Craftsman 78615160 User Manual SPRAY 2.0 GALLON Manuals And Guides L0803447

CRAFTSMAN Sprayer and Accessory Manual L0803447 CRAFTSMAN Sprayer and Accessory Owner's Manual, CRAFTSMAN Sprayer and Accessory installation guides

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SEARS
owner's
manual

MODEL NO.
786.15160

CAUTION: For safe use
of this product read and
follow all instructions
before use.

•

•

Operating
Instructions
Repair Parts

I:RI:IFTSMRN
FUNNEL TOP
STAINLESS
STEEL
SPRAYER
2.0 Gallon Model

MODEL NO,

CAPACITY

_86,15160

2,0 Gallon

WARNING: Do not use chlorine or
chlorine based solutions in stainless
steel sprayers due to chemical
attack.

Sears, Roebuck and Co.
Hoffman Estates, IL 60179 U,S.A.
Pdnted in U.S.A.

2-1457-16 (A)

,_

RULES FORSAFE OPERATION

_lk

•

Always read Owner's Manual before using sprayer.

I

Always wear protective goggles, gloves, and clothing.

Q

Never spray flammable materials.

•

Always read and follow chemical container label instructions
before use.

•

Never leave sprayer in the sun.

•

Always release pressure in sprayer before disassembling.

•

Never store material in tank.

•

Always release pressure, empty and clean sprayer after use.

•

Never modify sprayer from original condition.

WARNING
IMPROPERUSEORFAILURETO FOLLOWINSTRUCTIONS
CANRESULTIN
EXPLOSION
CAUSINGMAJORINJURY.FORSAFEUSEOFTHISPRODUCTYOU
MUSTREADANDFOLLOWALLINSTRUCTIONS
BEFOREUSE,

PRE-USE SPRAYER SAFETY INSPECTION:
1. Check tightness of hose clamp with screwdriver to be sure hose
is securely attached to the tank outlet nipple.
2. Inspect hose for deterioration, cracks, softness or brittleness, If
any of these conditions are found, replace hose before using.
Replace with original manufacturer's parts only.
3. Remove pump {SEE PRESSURE RELEASE INSTRUCTIONS)
4. }nspect interiorand exterior of tank for signs of deterioration (i,e.
rust, cracks, bubbling and/or pitting) of body and bottom. Any
sign of deterioration indicates possible tank weakening and
could result in explosive bursting under pressure. If any of these
signs are found, DISCARD TANK IMMEDIATELY.AND REPLACE,
CAUTION: Do not attempt to patch leaks, etc. as this could result in serious
injury,
5. Forpressure testing or to become familiar with sprayeruse, u=e
water only, and follow steps 1,2,5,6 and 7 ofFILLING
INSTRUCTIONS.
6. Once unit is filled with water, inspect for leaks by following
PRESSURIZING INSTRUCTIONS, except that in step 2, only pump
piunger 8 to 10 strokes.
7. After inspection is completed, pump p[unger until it works hard
and lock handle.
8. (FOLLOW SPRAYING INSTRUCTIONS) to verify desired spraying
patterns and practice spraying.
9. Torelease pressure (SEE PRESSURERELEASING INSTRUCTIONS)
10. Empty tank.
11. Proceedwith filling, pressurizing and sprayinginstructions with desired
chemical solution.

NEVERSPRAYFLAMMABLE
MATERIALS.
ALWAYSREADCHEMICALLABEL
BEFOREFILLINGSPRAYER
ASSOMECHEMICALSMAYBEHAZARDOUS
WHENUSEDWiTHTHISSPRAYER,

WARNING

"

I

FILLING INSTRUCTIONS:
1. To engage handle in lock position: Push handle down to completely compress spring, Rotate handle 1/4 turn clockwise.
Allow handle to raise into the lock position.
2. To remove pump engage handte in locked position and turn pump
handle counterclockwise.
3. Prepare spray solution following directions on chemical con*
tainer label.
4, Strain solutionto remove foreign particles which can clog
sprayer nozzle,
5. Fill tank to indicated or desired usable capacity, leaving remaining
space for compressed air (SEE FRONT PAGE OF MANUAL
FOR THE MAXIMUM USABLE CAPACITY).
6. Check pump barrel to be sure no dirt or grass is stuck to barrel.
7. Place pump into tank opening and rotate clockwise until tightly
locked and sealed into tank opening,
PRESSURIZING INSTRUCTIONS:
CAUTION: Toprevent ejected pump assembly and/or solutionfrom striking
ang injurin.gyou, never eta.no wl_ face or body over top
of tank when pumping or lOOSening pump. Never
.
pressurize sprayer oy any means other [nan the origir_l pump.
1. Disengage handle from locked position by pushing down and
turning 1/4 turn counterclockwise to re{ease handle.
2. TO PRESSURIZE TANK, pump plunger up and down until It works
hard,
3, Engage handle in lock position,

!

i,,, •

WARNING

THISSPRAYER
IS NOWUNOERPRESSURE
ANDDANGEROUS,

SPRAYING INSTRUCTIONS:
1. Nways wear protective goggles, gloves; long sleeve shirt, long
pants and sturdy foot protection.
2. Pointnozzle away from you.
3. Squeeze shut-off handle to open and adjust nozzle to desired
spray pattern by rotating nozzle cap (not complete nozzle)
clockwise from fine spray to solid stream (max{mum 2 turns).

WARNING
TURNINGNOZZLECAPTOOFARWILLRESULTIN CAPFLYINGOFFALLOWING
SPRAYMATERIALTOSPRAYBACKONYOU,Re-pumpunitas required
toma{ntain
sprayforce,
CAUTION: Do not leave a pressurized sprayer in the hot _sun.Heat can
cause pressure build-up,

i

PRESSURE RELEASE INSTRUCTIONS:

WARNING
To safely release pressure in tank and avoid possibilityof i_ljury,
Completely follow steps 1 through 4 AS LISTED BELOW:
1, Place unit on its side with top directed away from you and
with hose outlet on top.
2. Direct nozzle away from you and open shut-off allowing spray
solution in discharge assembly and remaining air pressure to
be completely exhausted.
3. Turn sprayer upright,
4. Remove pump (FOLLOW STEPS 1 and 2 OF FILLING
INSTRUCTIONS) while maintaining position of top of sprayer
directed away from you,

CLEANING SPRAYER AFTER USE:
1. Rinse tank thoroughlywith clear water,
2. Empty tank.
3. Refill tank with clear water.
4. Check pump barrel to be sure no dirt or grass is stuck to barrel,
5. Place pump into tank opening and rotate clockwise until tightly
locked and sealed in tank opening.
6. Disengage handle from locked position by pushing clownand
turning 1/4 turn counterclockwiseto release handle.
7. Pump plunger up and down 8-10 strokes,
8. Open shut-oft and allow water to run through to clean discharge
assembly.
9. Release pressure (FOLLOW PRESSURE RELEASE
INSTRUCTIONS).
10, Remove pump.
11, Empty sprayer.
12, REPEAT STEPS 1-11 IF NECESSARY.
SPRAYER MAINTENANCE:
1. Pump should be periodically oiled by dropping 10-12 drops of
light oil down pump rod, through opening in cover,
2. If nozzle clogs:
a. Remove complete nozzle assembly,
b. Disassemble nozzle.
c. Clean open{ngs of any obstructions.
3. Never use any too! to remove pump if there is pressure in
sprayer.
4. Periodically remove nozzle and extension tube from shut-off.
With shut-off discharge hole pointingupward, place 6-8 drops
of light oil into discharge hole, then activate lever.
5. For shut-off maintenance see drawing on following page,
SPRAYER STORAGE:
1. Sprayer tank should be stored upside down, with pump
removed, in a warm dry location.
2. Do not store or leave any solution in tank after use,
CAUTION, Use only Sears parts to repair this product.

Replacement Parts
and Optional Accessories
SEARS SPRAYER MODEL

1625
OPTIONAL
NOZZLE KIT

786.15160

1607
REPLACEMENT
PARTSKIT

1626
REPLACEMENT
EXTENDABLEWAND

CHECKVALVE

O._IG

RL'TER RLT_

O-RING

Also available • #2-1457-16
"Operating Instructionsand
Parts List for: 786.15160

HO_

HOW TO ASSEMBLEAND DISASSEMBLE SHUT-OFFASSEMBLY FOR MAINTENANCE
1. To remove lever, lift up on rear of lever
until lever snaps off pivot pin.

t

r_

_

Retainer (Plunger)

Dlaghr,,gm

2. Use handleas wrenchto turn retainer
counterclockwise
and lift out.
Turnwrenchon handleclockwiseto seal
aftercleaning.

3. To replace lever, positionforked
end of lever underhead of
plungerand pushdownunUl
leversnapsontopivotpin.

WARNING:
PleasereadInstructions
belowimforeusingthe extendable
wand.
TOEXTEND
EXTENSIONGrasplocking
nutandturncounterL'-__==_r=,,

tightenlocking
nutbyturningclockwise
untiltight.DONOTUSE
==c. clockwise
untilloose.Pullbrasstubeupto
desired
Isnglt_andreTOOLS
ASTHISWILLDAMAGE
EXTENSION.

TORETRACT
EXTENSION
- Gap thelocking
nutandturnItcounter.clock'dse
untilloose.Pushthebrass
tubedownintothebase
tubetodesired
length
(CAUTION:
POINT
THENOZZLE
INASAFE
DIRECTION.
IFTHE
EXTENSION
HASFLUIDINITTHEFLUIDWILL
THE
BRASS
DOWN.
POSSIBLY
CAUSING
.T_.
SPRAY
OUTTUBE
OFTHE
NOZZLE
WHEN
PUSHING
_T_
....
_
ITTOSPRAY
ONYOU.YOUCANELIMINATE
THISBYREMOVING
THEEXTENSION
FROM
THESHUT-OFF
ANDALLOWING
THEFLUID
TODRAIN.)
Re-tighten
thelocking
nutbyturning
itclockwise
to
holdbrass
tubeinposition.

TROUBLE SHOOTING
i

Trouble

Look For

Sprayer leaks at tank opening.

Spray material overflows through
pump barrel or pump handle
rises when handle is unlocked.

iiii

Remedy

1. Sediment or foreign particles
on surface of pump gasket or
closure surface.
2. Chipped, tom, swollen or
defective pump gaskeL

1. Clean all foreign particles from
pump gasket and closure surface.

1. Sediment or foreign particles
under check valve,
2. Chipped. _om. or swollen
pump check valve.

1. Remove pump, clean check valve
and pump valve seat.
2. Replace if necessary.

2. Remove old gasket and replace
with new.

,,m

Hose leaks at tank.

1. Loose hose clamp.
2. Cracked hose.

Poor spray pattern, partial spray
or complete stoppage,

Spray extension, nozzle, or
shut.off pluggecl.

1. Tighten hose clamp.
2. Replace hose.
1. Remove nozzle and clean.
2. Remove extane[on and clean.
3. Deprassurize tank, remove
lever and unscrew retainer from
shut.off. Remove rubber
diaphragm and clean inside of
shut-off.
See assembly and disassembly
diagram on previous page.

Hose leaks at shut-off.

Swollen. split or faulty hose.

Replace hose.

Sprayer pumps hard.

Plunger cup dry.

Oil plunger cup.

Sprayer does not compressair.

Damaged plunger cup.

Replace unit.

Nozzle drips when spray control
valve is shut-off.

Dirt In shut.off valve or worn
out diaphragm.

Depressurize tank. remove lever
and unscrew retainer from shut-off.
Remove rubber diaphragm and
clean inside of shut-off. Replace
cliaph_gm if swollen or torn. See
asseml01y and disassembly
diagram on previous page.

i.

Sprayertankleaks.

Evidence of spray material
escaping from _ank.

Replace unit.

OuUettuDeleaks.

When sprayshut-.offhandleis
opened, tankair pressureis
releasedthroughnozzle
before tankis empty.

Replace unit.

For the repair or replacement parts
ou need delivered directly to your

_ome:

Call 7 am - 7 pro, 7 days a week

1-800-366-PART
(1-800-366-7278)

HOW TO ORDER REPAIR PARTS
The Model Number will be found on back of tank.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
1. Part Number
3. Model Number 756.15160
2. Part Description
4. Name of Item - 2.0 Gallon Funnel Top
Stainless Steel Sprayer



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