................

17-19

.....................................

DIAGRAM

REPLACEMENT

HOW

............................

DIAGRAM

..........................

..............................
PARTS

CONTROL

.......................

WARRANTY

24-33
..............

34-35

...................................

TO ORDER

PARTS

................

36-59
BACK

PAGE

LIMITED WARRANTY

FOR DELUXE

PORTABLE

GENERATORS

SEARS warrants to the original purchaser that the alternator and engine for its portable generator will be free
from defects in materials or workmanship for the items and period set forth below from the date of original
purchase. This warranty is not transferable and applies only to portable generators driven by the Sears
warranted engine.
Alternator
Engine

CONSUMER*
2 years (2nd year parts only)
2 years (2nd year parts only)

COMMERCIAL*
1 year
1 year

* NOTE: For the purpose of this warranty "Consumer Use" means personal residential household and
emergency use by odginal purchaser, not to be used as a primary source of power. "Commercial Use" means all
other uses, including rental, construction, commercial, and income producing purposes. Once a generator has
experienced commercial use, it shall thereafter be considered a commercial use generator for the purpose of
this warranty.
During said warranty period, SEARS will, at its option, repair or replace any part which, upon examination by
SEARS, is found to be defective under normal use and service**. Starting batteries are not warranted by
SEARS. All transportation costs under warranty, including return to the factory if necessary, are to be borne by
the purchaser and prepaid by him. This warranty does not cover normal maintenance and service and does not
apply to a generator set, alternator or engine, or parts which have been subjected to improper or unauthorized
installation or alteration, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair
or storage so as, in SEARS's judgment, to adversely affect its performance and reliability.
** NORMAL WEAR: As with all mechanical devices, engines need periodic parts service and replacement to
perform well. This warranty will not cover repair when normal use has exhausted the life of a part or engine.
THERE IS NO OTHER EXPRESS WARRANTY. SEARS HEREBY DISCLAIMS ANY AND ALL
IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE
DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO
THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR
CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES
IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of
incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty
gives you specific legal rights and you may also have other rights, which vary from state to state.
For service, see your nearest SEARS authorized warranty service facility. Warranty service can be performed
only by a SEARS authorized service facility. This warranty will not apply to service at any other facility. At the
time of requesting warranty service, evidence of original purchase date must be presented.

Sears,

Roebuck

and Co., Dt817 WA, Hoffman

Estates,

_L 60179 U.S.A

This is the

safety alert symbol, it is used to alert you to potential personal inju_ hazards.
Obey all safety messages that foltow this symbol to avoid possible injury or death.
,¢'_- I_ Read this manuat carefully and become
.... familiar with your generator. Know its
applications,
its limitations, and any hazards
involved.
The safety alert symbol (,&) is used with a signal
word (DANGER, CAUTION, WARNING), a pictorial
and/or a safety message to alert you to hazards.
DANGER indicates a hazard which, if not avoided, wil/
result in death or serious injury. WARNING indicates a
hazard which, if not avoided, could result in death or
serious injury. CAUTION indicates a hazard which, if
not avoided, might result in minor or moderate injury.
CAUTION, when used without the alert symbol,
indicates a situation that could result in equipment
damage. Follow safety messages to avoid or reduce
the risk of injury or death.

, DANGER

DO NOT allow any open flame, spark, heat, or lit cigarette
during and for several minutes after charging a battery.
Wear

protective

goggles,

WARNING

rubber

apron,

and rubber

gloves.

WARNING

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

WARNING
Operate
• This generator

•

does

not meet

U. S. Coast

Guard

Regulation 33CFR=183and should not be used on
marine applications.
Failure to use the appropriate
U. S. Coast Guard
approved
generator
could result in bodily injury and/or
property

Hazard

generator

Keep exhaust
windows,

ONLY

outdoors.

gas from entering

doors,

ventilation

a confined

intakes

or other

area through
openings.

DO NOT operate generator
inside any building
enclosure,
including the generator
compartment
recreational

vehicle

or
of a

(RV).

damage.

Symbols

WARNING

and Meanings

"4"
Electrocution

Electrical Shock

When using generator
for backup power, notify utility
company.
Use approved
transfer equipment
to isolate
generator

from electric

utility.

Use a ground circuit fault interrupter
(GFCi) in any damp
or highly conductive
area, such as metal decking or steel
work.

Fire

Explosion

DO NOT touch

bare wires

or receptacles.

DO NOT use generator
with electrical cords
worn, frayed, bare or otherwise
damaged.
DO NOT

Toxic Fumes

Hot Surface
r

Kickback

operate

generator

which

are

in the rain.

DO NOT handle generator
or electrical
cords while
standing
in water, while barefoot, or while hands or feet
are wet.

DO NOT
or service

Explosive Pressure

Chemical Burn

allow

unqualified

generator.

persons

or children

to operate

WARNING

1
WARNING

When starting engine, pull cord slowly until
felt and then pull rapidly to avoid kickback.
NEVER
plugged

start or stop engine
in and turned on.

with electrical

resistance

devices
DO NOT touch
Allow

WARNING

hot surfaces.

equipment

to cool before

touching.

The generator must be at least 5 feet from structures having
combustible
wails and/or other combustible
materials.
Keep at least 3 feet of clearance
on all sides of generator
for adequate cooling, maintenance
and servicing.

WHEN

ADDING

OR DRAINING

In the State of California
a spark arrester is required by
law (Section 4442 of the California
Public Resources
Code). Other states may have similar laws. Federal laws
apply on federal lands. If you equip the muffler with a
spark arrester,
it must be maintained
in effective working
order.You
can order a spark arrester through your
authorized
Sears service dealer.

FUEL

Turn generator
OFF and let it cool at least 2 minutes
before removing fuel cap. Loosen cap slowly to relieve
pressure
in tank.
Fill or drain fuel tank outdoors.
DO NOT

overfill

tank. Allow

space

for fuel expansion.

Keep fuel away from sparks, open
heat, and other ignition sources.
DO NOT
WHEN

light a cigarette

STARTING

Ensure spark
in place.
DO NOT

flames,

or smoke.

EQUIPMENT

plug, muffler,

crank

engine

fuel cap and air cleaner

with spark

OPERATING

before

choke

carburetor

TRANSPORTING

Transport/repair
valve OFF.
Disconnect
WHEN
TANK

at angle

Store

spark

away

running

starting

which

engine.

at governed

DO NOT

modify

Generator

and voltage

when

speed.

generator

in any way.

or
See "Don't

EQUIPMENT
or with fuel shutof

Overload

OR EQUIPMENT

stoves,

WiTH

water

FUEL

heaters,

Generator".

Start generator
and let engine
electrical loads.
Connect electrical
for operation.

plug wire.
FUEL

speed.

frequency

causes

equipment

OR REPAIRING

from furnaces,

dryers or other
ignition source

rated

correct

to stop engine.

with fuel tank EMPTY

STORING

with governed

supplies

CAUTION

or equipment

This generator
is not for use in mobile
marine applications.
WHEN

DO NOT tamper

EQUIPMENT

Do not tip engine
fuel to spill.
DO NOT

are

plug removed.

If fue! spills, wait until it evaporates
WHEN

CAUTION

pilot lights,

loads

stabilize

in OFF

Turn electrical
loads OFF
before stopping
generator.

before

position,

connecting

then turn ON

and disconnect

from

generator

CAUTION

clothes

appliances
that have pilot light or other
because they can ignite fuel vapors.

WARNING
Use generator

only for intended

If you have questions
contact Sears.
Operate

WHEN ADJUST}NG
GENERATOR

OR MAKING

REPAIRS

TO YOUR

TESTBNG

Use approved
DO NOT

check

FOR
spark

ENGINE

SPARK

plug tester.

for spark with spark

plug removed.

uses.

intended

use, ask dealer

to excessive

DO NOT

through

disconnect

insert any objects
devices
them

only on level surfaces.

DO NOT expose generator
dirt, or corrosive
vapors.

If connected

Disconnect
the spark plug wire from the spark plug and
place the wire where it cannot contact spark plug.
WHEN

generator

about

overheat,

moisture,

cooling

turn them

slots.

off and

from generator.

Shut off generator
if:
oelectrical output is lost;
-equipment
sparks, smokes,
-unit vibrates excessively.

or emits

flames;

dust,

KNOW YOUR GENERATOR
Read the owner's manual and safety rules before operating your generator,
Compare the illustrations with your generator to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
Electric Start Button

Recoil Starter

Oil Fill Cap
Circuit Breakers (AC)

FuelTank

ignition Switch
Idle Control Switch
12 Volt DC
Receptacle

Choke Lever

120 Volt AC, 20 Amp
Duplex Receptacles
Air Filter

120 Volt AC, 20 Amp
Locking Receptacle

Spark Arrester Muffler
120 Volt AC, 30 Amp
Locking Receptacle

240 Volt AC,
50 Amp Receptacle

120/240 Volt AC, 30 Amp
Locking Receptacle
12 VoJt DC Receptacme
charge cables to charge

Grounding
Fastener

Data Tag

-- Use this receptacle
a 12 Volt battery.

with battery

120 Volt AC, 20 Amp Duplex Receptacles
-- May be used to
supply electrical power for the operation of 120 Volt AC,
20 Amp, single phase, 60 Hz electrical lighting, appliance, tool
and motor loads.
120 Volt AC, 20 Amp Locking
Receptacle
-- May be used to
supply electrical power for the operation of 120 Volt AC,
20 Amp, single phase, 60 Hz electrical lighting, appliance, tool
and motor loads.
120 Volt AC, 30 Amp Locking
Receptacle
-- May be used
to supply electrical power for the operation
of 120 Volt AC,
30 Amp, single phase, 60 Hz electrical lighting, appliance,
tool and motor loads.
120/240 Volt AC, 30 Amp Locking Receptacle
-- May be
used to supply electrical power for the operation
of
120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz
electrical lighting, appliance,
too! and motor loads.

Choke

Lever

Used when

starting

a cold engine.

Circuit
Breakers
(AC) -- Each receptacle
is provided
"push to reset" circuit breaker to protect the generator
against electrical over!oad.
Data

Tag - Provides

generator.
assistance.

Please

Fuel

Tank

Electric

Start

model,

revision

have these

Capacity
Switch

readily

and serial
available

number

if calling

for

of eight (8) U.S. gallons.
--

Press

to start the engine.

Grounding
Fastener
-- If required, please consult a
qualified electrician,
electrical inspector,
or local agency
having jurisdiction.
mdle Control
Switch -- The idle control runs the engine at
normal (high) speeds when there is a load present and runs
the engine

at idle (low) speeds

OH Fill

Cap --

Add oil to engine
--

when

a load is not present.

here.

Recoil

Starter

240 Volt AC, 50 Amp Receptacle
-- May be used to supply
electrical power for the operation
of 240 Volt AC, 50 Amp,
single phase, 60 Hz electrical
loads.

Ignition
engine.

Switch
-- Must be in 'On" (-) position to start
Set to "Off" (o) to stop a running engine.

Air Filter

Spark Arrester
Muffler
-- Exhaust muffler
noise and is equipped
with a spark arrester

Filters

intake

air as it is drawn

into the engine.

with a

Used to start the engine

manually.

lowers engine
screen.

ASSEMBLY

_nstaH Wheem Kit

Your Craftsman generator requires some assembly
and is ready for use only after it has been properly
serviced with the recommended oil and fuel.

The wheel kit is designed to greatly improve the
portability of your generator.
NOTE: Wheel kit is not intended for over-the-road use.

If you have any probBems with the assembly of
your generator, please call the generator helpline
at 1-800-222-3136.

You will need a socket wrench with 1/2" or 13mm
sockets and a needle-nose plier to install this kit.
Install the wheel kit as follows:

IMPORTANT: Any attempt to run the engine before it
has been serviced with the recommended oil will result
in an engine failure.

Place generator on a hard flat surface.

Stand at control panel end of generator and gently tilt
generator up, high enough to place wooden blocks
beneath cradle. This will allow you to add wheels.

Slide axle through holes in brackets provided on
generator cradle.

Slide a wheel spacer, wheel and flat washer on
one end of axle. Make sure air inflation valve is
outward. Place e-dng onto groove in axle.

Place one end of needle nose pliers on bottom of
axle and other end of pliers on top of e-ring. Seat
e-ring by pressing pliers closed.
Slide axle through until wheel is tight against bracket.

Remove Generator

From Carton

1.
2.

Set palleted carton on a rigid flat surface.
Carefully cut bands around shipping carton.

3.
4.

Lift carton off generator.
Remove all packing material, carton fillers, etc.

Remove generator from shipping pallet.

Carton

Contents

Check all contents. If any parts are missing or damaged,
call the generator helpline at 1-800-222-3136.
The main unit
Owner's manual
Engine oil
Wheel kit
Battery charger
Oil bottle funnel cap
120/240 Volt, 30 Amp locking plug
120 Volt, 20 Amp locking plug
120 Volt, 30 Amp locking plug
Battery charge cables

6.
7.

Repeat steps 4 and 5 for opposite side. Remove
wooden blocks.

Attach vibration mount to support leg with a 20mm
capscrew and lock nut.

With wheels on, secure support leg assembly to
cradle with 20 mm long capscrews, flat washers,
and lock washers.

10. Check that all fasteners are tight and the tires are
inflated to the value marked on the tire or within
15 and 40 psi.

Whee_ Kit Assembly

View

Support Leg

Hex
V'brat'0n

Axle
Wheel Spacers

Wheel

Mount

Fiat
J
Washer E-Ring

_']_ _/'1---Fiat
-?

20mm _--L°ck
_--L_ap
_20mm
Screw

Washer
Washer
Cap Screw

Check
Wire

Battery

t Attach

Negative

Battery

The sealed battery on the generator is fully charged
and pre-installed except for the negative (black)
battery cable.
You will need two 8mm wrenches to install the
negative battery cable.
To install:

Cut off tie wrap securing loose end of negative
(black) cable.
.

Remove nut and washer on negative battery terminal.

Negative
Battery Cable
3.

Slide negative battery cable over screw on
negative terminal.

Reattach washer and nut and tighten.

Verify that connections to battery and generator
are tight and secure.

BEFORE
Add Engine

STARTING

"THE

Oim

TEMPERATURE

RANGE

ANTICIPATED

BEFORE

* The use of multi-viscosity oils (5W-30, 10W-30, etc.)
in temperatures above 40°F (4°C) will result in higher
than normal oil consumption. When using a multi°
viscosity oil, check oil more frequently.
** If using SAE 30 oil in temperatures below 40°F
(4°C), it will result in hard starting and possible engine
bore damage due to inadequate lubrication.
2. Place generator on a level surface.
3.

Clean area around yellow oil fill cap and dipstick.
Remove dipstick and wipe with clean cloth.

Push dipstick back in and remove to check oil level.

Remove oil fill cap and slowly fill engine with oil
through the oil fill opening. Fill to "Full" mark on
dipstick.

Install yellow oil fill cap and finger tighten securely.

Check engine oil level before starting each time
thereafter. If oil level is below "Full" mark on
dipstick, fill to "Full" mark on dipstick.

NOTE: When adding oil to the engine crankcase, use
only high quality detergent oil rated with API service
classification SF, SG, SH, SJ or higher. DO NOT use
speciaJ additives.
1. Choose a viscosity according to the following tame:

STARTING

NOTE: Synthetic oil meeting JLSAC GF-2, APJ
certification mark and APJ service symbol with "SJ/CF
ENERGY CONSERVING" or higher, is an acceptable
oil at all temperatures. Use of synthetic oil does not
alter required oil change intervals.

OiL CHANGE

Add Fue{

NOTE: This gasoline engine is certified to operate on
gasoline. Exhaust Emission Control System: EM
(Engine Modifications).

Slowly add regular unleaded fuel to fuel tank. Be
careful not to overfill. Allow about 1.5" of tank
space for fuel expansion, as shown here.

WARNING

...........
4.
WHEN ADDING FUEL
Turn generator
OFF and let it cool at least 2 minutes
before removing fuel cap. Loosen cap slowly to relieve
pressure in tank.
Fill fuel tank outdoors.
DO NOT overfill tank. Allow space for fuel
Keep fuel away from sparks, open flames,
heat, and other ignition sources.
DO NOT light a cigarette or smoke.

expansion.
pilot lights,

Use clean, fresh, regular UNLEADED fuel with a
minimum of 85 octane with equipment. DO NOT
use fuel which contains Methanol. DO NOT mix oil
with fuel.

Clean area around fuel fill cap, remove cap.

..... CY' .....
Fuel

install fuel cap and wipe up any spilled fuel.

CAUTRON! Alcohol-blended fuels (called gasohol,
ethanol or methanol) can attract moisture, which leads
to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine
while in storage.
To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the
fuel tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season.
See "Storage" on page 20 for additional information.
NEVER use engine or carburetor cleaner products in
the fuel tank as permanent damage may occur.

HOW TO USE YOUR GENERATOR

Generator

if you have any problems operating your generator,
please call the generator helpline at 1-800-222-3136.

Generator Clearance

System

Location

WARNING

Ground

The generator has a system ground that connects the
generator frame components to the ground terminals
on the AC output receptacles. The system ground is
connected to the AC neutral wire (the neutral is
bonded to the generator flame).

Operate

SpeciamRequirements

Keep exhaust gas from entering a confined
windows,
doors, ventilation
intakes or other

There may be Federal or State Occupational Safety
and Health Administration (OSHA) regulations, local
codes, or ordinances that apply to the intended use of
the generator. Please consult a qualified electrician,
electrical inspector, or the local agency having
jurisdiction.
•

in some areas, generators are required to be
registered with local utility companies.

•

if the generator is used at a construction site, there
may be additional regulations which must be
observed.

Connecting
System

to a BuHding's

E_ectrica_

Connections for standby power to a building's
electrical system must be made by a qualified
electrician. The connection must isolate the generator
power from utility power, and must comply with all
applicable laws and electrical codes.

generator

ONLY

outdoors.
area through
openings.

DO NOT operate generator
inside any building
enclosure,
including the generator
compartment
recreational

vehicle

or
of a

(RV).

The generator must be at least 5 ft. (152 cm) from
structures having combustible walls and/or other
combustible materials. Leave at least 3 ft. (92 cm) all
around generator including overhead, for adequate
cooling, maintenance and servicing.
Place generator in a well ventilated area, which will
allow for removal of deadly exhaust gas. DO NOT
place generator where exhaust gas could accumulate
and enter inside or be drawn into a potentially
occupied building. Ensure exhaust gas is kept away
from any windows, doors, ventilation intakes or other
openings that can allow exhaust gas to collect in a
confined area. Prevailing winds and air currents
should be taken into consideration when positioning
generator.

WARNING

When using generator
for backup power, notify utility
company.
Use approved
transfer equipment
to isolate
generator
from electric utility.
Use a ground circuit
or highly conductive
work.
DO NOT

touch

fault interrupter
(GFCI) in any damp
area, such as metal decking or steel

bare wires

operate

generator

are

in the rain.

DO NOT handle generator
or electrical cords while
standing
in water, while barefoot, or while hands or feet
are wet.
DO NOT
or service

allow

unqualified

generator.

Shown

or receptacles.

DO NOT use generator
with electrical
cords which
worn, frayed, bare or otherwise
damaged.
DO NOT

Typical Generator

persons

or children

to operate

Exhaust Port

6A. For electric starting, press start switch on
generator cradle until engine starts. To prolong life
of starter components, press starter button for no
more than 5 seconds, then pause for 1 minute.
•
If engine starts, proceed to step 8.
•
If engine fails to start, proceed to step 7.
NOTE: If battery is discharged, use manual starting
instructions.

To Start The Engine

CAUTION

See "Don't

Ovedoad

Generator".

Start generator
and let engine
electrical loads.
Connect

electrical

loads

stabilize

in OFF position,

before

connecting

6B. For manual starting, grasp recoil handle and pull
slowly until slight resistance is felt. Then pull
rapidly one time only to start engine.

then turn ON

for operation.
Turn electrical
before

stopping

loads

OFF and disconnect

from

generator

generator.

•

If engine starts, proceed to step 8.

•

If engine fails to start, proceed to step 7.

WARNING

iMPORTANT: Always unplug the battery float charger
before starting the generator.
Disconnect all electrical loads from the generator. Use
the following start instruction steps by numerical order:
1. Make sure unit is on a level surface.
iMPORTANT: Failure to start and operate unit on a
level surface will cause the unit not to start or shut
down during operation.
2. Turn fuel valve to "On" position. Fuel valve handle
should be vertical (pointing toward the ground) for
fuel to flow.

When starting engine, pull cord slowly until resistance
felt and then pul! rapidly to avoid kickback.

8.
Fuel Valve is shown
in the On position
3.

NEVER

start

plugged

in and turned

or stop engine

with electrical

devices

on.

Push in the choke handle half way, and pull recoil
handle twice.
•
If engine fails to start, repeat steps 5 thru 6.
Open the choke gradually as the engine warms up
by pushing in on the choke handle.

NOTE: If engine starts after 3 pulls but fails to run, or
if unit shuts down during operation, make sure unit is
on a level surface and check for proper oil level in
crankcase. This unit may be equipped with a low oil
)rotection device.

Make sure Idle Control switch is in "Off" position.
IDLE

WARN NG

Set Ignition switch to "On" (-) position.
DO NOT touch
Allow

equipment

hot surfaces.
to coo! before

touching.

The generator must be at least 5 feet from structures having
combustible
wails and/or other combustible
materials.

Pull choke control out to close choke.

Keep at least 3 feet of clearance
on all sides of generator
for adequate cooling, maintenance
and servicing.
In the State of California
a spark arrester is required by
law (Section 4442 of the California
Public Resources
Code). Other states may have similar laws. Federal laws
apply on federal lands. If you equip the muffler with a
spark arrester,
it must be maintained
in effective working
order.You
can order a spark arrester through your
authorized
Sears service dealer.

To Stop The Engine

DANGER

Turn OFF and unplug all electrical loads from
generator panel receptacles. NEVER start or stop
engine with electrical devices plugged in and
turned on.

Put idle control switch in "Off" position.

Let engine run at no-load for several minutes to
stabilize internal temperatures of engine and
generator.

Move ignition switch to "Off" (O) position.

Move fuel valve to "Off" position.

Connecting
•
•
•
•
•
•

E_ectrica_ Loads

DO NOT connect 240 Volt loads to 120 Volt
receptacles.
DO NOT connect 3=phase loads to the generator.
DO NOT connect 50 Hz loads to the generator.
Let engine stabilize and warm up for a few minutes
after starting.
Plug in and turn on the desired 120 and/or 240 Volt
AC, single phase, 60 Hz electrical loads.
DO NOT OVERLOAD GENERATOR. See "Don't
Overload Generator".

Do not allow any open flame, spark, heat, or lit cigarette
during and for several minutes after charging
a battery.
Wear

Automatic

and rubber

gloves.

If necessary, clean battery terminals.

Connect battery charge cable connector plug to
panel receptacle identified by the words
"12WOLTS D.C."
Connect battery charge cable clamp with red
handle to the positive (+) battery terminal.
12 VOLT D.C.
RECEPTACLE

+
POS

Switch

NEG

Connect battery charge cable clamp with black
handle to the negative (-) battery terminal.

Start engine. Let engine run while battery recharges.

When battery has charged, shut down engine

NOTE: Use an automotive hydrometer to test battery
state of charge and condition. Follow the hydrometer
manufacturer's instructions carefully. Generally, a
battery is considered to be at 100% state of charge
when specific gravity of its fluid (as measured by
hydrometer) is 1.260 or higher.

If oil level is below ADD mark on dipstick, add oil to
bring level to FULL mark. Restart engine and check oil
pressure. If pressure is normal, continue to operate
generator.

How to Use the Battery

Charger

Use battery charger jack to keep the starting battery
charged and ready for use. Battery charging should be
done in a dry location, such as inside a garage.
1. Plug charger into unit's "12V DC Battery Charger"
jack, which is located on control panel. Plug
battery charger into a 120 Volt AC wall receptacle.

a Battery

Your generator has the capability of recharging a
discharged 12 Volt automotive or utility style storage
battery. DO NOT use the unit to charge any 6 Volt
batteries. DO NOT use the unit to crank an engine
having a discharged battery.
To recharge 12 Volt batteries, proceed as follows:
1.

apron,

[dme Contro_

If oil pressure drops below 1z4 psi, an oil pressure
switch will stop the engine. Check oil level with
dipstick. If oil level is between ADD and FULL mark on
dipstick, DO NOT try to restart engine. Contact an
Authorized Sears Service Dealer. DO NOT operate
generator until oil pressure is corrected.

Charging

rubber

If battery is equipped with vent caps, make sure
they are installed and are tight.

This feature is designed to greatly improve fuel
economy. When this switch is turned ON, the
engine will only run at its normal high governed engine
speed when electrical loads are connected. When
electrical loads are removed, the engine will run at a
reduced speed. With the switch off, the engine will
run at the normal high engine speed. Always have
the switch off when starting and stopping the
engine.

Oi_ Pressure

goggles,

Operating

protective

Check fluid level in all battery cells. If necessary,
add ONLY distilled water to cover separators in
battery cells. DO NOT use tap water.

2. Unplugchargerfromunitandwalloutletwhen
generatoris beingstartedandwhileinoperation.
3. Keepchargerpluggedinwhengenerator
is notin
usetoprolongbatterylife.Thechargerhasa builtin
floatequalizer
andwillnotovercharge
battery,
even
whenpluggedinforanextended
periodoftime.
IMPORTANT:
See"BatteryMaintenance"
on page18
foradditionalinformation.

WARNING

DO NOT touch

COLD WEATHER

OPERATION

Allow

hot surfaces.

equipment

to cool before

touching.

The generator must be at least 5 feet from structures having
combustible
wails and/or other combustible
materials.

Under certain weather conditions (temperatures below
40°F [4°C] combined with high humidity), your
Craftsman generator may experience icing of the
carburetor and/or the crankcase breather system. To
reduce this problem, you need to perform the following:
1. Make sure generator has clean, fresh fuel.

Open fuel valve (turn valve to open position).

10. Start unit, then place carton over it.

3.
4.

Use SAE 5W-30 oil (synthetic preferred, see page 7).
Check oil level daily or after every eight (8) hours
of operation.

NOTE: Remove shelter when temperatures are above
40°F [4°C].

5.
6.

Change oil every 24 hours of operation.
Shelter unit from elements.

Keep at least 3 feet of clearance
on all sides of generator
for adequate cooling, maintenance
and servicing.
Remove

Cut off all carton flaps.

Cut out one long side of carton to expose muffler
side of unit as shown.

when

temperatures

are above 40°F

[4°C].

Cut appropriate slots to access receptacles of unit.

For a more permanent shelter, build a structure that
will enclose three sides and the top of the generator.
7. Make sure entire muffler-side of generator is
exposed, as shown previously.

in an emergency, use the original shipping carton as a
temporary shelter:
7.

shelter

IMPORTANT: The generator must be at least 5 ft.
(152 cm) from structures having combustible walls
and/or other combustible materials. Leave at least 3 ft.
(92 cm) all around generator including overhead, for
adequate cooling, maintenance and servicing.
9. Face exposed end away from wind and elements.
10. Structure should hold enough heat created by the
generator to prevent icing problem.
11. Start and run engine outdoors.
12. Keep exhaust gas from entering a confined area
through windows, doors, ventilation intakes or
other openings.

WARNtNG

Operate

generator

Keep exhaust

Muffler side exposed. Your unit may differ in
appearance from that shown above.

windows,

ONLY

outdoors.

gas from entering

doors,

ventilation

a confined

intakes

or other

area through
openings.

DO NOT operate generator
inside any building
enclosure,
including the generator
compartment
recreational
vehicle (RV).

or
of a

13. DO NOT enclose generator any more than shown.
14. Remove shelter when temperatures are above
40°F [4°C].
15. Turn engine OFF and let cool two (2) minutes
before refueling.

CORD SETS AND RECEPTACLES

1201240 Volt AC, 30 Amp,
Receptacle

Use only high quality, weGinsulated, extension cords
with the generator's 120 Volt electrical receptacles.

Locking

Use a NEMA L14-30 plug with this receptacle.
Connect a 4-wire cord set rated for 250 Volt AC loads
at 30 Amps (or greater). You can use the same 4-wire
cord if you plan to run a 120 Volt load.

Check the ratings of all extension cords before you
use them. Extension cord sets used should be rated
for 125 Volt AC loads at 20 Amps or greater for most
electrical devices. Some devices, however, may not
require this type of extension cord. Check the owner's
manuals of those devices for the manufacturer's
recommendations.

4-Wire Cord Set

Keep extension cords as short as possible, preferably
less than 15 feet long, to prevent voltage drop and
possible overheating of wires.

]

CAUTION

• NEVER

attempt

amperage

to power

than generator

• DO NOT overload
Generator",

a device

requiring

or receptacle

the generator,

(Neutral)

can supply,

See "Don't

Overload

Y (Hot)

X (Hot)

NEMA L14-30
240 Volt AC, 50 Amp

Receptacle

This receptacle powers 120/240 Volt AC, 60 Hz, single
phase loads requiring up to 3,600 watts of power at
30 Amps for 120 Volts; 7,200 watts of power (7.2 kW)
at 30 Amps for 240 Volts. The outlet is protected by a
30 Amp push-to-reset
circuit breaker.

Use a NEMA 14-50 plug with this receptacle. Connect
a 4-wire cord set rated for 250 Volt AC loads at
50 Amps to the plug.
_------240

Ground (Green)

Volts AC --

120 Volt AC, 30 Amp

Locking

Receptacle

Use a NEMA L5-30 plug with this receptacle. Connect
a 3-wire cord set rated for 125 Volt AC loads at
30 Amps to the plug.
3-Wire Cord Set

Frame_

NEMA L5-30

Y (Hot)

X (Hot)

120 Volts
AC
Use this receptacle to operate 120 Volt AC, 60 Hz,
single phase loads requiring up to 3,600 watts
(3.6 kW) of power at 30 Amps. The outlet is protected
by a 30 Amp push-to-reset circuit breaker.

W (Neutral)

NEMA

14-50

Use this receptacle to operate 240 Volt AC, 50 Amp,
60 Hz, single phase loads requiring up to 10,000 watts
(10.0 kW) of power. The outlet is protected by a
45 Amp push-to-reset circuit breaker.

120 VoJt, 20 Amp Locking Type
Receptacle
Usea NEMAL5-20plugwiththisreceptacle.
Connect
a 3-wirecordsetratedfor 125VoltACloadsat
20Ampstothe plug.
3-WireCordSet
NEMA L5-20

Neutral
120V
Hot

Use each receptacle to operate 120 Volt AC,
single-phase, 60 Hz electrical loads requiring up to
2,400 watts (2.4 kW) at 20 Amps of current. Use cord
sets that are rated for 125 Volt AC loads at 20 Amps
(or greater).

12 Volt DO, 10 Amp

Ground (Green)
Use this receptacle to operate 120 VoJt AC, 60 Hz,
singJe phase loads requiring up to 2,400 watts
(2.4 kW) of power at 20 Amps. The outlet is protected
by a 20 Amp push-to-reset circuit breaker.

120 Volt AC, 20 Amp,

Duplex

Receptacle

This receptacle allows you to recharge a 12 Volt
automotive or utility style storage battery with the
battery charge cables provided.

Receptacle

Each receptacle is protected against overload by a
20 Amp push-to-reset circuit breaker.

This receptacle can not recharge 6 Volt batteries and
can not be used to crank an engine having a
discharged battery. See the section "Charging a
Battery" (page 11 ) before attempting to recharge a
battery.

DON'T OVERLOAD

GENERATOR

Capacity
You must make sure your generator can supply
enough rated (running) and surge (starting) watts for
the items you will power at the same time. Follow
these simple steps:
1. Select the items you will power at the same time.
2.

Plug in and turn on the next load.

Again, permit the generator to stabilize.

Repeat steps 4 and 5 for each additional load.

NEVER add more loads than the generator capacity.
Take special care to consider surge loads in generator
capacity, as described above.
Rated*
Too! or Appliance

Total the rated (running) watts of these items. This
is the amount of power your generator must
produce to keep your items running. See the table
on the right.

Essentials
Light Bulb - 75 watt
Deep

Estimate how many surge (starting) watts you will
need. Surge wattage is the short burst of power
needed to start electric motor-driven tools or
appliances such as a circular saw or refrigerator.
Because not all motors start at the same time,
total surge watts can be estimated by adding only
the item(s) with the highest additional surge watts
to the total rated watts from step 2.

Sump Pump
Refrigerator/Freezer-

Rated
Air

(Running) Watts
1200

Additional

Deep Freezer
Television
Li ht z75 Watts

8OO
5OO
5OO
75
3075 Total
Running Watts

Furnace
Kitchen

Fan BlowerOven

Stereo

Total Generator Output Required

= 4875

Receiver

Garage
Electric

Permit the generator output to stabilize (engine
runs smoothly and attached device operates
properly.

w/17"

Door Opener - 1/2 HP
Water Heater - 40

Gallon
D_Y/Job
Quartz
Airless

500
1200
1600
2000

1200
300
800

1800
600
1300

1000
1500
1500
2500
100
100
45O
5OO
8OO

Circular

Saw - 7 1/4"

Miter Saw - 10"
Table
Table

180
3OO
480
4000

520

Site
Haloqen Work Light
Sprayer - 1/3 HP

Reci rocatin
Saw
Electric Drill - 1/2 HP

Planer - 6"
Saw/Radial
Arm

Saw -

1000
600
960
1000
1500
1800
1800
2000

1200
960
1000
1500
1800
1800
2000

2500

10"

With nothing connected to the generator, start the
engine as described in this manual.

- 27"

Computer

Security System
AM/FM Clock Radio

To prolong the life of your generator and attached
devices, it is important to take care when adding
electrical loads to your generator. There should be
nothing connected to the generator outlets before
starting it's engine. The correct and safe way to
manage generator power is to sequentially add loads
as follows:

Plug in and turn on the first load, preferably the
largest load you have.

Element

75
500
800
800
1000

Other

Management

- 1000 Watt

- Single

Color Television

1800 Highest
Surge Watts
= 1800

1/2 HP

Maker

Personal
monitor

Highest Additional Surge Watts

BTU

Family Room
DVD/CD Plaver
VCR

1600
500

= 3075

AC - 10,000
Fan

Electric Stove
Hot Plate

Surge

(Starting) Watts
1800

Total Rated (Running) Watts

Power

Window
Window

Microwave

Conditioner
Refrigerator

18 Cu. Ft.

Water Well Pump - 1/3 HP
Heating/Cooling

Example:

Window

Freezer

Coffee

Tool or Appliance

(Running)
Watts

Additional
Surge
(Starting)
Watts

Air Compressor

*Wattages
appliance

listed

- 1-1/2
are

for actual

approximate
wattage.

only. Check tool or

ENGINE TECHNICAL

INFORMATION

PRODUCT

This is a twin cylinder, overhead valve(OHV), air
cooled engine, it is a low emissions engine.

Generator
Rated
Surge
Rated
Rated

in the State of California, Model Series 350000
engines are certified by the California Air Resources
Board to meet emissions standards for 250 hours.
Such certification does not grant the purchaser, owner
or operator of this engine any additional warranties
with respect to the performance or operational life of
this engine. The engine is warranted solely according
to the product and emmisions warranties stated
elsewhere in this manual.

Power

SPECIFICATIONS
Specifications

Maximum Power ........
Power ................
AC Voltage ............
Maximum AC Current

at 240 Volts ...............
at 120 Volts ...............
Rated Frequency .............
Phase ......................
Unit Weight .................

Engine

Ratings

41.6 Amperes
83.3 Amperes
60 Hz at 3600 rpm
Single Phase
198 Ibs.

Specifications

Rated Horsepower ............
Bore .......................
Stroke ......................
Displacement ................
Spark Plug
Type: .................

The power ratings for an individual engine model are
initially developed by starting with SAE (Society of
Automotive Engineers) code J1940 (Small Engine
Power & Torque Rating Procedure) (Revision 200205). Given both the wide array of products on which
our engines are placed, and the variety of
environmental issues applicable to operating the
equipement, it may be that the engine you have
purchased will not develop the rated horsepower when
used in a peice of power equipment (actual "on-site"
power). This difference is due to a variety of factors
including, but not limited to, the following: differences
in altitude, temperature, barometric pressure, humidity,
fuel, engine lubrication, maximum governed engine
speed, individual engine to engine variability, design of
the particular peice of power equipment, the manner in
which the engine is operated, engine runqn to reduce
friction and clean out of combustion chambers,
adjustments to the valves and carburetor, and other
factors. The power ratings may also be adjusted
based on comparisons to other similar engines
utilizedin similar applications, and will thereforenot
necessarily match the values derived using the
foregoing codes.

10000 Watts (10.0 kW)
12500 Watts (12.5 kW)
120/240 Volts

18 at 3600 rpm
2.83 in. (72mm)
2.76 in. (70mm)
34.7 in. (570 cc)

Champion RC12YC or
Equivalent
Set Gap To: ............
0.030inch (0.76ram)
Armature Air Gap: ............
0.008-0.0!2 in.
(0.20-0.30ram)
Valve clearance with valve springs installed and piston 1/4 in.
(6 ram) past top dead center (check when engine is cold).
intake ......................
0.004-0.006 in.
Exhaust

....................

Fuel Capacity ................
Oil Type:
Above 40 ° F ...............
Below 40 ° F ...............

(0.!0-0.!5 mm)
0.004-0.006 in.
(0.10-0.15 ram)
8 U.S. gallons
SAE 30
SAE 5W-30 or 10W-30

OWNER'S

RESPONSIBILITIES

Follow the hourly or calendar intervals, whichever occurs first.
More frequent service is required when operating in adverse conditions noted below.
MABNTENANCE

SCHEDULE

FILL tN DATES AS YOU
COMPLETE

HOURLY OPERATING

iNTERVAL

REGULAR SERVICE

MAINTENANCE

TASK

Before
Each Use

SERVICE

Every 25
Hours

Every 50
Hours or

Every 100
Hours or

Yeady

Yearly

Check oil level

Clean debris

Change engine oil

Change oil fi+ter (if equipped)

Service air cleaner pre+cteaner

Service air c+eaner

Service spark plug

Service spark arrester

Prepare for storage
1

DATES

If unit is to remain idle for longer than 30 days.

Change oil after the first (5) operating hours and every 50 hours or every year, whichever occurs first, thereafter.
Change sooner when operating under dirty or dusty conditions.

Rep+ace more often under dirty or dusty conditions.

GENERAL

RECOMMENDATIONS

Check the cleanliness of the generator frequently and
clean when dust, dirt, oil, moisture or other foreign
substances are visible on its exterior surface.

Regular maintenance will improve the performance
and extend the life of the generator. See any
authorized Sears dealer for service.

NOTE: DO NOT use a garden hose to clean
generator. Water can enter the engine fuel system and
cause problems. In addition, if water enters the
generator through cooling air slots, some of the water
will be retained in voids and cracks of the rotor and
stator winding insulation. Water and dirt buildup on the
generator internal windings will eventual+y decrease
the insulation resistance of these windings.

The generator's warranty does not cover items that
have been subjected to operator abuse or negligence.
To receive full value from the warranty, the operator
must maintain generator as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your generator.
All service and adjustments should be made at least
once each season. Follow the requirements in the
"Maintenance Schedule" chart above.

Generator

Daily or before use, clean accumulated debris from
generator. Keep linkage, spring and controls clean.
Keep area around and behind muffler free from any
combustible debris.

NOTE: Once a year you should clean or replace the
spark plug and replace the air filter. A new spark plug
and clean air filter assure proper fuel-air mixture and
help your engine run better and last longer.

EMISSION

Cleaning

Generator parts should be kept clean to reduce the
risk of overheating and ignition of accumulated debris.

CONTROL

•

Use a damp cloth to wipe exterior surfaces clean.

Maintenance, replacement or repair of the emission
control devices and systems may be performed by any
non-road engine repair establishment or individual.

GENERATOR

CAUTION

MAINTENANCE
DO NOT expose generator to excessive moisture, dust,
dirt, or corrosive vapors,

Generator maintenance consists of keeping the unit
clean and dry. Operate and store the unit in a clean dry
environment where it will not be exposed to excessive
dust, dirt, moisture or any corrosive vapors. Cooling air
slots in the generator must not become clogged with
snow, leaves, or any other foreign material.

DO NOT insert any objects through cooling slots,
Use a soft bristle
etc+

brush to loosen

caked

on dirt, oil,

Usea vacuumcleaner
topickuploosedirtanddebris.
Uselowpressureair(nottoexceed25 psi)toblow
awaydirt.Inspectcoolingairslotsandopeningson
thegenerator.Theseopeningsmustbekeptclean
andunobstructed.

Change the oi! while the engine is still warm from
running, as follows:
1. Place generator on a ]eve] surface.
2.

Disconnect spark plug wire and keep it away from
spark plug. Disconnect battery at negative
terminal.

Other than trickle charging, described elsewhere, no
maintenance is required for the battery. Keep the
battery and terminals clean and dry.

Clean area around oH drain plug. The oil drain
plug is located at base of engine, opposite
carburetor.

iMPORTANT: Battery charging should be performed
in a dry location, such as inside a garage.

Remove oil drain plug and oil fill cap and drain oil
completely into a suitable container.

ENGINE MAINTENANCE

Instal] oil drain plug and tighten securely.

Place a suitable container beneath oil filter and
turn filter counterclockwise to remove.

Lightly coat gasket of a new filter with fresh engine
oil Turn new filter clockwise until gasket contacts
filter adapter, then tighten an additional 3/4 turn.

Fill oil sump with recommended oil to "Fult" mark
on dipstick. See page 7 for oil recommendations.

Instal] oil fill cap. Tighten securely.

Battery

Maintenance

WARNING

WHEN ADJUSTING
GENERATOR
Disconnect
place
WHEN

OR MAKmNG

the spark plug wire from

the wire where
TESTBNG

Use approved
DO NOT

Checking

REPAIRS

check

FOR
spark

it cannot

contact

ENGINE

SPARK

TO YOUR

the spark

plug and

10. Wipe up any spilled oil

spark plug.

CJean/Rep_ace

plug tester.

for spark with spark

P_ugs

Change the spark plugs every 100 hours of operation
or once each year, whichever comes first. This will
help your engine to start easier and run better.
1. Clean area around spark plugs.

plug removed,

OH Leve_

Oil level should be checked prior to each use or at
least every 5 hours of operation. Keep oil level
maintained.

Changing

Spark

Remove and inspect spark plugs.

Check electrode gap with wire feeler gauge and
set spark plug gap to 0.030 inch (0.76mm) if
necessary.

Replace spark plugs if electrodes are pitted,
burned or porcelain is cracked. Use a
recommended replacement plug.

Oimand Oi_ FHter

Change the oil after the first 5 hours of operation.
Change oil every 50 hours or once each year,
whichever comes first, thereafter. If you are using your
generator under extremely dirty or dusty conditions, or
in extremely hot weather, change the oil more often.

NOTE: You can purchase new spark plugs by calling
1-800-366-PART.

Service

Air Cleaner

CJean Spark

Your engine will not run properly and may be
damaged if you run it with a dirty air cleaner.
Service the pre-cleaner every 25 hours and the
cartridge every 100 hours of operation or once each
year, whichever comes first. Service more often if
operating under dirty or dusty conditions.

Arrester

Screen

The engine exhaust muffler has a spark attester
screen. Inspect and clean the screen every 100 hours
of operation or once each year, whichever comes first.
NOTE: If you use your generator on any forestcovered, brush-covered, or grass-covered unimproved
land, it must have a spark attester. The spark attester
must be maintained in good condition by the
ownerloperator.

To service the air cleaner, follow these steps:
1. Unhook latches on both sides of cover and
remove cover.

WARNING

Latches
Knob
Plate

|
!
|
|

DO NOT touch
Allow

hot surfaces.

equipment

to coo! before

Z. Foam
Pre-Cleaner

Keep at least 3 feet of clearance
for adequate

cooling,

(Section

may have similar

lands.

Slide foam pre-cleaner off cartridge and wash
pre-cleaner in liquid detergent and water.

Squeeze the pre-cleaner dry with a clean cloth.
DO NOT TWIST.

Tap cartridge gently on a solid surface to loosen
and remove trapped particles.

Reassemble clean (or new) pre-cleaner on clean
(or new) cartridge.

Install clean (or new) air cleaner assembly inside
cover. Dispose of old filter properly.

Reinstall knob and plate.

Replace cover and reattach latches to cover.

To clean and inspect
•

Remove
screen.

is required

Public Resources
laws.

If you equip the muffler

it must be maintained

Remove knob and plate. Carefully remove air
cleaner assembly to prevent debris from entering
carburetor.

of generator

and servicing.

a spark arrester

4442 of the California

Other states
federal

Housing

on al! sides

maintenance

In the State of California

touching.

The generator must be at least 5 feet from structures having
combustible
wails and/or other combustible
materials.

in effective

Federal

by law

Code).

laws apply

working

order.

the spark arrestor:

four screws

that attach

the spark

arrestor

NOTE: You can purchase new air filter elements by
calling 1-800-366-PART.

Inspect screen and replace if torn, perforated or
otherwise damaged. DO NOT USE a defective
screen. If screen is not damaged, clean it with
commercial solvent.

Carburetor
If you think your carburetor needs adjusting, see your
nearest Sears service center. Engine performance
may be affected at altitudes above 3000-5000 feet.
For operation at higher elevations, contact your
nearest Sears service center.

Reattach the screen with four screws.

with a spark arrester,

Change OH

Thegeneratorshouldbestartedat leastonceevery
sevendaysandallowedtorunatleast30minutes.If
thiscannotbedoneandyoumuststoretheunitfor
morethan30days,usethefollowinginformation
as a
guideto prepareitforstorage.

While engine is still warm, drain oil from crankcase.
Refill with recommended grade.

Long Term Storage

•

OHCylinder Bore
•

_nstructions

Remove spark plug and pour about 1 ounce (30ml)
of clean engine oil into each cylinder.
Install spark plug and crank slowly to distribute oil.

it is important to prevent gum deposits from forming in
essential fuel system parts, such as the carburetor,
fuel filter, fuel hose or tank during storage. Also,
experience indicates that alcohol-blended fuels (called
gasohol, ethanol or methanol) can attract moisture,
which leads to separation and formation of acids
during storage. Acidic fuel can damage the fuel
system of an engine while in storage.

WARN NG

NEVER

To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Follow
these instructions:

crank

enqine

plug removed.

Clean generator as outlined in "Generator Cleaning".

Check that cooling air slots and openings on
generator are open and unobstructed.

Other Storage
WHEN STORING FUEL OR EQUmPMENTWiTH FUEL IN
TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances
that have pilot light or other
ignition source because they can ignite fuel vapors.
WHEN DRAINING FUEL
Turn generator
OFF and let it cool at least 2 minutes
before removing fuel cap. Loosen cap slowly to relieve
pressure in tank.
Drain fuel tank outdoors.
fuel away from sparks, open flames,
heat, and other ignition sources.
DO NOT light a cigarette or smoke.

spark

Generator

WARNING

Keep

with

Tips

DO NOT store fuel from one season to another.

Replace fuel can if it starts to rust. Contaminated
fuel will cause engine problems.

If possible, store unit indoors and cover it to give
protection from dust and dirt. BE SURE TO
EMPTY FUEL TANK.

Cover unit with a suitable protective cover that
does not retain moisture.
Store generator in clean, dry area.

WARNING

pilot lights,

DO NOT

Protect FueJ System

the cover

Remove all gasoline from fuel tank to prevent gum
deposits from forming on these parts and causing
possible malfunction of engine.

Run engine until engine stops from lack of fuel.

place

Let equipment

a storage

cover

over a hot generator,

coo! for a sufficient

on the equipment.

time before

placing

Prob{em

Engine Bsrunning, but no AC
output is available.

3.
.

EngBne runs good at no-load but
"bogs down" when loads are
connected.

Engine wHI not start; or starts
and runs rough.

Engine shuts down during
operation.
Engine lacks power.

Engine "hunts"

Correction

CRuse

or ratters.

One of the circuit breakers is

Reset circuit breaker.

open.
Poor connection or defective
cord set.

Check and repair.

Connected device is bad.

Connect another device that is
in good condition.

Fault in generator.
Short circuit in a connected
load.

Contact Sears service facility.
Disconnect shorted electrical
load.

Generator is overloaded.

See "Don't Overload
Generator".

Engine speed is too slow.

Contact Sears service facility.

Shorted generator circuit.

Contact Sears service facility.

Fuel valve in the "Off" position.

Set fuel valve to the "On"
position.

ignition Switch set to "Off".

Set switch to "On".

Dirty air cleaner.

Clean or replace air cleaner.

Out of fuel.

Fill fuel tank.

Stale fuel.

Drain fuel tank; fill with fresh
fuel.

Spark plug wire not connected
to spark plug.

Connect wire to spark plug.

Bad spark plug.

Replace spark plug.

Water in fuel.

Drain fuel tank; fill with flesh
fuel.

Overchoking.

Open choke fully and crank
engine.

10. Low oil level.

10. Fill crankcase to proper level.

11. Excessively rich fuel mixture.

11. Contact Sears service facility.

Out of fuel.

Fill fuel tank.

Load is too high.

See "Don't Overload Generator"

Dirty air filter.

Replace air filter.

Choke is opened too soon.

Move choke to halfway position
until engine runs smoothly.

Carburetor is running too rich or
too lean.

Contact Sears service facility.

CRAFTSMAN

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Source Exif Data:
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Page Count : 60
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Craftsman 580328310 User Manual PORTABLE AC GENERATOR Manuals And Guides L0503231

CRAFTSMAN Generator Manual L0503231 CRAFTSMAN Generator Owner's Manual, CRAFTSMAN Generator installation guides

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